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biocybernetics and biomedical engineering 40 (2020) 596–610

Available online at www.sciencedirect.com

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Review Article

Biodegradable bone implants in orthopedic


applications: a review

Girish Chandra *, Ajay Pandey


Department of Mechanical Engineering, Maulana Azad National Institute of Technology, Bhopal, Madhya Pradesh
462003, India

article info abstract

Article history: A biologically - validated biodegradable material must comfortably stay in the physiological
Received 20 August 2019 environment it is placed in, before finally disappearing over the intended period of time with
Received in revised form adequate rates of degradation. The primary objective and utility of such a material is to
30 January 2020 eliminate the requirement of secondary surgery in applications involving bone implants. In
Accepted 1 February 2020 recent decades, biodegradable alloys have exhibited enhanced biocompatibility, and im-
Available online 20 February 2020 proved mechanical and biodegradation properties. This has generated renewed interest in
the design of bone implants made up of such materials that can successfully support
Keywords: fractured bone till the culmination of the healing process. However, striking a balance
Bone implant between two seemingly conflicting requirements, namely - sustaining the strength of the
Biodegradable implant till the bone acquires the desired strength of its own, and allowing the implant to
Healing keep losing strength with its gradual degradation – may be rather complex. To manage this,
Mechanobiology different healing phases and the associated bone - biodegradable implant interface mechan-
obiology needs to be focused upon. An adequate and/or optimal design of the implant is
based on mechanical properties, degradation rates of implant and bone-biodegradable
implant interface interactivity. This review mainly focuses on bone - biodegradable implant
interface with due consideration accorded to the mechanical properties, degradation rates
and healing process in a standard duration.
© 2020 Nalecz Institute of Biocybernetics and Biomedical Engineering of the Polish
Academy of Sciences. Published by Elsevier B.V. All rights reserved.

reflective of micro damage to bones due to cyclic loads [1].


1. Introduction
Fatigue failure is essentially because of the accumulation of
microscopic damage as a consequence of repeated loading.
Bone fracture is the most common structural breakage. Naturally occurring materials can display exceptional me-
Termed as injury, it involves both biological and mechanical chanical performance and serve as useful models for design-
aspects that are mainly produced by accidental load, cyclic ing the microarchitectured materials. However, it is also
loads, or constant loads acting over prolonged periods of time reported that stress concentrations within the microstructure
beyond the physiological range. Some of the cases are indeed of microarchitectured materials can result in flaw intolerance

* Corresponding author.
E-mail address: girishcd.3003@gmail.com (G. Chandra).
https://doi.org/10.1016/j.bbe.2020.02.003
0208-5216/© 2020 Nalecz Institute of Biocybernetics and Biomedical Engineering of the Polish Academy of Sciences. Published by Elsevier
B.V. All rights reserved.
biocybernetics and biomedical engineering 40 (2020) 596–610 597

under cyclic loading, thereby limiting the fatigue life. Bone is a metallic biomaterials should provide adequate mechanical
biological material with high stiffness and strength relative to strength until the affected part of body heals. Nutrients
density. In humans, most bones survive more than 50 years of required for bone regeneration process go a long way in
habitual loading without failure [2]. In human bone fracture improving the healing process. Some of the biodegradable
cases, the implant needs to provide support till complete metals like Magnesium (Mg), Calcium (Ca), Zirconium (Zr), Zinc
recovery of the original bone to its pre –fracture state [3]. Some (Zn), Strontium (Sr), Silicon (Si), Manganese (Mn), Yttrium (Y)
types of fracture can be supported from outside using plaster etc. provide very good biocompatibility, nutrients, biodegra-
but some critical fractures require an inside support using dation and required mechanical properties for human body
implant [4]. during healing process [14–17].
An implant made up of a biomaterial must be biocompati- Design of implant plays a very important role to success-
ble and provide support to the biological, fractured structure. fully support the affected bone. The dimensions of the bone,
Implants are essentially of two types: Non-biodegradable (like the behavior of the contacting surface with tissues, and
stainless steel, titanium alloy, etc.) that need to be removed contacted surface area to volume of implant, etc., determine
after healing process or replaced during healing process by a the life span of the implant. Design of implants and arriving at
secondary operation/surgery, and Biodegradable which might suitable dimensions depends mainly on mechanical proper-
not require a removal after healing [4,5]. Designing biodegrad- ties, degradation behavior, etc. [18].
able orthopedic implants made up of biodegradable metallic It is important to ensure that the behavior of biological
materials is a complex area in biomechanics [6]. activity in healing process matches the mechanical and
Non-biodegradable implants have been used for more than degradation behavior of the biodegradable implant. The
100 years for internal fixation of bone fractures but the use of process itself is quite involved as it includes two sub -
biodegradable materials for orthopedic applications has been a processes going on simultaneously, namely – the healing
true game changer. Initial shortcomings encountered due to process and the implant - degradation phenomenon. These
some biodegradable implant material (like pure magnesium) two need to be optimally balanced across the entire service
exhibiting fast degradation rates and insufficient strength span. Other influencing variables like fracture type and its
have been significantly taken care of, though the design can't location, target age group, desired mechanical properties
be termed as flawless even now. Further research is needed to including strength, etc., add further complexity to this design
understand the interface mechanobiology for developing an task. This review is an attempt to understand the mentioned
orthopedic implant that improves fracture healing without associated challenges and timeline of bone healing - biode-
interfering with bone physiology [7]. Biocompatibility is the gradable implant life, with adequate consideration for me-
ability of the material to conform to the host response, cell chanical properties, biodegradation behavior, healing
response, and living systems [8]. Cytocompatibility and processes and mechanobiological regulation.
hemocompatibility are well - known tests to indicate the
compatibility of an implant device with the surrounding
2. Biocompatibility and nutrients
physiological atmosphere throughout the healing process [9].
During bone fracture healing process, with an anabolic
phase, hematoma formation and local tissue volume starts Biocompatibility of any medical device can be defined as the
just after the bleeding at fracture site in the initial inflamma- satisfactory performance of material used for biological
tion stage with an anabolic phase. To regenerate new bone application with an appropriate host response in living systems
formation, specific mesenchymal stem cells (MSCs) proliferate [8]. A biodegradable implant has to be biocompatible to become
and separate into osteogenic cells in the form of soft callus. suitable for biomedical applications. There are some metals,
Further regeneration progress takes place with soft cartilagi- ceramics and polymers that have been identified and analyzed
nous callus which needs to be reabsorbed and converted to as biocompatible elements, e. g. calcium phosphate coatings
hard callus. The hard bone callus improves biomechanical have an ability to improve biocompatibility and corrosion
stability simultaneously to form a rigid structure. The resistance in Mg - alloys [19]. They can be used for biodegrad-
fractured bone starts working as a normal bone with gradual able implants. Most of the biodegradable metals listed in
increase in mechanical stability within 3–6 months [10]. Table 1 with their biological properties and significance are
Traditional biomaterials (non-biodegradable), used as found in bone and blood as well [20]. Metals and their alloys
orthopedic implants for the regeneration of damaged/frac- must be negligible to cause low infection as per a standard,
tured tissue, are often removed/replaced by secondary prescribed limit. The cytocompatibility test and hemocompat-
surgery. This results in painful and pestilent effects on the ibility tests can be used for validation in various physiological
patient due to increase in weal and infections [11,12]. The environments inside the human body. According to ISO 10993-
biodegradable implant has a temporary stay only for support- 5:2009, the reduction of cell viability must be more than 30% to
ing the fractured/failed bone and not allowing it to be consider it as cytotoxic [21]. If the cell viability is more than 70%,
misaligned after competition of the healing process. It also it will be considered as more nontoxic or biocompatible. Its
gets gradually dissolved or absorbed (as nutrients) to promote values for any samples with surface stabilization must be
the healing process [6,13]. higher at all time intervals. Some of the pre-described alloys are
Some metals play a potentially important role in develop- listed in Fig. 1 for cell viability for confirmation of biocompati-
ment of biodegradable materials and are the preferred options bility using cytocompatibility test.
over ceramics and polymers due to their excellent mechanical, Cell viability and adhesion can be observed using a live/
biological and degradation properties. Generally, degradable dead assay for 4–7 culture day tests with some of the cell lines
598 biocybernetics and biomedical engineering 40 (2020) 596–610

Table 1 – Details of some common essential elements [6,38–44].


Element Amount present Blood serum Daily Part in Pathophysiology and Part in
in human beings level allowance human blood toxicology human bone
Mg 25 g 0.73–1.06 mM 0.7 g 900 mmol/L Improves bone quality, 1.7 mg/g
activates the enzymes,
economizes the DNA and RNA;
excess Mg leads to nausea.
Fe 4–5 g 5.0–17.6 g/l 10–20 mg 45–50 mg/cm 3 Some metalloproteins 91 mg/Kg
components, contributes in
biochemical activities; its
toxicity can fester liver and
gastrointestinal tract.
Si 1–2 g 9.5 mmol/L <204 mg <44 mg/g Cross-linking agent of –
connective tissue, bone
calcification; silica and silicate
cause lung diseases.
Ca 1100 g 0.919–0.993 mM 0.8 g 1300 mmol/l Major function in skeleton, key 353.3 mg/g
signal functions including
muscle contraction, blood
clotting, cell function, etc.;
inhibits the intestinal
absorption of other essential
minerals.
Zn 2g 12.4–17.4 mM 15 mg 6.42 mg/L Incompetence during growth 67 mg/Kg
reduces peak bone density,
cofactor for many
metalloproteins, clues found in
enzyme classes but mainly in
muscle; neurotoxic and hinders
bone development at higher
concentration.
Sr 0.3 g 0.17 mg 2 mg 3 mmol/l Mostly found in bone, low 0.287 mg/g
doses stimulate new bone
formation and mass; high dose
induces skeletal dissimilarity.
Mn 12 mg <0.8 mg/l 4 mg 5.67 mg/l Involvement in bone –
metabolism, clues as activator
of enzyme; lack of Mn causes
osteoporosis, diabetes mellitus,
atherosclerosis and excessive
contents causes neurotoxicity.
Sn 30 mg – 10.6 mg – Deficiency indicates chances of –
hearing and bilateral hair loss;
some organic compounds are
poisons.
Zr <250 mg – 3.5 mg – Probably excreted in feces, no –
absorption when passes
through digestive system; very
low toxicity in animals, high
concentration in liver and gall
bladder.
Li – 2–4 ng/g – 0.004 mmol/l 2–4 ng/g level of blood serum –
used in the treatment of
depressive disorders; overdose
causes impaired kidney
function and respiratory
disorders.
Y – <4.7 mg – – Probably excreted in feces, very –
low toxicity in animals,
compound of drugs used for
treatment of cancer; high
concentration in liver and gall
bladder,
REE – – – – Anti-carcinogenic properties, –
used in cancer treatment;
accumulates in liver and bone.
biocybernetics and biomedical engineering 40 (2020) 596–610 599

Fig. 1 – Cell viability analysis [16,22,24–30].

Fig. 2 – Hemocompatibility analysis [17,23,33–37].

being L929, MC3T3-E1, MG63, etc. [22]. The cell relative growth of osteogenesis with implanted biomedical implant. ISO
rate (RGR) can be calculated from the following equation: 10993:2017 has also listed many In - vivo tests for local
effects after implantation; tests for irritation and sensiti-
RGRð%Þ ¼ ðODt ODn Þ  100%; zation, etc. [31,32].
Since blood flows in physiological environment inside the
where ODt is the optical density value of the tested groups, and
human body, the compatibility with blood also becomes
ODn is the optical density value of the negative groups [23].
important. According to ISO 10993-4:2017, the criterion can be
Another common reason for implant incompatibility is fulfilled by testing for interaction with blood. A biodegradable
the surface bacterial effect which may be tough to treat. It material can be termed as 'hemolytic' if the hemolysis rate
needs to be an antibacterial effect also for the implant that (HR) would be greater than 5%. Some of the pre-described pure
can be evaluated using various type of bacteria like for vitro metals or alloys are listed in Fig. 2 as per the hemolytic rate.
test, Escherichia coli (E. coli) (gram-negative) and staphylococcus The optical density value of the negative control groups should
aureus (S. aureus), staphylococcus epidermidis (S. epidermidis) be less than 0.03 and the optical density value of the positive
(gram-positive), although for in - vivo test S. aureus can be control groups should be 0.8  0.3. Hemolysis rate can be
used [25]. In-vivo biocompatibility must be determined and calculated from the equation mentioned below:
ensured by resorting to both shorter and longer period -
implantation tests, so as to examine the cellular section of
the bone and associated tissue compatibility in the process HR ¼ ðODt  ODn Þ=ðODp  ODn Þ  100%
600 biocybernetics and biomedical engineering 40 (2020) 596–610

Table 2 – Determination of corrosion rates [57].


Mass loss Volume Loss Hydrogen Evaluation Ion Release Potentio-dynamic
Polarization
CR = 8.76  104DW/ CR = 8.76  104DV/At PV = nRT CR = cV/St CR = K (Icorr/r)me
Atr where where where where
where DV = Volume loss P = Atmospheric pressure c = ion release K = 3.273  103 mm g/(mAcm
DW = Weight loss A = Original surface (Pa) concentration a) Icorr = Current Density
A = Original surface area V = volume of H2 V = volume of me = Equivalent mass
area t = exposure time n = Substance amount of immersion solution
t = exposure time the gas(mol) S = original surface
r = standard T = Temperature(K) area exposed to
density of the R = Universal gas constant corrosive media
material (J/mol.K) t = exposure time

where ODt is the optical density value for the tested group. ODn of the implant across the healing period and up to complete
and ODp are the optical density values for negative and posi- healing [54,55,6]. There are mainly two approaches to deter-
tive control groups respectively [23]. mine the corrosion rates: in vivo (in living cells), and in vitro (in
Nutrients also play a vital role in the healing process for glass) [56]. It is observed that not only the in vivo and in vitro
bone, thereby resulting in formation of a healthy, new bone. corrosion rates are different but there is no definitive
For bone fracture healing, some nutrients like minerals, correlation between them either. There is a clear requirement
collagen, proteins and vitamins, can contribute to the growth of improving the in - vitro test models so that the commonly
and strength of the bone. It is common knowledge that used models (like mimic) provide correlation in the two and
micronutrients and metals like calcium, magnesium, zinc, predict the factors influencing the corrosion rate in in - vitro to
manganese, etc., enhance the growth rate of the bone healing identify the in - vivo degradation behavior and corrosion
process [14,45–47]. Some biodegradable metals and hydroxy- mechanisms. It is quite difficult to digitally monitor the
apatite promote bone growth and reduce the degradation rate degradation behaviors corresponding to physiological param-
of the substrate [48]. Biodegradable metallic alloys (Mg - alloys) eters in in vivo [57]. In case of in vivo, the implantation site is
using nutrients and mineral alloying elements like Zn, Ca, etc. surrounded by blood and tissues can affect the corrosion rate
have an ability to control the biodegradation rate by reducing due to their contacting areas and their biochemical environ-
hydrogen evolution while also improving the growth of ments [57]. There are many methods for finding biodegrada-
damaged bone by adequate selection of manufacturing tion/corrosion rates as listed in Table 2. These methods can be
technique. Hydroxyapatite is used as an alloying element used for in vivo or in vitro modes to have a fair idea about the
and surface coating. It also promotes bone growth by acting capability to degrade within the physiological environment.
like a mineral. The existing research findings can be compared To evaluate the degradation rates in the in vivo mode, the
with recent clinical trials for selection of the biodegradable commonly used methods are weight loss and volume loss w.r.
element (metals, ceramics, etc.) and study of the associated t. time (few days to one year). For better resolution, it needs to
aspects like biocompatibility, nutrient addition, etc., to fulfill remove from implantation site, and scanned in 3-D micro CT
the intended design objectives [6,49–52]. images which can be modified into an equivalent corrosion
rate [57]. Degradation rates observed for some materials for
in vivo tests are listed in Table 3.
3. Biodegradation process of biodegradable For determining in - vitro degradation rates, the time (10 h
metals to 18 weeks) and solution (SBF, Hank's etc.) are crucial
parameters. Table 4 provides in vitro degradations rates based
Biodegradability refers to the property of some biocompatible on different solutions.
metals that makes them corrode in vivo within the physiolog- The relations between the degradation time and environ-
ical environment over a period of time. Trending biodegrad- ments indicate that corrosion rates usually vary over a period
able metals like Mg, Zn, etc., show very good biocompatibility of time. This time - dependent study also shows that
and biodegradability. Most biodegradable metals work at a degradation rate is not a linear function. The degradation
negative electrochemical potential of 2.37 V and are quite rate can predict the reasons behind the dissimilarities on
susceptible to corrosion. The free ions from their surfaces surfaces, protective corrosion layer formation, microstructure,
migrate into the surrounding fluid environment (body fluids) post treatments during manufacturing, etc.. The slower
that is composed of water, dissolved oxygen, proteins, and degradation rate pertaining to the biodegradable alloys is
electrolytic ions such as chlorides and hydroxides [53]. attributed to the wrapping by the tissue when the material gets
Biological corrosion is an important property of the oxide implanted into the dorsal muscle. Homogenization and aging
layer in biodegradable metals because if the oxide layer treatments have significant effects on the mechanical and
ruptures during mechanical loading it exposes the form corrosion properties of the material. Different mechanical
substrate to body fluids which results in further corrosion. processing operations like rolling, extrusion, heat treatment,
The clinical repercussion of the corrosion process shows the etc., have the potential to greatly influence surface and
loss of mechanical strength corresponding to ultimate failure microstructural properties, thereby affecting the performance
biocybernetics and biomedical engineering 40 (2020) 596–610 601

Table 3 – Degradation rates for In vivo tests.


In vivo

Material Surface Method Animal model Evaluation times Average Ref.


coating degradation rate
Pure Mg – Weight loss Rat 7, 14, 21 days 0.33 (mm/year) [58]
AZ91 – Weight loss Rabbit 2 Months 25 mg/cm 2 [59]
MAO 16 mg/cm 2
FHA/MAO 4 mg/cm 2
Zn-0.05 Mg (Extruded) – Weight loss Rabbit 4, 12, 24 weeks 0.15 mm/year [60]
Mg-Nd-Zn-Zr alloys (JDBM) – Weight loss Rat 3, 14, 28 days 0.092 mm/year [25]
Mg-3.2Zn-0.8Zr – Volume loss Rabbit 1 month 0.826 mm/year [61]
MgF2 0.155 mm/year
– 6 months 0.861 mm/year
MgF2 0.516 mm/year
ZEK100 – Volume loss Rabbit 2 and 6 months 0.1105 mm/year [62]
Mg-1.5Nd-0.5Y-0.5Zr – Volume loss Rat 6 and 12 weeks 0.15 mm/year [63]
Mg-1.5Nd-0.5Y-0.5Zr-0.4Ca – 0.195 mm/year
ZX50 – Volume loss Rat 12 months 1.58 mm/year [64]
Zn-1Mg – Weight loss Rat 0, 1, 2, 3, 4, 6, 8 weeks 0.17 mm/year [52]
Zn-1Ca – 0.19 mm/year
Zn-1Sr – 0.22 mm/year
Mg-30Sc – Volume loss Rat 24 weeks 0.06 mm/year [26]

Table 4 – Degradation rates for In vitro tests.


In vitro

Material Surface Test Solution Evaluation time Average corrosion Ref.


coating/ others rate (mm/year)
Pure Mg – Immersion SBF 3 days 1.3 [23]
Pure Mg – Electrochemical SBF – 1.39 [24]
Pure Mg – Immersion Hank's 5 days 1.52 [65]
Pure Mg – Electrochemical Hank's – 0.36 [66]
Mg-HA – Electrochemical Artificial Sea water 72 hours 1.25  0.16 [67]
Mg-HA – Immersion Artificial Sea water 24, 72 hours 2.0–3.2 [67]
Mg-30Sc – Immersion Hank's 10 days 2.9  0.1 mm/year [26]
GZKM-1 – Immersion Hank's 240 hours 0.46  0.19 mm/year [68]
GZKM-1 – Electrochemical Hank's – 0.34  0.09 mm/year
NZK – Immersion SBF 30 days 0.34  0.05 mm/ year [23]
Mg-Sr alloy PED Coated & Electrochemical Hank's 24 hours 0.09 mm/year [69]
extruded
Mg-2.0Zn-0.5Zr-3.0Gd – Immersion SBF 120h 0.417 mm/year [70]
Mg-2.0Zn-0.5Zr-3.0Gd – Electrochemical SBF – 0.116  0.002 mm/year
ZK60 – Electrochemical SBF – 0.247 mm/year [71]
ZK60 T5 Treated Electrochemical SBF – 0.12 mm/year
Mg-1.2Zn-0.5Ca 2h Aged Immersion SBF 0,3,7,14,21,28 days 4.4 mm/year [72]
Electrochemical SBF – 8.9 mm/year
Mg-Zn-Sr – Immersion SBF 15 days 4.07  0.71 mm/year [73]
Mg-Zn-Zr – Immersion SBF 15 days 6.92  0.3 mm/year
Mg-Zn-Zr-Sr – Immersion SBF 15 days 5.357  0.75 mm/year

of Mg-alloy. The strength, ductility and corrosion resistance of Spectroscopy is another technique that has been widely used
Mg-alloys is significantly improved by rolling and extrusion for evaluating corrosion behavior of biodegradable biomaterials
processes, reduced grain size and definite grain orientation. [34,77–79].
Surface roughness plays a truly critical role in cell attachment
and affects the corrosion rate of Mg and its alloys considerably. 3.1. Causative factors of biodegradation of different
The morphology and hierarchical structure of bone should materials
always be taken into account in implant design for achieving
bone and implant integrity [6,11,65,74–76]. The electrochemical Biodegradation is an electrochemical reaction (under physio-
method is also a qualitative method for evaluation of corrosion logical environment) with electrolyte that results in genera-
behavior. Potentio-dynamic polarization is the most frequently tion of oxides, hydroxides, hydrogen gas, or other compounds.
used electrochemical technique for studying in - vitro corrosion The process is accompanied by anodic dissolution of the metal
test of biodegradable materials. Electrochemical Impedance and the cathodic reaction. Causative factors of biodegradation
602 biocybernetics and biomedical engineering 40 (2020) 596–610

Table 5 – Mechanical properties of some biodegradable alloys.


Elements (Alloys) Yield stress (MPa) Ultimate stress (MPa) Elongation (%) Ref.
Mg-Zn-Sr 187.324  4.015(T) 278.002  5.352(T) 19.8  3.6(T) [73]
Mg-Zn-Zr 227.509  5.009(T) 306.052  4.588(T) 20  2(T)
Mg-Zn-Zr-Sr 322.363  4.547(T) 376.400  7.526(T) 16  1(T)
Mg-5.5Zn 115.6  3.9(C) 303.2  5.6(C) – [85]
Mg-5.5Zn/5HA 154.7  4.2 (C) 351.6  5.2(C) –
Mg-5.5Zn/10HA 165.3  3.7(C) 379.7  4.1(C) –
Mg-Zn-Mn- 198(T) 220(T) 4.5(T) [86]
Ca
ZK60(Extruded) 210  10.80(T) 300  0.42(T) 19.6  0.73(T) [71]
ZK60(T5) 274  5.83(T) 324  1.57(T) 17.9  1.07(T)
ZK60(T6) 202  2.50(T) 289  0.42(T) 23.2  1.05(T)
Mg-1.2Zn-0.5Ca(as-cast) 64.5  10.5(C), 60.3  3.1(T) 255.2  7.6 (C), 121.3  5.2(T) 17.4  0.43(C), 3.2  0.13(T) [72]
Mg-1.2Zn-0.5Ca (Heat treated) 124.4  6.9 (C), 84.3  7.1(T) 309  17.3(C), 150.7  8.5(T) 18.9  0.3(C), 4.9  0.24(T)
GZKM-1(as-cast) 149.1(T) 220.8(T) 18.7(T) [87]
GZKM-1(Heat treated) 157.9(T) 260.2(T) 18.1(T)
GZKM-1(Hot Extrusion) 315.2(T) 341.5(T) 21.3(T)
Mg-5Zn 120(T) 212(T) 10(T) [88]
Mg-5Zn-0.2Sr 117(T) 233(T) 15(T)
Mg-5Zn-0.6Sr 115(T) 215(T) 13(T)
Mg-5Zn-1.0Sr 107(T) 194(T) 9(T)
Zn–1Mg–0.1Sr (Hot rolled) 196.84  13.20(T) 300.08  6.09(T) 22.49  2.52(T) [36]

for many biodegradable materials mainly depend on inorganic Some of the biodegradable alloys are listed with their
ions, buffering system, organic molecules, dissolved oxygen mechanical properties in Table 5. In this table, T and C indicate
and interrupted stress [6]. tension and compression respectively.

4. Mechanical properties of biodegradable 5. Fractured bone healing process and


materials mechanobiology

For internal fixation of fractured bone as a fixture device, the Bone is one of the few tissue whose fracture can heal without
implant needs appropriate mechanical properties. The prima- fibrous cicatrix formation in a physiologically complex
ry application of any implant is to hold the fractured bone. involving both mechanical and biological aspects [1,10].
From a mechanical engineering point of view, moduli of Fracture occurs due to exceeded limits of strain and deforma-
elasticity of implant material and bone material should be as tion. New bone formation in fracture healing process is based
close as possible, e. g. – modulus of elasticity for Mg - based on the gap size in fractured site. At times, new bone formation
alloys ( 40 GPa) is not significantly higher than that for the may be similar and comparable to children's bone growth. The
bone material (18 GPa) [6]. This will help in uniform corresponding healing process management may be carried
distribution of stress throughout and can minimize possible out by bone age assessments [89]. It can mainly be classified in
stress concentration effects at the joint interface between two ways; primary and secondary healing [90]. Primary healing
bone and implant. The material of the implant should have process starts formation directly due to small voids without
higher yield strengths (both tensile and compressive) to avoid intermediate tissue formation. In secondary healing process,
development of cracks or fracture of implant, although this void space is surrounded by outer adjacent callus and tissue
also depends on manufacturing techniques. To enhance the differentiation. It is a complicated biological process around
functional stability and proper stress transfer from implant to the fracture site involving interfragmentary movement be-
bone at the successfully constrained assembly, the interfacial tween the fracture ends [91,92]. Once a fracture has healed
shear strength needs to go up which can decrease the stress which may take few months to a year, the structure may
occurring in the implant [80,81]. To avoid fluctuations in return back to its pre-damage state [93,94].
dynamic loading (cyclic loading) conditions, an implant Healing process has a close linkage with cell activities,
material should have high fatigue strength that can prevent growth factor production, angiogenesis and transmission of
the occurrence of brittle fracture [82]. Ductility shows the oxygen. Understanding the timeline of biological and bio-
highest strain (more than 5%) that an implant can bear without mechanical aspects of the healing process is specific for
the assembly, during deformation (elongation/compaction) orthopedic surgeons to create the optimal healing arrange-
under the existing loads. The contouring and shaping of an ment to give appropriate alignment for a fractured bone
implant are also an important consideration. Toughness [95,96]. Secondary healing process is characterized by three
shows the capability to store maximum energy up to the distinct phases: (1) Inflammation phase, (2) Repairing (soft and
breaking of implant whereas ultimate stress indicates the hard callus) phase, and (3) Remodeling phase. In the first
maximum stress that occurs before the implant breaks [83,84]. phase, various cells and hematoma prepare the fracture area
biocybernetics and biomedical engineering 40 (2020) 596–610 603

Fig. 3 – Healing process stages in fractured bone [95,118,100].


604 biocybernetics and biomedical engineering 40 (2020) 596–610

for healing. In the second phase, formation of soft callus in the formed is dependent on the amount of mechanical influences
form of cartilage and hard callus in the form of cartilage get [111,112]. Intermediate moderate axial interfragmentary
converted to woven bone which generates around the fracture movement is used to enhance fracture repair rate by
area. In the final phase, woven bone (WB) changes to lamellar stimulating formation of periosteal callus. When the fracture
bone (LB). After the end of this last phase, the bone is expected gap is filled with bony callus, a clinical union is reached and
to come back to its original biomechanical state [10,95–100]. the remodeling phase begins [113].
The three phases and their mechanobiology have been
elaborated below and healing process stages of fractured 5.3. Remodeling phase
bone also shown in Fig. 3.
The last phase is characterized by fracture repair through
5.1. Inflammation phase replacement of WB that bridges the cortical fracture gap by LB
to form the secondary osteons [114]. The less organized WB is
This phase starts just after the bone ruptures which takes gradually supersede and reshaped by more organized and
approximately 4 days in rats, 3 days in mice, and about a week stiffer LB, and remodeling of the generated bone tissue and of
in humans [101]. The hemorrhage charges a hematoma to the fracture ends restores the regenerated shape (before
form in the fracture region and brings many related biological fractured) and lamellar structure of the bone [10,110].
factors like bone marrow cells, and cells from both the acentric Periosteal and medullary calluses are being absorbed by
and intramedullary blood supply [102,103]. Hematoma is osteoclasts that leads to a remodeling of diaphyseal bone,
characterized by hypoxia and low pH which acts as a which can take about years in humans [98,110]. Then the
temporary protective part of inflammation for MSCs that established misalign bone is resorbed with the activity of
migrate towards the fracture region to form a loose granula- osteoclasts and regeneration of new bone along lines of stress
tion tissue. Through circulation, MSCs emerge from the broken with the activity of the osteoblasts. As the WB gets gradually
periosteum and soft tissues near the fracture region also arrive replaced by LB, bone starts matching the original one in all
at the periosteum and the initial callus status [104]. The aspects [115,116]. Some examples of transverse movements at
connective tissue consists of fibrin and is produced by platelets the fracture site indicate decrease in adjacent callus forma-
and thrombotic factors although some growth factors, such as tion, delay in the bone creation in the fracture gap, and
- interleukin-1, interleukin - 6, insulin, transforming growth deficient mechanical stability, as compared to healing with
factors - betas, platelet - derived growth factors and bone longitudinal movement [117]. For bone remodeling to be
morphogenetic proteins, also occur [91,98,105]. These cells prosperous, appropriate blood supply and gradual improve-
divides (proliferate) into later differentiate and change their ment in mechanical stagnation is conclusive which can be
cell constitution to tissue - specific cells that can generate provided only by the internal fixation implant.
fibrous tissue, cartilage, respectively [10,98,103,106]. The
biomechanical (stiffness and strength) activity starts at the
6. Biodegradable implant design for fractured
end of this phase. Some of the medical devices are inventing
bone
which can evaluated the biomechanical improvement in in-
vivo during overall healing stages [107].
The consistent evolution of implant design owes a lot to the
5.2. Repair phase (Soft and hard callus) use of biodegradable materials and the study and analysis of
their degradation behavior. Some research has been done
This phase requires the deposition of new extracellular matrix based on biological validation of biodegradable implant [4].
that forms during soft cartilage deposited by chondrocytes The use of orthopedic implant for internal fracture fixation
[95]. The soft callus consists of fibrous and/or cartilaginous began more than 100 years ago, although metal plating began
connective tissues, which have developed from the MSCs in 1895 [119]. In1912, different versions of the internal fracture
tissue. Then the MSCs starts differentiating into individual fixation plate were introduced which were truly the first
specific cells at different regions in the formed callus according generation implants [120]. Due to improvements in the
to conditions such as the related growth factors, restoration metallurgical formulation, there were efforts to improve the
condition of vascular network, and oxygen conditions corrosion resistance of the plate. The next generation of
[101,108]. The soft callus formation provides partial mechani- implants appeared in 1948 with due focus on improving the
cal support in the intermediate phase and also forms an design of the plate. The plates now had two long slots that
outline for hard callus after mineralization [109]. could allow sliding of the screw heads to compensate for
In this intermediate phase, biomechanical activity is not at resorption of the fragment ends [121].
a saturation state. This is followed by the beginning of WB An orthopedic implant device must provide stability, fully
several distance( mm) away from the fracture gap [110]. WB, constrained design with bone and maintain the appropriate
though mechanically deficient to mature LB, can be rapidly alignment of bone fragments at the time of implantation and
deposited and mineralized and provides mechanical stagna- regular checkup of healing process. It must be sufficiently
tion to the fractured bone by providing a large regenerated strong, stiff and tough to allow early mobilization of damaged
frame type surrounding to the fracture. The mineralized part of bone up to remodeling and provide relief to the patient.
cartilage is resorbed by osteoclasts and replaced with WB by Another very important part of the implant device pertains to
osteoblasts, thus forming a hard callus that provides rigidity to the screws that are mainly used for inter-fragmental attach-
the fracture site [101,108]. The amount of cartilage that is ment of plates. These screws are expected to prevent
biocybernetics and biomedical engineering 40 (2020) 596–610 605

Fig. 4 – Fractured femur bone supported with biodegradable implant (Plate) tightened with screws.

displacement of implant w. r. t. the bone location and support selection of relevant parameters for benchmarking of results
the fragments up to healing [122]. The dimensions of the screw obtained through different studies.
should ideally be based on the lowest possible pitch length,
highest possible diameter, and trapezoidal threads for better
7. Timeline of bone - biodegradable implant
performance against failure – causing agents like bending
interface and discussion
loads, etc. [123]. An implant, where the plate and screws are
supporting the fractured femur bone, is shown in Fig. 4. Pins
and wires are also used for internal fixation of micro fractures The interphase between the permanent or non - biodegradable
in small size bones [124]. implant and bone healing is largely dependent on controlling
The fracture bone needs support during healing process the biochemical, biomechanical and biological activity. The
due to insufficient load bearing capacity, even the human body interface between bone and biodegradable implant presents a
weight cannot bear the fractured bone [125]. Generally, non- rather complex scenario where biochemical, biomechanical
biodegradable (permanent) implants need to be removed by a and biological activities interact to influence the biodegrada-
secondary operation/surgery. However, during this operation, tion behavior. The corresponding loss of mechanical integrity
there are chances of failure of the regenerated bone due to can follow an unpredictable timeline up to about 6 months of
cortical porosis, delayed bridging, and refractures. There are the remodeling phase [128,129].
many detrimental effects at the bone – permanent plate A bone - biodegradable implant interface prediction model
interfaces, one major issue being bone loss caused by stress- provides an effective approach to understand the timeline as
shielding (SS) [126]. Stress - shielding occurs due to mismatch shown in Fig. 5. It shows the biodegradable implant v/s bone
of elastic moduli between bone and implant during the healing strength which needs to fulfill the load carrying capacity gap
process. Adequate biodegradation rate can go a long way in up to the 100% strength requirement. As the implant degrades,
avoiding stress – shielding effects by giving some balancing the mechanical strength also decreases simultaneously.
loads to both partially - healed bone and partially - degraded Similarly, bone strength increases with increase the healing
biodegradable implant [13]. Some non-biodegradable materi- stages (phases) as shown in Fig. 3, [130,131]. It is expected that
als like cobalt chromium (CoCr) shield the peri -implant bone the implant does not degrade completely across the three
stress, contributing to premature loosening of the implants. To phases before complete healing of the fracture. The combined
reduce the need for secondary surgeries, light weight implants percentage strength (partially healed bone and partially
with tailored functionalities need to be developed. For stress – degraded implant) must be higher than 100% to meet the
sharing orthopedic applications, incorporating the axially strength requirement. The implant must be completely
graded cellular structure in femoral prosthesis may improve degraded within six months from the completion of healing
the load distribution in adjacent bones [127]. Micromotions of to avoid detrimental complications and damages [18,90]. It
broken bone parts in longitudinal plane promote healing may be inferred that maximum possible strength to support
during their joining phase. The decrease in SS along with fractured bone with minimum possible remaining volume/
gradual degradation during the remodeling phase can only be mass due to degradation of biodegradable implant is desirable
possible with a biodegradable implant. To acquire strength, at successive ascending stages of healing. This makes it
bone must have a dynamic fixture that can provide support in imperative to opt for adequate processes and properties all
accordance with the healing stages. Initial bone healing through [6,132]. More investigation is needed for integrating
process, under a rigid internal fixation, is a slow process the parameters involved and arriving at a definite conclusion
where the only possible solution to improve fracture healing is regarding the bone – implant interaction.
to allow micromotion throughout the fracture site [7]. In To optimize all relevant parameters of interest, the three
biodegradable implant applications, the standardization of stages from raw materials to the final product need to be
mechanical characterization must be based on different regulated. The first stage requiring attention is the
testing configurations, sample dimensions, reference config- manufacturing process, which mainly depends on biodegrad-
urations, deformation and degradation rates, physiological able material selection, characterization of its microstructure
conditions, human body nutrients absorption rates, and in accordance with the fabrication technique, post hot/cold
606 biocybernetics and biomedical engineering 40 (2020) 596–610

Fig. 5 – Bone - implant interface with strengthening and degradation percentage.

Fig. 6 – Overview of inter – dependency and linkage between different processes.

working operations, etc. [15]. The biological, mechanical and the efficacy of the healing process and healing time for
biodegradation behavior are to be controlled in this stage. different patients. Many researches have indicated that Mg -
Surface modification is another important aspect where the alloys have the potential to achieve all implant design
degradation, mechanical and biological behavior can be objectives due to their predictable and controllable corrosion
controlled at the outer surface of the implant and the behaviour [54,136]. There has been significant amount of work
degradation rate can be reduced [133]. The second stage of in the area of biodegradable materials. However, design and
control involves the design of implant which has a connection manufacturing of biodegradable material - based implants for
with the first stage and depends on the mechanical properties, orthopaedic applications and the commercialization of such
biodegradation rates and bone - biodegradable interface medico devices with the ultimate objective of avoiding
behavioral patterns. Implant design focuses on structural secondary surgeries is still a work in progress [6,51,109,137].
dimensions and transfer of loads from bone to implant and This is an exciting cross-disciplinary area that needs material
vice - versa [18,56,134]. The third stage of control emphasizes scientists, design engineers and medical professionals to come
on the production process that reflects the accuracy with together and develop a new template for implant manufactur-
which the designed implant transforms into the product that ing industries.
can be used directly for implantation and fulfills the objectives
envisaged in first and second stages [135]. The inter –
8. Conclusion
dependency of these stages and processes is shown in Fig. 6.
Current state of the article: This manuscript makes an
attempt to highlight the challenges in identifying and Biodegradable material implants are playing a vital role in
understanding the complexities associated with the interface eliminating painful and cumbersome secondary surgery
between bone and biodegradable biomaterials in the physio- operations that are aimed at removal / replacement of the
logical environment existing during the process of healing. implant. To successfully heal different types of damages,
Biocompatibility, biodegradation rate and mechanical proper- cracks or fractures of any bone using biodegradable implant, a
ties of any biodegradable implant material are the major careful insight needs to be developed covering all stages right
implant design influencers that have a close connection with from the choice of raw material to the manufacturing of
biocybernetics and biomedical engineering 40 (2020) 596–610 607

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