Lubricant Leaflet 140767 Datenblatt United Kingdom Screen

Real Bosch!
Bosch original greases

and oils for repair
Original lubricants
without compromise
The right greases and oils are essential for performance.

Your Bosch dealer and your workshop will advise you which of
the 30 or so Bosch original greases and oils have to be used where
and in what quantity. The right grease in the right measure will
ensure you Bosch tool works perfectly again after maintenance and
repair. Your advantages from correct lubrication:
reduced wear, increased operating time and increased service life.
www.bosch-professional.co.uk
Bosch original greases and oils. Tested and recommended for Bosch power tools.
Basic guide to correct use of

greases and oils in repair
You will find detailed lubrication instructions in the spare
part documentation on the internet or on our Service DVD.
Not all greases are the same, and not all oils
are the same.
In addition to a base oil, lubricants usually contain
additives which give them certain characteristics.
▶ Fluidity
▶ Oxidation resistance
▶ Friction characteristic.
The base oil and the additives are precisely tailored
to each other and to the relevant requirements of
use. Original greases and oils from Bosch are
developed especially for Bosch Power Tools and
meet the same high quality standard as the tools
themselves.
What has to be observed when greasing

and oiling during repairs?
Bosch original greases and oils must not be mixed
What purpose do lubricants serve in a power tool? with each other, nor under any circumstances with
Lubricants perform many important tasks: friction non-recommended greases and oils. The specified
and wear reduction, power transfer, cooling, vibra- quantities and the lubrication instructions for each
tion damping, sealing, and corrosion protection. As tool must be observed at all times.
with all machine parts, lubricants are also subject to
aging and wear. They become dirty, overheat or dry
out. When this happens, or during every necessary
wear repair, they have to be replaced or replenished.
Your advantages at a glance

Using Bosch original greases and oils during
repair pays off:
▶ The components of the tool deliver optimum
performance
▶ Abrasion and wear of the parts are as low
as possible
▶ The operating time between service intervals
is increased
▶ The service life of the tool is maximised
Subject to technical alterations | Printed in Germany | April 2014

How to ensure that you always have the right greases and oils in stock.
We have compiled a selection of the most common Note

lubricants for repairing tools from various product
Repairs must be performed only by trained
groups. You can therefore order any quantity of
experts.
the required lubricants to meet your individual
requirements. To ensure correct use of greases and oils during
repair, please always observe the tool-specific
lubrication instructions in our service documen-
tation on the internet or on our Service DVD.
Demolition hammers <12kg *

Rotary hammers >= 5kg *
Rotary hammers 1-4kg *
Large angle grinders *
Small angle grinders *
Common lubricants: suitable for most tools within a product group.
Drill/drivers *
Impact drill *
These should be available at every workshop.*
Jigsaws *
Lubricant part numbers
Lubricant 30 ml 45 ml 50 ml 225 ml 1000 ml 5 kg
Gearbox grease 1 615 430 005 1 615 430 001 1 615 430 007 × × × × × × ×
Special gearbox grease 1 615 430 014 1 615 430 015 1 615 430 016 × × ×
Special grease 1 615 430 002 × × × × ×
Special gearbox grease 1 605 430 003 × × × ×
Gearbox grease 1 615 430 017 1 615 430 018 ×
Ball bearing grease / Roller bearing
1 615 430 020 × × × × × × × ×
grease
Gearbox grease 3 605 430 002 3 605 430 010 × ×
Gearbox grease / Special grease 3 605 430 003 × × × ×
Gearbox grease / High-temperature
3 605 430 004 ×
grease
Special grease 3 605 430 009 × ×
1 615 437 509
Special oil 1 615 437 511 1 615 430 019 × × ×
1 615 437 512
Special oil 1 615 430 012 ×
Hydraulic oil 3 605 430 008 × × × ×
Grease for shanks of accessories 1 615 430 010 × × ×
*Please always observe the tool-specific lubrication instructions in our service documentation on the internet or on our Service DVD.
You will find current offers for ordering lubricants in a stock-up set on the extranet.
Robert Bosch UK Ltd. (BSC)

P.O. Box 98
Broadwater Park
North Orbital Road
Denham
UB9 5HJ Denham-Uxbridge/Middlesex

How to find the right grease and oil on the internet and extranet.
You will find all instructions for the greases and oils recommended by Bosch in our spare part documentation.
Please note: Repairs must be performed only by trained experts.
Step 1 Step 2
Use our spare part search via your access to the Search for the right spare part list for your tool
extranet: http://partner.bosch.de/ew/uk or (by trade name or part number)
on the internet at: www.bosch-professional.co.uk
Step 3
Under “Technical information” –> “Lubrication instructions” you will find the detailed instructions.
There you will find:
▶ the 10-digit part number for the suitable
grease/oil
▶ the position number with which you can
easily find the parts you have to lubricate
on the spare part drawing
▶ the quantity of grease/oil required to
perform a repair
▶ additional instructions on how to cor-
rectly grease/oil the parts during repair.
Please note: Make a note of the 10-digit
part number for your spare part order
Step 4
Order the right grease/oil straightaway with your Our tip
spare part order.
Do you repair this type of tool quite often? Do you
need the information about greasing/oiling as a
printout directly at your workplace?
Then simply print the tool-specific drawing and the
accompanying lubrication instruction, and you will
have all the important information at a glance.
Search for the part number in the spare part list of

the tool or via the “Spare part information” category.
Add it to your shopping basket.

How to find the right grease and oil on the Service DVD.
You will find all instructions for the greases and oils recommended by Bosch in our spare part documentation.
Please note: Repairs must be performed only by trained experts.
Step 1 Step 2
Use our Service DVD and search for the right spare The oil drop ( ) guides you directly to the tool-
part list for your tool (by trade name or part number). specific lubrication instructions.
There you will find:
▶ the 10-digit part number for the suitable grease/oil
▶ the position number with which you can easily find
the parts you have to lubricate on the spare part
drawing
▶ the quantity of grease/oil required to perform
a repair
▶ additional instructions on how to correctly grease/
oil the parts during repair.
Please note: Make a note of the 10-digit part
Step 3 number for your spare part order
Order the right grease/oil straightaway with your
spare part order.
Simply add the part number to your spare part

order.
Our tip
Do you repair this type of tool quite often? Do you
need the information about greasing/oiling as a
printout directly at your workplace?
Then simply print the tool-specific drawing and the
accompanying lubrication instruction, and you will
have all the important information at a glance.
Robert Bosch UK Ltd. (BSC)

P.O. Box 98
Broadwater Park
North Orbital Road
Denham
UB9 5HJ Denham-Uxbridge/Middlesex

3 601 H24 800
3 601 H24 830
Angle grinder – 3 601 H24 800 – GWS 1400 3 601 H24 8P0
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Pos. Description Instruction Lubricant Quantity

Gearbox interior Grease parts, fill rest 1 605 430 003 Bosch 9 – 11 g
41 Needle bushing * Fill to 1/2 1 605 430 003 Bosch
* delivered soaked in oil, if not
41 Slide bearing 3 605 430 008 Bosch
lubricated, place in oil for 3 hrs.
13, 14 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
* grease ball bearing on both
828 (28) Bearing flange 1 615 430 020 Bosch
sides
27 Rubber bushing / rubber ring Oil SAE 20 W Mineral oil 1
1 commercially available
Angle grinder – 3 601 H22 003 – GWS 1100 3 601 H22 003
3 601 H22 003 813

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Stand 10-05-18
Issue 10-06-08
Fig. /Abb. 1 A 803 821
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3 601 H21 800
3 601 H21 000 / 3601 H21 060
3 601 H21 070 / 3 601 H21 463
Angle grinder – 3 601 H21 800 –GWS 10-125 3 601 H21 473 / 3 601 H21 830
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3 601 E8G 001

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Issue 14-01-15 1 55 67 862
Stand Fig. /Abb. 1
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5
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43 44 36 49
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22
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45 Anzugsmomente
Torque values 57
Couple de serrage
Pares de apriete
47 Pos. 19 = 1,7 - 2,0 Nm Modifications reserved
19 = 1,2 - 1,6 Nm Änderungen vorbehalten
57 = 1,3 - 1,7 Nm Modifications resérvées
65 653 72 = 1,0 - 1,3 Nm Salvo modificaciones

826 Bearing bridge Grease the needle bearing 3 605 430 003 Bosch 2,5 g
827 Eccentric gear Grease teeth 3 605 430 003 Bosch 9g
37 Balancing weight grease sliding point 3 605 430 003 Bosch 2,5 g
40 Stroke rod grease sliding points 3 605 430 003 Bosch 6g

40 Stroke rod Grease the clamping sleeve 3 605 430 003 Bosch 0,5 g

3 601 C88 102
3 601 C88 101 / 3 601 C88 131
Angle grinder – 3 601 C88 102 – GWS 7-125 3 601 C88 161 / 3 601 C88 171
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Grease parts, rest in gearbox
831 Gearbox interior 1 605 430 003 Bosch 9 – 11 g
interior
13, 14, 28 (28=828) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
37 Shaft sealing ring Oil SAE 20 W Mineral oil 1
26 Intermediate ring Oil SAE 20 W Mineral oil 1
27 Rubber ring Oil SAE 20 W Mineral oil 1
* if bearing not greased SAE 20 W Mineral oil 1
Rotary hammer – 0 611 254 803 – GBH 2600 0 611 254 803
0 611 254 803 840

Issue 12-12-12 36
Stand Fig. /Abb. 1 864 78
48
64/1 57
820
356/217
63
825 68
55
66
825/203 106
11
26
26/71
32/46 26/29
890 32/76 26/71
390/89
26/56 106/105 77
390/90 32
26/27 41
390/95 106
390/91 32/83 321/82 106/105
390/97 32/49 833 811
96 76 321/60 16
828 321/58 30/35
321/46 801
31 19
321/28 19
891 321/42 30
321/59 823
321/83 24 77
321/38
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821 321/37 861 17 4/102
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321/22 45
883 54
321/50 4
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321/34 3/13 y 103 806
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5 807 5 807 5
101 Version A 101 Version B
3/49
3/14 black / brown on
schwarz / braun an 6
Einbaulage beachten blau an
Modifications reserved Check installation position blue on 4/102
Änderungen vorbehalten Attention au positionnement 4/1/102
Modifications resérvées Téngase en cuenta la mit Loctite 222 sichern
Salvo modificaciones posición de montaje 79 secure with Loctite 222 804

Gearbox and impact Teile fetten, Rest in Gearbox
840 (40) 1 615 430 001 Bosch 35 g
mechanism interior interior
821, 833, 321 / 46 Sliding parts / parts Smear the sliding surfaces 1 615 430 001 Bosch
63 Needle bushing Grease 1 615 430 001 Bosch
3, 823 (23) Pinion, toothed sleeve Grease teeth 1 615 430 001 Bosch 6g
321 / 22 Spur gear Grease teeth of sliding surface 1 615 430 001 Bosch
Grease the piston bearing sur-
21 (821) Pipe 1 615 430 001 Bosch
face, friction bearing surface
26 Hammer piston Grease the inside 1 615 430 001 Bosch
31 Needle ring * Grease 1 615 430 001 Bosch
321 / 59, 68 Shaft sealing ring Grease 1 615 430 001 Bosch
821 Tool holder Grease SDS holder 1 615 430 001 Bosch
32 / 76, 55, 26 / 56, 57 O-ring Oil SAE 20 W Mineral oil 1
54 Rubber bushing Oil SAE 20 W Mineral oil 1
3 / 13, 3 / 14 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
26 / 29 Piston pin Grease 1 615 430 020 Bosch
26 / 71 Shim ring Grease 1 615 430 020 Bosch
Oil, lubricate face surface on
822 Auxiliary handle 1 615 430 019 Bosch
thread side
822 / 125 T-head bolt Grease thread 1 615 430 002 Bosch
- * if bearing not greased 1 615 430 002 Bosch
3 601 G95 000

Angle grinder – 3 601 G95 000 – GWS 15-125 3 601 G95 030
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821 Gearbox housing 1 615 430 017 Bosch 9 – 11 g
interior
828 Bearing flange Grease running surface 1 615 430 020 Bosch
813, 27 Oil / immerse in oil SAE 20 W Mineral oil 1
1
commercially available
0 601 375 0V0
0 601 375 06K / 0 601 375 07A
Angle grinder – 0 601 375 0V0 – GWS 660 0 601 375 0V4 / 0 601 375 1V3
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821 Gearbox interior 1 605 430 003 Bosch 8 – 10 g
interior
13, 14, 28 (28=828) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
37 Shaft sealing ring Oil SAE 20 W Mineral oil 1
26 Intermediate ring Oil SAE 20 W Mineral oil 1
27 Rubber ring Oil SAE 20 W Mineral oil 1
1
Impact drill – 3 601 B17 106 – GSB 13 RE 3 601 B17 106
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Gearbox 3 605.430 003 Bosch 5g
interior
37 (836) Spur-gear ramps Fill teeth, grease 3 605 430 003 Bosch
37 (836) Spur teeth Fill teeth down to the root 3 605 430 003 Bosch
803 (3) Pinion Grease teeth 3 605 430 003 Bosch
32 Ball Apply grease to ball SAE 20 W Mineral oil 1
36 Oil SAE 20 W Mineral oil 1
13, 14 (3 / 14) Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
* if bearing not greased 1 615 430 020 Bosch
3 611 B67 200 / 3 611 B67 230

Rotary hammer – 3 611 B67 200 – GBH 2-28 DFV 3 611 B67 260 / 3 611 B67 270
3 611 B67 200 820

Issue 12-12-12 340/63/63 32 57
Stand Fig. /Abb. 1 340 340/78 340/63/64
340/68 32/49 55
340/78 340/48
32/46
340/39 32/83 891
656/217 79
825 x 32/76
11 106
79
825/203
76 26 26/71
26/29
77
890 390/89
390/90 26/56 823
26/27 105 41
390/95 x
390/91 321/86 47
390/97 321/33
828 321/60 830 16
96
321/58
321 36 801 811
321/46 24/65
109 19
321/28
24/61 10
321/42 24
321/59
821 321/87
861
321/38
321/37 12 101
4/102
2
80
45
321/22 54
321/50 4/4
321/34
3/13 4/103
321/72 3 9
808
12
79
3/49
3/14 4 /6
Modifications reserved
Änderungen vorbehalten 4 /5
Modifications resérvées mit Loctite 222 sichern 805
Salvo modificaciones secure with Loctite 222
3 / 13, 3 / 14 Ball bearing * if bearing not greased -
24 / 61 Gear-change element grease the tooth system 1 615 430 002 Bosch
26 / 71 Disc Grease 1 615 430 001 Bosch

106 Container Grease the inside 1 615 430 001 Bosch
321 / 22 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch
321 / 59 Radial seal grease sealing lips 1 615 430 001 Bosch
340 Gearbox housing Fill 1 615 430 001 Bosch 30 g
340 / 68 Gearbox housing grease sealing lips 1 615 430 001 Bosch
821 Radial seal Grease SDS holder 1 615 430 001 Bosch
821 Radial seal Grease the inside 1 615 430 001 Bosch
821 Radial seal Smear the sliding surfaces 1 615 430 001 Bosch
823 Gear sleeve grease the tooth system 1 615 430 001 Bosch
26 / 29, 26 / 56, 32 / 76, 54, 55 Immerse in oil SAE 20 W Mineral oil 1
57, 79, 321 / 58, 321 / 60 Immerse in oil SAE 20 W Mineral oil 1
3 601 A9C 500 / 3 601 A9C 530

Impact drill – 3 601 A9C 500 – GSB 21-2 RE 3 601 A9C 560 / 3 601 A9C 570
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33, 34 Spur gear Grease running surface 3 605 430 003 Bosch 0,5 g
24 Drill spindle Grease running surface 3 605 430 003 Bosch 1+/- 0,5 g
40 Ball Apply grease to ball 3 605 430 003 Bosch 0,3 g
859 Gearbox Grease 3 605 430 003 Bosch 9,8+/-0,5 g
825 Gearbox interior Fill 3 605 430 003 Bosch 14,9+/-1 g
843 Detent disc Grease pinion teeth 3 605 430 003 Bosch 1,7 g

3 601 A7B 500 / 3 601 A7B 530

Impact drill – 3 601 A7B 500 – GSB 19-2 RE 3 601 A7B 560 / 3 601 A7B 570
3 601 A7B 500

Issue 12-12-05 867 88 65 41
Änderungen vorbehalten 89
Modifications resérvées
Salvo modificaciones 825 42 71
63 53
59 35
843
85
72
61
71 47
69
44
95
810
26
36 816
34
33 75
74
40 76
90 38
93 1
30
73
24
28
31
29
20
78
27
802 86 87
2 890
46 891
804
845 805
19 5
Anzugsmomente
Torque values 6
Couple de serrage 8 9
Pares de apriete
Pos. 19 = 0,4 - 0,7 Nm
46 = 0,4 - 0,6 Nm Pos. 59
63 = 2,8 - 3,6 Nm Ausrastmoment 9,5 - 12,5 Nm
72 = 1,4 - 2,2 Nm Slipping point of clutch 9,5 - 12,5 Nm
73 = 1,4 - 2,2 Nm Couple de glessement 9,5 - 12,5 Nm mit Loctite 222 sichern
85 = 50,0 - 55,0 Nm Momento de desenclavamiento 9,5 - 12,5 Nm secure with Loctite 222

33, 34 Spur gear Grease running surface 3 605 430 003 Bosch 0,5 g
24 Drill spindle Grease running surface 3 605 430 003 Bosch 0,5 g
40 Ball Apply grease to ball 3 605 430 003 Bosch 0,3 g
59 Gearbox Grease 3 605 430 003 Bosch 10,3 g
825 Gearbox interior Fill 3 605 430 003 Bosch 14 g
843 Detent disc Grease pinion teeth 3 605 430 003 Bosch 1,3 g

Rotary hammer – 3 611 BA0 000 – GBH 2-24D 3 611 BA0 000
3 611 BA0 000

Issue 12-12-12 840
48 36
64/1
825
70 63 57
820
843 68
87
75 55
74
44 11 66
106
32/46
32/76 26
26/71
321/28 26/29
825 321/42 32 77
26/71
321/59 41
32/83 26/56 106/105
321/62
32/49 26/27
47 106 16
76 321/82 106/105 801
321/33 811
321/60
19
321/58 30/35 10
321/46
321/83 31
321/38
821 30
321/37 823
24 17 101
2 Version A
321/22 80
861 45
883
54
321/50 4/102
321/34 3/13
3 9 804
321/72
808 4/103
17 Version B
79 101
3/49
3/14
4 /6
Änderungen vorbehalten 4/1/102
Modifications resérvées mit Loctite 222 sichern 4 /5
Salvo modificaciones secure with Loctite 222 805

3 Armature pinion Grease 1 615 430 001 Bosch
3 / 13 Ball bearing * if bearing not greased 1 615 430 001 Bosch
3 / 14 Ball bearing * if bearing not greased 1 615 430 001 Bosch
31 Needle ring Grease 1 615 430 001 Bosch
* if bearing not greased, grease
63 Needle bushing 1 615 430 001 Bosch
according to specification
125 T-head bolt Grease 1 615 430 001 Bosch
321 / 22 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch
Greased on the inside and
321 / 33 Holder sleeve 1 615 430 001 Bosch
outside
321 / 46 Guide bushing Grease the inside 1 615 430 001 Bosch
grease between the sealing
321 / 59 Shaft sealing ring 1 615 430 001 Bosch
and dust lip
821 Pipe 1 615 430 001 Bosch
823 Splined shaft / parts grease the tooth system 1 615 430 001 Bosch
825 Tool holder Grease SDS holder 1 615 430 001 Bosch
840 Gearbox housing Fill 1 615 430 001 Bosch 30 g
24 Splined shaft / parts Engaging gears greased 1 615 430 002 Bosch
47 Roller Grease 1 615 430 002 Bosch
57, 55, 321 / 62,
O-ring Oil SAE 20 W Mineral oil 1
321 / 58, 26 / 56

1

3 611 B64 001 /3 611 B64 031

Rotary hammer – 3 611 B64 001 – GBH 5-40 DCE 3 611 B64 061 / 3 611 B64 071
3 611 B64 001 821

Issue 12-07-18 171
142
97 854
154 165 81
830 94
44
45 4
28
106
26 138 196 75 818
23
31 162 873 891
144 57 200
143
161
841 195
163 849
22 174
ig 120 177
21 nd 168
stä o 74
voll let
te / mp 808
ple t / co 79 a
commple
835 co 79 7 126
72 202 805
860
x schwarz 47 102 48 51 5
25 black b
6
rot 117
14 red 117
53
104 825 174
160 15 117 99
117
803
vollständig/complete
complet /completo
840
113
Montage / Montage 104

Assembling / Montaje
175
27
111 811 817 2
141
803 145 192 198 37 174
13
42 131 95
112 9 803
x secure with Loctite 222
34 38 mit Loctite 222 sichern
176 80
172 Modifications reserved
Demontage / Demontage Änderungen vorbehalten
Disassembling /Desmontar 1 b Modifications resérvées
Salvo modificaciones
181 816
43 180 = Pos. 897 1 617 000 A4L
9 Please note lubrication instructions!
a Bitte Schmierhinweise beachten!

25 Blocking body - ?? Grease 1 615 430 015 Bosch
34 Flange Grease / Fill cavity 1 615 430 015 Bosch
835 Hammer tube Smear the sliding surfaces 1 615 430 015 Bosch
835 Hammer tube Grease the inside 1 615 430 015 Bosch
47 Gear sleeve Grease 1 615 430 015 Bosch
51 Crown gear Grease 1 615 430 015 Bosch
57 Impactor Grease the slide and impact surfaces 1 615 430 015 Bosch
72 Eccentric Grease the tooth system 1 615 430 015 Bosch
72 Connecting rod / eccentric journal Grease journal 1 615 430 015 Bosch
117 Needle bushing / Needle ring Grease 1 615 430 015 Bosch
167 Radial seal Grease sealing lips 1 615 430 015 Bosch
803 Armature pinion Grease the tooth system 1 615 430 015 Bosch
840 Impact mechanism housing Grease / Fill cavity 1 615 430 015 Bosch 100 g
841 Impact pin Grease the slide and impact surfaces 1 615 430 015 Bosch
854 Cylinder pin Grease 1 615 430 015 Bosch
854 Guide bushing Grease 1 615 430 015 Bosch
856 Hammer piston Drill hole greased inside 1 615 430 015 Bosch
138 Sealing ring Oil / immerse in oil SAE 20 W Mineral oil 1
141 Radial seal Oil / immerse in oil SAE 20 W Mineral oil 1
830 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1
160 Damping ring Oil / immerse in oil SAE 20 W Mineral oil 1
856 Hammer piston Oil / immerse in oil SAE 20 W Mineral oil 1
95 / 104 / 162 / 165 / 168 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1
860 Spur gear Grease the tooth system 1 615 430 015 Bosch
1

Rotary hammer – 3 611 J01 R00 – GBH 36 VF-LI 3 611 J01 R00
3 611 J01 R00

Issue 13-04-17
Stand Fig. /Abb. 1 Spring tension
Feder vorspannen
Ressort pré-contraint
Tensión previa del 840/78 840 356/217
muelle 825
alternativ / alternative alternativ / alternative 840/48 864
alternative / alternativa alternative / alternativa 64/1
17 17 36 840/63 825/203
840/68
45 45
816 816 820
57 32/49
190 190 32/83
17 45 17 45
55
190 190 32
66 32/76
106 32/46
26
26/71
26/29 390/89 890
806/1 84 806 84 390/90
26/71
26/56 811 390/95
26/27 390/91
321/82 390/97
blue blue
blau 833 96
blau
321/60 828 76
rot rot 106/105
red red 321/58 891
321/46
neu / nouveau neu / nouveau
new / nuevo new / nuevo 30/35 321/28
31 321/42
321/59
805 805 30 321/83
10 823 321/38
804 804 821
24 321/37
18
Umbausatz Umbausatz Pos. 807 321/22
Modification Set verwenden! 861 883
807 Use Modification Set
pos. 807 ! 321/50
77 321/34
191 321/72
2
red 80
rot
blau
9
blue 13
803
blue alt / ancien
blau old / viejo
rot 189
red

Änderungen vorbehalten
79 Salvo modificaciones
808

340 (840) Gearbox housing Fill 1 615 430 001 Bosch 35 g
803, 823 Armature / toothed bushing Grease the tooth system 1 615 430 015 Bosch 4,5 g
821 Hammer tube 1 615 430 015 Bosch
821 Tool Holding fixture Grease SDS holder 1 615 430 015 Bosch
321/22 Spur gear Grease sliding point 1 615 430 015 Bosch
31 Needle ring Greased 1 615 430 015 Bosch
321 / 46 Guide bushing Grease the inside 1 615 430 015 Bosch
321 / 59, 840 / 68 Shaft sealing ring fill between the sealing lips 1 615 430 015 Bosch
840 / 63 Needle bushing * Grease 1 615 430 015 Bosch
Greased on the inside and
26 / 29, 26 / 71 Piston pin 1 615 430 015 Bosch
outside
803, 13 Ball bearing Greased 1 615 430 015 Bosch
26 / 56, 32 / 76, 57 Parts / O-ring Oil 1 615 430 015 Bosch
24 Splined shaft / parts Engaging gears greased 1 615 430 015 Bosch
* if not greased 1 615 430 015 Bosch

3 611 C21 000
3 611 C21 030 / 3 611 C21 060
Demolition hammer – 3 611 C21 000 – GSH 5CE 3 611 C21 070 / 3 611 C21 090
3 611 C21 000 16 150 165

Issue 13-11-13 162
Stand Fig. /Abb. 1 57
161
28 44
26 45 856
23
31
144 163 81
854
143
168 171 139
4
22 73
21 35 75
196
891
25 841
200 818
53
156 74 195
160
821 146
X 174 177
121 schwarz
72
167 black
142
154 rot
17 red 116
18 14 808
116
138
complete / vollständig b
Demontage complete / completo
Disassembling 803 15 840 a 126
Demontage 7
Desmontar 113 174
805
37 174 825 5
27 104
69 6
141
Montage 145
175 Assembling
817 Montage 2 95
111 811 Montaje
803 13 9 803 38
1 270° secure with Loctite 222
42 131
112 mit Loctite 222 sichern
34 1
176 b Modifications reserved
172 Modifications resérvées
270° 815 Salvo modificaciones
2 835 80
43 = Pos. 897 1 617 000 708
180 a x Please note lubrication instructions!
181 9 Bitte Schmierhinweise beachten!

25 Blocking body - ?? Grease 1 615 430 015 Bosch
34 Flange Grease / Fill cavity 1 615 430 015 Bosch
57 Impactor Grease the slide and impact surfaces 1 615 430 015 Bosch
72 Eccentric Grease the tooth system 1 615 430 015 Bosch
72 Connecting rod / eccentric journal Grease journal 1 615 430 015 Bosch
116 Needle bushing / Needle ring Grease 1 615 430 015 Bosch
167 Radial seal Grease sealing lips 1 615 430 015 Bosch
803 Armature pinion Grease the tooth system 1 615 430 015 Bosch
840 Impact mechanism housing Grease / Fill cavity 1 615 430 015 Bosch 80 g
841 Impact pin Grease the slide and impact surfaces 1 615 430 015 Bosch
854 Guide bushing Grease 1 615 430 015 Bosch
856 Hammer piston Drill hole greased inside 1 615 430 015 Bosch
856 Hammer piston Oil / immerse in oil SAE 20 W Mineral oil 1
95, 104, 162, 165, 168 O-ring Oil / immerse in oil SAE 20 W Mineral oil 1
0 611 316 703
0 611 316 732 / 0 611 316 741
Demolition Hammer – 0 611 316 703 – GSH 11 E 0 611 316 742 / 0 611 316 750
0 611 316 703; 743 127

Issue 13-10-09
Stand Fig. /Abb. 1 17
16
139
38
845
Modifications reserved 28 30
Änderungen vorbehalten 26 103
Modifications resérvées 25 57 72
Salvo modificaciones 23 124/1
37 823
31 123
144 34
143 54
104 129
22 840
41 70
21 71
18 56
39 103
18
138 14
35
141
20
29
36
55
19 140 136
27 75
824 76
77
1
x 4
142 4/10 80
alternativ
alternatively 131
alternativement 9
Feder vorspannen alternativamente
ressort pré-contraint 808
tensión previa del muelle
Spring tension
x
82
895 180 9 126 140
alternativ
alternatively a 7
alternativement 2 weiß prise off with
6 white screwdriver
alternativamente
113 mit Schrauben-
805 black
schwarz dreher abdrücken
15 5
803 a
803 111 2
= Pos. 897 1 617 000 189 ohne Fettube
113 1 617 000 189 without grease tube
13 = Pos. 898 1 617 000 190 mit 2 Fettuben á 45ml
114 1 617 000 190 with 2 x 45ml grease tubes
15 Bitte Schmierhinweise beachten!
842 /020 Please note lubrication instructions!
43 842 /030
Neue Ausführung
111
125 842 /080 42 microen-capsulated
mikroverkapselt
New execution
Nouvelle exécution 13 45-70 Nm 112
mit Loctite 222 sichern
Nueva ejecución 114 115 842 /050 secure with Loctite 222

Gearbox and impact Grease parts, rest
1 615 430 015 Bosch 96 g
mechanism interior in gearbox interior
20, 40 (840), 41 Sliding parts Grease the slide and impact surfaces 1 615 430 015 Bosch
35 (835) Hammer tube Grease 1 615 430 015 Bosch
57 Impactor Grease 1 615 430 015 Bosch
Hammer piston/connecting Fill grease chamber /
56, 70 1 615 430 015 Bosch 7g
rod/eccentric trunnion Grease cross hole
104, 124 / 1 O-ring / washer Grease 1 615 430 015 Bosch
13 Deep groove ball bearing * Fill to 2/3 1 615 430 020 Bosch
14 Needle bearing * Grease 1 615 430 002 Bosch
41 Impact pin Grease 1 615 430 002 Bosch
72 Eccentric gear Fill teeth, grease 1 615 430 002 Bosch
Fill the cavity between
39 Shaft sealing ring 1 615 430 002 Bosch
the sealing lips
25 Clamping jaw Grease 1 615 430 002 Bosch
103 O-ring / cylinder sleeve Immerse in oil, oil SAE 20 W Mineral oil 1
56 Hammer piston Immerse in oil to the O-ring SAE 20 W Mineral oil 1
1
Rotary hammer – 3 611 J03 R00 – GBH 36 V-LI 3 611 J03 R00
3 611 J03 R00 1 9

Issue 12-07-02
Fig. /Abb. 1 72
Stand
54
51
72
802 52
53 333/32/1
72 x 833
x 844
3 70
59
43
820
18 87
16 44
83 72 39
812 40 821
32
80 72
833 41
O-Ring wird durch 23
Pos.18 (1 610 240 116) 867 46
ersetzt 5
O-ring will be replaced 60
through pos.18 47
(1 610 240 116) 4 326/38 48
84 820
1 326/29
71 326/26
7 827
326/56
891 31 821
37
34
28
71 50
51
10 11 54
888 17 824

808 71 Salvo modificaciones
1 Impact mechanism housing Fill 1 615 430 001 Bosch 34 g
821 Hammer tube Grease SDS holder 1 615 430 001 Bosch
23 Spur gear Smear the sliding surfaces 1 615 430 001 Bosch
23 Spur gear Grease milling pockets 1 615 430 001 Bosch
34 Rubber bushing Grease the inside 1 615 430 001 Bosch
50 Guide bushing Grease the inside 1 615 430 001 Bosch
326 / 26 Hammer piston Grease the inside 1 615 430 001 Bosch
326 / 29 Piston pin Grease 1 615 430 001 Bosch
326 / 38 Disc Grease 1 615 430 001 Bosch
812 Gearbox Grease / Fill cavity 1 615 430 001 Bosch 2,7 g
824 Jack shaft Smear the sliding surfaces 1 615 430 001 Bosch
824 Jack shaft Grease the tooth system 1 615 430 001 Bosch
824 Jack shaft Grease pins 1 615 430 001 Bosch
17 Sealing ring Oil SAE 20 W Mineral oil 1
18 Sealing ring Oil SAE 20 W Mineral oil 1
326 / 56 O-ring Oil SAE 20 W Mineral oil 1
333 / 32 / 1 O-ring Oil SAE 20 W Mineral oil 1

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Real Bosch!

Bosch original greases

The right greases and oils are essential for performance.

Basic guide to correct use of

What has to be observed when greasing

Your advantages at a glance

Subject to technical alterations | Printed in Germany | April 2014

We have compiled a selection of the most common Note

Demolition hammers <12kg *

Robert Bosch UK Ltd. (BSC)

Subject to technical alterations | Printed in Germany | April 2014

Search for the part number in the spare part list of

Subject to technical alterations | Printed in Germany | April 2014

Simply add the part number to your spare part

Robert Bosch UK Ltd. (BSC)

Subject to technical alterations | Printed in Germany | April 2014

Pos. Description Instruction Lubricant Quantity

3 601 H22 003 813

Pos. Description Instruction Lubricant Quantity

Pos. Description Instruction Lubricant Quantity

3 601 E8G 001

3 601 E8G 001

Pos. Description Instruction Lubricant Quantity

40 Stroke rod grease sliding points 3 605 430 003 Bosch 6g

Subject to technical alterations | Printed in Germany | April 2014

Pos. Description Instruction Lubricant Quantity

0 611 254 803 840

3/5 80 17 Typ 0 611 254 803 805

Pos. Description Instruction Lubricant Quantity

3 601 G95 000

Pos. Description Instruction Lubricant Quantity

Pos. Description Instruction Lubricant Quantity

Impact drill – 3 601 B17 106 – GSB 13 RE 3 601 B17 106

Pos. Description Instruction Lubricant Quantity

3 611 B67 200 / 3 611 B67 230

3 611 B67 200 820

Pos. Description Instruction Lubricant Quantity

3 / 13, 3 / 14 Ball bearing * if bearing not greased -

26 Hammer piston Grease the inside 1 615 430 001 Bosch

26 / 71 Disc Grease 1 615 430 001 Bosch

3 601 A9C 500 / 3 601 A9C 530

Pos. Description Instruction Lubricant Quantity

Subject to technical alterations | Printed in Germany | April 2014

3 601 A7B 500 / 3 601 A7B 530

3 601 A7B 500

Pos. Description Instruction Lubricant Quantity

Subject to technical alterations | Printed in Germany | April 2014

3 611 BA0 000

Pos. Description Instruction Lubricant Quantity

Subject to technical alterations | Printed in Germany | April 2014

3 611 B64 001 /3 611 B64 031

3 611 B64 001 821

Montage / Montage 104

Pos. Description Instruction Lubricant Quantity

Subject to technical alterations | Printed in Germany | April 2014

3 611 J01 R00

801 Modifications reserved

Pos. Description Instruction Lubricant Quantity

Subject to technical alterations | Printed in Germany | April 2014

3 611 C21 000 16 150 165

Pos. Description Instruction Lubricant Quantity

0 611 316 703; 743 127

Pos. Description Instruction Lubricant Quantity

3 611 J03 R00 1 9