PROIECT OM2

PE ≔ 2.1 KW

rot
ne ≔ 300 ――
min

Dh ≔ 9 ⋅ 10 4 ore

P≔3

ηtc ≔ 0.95

ηk ≔ 0.95

ηc ≔ 0.97

ηr ≔ 0.99

ni ≔ 1420
ik ≔ 1.25
ic ≔ 1.6
itc ≔ 2.3667

ASI 100L-28-4

AC ≔ 205
A ≔ 180 D ≔ 28 E ≔ 60 F≔8 G ≔ 24

AD ≔ 159
AA ≔ 52
BB ≔ 130 GD ≔ 7 H ≔ 100
B ≔ 140
AB ≔ 212
C ≔ 636
BA ≔ 50

HA ≔ 15 K ≔ 10
HA ≔ 15 K ≔ 10
HC ≔ 205 L ≔ 370

KK ≔ IPE 13.5

lp ≔ 8.5

h≔8

bmax ≔ 2

ο
α ≔ 40
α ≔ α ⋅ deg = 0.6981
A. Date initiale

m≔9
PC ≔ P = 3

ni = 1.42 ⋅ 10 3

tipul masinii motoare: motor in scurtcircuit trifazat

itc = 2.3667 tipul masinii antrenate : masina unealta
nr de ore de functionare din 24 ore: 16-24
regimul dinamic: moment de pornire pana la 120% din
momentul nominal

B. Calculul geometric HV ≔ 7000 , 8000 ‥ 9000

ni
nl ≔ ―= 599.9915
itc

Trapezoidala ingusta
m=9
D = 28
Dp1 ≔ D + 2 ⋅ (20 + m) = 86

Dp1 ≔ 90 STANDARDIZAT

Dp2 ≔ itc ⋅ Dp1 = 213.003

Dp2 ≔ 213

Aρ1 ≔ 0.7 ⋅ (Dp1 + Dp2) = 212.1 < Aρ2 ≔ 2 ⋅ (Dp1 + Dp2) = 606
 Aρ1 ≔ 0.7 ⋅ (Dp1 + Dp2) = 212.1 < Aρ2 ≔ 2 ⋅ (Dp1 + Dp2) = 606

Aρ1 < Aρ < Aρ2

Aρ ≔ 400

(Dp2 - Dp1)
a ≔ ――――= 0.1538
2 ⋅ Aρ

⎛ (Dp2 - Dp1) ⎞
γ ≔ 2 ⋅ asin ⎜――――⎟ = 0.3087
⎝ 2 ⋅ Aρ ⎠

180
γ ≔ γ ⋅ ―― = 17.6886
π

β1 ≔ 180 - γ = 162.3114

β2 ≔ 180 + γ = 197.6886

A ≔ 400

⎛ β1 ⎞
a ≔ sin ⎜―⎟
⎝ 2 ⎠

180
a ≔ a ⋅ ―― = -28.7529 β1 = 162.3114
π

⎛ ⎛ β1 ⋅ deg ⎞⎞ π (
Lp ≔ 2 ⋅ A ⋅ ⎜sin ⎜――― ⎟⎟ + ―― ⋅ β1 ⋅ Dp1 + β2 ⋅ Dp2) = 1.2854 ⋅ 10 3
⎝ ⎝ 2 ⎠⎠ 360

Lpst ≔ 1250

π (
Lpst - ―― ⋅ β1 ⋅ Dp1 + β2 ⋅ Dp2)
360
A ≔ ―――――――――― = 382.074
⎛ β1 ⋅ deg ⎞
2 sin ⎜――― ⎟
⎝ 2 ⎠
 C. CALCULUL CINEMATIC

π ⋅ Dp1 ⋅ ni
ν ≔ ―――― = 6.6916
60 ⋅ 1000

cβ ≔ 0.96
cf ≔ 1.6
cL ≔ 0.94
Pc ≔ P
P0 ≔ 2.28

cf ⋅ Pc
z0 ≔ ―――― = 2.333
cL ⋅ cβ ⋅ P0

cz ≔ 0.95

z0
z ≔ ―= 2.4557
cz

z≔3 se ia 3

x≔2

D. Calculul de rezistenta:

10 3 ⋅ x ⋅ ν
f ≔ ―――= 10.7065
Lpst

Pc
F ≔ 10 3 ⋅ ― = 448.3238
ν

F0 ≔ 2 ⋅ F = 896.6476

x > 0.03 ⋅ Lpst

x ≔ 0.03 ⋅ Lpst = 37.5

y > 0.015 ⋅ Lpst

y ≔ 0.015 ⋅ Lpst = 18.75

1. Predimensionarea Date initiale

 1. Predimensionarea Date initiale

Σ ≔ 90 deg
ni rot
n1k ≔ ―= 599.9915 ――
itc min

π ⋅ n1k rad
ω1k ≔ ―― = 62.831 ――
30 sec

rot
uk ≔ ik = 1.25 ――
min
n1k
n2k ≔ ―― = 479.9932
ik

P1k ≔ P ⋅ ηtc ⋅ ηr = 2.8215 [kW]

P1k
T1k ≔ ―― ⋅ 10 6 = 4.4906 ⋅ 10 4 [N· mm]
ω1k

NHk ≔ 60 ⋅ n1k ⋅ Dh = 3.24 ⋅ 10 9

NFk ≔ NHk = 3.24 ⋅ 10 9

2. Date adoptate

Tipul angrenajului: conic cu dinti drepti

Oteluri de imbunatatire : 41MoCr11x8-niturre ionica 7000 MPa

m
νp ≔ 12 ―
s

clasa de precizie: 8

Roata plana de referinta : STAS 6844-80

αn ≔ 20 deg ψRm ≔ 0.35

ha' ≔ 1 uk = 1.25
hf' ≔ 1.2 1
sinδ1 ≔ ――― = 0.6247
c' ≔ 0.2 ‾‾‾‾‾‾
uk 2 + 1
δf' ≔ 0.3
βm ≔ 0 deg
ψRm
ψdm ≔ ――― = 0.2801
2 sinδ1 Kam ≔ 1.25 KAl ≔ 1
 KA ≔ Kam ⋅ KAl = 1.25

Kv ≔ 0.97 + 0.00032 ⋅ n1k = 1.162

una dintre roti in consola

KFβ ≔ 0.7 ψdm + 1 = 1.1961

KHβ ≔ KFβ = 1.1961

Zε ≔ 0.95 ψdm = 0.2801

1
Khα ≔ ―― = 1.108
Zε 2
ZH ≔ 2.5

ZE ≔ 189.8
1
―
2
Zβ ≔ cos (βm) = 1
σHlimb ≔ 1250 + 150 = 1.4 ⋅ 10 3

SHp ≔ 1.15

ZN ≔ 1

yN ≔ 1 NF ≔ NFk = 3.24 ⋅ 10 9

NH ≔ NF = 3.24 ⋅ 10 9

ZL ≔ 1 ZV ≔ 1 yε ≔ 1 yβ ≔ 1
ZR ≔ 1 ZX ≔ 1
yFa ≔ 2.5
1 ySa ≔ 2
KFα ≔ ―= 1
yε
σ0lim ≔ 800 + 200 = 1 ⋅ 10 3
SFp ≔ 1.25 yR ≔ 1
ZW ≔ 1
yδ ≔ 1.1 yX ≔ 1

3. Elemente geometrice calculate

1
―
3
⎛ ‾‾‾‾‾‾
2⎞
2 ⋅ T1k ⋅ KA ⋅ Kv ⋅ KHβ ⋅ Khα uk 2 + 1 ⎛ ZH ⋅ Zε ⋅ ZE ⋅ Zβ ⎞ ⎟
dm1min ≔ ⎜――――――――⋅ ――― ⋅ ⎜―――――――― ⎟ = 47.6753
⎜ ⎛ σHlimb ⎞ 2 uk ⎝ ZN ⋅ ZL ⋅ ZR ⋅ ZV ⋅ ZX ⋅ ZW ⎠ ⎟
⎜ ψdm ⋅ ⎜――― ⎟ ⎟
⎝ ⎝ SHp ⎠ ⎠

dm1 ≔ 48 mm

de1 ≔ dm1 ⋅ (1 + ψdm ⋅ sinδ1) = 56.4

 KA = 1.25 Kv = 1.162
T1k = 4.4906 ⋅ 10 4 KFβ = 1.1961

KFα = 1 yFa = 2.5 ySa = 2 yβ = 1 yε = 1

σ0lim = 1 ⋅ 10 3 SFp = 1.25

ψdm = 0.2801 dm1 = 48

yN = 1 yδ = 1.1 yR = 1 yX = 1

2 ⋅ T1k ⋅ KA ⋅ Kv ⋅ KFβ ⋅ KFα ⋅ yFa ⋅ ySa ⋅ yβ ⋅ yε

mnmmin ≔ ――――――――――――― = 1.3736 mm
2 ⎛ σ0lim ⎞
ψdm ⋅ dm1 ⋅ ⎜――⎟ ⋅ yN ⋅ yδ ⋅ yR ⋅ yX
⎝ SFp ⎠

mnm ≔ 1.5

mnm
mtm ≔ ―――= 1.5 mm
cos (βm)

mte ≔ mtm ⋅ (1 + ψdm ⋅ sinδ1) = 1.7625 mm

mte ≔ 2 mm standardizat

de1
z1kmax ≔ ―― = 28.2
mte

z1k ≔ 24 dinti

u ≔ uk = 1.25

z2k ≔ u ⋅ z1k = 30
z2k ≔ 30 dinti

ud ≔ uk = 1.25 z2k
ur ≔ ―― = 1.25
z1k
| ud - ur |
Du ≔ |――― | ⋅ 100 = 0 0% < 3%
| ud |

Dua ≔ 3%

de1
mte ≔ ―― = 2.35 me ≔ 2.5 standardizat
z1k
 z1k = 24

xr1 ≔ 0.13

xr2 ≔ -xr1 = -0.13

u = 1.25

u < 2.5

xt1 ≔ 0

xt2 ≔ -xt1 = 0

2 T1k [N]
Ft1 ≔ ――= 1.8711 ⋅ 10 3 sinδ1 = 0.6247
dm1

δ1 ≔ asin (sinδ1) = 0.6747

Fr1 ≔ Ft1 ⋅ tan (αn) ⋅ cos (δ1) = 531.7886 [N]

Fa1 ≔ Ft1 ⋅ tan (αn) ⋅ sinδ1 = 425.4309 [ N ]

Ft1 [N]
Fn1 ≔ ――― = 1.9912 ⋅ 10 3
cos (αn)

3.2. Geometrie angrenaj conic

Σ = 1.5708 ha' = 1
z1 ≔ z1k = 24 me = 2.5
z2 ≔ z2k = 30 αn = 0.3491
1
zp ≔ ――― ⋅ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
z1 2 + z2 2 + 2 ⋅ z1 ⋅ z2 ⋅ cos (Σ) = 38.4187
sin (Σ)

Re ≔ 0.5 ⋅ me ⋅ zp = 48.0234
 1
zp ≔ ――― ⋅ ‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾‾
z1 2 + z2 2 + 2 ⋅ z1 ⋅ z2 ⋅ cos (Σ) = 38.4187
sin (Σ)

Re ≔ 0.5 ⋅ me ⋅ zp = 48.0234

b ≤ 0.3 ⋅ Re = 14.407 b ≤ 10 ⋅ me = 25

b ≔ 14 mm
Rm ≔ Re - 0.5 ⋅ b = 41.0234
δ1 = 0.6747
Ri ≔ Re - b = 34.0234
me ⋅ Rm
mm ≔ ――― = 2.1356
Re
dm1 ≔ mm ⋅ z1 = 51.2543
dm2 ≔ mm ⋅ z2 = 64.0678 sin (Σ) = 1

sin (Σ) u = 1.25

tgδ1 ≔ ―――― = 0.8
u + cos (Σ)

δ1 ≔ atan (tgδ1) = 0.6747

180
δ1 ≔ δ1 ⋅ ―― = 38.6598
π

δ1 ≔ δ1 ⋅ deg = 0.6747

δ2 ≔ Σ - δ1 = 0.8961

180
δ2 ≔ δ2 ⋅ ―― = 51.3402
π

δ2 ≔ δ2 ⋅ deg = 0.8961

xr1 = 0.13 xr2 = -0.13

xt1 = 0 xt2 = 0

hae1 ≔ (ha' + xr1) ⋅ me = 2.825

hae2 ≔ (ha' + xr2) ⋅ me = 2.175

hfe1 ≔ (ha' + c' - xr1) ⋅ me = 2.675

hfe2 ≔ (ha' + c' - xr2) ⋅ me = 3.325

he1 ≔ hae1 + hfe1 = 5.5

he2 ≔ hae2 + hfe2 = 5.5

se1 ≔ (0.5 ⋅ π + 2 ⋅ xr1 ⋅ tan (αn) + xt1) ⋅ me = 4.1636 mm

se2 ≔ π ⋅ me - se1 = 3.6904 mm

hfe1 = 2.675 mm
π
Re = 48.0234 mm 90 ⋅ ―― = 1.5708
180
⎛ hfe1 ⎞
θf1 ≔ atan ⎜―― ⎟ = 0.0556
⎝ Re ⎠ sin (1.5708) = 1
180
θf1 ≔ θf1 ⋅ ―― = 3.1882 °
π

hfe2 = 3.325 mm
 180
θf1 ≔ θf1 ⋅ ―― = 3.1882
π

hfe2 = 3.325 mm
⎛ hfe2 ⎞
θf2 ≔ atan ⎜―― ⎟ = 0.0691
⎝ Re ⎠

180
θf2 ≔ θf2 ⋅ ―― = 3.9607 °
π

θa1 ≔ θf2 = 3.9607 °

θa2 ≔ θf1 = 3.1882 °

δ1 = 0.6747
180
δa1 ≔ δ1 ⋅ ―― + θa1 = 42.6205 deg
π
180
δa2 ≔ δ2 ⋅ ―― + θa2 = 54.5284 deg
π
180
δ1 ⋅ ―― = 38.6598
180 π
δf1 ≔ δ1 ⋅ ―― - θf1 = 35.4716 deg
π
180
δf2 ≔ δ2 ⋅ ―― - θf2 = 47.3795 deg
π

mte = 2.35
de1 ≔ me ⋅ z1 = 60 mm z1 = 24
me = 2.5 standardizat
z2 = 30
de2 ≔ me ⋅ z2 = 75 mm

dae1 ≔ de1 + 2 ⋅ hae1 ⋅ cos (δ1) = 64.4119 mm

dae2 ≔ de2 + 2 ⋅ hae2 ⋅ cos (δ2) = 77.7174 mm

Hae1 ≔ Re ⋅ cos (δ1) - hae1 ⋅ sin (δ1) = 35.7352 mm

Hae2 ≔ Re ⋅ cos (δ2) - hae2 ⋅ sin (δ2) = 28.3016 mm

δa1 = 42.6205
Hai1 ≔ Hae1 - b ⋅ cos (δa1 ⋅ deg) = 25.4333 mm

Hai2 ≔ Hae2 - b ⋅ cos (δa2 ⋅ deg) = 20.1774 mm

2
180
sce1 ≔ se1 ⋅ cos (αn) = 3.6765 mm αn ⋅ ―― = 20 grade
2
π
sce2 ≔ se2 ⋅ cos (αn) = 3.2587 mm

z1
zv1 ≔ ――― = 30.735 mm hce1 ≔ hae1 - 0.25 ⋅ se1 ⋅ sin (2 αn) = 2.1559 mm
cos (δ1)
z2 hce2 ≔ hae2 - 0.25 ⋅ se2 ⋅ sin (2 αn) = 1.582 mm
zv2 ≔ ――― = 48.0234 mm
cos (δ2)

dev1 ≔ zv1 ⋅ me = 76.8375 mm

dev2 ≔ zv2 ⋅ me = 120.0586 mm

daev1 ≔ dev1 + 2 ⋅ hae1 = 82.4875 mm

daev2 ≔ dev2 + 2 ⋅ hae2 = 124.4086 mm

dev1 ⋅ cos (αn)

cosαaev1 ≔ ――――― = 0.8753
daev1
 daev2 ≔ dev2 + 2 ⋅ hae2 = 124.4086 mm

dev1 ⋅ cos (αn)

cosαaev1 ≔ ――――― = 0.8753 deg
daev1

αaev1 ≔ acos (cosαaev1) = 0.5047 deg

180
αaev1 ≔ αaev1 ⋅ ―― = 28.9162 deg
π

dev2 ⋅ cos (αn)

cosαaev2 ≔ ――――― = 0.9068
daev2

αaev2 ≔ acos (cosαaev2) = 0.4351

180
αaev2 ≔ αaev2 ⋅ ―― = 24.9283 deg
π

dbev1 ≔ dev1 ⋅ cos (αn) = 72.2036 mm

dbev2 ≔ dev2 ⋅ cos (αn) = 112.8182 mm

aev ≔ 0.5 (dev1 + dev2) = 98.448

invαn ≔ tan (αn) - αn = 0.0149

αaev1 = 28.9162 grade

invαaev1 ≔ tan (αaev1 ⋅ deg) - αaev1 ⋅ deg = 0.0477

invαaev2 ≔ tan (αaev2 ⋅ deg) - αaev2 ⋅ deg = 0.0297

⎛ ⎛ se1 ⎞⎞
⎜ daev1 ⋅ ⎜―― + invαn - invαaev1⎟ ⎟
⎝ dev1 ⎠⎟
s'aev1 ≔ ⎜―――――――――― = 0.7053 mm
⎜⎝ me ⎟⎠

⎛ ⎛ se2 ⎞⎞
⎜ daev2 ⋅ ⎜―― + invαn - invαaev2⎟ ⎟
⎝ dev2 ⎠⎟
s'aev2 ≔ ⎜―――――――――― = 0.7932 mm
⎜⎝ me ⎟⎠

me ⋅ (ha' - xr1)
ρuev1 ≔ 0.5 ⋅ dev1 ⋅ sin (αn) - ――――― = 6.7807 mm
sin (αn)

me ⋅ (ha' - xr2)
ρuev2 ≔ 0.5 ⋅ dev2 ⋅ sin (αn) - ――――― = 12.2715 mm
sin (αn)

ρuev1 ⋅ Ri
ρuiv1 ≔ ―――= 4.804
Re
 ρuev1 ⋅ Ri
ρuiv1 ≔ ―――= 4.804 mm
Re
ρuev2 ⋅ Ri
ρuiv2 ≔ ―――= 8.694 mm
Re

d0 ≔ 450 mm

ρuev1 ⋅ Rm b2
ρumv1 ≔ ―――― - ――――― = 5.4932 mm
Re 4 ⋅ d0 ⋅ tan (αn)

ρuev2 ⋅ Rm b2
ρumv2 ≔ ―――― - ――――― = 10.1836 mm
Re 4 ⋅ d0 ⋅ tan (αn)

αaev1 = 28.9162 αaev2 = 24.9283

ρAev1 ≔ aev ⋅ sin (αn) - 0.5 ⋅ dbev2 ⋅ tan (αaev2 ⋅ deg) = 7.4531 mm

ρEev2 ≔ aev ⋅ sin (αn) - 0.5 ⋅ dbev1 ⋅ tan (αaev1 ⋅ deg) = 13.7287 mm

ρAev1 = 7.4531 ρuev1 = 6.7807 ρAev1 > ρuev1 = 1

ρEev2 = 13.7287 ρuev2 = 12.2715 ρEev2 > ρuev2 = 1

αaev2 = 24.9283 deg

zv1 ⋅ tan (αaev1 ⋅ deg) + zv2 ⋅ tan (αaev2 ⋅ deg) - (zv1 + zv2) ⋅ tan (αn)
εα ≔ ―――――――――――――――――――= 1.6923
2π
eγ ≔ εα = 1.6923

4.1. Predimensionarea angrenajului cilindric

1. Date initiale

uc ≔ ic = 1.6
n1k rot
n1c ≔ ―― = 479.9932 ――
ik min

π ⋅ n1c rad
ω1c ≔ ―― = 50.2648 ――
30 s

n1c rot
n2c ≔ ―― = 299.9958 ――
ic min

P1c ≔ P1k ⋅ ηk = 2.6804 kW

 n1c rot
n2c ≔ ―― = 299.9958 ――
ic min

P1c ≔ P1k ⋅ ηk = 2.6804 kW

P1c
T1c ≔ ―― ⋅ 10 6 = 5.3326 ⋅ 10 4 N ⋅ mm Dh = 9 ⋅ 10 4
ω1c
n1c = 479.9932

NF2 ≔ 60 ⋅ n1c ⋅ Dh = 2.592 ⋅ 10 9

NH2 ≔ NF2 = 2.592 ⋅ 10 9

Oteluri durificate superficial HB>3500 MPa

clasa de precizie: 7
180
αn ≔ αn ⋅ ―― = 20
π

αn ≔ αn ⋅ deg = 0.3491

h'an ≔ 1
c'n ≔ 0.25

β ≔ 10 ⋅ deg = 0.1745

ψd ≔ 0.4

KA = 1.25

Kv2 ≔ 1.15

KHβ2 ≔ 0.5 ⋅ ψd + 1 = 1.2

KFβ2 ≔ KHβ2 = 1.2

KHα ≔ 1 β = 0.1745 αn = 0.3491

cosβb ≔ asin (sin (β) ⋅ cos (αn)) = 0.1639

⎛ ⎛ αn ⎞⎞
αt ≔ atan ⎜tan ⎜――― ⎟⎟ = 0.3545
⎝ ⎝ cos (β) ⎠⎠
1
―
2
⎛ 2 ⋅ cosβb ⎞
ZH2 ≔ ⎜―――――⎟ = 1.0036
( ) ( )
⎝ sin αt ⋅ cos αt ⎠
ψd ≤ 0.5 = 1

Zε ≔ 0.95

ZE = 189.8 1
―
2
Zβ2 ≔ (cos (β)) = 0.9924
 2
ψa ≔ ψd ⋅ ――= 0.3077
uc + 1

σHlimb = 1.4 ⋅ 10 3

SHp = 1.15
ZN = 1
ZV = 1 ySa = 2 SFp = 1.25
yN = 1 ZX = 1
yβ2 ≔ 0.9 yδ = 1.1
ZL = 1 ZW = 1 yε = 1
yR = 1
ZR = 1 σ0lim = 1 ⋅ 10 3
KFα = 1 yX = 1

Elemente geometrice calculate

⎛ T1c ⋅ KA ⋅ Kv ⋅ KHβ ⋅ KHα ⎞ ⎛ ZH ⋅ Zε ⋅ ZE ⋅ Zβ ⎞
amin ≔ (uc + 1) ⋅ ⎜―――――――― ⎟ ⋅ ⎜―――――――― ⎟ = 74.4093 mm
⎜ 2 ψa ⋅ uc ⋅ ⎛―――
σHlimb ⎞ ⎟ ⎝ ZN ⋅ ZL ⋅ ZR ⋅ ZV ⋅ ZX ⋅ ZW ⎠
2

⎜⎝ ⎜ ⎟
⎝ SHp ⎠ ⎟⎠

dae2
aw ≔ ―― + 40 = 78.8587 mm
2
aw ≔ 80 mm

(uc + 1) ⋅ T1c ⋅ KA ⋅ Kv ⋅ KFβ ⋅ KFα ⋅ yFa ⋅ ySa ⋅ yβ ⋅ yε

mnmin ≔ ――――――――――――――― = 0.695
⎛ σ0lim ⎞
ψa ⋅ aw 2 ⋅ ⎜――⎟ ⋅ yN ⋅ yδ ⋅ yR ⋅ yX
⎝ SFp ⎠

P1k = 2.8215

ηk = 0.95

DINSTANTA DINTRE
n2k = 479.9932
AROBRI CON aw> Dae2/2
dinti inclinati +40...60mm
dae2
β2 ≔ 10 ⋅ deg = 0.1745 aw ≔ ―― + 40 = 78.8587
2
me = 2.5 z1k = 24 z2k = 30 aw ≔ 80 mm
KA = 1.25
ZH2 ≔ CALCULAT

yN = 1