Professional Documents
Culture Documents
国外司钻手册
国外司钻手册
国外司钻手册
油田钻井二公司
国际项目组
CONTENTS 目录
I
INDEX 索引
II
31. Usable Fluid Volume 可用的液体体积
32. Gas Expansion For T And ‘Z’ 气体随温度和常数的膨胀计算
33. Combined Stripping And Volumetric Formulae 分段起下钻和体积公式
PART 7: MISCELLANEOUS 其它
50. Critical RPM, Test Volume 临界转速
51. Gel Required 所需静切力
52. Micron Sizes, Cone Capacities, PH 颗粒尺寸、喷嘴排量
53. Marsh Funnel, Pressure Gradients 泥浆粘度计、压力梯度
55.
III
GUIDE TO THE USE OF DRILLING FORMULAE
钻井计算公式使用向导
IV
PART 1: VOLUMES
=
CYLINDRICAL TANK VOLUME, bbls 圆柱形罐体积
=
PIPE VOLUME, bbls/ft 管材体积(磅/英尺)
=
ANNULAR VOLUME, bbls/ft 环空体积
=
Dp = Hole Wall dia., inches 井眼直径(英寸)
dp = Tubular OD, inches 管具外径
STROKES TO PUMP 所泵冲数
= Volume pump Output/Stroke 体积 泵排量
TIME, minutes = Stroke SPM 所需时间 = 泵冲 排量
Or 或
= Volume Pump Output/Stroke SPM 体积 排量
ANNULAR VOLUME, bbls/ft (2 Tubings) 环空体积(2 种管具)
=
D1= Outer Casing 套管外径
D2= OD of Inner Tubing 内部管具外径
D3= OD of Inner Tubing 内部管具外径
1
DRILL PIPE SIZES AND CAPACITIES 钻杆尺寸和容积
OD Nominal Weight 通用重量 ID Barrels
(in) (lbs/ft) (in) per foot
IU EU IEU
8.5 3.063 .009114
9.5 9.5 2.992 .008696
3.5 11.2 2.900 .008196
13.3 13.3 13.3 2.764 .007421
15.5 15.5 15.5 2.602 .006577
11.85 11.85 3.764 .01174
4.0 14.00 14.00 14.00 3.340 .01084
15.70 15.30 3.240 .01020
12.75 4.000 .01554
13.75 13.75 3.958 .01522
4.5 16.60 16.60 16.60 3.826 .01422
18.15 18.15 3.754 .01369
20.00 20.00 20.00 3.640 .01287
16.25 16.25 4.408 .01887
5.0 19.50 19.50 4.276 .01776
20.50 20.50 4.214 .01725
6.625 25.2 5.965 .0346
5”HWDP 加重钻杆, 49.3 lbs/ft, 3” ID Bore 内径, NC50
Capacity 容积 = .0087 bbls/ft
Displacement 替代量= .01795 bbls/ft
4-1/2” HWDP, 41.0 lbs/ft, 2-3/4” ID Bore, NC46 (4”IF)
Capacity = .0073 bbls/ft
Displacement = .0149 bbls/ft
4” HWDP, 29.7 lbs/ft, 2-9/16” ID Bore, NC40 (4” FH)
Capacity = .0064 bbls/ft
Displacement = .0108 bbls/ft
3-1/2” HWDP, 25.3 lbs/ft, 2-1/16” ID Bore, NC38 (3-1/2”IF)
Capacity = .0041 bbls/ft
Displacement = .0092 bbls
2
CAPACITY OF CASING 套管容积
OD Wt/Ft ID Drift 通径规 Barrels
(in) (lbs) (in) Diameter (ins) per foot 每英尺
17.0 6.538 6.413 .04152
20.0 6.456 6.331 .04048
23.0 6.366 6.241 .03936
26.0 6.276 6.151 .03826
7 29.0 6.184 6.059 .03714
32.0 6.094 5.969 .03607
35.0 6.004 5.879 .03501
38.0 5.920 5.795 .03404
32.30 9.001 8.845 .0787
36.00 8.921 8.765 .0773
9-5/8” 40.00 8.835 8.679 .0758
43.50 8.755 8.599 .0745
47.00 8.681 8.525 .0732
53.50 8.535 8.379 .0708
48.00 12.715 12.559 .1571
54.5 12.615 12.459 .1546
13-3/8” 61.0 12.515 12.359 .1521
68.0 12.415 12.259 1497
72.0 12.347 12.191 1481
18-5/8” 87.50 17.755 17.567 .3062
94.0 19.124 18.936 .3553
20 106.5 19.00 18.812 .3507
133.0 18.73 18.542 .3408
3
COMMON ANNULAR VOLUME 常规环空体积
Bit Dia.钻头直径 Tubular OD 管具外径 bbls/ft
26” to 5” = .6324
17.5” to 5” = .2733
17.5” to 9.5” = .2098
17.5” to 8” = .2353
12.25” to 5” = .1215
12.25” to 6.625” = .1032
12.25” to 8” = .0836
8.5” to 5” = .0459
8.5” to 6.25” = .0322
4
DRILL COLLAR WEIGHTS, lb/ft 钻铤重量(磅/英尺)
ID, ins
OD, ins 1.5” 1.75” 2” 2.25” 2.5” 2.8125” 3” 3.25”
4.5 48 46 43 41
4.75 54 52 50 47 44
5.0 61 59 56 53 50
5.25 68 65 63 60 57 53
5.5 75 73 70 67 64 60 57
5.75 83 80 78 75 72 67 64
6.0 90 88 85 83 79 75 72 68
6.25 98 96 94 91 88 83 80 76
6.5 107 105 102 99 96 92 88 85
6.75 116 114 111 108 105 101 98 94
7.0 125 123 120 117 114 110 107 103
7.25 134 132 130 127 124 119 116 112
7.5 144 142 140 137 134 129 126 122
7.75 154 152 150 147 144 139 136 132
8.0 165 163 160 157 154 150 147 143
8.25 176 174 171 168 165 161 158 154
8.5 187 185 182 179 176 172 169 165
8.75 198 196 194 191 188 183 180 176
9.0 208 206 203 200 195 192 188
9.25 220 218 215 212 207 204 200
9.5 233 230 228 224 220 217 213
9.75 246 243 240 237 133 230 226
10.0 256 254 250 246 243 239
10.25 270 267 264 259 257 252
10.5 284 281 278 273 270 266
10.75 298 295 292 287 285 280
11.0 306 302 299 295
11.25 321 317 314 310
11.5 336 332 329 325
11.75 352 348 345 340
12.0 368 363 361 356
.0022 .003 .0039 .0049 .0061 .0077 .0087 .0103
bbls/f
CAPACITIES t
5
PART 2: TRIPPING 起下钻
BUOYANCY FACTOR 浮力系数
Used to calculate weight of a STEEL tubular in mud. 用于计算管材在泥浆中的
重量
Dry Weight/Foot 纯重量 = 90 lbs
Mud Weight 泥浆比重 = 11.2 ppg
= .829
6
TON MILES 吨英里
For complete round trip 用于一趟完整起下钻
W = Buoyed Weight of Drill Pipe 钻杆浮重 = 17.52 lbs/ft
D = Total Length of Drill String 钻具总长 = 10,000 lbs/ft
L = Average Stand Length 平均立柱长度 = 93 ft
M = Total Weight of Blocks, Hook and Drill String Compensator (if any)
游车、大钩和补偿器(如有的话)总重量 = 40,000 lbs
C = Buoyed Weight of BHA minus the Buoyed Weight of equal length of Drill
Pipe 下部钻具浮重减相同长度钻杆浮重 = 27,240 lbs.
TON MILES
= +
= +
=+
= 167.4 + 203.1
= 370.5 Ton Miles
=[+]
RTTM = Round Trip Ton Miles 起下钻吨英里 Remove for Top Drive 如用顶驱不乘 3
=[]+[]
[]+[]
7
TON MILES FOR MIXED STRING 组合钻具吨英里
Use same formula as for TON MILES, but replace W with WAVG
使用同样的吨英里公式,但用 WAVG 替换 W
=
= .00797 bbls/ft
8
WEIGHT PER FOOT 每英尺重量
Figures taken from API RP 7G 数据取自 API RP 7G
5” Drill Pipe, IEU, NOM. Wt 19.5, XH
9
SLUG VOLUME/WEIGHT 重泥浆体积/比重
How big should your slug be or how heavy!你使用的重泥浆有多重!
Mud Weight 泥浆比重 = 10 ppg
Pipe Capacity 钻杆容积 = .01776 bbl/ft
Level drop in mud below Rotary table (L. dry) 转盘以下泥浆面降低 = 200 ft
=
(using Slug Weight of 11.5 ppg, 所用重泥浆比重 11.5ppg)
=
= 23.68 bbls
= [] + M.Wt ,ppg
[] + 泥浆比重
(using a Slug Volume of 25 bbls 所用重泥浆体积为 25 桶)
= [] + 10
= []+10
=1.42 + 10 = 11.42 ppg
10
LEVEL/PRESSURE DROP WHEN TRIPPING (DRY PIPE)
起干钻杆时液面降/压力降
Due to pulling pipe out of hole 由于起出钻杆
Metal Displacement 金属替代量= .00797 bbls/ft (see pape 2)
Casing Capacity without any pipe in hole 井眼内无钻具时套管容积 = .1522 bbls/ft
Mud Weight = 10.5 ppg
Stand Length 立柱长度 = 93 ft
=
= 5.14 ft
11
PRESSURE DROP PULLING WET PIPE 起湿钻杆压力降
If returns are not routed back to trip tank via Mud Bucket, then use 如返回泥浆不
进入计量罐,则使用下述公式
= [] Stand Length. Ft
[] 立柱长度
Gradient in psi/ft 压力梯度用 psi/英尺
Capacity/Disp. in bbls/ft 容积/替换量用桶/英尺
12
PART 3 STUCK PIPE 卡钻
= 10547 ft
13
STRETCH OF SUSPENDED STRING 悬浮钻柱的伸长
STRETCH, inches
= 21.1 inches
14
PLAIN END WEIGHT, lbs/ft
Weight of steel pipe (excluding tool joints).
= 2.67 (Pipe OD2 – Pipe ID2)
OD = inches
ID = inches
15
PART 4: WELL CONTROL 井控
PRESSURE, psi
= Mud Weight Constant Depth, ft
MUD WEIGHT
= Pressure, psi Depth, ft Constant
OR
MUD WEIGHT
= Pressure Gradient, psi/ft Constant
16
EQUIVALENTS 换算量
BUOYANCT
PPG PSI/FT SG PCF
FACTOR
8.34 .873 .433 1.0 62.4
8.4 .872 .436 1.01 62.8
8.6 .868 .447 1.03 64.3
8.8 .865 .457 1.06 65.8
9.0 .862 .468 1.08 67.3
9.2 .860 .478 1.10 68.8
9.4 .856 .488 1.13 70.3
9.6 .853 .499 1.15 71.3
9.8 .850 .509 1.18 73.3
10.0 .847 .519 1.2 74.8
10.2 .844 .530 1.22 76.3
10.4 .841 .540 1.25 77.8
10.6 .839 .551 1.27 79.3
10.8 .836 .561 1.29 80.8
11.0 .833 .571 1.32 92.3
11.2 .829 .582 1.34 83.8
11.4 .826 .594 1.37 85.3
11.6 .823 .603 1.39 86.8
11.8 .820 .613 1.41 88.3
12.0 .817 .623 1.44 89.8
12.2 814 .634 1.46 91.3
12.4 .810 .644 1.49 92.8
12.6 .808 .655 1.51 94.3
12.8 .804 .665 1.53 95.8
13.0 .801 .675 1.56 97.3
13.2 .798 .686 1.58 98.7
13.4 .795 .696 1.61 100
13.6 .792 .706 1.63 102
13.8 .789 .717 1.65 103
14.0 .786 .727 1.68 105
14.2 .783 .738 1.70 106
14.4 .780 .748 1.73 108
14.6 .777 .758 1.75 109
14.8 .774 .769 1.77 111
15.0 .771 .779 1.80 112
15.2 .768 .790 1.82 114
15.4 .769 .800 1.85 115
15.6 .763 .810 1.87 117
15.8 .759 .821 1.89 118
16.0 .755 .831 1.92 120
16.3 .751 .848 1.96 122
16.6 .718 .862 1.99 124
17.0 .740 .883 2.04 127
17.3 .735 .900 2.08 130
17.6 .731 .914 2.11 132
18.0 .725 .935 2.16 135
18.3 .720 .952 2.20 137
18.6 .716 .966 2.23 139
19.0 .710 .987 2.28 142
17
KILL MUD WEIGHT/ICP/FCP 压井泥浆比重/初始循环压力/最终循环压力
Bit TVD 钻头垂深 = 10,000 ft
Mud Weight = 10.6 ppg
SIDDP = 800 psi
Slow Circulating Rate Pressure @ 40 SPM 低泵冲(40 冲/分)压力 = 900 psi
18
STEP DOWN CHART 压井图
Used to calculate pressure drop versus strokes as KILL MUD is pumped to the
BIT. There are 2 ways this can be done: -- FIXED STROKE INTERVAL OR
FIXED PRESSURE INTERVAL
用于计算当压井泥浆泵向钻头时的压力降。可用两种方法:-- 固定泵冲或固定压力
= 100 =
= 65 psi approx = 77 strokes approx.
19
Pressure is then held constant for remainder of kill.然后再打入剩余压井泥浆压力稳定。
如注入量少于钻铤周围体积如 20 桶,则
= + Collar Length, ft
= + 钻铤长度
= + 538
= + 538
= 247 + 538
= 785 feet
20
= (Mud Wt, ppg .052) – []
= (10.6 .052) - []
= .5512 - []
= .5512 - .4184
= .1328 psi/ft
Gradient of 2 or less 梯度小于或等于 2 = Gas
Gradient of 4 or more 梯度大于等于 4 = Water
In between could be oil or mixture of oil, water and gas
介与 2 和 4 之间为油、水、气混合物
21
MAASP 最大允许压力
Maximum pressure allowed on casing gauge during operations.
施工中最大允许套压
Fracture Mud Wt, ppg = 14.81 (See example on previous page 见前页例子)
Current Mud Wt, ppg 现泥浆比重= 10.6 ppg
Shoe TVD, ft = 8000 ft
MAASP, psi
= (Frac. M. Wt, ppg – Current M. Wt, ppg) .052 Shoe TVD, ft
= (14.81 – 10.6) .052 8000
= 4.21 .052 8000
= 1751 psi
= 200
= 200
= 200
= 200
= 200 3.2848
= 657 psi
22
VOLUME INCREASE 体积增长
Approximate volume gain at surface due to gas expansion when circulating out
a kick.当压井循环时由于气体膨胀引起的泥浆体积增长
Formation Pressure (Fp) = 6000 psi (see page 4.1 for formula).
Pit Gain = 20 bbls
Surface Annular Volume = .1279 bbls/ft
Kill Mud Wt = 11.5 ppg
=4
=4
=4
=4
= 4 36.5
= 146 bbls
PSI/BARREL 压力 psi/桶
A factor representing the pressure exerted by 1 barrel of mud in the annulus
该系数表明了环空内 1 桶泥浆产生的压力
Mud Weight = 11 ppg
Annular Volume = .1215 bbls/ft
PSI/BARREL
=
= 4.7 psi/barrel
(Can be used for inside Pipe by using Pipe capacity instead of Annular Volume
将环空体积替换为钻杆容积可用于计算钻杆内压力.)
23
BOYLES LAW 波义耳定律
This formula expresses relationship between gas volume and gas pressure.
该公式阐明了气体体积和气体压强之间的关系
Original Pressure (P1)初始压力 = 6000 psi
Original Volume (V1)初始体积 = 20 bbls
Current Pressure (P2)现在压力 = 1000 psi
BOYLES LAW
P1 V1 = P2 V2
Find V2
V2 =
= 120 barrels
TRIP MARGIN
=
= .164 ppg
24
ACCUMULATOR PRECHARGE PRESSURE 储能器预充压力
A method of measuring average Accumulator Precharge Pressure by operating
the unit with charge pumps switched off.
一种关闭充气泵来测量储能器平均预充压力的方式
Accumulator Starting Pressure (Ps)储能器开始压力 = 3000 psi
Accumulator Final Pressure (Pf) 储能器最终压力 = 2200 psi
Total Accumulator Volume储能器总体积 = 180 gallons
Volume of Fluid Removed 减少的液体体积 = 20 gallons
= []
= []
= .1111 []
= .1111 8250
= 917 psi
=
= 183 ft/hr
(SIDPP can be replaced with SICP)
(关井立压可用关井套压代替)
25
MUD TO BLEED DUE TO BUBBLE RISE (VOLUMETRIC)由于气泡增加所排出泥浆
Method of bringing gas to surface without SIDPP reading and unable to
circulate 无立压且不能循环时携带气体至地面的方式.
Pressure rise allowed while well is shut in 关井时允许压力增 = 100 psi
Current psi/barrel factor 现压力系数= 14 psi
=
=
= 7 barrels
e.g. If SICP 立压= 800 PSI
Allow 50 to 100 psi for Safety.允许 50—100psi 安全压力增
Let SICP rise with well shut in due to gas migration to 800 + Safety, for
instance 875 psi.
关井让立压增至 800+安全压力增,例如 875psi
Allow SICP to continue to rise to 875 + 100 = 975 psi.
允许立压继续增加 100 至 975psi
At 975 psi carefully manipulate choke to maintain 975 psi while bleeding
off 7 barrels of mud (see above answer).
增至 975psi 时小心调节节流阀使立压保持 975psi,排掉 7 桶泥浆(见上面结果
Once 7 bbls has been bled, shut in and allow SICP to rise to
975+100=1075. Again hold at 1075 psi while bleeding 7 bbls.
排掉 7 桶后立即关闭节流阀,让立压增至 1075psi,保持压力再排掉 7 桶
Process is repeated until gas arrives at choke.
重复上述步骤直至气体抵达压井管汇
Shut in and remove gas by Lubricating Method.
关闭节流阀排掉气体
26
SOFT SHUT IN PROCEDURE (Drilling)软关井程序(钻进时)
1. Pick up off bottom to clear first tooljoint.将钻具提离井底清洗前部工具接头
2. Check flow ---- (if Positive go on).检查溢流,如正常则进行下面步骤
3. Open H.C.R. or Failsafe.打开液动阀
4. Close Annular or Ram (if space out known).关万能或闸板
5. Close Remote Adjustable Choke.关远控节流阀
6. Close Gate Valve at Choke in case it leaks.如闸阀漏,关闭
7. Complete Shut In e.g. close rams, hang off, install Kick joint etc.
完成关井程序,例如关闸板,提离井底,安压井接头等
27
DRILLERS METHOD 司钻压井法
1st Circulation 第一次循环
Start Up – bring pumps to speed holding casing pressure constant.
开始 — 开泵保持套压不变
Once up to speed look at drill pipe pressure and hold this constant for one
complete circulation.
当达到泵速后,查看立压并保持立压不变循环一周
2nd Circulation 第二次循环
Start up – bring pumps up to speed holding casing pressure constant.
开始 -- 开泵保持套压不变
Once up to speed, continue to hold casing pressure constant until kill mud is at
the bit. At this point, switch over to drill pipe pressure and hold constant until kill
mud reaches surface.
当达到泵速后,继续保持套压不变直至压井泥浆到达钻头。此时转向立压并保持
立压不变直至压井泥浆返至地面。
Note: As the Annulus may not be clean after 1st Circulation, it is recommended
that the procedure for Wait and Weight be used in place of 2nd Circulation.
注:第一次循环后环空也许并不干净,建议使用等候加重程序代替第二次循环。
28
= New ICP – SIDPP
then recalculate FCP
然后重新计算终了循环压力
= New S.C.R., psi
29
BARITE REQUIRED 所需重晶石量
Amount added to mud to obtain kill weight.
配压井泥浆所要加的量
Original Mud Wt(w1) = 10ppg
Kill Mud wt (w2) = 11.5ppg
Pit Volume = 840 barrels
=
= 94 pounds/barrel
30
VOLUME INCREASE/100 BARRELS OF MUD
泥浆体积增长/百桶
(due to adding barite 由于加重晶石)
=
=
= 6.3 barrels/100 of Mud
(each 15 Sxs of Barite added increase volume by approx 1 barrel)
(每加 15 袋重晶石体积大约增加 1 桶)
= + Pit Volume
= + 840
= + 840
= 53 + 840
= 893 barrels
31
USABLE VOLUME 可用体积
Gallons of usable fluid in a single accumulator Battle. Multiply by number of
bottles to get total.
用于计算一个储能器中可用液体体积,乘以瓶数可得到总量。
Single Bottle Volume 单瓶体积 (V1) = 10 gals
Nitrogen Precharge Pressure 预充氮气压力(P1) = 1000 psi
Accumulator Pressure 储能器压力 = 3000 psi
= V1 – ()
= 10 - ()
= 10 - ()
= 10 – 3.33
= 6.67 gallons
Only 2/3 of a bottle in this example is hydraulic fluid. When designing an
accumulator system, requirements for volumes are based on performing the
necessary operations without letting bottle pressure drop below 1200 psi. This
further reduces usable Fluid Volume per bottle. (See API, RP53 for more
detail)
本例子中只有 2/3 的瓶子是液体。当设计储能器系统时,体积要求要基于能进行
必要操作而瓶压不低于 1200psi。这就进一步削减了每瓶的液体体积。
= VR - ()
VR = Volume required to perform chosen function, galls (either from API
specs or local regulations)
进行所选定的操作所需的体积
32
GAS EXPANSION FOR T AND ‘Z’ 气体膨胀
V2 =
T = F + 460
Z = Variable (get from client)
P = psi + 14.7
33
COMBINED STRIPPING AND VOLUMETRIC FORMULAE
组合钻具起下钻和体积公式
The following calculations are used for stripping pipe in the hole when influx
migration is a potential problem.
当溢流很大时,使用下述强行下钻计算公式
Vk = Kick Volume, bbls 井涌体积
A1 = Open Hole Capacity, bbls/ft 裸眼容积
A2 = Drill Collar to Open Hole Capacity, bbls/ft 钻铤到裸眼的容积
V1 = Closed End Displacement of 1 stand of drill pipe, bbls 1 柱封闭钻杆的替换
量
V2 = Volume to Bleed, bbls 泄掉的体积
Mg = Mud Gradient, psi/ft 泥浆梯度
lg = Influx Gradient, psi/ft 流入梯度
SICP = Shut in Casing Pressure, Psi 关井套压
Pw = Chosen Working Pressure , psi 选取的工作压力
Ps = Safety Pressure for Hydrostatic Pressure lost when BHA penetrates kick ,
psi 当下部钻具穿过井涌段时的安全压力降
Pchoke = Choke Pressure Reading, psi 节流压力
34
返回计量罐中的泥浆超过封闭钻杆替换量是由于气体膨胀所致(有
一些钻机备有强行起下钻罐用以放掉每柱钻杆内的泥浆)
Step 7 When gain in Trip Tank due to gas expansion equals V 2, continue to
strip with choke closed to build casing pressure up to Pchoke2.
当由于气体膨胀返回计量罐泥浆体积等于排放泥浆量时,关闭节流阀
继续下钻直至套压增至节流阀压力。
Step 8 Continue stripping in hole holding casing pressure constant at
Pchoke2.
保持套压不变继续下钻。
Step 9 Repeat Steps 6, 7 and 8 (increasing Pchoke by Pw each time V 2 is
measure in Trip Tank) until back to bottom.
重复第 6、7 和 8 步(每次增加节流阀压力至所选择的工作压力,用计
量罐计量排放的体积)直至下到井底。
Step 10 Kill well as per standard well control techniques.
根据标准井控技术压井。
35
PART 5: CASING/CEMENTING
下套管和固井
36
BALANCE MUD WEIGHT 平衡泥浆比重
Weight of Mud to displace cement if Buoyant force is upward.
计算如果浮力向上用来替换水泥浆的泥浆比重
W.cmt = Cement Weight 水泥浆比重 = 15.4 ppg
C.wt = Casing Wt/ft 套管重量 = 106.4 lbs/ft
B.F.cmt = Cement Buoyancy Factor 水泥浆浮力系数 = .765
C.cap = Casing Capacity 套管容积 = .3507 lbs/ft
SACKS 所需袋数
=
= 2441 sacks
37
BALANCE PLUGS 平衡塞
CEMENT VOLUME REQUIRED, bbls 所需水泥体积
=
C.base = Base of Plug, ft 基塞
L.Plug = Length of Cement Plug, ft 水泥塞长度
V2 = Spacer volume behind cement, bbls
水泥浆之后的隔离液体积
EXAMPLE
Plug Length to be 水泥塞长度 = 400 ft
Water Spacer ahead 前部清水 = 20 bbls
Annular Volume 环空体积 = .1215 bbls/ft
Pipe Capacity 钻杆容积 = .01776 bbls/ft
Hole Capacity 井眼容积 = .1458 bbls/ft
Depth of Plug base 基塞长度 = 10,000 ft
Pump Output 泵排量 = .109 bbls/stroke
38
Length of Spacer in Annulus, bbls 环空内隔离液长度
= = 164.6 ft
= = = 418.8 ft
= = 1534 strokes
39
PART 6: HYDRAULICS
水力参数
=
= 88.2 ft/min
= M. Wt + [ ( YP + ())]
40
= 15 + [ (18 + ())]
= 15 + [ (18 + ())]
[ (
= 15 + .0138 18 + ())]
= 15 + [.0138 (18 + 1.2414)]
= 15 + [ .0138 19.2414]
= 15 + .2655
= 15.26 ppg
41
GALLONS PER MINUTE FOR OPTIMIZATION: Roller Cone Bits 牙轮钻头排量
= Bbls/Stroke SPM 42
= Recommended range is between 30 and 50 GPM/inch of Bit Diameter.
建议范围选在钻头直径的 30 – 50 倍加仑/分。
e.g. 30 GPM 12-1/4” = 367.5 GPM
50 GPM 12-1/4” = 612.5 GPM
42
CRITICAL VELOCITY, ft/min 临界流速
Mud Velocity above which flow changes from Laminar to Turbulent
从层流转变为紊流时的泥浆流速
Mud Wt = 11 ppg
Plastic Viscosity = 30
Yield Point = 15
Dh = Hole Diameter = 12-1/4”
dp = Pipe OD = 5”
= 60 []
= 60
= 60
= 60
= 60
= 60
= 60
= 60
= 60 4.265
= 256 ft/min
43
GPM TO OBTAIN CRITICAL VELOCITY 获取临界速度的排量
Critical Velocity 临界速度 = 256 ft/min
Dh = Hole Diameter = 12-1/4”
Dp = Pipe OD = 5”
GPM 排量
=
= 1306 GPM
44
PRESSURE DROP ACROSS BIT 通过钻头的压力降
Two formulae: one for Total Area of Nozzles in square inches
The other for sizes of nozzles in 32nds
有两个公式:一个用于水眼面积使用平方英寸,另一个用于水眼尺寸用 1/32
GPM = 450
M. Wt = 12 ppg
Nozzles = 3 12/32nds
Or = .3313 square inches
= OR =
= OR =
= OR =
= OR =
=2038 psi OR =
= 2038 psi
45
NOZZLES SIZES 水眼尺寸
For bits with 2, 3 or more nozzles 适用于 2 个、3 个或更多个水眼的钻头
M. Wt = 12 ppg
Pressure Drop at Bit = 2038 psi
GPM = 450
No. of Jets =3
= 3.536
= 3.536
= 3.536
= 3.536
= 3.536
= 3.536 3.3926
= 11.99
46
HYDRAULIC HORSEPOWER AT BIT (HHP) 钻头处的水马力
GPM排量 = 450
Pressure Loss at Bit 钻头处压力降 = 2038 psi
Total Pump Pressure 总泵压 = 3000 psi
Bit Diameter 钻头直径 = 12-1/4”
=
= 535 HHP
=
= 4.5 HHP/sq.inch
47
% HHP AT BIT 钻头处的水马力百分比
Percentage of total HHP. Optimum hydraulics range is 50 to 65%.
占总水马力的百分比,最佳范围为 50% -- 65%。
There are two formulae: one using HHP, the other using pressure.
有两个公式:一个使用水马力,另一个使用压力。
HHP Total = 787.6; Total Pressure = 3000
HHP at Bit = 535; Pressure Loss at Bit = 2038
% HHP
= =
= =
= 67.9% = 67.9%
48
NOZZLE (JET) VELOCITY, ft.sec 水眼喷射速度
Speed at which mud is travelling through each nozzle. Often called Jet Velocity.
计算泥浆通过每个水眼的速度,通常称为喷射速度。
GPM = 450
Nozzle Size = 3 12/32nds
Or = .3313 square inches
= =
= =
= =
= = 435 ft/sec
= 435 ft/sec
=
=
= 1216 lbs
49
PLASTIC VISCOSITY/YIELD POINT 塑性粘度/屈服点
PV = Fann 600 Reading 600 速读数 – Fan 300 Reading 300 读数
(General rule: keep as low as possible 一般原则:尽量低)
YP = Fann 300 reading – PV
(General rule of thumb: YP = M. Wt, ppg)
FANN 600 Reading = 2PV + YP
FANN 300 Reading = YP + PV
=
HHP/SQ IN (RULE OF THUMB) 水马力/英寸(经验法则)
= (in most cases no more than 7 多数情况下不超过 7)
1 YP in lbs/100 ft2 = .479 Pascal
1/32nd .7937 = Millimeters
50
PART 7: MISCELLANEOUS
其它
CRITICAL RPM
=
=
=
= 34.3964 6.579
= 226 RPM
Rule of thumb: for 5” drill pipe, do not exceed 200 RPM for any depth.
经验法则:对于 5”钻杆,如何深度下均不得超过 200 转/分。
51
GEL REQUIRED 所需胶液体积
For making a gel with water. 适用于用水配制胶液
VH2O = Vol. Of Water 水体积 = 800 bbls
W1 = Weight of water 水比重 = 8.5 ppg
W2 = Weight of Gel Mud 胶液比重= 9.0 ppg
= VH2O []
= 800 []
= 800 []
= 800 35.928
= 28742 lbs
(Bentonite increases volume by approx 1 barrel every 9 sxs)
(每 9 袋膨润土大约引起体积增长 1 桶)
52
MICRON SIZES 颗粒尺寸
Clay and Bentonite 粘土和膨润土 – less than 小于 1
Barite 坂土 2 – 60
Silt 粉砂 2 – 74
API Sand API 沙砾 - greater than 74
Talcum Powder 滑石粉 - 5 – 50
Kitchen Flour 面粉 - 1 – 80
PH
Measure of effective acidity or alkalinity of mud.测量泥浆酸碱度
Range is 0 – 14. 范围 0—14 PH 7 is neutral.PH 值为 7 为中性
Greater than 7 is ALKALINE. 大于 7 为碱性。
Less than 7 is ACID.小于 7 为酸性
53
MARSH FUNNEL 马氏漏斗
Time for fresh water to drain 清水粘度
= 26 secs 1/2 second per quart. 每夸脱 261/2 秒
54
PART 8: CONVERSION FACTORS
MULTIPLY 乘 BY 乘以 TO OBTAIN 得
Atmospheres 大气压 76.0 Cms of mercury 厘米汞柱
Atmospheres 760.0 Millimeters of mercury 毫米汞柱
Atmospheres 29.92 Inches of mercury 英寸汞柱
Atmospheres 33.90 Feet of water 英尺水
Atmospheres 1.0333 Kgs/sq cm 千克/平方厘米
Atmospheres 14.70 Lbs/sq in 磅/平方英寸
Atmospheres 1.058 Tons/sq ft 吨/平方英尺
55
Centimeters of mercury 厘米汞柱 .01316 Atmospheres
Centimeters of mercury .4461 Feet of water
Centimeters of mercury 136.0 Kgs/sq meter
Centimeters of mercury 27.85 Lbs/sq ft
Centimeters of mercury .1934 Lbs/sq in
Decigrams .1 Grams
Deciliters .1 Liters
Decimeters .1 Meters
Fathoms 6. Feet
56
Foot-pounds .002186 Btu
Foot-pounds .00000050 Horsepower-hrs
5
Foot-pounds .0003241 Kilogram-calories
Foot-pounds .1383 Kilogram-meters
Foot-pounds .00000037 Kilowatt-hrs
66
Foot-pounds 1.3558 Newtons/meter
57
Cubic feet/second 448.831 Gallohns/min
58
Inches of Mercury .4912 Lbs/sq ft
59
Gallons/min .06308 Liters/sec
Gallons/min 8.0208 Cubic ft/hr
Gallons/min .002228 Cubic ft/hr
Gallons/min .002228 Cubic ft/sec
60
Mile (Nautical) 6,080.27 Feet
Mile (Nautical) 1.15 Mile (statute)
Millimeters .1 Centimeters
Millimeters .03937 Inches
Milligrams/liter 1. Parts/million
61
Kilometers/hr 27.78 Centimeters/sec
Kilometers/hr 54.68 Feet/min
Kilometers/hr .9113 Feet/sec
Kilometers/hr .5396 Knots
Kilometers/hr 16.67 Meters/min
Kilometers/hr .6214 Miles/hr
62
Parts/million .0584 Grains/U.S. gal
Parts/million .07016 Grains/imperial gal
Parts/million 8.345 Lbs/million gal
63
Square centimeter .1550 Square inch
64