VARISPEED-616G5 OPTION CARD PG SPEED CONTROLLER CARD PG-B2 INSTRUCTIONS Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference. Y YASKAWA. MANUAL NO. TOE-C736-40.28———— — — — NOTES FOR SAFE OPERATION Read this instruction manual thoroughly before installation, Operation, maintenance or inspection. In this manual, the NOTES FOR SAFE OPERATION is classified as_ “CAUTION”. \A\_ CAUTION | Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury to personnel and damage to equipment. It may also be used to alert against unsafe practices. Even items described in/A CAUTION | may result ina vital accident in some situations. In either case, follow these important items. @ : These are steps to be taken to insure proper operation and to avoid malfunctions, ete. att Sat A\ CAUTION ~The option card uses G MOS IC chips. It may break if touched by bare fingers because of static electricity. Be careful when handling. - When removing the option card from the inverter for transportation or stor- age, put the card into the anti-static package it was in when delivered. - Never change wiring or connect or disconnect connectors while the power is ON Failure to observe this caution may injure you.EEE PG speed controller card, PG-B2 is mounted on the control board of the inverter, and performs speed feedback using the pulse generator (PG) on the motor to cor- rect speed fluctuations caused by slipping. Motor rotation direction is detected by phase A and phase B PG pulse inputs. The card is used for flux vector control. “This option card is applicable to the following inverter series: VS-616G5: Entire series Name Code No, Functions Applicable to complementary output PG page + Phase A and phase B pulse (2-phase pulse) troller cand | 73600-A013x | _ inputs for veoter contol rae + PG frequency range : 5 to 32,767Hz Pulse monitor output: +24V, 30mA (max.) pen collector output) Naseng st owe seca mang rontionmest ours vowscecno hae eam) Fig.1 PG speed controller card PG-B2 Verify that the attachment below is in the package. * Spacer: 1 pe. (Dimentions in mm) oe | ie 5 we __lsz 144 Fig.2 Spacer (code no. SANT41028-9)(1) Before using the PG-B2, read this manual and the manual for the installation of the inverter. (2) Before connecting the PG-B2 or external terminals, turn OFF main power of the inverter and verify the CHARGE indicaor lamp of the inverter is OFF. (3) When ordering the PG-B2, specify the name and code number. 1 Inspection after Delivery A, CAUTION - Verify that ordered products have been delivered. Installation of a wrong device may lead to injury or damage. ‘Though the products have undergone rigorous inspection before shipping, check the following for safety. * Check the name written on the product to verify that ordered products have been delivered. * Check for damage caused during transportation. If there is anything uncertain on the structure, contact your YASKAWA tepresen- lative.Se: 2 24 Installing to Inverter (See Fig. 3) Installation Procedure 42% on ox crn | we one @® Tum OFF the main power and wait for the time specified on the cover of the inverter. Remove the cover and verify that the CHARGE indicator lamp is OFF. ® Insert the attached spacer (SRNT41028-9) into the spacer mounting hole in the mounting base of the inverter. (See Fig. 3.) Inverters of 3.7KW or stnaller capacities have two closely placed holes. In- sert the spacer into the hole on the 7CN side, Inserting into the wrong hole will stack the spacer. Be careful to insert in the proper hole in the proper inserting direction. @® Align the two holes of PG-B2 and projections as shown in the detailed side view, first at location (a) and then at (b), and precisely place the card on the option A connector. Insert the spacer mounted at @) above into the PG-B2 spacer mounting hole. (See part A of the side view.) Verify that 4CN is precisely aligned to PG-B2. Gently push the card until it clicks. eee Some mouring rareiones cance win PO-#2) ot oe] Loma) y © ext anaelf rstatatonot spacer Sr ‘ own wenn Bam SY Front vow Petals side view Fig.3 Installation of PG speed control card PG-B2es 3 Interconnection Fig. 4 shows interconnection between the inverter, PG—B2, and peripheral equip- ment. A Se "Note: PG terminal symbols of a YASKAWA| ‘motor are usod as examples. PG type: LMA-OOB-Stes¥ (Complementary output) Lo | Grouncinglead wire Fig. 4 Interconnection diagramSeparate the control signal wires ( from terminals TAI and TA2 ) of the PG-B2 from the main circuit wires and other power cables. + Use.a shielded wire to connect to the PG. Connect the wire as shown in Fig. 5 10 prevent interference by noise. The wire must be 300m or shorter. Shielded Sneath Armor To inverter ebaided Never connect sheath trina TAS Insulate these parts with insulating tap. Fig.5 Shielded wire termination 4 Wiring See Table 1 for the functions of the external terminals. Table 1 External terminals Terminal block | Pin Functions Remarks symbol No. 1 [+12V +12V power supply (+12V +5%, maximum | Power supplies 2 | OV | current 200mA)* TT+ TAL iE Bact ae - Signal input level ae 1 —{ PG input signals | H: +8V to +12V B pulse L: +1V or lower 6 | : Apul: ae Open coll ae paaeae pen collector TA ; afterall |e os as e B pulse 30mA max. at - TA3 Shielded sheath connection terminal * Upto +14V +5% can be supplied by adjusting variable resistor RVI. RVI is set to 13,0V at the factory prior to shipment.Ecc Make sure the followings when wiring + PG cable must be 300m or shorter. If itis 100m or shorter, provide an exclu- sive cable. (Refer to the table below) For wire length of 100m or shorter, use type of KPEV-S, 0.5mm’. For wire length from 100 to 300m, use type of KPEV-S, 1.25mm? and a junction terminal Wite specification: Polyethylene insulated wire for instrumentation ‘manufactured by HIHON ELECTRIC WIRE & CABLE. KPEV-S 0.5mm?(1.25mm?) 3-pair wire ‘Terminal TAI specification: MKDS1 series manufactured by Phoenix Contact GmbH & Co. Cable length YASKAWA Code No. 10m 72616-W5010 30m 72616-W5030 | 50m 72616-W5050 100m 72616-5100 _| + Cable length for pulse monitor output must be 30m or shorter, Wire specification: Polyethylene insulated wire for instrumentation manufactured by NIHON ELECTRIC WIRE & ‘Terminal TA2 specification: MKDS1 series manufactured by Phoenix Contact GmbH & Co. + To prevent noise, use shielded wire and separate from heavy current circuits (200VAC or greater) or relay drive circuits. (Wire length to the PG connec- tor must be 300m or shorter.) Connect both ends of the unused wire of the shielded wire to the OV termi- ral * Connect the grounding lead wire (E) to pin © of the control board of the inverter.+ Applicable wire sizes for terminal block TA1 are shown below. (Terminal: MKDS1 series manufactured by Phoenix Contact GmbH & Co.] Imm] | AWG | TIA] | VACI Thin twisted wire 1 16 12 15 a 15 2 125 EEUU , =" 0 | 300 CSA — 28-16 | 10 300 CSA = 28-16 30 | 150 s5mm “exinal block TA1.TA2 side ‘Connecting wire end @ Notes on selecting cables Too thick a cable applies pressure to the option card and may lead to failure. Too thin a cable may lead to imperfect contact or a break in the wire.—_— See 5 Selecting PG ‘The maximum frequency of PG output pulse that can be detected is 32,767Hz. Therefore, select a PG that outputs about 20kHHz at the motor rotation speed at maximum frequency output Motor ett speed we at mb frequency OU. « 2G constant few = 20,000 Table 2 Examples of PG selection Motor rotation speed at PG output frequency at maximum frequency output | PG parameter (pitev) | maximum frequency output (ctmin) (H) 1800) 600 18,000 1500 : 800 E “1200 1000 900 1200 Notes: - The motor rotation speeds at maximum frequency output are represented as synchronous rotation speeds. PG power supply is +12. + If the PG power capacity is 200mA or greater, provide a separate power supply. (if momentary power loss ride-through function is necessary, provide backup capa tor oF take other necessary measures.) sce av Rv Tech agate move powerlxs retryTable3 Constants List ‘4 Setting and reference are enabled for the software No, (U1-14) of 0130 or after. 7 SAT HTSE ' ee (CeSeting enable ae crane ‘aSeting 801) DigtalOpeatoc | Dita Operator segs Setioa : e. —— Eo eat oe Cconstarti Rangl | Petron Joietin| omesonsin | Joh [Oem |b oe on | Po io : wrt | Foes. | Vee | oe vox | er FORERS__| FCOT ear Tree x z =o faster PG Pabk Loss Sel | F1-02 | Operation selection at PC open cireit | 103 1 x pi pereser} x fo | x | o : 3: Alarm Only: 3 Rampie Sop Po Ovepeed St |F1-03 Jopation sletion at ovennsed ow 1 x figmwsr! || x [o i 3 um ony 7 Rampi0 Sop fe bonec et apes cae aes ows 3 ee ane 4 Kien Oy PEO SMHP TS Roatan Sel | FI-CS | RG seaion on ° ~ foremcee TS To [x | o PC Gap Ras FIO Pann ale Tere 7 x epee Ramp pser |e [fee ae dee elect on ° [or bameTT To | x [x 7G Oren Lat | FOF [PG eveoped ion TeIaR Te x pepe 7G Ovenpd Tine —| FH | PG ovenpestdeeston diye ——| —Oi0 30% Tos = peeps FG Deve Level —[ F-T0-|Exernv ype devon deen eT | 0 SF ite = = —o 7G Deve Time | Fi-1 ESR, sPEEE FesOn SHECEON 95 op ase » x«po]x]o Re wGear ee | FTE | Number of PATENT Tie Tes 7 x popes {eG Gear Tee? | ICTS | Naber of PO ger wah? Too 7 x eo xp FOO Dat me [FI | Poneto dene)“ THD ae x peep ASR Gain | [C5OF [ASR propor gin Tio 9c _| HOOT GOT] Peete ASRTTine 1c 08 [ASR mega Bee TOO [Us TTT ~~ Peep o. [RSRPGun?—TCS-05 [ASR pono! gan ore s00m0 | waON aM | —O pee To ASR I Time 2 C5-0F [ASR integral time 2 Tie TOO | 0500s T TOMY | _O x oO = 5 ASR Tuning” "ASR Limit (C5-05 [ASR limit 0.0 10 20.0% 50% * x c x > ASR Deny Tine | C506 [ASR rary dey ane 900% cone » x tx} lo ASR Gan Sv Peg [GOAT [ASR aching equa Be, ote 7 eae lea ae 71 Flux Vector contrat “2'ViF with PG feedback contolPG SPEED CONTROLLER CARD PG-B2 INSTRUCTIONS TORTO OFS otra ro Tew 16, Aan Mrs oo 18 an tenants 252 Rmerissne Tareas arias cht Da rte 00629017, USA Reuter Fas cenar {So ely Lae Went Canon 454, USA Free tgerraas. Faas iseawn teo oo Grit uence no, ‘Sae tenant, Sar Pad, Oa Sreetontmeries tererrosee ‘eseawa uecie etna ona Seep anges Screch Gamay Sevres tana jegener ie exroses eo ror ayios-st SSUNGRA OFFICE cn Ne ws mg Rika 203 Yar Aa Rod Wot, Sard 20050, CHINA Sw aise so Feist 72 SSaRRISEARE she nsteng Su chiang ar oF 18 Sang Chan od Tom Taman Prone aps a0 Facet ae? YASKAWA ELECTRIC CORPORATION YASKAWA MANUALNO. TOE-C7364028 (© Ponta Japan Jy 1998 95-1205 ©