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DataChief C20 Instruction
DataChief C20 Instruction
DataChief C20
Alarm and monitoring system
with process control and
power management
Instruction manual
Document revisions
warning
any tight clothing (collar, tie, belt etc.).
Immediate action
The reader
This instruction manual describes how to use the DataChief C20 Alarm and monitoring
system with process control and power management controls and display facilities. It is
intended for system operators. He/she should be experienced in the operation of Alarm and
monitoring system with process control and power management and have basic knowledge
of personal computers or should have attended a Kongsberg Maritime Ship Systems
training course.
Note
Due to the flexible nature of DataChief C20 not all systems described in this manual are
relevant for all deliveries. DataChief C20 Alarm and monitoring system with process
control and power management is a registered trademark of Kongsberg Maritime Ship
Systems. Windows NT and Windows are either registered trademarks or trademarks of
Microsoft Corporation in the United States and/or other countries.
Chapters
1 Functional description
This chapter presents a functional description of the DataChief C20 Alarm
and monitoring system with process control and power management..
Refer to page 1.
2 Getting started
This chapter teaches you how to use the basic control functions of the
DataChief C20. It is intended for personnel just starting to use the system.
Refer to page 58.
6 Reference guide
This chapter contain software-- related information that can be reached from
one or several different types of operator locations (ROS, LOS etc.) .
Refer to page 214.
7 Maintenance
This chapter explains how to keep the system in good working order and what
to do if the system fails.
Refer to page 231.
8 Replaceable parts
This chapter contains a list of replaceable parts including part numbers.
Drawings of the main units are found here.
Refer to page 271.
9 Appendix
This chapter contains abbreviations and references.
Refer to page 288.
Document history
The information on this page is for internal use.
Table of contents
1 FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Design principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.2 Building blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3.3 Decentralised system architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3.4 Centralised operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 System components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.4.1 Remote Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4.2 Midi operator station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.4.3 Local operator station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
1.4.4 Watch Bridge Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1.4.5 Watch Cabin Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.4.6 ShipViewer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
1.4.7 Distributed Processing Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.4.8 Gateways . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
1.5 Software components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.5.1 Humane Machine Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
1.5.2 System functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1.5.3 Process control functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
1.5.4 Power management system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1.6 Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.6.2 Operator Control Panel (OCP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.6.3 Midi Operator Station (MOS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
1.6.4 Local Operator Station (LOS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1.6.5 Watch Bridge Unit (WBU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
1.6.6 Watch Cabin Unit (WCU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.6.7 Remote Analogue Input (RAi--16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
1.6.8 Remote Analogue Input (RAi--10tc) . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
1.6.9 Remote Digital Input (RDi--32 & RDi--32a) . . . . . . . . . . . . . . . . . . . . . 48
1.6.10 Remote Analogue Output (RAo--8) . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
1.6.11 Remote Digital Output (RDo--16) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1.6.12 Remote Input/Output (RIO--C1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
1 FUNCTIONAL DESCRIPTION
1.1 Introduction
This chapter introduces the DataChief C20 Alarm and
monitoring system with process control and power management.
The following subjects are covered:
- Overview
- Design principles
- System components
- Software components
- Technical specifications
1.2 Overview
The DataChief C20 is an Alarm and monitoring system with
process control and power management. Modular design allows
flexibility in configuring the system to individual requirements,
covering the whole range from low complexity alarm systems to
highly integrated alarm and monitoring systems with advanced
process control. Sub-systems can include all or any combination
of the following:
• Alarm and monitoring system.
• Auxiliary control system.
• Power management system.
• Propulsion control.
• Ballast automation system.
• HVAC (air conditioning).
• Management support.
• Reefer monitoring
• Fire system
1.3.1 General
Alarm groups
All alarms and monitored values are divided into alarm groups.
Any alarm can only be part of one group. Each alarm group has a
dedicated button on the operator control panel. If only standard
personal computer keyboard is provided the operator control panel
is displayed on the colour graphics display and works in the same
way as the physical panel. Active alarms are indicated by a flashing
light (unacknowledged alarm) or steady light (acknowledged
alarm).
Alarm types
Alarm detection for analogue signals
The following functions are included:
• Instrument failure alarms.
• Low-low process alarms with or without action (slow-down).
• Low process alarms.
• High process alarms.
• High-high process alarms with or without action (slow-down).
• Return to normal detection with dead-band to avoid alarm
fluctuations.
• Adjustable filter factors to filter fluctuations in the incoming
signals.
• Time delay of alarm triggering and return to normal messages.
Alarm detection for on/off (two state) signals
The following functions are included:
• High process alarms (open or closed).
• Return to normal detection.
• Time delay of alarm triggering and return to normal messages.
Alarm detection for on/off signals with line check
The following functions are included:
• High process alarms (open or closed).
• Line broken alarm.
• Line short alarm.
Inhibit alarm
Some alarms are conditional and will be inhibited when a specified
condition is present. This function is accomplished by defining a
signal as an inhibit source for a specified alarm or a specified group
of alarms. An adjustable time delay is available to extend the
inhibit situation for each signal.
Alarm indication
The four last alarms detected by the system will be indicated in the
lower right corner of the colour graphics display. The alarm tag,
description and state will be displayed. The following states are
used by the system.
• On/off signal open contact alarm: OPEN
• On/off signal closed contact alarm: CLOSED
• On/off signal broken alarm: BROKEN
• On/off signal short alarm: SHORT
• Analogue signal instrument failure, signal value outside low
range: IFL (Instrument Failure Low)
• Analogue signal instrument failure, signal value outside
high range: IFH (Instrument Failure High)
• Analogue signal high alarm: HIGH
• Analogue signal low alarm: LOW
• Analogue signal high-high alarm: HI-HI
• Analogue signal low-low alarm: LO-LO
• On/off or analogue sensor taken out of scanning: OFFSC
• On/off or analogue signal return from alarm: RETURN
To visually distinguish between the alarm states different colours
have been used. The meaning of the different colours are listed
below:
• Normal state: GREEN
• Alarm state, not acknowledged: RED with asterisk (*)
• State changed from not acknowledged to normal: RED
• Alarm state, acknowledged: YELLOW
• Alarm state, inhibited: BLUE
• Not updated or invalid values: GREY
300 KW
21” WBU
BUZZER
WCU
WCU
PRINTER PRINTER PRINTER
HUB
WCU
DUAL LAN
HUB
WCU
VA VA VA
C C C
24 V
WCU
M GE M GE M GE
1 - nn
DPU UPS 220 VAC UPS 220 VAC UPS 220 VAC UPS 24 VDC
1-- nn
INSTR.DRIV.
DUAL CAN DPU
START INSTR.DRIV.
DUAL CAN
DPU
PROCESS AREA
ROT. LIGHT/
KLAXON dPSC
Gateway
RESET
RESET
LOS LOS LOS LOS LOS LOS
DPU dPSC dPSC DPU dPSC dPSC
DPU DPU DPU DPU
DPU DPU
RESET DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU DPU
DPU DPU DPU
DPU DPU DPU DPU
RESET DPU DPU DPU DPU DPU
DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU
RESET DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU DPU
DPU DPU DPU
DPU DPU DPU DPU
RESET
DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU DPU DPU
DPU DPU W/dPSC DPU DPU
1 x 8 DPU CABINET 18 x 8 DPU CABINET W/dPSC 1 x 8 DPU CABINET 1 x 8 DPU CABINET 1 x 16 DPU CABINET
2 x 16 DPU CABINET
BUZZER W/dPSC W/dPSC
7 x 16 DPU CABINET 8 x 16 DPU CABINET
Fleetm aster
ROS
300 KW
21” WBU
LOS
BUZZER
WCU
WCU 16 group
PRINTER
WCU 16 group
WCU 16 group
WCU 16 group
WCU 16 group
1 - nn 1-- nn VA
C
24 V 24 V
WCU 16 group DPU DPU
INSTR.DRIV. INSTR.DRIV.
MGE
WCU 16 group
DUAL CAN
START
DPU
PROCESS AREA
ROT. LIGHT/
KLAXON
RESET
N x 3 DPU CABINET N x 3 DPU CABINET N x 3 DPU CABINET DPU
N x 4 DPU CABINET
RESET
RESET
BUZZER
1.4.6 ShipViewer
ShipViewer is a software package that runs on a standard personal
computer connected to the DataChief C20 local area network.
The computer can be installed anywhere on the ship. It has similar
viewing capabilities as those found in the Remote Operator
Station, but no control functions. The following systems can be
monitored through ShipViewer dependent on the system
configuration:
• Engine monitoring and control system
• Power management system
• Fire system
• Tank system
The system presents online data, mimic diagrams, logged data and
allows convenient printing facilities. It is a useful tool to avoid
misunderstanding and lack of information.
Functions
• Presentation of logged ship data and mimic diagrams.
• Presentation of alarms.
• Presentation of alarm history.
• Status on open/closed valves, running/stopped equipment etc.
1.4.8 Gateways
General
Two types of gateways are available.
Access control
In order to limit or enable control of the process from any Remote
Operator Station an advanced passwords system is available .
Changes of limits or parameters are also guarded through the use
of passwords. All operator actions can be logged with time tags
(optional).
Alarm acknowledge
It is possible to acknowledge alarms while a mimic window, alarm
group or alarm summary is displayed. Alarm acknowledgement
for separate or group alarms displayed on the screen is done
through a single push of the same pushbutton.
Trend monitor
The DataChief C20 automatically records selected
measurements, and store them for use in the trend monitoring
system. This system can present recorded data for all variables as
curves. The trend monitor is part of the Remote Operator Station.
Two functions are available; “Select Trend” and “Display Trend”.
The “Select Trend” function assigns the display of trend curves to
specified variables. The operator can specify five different trend
displays with eight variables each, giving a total of forty recorded
variables display.
Stand by pumps
General
Pump control is located in the Distributed Processing Unit’s.
Remote control is available from the Remote Operator Stations in
two ways:
• Through the stand by pump mimic diagrams.
• Through a mimic diagram included in the monitoring and
control system.
Stand by start at low pressure
When the pressure drops below the set limit the stand by pump
automatically starts. The limit may be adjusted if an analogue
sensor is used.
Inhibit stand by start
Starting of the stand by pump is blocked after a blackout or at a
group start, until the pressure has built up. The stand by logic can
also be inhibited by an external condition, such as “main engine
stopped”, “aux engine stopped” or a similar condition.
Restart after blackout
Some units have to be automatically restarted after a blackout.
These units are included in a start sequence. The delay time defined
in the Distributed Processing Units pump logic determines the start
sequence. The operator can adjust the sequence timing.
Group start of pumps
Remote controlled pumps can be started in sequence.
Alarms from the stand by pump logic
• Stand by start alarm.
• Auto start fail or trip.
• Non stand by alarm (indicates that a stopped pump is no longer
in stand by mode).
Sensors: Pressure switches or analogue sensors may be used for
the control functions.
Limits: All limits are downloaded from the remote Operator
Station as part of its database. Limits may be adjusted from Remote
Operator Station or at the Local Operator Station.
Introduction
1.6.1 Introduction
The following is a summary of the technical specifications for the
DataChief C20 Alarm and monitoring system with process
control and power management. Kongsberg Maritime Ship
Systems is engaged in continues development of its products and
reserves the right to alter specifications without prior notice.
• Power consumption: 10 W.
• Ambient operational temperature: -15_C to + 70_C
• Max. rel. Humidity: 96% non-condensing.
• Ambient storage temperature: 25°C to +70°C in a dry area
with approx. 70% humidity.
• Display: TFT colour, 5.7”, 320 x 240 pixels.
• Housing: Cast aluminium back, polycarbonate front.
• Weight of unit: 1.5 kg.
• Dimensions: W252 H144 B70 mm.
• Panel cut-out: 242 x 134 mm.
• Mounting: Bracket for table, ceiling and wall. Flush mount
with removable corners.
• Shock and vibration: DnV Class B, IACS E10 (Direct mount
on engines, compressors, etc.).
• EMC properties: According to IACS E10, IEC 60945.
• Dimension:
- Outline: W240 x H144 x D50 mm.
- Cut out: W211 x H138 mm.
• Mounting: Screws (4 Pcs M4)
• Signal types:
- Input differential: CMV 10 [ V ]
- Voltage Scaling: ± 0,1/1/5/10 [Volt]
- Current Scaling: ± 1/5/10/20 [mA]
- Technical units: Free range
Resistance Temperature Detectors (RTD):
- Scaling: PT100, PT1000 [Ω]
- Range: PT1000 0-200ºC, 0-600º PT100 0-200ºC,
0-800ºC
• Accuracy: Voltage measurement A/D ±0.002 %
• Accuracy w/signal conditioning: ± 0.4 %
• Sensor excitation voltage and current: 30-40 mA nominal.
Fused at 100mA per channel or 350 ma for the whole module,
with overload indicator.
• BIST (Built In Self Test): Module temp, Power, Sensor
excitation overload.
• Signal types:
- Thermocouples with Cold Junction compensation
- According to IEC 584
- Element: R/S/J/E/N 0-200, 0-600ºC
- Element: B 0-600ºC
- Element: T 0-200ºC
- Element: K 0-200, 0-600, 0-1200ºC
- Resistance Temperature Detectors (RTD)
- Scaling PT100, PT1000 [Ω]
- Range PT1000 0-200ºC, 0-600º PT100 0-200ºC,
0-800ºC
• Accuracy: Voltage measurement A/D ±0.002 %
• Accuracy w/signal conditioning: ± 0.5 %
• Bandwidth: 10 [Hz]
• BIST (Built In Self Test): Module temp, Power, Sensor
excitation overload.
• 4 Digital inputs:
- Require dry contact or opto coupler.
• 2 Analogue output:
- Range: 22mA and 11V
- Accuracy with signal conditioning: 1.0 %
• BIST (Built In Self Test): Module temp, Power, Sensor
excitation overload.
2 GETTING STARTED
2.1 Introduction
This chapter teaches you how to use the control functions and
displays of the different DataChief C20 operator stations. It is
intended for personnel just starting to use the system. The
following subjects are covered:
- Using the Remote Operator Station
- Using the Midi Operator Station
- Using the Local Operator Station
- The Watch Calling System
- Using the Watch Bridge Unit
- Using the Watch Cabin Unit
Numeric
Power on LED keyboard
Standard function buttons
Trackball
buttons
Keyboard Trackball.
connector
ALARM HISTORY Displays the last 2000 alarm events, with time
and date. Twentysix alarms are displayed on
each page. The last alarms are at the top of
the list. To turn the pages, using the NEXT
PAGE and PREVIOUS PAGE buttons.
ALARM This button is used to acknowledge alarms. If
ACKNOWLEDGE an Operator Control Panel group button has
been pushed, the alarm acknowledge button
will acknowledge all unacknowledged alarms
on the colour graphics display. If more than 26
new alarms have occurred, the next page will
automatically be displayed. If an Operator
Control Panel alarm group button has not
been pushed, pushing the Alarm Acknowl-
edge button will acknowledge the latest three
alarms displayed in the lower right corner of
the display.
Logging buttons
AUTO LOG Menu used to enable and adjust the auto log
CONFIG printout time.
MISC. LOGS Menu used to activate printout of logs and set
up the printer.
Overview
The following illustration explains the layout of the Remote
Operator Station display.
• About button: Push the button to display information about the
software version etc.
• Title window: Contains the title of the information currently
displayed in the main window.
Main window
Alarm window
Function window
2.3.1 Overview
The Midi Operator Station, often called MOS is a specially
designed operator panel that provides easy access to operator
functions. It is used as a local operator station in larger systems or
as the main operator station for more limited systems.
The display examples shown in this manual are not always an exact
copy of what you will see on the screen, as the presentation
depends on your system configuration and choices of set-up.
Escape
Page down
Page up
Acknowledge
Sound off
Clear
Function keys
F1 to F4
MENU Turns menus on. The displayed menu will vary with the
operational context.
F1 - F4 Function keys. The function is specified by the text next to the key
(left side). Function keys have a one minute time-out to avoid
accidental input. Push the Page up or Page down keys to active the
functions keys again.
0-9 Alpha-numeric keys for insertion of letters and numbers. Push the
button repeatedly until the desired letter or number is displayed.
.-_ Key to insert the following special characters (. - _). Push the
button repeatedly until the desired character is displayed.
Window title
Menu window
Scroll bar
Alarm window
Window title
Indicates that
additional
function
buttons are
available. Use
the Page up
and Page
Down buttons
to display
them.
Alarm window
Indicates that
additional
information is
available. Use
the navigator
key to display
it.
Scroll bar
Alarm window
Main Menu
1 Alarm Menu
2 DPU Overview
3 Tag Selection Menu
4 Configuration Menu
5 Help
Alarm Menu
1 Alarm History
2 Alarm Summary
3 Alarm Group Display
Tag Menu
1 Tag Details
2 Mimic
3 Alarm Status
4 Main Menu
Control Menu
1 Pumps
2 Valves
3 Controllers
4 Standby Sets
PMS Menu
1 Power Manager
2 Switch boards
3 Generators
4 Aux Breakers
5 Sync Breakers
Configuration
1 User Access
2 Keyboard/Screen
3 Advanced
4 Printer
5 Self check
LOS
CAN A
dPSC
dPSC
CAN B
Alarm indicators
Display - Display Line # 1 : Menu Name Line -----------
- Display Line # 2 : Top Menu Item /Selection Line
- Display Line # 3 :
On line - Display Line # 4 : Prompt Texts for F1,F2,F3,F4
indicator
Push
buttons
Alarm indicator 6
Figure 22 Local Operator Station layout
The functions available are defined by the functionality of each
individual type of Distributed Processing Unit. Pushbuttons are
combined with lamps to indicate alarms, status of the extended
alarm system and to indicate main system functions. The Local
operator Station has the following main functions:
Indicators
On Line Indicates that the Local Operator Station is
connected to an active Distributed Processing
Unit.
Alarm 1 -- 5 These alarm indicators are active in an alarm
system application. Labels are ship depend-
ent.
Alarm 6 -- Unit Fail Indicates that the Local Operator Station is
unable to get in touch with a Distributed Pro-
cessing Unit.
Other LED indica- Many of the buttons have LED indicators.
tors These indicators have different meanings de-
pendent on the menu being operated.
Display
Line 1 Displays module name, menu name, tag
name etc. The display text depends on the
menu selected.
Line 2 Displays the menu item that will be selected if
the Menu Down button is pressed
Line 3 Application dependent information
Line 4 Application dependent information
Push buttons
MENU Used to return to the menu level above the
o UP current menu.
MENU Used to select a more detailed menu for the
i DOWN item currently displayed in the second display
line.
SELECT Used to scroll the three bottom lines on the
u UP display to select a new menu, a tag or a para-
meter. Display lines are scrolled down.
SELECT Used to scroll the three bottom lines for selec-
d DOWN tion of a new menu, a tag or a parameter Dis-
play lines are scrolled up.
ADJUST Used to adjust the value of the selected para-
+ UP meter (displayed in the second line). The
value is increased.
ADJUST Used to adjust the value of the selected para-
- DOWN meter (displayed in the second line). The
value is decreased.
DEFAULT Used to jump to the first item in the selected
r menu.
ENTER Used to confirm value adjustment and store
e adjusted value.
ARROW Navigation and adjustment buttons. Used to
p BUTTONS switch between overview 1 and 2. Used to
force maximum adjustment speed, and to se-
n
lect next and previous tags when Tag Details
are displayed.
Alarm History
ALARM DETAILS
Alarm Summary
ALARM DETAILS
Parameter Explanation
48
4 Push the MENU DOWN button to activate the top menu for
that Distributed Processing Unit.
- The online indicator is lit.
3 To leave this menu item and return to the LOS top menu,
push the F1 button.
Indicate if the
engineers safety
system is active.
Used to call on
duty officers. SYSTEM FAIL
Indicates that
the unit has
failed.
LAMP TEST
Push to check Indicates the location Used to scroll SOUND OFF
that all indi- having watch alarms on the Push to silence
cators are OK. responsability. display the buzzer.
Indicate if the
engineers safety
system is active.
Used to call on
duty officers. SYSTEM FAIL
Indicates that
the unit has
failed.
LAMP TEST
Push to check Indicates the location Used to increase SOUND OFF
that all indi- having watch or descrease Push to silence
cators are OK. responsability. text illumination. the buzzer.
The main difference between the two types are that the LCD type
can display individual alarm messages, while the LED type has a
larger number of alarm groups.
- The LCD (Liquid Crystal Display) type will display date and
time when no-one is ON DUTY.
- For the LED (Light Emitting Diode) type all indicators will
be dark when no-one is ON DUTY.
- The repeat alarm function is activated if an alarm is not
acknowledged within a set period of time.
SYSTEM FAIL
Indicates that
the unit has
failed.
LAMP TEST
Push to check Indicates that you Used to scroll SOUND OFF
that all indi- have been called. alarms on the Push to silence
cators are OK. display the buzzer.
SYSTEM FAIL
Indicates that
the unit has
failed.
LAMP TEST
Push to check Indicates that you Used to increase SOUND OFF
that all indi- have been called. or descrease Push to silence
cators are OK. text illumination. the buzzer.
The main difference between the two types are that the LCD type
can display individual alarm messages, while the LED type has a
larger number of alarm groups.
- The LCD (Liquid Crystal Display) type will display date and
time when no-one is ON DUTY.
- For the LED (Light Emitting Diode) type all indicators will
be dark when no-one is ON DUTY.
- The repeat alarm function is activated if an alarm is not
acknowledged within a defined period of time.
3.1 Introduction
This chapter contains a detail descriptions of how to operate the
DataChief C20 alarm and monitoring system from the different
types of operator stations. It is intended for users already familiar
with the “Getting Started” section of this manual.
The following subjects are covered:
- Remote Operator Station
- Midi Operator Station
- Watch Bridge Unit
- Watch Cabin Unit
- ShipViewer
ALARM
1 Push the ALARM SUMMARY button.
SUMMARY
- A summary of all active and unacknowledged alarms are
displayed on the colour graphics display.
ALARM
1 Push the ALARM HISTORY button.
HISTORY
- A complete chronological list of all alarm events are
displayed on the colour graphics display. The newest alarms
are displayed on top.
* Unacknowledged alarms are displayed in red.
* Acknowledged alarms are displayed in yellow.
* Cleared alarm conditions are displayed in green.
GROUP
1 Push the GROUP DISPLAY button.
DISPLAY
- The prompt Select group: is displayed in the lower left of
the colour graphics display.
COUNTER
1 Push the COUNTER DISPLAY button.
DISPLAY
- The system counters are displayed.
5 Push ENTER.
- It is possible to reset all counters selecting Reset all
counters or Reset all lap counters.
→ See “How to display system information” on page 92.
2
3 Push ENTER.
- Offscan tags are displayed.
3 Push ENTER
- The group name is displayed with the tag highlighted at the
top.
MONITOR
OCP
1 Push the MONITOR OCP DISPLAY button.
DISPLAY
3 Push ENTER.
1 4 Push 1.
5 Push ENTER.
- The selected viewing condition is set.
OCP Dimmer Function
7 Push ENTER.
9 Push ENTER.
- 7 will give the brightest light.
Screen Saver
10 Use the arrow buttons or the trackball to select Screen Saver
Delay.
11 Push ENTER.
- The text Enter new delay in minutes (0 to turn saver off):
is displayed on the lower left side of the colour graphics
display.
12 Type in the delay time.
13 Push ENTER.
- Maximum delay time is 60 minutes.
Note The screen saver is automatically turned of if any of the input
devices are activated or a new alarm occurs.
• Log printer
If there is only one printer in the system, the printer will serve both
functions. Do the following to activate printouts:
3 Push ENTER.
- The prompt Complete log (1=start, 0=abort) is displayed
in the lower left of the display.
5 Push ENTER.
- The printer starts printing the log.
- Status indication for all other logs will change to BUSY.
- When the printout is completed, status indication for all logs
will go back to READY.
Tagname Tag description Func Value Eng.unit Alarm Low Lim. High lim.
ALARM - Use the procedure for Complete Log above, but use the
SUMMARY UP/DOWN arrow buttons to select Alarm Summary.
LEVEL
- Use the procedure for Complete Log above, but use the
CORRECTION UP/DOWN arrow buttons to select Level Correction.
TANK
- Use the procedure for Complete Log above, but use the
LOG UP/DOWN arrow buttons to select Tank log.
COUNTER
- Use the procedure for Complete Log above, but use the
LOG UP/DOWN arrow buttons to select Counters log.
INHIBIT
- Use the procedure for Complete Log above, but use the
LOG UP/DOWN arrow buttons to select Inhibit log.
OFFSCAN
- Use the procedure for Complete Log above, but use the
LOG UP/DOWN arrow buttons to select Offscan log.
3 Push ENTER.
- The prompt Select group log: is displayed in the lower left
of the display.
4 Type in the group number.
5 Push ENTER
6 Or push one of the alarm group buttons.
7 Push ENTER.
- The printer will start printing the log.
- Status indication for all other logs will change to BUSY.
- When the printout is completed, status indication for all logs
will go back to READY.
MISC.
LOGS
1 Push the MISC. LOGS button.
3 Push ENTER.
- The prompt Selectlog number: is displayed in the lower left
of the display.
- The note “Selected Log Interval will be deleted” is
displayed.
4 Type in the number (between 1 and 5) of the selected points
log you wish to print.
5 Push ENTER .
- The printer starts printing the log.
- Status indication for all other logs will change to BUSY.
- When the printout is completed, status indication for all logs
will go back to READY.
MISC.
LOGS
1 Push the MISC. LOGS button.
2 Select the log you want to stop using the UP/DOWN arrow
buttons.
3 Push ENTER.
2 Use the UP/DOWN arrow keys to select the text after Unit
display.
3 Push ENTER.
- The prompt Enter unit number: is displayed on the lower
left side of the colour graphics display.
4 Type in the number of the DPU.
5 Push ENTER.
- The information about the selected processing unit is
displayed.
2 Use the UP/DOWN arrow keys to select the text after Eng.
unit change.
3 Push ENTER.
- The prompt Eng.unit counts/change enable (1=on, 0=off):
is displayed at the lower left side of the colour graphics
display.
1 4 Type 1.
SYSTEM
1 Push the SYSTEM INFO DISPLAY button.
INFO
DISPLAY - The system information display is shown on the colour
graphics display.
2 Use the UP/DOWN arrow keys to select the text after Reset
counters.
3 Push ENTER.
- The prompt Reset all counter enable (1=on, 0=off): is
displayed at the lower left side of the colour graphics display.
1 4 Type 1 .
SYSTEM
1 Push the SYSTEM INFO DISPLAY button.
INFO
DISPLAY - The system information display is shown on the colour
graphics display.
3 Push ENTER.
- The prompt Enter acknowledge limit. override password:
is displayed at the lower left side of the colour graphics
display.
4 Type in the password.
5 Push ENTER.
- The text Acknowledge limitation override enabled is
displayed in the function window.
- You may now acknowledge alarms from this Remote
Operator Station.
Note The text ACCESS OVERRIDE ACK will be displayed in the status
area until the override is reset, refer page 65.
3 Push ENTER.
- The prompt Enter mimic limit. override password: is
displayed at the lower left side of the colour graphics display.
4 Type in the password.
5 Push ENTER.
- The text Mimic access override enabled is displayed.
- You may now control pumps and valves from this Remote
Operator Station.
Note The text ACCESS OVERRIDE MIM will be displayed in the
status area until the override is reset, refer page 65.
2 Use the UP/DOWN arrow keys to select the text after OCP
Buzzer silent.
3 Push ENTER.
- The prompt Enter OCP Buzzer disable password: is
displayed at the lower left side of the colour graphics display.
4 Type in the password.
5 Push ENTER.
- The Operator Control Panel (OCP) buzzer is now disabled.
Note The text ACCESS OVERRIDE BUZ will be displayed in the status
area until the disabling is turned off, refer page 65.
3 Push ENTER.
- The prompt Enter 1 to Configure Watch Call: is displayed
at the lower left side of the colour graphics display.
1 4 Type 1.
5 Push ENTER.
- The Watch Calling configuration pages are displayed.
Officer On Duty
Officer Qual.Duty
f Chief Engineer E N
f 1st Engineer E E
f 2nd Engineer E N
f 3rd Engineer N N
f Chief Cargo M N
f 1st Cargo C C
4 Push ENTER.
- The prompt Officer on Engine duty (1=Engine duty): is
displayed at the lower left side of the colour graphics display.
1 5 Type 1.
6 Push ENTER.
- The engineer On Duty has been set - the indicator turns
green.
Responsibility
f Bridge Watch
F Engine CR Watch
4 Push ENTER.
- The prompt Activate operation (1=active): is displayed at
the lower left side of the colour graphics display.
1 5 Type 1.
6 Push ENTER.
Responsibility
F Bridge Watch
f Engine CR Watch
CALL 1 Push the CALL DUTY ENG. or CALL ALL ENG. button.
DUTY
ENG. - The call indicator will be lit and the selected engineer called.
CALL
ALL 2 To cancel the call push the button again.
ENG.
CALL 1 Push the CALL DUTY ENG. or CALL ALL ENG. button.
DUTY
ENG. - The call indicator will be lit and the selected engineer called.
CALL
ALL
2 To cancel the call push the button again.
ENG.
Calling officers
f Calling Engine Duty
f Calling Cargo Duty
F Calling All Engine
f Calling All Cargo
Calling officers
F Calling Engine Duty
f Calling Cargo Duty
f Calling All Engine
f Calling All Cargo
4 Push ENTER.
- The prompt Activate call (1=Activate): is displayed at the
lower left side of the colour graphics display.
1 5 Type 1.
6 Push ENTER.
- The call indicator will be lit and the selected engineer called.
7 To cancel the call repeat the procedure selecting CANCEL
CALL (0=cancel):.
Officers Qualifications
Officers Qualifications
4 Push ENTER.
- The prompt Enter qual (0=None, 1=Engine, 2=Cargo,
3=Multipurpose): is displayed at the lower left side of the
colour graphics display.
5 Type the relevant number.
6 Push ENTER.
- The new qualifications have been set.
4 Push ENTER.
- The prompt Enter panel(s) mode(1=Active, 0=Passive): is
displayed at the lower left side of the colour graphics display.
5 Type the relevant number.
6 Push ENTER.
- The new Off-Duty mode have been set.
Officers Mode
4 Push ENTER.
- The prompt Enter Group number to assign panel to: is
displayed at the lower left side of the colour graphics display.
5 Type the relevant number.
6 Push ENTER.
8 Push ENTER.
KONGSBERG Date
WATCH CALLING CONFIGURATION 1 of 2 Time
Groups
Each panel has a unique serial number. Each panel can be
defined to a ”group” so that all alarms to the ”On Duty” 1. Public
officer are sent to all panels defined for the position, and to 2. Chief Engineer
public areas. 3. 1st Engineer
For example, all panels defined as ”Chief Engineer”
4. 2nd Engineer
will be active when the Chief Engineer is ”On Duty”. 5. 3rd Engineer
6. Chief Officer
7. 1st Officer
Apply Changes
Message area which tells you the codes to choose the selection.
11 Push ENTER.
Groups
1. Public
2. Chief Engineer
3. 1st Engineer
4. 2nd Engineer
5. 3rd Engineer
6. Chief Officer
7. 1st Officer
Panel Configuration
3 Push ENTER.
- The prompt Enter password: is displayed in the function
window at the lower left side of the colour graphics display.
4 Type in the password.
5 Push ENTER.
- The following dialogue is displayed.
3 Push ENTER.
- The prompt Enter password: is displayed at the lower left
side of the colour graphics display.
4 Type in the password.
5 Push ENTER.
- The following dialogue is displayed.
4 Push ENTER.
- The text Select group: will be displayed in bottom left of the
colour graphics display.
5 Push the alarm group buttons to you wish to select tags from
or enter the alarm group number.
6 Push ENTER.
- The tags in the selected alarm group are displayed on the
right side of the colour graphics display.
7 Use the arrow buttons to highlight the tags you want.
9 If the tag list fills more than one page use the NEXT PAGE
and PREVIOUS PAGE buttons to go between them.
10 To select an other tag from the same alarm group go to 5. To
select a tag from a different alarm group go to 3.
11 Should you want to remove a tag from your list use the arrow
buttons to highlight DELETE.
12 Push ENTER.
13 Use the arrow buttons to select the tag you want to remove.
14 Push ENTER.
- The tag is removed from the list.
15 Use the arrow buttons to highlight EXIT.
16 Push ENTER.
- Your list of selected tags is shown with values and limits.
8 If the tag list fills more than one page use the NEXT PAGE
and PREVIOUS PAGE buttons to go between them.
- To select an other tag from the same alarm group go to 6. To
select a tag from a different alarm group go to 4.
9 Should you want to remove a tag from your list use the arrow
buttons to highlight DELETE.
10 Push ENTER.
11 Use the arrow buttons to select the tag you want to remove.
12 Push ENTER.
- The tag is removed from the list.
13 Use the arrow buttons to highlight EXIT.
14 Push ENTER.
- Your updated list of tags will be displayed with values and
limits.
1-5 2 Enter the number of the selected tags list you want to log
(between 1 and 5).
5 Push ENTER.
- The text Enter log printout interval (hh.mm): will be
displayed in bottom left of the colour graphics display.
4 Push ENTER.
- The text Select group: will be displayed in the bottom left
of the colour graphics display.
5 Push one of the alarm group buttons to you wish to select tags
from or enter the alarm group number.
6 Push ENTER.
- The tags in the selected alarm group are displayed on the
right side of the colour graphics display.
7 Use the arrow buttons to highlight the tags you want.
9 If the tag list fills more than one page use the NEXT PAGE
and PREVIOUS PAGE buttons to go between them.
10 To select an other tag from the same alarm group go to 5. To
select a tag from a different alarm group go to 3.
11 Should you want to remove a tag from your list use the arrow
buttons to highlight DELETE.
12 Push ENTER.
13 Use the arrow buttons to select the tag you want to remove.
14 Push ENTER.
- The tag is removed from the list.
15 Use the arrow buttons to highlight EXIT.
16 Push ENTER.
- Your trend display of selected tags will be displayed.
• Time span: You can vary the time span of the trend display
between 6 minutes and 120 hours. Push the button so that the
current time span is displayed and use the UP/DOWN arrow
keys to change it.
• Grid: Pushing the button turns the grid on/off.
• Stop: Pushing the button freezes the trend display (no new
samples are added). Use the LEFT/RIGHT arrow keys to
move the trend cursor along the time scale. The value for each
tag will be displayed as the cursor moves along the time scale.
• Config: Push this button to add or delete trend tags. See “How
to make your own trend display” above.
4 Push ENTER.
- The text Select group: will be displayed in the bottom left
of the colour graphics display.
5 Push one of the alarm group buttons to you wish to select tags
from or enter the alarm group number.
6 Push ENTER.
- The tags in the selected alarm group are displayed on the
right side of the colour graphics display.
7 Use the arrow buttons to highlight the tags you want .
9 If the tag list fills more than one page use the NEXT PAGE
and PREVIOUS PAGE buttons to go between them.
10 To select an other tag from the same alarm group go to 5. To
select a tag from a different alarm group go to 3.
11 Should you want to remove a tag from your list use the arrow
buttons to highlight DELETE.
12 Push ENTER.
13 Use the arrow buttons to select the tag you want to remove.
14 Push ENTER.
- The tag is removed from the list.
15 Use the arrow buttons to highlight EXIT.
16 Push ENTER.
- Your bargraph display of selected tags will be displayed.
7 Push ENTER.
- The text Enter new limit: will be displayed on the lower left
side of the colour graphics display.
8 Enter a new limit.
9 Push ENTER.
- The display picture is updated and the new value is
transferred to the Distributed Processing Unit.
The following table explains what the the different parameters for
digital input tags are used for.
Parameter Type Adjust- Function
Name able
Tag name Text No Unique code describing a tag
Description Text No Description of a tag
Function Text No Short code describing the function of
the tag
State Text No Input status after time delay
Distributed Pro- Number No Unique number of the node
cessing Unit
number
Channel number Number No Number of the channel connected
Channel Type Channel type is the specification of how
the input signal is handled and scaled
Operator Control Number No All tags in the system are divided into
Panel alarm different groups.
group
Bridge group Number No All tags going to the external alarm sys-
tem are divided into different groups.
Autolog Number Yes Included in the autolog list
Noonlog Number Yes Included in the noonlog list
Eventlog Number Yes Included in the eventlog list
Offscan Number Yes Included in the offscan log list
Inhibited by tag Text No Tag to inhibit this channel
Access group Number Yes Limited access id. to acknowledge this
alarm
Enable Event on Yes/No Yes Enable/ disable event
Open
Enable Event on Yes/No Yes Enable/ disable event
Closed
Inhibit On Delay Number Yes Inhibit delay in 1 second
Inhibit Off Delay Number Yes Inhibit delay in 1 second
Alarm On Delay Number Yes Delay in 1 second
Alarm Off Delay Number Yes Delay in 1 second
Signal Cond. On Number Yes Delay of signal before handled by alarm
Delay system in 1 second
Signal Cond Off Number Yes Delay of signal before handled by alarm
Delay system in 1 second
Signal Cond In- Yes/No Yes Invert input status
vert
Table 3 Digital input channel parameters.
3 Push ENTER.
- The prompt Enter new time hh.mm: is displayed in the
lower left of the display.
4 Type in the new time.
5 Push ENTER.
- The colour graphics display is updated with the new time.
Tagname Tag description Func Value Eng.unit Alarm Low Lim. High lim.
3 Push ENTER.
- The prompt Enter new time hh.mm: is displayed in the
lower left of the display.
3 Push ENTER.
- The prompt Autolog on/off (1-on, 0-off) is displayed in the
lower left of the display.
4 A prompt will occur at the bottom left of the screen: “on=1
off=0”.
1 5 Type in 1.
3 Push ENTER.
- The prompt Enter new value: is displayed in the lower left
of the display.
4 Type in the new value.
5 Push ENTER.
- The new value is displayed.
- Use this procedure to change any value on this display.
Note When the average temperature is below a preset value, the
deviation alarm is blocked.
3 Push ENTER.
- All values found for “Current deviation:” are moved to
“Correction:” and “Current deviation:” should read “0” for
all cylinders.
Manual correction
DEVIATION
PARAM.
CONFIG.
1 Push the DEVIATION PARAM. CONFIG. button.
ACK 3 Push the ACK button again to acknowledge the next to last
alarm and so on untill no alarms are unacknowledged.
4 Attend to the alarm situation.
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
4 Use the Page down and Page up buttons to step through all
alarms a page at a time.
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
4 Use the Page down and Page up buttons to step through all
alarms a page at a time.
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
6 Use the right and left side of the navigator key to display all
available information for each tag group.
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
4 Use the top and bottom of the Navigator key to select the
item you want to change.
5 Use the Page down and Page up buttons to set the new
value.
Keyboard click
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
3 Use the Page down and Page up buttons to step through all
DPU’s a page at a time.
4 Use the top and bottom of the navigator key to step through
each DPU one at a time.
ENTER 5 For information about the tags for a particular DPU, select
the DPU and push Enter.
6 Use the right and left side of the navigator key to display all
available information for each tag.
Tag details view
Tag menu
4 12 Push 3 to display the Alarm status for this tag (if any).
MENU 1 Push Menu to display the main menu. From some display
pictures it may be required to push Menu twice before the
main menu is displayed.
4 Use the top and bottom of the navigator key to select the
distributed processing unit you want.
6 Use the top and bottom of the navigator key to display all
available tags for the distributed processing unit.
ENTER 7 Push Enter to display the parameters for the selected tag.
8 Use the top and bottom of the navigator key to select the
parameter you want to change.
- Colours are used to indicate if the current access level allows
a parameter to be changed:
* Grey parameter text: Can not be changed at current
access level setting.
* Black parameter text: Parameter can be changed.
Note If you try to make changes without having inserted the right
password the system will automatically request it.
Alarm!
|View| |Ignore|
3 To view the new alarm push F1 (View), this will take you to
the top of the alarm history.
3 Push ENTER.
Tag name
2 Push ENTER.
4 Push ENTER.
Tag name
Menu bar
Toolbar buttons
Toolbar buttons
Print screen
Print preview
Previous window
DPU display.
Deviation display.
The alarm history display shows both active and alarms returned
to normal.
1 Scroll through the pages using the Page Up and Page Down
buttons on the keyboard.
- The information is instantly updated as soon as something
happens. Alarms are sorted by date and time.
Counter display
The counter display shows counters and lap counters for such
components as pumps, generators, engines, etc. included in
counter system on DataChief C20.
Deviation display
The deviation display shows exhaust deviation data for all engines
having deviation calculations in the DataChief C20.
1 Scroll through all units using the Page Up and Page Down
buttons on the keyboard.
Mimic diagrams
All mimic diagrams found in the Remote Operator Station are
available through the ShipViewer. The number and design of these
mimic diagrams are ship dependent.
1 Push the Mimics button on menu bar.
2 Select mimic diagrams from the drop down list.
4.1 Introduction
This chapter teaches you how to use the process control system of
the DataChief C20. It is intended for personnel familiar with the
“Getting Started” and “Alarm and Monitoring” sections of this
manual. The following subjects are covered:
- Remote Operator Station process control
- Local Operator Station process control
Pump symbols
Different pump symbols are used to indicate different types of
pumps.
Stopped time: Stand still time when changing speed with stop
pulse
Alarm and event enable
Parameters for enabling and disabling alarms and events are
available. Some alarms must be enabled at all times due to
classification society requirements. Start fail and trip alarms are
among these. The following conditions will result in alarms, and
the starter will be set to manual:
• Trip
• Start failure
• Stop failure
• Started without commanded
Modes
The starter can be operated in two different modes; auto and
manual.
- Auto: A unit can be automatically started and stopped.
- Manual: Only manual start and stop is possible.
Restart after blackout applies to both auto and manual modes. The
function is activated when the timer is set to a value larger than
zero, and the blackout detector is referred to by the tag reference.
The shut down and start block functions are active both in auto and
manual modes.
Single acting control
A relay is used to start and stop the controlled unit. The relay is
closed as long as the unit is meant to be running, and opened when
the unit is meant to be stopped. This functionality applies to one
way, one speed units only.
If the the controlled unit does not include a sensor to know if it it
running, the starter will generate the feedback signal internally. In
this way, the event information sent from the starter includes the
current running information.
Blackout
Some equipment starters (provided by some manufacturers) have
the local/remote switch connected serially with the power failure
switch. On a blackout, the starter will lose the remote signal. It is
important that the starter detects the blackout before it is set to
local, and that the remote signal is back before the starter receives
recover from blackout. To solve this set the delay to off at the
running and remote feedback, and the delay to on for the system
blackout signal.
Actual blackout
System blackout
Running feedback
Remote feedback
Recover
3 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
1 4 Push ACTIVATE/START
- The pump symbol turns green.
- The pump status changes to Running.
3 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
0 4 Push DEACTIVATE/STOP.
- The pump symbol turns grey.
- The pump status changes to Ready to start, remote CTRL,.
3 Push READ.
- The circle around the pump starts flashing.
- Dependent on the pump type one of the following windows
is displayed:
5 Push READ.
- The valve symbol changes colour to green for start, or grey
for stop.
To change speed or direction
6 Move the cursor over the corresponding option button.
7 Push READ.
8 Move the cursor over the Start button.
9 Push READ.
Note When changing direction the pump will stop, and start in the
reverse direction after a delay. The delay is configurable.
4 Move the cursor to the symbol for the pump you want to
reset.
5 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
6 Push RESET.
RESET
- The circle around the pump symbol changes from red to
grey.
Pump symbol
AUTO (1)
Pressure indicator
STANDBY (2)
Priority
AUTO 2 Move the cursor over the standby pumps controller symbol.
3 Push READ.
- The standby pump controller is selected.
- The text background starts flashing.
MANUAL 2 Move the cursor over the standby pumps controller symbol.
3 Push READ.
- The standby pump controller is selected.
- The text background starts flashing.
AUTO
MAN 4 Push Auto/man.
AUTO - The text background turns green and the text changes to
Auto.
5 Move the cursor over each of the pumps in the pump system.
6 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
1 9 Push ACTIVATE/START
- The pump symbol turns green.
- The pump status changes to Running, auto.
AUTO 2 Move the cursor over the standby pumps controller symbol.
3 Push READ.
- The standby pump controller is selected.
- The text background starts flashing.
6 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
0 7 Push DEACTIVATE/STOP
- The pump symbol turns grey.
- The pump status changes to Ready to start, remote CTRL.,
manual.
3 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
3 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
2 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
3 Push Master.
MASTER
- The text changes to standby (1).
1 Move the cursor over the pump you want to set as first
standby.
2 Push READ.
- The pump is selected. The circle around the pump starts
flashing.
1.ST
STAND
3 Push 1.st standby.
BY
- The text changes to standby (2).
1 Move the cursor over the pump you want to set as next
standby.
2 Push READ.
- The pump is selected.
- The circle around the pump starts flashing.
NEXT
STAND
3 Push Next standby.
BY
- The text changes to standby (3).
Fan symbols
Different fan symbols are used to indicate different types of fans.
Figure 87 Two way, two speed fan going forward at low speed.
Figure 88 Two way, two speed fan going forward at high speed.
3 Push READ.
- The fan is selected.
- The circle around the fan starts flashing.
1 4 Push ACTIVATE/START
- The fan symbol turns green.
How to stop a fan
1 Select the mimic display showing the fan.
2 Move the cursor over the fan.
3 Push READ.
- The fan is selected.
- The circle around the fan starts flashing.
0 4 Push DEACTIVATE/STOP
- The fan symbol turns grey.
How to reset a fan
The fan logic must be reset when a fan has tripped or as the result
of a start failure.
ALARM
1 Push Alarm Ack to acknowledge the alarm.
ACK
2 Correct the problem, if any.
3 Select the mimic display showing the fan.
4 Move the cursor to the symbol for the fan you want to reset.
5 Push READ.
- The fan is selected. The circle around the fan starts flashing.
6 Push RESET.
RESET
- The circle around the fan symbol changes from red to grey.
LEADER
Arrow colour
- Green: Running
- Grey: Stopped
Circle colour
- Green: Running and remote
- Grey: Stopped and remote
- Blue: Blocked
- Red: Alarm
- White: Local - not ready
- Yellow: Standby
Leader follower compressor system
A leader follower compressor system includes a symbol for each
compressor. The symbol is described above.
Compressor symbol
LEADER
FOLLOVER
Priorities
For automatic operation, the compressor starter must be set to auto
mode. The compressor starter assigns different start and stop
priorities as follows:
• Leader
• 1.st follower
• 2.nd follower
• 3.rd follower
A compressor can only have one priority at a time. The priority
defines in which order the compressors will start and stop. The start
setting for the 1.st follower must be lower or equal to the leader
start setting and the stop setting for the first follower must be lower
or equal to the leader stop setting. All followers are stopped when
the leader stop setting is reached. For systems with analogue
pressure sensors all followers are stopped when reaching the alarm
high high limit.
Pressure tags
Command timeout: The time the starter will wait before
signalling command timeout.
Pressure filter: The length of time the pressure may stay below the
start limit before the compressor is started.
Wait pressure at start: When a compressor is starting, a new
compressor is started if the pressure has not increased to above the
start limit when this timer has expired.
Blackout recover: The time the compressors are blocked from
auto restarting after a blackout.
Start/stop conditions
Start and stop conditions are adjustable by changing parameters.
Start
Systems using both binary and analogue pressure sensors have
separate start settings for each priority. Start conditions are:
• Pressure lower than the start limit.
• When a compressor is starting, a new compressor is started if
the pressure has not increased to above the start limit when a set
time has expired.
Stop
The stop limit can be the same for all compressors, or individual.
When analogue pressure sensors are used, each priority has
separate stop settings. When binary pressure sensors are used,
separate sensors can be used to define the stop limit for each
priority. A common stop sensor can also be used. All priorities are
stopped by the stop leader setting. Stop conditions are:
• Pressure higher than the stop limit.
• Stop leader signal is active.
• High-high pressure.
Auto
Two modes exist, auto and manual. Select auto mode to set the
compressor automation functionality in operation. Auto mode
operation requires that the starter is not blocked, or in any way
disabled from operating.
The following gives different examples for start and stop
condition:
Leader control
The leader compressor has its own start and stop limits.
pressure
Stop leader
Start leader
time
Start leader
Start first follower time
Start leader & first follower Stop first follower & leader
pressure
Common stop setting
Start leader
Start first follower
Start second follower
time
Start leader & two followers Stop compressors
In the illustration below, the third follower will start after a time
delay. The timer is started when the 2.nd follower meets its start
conditions. If the pressure falls below third followers start
conditions before the timer has expired, the third follower will start
immediately.
pressure
Stop leader
Stop first follower
Stop second follower
Stop second follower
Start leader
Start delay
Start first follower
Start second follower
Start third follower time
Start leader & two followers Start third follower Stop followers & leader
• The leader will start and stop based on the high pressure switch.
• The follower will start and stop in correspondence with the state
of the low pressure switch.
pressure
high
low
time
start start stop start stop stop
leader follower follower follower leader
pressure
B
stop leader
A
start leader
Overhaul function
Two reservoir system have an overhaul function. That is when one
of the reservoirs is disabled from being part of the auto start and
stop logic. There are two ways of setting a reservoir to overhaul:
• Set the pressure sensors belonging to the reservoir to off scan.
The sensor is not included when checking the auto start and stop
limits for the compressors.
• Set a button in the mimic or physical switch on the equipment
to “out of service”. Different configurations are available as
required by the customer.
3 Push READ.
- The compressor controller is selected. The text background
starts flashing.
AUTO
MAN 4 Push Auto/man.
- The controller changes between auto and manual. The text
background changes between green and grey.
* Green - auto
* Grey - manual
3 Push READ.
- The controller is selected.
- The text background starts flashing.
AUTO
MAN 4 Push Auto/man
AUTO - The text background turns green and the text changes to
auto.
6 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
AUTO
7 Push Auto/man.
MAN
- The compressor status changes to auto.
8 Do this for each of the compressors.
9 When all compressors are set to auto, move the cursor to the
compressor you want to start.
10 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
3 Push READ.
- The controller is selected.
- The text background starts flashing.
AUTO
MAN
4 Push Auto/man.
6 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
0 7 Push DEACTIVATE/STOP
- The compressor symbol turns grey.
- The compressor status changes to Ready to start, remote
CTRL., manual.
How to set leader follower priority
A standby compressor system will normally consist of two or three
compressors.
1 Select the mimic display showing the leader follower
compressor system.
2 Move the cursor over the compressor you want to set as
leader.
3 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
4 Push Master.
MASTER
- The text changes to leader.
5 Move the cursor over the compressor you want to set as the
first follower.
6 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
2 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
5 Push READ.
- The compressor is selected.
- The circle around the compressor starts flashing.
6 Push RESET.
RESET
- The circle around the compressor symbol changes from red
to grey.
Throttle valves
- Green: Feedback at setpoint
- Grey: Closed/stopped
- Yellow: Feedback outside deadband
- Blue: Blocked
- Red: Alarm
- White: Local - not ready
Throttle valves have set points between 0 and 100 %.
Note As a default, valves will give an alarm on timeout - when not
reaching the end position.
3 Push READ.
- The symbol colour is flashing to indicate that it is selected.
- Tag, tag description and the current status of the valve is
displayed at the bottom left of the display.
1 4 Push ACTIVATE/START.
- The current status and the new command is displayed.
- The symbol colour changes to green.
How to close on-off valves
1 Select the mimic display showing the valve.
2 Move the cursor to the symbol for the valve you want to
operate.
3 Push READ.
- The valve is selected. Tag, tag description and the current
state of the valve is displayed at the bottom left of the display.
- The symbol colour is flashing to indicate that it is selected.
2 Move the cursor to the symbol for the valve you want to
operate.
3 Push READ.
- The symbol is flashing to indicate that it is selected.
- The text Enter new setpoint (0.0-100.0 %): is displayed.
* 0% - Closed
* 100% - Open
4 Type in the new setpoint.
5 Push Enter.
- The valve setpoint is changed.
How to operate throttle valves
1 Select the mimic display showing the valve.
2 Move the cursor to the symbol for the valve you want to
operate.
3 Push READ.
- The equipment is selected.
- The symbol is flashing to indicate that it is selected.
- The following window is displayed:
8 Push READ.
9 Type in the new setpoint value.
10 Push ENTER.
- The setpoint changes.
3 Push READ.
- The valve is selected. Tag, tag description and the current
status of the valve is displayed at the bottom left of the
display.
- The symbol colour is flashing to indicate that it is selected.
4 Push RESET.
RESET
- The symbol colour changes to grey.
Valve feedback
Process
setpoint
Process
Process feedback
FW COOLING Process
feedback
100 Process
setpoint
ACTIVE Status
Alarm status
indicator
TEMP. Setp.
PID controller
62 60
setpoint
Deg. C 0 Deg. C
Actual value
Actuator 0 100%
Setp. 28 Actuator
FB 32
2 Move the cursor over the symbol for the PID controller you
want to operate.
3 Push READ.
- The PID controller is selected. A flashing yellow square is
displayed around the controller.
- Tag, tag description and the current state of the PID
controller is displayed at the bottom left of the display.
ME HFO TEMP
200
ACTIVE Status
TEMP. Setp.
123 120
Deg. C 0 Deg. C
Actuator 0 100%
Setp. 67
Feedb. 67
1 Move the cursor over the symbol for the PID controller you
want to operate and push READ.
1 2 Push ACTIVATE/START.
- The Active circle turns green. The controller setpoint is
shown in the Setp. field. Actuator setpoint is shown both as
a percentage and a bargraph. A setpoint command is sent to
the controller.
5 Push ENTER.
- The new process setpoint is displayed. The PID controller
adjusts the actuator to make the process feedback equal to the
new setpoint.
1 Move the cursor over the symbol for the PID controller you
want to operate and push READ.
0 2 Push DEACTIVATE/STOP.
- The Active circle turns grey. The controller setpoint is no
longer displayed, but showing N/A in the Setp. field.
Actuator setpoint is shown both as a percentage and a
bargraph. A setpoint command is sent to the positioner.
5 Push ENTER.
- The new actuator setpoint is displayed.
Note You must manually adjust the actuator to make the process
feedback equal to the required value.
ME HFO TEMP
200
ACTIVE Status
TEMP. Setp.
123 N/A
Deg. C 0 Deg. C
Actuator 0 100%
Setp. 67
Feedb. 67
6 Select the function tag channel for the pump or fan you want
to operate using the SELECT UP and SELECT DOWN
buttons.
12 Push ENTER.
13 If not already selected, push F4 to select the Application
Menu.
14 Push and hold MENU DOWN and at the same time push F2.
17 To exit push MENU UP several times until you reach the Tag
Overview display.
6 Select the function tag channel for the valve you want to
operate using the SELECT UP and SELECT DOWN
buttons.
12 Push ENTER.
14 Push and hold MENU DOWN and at the same time push F2.
17 To exit push MENU UP several times until you reach the Tag
Overview display.
5.1 Introduction
This chapter teaches you how to use the power management
system of the DataChief C20. It is intended for personnel familiar
with the “Getting Started” and “Alarm and Monitoring” sections
of this manual. The following subjects are covered:
- About the power management system
- Remote Operator Station process control
- Midi Operator Station process control
5.3.1 Overview
The power management system is mainly operated through a
mimic picture reflecting the ships power distribution system. The
system can manage electrical generators driven by diesel engine,
steam turbine or the main engine. The operator controls have
different configurations dependent on the type of generator drive.
A typical mimic picture is shown below:
Generator symbol
y Red dot: Generator alarm
y Gray: Stopped
y Green: Running, ready to connect
Mode: Local/semi-auto/auto.
Operational state of the generator set.
Standby status information, priority in brackets.
Low load auto stop blocked.
Fuel selection/load control selection.
To disconnect a generator
1 Push Disconnect.
- The circuit breaker symbol turns yellow. This means that the
generator is unloading.
- The circuit breaker symbol indicates disconnected and turns
grey. This means that the generator is disconnected.
To stop a generator
This is only possible when the circuit breaker is disconnected.
1 Push Stop.
- The text cooling down is displayed. This means that the
generator set is cooling down. After cool down time out the
prime mover symbol turns green and yellow. This means that
the prime mover is stopping.
- The prime mover symbol turns grey. This means that the
prime mover has stopped.
2 To stop the prime mover immediately, without cooling
down, push Stop twice.
Auto mode
In auto mode the generator is automatically started and stopped
according to the load condition and the priority setting.
Note For Auto mode the following applies:
* A disconnect command will cause the following
sequence: Unloading, disconnect, cool down and stop.
* A stop command will cause the following sequence:
Unloading, disconnect and direct stop.
* A connect command will cause the following sequence:
Starting, synchronizing and connect.
* A start command will cause a starting sequence only.
To connect a generator
This is only possible when the prime mover is stopped and ready
for start.
1 Push Connect.
- The prime mover symbol turns yellow and grey. This means
it is starting.
- Then the prime mover symbol turns green. This means that
it is running idle.
- Then the generator symbol turns green. This means that it is
running nominal and ready to connect.
- The circuit breaker symbol turns yellow. This means that the
generator is synchronizing.
- The circuit breaker symbol indicates connected and turns
green. This means that the generator is connected.
To disconnect a generator
1 Push Disconnect.
- The circuit breaker symbol turns yellow. This means that the
generator is unloading.
- The circuit breaker symbol indicates disconnected and turns
grey. This means that the generator is disconnected.
- The text cooling down is displayed. This means that the
generator set is cooling down. After cool down time out the
prime mover symbol turns green and yellow. This means that
the prime mover is stopping.
- The prime mover symbol turns grey. This means that the
prime mover has stopped.
2 To stop the prime mover immediately, without cooling
down, push Stop twice.
To stop a generator
When the circuit breaker is connected:
1 Push Stop.
- The circuit breaker symbol turns yellow. This means that the
generator is unloading.
- The circuit breaker symbol indicates disconnected and turns
grey. This means that the generator is disconnected.
- The prime mover symbol turns grey. This means that the
prime mover has stopped. This is a direct stop without
cooling down period.
When the circuit breaker is disconnected:
1 Push Stop.
- The text cooling down is displayed. This means that the
generator set is cooling down. After cool down time out the
prime mover symbol turns green and yellow. This means that
the prime mover is stopping.
- The prime mover symbol turns grey. This means that the
prime mover has stopped.
2 To stop the prime mover immediately push Stop twice.
To start a generator
1 Push Start.
- The prime mover symbol turns yellow and grey. This means
it is starting.
- Then the prime mover symbol turns green. This means that
it is running idle.
- Then the generator symbol turns green. This means that it is
running nominal and ready to connect.
Droop
1 Push Droop to select frequency and load control by the
DataChief C20, based on diesel engine speed governor
droop curve (static).
Isochron - Isochroneous
1 Push Isochron to select frequency and load control by the
diesel engine speed governor.
Reset
1 Push Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
Connect
1 Push Connect.
- The circuit breaker symbol turns yellow. This means that the
generator is synchronizing.
- When the shaft generator is syncronizing, the diesel
generators connected to the bus bar will regulate the
frequency just below the frequency of the shaft generator.
- The circuit breaker symbol indicates connected and turns
green. This means that the generator is connected.
Disconnect
1 Push Disconnect.
- The circuit breaker symbol turns yellow. This means that the
generator is unloading.
- When the shaft generator is unloading, the diesel generators
connected to the same bus bar will increase their power to
take the load off the shaft generator.
- The circuit breaker symbol indicates disconnected and turns
grey. This means that the generator is disconnected.
Reset
1 Push Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
Connect
1 Push Connect.
- The circuit breaker symbol turns yellow. This means that the
generator is synchronizing.
- The circuit breaker symbol indicates connected and turns
green. This means that the generator is connected.
Disconnect
1 Push Disconnect.
- The circuit breaker symbol turns yellow. This means that the
generator is unloading.
- The circuit breaker symbol indicates disconnected and turns
grey. This means that the generator is disconnected.
Load setp. - load setpoint
1 Move the cursor to the load setpoint text box.
2 Push the READ button to select it.
3 Type in the new load setpoint.
4 Push OK.
- The generator will change the load according to the new
setpoint.
Reset
1 Push Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
Auto
1 Push Auto to set the main switchboard controller in auto
mode. The standby and blackout recovery functions are in
operation.
- When the load increases above an adjustable limit the
standby generator with the highest priority starts.
- When the load decreases below an adjustable limit the
standby generator with the lowest priority number stops.
- At a blackout the standby generator with the highest priority
starts.
- At a failure on a connected generator the generator with the
highest priority starts. A changeover takes place.
SemiAuto
Note Used for commissioning purposes, do not use for normal
operation! Selecting SemiAuto will cause a Non Standby alarm.
1 Push SemiAuto to set the main switchboard controller in
SemiAuto mode. This will deactivate all logic mentioned
under Auto above.
Sym - Symmetric
1 Push Sym for symmetric load sharing between the
generators.
- The load is shared equally between the generators.
Asym - Asymmetric
1 Push Asym for asymmetric load sharing between two
connected generators. When more than two generators are
connected the asymmetric load sharing is switched of
automatically and will use symmetric load sharing.
- The asymmetric load sharing will attempt the following:
* Run one of the two generators close to the low limit of
20%.
* Run one of the two generators close to the high load limit
of about 80%.
* After an adjustable period of time the two generators will
swap load setpoints.
Reset
1 Push to reset the main switchboard controller when in state
Operation Blocked, Remote Control.
Push a mode
button to activate it.
To select modes
1 Push the button for the desired mode.
- The system automatically makes the necessary actions to set
the main switchboard to this mode.
5.4.1 Overview
The power management system is mainly operated through a
mimic picture reflecting the ships power distribution system. The
system can manage electrical generators driven by diesel engine,
steam turbine or the main engine. The operator controls have
different configurations dependent on the type of generator drive.
A typical mimic picture is shown below.
2 Using the navigator key move the cursor to select one of the
switchboards.
Reset
Auto
F1 - F4 1 Push the function key for Auto to set the main switchboard
controller in auto mode. The standby and blackout recovery
functions are in operation.
- When the load increases above an adjustable limit the
standby generator with the highest priority starts.
- When the load decreases below an adjustable limit the
standby generator with the lowest priority number stops.
- At a blackout the standby generator with the highest priority
starts.
- At a failure on a connected generator the generator with the
highest priority starts. A changeover takes place.
SemiAuto
Generator symbol
y Red dot: Generator alarm
y Gray: Stopped
y Green: Running, ready to connect
2 Using the navigator key move the cursor to the generator set
you want to control.
* Stop block on
* Stop block off
* Pri. higher
* Pri. lower
* Switch genset
4 Push Enter again to display a tag details view for this tag.
- A new picture showing the tag details view is shown. The
following is a tag details view for a frequency tag.
To start a generator
F1 - F4 1 Push the function key for Stop block on to block the load
dependent stop function.
- This means that the generator will not stop when there is a
low load on the main switchboard.
F1 - F4 2 Push the function key for Stop block off to activate the load
dependent stop function.
- This means that the generator will stop when there is a low
load on the main switchboard.
Pri. Higher/Lower
The generator set with the highest priority will start first and stop
last. The generator set with the lowest priority will start last and
stop first.
F1 - F4 1 Push the function key for Pri. Higher to give the generator
set a higher standby priority. The indicated standby number
is lowered by one.
F1 - F4 2 Push the function key for Pri. Lower to give the generator
set a lower standby priority. The indicated standby number
is increased by one.
F1 - F4 1 Push the function key for HFO to activate the heavy fuel oil
change over logic.
- The heavy fuel oil change over logic will start and stop the
prime mover using diesel oil, but will switch to heavy fuel
oil during loaded condition.
DO - Diesel Oil
F1 - F4 1 Push the function key for Droop to select frequency and load
control by the DataChief C20, based on diesel engine speed
governor droop curve (static).
Isochron - Isochroneous
Reset
F1 - F4 1 Push the function key for Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
2 Using the navigator key move the cursor to the generator set
you want to control.
Connect
Disconnect
Reset
F1 - F4 1 Push the function key for Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
2 Using the navigator key move the cursor to the generator set
you want to control.
Connect
Disconnect
Reset
F1 - F4 1 Push the function key for Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
2 Using the navigator key move the cursor to the bust tie
breaker you want to control.
Connect
Disconnect
Reset
F1 - F4 1 Push the function key for Reset to reset any alarm messages.
- Before resetting any alarm rectify the the problem, if any!
6 REFERENCE GUIDE
6.1 Introduction
This document gives an overview of parameters that can be
inspected and adjusted from a Local or Remote Operator Station.
Where applicable other details of the parameters’ are included.
The following subjects are covered:
- Tage type overview
- Alarm and monitoring parameters
- Engineers safety
6.2.3 Relays
Binary out is defined as a channel in a Remote Digital Output
module. All channels in a Remote Digital Output module are
automatically an output channel type.
The filtered process value is compared with four alarm and four
event limits. The alarm and event status is updated as follows (if
the enable flag is set):
1 LL= on, if Filtered_value < alarm_LL limit.
2 L = on, if Filtered_value < alarm_L limit.
3 H = on, if Filtered_value > alarm_H limit.
4 HH = on, if Filtered_value > alarm_HH limit.
5 Ev_1 = on, if Filtered_value > event_1 limit.
6 Ev_2 = on, if Filtered_value > event_2 limit.
7 Ev_3 = on, if Filtered_value > event_3 limit.
8 Ev_4 = on, if Filtered_value > event_4 limit.
The LL, L, H and HH alarms are activated as soon as the alarm
delays has expired.
Eng. EU High
value
Counts Low
ADC Input
Counts High
EU Low
Measured values
Each channel is sampled from a 16 bit analogue to digital converter
every 10 milliseconds. The result of this sampling is a value in the
range 0 – 65535 Counts. Depending on the type of signal
connected, the legal count range may be less. The table below
shows the count range for the different signal types available:
Code Short Text Counts High Counts Low
1 VOLT_PM_01 45874 19660
2 VOLT_PM_1 45874 19660
3 VOLT_PM_5 45874 19660
4 VOLT_PM_10 58981 6553
6 VOLT_0_01 45874 32767
7 VOLT_0_1 45874 32767
8 VOLT_0_5 45874 32767
9 VOLT_0_10 58981 32767
11 MA_PM_1 58981 6553
12 MA_PM_5 39321 26214
13 MA_PM_10 45874 19660
14 MA_PM_20 58981 6553
16 MA_0_1 58981 32767
17 MA_0_5 39321 32767
18 MA_0_10 45874 32767
19 MA_0_20 58981 32767
20 MA_4_20 58981 38010
22 PT_50 1) 1)
23 PT_100 1) 1)
24 PT_1000 1) 1)
26 POT_1K 2) 2)
27 POT_5K 2) 2)
Time Base
When using the counter for frequency or time measurements the
Time base parameter specifies in which time unit the
measurement shall be calculated. The following values are
available:
Time Base Time unit
0 Milliseconds
1 Seconds
2 Minutes
3 Hours
Note Time base = 0 is not available when using the counter in frequency
mode.
Cylinder Exhaust
Temperature
_C
Alarm
600
Zone
500
dtH : Cylinder Exh. temp
Deviation high
limit at Mean temp
400 high limit
300
Alarm
200
Zone
dtL : Cylinder Exh. temp
Deviation low limit
at Mean temp low
100 limit
Engine Mean
Temperature
100 200 300 400 500 600 _C
Cylinder 1 – 16 temperature
Mean temperature
The mean temperature is calculated as an average of all the
cylinders specified in the cylinder temperature reference
parameters. Cylinder temperatures that are in instrument fail are
not used in the calculation.
Inhibit parameters
Tag Number
Specifies the tag number to check status for. The specified tag
number’s external parameter must be set to activate the Process
Data Object (PDO) transmission on changes.
6.4.1 Functions
• Start, stop and reset from pushbuttons.
• Control from the Remote Operator Station.
• Warning light activated by relay.
• Alarm horn activated by relay.
• Range check of timers according to IMO rules.
When active, the system will activate a rotating light after expired
time delay. The engineer must now reset the system. If the system
is not reset within a new time period, the system will activate an
alarm. Reset can be pressed at any time. The system will typically
be activated from the Remote Operator Station by selected alarms
when running an unattended engine room.
6.4.4 Parameters
Parameter Type Adj. Function Initial Par.
name value ref.
Tag1: Start Number Yes Start/on digital input Tag1
Tag reference
Tag2: Stop Number Yes Stop/off digital input Tag2
Tag reference
Tag3: Re- Number Yes Reset digital input Tag Tag3
set reference
Tag4: On Number Yes Remote Operator Sta- Tag4
Watch tion Tag for telling the
Dead man system that
someone is set on
Watch
Tag5: New Number Yes Remote Operator Sta- Tag5
Alarm tion Tag for telling the
Dead man system that
a new alarm is acti-
vated.
T1: Warn- Number Yes Time from reset or start 20 Min P1
ing time until warning is acti-
vated
T2: Alarm Number Yes Time from warning is 150 P2
time activated until alarm Sec
S1: IMO Yes/no Yes Enable check timers Yes B1
Compliant according to IMO rules
for machinery dead
man system
Tag 4 and 5 are used when the dead man handler is part of the Watch
Calling System at the Remote Operator Station. Then the tag
pointed to by tag4 is active when the Watch Calling System is set
to bridge watch. When an alarm occurs in bridge watch, the tag
pointed to by tag5 will be activated, and this will activate the dead
man handler in the same way as if tag1 was activated. Decimal
point is 0.
7 MAINTENANCE
7.1 Introduction
This chapter explains how to keep the system in good working
order and what to do if the system fails.
The following subjects are covered:
- Overview
- Unit replacement
- Preventive maintenance
- Troubleshooting Remote Operator Stations
- Troubleshooting Midi Operator Stations
- Troubleshooting Local Operator Stations
- Troubleshooting the Watch Calling System
- Troubleshooting Distributed Processing Units
7.2 Overview
This maintenance chapter is intended for trained maintenance
technicians or engineers with experience of electronic and digital
circuits, computers and electro mechanical design. The level of
information is based on Kongsberg Maritime Ship Systems
maintenance philosophy: The onboard technical personnel shall,
with the help of the documentation and the system’s built-in test
functions, be able to identify malfunctions, locate the fault, and
replace major parts, modules and components on a “Line
Replaceable Unit” (LRU) level. He/she will however not attempt
to repair the LRUs.
Note Cleaning with abrasive material or strong chemical cleaning
solutions is not recommended as these may damage the system.
Note DataChief C20 units are not field repairable. Any attempt will
void the warranty.
Package faulty units using the box from the replacement unit and
send it to Kongsberg Maritime Ship Systems for repair.
→ Refer to page 271 for information on how to get in touch with us.
Introduction
Caution The Service console program should only be used by trained
personnel. Improper use may seriously degrade the performance
of the DataChief C20 system.
The main functions of Service console are:
• Start Remote Operator Station(s).
• Stop Remote Operator Station(s).
• Copy databases containing the systems configuration data from
Remote Operator Station 1 to selected Remote Operator
Station(s).
• Copy project specific software from Remote Operator Station
1 to selected Remote Operator Station(s).
• Copy any selected files.
• Back-up selected project data.
• Restore project data from back-up files.
• Install updates to the system software (service packs) to the
Remote Operator Stations.
• Check the status of installed software in selected Remote
Operator Stations against Remote Operator Station 1
Note When installing/copying files the Remote Operator Station copied
to must be stopped.
4 Click on Network.
5 Select Protocol tab.
Replacement
1 Shut the PC down and turn power off.
2 Disconnect the power cable and then the data cables noting
down exactly where each cable goes.
3 Remove all printed circuit boards in the card slots noting
down exactly where each card goes.
4 Place the new PC in the place of the old one.
5 Install the printed circuit cards in the same locations as in the
old PC.
6 Connect the data cables and then the power cable.
7 Turn the PC on.
5 Answer Yes/OK.
Do the following:
6 On the monitor click My Computer, and then click Control
Panel.
7 Double-click on Network, and then click the Protocols tab.
8 Click Properties, select each network adapter and set the IP
address according to the table above.
9 When finished, click OK.
10 Click the Identification tab, and then Change.
11 Modify the computer name to ROSn (where n is the number
of this Remote Operator Station), click OK.
12 Click OK again.
13 When asked to reboot, answer Yes.
- The Remote Operator Station will reboot.
14 If you experience problems with the desktop shortcuts for
Start-up DCC20, Shutdown DCC20, or RioLoad see
What to do if you have problems with desktop shortcuts
below.
7.6.1 Placement
7.6.2 Cutout
For flushmount installations use the following cutout.
135 5
95 ø2. s
4pc
240
243
230
132
Figure 136 MOS 33 cutout drawing.
Fuse
Note A 4.0 Amp slow fuse should always be installed to protect the unit.
Start LOS
troubleshooting
Yes
Yes Yes
Yes
Check
Does
the LOS again. Still Yes Contact us for assistance. No
the LOS operate?
failed?
No
END Yes
To protect the front of the panel when dismounted, place the panel
front downwards onto a soft cloth.
Yes
Is the
ROS working No Troubleshoot the ROS.
correctly?
Yes
Check the mimic display
Watch Calling
configuration 1 of 2.
Yes
Yes
Troubleshoot the WBU/
Does the
WCU unit using the next
WBU/WCU panels No troubleshooting flow
operate?
diagram.
Yes
Check
the WCS again. Still No END
failed?
Yes
Start WBU/WCU
troubleshooting
Yes
Yes Yes
Yes
Check Does
the WCS again. Still Yes Contact us for assistance. No the WBU/WCU
failed? operate?
No
END Yes
To protect the front of the panel when dismounted, place the panel
front downwards onto a soft cloth.
Replacement
1 Remove the mounting screws.
2 Lift the panel up.
3 Unscrew and remove the left side cover plate.
4 Slide the top panel out.
5 Disconnect the cable.
6 Note down the LMT address for both the old and the new
unit.
- Each watch calling panel has a unique ID, called an LMT
address. This address is either found on a label placed on the
side of the panel and looks like this:
Configuration
WARNING The following should only be done by trained
personnel.
Note Configuration can only be done from the master Remote Operator
Station.
10 Find the wcall.ini file using the the Windows Explorer.
- It is normally located in the C:\\Ros\Config\Database folder.
11 Double-click the file to open it using the Notepad.
12 Look for a section named Panels that looks something like
this:
[Panels]
Panel1=1,NORCTRLWCPANEL00000000005382
Panel2=2,NORCTRLWCPANEL00000000006165
Panel3=3,NORCTRLWCPANEL00000000006162
Figure 143 Figure 1.3 The panels section of the wcall.ini file.
3 Read the status for each indicator above and check it against
the table below.
LED indicators
Run Watch Info. End Init. Power
Fault type: dog
Normal Green Dark Flashing Green Green
operation yellow
No applica- Dark Red Dark Green Green
tion loaded
Not initialised Dark Red Dark Dark Green
Application Dark Red Dark Green Green
stopped
4 Follow the action for the fault you found as described below.
Normal operation
Indicators lit: Run (Green), Info. (flashing yellow), End Init.
(green) and Power (green).
- The unit seems to be working OK.
1 Check the cabling.
2 Restart the unit by turning power off and then on again.
3 It the Remote Operator Station is still reporting an error
replace the module. See procedure below.
No application loaded
Indicators lit: Watch Dog (red), End Init. (green) and Power
(green).
1 Return the item to us.
Not initialised
Indicators lit: Watch Dog (red) and Power (green)
1 Reload the application from a Remote Operator Station.
2 If the the same indicators are still lit, replace the module. See
procedure below.
Application stopped
Indicators lit: Watch Dog (red) and End Init (green)
1 Restart the unit by turning power off and then on again.
2 If the Watch Dog indicator is still lit replace the module. See
procedure below.
No power
Indicators lit: None
In the engine-room
2 Wire the sensor to the spare channel.
8 REPLACEABLE PARTS
8.1 Introduction
This chapter contains a list of spare parts available for the
DataChief C20 including part numbers. Not all parts are listed
her, only those defined as Line Replaceable Units (LRU) to be
changed by on-board maintenance personnel. Information on
configuration settings is also included.
8.4 Modules
MOS33 - Midi Operator Station 4403239
WBU - LCD type with 6 alarm groups 8100114
WBU - LED type with 16 alarm groups 8100131
WCU - LCD type with 6 alarm groups 8100138
WCU - LED type with 16 alarm groups 8100141
RAi-16 - Remote Analogue input module 8100148
RAi-10TC - Remote Analogue input thermo coupler 8100161
RDi-32 - Remote Digital input module 8100154
8.8 Drawings
This chapter contains drawings refered to in other parts of the
manual:
- Local Operator Station
- Midi Operator Station
- Watch Bridge Unit
- Watch Cabin Unit
- RAi-16 - Remote Analogue input module
- RAi-10TC - Remote Analogue input thermo coupler
- RDi-32 - Remote Digital input module
- RDi-32a - Remote Digital input module
- RAo-8 - Remote Analogue output module
- RDo-16 - Remote Digital output module
- RIo-C1 - Remote Input Output module
- RIo-C2 - Remote Input Output module
- RIo-C3 - Generator protection module
- dPSC - Dual Process Segment Controller
Note:
Rotate end covers 180 deg. to change between flush and
wall mounting. Use countersunk head screws.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 6W maximum
Unit weight: 1.4kg
Temperature range: - 15 Deg. C to +70 Deg. C
Mounting
Mountingscrews:
screws:M5 M5
Cableconnections:
Cable connections: Through
through plug plug
SupplyVoltage:
Supply Voltage: 18 -18
32-V32DCV DC
Consumption: 10 10W
Consumption: maximum
W maximum
Unit weight:
Unit weight: 1.5 kg
1.0kg
Temperature range:
Temperature range: -10 Deg.
-15 Deg. C to
C to +70 +50
Deg. C Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 11W maximum
Unit weight: 2.0kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 1.8 kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 1.8kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 1.5kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 2.0kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 12W maximum
Unit weight: 2.0 kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 1.8 kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 15 W maximum
Unit weight: 2.0 kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 15 W maximum
Unit weight: 2.0 kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 10W maximum
Unit weight: 1.8kg
Temperature range: - 15 Deg. C to +70 Deg. C
Note:
Unscrew shield termination bracket and plugs when
replacing the unit - do not disconnect the cables.
Mounting screws: M5
Cable connections: 2.5 mm 2 screw terminals
Supply Voltage: 18 - 32 V DC
Consumption: 15W maximum
Unit weight: 1.6 kg
Temperature range: -15 Deg. C to +70 Deg. C
9 APPENDIX
9.1 Introduction
This appendix contains definitions, abbreviations and references
used in this document.
The following subjects are covered:
- Abbreviations
- References
9.2 Abbreviations
9.2.1 General
AC Alternating Current
BIST Built In System Test
CAN Control Area Network
CE Communite Europeen
CD Compact Disc
CCR Cargo Control Room
dPSC Dual Process Segment Controller
DC DataChief
DPU Distributed Processing Unit
ECR Engine Control Room
EMC Electro Magnetic Compatibility
EMD European union Maritime Directorate
GUI Graphic User Interface
IACS International Assocciation of Class Societies
IMO International Maritime Organisation
I/O Input/Output
IFH Instrument Failure High alarm
IFL Instrument Failure Low alarm
IP Ingress Protection
KMSS Kongsberg Maritime Ship Systems
LAN Local area Network
LAS Local Alarm System
LCD Liquid Crystal Display
LED Light Emitting Diode
LOS Local Operator Station
LRU Line Replaceable Unit
MCU Main Computer Unit
NC Normal Closed
NO Normal Open
OCP Operator Control Panel
PC Personal Computer
PCB Printed Circuit Board
PDO Process Data Object
PDS Process Data Segment
PLC Programmable Logic Controller
PMS Power Management System
PSS Process Segment Starcoupler
RAi Remote Analogue Input unit
RAi tc Remote Analogue Input unit for termo couplers
Analogue sensors
OffSc Offscan alarm. Indicates that the input signal is not
checked for alarm situations and is not measured any
more.
Grad Gradient alarm. The input signal is changing rapidly.
Low Low alarm. When the input signal is lower than a set
limit.
Lo-Lo Low-Low alarm. When the input signal is lower than
a set limit.
High High alarm. When the input signal is higher than a set
limit.
Hi-Hi High-High alarm. When the input signal is lower than
a set limit.
IFL Instrument failure low alarm. Used for example when
a 4 to 20 mA current loop is giving less than 4 mA.
IFH Instrument failure high alarm. Used for example when
a 4 to 20 mA current loop is giving more than 20 mA.
Inhib Inhibit. The input signal has been inhibited to avoid
unnecessary alarms such as when the main engine is
stopped.
Digital sensors
OffSc Offscan alarm. Indicates that the input signal is not
checked for alarm situations.
Open The switch is open, such as ”valve open”
Closed The switch is closed, such as ”valve closed”
9.3 References
DataChief C20
Alarm and monitoring system
Instruction manual
Document number: AD-0376
Item number: 0400150
DataChief C20
Alarm and monitoring system with process control
Instruction manual
Document number: AD-0378
Item number: 0400152
DataChief C20
Alarm and monitoring system with power management
Instruction manual
Document number: AD-0379
Item number: 0400153
DataChief C20
Alarm and monitoring system with process control and power
management
Instruction manual
Document number: AD-0377
Item number: 0400151
Blank page
________________________________________________________________________________________________
DataChief C20 Instruction manual
Alarm and monitoring system with process control and power management
________________________________________________________________________________________________
DataChief C20 Instruction manual
Alarm and monitoring system with process control and power management
________________________________________________________________________________________________
DataChief C20 Instruction manual
Alarm and monitoring system with process control and power management
________________________________________________________________________________________________
Kilde: Library I7 -
Ansvar: Kjell Grøntoft
Dokument historie:
01.02.2002 released
Brukt:
AD-0377 DataChief C20
reg.no bok
Version: Ingen
Andre attributter i bruk: Ingen
DataChief C20 AMS
Denne siden innehloder alle tags som er brukt i manualen.
1 Functional description
2 Getting started
3 Operating information
4 Reference guide
5 Maintenance
6 Replaceable parts
7 Appendix
Getting started
Intro 1 c20_getstrt_01 Introduction
ROS 3 c20_getstrt_02 Understanding the Re-
mote Operator Station
display.
c20_getstrt_03 Access levels MOS
Alarm and monitoring system
Intro 1 c20_operate_01 Introduction
ROS 3 c20_operate_02 How to access the
Watch Calling configur-
ation.
3 c20_operate_03 How to enable resetting
of counters
3 c20_operate_04 How to display system
information
3 c20_operate_05 How to change time
zone
3 c20_operate_06 How to change tag
parameters for an ana-
logue channel
3 c20_operate_07 How to change tag
parameters for a digital
channel
3 c20_operate_08 How to set the intervall
for selected points log
3 c20_operate_09 How to change tag
parameters
Process control system
1 c20_pcs_01 Introduction
Reference Guide
Intro 1 c20_refguid_01 Introduction
3 c20_refguid_02 Exhaust mean value tag
items
Maintenance
Intro 1 c20_maint_01 Introduction
4 c20_maint_02 How to start Service
console
4 c20_maint_03 How to copy files into
Remote Operator Sta-
tions.
4 c20_maint_04 How to stop Remote
Operator Stations
4 c20_maint_05 How to start Remote
Operator Stations
Replaceable parts
Intro 1 c20_parts_01 Introduction
Appendix
Intro 1 c20_append_01 Introduction