Vv VOLTAS LIMITED EM&R Business Group AIR-COOLED SCREW CHILLERS (90 TR- 360 TR) A ENVIRONMENTALLY { FRIENDLY \_ REFRIGERANT ATATA EnterpriseVoltas, India’s largest pioneer and the leader in the field of air-conditioning & refrigeration, is introducing Green Air Chillers, Green Chiller is a screw chiller working on environment friendly refrigerant R-134a. This makes the chiller most suitable for various applications and also Green Building Projects. MODEL NOMENCLATURE GS AC DX R 150 -1 (GREEN SERIES SINGLE COMPRESSOR) CAPACITY DIRECT EXPANSION FEATURES Compact semi-hermetic screw compressors are incorporated in the chiller packages. These screw compressors are manufactured by a reputed foreign manufacturer on high precision and sophisticated machining centers to impact accuracy of profile cutting and longevity of operation. The important features of the chiller packages are Screw of Compressors + Semi-hermetic design @ + Long fe dal screw design @ ) * Wide Capacity range + High efficiency due to developed profile, high speed & patented precision manufacture + Robust & proven construction elements with double walled single housing New Slider Technology + Stepless capacity control from 100% to 25% for each compressor + Uwire low pressure bearing chamber (Patented design relieves bearing load & increases vise * Multistage ultrafine inbuilt ol separator + Economizer with sliding suction position * Lower sound level due to double walled casting. Air Cooled Condenser The condensers are compact due to use of latest and advanced high efficiency inner grooved tubes with slotted louvered fins. The coils are designed and pressure tested for 410 Psig, Multiple fins of high efficiency & those suitable for outdoor conditions are used.Evaporator ‘The evaporators are manufactured usin« ported corrugated tubes for improving heat transfer co-efficient and making the evaporators as small as possible. Economizer: Economizer of brazed plate type imported from reputed manufacturer/s is used in the system. This improves cycle efficiency and also increases capacity substantially without requiring higher size compressor. Liquid Injection : During part load operation of compressor, discharge gas temperature s likely to get increased beyond tolerable limit. To limit it with safe limits, li uid injection is provided in compressor after certain level of discharge gas temperature is reached to enhance operation range and life of compressor. Electronic Expansion Valve: Electronic Expansion Valves are used to maintain precise flow of refrigerant to eveporator under both full load and part load operation of compressor. Electronic Valve maintains precise control of superheat at the outlet of evaporator with faster control irespective of wide variation of capacity. Conventional Thermostatic valve are unable to control superheat over wide range of capacity regulation. The electronic expansion valve is controlled by imported electronic controller for precise operation over full range of capacity modulation. The controller s provided with battery back-up so that on power failure, expansion valve can close positively and stop any liquid flood back to compressor. Micro-computer Control Panel : ‘Advanced micro-computer control is a standard feature on all Voltas water cooled Screw Chillers. This maintains all analog and digital inputs to achieve precise control ofthe operational and protective functions of the unit. Direct Digital ‘Control (DDC) allows fingertip user interaction. ts simple to use push button key board and menu driven software provide access to operating conditions, control set points and alarm history clearly displayed on prominent multilane thirty two character alpha numeric display. Easy installation allows remote reading of operating parameter updates. The rmicro-computer ensures the chiller owner state-of-the-art efficiency and reliability. USER-FRIENDLY operation Modes : Based on situations, the control operation can be chosen from any one of the following option: terface, * Programmed Auto Mode: Auto start and stop are programmable for entire year. This minimizes operator ‘This mode facilitates auto restart on power restoration after a load shedding or grid supply failure. * Auto Mode: Start and Stop of the unit is controlled manually by6 a single button, Subsequent operation of the unit is. fully automatic through micro-computer control. * Manual (Test) Mode: Facilities testing of the unit under supervision.Display information Easily accessible measurements include the following parameters : * Leaving chilled water temp, + Suction pressure + Discharge pressure += System voltage * Compressor current, each compressor + Compressor elapsed run time, each compressor + Number of compressor start + Compressor ON/OFF status + Oil level fault indication * Discharge gas temperature + Compressor load%, each compressor ‘System Protections The following system protection controls will automatically act for protecting the chiller under abnormal condi tions and to ensure system reliability and safety. + Low suction pressure + High discharge pressure = High discharge gas temperature + High oil temperature + Over/under voltage and voltage unbalance + Freeze protection += Single phase and phase reversal + Chilled water Low differential pressure switch + Over/under current and current unbalance * Low oil level + Preventive maintenance due trip + Compressor run error + Compressor safe work zone run macro block + Power loss + Compressor over current, each compressor + Sensor error = Anti recycle [A specific macro block has been designed and embedded on the control software to monitor safe compressor run at zones out of normal operating conditions, such as pull down period or at sudden change in system load etc. Diagnostic Displays Diagnose mode provide for easy trouble shooting += Trip for maintenance requirements 50 hours before completion of 8000 of operation. * Alarm history of last 20 trips with date time & causes of failures. + Different protection trips display parameter. Adaptive Control + Discharge/suction pressure limiting by unloading to avoid tripping on HPILP. This offers advantage of chiller running unloaded instead of tripping. + Incase of compressor current starts increase above set current value the microcomputer senses the increase & orders the computer to unload to bring down compressor current within set value. + In case of low suction protection, before the suction pressure approaches the trip limit, compressor is given ‘command to unload the compressor and not let the package reach the trip limit.Reduction in Energy Cost + Electronic temperature and pressure sensors monitor the set operating parameters very precisely and make the unit run efficiently. + Electronic Expansion with sophisticated controller controls the refrigerant flow to the evaporator precisely to varied loads and maintains higher efficiency of operation. + Stepless Capacity control mechanism operates in response to the chilled water Electronic Expansion Valve outlet temperature and matches compressor load to the system load correctly. * Compressor staging has been programmed to save energy by running adequate ‘numbers of compressors required to suit variable load. * Suitable fan cycling based on discharged pressure valve energy consumption. incorporated for saving + Cycle system designed for compressor operation with best suction pressure and optimum discharge pressure. (72) Electronic Controller Module Acoustic Enclosure ‘The double walled housing of the compressor reduces the noise level substantially. For further reduction in noise, acoustic shroud can be offered as an optional item. Standard Scope of supply * One year warranty on compressor and package. * Compressor is with suction shutoff valve, oil heater, discharge shutoff, discharge check valve, start unloader, oil level control, ester oil first charge, shutoff valve for economizer connection, liquid injection system. + Micro-computer panel with MCC comprising starter, control transformer, motor and package protection devices, and factory wired, under voltage and phase failure relay. + Single point electrical power connection. + Integrated pressure relief valve, oil service valve, bull IP 54 Terminal Box for motor. * Microprocessor monitoring of - Current of each compressor = No. of starts and elapsed - Supply voltage - Chilled water outlet temperature - High oil temperature, freeze, suction pressure, discharge pressure + Evaporator, condenser, economizer. ‘motor with PTC sensors, discharge temperature sensor Optional Features Offered + Acoustic shroud to Compressor/s. * Air-cooled condenser Coil Aeries Guard coating (for corrosive atmospheric conditions). * Monitoring of return chilled water temperature. * Dual mode lers for thermal storage system. + Patented VSCADA system to link battery of chillers with other equipments like pumps, AHUs to offer single poi monitoring & control.AIR. COOLED SCREW CHILLERS TECHNICAL DATA SHEET ( R134a) Chiller Pig. Model GSACDXR GSACDXR GSACDYR GSACDXR GSACDXR GSACDXR GSACDXR GSACDXR GSACDXR- car lea le few ee ee Pes he To mR ES Compr. Type ‘Semi-nermatic Screw: ‘Model Description CSHB591 = CSH9561««CSH9S71. © CSH9591 © CSHBS91 «© CSH9561 «= CSHOST]. «= CSHOS91.«CSH9SII1 Se baer leer [ae [ae Gee ae lan” [ee (omy ruta fmf aft fides eke) ‘Copactty Reduction rf am jen —\a0 eae he Nee fs Ol ype (BSEI70 BSEI70. ‘BSEI70. ‘SEI70. ‘BSEI70 BSEI70. ‘BSET7O. ‘BSET70 BSEI70 7S mf FS ‘Storing Curent 665AD A36AY AGS AY 6S0AY, GO5AD A36AY ABBAY OSOAY SITAY {Rolo Locked) /103AD /1364AD J 1442AD J2029AD /1023AD /1364AD /1442AD /2029AD /2870AD ere 5h PS fe = ein ccompy.- Armas of 4000 Type OK ‘OX 0x. DK Ox OK ox OK ox cre zm S| SER EEE DEEL OS jog WS) tala) ioe) saan name Some Quantity Per Unit 1 rE 1 1 1 1 1 1 1 CEE TE LET | PE EEE a (Cubic Mir/nr) Water Pr. Drop ( Psi.) 617 852 6.25, B46 74) 92 10 8 98 eagle feL |e eg eerie es Bea [a Ee ee Type (No) ~16FPI ~16FPI -16FPL 16 —~16FPL TOF 16 TOF OFA ‘Condenser Module Qty. 3. 3 a 4 5 6 % 8 9 Fan Dia (Mm) 860 80 860. 860, 80 a O 860 m4 Daeee ee eet ee ee oe eee fee Total Ar Flow Qty. 72000 72000 72000 96000 120000 145000 175000 192000 225000 ee ee ee Set ee Oe eee (ee es ‘Unit Lengin (Mm) 3900 3700 3900. 4760 5830 0700 7965, 9030 10200 ‘Unit Width (Mrn,) 2236 2236 2236 2236 22% 236 2236 2236 2236 ‘Unit Height (Mm) 2570 2570 2570, 2595, 2595, 2645 85 2645, 2660, = pp ES Lf ESE ES ye] *Copaciy rated for evaporator leaving water emparcture 70 C, Evopiwater side foulng factor of 0.000018 m2.deg,C/W and at design ambient of 35 degC Power & contol supply voltage is 360 - 440 V & 210-240 V respectively and frequency Note : For higher ambient application pl refer fo EMBR BG Engg. (Product development isa continuous processin Volts, hence specications and technical data are subject to alterations without notice)eae | wove wee [000s |_0 Xx 098 o5i_| cose aczz | ooss | x 008 osi_| cove oeze | 00s | 9 x 008 conn sau] 3 ™ [1 [oxo nvs| wasaoNco | _ woos 7 S04 9-698 7 ™ Hot Suan SmOWauN ¥28 sat NK aznoAt aT TaNVe ij oulnos—H} G. A. DRAWING 90 TR - 120 TRooz | veez | oss | sisz | vezz | ovr | 9 x 098 | seavexy | t-azosixaua | sove-seseHsoxi | 1-osiuxcovso “SeNN| 8 wv | ow [| » [1 [Atoxwa nwa | wasnacnoo| woivsicavaa | Yoss3uanoo 7a0on Bice. “awe i ‘roulnoo—}} ‘Son 9-598 ‘FiOw SNL G. A. DRAWING 150 TR ~ son SoS wesG. A. DRAWING 175 TR ‘ove | 0vz | csr [ove | orzz [ores | 01 x 008 | stwexs 81100 [Nari ire) sony @ |v | x | m | 7 [axwa wea [uamcnco wonwioawa | wOSSRuaNOO, “oon nek = sows 200008 {SERRE ee iy ATHG. A. 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Voltas House ‘B’, T. B. Kadam Marg, Chinchpokli, Mumbai-400 033, India. Tel: +91 22 6665 6666