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PCM+

Radiodetection’s world leading


Pipeline Current Mapping system

Operation Manual  l  Issue 4  l  October 2009

90/PCMPLUS-APP-ENG/04
Preface

Before you begin Training


Please read this user manual before attempting to use Radiodetection provides training services for most
the PCM+ Receiver and Transmitter. Note that this manual Radiodetection products. Our qualified instructors will
and all its contents are subject to change. Radiodetection train equipment operators or other personnel at your
products are under continuous development. preferred location or at Radiodetection headquarters.
Radiodetection Limited reserves the right to modify the For more information go to www.radiodetection.com or
product without notice and some product changes may contact your local Radiodetection representative.
have taken place after this user manual was published.
Contact your local Radiodetection dealer or visit: Trademarks
www.radiodetection.com for the latest information about
the PCM+ product family, including this manual. PCM+ is a trademark of trademarks of Radiodetection
Ltd. and SPX Corporation, all rights reserved.

Important Notice The Bluetooth word, mark and logo are registered
trademarks of Bluetooth SIG, Inc. and any use of such
Radiodetection Receivers detect almost all buried cables trademarks by Radiodetection is under license.
and most conductors, but there are some which do
not radiate signals and which Radiodetection Receivers
cannot detect. Radiodetection receivers do not indicate Copyright Statement
whether a signal is from a single cable, several buried side
Copyright 2009 Radiodetection Ltd - SPX Corporation.
by side or one above another.
All rights reserved. Radiodetection is a subsidiary of
This equipment is NOT approved for use in areas where SPX Corporation.
hazardous gases may be present.
SPX and Radiodetection are trademarks of
Reduce audio level before using headphones to avoid Radiodetection Ltd. and SPX Corporation. Due to a policy
damaging your hearing. of continued development, we reserve the right to alter or
amend any published specification without notice.
Ni-Cad batteries should be disposed of in accordance
with your Company’s work practice, and/or the relevant This document may not be copied, reproduced,
laws or guidelines in your country. transmitted, modified or used, in whole or in part, without
the prior written consent of Radiodetection Ltd.
The operation of any cable and pipe locator may be
affected when used in close proximity to ferrous materials
such as manhole covers and parked cars. Keep a
one or two meter distance from these objects when
taking critical measurements such as depth and current
readings. If an operator stands too close to the Receiver
when wearing steel-toe capped boots may also affect the
readings.
This instrument, or family of instruments, will not be
permanently damaged by reasonable electrostatic
discharge and has been tested in accordance with IEC
801-2. However, in extreme cases temporary malfunction
may occur. If this happens, switch off, wait and switch on
again. If the instrument still malfunctions, disconnect the
batteries for a few seconds.
Table of contents
Section 1 – Introduction 1 Section 5 – Taking Measurements 16
1.1  About this manual 1 5.1  Pipelines and Distribution Systems 16

1.2  Manual outline 1 5.2  Pipelines and Pipeline defects 17

1.3  Overview of the PCM+ System 1 Section 6 – Applications 18


Section 2 – Transmitter Functions 3 6.1  Parallel Pipes 18

2.1  Transmitter Control Panel 3 Section 7 – PCM+ A-Frame 21


2.2  Frequency Select 3
7.1  About the A-Frame 21
2.3  Output Current Select 3
7.2  Operation 21
2.4  Warning Lights and indicators 4
7.3  Comparing Fault Severity 22
2.5  Display 4
7.4  Saving PCM+ FF Readings 22
2.6  Signal Connection 4
7.5  Data Upload – PCM+ FF Data 22
2.7  Power Supply Connections 6
Section 8 – Interpreting Results 23
Section 3 – Receiver Operation 8
8.1  Introduction 23
3.1  Control panel and LCD features 8
8.2  Avoiding errors 23
3.2  Software revision and calibration date 9
8.3  Identifying Interference 23
3.3  Setting Controls 9
8.4  Locate current 23
3.4  Batteries 9
8.5  PCM Current.
+
23
3.5  Operating Frequency Modes 9
8.6  Direction Arrows 23
3.6  Depth measurement 10
8.7  Interpreting survey results 24
3.7  Locate current 10
3.8  Recording measurements 10 Section 9 – PCM+ SurveyCERT™ Software
for the PC and PDA 25
Section 4 – Basic Locating 12
Section 10 – Appendix 26
4.1  Pinpointing a Target Line 12
10.1  Technical Specifications 26
4.2  Peak Procedure 12
4.3  Null Procedure 12
4.4  Depth and Current Measurement 12
4.5  Current Direction 13
4.6  Mapping Current Measurements 13
4.7  Using dBmA for Pipeline Current Mapping 14

PCM+ Operation Manual 


Figure 6.6: Example 3 interpretation 19
Table of figures
Figure 6.7: Angled Pipes Example 1 19
Figure 2.1: Tx Facia 3
Figure 6.8: Parallel Pipes Example 4 20
Figure 2.2: Frequency Selector 3
Figure 6.9: Parallel Pipes Example 5 20
Figure 2.3: Rectifier connection to pipeline 5
Figure 7.1: A-Frame Fault-Finding 21
Figure 2.4: PCM connection to pipeline 5
Figure 7.2: A-Frame Fault-Finding 22
Figure 2.5: PCM connection using test point 6
Figure 7.3: Locating the fault 22
Figure 2.6: PCM connection using sacrificial
anode for grounding 6 Figure 7.4: Taking a reading 22
Figure 3.1: Receiver Controls 8 Figure 7.5: Comparing fault severity 22
Figure 4.1: Peak mode 12 Figure 8.1: Interpreting results 24
Figure 4.2: Null mode 12
Figure 4.3: Pipeline current flow 13
Figure 4.4: Pipeline current flow 13
Figure 4.5: Pipeline fault 13
Figure 4.6: mA fault graph 14
Figure 4.7: dBmA fault graph 14
Figure 4.8: mA fault graph 14
Figure 4.9: dBmA fault graph 15
Figure 4.10: Collected data and interpreted results 15
Figure 5.1: Tie line 1 16
Figure 5.2: Tie line 2 16
Figure 5.3: Loop 16
Figure 5.4: Looped system 1 16
Figure 5.5: Looped system 2 16
Figure 5.6: Distributed system 17
Figure 5.7: Interpreting distributed systems 17
Figure 5.8: Poor coated steel shield 17
Figure 5.9: Perfect coating 17
Figure 6.1: Parallel Pipes Example 1 18
Figure 6.2: Example 1 interpretation 18
Figure 6.3: Parallel Pipes Example 2 18
Figure 6.4: Example 2 interpretation 19
Figure 6.5: Parallel Pipes Example 3 19

ii PCM+ Operation Manual


Section 1 – Introduction

1.1  About this manual Traditional Cathodic Protection (CP) surveys measure
the voltage potential of the pipe with respect to the earth
This manual provides pipeline surveyors with around it to show that the pipe is protected against
comprehensive operating instructions for the PCM+ corrosion. Some pipes, due to coating degradation or
Transmitter and Receiver system. Before operating the damage have low protection voltages and are at risk of
PCM+ system it is very important that you read this increased corrosion damage. Simple Ohms law shows
manual, noting all safety warnings and procedures. that adding more current will cause more voltage, but
Note this manual introduces Radiodetection’s higher rectifier output voltages have been shown to
PCM+ SurveyCERT™ PDA and PC software applications speed the degradation of coatings. Another side effect
but does not provide any installation or operating is that more current flowing can cause embrittlement of
instructions. The software manual is available to download the pipeline metal leading to premature (and possibly
at www.radiodetection.com/pcm+. catastrophic) failures.

Following is an overview of the PCM+ system and a brief The PCM+ provides a new method to locate faults and
introduction to the PCM+ receiver and transmitter. poor coating that is draining the current, resulting in
improved potentials and minimising damaging side
effects. A PCM+ with the addition of the new A-Frame can
1.2  Manual outline perform a Close Interval Potential Survey (CIPS) as current
flow and voltage potentials are related but other factors
• Sections 2 and 3 provide a detailed explanation of vary this relation.
the transmitter and receiver features.
• Section 4 provides an overview to basic locating PCM+ System features
using the PCM+ system and includes several
• Consists of a portable transmitter and a handheld
procedures and examples.
receiver. The transmitter applies a special near DC
• Section 5 introduces the PCM+ receiver’s signal to the pipeline.
measurement and recording utilities.
• The receiver locates this unique signal on the
• Section 6 provides several real-world applications of pipeline and displays the signal’s current magnitude
PCM+ use in the field. and direction without connection to the pipeline.
• Section 7 introduces the PCM+ A-Frame. • Accurately and easily locates and maps the pipeline
• Section 8 explains how to interpret logged results. even in areas where there is contact with other
metallic structures, interference, or congestion.
• Section 9 introduces the basic concept of the PCM+
SurveyCERT™ PC and PDA software. • Provides a current profile and current direction that is
virtually the same as the CP currents on the pipeline.
• Section 10 is an appendix that provides advanced
configurations and specification details. • Provides an accurate evaluation of the condition of
the coating of a section of pipe.
• Reduces false indications and thereby minimizes
1.3 Overview of the PCM+ System unnecessary excavations.
Radiodetection’s Pipeline Current Mapper (PCM+) system • Provides data logging and on-site review of readings
enables the pipeline industry surveyor to overcome the via Bluetooth® to a PDA or PC to enable graphs to
limitations of existing techniques used in evaluating the be generated.
effectiveness of cathodic protected pipes. This new
• Can be supplied with an accessory A-Frame, and
technology enables shorts caused by contact with other
used to pinpoint coating defects.
metallic structures and coating defects to be identified.
• Reduces operational and maintenance costs and
speeds up survey time.

PCM+ Operation Manual 


• Eliminates the need for the operator to perform
‘current spans’ and manual calculations to
determine CP currents along the pipeline that require
connection to the pipeline.
• Is designed for the Pipeline Industry with guidance
and support from Gas Industry leaders.
• The PCM+ is one part of the Radiodetection Pipeline
Product range, which also includes the Stray Current
Mapper and Smart Interrupter.

PCM+ Transmitter
The PCM+ system’s specialized constant current high-
power transmitter allows for long range signal detection
of up to 30km (20 miles). Significantly fewer pipeline
connection points are needed thereby reducing the time
required to evaluate a section of pipeline.
The transmitter has three operating modes that enable
both distribution and transmission pipeline systems to be
effectively mapped.
Connecting the PCM+ is straightforward, and the
transmitter’s current reading LCD and power indicating
LEDs help the operator to choose the best settings for
the specific pipeline application.
For PCM+ Transmitter operating instructions, please refer
to Section 2.

PCM+ Receiver
The handheld receiver unit is used to locate the pipeline,
even in heavily congested areas. The receiver provides
the operator with a measurement of depth current
strength and direction of the near DC signal applied by
the system’s transmitter.
The receiver makes the required calculations and
instantaneously displays the results. This provides the
operator with an improved method that accurately
troubleshoots the CP system by pinpointing metallic
contacts and locating areas of coating defects.
For PCM+ receiver operating instructions, please refer
to Section 3.

 PCM+ Operation Manual


Section 2 – Transmitter Functions

The PCM+ TX is a powerful transmitter, capable of 2.2  Frequency Select


sending detectable signals up to 30km (20 miles) from
the connection point. The LCD displays the selected 4Hz output current in
amps.
The PCM+ Transmitter is housed in a rugged waterproof
case. To open the transmitter, unsnap the clips located The three-position rotary
either side of the handle. In certain situations, the air switch selects the applied
pressure within the case may need to be equalized by mapping frequencies as
unscrewing the small knob located by the handle. follows:

The case must remain open during operation; this allows


the transmitter to remain at optimal temperature.
ELF Transmission Lines
Before closing the case, disconnect all cables and keep ELF maximum range.
them away from the heat sink and the support strut. • 35% 4Hz
• 65% ELF (128Hz or
2.1  Transmitter Control Panel 98Hz)

1. On/Off switch Figure 2.2: Frequency Selector

2. LCD and LED indicators. Indicates the current


output in amps and provides critical feedback ELCD Transmission and Distribution Lines
on the TX’s operation ELF current direction, medium range.
3. AC Input socket • 35% 4Hz
4. DC Input socket • 30% 8Hz (current direction)
5. Output lead socket • 35% ELF (128Hz or 98Hz)
6. Output Level Selector: Select the output level
in amps LFCD Distribution Lines
7. Frequency Selector: Selects the frequency LF current direction, alternative frequency.
8. Serial Port: For service personnel only • 35% 4Hz
9. Heat sink: Vents heat from the transmitter • 30% 8Hz (current direction)
during operation
• 35% LF (640Hz or 512Hz)
Figure 2.1: Tx Facia The 4Hz mapping frequency is always present.

9 The operator has a choice of selecting the locate


frequency and current direction indication if required for
8 identification in congested areas or for faultfinding.

3 2.3  Output Current Select


This rotary switch allows users to select six different 4Hz
4
current settings. These are 100mA, 300mA, 600mA, 1A,
2A and 3A.

5 When the PCM+ transmitter is in operation, the selected


current will remain at a constant level, unless input power
supply limit is reached.

6 2 7 1

PCM+ Operation Manual 


2.4  Warning Lights and indicators Switch to a lower current setting until the GREEN Output
OK LED illuminates. Allow a few seconds to settle
Output voltage indicated by yellow output voltage between selections.
level LEDs.
If no lights are lit the voltage is below 20V. 2.6  Signal Connection
If the 20V LED is lit, the voltage applied is between
20 – 40V. Warning! Appropriate safety procedures must be
followed before removing pipeline CP connection.
If the 40V LED is lit, the voltage applied is between
40 – 60V. Switch the PCM transmitter OFF before handling
If the 60V is lit the voltage applied is between 60 – 80V. connection leads.

If the 80V LED is lit the voltage is between 80 – 100V. Procedure


Voltage Limit 1. Disconnect both pipe and anode cables from the
rectifier
The Voltage Limit LED indicates that the Transmitter has
reached its 100V output voltage limit. When this happens 2. Ensure the transmitter is turned off.
the resistance of the pipe or ground connection is too 3. Connect the White signal output lead to the pipe
high. Check all connections to correct this problem. cable.

Warning! If the pipeline being surveyed has coating 4. Connect the Green signal output lead to a
that is known to be in good condition, it is probable suitable anode cable.
that the voltage warning LED’s will illuminate as the
Note: If connections are reversed the current direction
current is increased.
arrow on the PCM Receiver will point in the wrong
If the 60V/80V/100V lights are illuminated, do not use direction.
excessive voltage or current, as this may result in high
Use an isolated low resistance ground such as a sacrificial
current density through small holidays and coating
magnesium anode or ground bed.
defects. This may cause minor corrosion if the transmitter
is left switched on for very long periods. When connecting to an electrical isolation joint the
other pipe section can often provide a suitable ground
connection.
2.5  Display
Care must be taken when using an earth stake as the
The 3 digit DISPLAY displays the 4Hz signal current in resistance is often not low enough. The stake must be
amps that is being delivered onto the pipe. positioned at least 45m (150 feet) from the pipe to ensure
an even current distribution.
Transmitter status indicated by the following LEDs:

Using portable transmitters


GREEN Output OK
In some circumstances, you may have to use a portable
RED Over Temperature transmitter such as the RD4000T3; RD4000T10 or the
RED Power Limit RD7K/8K TX range to produce a stronger locate signal.
For example, the ELF signal from the PCM+ Transmitter
RED Voltage Limit
maybe inadequate when:

Over Temperature • The receiver is a very long distance from PCM


transmitter or when.
If the transmitter temperature exceeds its recommended
limits it will automatically shut down. Wait until the • Locating distribution pipes from buildings where
transmitter has cooled before you recommence operation. isolation joints are fitted.
Users can connect the portable transmitter to the
Power Limit pipeline/network at a test point or isolation joint. You can
use either the direct connection and induction methods
This LED indicates that the external power supply is
for 8kHz location modes. PCM+ 4Hz measurements can
incapable of supplying the demanded power to support
be taken if the PCM+ Transmitter is switched on.
transmission at the selected current. The transmitter has
reached its own power limit. Note that when using a portable transmitter, the PCM+
Tx transmitter must not be set to the LF frequency.

 PCM+ Operation Manual


Transmitter to pipeline connections Disconnect both cables for pipeline and anode from the
rectifier terminals.
Cathodic Protection Rectifier Failure to disconnect cables from rectifier will cause
unstable PCM+ signals, and may cause possible damage
Single rectifier providing impressed CP current to single
to the PCM+ transmitter.
pipeline.
Connect the PCM+ transmitter to the cables, white
Rectifier is connected to anode and pipeline. Power
lead to pipeline cable, green lead to anode cable.
supply from 110/220V AC mains.
Use the mains power supply for the transmitter.
If Isolation Joints are not used the PCM+ signal will be
present in both directions from the connection point.
Single rectifier providing impressed CP current to
multiple pipelines.
As above, disconnect pipeline and anode cables from
the rectifier.
Try to identify individual pipeline cables if they can be
separated at the rectifier, so that each pipeline can be
surveyed individually. This allows the maximum range
to be surveyed.
Connect the white PCM+ transmitter lead to one of the
pipeline cables, and the green connection lead to the
anode cable. Use the PCM+ receiver to help identify the
cables to the individual pipelines.
If the PCM+ transmitter signal is applied to more than one
pipeline at a time, the signal will be divided between them,
so the maximum range will be reduced.
Figure 2.3: Rectifier connection to pipeline
Note: The pipe section which needs the most cathodic
protection current will also have the most PCM+ current,
so using the PCM+ Receiver to measure the current on
all the pipe sections fed from the rectifier will indicate
the section with the worst CP faults. This is a quick and
easy guide to coating quality.

When a rectifier is not available

Test Points
At some test points there are Isolation Joints with cables
to the surface.
Connect the PCM+ transmitter across the isolation joint.
Connect the white cable to the side of the pipeline that
you want to survey, and then the green cable to the other
side for the ground connection.

Note: Make sure that the pipes run in opposite


directions. If your connections are on pipes in the same
Figure 2.4: PCM connection to pipeline direction this may affect the survey results.

PCM+ Operation Manual 


Connect the green lead to any large metal object and
submerge it in the water.

Note: Make sure that the pipeline is not running through


the same wet area.
Other electrical fixtures can be used to ground the PCM+
transmitter. However this will cause all electrical cables in
the area to carry the PCM+ Transmitter signal.
If these cables run near the pipeline, they may affect the
survey results.

Figure 2.5: PCM connection using test point

Sacrificial Anodes
You can use sacrificial anodes as a grounding point for
the PCM+ transmitter. This type of connection can be
used when there are no isolation joints.
Note: Some sacrificial anodes are connected directly to
the pipeline and not linked to test points. These can be
easily located as they cause large PCM+ current loss.
Disconnect the link wire from pipeline to sacrificial anode
Figure 2.6: PCM connection using sacrificial anode for grounding
in the test point.
Connect the white cable from the PCM+ transmitter to the
pipeline connection, and the green cable from the PCM+ 2.7  Power Supply Connections
transmitter to the anode.
Switch transmitter OFF before connecting to either:
Note: If the anode is heavily depleted it will be high • 230V (110V) AC supply
resistance, and the PCM+ transmitter signal lights will
indicate higher voltage. • 20-50V DC source

In this case it is advisable to use a series of long ground • 15-35V rectified source
stakes to provide low resistance grounding for the PCM+ • 230V (110V) AC Supply or Generator.
transmitter.
Warning! The equipment must be earthed through
Whatever grounding is used for the PCM+ transmitter, it
the plug.
should have a resistance of less than 20 Ohms to ensure
good current output from the transmitter. The transmitter is rated at 300W at 230V AC 50Hz (110V
AC 60Hz)
Using another pipeline as a ground for the PCM+
transmitter is an effective way of applying the signal. Connect the mains power lead to the rectifier, or use
230V (110V) generator that provides 300W or more for
Note: Make sure that the other pipeline runs in a the transmitter to operate at its maximum output capacity
different direction from the pipeline being surveyed.
Streams, drainage ditches, dykes, marshes, or any mass
of water can be used to ground the transmitter.

 PCM+ Operation Manual


Vehicle DC to AC Inverter
Power supply from a vehicle DC to AC inverter which
provides 300W or more at 230V (110V) from 12/24V DC,
can also be used.

DC Supply
This allows the PCM+ transmitter to be powered from two
12V or one 24V-auto batteries.

20-50V DC and 15-35V rectified


AC supply
The input voltage range is 20-50V DC (14-35V rectified
AC). The current drawn from the supply will be a
maximum of 5A.
Ensure that the rectifier is switched off.
Then connect the black lead to the negative supply
and the red lead to the positive supply, and switch the
receiver on.
If the supply cannot provide 5A, this will be indicated by
the power limit warning light.
Turn the six position, Current Select switch to the
minimum position and switch on the PCM+ Transmitter.
Progressively increase to obtain a current output setting
which does not overload the input.
Maximum output power is dependent upon voltage.
For example, on a particular pipe an input voltage of
20V may only allow a maximum output of 300mA,
whereas an input voltage of 50V may allow an output
of 3A.
The transmitter DC input is protected against reverse
polarity and over-voltage, and will not operate unless
connected correctly.

PCM+ Operation Manual 


Section 3 – Receiver Operation

This section provides operating instructions for the 7. Bar Graph: Displays signal strength.
PCM+ receiver. The handheld receiver unit is used to
8. Fault Find 8KFF or ACVG using the Radiodetection
locate the pipeline, even in heavily congested areas
A-frame.
such as conduits.
9. Antenna Display: Narrow Peak (twin horizontal
Note: Before you attempt any survey, set the PCM+ antenna), Null (vertical antenna).
receiver to match your country’s power distribution
frequency (50 or 60Hz) and your preferred units of 10. Battery Level: Displays battery level. No locate is
measurement. See Section 3.3 for instructions. possible at minimum (zero bars).
11. Depth or Current Display: Displays depth or current
as applicable.
3.1  Control panel and LCD features
12. Current Direction / Fault Find Arrows: Indicates the
1. On / Off Key. Momentary press to access menu direction along the pipe / utility to the measured
options and to set user settings. Holding down fault. In ELCD or LFCD mode they identify outgoing
the Function key on power up will display PCM+ current (4 / 8Hz) from the PCM transmitter.
software version and last calibration date.
13. Antenna Select Key. Press and release selects
2. Numeric Signal Display: Provides a numeric Peak or Null mode. Sustained key press initiates a
representation of the signal response in a 4Hz current measurement.
percentage.
14. Gain Controls / Accept or Reject 4Hz current
3. Frequency / Mode Indicator: Displays the selected measurement. Sustained hold of gain-up or gain-
frequency or operating mode. down in steps of 1dB increment / decrement.
4. Left / Right Arrows: Indicates direction of target 15. Function Key: Press and release to select the
line; available in Null mode only. required frequency / operating mode. Sustained
5. Numeric Display: Displays the current gain value. press toggles between depth measurement and
Also Log file index. locate current.

6. Power Mode: Indicates when Power mode 16. Line or accessory .


selected. 17. Bluetooth: Indicates when Bluetooth is switched on.

Figure 3.1: Receiver Controls

 PCM+ Operation Manual


3.2  Software revision 10. VIEW: Allows the user to review stored log data.
and calibration date 11. ACCE: Selects either SDDA (submersible double
depth antenna) or STH (stethoscope) accessories.
The current software revision and last calibration date
can be accessed on the PCM+ receiver. To do this hold
down the Function key while switching on the PCM+. 3.4  Batteries
The screen will momentarily display the following:
The LCD provides a battery level indicator. When battery
• Date of last calibration in the format month/year replacement is necessary, display shows flashing battery
• Software revision number symbol. The expected battery life with normal use is 30
hours. When using alkaline batteries always use good
Note: Calibration date is the bottom number. quality batteries.
To replace batteries unlatch the battery compartment
3.3  Setting Controls cover and slide out the tray. Insert two D-cell Alkaline or
Ni-Cad batteries.
The Setting Controls allows the user to configure the
PCM+ receiver’s configuration settings. Note: When installing batteries always observe the
correct battery polarity as indicated on the battery
When the receiver is switched on, momentarily press the
holder.
On/Off key to enter the menu options.
When the menu appears, use the Up and Down keys to
scroll through available features. 3.5  Operating Frequency Modes
To select a required setting, press the On/Off key and Press the Function key to move through the choice of
then use the Up and Down keys to scroll through the operating frequencies.
available options.
Mapping Modes
Selectable Options
In each of the modes below a 4Hz current measurement
1. Volume: 4 levels. VOL 0 mutes the speaker and can be made using the PCM+ receiver.
VOL 3 sets the volume to its loudest setting.

Warning! To avoid possible injury, always test the ELF Extra Low Frequency 128Hz/98Hz
audio level prior to using earphones. ELCD Extra Low Frequency and
2. BLUT. Bluetooth option menu. Select Off to Current Direction Arrows 128Hz/98Hz
switch Bluetooth radio off. Select Auto to switch LFCD Low Frequency and
Bluetooth on; note in Auto mode the Receiver will Current Direction Arrows 512Hz/640Hz
connect to a paired device. Select Pair to pair the
receiver to a compatible Bluetooth device. CPS Cathodic Protection Locate Signal 100Hz/120Hz

3. SEND: Sends logged data over a Bluetooth® 8kHz 8kHz locate Signal 8192Hz
connection into Radiodetection’s SurveyCERT
application. The PCM+ transmitter does not output an 8kHz signal.
This can be supplied using Radiodetection battery
4. DEL?: Erases the data log file.
powered transmitters.
5. BATT: Select either Alkaline or NiMh batteries.
6. PWR?: Selects the power mode frequency to Extra Locate Modes
either 50 or 60Hz. Power: Detects 50Hz/60Hz from power cables.
7. UNIT: Select either Metric or Imperial CPS: Detects 100Hz/120Hz ripple from CP transformer
measurements. rectifier.
8. SIGL: Select either NORM or LOW. NORM is
sufficient for most applications. Select LOW if Left/Right Indication
working in poor conditions.
Indicates direction to pipe centre in Null mode.
9. TIME: Selects time for the inactivity timer and can
This is useful for fast pipe tracing and checking for
be set to OFF, 5 mins, 10 mins or 20 mins.
interference.

PCM+ Operation Manual 


Touch Gain Control and Bargraph Taking a Pipeline Current Measurement
Control of the gain is via the up and down arrows increase To achieve accurate results the receiver must be kept as
or decrease PCM+ gain level. The lower the gain reading, still as possible and directly over the pipeline while taking
the stronger the signal source. readings.
Signal strength is shown on the bargraph. When taking measurements the white arrow on the
bottom of the magfoot should be pointing away from
The numerical display shows the bargraph percentage.
the transmitter.
If bargraph indicates full scale, the numerical display
• Press and hold the Antenna Select key to initiate the
indicates 99.9; touch the gain control once counter
PCM+ current measurement.
clockwise to reduce to 60% of full scale.
• The signal strength bargraph will scroll across the
screen and after 4 seconds the measurement cycle
3.6  Depth measurement is complete. The reading will remain on the display
until it is saved or rejected.
The depth measurement is automatically displayed in all
modes except 8KFF and ACVG. Depth measurements Note: Before the reading is saved or rejected the 4Hz
are displayed as follows: current reading is a ‘live’ reading. This is particularly
• Less than 1 Meter, depth displayed in cm. useful as fluctuations in readings may indicate the
presence of interference. The user may choose to
• Greater than 1 Meter, depth displayed in m. save the reading or move to another point along the
• Less than 3 feet – distance is displayed in inches. pipeline. If the 4Hz current reading is fluctuating the
user can go into the menu, select SIGL and select
• Greater than 3 feet – distance is displayed in feet.
‘LOW’. This feature is useful in areas where there may
Note: To obtain accurate depth measurement the PCM+ be interference, in this mode the measurement cycle
must be directly over a pipe with the blade at right will be longer than 4 seconds.
angles to the target. Once a measurement cycle has been initiated the PCM+
provides the user with the ability to ‘hold’ the reading and
decide whether to save the reading or return to a ‘live’
3.7  Locate current
reading. To ‘hold’ a measurement reading, carry out the
Locate current is displayed automatically and can be following:
displayed in CPS, ELF, ELCD, LFCD and 8kHz modes. • When the 4Hz measurement cycle has completed
Press and hold the function key to toggle between momentarily press the Antenna Select key, the 4Hz
depth and locate current. Locate current will be current reading will now be frozen. To return the
displayed in mA. 4Hz reading to a ‘live’ condition press the Antenna
Select key.
3.8  Recording measurements • To accept the reading press the Up arrow or to
reject the reading press the Down arrow key.
When a PCM+ reading is taken and saved, the datalogger
in the PCM+ will store the log number, PCM+ current in Note: A flashing reading means reading is marginal and
mA and dB, current direction, depth, phase angle and should be taken again. This may be caused by moving
locate current. When linked to a GPS compatible PDA metal or nearby vehicles.
running SurveyCERT™, the datalog is updated with the
GPS position and time stamp. Saving or rejecting readings
The PCM can store up to one thousand datalogs in the
+
Once a PCM+ current reading has been obtained a log
receiver’s memory. number 1-1000 is shown in centre-left of the display. This
is the log number that will be used if the reading is saved.
To save the reading press the Up arrow key and to reject
the reading press the Down arrow key.
Once the log is saved or rejected, the PCM+ Receiver will
return to its previous locator mode.

10 PCM+ Operation Manual


Sending readings to a PDA or PC Review Mode
When a reading is saved the data is automatically saved Saved data within the PCM+ can be reviewed.
within the locator. If the data is to be sent to a PDA or To review stored logs carry out the following:
PC the PDA or PC should have Radiodetection’s PCM+
• Momentarily press the On/Off key to enter the
SurveyCERT™ application installed and the PCM+ must
menu and scroll through the menu options using
be paired with either of the devices that is being used.
the Up/Down keys until VIEW is displayed.
For details of using Radiodetection’s PCM+ SurveyCERT™
• Momentarily press the On/Off key and the last
application go to www.radiodetection.com/pcm+.
stored log will be displayed.

Uploading data • To scroll through the stored logs press the


Up/Down key.
Note: To upload PCM+ saved results, Radiodetection’s
PCM+ SurveyCERT™ application is required on the target • To exit review mode press the On/Off key once.
PC.or PDA. Please refer to Section 9 for further details.
PCM+ SurveyCERT™ is a free application available for Overwriting saved logs
download at www.radiodetection.com/pcm+. Previously saved logs can be overwritten. To overwrite
The PCM+ provides the user with the opportunity to send saved logs carry out the following:
data from the locator to a PDA or PC as the data is saved • Momentarily press the On/Off key to enter the menu.
or by uploading the entire log to a PDA or PC at a later
date. • Scroll through the menu using the Up/Down keys
until View is displayed.
Once the SurveyCERT™ application has been loaded onto
the PDA or PC the PCM+ must be paired with the PDA or • Momentarily press the On/Off key and the last saved
PC to transfer data from the PCM+. log will be displayed.

For details of using Radiodetection’s PCM+ SurveyCERT™ • Scroll through the saved logs using the Up/Down
application go to www.radiodetection.com/pcm+. key. Once a particular log has been selected press
the Antenna key and the locator will revert to the
Erase All Stored Datalogs main screen. When a measurement is taken, the log
number selected to be overwritten will be displayed
The erase function can be used to completely erase all on the screen. Accepting the measurement will
stored logs within the PCM+. To erase all stored logs carry overwrite the selected log. If the measurement is
out the following: rejected the next measurement taken will be stored
• Momentarily press the On/Off key to enter the at the end of the log file and not the log that was
PCM+ menu. viewed before. Each time a log is required to be
overwritten the log must be selected using the
• Scroll through the menu options until DEL? is procedure above.
displayed.
• Momentarily press the On/Off key and you will
be given a choice, either NO or YES. To delete all
stored logs use the Up/Down key to select YES and
momentarily press the On/Off key.

PCM+ Operation Manual 11


Section 4 – Basic Locating

If the PCM+ transmitter is connected and switched If the positions of the peak and the null pinpoints
on, locate using the ELF or LF frequency modes. If no correspond, it can be assumed that the pinpoint is
transmitter is connected use either 50/60Hz to detect precise. If the positions do not correspond, the pinpoint
power or CPS to locate 100/120Hz from CP system. is not precise. Note that both peak and null pinpoints will
show an error to the same side. True position will be close
Switch on the PCM+ receiver and use the Function key to
to peak position.
select operating frequency to locate the pipeline.
Accurate PCM+ results are only obtained when the Peak
and Null positions are within 15cm (6 inches) of each
4.1  Pinpointing a Target Line other.
Pinpointing defines the exact position and direction of Effects of interference from parallel pipes and valves on
a pipeline after it has been traced and its position is the Peak and Null positions.
approximately known. Pinpointing is important as the
If Peak and Null locates are different by more than 15cm
depth and current readings are affected by misalignment
(6 inches), assume that the magnetic field is distorted
errors.
and take PCM+ readings at a different position.
When searching for a service, ‘Tie-ins’ or ‘L’ then perform
4.2  Peak Procedure a box sweep of the area. Walk to the side of the pipe,
turn the gain up until a 50% reading is obtained.
Adjust the PCM+ Receiver sensitivity to half scale. If the
bar graph is full, press the down arrow; this will reduce When walking around the box remember to keep the
sensitivity and the bar graph to 60%. It may be necessary PCM+ Receiver in position so that the blade is never in
to adjust the gain during the procedure to keep the bar line with the pipe.
graph on scale.
1. Hold the detection blade near the ground and PEAK NULL
PIPE LINE

PIPE LINE
with the blade vertical.
2. Make traverses from side to side of the pipeline
and define the point of maximum response. 25 75 23 75 5 73

3. Turn the Receiver around as if it is a pivot. Stop


at the maximum response and note receiver
direction. Reduce sensitivity if necessary.
4. Continue to rotate receiver until display shows
zero response; the blade is now parallel with the
pipeline, and this shows the exact direction of the
pipeline. Rotate the receiver through 90 degrees.
The response is now at a maximum.
Figure 4.1: Peak mode Figure 4.2: Null mode
5. Move the Receiver gently from side to side to
define the exact position of the peak response.
The detection blade will then be directly over the
4.4  Depth and Current
pipeline and at right angles to it.
Measurement
6. Mark the pipeline position.
When taking depth and current measurements, it is
important to position the PCM+ directly above the pipeline
4.3  Null Procedure and at 90° to it’s estimated direction.
Follow the procedure for pinpointing with a peak response Note: In Null mode depth, locate current and 4Hz
and mark the position. current measurements are not available.
Switch to null response and follow the left/right arrows. Pipeline depth measurements can be taken in all of
Note the position of the null response over the target. the location frequencies except 50/60Hz Power
frequency mode.

12 PCM+ Operation Manual


Locate current and 4Hz current measurements can be enables graph of current loss against distance to be
taken in the ELF, LF, CPS and 8kHz location frequencies. plotted after downloading to the PC of PDA.
On a slope the attachment allows a certain degree of
adjustment to help maintain this position. mA mA mA

Try to flatten the ground so that PCM magfoot is parallel


+

to the pipeline.
Note that positioning the PCM+ at angles other 90° may
result in inaccurate depth and current measurements.

Note: Accurate PCM+ results rely on accurate depth


measurement. As magnetic field distortion is likely at T
intersections, junctions, bends or depth changes of the
pipeline, try to avoid taking PCM+ measurements above
these points.

4.5  Current Direction Figure 4.3: Pipeline current flow

The PCM+ transmitter is capable of outputting a CD


(current direction) signal and this is available in the mA mA
ELCD and LFCD modes. In either of these modes the
transmitter outputs an 8Hz signal which can be used to
provide direction of current flowing on the pipeline. This
feature is particularly useful to identify the target pipeline,
which has had the PCM signal applied to it.
When a measurement is taken in either ELCD or LFCD
mode, direction arrows are displayed on the PCM+
display. When locating and taking measurements on the
target pipeline, by default, the CD arrow will point back
towards the transmitter. On some applications the PCM+
output signal can leak or couple onto an adjacent pipeline
and in this condition the CD arrow will point away from Figure 4.4: Pipeline current flow
the transmitter.

mA mA

4.6  Mapping Current Measurements

Obtaining and understanding results


A current flowing on a buried conductive structure
produces a magnetic field directly proportional to
the magnitude of the applied current. By resolving
components of the magnetic field from above surface
the original current can be precisely determined.
At the heart of the PCM+ system is the current mapping
near DC signal applied by the transmitter. A pipeline’s
electrical characteristics of current attenuation and
distribution at this very low frequency (4Hz) signal are Figure 4.5: Pipeline fault
virtually the same as they are for the Cathodic Protection
In all diagrams, the arrows indicate the direction of
current from the rectifier.
current flow to the transmitter.
The PCM+ Receiver contains a precision; high
The PCM+ Transmitter applies a current to the pipeline
performance sensor known as a magnetometer which
and this current reduces in strength as the distance from
remotely detects and measures very low frequency
the transmitter increases. The rate of reduction depends
magnetic fields. Advanced signal processing technology
on the condition of the pipe coating, ground resistivity
provides push button current measurement (and direction)
and pipe electrical resistance.
of the near DC (4Hz) signal and a datalogging function

PCM+ Operation Manual 13


The PCM+ Receiver compensates for depth changes The graphs below show three equal faults and the effects
during current measurements, and current readings on a graph showing mA and dBmA.
remain constant even when the depth of the pipeline
Note that the graph showing mA (Figure 4.8) at first
changes.
glance suggests that the faults are of diminishing
When a fault is encountered the current quickly drops. magnitude. The graph showing dBmA clearly shows the
A fault will result from coating damage, contacts with magnitude of the faults are equal. Therefore dBmA shows
other services, etc. the ratio of the faults, whereas mA alone may give rise to
misinterpretation of data due to the high current loss near
The loss of PCM+ current will be virtually proportional
the transmitter and lower losses further away.
to the amount of CP current being used at the fault.

NOTE: Linear current loss may naturally occur along


the pipeline due to the age of the pipe and coating
conditions.

A/mA
4.7  Using dBmA for Pipeline
Current Mapping
The PCM+ Receiver displays current as mA, and when
results are saved to the internal datalogger, both mA and
dBmA are stored in memory. Distance
The AC signal current applied to a coated pipeline
in perfect condition will be lost by capacitance as Figure 4.6: mA fault graph
distance increases from the point where the signal is
applied. The PCM+ uses near DC signal (4Hz) for current
measurement, so capacitive losses are minimal. The
resulting graph drawn using mA will have an exponential
slope, because there is a greater current loss rate close
dBmA

to the transmitter.
Converting the exponential mA result to logarithmic
dBmA will show the same graph as a straight line slope.
Displaying the results using dBmA loss per distance
has the advantage that the resulting graph is easier
to analyse. Distance

Example Figure 4.7: dBmA fault graph

There was a coated pipeline which had three defects of


equal electrical resistance, one near the beginning, the
next in the middle and one at the end. If the current loss
graph is prepared using mA on the vertical scale the
second and third faults would be shown as progressively
smaller steps in the graph. This is due to Ohms law, and
the loss of current at the previous fault.
Using dBmA as the vertical scale would result in equal
mA

steps in the graph for equal size faults, regardless of how


much current was lost at the first fault.

Distance

Figure 4.8: mA fault graph

14 PCM+ Operation Manual


dBmA

Distance

Figure 4.9: dBmA fault graph

In figure 4.10, the line marked ‘A’ to ‘E’ is the data


collected, whilst the line ‘1’ to ‘4’ is the interpreted data.
Note that at position ‘A’ the current falls and then returns
to almost its original level. This is probably due to field
distortion of the locate signal possibly caused by another
utility line above the pipeline and should be ignored or
further investigation undertaken.
Steps ‘B’ to ‘E’ show definite steps (with some field
distortion at the point of fault) and loss of signal. Note
the recovered reading is less than the signal before the
trouble.
Further investigations using the PCM+ A-Frame should
now be undertaken so as to pinpoint the exact position
of the faults.

62
Same level
60 A
B Different levels
58 C
56 D

54 E
1
2
52
50 3
4
48
46
0 200 400 600
Distance

Figure 4.10: Collected data and interpreted results

PCM+ Operation Manual 15


Section 5 – Taking Measurements

This section demonstrates measurement taking and


possible results from surveying various pipe systems.

5.1  Pipelines and Distribution


Systems

Basic Technique
‘Tie-ins’ and ‘L’
The current will be split between the two lines.
i.e. 800 = 700 + 100
The pipeline with the greatest reading indicates where the Figure 5.2: Tie line 2
majority of current is flowing from and is the direction to
follow in order to locate the fault (short or poor coating).
The current will be split between the three lines.
i.e. 800 = 600 + 150 + 50
The pipeline with the greatest reading indicates where the
majority of current is flowing from and is the direction to
follow in order to locate the fault (short or poor coating).

Loops
If the current arrow changes direction it could indicate the
pipe has changed location. Use the PCM+ in locate mode
to relocate it.
Figure 5.3: Loop
Current flow within a Loop system
If all distances and coatings are equal, and the rate of loss
is constant, the current measured at Point A will be zero.
In practice, with pipes of different ages and coating the
points reading zero (0) could be anywhere. The respective
current readings will indicate the direction to follow.

Figure 5.4: Looped system 1

Figure 5.5: Looped system 2


Figure 5.1: Tie line 1

16 PCM+ Operation Manual


Taking Measurements 5.2  Pipelines and Pipeline defects
– Distribution Systems
Below are some typical results, which can be found from
Interpretation of Readings and Graphs
using the PCM+ for CP system diagnosis on a distribution Pipe coating in good condition is shown as very little
system. loss of current.
Good local knowledge and a map of the pipe network Pipe coating in poor condition is shown as a rapid loss
are essential to determine suitable positions to connect of in current.
the PCM+ Transmitter and where to take readings. It is
Mixture of good and poor coating, which is shown
worthwhile taking measurements over the complete site
as greater current loss over the section of pipe with
before concentrating on any particular area.
poor coating.
The following diagram is a typical street involving ‘Tie-ins’
The effect of a short or contact with another service is
and an ‘L’. The readings from the PCM+ and distances
a sudden current loss.
to prevent interference have been included. By working
around the map a short was quickly and easily detected. The effect of a poorly coated steel shield in contact
with the pipeline is to show reduced current in one
measurement section.

Figure 5.8: Poor coated steel shield

This effect is either a section of perfect coating or


Figure 5.6: Distributed system
ground conditions that are shielding the signal in dry
or rocky ground.

Figure 5.9: Perfect coating

Figure 5.7: Interpreting distributed systems

PCM+ Operation Manual 17


Section 6 – Applications

This section demonstrates how surveyors can use


the PCM+ system in real-world situations.

6.1  Parallel Pipes


New distribution pipe with the old pipe running parallel
and about 30cm (12 inches) away.
A 1 Amp signal was applied
To make the explanation easier the pipe has been divided
into section A & B. This is demonstrated in Figure 6.1.

Section A Good peak and null locate, with peak and


null locates in the same position. Results Figure 6.1: Parallel Pipes Example 1
indicate a good coating on the pipe
(600 and 550mA).
Section B Poor peak and null locate shifted to one side
from the previous alignment. Readings start
to decrease rapidly.

In this case the old pipe had been shorted to the new
pipe. The poor coating on the old pipe provided a good
path for the PCM+ Transmitter current.
This is indicated by the locate being offset to one side and
the rapid decrease in current reading.
When plotted the graph illustrated this effect with the
bend indicating the position of the short or contact.
To verify the fault location the transmitter was repositioned Figure 6.2: Example 1 interpretation
to the other end of the pipeline and the following results
obtained.

Section A Good Peak and Null locate, reading


decreasing at a steady rate.
Section B Poor peak and Null locate with a sharp fall
in current reading.
Section C Short/Contact.

The easiest path for the current to flow is down the old
discarded pipe. As this is in the opposite direction to the
flow on the new pipe it has a cancellation effect which
accounts for the sharp drop in reading.
The short would be at the point where the current drops Figure 6.3: Parallel Pipes Example 2
close to zero.
The graph in Figure 6.4 illustrates this effect.

18 PCM+ Operation Manual


Figure 6.4: Example 2 interpretation Figure 6.6: Example 3 interpretation

Figure 6.5: Parallel Pipes Example 3 Figure 6.7: Angled Pipes Example 1

Example Example
This example (Figure 6.5) demonstrates a typical This example (Figure 6.7) demonstrates a survey on new
application where a short piece of parallel pipeline pipeline where the current on one side of the transmitter
interfered with the result. flowed away from the transmitter.
For ease of explanation the pipeline has been divided into The PCM+ Transmitter was connected and a 1 Amp
three parts A, B & C. current selected.
In this situation a 1 Amp signal was applied to the new A reading of 900mA was detected on one side with the
pipeline and the direction of maximum current flow arrows pointing towards the transmitter.
followed.
The other side gave a poor Peak and Null with the current
pointing away from the transmitter.
Section A Good Peak and Null locate and a steady rate
Another reading was taken further away from the
of decrease that indicated a good coating.
transmitter with the same result.
Section B Poor Peak and Null locate (outside 15cm
It was found that another service was shorted to the
(6 inches) requirement) and a significant
pipeline as shown and at some stage ran parallel to the
drop in current reading.
new pipeline. The current on the new pipeline had no
Section C Good Peak and Null locate with a rise in effect as it was so small compared to this other service.
current and then a steady rate of decrease.
Locating bonding cables between new and old pipelines
by moving PCM+ Transmitter to both ends of a new
Another service was found to be close to the new pipeline
transmission pipeline that had an older discarded pipeline
in Section B and had a small amount of current flowing
running parallel and about 3m (10’) away.
in the opposite direction. This had a cancellation effect,
which caused the current on the new pipeline to fall. The PCM+ Tx was connected at a rectifier and a current
measurement of 800 mA confirmed the direction to follow.
Figure 6.6 illustrates this effect.

PCM+ Operation Manual 19


At a distance of about 3km (2 miles) from the transmitter,
two readings were obtained, 300mA on the new pipeline
and 100mA on the old pipeline. The PCM current arrows
pointed towards the PCM Tx indicating that somewhere
within the 3km/2 miles the new pipeline had been bonded
to the old pipeline.
The Tx was then connected to the other end of the new
pipeline and measurements taken at exactly the same
positions. A reading of 800mA was detected on the new
pipe, but there was no reading on the old pipeline.
As a series of readings were taken on both pipelines
closer to the point of bonding, current appeared on both
pipelines and with the arrows in opposite direction. This
indicated that the bonding point was further ahead.
The point of bonding was located, and a measurement of
500mA, concluded that the other faults existed closer to
the rectifier.

Figure 6.8: Parallel Pipes Example 4

Figure 6.9: Parallel Pipes Example 5

20 PCM+ Operation Manual


Section 7 – PCM+ A-Frame

This section provides users with operating


instructions for the PCM+ accessory A-Frame.

7.1  About the A-Frame


The accessory A-Frame is used with the PCM+ receiver to
precisely pinpoint coating defects and isolation faults.
The A-Frame spikes need to make good electrical contact
with the ground, preferably with damp, conductive earth.
The PCM+ receiver display indicates direction to the
fault, using the CD direction arrows, and this makes fault
position easy to locate.
Figure 7.1: A-Frame Fault-Finding
The PCM+ also displays the dB microvolts reading across
the A-Frame spikes, and this allows a comparison to 3. On the PCM+ receiver select ACVG or 8KFF using
be made between different faults to determine the most the function key, the A-Frame symbol will appear
severe. This numeric value along with the direction arrows on the LCD
can be stored in the PCM+ datalogging facility, recalled,
and uploaded via Bluetooth to a PDA and then later to 4. Push the A-Frame spikes into the ground to take
your PC or PDA. a reading. It will then automatically adjust its signal
level and calculate the current direction towards
the fault and the dB microvolt reading. Note that
7.2  Operation the gain numbers will flash during calculations.
No user adjustment is necessary.
After obtaining PCM+ current loss using the 4Hz results,
decide which sections of the pipeline require fault find 5. Display arrows indicate PCM+ transmitter
survey. current direction through the ground, for user
convenience this is arranged to display direction
There are 2 fault find modes on the PCM+ receiver, which to fault. If no arrows are displayed there is unlikely
can be used with the A-Frame: to be a fault close by, and there is too little current
• ACVG in the ground to activate the fault direction arrows,
or by chance the A-Frame is directly over a fault.
• 8KFF
Make sure that there is good ground contact. Pouring
On the PCM+ receiver ACVG fault find uses ELCD and a small amount of water on a road surface will improve
LFCD outputs from the PCM transmitter. 8KFF is used results.
when using a Radiodetection transmitter such as the
RD4000 T3, RD4000T10 or the RD7K/8K Tx-3 and The display also indicates the dB microvolt reading.
Tx-10. If reading is around 30 or less, there is unlikely to be a
fault nearby.
Note: With the Accessory A Frame plugged in, it is not
• Move further along the pipeline and make ground
possible to take PCM+ Current readings.
contact with the A-Frame spikes again. When a new
1. Plug the 3 pin connection lead into the A-Frame, position gives CD arrow indication forwards, and
and the multipin connector into the accessory the next gives CD arrow indication backwards, the
socket on the front of the PCM+ Receiver. operator has walked over a fault. A numerical dB
2. Locate the pipeline using any one of the locate microvolt reading of around 60 can be expected.
frequencies. Position the A-frame above and in • Move backwards along the pipeline taking tests at
line with the pipeline, and the spike marked with 1 meter intervals. See that the numerical dB
green tag away from the transmitter connection microvolt reading value rises, briefly falls, and rises
point, red spike tag towards transmitter. again, before gradually reducing. The CD arrows will
also change direction either side of the fault point.

PCM+ Operation Manual 21


• Retest by taking small movements forwards or
backwards until the position is found where the
arrows just change direction, and the dB microvolt
reading is lowest. This will confirm the fault is directly
under the centre of the A-Frame.
Turn the A-Frame through 90 degrees so that it is now
across the pipeline.
Repeat previous stage. The fault point is now exactly
under the centre of the A-Frame.
Mark this point with a wooden stake or paint.
Continue along the pipeline section until all faults have
been found and marked.

Figure 7.2: A-Frame Fault-Finding


7.3  Comparing Fault Severity
To determine the severity of the fault, and compare
different faults on the pipeline to decide repair priorities,
take the dB microvolt readings with the A-Frame at 90
degrees to the pipeline.
Place one of the A-Frame’s spikes directly above the
pipeline, and the other away from the pipeline. Start
approximately 1 meter from the fault position, testing at
25cm (or smaller) intervals. Note the highest dB microvolt
reading, or save it in the datalogger and note log number.
During the survey, you can switch to locating the pipeline Figure 7.3: Locating the fault
by pressing the function key and selecting the appropriate
locate frequency.

7.4  Saving PCM+ FF Readings


You can record and store up to one thousand A-Frame
results. Take readings at regular intervals, or write down
the distance between measurements and the log number.
To save readings keep the A-Frame in ground contact
and press the Antenna Select key. The direction arrow to
fault and the dBuV reading can be saved or rejected by
pressing the Up/Down arrow keys.
Figure 7.4: Taking a reading

7.5  Data Upload – PCM+ FF Data


If you’ve established a link to your PDA – and you have
enabled Bluetooth – each log will be sent automatically
to your PDA when the reading has been ‘saved’.
Alternatively you can send the data to your PDA or
PC when the survey is complete.

Figure 7.5: Comparing fault severity

22 PCM+ Operation Manual


Section 8 – Interpreting Results

This section provides an overview of interpreting Measurements at Ts, bends, abrupt changes in depth etc.
results generated by the PCM+ Receiver. should be avoided, as there will always be a degree of
field distortion at these points.

8.1  Introduction • Taking readings too close to large parked vehicles,


moving vehicles, boots or shoes with steel toe-caps
The principle of the PCM+ is that the frequency used is or large metal structures.
so low (4Hz) that the effects of induced and capacitance
• Taking readings near to PCM+ Transmitter and
coupling to other lines are reduced to almost zero. Also
anode cables or anode ground bed.
natural decay of the signal due to these effects is also
reduced to almost zero. Measurements taken near the transmitter anode bed or
earth stake can be misleading. This is because all the
The losses are due completely to resistive losses i.e.
signal current passes through the earth stake or anode
coating defects or contact to other structures.
bed. The signal ground currents close to the transmitter
are therefore significant and opposite to the pipe current.
8.2  Avoiding errors The effect is that for the first 30 to 50 meters – and
depending on ground conditions – the measured current
Always use the standard techniques to ensure
may increase. In fact, the current on the pipe is probably
measurements are valid. Confirm that peak and null
at a constant level.
signals coincide. If in doubt check for field distortion
by taking a depth reading and then raise the receiver a If it is necessary to survey this section of pipe it will be
known height, for example 0.5M, and confirm the depth necessary to apply the transmitter at a different location
measurement increases by the corresponding amount. and work back to this point.
As the PCM+ uses such a low frequency the sources of
error are much reduced. However there are still certain 8.4  Locate current
circumstances that will create errors.
• In ELF – and with a locate reading current below
15mA – the PCM+ readings will not be accurate.
8.3  Identifying Interference
• In LF – and with a locate reading current below 2mA
Errors due to locate (ELF/LF) signal distortion can result – the PCM+ reading will not be accurate.
in errors in 4Hz current measurement. This is because
the 4Hz current measurement process relies on depth as
measured by the ELF or LF signal.
8.5  PCM+ Current.
• Poor Peak and Null locate, outside 15cm (6 inch) PCM+ current results depend on locate current. If the
maximum. PCM+ current has fallen below 100mA on a long survey,
it is likely that the locate current is also low. It is possible
• Unreasonable depth measurement.
to obtain results by using a portable transmitter nearby to
• Reading on the LCD bargraph not stable. provide a locate signal. Use a different frequency from the
PCM+ Transmitter locate frequency.
• Possible causes of Interference
• Parallel pipes.
8.6  Direction Arrows
• Too close to transmitter. Tie-ins, T-junctions and
L bends. The direction arrow indicates current flow to the
transmitter.
A direction arrow will not be displayed if the transmitter
is set to the ELF (4Hz and 128Hz) mode.
A direction arrow will not be displayed if the PCM+
Receiver is unsure of the current direction. However
the current reading will still be accurate.

PCM+ Operation Manual 23


8.7  Interpreting survey results
A
Taking a classical situation as shown in Figure 8.1,
graph ‘A’ shows the ideal response which is a loss of B
signal current and a step response, but excludes any

mA
effects from fault currents in the ground.
Distance
C
In practice, the results obtained require some
interpretation because sometimes the magnetic field TX fault
detected from the pipe may be affected by other signal pipe
paths in the ground, including around the position of
coating defects. Fault current opposite to pipe current Fault current same direction as pipe current

Graph ‘B’ shows the theoretical effects of the fault current


in the ground. Note that the local fault current enters the Figure 8.1: Interpreting results
pipe from both directions and this distorts the magnetic
field around the pipeline close to the fault. A short
distance from the fault the ground currents subtract from
the pipe current, which is measured as current reduction.
A short distance after the fault they add to the pipe
current, which is measured as current increase. At some
distance from the fault, current settles to a steady state.
If this local effect is observed, it is useful for detecting
defects.
Graph ‘C’ shows what would be expected in the real
situation if PCM+ currents were plotted over a section of
pipe with a coating defect.
Depending on the fault characteristics, the effect of the
magnetic field distortion will spread over a distance of
perhaps 2 to 10 meters either side of the fault, and the
effect will vary depending on the type and severity of
the fault.
A fault caused by the surveyed pipeline being in contact
with another structure, such as another pipe or cable
running across the pipeline, will show some distortion of
the magnetic field directly over the contact, but is unlikely
to show the rise in current after the fault.
These effects are more noticeable when the survey is
performed over a short distance either side of a fault.
This highlights the need to perform surveys over a
complete section before attempting a more detailed
survey of suspect areas.

24 PCM+ Operation Manual


Section 9 – PCM+ SurveyCERT™ Software
for the PC and PDA

Radiodetection has engineered the PCM+ system System Requirements


for interoperability with GPS receivers and industry-
standard GIS applications. Pocket PC
PCM+ SurveyCERT™ is a Radiodetection application for
Windows Mobile 6 or earlier.
PDA’s and PC’s that can read and chart logged data from
the PCM+ receiver in real-time. The application is also Bluetooth.
available in a desktop viewer for Microsoft Windows® XP™. GPS receiver (Optional).
This version is optimized for larger screens but includes
all the features of the PDA version, including the ability to
PC
import logged data from the receiver via a USB Bluetooth
dongle. Microsoft Windows XP Professional with Service Pack 2.
Radiodetection recommend using a USB Bluetooth USB Bluetooth dongle (Optional).
dongle when transferring data from the PCM+ receiver
Microsoft .Net framework (or Visual C++ Redistribution
to a PC.
Package).
For further information on PCM+ SurveyCERT™ and
how to install PCM+ SurveyCERT™ onto your PDA or PC
go to www.radiodetection.com/pcm+.

PCM+ Operation Manual 25


Section 10 – Appendix

10.1  Technical Specifications Peak/Null Features


Used to pinpoint target line
PCM+ Receiver
Selectable peak & null response
Mapping Modes Gain control: Via keypad auto & manual

ELF Extra Low Frequency 4Hz+128Hz/98Hz


PCM-Tx Transmitter
LF Low Frequency 640Hz/512Hz
8kHz Standard locate frequency from battery powered Frequency Select
Radiodetection transmitters Current Direction (CD) provides a positive identification of
the ‘out-going’ current and provides a method of locating
pipe faults using the A-Frame.
Locate Modes
The three position switch selects the following mapping
frequencies:
• Detects 50Hz/60Hz from power cables
CPS Detects 100Hz/120Hz ripple from CP transformer
ELF Maximum range for Current Logging
rectifier
4Hz + 98Hz/128Hz
8kHz Standard locate frequency from battery powered
ELCD Standard Current Logging with CD
Radiodetection transmitters
(4Hz + 8Hz) CD + 98/128Hz

Receiver Features LFCD Improved depth, position and current logging


accuracy with respect to ELCD. Shorter range
operation (4Hz + 8Hz) CD + 512Hz/640Hz
Dynamic Range: 140dB
Selectivity: 120dB/Hz *The 4Hz mapping frequency is always present and the
current is shown on the LCD. The operator has a choice
Range from Tx: 30km (19 miles) of selecting the locate frequency and current direction
Depth accuracy: ± 2.5% ± 0.01m (1") from 0.01m (1") indication if required for identification in congested areas
metric (imperial) to 1m (3ft); or for fault finding.
± 5% ± 0.01m (1") from 1m (3ft) to
3m (10ft); Case construction: High impact engineered plastics
± 8% ± 0.01m (1") from 3m (10ft) to
5m (16.5ft) Weight: 15.2kg (34lb)

Current accuracy: ± 3% ± 0.01m (1") from 0.01m (1") to Size: 47 x 37 x 19cm (18.5 x 14.5 x 7.5 inch)
1m (3ft); Environmental: NEMA 3R and IP55 – lid open;
± 6% ± 0.01m (1") from 1m (3ft) to NEMA 6 and IP67 – lid closed
3m (10ft);
Approvals: CE
± 10% ± 0.01m (1") from 3m (10ft) to
5m (16.5ft)
Current Select
Locate accuracy: ± 2.5% of depth
The six position (current select) rotary switch selects
Weight: 3.3kg (7.2lb) the following 4Hz current settings:
Batteries: 2 D cells (Alkaline or NiMh) 100mA, 300mA, 600mA, 1A, 2A, 3A. When the PCM
Environmental: IP54 Transmitter is in operation, the selected current will
remain at a constant level, unless the input power
Approvals: CE, Bluetooth® compliant
supply limit is reached.

26 PCM+ Operation Manual


PCM Attachment (A-frame)
A-frame for detection of sheath faults on buried pipes
and cables.
(Includes PCM+ connection cable).

Weight: 1.55kg (3.4lb)


Size: 8.5 x 59 x 4.5cm (33 x 39.3 x 1.7 inch)

PCM+ Operation Manual 27


World Technical Servicing Training
leaders support and repair

Radiodetection is a proud member Radiodetection equipment Radiodetection has a team of Product training for your
of the SPX group of companies, users have easy access to factory-trained service technicians operators and training personnel
which provide technical products technical support. A call to your and dedicated service facilities. is available on your site, or at
and service solutions worldwide. regional representative, or the Turnaround is fast, and costs are Radiodetection’s headquarters.
Radiodetection head office, will put very competitive. Training is with qualified
Radiodetection and its associated
you in contact with our team of instructors and each trainee
companies specialize in the design
field-experienced technical experts. receives a certificate to confirm
and manufacture of products for
they have received the training.
the location and maintenance of
underground pipes and cables. Our
aim is to be viewed as the supplier
of choice of ‘high performance’
quality equipment using advanced
product technologies. We are
also committed to both design
innovation and customer support.

America Europe Asia-Pacific


Radiodetection Radiodetection Ltd (UK) Radiodetection (Asia-Pacific)
154 Portland Road Western Drive Room 708, CC Wu Building
Bridgton, ME 04009, USA Bristol BS14 0AF, UK 302-308 Hennessy Road, Wan Chai
Tel: +1 (207) 647 9495 Tel: +44 (0) 117 976 7776 Hong Kong SAR, China
Toll Free: +1 (877) 247 3797 Fax: +44 (0) 117 976 7775 Tel: +852 2110 8160
Fax: +1 (207) 647 9496 Email: rd.sales.uk@spx.com Fax: +852 2110 9681
Email: rd.sales.us@spx.com Web: www.radiodetection.com Email: rd.sales.cn@spx.com
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Pearpoint 13 Grande Rue, 76220 Radiodetection (China)
72055 Corporate Way Neuf Marché, France Hongfu Mansion, Room 61622
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Tel: +1 760 343 7350 Email: rd.sales.fr@spx.com Beijing 102209, China
Fax: +1 760 343 7351 Web: http://fr.radiodetection.com Tel: +86 (0) 10 8975 5540
Email: pearpoint.sales.us@spx.com Fax: +86 (0) 10 8975 5640
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Industriestraat 11
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344 Edgeley Boulevard, Unit 34 Tel: +31 (0) 314 66 47 00 Radiodetection (Australia)
Concord, Ontario L4K 4B7, Canada Fax: +31 (0) 314 66 41 30 Unit 14, 5-7 Prosperity Parade
Tel: +1 (905) 660 9995 Email: rd.sales.nl@spx.com Warriewood NSW 2102, Australia
Toll Free: +1 (800) 665 7953 Web: http://nl.radiodetection.com Tel: +61 (0) 2 9979 8555
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Email: rd.sales.ca@spx.com Email: rd.sales.au@spx.com
Groendahlscher Weg 118
Web: www.radiodetection.com Web: www.radiodetection.com
46446 Emmerich am Rhein, Germany
Tel: +49 (0) 28 51 92 37 20
Fax: +49 (0) 28 51 92 37 520
Email: rd.sales.de@spx.com
Web: http://de.radiodetection.com

To see the full range of products and


services provided by Radiodetection visit:
www.radiodetection.com
Copyright 2009 Radiodetection Ltd - SPX Corporation. All rights reserved. Radiodetection is a subsidiary of SPX Corporation.
SPX and Radiodetection are trademarks of Radiodetection Ltd. and SPX Corporation. Due to a policy of continued development,
we reserve the right to alter or amend any published specification without notice. This document may not be copied, reproduced,
transmitted, modified or used, in whole or in part, without the prior written consent of Radiodetection Ltd.

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