Cc Cc @ e Workshop Manual Manuale di Officina Type / Tipo 120-154 _Leonardo 120S - 154S 1001 X Edition / Edizione 1999 Scarabeo noran“This Workshop Maral cos infomation, das, and proces nectar Sor ‘ering and rep of the ROTAX ype 120154 engines. is need to use by Proteesenalmechonicsiho have been prepay edn erainenance these Engnes ancunanatsavalslesofreonmanandspecaloasiwhharreues fren any posed dtr nrmaton ne marl unl 8 You, ‘onc Aaa Servae athe adooce shane ruroa gven Plow” “Teniormatenintie Workshop Manualacurereac|thodato pubic, Since [DOMBARDIER ROTAX and ra conan svete mpreve the caer more Sndacootes enonges are bing ontnuouy odo as eng ao proau=a {Tver soe one mtormatenintie nana! may fetbeappicaltsheceacey sichyouareseniang Toma sureayouainajheve the seat @OMBARDIER, ROTAX and Apis rforaton, contact Apia See, Wile hs beak has eon {rely compl by the engneesng and earn Sepactmerts of BOMBARDIER ROTAX and Apia ne cannot guarantee scouary or pplesy of re mati Ima manual Wo wild} seers your poling outary er othe adress shenbean. BOMBARDIER-ROTAX nd Apraresarve the ighttachangethe nferatnlahis ‘anda any tno, tout nate earns. Therepig, sion or copra! the andl ether srl or emp, ees panes, ules athe mn wing by Aca” © Apia spa Via. Gall, 120088 Nos (VE) tay sw oom ww seiceapta com Te 39,0) 5929111 Fox 439,01 441054 14021 “i pacer anus olen cetene le dernaxont, | aa @ Io proceso ‘edsesa prin manvienion Is iprsire sl mat AOTAK tp #2088 Imanualo@ desta alvso da pote ol mecowic! qualified che sano et Sopot adc alla meritnore & toast ote che seb & ‘Sgpoctero Ut gt etvez normal spell necessa ala scape. 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Imomero, saa dun etbiged prea, La etre. a Yadaions of cap ‘hare paral el recone aval son copoasamerte earecalvauolzazons ‘eta do pare Aon © Aarliaspa ia, Gal, 190089 Nose (VE) - Raa Tel s99(0je1-se29911 Fox 30(o}61 44 1086 ‘azo TYPE 12054e @ @ © PoE = Important information Informazioni importanti cate © Snbsl pet ° aecaacne als § —-tedpteanas goood ated aes ¢ Parts - list sf 9 Particolar - indice a Ege onic postion > Nine vote cae pone 3 ‘eden it Dateenc! " Eng sever sie 13 Tuna mania et oi 13 Sct oa ear emotes {3 Eagar pura marrenne os. 3 ever nae eng an opt pode. 13 —_Neogenral room per vor anne pian a8 feud 1 React ate! ‘3 ‘Serves tn eau sigan iaicing apn SA specks agai wailed comune z Sonat 3 wealeandd 3S Meosurg ens bassist mera 3 fee SS Gaena maga oa 3 Sela abrir ge. Maan cone 2 Togue weno eare. 2 Soyeesheerse 2 Resse wiit arog eri. Sesion seta gia noice S Renewngenghaton tone 37 Sorta mare a oe. = Foosontyengeaon ar S ———_Pontenaeren ot moire ou up. = Dismantling the engine ‘Smontaggio del motore ster rte —rone. 22 Wein Canvaenio — snore. 2 ‘taco SS ttormiatre = amoringge S Caer owe van eve ‘© —_Thmcone cata opr aka sro “ Cots ersahataoe ead cre ‘t——_ecomp aero mare pu meno sumone a Teng siin— otc ‘2 Gaanadvincene como 3 Chan tare en bing gore “3 —_Trndcatonne nganeage caro anata S Gyinerbeademove Teta anetagg a hah ge and ean gue. SF guess patna oni —emorisag ‘s Gyan s joao eronagge ¢ Plan reno ‘S——_Fatone—snoingge < Otter and on peer uch renee ‘S——Fhvoto et pene io snag o oTaxGoa = Pesan) E lgron and elect starter gearing — remove a Aessnsons «rust per awarent lic — srntngp2 “” Gipume—romove 2 Pompadeaio—smontaga 2 Waterpunp —romove ‘° Pompaasun—amontaggo 2 (Chan fensen ude ard ting chain emave st Patio tndesioraweaansSbsiens — soning 3 Oisainer=—temove St Retne alo emanagge 31 Varator= ern 2 \pritore ~snoningse ‘2 Olpressure vale 5 Vahalapressone ots a eremasion— remove oy Toumissone—smoniaggio St Haterarkeaea — soprto 2 Copplasericarer™ sepwasione e Crankahat remove 8 pero metre -enentagg cy Servicing procedures Interventi sulle varie parti Crarkeose 2 Caner mote 50 at rameaveiyiel ade) ~iywhoel die ending a Sensor vino (is) ine ino win et Fat crarmeate ehh de eroval and eting flan sings ‘Seman ritone-amentggee moroage dale benains, Satori i seal ste s Soanet a ea, paras ae ra “anamrion cover —sarvcng 2 Copersie vaomasire cre 2 Crankona % ‘bere mote 76 Vartan primary sv aide cho “ Vator, waamiasonepimaia —coraao 7° Seconaary ave 2 Trasmscone secandara a 3 Ting gear ry Comanso debs setnzcne ra Craigie andchahraion gue 2 Patio gulsacntenao patina fndicana. 28 Olpump and water pump geang 2 Ingrangaio pe pone dalle e oma daacaua 8 Gipreeaze rang ve 2 Vohelaat saappresione fe 0 Gnnaor et Cine 3 Pon ardpiaon in ot Prstone apn 3 Peton ange 2 Seger 23 inde oad 6 Teo = ‘ae so. 2 Sexe ila 9° ‘Theroctat — check Leonards 128 oi ie “emo "col els Uso 2). 03 Tah sor, ‘ot opera vrs ‘a4 ‘gnon 405 Deeenaone 05 ROTAXCc COs Spots Bechet ng ‘Sarermetor Reassembling the engine Hot enksaoe, Rel sie Hat encase, ten (Ol sateransrnagnet arin og rat pina rai Changui and hain tension guise ret Cinders ett Ghanienconer ro. Gir rst Feel ie compananis— rat ‘Wot sump il oor an ignton cova — rt Carburetor ose ett Peteng engine ro faa Frog Engst 4 oy i @ e a= ar E onto scene 108 Noone tewiaen mt Rimontaggio del motore Smarter mates lato vane Sembartr aotraone Beto ale vie mageica marian tinge — mortage. Prati gidratena paiva ierdizaena—moninggs “esta mersoge Tendosiens — ortaggo Gece vale — rogsraione Five aeaio —meragge Conger lit veano — manage Pomps actus, uta tera» copercio scene — rorisggo tne ata moog Fiompmont auch Prom moore ROTAX TYPE 120/154[renee Recurrentsymbols Salty warnings te highightd traughaut hie Workchop Maru ral omen shad wih foloing words and seas mut be Sty observed “AWaring: —Thenon-bsevance ofa warring cous eoutin th uy or death therder mechanic orohorporors ‘MCoutlon: _instuctorsandprecavsonaymansure toasisdomagingheengine. “hen sossrancsol these measirescudresatinpososlmy. ‘enote: Tecra rfomaton oon sercing aperatone General precautions and safetyrules A§ ROTAX 120 ond 184 engines maybe Insta ony the pe ‘eprovedacoottatar hiner ended Ay ota hich vocal rants ar gurarose, Furor, reich Meinsalenormisse conte exter zara eaa ta an Upset wih posal subsequrt serous ry or even da ‘caution: Telrormstin ad alt rates inete manvalarsbaeedon dain and iperencsconaderes a appicable lo aconice engnee! working h normal constore The ineruebone es nto Werkarap Manual are eeu ang necescaryeuppements occa sures, but cant ‘elaue teoetelandpractopaning ore personne [iter ‘Simboliripetitivi ‘oven Manuaied Otichasotolneaawecenzcsicuezzae censixamazionlcon [eased emoot segue oe dveroeeeoe sonpuocamente out, “AAvertnaa: Non epee Fawertanaa pd casas eso oconsaguense lea dt lta dol meccanioo ale pertone tmAttonslone: _Indsaziane miuredprudenza ps ear dannlmoter. Non ‘oper qeetmeured prudntapubcausre len pera, “oot: Intrmazionetenicapericereioeagimentdee opera. Misure diprudenza generale drettive di sicurezza A§ ‘A Avertonaa: |i ROTAX po 1206 154 sevens esate ata eco rele ‘tucerpedeetnateorelopat Og ao utiazobcanaacatoron orf al propo so ed feasts non sooume nestura ‘esponsabia pe dan rsd mtenalone: Lo nlomasin e atl scuezz n questo mania sbasaro su ‘Stes eeponsecorelsrateaplecalperunteenco ncerdzon Srinore nomal Us aetveinaatein quest Manaole Oman one complement nacesanper a eos, aan 2080008 Scatter Tadaecramenta personae orca epraico é Eo ROTAX TYPE T2058‘A weeming: mcoution: mcaution mcoution caution A. vtaring e ‘Spare grt must mest te tecicalrquremone specie byw Imanudbeturer Thiscon be sccureacrt orignal ROTAKepare pat nator accaseares ar vod (ne spare pats casoque Te sect TonorgnalROTAXssueparsandiaccessresvilarulalforns FRO AX any. ‘ny stration othe engine or compara ake accessory pasts (corr, et ansestaust etm vara, ot) rat apDroved by ROTAX wil anata ROTAX nary bana Is secu eer ogo othe scheduled sancing tines snd Camlythaloter chal fomaiont he ergneistohavealong est tclert nse. Altos, ig orem, mstbeputrartinmedately avideausing frat aanago. Alsons and apa work ene argina ono ote veil, must ‘eperomegushinecrsnc tinea andthe panaley nye OFF ‘Be nattum anthe engine ul athe reshave been eonraceup andthe cap has bon fied he pak BUS i enig and ep work rust be paforedin compliance with ‘aot ardent calaguard teu. Cea rgatons Srequotein ne anu. Tmasatel teqatorestaiedey Nevers Imanulrr mst le be cheerios Cceran pana ct mo angie, net parca the onc, cys head, and exe! eynam become oar Rot ng orc. Ineuretrtine ngnenas Saokdoanpilayeatoreaencecporatans te undoraven Fae to obsewe his warring can es aba fms € e _AvAwerenza: Inez circambiogevon sosarele eigenzeecihe dente da cosutore. Quests grate sl ca uaz pera reams e ‘accesniogina ROTAX oe catdenod ream Non visas Dex dieamblo 8 aoseeor ROTAX a ethgue og forma 6 boranaa ds ROTAX maensione: Moen eu moore ¢ comeansntu parol complement a rate lemousire sera eaprazene ed scutes vertareeco} onapprovals ROTAX easdora gr obsigocgwansad ROTAX, Eascoluamentenecessaropetladuatacel mater eperlacomplta ‘odad uta demolore crisaetaregittaralicransnsione previ ettole ate rirmazenteonche mitensone: Fiporare ace pec et inmeclatamente, per exter dann 1m Auensione: Ecogur tt avoid manuteaionsoparazone cl mete, anche ‘se eta sulmezze, sola con motte epeiow clave el uso nore (WAitensone: Ascenders il mefoe slo con tit | ea clega od eappucci ‘anda nero, “A Avvrtnaa: Esoqure| aver simanuiersione erparszioetepatandole tne Glaeureza edamberel el Meruatevergonoaccanntedretve Parone iat deetvect carer22cocoavura cel ‘AAverinza: Aeune pat delroore,nportcoler i cling. stein Hestema Asoo sverane moelse drat inant, Acaras fhe metre 3a ‘aeddco completamente prima a etetuare Intervent ath eso. Lamancin cservanea ck uetsprocousn pus prowenregravuston ROTAX) TYPE 1207158TPE 120754e @ Parts list @ Cootartouter Corouretarhace “Tmegenan tensioner Sater metor ‘rankcau shock absrbercoung bush Goarocaldin gis Vater seconaryputey sy. Engine magnet ran pus ‘Grplag win craner Pgh Alon hea or colart ootantntt Slerout pressure retsner vale Engnesuspension iter Syinseranapten Canse nea,eamshet and ales Vatatrpamary eve poy 250 Vai cover ator inomestr Eng tl cap wih pick Ignition cover gore: Crarccse, hae! ie MS) Cranucse,vanemasin oo (AS) Snipa sat Genoox oe tercap Sroka Poston of engin rum, Lesnar (12015) Poston a engin rumen Soaabeo (120184) Engine serial number -Position ‘The engine Sal number is ceibed on te crankcase, ‘ranemiton ado, The urge srl numbers need oral Spar pane requet or oreo and waranty lr @ e Partcla-naice © Usstatigidorehigerante © Mancsto catburtre Teneatsra per cate devious Boog ctor per ctacco ammorzrtors \e searoo ole tamenone ‘Gruppo vaio. pulemla secon (te tape chara con etn ao Toppo't bigala par ia rhigerante Ingesoo teu retiree Valea sovaperssone per creuto ole Seepensone more ino pistone “esta, ibe care e hole ‘Gruppo vartor, pues primar Coperchi vale “Tappa con atta pr elo ole motre Coparcieaccenoone generis Carer motor, is vlan iS) {Caner motor, so Yasmine (AS) boro uso mot \ie tee at pr ofe vacmesione Canale Teresi © Posone del oumao motte, Leonado (120154) {© Posse cel numer motor, Seabee (120154) "Numero dl serie del motore - Posizione 1 numer sae dl moe 8 rig sl sacar, no treomasonsInuneradsere delete serve pe tse a geranvin. TYPE 120154Bis AL Technicaldata fesse mores yrs [sons farce fosnacoran oo 788 ene [osserrat fo awaracorpm peta Jozi) = 8 ocane frome em: fashw sacsorpm_ wpeist [sin pave cose nt np insepommcin reat a fs tim a7oopn. — pe eo fest Jos reeee na 20% er ial [dani atexnepm. - pest [sc miata wan apm [00:6 loam [semicon =| ar a eee ererectrepcncaton: [AP Lopes SF or80 lms Ever cao sae oor Ae wren SA Ven loon [cnc ate enw aril es lataaaie ear ar or [ear aan [Sarasa ares: (rocram spr ae lean aos ae z fav www atenen [neous [Sram Sem she [san or spzk pa 10mm, NOK REV (998 ROTAX TYPE 120758@ @ Dati tecni Datitecnici Feo mire Foot es Towers ooo fn-09r0 iar [stnnSonm 0 Si some [avers aie dames ash =< faxsers waver ima Isinsenemantn Parente faskwanec gama — Ty's eter [stake cso ranean = fh menage — Tee ere Ss loaamnne aaa feme [erprnregaprraca 76 Ty aree Exess fesane frmecioscrpenem asia # _veavanast ed ett te mre esac = loroneererwasank [SAC oHeDenre SAC SMAD pH SAE ON loaparmacercan asians pina lesser [a oe 0 [ermmscecowias) [ree ener ZF a Pa [eorerracoe lease [smrcono 2Fpiaal Loenasom [excocmam Wrage locraesesom ves Ds [ora [oorse oeronaatae on reapoie ares ae Sa oT {era FI apt dam grin os ian — a ee oo me [semtee snail — sera orm NOK OREEVE ROTAX) TYPE i206Enginesorvicingschedule ceca Sergei, ene (component tgs sokm | 400k | 2c0im | goorim | "wonte [ceck eng aint [crags era [cnange ate (change aan nape cai pba [Cock vate caro, ut nessa [eneck spam pha and cap [change spar 9 feck an ras par ant weighs (Shangeverior bak z foneck cach icon pt, change necessary * Servicingandrepairrequirements ‘A Waring: — Spetichnowadge ar pec ols are equted or servo the angie ad ystems ‘A Waring: —Allerdcing an repair work mst be doe by quali service mechanics ony ‘A.Waming: Pleas nethatany pats andacessoresnotsipladby ROTAX have rtbeenesledandaretheteleranoteoprove.Theiretalaton andor use tteseproduls ‘uate efter operation tne ghee maniac wnt be hel iste any damage eating Wor house ron orginal Spare ps, ROTAX, @ @ e @e @ ‘Tabelladimanutenzione del motore [corsoern | aso 1.000% [GonstareevarssreTo nano ana [Sastre saeco igh Gla WaonenoTe Esigenze por lamanutenzione eriparazione ‘A Avvrtonza: La manutesion d moto ton nied conassenze apache ed atezzaMe epoca ‘A Avertnaa: Tut lavor cl manutson es iparasione devone eseare eanguhglo da eon auaieat ‘A wertnce: vicegraomo hear esacossorrnforséaROTAXnencanostasteca odunque nn aopovatLinctlacons sll uszz dtl rodetpsbavereifuenzs {ila soni de tae, Pee dnt Sasst aa oat dh paaceessc non ogi o escude op fesporatna da pe dl eseutore, TYPE 1207158Generalnoteson servicingandrepair procedures A Warning: 2 arin: Warning: Generalnoteson servicingand epalrprocedures caution avtaming ‘Scie loavldge and epoca ole ar requ fo cong he engine and eyton. ‘Nlsercing and epar work st be done y sual earce mesranze on ‘Pees not at any pas ad acoescones ntcupoie’ by ROTAX have noluwon tested and are threo otceprovod The talen dar cos cl ese produce coach tice operation ath engi ‘Toe manccurewinetbe bl aber any damage esting am = uso Tron arigral spe pas ‘Neyorvsinarrnbl colts eae au caring, Use re prot ohn aoe wth be manufrs irenctore Fale coset canvas ‘darage ote mend ceuteout sotox bore Raj ase areca appopte essa wich yousesry Fare cboebe swine et ‘us ay you oh “Tigre tre punt mtb inh “OFF poten ee cornering het. 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Ginctetakconererencmot bee ae, se ‘Marna teckel te corporeal pecety sued din ptectwoting on. ‘Gain ureter ae Bees elven enero Kean slr aay orien. ai gnnca carrera icy neeaeypxoant ies. rasrgt ore cnn rbd fore Fae oteve Hera ‘Tf gesctoous deca vepanes espa iss amseansanas aay omtebatin. ove aseque verte hen pean ech by. ‘Theta tao sur oed eto, Cara ath an yea may caso sens oo Aye wr proche dans veer Wty gee fase arn cans boty, cepa whan rg bana ote wake Seve tc caraway iw ese corto ys gaye wat rte Yorn. ray ort teal peleanoral To decree pacorous Fe elt seri Sree Sik lapwauas ct n criareenrnelmapretasrvsqabe crnadeny ora sth poeasasl ‘nora > o oOe e e © Note generalidi procedimento perlavori dl manutenzionee riparazione ‘A Avvertenza: Lo manitenzone dimoor essed conosdence specie ed atezzatire peda ‘2 vvertone: Tui tavnté masuonsoe eh parions devang asset segs slo eens gaan ‘2ANGien Wsgralne ce grt ed acstaonran tons da ROTA rn aba a es ina ran aero Galranuitazo i panaccesco ro nga slo ops rsporeabita da pre del costs [Note general di procedimento per lavori di manutenzione.eriparazione 1 Anenalone:Perovrcl pls non zal cant famed o coro [ZAvvertnas: Scegaslsbonetacloconcvaeaocendone de quahoin OF Senprescalaghepxncievodelpaonegave.cuicaodalplopove Prestreraasina ‘henson a aso gel bal ausoo! 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Uttar ou materiel torouma pont erate, psa uamsione oar Aeron, hc spun w soba] speteain queso mara, Non rapetire Ieindean pus cused Para el ze, ul, sll, sacgere, contre corporate mont seconde uso fra tage eal paar ur anos css pak Larrea ores eens parle poco ache ls Brag asertggi contolare che ut icomenen are cone apo asearnggssnrlnre aor tanga de pers et nzoramern pare, {bens &coremarort rtarmasie es astarints Sonar pue corer ceo, Tener bern or alla parts cel babi’ {feed natoconraen oveeas eaten ug eareranct aux sera Ete d sare imal are Sx ones ert {Sancta ochre d csc presauzere pus prevosr porn cosa anes pea {burs ieases nod edeaposh ener 2banstairarccasoareteaooesfanme eesti Powered uvodeg.navertnione quardosluara bal eaca la ata. Ca ot conere nes stl lett A corto car lap oh ota pub causa grr ton unl Verve sae Indonsarsxnpeinunen rot quand gorse ocho pant sere specamenteqasraocinempilabeaoraconacauaettalo ncaa Seat ‘arses tne meastertcancegen eased canna con gosh, ve sSbansremare cov aequaperamen Tomah Carat mmesaemets time [rovax)Faulttinding Below ie ats of possible problems, with lt details ofthe required remedies. DEFECT POSSIBLE GAUSE REMEDY [Erne won stator stan eu yn hae gat lepine gat fait atcuy [ute pomp leek nein oer ro peveinexoueir [nec oat vet [lv aorance oo sna asst vane earns pace vals. ale aos rpind ave eat [arn pion ings epic pion ngs fam eyiae ore ince cer fap temeen pup andrea ge est ga feos parka igen spar Bp [air motor ear engine a wot Were erect [yo et spark ig sean or ela arpa etek or ater and conta un an velaze aul eomponeat (uty gion eo, pac pig ed gare fo eicu onan cca ack A Deane Sapo [Erie re aay when en vor. o damages ae Se resin ve gues, eid ave ea [COcanentoo ow a sing rte ene castor nae at ie ae [vara ao owe esac oan go ef gap cove [Erorernebaay atnahvo [terete [sean ser oo to sma reotace apn pg aro gap coves sutsent votage Fon pion ol fesse co lene ganar sicke [Enone png unr ooo are nw puter ays fpar pug wa incones ern ag [sta spay wi crea eral ang TYPE 1201154e e e DEFECT POSSIBLE CAUSE REMEDY [Erin wa ao power [nocsranes ona [age vane cbwanee orca over [nr itn igs pase pein gs (nomena ore fepazecvnaar foo much cin eran [ano exons a [Engine oars [nsuficert on engine frp up ve fesiace ol purp or Gan pre [auty water pup e pure gear [nsuioen cons inajson, Rakin oem fp up cole lve eves etm rane [auty nemestr feoese nernene [Exess resin eng ehaas [ern of seas [rom itn vias esse etn vias fesse eyiraer fepece ot ea Engine wero [nin Seaing or bening Nous jpn seam ow corgorar [ot presurtoatow [uy presse owt fps ot pressure ten [neicen ot n enano ep up ate (noma pane esac ol pur or Gann pre frcken of pmb gear fesace geo ft pes ear vale Dstad ot Wale Rays pan) [can or laos pense ane vae rane ver som Nols ror osm rom eye has lnduevaie clowns fepacecarahat or tne head repace gers rh bats [uty eer arm tor or aghueeren ooo piece ctesve sar lneckor creat 17-1909) TYPE 120156DEFECT POSSIBLE CAUSE REMEDY [Enio wey vaey feontruct) [Nabe seems oconeiron imag can [epee chain can ue [Nabe seems toons rom son (nom pon oF nr Bre (epace pion ooo [non ston open a fepace pot or pon pn [rotor pet igs cr wor Bn rg oa ease poton ngs cr wo pan Noise seer to coma rom aankehat [asians par (no cramahal pan beh [space pin bags or ania (non connecting ra head bua Jesse compel rants [xcesive end at on ranks eset rd ot wh eras wash fepaze olen [rcesve ciaranceo ders between dee of ooh [sacs gra coneonis fo of ear tem damages pice geare ard gear ete [nen baorhes fepace beans [rst ere he pulaymvanaron te pulay bar enon frase?) or place te pinay cena pul sok ot powers al egraspeee [nono araged varia bet epic varia esac conga ware se6 en of ea so lrese on vristr blr pully cota surtoe oko leak [ean he pars concerned wih aang aoe ear ak and epiace ha arc bo ngneioas [ack conto ach esace ach Enane hae no paReTer fsoner atm ove aioe aL esace cental ang [etecve mony ive const ane esiace primary evo paler TVPE T2058e e Ricerca diditetti Daegu ono etre avantl problem) infra ita sno prt ined et DFETTO CAUSE POSSIBIL! RIMEDIO [oto non pate osianie amore ela Gna deans sabre is pane fstcarie erga beraba ds Ion e@ bein el earuraoe corwotare eto gateogarie [ec vee troppo sccolo eestor peo vol [vols o ulate unui oad ae peat rose le wahol te quderade, var aediahae foros onthe usuraie [astonza ta pocup ere Topps garde spurt in eraa fanaa alon [notin seivirenio non pramstare oa mat Feandea spreao ume. ire 0 sotiare Incaraala Orla rr, sre # SURTIRa, SITE E SOMBER ston [sbi docoostone cove condone cue anaes Satan) oratars cea careers Trae areas Rae S [uot sina mae at minima [rote punate o savas irportts roseorequsvatol var i saa va [nario CO vanpa taco dvegine nina ras ebro dg gaa Umino [asianza ag lta ea candela epee andes SEES SSS [ssinza tag lod Teepe pea [stern & epasone ron cis emetrante [evoiare pu derevenuat persia rst endian lore erica presents banzns co dis otal woppo beso (i= 900. [Rorax| TYPE 120754DIFETTO ‘CAISE POSSIBILT RIMEDIO [tare non apataneacptonca forza gioco vaots aoisare gioco vahole site eae [esa taro verte [saris ob nssicenta rel mae Jost s pomp ako o pa pono bomos sefacqu 0 ngranag3} pera oetoso ower acon deacon quo refiowani Felice val asta, toma poe [orenre tava do kieran, onvoire aol al stoma oop a nt more semen oto esceaso| [esa einer vari psec sim vahoia uaa lresone dest rope basta ube eressine ao ens osteo pressions oa \oreareTiveto aaa pa dete usta reste ia pomp dette Ingrenagp9 deta pongo oo rostukergena030 [vos sorappressone oo eval ietana Waa ane sso) (acre mote renee [unre conbra rove data esa a aha acon [er ea gloss ale exes oreolare piesa tenia ab a are [abeto a cari o 8d cet'abemurah Josie ar acamme a esata Ingeneg endo aba a care vest o aerial [ute blanco we agian alas: Foci pare canoe anaes eee tobe TYPE 120754e e IFETTO ‘CAUSE POSSIBLE RIMEDIO cori} Fenaraogusecatona vurate Trumer sonora proven ase [stone oalszgge cinao Rua lose pone o Tena toe neta wo este psxne om spate [arc lsc oso al pre ass uaa oan usc opto cone lessee gioco aoome con onda a rmaenD [snc dr eg ngrangal vaso darnepgi ose gt ngranaggl be dea aaron ose comet pte prima soca Jerre che m pusapa soar sua buss pulcegia esee fricorts”.0 sostue Ia ulead mare mie fostreta cca vate [nase snioghe aaa ratona uae ere [nmol cenrae cet zone obese rsrassare exerts deta mola corrala [pass sta cogha vate oe supercon te Ue, ptr opr con apraneart, cline cain prea S| Festa gh aoe Inmet a bance ion enya eas lromea ga ssa a PTS BE Essie ance cate ose puegge des ramisvone panos TYPE 120754e e Service tools, equipment, sealingand lubricatingagents e ‘Cavion: _Useonly the tools and mati dscried below fri servicing work. They hove ben tied and ested for many years and ae suitable foal the work tone desrtbed bythe manstacturer. ‘¢0iot The toate and equipment are le sted nthe spare pat etslogue, sy omc lee fe | ee Pproeion l= * bina [eta reer 15 | one [runing sonperype se _frpaoneta7 eran me oe fae oer = a vata al eae bowee aa = [are pam [eerie Ta [e577 [ret oe fost puce | oes ETE cia ane [cere former [evs poce a Pe Eg cme ve [onrer TERT RT lorcaeannasae ee ed Ta | nr a [rw ype Jorripeen entre SS pe TYPE 1207158e @ @ e Attrezzi specific, dispositivi, materiale di consumo ‘mAterzone: ifzzue slo matniat otal peri lavorcimarstensione | malemenonasonasitest per mollanesanesdatipr title cords ‘Sooplesine nseate ds cotote ‘shota;—Gaterse dpe son dt ence cielo ame 7 [ere freon persnpenerbape ote ot [ena farmers feromeetiar cite 7 [enee [oevonrenee __peeremeeesepeeee ae in ey 1 [eres [mere remngn POORER SBT ve | er fee ee Ec oe er [ers [orp emg pro Seabee ES aaa Sawa [27 atone Tr] 75 ne setae : [isecegcena fame 13_| 0077517 [Tampere 0 marmacio [ow mantagats seeger=cinat li poseincad perdeanen epi a ee [ere fe orn ferrari Te [67 at fn roe 1 fr nemgpo apap 27 [ez fees pe trone rt‘Standardtools hooked sreucive or extactng cklp tom psn pin [cee sraton ®) Joie enacting ell bearings crankcase bush sxtocbon a inerion a 2 Voce Vale sping compressor ‘Sipendng eames 45m Vale sea ging to! Valve sear ging to (ee istaion®) Valve oat gindng paste Ecoteocat wrenches box wrenchesandAlanrenches pac hameer| lnm seaper, ne rer doth site pte, oth or foverngepaninge asap deanna gore: ‘aoeg poral iors paananenas Measuring instruments caper © age 1 Boregauge fecergouse Fasteners, ‘mutton: Srcty cbse the specie eat ues whan using sealants or hivieane wih tautonere Sicyebcershorequreceru eins ‘Attrezzi standard excaave sogomato por sear scope dete sineto (ea ucrazone ©) {noone por ear cuscinet afer {emone pe eon desta bacco care ose a ‘Sossorscpansbie 3.845 ' Gnele a reten sede alae ‘sires por omer val (ve iusreione {pasta per sree sede valola = pes ere ol hou ao, cau est atl, claw abrgola chive atuncln ss 22 ‘= mano nplesica 1 Into, antlt, la onsite, para resort, pmo par protezone sport, nc aes, bss prpulin movin per conrascegn abe orate Attrezzi dl misura Scat Elementi dlifissaggio ‘WAtensione: asi uotetan, copigi, rencee boccagge et ered tuezzadevor> Desalter spate ean fe Sve 9 pai siaezza, stan 9 [Ubiteant por slomer 4 Neeagi. ‘lenge sane ale coppe eran0 inate, TYPE 120/168e ‘Sealingandlubricating agents sm caution ronuoearee e @ @ Material di consumo Use ony ster seb oral serving hay have Been ted ana estes forma years an re sui forthe werk tons cere y the lw Aterzione: Usizzr | ceria stoindca cer bat laveriet man.tnaons marl menzona ono ss ett armel ane cere eat per tute le conden ‘Topphcvioneieate dal costo [TOCTTE TSE Taare —— lLocrie anise 1578 €) C [abicon ancoreson nibvor scant hah rea Loctite ra Sze erpayon an ban components ana guarios longterm, woul te fnconhg oes rac, Preors [iene oanicorasi wastes a as ene Lorie an-saze ware spuczao a) amboaueooTparet¢ lasanteoe ee sper cso gare pc lLocrre 2a mu" ITOCTTE BI event ra ov saan bale wn HST Jneoum vege ings Can duo be usedon pre alte rot corel deteea line seg re copes enh anger a th teal mas. 12 ours estat to lergeaies ete range 58° C10 150 C IOSTITE SS were uizaio wpa po ire aa pe accppament tanta ma Osa pata [teen poss an conta ast tempo ctinduineto pens dala emperaure sd mate, na Y2e Rosetncaatomgoraur 88°C tro +180°C. [cocrre Sram" ktocnTe 74 sano" [Sa aR, ae Gate wit aig Tian crs we lr exact tance tetaon too pars rogues. LOCTITE lsat pase sovertte [aon in gis tte Ate apc, slin afew Rows when n | casket sce rata wi sure sabe forth sutaces fsbo seal. LOCTIE geste pois resarto amperes [range 3510 +200 C an sels sutaeas agit corocon Fass qarerare, ne mT ac i uainonido ZB an sto recone dove un tonsa peda ta 2 pat & his La psi guizons LOGTITE # ran seth ene aeezata tose hud, Dope tmartsai indice a sicres uns oursion se stra auprin aeat sieve slave La pasta guarione LOCTITE breast lemperaure 55a. 20" Cesigin leauge aoe apieta oer eae weer [Fang aenesne pans or anava ard bala Ts song ie |spendr one temperature ae he matri ret. 12POUE Jresstn io emperors me age “°C 175 CA Pesta esagg a foe Wen ndinaT Spode To lemeertra ds mitra, ry 12 6 Rostonsa organ evenainents cadre par ascot fr 3.250°. TYPE 12054[Potatoes MOLYHGTE GN iT [Gea pes Ba earant on peor pans anjea ONT Jnton tn sone tengo oar corn cr ona [icy atrre GN to bon ote pars bana [rene aizaiom pant suporesamars ca per Jnitar coroeor che inpedscan leucessa smoTogpo. JMOLMKOTE GA wore appecte ou arearbe pat, INOUROTE TT acone renee [bicantsnsont oth good eave ais Dove no aasane [nice siglo toon addin on soe ions [eres scone MOLYHOTE 11 land eepe ts concen overs wc tempratre ange Fagh_ fcnasnza sun fago arto d Yenprate, Aa ressteza esc omany choral end pseau rods. Law eepuano conto mal post cam» geod Baca eres I] fe ict atare speed and ppt Jisoravene I ave uo wens spect ao patie ra ee [cian areas Peano ESET nce pov Taage orTa Mer |e apis a le onTesSan Sas pe poe fares tho [emai the sum grease appl tothsslecranl ennats to | earano a aocoriono, Oop I mental rata tae Ipsos connassone tha crvenaa como groiion =) Wile sore a a TT ORO TROT Re TOT lesa a A PT [egmae Saracen [Enpmaaamantmeumee cree homo lve ony ogra ae tte i too seins, ais lnercal esto. | pansona epectentarerte cate casi sas sol ola metrical nla special, pt eo TWPE T0686@ e e [SRtaaOA Ey aah va ra wana issn hv [Bareies Re mets Urea csnag vay sepa Jnesenenrant naspee ayer sing test dng [rns carci Sata rrexngLOETTE tem ures [sire soi Loctive verre sunset ato ores [nego oneoddan CASTROL 258 OWN SOFISCL, fsrg coven [verona ses sane pr aire marasrenspeS fins covonnes xara pnamarprsese pot soessane amass oil € mts er sete LOCTTE [ei cnc ti edn we at cn |sortsoo. [ez sve petaeleomstve secs in [Use ony a pT oan ie ae Sosa rove Nanrine ovr aa anes sok Alc ar amen er lene ha contuncn carb peton an cnr es vex 270 ones ont eaten oma dear [cnwvex om ao eee winter, taeon ett tacor itr auraseacte gets are leet rset rain vig soem Fe re oeten haan [sor harness ne Juricontansna palo, han alse stp abe nse nad ta per ce lorries camera contends la eat a [sven rime at combione conus oparalad [svat auniqsas dtpene ate sonra sogen ato a fsiatmernaiapaincants crane Jen noindo season! Lnaoe dt ape armosk ry [Arr arg pS a BIG a DSRS Jin acotr meray epratre vate awa ase Ong fasts alate ih Bent rn pe [sree Sate at paseo w ars [ensire mansresis sega la akon apes fmensicwowe brainy ane sare, Ly [FT ae a a SRE NOH [vite Velvet prea hes moa, ROTAX) TYPE 1207188Torquewrenchsettings Torque wrench |Component [Fastener Qy, soning Nm _|_‘cking agent [Grankease [ronteaee [ison soon ti 3 @ = [crankcase [ase sorew 6 x 0 z 2 = [Canvease [an screw 6 80 a 10 = [Ganvcase [Aion screw with goahat 16X65 + 10 = [Cantease [ao screw with gaehot MO 16 + 15 = [Otevanern crankcase Sere pug a6 1.5 . 20 = [eankense laognetis an plug MIE x 15 wih Cu washer + 20 = [Ginger cyinderhead [Sud bot Ms x 151 4 12 Sree ra [Sain guide Besring screw NG. 7 10 eet 29, [Outer cover ie cre 410 30 2 0 = [cankcaee Jos pressure avtch TOE a 2 Toate [ot pune opt scren MS «25 2 5 Lect 20, Water pump bey Nope sren M5 «25 o o Lost 20 [i pressure ening ve [Screw pug M6 1.5 1 2 — Transmission loraran Screw pg MIO, i 2 = [oti Plats aren Wa 15 + 5 = Vartor cover [len sre 5 x30 % Et = NVariator [rarkahai—prmnany ave Recrat Wide 7 Taste 5, Secondary ve Herat Mid 1 Cl = [am oat cover [ln sre 0 8 = 4 = TPE 1e064e e © aa Torque wrench [Component Fastene ty. Nei” | locking agent (Seaandary ave nat 7 a Toes [arson cove [Alon aro M5 30 wa 0 7 [vancor cover Pn axon Mx 20 200 0 = [nr uct Leona ori [Flathead cerw Mx 2 4 Toate 2 [Cylinder [Grain tense [Hesheas bon woo a = = [Cylinder head [oyindor neo [Seabon a0 z 7 = [Canchat retaining washer [Alen scrow 05 x72 2 6 Toate [camenot [Hos head bo MB 16 7 30 Lost 213 [Rocker rm Sait oo [juement nt Ms 078 « 1 = Naive cover [Alon screw 06x20 * 1 = [Cuindor ness [Sear tug MIO 1 o 5 = Frnermostat cover [Alen seen 5x 12 2 5 = Hnernostt cover [roathrserw 55 x13 1 4 = [oyinsor naa [Themis W101 © 15, Toate 2S [Gyiesorneaa [Flanged nt We « 2a = [Gyiter es [ase stem 6 95 2 0 = (Gyanser he [ase screw 6x30 1 10 = [carouetr nose Hose serew clam i 2 3 = Starter motor, carter gearing, lle Gear, ignition, tywheel Cover [cranesan, ywnes side expos ol 230 7 w Toate [anion andi ger fangs [en crew Mx 16 3 0 Loot 245 lgnton [An sre M6» 30 2 10 = Pie [Aen screw ME 16 2 10 = nition dover Ten screw E30 2 10 = [Sartor moter [en scree ME 12 2 10 = + Tolranee# 12%" Tolerance # 18m TVPE 1205sCoppiediserraggio aan aos copia dt agente ai jaca EM lle Ot2. | serraggio tNm|* | _bloccaggio (Garter motore [conor motos [vies oo a 7 = (Caterer [vie a brugoi M5 30 2 “0 = [carter moto [vi ergo sco 4 “a 7 (Crter more [ito rol on guarisone HSB 1 “a 7 [cater motor Nie brugla con qurnione MB 16 i 78: = Rotne oto ncaa [vis oppo at «15 oi a0 = [carter motor [ie magnsicn Mia» Seon ronda Ga i 20 = [cao testta Primers MB 15% a 2 Tee 572 Patino cata ite supporto We 7 10 Tee 29 [coprci ve aa its opts a0 z 0 7 [erter motors [uo presione oto M107 H 2 Tae Pompe oko i Tate HS 25 z 6 oat 203, [expo pompe aoasa ie Teste M525 f n Toate 263, [vals sowappessona io [vie oppo m6 5 i 2 = Hrasmissione Sean oto [vie mppoaexT Hl = 7 Inmistene ofa Nie pain Wa 1S 4 5 7 Cope aris ie brug M30 5 i = Wario (ero mote —vaonesions pomara—[oato ong WET 7 = Tae Treemssenesscondaria [Dasoesag- M2 i o = [coporchocappatoto govatasset Vie a rugcia Ms Ke 2 a =e e e [component Eterero 6 ssagg0 Ce sini cw Sioa ET i a Cai leone we fs on a a a [ecloaraoe fiesta ear ro ia 7 [ease fe GoTo) — ies es nasi 2 7 oe [nt [sci aaa TE ne me eae Hoa eT fei [== aa z a Z Fossa araimoscme — stages z : a fexcecra faa nae ‘ 3 er ie pare Da oer OE z 7 . [mara fecema i in : fees coats i = Sacra farses 2 = = eeremsas Rasen i + = reas ferrin i a aa fae Soran 7 z 7 Fae Passes z it . Fs [asst ec 1 it 7 Nese aaa Festa ee 2 3 : Tino daraori, WET Bement, tos TOT, Saale, GeO VOTE st as VireagWe20 1 a aE Fsauores tngance bas [rs sega e376 z a a ra Naeseut ee 7 it = mn fiestas o it = heared Nessa 2 z it = Tolloracn 12%“ Tolranaa £1 inomxTYPE 120758 aaa@ e Oil circuit ROTAX engines have a ood bean excl. The cose or pump @ is fventy gear the cranford dans he of om fe crarhease ® trough ‘ealsamner@,Thepessuroiskeptal sporox barby apresurerelanngvalve (© she sees ol towe back hecankeace tought ct @. “The pump otocpumps he nore aie, forcing rom te exterior toe Into fh ae trougs he metal mesh, “Te lis thn orca trough he all ducts @ inthe hal cankcases, ch an {janet ideo cost onthe of posers eh @ opers as coon we te Iierum presare of appro 0.2 bo reached, Th proasure wang ght ‘satchea ot os aan as rappens. ‘Theoihengoestwoughthestusbotnle @totetyacamenatbewings @ Two ‘ole @ inte cynor head prose coranous Leaonte trocar arms rd ‘am conc sufacee. The sree ours aug te raum hat Bock ete The onintersoner @ is roesnted byte oo snaure hans Sing chain is eta erect tonsion “main baaings iwesied va ok @. ‘The excess ol rts tote crankcase @. The magnate dln pug @ in the ‘Cankeaoe eee any metal ee, ad ectore mtb checkesans eae ‘och tne he on charged brite via he i et ‘he big endbewing @ 6 e e Circuitodettolio | mote! ROTAX hanno un seu of briieziane po frets La sompa ocala can I oie @ vane ssa aaabere mote ore Reranagg Seprardofolbmsote eavera reno Golo @ da caves noe @. Lt pressions dics 4 be ene rogata une vale sorperesaane ©. Imercoeso vane para atravese tana trios cela pompapingerok re roote @dareeno vireo nemo tame Pollo ne spintoataverso carat alo @ ne semicrer, al tone to ‘eleo. sito preston oo @ pre cntate apenas aggungelapressare ‘nis cn. ba ques meer kmpoca cote pressor GRO seeor | ‘Succecevarnts flo va rat ifr por prigoneo @ al due suppor per Tafero a carne @, Oue fot @ vela fost prowedene ala horioazore ‘anna oo blanoee dete cupei al conato dee cane, Vola ees fala tanto orn nl ester moore, Pec quant una trsione creado eaten ibuione viene nessa ‘dia preasiona ao nal undesieta @. Vengon sigs ware I cnaiae eo @ e Horan alzance @.Atravero iano a @ vee asta ccsnata dela bale @ Lolo eczeto tora later metre @. La te ragnstea @ postr cater oor eambe alo TYPE 1207156Repairswithoutremovingengine ‘emote: ‘A Warning: ‘Ta engine doos not hav bo removed ‘tomo ameto ha ropa epacement tte long pars: ‘ose ams ard sea “ng chin ereoner ‘ranonston gre “conpltelgnton Siegewr “preauteaiten "Ser moto arireedit gear Saterpp gest “Seana escureretaing vale (ee “ofpressve too ow) swatersume ‘Nays erove te Key tom he parlor fdeconnest te tater (negate toad {ex beter staring any epor ob Beware ‘of high wolage fom ignition! Fait fosereihe wamngean result serous ‘crea! shock Riparazioni senza togliere il motore ‘eho: I metre nan deve exeare oo dela per ‘gravee sostute segura prio capaho tomestat trots “blandit ed oro set “Nendestena denizens auisine pera “one conte ‘Irganagaiveemesione “oseansione comic oi era “bomen dot cl “bub pressene ao “neon geraner® « ngerape siranagaioponpa seaus “puna dela vewaaeoutappaction alo ved pressions calle worpa base) rina og sparazianetglee I rine seoetsonedelquoaoeccaoguelabatena (bima eave delpok rego) itenzione sifatta tension delfaceensions! 12 Irancataceseraree ques precauzone puproncare vo coat leche. TYPE 120758e e Flomoving engine rom frame + Genntha vehi A.waring: Sic observe the vide manuactirrs A Waring: loth ene col duno avodthersk ‘tesa om cosa oF ge + Fitneuatercrinhoea @onlotnelGxB0 Aen screw wih Iecxeperng @ Service tote Vier cainhoes + Inontte Alen wrenchin tbe water dean hosscnalacken the 469 Alm screw wy te copper ng ®. + Qpan trast lg and ara aftr colo + Hlmovetheragnetecranpig@ and mnggaketand

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