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INSULATION WORKS
TECHNICAL EXPLANATION
PACKAGE 1A & 2A
BM1 PROJECT

Prepared by : SBI Checked by : JMD Approved by : ALB

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Content
1. Quantity of Works ;
2. Schedule & Equipment List ;
3. Unit Rate ;
4. Scope Of Works ;
5. Specification Insulation Material ;
6. Specification Cladding Material ;
7. Specification Accessories ;
8. Manpower Plan Requirement ;
9. Insulation Tools ;
10. Work Instruction ;
11. Concern ;
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Qty of Works = 30.500 Sq. M

Package 1A

SN Description UOM Quantity of Work

1 INSULATION WORKS 22,082.75

A Hot Insulation + Cladding
Piping m² 10,377.35
Equipments & Tanks m² 6,918.23
B Cold Insulation + Cladding
Piping m² 4,787.17

Package 2A
SN Description UOM Quantity of Work
1 INSULATION WORKS 8,416.79
A Hot Insulation + Cladding
Piping m² 479.06
Equipments & Tanks m² 4,911.72
B Cold Insulation + Cladding
Piping m² 3,026.01

*The final BOQ may change during detail engineering development

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Schedule & Equipment List

Schedule : Package 1A : 19-Dec-22 to 26-Mar-23** (97 days)
Start up 26-Apr-2023

Schedule : Package 2A : 21-Nov-22 to 26-Mar-23 ** (125 days)

Start up 26-Apr-2023

**Starting schedule need to considered as per sequence of mechanical and piping works
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Unit Rate

Unit rate for insulation works is Square Meter,

AREA 2
(M )
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Scope of Works
Organized or Set-up by Charged to
No Description Remarks
Contractor Owner Contractor Owner
1 Material Supply
Mineral Wool X X
Polyurethane X X
Plastic Rubber X X
Cladding (SS or Aluminum) X X
All accessories and consumables X X
2 Material handling X X
(1)
3 Material storage in fabrication area X X X
4 Isometric Drawings/ General Arrangement X X
5 Fabrication Drawings (cutting plan) X X(2) X

Notes :
1. Contractor can request container for storage with proposal approved by Owner
2. Prepared and checked by Contractor, approved by Owner
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Specification Insulation Material

Hot Insulation Cold Insulation
No Material & Accessories List
Piping Equipment Piping Equipment
1 Insulation Material
1.1 Mineral wool Density 80 kg/m3
40 mm Thk 600 mm x 5000mm 600 mm x 5000mm
50 mm Thk 600 mm x 5000mm 600 mm x 5000mm
60 mm Thk 600 mm x 4000mm 600 mm x 4000mm
80 mm Thk 600 mm x 2500mm 600 mm x 2500mm
100 mm Thk 600 mm x 2000mm 600 mm x 2000mm
Cold Insulation
1.2 Plastic Rubber
25mm Thk 1000 mm x 1000 mm 1000 mm x 1000 mm
50mm Thk 1000 mm x 1000 mm 1000 mm x 1000 mm
1.3 Polyurethane
25mm Thk 1000 mm 1000 mm
50mm Thk 1000 mm 1000 mm
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Specification Cladding Material

Material & Accessories List Hot Insulation Cold Insulation
No
Piping Equipment Piping Equipment
2 Cladding
2.1 Alumunium 3003 0.8 mm x 1000 mm 0.8 mm x 1000 mm 0.8 mm x 1000 mm 0.8 mm x 1000 mm
2.2 SS AISI 304 0.4 mm x 1200 mm 0.6 mm x 1200 mm 0.4 mm x 1000 mm 0.6 mm x 1200 mm
Corrugated Trapeze shape Aluminum 3003
2.3 NA NA
(trapez height 38 mm) NA 0.8 mm x 4 mm
Corrugated Trapeze shape SS AISI 304
2.4 NA NA
(trapez height 38 mm) NA 0.6 mm x 4 mm
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Specification Accessories
Material & Accessories List Hot Insulation Cold Insulation
No
Piping Equipment Piping Equipment
3 Accessories
3.1 Pop Rivets SS
3.2 Pop Rivets CS
3.3 Tapping Screw SS M 3.5 x 9.5 M 3.5 x 9.5
3.4 Tapping Screw CS M 3.5 x 9.5 M 3.5 x 9.5
3.5 Drilling Screw SS M 5.5 x 25 M 5.5 x 25 M 5.5 x 25 M 5.5 x 25
M 5.5 x TBS (Corrugated
Trapeze Shape )
3.6 Drilling Screw CS M 5.5 x 25 M 5.5 x 25
M 5.5 x TBS (Corrugated
Trapeze Shape )
3.7 SS Band 13 mm (≤ DN350) 19 mm 13 mm (≤ DN350) 19 mm
19 mm (≥ DN350) 19 mm (≥ DN350)
3.8 Sealant Sillicone Gel Clear Clear Clear Clear
3.9 Ceramic Tape 3 mm x 30 mm 3 mm x 30 mm
3.10 Flat Bar SS 3 mm x 30 mm 3 mm x 30 mm
3.11 Flat Bar CS 3 mm x 30 mm 3 mm x 30 mm
3.12 Surface Pins SS
3.13 Surface Pins CS
3.14 Toggle Clip SS
3.15 Toggle Clip CS
3.16 Mastic Glue
3.17 Alumunium Foil
3.18 Filament Tape
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Require Ring support for Pipe

1.1 Vertical Pipe
- Diameter pipe: For >=12”
- Distance: 4000mm 1 support
1.2 Horizontal
- No Install Support
1.3 Accessories
- Material Support: Galvanized
- Fibre glass : >250 °C
- SS Band: de>500mm or >250°C (distance 300mm)
- Paint: Touch up
Refference: PMO-LGEN-K06 Rev 00_6 Oct 2020
LAPRIL-K6 Appx5
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Require Ring support for Tank

- Distance Support: Follow Width Cladding
- Type for diameter tank: Single flat bar (No need inner flat bar)
- Fiberglass Tape: All support for tank shall be use
- Material Support: Galvanized
- Paint: Touch up
- Setting bend : >1500D shall be apply

Refference: PMO-LGEN-K06 Rev 00_6 Oct 2020

LAPRIL-K6 Appx5
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Require apply silicon for end cap Flange or Valve

- Follow MSDS silicon, if temperature more than capacity

MSDS, shall be use silicon high temp.
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Cold Insulation Require

- Band for insulation: Filament tape 25mm
- Band for Cladding: SS 304 13x0.4mm
- Require installing screw: No use / forbidden

Tracing Cable Insulation Require

- Band for Cladding : SS 304 13x0.4mm

- Require installing screw: No use / forbidden

Refference: PMO-LGEN-K06 Rev 00_6 Oct 2020

LAPRIL-K6 Appx5
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Require Installation Insulation for special item

(Cellular Glass, Calsil, etc)

- Follow Standard Insulation cold & hot

Refference: PMO-LGEN-K06 Rev 00_6 Oct 2020

LAPRIL-K6 Appx5
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ITP for insulation (continue)

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7. ITP for insulation

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9. Standard Require In Project

- Customer Reference
 RAPP PMO-LGEN-K06 Rev 00_6 Oct 2020
 RAPP LAPRIL-K6 Appx5

- Code / Standard Reference

 PIP
 SFS
 ASTM
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Specification Accessories

Tapping Screw

Drilling Screw
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Manpower Plan Requirement

INDIRECT MANPOWER (MUST BE SHOWING IN SUPPORTING
ORGANIZATION CHART) 1. Material Handling;
1. Insulation Engineer (each area minimum 1); 2. Scaffolder;
2. Insulation Supervisor; 3. Driver.
3. Insulation QC (each area minimum 1).

DIRECT MANPOWER FOR PIPING

1. Skill Cladding (Fabrication & Installation);
2. Skill Mineral wool;
3. Welder Support;
4. Semi skill;
5. Helper.
DIRECT MANPOWER FOR MECHANICAL & TANK
1. Skill Cladding (Fabrication & Installation);
2. Skill Mineral wool;
3. Welder Support;
4. Semi skill;
5. Helper.
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Insulation Tools
1. Hand Drilling Machine 3 mm - 10 mm 11. Scaffolding (m3)
(must be list in technical proposal) 12. Drilling Socket
2. Manual Rolling Machine 1,5 Meter 13. Pliers /Tang 8 Inch (Tang Biasa)
(must be list in technical proposal) 14. Combination Pliers /Tang 8 Inch (Tang
3. Lock Former (must be list in technical Buaya)
proposal) 15. Gun Silicone
4. Mistar Stainless 1,5 Meter 16. Screw Driver / Obeng (+) 8 Inch
5. Mistar Siku 17. Jangka 12 Inch
6. Mistar Stainless 1 Meter 18. Screw Driver / Obeng (-) 8 Inch
7. Gunting Mineral wool 19. Spanner 10 Inch
8. Gunting Cladding 20. Ramchet
9. Hooker (Pengait Mineral Wool) Etc.
10. Rivet Driver (Tang Rivet) 12 Inch
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Concern

1. Release for Insulation works (RFI) from mechanical, tank & piping;

2. Sequence of works for mineral wool and cladding installation;

3. Finishing job;

4. Scaffolding for insulation works;

5. House Keeping.
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Question ?
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