For the benefit and convenience of its customers, Fluke Corporation (Fluke) has reproduced this copy of a manual which is no longer in production. This manual has not been edited or updated since the revision date shown on the lower left hand corner of the first page. Fluke will not be liable for any claims, losses or damages of any kind incurred by any user arising from use of this manual FLUKE 77/75/73/70/23/21 Series || Multimeter Service Manual PN 896204 Sites esa nA FLUKE.OPERATOR SAFETY INFORMATION This meter has been designed and tested according to IEC Publication 348. Follow all safety ‘and operating instructions to ensure that the meter is used safely and is kept in good operating condition. + Never use the meter if the meter or test leads look damaged. + Always tum off power to the circuit before cutting, unsoldering, or breaking the circuit. Small amounts of current can be dangerous. + Never measure resistance in a circuit when power is applied to the circuit. + Never touch the probes to a voltage source when the test leads are plugged into the 10A or 300 mA input jack. ‘+ To avoid damage or injury, never use the meter on unprotected circuits that exceed 4800 volt-amps. + Never apply more than 1000V de or 750V ac rms (sine) between any input jack and earth ground. + Always be careful when working with voltages above 60V de or 30V ac rms. Such voltages pose a shock hazard. + Always keep your fingers behind the finger guards on the probe when making measurements. * Always use a high voltage probe to measure voltage if the peak voltage might exceed 1000V. SYMBOLS MARKED ON EQUIPMENT 4 DANGER - High voltage. ‘Attention - refer to the manual. This symbol indicates that information about Usage of a feature is contained in the manual. => Fuse information. USE THE PROPER FUSE ‘To avoid fire hazard, use only a fuse identical in type, voltage rating, and current rating as specified on the case bottom fuse rating label. DO NOT OPERATE DISASSEMBLED METER Always operate the meter with case top and bottom properly assembled. ‘Access procedures and the warnings for such procedures are contained in this Service Manual. Service procedures are for qualified service personnel only. DO NOT ATTEMPT TO OPERATE IF PROTECTION MAY BE IMPAIRED Ifthe meter appears damaged or operates abnormally, protection may be impaired. Do not attempt to operate it. When in doubt, have the meter serviced.Table of Contents SECTION TMe PAGE 1 Introduction and Specifications . iat 1-1, INTRODUCTION 7 -13 1-2. ORGANIZATION 13 13. CONVENTIONS 14 14, SPECIFICATIONS 14 2 ‘Theory of Operation .. at 241. INTRODUCTION . 123 22. FUNCTIONAL BLOCK DESCRIPTION 123 23. DETAILED DESCRIPTION . 23 24. ‘Voltage Signal Conditioning. 23 25, Current Conditioning . 24 26. Ohms 24 27. Additional Circuitry 224 28. ‘AC CONVERTER. 24 29. ACTIVE FILTER - 124 2-10, ROTARY SWITCH... se 25 2a, AID CONVERSION : peeeeereenanenentt 5 3 Maintenance............ 3:1. INTRODUCTION... 33 3-2. PCA ACCESS AND GENERAL MAINTENANCE 33 33. DISPLAY ACCESS 34 34. 34 35. 236 3.6. +36 37. +36 38. 36 39. 37 3 38 3a. 38 342, +39 B13, _DE Amps Tes (3, 1521 and 73 Oni) 139 3:14. CALIBRATION....... poorer) 3:15. TROUBLESHOOTING oad 39 3-16. Supplemental Troubleshooting Procedures. 31Table of Contents ‘SECTION TLE PAGE 3417. CHECKING THE CRYSTAL OSCILLATOR...... BL 38, CHECKING THE REFERENCE VOLTAGE : 31 3419. CHECKING DISPLAY DRIVE VOLTAGE . 23a 3.20. CHECKING BEEPER DRIVE SIGNAL + BL 3.21. ‘TRACING THE VDC SIGNAL PATH. ST List of Replaceable Parts. at ‘Schematic Diagrams... INTRODUCTION. HOW TO OBTAIN PARTS TECHNICAL SERVICE CENTERS.TLE Specifications SI Function : Recommended Test DC Voltage Test AC Voltage Test. Resistance. Test. DC mA Test .. DC Amps Test. ‘Abbreviations .- itt List of Tables PAGE orkList of Illustrations FIGURE TLE PAGE 21. Overview... ee 23 2-2. Ohms Function. TL 25 2:3. AC and A/D Converter. 27 3-1. Assembly Details . 35 3 he : 36 3-3. Troubleshooting Tree. 3-10 5 53 5-2. Signal Flow Diagram, 55ERBE Section 1 Introduction and Specifications CONTENTS INTRODUCTION... ORGANIZATION OF CONVENTIONS. SPECIFICATIONSIntroduction and Specifications INTRODUCTION INTRODUCTION 1A. ‘This manual presents service information for the Fluke 70, 73, 75, 77, 21, and 23 Series I Multimeters. The manual includes a theory of operation, general maintenance procedures, performance tests, calibration procedures, troubleshooting information, a list. of replaceable parts, and schematic diagrams. ‘A meter under warranty will be promptly repaired or replaced (at Fluke’s option) and retumed at no charge. See the registration card for warranty terms. If the warranty has lapsed, the meter will be repaired and reumed for a fixed fee. Contact the nearest Service Center for information and prices. A list of U.S. and Intemational Service Cemters is included at the end of Section 4 of this manual. ORGANIZATION OF THE SERVICE MANUAL ‘The following descriptions briefly describe each section in the manual. SECTION 1. INTRODUCTION AND SPECIFICATIONS ‘This section describes use of the Service Manual and application of special terminology (Conventions) to describe the meter’s circuitry. A complete set of specifications appears at the end of this section. SECTION 2, THEORY OF OPERATION ‘This section first categorizes instrument circuitry into functional blocks, with a descrip- tion of each block’s role in overall operation. A detailed circuit description is then given for each block. These descriptions explore operation to the component level and fully support troubleshooting and repair procedures defined in Section 3. SECTION 3. MAINTENANCE, Provides complete maintenance information, from general maintenance and cleaning instructions to detailed troubleshooting and repair procedures to the component level. Troubleshooting and repair procedures rely heavily on both the Theory of Operation presented in Section 2 and the Schematic Diagrams shown in Section 5. SECTION 4. LIST OF REPLACEABLE PARTS Includes parts lists for all standard assemblies. Information on how and where to order arts is also provided. SECTION 5. SCHEMATIC DIAGRAMS Includes schematic diagrams for all assemblies. 13Introduction and Specifications. CONVENTIONS CONVENTIONS 13. ‘Throughout the manual, certain notational conventions are used. A summary of these conventions follows: + Instrument Reference ‘When the discussion involves common features of the Fluke model 70, 73, 75, 77. 21, and 23 multimeters, the term “meter” is used. Where features differ among models, further identification is made by model number. + Printed Circuit Assembly ‘The term “pea” is used to represent a printed wiring board and its attached parts. + Circuit Nodes Individual pins or connections on a component are specified by a dash (-) following the component reference designator. For example, pin 19 of U30 would be U30-19. + User Notation Generally, push buttons, function positions, input terminals, and display notation are presented in this manual as they are seen on the meter. Special terms (mnemonics) used in text descriptions of meter circuitry correspond to terms used on the schematic diagrams in Section 5. SPECIFICATIONS 1-4. Specifications for the meters are presented in Table 1-1. 14Introduction and Specifications SPECIFICATIONS Table 1-1. Specifications Terminal and Earth Ground Fuse Protection Display Response Time of Digital Dis- play to Rated Accuracy Operating Temperature Storage Temperature ‘Temperature Coefficient Relative Humidity Except 32 MO Range: 32 MQ Range Only Battery Type Battery Lie Continuity Beeper Shock, Vibration Size (HxWst) Weight Safely 1000V de, 750V ac rms (sine) 200 mA: 630 mA, 250V Fast Fuse 410A: 15A, 600V FAST Fuse Digital: 8,200 counts, updates 2.5/s00 ‘Analog: 32 sogmonis, updates 25/se Vacces Vdects De1 8 to OKA < 251032 MO, < 10510 32M 0°C to 50°C -A0°C to 60°C 0.1 x (speciied accuracy)" (<18°C or >28°0) 0% to 90% (0°C to 35°C) 0% to 70% (85°C to 50°C) 0% to 80% (0°C to 35°C) 0% to 70% (35°C to 50°C) 9V, NEDA 1604 or 6F22 or 006P 2000 hrs typical with alkaline 1600 hrs typical with carbon zine 4096 Hz Per MIL-T-28800 for a Style B, Class 2 Instrument 28 om x 7.5 cm x 16.6 cm (1.12 in x 2.95 in x 6.55 in) 340g (12 02) Designed to Protection Class Il per IEC 348, ANSIMSA-S82, UL1244, and CSA C22.2 No.231 15Introduction and Specifications SPECIFICATIONS 16 ‘Table 1-1. Specitications (cont) BURDEN FUNCTION RANGE | RESOLUTION| AccURACY | VOLTAGE (TvPIcaLy vac a200v o.o1v He%12) Not Applicable (45-500 Hz, 3.2V mg 32.00V, 0.01V H2%+2) ‘Other ranges 45-1kHz) 320.0, OAV H2%+2) ‘750V Ww 22%42) a 320.00 0.10 0.5%+2) | Not Applicable 2200 a 19 H05%+1) 32.00 kQ 0.01 ka 2(0.5%+1) 320.0 ka 01 ka HOS%+1) 3.200 MO 0.001 Ma 40.5%+1) 22.00 MQ 0.01 MQ ‘£(2%+1) ea) 20v o.ooiv 21% Typical) | Not Aoplcable aac 22.00 ma | 001 ma | s@25%42) [6 mvima (4 Hz to 1 itz) | 920 mar 0.1 mA 2@5%12) | 6 mvima yoo a | 001A 22.5%42) [50 mV”A anc 3200ma~ | oot mA | 2(1.5%42) [6 mvma 320 mA 0.1 mA 201.5%42) | 6 mVimA 10.00 A 0.01A £(1.5% 42) 50 mV/A * Curent function not avaible on Fluke 70 “Ranges avaliable on Fuke 75/21 and 77/29 only 410A continuous, 20A for 30 seconds maximum ACCURACY Function} RANGE |resoLuTion| 70 ars 778 voc, azoov | ooo HosK) | H04%et1) | xOa%e) 32.00V 0.01V (0.5%+1) (0.4%+1) #(0.3%+1) 920.00 o1v #(0.5%+1) 1(0.4%+1) (0.3%) 1000V_ Ww £(0.6%+1) #(0.4%+1) 0.4%+1) mVDC ‘320mV O.1mv 10.5%+1) 1(0.4%+1) £(0.3%+1)Introduction and Specifications ‘SPECIFICATIONS. Table 1-1. Specifications (cont) wou comuonnooe oventono NORMAL Ho runcnon| OROA® | weepance | nevecnonnano _|NORMALMODE (NOMINAL) (1-KQ UNBALANCE) 1000 de >10MQ, <50 pF >120dB at de, SOHz,or60Hz | >60¢dBat voc ‘750V ac rms SOHzor60Hz on coves [stoma aogr | >izoeBaccsonaeroone [seo mvDe ‘S00V ac rms ‘SOHz or 60 Hz, Be rocovae | >iowa opr | >e0e8 ewsore vac 750V acrms | (ac-coupled) eo opener | rate vonage | guoveut ‘Test Voltage Current eon To3.2MQ 32MQ a SOV ac rms (sine) SOURCE: we | ge} wl urawioa cur ‘ow 7 wrecrare Viner | REFERENCE ons -t m of —>| HIGH Clee » os szorure Re 5 VB | UNKNOWN R : show Su v | VRx ikRe Re Vihear *lsPleer = Prez Figure 2-2. Ohms Function ROTARY SWITCH 2-10. Rotary switch $1 FRONT selects and routes the input signals. Function codes for switch SI REAR are shown in Table 2-1. Range switch $2 signals the microcomputer U2 for the manual ranging and automatic Touch Hold® function. CRI acts as protection for Ul if the battery is installed backwards. C2 is part of the Power-on reset for microcomputer U2. AID CONVERSION 2-11, Analog-to-digital (a/d) conversion is accomplished within UI using a modified dual- slope a/d converter circuit. (See Figure 2-3, AC and A/D Converter.) Since the a/d conversion process is essentially a dual slope method, two voltages are Tequired to complete a measurement cycle. One is the unknown input and the other is the reference voltage. Conditioned input signals are routed to the a/d converter in Ul, where they are integrated. The reference voltage developed by reference supply VR1, RIS, R16, and R8 ig routed to the a/d converter in Ul, where it is used for the integrate reference (Ge-integrate) portions of the measurement cycle. C7 stores offsets of the buffer, integrator, and comparator amplifiers of the ald converter. The gain of the buffer is determined by the resistors of Z1 between pins 8, 9, and 10, C8 is the integrator capacitor. S Toos Teid a epee Waderark ofthe Jobo Fike MEp. Co. heTheory of Operation DETALED DESCRIPTION 26 A series of 10 minor cycle conversions occurs without taking time for an autozero phase between the conversions. These minor cycle conversions, or samples, occur at a rate of 25 per second, and are used to provide the fast response bar-graph display and fast. autoranging, New samples are taken every 40 ms. Ten samples are summed to produce a full- resolution digital display, with full scale greater than 3200 counts. A 50-ms autozero phase occurs following every 10 sample sequence. Table 2-1, $1 Function Codes FUNETION ® I ai B Av 7 1 7 pov 0 1 1 0 nv 0 ° 0 hme 0 ° 1 ” 1 ° 0 Aca 1 1 0 cA 0 1 0 T= vB 0 = (common)‘Theory of Operation DETAILED DESCRIPTION Nouoas 7 viI01a i= ay ay Le wouvuvanoo IL vosvuoaunt J Lusaine I L— warnsanuov —I ‘L wauannoooyv— It ' ' 1 ' 1 1 1 1 1 ' ' ' ' 1 27 Figure 2-3. AC and A/D Converteratic awareness ‘Some semiconductors and custom IC's can be damaged by electrostatic discharge during handling. This notice explains how you can minimize the chances of destroying such devices by: (ian 1. Knowing that there is a problem. 2. Leaning the guidelines for handling them. 3. Using the procedures, packaging, and bench techniques that are recommended. The following practices should be followed to minimize damage to S.S. (static sensitive) devices. oy 3, DISCHARGE PERSONAL STATIC BEFORE HANDLING DEVICES. USE A HIGH RESIS- 1. MINIMIZE HANDLING ‘TANCE GROUNDING WRIST STRAP. 2, KEEP PARTS IN ORIGINAL CONTAINERS. UNTIL READY FOR USE. 4, HANDLE S.S, DEVICES BY THE BODY.5. USE STATIC SHIELDING CONTAINERS FOR 8, WHEN REMOVING PLUG-IN ASSEMBLIES HANDLING AND TRANSPORT. HANDLE ONLY BY NON-CONDUCTIVE EDGES AND NEVER TOUCH OPEN EDGE CONNECTOR EXCEPT AT STATIC-FREE WORK STATION. PLACING SHORTING. STRIPS ON EDGE CONNECTOR HELPS PROTECT INSTALLED S.S. DEVICES. 6. DO NOT SLIDE S.S. DEVICES OVER ANY SURFACE. cS 9, HANDLE S.S. DEVICES ONLY AT A STATIC-FREE WORK STATION. 10. ONLY ANTI-STATIC TYPE SOLDER- SUCKERS SHOULD BE USED. 11. ONLY GROUNDED-TIP SOLDERING IRONS SHOULD BE USED. 7. AVOID PLASTIC, VINYL AND STYROFOAM® IN WORK AREA. PORTIONS REPRINTED \WITH PERMISSION FROM TEKTRONIX INC. [AND GENERAL DYNAMICS, POMONA DIV. (© Dow Chemica 9793Section 3 Maintenance CONTENTS. INTRODUCTION ...... peseeeerenrentserees cetestesees BD PCA ACCESS AND GENERAL MAINTENANCE DISPLAY ACCESS . CLEANING .. PERFORMANCE Tnitial Procedure : Display Test . DC Voltage Test . 135 AC Voltage Test 136 Resistance Test. 136 Diode Test 5 .37 DC mA Test (75/21 & 77/23 Only) 38 DC Amps Test (73, 75/21, and 77/23 Only) 38 138 238 Supplemental Troubleshooting, Procedures. ‘CHECKING THE CRYSTAL OSCILLATOR. CHECKING THE REFERENCE VOLTAGE CHECKING DISPLAY DRIVE VOLTAGE . CHECKING BEEPER DRIVE SIGNAL TRACING THE VDC SIGNAL PATHMaintenance WARNING THESE SERVICE INSTRUCTIONS ARE FOR USE BY QUALIFIED PERSONNEL ONLY. TO AVOID ELECTRIC SHOCK, DO NOT PERFORM ANY SERVICING OTHER THAN THAT CONTAINED IN THE OPERATOR'S MANUAL UNLESS YOU ARE QUALIFIED TO DO so. INTRODUCTION . ‘This section contains maintenance information for the performance testing, calibration, general maintenance, and troubleshooting of the 70, 73, 75, 77, 21, and 23 Series II ‘Multimeters (collectively called the Series I meters). For operator maintenance and instrument specifications, refer to the Users Manual. ‘The performance tests are recommended as a preventive maintenance tool to verify proper instrument operation. A one year calibration cycle is recommended to maintain the specifications given in the Users Manual. Test equipment required for the perfor- ‘mance tests and calibration is listed in Table 3-1. If the recommended equipment is not available, instruments with equivalent specifications may be used. PCA ACCESS AND GENERAL MAINTENANCE 3-2. WARNING TO AVOID ELECTRICAL SHOCK, REMOVE THE TEST LEADS BEFORE OPENING THE CASE, AND CLOSE THE CASE BEFORE OPERATING THE METER. TO PREVENT FIRE, INSTALL FUSES WITH THE RATING SHOWN ON BACK OF THE METER. CAUTION To avoid contaminating the pca with oil from the fingers, handle it by the edges or wear gloves. PCA contamination may not cause immediate instrument failure in controlled environments. Failures typically show up when contaminated units are oper- ated in humid areas. ‘Use the following procedure for removing the pca (printed circuit assembly) from its case: 1, Set the function switch to OFF, and disconnect test leads if they are installed. 2. Remove the four Phillips screws from the bottom cover. 3. Tum the meter face up, grasp the top cover, and pull the top cover from the meter. 4, Some Series II meters have a fuse on the lower portion of the pea. This fuse must be removed to access the screw that holds the pca to the case bottom. NOTE Be careful not to lose the spring located directly under the screw on the back side of the pea. 5. The pea may now be removed from the bottom cover.Maintenance DISPLAY ACCESS a4 Table 3-1. Recommended Test Equipment INSTRUMENT TYPE REQUIRED CHARACTERISTICS RECOMMENDED MODEL, PREFERRED Current Calibrator Accuracy: + 0.4% Frequency Range: 40 Hz to 1 kHz DC mA: 0 to 300 mA DMM Calibrator John Fluke 51008 Family John Fluke Models | S100B, 5101B, 5102B, 5700 ‘ALTERNATE DOV Calibrator DC Voltage Range: 0 to 1000V Accuracy: + .05% ACV Calibrator ‘AG Voltage Range: 0 to 750V DCA: 0 to 2A Accuracy: 0.3% Decade Resistor Resistance: 0 to 30 M2 General Resistance Accuracy: # .1% RDS-778 Resistance: 0 to 10 M2 esi Accuracy: 0.1% 08-62 DISPLAY ACCESS 3-3. CAUTION Do not handle the conductive edges of the LCD interconnects. If contaminated, clean with alcohol. Refer to Figure 3-1. |. Remove the four Phillips screws from the back side of the pea. 2. Remove the LCD mounting bracket, 3. Insert a small screwdriver under the edges of the display holding bracket, and gently ry the bracket loose from the snaps. 4. Tum the bracket upside down to remove the LCD. 5. Before installing a new LCD, make sure that all connector contact points are clean. CLEANING CAUTION To avoid damaging the meter, do not use aromatic hydrocar- bons or chlorinated solvents for cleaning. These solutions will react with the plastics used in the instruments. Do not allow the LCD to get wet. Remove the display assembly before washing the pca and do not install until the pca is completely dry. Do not use detergent of any kind for cleaning the pca. Do not remove lubricants from the switch when cleaning the pea. 3-4.Maintenance NI ‘CLEANING Be 3 3 yi 341, Assembly Details FigureMaintenance CLEANING 36 Clean the instrument case with a mild detergent and water. ‘The pea may be washed with isopropyl alcohol or deionized water and a soft brush. Remove the display assembly and fuses before washing, and avoid washing the switch if possible. Dry the pea with clean dry air at low pressure, then bake it at 50°C for 24 hours. PERFORMANCE TESTS 3-5. Performance tests are recommended for incoming inspection, periodic maintenance, and for verifying the specifications in the Users Manual. If the instrument fails any part of the test, calibration and/or repair is indicated. In the performance tests, the Fluke Series I meters are referred to as the unit under test. (UD. Initial Procedure 36. 1, Allow the UUT to stabilize to room temperature 23°C + 5°C (73°F + 9°F), 2. Check the fuses and battery, and replace them if necessary. WARNING TO PREVENT FIRE, INSTALL FUSES IN ACCORDANCE WITH THE RATING SHOWN ON THE BACK OF THE METER. Display Test 37. To test the display, tum the UUT on and check whether all display segments come on as indicated in Figure 3-2. DC Voltage Test 3-8. WARNING CONNECT THE GROUND/COMMON/LOW SIDE OF THE DC CAL- IBRATOR TO COM ON THE UUT. ri VAC = VDC LJ MkQ Figure 3-2. DisplayMaintenance PERFORMANCE TESTS. 1 Set the UUT function switch to VDC, and connect the DC Voltage Calibrator output to the va-s and COM input terminals of the UUT. 2. Referring to Table 3-2, set the DC Voltage Calibrator for the output indicated in steps 1 through 4 only. Verify that the UUT display reading is within the limits shown. Table 3-2. DC Voltage Test DISPLAY READING ‘De INPUT a VOLTAGE 70 qarser | Tr 1 42.7V 2.685 102715 | 268802712 | 2.691 1 2709 V DC 2 427V 26.85 to 27.15 | 26.88 t0 27.12 | 28.91 to 27.09 V DC 3 4270V 2685 10 271.5 | 268810 271.2 | 269.1 to 270.9 V DC 4 +tooov | 993 to 1007 995 to 1005 995 to 1005 V DC 5 +300 mv__| 2984 t0 901.6 | 2987 10 9013 | 299.0 to 301.0 V DC. "300 mV function only 3. Set the DC Voltage Calibrator for an output of +300 mV, and switch the UUT to the 300 mV function. Verify that the UUT display reading is within the limits shown in Table 3-2 (step 5). AC Voltage Test 1 WARNING CONNECT THE GROUND/COMMONILOW SIDE OF THE AC CAL- IBRATOR TO COM ON THE UUT. 39. ‘Set the UUT function switch to VAC, and connect the AC Voltage Calibrator to the Va-+ and COM input terminals. 2. Set the AC Voltage Calibrator for the output given in Table 3-3, and verify that the UUT display reading is within the limits shown. NOTE When the input is open in the VAC function, it is normal for the 70 Series HI meters to read some counts on the display. This is due to ac pickup in the ac amplifier when the ac amplifier is unterminated. Table 3-3. AC Voltage Test INPUT DISPLAY READING STEP VOLTAGE FREQ. 70, 73, 75/21 and 7/23 1 200 100 Hz 2.644 to 2.756 V AC. 2 2mv 500 Hz 2.644 to 2.756 V AC 3 ‘750V 100 Hz 783 to 767 V AC 4 ‘750V 1000 Hz 783 to 767 V ACMaintenance PERFORMANCE TESTS Resistance Test 3-10. 1. Select the ohms function on the UUT. 2. Connect the Ohms Calibrator or Decade Resistor to the va-4 and COM input terminals of the UUT. 3. Referring to Table 3-4, set the Ohms Calibrator or Decade Resistor to the resistance value indicated in steps 1 through 6. Verify that the display reading is within the limits shown. Table 3-4, Resistance Test INPUT ‘STEP RESETANCE DISPLAY READING 1 short 0.0 to 0.20 Decades of 1: 2 1008 99.3 to 100.70 (plus 0 reading) 3 1K 994 to 1006 2 4 10 ka 9.994 to 10.06 ko 5 100 ka 99.94 to 100.6 ka 6 MO 1994 to 1,006 Ma 7 10 Ma 979 to 10.21 MO Decades of 1.9: 2 188.8 to 191.20 (plus 0 reading) 3 1889 to 1911 @ 4 18.89 to 19.11 ka 5 1889 to 191.1 ko 6 1.899 to 1.911 MO 7 18.81 to 19.39 Ma Decades 2 2700 268.4 to 271.60 (plus 0 reading) a 27k 2685 to 27150 4 27 ka 26.85 to 27.15 k2 5 270 ka 2685 to 271.5 ko 6 27 Ma 2.685 to 2715 MO z 27 Ma 26.45 to 27.55 MO Diode Test 3-11. To test the Series I meters, perform the following steps: 1. Set the UT to the Diode Test function. NOTE On Fluke 5100 series calibrators, activate the SOQ divider override. 2. Apply an input from the DC Voltage Calibrator of +.090V de to the va-s+ and COM input terminals of the UUT, and verify that the beeper is on. 3. Increase the DC Voltage Calibrator output to +.110V de, and verify that the beeper is off. 38Maintenance PERFORMANCE TESTS DC mA Test (75/21 & 77/23 Only) 3412, 1, Set the output of the DC Current Calibrator to zero, and connect it to the 300mA and COM ‘input terminals of the UT. 2. Set the DC Current Calibrator to the output shown in Table 3-5, and verify that the UUT display reading is within the limits shown. Table 3-5. DC mA Test INPUT DISPLAY READING STEP CURRENT 7st & 77128 7 WaT mA 2657 w 27.43 DC 2 +200 mA 1968 © 2032 DC DC Amps Test (73, 75/21, and 77/23 Only) 3413. 1. Set the DC Current Calibrator to standby and connect it to the 10A and COM input terminals of the UUT. 2. Apply currents as indicated in Table 3-6, and verify that the display reading is within the limits shown. Table 3-6, DC Amps Test DISPLAY READING CALIBRATION 314, 1. Set the DC Voltage Calibrator to zero, and set the UUT to the VDC function. 2, Remove the case top cover as previously described. 3. Connect the DC Voltage Calibrator to the vn-s+ and COM input terminals of the UUT. 4, Set the DC Voltage Calibrator for an output of +3.000V dc, and adjust R8 for a display seading of +3.000V de + .001V. TROUBLESHOOTING 3-15. A troubleshooting tree for the Series Il meters is given in Figure 3-3. Faults are listed in the order of probability. This tree gives a systematic approach to isolation of problems to a component or component area. Complete the procedures in the order listed in this table; all measurements are made with respect to common. ‘Also, supplemental toubleshooting procedures are presented in the following para- ‘graphs. ‘When troubleshooting the 70 Series II meters, use the precautions listed on the static awareness sheet to prevent damage from static discharge. 39Maintenance ‘TROUBLESHOOTING Ce a " & LOD for cracks Fearing cpt errno y i f Sncton oR BIS Vc. |___omnmt ce i i g als 3 Rviertve wows © St eonacs ba, GH Gpenorameteloance f Groas CL fOr eens [5 Doms peer aoa [no PROBABLE CDSE ves] urbe Br) = Same ® [i er image se ee deny Se [ve e Sartaeero SP] cece | tee nnd msn] 2 Genes capi Figure 3-3, Troubleshooting Tree 340Maintenance ‘TROUBLESHOOTING ‘Supplemental Troubleshooting Procedures 3-16. CHECKING THE CRYSTAL OSCILLATOR 3-17. Connect an oscilloscope or counter to pin 54 of UI or to the junction of C12 and the ¥1 crystal. Check for a 32.768-kHz sine wave approximately 600 mV p-p in amplitude. Note that U2 and the display will not work if the clock circuit is not working. Probable related failures include: U1, Y1, or C12. CHECKING THE REFERENCE VOLTAGE 3-18, Check for a reference voltage of 1.00V de (adjustable by R8) at pin 14 of U1 or at the junction of R15 and R16. Probable related failures include: R8, R14, R15, R16, VR1, or CR2. CHECKING DISPLAY DRIVE VOLTAGE 3-19. Check that VM (V middle) is 1.6V de + .1'V at pin 28 of U2 or at the junction of R11 and R12. Probable related failures include: R11 or R12, CHECKING BEEPER DRIVE SIGNAL 3-20. Put the unit in the Diode Test Mode and short the input leads. Using an oscilloscope, measure the signal at pin 3 of Ul. The signal should be a 4V p-p symmetrical square wave at about 4.1 kHz. A probable related failure is: U1. TRACING THE VDC SIGNAL PATH 3-21. Use the following procedure to trace the VDC signal path: 1. Set the UUT to the VDC function and apply 2V de to the input. 2. Using a DVM, measure the input at J1 for 2V de. 3. Measure pin 1 of Z1 input divider for 2V dc. Probable related failures include: R1, S1, RVI, or RV2. NOTE Measurements in steps 4, 5, and 6 may be affected by loading. 4, Measure ZI pin 3 for 200 mV de. Probable related failures are: Z1, U1. 5. Measure for 200 mV de at the active filter input (AFI, pin 26 of UI or R9). A probable failure is: U1. 6. Measure for 200 mV at the active filter output (AFO, pin 27 of U1 or R9). Probable related failures are: R9, C5, or C6. WARNING R1 IS A FUSIBLE RESISTOR. TO ENSURE SAFETY, USE EXACT REPLACEMENT ONLY.TLE Final Assembly (77,75,23.21) ‘Al Main PCA (77,75.23.21) Final Assembly (73) Al Main PCA (73) Final Assembly (70) ‘Al Main PCA (70) Section 4 List of Replaceable Parts CONTENTS DRAWING NUMBER FLUKE-77-2 T&B FLUKE-77-2-4021 FLUKE-73.2.T&B FLUKE-73-2-4021 FLUKE-10-2-T&B FLUKE-70-2-4021 TABLE PAGE FIGURE PAGE NO. NO. NO. NO. 41045 446 42 48 449 4300 41043 440 413 4d 45 41S as 46 4600 418 46419 atList of Replaceable Parts INTRODUCTION INTRODUCTION at, Pants are listed alphanumerically by reference designator or item number. Each part is shown in an accompanying illustration unless otherwise noted. arts lists include the following information: Reference designation or item number Description of each part Fluke part number ‘Manufacturer’s supply code ‘Manufacturer’s part number Total quantity of components per assembly HOW TO OBTAIN PARTS 4-2. Use the Fluke Stock Number when ordering all components from the John Fluke Mfg. Co., Inc. or an authorized representative. In the U.S., order directly from the Fluke Parts Department by calling 1-800-526-4731. Some components may be ordered directly from the manufacturer using the manufac- turer’s part number. In the event the part your order has been replaced by a new or improved part, the replacement will be accompanied by an explanatory note and installation instructions, if necessary. To ensure prompt and efficient handling of your order, include the following informa- tion: 1. Instrument model and serial number 2. Fluke stock number 3. Description of part 4, Printed circuit assembly (pea) part number and revision letter as printed in ink on the board. ‘The reference designation or item number of the part Quantity Price information for parts is available from the John Fluke Mfg. Co., Inc., and its authorized representatives. Prices are also available in a Fluke Replacement Parts Catalog, which is available on request. ow CAUTION An asterisk (") indicates a device that may be damaged by static discharge. TECHNICAL SERVICE CENTERS 4-3. A list of technical service centers is included at the end of this section.List of Replaceable Parts Table (1. Final Assembly (Models 77,75,23,21) (ee Figure £1) sereneuce Fue rns roworncrunens ° OMIMERICS-an=> §-=—————~~—-—~~- DESCRIPTION: s-No== ~COOE- -o8 GENERIC tvPE-—-—~ QTY- -E- Aa + wa ca wor-paccoaasti: 2 i BATTERY, 9v, 0-259 g9683¢ 59727. 236 i rou OSE, xen, 9 -€2n, 250V, EaeE Shoere 72400 aon~c30mn i ra FUSE, ¢06K1-3, 154, 600V, FAST 2002s Titeo. Kena i Ho? ‘SCREM, THD FORN,PH,?,2-14, .378, 21140 COMMERCIAL 2 no ‘SEMEN, THD FORM, PHP, STL, 4-24, 37S 440486 | COMBGRCIAL 4 n> ‘SCREM, THD FORN;P4Py TL, 5-14,.750 73410 COMERCIAL ‘ is i [AP TRANSD,PI20,20 9 Gazse1 Sites, 7an-20-604 a we > SHIELD, toe 15300 asss6 @1sa00 i mois east, Borzon Sseae apsse aseaie la ee ois Sure, sorrow e936 asezzs i se ie ‘SPRING, COTL, COMP, M WIRE, .500, .360 30548 £o560-026-0500 i wb eash, tP esi i ee ie veEwDon, ico aese59 iG we 20 ‘ASK, BRACKET aesess 2 te 2, 22 NN EIASTOMERIC, LED TO PHD, 1.900 1 5 2 mo 23 SHITCH, 08 Seseas toa te i SHAFT, fo asset i ne 25 ‘SPRING, DeTeRT Sees i we DECAL, CASE TOP soease e332 is me 32 Test tabs assras asia? i 35 ‘WANURL, PAMPHLET, Dt ACCESSORY List B2S9SI ss05i a s 3 'SEITCH, MOMENTARY aso2e as0280 ia 5 ¢ omranc AMOUCTATOR aaa 542983 a ml ‘enaarot nAUAL aseis: sseaot a ™ 2 Seavicr MaRoaL 96204 29620 i v3 10,3.75 DIGIZ, AAR GRAPH,MULTZPLED 64058), ietose-c 3 an * in “S* column indicates « statio-sensitive part. Yodel 22,23 stock Mo. 2 095792. Yoael 21/23 stock mes is 74661 Note 3 5 For Fluke Medel 2" Seock No. ie 895787- For Fiuke Model 23 Scock No. Le #99026, Note 4 ~ Fez Fluke Mosel 23,23 stock Wo. 2 748129, NOTE $ 5 For Fluke Mogel 21,23 Steck Wo. Sz #95813, 45List of Replaceable Parts FLUKE-77-2 T&BList of Replaceable Parts FLUKE-77-2 T&B (2012) Figure 4-1. Final Assembly (Models 77, 75, 23, 21) (cont),List of Replaceable Parts 48 eee gccugg mann mnneamnna asm IOOR REE Ug Fable 4-2. AL Main 2A ovodele 77,75,22,21) (see Figure 4-2.) (Eke, ROLYPR, 0.08306, 06, OY he, Tay6-0uP, +-208,10¥" CAP CER, TPF, +208, ‘CAP, CER, 33PF, += DIODE, Si, 3V='75.0¥, RADIAL INSERTED Sunde’ pROtECroR, 15000, 4-208 covract,axrzeny ‘TRANSISTOR, ST,NPR,SELECTED TEBO, 70-92 BiS.eF, 100K, 2-5, 0-758 ‘RES MF, 301K, +-18,0.125N, 1002Px AES/ME, 40%, 30,258, 0.425%, 10002 RES ME, 562K, 4-18, 0.125M, 100PPM AES, ME, 205K, $-i4, 0.129%, 0007 BES.HE, 20,8490, 94,0.125R, 10000 BES (ME, 9. 20K, +0,94,0. 1254, 20080 8075 A/D CHIP TESTED IC, 1.23V,150 PPM T.C.,RANDGAP V. REF Corea, TIMED, ove” THEOL, 20RNC, .800" Sst228 e225 aeons 43962 e820) e827 1234 earns nas seses2 50056 east 82595 sient 04222 04722 25836 40870 ssa 39124 Seize ner Sheee Seize Soze Seize seize seine e536 e520 ows ne ‘wees in *5* colun indicaces a static-sensitive part. auuracroneRs -o8 Gevbare TPE Les04exooasace Shacsovnananexca 3e5-2/0.49/8/0050/2/0/8 wrea9-a39-1e630 ssosesxootosce SRSSsACTOMATREA SnsoseaaqgaAtTan SSSSAsS0000GA aeease fseaze Seres toot #1 N-204R99F MPSODVT3S23F REEL MeSoDvTSs622F REELList of Replaceable Parts Q OE : FLUKE-77-1621 Figure 42. At Main PCA (Models 77, 75, 23, 21) (cont)List of Replaceable Parts table 2. Final Assembly ofodel 73) i Sxrrere, ov, 0-15 Gseae 97 26 i ro Moores, 18a, 600¥, east S20029 too ras i hoi 310 Font theesStl, 4-24, 250 $49116 COMERCIAL i no Seng tip Pow nye, 14,395 series Commencias i a3 SeREW, 71D FOR FH, E/STL, $14, 275 SeeeS6 COMERCIAL i 3 SCREW, THD FoR PH, P,STL;S-14, 750 7331 COmEREEAE ‘ it 1s nino, 91800, 20 San Ge2582 S406. thoe20-604 : we 10-13 FOOT, NON-SKID 640565 2K262 640565 « wis ‘A bersan S5eae0 eosoe. easata i ws Shrek, sorran t3ea25 sgsae aaeaas i me ie SPRING, COFL, COHEN WIRE, 500,269 e99427 27148. coueD-026-0500 3 wp it ‘wINDOW, 2D 896345 89536 896343 2 me Brac 2c cieesa saiae eases 3 Pay vase anicxes esses s9536 cnsete i Meo, 22 COR-EIASTEREREC,1¢D £0 PHD,1.909 2 Geese O19 Se 2 cay Search, soe esses 99596 eesees i a Sensoorax Stse05 e506 easens 3 moh {EASE WoGe Foon-nusases e434 i we ‘rest Leas) 855742 as57a2, 1 wo SANEAL paver oie xccessone Sasa S2sest i paler) ‘Suazelwanasaaa ssosee sSose0 i at ovract aorezAzOR Gease e9sae 42983 i mi Seeaatck aMOAS Sseis essae assist a m2 Staves unten Ssez04 sae apsat i v5 Heb.3.75 DIGIT. OAR GRAPK.wUURreLeD 64058 2TH LOGEC i An * Sn ‘5° column indicates a statie-sens: 410Figure 4-3, Final Assembly (Model 73)List of Replaceable Parts FLUKE-73-2 T&B @of2) Figure 4-3. Final Assembly (Model 7) (cont)List of Replaceable Parts wee gcaugg enna ans naam ma mooKRRUEgAAAOOAAAAAD Table (4. Ai Main BCR (ode! (Gee Figure (40) Se esixeh ol oer, oe, er fe Fata sok eka Ste aN Sr ane aer ean 820059, 259 hese nF Sys cor + SIGGeaisive"Teiebane, sean baer oreeron Sonn ao + anbiston sures serecseo 1eo,toe 1 Hasson stasis svat, fees se 205 sn sane ome fine SeS0e a t,o 2s eo Resiairon ter, ree cae rane fe Sherssomane 1 Soa a te rere Saosr son90 seseoe soezes 58209 essa 708282 toga ars dace 23575 Jeiaoe +n /5* soluan sncseates @ ataticnsensitive part Lssvadexoossace 95-2/0.47/K/0080/R/A/B vere20-353-Keeav issbasxooaenes 4259 cease? ceca vt 390 Rve-0)07-v-100-3-100% chica vr ss feseovrao23F Mescpvsa0u3F fesoovessoar rsoov720820 esebvrs2019 ‘sen052 thee Einese-1.20282 a3 a i i 2 443List of Replaceable Parts |sex oro © ee “ FLUKE-73-2-4021 Figure 4-4. A1 Main PCA (Model 73) 4gist of Replaceable Parts SggeO HERES SRSSRT ESSERE R EERE = E> ‘able 4-5, Pinal Assombly (ode 70) iste Figere ‘SCREW,THD FORM, PH, STL, 4-24, .250 SEREN, THD FORM, PH-2, 2-14, 1398 SSEREM, THD Pony, PH, P,SoLy 4034, «398 SSEREM, THD Pon, PHcP, SPL, Said .750, SHIELD, TOR ‘sureto, sorrow SPRING, COTL, ComP,M WIRE, .500, .360 ‘SPRING, DeTENT PART NOMBER Gses3e Stsiie aainae aaese iaasie 235300 e365 5022s 639329 sa362 ‘e666 eases 36206 sant 236 omsRcIAL SomtaRcIAL Stee tose brace 3536 23536 7520-604 25300 Seoses 36368 sees SeeersList of Replaceable Parts jure 4-5. Final Assembly (Model 70)List of Replaceable Parts FLUKE-70-2 TEB @ot2) Figure 4-5. Final Assembly (Model 70) (Cont) 417List of Replaceable Parts Table 4-5. AL Main PA Grote 70} (Gee Figure (62) SISSHOERECSO aap. goeenneaneeae— DESCRIPTION ACoeo ‘ ‘GAP, POLYCA, 0.02707, +-108, 637 CaP TA, €.80F, 208,100 ‘CAPLCER, 47BF, 4=208, SOV, COS a8; Cen, 0, 296r, 400-204, 800, 250 1s (CAP,CER, 332F, #798, 500,008 ‘SURGE’ PROTECTOR, 1500V,+-208 3 + TRANSISTOR, ST,umu, SELECTED 1280, 70-92 ‘TaMSTSTOR, $1, MEN, s¥aL SIGNAL, for3? 2 RES,CERM, 1M, +-54,18 _— RES, CERM, VAR, 200K,+~208, .30 a BES; cr, ky o-$4, 0.258, RES; CE, 1. Sa ens, 0.259 Risin 332K; ¢-1,0:425%, 0090 RES/CE, 62K, 458,025 RES i, Soran, #28, 0.1258, 1000%4 RES/HF, 20.54, 4-0.56,0.125H, 10022¥ ‘SWITCH, ROTARY, “ 8075 A/5 chaP TESTED Teens, err wecnocmeoTER 7 1a23V, 180 FPN 7.C.,BARDGAP V. REF AES Simezh, 0.02,0.25H mors 50088, 35083 roseos 642985 eseaze 50225 sss275 roee? reeaas eens Seaes 4392 04222 e358 sa30s2 29575 ea30a1 An + in °S" column indicates a ststicusensicive pare aworacroneas 1198D474x0035AG2 Seacsovnsnawaecs aea-272-1 63 105027/0.49/40 0080/R/8/8 Toooeasnoorase? ‘SRSOSAA7OMRATRIA Shsgseazazaarnan ‘SRSBSARSOURATIGA tnease Yoon 522569 2xaS04RLaA wS2i4-Losast-200rRWe VG-0707-V=100-3-1004 fesabvrsszae REEL ‘MPSODVE20520 REEL ‘Youonsx99s enase there oase-1.20262, sisn70 weeny 98List of Replaceable Parts FLUKE:70-2-4021 Figure 46. At Main PCA (Medel 70)List of Replaceable Parts Manufacturer's Federal Supply Codes ‘MANUFACTURER'S FEDERAL SUPPLY CODES 03508 General Electric Co, ‘Semiconductor Products Dept. ‘Auburn, NY. 08222 AVX Comp. AVX Ceramics Div ‘Myrtle Beach, SC os71a Moterota inc. ‘Semiconductor Products Sector Phoenix, AZ coat General Elect Co. ‘Semiconductor Products Dept. ‘Auburn, NY oKse2 ‘Skin-Etsu Silicones of America Torrance, CA 12040 National Semiconductor Corp. Danbury, CT 19520 ‘Sharp Electronics Corp. Professional Products Div. Mahwah, NJ 19647 Cackdock Electronics Ine. Riverside, CA 28287 TRC, tn. ‘Microciouits Div Philadelphia, PA 25009 Cascade Gasket & Mig. Co nc Kent, WA 2774s ‘AssocatodSpring Bares Group Syracuse, NY 2K262 Boyd Corp. Portland, OR 51408 ‘Murata Erie, No. America Inc. ‘Symma, GA 54583 ‘TDK Electonios Corp. Port Washington, NY 56289 ‘Sprague Electic Co. Nashua, NH 59124 KOA-Speer Electronics Inc. Bradford, PA 50717 Eveready Battary Co. Inc. ‘St Louis, MO ‘sess NDK America Inc. Div. of Nihon Dempa Kogyo LTD Lynchburg, VA 60386 ‘Squires Electonics Inc. Cornelius, OR 0095 Westlake Capacitr inc. Tantalum DW. Greencaste, IN 61857 'SAN-O Industrial Corp. Bohemia, NY 62643 United Chemi-con Ine. Rosemont, IL 62786 Hitachi America Li. ‘Semiconducior & IC Div ‘San Jose, CA. 8919 Inter-Technical Group Inc, The Irvington, NY ‘71400 Bussman Div. of Cooper Industries inc. ‘St Louis, MO 76970 ‘Connor Spring & Mig. Co. ‘San Jose, CA 89536, ‘John Fluke Mg. Co, Ine Everett, WA, 91637 Dale Electronics Ine Columbus, NE 91964 Maica Development Co, Hampton, VA\ 4-20Section 5 Schematic Diagrams TABLE OF CONTENTS FIGURE TITLE PAGE 51 AlMain PCA... 5-2 Signal Flow Diagram .Scomatic Diagrams Table 5-1, Abbreviations "ABBREVIATION DEFINITION ‘ACA ‘AC Converter Feedback ACHI ‘AC Converter High ACL All Clear, Reset ‘ACLO ‘AC Converter Low AFL Active Filter Input AFO Active Filter Output AMO ‘Amps Input AMI ‘Amps Divide by 10 AZ ‘Auto Zero Point BPR Beoper Driver BT Battery CuK Clock Output com Common cs DC Sense EC Reference Voltage FA ‘Active Fiter Amp Output FAG) Active Fitter Amp Feedback INT Integrator Output | Ko Butter x 1 Output | Kt Butfer Divide by 3 Output ts Loud Speaker Lo Low OHS: Ohms Sense RNG Range RRS Reference Resistor Sense RT Thermistor vss Negative Supply Voltage vop Positive Supply Voltage vM Vots Middle ww Wirewound xT Crystal Oscillator Inputs z Impedance 52MODELS 77, 75, 23, 21 (FLUKE 77-2-4021) | SSS ote TIED aay “ep MODEL 70 (FLUKE 70-2-4021)‘Schematic Diagrams : 3 3 owes: uusess onenomt severe ais Sa VSARSSTENSE 9 emoranane. al b 2 SbRESRIN MOS AEs nm au “ O' Soi eis FESBEaI RSS OY SSSSRESS SSR eeeres ory 536-4MODELS 77, 75, 23, 21 (FLUKE 77-2-4021) MODEL 70 (FLUKE 70-2-4021)SSchematle Diagrame uwcrioN on Seite wate ANALOG PROCESSOR yours & ous vours & omis INPUT PROTECTION —_STGMAL CONDITIONING cons, pr /cowr vee (cupew? prorecrion ¢ SHGNAL CONDITIONING x0 5556