Instructions for Use ef Data Manual Dosign Groupe ~ Summary rf 3 ; oe 200 D1 ape 0~L 400 0 L408 ~1 4080 = 98 B= Ln B- L Tuoks ue Bus tke Fire-fighting vobicle [Munieipal vehicle, Al dimenscns se uote in mitimeors (ran) provided no ether dinans Unis are employed Pe thor imanions “heperiner pa eins ce renfrdetiain dbo 1 iterantatin {hen ose sna prs ea mimbert mst ton om Spare Pa 0 General Technical Date Tightening Torques (00 Engine Agjustment 1 Crenkshait Housing 03 Crank Assembly 05 Timing 07 Carburetor and Injection System 13 Ait Compressor 18 Engine Lubrication 20 Cooling Units on Engine Enaine Mounts 25 Clutch 26 Transmission, t 28 Intermediate Gear Unit (Transfer Cases) 31 Framo 32 Springe and Shock Absorbers 39 Froft Ase 35 Réar Axe 440 Wheels 41, Propeller Shaft 42 Brakes 46 Steering 50 Radiator 15/54/82 Electrical System Conversion Tables Alphabetical Infox 7 ” a7 94 229 228 2a 251 266 258 260 2a° 00. o1 General Technical Dara Vorich-Nodss ‘Vercio-Type Deigntiors-Unis Dimensions Waights “aller Lose “Tachometer Speed Fling Copocitos ‘Speed Climbing Abily ‘Outs, Terao ‘Tahtening Toraues Engine Adjuetment VeiveClsranco and Tinea Fling Point Adjustment to Beater Plnt Gap end Tning Anas ton Diibtar Spark Pune Ole Pa Speed Ranges Begin of Dalry Injacton Noss (ict) ‘Camoresion Pressure and Cempresion Rate Crankshaft Housing inter crates Ghlinder Lines | Cylinder Sores yng He Fotniahieg of Vave Seat Valve Gudes ‘Valve Soat Rings Contents ” 7 % 2 au 2 os 86 8 se n 7 Be a ESaceasContents, e (03 Crank Assombly Clanksha (Rapa Sige) Cranksat Banting ~ Basi Bore CGankina Beings Connecting ads ‘Gntshat and Cennecing Red Bearing Cearinces ‘Connecting Red Beorhgs and Comacing Rod Bushings Pistons ton Pine ton Rings Fiehoat 05 Timing id Camanat Bearings (U1. 115, omen, om ei) Cust Boating Clesance -Huranas of Cams (M1121, M 118, O4 621, OM 615) Cemtette and Canshat Brings (OM 314) CCemetettBeatng Cleranco Hardness of Cams (01 314) Recker Arma (hair Totionee 07 Carburetor and injection System CCarburter Line-Up and Austin Dots CCaburtor Ainude Adusimont Diesel nection Pun Insction Tener ‘Cempression Springs for Iiecton Timer Infection Waza (ijetors) Fast Datvry Pur Fusl Overflow Yolo 108 10 no na na na 6 ne 121 123 123 125 128 17 28 128 130 12 134 134 138, Contents 13 Air Compressor 15 Electrical System Engine rater to croup 10/64/02 18 Engine Lubrication Drive for Oil Pup, Igniton Distibutor end njecion Pump ‘0 Fum (121 115, OW 62t, OM 15) (Pump (OM 318) (i Fitor (M4123, 1118), (Fite (OM 621, 0M 318) it Fite (014314) Sovings fr Oi rseure Vales 20 Cooling Unit on Engine Wier Pump Ealing WatarTharmacat (wr21,m115, oMe2!, OM 615) Water Pump /Caoing WatarThormstat (OM 314) frackats or Encine Mounts 25 Cluteh riven ate Chueh Sovisgs 26 Transmissions “Tranamsios(Instlaion Survey) Traneision Ratio \\ 138 28 140 18 14 145 17 10 143 182 166 197 188 199 480 184 195, 158 sensContents Contents 20 at Adstig Data Dimensions and Towrareos of shet Bostn Syrehremesh Tansmisions Sealing Rings Traramisione (L206 ©, 206 0) Intermediate Gear Unit (Transfer Geers) Ietarmedite Gest Units te a Speeds Bors and Stat Dia. ngs LatealPower-Take-Off Bors and shat Die, Power Take-Off (L206, L305 D} Frames Springs and Shock Absorbers rom Sings ea! Spinge Supolementary Spiegs— Hollow Rubber Sing Frnt oat Shock Abeoibor FrontAxlo Kay Font Ale Designation Font Aile Gear Stoeing Knkle Kingpin 197 18 2 7 oe 178 178 178 173 +80 12 108 190 196 2 a 42 brake Dram Hu bustage Front Aa (L208 D. 296 0) Steen Hub and Fent Whos! Basring Rear Axle ay ~ Rear Ale Designation Instaation Survey Bako Dum Hub Rear Aa (L208 0, 306 D) Whee ‘Wheat Alganest Algnment Vac of Wheels Propeller Shafts Ingtallaéon Suney er tots wit niermedicioronimisonInetalod Propel Stofts(L 206, L303 D) Brake Tes: Speciteations Brave Unite Gore! Date, Dimensens end Tl an 24 218 a7 a7 218 20 2 m2 zo 29 230, mi a3 8 6 a7 297 28 39Contents, Tolerance Table for Maser end When Bake Cynder 242 check vive 232 ATE Brat Unit 2a ake Linge 24 rake Shas 25 ake Brum Hu 3 AAs Brate ny Brake Feo Distibor 7 “Teetnicl Data for Ar Compossor/Sucton Pump, 28 48. Stooring at Installation survoy BI Tasha Osta 22 Adietion Values 2a Pinan drm 254 rap ine 255 50 Radiator 26 19/54/82 Electrical System 28 state 28 Genestor(Atematon) 28 Ieiton Coit 200 Ignition Distebutar 200 Souk Plage 261 ‘low Pine 261 Distt ef Fuses (L206, 308 ©) 22 Datsun e ses 28 Bulbe 265 ‘Aaa Dive 26 Conversion Tables 260 Alphabetical Index 20=Type—o esignation | designation | BS" Erma Gasoline Engines ones me & Lae aoa. sae mis fas ‘01308 iss fine | ae Sa 000 a8 Ee (0308 | oan 147 seer Musas trace | core esos [owes [ss ee eosin onsis [60 LenaorLaeeo) eissz ones [ss (02090. Lap st _ |e 102090 | 000742 5 aaa (ae ano0r6080 [018-473 arassea ona o a eae oe 0015080 3 fous — fase mas couse ]asa Leo. 11460) manatataring Pant Hamborg-Rarbirg 4:3} 200) Manatactring Font 2) Upto angio No. 51 £08 ith 80 HP outmut 2) Without stticn pump compressVohicla — Model -0 0- Vehiclo— Model stony 08 sie0y #08 stein 808 s1-209 08 si-s0y #08 1501-908 tieoreoa — €1-201 308, sion 08 Sh-ecy¥08 size 00 or 908 ‘dort br-e0r 208 brs0r 08 eLzoyzo8 ‘eorr 08 bi8ey 08 264 108 baer 208 ei-ro¥ 208 eer soe z1otyc08 esivzoe eisrrt08 eLsry 08 21-09 208 2i90r 208 Zier ton Zier 108 ‘901208 L801 208 ere01209 sit9i208 Bb-0r1209 ebres 209 bees 208 zest 09 ziti 209 zors 209 ELact 208 zi-e1 200 ELzet 08 sogtae"-~900 ‘once Snpea- 0) one spnaaiejt ose 3 ganep uM ose roupecr a ses) one 008 oat upeor tay seu oser ogee tose vei ove tone Bupea-me sri syonay 24811 Peon2 s zits 808 Bees 98 ‘x 000” ‘eozeon chopr eon c-sor aoe cxtoy 908 E1-05¥ G08 sLarreoe er-021 809 er-01y 09 1-96 00 Su-869 208 99 208 51-08% 08 ciepey 08 chery 09 1-001 209 pereny 188 ‘hep tea (be e's) sal ov7'¢ Pus (51 00" iol tn GOED SA ECS o1 on Hee voter Sons E yaiotaeg gontoe a8 ee _(ouen papvons) conse, ese Tae a 1) ,uebew voueis 909 u0p, eo 1900p wm ‘uot yn Bueop 0 yun wpe0~ Vehicie~ moder ti-foraie eiecornie pretend Heeov oe cleus siziv os F-20680 si-20¢ 208 ni-206 308 zintoe eos, 1-008 ¥0e er-coe oe zi-eeeaie 100.08 2i-00r O18 1-008 O18 si-eze 18 el-reroie eroir oe eLeicois ei-eoteo Hi-zor 6ee 1-91 808 sEsiraoe cherie eerie Bits 60e ou e1-covsoe zi-coveoe si-zo¥-ot zi-tore0e 1-00 606 ci-azv60e eiser eve ci-vers0e es BietLyaor et-eov'eoe 1-o00808 Zi-v00380 000806 ci-szos0e el-seos0e, cite me ep pan 19ND geuzesiiw fOoLeOHO Serve ret ser woureduos an pur wo gm set _aSuossed un yon woes ‘tuoaro6vosstd wi yond wus eduarsee Man crs ‘Sort2 1 s 0 Vehicle — Mode! “6 PON wremrerie no = POW ‘ee 00—Vehiele~ Mode! Mocet tr 00, trai NiStoaoe neo) MHTSamB Base” Mode des Firefighting Vehicles Van boo with 4 tinged outs ‘ith eet -mounted Bate Yow 2059 agpost-1a ‘Tan boy wt « eged doors rdate Venting ort ‘once pan ow 2959 sep 082-13, Van boa with leg doors wit tort mouneed Su low 2959 aanosne13 ‘chassis wth cab ih tera Ine 500 aonos-12 Chassis without end sheared ny 2950 309050-11 26 Notes -0Vehicles — Type Designations ~ Unite 0 —Vehicles - Type Designations ~ Units esSnation chassis | Engine crac Frontante | mea | stewing ron Rear Pratt af “ ha So ah i 5673 [omsrsors, | rxzzenx | S883 zeae tao | ar] mer cara | SHEERS: FAB en aa sie | san. | Sot oarene ; aco | eso] 00 9000 Seber? | rezz0K | 34 BS ora one She 100 | rae | WE wo | oe | so “ 18 | He | Se a8 amo ream | cursaisass wvevafeural oon | smo | #8 | Be | SB uso ies | dies | Seoe Nuts 48 | 3500 | 4800 wo | age | ame | a Laos soar | gear. | xsaen | eisai se were }mseaal ue | yoo | 12 | BB | 88 jen | ze | i : 18 | | 188 oo [og | ae | we L090 cos | QuStEgH| wexaso | c2rs67 eves fmsceoa] csee | ggo0 | HBB | HBS | 8 183 | ae | SB i | Be | 3 wo | age | ze | ae awo | fae | de | 32 Leona swe | ousiagde,,| Hexzso | exre-ci.r1 wree fara oo veo | 300 | som Susie woo | 388 | Ze | 88 183 |_ 38 | 200 Fe indo orto east pane0 Vehicles ~ Type Designations - Units Vehiclos — Type Designations — Unite —0 sa chasis | engine teh waighe hap 388 on fs tue Tenarisions Front fae — stamina | wheat | front Rear fh Tout set iiss tise" [Sat | Se | et | m0 a 20 Se vas have asoc | 388 Eat kos owsraaee | Hoxa% | oxaesiers nusa | EES) aioe | Be io +—| ae Ms Ewe Et Sooo aio ae | oe 0 Hivos 38 | 28 $383 wear | FH. ise_| 0 = a0 HEIRS | nxssoex | ovsearoase vuvevefawess fur | 280 [0 oo scons | Hise asoe_| seco | a200 | soo 30017 oo au e930, zese | 1560 [ ar00 [anno | Tease | BH ERSSIBn| eK | Grisaro4ss veraia fruvaas |r m8 coo | s0_| as00 | sono cama [2°57 Tou ara ane vase | 2860 | 00 [3700 | e200 UaeRsee| wexzs0 | scenes. ff wise freweas fE il __[aonae | oH Stee MES [20587 | ssoe | oo | asta | se00 | Taare hE BE atau Plan enon ea ee eee Ba RS aotezng lane 4 astomchasssNe, $97...20528 | rwmrunne rn Se. BERR | vomauna ron aon O7EFEGBSH Montatung lan e033 101 738 _ eae ji memicoen PSEA See aEngine Tyee Bad [tess SiSeiy |514te roe a od Bae wun | ‘Naber ofeindars Bowiatoke am ae Teper are onpr. ratio Fring ode Max.aneedinonte nia 2300 ‘015000 | ear4400 | esisvoo | 7514400 | ssvezoo | sovanoo | 82138 imax, pur ace 52600 arg ai sorsot0 | 70/4500 | exrea00] e2v4600 | ra00_| esvaz00| $0/2600 iMag equ ace var [aw fae fa ie aw | 23114909 {ibinbm ar vmin_ | $849 | 38a | Zao | 2800 2400 2hba_| 24hit003) Mateus ace ves [vse [sea | pear mi ag | assreo0a fosaeibm ar vmin_| 3498 | 3800 | so0e_| SH00 Hab. Hios_| sra03) 4) The date ououtin HP ace. to OM i actunllysyalblet the chutchtorriving te vic, sheathe power equied TP EAP ay Signe ws ho eeu bean Gea 8 2) Upto onine No. 61908 2) Aslam engine No. 61005 —e1eg eujoua 10- Weights Weights —0 ‘ ree remain 2 cme om awe a U [pow odo ona tol 20 em. xioToat an 7400 i ae oe es go a isi eee os [i | seo Seo [oe [9 = ea 500 ; sso [ ws , | [se atin ae Cas Lost Se a Se fat sar Lise a Pas [a Pan [aso [1008 aoe [amas oe eee ae [ a8 os Gane eae risen a ein nt 7 woo oe st eco tee EY [sean oe [ sone [aa [e108 a me | was Yass | 42284 8 Ss eco L Ss es = = = - ye 30 eo | [Se = =o i a ‘Van-body race) 2400, qaas | eam | 0 | 950) ‘Vian-body jracky 2 avs | 1015 | aco | s2a56 feimncing height (sanding height ae ST ee aoe pete fe 22 Hse Los fae La ieee joan i 4} eevlond a fre lod station 1) Pavlnd at nen-atifome lad disrbston =) Payloed at rior toed tes a akon wagon fpasienger car ~ parton depending onenuspment sd BOSH ‘den wagon) powsnger ext ~ pafeat denending on equpmot and boy0- Weights 1 a Pen taal wac ieee Pen. tei Ea re Foo weave | bi |Perm. axla load front 3400 ee |Peren_ axle toad iront| fremcmobedresr [ee Pen, otoludar | sre | #5008, Whee see Deiat het tae mina vehi vain Saat tot ses row | ESM | £88" | oyna Lohic spin rou | Sai Payload wee [sco [on [| 10 | 1809 wo | 00 | om A789 Seo nes [mo | ms | as on0 | 1185 | 20 2857 ao | sve [eo [265 [asst sa0 [as [a0 ee sis withest hope witha oh a = was | 225 | 18809 | iso | as) 2150 ‘wo | a5 | 17559 30 5 [aes | ves 20154 3 5 | res | 10109 Po [es [aos ast00 70 as [ave | 15109 wen | ane | aces [28s _| 17800 ‘00 mes [a5 [ioe See | seas as [aro 30 ‘ooo | 5 | 25209 oasis | seen | 65_| 10804 Atom wack) oes [aso] 4009 Pato tk ce uss | aes [eo [srs sooo | oo | Hod TT aoe | wos | oo | #89 soas | 445 [15154 a0 1535 | 1000 | 476 | 16009 {ivestosk tack) 80 | 000 | 1009 ‘vestock wack) 2300) asa | 120] aio | 185%, “aco samo | oon | aa 205 — z eo ae | oer [a0 2s oy eon [amo | ees [aoe | 208 Si whol ehanis = Sicha esis soo fee | ee Eee Toe [as [seo aS Moo [asso | vows [ars [ 1004 vaio) ioe; | sw | 009 ars ee 4) Chasis fodingcepaety of eas wit cab 2) Double cab 5) ovale wi iver 4+) Poylone at nie ond sition 5) Panod at nn -ifor ood Spin vagae / pasena e8" “ tbat avoad depending om aqumant aed by “) emir feding conch of ass wih ce 2) rable xb 5) Deadwsight with ¥ oe 1) Pavia at ufo oad csbaton 3} Penton striomarorm oud estyboton fn wages f passing i avoad depending on esubm et and body 460- Weights Weiahts~0 Lipo Porn il iit ~ 300 00 a Por. ae bsdon 10 190 iss rn ded er 208 a 00 = eal bse Bammer — ae Geaasate | Prioal ——pandwaat [Porm vehi varon ESE oar [POP eet oe wrest nx yout | ata | ante etat_| ous | se. | vor | asta} ae _ aes [ose | se | as oo" [ aes [sos [vase | asso [ere | sas [a0u5 Sta eS eee ‘eee [ooo | ss0 [20s seo jaeso | 570 [aes ae as] ae | me [ue a ae [ize [9 | a LES cons mmneny | of 3a [axe | eg [288 ue [ve | ae [ae [ue [ue | oe |e [sao | azz [ass | ops | ass [seg [ass | ee | iss | $588 | ties | See 2800 1a ee eae es ‘ow [2210 | x0 | re, | 200 | 20 | ae [2568 stom sno ARARIoe wx | ee [se [soul ane | uae | ae [28st “ssw | BS sag | Be gaz [rae [28 | sesta[ sa [a | 388 [38880 ‘oan zoe | 110 | soos | 245 roue | 1210 | sons | vss, ] 2265 | ans0 | sous | 2205 ieee o| 38] 2] se | 28> aes) | 100s | 18] 28 | Be | |B 170. em 17509" | sn, | 5g | ise | IE | HBR an [ae | pe [us| ae |e [8 |B = » | #28 | 8] 18 | i vary [ess | 22 | lehol SHB | BES [28] 28t8o ey me [ss | ao | coms Poze | ane |e. anus | ee [ue [eas Tea zee | ap | aes | ves Tame | ume [iss lage [ae lisp [eee Eange | 258 | 353 | 2380 | 1388, 285) | 1288 | 8G | S| B86 | B85 | 12 | Bote won| ee Case | ves beme peo [es [ose |e |e [ams fears » | 35 | 8] Sie | 3 ae [ame je [ws [ees [eis |e |e ) sh passenger conpatment isis 9 2485 ios 9) Ti08 ‘noms 9 160 Bite a 2190 1 2070 14 1880 ‘2160 3808) 270 5) 99(0— Weights Weights - 0 Ferry Pom waa 7a 00 U608D a eo om dnd 0. 10 = Pum. nbs 70 20 reo Wel base, Dagwaigit | Pavond Saawaste [wodl Bde Yeniia vein eon ee Pree va eT ; 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standing 03090 AUT 0.50- 10 ue oo a ‘300 38 foe ica wat ee Lee 0= Trailer Loads ciao He 700-18 a5 Cc NT Seb: ae oa "2400 00) 43:10 Sime ff i 700 10m L306 $900 bt 93090 4900 se 208" 8 (3 Eto. 498 1¢00 4000 38 13 ae ES = aoe 88 2009 200 Note: neasndtaterloais posible cry speci cates withan cx 5 i0~ Filling Cepaciti Filling Capacities ~ 0 ps ono rege) me = ie ao 7 ; 3 aired ‘min fits 2 s ares oa ar: es = a 7 iy Swern Hypoid of SAE_99 fi ott rs, arched sa [wo ‘Bake syscom ‘Brake tluid ls. 04 SI rm al ae snaant spond Uae Tea Molvioto gree 8 1) tran ot une Ue me ane I min abiton ongin end Ne 5) Fer 3000 with 3300 be 0.6 in, suisz 4} ZF bl nutpower teeing sppox.1.7tts.ATE.formacuatvaramisio oleee ara cant ve mm we 5 moe | a a — #2 | & Be lem Ge | Ae Hat, ath foor a3 a7 25 S31 {with ongine OM 615.917 natalie Io ‘poods = Annay Sua(0 ~ Speed, Climbing Ability, Speed, Climbing Ability ~ 0 i] Tor * aera safe evens oer a oer * ae oe peae eel se a ee. ‘ya poass ey oe = 1/one voresusten, ores ape THBian fm oeNeN ug women % mmoxerea Hate be sy / ponds r0yy (4H 08 pue a9) 121 W pue JH sg) 129 Wo auIdUa UM,Speed, Climbing Ability —0 0~ Speed, Climbing Ability a rv zs Fe Tee_| eer yur pos xen Gre wae | sa [os as =i oF | P| OSE One| oF ore tr (oo sote | amo aT | PrN (aH 98 Pue a2) Git W Fue (aH o9) $18 WO euiBua WM 2 wa TS For oz a] ar ost or wee | vie 25 se yur pede op)| | / . 2 5 : ar z fez 2 we ac oe | e8 a z [oss oer non ha tt S ore oor : i a 83 fe | poods xe =1/one! vosssien, aT HOR THOT NENG vos, FHMC SLB ‘eer ost | eG pur * reer =e 5 aaa = a ee ? o_o : : : a : on : 7 5 aa aT 2 ee ee Temenos 2 Pa Sree oat i om ae‘Speed. 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