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Design Manual For Low Volume Roads Part B
Design Manual For Low Volume Roads Part B
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Part B
DESIGN STANDARDS FOR LOW VOLUME ROADS
Introduction
Design parameters
Pavement design
Drainage and
erosion control
B TABLE OF CONTENTS
B. TABLE OF CONTENTS ........................................................................................................B.I
B. LIST OF TABLES ................................................................................................................ B.III
B. LIST OF FIGURES .............................................................................................................. B.V
1. INTRODUCTION ................................................................................................................B.1
2. POLICY AND LEGISLATIVE CONTROLS ............................................................................B.2
2.1 Legal Framework ............................................................................................................B.2
2.2 Road Safety .....................................................................................................................B.3
3. DESIGN PARAMETERS ......................................................................................................B.4
3.1 Climate ............................................................................................................................B.4
3.2 Terrain ..............................................................................................................................B.5
3.3 Demographics .................................................................................................................B.5
3.4 Traffic ...............................................................................................................................B.5
3.4.1 Vehicle classification .........................................................................................B.5
3.4.2 Traffic volumes ..................................................................................................B.6
3.4.3 Traffic growth ....................................................................................................B.6
3.4.4 Geometric design .............................................................................................B.6
3.4.5 Structural design ...............................................................................................B.6
3.4.6 Equivalent standard axles per vehicle class ......................................................B.7
4. GEOMETRIC DESIGN STANDARDS ...................................................................................B.9
4.1 Traffic composition .......................................................................................................B.10
4.2 Roadside Population and non-motorised vehicles ........................................................B.10
4.3 Geometric Design Standards for LVRs...........................................................................B.11
4.4 Design-by-eye ...............................................................................................................B.17
4.5 Typical Cross Sections ..................................................................................................B.17
5. MATERIALS ......................................................................................................................B.28
5.1 Subgrades ....................................................................................................................B.28
5.1.1 Specifying the design subgrade class ............................................................B.28
5.1.2 Material depth ...............................................................................................B.29
5.1.3 Improved subgrade layers ..............................................................................B.30
5.1.4 Dealing with poor subgrade soils ...................................................................B.30
5.2 Pavement Materials .......................................................................................................B.30
5.2.1 Materials requirements for roadbase ..............................................................B.32
5.2.2 Material requirements for sub-base ................................................................B.33
5.2.3 Material requirements for gravel wearing course ...........................................B.35
5.2.4 Material Improvement ....................................................................................B.36
6. PAVEMENT DESIGN ........................................................................................................B.39
6.1 Design traffic classes ....................................................................................................B.39
6.2 Engineered natural surfaces ..........................................................................................B.39
6.3 Natural gravel roads .....................................................................................................B.40
6.3.1 Major gravel roads .........................................................................................B.40
6.3.2 Minor gravel roads ..........................................................................................B.42
6.4 Surfacing options and design standards for paved roads ............................................B.43
6.4.1 Bituminous surfaced roads ............................................................................B.43
6.4.2 Non bituminous surfaced roads .....................................................................B.44
7. DRAINAGE AND EROSION CONTROL ...........................................................................B.51
7.1 Size of watercourse .......................................................................................................B.51
B LIST OF TABLES
B LIST OF FIGURES
1. INTRODUCTION
For geometric designs, roads carrying an excess of 300 vpd should be designed in accordance with
the Geometric Design Manual-2011. For roads carrying in excess of 300 vpd, but with a total traffic
loading of less than 1 Mesa, the structural pavement design should be carried out in accordance with the
standards in this document.
For structural pavement design, roads carrying in excess of 1 Mesa should be designed in accordance
with the 2011 Pavement Design Manual. For roads carrying in excess of 1 Mesa, but with a traffic volume
of less than 300 vpd, the geometric design should be carried out in accordance with the standards in this
document.
Low Volume Roads fall under the responsibility of several authorities including community/cooperative
structures, kebele and wereda administrations, and the regional and federal road authorities. This
manual provides the requirements for the design of low volume roads under the responsibility of these
authorities. The standards provide an appropriate level of service for each class of road.
The custodian of design standards for all roads, including the associated specifications and standard
drawings, is the Ethiopian Roads Authority (ERA).
There are four classes of LVR known as DC1 to DC4 based on traffic levels, with each class being defined
by appropriate geometric design standards (Part A, Figure A.1.1). Once the geometric standards are
fixed, the design approach for LVRs requires the selection of a surfacing technology, pavement design,
and drainage appropriate to the road environment.
The Environmentally Optimised Design approach (outlined in Part A) allows different solutions to be
adopted along the road. The manual also provides comprehensive guidance on the design of water
crossings and retaining structures that provide a level of service commensurate with the standard of the
road.
ERA’s General Technical Specifications contain the detailed engineering requirements supporting
the design. These may be modified and added to in exceptional circumstances depending on the
requirements of the specific project or road environment.
The design options for low volume roads, drainage and retaining structures, assume that adequate
maintenance is carried out on the road.
Government policy, national legislation and development planning dictate the underlying principles
of low volume road design. This includes, for example, environmental controls, road safety legislation,
promotion of the use of labour or application of intermediate equipment based technologies to encourage
local participation and SME development. Authorities may choose to put emphasis on Complementary
Interventions, as set out in Part C.
The requirements of existing environmental legislation and related government proclamations are
summarised in Table B.2.1.
3. DESIGN PARAMETERS
The principal factors affecting the design of low volume roads are climate, terrain, demographics and
traffic.
3.1 Climate
The climatic descriptor which is used for the pavement design catalogues is the Weinert ‘N’ value
(Weinert, 1974). This index is calculated as follows:
where:
Ej = evaporation for the warmest month
Pa = total annual precipitation
N-values less than 4 apply to a climate that is seasonally tropical and wet (the Kolla, Woina Dega, Dega
and Wurch regions of Ethiopia), whereas N-values greater than 4 apply to a climate that is arid, semiarid
or dry (the Bereha region of Ethiopia). A map of equivalent N-values for Ethiopia is shown in Figure B.3.1
and provides the means of placing a road in the appropriate climatic zone for design purposes.
The climatic zones demarcated by the N-values are macro-climates and it should be kept in mind that
different micro-climates may occur within these regions. This is particularly important where such local
micro-climates can play a significant role in determining the in-situ moisture content of the various
pavement layers; a factor which needs to be considered in the choice of N-Value or the subgrade class
used for design purposes.
3.2 Terrain
Terrain class is determined by the number of 5-metre contours crossed by a straight line connecting the
two ends of the road section in question according to the following definitions:
It should be noted that it is not dependent on the alignment chosen for the road.
3.3 Demographics
Appropriate design approaches must be introduced in populous areas to mitigate the effects of dust and
improve the safety of road users (additional road widths, parking, bus lay-bys) and appropriate drainage
systems.
3.4 Traffic
The use of traffic data varies depending on whether it is being used for geometric design or pavement
structural design. Traffic growth needs to be taken into account in the design process.
For geometric design purposes it is also necessary to count non-motorised and intermediate means of
transport including pedestrians, bicycles, animal transport, motorcycles, tractors and trailers.
The (Annual) Average Daily Traffic (AADT) is defined as the total annual traffic summed for both directions
and divided by 365. It is usually obtained by recording actual traffic volumes over a much shorter period
from which the AADT is then estimated.
Where there is no existing road of any sort, the existing pedestrian traffic can be used to estimate the
likely vehicular traffic after the road is constructed. Alternatively, traffic information might be available
from an economic evaluation carried out to justify the road in the first place. In the unlikely event that
there is no information available, the lowest class of engineered road (DC1) should be provided.
The AADT in both directions in the first year of analysis consists of the current traffic plus an estimate of
the diverted traffic. If the total traffic is denoted by AADT0 and the general growth rate is i per cent per
annum, then the traffic in any subsequent year, x, is given by the following equation:
Four different basic geometric standards (DC1-DC4) are defined for LVRs based on the number of
4-wheeled (and more) vehicles defined in Table B.3.1. The traffic level is the sum for both directions
and is estimated at the middle of the design life period. A design life of 10 years is recommended for
unpaved roads and 15 years for paved roads hence Equation B.3.1 is used to calculate the traffic after 5
or 7 years respectively. Where the expected traffic is near to a traffic boundary, the higher classification
should be adopted.
Geometric design also requires the traffic level of pedestrians, non-motorized and intermediate forms of
traffic and this is calculated in the same way using Equation B.3.1.
For structural pavement design the cumulative traffic loading of each of the motorised vehicle classes
over the design life of the road in one direction is required. For a given class, m, this is given by the
following equation:
Where
T(m) = the cumulative traffic of traffic class m
AADT(m)0 = The AADT of traffic class m in the first year
N = the design period in years
i = the annual growth rate of traffic in per cent
The cumulative traffic for each class of vehicle is multiplied by the average number of equivalent standard
axles of vehicles in that class to calculate the cumulative total number of equivalent standard axles over
the life of the road.
The number of equivalent standard axles (ef) of an axle is related to the axle load as follows:
ef = (P/8160)n (for loads in kg) Equation B.3.3
or ef = (P/80)n (for loads in kN) Equation B.3.4
Where:
ef = number of equivalent standard axles (esas)
P = axle load (in kg or kN)
n = damage exponent (n = 4 for LVRs).
The sum of the individual ef values for each axle of the vehicle gives the equivalence factor for the
vehicle as a whole, EF(m). Guidance on the likely average EF(m) for different vehicle classes derived from
historical data is given in Table B.3.2. However, data from any recent axle load survey on the road in
question or a similar road in the vicinity is better than using countrywide averages.
The cumulative esas over the design period for each vehicle class is obtained by multiplying EF(m) by
the cumulative traffic, T(m). The total number of cumulative standard axles for all vehicle classes is then
obtained by adding together the values of EF(m) x T(m) for all the classes.
In some cases there will be distinct differences in each direction and separate vehicle damage factors for
each direction should be derived. The higher of the two directional values should be used for design.
On narrow roads the traffic tends to be more channelised than on wider two lane roads. In such cases
the effective traffic loading is greater than that for a wider road and the design traffic loading (esas) is
calculated using the relationships given in Table B.3.3.
Construction traffic can also be a significant proportion of total traffic on LVRs (sometimes 20 – 40 % of
total traffic) and should be taken into account in the design of the pavement.
For very low volume roads (traffic <25 vpd), a detailed traffic analysis is seldom warranted because
environmental rather than traffic loading factors generally determine the performance of roads.
The flow diagram in Figure B.4.1 shows the process for the geometric design of low volume roads. This
is followed by Tables of key data. Further details of the geometric design process is provided in Chapter
4 of Part D.
Step 1 Step 1
Determine AADT of motorised Determine AADT of heavy
traffic trucks (3-axles or more)
Step 2 Step 4
Step 3
Determine daily PCUs of non Determine nature of roadside
Determine terrain class
-motorised traffic population
Step 5
Select Road Type or Types
Step 6
Select widths of
carriageway & shoulders
In order to quantify traffic for normal capacity design the concept of equivalent PCUs is used. The PCU
values are shown Table B.4.1.
When passing through a Kebele seat a 2.5m paved shoulder is specified but no additional footpath,
though one could be provided if required. The carriageway is also increased to 7.0m and therefore the
standard is very similar to DC4 but with wider shoulders.
These standards are not justified for the lower traffic levels of DC2, which is a single carriageway, unless
the road is passing through a particularly well populated area that is not classified as a Kebele or Wereda
seat but where additional traffic may be expected. In such circumstances the shoulders should be widened
to 2.5 metres for the extent of the populated area.
If the road is passing through a Wereda seat or a larger populated area, an extra carriageway of 3.5m
width is provided in each direction for parking and for passenger pick-up and a 2.5m pedestrian footpath
is also specified. The latter is essentially the road shoulder (Tables B.4.2 and B4.3). In addition, the main
running surface is paved and is 7.0m wide.
When passing through a Kebele seat a 2.5m paved shoulder is specified but no additional footpath,
though one could be provided if required. The carriageway is also increased to 7.0m and therefore the
standard is very similar to DC4 but with wider shoulders.
These standards are not justified for the lower traffic levels of DC2, which is a single carriageway, unless
the road is passing through a particularly well populated area that is not classified as a Kebele or Wereda
seat but where additional traffic may be expected. In such circumstances the shoulders should be widened
to 2.5 metres for the extent of the populated area.
Additional shoulder widths are also provided if there is a high number of PCUs of non-motorised
vehicles,(defined as more than 300 PCUs per day on average (Tables B.4.2 and B4.3)
Table B.4.2: Increased ‘shoulder’ widths (each side) for unpaved LVRs
Sometime there will be cases where it is impossible to meet any of the standards mainly due to severe
terrain conditions. Under such circumstances the standards must be relaxed and suitable permanent
signage used to warn road users.
Table B.4.4: Geometric design standards for paved DC4(1) (AADT 150-300)
Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed km/hr 70 60 50 25 50
Width of running
m 6.5(2) 6.5(2) 6.5 6.5 6.5(1)
surface
Width of shoulders m 1.25(2) 1.25(2) 0.5 0.5 1.25(3)
Total width m 9.0 9.0 7.5 7.5 9.0
Min stopping sight
m 110 90 70 25 65
distance
Min horizontal
m 195 135 85 15(4) 85
radius for SE=4%
Min horizontal
m 170 120 75 17(4) NA
radius for SE=7%
Min horizontal
m 150 105 70 22(4) NA
radius for SE=10%
Max desirable
% 4 7 10 12 4
gradient
Maximum gradient % 7 10 12(5) 12(5) 6
Min crest vertical
K 21 12 7 4 7
curve
Min sag vertical
K 4.8 3.5 2.2 1.3 2.2
curve
Normal cross-fall % 3 3 3 3 3
Shoulder cross-fall % 6 6 3 3 6
Notes:
1. If there are more than 80 large vehicles then DC5 should be used.
2. If the number of large vehicles is >40 then this should be increased to 7.0m and shoulders reduced to 1.0m.
3. Parking lanes and footpaths may be required.
4. On hairpin stacks the minimum radius may be reduced to a minimum of 15m.
5. Length not to exceed 200m and relief gradients required (<6% for minimum of 200m).
Table B.4.5: Geometric design standards for unpaved DC4(1) (AADT 150-300)
Table B.4.6: Geometric design standards for paved DC3(1) (AADT 75-150)
Table B.4.7: Geometric design standards for unpaved DC3(1) (AADT 75-150)
Table B.4.8: Geometric design standards for DC2 paved(1) (AADT 25-75)
Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed km/hr 60 50 40 20 50
Width of running surface m 3.3 3.3 3.3 3.3 3.3
Width of shoulders m 1.5 1.5 1.0 1.0 1.5(2)
Total width m 6.3 6.3 5.3 5.3 6.3
Min stopping sight distance m 85 70 50 17 65
Min horizontal radius for
m 135 85 50 15(3) 85
SE=4%
Min horizontal radius for
m 120 75 45 15(3) NA
SE=7%
Min horizontal radius for
m 105 70 40 15(3) NA
SE=10%
Max desirable gradient % 4 7 10 12 4
(4) (4)
Max gradient % 7 10 12 15 6
Max. super-elevation % 6 6 6 6 6
Min crest vertical curve K 12 7 4 2 7
Minimum sag vertical curve K 3.5 2.2 1.3 0.7 2.2
Normal cross-fall % 3 3 3 3 3
Shoulder cross-fall % 6 6 3 3 6
Notes:
1. If the number of large vehicles >20 then DC3 should be used.
2. Parking lanes and footpaths may be required.
3. On hairpin stacks the minimum radius may be reduced to a minimum of 13m.
4. Length not to exceed 200m and relief gradients required (<6% for minimum of 200m).
Table B.4.9: Geometric design standards for DC2 (1, 2) unpaved (AADT 25-75)
Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Design speed km/hr 60 50 40 20 50
(5)
Road width m 6.0 6.0 6.0 6.0 6.0(3)
Min stopping sight distance m 95 75 55 20 70
(4)
Min horizontal radius m 175 110 70 15 110
Max desirable gradient % 4 6 6 6 4
Max gradient % 6 9 9 9 6
Max. super-elevation % 6 6 6 6 6
Min crest vertical curve K 19 11 6 3 11
Minimum sag vertical curve K 3.5 2.2 1.3 0.7 2.2
Normal cross-fall % 6 6 6 6 6
Notes:
1. If the number of large vehicles is >20 then DC3 should be used.
2. If the number of large vehicles is <10 then DC1 may be used
3. Parking lanes and footpaths may be required.
4. On hairpin stacks the minimum radius may be reduced to a minimum of 13m.
5. Road widths may be reduced at the discretion of the engineer and approval of the client to address specific local
conditions, especially in mountainous areas
Populated
Design Element Unit Flat Rolling Mountain Escarpment
areas
Desirable speed km/hr 50 40 30 20 40
Road width m 4.5 4.5 4.5 4.5 4.5
Min stopping sight distance m 70 55 35 18 50
(1)
Min horizontal radius m 110 70 35 15 70
Max desirable gradient % 4 6 6 6 4
(2) (2) (2) (2)
Max gradient % 12 12 12 12 6
Min crest vertical curve K 11 6 3 2 6
Minimum sag vertical curve K 2.2 1.3 0.7 0.5 1.3
Normal cross-fall % 6 6 6 6 6
Notes:
1. On hairpin stacks the minimum radius may be reduced to 13m.
2. Length not to exceed 200m and relief gradient required (<6% for minimum of 200m)
For the lowest category of road it may sometimes be necessary to adopt a basic access only approach.
For such roads it may be too expensive to provide a design speed but minimum absolute standards must
be applied. These are summarised in Table B.4.10.
For classes of road with the higher design speeds, adverse cross fall should be removed for curves with
low radii as indicated in Table B.4.12.
Table B.4.12: Adverse cross-fall to be removed if radii are less than shown
In situations where low radii of curvature are necessary, the curves must be widened on the inside as
indicated in Table B.4.14.
4.4 Design-by-eye
The design-by-eye method is best suited to rehabilitation or upgrading projects where a road alignment
already exists and is the preferred method for developing a design for a track or undesignated road under
a community roads programme where a walking track is being improved to enable it to carry occasional
vehicles. Nevertheless, considerable experience and skill is needed to carry out the design-by-eye method
and the approach should only be used under the guidance and supervision of an experienced engineer.
Slope dimensions for the various conditions are summarised in Table B.4.15.
The detailed cross-sections to scale are given in the Standard Detail Drawings (2011).
1 1-3,1'
2
4. Rectangular drains need to be lined with rock, brick stone masonry or concrete to maintain their shape;
5. More detail on side drains is provided in Part D, Section 5.4.4.
0
Figure B.4.4: Typical cross section, DC1 – 4, Rolling Terrain, Unpaved
Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
A Carriage width (m) 3.3 5.0 5.5 6.0
B Shoulder width (m) 0.6 0.5 0.75 0.75
C Min Crossfall/Camber (%) 4 4 4 4
D Backslope of ditch (v:h ratio)
See Table B.4.15
E Side slope of ditch (v:h ratio)
F Depth of Side ditch (m) Varies
G Side slope (v:h ratio) See Table B.4.15
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Figure B.4.13: Typical cross section, DC1 – 4, Flat Terrain, Expansive soils, Paved
Design Classes
Label Design Criteria
DC1 DC2 DC3 DC4
A Carriage width (m), minimum 3.3 6.0 6.5
B Shoulder width (m) 1.5 1.0 1.25
B1 Shoulder Crossfall (%) 6 6 6
C Crossfall/Camber (%) 3 3 3
D Backslope of ditch (v:h ratio)
See Table B.4.15
E Side slope of ditch (v:h ratio)
F Depth of side ditch (m) Varies
5. MATERIALS
5.1 Subgrades
Subgrades are classified on the basis of the laboratory soaked CBR tests on samples compacted to 97%
AASHTO T180 compaction. Samples are soaked for four days or until zero swell is recorded. The subgrade
strength for design is assigned to one of six strength classes reflecting the sensitivity of thickness design
to subgrade strength. The classes are defined in Table B.5.1.
For the design of earth and gravel roads, if no suitable laboratory is available, the existing subgrade can
be assessed using a DCP at the time of the year that the soil is at its wettest.
Subgrade Class
Design CBR S2 S3 S4 S5 S6
Range % 3-4 5-8 9 - 14 15 - 29 30+
No allowance for CBRs below 3% has been made because, from both a technical and economic
perspective, it would normally be inappropriate to lay a pavement on soils of such poor bearing capacity.
For such materials, special treatment is required (see Section D.6.19.7).
The use of Class S2 soils as direct support for the pavement should be avoided as much as possible.
Wherever practicable, such relatively poor soils should be excavated and replaced, or covered with an
improved subgrade.
Class S6 covers all subgrade materials having a soaked CBR greater than 30 and which comply with the
plasticity requirements for natural sub-base. In such cases, no sub-base is required.
The CBR results obtained from the subgrade soils testing are used to determine which subgrade class
should be specified for design purposes in accordance with Table B.5.1. The variation in results may make
selection unclear. In such cases it is recommended that, firstly, the laboratory test process is checked to
ensure uniformity (to minimise inherent variation arising from, for example, inconsistent drying out of
specimens). Secondly, more samples should be tested to build up a more reliable basis for selection.
Plotting these results as a cumulative distribution curve (S-curve) in which the y-axis is the percentage
of samples less than a given CBR value (x-axis) provides a method of determining a design CBR value
(Figure B.5.1).
The actual subgrade CBR values used for design depends on the traffic class as shown in Table B.5.2. For
example, as indicated in the Table, for a design traffic class of LV5 the design CBR value should be the
lower 10th percentile (ie the value exceeded by 90% of the CBR measurements).
The concept of “material depth” is used to denote the depth below the finished level of the road to
which soil characteristics have a significant effect on pavement behaviour and throughout which the
nominal subgrade strength selected for design should be maintained.
Table B.5.3 specifies typical material depths used for determining the design CBR of the subgrade. Note
that this depth may be insufficient in certain special cases where “problem” soils occur (See Part D,
Section 6.19).
The minimum depths indicated in the Table are not depths to which re-compaction and reworking is
necessarily required. Rather, they are the depths to which the Engineer should confirm that the nominal
subgrade strength is available. In general, unnecessary working of the subgrade should be avoided and
limited to rolling prior to constructing overlying layers
For the stronger subgrades, especially Class S4 and higher (CBR 9-14% and more) the depth check is to
ensure that there is no underlying weaker material which could lead to detrimental performance.
It is recommended that the Dynamic Cone Penetrometer (DCP) be used during construction to monitor
the uniformity of subgrade support to the recommended minimum depths given in Table B.5.3.
There are many advantages to improving the CBR strength of the in situ subgrade to a minimum of
15% (Subgrade Class S5) by constructing one or more improved layers where necessary. In principle,
where a sufficient thickness of improved subgrade is placed, the overall subgrade bearing strength is
increased to that of a higher class and the sub-base thickness may be reduced accordingly. This is often
an economic advantage as sub-base quality materials are generally more expensive than fill materials,
hence the decision whether or not to consider the use of an improved subgrade layer(s) will generally
depend on the respective costs of sub-base and improved subgrade materials.
Methods of design and treatment for problem soils are described in Part D Section 6.19.
A wide range of materials including lateritic, calcareous and quartzitic gravels, river gravels and other
transported and residual gravels, or granular materials resulting from weathering of rocks can be used
successfully as road base materials.
Particle size distribution: The grading envelopes to be used for road base are shown in Table B.5.6.
Envelope A varies depending whether the nominal maximum particle size is 37.5mm, 20mm or 10mm. A
requirement of five to ten per cent retained on successive sieves may be specified at higher traffic (>0.3
mesa) to prevent excessive loss in stability. Envelope C extends the upper limit of envelope B to allow
the use of sandy materials, but its use is not permitted in wet climates. Envelope D is similar to a gravel
wearing course specification, and is used for very low traffic volumes. The grading is specified only in
terms of the grading modulus (GM) and can be used in both wet and dry climates.
Strength and plasticity: The strength requirement varies depending on the traffic level and climate
as outlined in the Catalogue of Structures (Chapter B.6). The soaked CBR test is used to specify the
minimum road base material strength.
The plasticity requirement also varies depending on the traffic level and climate as shown in Tables B.5.7
and B.5.8. A maximum plasticity index of 6 has been retained for higher traffic levels and also on weaker
subgrades. For designs in dry environments the plasticity modulus for each traffic and subgrade class
can be increased depending on the crown height and whether unsealed or sealed shoulders are used as
described in Part D, Section 6.17.2 and Figure D.6.22.
Table B.5.6: Plasticity requirements for natural gravel road base materials
Subgrade
Property
class4
<0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
Lateritic road base gravels: The requirements for selection and use of lateritic gravels for bases are
slightly different to those given for other natural gravels. These are presented in Table B.5.8. A maximum
plasticity index of 9 has been specified for higher traffic levels and weak subgrades. For design traffic
levels greater than 0.3 mesa, a requirement is set that the liquid limit should be less than 30. Below this
traffic level, this requirement is relaxed to a liquid limit of less than 35. Where sealed shoulders over one
metre wide are specified in the design, the maximum plasticity modulus may be increased by 40 per cent.
A minimum field compacted dry density of 2.0 Mg/m3 is required for these materials.
Table B.5.7: Guidelines for the selection of lateritic gravel road base materials
Subgrade
Property
class <0.01 0.01-0.1 0.1-0.3 0.3-0.5 0.5-1.0
Notes:
1. Maximum Ip = 8 x GM
2. Unsealed shoulders are assumed. Further modification to the limits can be made if the shoulders are sealed.
3. The compaction requirement for the soaked CBR test to define the subgrade classes is 100% Mod. AASHTO with a
minimum soaking time of 4 days or until zero swell is recorded. This is a relaxation of the soaked CBR requirement for
natural gravel base materials given in the catalogues.
Basic igneous rock (including basaltic and doleritic gravels): These materials occur extensively in
Ethiopia and their more wide-spread use could result in significant savings provided the characteristics
of the material are good enough to serve as a road base material.. The following indicative limits can
contribute to successful use of the material in road bases:
Maximum secondary mineral content of 20 per cent (determined from petrographic analysis);
Maximum loss of 12 or 20 per cent after 5 cycles in the sodium or magnesium sulphate soundness
tests, respectively;
Clay index of less than 3 in the dye absorption test;
Increase in modified glycol-soaked AIV from the wet modified AIV should be < 4% units.
Durability mill index of less than 125.
In drier climatic areas (N>4), the materials can be used unmodified up to a maximum plasticity index
of 10. However, it is suggested that the materials should not be used in wet areas unless chemically
modified. The risk of using the material can be minimised if consideration is given to:
The variability of the material deposit, with good selection and control procedures in place for the
operation of the pit and on site;
The provision of good drainage conditions (these materials are particularly sensitive to moisture);
The adequacy of the pavement design (the use of Pavement Catalogue 2 with sealed shoulders is
suggested);
The use of double surface treatments or similar.
Engineers need to use considerable judgement, experience and information from other roads in the area
to utilise these materials successfully. Risks must be identified and controlled.
Cinder gravels: Cinder gravels have been used successfully as road base on experimental sections
constructed in the late 1970s (TRL, 1987). From these trials it was concluded that with careful selection,
cinder gravels can be used for lightly trafficked paved roads in accordance with the requirements of the
pavement design chart 2 (Table B.6.7)
Strength requirements: A minimum CBR of 30% is required at the highest anticipated moisture content
when compacted to the specified field density, usually a minimum of 95% (preferably 97% where
practicable) AASHTO T180 compaction.
Under conditions of good drainage and when the water table is not near the ground surface, the field
moisture content under a sealed pavement will be equal to or less than the optimum moisture content
in the AASHTO T180 compaction test. In such conditions, the sub-base material should be tested in the
laboratory in an unsaturated state.
If the road base allows water to drain into the lower layers, as may occur with unsealed shoulders and
under conditions of poor surface maintenance where the road base is pervious, saturation of the sub-
base is likely. In these circumstances the bearing capacity should be determined on samples soaked in
water for a period of four days. The test should be conducted on samples prepared at the density and
moisture content likely to be achieved in the field.
Particle size distribution and plasticity requirements: In order to achieve the required bearing capacity,
and for uniform support to be provided to the upper pavement, limits on soil plasticity and particle size
distribution may be required. Materials which meet the recommendations of Tables B.5.9 and B.5.10 will
usually be found to have adequate bearing capacity.
The specifications identify the most suitable materials in terms of two basic soil parameters – Shrinkage
Product and Grading Coefficient – which are determined from particle size distribution and linear
shrinkage as shown in Figure B.5.2.
An alternative to using linear shrinkage and the shrinkage product is to use the plasticity index and the
associated plasticity product. For the range of materials likely to be used for gravel wearing course, the
plasticity index can be assumed to be 2 x linear shrinkage. The linear shrinkage (shrinkage product) is
recommended as it is based on one relatively simple test which has good precision limits in the shrinkage
ranges of acceptable gravel wearing course material.
Gravel loss: Gravel loss is the single most important reason why gravel roads are expensive in whole
life cost terms and often unsustainable, especially when traffic levels increase. Reducing gravel loss by
selecting better quality gravels or modifying the properties of poorer quality materials is one way of
reducing long term costs. Gravel losses (gravel loss in mm/year/100vpd) are determined in relation to
the quality of the gravel wearing course (Table B.5.11).
The gravel losses shown in Table B.5.11 probably hold only for the first phase of the deterioration cycle
lasting possibly two or three years. Beyond that period, as the wearing course is reduced in thickness,
other developments, such as the formation of ruts, will also affect the loss of gravel material. However,
the rates of gravel loss given in the Table can be used as an aid to the planning for regravelling in the
future. A more accurate indication of gravel loss for a particular section of road can be obtained from
periodic measurement of the gravel layer thickness.
Material requirements for gravel roads in rural areas: Table B.5.12 shows the recommended specifications
for materials for unsealed rural roads
Material requirements for gravel roads in ‘urban’ areas: The specifications in Table B.5.13 are
recommended for unsealed roads in areas where there is a significant number of dwellings and local
businesses. In comparison with the limits for rural roads, the limits for the oversize index have been reduced
to eliminate stones whilst the shrinkage product has been reduced to a maximum of 240 to reduce the
dust as far as practically possible. This lower limit reduces the probability of having unacceptable dust
from about 70% to 40%.
Obtaining materials that comply with the necessary grading and plasticity specifications for a gravel
wearing course can be difficult. Many of the natural gravels tend to be coarsely graded and relatively non
plastic and the use of such materials results in very high roughness levels and high rates of gravel loss in
service and, in the final analysis, very high life-cycle costs.
In order to achieve suitable wearing course properties a suitable Particle Size Distribution (PSD) can be
obtained by breaking down oversized material to a maximum size of 50 mm or smaller. Atterberg limits
may be modified by granular/mechanical stabilisation (blending) with other materials. These material
improvement measures are discussed in Part D, Section 6.7.6.
6. PAVEMENT DESIGN
LV5/T2 is the transition traffic zone between low-volume and high-volume roads with the former traffic
class (LV5) applying to the lower boundary of the traffic range and the latter traffic class (T2) applying to
the upper boundary.
The crown height of the earth road should be at least 35 cm above the bed of the drain.
Where the topography allows, wide, shallow longitudinal drainage for earth roads are preferred.
They minimise erosion, and will not block as easily as narrow ditches. The ditches grass over in
time, binding the soil surface and further slowing down the speed of water, both of which act to
prevent or reduce erosion.
The surface of earth roads should be graded and compacted to provide a durable and level
running surface for traffic and the road surface should have a minimum camber of 4% to ensure
water runs off the surface and into the side drains.
Areas where there are specific problems (usually due to water or to the poor condition of the
subgrade) may be treated in isolation by localised replacement of subgrade, gravelling, installation
of culverts, raising the roadway or by installing other drainage measures. This is the basis of a “spot
improvement” approach.
Water should be drained away from the carriageway side drains by installing lead off (mitre) drains,
to divert the flow into open space.
To achieve adequate external drainage, the road must also be raised above the level of existing ground
such that the crown of the road is maintained at a minimum height (hmin) above the table drain inverts.
Cross sections are shown in detail in Chapter B.4 and shown here schematically for convenience (Figure
B.6.2).
The minimum height is dependent on the climate and road design class as shown in Table B.6.2.
Climate
Road Class Wet (N < 4) Dry (N > 4)
hmin (mm) hmin (mm)
DC-1 350 250
DC-2 400 450
DC-3 500 300
DC-4 350 400
Gravel roads are divided into two broad categories for design purposes namely ‘major’ and ‘minor’ gravel
roads. Gravel roads in classes DC3 and DC4 are defined as major gravel roads, minor gravel roads are
classes DC1 and DC2, except where the number of heavy vehicles exceeds about 10 per day. Major
gravel roads are engineered to a higher specification.
Major gravel roads are likely to incur high maintenance costs in some circumstances namely;
When the quality of the gravel is poor.
Where no sources of gravel are available within a reasonable haul distance.
In these circumstances spot improvements will almost certainly be justified, and, in some cases, it may
prove to be more economical to build a fully paved road at the outset.
The structural design procedure for major gravel roads: The design procedure consists of the following
steps:
Determine the traffic volume and traffic loading (Section B.3.4).
Determine the strength of the sub-grade at the appropriate moisture condition (Section B.5.1.1).
Establish the quality of the gravel that is to be used (Section B.5.2.3). If only very poor gravel is
available, blending with another gravel or soil to improve its properties may be an option (Section
B.5.2.5).
Determine the thickness of gravel base that is necessary to avoid excessive compressive stresses
in the sub-grade from Tables B.6.3 (a), (b) and (c).
Calculate the thickness of the wearing course based on the expected rate of gravel loss and a
realistic choice of the frequency of re-gravelling.
Table B.6.3 (a): Gravel base thickness for major gravel roads – strong gravel (G45)
Table B.6.3 (b): Gravel base thickness for major gravel roads – medium gravel (G30)
Table B.6.3 (c): Gravel base thickness for major gravel roads – weak gravel (G15)
For effective compaction of the gravel layer, it is necessary to restrict the loose thickness of gravel to a
maximum lift of about 200 mm. Thus, any of the gravel layers that require a compacted thickness of more
than 150 mm must be compacted in more than one 200 mm lift.
Determination of wearing course thickness: The wearing course thickness depends on the annual gravel
loss and the number of years between re-gravelling operations. The predicted annual gravel loss is given
in Table B.6.4.
The rates of gravel loss increase significantly on gradients greater than about 6% and in areas of high and
intense rainfall. On some gradients, the increase could be greater than 50% depending on the steepness
of the gradient and material quality. Spot improvements should be considered on these sections.
Re-gravelling should take place before the sub-base is exposed. The re-gravelling frequency, R, is typically
in the range 5 - 8 years. This decreases considerably if poor quality gravels have to be used. For example,
if the gravel quality is in zones B or C, the loss rate will be 45mm per year per 100vpd. Therefore a class
DC4 gravel road carrying 200vpd will lose 90mm per year and require re-gravelling every two years
Drainage, but not necessarily geometry, is upgraded to acceptable minimum levels during
construction. As for Class DC3 and DC4 roads, this can be achieved by building up the formation
to an appropriate height to achieve the hmin requirements given in Table B.6.2.
The recommended sub-base thicknesses and wearing course material strengths for different sub-
grade and traffic conditions are shown in Table B.6.5.
The design standards for paved roads with a bituminous surface assume a flexible pavement with a
granular base/sub-base. Table B.5.5 shows the material types for the various structural layers used in the
catalogues. For sub-bases, G30 and G25 materials are both suitable but G30 is preferred.
The design charts for roads with bituminous road surfaces are shown in Tables B.6.6 and B.6.7. The use
of the charts is described as follows.
Once the quality of the available materials and haul distances are known, the flow chart shown in Figure
D.6.22 of Part D and the design charts can be used to review the most economical cross-section and
pavement; this involves assessment of design traffic class, design period, cross-section and other
environmental and design considerations.
When the project is located close to the border between the two climatic zones, the lower N-value should
be used to reduce risks.
When the design is close to the borderline between two traffic design classes, and in the absence of more
reliable data, the next highest design class should be used.
It may be more economical to use a wider cross-section in the seasonal tropical and wet climate zone and
then use Pavement Design Chart 2 rather than to design a narrow cross-section and a pavement using
Pavement Design Chart 1.
The design charts do not cater for weak subgrades (CBR < 3%) and other problem soils. Design guidance
for these conditions is given in Part D, Section 6.19.2.
Table B.6.8 lists the non-bituminous pavement (NBP) options with their respective design charts.
In Tables B.6.10 to B.6.14, unbound gravel material is used for capping, subbase and road base. In many
cases the specifications for the strength of these materials is flexible and, depending on the materials
available, substitutions can be made. It is indicated in the Tables where substitutions are allowed and
where they are restricted. Table B.6.9 defines the allowable substitutions. Table B.6.9 is used by simply
taking the ratio of thicknesses of the material to be used and the material designated in the thickness
designs in Tables B.6.10 to B.6.14 and scaling the thickness given in the Tables appropriately. For example,
if the thickness of a G45 material is given as 150mm in the Tables and a G80 material was more readily
available the thickness required becomes:
150 x 65/80 = 122mm
WBM is suitable for labour based construction and should provide a relatively high quality surface layer
similar to a good quality natural gravel surface. However, like gravel, it is worn away by traffic and rainfall
and therefore requires similar maintenance.
The structural designs for WBM are similar to those required for a gravel road as shown in Table B.6.10
with the WBM itself acting as the wearing course. A capping layers and a sub-base are required as
indicated but thicknesses can be reduced if stronger material is available.
The HPS is normally bedded on a thin layer of sand (SBL). An edge restraint or kerb constructed, for
example, of large or mortared stones improves durability and lateral stability.
Table B.6.11: Thicknesses designs for Hand Packed Stone (HPS) pavement (mm)
Table B.6.12: Thicknesses designs for various discrete element surfacings (mm)
The thickness designs are given in Table B.6.12 except that the thickness of the cobblestone is generally
150mm instead of 100mm shown in the Table.
Mortared options
In some circumstances (eg on slopes in high rainfall areas and volume susceptible sub-grade) it may be
advantageous to use mortared options. This can be done with Hand-packed Stone, Stone Setts (or Pavé),
Cobblestone (or Dressed Stone), and Fired Clay Brick pavements. The construction procedure is largely
the same as for the un-mortared options except that cement mortar is used instead of sand for bedding
and joint filling. The behaviour of mortared pavements is different to that of sand-bedded pavements
and is more analogous to a rigid pavement than a flexible one. There is, however, little formal guidance
on mortared option, although empirical evidence indicates that inter-block cracking may occur. For this
reason the option is currently only recommended for the lightest traffic divisions up to LV2 (Tables B.6.12)
until further locally relevant evidence is available.
It should be emphasised that the formal design approach for this option is still under development and
that its use within an Ethiopian LVR road environment should be undertaken with caution.
Areas where the use of UTRCP can be considered include:
Surfacing of a new road or the rehabilitation/upgrading of an existing road;
All traffic and road classes from low-volume urban streets to inlays, to “provincial” roads where
typical traffic volumes are below 2 000 vehicles per day with less than 5% heavy vehicles (at this
stage);
The concrete is only 50mm thick and therefore tolerances are critical. The success of the UTRCP process is
therefore dependent on attention to detail. This applies not only to the concrete layer (concrete strength,
thickness, placing, curing) but also to the placing, supporting and joining of the steel mesh panels, as
well as the tolerances of the layer supporting the UTRCP. The need for meticulous monitoring and control
during construction cannot be over-emphasised. Competent site staff must be intensively involved in all
the processes associated with and control of all the construction activities.
Traffic(2)
SG CBR%
Low Medium High
(1)
50 RC 50 RC 50 RC
S2 (3-4%) 150 G80 150 G80 150 G80
200 G30 250 G30 350 G30
50 RC 50 RC 50 RC
S3 (5-7%) 150 G80 150 G80 150 G80
125 G30 150 G30 200 G30
50 RC 50 RC
50 RC
S4 (8-14%) 150 G80 150 G80
150 G80
100G30 150 G30
50 RC 50 RC 50 RC
S5 (15-29%)
100 G80 125 G80 150 G80
50 RC 50 RC 50 RC
S6 (>30%)
75 G80 100 G80 100 G80
Notes:
1. Concrete must have a 28-day cube strength of 30MPa
2. The currently suggested traffic divisions are
L A 30kN wheel load division suggested for urban streets,
M A 40kN wheel load division for bus routes, and
H A 60kN wheel load division for provincial roads carrying up to 2000 vpd (10% heavy)
The maximum water flow in a watercourse can be estimated using the following methods:
Direct observation of the size of watercourse, erosion and debris on the banks, history and local
knowledge;
The Rational Method.
The SCS method (USA Soils Conservation Services, TR-55)
A combination of these methods should be used to provide the maximum level of reliability.
Where:
C = the catchment runoff coefficient
I = the intensity of the rainfall (mm/hour)
A = the area of the catchment (km2)
Soil Permeability
Average
Ground Slope Very low Low Medium High
(rock & hard clay) (clay loam) (sandy loam) (sand & gravel)
Flat 0-1% 0.55 0.40 0.20 0.05
Gentle 1-4% 0.75 0.55 0.35 0.20
Rolling 4-10% 0.85 0.65 0.45 0.30
Steep >10% 0.95 0.75 0.55 0.40
Soil Permeability
Average
Ground Slope Very low Low Medium High
(rock & hard clay) (clay loam) (sandy loam) (sand & gravel)
Flat 0-1% 0.75 0.40 0.05 0.05
Gentle 1-4% 0.85 0.55 0.20 0.05
Rolling 4-10% 0.95 0.70 0.30 0.05
Steep >10% 1.00 0.80 0.50 0.10
The intensity of rainfall (I) is obtained from the Intensity-Duration-Frequency charts in Annex A. The storm
duration is equal to the Time of Concentration (Tc). Tc is the time taken for water to flow from the farthest
extremity of the catchment to the crossing site.
Tc = Distance from farthest extremity (m) / Velocity of flow (m/s) Equation B.7.2
The velocity of flow depends on the catchment characteristics and slope of the watercourse. It is
estimated from Figure B.7.1.
The storm design return period is taken from Table B.7.3. If the route is of strategic importance, or if
the alternative route in the event of a drainage failure is more than an additional 75km or if there is no
alternative route, Table B.7.4 should be used.
Table B.7.4: Storm design return period (years) for severe risk situations
The area of the drainage catchment should be estimated from a map or an aerial photograph.
In the Rational Method it is assumed that the intensity of the rainfall is the same over the entire catchment
area. The consequence of applying the method to large catchments is an over-estimate of the flow and
therefore a conservative design.
A simple modification can be made to take into account the spatial variation of rainfall intensity across a
larger catchment. The effective area of the catchment is reduced by multiplying by the areal reduction
factor (ARL) given by the following equation:
Where,
t = storm duration in hours
A = catchment area in km2
The catchment area is determined from topographic maps and field surveys. For large catchment areas
it might be necessary to divide the area into sub-catchment areas to account for major land use changes.
7.3.2 Rainfall
The SCS method is based on a 24-hour storm event. The characteristics of storms are defined in terms
of the relationship between the percentage of the total storm rainfall that has fallen as a function of
time. Three basic types of storm are defined for three levels of maximum intensity, Type I being the least
intense and Type III being the most intense. In Ethiopia a Type II distribution is used (see ERA’s Drainage
Design Manual – 2002 or the revised version when available).
A relationship between accumulated rainfall and accumulated runoff was derived by SCS for numerous
hydrologic and vegetative cover conditions. The storm data included total amount of rainfall in a calendar
day but not its distribution with respect to time. The SCS runoff equation is therefore a method of
estimating direct runoff from 24-hour or 1-day storm rainfall.
S is related to the soil and cover conditions of the catchment area through the Curve Numbers, CN,
described below.
S = 25.4(1000/CN – 10) Equation B.7.6
The relationship between Ia and S was found to be;
Ia = 0.2S = 50.8.(100/CN-1) Equation B.7.7
Substituting into Equation B.7.5,
Q = [P – 50.8(100/CN - 1)]2/[P + 203.2(100/CN - 1)] Equation B.7.8
Figure B.7.2 shows a graphical solution which enables Q, the direct runoff from a storm, to be obtained
if the total rainfall and catchment area curve number are known.
The physical catchment area characteristics affecting the relationship between rainfall and runoff (ie the
CN values) are land use, land treatment, soil types, and land slope.
Land use is the catchment area cover and it includes agricultural characteristics, type of vegetation,
water surfaces, roads and roofs. Land treatment applies mainly to agricultural land use, and it includes
mechanical practices such as contouring or terracing and management practices such as rotation of
crops. The SCS method uses a combination of soil conditions and land-use to assign a runoff factor to
an area. These runoff factors or curve numbers (CN), indicate the runoff potential of an area. The higher
the CN, the higher is the runoff potential.
Soils are divided soils into four hydrologic groups (Groups A, B, C, and D) based on infiltration rates
(Table B.7.5). These groups are described in detail in the ERA Drainage Design Manual.
Runoff curve numbers also vary with the antecedent soil moisture conditions, defined as the amount of
rainfall occurring in a selected period preceding a given storm. In general, the greater the antecedent
rainfall, the more direct runoff there is from a given storm. A five-day period is used as the minimum for
estimating antecedent moisture conditions.
Table B.7.6 gives runoff curve numbers for various land uses. (NB: More comprehensive tables are given
in the ERA Drainage Design Manual). This Table is based on an average antecedent moisture condition
(ie soils that are neither very wet nor very dry when the design storm begins). Table B.7.7 gives conversion
factors to convert average curve numbers to wet and dry curve numbers. The recommended antecedent
moisture conditions (AMC) in Ethiopia are shown in Table B.7.8.
Land use A B C D
Without conservation treatment 72 81 88 91
Cultivated land
With conservation treatment 62 71 78 81
Pasture land Poor condition 68 79 86 89
Good condition 39 61 74 80
Meadow 30 58 71 78
Thin stand, poor cover, no mulch 45 66 77 83
Wood or forest
Good cover 25 55 70 77
Good condition, grass cover >75% of
Open spaces, lawns, 39 61 74 80
area
parks
Fair condition, grass on 50-75% 49 69 79 84
Commercial and business areas, 85%
89 92 94 95
Urban districts impervious
Industrial districts, 70% impervious 81 88 91 93
Average lot size Average % impervious
< 0.05 hectares 65 77 85 90
0.1 hectares 38 61 75 83
Residential
0.2 hectares 25 54 70 80
0.4 hectares 20 51 68 79
0.8 hectares 12 46 65 77
Paved roads with curbs and storm drains, paved parking areas, roofs. 98 98 98 98
Gravel roads 76 85 89 91
Earth roads 72 82 87 89
Open water 0 0 0 0
Table B.7.7: Conversion from average to wet and dry antecedent moisture conditions
CN values
Average conditions Dry Wet
95 87 98
90 78 96
85 70 94
80 63 91
75 57 88
70 51 85
65 45 82
60 40 78
55 35 74
50 31 70
45 26 65
40 22 60
35 18 55
30 15 50
The next step in the SCS Method is to determine the Time of Concentration. This is the time it takes water
to flow from the edge of the catchment area to the point of interest. It is a combination of three values;
A sheet flow,
B shallow concentrated flow, and
C open channel flow.
The type that occurs is a function of the conveyance system and is determined by field inspection. It is
often a combination of these so that the total travel time is the sum of the time taken for the water to pass
through all of the segments of the catchment.
Travel time is the ratio of flow length to flow velocity:
T = L/(3600V) Equation B.7.9
Where:
T = travel time, hr
L = flow length, m
V = average velocity, m/s
3600 = conversion factor from seconds to hours.
Sheet flow
Sheet flow is flow over plane surfaces. It usually occurs in the headwater of streams. With sheet flow,
the friction value (Manning’s n) is an effective roughness coefficient that includes the effect of raindrop
impact; drag over the plane surface; obstacles such as litter, crop ridges, and rocks; and erosion and
transportation of sediment. These n values are for very shallow flow depths of about 0.03m or so. Table
B.7.9 gives Manning’s n values for sheet flow for various surface conditions.
Surface n1
Smooth surfaces: concrete, asphalt, gravel or bare soil 0.011
Fallow (no residue) 0.05
Cultivated soils
Residue cover < 20% 0.06
Residue cover > 20% 0.17
Grasses
Short grass 0.15
Dense grass 0.24
Range 0.13
Woods(1)
Light underbrush 0.4
Dense underbrush 0.8
Note:
1. Consider cover to a height of 30mm. This is the only part of the cover that will affect sheet flow
For sheet flow of less than 100 metres Manning’s kinematic solution should be used to compute the travel
time T,
T = [0.091 (n.L)0.8.8/ (P2_)0.5S0.4] Equation B.7.10
Where:
T = travel time, hr
n = Manning’s roughness coefficient (Table B.7.9)
L = flow length, m
P2 = 2-year, 24-hour rainfall, mm
S = slope of hydraulic grade line (land slope), m/m
After determining average velocity, the travel time for the shallow concentrated flow segment is calculated
from Equation B.7.9.
average flow velocity. When the channel section and roughness coefficient (Manning’s n) are available,
then the velocity can be computed using the Manning Equation.
V = (R2/3. S1/2)/n Equation B.7.11
Where:
V = average velocity, m/s
R = hydraulic radius, m (equal to a/Pw)
a = cross sectional flow area, m2
Pw = wetted perimeter, m
S = slope of the hydraulic grade line, m/m
n = Manning’s roughness coefficient (Table B.7.10)
After the average velocity is computed, the travel time for the segment can be calculated using Equation
B.7.9.
Reservoir or Lake
Sometimes it is necessary to compute a time of concentration for a catchment area having a relatively
large body of water in the flow path. The travel time is computed using the equation:
Vw = (g.Dm)0.5 Equation B.7.12
Where:
Vw = the wave velocity across the water, m/s
g = 9.81 m/s2
Dm = mean depth of lake or reservoir, m
This equation only deals with the travel time across the lake, not the time at the inflow or outflow channels.
The times for these are generally very much longer and must be added to the travel time across the lake
(see ERAs Drainage Design Manual). Equation B.7.12 can be used for swamps with much open water, but
where the vegetation or debris is relatively thick (less than about 25% open water), Manning’s equation
is more appropriate.
The required size of a culvert opening is estimated using the nomographs in Figure B.7.5 to Figure B.7.7.
These figures apply to culverts with inlet control where there is no restriction to the downstream flow of
the water.
In flat terrain, where there is a high risk of silting, a factor of safety of 2 should be allowed in the design
of the culvert.
If a high proportion of structures along a road or in a region have been in operation for a number of years
without overtopping, it is reasonable to assume that the relationship between catchment area, catchment
characteristics, rainfall intensity and maximum water flow used in their design is valid. The design of new
culverts can be based on simply the catchment area using the same relationships.
Drifts and fords are designed for water to flow over the running surface. It is not expected that vehicles
can use them at all times. The following criteria should be considered when designing drifts:
The level of the drift should be as close as possible to the existing river bed level.
The normal depth of water should be a maximum of 150mm and the maximum 5 year flow should
be 6m3/second on the drift to allow traffic to pass.
Approach ramps should have a maximum gradient of 10% (7% for roads with large numbers of
heavy trucks).
Those parts of the natural slope drainage system that experience increased run-off as a result of road
construction should be strengthened through:
Control of road surface drainage;
Design of culverts or drifts that convey water and debris load efficiently;
Optimised frequency of drainage crossings to prevent excess concentration of flow;
Protection of drainage structures and stream channels for as far downstream as is necessary to
ensure their safety and to prevent erosion of land adjacent to the water course;
Planting of vegetation on all new slopes and poorly-vegetated areas, around the edges of drainage
structures and appropriately along stream courses.
Side drains serve two main functions: collection and removal of surface water from the road and the
immediate vicinity of the road, and prevention of sub-surface water from adversely affecting the road
pavement structure. Side drains can be constructed in three forms: V-shaped, rectangular or trapezoidal.
The trapezoidal cross-section facilitates maintenance and improved traffic safety. Trapezoidal drains can
be constructed and maintained by hand. In flat terrain and reasonable soils it may be best to use wide
unlined drains with high capacity yet low flow velocity. The minimum recommended width of the side
drain is 500mm.
Design volumes of run-off in side drains and other channels are estimated using the Rational Method.
The cross sectional area of the drain must be sufficient to accommodate the expected flow of water, Q,
where:
Q = AV
V = velocity in m/s
R = hydraulic depth (the area for the stream
flow divided by the wetted perimeter)
S = hydraulic gradient ( the slope of the
river bed over a reasonable distance either
side of the crossing point)
n = roughness coefficient (see TableB.7.10)
Definition of hydraulic depth
Figure B.7.6: Headwater depth and capacity for corrugated metal pipe
culverts with inlet control (Adapted from FHWA, 1998)
Side drains (as well as the road itself) should have a minimum longitudinal gradient of 0.5%, except on
crest and sag curves. Reduction of the side drain gradient in the lower reaches of a long length of drain
should be avoided in order to prevent siltation.
Limiting values for the velocity of flow to prevent scour in excavated drains are given in Table B.7.11.
Soil type Clear water Water carrying fine silt Water carrying sand and fine gravel
Fine sand 0.45 0.75 0.45
Sandy loam 0.55 0.75 0.6
Silty loam 0.6 0.9 0.6
‘Good’ loam 0.75 1.05 0.7
Lined with
established
1.7 1.7 1.7
grass on good
soil
Lined with
bunched
grasses 1.1 1.1 1.1
(exposed soil
between plants)
Volcanic ash 0.75 1.05 0.6
Fine gravel 0.75 1.5 1.15
Stiff clay 1.15 1.5 0.9
Graded loam to
1.15 1.5 1.5
cobbles
Graded silt to
1.2 1.7 1.5
cobbles
Alluvial silts
0.6 1.05 0.6
(non colloidal)
Alluvial silts
1.15 1.50 0.9
(colloidal)
Coarse gravel 1.2 1.85 2.0
Cobbles and
1.5 1.7 2.0
shingles
Shales 1.85 1.85 1.5
Rock Negligible scour at all velocities
Scour checks reduce the speed of water and help prevent it from eroding the road structure. The scour
check acts as a small dam. When the scour check is naturally silted up on the upstream side, it effectively
reduces the gradient of the drain on that side, and therefore the velocity of the water. There must be
sufficient cross-sectional area in the drain above the scour check (ie where the water has been slowed
down) to accommodate the maximum design flow.
The distance between scour checks depends on the road gradient and the erosion potential of the soils.
Table B.7.12 shows recommended values. These should be modified for erodible soils.
When constructing a channel lining it is important to reproduce or exceed the dimensions of the original
channel. A curved shaped cross-section to the lining is preferable to a rectangular cross-section. Measures
must be taken to control erosion downstream of the drain outlet.
Dry stone pitching for drain lining is usually only suitable where the discharge is lower than 1 m/sec per
metre width, and where sediment load is relatively fine-grained.
Water from the side drains should be discharged as frequently as possible. If the water can be discharged
on the same side of the road as the drain, a turnout or mitre drain is used to lead the water onto adjacent
land. Low volumes of flow and low velocities should be achieved at each discharge point to minimise
erosion. Table B.7.13 shows the maximum spacing of mitre drains related to gradient.
A block-off is required to ensure that water flows out of the side drain into the mitre drain. The angle
between the mitre drain and the side drain should preferably be 30 degrees, but not greater than 45
degrees.
The desirable slope of the mitre drains is 2%. The gradient should not exceed 5% otherwise there may
be erosion in the drain or on the land where the water is discharged. The drain should lead gradually
across the land, getting shallower and shallower. Stones may need to be laid at the end of the drain to
help prevent erosion.
In flat terrain, a small gradient of 1% or even 0.5% may be necessary to discharge water, or to avoid very
long drains. These low gradients should only be used when absolutely necessary. The slope should be
continuous with no high or low spots.
Special drainage or construction methods are needed if wet areas must be crossed. An embankment is
normally required. The embankment should include multiple drainage pipes or coarse permeable rock-
fill to keep the flow dispersed. Sub-grade reinforcement with coarse permeable rock, filter layers and
geotextiles may also be required. The objective is to maintain the natural groundwater level and flow
pattern dispersed across the wet land and, at the same time, provide a stable, dry roadway surface.
Subsurface drainage, through use of under-drains, interceptor trenches or aggregate filter blankets, is
used in localized wet or spring areas to remove the groundwater and keep the roadway sub-grade dry.
In localised areas subsurface drainage is often more cost-effective than adding a thick structural section
to the road. In extensive swamp or wet areas subsurface drainage is often less effective than raising the
roadway platform or providing a thick aggregate layer to support the road pavement.
Longitudinal subsoil drains can be used to locally lower a water table. They normally consist of porous
concrete, open jointed or perforated pipe laid in a trench and backfilled with a free draining material such
as graded crushed stone or gravel. The pipe size should not be less than 15cm internal diameter. The
trench should be at least 60cm wide and 1.5m deeper than the formation level of the road.
7.5.7 Filters
A filter is as a transitional layer of small gravel or geotextile placed between a structure, such as riprap
or gabions, and the underlying soil. Its purpose is to prevent the movement of soil behind the structure
or into under-drains. Filters allow groundwater to drain from the soil without building up pressure. A
sand or gravel filter layer is typically about 150 to 300 mm thick. In some applications, two filter layers
may be needed between fine soil and very large rock. Geotextiles are commonly used to provide filter
zones between materials of different size and gradation. The geotextile can be a woven monofilament
or a needle punched non-woven geotextile, but it must be permeable. The geotextile should have an
apparent opening size of 0.25 to 0.5mm. A 200g/m2 needle-punched non-woven geotextile is commonly
used for soil filtration and separation applications.
These drains are constructed to prevent water flowing into vulnerable locations by ‘intercepting’, ‘cutting
off’ or ‘catching’ the water flow and diverting it to a safe point of discharge, usually a natural watercourse.
Interceptor drains above cut faces should have a gradient of 2% on their full length and should be at least
3 to 5 m from the cut face. If steeper gradients in the drain are unavoidable then scour checks should be
installed or the drain should be lined. The drain should also be lined where seepage will weaken the cut
slope. Alternatively the drain should be replaced by a vegetated earth bund.
Interceptor drains should be 60 cm wide, 40 cm (minimum) deep with sides back-sloped at 3:1 (vertical:
horizontal).
7.5.9 Chutes
Chutes are structures intended to convey a concentration of water down a slope that, without such
protection, would be subject to scour. Since flow velocities are very high, stilling basins are required
to prevent downstream erosion. The entrance of the chute needs to be designed to ensure that water
is deflected from the side drain into the chute, particularly where the road is on a steep grade. On
embankments it may be necessary to lead water to the top of chutes using kerbing.
Recommended cut and fill slopes for LVRs to avoid excessive erosion are given in Table B.7.14 and Table
B.7.15.
The design of water crossings and associated structures for low volume are covered in Part E Chapter 8 of
the manual. This Part of the manual includes bridges up to a span of 10m. For detailed design of bridges
with spans greater than 10m, the designer should consult the ERA Bridge Design Manual – 2011.
The ERA Geometric Design Manual provides the requirements for road furniture and signage. The main
elements are:
Traffic signs provide essential information to drivers for their safe and efficient manoeuvring on
the road;
Road markings to delineate the pavement centre line and edges to clarify the paths that vehicles
should follow (paved roads);
Marker posts to indicate the alignment of the road ahead.
Warning signs should be provided where there are unexpected changes in the driving conditions, for
example where:
The geometric standards for a particular class of road have been changed along a short section
of road, for example a sharp bend, a sudden narrowing of the road, or an unexpectedly steep
gradient;
A bend occurs after a long section of straight road;
There is an unexpected school crossing;
A drift or other structure is not clearly visible from a safe distance;
The driver is approaching traffic calming measures such as speed humps.
Hazard warnings that are done by means of road markings on paved roads must be done by means of
traffic signs on unpaved roads.
Information signs are less important on lower classes of road frequented primarily by local people.
Guideposts are intended to make drivers aware of potential hazards such as abrupt changes in shoulder
width, abrupt changes in the alignment, approaches to structures etc. For changes in shoulder width
and approaches to structures, guide posts should be placed at 50m intervals.
Kilometre posts are a requirement for all trunk and link roads and are therefore only likely to be needed
on some roads of class DC4. Details are given in the section on “Road Furniture and Markings” in the
Geometric Design Manual-2011.
Rainfall Regions
Note:
Rainfall data used in the preparation of this figure was collected from Ministry of Water Resources
meteorology stations and analysed during the preparation of the 2002 ERA Drainage Design Manual.
The information is subject to review, and future data may indicate the need for a further refinement in
both values and regional boundaries.