48
Maintenance Section
Maintenance Interval Schedule
‘SEBUS359-10
Maintenance Interval Schedule
(Naturally Aspirated Engines)
SMCS Code: 1000; 4450; 7500
Ensure that all safety information, warnings,
and instructions are read and understood before
any operation or any maintenance procedures
are performed, The user is responsible for the
performance of all maintenance including the
following procedures: all adjustments, the use of
proper lubricants, fluids, filters, and the installation
of new components due to normal wear and aging
‘The performance of this product may be diminished if
proper maintenance intervals and procedures are not
followed. Components may experience accelerated
wear if proper maintenance intervals and procedures
are not followed,
Note: Use whichever of the following that occurs
first in order to determine the maintenance intervals:
fuel consumption, service hours, and calendar time
Before each consecutive interval is performed, all
maintenance from the previous intervals must be
performed.
Products that operate in severe operating conditions
May require more frequent maintenance.
When Required
Battery - Replace 53
Coolant - Change 56
Engine Air Cleaner Element (Dual Element) -
Inspect/Clean/Replace 64
Overhaul Considerations 86
Valve Stem Projection - Measure/Record 95
Daily
Air Tank Moisture and Sediment - Drain 53
Goolant Level - Check 58
Engine Air Cleaner Service indicator inspect ... 67
Engine Air Precleaner - Check/Clean wr.rurran 68
Engine Oil Level - Check 70
Fuel Filter Differential Pressure - Check 76
Power Take-Off Clutch - Check 87
Walk-Around Inspection . 97
Every 250 Service Hours
Engine Oll Sample - Obtain n
Every 500 Service Hours
Coolant Sample (Level 1) = ObtaIM susan 8B
Every 750 Service Hours
Aftercooler Core - Clean/Test 62
Battery Electrolyte Level - Check 55
Belts - Inspect/Adjust/Replace 55
Cooling System Supplemental Coolant Additive
(SCA) - TestiAdd 60
Crankshaft Vibration Damper - Inspect, 62
Engine - Clean 64
Engine Auxiliary Sump Oil = Change samen 68
Engine Oil and Filter - Change 72
Exhaust Piping - Check 76
Gas Pressure Regulator - Test 7
Gas Pressure Regulator Condensation - Drain .... 77
Hoses and Clamps - Inspect/Replace 78
Ignition System Timing - Check/Adjust 80
Inlet Air System - Check 81
Radiator - Clean... : : one 88
Spark Plugs - Inspect/AdjusUReplace 88
Spark Plug Wires - Replace 92
Initial 750 Service Hours
Engine Vaive Rotators - Inspect soe TS:
Valve Stem Projection - Measure/Record 95
Every 1500 Service Hours
‘Actuator Control Linkage - Lubricate 52
Carburetor Air/Fuel Ratio - Check/Adjust «....... 56
Grankcase Blowby - TestRecord 61
Cylinder Pressure - Test/Record 62
Engine Crankcase Breather - Clean 69
Engine Protective Devices - Check 74
Engine Speed/Timing Sensor - Cleanvinspect .... 75
Engine Valve Lash - Check 75
Engine Valve Rotators - Inspect 75
‘Speed Sensor - Clean/Inspect .. sone 92.
Every Year
Coolant Sample (Level 2) - Obtain 69
Every 3000 Service Hours
Coolant Temperature Regulator - Replace... 59
Driven Equipment - Check 63.
Engine Mounts - Inspect 70
Ignition System Transformer Resistance - Test ... 81
Starting Motor - Inspect o sons 94
Water Pump - Inspect 99
Every 4000 Service Hours
Alternator - Inspect 53
Between 10 000 and 14 000 Service Hours
Overhaul (Top End) 83
Between 20 000 and 28 000 Service Hours
(Overhaul (Major) at