Tostadora R20

Coffee roaster
RoastMaster™20
Buhler AG, Uzwil
The Buhler Coffee Mission ExpoEspeciales Oct. 5-8 2016

Coffee roaster RoastMaster™20
Flexible, user-friendly and safe coffee roasting
connectivity flexibility
154 | © Bühler | The Buhler Coffee Mission ExpoEspeciales Oct. 5-8 2016
Main features
Indirect, convective hot-air drum roasting system
Modular burner for an ideal roast profile control
State-of-the-art process control system
Functional and up-to-date

machine design with additional safety devices
Energy efficient due to optimal

bean distribution in the roasting drum
In compliance with the latest

European safety directives
Main features
RoastMaster™20 comes with variable drum

speed and variable hot air fan.
This helps in optimizing the roasting process

by automatically controlling the speed of drum
and of the hot air fan according to recipe.
Simple and reliable.
The separate cooling and heating fans admit

to roast and cool at the same time.
The ergonomically designed roaster together

with the intergraded safety features in the
control system provide maximum job security.
Build-up of the machine
E1
N1
E1: Exhaust air roaster

E2: Exhaust air cooler
Ti : Inlet air temperature
Tc: Product temperature BC
N1: Negative pressure sensor
BC: Silver chaff batch counter
MB
MB: Modular burner from Weishaupt
E2
Design and functional principle
Roasting with hot-air from 200 to 450 °C is the

only choice to ensure a uniform roast,
because the beans are equally treated all
around.
The machine is designed for an optimized

convective energy transfer and reduce the
inertia to a minimum.
High system flexibility thanks to a modular

burner and a variable fan speed.
Combined with a state-of-the-art recipe

control with 10 roasting steps.
Energy efficiency & Product quality
The variable drum speed of the

roasting chamber delivers always the
best conditions to the product.
- if the beans are heavy and small
- or light and big
Specifically designed blades take care

to these changing bean properties and
obtain a perfect blending and an
optimal heat exchange at any time of
the process.
State-of-the-art control system
State-of-the-art control system

minimizes the required interventions
from the operator to control the
quality parameters.
Active display of:

- Roasting time
- Product temperature
(target/actual)
- Roasting air temperature
Main control screen
- “Rate of rise” of product
temperature per minute.
- Possible to edit / control the end
roast temperature from main
screen.
Process control - recipe
Each recipe can be defined by up to 10

roasting steps.
For each step the hot air temperature

and fan speed can be individually set.
The hot air temperature and therewith

the power input is precisely controlled by
the modular burner.
Maximum flexibility in terms of profile

adjustment and repeatability.
Process control - recipe
Recipe by-pass function

- Possibility to manually over-ride
the hot air set point temperature of
the recipe by activating the recipe
by-pass function.
Recipe management
- Recipe defined by recipe name
- Maximum 500 recipes
- Recipe storage at HMI
- Reproducibility batch by batch
Process control - multistep roasting
Classical 2- or 3-step roasting process Multistep roasting process (“profile”)
temperature temperature
hot air hot air
product product
time time
Process control - multistep roasting
Process control - profile flexibility
- Guatemala coffee
- Roasting time 10 – 20 min
- Dark roast (Pt 78)
- High flexibility for producing varied samples
Process control - sensory profile flexibility
- Guatemala coffee
Sensorische Beschreibung von Röstkaffee: -verkostet Roasting beitime4010°C– 20 min
[GrünkaffeeAroma - Dark76,
Guatemala single origin, Dunkle Röstung, Farbwert Colorette roast (Pt 78)15.6 kg]
Füllvolumen
Flavor (flowery)
(blumig)
6
4
Röstgeschm
Roast taste ack 3 Acidity
Säure
2 Kurze Röstzeit
[09:50]
1 Mittlere Röstzeit
[15:09]
Lange Röstzeit
fast roast
Kurze Röstzeit [09:50]
0 [20:49]
medium roast
Mittlere Röstzeit [15:09]
Lange Röstzeit [20:49]

slow roast
Bitterness
Bitterkeit Mouthfeel
Fülle
Geschmack
Taste (flowery)
(blumig)
Data management - trend
On-line trend showing process values

like
- product temperature
- hot air temperature
- fan speed
23 hours of roasting data storage

back-up at HMI.
Beyond 23 hours message

“memory full” pops up.
No additional data saved in this
condition.
Data management - data transfer
Data movement to external USB device

required to empty storage back-up
If USB button is pressed after each

batch, each batch is separately saved.
Control system comes with a USB

interface for transferring the roast data
to an external device.
Data can be analyzed via an excel
template, charts and trends be created.
Data management - online trend data transfer
Option 1 Stored in customer system.
The template is available at SAS.
Note: Analysis of data only on
Excel.
USB stick
Option 2 Option 3
Customer gets storage place upon Temperature readings can be accessed online (without the PLC)
Ethernet buying 3rd party software like Cropster via USB interface and analysed on 3rd party software like Artisan or
native. Online data transfer and analysis similar.
is possible with internet connection only.
Internet
USB interface
https://www.cropster.com/products/coffee-lab/ http://artisan-roasterscope.blogspot.ch/
Connectivity - schematic principle for remote visualization/control
* Router is not in the scope of supply of Buhler.
Requirements:
1. Router with WLAN function (Customer supply)
2. Siemens Sm@rtClient license (Optional one time investment
per machine installed in machine (USD 150 – Optional)
3. Siemens Sm@rtClient apps downloaded in Android / IOS
version (USD 15 – Customer via Google Store)
Customer Support - Connectivity - second level service support
Customer
Machine Control
Panel
Internet
+
Buhler India
or
Buhler Customer Support

* Only remote viewing of the visualisation . PLC
program monitoring and modification is not possible
Safety - people and product safety
Protection guard for expansion hopper.
Protection guard for front plate hub.
Protection guard for cooler.
Safety - people and product
Safety controls to shut off the burner

- Under pressure monitoring of exhaust air flow
Under abnormal conditions this hardwired
“failsafe mode” device stops the burner for
ensuring safety of machine and operator.
- Over temperature control of hot air and

product temperature.
Under abnormal conditions these
hardwired “failsafe mode” devices stops
the burner for ensuring safety of the
machine, product and operator.
Differences between SKRA and SKRE machine functionality
function initial new description
Recipe control 2 step recipe multistep Increased flexibility for creating unique roast
recipe (10) profiles.
Main burner 2 step modular Hot air temperature control possible
operation (PID controlled)
Roasting fan speed fixed variable Automated hot air regulation possible.
Data logging Not available Available Data can be stored up to 23 roasting hours
Data management No Yes Easy data transfer/export via USB stick or
direct connectivity via USB board or Ethernet
cable to external device possible.
Recipe by-pass No Yes Possibility of overriding the hot air temperature
set point of the recipe.
Help files No Yes Integrated help files for individual functions .
Remote Control and Not available Available Via notebook, Tab, smart phone Android / iOS
Monitoring Note: Siemens Sm@rtClient application
Trend Limited Expanded User friendly trending function
Afterburner for exhaust air treatment (optional)
clean exhaust air to the chimney
Modular burner for controlling

the exhaust air temperature of
up to 760°C.
raw exhaust air

from the roaster
Performance diagram
Dimensions - main machine
Dimensions - main machine
Dimensions - afterburner for exhaust air treatment
Technical data
Overview of Touch Screen
1 Manual operation
2 Automatic operation
3 Start process
4 Stop process
11
5 Not used
12 6 Recipe by-pass
7 Start mixer and cooler
13
8 Mute
14 9 Alarm acknowledge
10 Previous screen
15
11 Help screen
16 12 Main screen
13 Recipe screen
14 Trend screen
1 2 3 4 5 6 7 8 9 10
15 Parameter screen
16 Machine setting screen
HMI Navigation Description
1 Manual operation Machine can be operated in manual mode. Only used for maintenance.
2 Automatic operation Normal operation mode for production.
3 Start process Start machine in automatic operation.
4 Stop process Stop machine in automatic operation.
5 Not used
6 Recipe by-pass Overriding the recipe during the roasting cycle.
7 Start mixer and cooler Cooler mixer and fan can be started/stopped at any time.
8 Mute Mute the hooter.
9 Alarm acknowledge Acknowledge of an alarm.
10 Previous screen Navigate to previous screen.
11 Help screen Show help information for selected item.
12 Main screen Display process screen.
13 Recipe screen Definition and adjustments of recipe are done here.
14 Trend screen Display present trend values
15 Parameter screen Process parameter setting page.
16 Machine setting screen Language selection / batch counter / date and time

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Coffee roaster

Buhler AG, Uzwil

The Buhler Coffee Mission ExpoEspeciales Oct. 5-8 2016

Indirect, convective hot-air drum roasting system

Modular burner for an ideal roast profile control

State-of-the-art process control system

Functional and up-to-date

Energy efficient due to optimal

In compliance with the latest

RoastMaster™20 comes with variable drum

This helps in optimizing the roasting process

Simple and reliable.

The separate cooling and heating fans admit

The ergonomically designed roaster together

E1: Exhaust air roaster

Roasting with hot-air from 200 to 450 °C is the

The machine is designed for an optimized

High system flexibility thanks to a modular

Combined with a state-of-the-art recipe

The variable drum speed of the

Specifically designed blades take care

State-of-the-art control system

Active display of:

Each recipe can be defined by up to 10

For each step the hot air temperature

The hot air temperature and therewith

Maximum flexibility in terms of profile

Recipe by-pass function

Classical 2- or 3-step roasting process Multistep roasting process (“profile”)

- High flexibility for producing varied samples

Lange Röstzeit [20:49]

On-line trend showing process values

23 hours of roasting data storage

Beyond 23 hours message

Data movement to external USB device

If USB button is pressed after each

Control system comes with a USB

* Router is not in the scope of supply of Buhler.

Buhler Customer Support

Protection guard for expansion hopper.

Protection guard for front plate hub.

Protection guard for cooler.

Safety controls to shut off the burner

- Over temperature control of hot air and

Modular burner for controlling

raw exhaust air

16 Machine setting screen

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