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    60 views1,308 pages

    16m Service Manual Vol1

    Uploaded by

    Erkhes Barsbold

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 1308
    46M MOTOR GRADER ) VOLUME 4 BoHt-UP RENR9042.07 Contents for Service Manual RENRSO40 Note: This frm ks the Service Manual moduies availabe for this product, These ems sted can algo be ‘ordered sepevately. When lems are updates or supplements ee added, they wll be announced I PREVIEW and shouldbe ordered as they Become avalable, yetion a Bee Label Sart Serves Manal Contans ‘ToraveSpenitestons Engine index Tab Spesicatons Syiems Operation, Testing & Adjusting Tovbleshotng Dassen 8 Assembly Supplement Power Train index Tab Sposeatone Systems Opera, Toubeshotng, “eatng & ASunieg Daossenb & Assembly Syatra Operation Telesoothg ) etna Aacsto TOONAMI al caries CATERPILLAR’ erts RENR9040 VOL I ng Title G111013 Engine GHICI3 Engine C1VC13 Engine Engine Power Train Pomer Train Power Train Power Train ECM -234746.004 ae Loose careomenvase, 01/22 Form No. ‘SENR2300 RENROD41 ‘SENR7733 RENR9042, ‘SENR3130 ‘SENR2870 ‘SENRO887 ‘SENR888 RENRGS44 KENR6017 ‘SENR2871 RENROAB! RENREAE KenRento RENRO0O CATERPILLAR’ en Be Service Manual General Service and Repair Safety , Information All Caterpillar Machines Important Safety Information Most accidents that involve prozuct operation, maintenance and repair are caused by fare to observe bosie safety rules or precautions. An accident can often be avoided by recognizing potently hazardous Situations Before an accigent occurs. A person must be ale to potenital hazards. This person Shou so fave the necessary traning, sls‘ lols ta perform these unctone propery. Improper operation, lubrication, maintenance or repar of this product can be dangerous and could result in Injury oF death, o not operate or perform any ubricaion, maintenance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repat information ‘Salely pecautions and warnings are provid in this manual and onthe product. these hazard warings are pat heeded, body injury or death could occur to you a o ther persone ‘Tho hazards ar identifed by the "Safely Alen Symbol and followed by “Signal Word such a8 "DANGER", WARNING’ or “CAUTION” The Safety Alert" WARNING” labo is shown bolo ‘The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safely is Involved. ‘The message that appears under the waring explains the hazard and can be either writen or pctraly presented Operations that may cause product damage are identified by “NOTICE” labels onthe product and in this publication. CGaterpter cannot anticipate every possible citcumstance that might involve a potential hazard. ‘The warnings inthis publication and on the product aro, therefore, not all Inclusive. Ia tool, procedure, work method or operating technique that isnot specifically recommended by Caterpliar fs used, you must satsty yourself that itis safe for you and for others, You should also ensure that the promuct will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose, The information, specications, and istration In his pubioation are onthe basis of information that was avaiable at the time thatthe publication was wrt, The specticaions, torques, pressures, measurements, adustnents, lustatons, and other tems can change at an time. These changes can affect the service that fs given tothe product Obtain the completa and moet curont information before you Start any jb. Caterpillar destors have the most current information avalable When replacement parts aro required for this product Caterpillar recommends using Caterpi- far replacement parts or parts with equivalent Specifications including, but not limited to, phys- ical dimensions, type, strength and material Fallure to heed this warning can lead to prema- ture fates, product damage, personal ijury oF death 'SENR7733-09 Table of Contents Systems Operation Section ‘Saaty Information Index Section Indo 3 ‘able of Contents Systems Operation Section Systems Operation Section Safety Information ‘SMCS Code: 7000 Introduction Proper repair is important tothe safe operation and the rae operation of tis machine. This document tulines base recommended procedures, Some of the procedures roquio space fete, devices, or Work method. Before you perform any repairs or before Yyou perform any maintenance, road al safety Information. Understand al safety Information Before you pertorm any repaire or Before you perform any maintenance Safety information canbe found in this docurnent and the folowing documens for your machine + Operation and Mintonance Manual + Testing and Adjusting Manual + Disascombly and Assembly Manual + Waring labels that are located on the machine and engine Ifthose hazard warnings ae not headed, boc ray or death could occur to you oor persons Basic Precautions Improper operation, lubrication, maintenance of palrof this product can be dangerous and could esul in injury or death, ‘Bo not operate or perform any lubrication, main- tenance or repair on this product, untl you have ead and understood the operation, lubrication, m ‘and repair information ‘Aways observe the lit of basic precautions thet folows: SENRT7S5.09 Safety Messages Tete are several specie safely messages on this machine. The exact location of ho hazares snd the deseinton ofthe hazards are reviewed inthis eaton, Please become familrized wih a salely messages. Make sure that al ofthe safety messages aro legible. Coan the safety messages of replace the safety ‘massages if you cannot read te words. Replace ‘he iustratons ite ustaons are nat epble \Won you clean tha safely messages, use a cath, water, and soap. De not Use sh ‘her harsh chemicals to clean the saaty messages. Solvents, gasone, or harsh chemicals could loosen the adheswe that secures th sally message {eese adhesive ul alow the safely messages tof Replace any safety message thats damaged, or rnissing. fa safety message s attached to a part, thats replaced, instal safely message on the replacement part. Any Ceterpilar dealer can provide new safely messages, Protective Equipment 2 in a 3 Q eo HF &® ‘men you work around the machine, ways weer protective equipmont ttf reqied by the ab Eondltions. Protecive equpmentindudes the items that folowe hard hat. proecive glasses, and Protective shoes. In paricular wear proteeve ‘lassos whon you use hammar or when You uso 2 Sledge hammer When you weld uso the apropate protective equipment that i rcuied by tho job Eonaitions, Protective equipment fr welding Ineludes the tems that flew: gloves, welding hood, googes, land apron. Do nat wear loose clothing o jewel that fan eaten on pars ofthe machine 'SENR7733.09 ‘Mounting and Dismounting raion? a8 Use stops and handhelds whenever you mount the machine. Use slops and handholds whenever {you dismount the machine. Before you mount the Machine, clean the stop and the handhold. nepect the stop and handhalds. Make all necessary repre. Face the machine whenever you mount the machine and whenever you dismount fhe machina, Maina = ffree-pomtcomtact wi he sep and wih handhads Note: Three-point contact can be two foot and one hand. Three-point contact ean ao be one fot and ‘wo hands, ‘Do not mount @ moving machine. Do not ssmount a ‘moving machine, Nover jump ofthe machine. Do ‘ot try to mount ie machine when you eany toot or ‘Supplies. Do not Uy fo asmount he machine wen you are carrying to's or supplies. Use a hand tine {o pull equipment onto tha platform. Do not use any controls as handhold when you enor the operator Slaton or when you ext the aperator station. Lifting IY any component that yighs mare than 29 ka (50 Ib) Ipted, east should be Used. any component ie Sift to move due otha sao, he rp, o any other “cuties, 2 Hoist shoul be used Specifications for Cables, Chains, and Lifting Devices Use approved cables, chain, and iting devices in ‘order f it components. Refer fo the manefacirer's \ioigh order lo determine te apiiation when You select the following ems: cable, chain, and iting dovices. When you lf component, te It Angi Is res. Refer othe tara tha lous in ‘teri see tho effect f th It angle on the working toad un Note: The ifing devices that are show inthis publeston are not Catepiar pats 5 Systems Operavon Section Make sure that all chain, hooks, sings, ard any ‘othe iting devices ae In good codon, Ensure tat the hooks are equipped witha safely lates De not place aside load an tha tng oye luring ating operation LUtege fring soos {gs deanacy 00% ot wt nan a ta {6] Motos pa nce wr ne torn 1) lend opt Yn a he wore le tor eS. {0} ete ebpsty es at he wong a ate be ng Hot Fluids and Parts ‘o avoid buns, be ale for hot parts on machines ich have jes been stooped and hot figs in nes, "bes ara compartments, ‘Be caret when you remove filer caps, breathers ‘nd ploge on the machine Held a rag aver the exp or plugin ater to prevent being sprayed by pressurized quid, When the machine haa ust baer stoped. the possibilty of hot Huds is greater, Corrosion Inhibitor CCoxtosion ntibitor contin skal. Avoid contact with the eyes. Do nt alow corrosion inhib to contact the skin for extend poriogs of Ime. Avoid repeated contact wih the skin. Do rot dik coresion hit. ‘nvcase of contact, imesiatly wash skin with S000 fa water. For conlcl wi he eyes, fush the eyes ‘wit arg amounts of water for atest 18 minutes. ‘Seok medical attention, 6 ‘Systems Operation Section Batteries ‘Do not smoke when an inspection ofthe batary lecvoytelvel is made, Never dleconnect any harging unit orc or batlery cca cable from the Batlery when the chareing unt operating, A spark ‘an cause an explosion fom the fammatie vapor Imire of regen and oxygen thats releases from the elecrlyie trough th baer cutlets. Do ot allow batry elocolye to make contact withthe Skin or the eyes. Bator oltre san act tana of contact wih battery sletrotyte, immediately ‘wash the skin with soap ard water. For contact with the eyes, fush the eyes wih lrge amounts of water foratleast 18 minus. Saek mecteal attention. Pressurized Items Pressure can be trapped in a hydraubesystom Releasing rapped pressure can cause sudden machine movement oF attachment movement. Use Caution if you dsconnect hydrauctnes or ings High pressure ol hats rolaased can cause hose to whip. High pressure oll hats rloased can cause To spray. Pid poretaion can cause seausIniry ‘and possible dea Pressure canbe trapped in the hydraue cut long ater the engine has been stopped. The pressure can use hydraulic fd or Heme such as pipe plugs 0 Do not move any hydraulic componens or parts ‘nll pressure has been roioved or personal jury ‘may aesur 2 at csaesemble any hydraulic ‘components o parts unl pressure has bocn relieved brpersonalnjry may occur. Refer othe Service Manual for any procedures thal are required "0 Felowe the nysrsule preseure. SENRT735-00 Anays use aboard or apiece of carcboard when you check fora leak, Leaking fui under pressure ean Benetrate body issue. Fld penetraton can cause Snrous injury and possible dash. pinhole leak con ause severe Iny ud f nected ino Your stn ‘yeu must get taetmen! immediately. Seek Yreatment ‘Homa doctor hat stair wih this iypo of ry, Relleve all pressure ina, ll or water systems before ‘any nes, tings or relsod ems are dscomected ‘or removed. Always make sure that al rived ‘components are Heckod comet. Be sort for possible pressure ulten you disconnect any deviee from a system that ullzes pressure Fusl ines that are damaged and ful ines that are Tose may loc This cold result na fre the id ‘comesn contact wih @souree of gon. Lubrication lines tat are damages and lubseation ines that are too can las. This could rash in 2 fre the fd comes in contac witha source of inion. Hydraulic Ines, tubes, and hoses that ere damaged can leak ‘This could result na fe i the fui comoe in cont vith 8 source of nition, Hyeraulc Ines, tubes, ana haces that are ogee ean lok. This coud result n fire the fic comes in coniact wth a source Stigniion, Do no! bond arse high pressure nee, De nt install Ines which have been bent of ‘damaged. Check ines, tubes and hoees carey. Do at use your bore hand vo chock fr leaks ue Immecately. Seek treatment from a doctor that is famitar with tis type of ry Proseure alr oF water can cause personal injury Winen pressure ai or waters used fr eeaning, ‘waar a protactive face ied, protective clothing, 8nd protecve shoes. The masamum alr pressure for oaring purposes must be below 205 KPa (30 ps), ‘When you use a pressure washer, Koop in ind that the nozzle pressure are very high, The nozzle Dyessures are frequently above 13780 KPa (2000 ps) Follow sil of te recommended practices that ere provided by the marutacurr othe pressure washer 'SENR7739-09 General Hazard Information Allsch a "Do Not Operate" waming tag or @sinar warning tag lo the slat sch oft the controls Before you service the equipment or before you ‘epatthe equipment. These warning tags (Special Instiuction, SEHS7352) ae avaliable om your Caterpilr dealer. Wihon possible, make a repairs withthe machine parkod one lve, hard surface. The machine shouks be blocked inorder to prevent te machine fom roan, Know the wich of your equipment in order to marta propor clearance when you cperato the equipment oar fences or near boundary oblate, Be aware of high voltage power tines and power ‘bios that ora buried. fhe machine comes in ‘Sontact wih these hazarés, serous jury or death ‘may occur trom elactroouton Moke sure that all protective guards and all covers fare secured in ple on he equipment. Ha guard ‘cover, of a shield must be removed in order to perform the repair work, se extra cation Kop the equipment ree fom foreign materia Remove debrg, ol ool, and ahr ems from the ‘eck, fom walkways, and om saps. ‘Secure al loose lems such 3¢hinch boxes, oo, ‘and other ome that ae no a pat of the equipment Know the appcopriato werk sie hand sgnas and the personnal thal ae authorized o give the hand Sprete. Accept Rand signals fom one person ony o not smoke when you service an aie conioner ‘Aso, do nt smoke If efgerant gas may be presen. Inaling he formes tha are released fom a fame that contacts air conditonr refigerant can cause bodily harm or death. nnalng gas fom alr conaioner fofigerant trough 2 fighted dgarete ean cause Boal haem or death, Use all leaning eoatons with care, Rept all necessary repars. 1p not allow unauthorized personnel on the feulpment Dicconnen the battery and dlscharge any capacitors before staring work onthe machine Dono! werk on any machine thts supperted only by litjacks ora hott Alwaye use blocks or fck sande In order to support the machine before parforning any service of esassemy Make sie thatthe work area around the machine ie fe and be aware of any hazardous condtons that may ens Ifan engine is sarod inside an enclosure, take sure Wat he engine's exhausts propery vented Always use tots that ar in good werking condton. Ensure that you understand the proper uve of the {cals batere perormng any service werk Replace all fasteners wit the same part number. Do notuse a lesser qually fastener replacements are necessary ‘You shouldbe prepared to stop an engine that hhas been recently overhauled. You should also be prepered to stop the machine the fel systom fae boon recently worked on. the ongine has fet been assembled corey or Itho Tua sting ‘Snot adjusted propery, the engine can possibly ‘overspeed. Tis may cause bodly ur. death or property damage, You shouldbe peepaved to shut off {he fel and a supply othe engin n order to stop the engine CCauon should be used when any cover plate ie Femoves. Siow back of the lst two bots he [act two ruts that are located at opposite ends of the over or device. Then, pry te cover loose inorder to Foliove any spring or other pressure, before removing the ast to ols or ruts completly. Repairs thal require welding shouldbe performed only wih te bone ofthe appropriate reterence Information. Repairs that require welding shout be performed only by personnel tat arb adecuately Franod and krowedgeetie In welding procedu Fofor to Inucton Manual, SEGV2548, “Tochniques ‘of stuctura Repalr Course. The type of meal ats being wolded shouldbe determined prot to making any fepais. The correct procedures and materials ‘Should be used inorder fo provide a wel thal I equivalent in strength tothe parent material 1p not damage wiring during th removal operations ‘Wang should ba reinstalled 60 thatthe wing not damaged. Wring should also bo intalld so thatthe ‘wing wil not be damaged dung normal eration tthe eouiprent. Do not connect wring to ano Pat may contain Md. ‘Aways use if rm supports in order to keep the it ans raised. Keep all work tots tted dowmware then repair work is being formed with the it arms. inthe aisod postion. Pri fo performing any mabelonance or pats, ensure tat al nyse Dresedre has beon relieved Tighten connections tothe core torque. Make sure {hatal heat shields, clamps and guarés are installed cotrecty in order to avoid excossve hea. vitation fr rubbing agaist other pars dung operation ‘Shiolds that pretoct agaist ol spray onts Pot exhoust components nthe event of line, (bo or seal faire ‘must be installed comely, ‘Do not operate a machine f there fs damage to ‘any rotaing pata. Do nol operate a mactine f ‘ny rotating pars al contac any olner pont curing ‘peration. Ay hig speed rotating component that fas bean damaged or allered shoulé be checked for balance before rousing. Ensure thatal safety devices ‘10 properly Intalio sod that ll safely devices ore Actining corey (On wacketype machines, be caret when servicing or soparatng Wacks, Use cauton when a ack pn IG removed or Insalied, Plooes a the rack pn may braak off and the pleces may become a fying nazar, Wear protecive gasses. The tacke can unvall Aquicy, when ta racks are separates. Keep a aale stance Irom the font ang the rear of he machine, When the tacks are separated. The machine can ‘move unexpecodly when both race are cleengaged from te sprockets Always block the machine In order to proven! the machine from movieg. Use aon when a bucket pin, a pper loot, of any ‘ther tom is removed or install, Pieces of those items may also break of and hose places may become a fying hazard Unies you are Instructed ethene, perfor maintenance wih the equipment in the servicing posilon. Refer o Operation and Maintenance Manus forthe procedure fr placing the equipment in the servicing poston. Containing Fluid Spillage Care must be taken in oder to enaue thot tds are contained during performance of inspection, Maintenance, testing, adjusting and repair ofthe ‘equipment Prope fo collect he Mud wth suitable onlainers belore opening any compartment or isasserbling any component thal contains Mus SENRT733-09, Refer to Special Pulatlon, NENG2500,"Teols and Shop Products Guide forthe following ters + Tools that are suitable for colecting fide and ccuipment Dats suitable for calling hiss + Tools hat are suitable for containing Mus and ‘equipment hat stable for containing fue ‘Obey alloca regulations forthe disposal fluids Asbestos Information CCaterpilar equipment and replacement parts that aro ‘hipped tom Caterpilat ave asbestos ree. Caterpillar Fecommends the use of only garulne Catorpar Feplacement parts. Use the fotowing guidelines len you handle any replacement parts that contain asbestos or when you handle asbestos deb, Use caution, fold inaling dust that might be ‘generated win you handle companens that contain ‘best Ror nang this dst can be hazardous to your heath. The componenis that may contain asbestos foors are brake pads, brake bands, ting Mater llc plates, and some gaskets. The fasbesis tate uses in hese components fs usually bound in a rein or sealod in some way Normal ending is pot hazardous unless sebome dust that Contain asbestos le gonorated If uot hat may contain asbestosis prosent, tere fare several guidelines that shouldbe ‘alowed + Never use compressed alr for cleaning + Avoid brushing materia that contain asbestos. + Avoid oinding materia that contain asbos + Uso a wet method in orgr to clean up asbestos materi, |SENR7733-09 ‘+ Avvacuum cleaner thas equipped with a high ‘ficlency particulate ai fila (HEPA) can aloo be tives Use exhaust ventlaton on pormanent machining jets. Wear an approved respirator i here fs no other way to conial the dust Comply wih applicable ules and rogustions forthe work plac. Inthe United States, use (ecupational Safety and Hoalth Administration (OSHA) requeementa, These OSHA requirements fan be found in"29 CFR 940.1007 bey environmental regulation forthe disposal ot asbestos, Stay away rom areas thal might have asbestos Parlles in the a Dispose of Waste Properly GY ata? woe Impropaty disposing of wast can theoton the ‘envenmen, Potentially harmful Puide should bo {spaced of according to local regulations. ‘Nays use leakprot containers when you dain uid. Do not pour waste ano the ground, down 2 drain or nto any source of water. Crushing Prevention and Cutting Prevention ‘Suppot the equipment propery before you perform ‘ny work or mainionange tenexth that equipment 1 not depend on the hydraulic cinders to hold ‘up he equipment. Equipment can fall conral is ‘moved, or a hydrauie tine brooks, ‘0 not work beneath the machine component of the ‘machine unis the machine components propery Supported 9 ‘Systoms Operaon Section Uniess you are insructod otherwise, never atom adjustments whl the machine Is maving oF While {he engine is runnin, Never jump across the starter solenoid terminals th ovder fo start the engine. Unexpected machine ‘movement ould resi Whenever there are oquipment conto irkages the ‘laarance inthe linkage area wil change withthe ‘movement of the equipment or te machine. Slay ‘oar of areas thal may have a sudden change ‘learance with machine movement or ecuipment ‘moworent Stay ler of al olaing and moving pats. {tis necessary to remove guards in order to pertorm matnionance, alvays nota he guards ater tre mmaintonance is performed Keop objects away fom moving fan blades, The fan blade wit throw objects or cut objects, Donotuse a kirked wie cable ora tayed wire cable, Wear gloves when you handle wire cable. When you stike a retainer pin with fore, the retainer pin ean fy ou. The loose retainer pin ea inure Personne! Make sure that he area is lear of people ‘When you stke a reainer pin. To avoid injury to Your eyes, wear protective gasses when You sts Bretine pin Chips or otter debris can fy off an object wien you Sine the object. Make sure that no one can be inured by Bying debris before skin any objec. Burn Prevention Do not ouch any part of an operating engine ‘Allow the engine o coal belore ary marisa Is performed on the engine. Relieve al pressure in tho ‘iraystem, nth ol system, in the ication system, inthe fet 2ystem, orn th cooling system batore ‘any lines, tings of elated ems are isconnected Coolant \Wmen the engine is at operating temperature the engine coolant is hal. The coolants also undor Bresture. The radlaor and ales (othe healers oF {o the engine contain hot coolant ‘Any contact with hot coolant or with steam can cause ‘severe burns Aw cooing system components 10, Goal Before tha cooling system is dra. Chock the aoolat level only after the engine has boon stopped. 10. Systems Op 'SENR7739-09 Encure thatthe fitor cap is cool before removing the Ilr eap. The filer cap must be coal enough to teh Wiha Bare hand. Remove the fle cap slowly ‘tert relove pressure. Cooking system conditioner contains aka Akal can 2use personal uy. Do not aw alka to contact the sk, the eyes, oF the mouth Oils Hot oll and not components can cause personal injury. Do not allow hot ole sontact the sn. Aso, ‘donot alow hot components to contact the skin Romove the hydeause tank flor cap only after the engine has been stopped. Theiler cap must be ‘00 enough fo touch wih a bare hand. Fallow the Standard procedure inns manual ia order fo remove th hydraulic tn ior cap. Fire Prevention and Explosion Prevention ‘sd, ‘fuels, most bricants, and some coolant mbtures ‘10 fammable. Flammable fhids that are leaking o pled onto hot Surfaces of onto electial components can cause 2 fre. Fre ray cause personal wry and propery Gamage, Remove al flammable mateisls such a5 ful, of, and Sabri tom the machine, Do not allow ay ammo ‘materiale to accumulate on tha machine. ‘Store fuels and kbrcents in property marked containers avay ftom unaulhorized persons. Stor ‘iy rags and any Rammable materials n protective containers 09 nol emake in arene that are teed for Storing Maramable mater, Do nt aperate the machine near any lame, Exhaust shields (i equipped) protect hot exhaust ‘components from ol spay or os spray in ease of {breakin lin, ina havo, oh Seal, ExMaUst Shields must be instaleg orecly 1Do not wold an tines oF on tanks tht contain flammable ids. Do not fame oul nes of tanks that contain flammable fed Clean any euch Ines oF tanks thoroughly with nenlammate sven prior to welding of fame cutting. Check al elecical wires daly. Repl any vires that are loose oF ayed beforo you oporate he mactine. Clean al eleccal connections and ighton Alelecical conection ‘Dust thats generated fom repairing nonmetalic hoods of nonmetal fondors ean be flammable andlor explosive. Repa such components a well ‘ontlaed area away fom open flames or sparks. Inspect all tines and hoses for weer or for Aaterioation. The hoses must be propery route. ‘The ine and th howe must have adeque support and secure clamps. Tighien al connections to the recommend lorgue, Leaks can aus free. NL Use caution wen you ae refusing a machine, Do ret sake who you ee rfueling a machine. Do ot feel a machine neat open Tames oF sparks [Always siop te engine before rfveing. Fil he ful {ak outdoors |SENR7733-09 Gases rom a batlory can explode. Keep any open flames or sparks away from the top ofa battery. D> rot smoke in baltery charging areas, Never check he batory charge by placing metal ‘objec across the terminal posts. ses volimeter or ‘a hygeometor, Improper jumper cable connections can cause an ‘explosion that can result in iury. Refer fo the ‘peraton and Maintenance Manual for specie instruction, (Do not charge a frozan battery, This may cause an oxplsion, Fire Extinguisher Moke suro that a fre extinguisher is avaiable. Be familar win the operation ofthe fre extinguisher Inspec tho fo exinguisher and serves tho fre ‘ilngusherregulay. Obey the recormendations fon the inerution plate, Ether thors fammable and poisonous. Use ether in wel vented areas. Da not smoke wale you are replacing an ether cylinder or whe you are using an ethor spray. Do not store ether cyndersin ving areas orin the ‘operator comparinent ota machine, Do no stare. ttbereyindors in dct sunlight oem lerperstures above 49 C (120°F).Keop elher cinders aay from apon flames or Sparks " Systems Operation Section Dispose of used eer cylinders property. Do not puncture an etor cylinder. Keep ether cyindrs ‘vay from unauthorized personnel 1 no! spray ether nto an engine if the machine is ‘equipped with 2 thermal starting aid for cold weather Staring Lines, Tubes and Hoses Do not bend high pressure tines. De not stke high rescue nas, Dont intl ry ines thal are Bont or damaged Repair any nes that ae loose or damaged. Leaks can cause fres. Consult your Caterpilr dealer for Fea o or ropiacoment ars, Check nas, tubes and hoses carol. Do not use your bore hand to check for lesks. Use board or Cardboard Io chock for leaks, Tighien a connections {othe recommended torque. Replace the parts if any ofthe following contin ate present + End fitings ara damaged or leaking, + Outer coverings are chafed or cut + Wires are exposed + Outer coverings ore batooning + Fleble part af the hoses are kinked. + Outer covers have embedded stmorng. + End tings ar deplaced Make sure that all amps, guards, and heat shields fe insted vomecty During machine operation, is ‘i lp to prevent vibration, rubbing agaist other bans, and excossive hat Tire Information Explosions ofa Inflated tkes have resulted trom heatinduced gas combustion fide the tres. Explosions can be caused by heat thal is generated by'weldng,by beating rim components, by external Io, ox by excossive use of brakes, ‘tke explosion is much more volen than 2 Siomout The explosion can propel tha Be, the ‘component, and the aie components a5 far 23 ‘S00'm (1500) or moe fram ine mactine. Bath the force ofthe explosion andthe thing debris can cause ‘propery damage, personal ny, or dea, (ay tet 15. (5 ) {eh aiae 3m (200m ‘Do not approach & warm tire. Maintain a minimum stance, as shown, Stay outside he shaved area In Iason ‘Do not use wale or calcium aa ballast for het Dry nitrogen gas recommended ferifation of tre, Ifthe toe were ofgnal inated with a, mitrogon 's stl preferred for adjusting tne prossure. Nivogen mies propery with at. "Nerogen inflated tres reduce the potential af a tre explosion bacause nitrogen does not ald umnbuston. Nivogen Hep te prevent oxdation of tha rubber, deterioration rubber, and catosion of tim components To avo overntaton, proper nirogen isin ‘equpnent and raining Inthe Usage ofthe equipment ‘are necessary. te Blowout or ai Faure can result om improper equipment o rom misused ‘equpment. when you inflate a ir, stand behind the tread and use a slfattaching chuck Servicing tras and rims can be dangerous, Only Iwained personnal hat use proper tools and proper procedures should perfor this maintenance. If Correct procedres are not used for senicing tres {and ris, the assembles coud burst with explosive ire Tis lv en can cae eo Deraonal injury or death. Caretiy obey the specie Instructions fom your fre dealer. Work Tools Moke sure that ll necessary guarding isin place on the host machine and on the work oo. 'SENR7733-09 ile you are performing any mainenance, any {esting or any adjustments fo the werk tool stay Clear ol he flowing arens:euting edges, pinching Surfaces, and crushing surfaces. ) SENRT733-09 413, Index Section Index 1 Important ately Information. 2 Safety information aso Precautions Bum Prevention oe ‘Crushing Prevenion and Gating Prevention, Fite Prevention anc Explosion Prevention. ‘General Hazard Infomation. ‘Table of Contos a 3 14 ‘SENRT733-09 Index Section ‘SENR7733-09 2004 catepatar ‘Piha esowes Protos n USA CATERPILLAR’ enone Specifications Torque Specifications Sac) Important Safety Information Most accidents that involve product operation, maintenance and repic are caused by falure to observe basic safety rules or precaubons. An accident can often be avoided by recognizing plenialyhazareous "uations before an acedent occurs. A person must be ale to potential hazarde, This person should also have tha necessary irsning, sis and fools to peor these luncons propery. Improper operation, lubrication, maintenance or reps could result in Injury or death ofthis product ean be dangerous and o not operate or perform any lubrication, maintonance or repair on this product, until you have read and understood the operation, lubrication, maintenance and repair information, Solety precautions end warnings are provided in tls manual and on the proc, hese hazard warnings. ‘ate not needed, body injury or deat could occur to you or lo Ober perc ‘Tho hazards ae identifed ty the “Safety Alor Symbol” and folowel by a “Signal Word” such 95 DANGER’, "WARNING" or CAUTION" The Safety Alt WARNING" labo is shown below (A WaRNine ‘The meaning of this salty alert symbol sas flow: [Atention! Become Alert! Your Safety Is Involved. ‘The message that appears under the warning explains the hazard and can be either writen or pcorially prosentod (Operations that may cause produc! damage are identifed by "NOTICE" lable onthe procul and in {his publication aterpilar cannot anticipate every possible circumstance that might involve a potential hazard. ‘Tho warnings inthis publication and on the product are therefore, not sll nclusive. I tol procedure, work method or operating tochaique that isnot specifcaly recommonded by Caterpillar 's used, you must sallsty yourself that tis safe for you and for others, You should also ensure that the product wil not be damaged or be made unsafe by the operation lubrication, maintonance or repair procedures that you choose. ‘The information, specications, and sustrations in this publication are onthe basis of information tat was avaible al trate thatthe pubicaton wee writen. The spectfestions torques, pressures, messurements, agjustment,iusrations, and ther lems can exanga at any time, These changes can affect the service that I vento the product Oban the complete and most Gurentnfermaon Before you Start any jb. Caterllar dealers have ive most current information avaatle. ‘When replacement parts are required for this product Caterpillar recommends using Caterpi- lar replacement parts or parts with equivalent “specifications including, but not limited to, phys ical dimensions, type, strength and materia Fallure to heed this warning can lead to proma- ture failures, product damage, personal injury oF loath ‘SENR3130-12 Table of Contents ‘Specifications Section General information Metie (ISO) Fasteners English (SAE) Fasteners : ‘Ground Engaging Toa (6.E 7} Fasteners tration of Fittoge ‘Straight Thread O-Ring Fitings Pugs (O-Ring Face Seal Fitings Bulkhead Nuts Flare Fitings ‘se Condioning Filings ‘Ae Brake Binge “Tapered Pipe Thread Fitings Mcelanaous Fangs Hove Clampe Index Section Inco 20 4 ‘Spocicaions Section Specifications Section General Information 'SMCS Code: 7853 Awarnine Mismatched or incorrect fasteners can result in damage or malfunction, or personal Injury. Take care to avold mixing metric dimensioned fas- tenors and Inch dimensioned fasten Introduction to Torque “Torque” is measured in arms of force and satance. Force isthe amaunt of pusring or puling apled at tho end ofthe ever Distance f the length ofthe, lever thats beng usod. Toraue values are given in ‘he flowing units NEWTON motor (Wm), pound inches (bn), and pound foot (bf) ‘This manuals intended t provide the operator with roterence. This manual wil provid the standard, {orque satings for he folowing: bol, nuts, pugs, ‘ngs. and camps: Exceptions to these torques are given inthe Service Manual, necoseary, Be sure to use a torque wrench that has the proper range, Torque wrencnes mist be used propery in ‘order to ensue thatthe corec torque a sppbed ‘ways use a smooth pul for torque wrenches, Donat jerk a torque wrench. Do not use adopters that change the tengh of he torque wrench, Fer tha covocl uso of yeu torque wrench, reer to the instuetions that wore packaged wth Your frau ‘wrench, For more information on tne covect use ‘oForgue wrenches, refer fo Special Publestion, SEBVOS, "an introduction 1 Torque" Prior to installation of any hardware, engure that components are In near now condtion. Bolis and {treads must not be worn or damaged. Threads must ot have buts or rieks, Hardware mt be free of Fist and coreston. Clean reused astenars with 8 oncorosive cleaner. Light lubricate the treads of Fused fasteners Lighty lubricate the mating surface fof the hoad of reused fasteners, Other appctons foclubrosting fattenars may also be spectied i the Service Manual, The Service Mental may also speaiy the use of sealants and compounds, SENR3190-12 Note: Do not use sealants that aranot pacified in the Service Manual. Do not ute compounds that are not specified inthe Service Manuel. Clean old ‘Compound from the belt and from the hele Before ‘natalaton. Torque-Turn ‘The torque‘um mated i used when precise control, over clamping fore fs required, There san inal toraue and an edsttonal um. The inal torque required to bring all ats ofthe aint into contact. ‘The adchional tum provides the esos camping force. Eneura thot a fasteners have Been torgucs before you perform the adtoal tus, Turn the fastener according t the spectied amount. The paciied amount wl normaly be equal oor greater than 60°, The specified amount wal normally Be in 30 Ierements, Turns of 120" 01 180° are preferred ‘Turn of 120" or 180" are easy measured by the pois ofthe hex head ofthe fastone.Lubieation ‘may be speciied in order 'o reduce the efor that is Fealured for the final tun. The use ofthe torque-tury ‘method vil low the folowing + Ineroas the Ha of the fastener. + Moximize he potential clamping foce of aston, Typlcal appilcations are the following: + Track bois + Sprockot bolts + Connecting re batts + Engine Cyinder Heads + Drive Shaft bots Note: Too much tension onthe bot willcause the bot tobe siroicned beyond the point of yield. The bat wil be permanent stfetched. Tha bal il loosen ie sr an tho parts thal are being fastened. the alt ES tehtoned again, te bolt wl broek. Do nat ous bolts that have been permanenystetched Torque Sequence Uniess the bolt ghtening sequence is speciod by the Senice Manual, the fasteners should be Ligntoned na cross pattem. ise Slap 1 rough Stop ‘Sunless the fightening sequence is specie: 1. Hand tighten al fasteners. Larger fasteners may requte the use ofa small hand wrench 2. Torque al fasteners to 40% of ul tou 3, Torque all fasteners to 70% of ul tora SENRI190-12 4, Torque al fasteners ofl lorque by using a cross patio. Large flanges may requea additonal passes. '5. Apply attoast one final fl orque to al fasteners in clockwise drecton ula torque is uniform Latge Norges may requ adctiona passes. Note Final torque may be tun. Metric (ISO) Fasteners SMCS Code: 7558 Metric (ISO) Nuts and Bolts Lor ¥ © aan coo ‘Note: The folowing able has the recommended slandard forque values for mete nuts and bolts {er use on all Celrpilr eqipent end MSUDEH engines. "van Se — 6 125 3Nm (1055 27 i) ue 2.47 Nm 250 6216) iio S52 10H 147 BA) Mia {004 20Nem (52 1516) Mis 1602 90m (1202226) m6 240-40 Nm (175 +90 bf) Mao 480460 Nm (30-844 A) 2s ‘00 100 Nm 00 875m) 30 1809 200 Wm (180+ 15010) Yaa | 2800. 350 Nm (2060 +2606) Note:The folowing table has the commended Slava torque values for mee mus and balls for ‘ose on Perine engines. 5 ‘Spociications Section Tread Sie a Me ENm( bm) Me ZENm (185 Bin) M0 Nm 2m) ue Te Nm (0b A) Me ‘24 Wm (G0 8) M6 £77 Wem (2016 M8 200 Nm (160 8) Mao 400 Nm (00 8) Mee 700 Nm 680 8) Note: The diference between Cater standard forqua values and Perkins stancard torque valves ‘aro det diferent classes of festeners,Caterpilar Uses cass 10.9 fastener, Perkins uses class 8.8 fasteners. The diferent cass of fasteners have diferent ionsie stenghss. Metric (ISO) Taperlock Studs Note: The folowing table has the recommended Standard torque values for metric tperock studs foruse on all Caterpiar equipment and Nsubishi names. Toe ‘Toraue 8 ea wm (ta zT i) we We Wr (160 «44 bi) m0 Basie 624 m1) ue 652 10m B27 mR) m6 “10+ 20 Nw 60 151) 20 1703 30m (125 £20 2a 2004 60m (00.844 Hm) 0 750 480 Nr (85060 1) 36 7200 = 150 Wm (880+ 1016) Note:The following table has tho recommended ‘Standard torque ves for Metre laperock sts for tse on Perkins engines. 6 SENRS Specteatons seston "al Sw Torq Thad Toraue we Shim 2H) 30 aa ANnisOo RH a 10m 67 Bn) we 2eanm(ies3bm in 18 Nm (0) 5 1 Sm G5 EB) wa Nm 220 Bm) 16 Bs iNm@S# 0b) we T2Nm(8e Metric (180) Machine Screws mo DoT Nm 55182) wa 1 Nm (7s7% wm wt ism 602M) ni 1254 20N'm 9021564) 20 2503 49 Nm fei een, wae 251 Nm manne a fmoivon aon w0 50+ 109 New —— eae sd a Toraue we "son +200 Wn itn 3800 mie | oioeooINm@eser iD M2 | atse001Nm(tas01bh W258 | 935z005NmEts 04H) ome [080s 008i te oA) English (SAE) Fastenors MM | srosoasiimcisoszzbiy | SMCS Code: 7559, Ns} 228 025 Nm (100822 bin Hex Button Head Screw and Set Screws G aire English (SAE) Nuts and Bolts PY? FD sam ‘SENR3130-12 ‘Spectioatons Section “Tread Sie ‘Tora “Thread Se — neh No. “ut 124 3Nm (105227 Be) ‘0 0102 001 Nm @9=01 Hm) we 2546Nm (2204 53 bin) +84 0452 001 Nm(13 201M) 38 a7z9Nmse7 OH 28 025 002Wm22 202m) 76 702 tonm Go HbA) 348 (0.5 005m (24 204 Bm) 12. 105 £20 Nw (52 1518) 0 150 005 Kim (04 80 Hm) 916 100 + 90m (12022) 540 0702 010Nm(62 8091) 50 215 4 0 Nm (160 +9018) oa 0904 010" @0=09 11m) ae ‘3704 50m (7545768) a2 1705025 Wm (15042219) 7 e202 60. (60 601m) 1024 | 2252025Nm (1992221) 1 200. 100 Nn (660-75) 224 | 3402 0600m Q0.13 591m) ig [1900-150 m (9602 10 A ‘us| 1000 200 nm (1320-180 A) Hex Button Head Screw and Set ‘are 24003 900m (1780 220 1 8) Screws 12 | 31003 960 ry 780+ 260 1 English (SAE) Taperlock Studs ‘Teed Rw ‘Standard Torave a B3Nm O22 bu) 6 W7=5Nm (1602 44) 38 525 Nm Osea mR 76 352 10m GET HN) 2. GEO aAT OA) 3 110 #20 Wm (604 15 HN) 3 170 +30 Nm (125 222 BN) 78 260 40m (180 £30 BA) 4 400 +60 Nim (900-844 A) ie “525 +60 Nim (0844 7 760+ 80 Nm (550 +601 8) 136 ‘50 4125 Nem (700 +901 8) 142 200 + 150m (6902 OM English (SAE) Machine Screws PAIK cd P # 8 ‘Speeiicatlons Secton Torave 4a B2ANMG209bin) wae 22 SWm(18230 in) Boa? | 42 NMOS! DI) rr = Nm (55#81b I) Bie as3Nm(1587 Bi) [ 38 2546Nm/@20859In) 76) [#0256 20568 m) ac G02 12Nm(M295%) me 252 15 Nm (654 1A) 38 15s 201m @s.2 151m 3 ‘200 = 40 Nm | Gmidem | 7 ‘254 40 Nm 0+ 30m) 7 T5002 65 Wm | Gms sbm I 18 100 = 90 Nm ee Te 1000 + 135 New (ra0 2 0018) +90 | 9002 189 nm (eons Hom) (0 + 189 8) Ground Engaging Tool (G.E.T.) Fasteners ‘sme Code: 7553, Ground Engaging Tols(@.£.7) are secured by many {ypes of bois, Rotor to Table 11 forthe coment orgue {the folowing combinations of fastoners for GET. + Plow bolts and nuts + Hx hoad bolts and nuts ‘SENR3130-12 “Tneed Size Torque ‘nh im be Wenn | 27020 | mons Tein | reoze | sores | Tnen | i160 180 | e802 110 Tine | z002 300 | 1700 200 {Thess vu aan or Cor al tng 295 Personal inlury can result when installing plow bolts. The appropriate safely equipment must be ‘worn when striking the plow batts To avold injury oyoureyes and ears, wear protective glasses and hearing protection during this procedure aor at pl pow bak Plow bots must be installed propery. Refer tothe fotowing procedure forte carecttllaion of plow bots 4. Clean a surfaces that contact he bolt. Remove ft occurences ofthe flowing condi, pall, and burs 2. Tighten the nut othe correct torque. Refer to Tobia 1 forthe cones orgua 23. Use a hammer to alka the head ofthe bot. The bolt must bo eruck wih sigriicant force "Note: The heat ofthe bolt may be recessed below ‘he mounting surface, Use a stabs punch inorder to ranater the hammer bl othe bat hess 4. Tighten the nut othe correct torque, Refer to able 11 forthe core orgue ‘SENRG190-12 Installation of Fittings ‘SMCS Code: 7553 "Note: The tighening sequence ofthe fasteners {hat attach a tube assembly er have essemby 10 the machine is very cial o the proper function ofthe machine. The seaing surfaces of ho (ube ‘ssombly or hose assembly shoud bo secured, Squorely. The sealing suraces ofthe lube assembly Drhaee sesombly shouldbe tightened tothe eerie’ omponent (conta valve, evinder,fhyarauto mat, ft), Perform this procedtre pir to tho nat Ughisring of any clamps or cps that are used im ordor fo fasten the tubo aseemBly or the hose ‘ssombly Yo the machine. Fitings have diferent connections Fitings may have {wo comploily ferent ends. Be sure to use the proper tore forthe end oe fin tas Used ‘Te flowing It contain some common pes of Ainge + Stight Thread O-Ring (STOR) + Adjustable Stalght Thread O-Ring (STOR) + 0 Ring Face Seal (ORES) + Teperod Pipe Thread (NPT and NPTF) + 57 Degree Far Fting + 45 Dogree Fare Fiting + 45 Dogroe inverted Flare Filing + Split Flange Counting Installation of Split Flange Couplings 1. Fora meal ube to hose instalation instal the {ube and then al bats tage ih te io end 2. Insta the hose and tghien al bos finger tight. '. Putthe hose in poston so that the hose does rot make contact wn the machine or wih anther hese! 4. Poston the spit ange paral over the port. Tigh te ols on both connectors tothe proper torque. Follow the presebed torque SSequonce for spl flange connections, Refer to iasration 8. Add the measurement of 939 (4) 2 ¥e measurement of gap (B). The loll must rot ‘xca0d 40 mm (0.18 eh). 5. Start the engine 6 Move the implement contra fevers toa ofthe poston. 7. Look athe hose during movement ofthe Implement Enoure that ie hose fs net contact, th the mactine or wh or hoses Note: For hoses that cross an articulation hit, heck for contact during srteuaton, For hoses thet omnedt othe sleerng syslom, check for contact uring storing. 8, Shutoff the engine. 9, Ifthe Hose contacts other hoses ofthe machine {dering the test, oosen the bos and repostion the hose, Repeat spe 3 through & unl teres no Installation of Adjustable STOR Fittings ‘This ype of ting is used in many applleations. One nd of fhe fing wl be an ajustable STOR fing. ‘The other end wil be ferent Alwayo Use the same instalation procedure forte STOR end. Asstt ‘STOR tings can be postioned before ightening. 0 (eh at asenbid oth mang pat 41. Putlocinut (9), backup washer (4) and Ong coat (6) as far away rom the treads as possible, Holt ‘hase components this postion. Turn th iting inf the mating par. Tum the ting url backup ‘washer (4 contacts the surface ofthe mating part Note: Excessive use of the wrench wil stort the soshor Stereo he woshor wl prevent proper Sealing 2, Pulte fiting assombiy in the correct postion. aban fing (2) unl the cotec assembly positon 's achieved. Do not osen the fing mere than ‘360 degrees. natal he tube ox hose hand ght In orcer fo very the arentaton af tho ting ‘Tight the ttng (2) 0 the toque that shown inthe cotect char for the ting that fused ‘Tighten lockrut (3) 0 the torque thats shown In tne correct chart fr tho fitting that used. Use 9 Dackup wrench, when the locknut is ightened. ‘ote: Torus the fing porto the locke ‘Note: fhe ing s not adjustable, the hex onthe body replaces the ocknut, Toinstal hs ipo a fing, tighten the hex against th face ofthe mating pat. Excessive tightoning ofthe connectors can cause fare. Connectors that are under tighloned can ao caves fares. The flowing falures occur: + Excessive tightning can expand a loose ferule Into the nut, This wil cause the eu otk up in The nut and the rut will nat function propery. + Excessive tightening can spit the nut on te end of ‘he tube or can spit tne frat. + Excessive tighloning can gall or excassive tightening can strip the threads ofthe nut SENRS190-12 Note: ifthe bove coniions occur due to excessive lightening, the damaged ud connector must be strapped and the Mud connectors must be replaced. Straight Thread O-Ring Fittings ‘sites Code: 7559, ee ator 0 come Note: For torques fr plugs, refer to Specifications, "Phe Note: Straight Throad O-Ring fitings for mesium pressure usage wll ave shorter threaded arc than gh pressure tings. The torque vai for medium pressure Sralght Thread O-Ring ings wil be loner {han the torque valuss tha are requced for Straight ‘Tread O-Ring fngs for high pressure fitings. SSENRTI0-12 “a erecta Soa Fa Saag Og on Tg Oa Eee arenas ‘oar alg ane Siemaeitaraee, gh aR SCG le Sint gn Hein vps rp Siem | Re Sem | US | ae ay sem eine ies ane (425 inch) 10-4 (70+ 9% in) (0.188 inch) eek (108 + £8 % in) ae erate som] ecw | ein (188 inch) sent (115 + 1815 in) 10.250 inch) m6 =20 | (395+ 27 @ in) so rate ae 3a (250 inch) THE 20 | (180+ tein) (0392 Inch) M2-20 (285 + 27 in) ae 3k 1g athe (312 nen) ee 250+ 27 tbin) (0378 inch) Bre 18 5-44 ib R) em, oe) ete ye | mw) ttn (375 inch) ares te +31 MN) (0500 inch) wane (60+ 71M) ‘arn etn is va en {,600 inch) as +4 im (08625 inch) mane {105+ to A) {,625 inch), me (60+ 6 ibm) (0.750 inch) Fane 2 | (dos $41) (750 inch) ment {75+ 71N) {875 inch) 13n6- 2 | (ra5+ sam) eon verre] | seen ssn (876 inch 19H6-12 | (100+ 10m) (1.000 inch) 4816-12 | (2204 z2008) 44.000 inch) F8H6-12 | (tt « t1 bm) (1.250 inch) 18812 | (260427 tb A) (1.250 inch) 88-12 | arse21m A) (1.500 inch) fme- 2 | (aos 310A) (7.800 inch) {mB-12 | euoretmm {2.800 inch) aie 12 | (ars anim) eer, | ee | a eeR BE GRIEG | nae nen go tet ast ae ‘ote: Uso £0 porcont ofthe torque values ram Table *2when te ing or the pot materia is nonferrous, Note: Staigh Thread © Ring fing for high pressure usage wil have longer traaded ends than ectum pressure tings The torque value for high pressure Straight Thraad O-Ring ngs wb higher {han the torque values tat are require for Straight Thieed O-Ring ings fr medium pressure Megs, ‘3 when the ing or the pot atria is nonferrous. 2 ‘Speciestions Section ‘SENRS130-12 sic Fevos Sia Teed Ging Figs Thad ie = ger ring an Fotos tut ie roteans in -) Ft nonin | Teas tnd sie 8+ 1Nm(+9bR cuaignar) Scr’ Sia! a Trans be) cio) tie | areanmeasa7in) ve fer rane @ 29 9Nm 02) pe tee ne Beret G53) dy m worenmiesib a tam) waKTE | area 7 sr ams 3 arabe Fine [ao ten ce we tem [waa | see ‘ane [eo tonmo em wen | wee | sean ane [aerate Biike 189 | scanners Hom | MOXIE 78h Te | sac anmano-aabm wemm | waaxis | 105 11 wm ai seme a Note: Use 50; ant of the tor ues from Table 20 mm x 180 +18. Nm ote thine eee at roe wane | rE Ne 4Sanen the fing or the por materials nonerous. Bam ao x2 fecal Straight Thread O-Ring Plugs Bow | KE) wsra3ng | (Socket Drive) aa) See seam | WRKE | 0 3 in Baty Ban] WaT an S885 Bom | wax? ees we geiebm | Note: Use 60 percent of the traue vals from 14 wien te iting or tha por matelal s ronterous, Plugs ‘Mes Code: 7559 Straight Thread O-Ring Plugs (Hex Drive) OR Note: The socket may be hexagonal ora square recensed ave, ‘SENR3130-12 13 ‘Spociicaions Seaton Drain Plugs with Straight Threads wea Note: Plug (A), plug () and plug (C) are used th a (gasket. Conical seal plug (0) does nol use a gaskot. Torque “ype of] Thvead ize Torque ine Tolerance (10% — 0%) Brug | inch | Tolerance 10% - 0%) sN6 341m @4+ 9m) 2-1 [AO+ENM(TES AAT In) 38 11+ 2Nm (100 181i) woos | 25+ 8Nm@aor AA Tie 6+ 2Ne (0+ 18H) a [a2 | soe sNmoreaw my 12 20+ 26m (100 101) a = SST RREEEsEa en eat aieremiieee a Taie-12 |r 1eWm(Ge+ HR 77 100+ ON (75 7M) Oa ane 70+ 17 Wm (125+ 13 BH) 2-2 RereNmia nA 1aK6 218-22 (60 166) Vm. 12 | 70+ 15m U2 = Tm) 186 210+ 21 New (0020.8) © [area [90 151m (65 11m) 18 208 + 29a (210-21 12-20 | T1¥4Nm(97+351bim) 7m 370 37 Nem (270-27 78 SSFTNm(t eSB M) x 415 + Ne G05 +31 A) PT yaesa [80+ iswmese mA) 442-12 [Hor teNm@l= HA Note: Use 50% ofthe vals n Table 17 when either ‘he plug othe port materia ls nonrrcas Straight Thread O-Ring Plugs (Mechanical Joint Tube Assemblies) ‘moo a Note: Woon you ght the plug, the torque must nol be transmit fo the joint between the tube and the etbow, 1“ SENRS190-12 ‘Specifcaions Section “Tvesd Sie Toraue inch 70 1602 BN eb H) Tne 200-425 Nm (1602 18 A) eT 275 £35 200225 BA) 114 275 + 951200 #25) 7a 300-40 m 220230) 19 4504 501m (30237 BR) 18 575475 (252 55BN) 22 “000 s 100740 741A O-Ring Face Seal Fittings ‘SMCS Code: 7553 ae eee ene ome oI ‘Thrsag Size ‘Standard Torque for Nut (3) aec8 [Srna aaTem eae fies naesSeaene Bulkhead Nuts ‘SMCS Code: 7553 (1) Banas comer Tdysotios mt Note: The bulkhead connector may have diferent ‘connections. The ype of uid connection does not alec the torque for nu (1). Note: When you assemble the uid connection, do ‘ot use the bulkhead ut (1A) 3 leverage for 3 Backup wrench, Use tha hex on the body (1) of tho onneezor for Toverage, SENR9130-12, 18 Spociicatons Section “otto 20 37 Degree Flare Fittings Thad Si True tech Fi we or iNmgorem I) = 0s wm @or8Bm) He 17 1Nm (1604 9 in) v2 214 2Nm (1052 18 bin) a0 2742 Nm 240 11816) 8 3642Nm (2 15H) au 4543NmO2E2 BR) vane 049m 542A) 78 83.43 Nim (39 + 2 Ib A) tration $7 erence + 7244Nm (652910) ane 425m (024M ra {08:6 Nm G04) 0 {sr rm (00 #56) 7 ‘0+ aNm (10267080 158 9+ 98m (9047) 46 179 2.9 Nim (130 + 7b 1) rn ae ie | Careieieroe cam | 5" _| seein 478 mm we 43 2Nm 2 20 #11 (6081) ciceinm cin feo 7 ez FN (1962 108 8) 635 mm me | fS22Nm mn feo Gain 2 | gotten i a G3 we | aiden Flare Fittings “270 mm we 8+ 8Nm SMCS Code: 7553 £00 ich) a+4bm Tha tories Table 21 oe for 9 dae hare (exec) | 7 | dase {Ming The ques in Table 22 are fo 45 degree Daa foveal flare fitings end 45 degree inverted flare ftings. (750 inch) ical (80281) Giewoy | 18° | mos ohm Gein | 186 | diese 2475 mm ve | 223 2m Gaon, core) Gaoiy | 17° | Gass oom | 7 | gasash Note: Use 50 percent ofthe torque values rm Table 2 won the ling o the por material ls nonferrous. 16 ‘Speeicaions Section 45 Degree Flare and 45 Degree Inverted Flare Fittings Air Cone ‘sics Code: 7553 ‘SENRS130-12 ioning Fittings ® b ewer mae {148 Dope mara Feng 2345 epee Pe Fie a pe (srg 8 cg te “Deore Fore Fitings and 48 Dearee Thee rave Figs tem arco "Ar Condonng Figs Nominal Outer | Thread Size | Standard = te wee i) ‘ting | 45 Degree Fre Fina ‘tebe rena | Ping ens en 2:8 nm 52 thm Se orga | Tone sry | | @iopn took | sore | ese | Beer (ita) se | qoxseiy astm |Basne| Baan 695 mm aah soto | ase | Gas ear | (ais 227 cons) | ™ | eosin bn” | “om” | “bey 7.94 etn EAND | saasn | BEANO a 12 cL wets | anes | 2258s | Gsoss ce (iso sb O29 | Gorann| RES 52 mn ve 202m n eae gost vm 7-4 | sosenm| ope zwm | BEANO a ea Pet | @okSbe) | (2s | OB as wen) 653 1810) vneste | 5250 | 208m | S025Nm 12,70 men fa 7B aaNm ii8s | BEN | GND, (00 we) mi2hn 1588 min Te | 23 Km teat (sas) Grizbm ilk Disconnect A Cndonng Flings 12.05 me so s5Nm = (oem | tne | lah Thwed rs were | im | m28he 70-2 werdwneezem 1-8 Gas 9Nm USHER) ‘SENR5190-12 v ‘Speciations Section losis Note The flowing tbl hos the recarmanad “tt Stoner gue va fr apered pp te fg Air Brake Fittings ‘Gevse onal Corpor exapmet are Mason Spee lie abe 2 ase pet recommendation ‘nical ‘only. Actual values may vary due to variations in the Soto of th wonnocor Atel vaues may ty Ge ovatahoe ne charade oe reads tae: Tere Pipe Tread Faw _ Sent ons ee es | ott, | Ts th rane atone inert 0 rhe ney | Psat ip | Tips Put nut) and love (2) oer he be. Pash he ‘bem ha countrore fh ting ba fo a8 16 | 0m eonin | oRm Ow posable. Tes ats ne mes al ey be eed 18 Ni {e titton the nl, Tighten the nut wt one of ro va eT, | 186m c40 bi trots e | GakT, | =emammn + Tonio ut (1) othe ov hat pected in wets we [Snmesem | @amesem + Tan ut (by tho umber ot ws hate v2 [annesnn | conn eaen Zona in es 2: Th ma as for

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