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What is Uses of Flanges in Petrochemical Industries?


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! February 12, 2020 | ! 6:04 pm

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UsesofFlangesin
PetrochemicalIndustries
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Overview
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A flange is a mechanism by which tubing, valves, pumps, and other machinery are linked to create a piping
structure. It also makes washing, review or alteration easy to access. Typically, the flanges are welded or
B2b Blogs (8)
screwed. Flanged joints are designed to provide a bond by bolting two flanges together with a gasket
between them. Pipe flanges are constructed of all kinds of materials, such as stainless steel, cast iron, Dimensions (122)
copper, silver, bronze, rubber, etc., but the most commonly used type is carbon steel manufactured and
machined surfaces. During the choosing of the pipe, the design of a flange is set, in most situations, a Flanges (86)

flange is of the same type as the plug.


Pipe Fittings (35)
The boom in private petrochemical entrants has put extreme pressure on the demand for pipe fitters.
Pipes (1)
Ongoing production line projects growth requires a high degree of automotive pneumatic fittings and fluid
parts. The use of fittings and flanges manufactured from a particular metal has become a common
Metals (102)
procedure in the industry. These fittings can be used in research laboratories, pilot plants and factories in
addition to pipelines. As the compounds under analysis are highly corrosive, providing the right products other (227)
for the laboratory poses a major challenge.
Uncategorized (2)
It is indeed fair to say that the vast network of pipelines used to carry different chemicals and liquids is the
most important component of transportation in the developed world. There is another name for such
pipelines that is “flow piping” that applies to the whole pipeline network that holds fluids such as air,
steam, water, additives, gasoline, etc. within and around an industrial infrastructure that functions in the
production of goods and services or power generation. The extreme temperatures of temperature and
pressure will trigger the connection to leak. Hence the main requirement is to protect the joint adequately
with fittings and flanges for corrosion and heat-resistant tubing.

The flange forms most used in the Petro and chemical industries are:

1. Weld-neck Flanges:

Such flanges are common, and are used with a tapered center in high-pressure environments. In normal
bending conditions the Weld Neck flanges are particularly useful.

2. Slip-on flanges:

A flange slipping over the pipe, welded in and out to improve the pressure and avoid leakage. A preference
among engineers as opposed to the weld-neck because of its lower cost.

3. Lap-joint Flanges:

Apart from the slip-on, these flanges are slid over the valve but not fastened, which is used in combination
with the bottom of a lap joint stub. Instead, the flange is held in place by the pressure exerted by the
flange friction over the back of the pipe’s chest towards the gasket.

4. Threaded Flanges:

If used in special circumstances, the threaded flange can be attached to the tubing without being welded.
These are usually placed on deep-wall thickness tubes, used to create the inner string.

5. Blind Flanges:

Most flanges are made without a screw, and are used in pressure vessels to blank off pipe ends, doors, and
openings. These are also best suited for high pressure activities.

Applications of Flanges in the petrochemical industries:

Pipe fittings used in the gas, oil, and petrochemical industries should be traceable, accurate, and made of
high-quality steel or alloy. OEMs (Original Equipment Manufacturers) are constantly upgrading the
equipment to raise their production across the vertical sector. The chemical plant needs special pipe
fittings which can tolerate impacts of batch and continuous manufacturing, fluid movement, heat and
mass transfer, etc. Since most processes are ongoing, changes need to be made as swiftly as possible.
This not only minimizes the harm but also increases the risk of injuries.

Duplex and carbon steel are some of the most favored alloys used in pipe fittings and petrochemical
flanges production. In addition to the consistency of the products, ingenuity plays a key role in ensuring
productivity in pipe fitting. Fittings that are easy to install and reversible also make the right choice.

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Tags: flanges , petrochemicals

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