MAV - Bushing

S H R I N K D I S C S
R I G I D C O U P L I N G S
Locking Assemblies Calettatori SerieCouplings

Mini Shrink Discs Mini
w w w. ma v. it
our company
MAV is an Italian company, world renowned for its creativity and ethics.
Established in 1989, MAV has been rapidly building a reputation for
its professionalism, for its reliable and comprehensive service and
for its wide product range. MAV is located in Bosentino, Northern
Italy, at the foot of the Dolomites, one of the most beautiful areas
of the Alps.
our mission
Just as our products connect mechanical components in motion,
our purpose is to connect our partners through their goals, feelings,
wishes and emotions. Together with our partners we want to raise
the standard of quality, safety and environmental protection in our
field.
our vision
We see the market as a huge mosaic. The single parts of this mosaic
are manufacturers, suppliers and customers. All together we form
a global partnership sharing common goals and seeking mutual
benefits. We like to see MAV as the center of the mosaic, a strong
reference for all the other parts.
Sandro Zamboni (MAV S.p.A. President)
2 SHRINK DISCS - RIGID COUPLINGS

Index
4 Shaft-Hub connections - Traditional method
5 Shaft-Hub connections - The MAV system
6 MAV Shrink Discs: main characteristics
7 MAV Rigid Couplings: main characteristics
8-9 General information
10-11 Applications
12-19 MAV 2008 - MAV 2108 - MAV 2208
20-27 MAV 3008 - MAV 3009 - MAV 3108 - MAV 3208 - MAV 3209
28-29 Applications
30-31 MAV 1004
32-33 MAV 1204
34-35 MAV FC 2008
36-40 MAV SC 2008 - MAV SC 2208
41 Shrink Discs - Installation and Removal Instruction
42 Rigid Shaft Couplings - Installation and Removal Instruction
43 Technical Support
This catalogue contains complete information for the MAV Shrink Discs and Rigid Couplings Standard Series.
The following pages will help you to find the perfect solution for your application.
Should you require assistance with an application, please feel free to contact MAV technical support.
Our engineers will be pleased to provide any information you might need.
© 2008 MAV S.p.A. All rights reserved.

This catalogue may not be reproduced, either wholly or partly without the written authorisation of MAV S.p.A.
Information subject to change without prior notification.
SHRINK DISCS - RIGID COUPLINGS 3

Shaft-Hub Connections
Traditional Methods
Keyway and splined locking systems show
important disadvantages, in particular under
overload and frequent torque reversal conditions.
Connected parts undergo micro movements
which cause them damage. The notch of keyway
seat is a stress concentrator which reduces the
fatigue strength. The figures show some fatigue
Fig. 1: shaft failure due to fatigue crack
(heat treated steel C45)
failures fractographs of notched shafts (courtesy
of ASM International, Metals Handbook, vol 9).
Fig. 2: fatigue problem

caused by torsion
Keyways and splines are eliminated by forced fit

systems (pressing, heating), where high radial
pressures are generated due to shaft - hub in-
terference. A backlash free coupling is obtained.
In addition, sections of shafts and bearings can
be reduced and, as a consequence, also costs.
But this kind of connection shows difficulties
Fig. 3: typical fatigue fracture during the mounting-dismantling steps.

The MAV System
MAV Locking Devices meet both the advantages of forced fit systems and simplified installation-removal.
It is based on the wedge principle: the axial load of the screws generates through the tapers a high radial
force that locks the parts by friction.
Main features of MAV Locking Devices:

· shaft - locking device - hub tolerances are sufficient for easy mounting and correct positioning
· high manufacturing precision permits close geometrical tolerances, leading to a well balanced
coupling, also for high speed conditions
· high pressures let high torque to be transmitted, also in addition with bending moment; fretting
corrosion is eliminated
· absence of notches results in enhanced static and dynamical strength, leading to lighter and more
cost-effective designs
· the large variety of standard units and the possibility of designing and manufacturing customized
units allow MAV to find the best solution for any kind of specifications

MAV Shrink Discs
Main Characteristics
torque bending
MAV series self-locking
capacity capacity
SPLIT and HALF HC &

MAV2008 medium medium no
also available in
HT designs.
MAV2108 low medium no
MAV2208 high medium no
MAV3008
medium low no
MAV3009
MAV3108 low low no
MAV3208
high low no
MAV3209
MAV has more than 20 years of experience in the power transmission field. These years have been characterized
by a deep collaboration with Customers. Thanks to this enrichment, our technical department can now provide
innovative and alternative solutions for the various problems and applications.
Another instrument that leads to an improvement of the performances of MAV’s products is the FEM analysis, with
verifications that allow increase in safety and strength.
Checking the static and dynamic stress of a part through the FEM analysis allow an improvement in efficiency
during production. FEM is based on advanced technologies such as the 100 CPU cluster computing and ultimate
software.
MAV is also able to design and produce special products according to Customer’s specifications, using also dif-
ferent types of materials (aluminium, stainless steel, copper, etc.) or surface treatments (chemical or galvanic
deposition, special paintings, etc.).
For further informations or technical and commercial inquiries please feel free to visit our web-site www.mav.it or
contact us at the following numbers:
tel +39 0461 845151 – fax +39 0461 845150

MAV Rigid Shaft Couplings
Main Characteristics
torque bending
MAV series self-locking
capacity capacity
MAV1004 low - yes
MAV1204 medium medium no
MAV FC2008 medium medium no
MAV SC2008 medium medium no
MAV SC2208 high medium no

Selection
MAV shrink discs are external locking devices, which provide a rigid, zero-backlash frictional connection
between hollow shaft (hub) and shaft (example: hollow shaft gearboxes). Shrink discs are installed on the
hub, which is mounted on the connected shaft.
MAV rigid shaft couplings are external locking devices, which provide a rigid, zero-backlash frictional connection
between two shafts.
Shrink discs and rigid shaft couplings are well suited to transmit torque, thrust loads and bending moments,
separately or simultaneously. The locking devices act as interference fits, but the difficulties of installation and
removal of press or shrink fits are eliminated.
Performances listed in this catalogue are calculated without safety factor. The user must consider the specific
safety factor, which depends on each application.
The following criteria are used for the selection of the right unit. The selection should be also based on
specific requirements, as dimensional restrictions, precision of the connection, and others.
Torque
Where T is the peak torque, select a unit where:
Mt > T, where Mt = torque capacity.
Torque capacities for shrink discs MAV 2008 – MAV 2108 – MAV 2208 HALF HC and HT = Mt / 2.
In case of shrink disc connection, transmissible torque decreases if bored shafts are used.
In case of shrink disc connection, transmissible torque varies if shaft / hub clearance is different from listed
values.
Combined loads
When the following loads apply:
T = peak torque
B = peak bending moment
F = peak thrust load
Calculate a resultant torque, according to:
2 d 2 2
Mtc T + F. + (2.B)
2
where d = shaft diameter
The selected unit has to meet both requirements:

Mt > Mtc
Mb > B, where Mb = bending capacity
Mb depends on each application. Consult our Technical Dept. for specific information.
Torque capacities for shrink discs MAV 2008 – MAV 2108 – MAV 2208 HALF HC and HT = Mt / 2.
In case of shrink disc connection, transmissible torque decreases if bored shafts are used.
In case of shrink disc connection, transmissible torque varies if shaft / hub clearance is different
from listed values.

Shaft and hollow shaft (hub) verification
Size and material of shaft and hollow shaft (hub) must be selected in order to resist the stress generated
by the locking device and by the applied loads.
The following criteria are valid by considering only the contact pressures exerted by the locking device.
The verification of connected components is based on thick walled cylinder theory.
• External hollow shaft (hub) - shrink disc connection. The hub must be considered as a thick walled
cylinder, subject to external pressure Ph and internal pressure Ps.
• Solid shaft – shrink disc or rigid shaft coupling connection. The material yield strength must be greater
than shaft contact pressure Ps.
• Internal hollow shaft - shrink disc or rigid shaft coupling connection. The hollow shaft must be considered
as a thick walled cylinder, subject to external shaft contact pressure Ps.
The material of hollow shaft (hub) for shrink disc connection should have a minimum yield strength of 400
N/mm2. Anyway, the designer of each application is responsible for correct sizing and material choice of
connected components.
Material
The stress applied on shrink discs and rigid shaft couplings requires carbon and heat treated alloy steel.
Shrink disc series MAV 2008 – MAV 2108 – MAV 2208 feature zinc plated outer collars (all sizes) and are
assembled with an O-Ring between them (from size d = 140 mm and above).
For oxidizing or corrosive operating conditions, stainless steel (reduced performances) as well as surface
coated units are available (zinc plated, nickel plated, phosphate treated).
Lubrication
MAV locking devices are supplied already lubricated. All shrink discs series and rigid shaft coupling
series MAV 1204 are greased on screws and tapers with molybdenum disulfide based lubricants (friction
coefficients: μ = 0.05 for tapers; μ = 0.10 for screws). Rigid shaft coupling series MAV 1004 is lubricated
with ordinary machine oil (friction coefficient: μ = 0.12). Detailed lubricant specifications are available on
installation instructions (see our website www.mav.it or send a request to our Technical Dept.).
If locking devices are made of stainless steel, the user is kindly asked to specify whether molybdenum
disulfide is admitted or not for the specific application. If not admitted, screws and tapers will be lubricated
with food grade oil, quality H-1 according to FDA.
• Connection with shrink disc (all series), flange coupling MAV FC2008, sleeve couplings MAV SC2008
and MAV SC2208: hollow shaft (hub) – shaft fitting surface must be free of any lubricant and dry
(friction coefficient: μ = 0.15).
• Connection with rigid shaft couplings MAV 1204 and MAV 1004: shaft – coupling fitting surface must
be oiled (friction coefficient: μ = 0.12).
Temperature influence
Working temperature ranges from –20°C to +150°C. Locking devices work correctly as long as temperature
of connected components and locking units is approximately the same. Different materials must be used
if the connection works in temperatures out of the above mentioned range.

Applications

Applications

MAV 2008
MAV 2108 Standard Series
MAV 2208
(
H
0
0
HW
Example of order: MAV 2008 68 x 115
Features
Composition • External locking device for hollow shaft (hub) -
shaft connection
• Slotted inner ring • Three-part design
• Front outer ring • Self-releasing tapers, greased with MoS2 (μ = 0.05)
• Rear outer ring • Screws greased with MoS2 (μ = 0.10)
• Zinc plated outer rings
• Set of hexagonal head cap screws, grade 10.9
• O-Ring between outer rings from size d = 140 mm
(size < M6 of grade 8.8)
and above
• MAV 2008: standard series, medium capacity
• MAV 2108: light series, low capacity
• MAV 2208: heavy series, high capacity
• SPLIT and HALF HC and HT versions also available
(for HALF versions, performances are reduced of 50%)
Shaft ISO Max • Tolerances of shaft and hub bore: see table
Diameter ds Tollerances Clearance • Tolerance of hub outer diameter: h8
• Surface finish of shaft and hub Ra < 3.2 μm
from to mm
• Shaft – hub bore contact surface grease-free and
6 10 0,011
H6 - j6 dry (μ = 0.15)
11 18 0,014
19 30 0,017
31 50 H6 - h6 0,032
51 80 H6 - g6 0,048
81 120 0,069
121 180 0,079
181 250 0,09
H7 - g6
251 315 0,101
316 400 0,111
401 500 0,123

Standard Series MAV 2008
WEIGHT
DIMENSIONS SCREWS FEATURES
kg
ds d D L L1 L2 L3 Iv a x 45° Ma Mt Fax Ps Ph
mm mm x mm mm mm mm mm mm mm n. size Nm Nm kN MPa MPa
10 36 7 154 335
11 14 x 38 18,5 15,0 6,0 8,7 25 1,2 3 M 5 4 54 10 191 335 0,10
12 82 14 243 335
12 38 6 93 244
13 16 x 41 20,5 17,0 7,0 9,7 27 1,2 3 M 5 4 65 10 136 244 0,10
14 97 14 175 244
14 96 14 172 289
15 18 x 44 20,5 17,0 7,0 9,7 29 1,2 4 M 5 4 130 17 205 289 0,14
16 170 21 235 289
15 130 17 205 325
16 20 x 46 20,5 17,0 7,0 9,7 32 1,2 5 M 5 4 170 21 232 325 0,15
17 210 25 258 325
19 220 24 189 279
20 24 x 50 21,5 18,0 7,8 11,5 36 2,1 6 M 5 4 280 28 209 279 0,19
21 330 32 228 279
24 350 29 159 228
25 30 x 60 23,5 20,0 8,5 12,5 44 2,1 7 M 5 4 400 32 172 228 0,29
26 470 36 184 228
28 770 55 232 297
30 36 x 72 26,0 22,0 9,5 13,5 52 2,1 5 M 6 12 960 64 250 297 0,47
31 980 63 240 297
34 1.200 72 225 306
35 44 x 80 28,0 24,0 10,5 14,5 61 2,1 7 M 6 12 1.400 77 235 306 0,59
36 1.500 83 244 306
38 1.500 80 204 280
40 50 x 90 31,0 27,0 11,5 16,0 70 2,1 8 M 6 12 1.800 91 219 280 0,81
42 2.100 101 232 280
42 1.700 80 176 243
45 55 x 100 33,0 29,0 12,5 17,0 75 2,9 8 M 6 12 2.100 94 193 243 1,1
48 2.600 110 210 243
48 2.700 110 213 270
50 62 x 110 33,0 29,0 12,5 17,0 86 2,9 10 M 6 12 3.000 120 222 270 1,3
52 3.200 120 218 270
50 2.500 100 184 246
55 68 x 115 33,0 29,0 12,5 17,0 86 2,9 10 M 6 12 3.100 110 188 246 1,3
60 4.100 140 212 246
0
SPLIT HC
0
(
-Z
H
HW
0
HT
-Z
E >
(
H
HW
(
-Z
H
HW

WEIGHT
kg
55 3.500 130 199 276
60 75 x 138 36,3 31,0 13,0 20,5 100 3,7 7 M 8 30 4.700 160 221 276 2,2
65 6.000 180 241 276
60 4.100 140 192 259
65 80 x 145 36,3 31,0 13,0 20,5 100 4,0 7 M 8 30 5.200 160 211 259 2,4
70 6.600 190 228 259
60 5.400 180 213 290
65 85 x 155 43,3 38,0 16,5 24,0 114 4,0 10 M 8 30 6.900 210 231 290 3,4
70 8.600 250 248 290
65 6.200 190 206 274
70 90 x 155 43,3 38,0 16,5 24,0 114 4,0 10 M 8 30 7.700 220 222 274 3,3
75 9.400 250 236 274
65 6.800 210 200 274
70 95 x 170 48,3 43,0 19,0 26,5 124 4,0 12 M 8 30 8.400 240 215 274 4,6
75 10.300 270 228 274
70 7.600 220 194 261
75 100 x 170 48,3 43,0 19,0 26,5 124 4,0 12 M 8 30 9.300 250 207 261 4,4
80 11.300 280 220 261
70 8.100 230 180 253
75 105 x 185 55,4 49,0 21,5 29,5 136 4,0 9 M 10 59 10.000 270 193 253 6,2
80 12.100 300 205 253
75 9.100 240 176 242
80 110 x 185 55,4 49,0 21,5 29,5 136 4,0 9 M 10 59 11.000 280 188 242 5,9
85 12.200 290 183 242
80 11.500 290 191 250
85 115 x 200 56,4 50,0 22,0 30,0 150 4,0 10 M 10 59 12.600 300 185 250 7,2
90 15.100 340 198 250
85 11.400 270 168 240
90 120 x 200 56,4 50,0 22,0 30,0 150 4,0 10 M 10 59 13.800 310 180 240 7,0
95 16.300 340 192 240
85 13.300 310 186 263
90 125 x 215 59,4 53,0 23,0 31,5 160 4,0 12 M 10 59 15.800 350 198 263 8,7
95 18.600 390 209 263
90 14.600 320 182 253
95 130 x 215 59,4 53,0 23,0 31,5 160 4,0 12 M 10 59 17.200 360 193 253 8,4
100 20.100 400 203 253
95 18.600 390 190 259
100 140 x 230 65,5 58,0 25,0 34,0 175 6,0 10 M 12 100 21.600 430 199 259 10
105 24.900 470 208 259
105 25.400 480 195 259
110 155 x 263 69,5 62,0 26,0 36,0 192 6,0 12 M 12 100 29.000 530 203 259 15
115 32.800 570 211 259
115 38.900 680 223 278
120 165 x 290 78,0 68,0 29,0 39,0 210 5,0 8 M 16 250 43.600 730 230 278 21
125 47.600 760 231 278
125 42.900 690 208 262
130 175 x 300 78,0 68,0 29,0 39,0 220 6,0 8 M 16 250 47.800 740 215 262 21
135 53.100 790 221 262
135 60.000 890 197 244
140 185 x 330 95,0 85,0 36,0 47,5 236 6,0 10 M 16 250 66.400 950 202 244 34
145 73.100 1.000 208 244
140 75.600 1.100 231 278
150 195 x 350 95,0 85,0 36,0 47,5 246 6,0 12 M 16 250 90.600 1.200 241 278 38
155 98.700 1.300 245 278
150 87.000 1.200 231 271
155 200 x 350 95,0 85,0 36,0 47,5 246 6,0 12 M 16 250 94.800 1.200 236 271 37
160 103.000 1.300 240 271
160 110.000 1.400 208 249
165 220 x 370 114,0 104,0 45,0 59,5 270 8,0 15 M 16 250 120.000 1.500 212 249 50
170 129.000 1.500 216 249
170 146.000 1.700 233 273
180 240 x 405 120,5 108,0 47,0 61,5 295 8,0 12 M 20 490 168.000 1.900 239 273 63
190 190.000 2.000 243 273

WEIGHT
kg
180 186.000 2.100 236 273
190 250 x 430 131,5 119,0 53,0 67,0 321 8,0 14 M 20 490 209.000 2.200 239 273 82
200 238.000 2.400 245 273
190 197.000 2.100 225 262
200 260 x 430 131,5 119,0 53,0 67,0 321 8,0 14 M 20 490 224.000 2.200 231 262 78
210 254.000 2.400 237 262
210 260.000 2.500 220 252
220 280 x 460 144,5 132,0 58,0 76,0 346 9,0 16 M 20 490 292.000 2.700 225 252 97
230 327.000 2.800 230 252
230 334.000 2.900 219 247
240 300 x 485 152,5 140,0 63,0 80,0 364 9,0 18 M 20 490 371.000 3.100 224 247 113
250 410.000 3.300 228 247
240 380.000 3.200 229 257
250 320 x 520 152,5 140,0 63,0 80,0 386 9,0 20 M 20 490 419.000 3.400 233 257 131
260 457.000 3.500 235 257
250 465.000 3.700 232 261
260 340 x 570 168,5 156,0 72,0 88,0 408 9,0 24 M 20 490 506.000 3.900 233 261 186
270 555.000 4.100 237 261
260 483.000 3.700 217 246
270 350 x 580 172,5 160,0 73,0 90,0 432 9,0 24 M 20 490 530.000 3.900 220 246 193
280 580.000 4.100 224 246
280 556.000 4.000 215 239
290 360 x 590 172,5 160,0 73,0 90,0 432 9,0 24 M 20 490 606.000 4.200 219 239 197
295 632.000 4.300 220 239
290 682.000 4.700 239 263
300 380 x 645 179,0 164,0 76,0 92,0 458 9,0 20 M 24 840 739.000 4.900 242 263 255
310 799.000 5.200 245 263
310 813.000 5.200 249 269
315 390 x 660 179,0 164,0 76,0 94,5 468 11,0 21 M 24 840 844.000 5.400 251 269 266
320 871.000 5.400 251 269
315 806.000 5.100 210 231
320 400 x 680 199,0 184,0 84,0 104,5 480 11,0 21 M 24 840 831.000 5.200 210 231 314
330 896.000 5.400 213 231
330 967.000 5.900 230 251
340 420 x 690 199,0 184,0 84,0 104,5 504 11,0 24 M 24 840 1.040.000 6.100 232 251 311
350 1.110.000 6.400 235 251
340 970.000 5.700 207 229
350 440 x 750 207,0 192,0 86,0 108,5 527 11,0 24 M 24 840 1.040.000 5.900 209 229 392
360 1.110.000 6.200 212 229
360 1.040.000 5.800 199 219
370 460 x 770 207,0 192,0 86,0 108,5 547 11,0 24 M 24 840 1.120.000 6.000 201 219 405
380 1.190.000 6.300 203 219
380 1.420.000 7.500 221 240
390 480 x 800 228,0 213,0 96,0 121,5 570 14,0 30 M 24 840 1.510.000 7.700 224 240 485
400 1.600.000 8.000 225 240
400 1.620.000 8.100 228 245
410 500 x 850 230,0 213,0 96,0 121,5 590 14,0 24 M 27 1.250 1.700.000 8.300 229 245 560
420 1.800.000 8.600 231 245
Code:
Ma: screws tightening torque
Mt: transmissible torque with Fax=O kN
Fax: transmissible axial load with Mt=O Nm
Ps: contact pressure on shaft
Ph: contact pressure on hub outer diameter
web clearance Holes (diameter in mm)

SCREWS size M5 M6 M8 M10 M12 M16 M20 M24 M27
split shrink disc 7 8 10 13 15 19 23 27 30
shrink disc HALF HT 6 7 9 11 13 18 22 26 30

MAV 2108 Light Series
WEIGHT
kg
95 11.000 230 130 184
100 125 x 190 58,4 52,0 22,0 31,0 158 4,0 8 M 10 59 13.200 260 140 184 5,6
105 15.600 300 150 184
110 18.600 340 163 206
120 140 x 220 58,4 52,0 22,0 31,0 175 4,0 10 M 10 59 24.200 400 179 206 7,9
125 27.000 430 183 206
130 30.500 470 192 223
135 155 x 245 58,4 52,0 22,0 31,0 192 4,0 12 M 10 59 34.100 500 198 223 9,9
140 37.800 540 205 223
135 36.800 550 186 220
140 165 x 260 69,5 62,0 26,0 36,0 210 5,5 10 M 12 100 40.900 580 193 220 13
145 45.200 620 198 220
145 40.500 560 178 207
150 175 x 275 69,5 62,0 26,0 36,0 220 5,5 10 M 12 100 44.700 600 183 207 15
155 49.000 630 188 207
155 54.400 700 209 235
160 185 x 295 69,5 62,0 26,0 36,0 225 5,5 12 M 12 100 59.300 740 214 235 17
165 64.500 780 218 235
165 73.900 900 206 229
170 195 x 315 79,5 72,0 31,0 41,0 237 5,5 15 M 12 100 80.100 940 210 229 24
175 86.500 990 214 229
180 98.600 1.100 196 221
190 220 x 345 94,0 84,0 36,0 47,0 265 5,5 10 M 16 250 113.000 1.200 200 221 32
200 129.000 1.300 208 221
200 137.000 1.400 220 243
210 240 x 370 94,0 84,0 36,0 49,5 290 8,0 12 M 16 250 155.000 1.500 226 243 36
215 165.000 1.500 229 243
220 152.000 1.400 180 200
230 260 x 395 102,0 92,0 40,0 53,5 310 8,0 12 M 16 250 171.000 1.500 186 200 44
235 181.000 1.500 188 200
230 206.000 1.800 197 218
240 280 x 425 114,0 104,0 46,0 59,5 333 8,0 16 M 16 250 229.000 1.900 201 218 58
250 255.000 2.000 206 218
250 260.000 2.100 210 229
260 300 x 460 114,0 104,0 46,0 59,5 358 8,0 18 M 16 250 285.000 2.200 213 229 69
270 313.000 2.300 217 229
270 284.000 2.100 197 215
280 320 x 495 116,0 106,0 48,0 60,5 378 8,0 18 M 16 250 311.000 2.200 201 215 85
290 340.000 2.300 204 215
290 347.000 2.400 209 225
300 340 x 535 116,0 106,0 48,0 60,5 402 8,0 20 M 16 250 378.000 2.500 212 225 101
310 410.000 2.600 215 225
310 473.000 3.100 209 223
320 360 x 555 134,5 122,0 54,0 71,0 423 9,0 16 M 20 490 509.000 3.200 211 223 120
330 549.000 3.300 214 223
330 570.000 3.500 198 212
340 380 x 585 148,5 136,0 60,0 78,0 442 9,0 18 M 20 490 614.000 3.600 201 212 148
350 660.000 3.800 204 212
350 710.000 4.100 220 230
360 390 x 595 148,5 136,0 60,0 78,0 452 9,0 20 M 20 490 760.000 4.200 222 230 151
370 812.000 4.400 225 230
370 728.000 3.900 188 199
380 420 x 630 156,5 144,0 64,0 82,0 485 9,0 20 M 20 490 777.000 4.100 190 199 175
390 828.000 4.200 193 199
380 822.000 4.300 183 198
390 460 x 685 170,5 158,0 71,0 91,5 527 11,0 24 M 20 490 875.000 4.500 185 198 226
410 982.000 4.800 188 198
420 1.160.000 5.500 183 198
430 500 x 750 190,5 178,0 80,0 101,5 572 11,0 30 M 20 490 1.230.000 5.700 185 198 310
440 1.300.000 5.900 187 198
Code:
Ma: screws tightening torque Ps: contact pressure on shaft
Mt: transmissible torque with Fax=O kN Ph: contact pressure on hub outer diameter

Heavy Series MAV 2208
WEIGHT
kg
30 40 x 80 37,3 32,0 13,5 18,5 62 2,1 4 M 8 30 1.210 80 229 296 0,9
32 1.320 80 219 296
34 44 x 85 39,3 34,0 14,5 19,5 66 2,1 5 M 8 30 1.650 100 209 290 1,0
36 2.010 110 227 290
38 50 x 95 44,3 39,0 16,5 22,0 73 2,1 7 M 8 30 2.750 140 269 345 1,4
40 3.210 160 283 345
42 55 x 105 44,3 39,0 16,5 22,0 78 2,1 7 M 8 30 3.070 150 246 313 1,7
44 3.530 160 258 313
46 62 x 115 44,3 39,0 16,5 22,0 85 2,1 7 M 8 30 3.160 140 211 278 2,0
48 3.600 150 221 278
50 68 x 120 44,3 39,0 16,5 22,0 92 2,9 8 M 8 30 4.010 160 227 290 2,0
52 4.140 160 216 290
55 75 x 145 52,4 46,0 20,0 25,5 105 2,9 7 M 10 59 5.680 210 221 299 3,8
58 6.700 230 235 299
60 80 x 145 52,4 46,0 20,0 25,5 105 2,9 7 M 10 59 6.500 220 213 280 3,7
63 7.560 240 225 280
65 90 x 160 56,4 50,0 22,0 30,0 116 3,7 8 M 10 59 7.500 230 188 256 4,9
68 8.630 250 198 256
65 7.890 240 180 262
70 100 x 170 60,4 54,0 24,0 32,0 126 4,0 10 M 10 59 9.900 280 195 262 5,7
75 12.100 320 208 262
75 12.300 330 186 251
80 110 x 185 66,4 60,0 26,0 35,0 138 4,0 12 M 10 59 14.900 370 197 251 7,2
85 16.400 390 193 251
85 20.100 470 219 297
90 125 x 215 73,5 66,0 28,0 38,0 160 6,0 12 M 12 100 23.800 530 231 297 11
95 27.800 590 242 297
95 21.500 450 169 239
100 140 x 230 81,5 74,0 32,0 42,0 175 6,0 12 M 12 100 25.200 500 178 239 13
105 29.200 560 187 239
105 31.100 590 182 245
110 155 x 263 87,5 80,0 35,0 45,0 198 6,0 15 M 12 100 35.600 650 189 245 20
115 40.500 700 197 245
115 48.300 840 215 270
120 165 x 290 98,0 88,0 38,0 49,0 210 6,0 10 M 16 250 54.200 900 222 270 27
125 59.200 950 223 270
125 53.200 850 201 255
130 175 x 300 98,0 88,0 38,0 49,0 220 6,0 10 M 16 250 59.400 910 207 255 28
135 66.000 980 213 255
135 92.900 1.400 235 283
140 185 x 330 122,0 112,0 50,0 61,0 236 6,0 15 M 16 250 102.000 1.500 241 283 46
145 112.000 1.500 246 283
145 103.000 1.400 226 268
150 195 x 350 122,0 112,0 50,0 63,5 246 8,0 15 M 16 250 113.000 1.500 231 268 51
155 123.000 1.600 236 268
145 99.000 1.400 217 262
150 200 x 350 122,0 112,0 50,0 63,5 246 8,0 15 M 16 250 108.000 1.400 221 262 51
155 118.000 1.500 226 262
160 148.000 1.900 215 256
165 220 x 370 144,0 134,0 60,0 74,5 270 8,0 20 M 16 250 160.000 1.900 219 256 66
170 173.000 2.000 223 256
170 181.000 2.100 221 261
180 240 x 405 157,0 144,0 65,0 79,5 295 8,0 15 M 20 490 205.000 2.300 224 261 86
190 236.000 2.500 231 261
190 252.000 2.700 218 255
200 260 x 430 173,0 160,0 72,0 87,5 321 8,0 18 M 20 490 287.000 2.900 224 255 105
210 325.000 3.100 230 255
210 323.000 3.100 210 242
220 280 x 460 185,0 172,0 78,0 96,0 346 9,0 20 M 20 490 364.000 3.300 215 242 129
230 407.000 3.500 220 242

MAV 2208 Heavy Series
WEIGHT
kg
230 365.000 3.200 193 220
240 300 x 485 189,0 176,0 80,0 98,0 364 9,0 20 M 20 490 406.000 3.400 197 220 144
245 428.000 3.500 199 220
240 450.000 3.700 207 235
250 320 x 520 197,0 184,0 84,0 102,0 386 9,0 24 M 20 490 492.000 3.900 209 235 174
260 543.000 4.200 213 235
250 544.000 4.400 210 241
260 340 x 570 215,0 200,0 92,0 110,0 420 9,0 20 M 24 840 600.000 4.600 214 241 237
270 659.000 4.900 218 241
270 667.000 4.900 221 246
280 350 x 580 215,0 200,0 92,0 110,0 425 9,0 21 M 24 840 729.000 5.200 224 246 242
290 794.000 5.500 228 246
280 661.000 4.700 199 223
290 360 x 590 219,0 204,0 92,0 114,5 432 11,0 20 M 24 840 721.000 5.000 202 223 248
295 753.000 5.100 204 223
300 850.000 5.700 213 236
310 390 x 660 227,0 212,0 96,0 118,5 468 11,0 24 M 24 840 920.000 5.900 216 236 335
320 986.000 6.200 217 236
330 1.210.000 7.300 220 241
340 420 x 690 253,0 238,0 109,0 131,5 504 11,0 30 M 24 840 1.300.000 7.600 222 241 400
350 1.390.000 7.900 225 241
360 1.650.000 9.100 241 261
370 460 x 770 269,0 252,0 116,0 141,0 547 14,0 28 M 27 1.250 1.760.000 9.500 243 261 540
380 1.870.000 9.800 245 261
380 1.890.000 10.000 226 250
390 500 x 850 291,0 274,0 127,0 152,0 590 14,0 32 M 27 1.250 2.010.000 10.000 229 250 750
400 2.140.000 11.000 231 250
Code:

MAV 3008 MAV 3108 MAV 3208
MAV 3009 MAV 3209 Standard Series
(
H
0
0
HW
Composition Shaft
Diameter ds
ISO
Tollerances
Max
Clearance
• Slotted inner ring, with integrated push-off threads
• Outer ring from to mm
• Set of hexagonal head cap screws, grade 10.9 6 10 0,011
H6 - j6
(size < M6 of grade 8.8) for series MAV 3008 - 11 18 0,014
MAV 3108 - MAV 3208; grade 12.9 for series
19 30 0,017
MAV 3009 - MAV 3209
31 50 H6 - h6 0,032
• Hardened washers DIN 6916 for units with screw
size ≥ M16 51 80 H6 - g6 0,048
81 120 0,069
121 180 0,079
181 250 0,09
Features 251 315
H7 - g6
0,101
• External locking device for hollow shaft (hub) - 316 400 0,111
shaft connection 401 500 0,123
• Two-part design
• Self-releasing tapers, greased with MoS2
(μ = 0.05). Series MAV 3008 – MAV 3009 feature
oiled tapers (self-locking) up to size 68x115
• Screws greased with MoS2 (μ = 0.10)
• MAV 3008 – MAV 3009: standard series,
medium capacity
• MAV 3108: light series, low capacity
• MAV 3208 – MAV 3209: heavy series, high capacity
• Tolerances of shaft and hub bore: see table
• Tolerance of hub outer diameter: h8
• Surface finish of shaft and hub Ra < 3.2 μm
• Shaft – hub bore contact surface grease-free and
dry (μ = 0.15)

WEIGHT
kg
ds d D L L1 Ma Mt Fax Ps Ph
mm mm x mm mm mm size Nm Nm kN MPa MPa
9 12 x 35 14,5 11 M5 5 21 4,6 122 301 0,07
10 40 7,9 188 301
11 14 x 38 14,5 11 M5 5 29 5,3 114 258 0,08
12 51 8,4 167 258
13 16 x 41 19 15 M6 12 96 14 200 308 0,13
14 132 18 239 308
15 18 x 44 19 15 M6 12 121 16 190 274 0,14
16 159 19 220 274
17 20 x 47 19 15 M6 12 146 17 179 247 0,15
18 186 20 203 247
19 172 18 145 235
20 24 x 50 22 18 M6 12 218 21 165 235 0,20
21 267 25 184 235
24 297 24 137 205
25 30 x 60 24 20 M6 12 352 28 150 205 0,31
26 412 31 162 205
28 563 40 169 234
30 36 x 72 27,3 22 M8 30 714 47 187 234 0,49
31 722 46 177 234
34 734 43 135 215
35 44 x 80 29,3 24 M8 30 831 47 144 215 0,62
36 933 51 153 215
38 1.230 65 166 241
40 50 x 90 31,3 26 M8 30 1.490 74 180 241 0,83
42 1.760 84 193 241
42 1.640 78 172 240
45 55 x 100 34,3 29 M8 30 2.080 92 190 240 1,2
48 2.560 107 206 240
48 1.940 81 156 213
50 62 x 110 34,3 29 M8 30 2.230 89 165 213 1,4
52 2.340 90 160 213
50 1.810 72 134 218
55 68 x 115 34,3 29 M8 30 2.620 95 160 218 1,4
60 3.590 119 184 218
55 2.770 100 156 233
60 75 x 138 37,4 31 M 10 59 3.760 125 178 233 2,3
65 4.910 151 197 233
60 3.200 106 151 218
65 80 x 145 37,4 31 M 10 59 4.230 130 170 218 2,5
70 5.400 154 187 218
65 4.730 145 159 226
70 90 x 155 44,4 38 M 10 59 6.030 172 174 226 3,4
75 7.500 200 189 226
70 6.440 184 164 231
75 100 x 170 49,4 43 M 10 59 7.990 213 177 231 4,7
80 9.720 243 190 231
75 8.810 234 170 236
80 110 x 185 56,5 49 M 12 100 10.600 267 182 236 6,2
85 11.700 277 178 236
80 11.200 280 177 236
85 115 x 197 60,5 53 M 12 100 12.200 286 170 236 7,6
90 14.700 326 183 236
85 11.000 259 154 226
90 120 x 197 60,5 53 M 12 100 13.300 296 166 226 7,3
95 15.900 334 178 226
85 11.600 274 163 241
90 125 x 215 60,5 53 M 12 100 14.000 312 175 241 9,2
95 16.600 350 186 241
85 10.600 250 149 232
90 130 x 215 60,5 53 M 12 100 12.800 286 161 232 8,8
95 15.300 322 171 232
90 13.000 289 148 224
95 135 x 230 66,8 58 M 14 160 15.200 326 159 224 11
100 18.200 365 169 224
95 14.300 301 146 216
100 140 x 230 66,8 58 M 14 160 16.800 337 156 216 11
105 19.600 375 165 216

WEIGHT
kg
105 20.900 398 161 224
110 155 x 263 70,8 62 M 14 160 24.000 437 169 224 16
115 27.400 477 176 224
115 31.700 551 182 237
120 165 x 290 78 68 M 16 250 35.800 597 189 237 22
125 39.100 626 190 237
125 40.000 640 194 248
130 175 x 300 78 68 M 16 250 44.700 688 201 248 23
135 49.700 737 207 248
135 56.000 829 184 228
140 180 x 320 95 85 M 16 250 62.100 887 189 228 34
145 68.500 945 195 228
135 53.100 787 174 222
140 185 x 320 95 85 M 16 250 59.000 843 180 222 33
145 65.200 899 185 222
150 75.100 1.000 200 240
155 200 x 340 95 85 M 16 250 82.000 1.050 204 240 37
160 89.300 1.110 209 240
160 103.000 1.290 195 236
165 220 x 370 115,5 103 M 20 490 112.000 1.360 199 236 53
170 121.000 1.430 203 236
170 125.000 1.470 201 241
180 240 x 405 119,5 107 M 20 490 145.000 1.610 208 241 66
190 164.000 1.730 211 241
190 165.000 1.740 189 227
200 260 x 430 131,5 119 M 20 490 189.000 1.890 196 227 81
210 215.000 2.050 202 227
210 215.000 2.050 182 214
220 280 x 460 144,5 132 M 20 490 243.000 2.210 188 214 104
230 273.000 2.370 193 214
230 299.000 2.600 197 224
240 300 x 485 155 140 M 24 840 333.000 2.770 201 224 120
250 369.000 2.950 205 224
240 301.000 2.510 182 210
250 320 x 520 155 140 M 24 840 334.000 2.670 186 210 139
260 365.000 2.800 188 210
250 410.000 3.280 208 236
260 340 x 570 170 155 M 24 840 445.000 3.430 209 236 191
270 489.000 3.630 213 236
260 432.000 3.320 194 223
270 350 x 580 174 159 M 24 840 475.000 3.520 198 223 200
280 520.000 3.710 201 223
280 527.000 3.760 204 228
290 360 x 590 174 159 M 24 840 575.000 3.960 207 228 205
300 625.000 4.160 211 228
300 640.000 4.270 210 233
310 390 x 650 183 166 M 27 1250 693.000 4.470 213 233 252
320 743.000 4.640 214 233
330 809.000 4.900 192 214
340 420 x 670 203 186 M 27 1250 871.000 5.120 195 214 288
350 935.000 5.340 198 214
340 909.000 5.350 194 216
350 440 x 740 211 194 M 27 1250 976.000 5.580 197 216 392
360 1.046.000 5.810 199 216
360 1.035.000 5.750 197 217
370 460 x 770 211 194 M 27 1250 1.106.000 5.980 199 217 423
380 1.179.000 6.210 202 217
380 1.302.000 6.850 204 222
390 480 x 800 231,7 213 M 30 1700 1.386.000 7.100 206 222 498
400 1.472.000 7.360 208 222
400 1.391.000 6.950 196 213
410 500 x 850 231,7 213 M 30 1700 1.465.000 7.140 197 213 575
420 1.553.000 7.390 199 213
Code: Fax: transmissible axial load with Mt=O Nm


WEIGHT
kg
38 1.540 81 206 281
40 50 x 90 31,3 26 M8 35 1.820 91 220 281 0,83
42 2.130 102 233 281
42 2.030 96 212 279
45 55 x 100 34,3 29 M8 35 2.520 112 229 279 1,2
48 3.070 128 246 279
48 2.390 99 191 248
50 62 x 110 34,3 29 M8 35 2.710 109 200 248 1,4
52 2.870 110 196 248
50 2.300 92 170 254
55 68 x 115 34,3 29 M8 35 3.220 117 197 254 1,4
60 4.300 143 220 254
55 3.540 129 199 276
60 75 x 138 37,4 31 M 10 70 4.680 156 221 276 2,3
65 5.990 184 241 276
60 4.070 136 192 259
65 80 x 145 37,4 31 M 10 70 5.250 161 211 259 2,5
70 6.580 188 228 259
65 6.000 185 201 268
70 90 x 155 44,4 38 M 10 70 7.500 214 217 268 3,4
75 9.180 245 231 268
70 8.130 232 207 274
75 100 x 170 49,4 43 M 10 70 9.930 265 220 274 4,7
80 11.900 298 233 274
75 11.400 303 220 285
80 110 x 185 56,5 49 M 12 121 13.600 340 232 285 6,2
85 15.100 355 227 285
80 14.300 358 226 285
85 115 x 197 60,5 53 M 12 121 15.700 370 220 285 7,6
90 18.600 414 232 285
85 14.400 339 201 273
90 120 x 197 60,5 53 M 12 121 17.100 381 214 273 7,3
95 20.100 423 225 273
85 15.300 360 214 292
90 125 x 215 60,5 53 M 12 121 18.100 402 226 292 9,2
95 21.200 446 237 292
85 14.100 332 198 280
90 130 x 215 60,5 53 M 12 121 16.700 373 209 280 8,8
95 19.600 414 220 280
90 16.700 372 191 267
95 135 x 230 66,8 58 M 14 193 19.700 415 201 267 11
100 22.900 458 211 267
95 18.300 386 187 257
100 140 x 230 66,8 58 M 14 193 21.300 427 197 257 11
105 24.600 469 206 257
105 26.500 504 204 267
110 155 x 263 70,8 62 M 14 193 30.200 549 212 267 16
115 34.100 594 219 267
115 39.200 682 225 280
120 165 x 290 78 68 M 16 295 44.000 733 232 280 22
125 48.000 768 233 280
125 49.300 789 239 293
130 175 x 300 78 68 M 16 295 54.800 843 246 293 23
135 60.500 897 252 293
135 68.600 1.020 225 270
140 180 x 320 95 85 M 16 295 75.600 1.080 231 270 34
145 83.100 1.150 236 270
135 65.500 970 215 262
140 185 x 320 95 85 M 16 295 72.300 1.030 220 262 33
145 79.400 1.100 226 262
150 91.500 1.220 243 283
155 200 x 340 95 85 M 16 295 99.600 1.280 248 283 37
160 108.000 1.350 252 283

WEIGHT
kg
160 124.000 1.560 234 275
165 220 x 370 115,5 103 M 20 570 135.000 1.630 238 275 53
170 145.000 1.710 242 275
170 151.000 1.780 241 281
180 240 x 405 119,5 107 M 20 570 174.000 1.930 248 281 66
190 196.000 2.070 251 281
190 199.000 2.100 227 265
200 260 x 430 131,5 119 M 20 570 227.000 2.270 234 265 81
210 256.000 2.440 239 265
210 258.000 2.460 218 250
220 280 x 460 144,5 132 M 20 570 290.000 2.640 223 250 104
230 324.000 2.820 228 250
230 356.000 3.090 234 261
240 300 x 485 155 140 M 24 980 395.000 3.290 238 261 120
250 436.000 3.490 243 261
240 359.000 2.990 217 245
250 320 x 520 155 140 M 24 980 397.000 3.180 221 245 139
260 433.000 3.330 223 245
250 487.000 3.900 247 275
260 340 x 570 170 155 M 24 980 529.000 4.070 248 275 191
270 580.000 4.300 252 275
260 515.000 3.960 231 260
270 350 x 580 174 159 M 24 980 565.000 4.180 235 260 200
280 617.000 4.400 238 260
280 625.000 4.470 242 266
290 360 x 590 174 159 M 24 980 680.000 4.690 245 266 205
300 737.000 4.920 248 266
300 755.000 5.030 247 270
310 390 x 650 183 166 M 27 1450 815.000 5.260 250 270 252
320 873.000 5.460 251 270
330 953.000 5.780 226 248
340 420 x 670 203 186 M 27 1450 1.024.000 6.020 229 248 288
350 1.097.000 6.270 232 248
340 1.072.000 6.310 229 251
350 440 x 740 211 194 M 27 1450 1.148.000 6.560 231 251 392
360 1.228.000 6.820 234 251
360 1.218.000 6.770 232 252
370 460 x 770 211 194 M 27 1450 1.299.000 7.020 234 252 423
380 1.383.000 7.280 236 252
380 1.529.000 8.050 239 257
390 480 x 800 231,7 213 M 30 1970 1.624.000 8.330 241 257 498
400 1.722.000 8.610 243 257
400 1.632.000 8.160 230 247
410 500 x 850 231,7 213 M 30 1970 1.718.000 8.380 231 247 575
420 1.818.000 8.660 233 247
Code:

Light Series MAV 3108
WEIGHT
kg
110 15.900 291 148 190
120 140 x 215 53,5 46 M 12 100 21.000 350 163 190 7
125 23.400 376 168 190
130 24.400 377 162 193
135 155 x 245 53,5 46 M 12 100 27.500 408 169 193 9
140 30.700 439 175 193
135 29.500 437 160 194
140 165 x 263 61,8 53 M 14 160 32.900 471 166 194 12
145 36.600 505 172 194
145 37.400 516 176 205
150 175 x 275 61,8 53 M 14 160 41.200 550 181 205 13
155 45.300 585 186 205
155 55.400 715 192 218
160 185 x 290 70,8 62 M 14 160 60.500 756 197 218 17
165 65.800 798 201 218
165 71.300 864 218 242
170 195 x 320 70,8 62 M 14 160 77.100 908 222 242 22
175 83.300 952 226 242
180 90.500 1.006 216 241
190 220 x 340 80 70 M 16 250 103.000 1.085 220 241 25
200 117.000 1.179 227 241
200 102.000 1.023 197 221
210 240 x 370 80 70 M 16 250 116.000 1.108 204 221 29
215 123.000 1.151 207 221
220 136.000 1.242 218 238
230 260 x 405 80 70 M 16 250 153.000 1.330 223 238 35
235 161.000 1.375 226 238
230 151.000 1.318 187 209
240 280 x 430 92,5 80 M 20 490 169.000 1.410 192 209 46
250 187.000 1.504 196 209
250 205.000 1.647 215 234
260 300 x 460 92,5 80 M 20 490 225.000 1.733 218 234 53
270 247.000 1.835 222 234
270 261.000 1.938 198 216
280 320 x 485 104,5 92 M 20 490 286.000 2.049 202 216 68
290 313.000 2.162 205 216
290 307.000 2.123 202 218
300 340 x 520 104,5 92 M 20 490 335.000 2.234 205 218 80
310 363.000 2.345 209 218
310 401.000 2.592 199 214
320 360 x 570 117,5 105 M 20 490 432.000 2.703 201 214 116
330 467.000 2.831 205 214
330 413.000 2.508 181 197
340 390 x 590 117,5 105 M 20 490 446.000 2.625 184 197 116
350 479.000 2.742 187 197
350 621.000 3.550 179 195
360 420 x 630 155 140 M 24 840 666.000 3.702 182 195 177
370 713.000 3.856 184 195
370 750.000 4.055 176 191
380 440 x 660 167 152 M 24 840 801.000 4.219 178 191 213
390 854.000 4.383 181 191
390 800.000 4.105 169 183
400 460 x 690 167 152 M 24 840 852.000 4.261 171 183 233
410 901.000 4.396 172 183
410 1.037.000 5.061 172 186
420 480 x 720 189 174 M 24 840 1.101.000 5.246 174 186 292
430 1.167.000 5.432 176 186
420 1.138.000 5.423 180 194
430 500 x 745 189 174 M 24 840 1.206.000 5.611 182 194 310
450 1.348.000 5.992 186 194


MAV 3208 Heavy Series
WEIGHT
kg
95 20600 434 162 231
100 140 x 230 84 74 M 16 240 24100 484 171 231 14
105 28000 535 180 231
105 29800 569 174 237
110 155 x 263 90 80 M 16 240 34200 623 182 237 20
115 38900 677 189 237
115 42700 743 190 245
120 165 x 290 98 88 M 16 240 48100 803 197 245 29
125 52500 842 198 245
125 57200 916 216 270
130 175 x 300 98 88 M 16 240 63700 981 222 270 29
135 70600 1047 229 270
135 90700 1344 286 333
140 185 x 320 124,5 112 M 20 490 99500 1422 291 333 44
145 109000 1500 297 333
150 105000 1402 268 308
155 200 x 340 124,5 112 M 20 490 114000 1474 273 308 49
160 124000 1547 277 308
160 134000 1676 244 285
165 220 x 370 146,5 134 M 20 490 145000 1757 248 285 69
170 156000 1838 252 285
170 165000 1945 231 271
180 240 x 405 156,5 144 M 20 490 191000 2120 238 271 89
190 215000 2268 241 271
190 242000 2549 239 277
200 260 x 430 172,5 160 M 20 490 275000 2755 246 277 109
210 311000 2962 252 277
210 324000 3083 247 279
220 280 x 460 187 172 M 24 840 363000 3299 253 279 134
230 404000 3517 258 279
230 365000 3177 229 257
240 300 x 485 191 176 M 24 840 406000 3380 234 257 149
250 448000 3586 238 257
240 435000 3622 235 263
250 320 x 520 199 184 M 24 840 480000 3838 240 263 179
260 523000 4020 241 263
250 564000 4515 246 274
260 340 x 570 223 206 M 27 1250 613000 4716 247 274 256
270 672000 4975 251 274
280 711000 5082 244 268
290 360 x 590 227 210 M 27 1250 774000 5337 247 268 265
300 839000 5594 250 268
300 923000 6152 262 285
310 390 x 650 237 220 M 27 1250 996000 6428 265 285 343
320 1067000 6669 266 285
330 1094000 6631 223 245
340 420 x 680 263 246 M 27 1250 1175000 6915 226 245 407
350 1260000 7200 229 245
340 1242000 7306 225 247
350 440 x 740 276,7 258 M 30 1700 1331000 7605 227 247 531
360 1423000 7906 230 247
360 1338000 7436 216 236
370 460 x 760 276,7 258 M 30 1700 1429000 7722 218 236 549
380 1522000 8011 220 236
380 1696000 8928 208 226
390 480 x 800 316,7 298 M 30 1700 1804000 9254 210 226 711
400 1916000 9581 212 226
400 1963000 9813 217 234
410 500 x 840 318,7 300 M 30 1700 2066000 10079 217 234 791
420 2188000 10419 219 234
Code:

Heavy Series MAV 3209
WEIGHT
kg
95 26000 547 204 273
100 140 x 230 84 74 M 16 295 30100 603 213 273 14
105 34600 660 222 273
105 37200 710 217 281
110 155 x 263 90 80 M 16 295 42400 771 225 281 20
115 47800 833 233 281
115 52700 918 235 290
120 165 x 290 98 88 M 16 295 59000 985 242 290 29
125 64400 1032 243 290
125 70300 1125 265 319
130 175 x 300 98 88 M 16 295 77800 1198 272 319 29
135 85900 1273 278 319
135 108000 1606 341 389
140 185 x 320 124,5 112 M 20 570 118000 1693 347 389 44
145 129000 1780 352 389
150 125000 1671 319 360
155 200 x 340 124,5 112 M 20 570 136000 1752 324 360 49
160 147000 1833 329 360
160 160000 2002 292 332
165 220 x 370 146,5 134 M 20 570 173000 2093 296 332 69
170 186000 2184 300 332
170 198000 2325 276 317
180 240 x 405 156,5 144 M 20 570 227000 2523 283 317 89
190 256000 2694 287 317
190 289000 3041 285 323
200 260 x 430 172,5 160 M 20 570 327000 3272 292 323 109
210 368000 3506 298 323
210 384000 3661 294 326
220 280 x 460 187 172 M 24 980 429000 3904 299 326 134
230 477000 4150 304 326
230 433000 3768 272 299
240 300 x 485 191 176 M 24 980 480000 3997 276 299 149
250 528000 4228 280 299
240 515000 4294 279 307
250 320 x 520 199 184 M 24 980 567000 4538 283 307 179
260 617000 4749 285 307
250 665000 5319 289 318
260 340 x 570 223 206 M 27 1450 722000 5553 291 318 256
270 789000 5844 294 318
280 836000 5974 287 311
290 360 x 590 227 210 M 27 1450 908000 6261 290 311 265
300 983000 6550 293 311
300 1083000 7222 308 331
310 390 x 650 237 220 M 27 1450 1168000 7535 311 331 343
320 1250000 7811 312 331
330 1286000 7793 262 284
340 420 x 680 263 246 M 27 1450 1379000 8112 265 284 407
350 1476000 8432 268 284
340 1459000 8582 264 286
350 440 x 740 276,7 258 M 30 1970 1561000 8919 266 286 531
360 1666000 9257 269 286
360 1571000 8728 253 273
370 460 x 760 276,7 258 M 30 1970 1674000 9051 256 273 549
380 1781000 9375 258 273
380 1990000 10473 244 262
390 480 x 800 316,7 298 M 30 1970 2114000 10839 246 262 711
400 2241000 11207 248 262
400 2299000 11494 254 271
410 500 x 840 318,7 300 M 30 1970 2420000 11802 255 271 791
420 2559000 12185 257 271
Code:

Applications

Applications

MAV 1004 Rigid Couplings
0
(
H
Features Composition
• Rigid shaft-to-shaft coupling • Slotted inner ring
• Low capacity • Front outer ring
• Three-part design • Rear outer ring
• Oiled tapers (self-locking) and screws • Set of socket head cap screws, grade 12.9
• Connection of shafts with different diameters
is possible, through stepped bore inner ring or
adapter sleeve
• Shafts tolerance: h7 – h9
• Shafts surface finish Ra < 3.2 μm
• Shafts – coupling contact surfaces:
oiled (μ = 0.12)

Rigid Couplings MAV 1004
WEIGHT
kg
d D
x mm L L1 size Ma Mt Fax Ps
mm mm mm Nm Nm kN MPa
15 x 45 56 50 M 6 17 170 23 285 0,41
16 x 45 56 50 M 6 17 190 23 267 0,41
17 x 45 56 50 M 6 17 200 23 251 0,39
18 x 50 56 50 M 6 17 210 23 237 0,49
19 x 50 56 50 M 6 17 220 23 225 0,48
20 x 50 56 50 M 6 17 230 23 213 0,48
22 x 55 66 60 M 6 17 380 35 247 0,70
24 x 55 66 60 M 6 17 420 35 227 0,68
25 x 55 66 60 M 6 17 440 35 218 0,66
26 x 60 66 60 M 6 17 450 35 209 0,83
28 x 60 66 60 M 6 17 490 35 194 0,78
30 x 60 66 60 M 6 17 520 35 181 0,75
32 x 65 66 60 M 6 17 560 35 170 0,87
35 x 75 83 75 M 8 41 660 38 146 1,5
38 x 75 83 75 M 8 41 710 38 134 1,4
40 x 75 83 75 M 8 41 750 38 128 1,3
42 x 78 83 75 M 8 41 790 38 121 1,4
45 x 85 93 85 M 8 41 1.300 56 150 2,0
48 x 90 93 85 M 8 41 1.400 56 141 2,2
50 x 90 93 85 M 8 41 1.400 56 135 2,1
55 x 95 93 85 M 8 41 2.100 75 164 2,3
60 x 100 93 85 M 8 41 2.300 75 150 2,4
65 x 105 93 85 M 8 41 2.400 75 139 2,6
68 x 115 110 100 M 10 83 3.100 93 142 3,9
70 x 115 110 100 M 10 83 3.200 93 138 3,7
75 x 120 110 100 M 10 83 3.500 93 128 3,9
80 x 125 110 100 M 10 83 4.900 120 161 4,2
85 x 130 110 100 M 10 83 5.200 120 151 4,4
90 x 135 110 100 M 10 83 5.600 120 143 4,6
95 x 140 110 100 M 10 83 5.900 120 135 4,8
100 x 155 132 120 M 12 145 9.200 180 160 7,6
110 x 165 132 120 M 12 145 10.100 180 145 8,2
120 x 185 132 120 M 12 145 13.800 230 166 11
130 x 195 132 120 M 12 145 15.000 230 154 12
Code:
Ma: screws tightening torque Fax: transmissible axial load with Mt=O Nm
Mt: transmissible torque with Fax=O kN Ps: contact pressure on shaft

MAV 1204 Rigid Couplings
0
0
(
H
• Rigid shaft-to-shaft coupling • Slotted inner ring
• Medium capacity • Front outer ring
• Three-part design • Rear outer ring
• Compact design • Set of hexagonal head cap screws,
• Self-releasing tapers, greased with MoS2 grade 10.9 (size < M6 of grade 8.8)
(μ = 0.05). Oiled tapers (self-locking)
up to size 14x44
• Screws greased with MoS2 (μ = 0.10)
• Connection of shafts with different diameters is
possible, through stepped bore inner ring or
adapter sleeve
• Shafts tolerance: h7 – h9
• Shafts – coupling contact surfaces: oiled (μ = 0.12)

Rigid Couplings MAV 1204
WEIGHT
kg
d x D L1 L size Ma Mt Fax Ps
mm mm mm mm Nm Nm kN MPa
6 x 35 19 22,5 M 5 4 27 9 491 0,11
7 x 35 19 22,5 M 5 4 31 9 421 0,11
8 x 35 19 22,5 M 5 4 36 9 368 0,11
9 x 39 23 26,5 M 5 4 50 11 327 0,17
10 x 39 23 26,5 M 5 4 55 11 294 0,17
11 x 39 23 26,5 M 5 4 61 11 268 0,17
12 x 44 30 33,5 M 5 4 80 13 226 0,29
13 x 44 30 33,5 M 5 4 87 13 209 0,29
14 x 44 30 33,5 M 5 4 93 13 194 0,28
15 x 52 34 38 M 6 12 160 22 275 0,43
16 x 52 34 38 M 6 12 170 22 258 0,43
17 x 52 34 38 M 6 12 180 22 242 0,42
18 x 52 34 38 M 6 12 200 22 229 0,42
19 x 52 34 38 M 6 12 210 22 217 0,41
20 x 60 40 44 M 6 12 360 36 301 0,65
22 x 60 40 44 M 6 12 400 36 273 0,63
24 x 60 40 44 M 6 12 440 36 250 0,61
25 x 66 44 48 M 6 12 630 51 299 0,84
28 x 66 44 48 M 6 12 710 51 267 0,80
29 x 66 44 48 M 6 12 740 51 258 0,79
30 x 76 48 52 M 6 12 870 58 256 1,2
32 x 76 48 52 M 6 12 930 58 240 1,2
35 x 76 48 52 M 6 12 1.000 58 220 1,2
36 x 96 56 61,3 M 8 30 1.800 97 312 2,3
40 x 96 56 61,3 M 8 30 1.900 97 281 2,2
44 x 96 56 61,3 M 8 30 2.100 97 256 2,1
50 x 112 68 73,3 M 8 30 3.500 140 264 3,5
51 x 112 68 73,3 M 8 30 3.600 140 259 3,5
54 x 112 68 73,3 M 8 30 3.800 140 244 3,6
55 x 120 78 83,3 M 8 30 4.600 170 244 4,7
60 x 120 78 83,3 M 8 30 5.000 170 224 4,4
63 x 120 78 83,3 M 8 30 5.300 170 213 4,3
65 x 148 88 94,4 M 10 60 8.600 260 284 8,4
68 x 148 88 94,4 M 10 60 9.000 260 272 8,1
70 x 148 88 94,4 M 10 60 9.300 260 264 8,1
73 x 148 88 94,4 M 10 60 9.700 260 253 7,9
74 x 170 104 111,5 M 12 100 11.600 310 262 12,8
76 x 170 104 111,5 M 12 100 12.000 310 256 12,7
80 x 170 104 111,5 M 12 100 12.600 310 243 12,3
85 x 170 104 111,5 M 12 100 13.400 310 228 11,8
86 x 185 116 123,5 M 12 100 16.200 380 238 16,8
90 x 185 116 123,5 M 12 100 17.000 380 227 16,3
92 x 185 116 123,5 M 12 100 17.400 380 222 16,1
96 x 185 116 123,5 M 12 100 18.100 380 213 15,6
100 x 197 126 133,5 M 12 100 23.600 470 232 19,6
106 x 197 126 133,5 M 12 100 25.000 470 219 18,7
108 x 197 126 133,5 M 12 100 25.500 470 215 18,4
110 x 197 126 133,5 M 12 100 26.000 470 211 18,1
120 x 230 152 162 M 16 250 43.600 730 251 31,5
130 x 230 152 162 M 16 250 47.200 730 231 29,4
Code:

MAV FC2008 Flange couplings
PZ
HW
0
0
W
G
HW
H
Example of order: MAV FC2008-340 260 - 260
• Rigid shaft-to-shaft coupling with flanges and • Two shrink discs MAV 2008
shrink discs MAV 2008 • Male coupling flange
• Medium capacity • Female coupling flange

• Suitable for connection of • Set of hexagonal head cap screws, grade 10.9
medium – large diameter shafts • Set of hexagonal nuts, grade 10
• Decoupling of shafts requires only few
millimeters of axial room
• Connection of shafts with different diameters
is possible
• Shafts tolerance: see table for shrink discs
• Shafts – flange bores contact surfaces:
grease-free and dry (μ = 0.15)

Flange couplings MAV FC2008
SHRINK DISC TRASMISSIBLE
DIMENSIONS FLANGE SCREWS
WEIGHT
SCREWS TORQUE
kg
shrink disc Ma Ma Mt
ds Iv D1 s L L1 c
measure MAV 2008 size n. measure
mm mm mm mm mm mm mm Nm Nm Nm
dxD
70 7.600
100 75 100 x 170 210 240 44 136 44 4 M 8 30 6 M 16 210 9.300 26
80 11.300
85 13.300
125 90 125 x 215 265 305 48 160 54 5 M 10 59 6 M 20 420 15.800 48
95 18.600
95 18.600
140 100 140 x 230 286 340 56 190 64 5 M 12 100 5 M 24 720 21.600 63
105 24.900
115 38.900
165 120 165 x 290 356 400 72 228 75 5 M 16 250 8 M 24 720 43.600 120
125 47.600
125 42.900
175 130 175 x 300 356 400 72 228 75 5 M 16 250 8 M 24 720 47.800 120
135 53.100
140 75.600
195 150 195 x 350 420 475 90 278 90 6 M 16 250 10 M 30 1450 90.600 215
155 98.700
160 110.000
220 165 220 x 370 446 510 90 306 108 6 M 16 250 14 M 30 1450 120.000 265
170 129.000
170 146.000
240 180 240 x 405 475 540 88 322 113 6 M 20 490 16 M 30 1450 168.000 310
190 190.000
190 197.000
260 200 260 x 430 500 560 110 368 125 8 M 20 490 16 M 30 1450 224.000 395
210 254.000
210 260.000
280 220 280 x 460 530 590 104 392 139 8 M 20 490 18 M 30 1450 292.000 445
230 327.000
230 334.000
300 240 300 x 485 555 615 104 408 147 8 M 20 490 20 M 30 1450 371.000 500
250 410.000
250 465.000
340 260 340 x 570 640 710 118 450 161 8 M 20 490 24 M 30 1450 506.000 810
270 555.000
280 556.000
360 290 360 x 590 660 720 106 450 167 8 M 20 490 24 M 30 1450 606.000 795
295 632.000
Code:

MAV SC2008
MAV SC2208 Sleeve couplings
(
(
H
HW
0
0
Example of order: MAV SC2008-140 95 - 95
Features
MAV SC2008
• Rigid shaft-to-shaft coupling with sleeve and
Composition
shrink discs MAV 2008 – standard duty MAV SC2008
• Medium capacity • Two shrink discs MAV 2008
• Connection of shafts with different diameters is • Unslotted coupling sleeve
possible
• Shafts tolerance: see table for shrink discs MAV SC2208
• Shafts surface finish Ra < 3.2 μm • Two shrink discs MAV 2208
• Shafts – sleeve bore contact surfaces: • Unslotted coupling sleeve
grease-free and dry (μ = 0.15)
MAV SC2208
• Rigid shaft-to-shaft coupling with sleeve and shrink
discs MAV 2208 – heavy duty
• High capacity
• Connection of shafts with different diameters is
possible
• Shafts tolerance: see table for shrink discs
• Shafts – sleeve bore contact surfaces: grease-free
and dry (μ = 0.15)

Standard Sleeve
couplings MAV SC2008
WEIGHT
shrink disc
kg
ds L D1 L1 Ma Mt Fax
measure MAV 2008 size
mm mm mm mm Nm Nm kN
dxD
15 130 17
20 16 20 x 46 45 25 21 M 5 4 170 21 0,34
17 210 25
19 220 24
24 20 24 x 50 50 28 22 M 5 4 280 28 0,44
21 330 32
24 350 29
30 25 30 x 60 55 34 24 M 5 4 400 32 0,68
26 470 36
28 770 55
36 30 36 x 72 65 40 26 M 6 12 960 64 1,1
31 980 63
34 1.200 72
44 35 44 x 80 70 49 28 M 6 12 1.400 77 1,5
36 1.500 83
38 1.500 80
50 40 50 x 90 80 55 31 M 6 12 1.800 91 2,1
42 2.100 101
42 1.700 80
55 45 55 x 100 85 60 33 M 6 12 2.100 94 2,8
48 2.600 110
48 2.700 110
62 50 62 x 110 90 68 33 M 6 12 3.000 120 3,4
52 3.200 120
50 2.500 100
68 55 68 x 115 100 74 33 M 6 12 3.100 110 3,8
60 4.100 140
55 3.500 130
75 60 75 x 138 120 81 37 M 8 30 4.700 160 6,1
65 6.000 180
60 4.100 140
80 65 80 x 145 130 86 37 M 8 30 5.200 160 6,8
70 6.600 190
60 5.400 180
85 65 85 x 155 140 96 44 M 8 30 6.900 210 10,0
70 8.600 250
65 6.200 190
90 70 90 x 155 140 96 44 M 8 30 7.700 220 9,7
75 9.400 250
65 6.800 210
95 70 95 x 170 160 106 49 M 8 30 8.400 240 14
75 10.300 270
70 7.600 220
100 75 100 x 170 160 106 49 M 8 30 9.300 250 14
80 11.300 280
70 8.100 230
105 75 105 x 185 180 116 56 M 10 59 10.000 270 19
80 12.100 300
75 9.100 240
110 80 110 x 185 180 116 56 M 10 59 11.000 280 19
85 12.200 290
80 11.500 290
115 85 115 x 200 185 131 57 M 10 59 12.600 300 23
90 15.100 340
85 11.400 270
120 90 120 x 200 185 131 57 M 10 59 13.800 310 22
95 16.300 340
85 13.300 310
125 90 125 x 215 200 136 60 M 10 59 15.800 350 28
95 18.600 390
90 14.600 320
130 95 130 x 215 200 136 60 M 10 59 17.200 360 27
100 20.100 400

Standard Sleeve
MAV SC2008 couplings
WEIGHT
shrink disc
kg
dxD
95 18.600 390
140 100 140 x 230 210 148 66 M 12 100 21.600 430 33
105 24.900 470
105 25.400 480
155 110 155 x 263 230 167 70 M 12 100 29.000 530 49
115 32.800 570
115 38.900 680
165 120 165 x 290 240 177 78 M 16 250 43.600 730 63
125 47.600 760
125 42.900 690
175 130 175 x 300 250 187 78 M 16 250 47.800 740 66
135 53.100 790
135 60.000 890
185 140 185 x 330 265 201 95 M 16 250 66.400 950 95
145 73.100 1.000
140 75.600 1.100
195 150 195 x 350 280 216 95 M 16 250 90.600 1.200 107
155 98.700 1.300
150 87.000 1.200
200 155 200 x 350 290 216 95 M 16 250 94.800 1.200 106
160 103.000 1.300
160 110.000 1.400
220 165 220 x 370 310 236 114 M 16 250 120.000 1.500 144
170 129.000 1.500
170 146.000 1.700
240 180 240 x 405 350 254 121 M 20 490 168.000 1.900 185
190 190.000 2.000
180 186.000 2.100
250 190 250 x 430 390 274 132 M 20 490 209.000 2.200 237
200 238.000 2.400
190 197.000 2.100
260 200 260 x 430 390 274 132 M 20 490 224.000 2.200 228
210 254.000 2.400
210 260.000 2.500
280 220 280 x 460 430 296 145 M 20 490 292.000 2.700 281
230 327.000 2.800
230 334.000 2.900
300 240 300 x 485 445 316 153 M 20 490 371.000 3.100 323
250 410.000 3.300
240 380.000 3.200
320 250 320 x 520 460 336 153 M 20 490 419.000 3.400 384
260 457.000 3.500
250 465.000 3.700
340 260 340 x 570 480 356 169 M 20 490 506.000 3.900 523
270 555.000 4.100
260 483.000 3.700
350 270 350 x 580 490 376 173 M 20 490 530.000 3.900 552
280 580.000 4.100
280 556.000 4.000
360 290 360 x 590 500 376 173 M 20 490 606.000 4.200 544
295 632.000 4.300
290 682.000 4.700
380 300 380 x 645 530 395 179 M 24 840 739.000 4.900 699
310 799.000 5.200
310 813.000 5.200
390 315 390 x 660 540 415 179 M 24 840 844.000 5.400 729
320 871.000 5.400
315 806.000 5.100
400 320 400 x 680 540 415 199 M 24 840 831.000 5.200 829
330 896.000 5.400
330 967.000 5.900
420 340 420 x 690 580 435 199 M 24 840 1.040.000 6.100 852
350 1.110.000 6.400

Standard Sleeve
couplings MAV SC2008
WEIGHT
shrink disc
kg
dxD
340 970.000 5.700
440 350 440 x 750 600 456 207 M 24 840 1.040.000 5.900 1062
360 1.110.000 6.200
360 1.040.000 5.800
460 370 460 x 770 620 476 207 M 24 840 1.120.000 6.000 1113
380 1.190.000 6.300
380 1.420.000 7.500
480 390 480 x 800 645 496 228 M 24 840 1.510.000 7.700 1297
400 1.600.000 8.000
400 1.620.000 8.100
500 410 500 x 850 670 516 230 M 27 1250 1.700.000 8.300 1477
420 1.800.000 8.600
Code:

MAV SC2208 Heavy Sleeve
couplings
WEIGHT
shrink disc
kg
dxD
85 20.100 470
125 90 125 x 215 200 136 74 M 12 100 23.800 530 32
95 27.800 590
95 21.500 450
140 100 140 x 230 210 148 82 M 12 100 25.200 500 39
105 29.200 560
105 31.100 590
155 110 155 x 263 230 170 88 M 12 100 35.600 650 58
115 40.500 700
115 48.300 840
165 120 165 x 290 240 177 98 M 16 250 54.200 900 74
125 59.200 950
125 53.200 850
175 130 175 x 300 250 187 98 M 16 250 59.400 910 78
135 66.000 980
135 92.900 1.400
185 140 185 x 330 265 201 122 M 16 250 102.000 1.500 117
145 112.000 1.500
145 103.000 1.400
195 150 195 x 350 280 216 122 M 16 250 113.000 1.500 131
155 123.000 1.600
145 99.000 1.400
200 150 200 x 350 290 216 122 M 16 250 108.000 1.400 135
155 118.000 1.500
160 148.000 1.900
220 165 220 x 370 310 236 144 M 16 250 160.000 1.900 173
170 173.000 2.000
170 181.000 2.100
240 180 240 x 405 350 254 157 M 20 490 205.000 2.300 228
190 236.000 2.500
190 252.000 2.700
260 200 260 x 430 390 274 173 M 20 490 287.000 2.900 278
210 325.000 3.100
210 323.000 3.100
280 220 280 x 460 430 296 185 M 20 490 364.000 3.300 340
230 407.000 3.500
230 365.000 3.200
300 240 300 x 485 445 316 189 M 20 490 406.000 3.400 380
245 428.000 3.500
240 450.000 3.700
320 250 320 x 520 460 336 197 M 20 490 492.000 3.900 465
260 543.000 4.200
250 544.000 4.400
340 260 340 x 570 480 356 215 M 24 840 600.000 4.600 619
270 659.000 4.900
270 667.000 4.900
350 280 350 x 580 490 366 215 M 24 840 729.000 5.200 621
290 794.000 5.500
280 661.000 4.700
360 290 360 x 590 500 376 219 M 24 840 721.000 5.000 640
295 753.000 5.100
300 850.000 5.700
390 310 390 x 660 540 405 227 M 24 840 920.000 5.900 862
320 986.000 6.200
330 1.210.000 7.300 Code:
420 340 420 x 690 580 435 253 M 24 840 1.300.000 7.600 1022
350 1.390.000 7.900 Ma: screws tightening torque
360 1.650.000 9.100 Mt: transmissible torque with
460 370 460 x 770 620 476 269 M 27 1250 1.760.000 9.500 1371 Fax=O kN
380 1.870.000 9.800 Fax: transmissible axial load with
380 1.890.000 10.000
500 390 500 x 850 670 516 291 M 27 1250 2.010.000 10.000 1911 Mt=O Nm
400 2.140.000 11.000

SHRINK DISCS
Installation and Removal Instructions
Installation
Shrink Discs are supplied ready for installation. Remove the spacers that may have been used to keep the
rings disengaged. Never tighten locking screws prior to installation. Performances are based on the following
conditions:
- indicated maximum shaft - hub clearance
- shaft - hub contact surface grease-free and dry (friction coefficient μ = 0.15)
1. Carefully solvent clean and dry shaft and hub bore. Shaft - hub contact surface to be grease-free
and dry.
2. Position shrink disc onto hub and insert shaft into hub.
3. After confirming correct position of shaft and hub, hand-tighten locking screws.
4. Use a torque wrench and set it approx. 5% higher than specified tightening torque. Tighten the screws in
a clockwise or counterclockwise pattern in several steps.
5. Reset the torque wrench to specified tightening torque and make sure no screw can turn, otherwise
repeat the procedure from step 4.
Removal
Prior to initiating the removal procedure, check to ensure that no load is acting on Shrink Disc or mounted
components.
WARNING: DO NOT completely remove locking screws before rings are disengaged. A sudden separation of
locking rings could involve high separation forces that may result in permanent injury or death.
1. Loosen the screws in a clockwise or counterclockwise pattern in several steps, until the rings are
disengaged. For series MAV 3008 - MAV 3009 - MAV 3108 - MAV 3208 - MAV 3209 use, if necessary, the
push-off threads located on the front face of inner ring.
Reinstallation
In relatively clean operative conditions, Shrink Discs may be reused without prior cleaning. In all other cases,
disassemble the rings, clean them and restore lubrication according to specific instructions for each series.
NOTE: download from our website www.mav.it, or request to our Technical Department, the detailed
installation and removal instructions for each MAV Shrink Discs series.

RIGID COUPLINGS
Installation and Removal Instructions
Rigid Shaft Couplings
Installation
Rigid Shaft Couplings are supplied ready for installation. Never tighten locking screws prior to installation.
Performances are based on the following conditions:
- oiled shafts, friction coefficient μ = 0.12 (series MAV 1204 and MAV 1004)
- indicated maximum shaft – hub clearance (series MAV FC2008 – MAV SC2008 – MAV SC2208)
- shaft – hub contact surface grease-free and dry, friction coefficient μ = 0.15 (series MAV FC2008 –
MAV SC2008 – MAV SC2208)
1. Install the Coupling onto shafts and, after confirming correct position, hand-tighten locking screws.
2. Use a torque wrench and set it approx. 5% higher than specified tightening torque. Tighten the screws in
a clockwise or counterclockwise pattern in several steps.
3. Reset the torque wrench to specified tightening torque and make sure no screw can turn, otherwise repeat
the procedure from step 2.
Removal
Prior to initiating the removal procedure, check to ensure that no load is acting on Coupling or mounted
components.
WARNING: DO NOT completely remove locking screws before rings are disengaged. A sudden separation of
locking rings could involve high separation forces that may result in permanent injury or death.
1. Loosen the screws in a clockwise or counterclockwise pattern in several steps, until the rings are
disengaged. For series MAV 1004, tapping with a hammer is required.
Reinstallation
In relatively clean operative conditions, Rigid Couplings may be reused without prior cleaning. In all other
cases, disassemble the rings, clean them and restore lubrication according to specific instructions for each
series.
NOTE: download from our website www.mav.it, or request to our Technical Department, the detailed installation
and removal instructions for each series of MAV Rigid Shaft Couplings.

Technical Support
Data of application
If you need technical assistance to select the right MAV Locking Device for your application, please fill
in this questionnaire and send it by fax including your references at the following number:
+39 0461 84 51 50
Peak torque to be transmitted ...............................................................................T ___________ [Nm]

Peak axial force to be transmitted ..........................................................................F _____________ [kN]
Peak bending moment to be transmitted ...............................................................B ____________ [Nm]
Peak radial force to be transmitted ........................................................................Frad __________ [kN]
Maximum speed ......................................................................................................n __________ [1/min]
Operating temperature ............................................................................................To ____________ [°C]
Ambient temperature ...............................................................................................Ta ____________ [°C]
SHAFT DATA:
Size ..........................................................................................................................d ____________ [mm]
If hollow-shaft; inner diameter ................................................................................di ___________ [mm]
Material .................................................................................................................... _________________
Yield point ...............................................................................................................Rp0,2 _______ [MPa]
HUB DATA:
Outer diameter ........................................................................................................dH __________ [mm]
Length ......................................................................................................................L ____________ [mm]
Material .................................................................................................................... _________________
Yield point ...............................................................................................................Rp0,2 _______ [MPa]
Describe your application

(if possible, please attach a sketch or a drawing)
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________
______________________________________________________________________________________

SD/GR/09-ENG © 2009 MAV S.p.A.
MAV S.p.A. Via Venezia, 12 38049 Bosentino (TN) Italy Tel +39 0461 84 51 51 Fax +39 0461 84 51 50 www.mav.it info@mav.it
Your local MAV distributor:

M I N I
Locking Assemblies Shrink Discs Rigid Couplings
ww w. m a v. it
our company
We are an Italian company world renowned for our creativity and
ethics. Established in 1989 we have rapidly built a reputation for
professional, reliable and comprehensive service and our extensive
product range. We are located in Bosentino in Northern Italy, at the
foot of the Dolomites, one of the most beautiful areas of the Alps.
our mission
Just as our products connect mechanical components in motion
technology our purpose is to unite our partners with their goals,
feelings, wishes - emotions. We aim to raise the standards in our
industry in conjuntion with customers and suppliers who share our
goals of quality, safety and environmental conservation.
our vision
We see the market as a huge mosaic of which manufacturers,
suppliers and customers are all part. Together we form a global
partnership sharing common goals for our mutual benefit. In this
mosaic we have a central position and wish to be a key point of
reference.
Sandro Zamboni (MAV President)
2 MINI
Index
4 Shaft-Hub Connections: Traditional Methods
5 Shaft-Hub Connections: The MAV System
6-7 MAV 2061
8-9 MAV 5061
10-11 MAV 7903
12-13 MAV 1204
14-15 MAV 3008
16 Installation Instruction for Mini Locking Assemblies
17 Installation Instruction for Mini Rigid Couplings
18 Installation Instruction for Mini Shrink Discs
This catalogue contains complete information for the new MAV Mini Series line of Keyless Shaft-Hub Locking Devices.
The following pages will help you to find the perfect solution for your application. Should you require assistance with an application,
please feel free to contact MAV technical support. Our engineers will be pleased to provide any information you might need.

MINI 3
Traditional Methods
Fig.1: shaft failure due to fatigue crack

Keyway and splined locking systems show important disadvantages, in particular under
overload and frequent torque reversal conditions. Connected parts undergo micro
movements which cause them damage. The notch of keyway seat is a stress concentrator
which reduces the fatigue strength. The figures show some fatigue failures fractographs of
notched shafts (courtesy of ASM International, Metals Handbook, vol 9).
Keyways and splines are eliminated

by forced fit systems (pressing,
heating), where high radial pressures
are generated due to shaft - hub
interference. A backlash free coupling Fig.2: fatigue problem caused by torsion
is obtained. In addition, sections of
shafts and bearings can be reduced
and, as a consequence, also costs.
But this kind of connection shows
difficulties during the mounting-
dismantling steps.
Fig.3: typical fatigue fracture
4 MINI
The MAV System
The MAV Locking Devices meet both the advantages of forced fit systems and
simplified installation-removal. It is based on the wedge principle: the axial load
of the screws generates through the tapers a high radial force that locks the
parts by friction.
The main features of MAV Locking Devices are:
· shaft - locking device - hub tolerances are sufficient for easy mounting and
correct positioning
· high manufacturing precision permits close geometrical tolerances, leading to

a well balanced coupling, also for high speed conditions
· high pressures let high torque to be trasmitted, also in addition with bending
moment; fretting corrosion is eliminated
· absence of notches results in enhanced static and dynamical strength, leading

to lighter and more cost-effective designs
· the large variety and the possibility of designing and manufacturing customized
units let to find the best solution for any kind of specifications
The following are used throughout:

Ph: contact pressure in hub bore
MINI 5
MAV 2061 Mini
L1
øD
ø D1
ød
Example of order: MAV 2061 - 6 x 22 (d x D)
Features
• shaft - hub locking device with medium to high torque capacity
• single taper design, self-centering, self-locking
• general purpose unit, particularly recommended for servo- and stepping-motors
• no axial movement of hub during installation
• good bending moment capacity
• shaft tolerance h8; hub bore tolerance H8
• shaft and hub bore surface finish Ra < 3,2 μm
Application examples
Fig.1: fastening of a drive pulley with MAV 2061
6 MINI
Mini MAV 2061
DIMENSIONS SCREWS
Composition d
mm
x D
mm
D1
mm
L
mm
L1
mm
size
Ma
Nm
Mt
Nm
Fax
kN
Ps
N/mm²
Ph
N/mm²
• slotted inner ring, with intergrated 6 x 22 25 20,5 13,1 M4 5 22 7,3 323 88
push-off threads 7 x 22 25 20,5 13,1 M4 5 26 7,3 277 88
• slotted outer ring 8 x 22 25 20,5 13,1 M4 5 29 7,3 242 88
9 x 25 28 20,5 13,1 M4 5 33 7,3 215 77
• set of socket head cap screws,
10 x 25 28 20,5 13,1 M4 5 37 7,3 194 77
grade 12.9
11 x 27 30 20,5 13,1 M4 5 54 9,7 235 96
12 x 27 30 20,5 13,1 M4 5 58 9,7 215 96
14 x 30 33 24,5 15,1 M4 5 102 14,6 231 108
15 x 30 33 24,5 15,1 M4 5 110 14,6 215 108
outer ring
16 x 30 33 24,5 15,1 M4 5 117 14,6 202 108
inner ring 17 x 34 37 24,5 15,1 M4 5 124 14,6 190 95
screws 18 x 34 37 24,5 15,1 M4 5 131 14,6 179 95
19 x 34 37 24,5 15,1 M4 5 139 14,6 170 95
20 x 40 45 30 19,2 M5 10 235 23,5 207 104
22 x 40 45 30 19,2 M5 10 258 23,5 189 104
24 x 43 48 30 19,2 M5 10 375 31,3 230 129
25 x 43 48 30 19,2 M5 10 391 31,3 221 129
28 x 50 55 33 21,2 M5 10 547 39,1 218 122
30 x 50 55 33 21,2 M5 10 586 39,1 203 122
32 x 55 60 33 21,2 M5 10 625 39,1 191 111
Components of MAV 2061 35 x 55 60 33 21,2 M5 10 684 39,1 174 111
Fig.2: mounting a lever arm with MAV 2061 Fig.3: using MAV 2061 to connect a linear wheel
MINI 7
MAV 5061 Mini
L
L1
ø D1
øD
ød
Features
• shaft - hub locking device with medium to high torque capacity
• single taper design, self-centering, self-locking
• designed for thin walled hubs
• no axial movement of hub during installation
• good bending moment capacity
• shaft tolerance h7-h11; hub bore tolerance H7-H11
For applications with extremely thin

hubs we can offer special Locking
Assemblies designed according to
your requirements.
Fig.: mounting a pinion with MAV 5061
8 MINI
Mini MAV 5061
Composition DIMENSIONS SCREWS
d x D D1 L L1 Ma Mt Fax Ps Ph
• slotted inner ring, with intergrated size
mm mm mm mm mm Nm Nm kN N/mm² N/mm²
push-off threads 6 x 14 25 26 10 M4 5 21 7 273 134
• slotted outer ring 7 x 15 27 29 12 M4 5 25 7 199 104
• spacer
8 x 15 27 29 12 M4 5 28 7 177 104
9 x 16 29 31 14 M4 5 42 9 182 112
grade 12.9
10 x 16 29 31 14 M4 5 47 9 166 112
outer ring
11 x 18 32 31,5 14 M4 5 52 9 149 99
spacer
inner ring 12 x 18 32 31,5 14 M4 5 57 9 138 99
13 x 23 38 31,5 14 M4 5 61 9 122 78
screws 14 x 23 38 31,5 14 M4 5 66 9 114 78
15 x 24 44 42,5 16 M6 17 130 17 167 115
16 x 24 44 42,5 16 M6 17 130 17 159 115
17 x 25 45 45,5 18 M6 17 190 22 179 131
18 x 26 47 45,5 18 M6 17 200 22 169 126
19 x 27 49 45,5 18 M6 17 210 22 160 122
20 x 28 50 45,5 18 M6 17 220 22 152 117

Components of MAV 5061
Since this fan blade is manufactured in

plastic, the Locking Device MAV 5061 is
the preferred solution, due to low contact
pressures on shaft and hub.
Fig.2: connecting fan blade with MAV 5061
MINI 9
MAV 7903 Mini
øD
ød
L
Features
• medium to high torque capacity
• single taper design, self-centering, easy removal
• shaft tolerance h8-h11; hub bore tolerance H8-H11
Increasing / reducing torque capacity of MAV 7903
stepped shaft
Fig.1: transmissible torque = Mt x 0,72
10 MINI
Mini MAV 7903
DIMENSIONS SCREWS
Composition d x D L1 L
size
Ma Mt Fax Ps Ph
mm mm mm mm Nm Nm kN N/mm² N/mm²
• slotted outer ring, with intergrated
5 x 16 11 13,5 M 2,5 1,2 5,5 2,9 197 62
push-off threads
6 x 16 11 13,5 M 2,5 1,2 8 2,9 164 62
• slotted inner ring
6,35 x 16 11 13,5 M 2,5 1,2 9 2,9 155 62
7 x 17 11 13,5 M 2,5 1,2 10 2,9 141 58
grade 12.9
8 x 18 11 13,5 M 2,5 1,2 11 2,9 123 55
9 x 20 13 15,5 M 2,5 1,2 17 3,9 130 58
inner ring 9,53 x 20 13 15,5 M 2,5 1,2 18 3,9 123 58

outer ring 10 x 20 13 15,5 M 2,5 1,2 19 3,9 117 58
11 x 22 13 15,5 M 2,5 1,2 21 3,9 106 53
screws
12 x 22 13 15,5 M 2,5 1,2 23 3,9 97 53
14 x 26 17 20 M3 2,2 42 6 95 51
15 x 28 17 20 M3 2,2 45 6 89 48
16 x 32 17 21 M4 5 83 10,4 145 72
17 x 35 21 25 M4 5 88 10,4 117 57
18 x 35 21 25 M4 5 94 10,4 110 57
19 x 35 21 25 M4 5 99 10,4 104 57
20 x 38 21 26 M5 10 170 17,1 162 85
Components of MAV 7903 22 x 40 21 26 M5 10 180 17,1 147 81
24 x 47 26 32 M6 17 290 24,2 149 76
25 x 47 26 32 M6 17 300 24,2 143 76
25,4 x 47 26 32 M6 17 300 24,2 141 76
28 x 50 26 32 M6 17 500 36,3 192 107
30 x 55 26 32 M6 17 540 36,3 179 97
straight shaft
32 x 55 26 32 M6 17 580 36,3 168 97
35 x 60 31 37 M6 17 840 48,5 167 97
38 x 65 31 37 M6 17 920 48,5 154 90
40 x 65 31 37 M6 17 970 48,5 146 90
42 x 75 36 44 M8 41 1400 67 163 91
45 x 75 36 44 M8 41 1500 67 152 91
48 x 80 36 44 M8 41 2140 89,4 190 114
50 x 80 36 44 M8 41 2230 89,4 182 114
Fig.2: transmissible torque = Mt x 1
MINI 11
MAV 1204 Mini
øD
ød
Features
• shaft to shaft rigid coupling with high torque capacity and compact design
• connection of shafts with different diameters is possible, through inner ring
modification or adapter sleeve
• shafts tolerance h7-h9
• shafts surface finish Ra < 3,2 μm
Fig.1: special MAV 1204
with cover for screws
12 MINI
Mini MAV 1204
d x D L Ma Mt Fax Ps
• slotted inner ring size
mm mm mm Nm Nm kN N/mm²
• two outer thrust rings 6 x 35 19 M5 4 27 9 491
• set of hexagonal head cap screws, 7 x 35 19 M5 4 31 9 421
grade 10.9 (size M5 grade 8.8) 8 x 35 19 M5 4 36 9 368
inner ring 9 x 39 23 M5 4 50 11 327
10 x 39 23 M5 4 55 11 294
thrust rings
11 x 39 23 M5 4 61 11 268
12 x 44 30 M5 4 80 13 226
screws
13 x 44 30 M5 4 87 13 209
14 x 44 30 M5 4 93 13 194
15 x 52 34 M6 12 160 22 275
16 x 52 34 M6 12 170 22 258
17 x 52 34 M6 12 180 22 242
18 x 52 34 M6 12 200 22 229
19 x 52 34 M6 12 210 22 217
20 x 60 40 M6 12 360 36 301
Components of MAV 1204
Fig.2: two different shaft sizes connected with special MAV 1204 Fig.3: adapter sleeve system for MAV 1204
MINI 13
MAV 3008 Mini
ø ds
øD
ød
Example of order:
MAV 3008 – 12 x 35 (d x D)
Features
• two-part shrink disc for shaft - hollow shaft connection with high torque capacity
• single taper design
• medium bending moment capacity
• recommended for high speed applications
• shaft and hollow shaft surface finish Ra < 3,2 μm
Fig.1: MAV shrink disc 3008 used to mount

hollow shaft gearbox onto driven shaft
14 MINI
Mini MAV 3008
ds dxD L Ma Mt Fax Ps Ph
• slotted inner ring, with integrated size
mm mm mm Nm Nm kN N/mm² N/mm²
push-off threads
9 12 x 35 11 M5 5 21 4,6 122 301
• outer thrust ring
10 40 7,9 188 301
• set of hexagonal head cap screws,
11 14 x 38 11 M5 5 29 5,3 114 258
grade 10.9 (size M5 grade 8.8)
12 51 8,4 167 258
outer ring
13 16 x 41 15 M6 12 96 14 200 308
inner ring 14 132 18 239 308
15 18 x 44 15 M6 12 121 16 190 274

screws
16 159 19 220 274
17 20 x 47 15 M6 12 146 17 179 247
18 186 20 203 247
19 172 18 145 235
20 24 x 50 18 M6 12 218 21 165 235
21 267 25 184 235
Components of MAV 3008 24 297 24 137 205
25 30 x 60 20 M6 12 352 28 150 205
26 412 31 162 205
28 563 40 169 234

ISO gap
tolerance max 30 36 x 72 22 M8 30 714 47 187 234
(mm)
31 722 46 177 234
6-10 H6-j6 0,011
11-18 H6-j6 0,014 34 734 43 135 215
19-30 H6-j6 0,017
35 44 x 80 24 M8 30 831 47 144 215
31-50 H6-h6 0,032
36 933 51 153 215
38 1230 65 166 241

(diameter ds) 40 50 x 90 26 M8 30 1490 74 180 241
Ph: contact pressure on hollow
shaft (diameter d) 42 1760 84 193 241
MINI 15
Installation Instructions
Mini Locking Assemblies
MAV Locking Assemblies are ready for installation. Performances are based on the following conditions:
• Locking Assembly, shaft and hub bore oiled
• oiled screws
Installation
1. If necessary clean and slightly oil the parts. Do not use MoS2 based grease or similar to
lubricate shaft, hub and Locking Assembly.
2. Disengage the rings by loosening the screws or, if necessary, by moving some of them into
the push-off threads of the inner ring. Relocate any screws used to separate the rings.
3. Set torque wrench to the indicated tightening torque Ma. Tighten the screws in a
crosswise pattern in several steps. For the last run, set the torque wrench 3-5% higher than
the indicated tightening torque.
4. Reset torque wrench to the specified torque and make sure no screw can turn, otherwise
repeat the procedure from step 3.
outer ring
Removal
1. Sequentially loosen all screws and inner ring
move the appropriate number into tightening slit
all push-off threads of the inner screws
ring.
2. Tighten the screws in a crosswise
pattern in several steps until rings
disengage.
Before reinstalling of the unit, restore

all the conditions as described above.
Please contact MAV for any technical
support you might require. push-off
threads
Components of MAV Locking Assembly
16 MINI
Mini Rigid Couplings
MAV Rigid Couplings are ready for installation. Performances are based on the following conditions:
• oiled shafts-coupling contact surfaces
• screws lubricated
• oiled tapers up to size 14 x 44
• lubricated tapers from size 15 x 52
Installation
1. Do not tighten the screws before mounting the unit.
2. The shafts tolerances must be similar.
3. Do not use MoS2 based grease or similar to lubricate the shafts.
4. Mount the unit onto the shafts. Take care of shafts alignment and angular timing.
5. Set torque wrench to the indicated tightening torque Ma. Tighten the screws in a clockwise or
counterclockwise pattern in several steps. For the last run, set the torque wrench 3-5% higher
than the indicated tightening torque.
6. Reset torque wrench to the specified torque and make sure no screw can turn, otherwise repeat
thrust rings Removal

1. Sequentially loosen (not remove)
the screws in several steps. Due
locking to self-releasing taper thrust rings
screws will separate. If necessary help
the disengagement by slightly
hammering.
Before reinstalling of the unit,

restore all the conditions as
described above. Please contact
MAV for any technical support
you might require.
inner ring
Components of MAV Rigid Coupling
MINI 17
Mini Shrink Discs
MAV Shrink Discs are ready for installation. Performances are based on the following conditions:
• indicated maximum shaft-hub clearance
• shaft-hub dry contact
• screws lubricated
• oiled tapers
Installation
1. Clean and oil hub outer diameter and Shrink Disc bore prior to assembly. Do not tighten the
screws.
2. Clean carefully shaft and hub bore and mount hub onto shaft.
3. Set torque wrench to the indicated tightening torque Ma. Tighten the screws in a clockwise or
counterclockwise pattern in several steps. For the last run set the torque wrench 3-5% higher
than the indicated tightening torque.
4. Reset torque wrench to the specified torque and make sure no screw can turn, otherwise repeat
inner ring outer ring

Removal
1. Remove dirt and rust from the hub locking
before dismantling the Shrink Disc. screws
2. Sequentially loosen (not remove)
the screws in several steps. Help
the disengagement using the push-
off threads.
Before reinstalling of the unit, restore

all the conditions as described above.
Please contact MAV for any technical
support you might require.
push-off
threads
Components of MAV Shrink Disc
18 MINI
Technical Support
Data of application
If you need technical assistance to select the right MAV Locking Device for your application,
please fill out this questionnaire and send it to us by fax using the following number:
+39 0461 84 51 50
Peak torque to be transmitted ........................ Mt ______________ [Nm]

Peak axial force to be transmitted ................... Fax ______________ [kN]
Peak bending moment to be transmitted ........ Mb ______________ [Nm]
Peak radial force to be transmitted ................. Fr _______________ [kN]
Maximum speed ............................................... n ________________ [1/min]
Operating temperature ..................................... To _______________ [°C]
Ambient temperature ........................................ Ta _______________ [°C]
SHAFT DATA:
Size ................................................................... d ________________ [mm]
If hollow-shaft; inner diameter ......................... di _______________ [mm]
Material ............................................................. _________________
Yield point ........................................................ Rp0,2 ____________ [N/mm2]
HUB DATA:
Outer diameter ................................................. dH ______________ [mm]
Length ............................................................... L ________________ [mm]
Material ............................................................. _________________
Yield point ........................................................ Rp0,2 ____________ [N/mm2]

______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
MINI 19
M09-ENG © 2009 MAV S.p.A.

L O C K I N G A S S E M B L I E S
Shrink disc Mini Series Rigid Couplings
w ww. m a v. it
our company
We are an Italian company world renowned for our creativity and ethics.
Established in 1989 we have rapidly built a reputation for professional, reliable
and comprehensive service and our extensive product range. We are located
in Bosentino in Northern Italy, at the foot of the Dolomites, one of the most
beautiful areas of the Alps.
our mission
Just as our products connect mechanical components in motion technology our
purpose is to unite our partners with their goals, feelings, wishes - emotions.
We aim to raise the standards in our industry in conjuntion with customers
and suppliers who share our goals of quality, safety and environmental
conservation.
our vision
We see the market as a huge mosaic of which manufacturers, suppliers and
customers are all part. Together we form a global partnership sharing common
goals for our mutual benefit. In this mosaic we have a central position and
wish to be a key point of reference.
Sandro Zamboni (MAV President)
2 LOCKING ASSEMBLIES
Index
4 Shaft-Hub Connections: Traditional Methods
5 Shaft-Hub Connections: The MAV System
6-7 MAV Locking Assemblies: main characteristics
8-9 Applications
10-13 Information
14-15 MAV 1061 - 1062
16-17 MAV 2005
18-19 MAV 3003
20-21 MAV 4061
22-23 MAV 1008
24-25 MAV 5061
26-27 MAV 6901 - 6902
28-29 MAV 6002
30-31 MAV 6903
32-33 MAV 1261
34 Installation instructions
This catalogue contains complete information for the MAV Locking Assemblies Standard Series.
The following pages will help you to find the perfect solution for your application.
Should you require assistance with an application, please feel free to contact MAV technical support.
Our engineers will be pleased to provide any information you might need.

LOCKING ASSEMBLIES 3
Traditional Methods
Fig.1: shaft failure due to fatigue crack

Keyway and splined locking systems show important disadvantages, in particular under
overload and frequent torque reversal conditions. Connected parts undergo micro
movements which cause them damage. The notch of keyway seat is a stress concentrator
which reduces the fatigue strength. The figures show some fatigue failures fractographs of
notched shafts (courtesy of ASM International, Metals Handbook, vol 9).
Keyways and splines are eliminated by

forced fit systems (pressing, heating), where
high radial pressures are generated due to
shaft - hub interference. A backlash free Fig.2: fatigue problem caused by torsion
coupling is obtained. In addition, sections

of shafts and bearings can be reduced and,
as a consequence, also costs. But this kind
of connection shows difficulties during the
mounting-dismantling steps.
Fig.3: typical fatigue fracture
The MAV System
The MAV Locking Devices meet both the advantages of forced fit systems and simplified
installation-removal. It is based on the wedge principle: the axial load of the screws
generates through the tapers a high radial force that locks the parts by friction.
The main features of MAV Locking Devices are:
· shaft - locking device - hub tolerances are sufficient for easy mounting and correct
positioning
· high manufacturing precision permits close geometrical tolerances, leading to a well

balanced coupling, also for high speed conditions
· high pressures let high torque to be trasmitted, also in addition with bending moment;
fretting corrosion is eliminated
· absence of notches results in enhanced static and dynamical strength, leading to

lighter and more cost-effective designs
· the large variety and the possibility of designing and manufacturing customized units
let to find the best solution for any kind of specifications
MAV Locking Assemblies
main characteristics
fixed axial hub
torque capa- bending hub contact
MAV series self-centering self-locking position during
city capacity pressure
tightening
MAV1061 medium medium medium yes yes yes
MAV1062 medium medium medium yes yes no
MAV2005 medium low high no no yes
MAV3003 low - low no no no
MAV4061 high high medium yes yes no
MAV1008 high high medium yes yes no
MAV5061 medium medium low yes yes yes
MAV6002 high high medium yes yes yes
MAV1261 medium - low yes yes yes
MAV Locking Assemblies
The following series are produced by MAV, but are not included in this catalogue.
Furthermore, MAV is specialized in the design and manufacturing of special and customized solutions, even in small batches.
fixed axial hub

torque capa- bending hub contact
MAV series self-centering self-locking position during
city capacity pressure
tightening
MAV4061L high high medium yes yes no
MAV3505 low - low no no no
MAV3705 low - low yes yes no
MAV4005 low - medium no no yes
MAV3061-2-3 medium - medium yes yes yes
MAV7107 low - low yes yes yes / no
For technical features, please visit our website www.mav.it or call +39 0461 845151 or fax +39 0461 845150
Applications
Steel mill gear connected with special MAV 7061
Lever arm connected with MAV 1061
Pulley connected with MAV 2005
Conveyor pulley connected with MAV 4061 Clay mill hub connected with two MAV 1008
Selection
MAV frictional locking assemblies provide a keyless, zero backlash connection between shaft and
hub, like gears, pulleys, cams, levers, rotors and many others.
MAV units are well suited to transmit torque, thrust loads, bending moments and radial loads,
separately or simultaneously. Performances listed in this catalogue are calculated without safety
factor. The user must consider the specific safety factor, which depends on each application.
The following criteria are used for selection of the right unit. The selection should be also based
on other specific requirements, like dimensional restrictions, precision of the connection, fixed axial
hub position during tightening and others (see characteristics pg. 6 and 7).
Torque
Where T is the peak torque, select a unit where Mt > T, where Mt = torque capacity.
Combined loads
When the following loads apply:
T = peak torque
B = peak bending moment
F = peak thrust load
Calculate a resultant torque, according to:
2 d 2 2
Mtc T + F. + (2.B)
2
where d = shaft diameter
The selected unit has to meet both requirements:

Mt > Mtc
Mb > B, where Mb = bending capacity
Mb depends on each application.

Consult our Technical Dept. for specific information.
Radial load
Radial loads are usually associated with pin or axle connections. They apply perpendicular to
the centerline of the shaft.
The radial load generates a contact pressure Prad, according to:

Frad
Prad
d.Ls
where
d = shaft diameter
Ls = shaft – locking assembly contact length
Prad is added and subtracted to the contact pressure Ps provided by locking assembly on the
shaft. It must be:
(Ps + Prad) < Rp0.2 where Rp0.2 = yield point of shaft material
(Ps - Prad) > 0
Fitting several units arranged in series

In applications where two or more units are installed in series, the total torque capacity Mttot
is not linear function of the number of units n. It is calculated as follows:
Mttot = n . Mt . fRS
No. of units (n) where fRS = reduction factor,
MAV series according to table 1.
2 3 4
2005 – 1062 – 6902 0.80 0.75 0.70
4061 0.85 - -
1008 0.80 0.75 -
3003 0.77 0.62 0.50
Table 1
Shaft and hub verification

Locking assemblies exert high contact pressures on both shaft (Ps) and hub (Ph). Size and
material of shaft and hub must be selected in order to resist the stress generated by the locking
assembly and by the applied loads.
The following criteria are valid by considering only the contact pressures exerted by the locking
assembly.
The verification of connected components is based on thick walled cylinder theory.
In case of solid shaft, the material yield point must be greater than shaft contact pressure
Ps. In case of hollow shaft, the resistance must be calculated by considering the shaft as a
thick walled cylinder, stressed by external pressure Ps.
Hub verification is based on the maximum tangential stress, applied to hub bore. The
minimum hub outer diameter Dem is calculated as follows:
Rp0.2 + Ph . C
Dem D.
Rp0.2 - Ph . C
where
D = locking assembly outer diameter (hub bore diameter)
Rp0.2 = yield point of hub material
C = stress reduction factor (see fig. 1)
For a quick calculation, use table 2 which provides the ratio Dem/D.
Dem / D Hub material yield point Rp0.2 [MPa]
Ph C 140 160 180 200 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500
1,0 2,45 2,08 1,87 1,73 1,63 1,56 1,50 1,45 1,41 1,38 1,35 1,33 1,31 1,29 1,27 1,26 1,25 1,24 1,22
100 0,8 1,91 1,73 1,61 1,53 1,46 1,41 1,37 1,34 1,31 1,29 1,27 1,25 1,24 1,22 1,21 1,20 1,19 1,18 1,18
0,6 1,58 1,48 1,41 1,36 1,32 1,29 1,26 1,24 1,22 1,21 1,20 1,18 1,17 1,16 1,15 1,15 1,14 1,13 1,13
1,0 2,89 2,32 2,04 1,86 1,73 1,64 1,57 1,51 1,47 1,43 1,40 1,37 1,35 1,33 1,31 1,29 1,28 1,26 1,25
110 0,8 2,09 1,86 1,71 1,60 1,53 1,47 1,42 1,38 1,35 1,33 1,30 1,28 1,27 1,25 1,24 1,22 1,21 1,20 1,19
0,6 1,67 1,55 1,47 1,41 1,36 1,33 1,30 1,27 1,25 1,23 1,22 1,20 1,19 1,18 1,17 1,16 1,16 1,15 1,14
1,0 3,61 2,65 2,24 2,00 1,84 1,73 1,65 1,58 1,53 1,48 1,45 1,41 1,39 1,36 1,34 1,32 1,31 1,29 1,28
120 0,8 2,32 2,00 1,81 1,69 1,60 1,53 1,47 1,43 1,39 1,36 1,34 1,31 1,29 1,28 1,26 1,25 1,24 1,22 1,21
0,6 1,77 1,62 1,53 1,46 1,40 1,36 1,33 1,30 1,28 1,26 1,24 1,22 1,21 1,20 1,19 1,18 1,17 1,16 1,16
1,0 5,20 3,11 2,49 2,17 1,97 1,83 1,73 1,65 1,59 1,54 1,50 1,46 1,43 1,40 1,38 1,36 1,34 1,32 1,30
130 0,8 2,60 2,17 1,93 1,78 1,67 1,59 1,53 1,48 1,44 1,40 1,37 1,35 1,32 1,30 1,29 1,27 1,26 1,25 1,24
0,6 1,88 1,70 1,59 1,51 1,45 1,40 1,36 1,33 1,30 1,28 1,26 1,25 1,23 1,22 1,21 1,20 1,19 1,18 1,17
1,0 3,87 2,83 2,38 2,12 1,95 1,83 1,73 1,66 1,60 1,55 1,51 1,47 1,44 1,41 1,39 1,37 1,35 1,33
140 0,8 3,00 2,38 2,07 1,88 1,75 1,66 1,59 1,53 1,48 1,44 1,41 1,38 1,35 1,33 1,31 1,30 1,28 1,27 1,26
0,6 2,00 1,79 1,66 1,56 1,50 1,44 1,40 1,36 1,33 1,31 1,29 1,27 1,25 1,24 1,22 1,21 1,20 1,19 1,18
1,0 5,57 3,32 2,65 2,30 2,08 1,93 1,82 1,73 1,66 1,61 1,56 1,52 1,48 1,45 1,43 1,40 1,38 1,36
150 0,8 3,61 2,65 2,24 2,00 1,84 1,73 1,65 1,58 1,53 1,48 1,45 1,41 1,39 1,36 1,34 1,32 1,31 1,29 1,28
0,6 2,14 1,89 1,73 1,62 1,54 1,48 1,43 1,40 1,36 1,34 1,31 1,29 1,27 1,26 1,24 1,23 1,22 1,21 1,20
1,0 4,12 3,00 2,52 2,24 2,05 1,91 1,81 1,73 1,67 1,61 1,57 1,53 1,49 1,46 1,44 1,41 1,39
160 0,8 4,73 3,00 2,43 2,13 1,94 1,81 1,71 1,64 1,58 1,53 1,49 1,45 1,42 1,39 1,37 1,35 1,33 1,31 1,30
0,6 2,32 2,00 1,81 1,69 1,60 1,53 1,47 1,43 1,39 1,36 1,34 1,31 1,29 1,28 1,26 1,25 1,24 1,22 1,21
1,0 5,92 3,51 2,79 2,42 2,19 2,02 1,90 1,81 1,73 1,67 1,62 1,57 1,54 1,50 1,47 1,45 1,42
170 0,8 8,31 3,51 2,68 2,29 2,06 1,90 1,79 1,70 1,63 1,57 1,53 1,49 1,45 1,42 1,40 1,38 1,36 1,34 1,32
0,6 2,52 2,13 1,90 1,76 1,65 1,57 1,51 1,46 1,42 1,39 1,36 1,34 1,32 1,30 1,28 1,27 1,25 1,24 1,23
1,0 4,36 3,16 2,65 2,35 2,14 2,00 1,89 1,80 1,73 1,67 1,62 1,58 1,54 1,51 1,48 1,46
180 0,8 4,36 3,00 2,48 2,19 2,00 1,87 1,77 1,69 1,62 1,57 1,53 1,49 1,46 1,43 1,40 1,38 1,36 1,34
0,6 2,78 2,27 2,00 1,83 1,71 1,62 1,56 1,50 1,46 1,42 1,39 1,36 1,34 1,32 1,30 1,28 1,27 1,26 1,25
1,0 6,24 3,70 2,93 2,54 2,29 2,11 1,98 1,88 1,80 1,73 1,68 1,63 1,59 1,55 1,52 1,49
190 0,8 6,24 3,44 2,71 2,34 2,11 1,95 1,84 1,75 1,68 1,62 1,57 1,53 1,49 1,46 1,43 1,41 1,39 1,37
0,6 3,13 2,44 2,11 1,91 1,78 1,68 1,60 1,54 1,49 1,45 1,42 1,39 1,36 1,34 1,32 1,30 1,29 1,27 1,26
1,0 4,58 3,32 2,77 2,45 2,24 2,08 1,96 1,87 1,80 1,73 1,68 1,63 1,59 1,56 1,53
200 0,8 4,12 3,00 2,52 2,24 2,05 1,91 1,81 1,73 1,67 1,61 1,57 1,53 1,49 1,46 1,44 1,41 1,39
0,6 3,61 2,65 2,24 2,00 1,84 1,73 1,65 1,58 1,53 1,48 1,45 1,41 1,39 1,36 1,34 1,32 1,31 1,29 1,28
Table 2
If the hub has a different configuration, consider
the most similar shape or the worst condition. Our
Technical Dept. is at your disposal for technical
assistance.
Stress reduction factor C

valid for all series
B < 1.5xH 1.5xH < B < 2xH B > 2xH
Fig. 1 1 0.8 0.6
Self-centering and self-locking units

SELF-CENTERING units provide an excellent centering of the connection. Concentricity and
perpendicularity range from 0.02 mm to 0.05 mm. Self-centering characteristic depends on
length and taper angle, manufacturing process and proper installation.
If the locking assembly is not self-centering, a pre-centering hub section is needed in order to
obtain an excellent centering of the connection.
SELF-LOCKING units ensure the transmission of loads even in case of loosening of the screws. In
addition, the screws are not subject to dynamic stress (typical when bending moment applies),
which causes fatigue failure. Self-locking characteristic depends on taper angle.
Removal of self-locking units is obtained by means of integrated push-off threads. Removal of
self-releasing units is obtained by loosening the locking screws.
Material
MAV locking assemblies are manufactured from carbon and heat treated alloy steels. In order
to improve corrosion resistance, all units are available in different grades of stainless steel
(reduction of performances approx. 50%), as well as supplied with different surface coatings like
zinc plating, nickel plating and phosphate treatment.
Lubrication
Locking assemblies are lubricated with ordinary machine oil. Stainless steel units are lubricated
with food grade oil, quality H-1 according to FDA. Shaft and hub must be oiled as well. Do not
use low friction lubricants (ex. Molybdenum Disulfide based grease) which strongly reduce the
performances of the units.
Temperature influence
Working temperature ranges from –20°C to +150°C. Locking assemblies work correctly as long
as temperature changes apply equally to shaft and hub. Different materials must be used if the
connection works in temperatures out of the above mentioned range.
WEIGHT
DIMENSIONS SCREWS PERFORMANCES
kg
d D D1 L2 L1 L Ma Mt Fax Ps Ph
x size
mm mm mm mm mm mm Nm Nm kN MPa MPa
14 x 28 32,0 17,0 20,5 24,5 M 4 5 68 10 132 66 0,07
15 x 28 32,0 17,0 20,5 24,5 M 4 5 73 10 123 66 0,06
16 x 32 37,0 18,0 21,5 25,5 M 4 5 78 10 115 58 0,09
18 x 47 52,0 22,5 28,5 34,5 M 6 17 250 28 241 92 0,30
19 x 47 52,0 22,5 28,5 34,5 M 6 17 260 28 229 92 0,30
20 x 47 52,0 22,5 28,5 34,5 M 6 17 280 28 217 92 0,30
22 x 47 52,0 22,5 28,5 34,5 M 6 17 310 28 197 92 0,30
24 x 50 56,5 22,5 28,5 34,5 M 6 17 400 33 217 104 0,30
25 x 50 56,5 22,5 28,5 34,5 M 6 17 420 33 209 104 0,30
28 x 55 61,5 22,5 28,5 34,5 M 6 17 470 33 186 95 0,40
30 x 55 61,5 22,5 28,5 34,5 M 6 17 500 33 174 95 0,30
32 x 60 66,5 22,5 28,5 34,5 M 6 17 710 45 217 116 0,40
35 x 60 66,5 22,5 28,5 34,5 M 6 17 780 45 199 116 0,40
38 x 65 71,5 22,5 28,5 34,5 M 6 17 850 45 183 107 0,50
40 x 65 71,5 22,5 28,5 34,5 M 6 17 890 45 174 107 0,40
42 x 75 83,5 26,5 34,5 42,5 M 8 41 1˙510 72 227 127 0,80
45 x 75 83,5 26,5 34,5 42,5 M 8 41 1˙620 72 212 127 0,70
48 x 80 88,5 26,5 34,5 42,5 M 8 41 1˙730 72 199 119 0,80
50 x 80 88,5 26,5 34,5 42,5 M 8 41 1˙800 72 191 119 0,80
55 x 85 93,5 26,5 34,5 42,5 M 8 41 2˙260 82 198 128 0,80
60 x 90 98,0 26,5 34,5 42,5 M 8 41 2˙470 82 182 121 0,90
65 x 95 102,0 26,5 34,5 42,5 M 8 41 3˙010 93 189 129 0,90
70 x 110 119,0 30,5 40,5 50,5 M 10 83 4˙730 135 213 136 1,70 Features
75 x 115 124,0 30,5 40,5 50,5 M 10 83 5˙070 135 199 130 1,80
• Medium capacity
80 x 120 129,0 30,5 40,5 50,5 M 10 83 5˙410 135 187 124 1,90
85 x 125 134,0 30,5 40,5 50,5 M 10 83 6˙460 152 198 134 2,00 • Self-centering, self-locking
90 x 130 139,0 30,5 40,5 50,5 M 10 83 6˙840 152 187 129 2,00 • Fixed axial hub position during tightening
95 x 135 144,0 30,5 40,5 50,5 M 10 83 8˙020 169 197 138 2,10
(MAV 1061 only)
100 x 145 154,0 33,0 45,0 57,0 M 12 145 10˙100 202 206 142 2,80
110 x 155 164,0 33,0 45,0 57,0 M 12 145 11˙100 202 187 133 3,00 • Single taper design
120 x 165 174,0 33,0 45,0 57,0 M 12 145 13˙600 227 193 140 3,30 • Tolerances: shaft h8; hub bore H8
130 x 180 189,0 41,0 55,0 69,0 M 14 230 19˙800 305 183 132 4,70
• Surface finish of shaft and hub bore Ra < 3.2 μm
140 x 190 199,0 41,0 55,0 69,0 M 14 230 21˙400 305 170 125 5,20
150 x 200 209,0 41,0 55,0 69,0 M 14 230 25˙400 339 176 132 5,50
160 x 210 219,0 41,0 55,0 69,0 M 14 230 29˙900 373 182 139 5,80
170 x 225 234,0 51,0 65,0 79,0 M 14 230 34˙600 407 144 109 8,10
180 x 235 244,0 51,0 65,0 79,0 M 14 230 36˙600 407 136 104 8,50
190 x 250 259,0 51,0 65,0 79,0 M 14 230 48˙300 509 161 123 9,80
200 x 260 269,0 51,0 65,0 79,0 M 14 230 50˙900 509 153 118 10,20
Simultaneous
220 x 285 292,0 57,0 73,0 89,0 M 16 355 61˙300 558 134 104 13,70
connection
240 x 305 314,0 57,0 73,0 89,0 M 16 355 83˙600 697 154 121 14,80
of chain sprocket
260 x 325 334,0 57,0 73,0 89,0 M 16 355 109˙000 836 171 137 15,80
and conveyor
280 x 355 364,0 67,0 85,0 103,0 M 18 485 126˙000 897 142 112 23,40
pulley
300 x 375 384,0 67,0 85,0 103,0 M 18 485 151˙000 1˙010 149 119 24,80
320 x 405 414,0 82,0 102,0 122,0 M 20 690 209˙000 1˙310 146 116 35,00
340 x 425 434,0 82,0 102,0 122,0 M 20 690 259˙000 1˙530 161 129 37,00
360 x 455 464,0 94,0 116,0 138,0 M 22 930 292˙000 1˙620 139 110 50,50
380 x 475 484,0 94,0 116,0 138,0 M 22 930 359˙000 1˙890 153 123 53,10
400 x 495 504,0 94,0 116,0 138,0 M 22 930 378˙000 1˙890 146 118 56,50
WEIGHT
kg
d D L1 L Ma Mt Fax Ps Ph
x size
mm mm mm mm Nm Nm kN MPa MPa
14 x 32 21,5 25,5 M 4 5 108 15 209 91 0,09
15 x 32 21,5 25,5 M 4 5 116 15 195 91 0,09
16 x 32 21,5 25,5 M 4 5 123 15 183 91 0,08
18 x 47 28,5 34,5 M 6 14 330 36 314 120 0,30
19 x 47 28,5 34,5 M 6 14 340 36 297 120 0,30
Example of order: MAV 1062 50 x 80 20 x 47 28,5 34,5 M 6 14 360 36 283 120 0,30
22 x 47 28,5 34,5 M 6 14 400 36 257 120 0,20
24 x 50 28,5 34,5 M 6 14 520 43 283 136 0,30
25 x 50 28,5 34,5 M 6 14 540 43 271 136 0,30
28 x 55 28,5 34,5 M 6 14 610 43 242 123 0,30
30 x 55 28,5 34,5 M 6 14 650 43 226 123 0,30
32 x 60 28,5 34,5 M 6 14 930 58 283 151 0,40
35 x 60 28,5 34,5 M 6 14 1˙010 58 258 151 0,30
38 x 65 28,5 34,5 M 6 14 1˙100 58 238 139 0,40
40 x 65 28,5 34,5 M 6 14 1˙160 58 226 139 0,40
42 x 75 34,5 42,5 M 8 35 2˙040 97 307 172 0,70
45 x 75 34,5 42,5 M 8 35 2˙190 97 287 172 0,60
48 x 80 34,5 42,5 M 8 35 2˙340 97 269 161 0,70
50 x 80 34,5 42,5 M 8 35 2˙430 97 258 161 0,70
55 x 85 34,5 42,5 M 8 35 3˙060 111 268 174 0,80
60 x 90 34,5 42,5 M 8 35 3˙340 111 246 164 0,80
65 x 95 34,5 42,5 M 8 35 4˙070 125 255 175 0,90
Composition 70
75
x
x
110
115
40,5
40,5
50,5
50,5
M
M
10
10
69
69
6˙230
6˙680
178 281 179
178 262 171
1,60
1,60
• Slotted inner ring, with integrated 80 x 120 40,5 50,5 M 10 69 7˙120 178 246 164 1,70
push-off threads 85 x 125 40,5 50,5 M 10 69 8˙510 200 261 177 1,80
90 x 130 40,5 50,5 M 10 69 9˙020 200 246 170 1,90
• Slotted outer ring 95 x 135 40,5 50,5 M 10 69 10˙570 223 259 182 2,00
• Set of socket head cap screws, grade 12.9 100 x 145 45,0 57,0 M 12 120 13˙200 265 270 186 2,60
110 x 155 45,0 57,0 M 12 120 14˙600 265 245 174 2,90
120 x 165 45,0 57,0 M 12 120 17˙900 298 253 184 3,10
130 x 180 55,0 69,0 M 14 190 26˙000 400 240 173 4,50
m
Components
ents 140 x 190 55,0 69,0 M 14 190 28˙000 400 223 164 5,00
150 x 200 55,0 69,0 M 14 190 33˙300 444 231 173 5,20
160 x 210 55,0 69,0 M 14 190 39˙100 488 238 181 5,60
170 x 225 65,0 79,0 M 14 190 45˙300 533 189 143 7,70
180 x 235 65,0 79,0 M 14 190 48˙000 533 178 137 8,10
190 x 250 65,0 79,0 M 14 190 63˙300 666 211 161 9,30
200 x 260 65,0 79,0 M 14 190 66˙600 666 201 154 9,90
outer ring 220 x 285 73,0 89,0 M 16 295 81˙000 736 178 137 13,30
240 x 305 73,0 89,0 M 16 295 110˙000 920 203 160 14,20
inner ring
260 x 325 73,0 89,0 M 16 295 144˙000 1˙104 225 180 15,30
280 x 355 85,0 103,0 M 18 405 166˙000 1˙187 187 148 22,70
screws
300 x 375 85,0 103,0 M 18 405 200˙000 1˙340 197 157 24,30
Code:
320 x 405 102,0 122,0 M 20 580 279˙000 1˙750 196 155 34,10
Mt: transmissible torque with Fax=O kN 340 x 425 102,0 122,0 M 20 580 346˙000 2˙040 215 172 36,00
Fax: transmissible axial load with Mt=O Nm 360 x 455 116,0 138,0 M 22 780 388˙000 2˙160 185 146 49,40
Ps: contact pressure on shaft 380 x 475 116,0 138,0 M 22 780 478˙000 2˙520 204 163 51,90
Ph: contact pressure in hub bore 400 x 495 116,0 138,0 M 22 780 503˙000 2˙520 194 157 55,30
WEIGHT
kg
x size
18 x 47 20 26 M 6 17 300 33 332 127 0,2
19 x 47 20 26 M 6 17 310 33 314 127 0,2
20 x 47 20 26 M 6 17 330 33 298 127 0,2
22 x 47 20 26 M 6 17 360 33 271 127 0,2
24 x 50 20 26 M 6 17 440 37 280 134 0,2
25 x 50 20 26 M 6 17 460 36 269 134 0,2
28 x 55 20 26 M 6 17 560 40 266 136 0,3
30 x 55 20 26 M 6 17 600 40 249 136 0,3
32 x 60 20 26 M 6 17 770 48 280 149 0,3
35 x 60 20 26 M 6 17 830 48 256 149 0,3
38 x 65 20 26 M 6 17 1˙050 55 275 161 0,3
40 x 65 20 26 M 6 17 1˙100 55 261 161 0,3
42 x 75 24 32 M 8 41 1˙830 87 336 188 0,6
45 x
48 x
75
80
24
24
32 M
32 M
8
8
41
41
1˙950
2˙080
87
87
314
294
188
176
0,5
0,6
Features
50 x 80 24 32 M 8 41 2˙160 86 282 176 0,6 • Medium capacity
55 x 85 24 32 M 8 41 2˙750 100 300 194 0,6 • Not self-centering, not self-locking (self-releasing)
60 x 90 24 32 M 8 41 2˙990 100 275 183 0,7
• Fixed axial hub position during tightening
63 x 95 24 32 M 8 41 3˙570 113 299 198 0,7
65 x 95 24 32 M 8 41 3˙680 113 290 198 0,7 • Two thrust rings with double taper design
70 x 110 28 38 M 10 83 5˙650 162 321 204 1,2
• Low axial dimension
75 x 115 28 38 M 10 83 6˙030 161 300 196 1,3
80 x 120 28 38 M 10 83 6˙410 160 281 187 1,4 • Tolerances: shaft h7-h11; hub bore H7-H11
85 x 125 28 38 M 10 83 7˙750 182 302 206 1,4
90 x 130 28 38 M 10 83 8˙180 182 286 198 1,5
95 x 135 28 38 M 10 83 9˙680 204 304 214 1,6
100 x 145 33 45 M 12 145 11˙700 234 307 212 2,1
110 x 155 33 45 M 12 145 12˙800 232 279 198 2,3
120 x 165 33 45 M 12 145 15˙900 264 293 213 2,5
130 x 180 38 50 M 12 145 21˙400 329 258 187 3,5
140 x 190 38 50 M 12 145 25˙200 360 264 194 3,8
150 x 200 38 50 M 12 145 29˙300 391 269 201 4,0
160 x 210 38 50 M 12 145 33˙700 422 273 208 4,2
170 x 225 44 58 M 14 230 41˙200 485 265 200 5,7
180 x 235 44 58 M 14 230 47˙400 527 273 209 6,0
190 x 250 52 66 M 14 230 58˙200 613 249 190 8,2
200 x 260 52 66 M 14 230 65˙400 655 254 195 8,5
220 x 285 56 72 M 16 355 85˙100 774 252 195 10,8
240 x 305 56 72 M 16 355 107˙000 888 267 210 11,9
260 x 325 56 72 M 16 355 130˙000 1˙001 279 223 12,8
280 x 355 66 84 M 18 485 158˙000 1˙128 245 193 19,3
300 x 375 66 84 M 18 485 190˙000 1˙264 257 206 20,6 gear wheel connection
L DIMENSIONS SCREWS PERFORMANCES
WEIGHT
kg
L1 d D L1 L Ma Mt Fax Ps Ph
x size
320 x 405 78 98 M 20 690 260˙000 1˙627 259 205 29,4
340 x 425 78 98 M 20 690 275˙000 1˙620 244 195 31,0
360 x 455 90 112 M 22 930 356˙000 1˙980 242 192 43,0
380 x 475 90 112 M 22 930 375˙000 1˙973 230 184 45,0
400 x 495 90 112 M 22 930 393˙000 1˙967 218 176 47,0
420 x 515 90 112 M 22 930 458˙000 2˙179 231 188 49,0
ØD
Ød
440 x 545 102 126 M 24 1˙200 562˙000 2˙555 227 183 65,0
460 x 565 102 126 M 24 1˙200 586˙000 2˙548 217 177 67,0
480 x 585 102 126 M 24 1˙200 640˙000 2˙668 218 179 71,0
500 x 605 102 126 M 24 1˙200 697˙000 2˙788 220 181 72,0
520 x 630 102 126 M 24 1˙200 740˙000 2˙845 216 178 80,0
540 x 650 102 126 M 24 1˙200 766˙000 2˙838 208 173 82,0
Example of order: MAV 2005 50 x 80 560 x 670 102 126 M 24 1˙200 846˙000 3˙020 214 179 84,0
580 x 690 102 126 M 24 1˙200 910˙000 3˙139 215 181 87,0
600 x 710 102 126 M 24 1˙200 940˙000 3˙133 208 176 91,0
Composition 620 x
640 x
730 102 126 M 24 1˙200
750 102 126 M 24 1˙200
1˙008˙000
1˙078˙000
3˙251
3˙370
209
210
178
180
93,0
96,0
• Slotted inner ring 660 x 770 102 126 M 24 1˙200 1˙151˙000 3˙488 212 181 99,0
680 x 790 102 126 M 24 1˙200 1˙184˙000 3˙481 205 177 102,0
• Slotted outer ring
700 x 810 102 126 M 24 1˙200 1˙303˙000 3˙723 214 185 104,0
• Double taper front thrust ring, with integrated 720 x 830 102 126 M 24 1˙200 1˙338˙000 3˙717 208 180 107,0
pull-out threads 740 x 850 102 126 M 24 1˙200 1˙419˙000 3˙834 209 182 110,0
760 x 870 102 126 M 24 1˙200 1˙501˙000 3˙951 210 184 112,0
• Double taper rear thrust ring 780 x 890 102 126 M 24 1˙200 1˙562˙000 4˙006 208 182 116,0
• Set of socket head cap screws, grade 12.9. 800 x 910 102 126 M 24 1˙200 1˙625˙000 4˙061 206 181 118,0
820 x 930 102 126 M 24 1˙200 1˙713˙000 4˙178 207 182 121,0
Zinc plated screws indicate the position of pull-
840 x 950 102 126 M 24 1˙200 1˙804˙000 4˙294 208 184 124,0
out threads 860 x 970 102 126 M 24 1˙200 1˙897˙000 4˙411 209 185 127,0
880 x 990 102 126 M 24 1˙200 1˙992˙000 4˙527 210 186 129,0
Components
entt s 900 x 1˙010 102 126 M 24 1˙200 2˙062˙000 4˙581 208 185 132,0
920 x 1˙030 102 126 M 24 1˙200 2˙133˙000 4˙636 206 184 135,0
940 x 1˙050 102 126 M 24 1˙200 2˙233˙000 4˙752 207 185 138,0
thrust 960 x 1˙070 102 126 M 24 1˙200 2˙336˙000 4˙867 208 187 140,0
ring 980 x 1˙090 102 126 M 24 1˙200 2˙412˙000 4˙922 206 185 143,0
1˙000 x 1˙110 102 126 M 24 1˙200 2˙488˙000 4˙976 205 184 146,0
inner
ring
Code:
outer ring
thrust ring Mt: transmissible torque with Fax=O kN
screws Ph: contact pressure in hub bore
DIMENSIONS PERFORMANCES X
WEIGHT
kg
d D L Ca Cb Mt Fax Ps Ph 1 2 3
x
mm mm mm kN kN Nm kN MPa MPa mm mm mm
6 x 9 4,5 0,0 4,7 3 1,0 120 80 2 2 3 0,001
7 x 10 4,5 0,0 5,4 4 1,2 120 84 2 2 3 0,001
8 x 11 4,5 0,0 6,2 5 1,3 120 87 2 2 3 0,002
9 x 12 4,5 7,6 7,0 7 1,5 120 90 2 2 3 0,002
10 x 13 4,5 7,0 7,8 8 1,7 120 92 2 2 3 0,002
12 x 15 4,5 7,0 9,3 12 2,0 120 96 2 2 3 0,002
13 x 16 4,5 6,6 10,1 14 2,2 120 98 2 2 3 0,002
14 x 18 6,3 11,2 15,5 23 3,4 120 93 3 3 4 0,004
15 x 19 6,3 10,6 16,7 27 3,6 120 95 3 3 4 0,005
16 x 20 6,3 10,0 17,8 31 3,8 120 96 3 3 4 0,005
17 x 21 6,3 9,5 18,9 35 4,1 120 97 3 3 4 0,005
18 x 22 6,3 9,1 20,0 39 4,3 120 98 3 3 4 0,006
19 x
20 x
24
25
6,3
6,3
12,7
12,2
21,1
22,2
43
48
4,6
4,8
120
120
95 3
96 3
3
3
4
4
0,007
0,008 Features
22 x 26 6,3 9,3 24,4 58 5,3 120 102 3 3 4 0,007
• Low capacity
24 x 28 6,3 8,6 26,6 69 5,8 120 103 3 3 4 0,007
25 x 30 6,3 10,1 27,8 75 6,0 120 100 3 3 4 0,010 • Not self-centering, not self-locking (self-releasing)
28 x 32 6,3 7,5 31,1 94 6,7 120 105 3 3 4 0,010
• Single taper design
30 x 35 6,3 8,6 33,3 108 7,2 120 103 3 3 4 0,010
• Low axial and radial dimensions
32 x 36 6,3 7,8 35,5 123 7,7 120 107 3 3 4 0,010
35 x 40 7,0 9,9 44,0 170 9,5 120 105 3 3 4 0,020 • Thrust ring is needed (not supplied by MAV)
36 x 42 7,0 11,4 45,2 180 9,8 120 103 3 3 4 0,020 • Slotted execution also available
38 x 44 7,0 10,9 47,8 200 10,3 120 104 3 3 4 0,020
• Tolerances (for shaft dia. ≤ 38mm): shaft h6; hub bore H7
40 x 45 8,0 13,6 55,3 240 11,9 120 107 3 4 5 0,020
42 x 48 8,0 15,4 58,1 260 12,5 120 105 3 4 5 0,030 • Tolerances (for shaft dia. > 38mm): shaft h8; hub bore H8
45 x 52 10,0 23,8 81,1 390 17,5 120 104 3 4 5 0,040 • Surface finish of shaft and hub bore Ra < 0.8 μm
48 x 55 10,0 22,6 86,5 450 18,7 120 105 3 4 5 0,040
50 x 57 10,0 21,8 90,1 490 19,5 120 105 3 4 5 0,040
55 x 62 10,0 21,4 99,1 590 21,4 120 106 3 4 5 0,050 Components
56 x 64 12,0 28,7 122,0 740 26,3 120 105 3 4 5 0,070
60 x 68 12,0 27,0 130,7 850 28,2 120 106 3 4 5 0,070
63 x 71 12,0 25,8 137,3 930 29,6 120 106 3 4 5 0,080
65 x 73 12,0 25,1 141,6 990 30,6 120 107 3 4 5 0,080
70 x 79 14,0 30,6 178,9 1˙350 38,6 120 106 3 5 6 0,100
71 x 80 14,0 30,2 181,5 1˙390 39,2 120 107 3 5 6 0,100 outer ring
75 x 84 14,0 32,2 191,7 1˙550 41,4 120 107 3 5 6 0,100
80 x 91 17,0 44,4 251,4 2˙170 54,3 120 105 4 5 6 0,200 inner ring
85 x 96 17,0 44,9 267,1 2˙450 57,7 120 106 4 5 6 0,200
90 x 101 17,0 42,6 282,8 2˙750 61,1 120 107 4 5 6 0,200
95 x 106 17,0 40,5 298,5 3˙060 64,5 120 108 4 5 6 0,200
DIMENSIONS PERFORMANCES X
WEIGHT
kg
L d D L Ca Cb Mt Fax Ps Ph 1 2 3
x
mm mm mm kN kN Nm kN MPa MPa mm mm mm
100 x 114 21,0 60,1 392 4230 84,6 120 105 4 6 7 0,4
110 x 124 21,0 60,8 431 5120 93,1 120 106 4 6 7 0,4
120 x 134 21,0 56,4 470 6090 101,5 120 107 4 6 7 0,5
130 x 148 28,0 94,3 689 9˙670 148,8 120 105 5 7 9 0,8
ØD
Ød
140 x 158 28,0 88,2 742 11˙200 160,2 120 106 5 7 9 0,9
150 x 168 28,0 82,8 795 12˙900 171,7 120 107 5 7 9 1,0
160 x 178 28,0 78,0 848 14˙700 183,1 120 108 5 7 9 1,0
170 x 191 33,0 110,0 1˙070 19˙600 230,7 120 107 6 8 10 1,5
180 x 201 33,0 104,7 1˙130 22˙000 244,3 120 107 6 8 10 1,6
Example of order: MAV 3003 50 x 57 190 x 211 33,0 105,3 1˙190 24˙500 257,9 120 108 6 8 10 1,7
200 x 224 38,0 131,7 1˙460 31˙500 314,9 120 107 6 8 11 2,3
210 x 234 38,0 125,9 1˙530 34˙700 330,6 120 108 6 8 11 2,5
220 x 244 38,0 120,6 1˙600 38˙100 346,3 120 108 6 8 11 2,6
Composition 230 x 257 43,0 149,4 1˙900 47˙300 411,0 120 107 6 9 12 3,4
240 x 267 43,0 143,9 1˙990 51˙500 428,9 120 108 6 9 12 3,6
• Inner ring
250 x 280 48,0 169,6 2˙300 62˙200 497,6 120 107 7 10 13 4,6
• Outer ring 260 x 290 48,0 173,1 2˙400 67˙300 517,5 120 108 7 10 13 4,8
270 x 300 48,0 167,2 2˙490 72˙600 537,4 120 108 7 10 13 5,0
280 x 313 53,0 202,2 2˙870 86˙900 620,7 120 107 7 11 14 6,3
290 x 323 53,0 196,1 2˙980 93˙200 642,8 120 108 7 11 14 6,5
300 x 333 53,0 190,4 3˙080 99˙800 665,0 120 108 7 11 14 6,7
320 x 360 65,0 271,6 3˙960 137˙000 854,1 120 107 10 15 20 10,7
Connection of seal and flange
of a pneumatic cylinder 340 x 380 65,0 257,0 4˙200 154˙000 907,5 120 107 10 15 20 11,4
360 x 400 65,0 245,9 4˙450 173˙000 960,9 120 108 10 15 20 12,0
380 x 420 65,0 234,5 4˙700 193˙000 1˙014,3 120 109 10 15 20 12,7
400 x 440 65,0 224,1 4˙940 214˙000 1˙067,6 120 109 10 15 20 13,2
420 x 460 65,0 224,7 5˙190 235˙000 1˙121,0 120 110 10 15 20 13,8
440 x 480 65,0 215,1 5˙440 258˙000 1˙174,4 120 110 10 15 20 14,5
460 x 500 65,0 209,6 5˙690 282˙000 1˙227,8 120 110 13 19 26 15,0
480 x 520 65,0 201,7 5˙930 308˙000 1˙281,2 120 111 13 19 26 15,5
500 x 540 65,0 194,4 6˙180 334˙000 1˙334,5 120 111 13 19 26 16,5
Code:
Ca: assembling load
Cb: locking load
X: thrust flange - hub distance
L1
ØD
Ød
• High capacity • Slotted front thrust ring, with integrated push-off holes
• Self-centering, self-locking • Slotted rear thrust ring
• Two thrust rings with single taper design • Slotted outer ring, with integrated push-off threads
• Tolerances: shaft h8; hub bore H8 • Set of socket head cap screws, grade 12.9
Application examples Components
thrust
ring
outer ring
thrust ring
screws
Simultaneous connection of two shafts with hollow shaft and hub
with MAV 4061 and shrink disc MAV 2008
WEIGHT
kg
x size
24 x 55 40 46 M 6 17 800 67 308 134 0,4
25 x 55 40 46 M 6 17 840 67 295 134 0,4
28 x 55 40 46 M 6 17 940 67 264 134 0,4
30 x 55 40 46 M 6 17 1˙000 67 246 134 0,4
32 x 60 54 60 M 6 17 1˙200 78 190 101 0,6
35 x 60 54 60 M 6 17 1˙400 78 174 101 0,6
38 x 75 54 62 M 8 41 2˙700 144 296 150 1,0
40 x 75 54 62 M 8 41 2˙900 144 281 150 1,0
42 x 75 54 62 M 8 41 3˙000 144 268 150 1,0
45 x 75 54 62 M 8 41 3˙200 144 250 150 0,9
48 x 80 66 74 M 8 41 4˙000 165 207 124 1,3
50 x 80 66 74 M 8 41 4˙100 165 198 124 1,2
55 x 85 66 74 M 8 41 5˙100 185 203 131 1,3
60 x 90 66 74 M 8 41 6˙200 206 207 138 1,4
65 x 95 66 74 M 8 41 6˙700 206 191 131 1,5
70 x 110 80 90 M 10 83 11˙800 338 229 145 2,8
75 x 115 80 90 M 10 83 12˙700 338 213 139 3,0
80 x 120 80 90 M 10 83 14˙900 372 220 147 3,1
85 x 125 80 90 M 10 83 15˙800 372 207 141 3,3
90 x 130 80 90 M 10 83 18˙200 405 213 148 3,5
95 x 135 80 90 M 10 83 19˙300 405 202 142 3,6
100 x 145 102 114 M 12 145 27˙700 555 210 145 5,6
110 x 155 102 114 M 12 145 33˙300 605 209 148 6,1
120 x 165 102 114 M 12 145 42˙400 706 223 162 6,5
130 x 180 116 130 M 14 230 53˙700 826 201 145 9,0
140 x 190 116 130 M 14 230 67˙400 963 217 160 9,5
150 x 200 116 130 M 14 230 77˙400 1˙030 217 163 10,1
160 x 210 116 130 M 14 230 88˙100 1˙100 217 166 10,6
170 x 225 149 165 M 16 355 111˙000 1˙310 186 141 16,1
180 x 235 149 165 M 16 355 126˙000 1˙410 188 144 16,9
190 x 250 149 165 M 16 355 142˙000 1˙500 190 145 19,6
200 x 260 149 165 M 16 355 150˙000 1˙500 181 139 20,5
220 x 285 150 166 M 16 355 185˙000 1˙690 185 143 24,5
240 x 305 150 166 M 16 355 225˙000 1˙870 188 148 26,5
260 x 325 150 166 M 16 355 256˙000 1˙970 182 146 28,5
280 x 355 177 197 M 20 690 370˙000 2˙640 190 150 42,5
300 x 375 177 197 M 20 690 440˙000 2˙940 197 157 46,5
320 x 405 177 197 M 20 690 493˙000 3˙080 194 153 56,0
340 x 425 177 197 M 20 690 549˙000 3˙230 191 153 59,5 Pinion gear connected with MAV 4061. The
360 x 455 203 225 M 22 930 680˙000 3˙780 183 145 80,0
resisting ring is used to compensate the pres-
380 x 475 203 225 M 22 930 752˙000 3˙960 182 145 84,5
400 x 495 203 225 M 22 930 864˙000 4˙320 188 152 88,0
sure generated by the locking assembly in the
420 x 515 203 225 M 22 930 907˙000 4˙320 179 146 92,0
440 x 535 203 225 M 22 930 950˙000 4˙320 171 141 96,0 zone adjacent to the pinion gear.
460 x 555 203 225 M 22 930 993˙000 4˙320 164 136 100,5
480 x 575 203 225 M 22 930 1˙209˙000 5˙040 183 153 103,0
500 x 595 203 225 M 22 930 1˙260˙000 5˙040 176 148 107,5 Code:
520 x 615 203 225 M 22 930 1˙404˙000 5˙400 181 153 111,0 Ma: screws tightening torque
540 x 635 203 225 M 22 930 1˙458˙000 5˙400 174 148 114,0 Mt: transmissible torque with Fax=O kN
560 x 655 203 225 M 22 930 1˙613˙000 5˙760 179 153 118,5 Fax: transmissible axial load with Mt=O Nm
580 x 675 203 225 M 22 930 1˙670˙000 5˙760 173 149 123,0 Ps: contact pressure on shaft
600 x 695 203 225 M 22 930 1˙782˙000 5˙940 173 149 128,0 Ph: contact pressure in hub bore
• High capacity • Slotted front thrust ring, with integrated push-off holes
• Self-centering, self-locking • Slotted rear thrust ring
• Two thrust rings with single taper design • Slotted outer ring, with integrated push-off threads
• Tolerances: shaft h7-h11; hub bore H7-H11 • Set of socket head cap screws, grade 12.9
thrust
ring
outer ring
thrust ring
Brake disc connected with MAV 1008 and flange screws
DIMENSIONI SCREWS PERFORMANCES
WEIGHT
kg
x size
70 x 110 62 72 M 10 83 7˙300 208 197 125 2,3
75 x 115 62 72 M 10 83 7˙800 208 184 120 2,4
80 x 120 62 72 M 10 83 10˙400 260 216 144 2,5
85 x 125 62 72 M 10 83 11˙100 260 203 138 2,6
90 x 130 62 72 M 10 83 12˙900 286 211 146 2,7
95 x 135 62 72 M 10 83 13˙600 286 200 141 2,9
100 x 145 72 84 M 12 145 19˙400 388 215 148 4,1
110 x 155 72 84 M 12 145 21˙400 388 195 138 4,3
120 x 165 72 84 M 12 145 25˙600 427 197 143 4,6
130 x 180 81 93 M 12 145 35˙300 544 205 148 6,4
140 x 190 82 94 M 12 145 40˙800 583 204 151 6,7
150 x 200 82 94 M 12 145 43˙700 583 191 143 7,2
160 x 210 82 94 M 12 145 49˙700 621 191 145 7,6
170 x 225 93 107 M 14 230 67˙500 795 194 146 10,5
180 x 235 93 107 M 14 230 71˙500 795 183 140 10,9
190 x 250 105 119 M 14 230 80˙500 848 156 118 14,2
200 x 260 105 119 M 14 230 105˙000 1˙047 183 141 14,6
220 x 285 111 127 M 16 355 119˙000 1˙082 159 123 18,9
240 x 305 111 127 M 16 355 173˙000 1˙442 194 153 20,0
260 x 325 111 127 M 16 355 197˙000 1˙514 188 151 21,5
280 x 355 110 130 M 20 690 237˙000 1˙695 211 167 27,0
300 x 375 111 131 M 20 690 254˙000 1˙695 197 158 29,7
320 x 405 136 156 M 20 690 362˙000 2˙260 195 154 43,5
340 x 425 136 156 M 20 690 384˙000 2˙260 184 147 46,5
360 x 455 160 182 M 22 930 499˙000 2˙771 170 135 66,0
380 x 475 160 182 M 22 930 526˙000 2˙771 161 129 68,5
400 x 495 160 182 M 22 930 610˙000 3˙048 168 136 72,0
420 x 515 160 182 M 22 930 698˙000 3˙325 175 143 74,5
440 x 535 160 182 M 22 930 731˙000 3˙325 167 137 78,0 Connection of end disc of conveyor pulley for
460 x 555 160 182 M 22 930 765˙000 3˙325 160 132 82,0 mining industry. The MAV 1008 allows an opti-
480 x 575 160 182 M 22 930 831˙000 3˙463 159 133 84,0
500 x 595 160 182 M 22 930 866˙000 3˙463 153 129 88,0
mized “T” shaped design of the end disc, which
520 x 615 160 182 M 22 930 1˙008˙000 3˙879 165 139 91,0 is lighter and cheaper and compensates higher
540 x 635 160 182 M 22 930 1˙047˙000 3˙879 159 135 94,0
bending moment generated by the tension of
560 x 655 160 182 M 22 930 1˙164˙000 4˙156 164 140 97,0
580 x 675 160 182 M 22 930 1˙205˙000 4˙156 158 136 100,0 the belt.
600 x 695 160 182 M 22 930 1˙247˙000 4˙156 153 132 103,0

Mt: transmissible torque with Fax=O kN Ph: contact pressure in hub bore
L1
L2
ØD1
ØD
Ød
Features
• Medium capacity
• Self-centering, self-locking
• Single taper design Application examples

• Well suited for connection of thin walled hubs
• Tolerances: shaft h7-h11; hub bore H7-H11
Composition
• slotted inner ring, with integrated push-off
threads
• Spacer
• Set of socket head cap screws, grade 12.9
Connection of fan with thin walled hub
WEIGHT
kg
x size
6 x 14 25 10 22,0 26,0 M 4 5 21 7 273 134 0,04
7 x 15 27 12 25,0 29,0 M 4 5 25 7 199 104 0,04
8 x 15 27 12 25,0 29,0 M 4 5 28 7 177 104 0,05
9 x 16 29 14 27,0 31,0 M 4 5 42 9 182 112 0,06
10 x 16 29 14 27,0 31,0 M 4 5 47 9 166 112 0,06
11 x 18 32 14 27,5 31,5 M 4 5 52 9 149 99 0,07
12 x 18 32 14 27,5 31,5 M 4 5 57 9 138 99 0,07
13 x 23 38 14 27,5 31,5 M 4 5 61 9 122 78 0,11
14 x 23 38 14 27,5 31,5 M 4 5 66 9 114 78 0,11
15 x 24 44 16 36,5 42,5 M 6 17 130 17 167 115 0,20
16 x 24 44 16 36,5 42,5 M 6 17 130 17 159 115 0,20
17 x 25 45 18 39,5 45,5 M 6 17 190 22 179 131 0,20
18 x 26 47 18 39,5 45,5 M 6 17 200 22 169 126 0,30
19 x 27 49 18 39,5 45,5 M 6 17 210 22 160 122 0,30
20 x 28 50 18 39,5 45,5 M 6 17 220 22 152 117 0,30
22 x 32 54 25 47,0 53,0 M 6 17 250 22 100 74 0,40
24 x 34 56 25 47,0 53,0 M 6 17 400 33 138 104 0,40
25 x 34 56 25 47,0 53,0 M 6 17 420 33 133 104 0,40
28 x 39 61 25 47,0 53,0 M 6 17 470 33 117 91 0,40
30 x 41 62 25 47,0 53,0 M 6 17 500 33 109 86 0,40
32 x 43 65 25 47,0 53,0 M 6 17 710 45 137 110 0,50
35 x 47 68 32 54,0 60,0 M 6 17 780 45 99 79 0,50
38 x 50 72 32 54,0 60,0 M 6 17 850 45 91 74 0,60
40 x 53 75 32 54,0 60,0 M 6 17 890 45 86 70 0,70
Special inverted MAV 5061 for connection of
42 x 55 78 32 54,0 60,0 M 6 17 940 45 82 67 0,70
45 x 59 86 45 70,0 78,0 M 8 41 1.900 82 102 82 1,10 aluminum gear.
48 x 62 87 45 70,0 78,0 M 8 41 2.000 82 96 78 1,10
50 x 65 92 45 70,0 78,0 M 8 41 2.100 82 91 75 1,30
55 x 71 98 55 81,0 89,0 M 8 41 2.500 93 77 63 1,60
60 x 77 104 55 81,0 89,0 M 8 41 2.800 93 70 58 1,80
65 x 84 111 55 81,0 89,0 M 8 41 3.000 93 65 53 2,10
70 x 90 119 65 96,0 106,0 M 10 83 5.300 152 84 69 2,80
75 x 95 126 65 96,0 106,0 M 10 83 5.700 152 78 65 3,10 Components
80 x 100 131 65 96,0 106,0 M 10 83 8.100 203 98 83 3,20
85 x 106 137 65 96,0 106,0 M 10 83 8.600 203 92 78 3,50
90 x 112 144 65 96,0 106,0 M 10 83 9.100 203 87 74 3,90
95 x 120 149 65 96,0 106,0 M 10 83 11.200 236 95 80 4,30
100 x 125 160 70 107,0 119,0 M 12 145 15.100 303 108 92 5,50 outer
110 x 140 174 70 107,0 119,0 M 12 145 16.600 303 97 82 6,80 ring
120 x 155 198 90 128,0 140,0 M 12 145 24.200 404 93 77 9,90
130 x 165 208 90 128,0 140,0 M 12 145 26.200 404 85 72 10,50
spacer
Code:
Mt: transmissible torque with Fax=O kN inner ring
Ph: contact pressure in hub bore screws
WEIGHT
kg
x size
18 x 47 42,0 48,0 M 6 17 510 57 322 123 0,4
19 x 47 42,0 48,0 M 6 17 540 57 305 123 0,4
20 x 47 42,0 48,0 M 6 17 570 57 290 123 0,4
22 x 47 42,0 48,0 M 6 17 620 57 263 123 0,3
24 x 50 43,0 49,0 M 6 17 680 57 241 116 0,4
25 x 50 43,0 49,0 M 6 17 710 57 232 116 0,4
28 x 55 43,0 49,0 M 6 17 790 57 207 105 0,5
30 x 55 43,0 49,0 M 6 17 850 57 193 105 0,5
32 x 60 43,0 49,0 M 6 17 1˙200 76 241 129 0,5
35 x 60 43,0 49,0 M 6 17 1˙300 76 221 129 0,5
38 x 65 43,0 49,0 M 6 17 1˙400 76 203 119 0,6
40 x 65 43,0 49,0 M 6 17 1˙500 76 193 119 0,5
42 x 75 50,5 58,5 M 8 41 2˙200 100 221 124 1,0
45 x
48 x
75
80
50,5
50,5
58,5 M
58,5 M
8
8
41
41
2˙400
2˙500
100
100
206
193
124
116
0,9
1,0 Features
50 x 80 50,5 58,5 M 8 41 2˙600 100 185 116 1,0
• Medium capacity
55 x 85 50,5 58,5 M 8 41 3˙800 140 225 145 1,0
60 x 90 50,5 58,5 M 8 41 4˙200 140 206 137 1,1 • Self-centering, self-locking
63 x 95 50,5 58,5 M 8 41 4˙400 140 196 130 1,2
65 x 95 50,5 58,5 M 8 41 45˙00 140 190 130 1,2 • Fixed axial hub position during tightening
70 x 110 60,0 70,0 M 10 83 7˙000 200 190 121 2,2 (MAV 6902 only)
75 x 115 60,0 70,0 M 10 83 7˙500 200 178 116 2,4
80 x 120 60,0 70,0 M 10 83 8˙000 200 167 111 2,5 • Single taper design
85 x 125 60,0 70,0 M 10 83 98˙00 230 179 122 2,7
• High contact length, low contact pressures
90 x 130 60,0 70,0 M 10 83 10˙300 230 169 117 2,8
95 x 135 60,0 70,0 M 10 83 13˙600 290 200 141 2,9 • Tolerances: shaft h8; hub bore H8
100 x 145 71,0 83,0 M 12 145 15˙000 300 173 119 4,2
110 x 155 71,0 83,0 M 12 145 16˙500 300 157 112 4,1 • Surface finish of shaft and hub bore Ra < 3.2 μm
120 x 165 71,0 83,0 M 12 145 20˙600 340 165 120 4,9
130 x 180 71,0 83,0 M 12 145 27˙900 430 190 137 5,9
140 x
150 x
190
200
82,0
82,0
86,0 M 14
86,0 M 14
230
230
32˙300
43˙200
460
580
171
200
126
150
7,2
7,5
Composition
160 x 210 82,0 86,0 M 14 230 46˙100 580 187 143 8,0 • Slotted inner ring, with integrated push-off
170 x 225 82,0 86,0 M 14 230 58˙800 690 212 160 9,4
180 x 235 82,0 86,0 M 14 230 62˙300 690 200 153 9,8 threads
190 x 250 82,0 86,0 M 14 230 82˙100 860 237 180 11,2
200 x 260 82,0 86,0 M 14 230 86˙500 860 225 173 13,9
220 x 285 98,0 102,0 M 16 355 104˙000 950 178 138 17,2 • Spacer (MAV 6902 only)
240 x 305 98,0 102,0 M 16 355 142˙000 1˙200 204 161 18,3
260 x 325 98,0 102,0 M 16 355 185˙000 1˙400 227 181 21,0 • Set of socket head cap screws, grade 12.9
280 x 355 121,0 127,0 M 20 690 207˙000 1˙500 187 148 32,0
300 x 375 121,0 127,0 M 20 690 259˙000 1˙700 204 163 34,0
320 x 405 140,0 148,0 M 20 690 355˙000 2˙200 205 162 48,0 Code:
340 x 425 140,0 148,0 M 20 690 441˙000 2˙600 225 180 51,0
360 x 455 164,0 174,0 M 24 1˙200 518˙000 2˙900 193 152 72,0
380 x 475 164,0 174,0 M 24 1˙200 615˙000 3˙200 205 164 75,0
400 x 495 164,0 174,0 M 24 1˙200 647˙000 3˙200 195 158 79,0 Ph: contact pressure in hub bore
WEIGHT
kg
x size
18 x 47 53 30,0 42,0 48,0 M 6 17 310 35 198 76 0,4
19 x 47 53 30,0 42,0 48,0 M 6 17 330 35 187 76 0,4
20 x 47 53 30,0 42,0 48,0 M 6 17 350 35 178 76 0,4
22 x 47 53 30,0 42,0 48,0 M 6 17 380 35 162 76 0,4
24 x 50 56 31,0 43,0 49,0 M 6 17 420 35 148 71 0,4
25 x 50 56 31,0 43,0 49,0 M 6 17 440 35 142 71 0,4
28 x 55 61 31,0 43,0 49,0 M 6 17 490 35 127 65 0,5
30 x 55 61 31,0 43,0 49,0 M 6 17 520 35 119 65 0,5
32 x 60 66 31,0 43,0 49,0 M 6 17 700 47 148 79 0,5
35 x 60 66 31,0 43,0 49,0 M 6 17 800 47 136 79 0,5
38 x 65 71 31,0 43,0 49,0 M 6 17 900 47 125 73 0,6
40 x 65 71 31,0 43,0 49,0 M 6 17 900 47 119 73 0,6
42 x 75 81 35,5 50,5 58,5 M 8 41 1˙400 60 136 76 1,0
45 x 75 81 35,5 50,5 58,5 M 8 41 1˙500 60 127 76 0,9
48 x 80 86 35,5 50,5 58,5 M 8 41 1˙500 60 119 71 1,0
50 x 80 86 35,5 50,5 58,5 M 8 41 1˙600 60 114 71 1,0
55 x 85 91 35,5 50,5 58,5 M 8 41 2˙400 90 138 89 1,1
60 x 90 96 35,5 50,5 58,5 M 8 41 2˙600 90 127 84 1,1
63 x 95 101 35,5 50,5 58,5 M 8 41 2˙700 90 121 80 1,3
65 x 95 101 35,5 50,5 58,5 M 8 41 2˙800 90 117 80 1,2
70 x 110 117 47,0 60,0 70,0 M 10 83 4˙300 120 117 74 2,3
75 x 115 122 47,0 60,0 70,0 M 10 83 4˙600 120 109 71 2,5
80 x 120 127 47,0 60,0 70,0 M 10 83 4˙900 120 102 68 2,6
85 x 125 132 47,0 60,0 70,0 M 10 83 6˙000 140 110 75 2,7
90 x 130 137 47,0 60,0 70,0 M 10 83 6˙400 140 104 72 2,9
95 x 135 142 47,0 60,0 70,0 M 10 83 8˙400 180 123 87 3,0
100 x 145 153 53,0 71,0 83,0 M 12 145 9˙200 180 106 73 4,4
110 x 155 163 53,0 71,0 83,0 M 12 145 10˙100 180 97 69 4,7
120 x 165 173 53,0 71,0 83,0 M 12 145 12˙600 210 101 74 5,0
Example of order: Example of order: 130 x 180 188 53,0 71,0 83,0 M 12 145 17˙100 260 117 84 6,0
MAV 6901 50 x 80 MAV 6902 50 x 80 140 x 190 199 59,0 82,0 86,0 M 14 230 19˙800 280 105 78 7,3
150 x 200 209 59,0 82,0 86,0 M 14 230 26˙600 350 123 92 7,7
Components 160 x 210 219 59,0 82,0 86,0 M 14 230 28˙400 350 115 88 8,2
170 x 225 234 59,0 82,0 86,0 M 14 230 36˙100 430 130 98 9,6
180 x 235 244 59,0 82,0 86,0 M 14 230 38˙300 430 123 94 10,1
190 x 250 259 59,0 82,0 86,0 M 14 230 50˙500 530 146 111 11,5
200 x 260 269 59,0 82,0 86,0 M 14 230 53˙200 530 138 106 14,1
outer 220 x 285 294 72,0 98,0 102,0 M 16 355 64˙000 580 110 85 17,5
ring 240 x 305 314 72,0 98,0 102,0 M 16 355 87˙000 700 126 99 18,6
260 x 325 334 72,0 98,0 102,0 M 16 355 114˙000 900 139 111 21,3
280 x 355 364 83,0 121,0 127,0 M 20 690 127˙000 900 115 91 32,5
spacer 300 x 375 384 83,0 121,0 127,0 M 20 690 159˙000 1˙100 125 100 34,5
320 x 405 414 98,0 140,0 148,0 M 20 690 219˙000 1˙400 126 99 49,0
340 x 425 434 98,0 140,0 148,0 M 20 690 271˙000 1˙600 138 111 52,0
inner ring
360 x 455 464 118,0 164,0 174,0 M 24 1˙200 318˙000 1˙800 118 94 73,0
380 x 475 484 118,0 164,0 174,0 M 24 1˙200 378˙000 2˙000 126 101 76,0
screws 400 x 495 504 118,0 164,0 174,0 M 24 1˙200 398˙000 2˙000 120 97 80,0
DIMENSIONS SCREWS
d D D1 L3 L2 L1 L Ma Ma
x size 1 size 2
mm mm mm mm mm mm mm Nm Nm
30 x 60 66 15 36 48 56 M 8 41 M 6 17
32 x 65 71 15 36 48 56 M 8 41 M 6 17
35 x 65 71 15 36 48 56 M 8 41 M 6 17
38 x 70 76 15 36 48 56 M 8 41 M 6 17
40 x 70 76 15 36 48 56 M 8 41 M 6 17
42 x 80 86 18 42 57 67 M 10 83 M 8 41
45 x 80 86 18 42 57 67 M 10 83 M 8 41
48 x 85 91 18 42 57 67 M 10 83 M 8 41
50 x 85 91 18 42 57 67 M 10 83 M 8 41
55 x 90 96 18 42 57 67 M 10 83 M 8 41
60 x 95 101 18 42 57 67 M 10 83 M 8 41
65 x
70 x
100
115
106
121
18
24
42
56
57
74
67 M
86 M
10
12
83 M
145 M 10
8 41
83
Features
75 x 125 131 24 56 74 86 M 12 145 M 10 83 • High capacity
80 x 125 131 24 56 74 86 M 12 145 M 10 83
85 x 135 141 24 56 74 86 M 12 145 M 10 83
90 x 135 141 24 56 74 86 M 12 145 M 10 83 • Fixed axial hub position during tightening
95 x 150 156 26 67 82 96 M 14 230 M 12 145
• Single taper design with two outer rings
100 x 150 156 26 67 82 96 M 14 230 M 12 145
110 x 160 166 26 67 82 96 M 14 230 M 12 145 • Well suited to transmit high bending moments
120 x 170 176 26 67 82 96 M 14 230 M 12 145
130 x 190 196 30 71 95 111 M 16 355 M 14 230 • Tolerances: shaft h7-h11; hub bore H7-H11
140 x 200 206 30 71 95 111 M 16 355 M 14 230 • Surface finish of shaft and hub bore Ra < 3.2 μm
150 x 210 216 30 71 95 111 M 16 355 M 14 230
160 x 220 226 30 71 95 111 M 16 355 M 14 230
170 x 250 256 40 92 122 142 M 20 690 M 16 355
180 x 250 256 40 92 122 142 M 20 690 M 16 355
190 x 270 276 40 92 122 142 M 20 690 M 16 355
200 x 270 276 40 92 122 142 M 20 690 M 16 355
220 x 290 296 40 92 122 142 M 20 690 M 16 355
240 x 310 316 40 92 122 142 M 20 690 M 16 355 Mt2
Ph2
260 x 330 336 40 92 122 142 M 20 690 M 16 355
280 x 365 371 45 108 144 168 M 24 1˙200 M 20 690
300 x 385 391 45 108 144 168 M 24 1˙200 M 20 690
340 x 425 431 45 108 144 168 M 24 1˙200 M 20 690
380 x 465 471 45 108 144 168 M 24 1˙200 M 20 690 Mtot
400 x 485 491 45 108 144 168 M 24 1˙200 M 20 690
420 x 505 511 45 108 144 168 M 24 1˙200 M 20 690
440 x 525 531 59 137 178 202 M 24 1˙200 M 20 690
460 x 545 551 59 137 178 202 M 24 1˙200 M 20 690
480 x 565 571 59 137 178 202 M 24 1˙200 M 20 690
500 x 585 591 59 137 178 202 M 24 1˙200 M 20 690
520 x 605 611 59 137 178 202 M 24 1˙200 M 20 690 Mt1
540 x 625 631 59 137 178 202 M 24 1˙200 M 20 690 Ph1
560 x 645 651 59 137 178 202 M 24 1˙200 M 20 690
580 x 665 671 59 137 178 202 M 24 1˙200 M 20 690 Simultaneous connection
600 x 685 691 59 137 178 202 M 24 1˙200 M 20 690 of two gear wheels
L DIMENSIONS PERFORMANCES
WEIGHT
kg
L1 d D Mt1 Mt2 Mtot Fax1 Fax2 Fax tot Ps1 Ph1 Ps2 Ph2
x
mm mm Nm Nm Nm kN kN kN MPa MPa MPa MPa
L2 30 x 60 620 330 950 41 22 63 243 121 131 66 0,8
32 x 65 660 450 1˙110 41 28 69 227 112 154 76 0,9
L3 L3
35 x 65 720 490 1˙210 41 28 69 208 112 141 76 0,9
38 x 70 980 530 1˙510 51 28 79 239 130 130 70 1,0
40 x 70 1˙030 560 1˙590 51 28 79 227 130 123 70 1,0
42 x 80 1˙420 1˙080 2˙500 68 51 119 237 124 181 95 1,6
45 x 80 1˙520 1˙160 2˙680 68 51 119 221 124 168 95 1,5
48 x 85 2˙030 1˙230 3˙260 84 51 135 259 146 158 89 1,7
50 x 85 2˙110 1˙290 3˙400 84 51 135 249 146 152 89 1,6
ØD1
ØD
Ød
55 x 90 2˙320 1˙410 3˙730 84 51 135 226 138 138 84 1,7

60 x 95 3˙040 1˙850 4˙890 101 62 163 249 157 152 96 1,9
65 x 100 3˙290 2˙010 5˙300 101 62 163 230 149 140 91 2,0
70 x 115 5˙300 3˙550 8˙850 151 101 252 239 145 160 97 3,6
75 x 125 6˙620 4˙430 11˙050 177 118 295 260 156 174 105 4,3
80 x 125 7˙060 4˙730 11˙790 177 118 295 244 156 163 105 4,0
85 x 135 7˙500 5˙020 12˙520 177 118 295 230 145 154 97 4,7
90 x 135 7˙950 5˙320 13˙270 177 118 295 217 145 145 97 4,3
95 x 150 11˙300 8˙390 19˙690 238 177 415 255 162 190 120 6,1
Composition 100 x
110 x
150
160
11˙900
13˙100
8˙830
9˙710
20˙730
22˙810
238
238
177
177
415 242 162 180 120
415 220 151 164 113
5,6
6,1
• Slotted inner ring, with integrated 120 x 170 14˙300 10˙600 24˙900 238 177 415 202 143 150 106 6,5
130 x 190 24˙200 17˙600 41˙800 372 271 643 253 173 185 126 10,5
push-off threads
140 x 200 26˙000 19˙000 45˙000 372 271 643 235 164 171 120 11,3
• Two slotted outer rings 150 x 210 27˙900 20˙400 48˙300 372 271 643 219 157 160 114 11,8
160 x 220 29˙700 21˙700 51˙400 372 271 643 205 149 150 109 12,5
• Two sets of different sizes socket head 170 x 250 49˙400 31˙600 81˙000 581 372 953 227 154 145 99 24,1
180 x 250 52˙300 33˙500 85˙800 581 372 953 214 154 137 99 21,5
cap screws, grade 12.9
190 x 270 69˙000 44˙100 113˙100 727 465 1˙192 254 178 162 114 26,3
200 x 270 72˙700 46˙500 119˙200 727 465 1˙192 241 178 154 114 23,6
220 x 290 79˙900 51˙100 131˙000 727 465 1˙192 219 166 140 106 25,5
Components
240 x 310 105˙000 66˙900 171˙900 872 558 1˙430 241 186 154 119 27,6
260 x 330 113˙000 72˙500 185˙500 872 558 1˙430 222 175 142 112 29,6
280 x 365 148˙000 102˙000 250˙000 1˙060 727 1˙787 223 171 153 117 45,5
300 x 385 159˙000 109˙000 268˙000 1˙060 727 1˙787 208 162 143 111 48,3
340 x 425 252˙000 173˙000 425˙000 1˙480 1˙020 2˙500 257 206 176 141 53,9
380 x 465 322˙000 221˙000 543˙000 1˙690 1˙160 2˙850 263 215 180 147 59,6
outer 400 x 485 339˙000 232˙000 571˙000 1˙690 1˙160 2˙850 250 206 171 141 62,4
rings 420 x 505 356˙000 244˙000 600˙000 1˙690 1˙160 2˙850 238 198 163 136 65,2
440 x 525 373˙000 256˙000 629˙000 1˙690 1˙160 2˙850 173 145 119 100 84,3
inner ring
460 x 545 390˙000 267˙000 657˙000 1˙690 1˙160 2˙850 166 140 114 96 87,8
480 x 565 406˙000 279˙000 685˙000 1˙690 1˙160 2˙850 159 135 109 92 91,3
screws
500 x 585 476˙000 327˙000 803˙000 1˙910 1˙310 3˙220 171 146 118 101 94,8
Code:
520 x 605 495˙000 340˙000 835˙000 1˙910 1˙310 3˙220 165 142 113 97 98,3
Mt: transmissible torque with Fax=O kN 540 x 625 514˙000 353˙000 867˙000 1˙910 1˙310 3˙220 159 137 109 94 102,0
Fax: transmissible axial load with Mt=O Nm 560 x 645 533˙000 366˙000 899˙000 1˙910 1˙310 3˙220 153 133 105 91 105,0
Ps: contact pressure on shaft 580 x 665 614˙000 421˙000 1˙035˙000 2˙120 1˙450 3˙570 164 143 113 98 109,0
Ph: contact pressure in hub bore 600 x 685 635˙000 436˙000 1˙071˙000 2˙120 1˙450 3˙570 159 139 109 95 113,0
Features
• Medium capacity
• Well suited for axial locking of other components
(ex. bearings) adjacent to the hub
• Tolerances: shaft h8; hub bore H8
Composition
• Slotted inner ring
• Slotted outer ring, with integrated
push-off threads
inner
ring
outer ring
Fly wheel screws

connection
WEIGHT
kg
x size
20 x 47 29 35 M 6 17 280 28 154 65 0,3
22 x 47 29 35 M 6 17 310 28 140 65 0,3
24 x 50 29 35 M 6 17 400 33 154 74 0,3
25 x 50 29 35 M 6 17 420 33 148 74 0,3
28 x 55 29 35 M 6 17 470 33 132 67 0,4
30 x 55 29 35 M 6 17 500 33 123 67 0,3
32 x 60 29 35 M 6 17 710 45 154 82 0,4
35 x 60 29 35 M 6 17 780 45 141 82 0,4
38 x 65 29 35 M 6 17 850 45 130 76 0,4
40 x 65 29 35 M 6 17 890 45 123 76 0,4
42 x 75 36 44 M 8 41 1˙500 72 152 85 0,7
45 x 75 36 44 M 8 41 1˙600 72 142 85 0,7
48 x 80 36 44 M 8 41 1˙700 72 133 80 0,8
50 x 80 36 44 M 8 41 1˙800 72 127 80 0,8
55 x 85 36 44 M 8 41 2˙300 82 132 86 0,5
60 x 90 36 44 M 8 41 2˙500 82 121 81 0,9
63 x 95 36 44 M 8 41 2˙900 93 130 86 0,9
65 x 95 36 44 M 8 41 3˙000 93 126 86 0,9
70 x 110 46 56 M 10 83 4˙700 135 128 81 1,8
75 x 115 46 56 M 10 83 5˙100 135 119 78 1,9
80 x 120 46 56 M 10 83 5˙400 135 112 75 2,0 The specific purpose of series MAV 6903
85 x 125 46 56 M 10 83 6˙500 152 119 81 2,1
90 x 130 46 56 M 10 83 6˙800 152 112 78 2,2 is the axial locking of other elements
95 x 135 46 56 M 10 83 8˙000 169 118 83 2,3 adjacent to hub (e.g. bearings) during
100 x 145 56 68 M 12 145 10˙100 202 107 74 3,4
110 x 155 56 68 M 12 145 11˙100 202 97 69 3,7 tightening of locking assembly. The mo-
120 x 165 56 68 M 12 145 13˙600 227 100 73 4,0
vement of outer ring of locking assembly
130 x 180 68 80 M 12 145 19˙700 303 101 73 5,9
generates an axial force which is tran-
smitted to hub and, by means of flanges
Connection of and spacers, to adjacent elements.

press gear
for plastic
materials
Code:
L1
L2
Ø D1
ØD
Ød
• Medium capacity
• Slotted inner ring, with integrated
push-off threads
• Zinc plated rings
• LUBRICATION. Rings, shaft, hub bore: OIL-FREE and DRY. Screws: OILED
• Tolerances: shaft ±0.08 mm; hub bore ±0.08 mm
outer
ring
inner ring
screws
Gear connection
WEIGHT
kg
d d D D D1 L L1 L2 Ma Mt Fax Ps Ph This series is used as an alternati-
x size
mm inch mm inch mm mm mm mm Nm Nm kN MPa MPa
15,00 x 38,00 43 31,0 25,0 19,0 M 6 17 183 24,3 181 72 0,2 ve to the hex nut keyless bushings.
15,88 5/ 8 x 38,10 1 1/ 2 43 31,0 25,0 19,0 M 6 17 193 24,3 171 71 0,2
16,00 x 38,00 43 31,0 25,0 19,0 M 6 17 195 24,3 170 72 0,2
The force generated by large nut
17,00 x 38,00 43 31,0 25,0 19,0 M 6 17 207 24,3 160 72 0,2 is provided by small quantity of
17,46 11/16 x 38,10 1 1/ 2 43 31,0 25,0 19,0 M 6 17 212 24,3 156 71 0,2
18,00 x 38,00 43 31,0 25,0 19,0 M 6 17 219 24,3 151 72 0,2 screws, which eliminates the need
19,00 x 38,00 43 31,0 25,0 19,0 M 6 17 231 24,3 143 72 0,2
19,05 3/ 4 x 38,10 1 1/ 2 43 31,0 25,0 19,0 M 6 17 232 24,3 143 71 0,2 of large and expensive wrenches
20,00 x 45,00 50 34,2 28,2 22,2 M 6 17 304 30,4 145 65 0,3
and allows easier installation.
20,64 13/16 x 44,45 1 3/ 4 50 34,2 28,2 22,2 M 6 17 314 30,4 141 65 0,3
22,00 x 45,00 50 34,2 28,2 22,2 M 6 17 335 30,4 132 65 0,2
22,23 7/ 8 x 44,45 1 3/ 4 50 34,2 28,2 22,2 M 6 17 338 30,4 131 65 0,2
23,81 15/16 x 44,45 1 3/ 4 50 34,2 28,2 22,2 M 6 17 362 30,4 122 65 0,2
24,00 x 45,00 50 34,2 28,2 22,2 M 6 17 365 30,4 121 65 0,2
25,00 x 45,00 50 34,2 28,2 22,2 M 6 17 380 30,4 116 65 0,2
25,40 1 x 44,45 1 3/ 4 50 34,2 28,2 22,2 M 6 17 386 30,4 114 65 0,2
26,99 1 1/16 x 50,80 2 57 37,4 31,4 25,4 M 6 17 493 36,5 113 60 0,3
28,00 x 51,00 57 37,4 31,4 25,4 M 6 17 511 36,5 109 60 0,3
28,58 1 1/ 8 x 50,80 2 57 37,4 31,4 25,4 M 6 17 522 36,5 107 60 0,3
30,00 x 51,00 57 37,4 31,4 25,4 M 6 17 548 36,5 102 60 0,3
30,16 1 3/16 x 50,80 2 57 37,4 31,4 25,4 M 6 17 551 36,5 101 60 0,3
31,75 1 1/ 4 x 50,80 2 57 37,4 31,4 25,4 M 6 17 580 36,5 96 60 0,3
32,00 x 51,00 57 37,4 31,4 25,4 M 6 17 584 36,5 95 60 0,3
33,34 1 5/16 x 60,33 2 3/ 8 67 50,0 44,0 38,0 M 6 17 811 48,7 82 45 0,6
34,00 x 60,50 67 50,0 44,0 38,0 M 6 17 827 48,7 80 45 0,6
34,93 1 3/ 8 x 60,33 2 3/ 8 67 50,0 44,0 38,0 M 6 17 850 48,7 78 45 0,6
35,00 x 60,50 67 50,0 44,0 38,0 M 6 17 852 48,7 78 45 0,6
36,00 x 60,50 67 50,0 44,0 38,0 M 6 17 876 48,7 76 45 0,6 Pinion gear connection
36,51 1 7/16 x 60,33 2 3/ 8 67 50,0 44,0 38,0 M 6 17 889 48,7 74 45 0,6
38,00 x 60,50 67 50,0 44,0 38,0 M 6 17 925 48,7 72 45 0,5
38,10 1 1/ 2 x 60,33 2 3/ 8 67 50,0 44,0 38,0 M 6 17 927 48,7 71 45 0,5
39,69 1 9/16 x 66,68 2 5/ 8 73 54,8 48,8 42,8 M 6 17 966 48,7 61 36 0,8
40,00 x 67,00 73 54,8 48,8 42,8 M 6 17 974 48,7 60 36 0,8
41,28 1 5/ 8 x 66,68 2 5/ 8 73 54,8 48,8 42,8 M 6 17 1˙005 48,7 58 36 0,8
42,00 x 67,00 73 54,8 48,8 42,8 M 6 17 1˙022 48,7 57 36 0,7
42,86 1 11/16 x 66,68 2 5/ 8 73 54,8 48,8 42,8 M 6 17 1˙043 48,7 56 36 0,7
44,45 1 3/ 4 x 66,68 2 5/ 8 73 54,8 48,8 42,8 M 6 17 1˙082 48,7 54 36 0,7
45,00 x 73,00 81 62,8 56,8 50,8 M 6 17 1˙095 48,7 45 28 1,0
46,04 1 13/16 x 73,03 2 7/ 8 81 62,8 56,8 50,8 M 6 17 1˙121 48,7 44 28 1,0
47,63 1 7/ 8 x 73,03 2 7/ 8 81 62,8 56,8 50,8 M 6 17 1˙159 48,7 43 28 1,0
48,00 x 73,00 81 62,8 56,8 50,8 M 6 17 1˙168 48,7 42 28 1,0
49,21 1 15/16 x 73,03 2 7/ 8 81 62,8 56,8 50,8 M 6 17 1˙198 48,7 41 28 0,9
50,00 x 73,00 81 62,8 56,8 50,8 M 6 17 1˙217 48,7 41 28 0,9
50,80 2 x 73,03 2 7/ 8 81 62,8 56,8 50,8 M 6 17 1˙236 48,7 40 28 0,9
Pinion gear connection

Mt: transmissible torque with Fax=O kN Ph: contact pressure in hub bore
Installation and removal instructions
Installation
MAV locking assemblies are supplied ready for installation. Performances are based on a friction coefficient
μ=0.12, for lightly oiled rings, screws, shaft and hub bore. It is important NOT TO USE molybdenum disulphide
lubricants (ex. Molykote, Never-Seeze or similar).
1. Disengage the rings by loosening the screws or by tightening some of them into the push-off threads (fig.1).
2. Insert the locking assembly and relocate any screw used to separate the rings.
3. Ensure the right position of shaft and hub, then hand tighten the screws.
4. Use torque wrench and set it approx. 5% higher than specified tightening torque. Tighten the screws in a
crosswise pattern in several steps.
5. Reset torque wrench to the specified tightening torque and make sure no screw can turn, otherwise repeat
the procedure from step 4 for 1 or 2 times.
Removal
Prior to initiating the removal procedure, check to ensure that no load is acting on the locking assembly, shaft
or any mounted component.
1. Remove all screws. Transfer required number of screws into all push-off threads.
2. Tighten the screws in a crosswise pattern in several steps until rings disengage (fig.2).
Fig. 1 Fig. 2
NOTE: download from our website www.mav.it, or request to our Technical Department, the detailed installation
and removal instructions for each MAV series.
Technical Support
Data of application
If you need technical assistance to select the right MAV Locking Device for your application,
please fill out this questionnaire and send it to us by fax using the following number:
+39 0461 84 51 50
Peak torque to be transmitted ........................ T _______________ [Nm]

Peak axial force to be transmitted ................... F ________________ [kN]
Peak bending moment to be transmitted ........ B ________________ [Nm]
Peak radial force to be transmitted ................. Frad _____________ [kN]
Maximum speed ............................................... n ________________ [1/min]
Operating temperature ..................................... To _______________ [°C]
Ambient temperature ........................................ Ta _______________ [°C]
SHAFT DATA:
Size ................................................................... d ________________ [mm]
If hollow-shaft; inner diameter ......................... di _______________ [mm]
Material ............................................................. _________________
Yield point ........................................................ Rp0,2 ____________ [MPa]
HUB DATA:
Outer diameter ................................................. dH ______________ [mm]
Length ............................................................... L ________________ [mm]
Material ............................................................. _________________
Yield point ........................................................ Rp0,2 ____________ [MPa]

______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
______________________________________________________________________
C09-ENG © 2009 MAV S.p.A.

MAV - Bushing

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MAV - Bushing

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S H R I N K D I S C S

Locking Assemblies Calettatori SerieCouplings

Sandro Zamboni (MAV S.p.A. President)

2 SHRINK DISCS - RIGID COUPLINGS

5 Shaft-Hub connections - The MAV system

6 MAV Shrink Discs: main characteristics

7 MAV Rigid Couplings: main characteristics

8-9 General information

12-19 MAV 2008 - MAV 2108 - MAV 2208

30-31 MAV 1004

32-33 MAV 1204

34-35 MAV FC 2008

36-40 MAV SC 2008 - MAV SC 2208

41 Shrink Discs - Installation and Removal Instruction

42 Rigid Shaft Couplings - Installation and Removal Instruction

© 2008 MAV S.p.A. All rights reserved.

Information subject to change without prior notiﬁcation.

SHRINK DISCS - RIGID COUPLINGS 3

Fig. 2: fatigue problem

Keyways and splines are eliminated by forced ﬁt

4 SHRINK DISCS - RIGID COUPLINGS

Main features of MAV Locking Devices:

SHRINK DISCS - RIGID COUPLINGS 5

SPLIT and HALF HC &

MAV2208 high medium no

MAV3108 low low no

tel +39 0461 845151 – fax +39 0461 845150

6 SHRINK DISCS - RIGID COUPLINGS

MAV1004 low - yes

MAV1204 medium medium no

MAV FC2008 medium medium no

MAV SC2008 medium medium no

MAV SC2208 high medium no

SHRINK DISCS - RIGID COUPLINGS 7

The selected unit has to meet both requirements:

8 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 9

10 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 11

Example of order: MAV 2008 68 x 115

12 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 13

14 SHRINK DISCS - RIGID COUPLINGS

web clearance Holes (diameter in mm)

SHRINK DISCS - RIGID COUPLINGS 15

16 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 17

18 SHRINK DISCS - RIGID COUPLINGS

Example of order: MAV 3008 100 x 170

20 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 21

Code: Fax: transmissible axial load with Mt=O Nm

22 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 23

24 SHRINK DISCS - RIGID COUPLINGS

Code: Fax: transmissible axial load with Mt=O Nm

SHRINK DISCS - RIGID COUPLINGS 25

26 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 27

28 SHRINK DISCS - RIGID COUPLINGS

SHRINK DISCS - RIGID COUPLINGS 29

• Low capacity • Front outer ring

• Three-part design • Rear outer ring

• Connection of shafts with different diameters