Cal-15_ Special Process: Welding System Assessment 2nd Edition CeaCaQI-15 Special Process: Welding System Assessment Second EditionAIAG. pe ‘Version 2,2 Printing, issued January 2020 ABOUT AIAG Purpose Statement < Founded in 1982, AIAG is a globally recognized organization where OEMs and suppliers unite to addres and resolve issues affecting the worldwide automotive supply chain. AIAG's goals are to reduce cost and ‘complexity through collaboration; improve product quality, health, safety and the environment; and optimize speed to market throughout the supply chain, AIAG Organization AIAG is made up of a board of directors, an executive director, executives on loan from member companies, associate directors, a fulltime staff, and volunteers serving on project teams. Directors, department managers, and program managers pian, direct and coordinate the association's activites, Under the direction of the executive director. AIAG Projects Volunteer committees focus on business processes or supporting technologies and methodologies. They conduct research and develop, publish, and provide training on standards, conventions, standard business practices, white papers, and guidelines in the areas of automatic identification, CADICAM, EDlielectronic commerce, continuous quality improvement, health focus, materials and project ‘management, occupational health & safety, returnable containers and packaging systems, ‘transportation/customs and truck & heavy equipment. “AIAG PUBLICATIONS ‘An AIAG publeaton reflects @ consensus of thse substantially concerned wit its scope and provisions. An ‘AIAG pubtoation i intended as a guide o aid the manufacturer. to consumer ad the goneal public. The txistence of an AIAG aubleaton des natn any respect preclude anvane frm manufacturing. marketina. ‘urchasing, or using products, procosses, oF procedures hot conforming fo the publication. ‘cAUTIONARY NOTICE AIAG publications are subject fo period review and users ae cautioned fo obtain the atest eations. MAINIENANCE PROCEDURE Recognizing that hi AIAG publication may not cover a creumstances, AIAG has established a maintenance brocedure. Pease refer fo the Maintenance Request Form a the back otis documento sub a request. ‘Published by: ‘Automotive Industry Action Group “4400 Town Center Southfield, Michigan 48075 Phone: (248) 258-2570 «Fax: (248) 258-2259 APPROVAL STATUS ‘The AIAG Quality Stoering Commitee and designated stakeholders approved this document for pubieation on ctover 1, 2019 ‘AIAG COPYRIGHT AND TRADEMARK NOTICE: (© 2019 Automotive ndusty Action Group, except that copyright isnt claimed as o any par ofan vginal werk popared by @US. ‘orstate government oficer or employee 9s pao ne persons oficial duis. Except as noted above, al igh re reserved by AIAG and no pat ofthese materials maybe reproduced, reprinted, stored in a retieval system, or vansnited In any form or by any means, electron, photocopying, recording, or atherise, without tho rar \witen permission of Automotive Ingusty Action Group. Copyright infingement sa violation of federal aw subject to rminal anc ha penaties. [IAG and Automotive Industy Acton Group ate registered service marks of the Automotve Industry Aeon Group, Automotive Industry Acton Group makes no clam to any trademark of a thd party. Trademarks of hid partes Included in hese materials are the property of ther respective owners (© 2019 Automotive Industry Acton Group ISBN: 978 «10534 BScaQl-15 Spstal Procen: walang Syste Assessment AIAG 2a CHANGES MADE TO CQI-15 2"° EDITION, 2X2 PRINTING ‘The following corrections were made to the CQL-1S 2" edition, 2 printing: 1, Job Audit Process Tables, Section ? Control Plan © Weld Lot Containment — All weld validution testing shall be performed prior to shipping (Match & old) Changed to— sat — All weld validation testing shall be performed prior to shipping sal (CC) welds (Batch & Told). 2. Prawn Are Job Audit tab, item 4.6 © Control Limits ~ Control li requirements Changed to— ‘© Warning Limits — Warning limits shall be utilized for eont Waning limits to establish an alert prior to failure lo meet specifications. 3. Resistance Welding Job Andit tah, items 7.3 and 7.5 ate duplicates und will be combined into 7.3, © 7.3 Part touching details, locating pins, fixture locators and tooling mating surfaces — All details checked for looseness, all non pinned details torque checked and match marked © 7.5 Part touching details, locating pins, fixture locators and tooling mating surfaces — All inating surfaces shall be free of expulsion and debris, ‘Changed to - © 7.3 Part wuching details, locating pins, fixture locators and tooling m tails checked for louseness, all non-pinned details torque checked und match marked. All mating susfuces shall be free of expulsion and debris. 7.5 will be deleted. surfaces — All © Te ‘Note: For auditiny/ussessing purposes the CQL-15 2™ edition and the CQI-15 2" edition, 2" printing are considered equivalentcal-15 AIAG. ‘Special Process: Welding System Assessment "Veron 22" Pr, Janay 2020 FOREWORD Automotive Industry Action Group (AIAG) committees are made up of volunteers from member companies in the automotive industry. The work of preparing process audits is dane by AIAG technical committees. ‘The main task of technical committees is to prepare Automotive Stundurds und System Requirements. Draft documents adopted by the technical commilices ure vireuluted to the Steering Committee for review and consensus approval. Publication of the documents requires approval by he Quality Steering Committee. ‘The Quality Steering Committee would like to acknowledge and thank the following individuals and their companies who have contributed time and effort tothe development of this document. ACKNOWLEDGEMENTS Dave Willig ‘Nexleer Aulomotive Chae Tian Hable Ford Motor Company ~ Co-Chair David Weatherly Adient US LLC Marshall Sayre Dana Incorporated Wayne Soaunshy Delphi Technologies Joseph Beckham FCA US LLC Cory OFBrien FCA US LLC Mark Guting Ford Motor Company Ricky Boudry General Motors Company John White Gestamp Mason Harish Mistry Magna International Karen Krutsch AIAG.CaQl-15 Special Process: Welding System Assessment AIAG ‘Version 2,2 Prntng, Issued January 2020 a TABLE OF CONTENTS ABOUT AIAG. (CHANGES MADE TO CQI-I5 2" EDITION, 2° PRINTING. FOREWORD .. ACKNOWLEDGEMENTS TABLE OF CONTENTS. INTRODUCTION. Gener. Process ArPKUSLH runic Srstem ASSESSMENT Goals. ASSESSMENT PROCES. AssesS0K QULFIRLIONS (Onaen RecuinerawTs score 2 APPUCATION 41.3 Rescaunee 2 THE WELDING SYSTEM ASSESSMENT PROCEDURE 2.1 srmucTIONS ron THF SUMMARY INFORMATION SECTION 2.2 INSTRUCTIONS FoR THE WELD SYSTEM ASSESSMENT. 2.3 es nuctioNs FoR 1 Jov AUDI Procss. 2.5 WeLoInG SUSTAINABILTY HEALTH CANRT GLOSSARY. eo 3AIAG. spe rece gst eat INTRODUCTION General The work of preparing, CQI-15 Special Process: Welding System Assessment (WSA) 2% edition was completed hy the AIAG Welding Work Group. These welding requirements are complementary to customer and product standards. The WSA can be used to assess an organization's ability to meet the requirements in this asyessinent, as ‘well as customer, regulatory, and the organization’s own requirements, The WSA can also be used Ihetween an organization and its suppliers. In the WSA. the word “shall” indicates a requirement for purposes of the self-assessment. The word “should” indicates a recommendation. Where the term “such as” is used, any suggestions given are for enidance only. ‘Compliance to the WSA is deterinined using the luble below: ‘Doss NOT meet the requirements, needs immediate wetion. Any RED Element PProeess review indicates that there is a risk of non-conforming | product. Does NOT meet the requirements, containment is in place, | Veltow | <100% GREEN -0- RED | Process review indicates that there is ensngh containment of non confining produ Grea | 100% GREEN ‘Meets all requirements. Process Approach ‘The WSA supports the automotive process approach as described in LAT 16949. Welding System Assessment Goals ‘The goul of the WSA is the deyclopment of a welding management system that provides for continual improvement, emphasizing defect prevention and the reduction of variation and waste in the supply chain. The WSA, coupled with an intemationally recognized quality management system and applicable cuslomer-specifie requirements, defines the fundamental requirements for welding management systems. The WSA is intended to provide a common approach to a welding management system for automotive production and service part organizations. Assessment Process Ongoing assessments shall be conducted annually, unless otherwise specified by the customer, to reexamine the continuing, compliance with the WSA. Each assessment shall incluce a review of theCal-15 Spacial Process: Welding System Assessment AIAG ‘Version 2,2 Pring, sued January 2020 onganiration’s systems using the WSA. Successive Job Audits sll sumple parts from diferent automotive component manufacturers thul require compliance to the WSA docuuent, ‘The assessment shall use the process approach to auditing/assessing ws identified by the requirements of IATF 16949. Assessor Qualifications Assessor(s) shull have the following specific experience to vonduet the WELDING SYSTEM ‘ASSESSMENT: |. Bean experienced quality management system (QMS) intemal auditor (for example, latest edition of LAT 16949, 180 9001), 2. Assessor shall possess welding knowledge. lvidence shall include experience in welding or w combination of formal education in welding and welding experience totaling a minimum of 3 yeas, 3. Assessor shall possess knowledge of and be familiar with the application of automotive ‘quality core tools including statistical process control, meusurement systems analysis, part upproval, failure mode and effects analysis, and advanced quality planning, minimum of 5 years Note: If more than one assessor is required to meet the ahove qual shall be the person meeting the requirements in #1. ications, the lead assessor Other Requirements ‘The organization shall keep records us evidenve of compliance to the requirements identified in the WSA, sus well as all appropriate action plans to address uny nonconforming ratings. These records shall be readily available for review hy any customer requising compliance to the requirements within this docus acal-15 AIAG Speco res: ll Sytem Asean 1 SCOPE 1.1 General “This document specifies process requirements for an organization or its suppliers performing applicable ferrous und non-ferrous metallic welding, whe need to: * demonstrate ability to consistently provide product that meets customer and applicable regulatory requirements, and ‘© enhance customer satisfaction through the effective application of the system, including, [processes for continual improvement of the system. ‘The Welding System Assessment is applicable to sites where customer-cpecified parts tor production andlor service are processed throughout the automotive supply chain. 1.2 Application All requirements of the COI-15 Welding System Assessment are generic and are intended to be applicable to all organizations performing the welding operations addressed in this document, regardless of type, size, and product. Eight Job Audit Process Tables have heen developed and the appropriate Job Audit(s) is to be completed during the assessment. The Job Audit Process Tables are specitic to welding processes as noted helow: ‘Gas Metal Are Welding Flux-Cored Are Welding Gas Metal Are Welding, Shiclded Metal Are Welding Plasma Are Welding: Gos Tungsten Are Welding Gas Metal Are Brize Welding Laser Beam Welding © Laser Beum Welding Drawn Are Welding © Ave Stud/Fastener Welding Resistance Spot Welding Resistance Seum Welding ‘Mash Seam Welding Flash Welding Projection Welding,CcaQl-15 ‘Special Process: Wolding System Assessment Version 2,2" Printing, lesued January 2020 Does not include Friction Stir Welding, © Inertia Friction Welding Direct Drive Friction Welding Induction/Tligh Frequency Tube Welding ‘© Tligh-Frequency Seam Welding # Induction Seam Welding Fastener Projection Welding ‘© Projection Welding ‘Magnetically Impelled Are Butt (MIAB) Welding These Job Audit Process Tubles contain requirements for: 1 Part Print Control Plan Destructive & Nondestructive Testing Data Weld Quality Inspection & Reports Rework Procedure & Reports Parameter Documentation Maintenance Records Sustainability 0. Other 1.3. Reference Equipment & Robotic Processing Requirements AIAG 2 ‘The following standards are used as reference material. There are other reference materials thal contain ‘more information, however, the list is not meant to he inclusive. The applicability is limited to the subject matter referenced, Standard Number | Title ANSIZ49.1 Safety in Welding and Cut Standard’s Organization r ANST- wwwansi.org AWS A2.4 Standard Weld Symibology AWS A3.0) Standard Welding Terms and Definitions WNW. aWS.0re nw aor,CQl-15 AIAG Special Process: Welding System Assessment » eu Pg ead aay 200 2 THE WELDING SYSTEM ASSESSMENT PROCEDURE Each Welding System Assessment shull include a review of the organization's system using the Weld System Assessment lub and the appropriate Job Audit Process Table located in the Excel file. Successive assessments shall sample parts from different automotive component manufueturers Uhut require compliance to the Welding System Assessment, Ongoing assessments shall be conducted annually, unless otherwise specified by the customer, to re- examine the continuing compliance with the Welding System Assessment. ‘The organization shall keep records as evidence of compliance tothe requirements identified in the WSA, 1s well as all appropriate action plans to address any item that do not meet the requirements within this, document. These records shall he readily available for review by any customer requiring compliance to this document 1. Download and save the Excel file that contains the CQI-15 Welding System Assessment hy following the steps below + Goto www.uiugory Dinter your username & password # Goto My Account = Foran eDocument purehuse: go to eDocuments © Select Additional Documents For a Hardcopy purchase: g0 to Downloads 2. Save the Excel file that contains the CQI-15 Welding System Assescment as: ‘Supplier Name_ Site Code_Country_State_City_Vear_Month_Day_Weld Assessment.xlsx Please note that the assessment can only be downloaded from the account it was purchased under. Note: Duc to the complexity of the Welding System Assessment Exec! fil, it is recommended that the original copy be saved us the leimplate and a “Save as” file is used for each subsequent assessinent 2.1 Instructions for the Summary Information Section (Lab 1 of Excel File) 1. Supplier Name and Address: Name and address of the facility being assessed. a. One form shall be used for each facility. The facility may have several buildings or physical locations in the same general area. If there 1s a separate management team or different management system, then these locations shall be considered as separatc facilities. 2. Site Code/Parent Cade: Inter site code of facility being assessed. 3. Current Quality Certification(s): The weld organization shall ist their current quality certifications, e.g., ATF 16949, 180 9001. Certifications may be from 3rd party sources or ‘customer quality certifications, 4. Date of This Assessment: Enter the date(s) of the assessment. Use a format that will avoid confusion. Example: November 3 ~ 4, 2019.caQl-15 10, IL 2 1B 4 15, Speci Process: Walang Sytem Assessment AIAG Date of Initial Assessment(s): List the date of the intial Special Process: Welding Syster Assessment completed at this facility Date of Re-Assessment (if necessary): If “Yellow” or “Red” findings were observed from the initial assessment, then the weld organization shull uddress euch item und determine eorreelive action(s), including root cause anatysis and implementation of the corresponding vorrective action(s). Number of Welding Employees at this Facility: The number of employees, suluried and hourly, associated with the welding operation at this facility Captive Weld Organization: Enter “Yes” if this facility welds components complete in that facility. Fnter “No” ifthe company receives uny sub-lier weldment from outside their company. Ithoth condition exist enter “No” Review Members! Site Responsible Person: List the namo(s), title(s), email address(es), and phone mmber(s), and if available, ofthe principal partieipants from the weld organization. ‘The site responsible person isthe person from the customer who is responsible fur that location. Supplier Contacts: List the naine(s), title(s), email address(¢s), and phone number(s). Weld Classifications: List weld classification of part being assessed. Welding Provewes Used: List all welding process(es) performed at this facility. This information determines the appropriaic Job Audit Process Table that should be used during the ssvessitient, Provesses nl listed in this seetion are not part of the Welding System Assessment. Weld Specifications Used: List weld specification used for part heing, assessed ‘Commodity Codes Pick trom drop down list, or add your own code, if needed, Part Number(s) Assessed: List part number, vehicle/program and product inform boing assessed. Summary Information The bottom half ofthe Summary Information sheet isan overall “snap-shot” of eompliance to the Weld System ‘Assessment and the Job Audit(s). The data in the scoring cells will populate automat lly us you ccomplcte the Weld System tab and appropriate Job Audit Process tabs). ‘The purpose of this section is to. assist an organization in identifying areas that may need uddi nal resources to enhance their compliance to the Welding System Assessment. 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Fico Overt Conte il up Foon a anna ean ETE Cis Cut ene gs Contacte Trin —_[emat Aare Fi wid isenestore: [ip Tota] weriaver| ocr rame | Contato Wed Processes use: oo u = [ovr eianet Potnminnsnarrouemoninatatnn conhg od I Devs NOT mes te earemanth atimatn e ieee orca 9 neo [Ren rtatcan belts set ener none Pot ‘tng pte eet see Sean Yarn] vem | cen | Secs) ee Guy econ Sen [Peon sign seen ews Sap unin ee ‘otha conpied “uecaQl-15 ‘Special Process: Welding System Assessment \Yeraon z, 2" Prntng Issued January 2020, Weal {tang Sytem Assess Suranary information AIAG 2» Teo ay | ers coma — Rena CEDIRE TREATS i Temi tina oy ste Sona Ekin Bae PcStreser ern USTanveUTTCcaQl-15 ‘Special Process: Welding System Assessment ‘Version 2,2 Printing, fue amzaty 2020 e 22 Instructions for the Weld System Assessment (Tab 2 of Excel File) ‘Weld System Assessment contains five sections consisting uf questions with requirements and ‘guidance for each question to assist in determining compliance, “The Sections are: © Section A: Weld System Process Assessment # Section 2: Documentation «Section 3: Preplanning / Quality Documentation + Section 4: Production Monitoring / Documentation Section $: Rework or Scrap Procedure and Reports ‘The assessor shall assess the weld organization compliance to Sections 15 by comparing the ‘evidence presented by the weld organization tothe reyuiretneuts listed in the “Requirements and Guidance” column, If the observed evidence is in compliance to the question, the assessor shall note the evidence the “Evidenes/Gup Identified” column and select “green” inthe “Initial Rating” column (if th the first/original usvessment for the process). The “Current Status” column will automatically populate. Ifthe observed evidence is notin compliance to the question, then the assessor shall note the non. compliance in the “Evidence/Gap Identified” column and select “yellow” “tnitial ating” column (if this is the first/original assessment for the process). ‘Ihe “Current Status” column will automatically populate. = “Yellow” items do not meet the requirement. Process review indicates thal there ssuffigient containment of non-conforming, product + “Red” items do not meet requirements. Process review indicates tht there is a risk of ‘non-conforming product and needs immediate action. Address each “yellow” und “red” item und determine corrective action, including root cause analysis and implementation of the corresponding corrective action(s). The corrective action(s) shall be completed within 90 days. Revords of the corrective action, including verification, shall be maintained. If this is NOT the first/original assessment for the process, leave the original score (green, yellow, tr red) in the “Initial Rating” column and select the appropriate score (green, yellow or red) in “Current Status" column only, This will enable the organization to monitor their performance. Ifthe question is not applicable to the weld organization, then the assessor shall place “N/A” in the “Tividence/Ciap Identified” column, Assessments shall be conducted annually unless otherwise specitied hy the customer. Note: Ihe Initial Rating column should be used during the first/original assessment only. o13<CcaQl-15 ‘Special Procass: Welding System Assessment AIAG Version 2, Printing, Issued Januery 2020 a : ‘oueston Wal atm Anaesaent Reauirnnte and Guidanae [Section 1 Weld tem means Assessment ta |onanmnuslon se rrr ng ‘a Weg User Amer wisn [esa onesseits iy cee speobyine isin ising AG WA. 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Parton sari pp and eran 4103 [cree ser of we 104 [veHenaare| 405] [ld aon “108 Non esracie Tesng (OT) anos [etl we ay net 7108 {resorectencortnaoon| aos abe esirg 10.10) |asonatsing ees wana rrgnreenn eo line ganzaon aa ue Ayr cle ane, an reetnssn ergy isis bunds js ay scr Teach ae pronoun som acer soberescaen Is tere ranma nn oe 5 Row or Sap Pronduran and Reports san [te orm tlorg i ppd | elrove rows? Te eines cnt 153 |ae wml a for acon mma? 2 eee a vm [Tasch lbadsruoes fo cotruusimerovnertcetied Ieconiunasneromnam | neces shat eeanecio rng saingsrsanern pay oe roman cnt st abe [wane na mal rene reg nnd sr aie) Th rprca sa ow enamrce ot [nosaenoflcivrareunanssty aracrost evar, [Revrkancscrp par, wna nw oof sop skal a iid and aca Reward | renga bcs y a abl [ev frac ocr ed i rad alm cess, Revork pesca shal ens ocurred oma aang a gt 55. [does dt dre comin grrr [otic aoa pi ae fan abe inno ”CaQl-15 Sotete rene: wetang Svat Azsacament AIAG 2a 2.3 Instructions for the Job Audit Process (Tabs 3 - 10 of Excel File) The organization is to complete a minimum of one welding part job audit during each assessment. This should be done preferably on a critical part identified for one of the customers requiring compliance to this document. The part checked shall represent a major weld operation such as an individual operation, cell, or assembly line. In subsequent welding system assessments, different parts and welding processes shall be checked. ‘The job audit is a compliance type auditreview ofa specific part and its related paperwork and processing, including welding equipment and processing records for that job from the beginning receipt ‘of a part through processing in the welding operation and inspection to packaging. Parts shall be taken from the shipping area at the dock or the end of the welding operation. If an automotive manufacturer's partis not available or identifiable, then parts from other customers requiring compliance with this document shall be used for the assessment. ‘The assessor shall assess the weld organizations compliance to the Job Audit by comparing the evidence presented by the weld organization to the requirements listed in the “Requirements” column, 1, Ifthe observed evidence is in compliance the assessor shall note the evidence in the “Evidence/Gap Identified” column and select “green” in the “Initial Rating” column (if this is the first/original assessment for the process). The “Current Status” column will automatically populate. 2. Ifthe observed evidence is not in compliance to the question, then the assessor shall note the non- compliance in the “Evidence/Gap Identified” column and select “yellow” or “red” in the “Initial Rating” column (if this is the first/original assessment for the process). The "Current Statu column will automatically populate. ‘© “Yellow” items do not meet the requirement. Process review indicates that there is sufficient containment of non-conforming product. + “Red” items do not meet requirements. Process review indicates that there is a risk of non-conforming product and needs immediate action. ‘Address each “yellow” and “red” item and determine corrective action, including root cause analysis and implementation of the corresponding corrective action(s). The corrective action(s) shall be completed within 90 days. Records of the corrective action, including verification, shall bbe maintained. If this is NOT the firsVoriginal assessment forthe process, leave the original score (green, yellow, or red) in the “Initial Rating” column and select the appropriate score (green, yellow or red) in “Current Status” column only. This will enable the organization to monitor thei performance. 3. Ifthe question is not applicable to the weld organization, then the assessor shall place “N/; the “Evidence/Gup Identified” column, 4. ‘The specific welding processing parameters (Section 6 ~ Parameter Documentation on the Job Audit tabs) that are required in the job audit shall be added to the job audit form. This can be done by reviewing the customer specification(s), the Control Plan, the FMEA, and the floor ‘work/job order. Each processing step shall be reviewed for proper production records/compliance/inspection. These steps can be compared to those in the Weld System ‘Assessment for the actual job/welding process being reviewed for compliance. The welding records for the actual time frame/shift etc, that the job was processed shall also be checked. The ‘equipment and ication shall be verified as being compliant to the appropriate equipment requirements in the equipment section, -18-cal-15 AIAG Special Process: ding System Aceret » Sit Sete errs eo 24 Job Audit Process Tables Gas Metal Are Weldin; Laser Welding. Drawn Are Welding Resistance Welding Friction Welding... Induction/Iligh Frequency Tube Welding, Fastener Projection Welding . Magnetically Impelled Are Bult (MIAB) Welding. -19cal- 15 ‘Special Process: Welding System Assessment Version 2,2 Ping, lsu Jaren 2090 sta Are Waiting Joh Aust AIAG Ot em | rico we Awa nquirenents ‘aly PART PROT "The ut esr i wating spachcabns le eo ama Wnt cand ot on ak 1 hwetinsoetetene et Dh gue oho ineny wr cer ssi ve "he weiayee\ satan neti, eso aurea emargcanoncasn pees sa || 3 eosyetercates na ay 4 ves cisetan Fach wt nares sab asscnec a sstcalon Sev elle EMEA Ye 5. {spate Fee zm Spat te es chal dnt Wes Sir Raquenen [io sm sate nase Govern Mai Tihs (MTT este T i Vip | rat be reac resent reste per Wn ene cnr wes cum recon presence, Acoesrace ard Lt iy okie seen, Yer [culamteis ___———_—(Pefoma prt wet spcston runnin esr lesa es ae of i wets scan ecg pec Crracros ertheston ous Halla eid wel Hike ctl lsenionncontl Pen san paren Gran neanetnbFPARPLEN Awa aon cg le gore pr hing Sorgen i (Sa |store mn aia ves een os irs i [nests kw rec conolpin nef tn wg ae mien cred Hen ch Cate ae isch nate geasn fron Pr Tracniy ‘rey airy et ire lentes Cae sw. henonora at Sse a setrt Ge aR Pate vee 11 [oe Patients [neta i arto ey retention n gone hha: poceerdr Sasa on na Desmucre esra caaeeton atta a etn pwd ow eatery (sore move myn bnpecten shal be aad be Sua as eco alae a 1. fu Tocca Teg {rmagontaecopwen al wo ln, ra mere Paco Sera wine hs ha eon sean an Wo NT 2 amas nein teceeaaeceineh ae [alent se dst cee tan 2 pentantatean utes seats Seaaae ae (Wold Allis Misseurererts gap) w [rvrrenign ln iy toc raga pode ann tang Str 6. |Etciverese Wl Cross Swen Evasion rcorva Dacre Maser elena cnet a ‘Sota formas Stab awe caaprrata oosaltuth ig enol rg =20- | waning tine provi latre teats 2 |wtsaay raceabiny lee shat be ciao sremtinenae 10) [ee {neat hl ata uss eon abe, ee, een ne de, QAIAG cal-15 ‘Special Process: Welding System Assessment ‘sins 2, 2 Pring, tsued January 2020 Tepe geed (ca argon sd wale roses ex nde (es Metal Ae Wang Jb Ava on Grwcare [wou| _area_ Le A i 5 REWORK PROCEDURE 4 REPORTS 1. ]Pepic Proceine WPS) evr opr woking sat ne acute approved rene Wetna?roceareGoeccaon (WI) Frocroe Cite Rear POR) and Wat 2. |saperuncasontteconts | Gintenion aero) sh a [anton ra Repo Vi AsV fo ong nel a i pasa se pe UE 4 dewat wte t par unre oa ep flag nd ion [Fw Ten Ting Pan Gecton rae rel Tim Thou ell chad bosch ooeabon Ieuan ine aia ap 1 locrap can (Sopa och ode frau nodes sted nb PEMA i 8 [ower a Resch aia ote ual mney, ene ee 2 lesen racebiny | Reuvt pare aba eid areca ‘ncn cure (PS) cl cn al wg fy eee Reverses and eed +. |rreces Parr Coeur (PRP ivr pani Games sha assur SN pen a ql ma 2 lieing Pasarntes corms nang ne | a. lbetw ar erampies api -Record es Appinnie vote um Cart Puy eee pram oc endararaes | [ote mite Tuan wk ae ont eon ‘stp mers | lund Domi Lon ‘Sdn Pave Maer 2 im Wateatonct Ices Uta [septs sa ork tl ID ar walt poses, be eraaabonper he vet ma Lsssbeda rere rare mop ease ata es PRs rsa ts a hanes bt ears vas ats nt [comme bth hangers foes coda fr [nar ard J, nspechon be roblonrarngts ae Wweh sgn he eer [Ain hve or nanos, non pnd targus heh at atid an ein a sta Laman wetaco sath ef pera do aiCaQl-15 Special Process: Welding System Assessment Version 2,2 Printing, Ise Januaty 2020, (Gos Metal Are Weeing Joo Aue il ‘or ‘rien na owe Reuse ‘Sua {tata devant PAP of an rove BCU Cason regres cnsecve Iu saa freon i owe ween 1 ss satay Not So Hoth Chan Pann ve > Test Feuer al percert atiecivnose al wad ann ny ir (gn nian 8. EQUPHENT & ROBOTIC 1 lpm a hwo gon and vc eng sv ca et be ach ene 2. Weld Proce Monn ep ri mints shu nse tl wept al palpi mall D umber i Robie Pwd Pic Rack [iawn Pate shut bey eget ond opt peo rack of gt ness) at stacy yf acorn canon Pata ans Th sige are rennet wine ooces. ih sw Ue alo ed Inmenaena ao! sr mentored dnrsonalopoy © cpt 5. [Eaipment Deng Fsanen mnmim ment quarts erly ol gr. @ -22-cal-15 ‘Special Process: Welding System Assessment ‘Version 2, 2 Pring, Issued January 2020 é ae ving one = i crt we eos segues cust {PART BROT news evacnofpeweirg penton are te af earch betel vipa hweea oeeare pve tb npr ow nary nl oneaso ween |v sate carers ny naner onary } hwetmotcate ise AE a eae jwetceaiaten {cst nner nate aeons neon er ancy evn Be OPMEA ws | esate ee Zn Senor aa oe a rfl | [etx Remuera |e sate tac Govern Tene (GMT) Tew ci 2.CONTROL PLAX A A are vaualigzeten (ea epee pice lea ence pe sala | wey wi Presence peace om er te neg akon cok ve losis [Poveda ho sc [casas recrmadcer ew pect eve emer ve Linens seg Herc i res Ronn ii gh vn wale ee ve] | lowest rate detain er mer vee in) |p eat nr teen: Wei bain dell wah comet | ey wl vata halle ptr aa ohpping Smash ra) we (Bt 8 hus conan fsioa| ves [center nares are ures {pone Lea lero evr teed nthe nan 8 Wong re ms Ye [at ws cen ech conto an beef oh eng sfe en ord fora 1. lpremuxn coors festa pean i 11 freauaon Pan Taceaty [Tsay wong bt te an nets | lacteton an Coral | +2 \Nsecoromen [rt eepnin an consrmmt Gut e e Pat ve 1a Teen Por eat [seis ite master ean seen pret tamer osanhg a SSE TESTING ATA Mt [Dee bn ea Saha a Seine pvod a pa cern 3. aint Daa et tn sa nnn restora few pre gt REPORTS | [Pvt vind et napcaon habe ay npr nec ae 1. ap tern rnin frenngon mannequin! wesilace anew brit [crore eigen lari van eves ry ye gee Tt 2. Melon at {corelance ih reconiedcorectd veh of nn beinanic esi tat ocr nn rt ge ean 1. Wetcone Seton arctan ings Tootgenanon seen crn owt ine ap) | Yow (ies ero masiemtecnce sa be renny ted nian nope and 4. ines Sestonaraya tetnain [Sinner enn engreeng ar a al von 5 Promerene [Dussisetnassert equa stale ee Wad Cross Secon Evan) [Soar rssh iz eaunepnessc pass suas iy condrl iiy a [peas arses [nnayernenes \worng sha ead aig was aesaaee, Waminginns evan aN ee | >. Warring ° sectesion [Weiss traces [wee ena raed pr ere fit! mal sate roi rl ti eros ent rari mn 0. Patcertinees [up nainaece menor pa ang, fom fat occa oe ® [0 sae [esl oe hale aif cone wesbon srbes, eters an conenon fares me -23-cal-15 Special Process: Welding System Assessment Se AIAG Taser aig J aa is Ta = a e aca [Ti RemreneearecwP6) — Remak ngage sania rons pean i Ii Pwave ete 9, Poeun Resa POR) ART 2 bugis icoen [Suis sal re 3. liner ra Rp Vin At Vn at i os Say cnt pal an ne POUCA 4 pr ce era ea esta repre Yer a aa 2 [raw Tn es Gd ew Tvl dy dh pon ae pe ecm esos args ci eset rt a ee 1. pct Sul bay atm se acts PEA —— nwt treet, ene ander can, [carne an tinge cen vali son PPAP | erg pane rst pen pier cin ample Racor as Apeianie ese i eto ram ot The pens | temas, mul Pas nga ‘en tp Let Tay eo wi caret -24-AIAG cal 15 ‘Special Process: Welding System Assessment ‘version 2.2 Pring Iesued Jarumry 2220, ‘ase wana Job Ave a] ‘teat 2 learner cranes 6 [soup Too + luted nara {LMANCTENANCE RECORDS "aw falnetnegni cca rae nor roan) aioe a ag (toes recy ye es Tiarenanc pers i in eae isi vaio cab conecHn AO at taremete henge ln pectin ska dure charges Sarena | [ceuptecs sat ec til nan a pre. fe [Rus Od Cink Fate Hotrs [corona "|cov erssalt tard nestsres rego) [Been Pow npn ae use aha Be heca team cu [ul gay al heh pe Oa rezone res vrtleson pert CEM carmen lt puso os cove eres ant ett akan Ts Das [Aen cht nen ren rd igo che ahd ach mri letremonsrcninky sa a les + etc amewng utter she rests ands, stare dnd ot PAP ann rghit einer eae [acetone et pent ttre sl nd a ay ai gue tal a PROCESSNG REQUIREMENTS ERWELD MUNTORNG 22 entering eying is [on permed aon agp cred New valid up cel zd ach a | ‘ersVersion 2, 2 Printing, Issued January 2020 Special Process: Welding System Assessment AIAG >» iD Brown Are Wein Job Aud rn aise ll Requires ‘sua econ tn ing apc le ie of oso cle ou ne 1. hug ententons cl tn ste ony ate eal sc 2 |e ye cane [In we ne ed coro oa cw nang lin | 4. lids ctsteon Fos rie hl be ange mason por sen OPA ve © Tanareinen Atwell zug hl ttn pt pat nt 1 neat nzeiatr esl gpars pr anlage a rasan peat enon, bar erewh wuhion cake, pnt re were sowclusbercshosn vee Zs Teese tte Guo Reva aan {esr ne Crean eat, sain ely wala one at etalon tet ea store perm ig Caren CSTE we 4 |wats corinne [rn ve lewantt Chara seme |All flor pu coral an and oh nn fe inch sae on 2a Coal Pane eminem is mur pun 1 freacnen var aceabity Tse o wong le nd wi ae 2 lNenartaring Pare cf yaa cota y-ray te om plant pare vee 10 [owns Paerttca set mea brrts er any iiss reves ues cess ia 1 OFSTRUCIIVE & NONDESTRUCTIVE [nesmceve weoeng eta reterben alhave «Using ere patodas por custameseguatary 3 lamtte ba ih a cha be mie mans fra eas be ed oat as “WELD QUALITY REPEETIONE [serena wi nape sal ae yt curs roccrg mi Oma 1. hus tesa [eating or rongron tite, a cain, and ton al (Pui evga wot Repeal unr neve anu by wa 2. ion Acuy (plane wn ecg crew wiv Ive zaman \wernarnatenequpmer al awit alvgals repent fos dened ne el ba ecg or con eine 2 weasurg sen eons Destin menereme son shal alates 7 | nna eee 26 [arin sha an ary towel ood, Waring neo eR ane (orn funem mee Spctcners,Tee na Pees ANAM spss ‘aay | | REWORK PROCEDURE A REPORTS, 1. [pasa rocwtay PS) eno wat aly val aw acto wore used jeans hovwase Specteatn VPS) Pocedue Uatcaton Record POR) ana Wee 2 lesa cuntscrtenreccr —_[nuntnon nacre ay shane te 2 |hmpeatonara Regn Vinal Ais euler watng elo a opy sop ape el cd po PME rent Tenignhatninsinn rea Ft Tare Trp aa ening aah penton ngs mee in on 3 [sap Ropes Sep bat wend ed li 1s [Rowen Renovo rocked ys, weiter, sft ce, i [sewn Pat havea ashlee and [ress Parameter Dacor |A rare crt a om ing ny rer pt ae ANID FPA Inia enna ene at pun penne keys erat (iy nag 2. |Welirg Parameter Contos [ety ees, Ht ‘ey Process put Vara tor Mose Freaonten Mareen Marrs | [Toate en Petey ~[ eee es aC toe ‘sang ation neck Plt wecxiet Min wAloar unheige Sever Prt ei dy od otc 8 out got al Coing twtr Jearig a tow mer 5m) a Inpro charges win psftoton shal ooureid charg oui of ins hl kw 5 aeun e08 fst hb ved tif ara cp pene a2caQl-15 Special Process: Welding Version 2.2 Printing, Issued January 220 i Drawn Are Weng Job Aut tem | [Crton! we rea Begsoemnts ‘Guay 7. MAWTENANCE RECORDS Mi eco Iwartarce eos sal ain ud tcc een de aw on, lean (romfosers Perens. \oresone ners nab wed wh Wana sa en ie ear 2 |Vsestonet Teorgnmin [Aten chacia or cues, rata! ale gut Pat ating ei tng im, ftue wea ardioongrainy [Afi chat frnosanes al nonritea as eae chal ch med AI mete a lames sstaces shal iw of enpaion a ce Ine led Sinan charg ny he en ws Pr 4. |weistiens Managem I Sefded| Fate are re cae i Part eaonreue scene sabe rananes Decay Gag ving Cane conrad 5_[pwnteason say amg proces lu baci uct, ung an gE ong acai onisiaal ue ROR = a ed eai eseer Seed Wiese ats of meena sara pes wll rent 1 lov siti Net Foe onan chm Esse 2 [ws Cheese Ill je fences Le ue mm iy mai ed web kin Wig adsnetnd [i dana nl caren ster! QAR arcs sale wilde pi in [sch rman mornin ane oe etry atv —26-cal-15 ‘Special Process: Welding System Assessment ‘Vesion 2,2" Printing, ise January 2020, Am co at {PART PRINT | ihe ew nc of wing peters fi iw oa aon aie O68 Pt [os |etinSpmtistne |r a or compressa on aay seta tg pane ve 2. feet etemen Its shat be paered rina fr rat kg ves 2 ol Sytetcatet I wit lsh rine ral oii. el nur veng steton 4, fascaretcason Esch wl nani sal be sesireda cesstento er eavery ol ntheDFMEA, ven 5 [Wat cening i rape sal ein he st arn 1 [aim Vauaapecaon [sot apc fa maa aonaranc po nono rr Prxanen, sopra aon. a, eran omit ence, prey pe wl 2. wesc repecion ‘ectcsion and esaheston ve 3,_[Decbviv Tsing (Perere toed fl el ei vs rye teary side ot of voting apertoton nd casi. ona. (esi wa ay be pr ten ere fs wale 3 DoF lrg ri hoor fan: Wesabe ero wm nthe cond 6. les enscaen ncanrlPian [np im Oeng otdsDY MLA MCA | von [tel ar et sab promed Por ipgasipaars ial (C we 7 welt tat cores fusen i ee \conrlof lana ad Urano 5. levers |Ancvet mac stb hoe fr vent isein me corr pon OR ges se, _|_ ves (A masa are a asec of winger a an on 10. lpsesaton Yat rca ‘ines wy bil ab en atonee st |Nsnonteming Pane sisleegrabon an eanner’ of God nd Reel Pal vee 1. | Set Putcntiaten ‘etn on al be marr wan bi: bono revere ie ocean oP |; DESTRUCTIVE & NONDESTRUCTIVE (Gesrcie ovina cna orn ah ea sid bw poe citer 1. Lpestuce Torna ‘entero 2 vais lite a sae ata ae res fra cd iw pad ve] 3 Dats [ruts ise eIRGC a ie a ees te pare pss or gn ge) “WELD QUALITY RECTION (Pevorwtivoed nats pectin shat nn nts by the sup wx wwii ete Fal 1 flab Tein Taina (rama on te tengnean fata arivasteretishrcies enone cena os woes lave wn view mi ye apt | 2. 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