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2015 ISSUE 4 1

2015 ISSUE 4

O v e r 1 0 0 Ye a r s o f E x p e r i e n c e

ACDelco Launching New Technician WHAT’S INSIDE


Training Excellence Program IN THE NEWS
ACDelco recently launched Chevrolet introduces the all-new 2016 Camaro........ pg 11

its new technician recognition the service bay


program that acknowledges
ACDelco air shock/strut replacement tips................... pg 4
technicians and service center Automatic Parking Assist hits the spot.......................... pg 6
management for their success in SIDI Hard Start Cold......................................................... pg 9
and support of ACDelco training.
training
The ACDelco Technician Training ACDelco training helps technicians
serve customers................................................................. pg 3
Excellence Program encourages Edit your LMS profile......................................................... pg 8
technicians to increase their New direct injection training course.............................. pg 10

knowledge and skills in each of the core “We want to recognize those Detroit training center moving........................................ pg 12

Automotive Service Excellence (ASE) who invest their time in train- Training schedule................................................................ pg 12

areas. These ASE areas are represented ing because it’s hard to do, yet product
on a training path that combines is so crucial in the automotive
New Advantage battery part numbers......................... pg 5
approximately 40 hours of web-based aftermarket” Professional parts for Duramax diesels........................ pg 7
and face-to-face classroom training ACDelco introduces new cabin filters........................... pg 8
– Dale Tripp, manager, ACDelco
courses. aftermarket training running the business
Video series highlight family legacy............................... pg 3
The combination provides participants
TIS2Web videos show how to save money with
with the opportunity to complete a portion of the training online — 24/7, at flash programming............................................................. pg 9

their convenience — and the other portion in the classroom, while networking
tech tips
with an experienced instructor and other skilled technicians.
Top five reasons to use CONNECTION
online catalog...................................................................... pg 5

Continue reading on page 2


2 2015 ISSUE 4

Continued from page 1 through the Training Progress Status Report on the site’s home
Training Paths page. If you do not remember your user ID or password, call
ACDelco currently has more than 700 courses available in its 1-800-825-5886 and select Prompt 1.
technical training portfolio. The courses on the training paths
mirror ASE categories and represent the latest automotive The status report provides a clear, personalized visual overview
technologies. In order to capture changes in automotive of an individual technician’s status toward completing each of
systems and repairs as they happen, the training paths will be the assigned training paths. Click the report for a detailed list
periodically updated. There are currently training paths in: of courses, including courses completed and those yet to be
completed. Your progress is shown in the percentage complete
A0 Alternative Propulsion
column. Once 100 percent is reached, a medallion will appear.

A1 Engine Repair
Participants can modify their preferences to ensure they’ve
A2 Automatic Transmission/Transaxle
turned on all the paths for which they’re interested in achieving
A4 Suspension and Steering “Specialist” status. Click Select Training Paths from the
A5 Brakes homepage to make any changes to the training path.

A6 Electrical and Electronics

A7 Heating and Air Conditioning

A8 Engine Performance

A9 Light-Duty Diesel

A10 Body Electrical and Communication

The paths are organized with four competency levels. Core


and Advantage levels provide basic information and all courses
must be completed. Professional and Specialist levels contain
an elective portion in which participants can choose which
courses to complete. This allows some versatility in the specific
courses technicians choose to complete as a part of their
training path.

Specialists Awards
Upon completing a path, technicians are personally awarded
with a custom-designed “Specialist” medallion by an ACDelco Update Your Profile
representative as well as a plaque to display all medallions Eligible participants also are encouraged to update their profile
earned. preferences to receive email notifications, which enables them
to receive system-generated messages that provide regular
Award recipients also receive a printed certificate summarizing progress updates on their training status. Click Edit Profile and
the course paths they’ve completed and a letter of completion then select Yes for Agree to Terms and Conditions. Be sure the
acknowledging their “Specialist” status. email address and name are correct in the profile.

In addition, service center managers will receive an equivalent The ACDelco Technician Training Excellence Program is
plaque adorned with medallions to display in the front shop. designed to inspire technicians to enroll in the latest world-
This plaque is designed to display the medallions that any class training and motivate service centers to support ongoing
technician working at that shop may receive. training for technicians. The technical expertise gained through
ACDelco’s in-depth training is great for technicians, shop
How to Participate owners and, ultimately, ACDelco’s customers.
All ACDelco Professional Service Center program participants,
Regional Service Centers, and Key Fleets are eligible to For more information about the training program, contact your
participate in the training program. Log in to the ACDelco ACDelco representative.
training website at acdelcotraining.com to access the courses
2015 ISSUE 4 3

Video Series Highlights Family Shop’s Growing Legacy


From large trucks to lawn tractors, the father-son team of
Joe and Augustine (Augie) Altamore, owners of Altamore’s
Automotive Services in Belvidere, Ill., can put it back into
service. And if customers leave feeling like they’re part of an
extended family, well, that’s the idea.

Joe Altamore’s parents, who emigrated from Sicily in 1968,


purchased a restaurant and made sure everyone who dined
there felt special. Joe and Augie are continuing that legacy.

“My grandfather would always talk to the customers, and we


do that here with our customers,” says Augie Altamore. “We
want people to trust us and they should, because we do honest customers and their cars because it’s our name on the sign. It’s
work.” our life. It’s our reputation.”

The Altamores are the fourth auto service professionals Three generations of Altamores have worked on cars – and it
featured in “The Part That Built Me,” a video series developed looks as though another generation is being groomed for the
by ACDelco to honor technicians and encourage young people garage.
to pursue careers as automotive technicians. (Watch at
www.youtube.com/acdelco) “As I grew up working on cars with my father as a young kid, we
would go to the local parts store. It always had to be ACDelco.
Located about an hour northwest of Chicago, Altamore’s We were buying cars and restoring them. And I started doing
Automotive Service is a full-service repair facility that handles that with my son. And now I’m starting to do what with my
all makes and models and includes transmission and small- grandson,” Joe Altamore says.
engine repair.
“I still love to work, but someday, when I can’t do it anymore, I
“It’s very special to me that my son is in the same business,” would love to hand it over to Augie and maybe someday have
says Joe Altamore. “There’s a huge difference in a corporate my grandson take over. And it goes on from there – a family-
garage and a family-owned business. We really care about our owned business.”

ACDelco Training Helps Technician Serve Customers Well


As a U.S. Army veteran, Robert A strong advocate for ACDelco training, Swanson has
Swanson understands the completed 34 ACDelco training courses, including ILTs, Tech
importance of integrity and Assists and Seminars.
accountability. As a technician
for OK Tire Store in Fargo, “ACDelco classes provide me a better understanding of
N.D., Swanson strives to the vehicles I work on every day, and I gain important new
provide that same sense of knowledge with each ACDelco class I attend,” says Swanson,
pride in everything he does, who has been in the automotive repair business since 1987 and
Robert Swanson
including the best service has a bachelor’s degree from the University of North Dakota.
possible for his automotive customers.
He believes that every class he takes offers a wealth of valuable
Part of maintaining that high quality service is taking advantage information that allows him to stand behind his work and feel
of the ACDelco training available to him through the OK Tire confident that he’s completed each job to the best of his ability.
Store, an ACDelco Blue Level Professional Service Center and
an ACDelco account since 2001. For more information about ACDelco training go to www.
acdelcotechconnect.com
4 2015 ISSUE 4

ACDelco Air Shock/Strut Replacement Tips


When servicing the air shocks/struts on 1995-2003 Oldsmobile Aurora; 1997-2005 Buick Park Avenue; and 2000-2005 Buick
LeSabre and Pontiac Bonneville models equipped with the automatic leveling system, there are several steps to take for correct
installation and a proper repair. The leveling system will add air pressure to the shocks to raise the vehicle up to a level ride height
under all types of load conditions. The system has a “no load” operating pressure of only 10-12 psi.

Verify Compressor Operation Test the System


Before replacing the air shocks/struts (P/N 504-165), verify After installation, testing the system is critical to ensuring
that the air compressor on the vehicle is cycling. The air damper endurance and proper operation. The system must
compressor must pressurize and maintain pressure in the load maintain minimum operating pressure. Before test driving the
leveling system. vehicle, perform the following procedure to check the system
for proper function:
Turn on the ignition and listen for the compressor to cycle. It • Start the engine and let it run for 1.5-3 minutes.
should cycle on approximately 30-45 seconds after the ignition • The air compressor should cycle on and off within 3
is turned on and then run for approximately 5-10 seconds to minutes.
pressurize the system. The compressor will only cycle at each • If the compressor cycles on and off, add approximately 200
ignition cycle or until sufficient weight is added to the vehicle to lbs. in the cargo compartment of the vehicle. It is necessary
lower it against the level position sensor. to compress the vehicle suspension approximately one
inch to activate the compressor and level the vehicle. The
Use soapy water air compressor should cycle on to level the vehicle within
to inspect any 1.5–3 minutes.
suspected leaks • If the vehicle levels properly, proceed to test drive the
in the shock vehicle.
absorber air
sleeves, air tubes, Replace the Air
air lines and Compressor Dryer
connections of the Spring to Enhance
leveling system. Performance
Check the air lines and fittings for leaks. Be sure to check On GM vehicles
for damaged lines equipped with a
due to abrasion with the body or impact damage from road leveling system, the
debris. Repair as necessary. system’s no load
operating pressure
Cycle the Shock/Strut can be increased
Before installing new shocks/ by replacing the
struts, cycle the shock to spring in the air
spread the lubricant inside the compressor dryer. A
Replace the dryer spring.
diaphragm. To cycle a shock, replacement spring is
inflate the air diaphragm supplied in kit P/N PK097 (88985665). The kit has everything
through the air fitting until needed to install replacement shocks, including air lines, fittings
the shock fully extends, and and the replacement spring.
then fully collapse the shock
by pushing the upper mount The new spring will increase the minimum operating pressure
all the way down. Repeat this of the leveling system to 25 psi. This is required for enhanced
procedure at least three times. Inflate the air diaphragm operation of the replacement shocks/struts.
through the air fitting to
Be sure to follow the appropriate spread the lubricant.
service information for the
vehicle being repaired when installing the shocks/struts.
2015 ISSUE 4 5

Top Five Reasons To Use CONNECTION Online Catalog


CONNECTION is an online parts catalog and stand-alone ordering system for automotive parts sales that allows you to check
inventory and place an online order directly from your ACDelco parts supplier. The system features parts for all makes and models
based on your warehouse distributor’s inventory. It makes it easy for a technician or counterperson to locate, view, and order the
parts needed for the job directly from your supplier with only a few clicks of the mouse and no software to install or update.

Here are five great reasons to use CONNECTION for quick and easy ordering:
1. 1 GM Illustrated Catalog. Your go-to resource for all GM 3 GMSi ePromotion: When you purchase $3,000 or
3.
vehicles, the catalog contains system illustrations from GM more in ACDelco products through CONNECTION, the
engineering data from 1992 to present. It also provides: following month you’ll receive GMSi at no charge. GMSi
• Part Type. Drill down to the part type on an provides GM Vehicle Diagnostics, Service/Collision Repair
illustration for the appropriate callout to pulse in the Manuals (1998-present), campaigns, service bulletins and
drawing. preliminary information for GM vehicles (1980-present),
• Product Family. Find product options at the sub group GM Owner’s Manuals and glovebox supplements
or part type level within the GM OE and ACDelco (2003-present). Note: This promotion is not available in
product offerings (Advantage, Professional, etc.) Massachusetts.
• Vehicle Persistence. Locate GM vehicles in the 4 TIS2Web ePromotion: The more ACDelco products
4.
Vehicle History List when there is a search by year, purchased through CONNECTION, the more you can earn
make, model, engine or VIN in the Illustrated Catalog toward the Option 2 (Tech2 and Service Programming
and when adding parts to the cart or transitioning to Package) subscription fee. TIS2Web delivers GM vehicle
the Battery Catalog. (The GM vehicle is also listed in calibrations, Global Diagnostic System software and Tech2
the vehicle history when a user searches for a vehicle diagnostic software updates, allowing you to diagnose GM
in the Battery Catalog and transfers to the Illustrated vehicles quickly and accurately. Note: This promotion is
Catalog.) not available in Massachusetts.
• RPO codes. Use RPO code references that can be 5 Labor: CONNECTION makes it easier for the tech or
5.
searched and printed. counterperson to find recommended labor times to go
• Canadian parts. See which parts are available only in along with the correct parts needed for the job. The labor
Canada based on the Canadian flag icon. rates can be customized to match your shop.
2. 2 ACDelco Battery Catalog: Look up batteries by
Automotive, Powersports, Marine, and Other (industrial, If your business uses Mitchell Manager/Manager Plus,
agricultural, lawnmower, etc.) ROWriter, GEMCAR, Protractor, ALLDATA, ACR, Autogence,
• Battery Reset Guide: This exclusive feature is or Janco shop management systems, you can make parts
available for most automotive makes and models, and ordering even easier and more efficient. The ACDelco online
outlines how to reset all components after battery catalog allows integration into your SMS. Ask your ACDelco
replacement. Representative for additional integrations.
• Battery Locator: Another exclusive feature available
for most automotive makes and models, it shows For more information or to subscribe to CONNECTION,
where the battery is located on the vehicle. contact ACDelco at (800) 825-5886.

New Part Numbers For The Advantage Battery Line


ACDelco offers four new part numbers for the Advantage Battery Program:

Part Number Application

40RA Ford, Mercury, Mazda and Nissan applications

96RA Ford, Mercury, Lincoln and Mazda applications

85A Buick, Cadillac, Chevrolet, Pontiac, Subaru and Suzuki applications

86A Cadillac, Chevrolet, GMC, Chrysler, Dodge, Jeep and Honda applications
6 2015 ISSUE 4

Automatic Parking Assist Hits The Spot

The Automatic Parking Assist system available on 2014-2015


Chevrolet SS, Cadillac CTS Sedan and Cadillac XTS searches The system defaults to searching for parking spaces to the right
for and steers the vehicle into parallel and perpendicular of the vehicle, but it can also search for parking spaces to the
parking spots, making parking easy for drivers. Ultrasonic left by turning on the left turn signal.
sensors detect the width and depth of either parallel or
perpendicular (reverse right-angle) parking spaces. The system After completely passing a large enough space bordered by
provides hands-free steering, but the driver must still shift two vehicles or other objects, the system provides instructions
gears and control the brakes and accelerator. on the DIC to shift to Reverse to engage automatic steering.
At this point, the driver lets go of the steering wheel and
Parking the Vehicle accelerates or brakes as required. Once the vehicle has been
The Automatic Parking Assist system operates when the directed into the parking spot, a Parking Complete message is
vehicle speed is less than 18 mph (30 km/h). displayed and a beep sounds.

Pressing the If the vehicle does not steer into the expected space, the
Automatic system may be maneuvering the vehicle into a previously
Parking Assist detected space. In addition, if the steering wheel is used by
button enables the driver or the vehicle exceeds 6 mph (10 km/h), Automatic
the system. A Parking Assist is disengaged.
beep sounds
and a parking System Components
assist display The parking assist system components include:
is shown in • Front and Rear Parking Assist Control Module
the Driver • Front object sensors
Information • Rear object sensors
Center (DIC) • Side object sensors
on the instrument Parking instructions are displayed on • Parking Assist switch
cluster. The the instrument cluster DIC. • Parking Assist switch indicator
system will begin • Automatic Parking Assist switch
searching for a large enough parking space. Drivers should note
that the system cannot detect whether a found parking space is The Front and Rear Parking Assist Control Module uses the
a legal space. side object sensors located near the wheel openings, along
with the front and rear park assist sensors, to guide the vehicle
If equipped with perpendicular parking mode, pressing and into a parking space. The Front and Rear Parking Assist Control
holding the Automatic Parking Assist button during the search Module provides a 12 V reference and a low reference to the
process switches between parallel and perpendicular parking. object sensors. The individual signals from each of the sensors
The vehicle always backs into a perpendicular parking space. are used to determine the location and distance of an object.
2015 ISSUE 4 7

PRODUCT

Professional Parts For


Duramax Diesel Engines
ACDelco offers several
premium maintenance parts
for the 6.6L Duramax Diesel
engine. Each is designed and
tested to ensure quality and
long-lasting performance.

Side object sensor


Professional Fuel Filters
The side object sensors are different from the front and (#TP3018) Thoroughly
rear object sensors, so it’s important to check for the tested to meet requirements
correct part number when replacing an object sensor. for fit, form and function,
The side object sensors have a longer range to detect Professional Fuel Filters protect combustion systems from
empty parking spots. A Diagnostic Trouble Code (DTC) contaminants.
will set if the wrong sensor type is installed.
Professional Glow Plugs (#9G) Designed to give diesel engines
When the Automatic Parking Assist system is enough heat for cold starts and maintain ignition in all cylinders,
activated, the Front and Rear Parking Assist Control Professional Glow Plugs improve throttle response and reduce
Module begins measuring potential parking spots emissions.
using the parallel parking assist sensor. Using the
side object sensor, the Front and Rear Parking Assist Professional Reman Diesel Fuel Injectors (#19327361) The chrome-
Control Module will determine the appropriate time to plated control valve seats match the Original Equipment design. Key
begin turning the steering wheel to enter the parking assemblies are 100-percent replaced and remaining components
spot and again when to turn the steering wheel in the are completely disassembled, cleaned and tested to specifications,
opposite direction to fully enter the parking spot. providing maximum performance with fewer exhaust emissions.

System Unavailable Message Professional Engine Oil Filters (#PF2232 and #PF2232F)
A Park Assist Temporarily Unavailable message will be Outstanding filtering capabilities ensure a clean supply of oil is
displayed on the DIC if one of the following conditions delivered to diesel components. Professional Engine Oil Filters are
is present: designed for Original Equipment filter changes or synthetic drain
• The system is manually disabled using the Parking intervals — whichever is longer.
Assist switch.
• A trailer, bicycle rack, aftermarket front license Professional Air Filters (#A3141C) Equipped with tight seals to keep
plate frame, a bent front license plate or other item unfiltered air out of the combustion chamber, Professional Air Filters
is attached to the vehicle that is interfering with deliver excellent filter capacity efficiency and flow management for
the Parking Assist system field of view. enhanced performance.
• The Parking Assist sensors are covered by snow,
mud, dirt or ice.
• The vehicle bumper is damaged.
• There is excessive paint thickness on a
replacement Parking Assist sensor.
• The Parking Assist sensors are disrupted by
vibrations, like those caused by a large nearby
vehicle or heavy equipment.
8 2015 ISSUE 4

TECH TIPS
ACDelco Introduces New All Makes/All
ACDelco technical tips provide
repair information about
specific conditions on a variety
Models Cabin Air Filter Line
of vehicles. If you have a tough
This summer, ACDelco introduces
or unusual service repair, the
Diagnostic Hotline can help. a new all makes/all models cabin
Call 1-800-825-5886, prompt air filter line consisting of OE and
#2, from 8 a.m. to 8 p.m. ET Professional filters. There are about
Monday–Friday, to speak with a
30 million vehicles in the North
technical expert with the latest
OEM information. America equipped with them,
making the filters an important
PRODUCT INFO and important maintenance item
For free technical assistance and for many car owners. They also
product information regarding
represent the fastest-growing filter
specific ACDelco products, con-
tact these toll-free information category, since 85 percent of North
hotlines staffed by ASE-certified American vehicles built since 2006
technicians: have them.

Brakes
1-888-701-6169 (prompt #1) ACDelco’s OE cabin air filter range
Chassis & ReadyStruts includes 38 part numbers, covering
1-800-270-2124 most GM vehicles. The ACDelco
Clutches Professional line of filters has 190
1-888-725-8625 part numbers, covering other
Lift Supports domestic and import vehicles, as
1-800-790-5438 well as the OE applications. They are
Shocks being rolled out this summer, so ask your distributor or ACDelco representative for more details
1-877-466-7752 and a list of part numbers and applications.
Starters & Alternators (New)
1-800-854-0076
These new cabin air filters give your customers another reason to turn to your shop for
Starters & Alternators (Reman) important maintenance. Remind them during their next visit to have their original filter
1-800-228-9672
inspected.
Steering
1-855-451-1212
Fresh-Air Features of ACDelco Cabin Air Filters
Wiper Blades
1-800-810-7096
• Advanced filter media technology helps keep pollutants out of the interior
• Can remove most allergens in the air entering from the ventilation system
• Available in carbon and non-carbon paper filter media
• 12-month/12,000-mile warranty

TRAINING UPDATE

Edit Your LMS Profile In each profile, you can:


• Verify the spelling of your name (training awards are printed using this
It’s important to have the correct information information)
in your user profile of the ACDelco Learning • Change passwords
Management System (LMS), which provides a • Import ASE test records
way for ACDelco to communicate and customize • Provide an email address to receive session enrollment messages and training
training information for users. Users can edit announcements from ACDelco
their profile by clicking the person icon at the • Select up to three preferred training centers in your area.
top right corner of the ACDelco training website
home page and then selecting Edit Profile. After adding the appropriate information, be sure to click Submit to save all changes.
2015 ISSUE 4 9

SIDI Hard Start Cold RUNNING THE BUSINESS


TIS2Web Videos Show How To Save
• 2009-2014 Buick Enclave • 2012-2014 Chevrolet Caprice, Caprice
• 2010-2014 Buick LaCrosse, Regal PPV, Captiva Sport, Impala
Money With Flash Programming
• 2012-2014 Buick Verano • 2010-2014 Chevrolet Equinox
• 2013-2014 Cadillac ATS, XTS • 2009-2014 Chevrolet Traverse
• 2008-2014 Cadillac CTS, SRX • 2009-2014 GMC Acadia
• 2008-2010 Cadillac STS • 2010-2014 GMC Terrain
• 2010-2014 Chevrolet Camaro • 2009-2010 Saturn Outlook

On models equipped with Spark sensor reading, which should always


Ignition Direct Injection (SIDI) 4- or be close to what the Digital Fuel
6-cylinder engines experiencing Pressure Gauge reads for low side
a hard start or extended crank pressure during this test. This will
condition, or black smoke from also confirm if there is an off-set with
the exhaust when starting, there the fuel rail pressure sensor.
are several basics tests to perform ACDelco Techline Information System
during diagnosis. Next, crank the engine to see if (TIS2Web) tutorial videos have helped
it fires. With the injector harness thousands of independent repair technicians
diagnose and flash program GM vehicles.
First, verify fuel quality. Next, connectors unplugged, the injectors
perform a compression test. On V6 are electrically disabled so no fuel
Twelve comprehensive videos provide
engines, there should be 150–185 should be delivered to the engine.
detailed steps for purchasing, installing
psi average compression. No cylinder If the engine fires, one or more
or setting up TIS2Web software, which is
should be less than 140 psi. On injectors have been leaking and have necessary before running diagnostics or
4-cylinder engines, there should be introduced fuel into one or more flashing a control module.
170–200 psi average compression. cylinders.
No cylinder should read less than Most of the videos are four minutes or
100 psi. Also install a vacuum gauge Reconnect the injector harness less and provide answers to the critical
prior to a cold start and watch the connectors, start the engine, let it topics that generate the most questions at
needle for signs of a sticking valve. run for 10 minutes, and then shut ACDelco’s Aftermarket Technical Support
down the engine. Close the shut-off Center.
In addition, perform a fuel system valve in the J-37287 Fuel Line or
TIS2Web “Getting Started” videos support
check. The following tests should be equivalent, which will now separate
users who need guidance with accessing
done after an overnight cold soak. the engine side of the fuel system
TIS2Web:
from the rear section of the return-
• How to register – set up a TIS2Web
Set up the vehicle with the CH- less fuel system.
account
48027 Digital Pressure Gauge or • How to subscribe – short, medium or
equivalent and J-37287 Fuel Line Using the Digital Pressure Gauge, long-term subscriptions
with Shut-Off Valve or equivalent. look for a drop in the high side of • How to access – login to your GMSi or
Run the engine to purge all air from the fuel system by monitoring low TIS2Web account
the fuel system and then shut off the side pressure. With the J-37287 or
engine and let it sit overnight. Unplug equivalent valve closed, the system The tutorials show techs how to quickly get
the injector harness connector. should hold at least 60 psi for a few through the subscription process and get
hours. If there is a rapid decrease back to repairing their customer’s vehicle.
The next morning, turn the key on in fuel pressure, this would indicate Visit www.gmtis2webhowto.com to view
these and the full suite of TIS2Web tutorials,
but do not start the engine. Use the a leaking high pressure fuel pump
which are all available at no charge.
CH-48027 Digital Pressure Gauge or or leaking injectors since the fuel
equivalent to verify prime pulse fuel pressure cannot bleed off to the tank
To access TIS2Web, go to
pressure is between 55–60 psi. as the fuel line shut-off valve
www.acdelcotechconnect.com or log on at
is closed. www.acdelcotds.com.
Use the Tech 2 or GDS 2 set in
PSI, confirm the fuel rail pressure
10 2015 ISSUE 4

New Direct Injection Training Course


Takes Pressure Off Fuel System Diagnosis
The piezo fuel injector found in a spray-guided direct fuel • Gasoline direct injection high pressure side components,
injection system typically uses a voltage of around 140 volts operation and diagnosis
to expand the piezo stack, which actuates the injector’s pintle • Diesel direct injection high pressure side components,
valve and allows the fuel to precisely and evenly flow from operation and diagnosis
the injector. When a piezo injector is replaced, an injector • Diesel direct injection fuel return system components,
adjustment procedure must be performed that allows the operation and diagnosis.
control module to learn the spray characteristics of the new
injector. Information is presented in the course through a variety of
case studies that demonstrate proper direct fuel injection
The new ACDelco Direct diagnosis of several components. The case study format
Injection course (S-EP08- provides participants with real-world vehicle conditions that
10.01ILT) covers the are consistent with repairs that would be found in the service
operation and service bay. They include a descriptive event with the information
of fuel injectors, high needed to find the root cause and determine the most effective
pressure fuel pumps and correction.
the other components of
direct injection systems
for gasoline and diesel
Direct injection system
engines.

Direct injection fuel systems recently have been adopted by all


manufacturers. By injecting fuel directly into the combustion
chamber at a high pressure instead of injecting into the intake
manifold, direct injection can decrease emissions (better
Fuel return lines
atomization of the fuel), use less fuel (to produce equivalent
horsepower) and provide better performance (reducing pre- One example on a 6.6L Duramax Turbo Diesel engine
ignition and detonation). These benefits mean more vehicles illustrates how a fuel concern in one section of the system
with direct injection will be on the road. can affect the operation of the entire system and shows
the importance of performing all the steps in a diagnostic
The training course presents an in-depth look at each aspect of procedure. The vehicle in the case study ran rough and lacked
the direct injection system. Gasoline direct injection systems power and there was low fuel pressure in all operating ranges.
are divided into the supply side and the high pressure side while First, the high pressure fuel pump was replaced, but the lack of
new diesel direct power was still present. The diagnostic information advises to
injection systems check for a restriction in the supply lines or a restricted filter.
are divided into a Replacing the fuel filter repaired the performance conditions.
supply side, a high
pressure side, and In the course, all of the related documents for the case studies
a return side. High-pressure fuel lines are provided to give participants a better understanding of
the diagnosis as well as specific information that may apply to
Direct Injection information for both gasoline and diesel certain components, systems or manufacturers.
engines includes a review of system components, system
operation, diagnosis and repairs. Topics include: Enroll Today
• Direct injection overview Go to acdelcotraining.com and log in to enroll in the Direct
• Gasoline direct injection supply side components, Injection course or to check out all the training courses on the
operation and diagnosis ACDelco Learning Management System scheduled in your
• Diesel direct injection supply side components, operation area. There are a variety of classroom training and Web-based
and diagnosis courses available.
2015 ISSUE 4 11

Chevrolet Introduces All-New 2016 Camaro

The sixth-generation, 2016 Chevrolet Camaro offers higher Camaro’s leaner, stiffer platform and slightly smaller
levels of performance, technology and refinement and is dimensions are accentuated by a dramatic, sculpted exterior.
designed to maintain the sporty car segment leadership earned Meticulously tuned in the wind tunnel, the exterior contributes
over the past five years. to performance through reduced aerodynamic lift for better
handling while enhancing efficiency. Inside, a driver-focused
Its faster, more nimble driving experience is enabled by an interior integrates class-leading control technologies, including
all-new, lighter architecture and a broader powertrain range. a new Driver Mode Selector, configurable instrument cluster
In fact, vehicle mass has been reduced by 200 pounds or more, and a customizable ambient lighting feature.
depending on the model. Six all-new powertrain combinations
are offered, including a 2.0L Turbo, an all-new 3.6L V-6 and the Only two parts carry over from the fifth-generation Camaro
LT1 6.2L V-8, which is SAE-certified at 455 horsepower (339 to the new Gen Six: the rear bowtie emblem and the SS badge.
kW) and 455 lb-ft of torque (617 Nm) — for the most powerful The 2016 Camaro goes on sale later this year – with an all-new
Camaro SS ever. Each engine is available with six-speed manual convertible model, too.
transmissions or new eight-speed automatic transmissions.

The Very First Camaro


During the introduction of the 2016 Camaro, Chevrolet
displayed a number of historic models, including the very first
Camaro to roll off the assembly line. Carrying VIN #100001,
this 1967 Camaro is documented as the first of 49 hand-built
“pilot assembly” vehicles built at the Norwood, Ohio, plant in
mid-1966 — early models built for evaluation before regular
production commenced. It was fitted with a 3.7L inline-six
engine and a three-speed manual transmission. It was the car
Chevrolet used for the public introduction of the Camaro in
August 1966, shortly before the car went on sale. It was also
used in a number of public relations photos and promotional
films. It eventually went to an Oklahoma Chevrolet dealer
and passed through several owners before being turned into
1967 Camaro VIN #001 shown at the 2016 Camaro introduction.
a drag racer in the 1980s. It was purchased by Cory Lawson
around 2009 and he oversaw its restoration to production-
line condition, with documentation assistance from the GM
Heritage Collection.
12 2015 ISSUE 4

Training Schedule
Current Virtual Classroom Training (VCT) Courses
Course Number Course Name
S-AC07-05.01VCT HVAC Systems

S-BK05-01.01VCT GM Braking Systems

S-EL06-08.01VCT GM Global Electrical Systems 1

S-EP08-06.01VCT Engine Performance 1

S-EP08-07.01VCT Engine Performance 2

How to Take ACDelco Training Current Instructor-Led Training (ILT) Courses


Course Number Course Name
Go to www.acdelcotechconnect.com and click the Training tab to log in to the Automotive Air Conditioning
S-AC07-02.01ILT Advanced Refrigerant System
ACDelco Learning Management System (LMS). Diagnostics

HVAC Control System Operation


To launch or enroll in courses in your To launch a Web-Based Training S-AC07-03.01ILT
and Diagnostics
training path, open the home page to (WBT) course (WBTs are 1- to 4-hour
S-BK05-01.01ILT Braking Systems
view your Training Progress Status self-guided online courses), click Take
S-BK05-02.01ILT ABS Operation and Diagnosis
Report, select Show Detail, and then Training > Catalog > Catalog Search
Electronic Brake and Chassis
click the course number and title to and select Service or Business Web- S-BK05-03.01ILT Controls: Is the vehicle really
view details on a specific course and to Based Training under Delivery Type. smarter than the driver?

launch or enroll in the course. Service Programming – Flash


S-DS11-02.01ILT or Pass: Don’t pass up potential
To launch a TechAssist (TAS) course customers!
To view Instructor-Led Training (ILT) (TAS courses are 15- to 20-minute Vehicle Network Communications:
courses (ILTs are full-day hands-on online presentations on a specific S-DS11-13.01ILT When modules talk, who is really
listening?
classroom courses), click Take Training topic), click Take Training > Catalog >
S-EL06-04.02ILT Network Communication Diagnosis
> Catalog > Catalog Search and select Catalog Search and select TechAssist
S-EL06-10.02ILT Electrical Power Management
Instructor-Led Training under Delivery under Delivery Type.
Type. S-EL06-11.02ILT
Enhanced Automotive Circuit
Diagnosis
To launch a Simulation Course (SIM)
S-EL06-13.01ILT Body Electrical Global Diagnostics
To view Virtual Classroom Training (SIMs require users to complete all
Advanced Body Control System
(VCT) courses (VCTs are 1- to-2-hour repairs for a condition), click Take S-EL06-14.01ILT
Electrical Diagnostics
live online courses), click Take Training Training > Catalog > Catalog Search
Electrical Diagnostics: Chasing Lost
S-EL06-17.01ILT
> Catalog > Catalog Search and select and select Simulation under Delivery Electrons

Virtual Classroom Training under Type. S-EM01-01.01ILT


Valvetrain Controls: Are they
phasing you?
Delivery Type.
Engine Performance Air Induction
S-EP08-03.01ILT
and Fuel System Diagnostics

Detroit Training Center Moving


Engine Performance Fault
S-EP08-04.01ILT Monitoring and Emission System
Diagnostics

The Detroit Training Center is moving The new training center is built for S-EP08-05.01ILT
Engine Performance Advanced
Drivability Diagnostics
from its current location in Warren, today’s technicians, featuring four
After Combustion Sensors: Is what
Mich., to a modernized facility in state-of-the-art classrooms, dedicated S-EP08-06.01ILT is in the exhaust making your engine
run rough?
Troy, Mich. Beginning in August 2015, labs and a connected technician
Service Technical College will provide lounge/break area. Air Induction and Fuel Injection
S-EP08-07.01ILT
Systems
training at the new site, at 1919
Evaporative Emissions Controls:
Technology Dr., Troy, Mich., located S-EP08-08.02ILT Why is there always a code but never
a leak we can find?
conveniently off of Interstate 75 and
Spark Generation: Is a lack of spark
only seven miles from the previous S-EP08-09.01ILT
sending you up in flames?
Warren facility. S-EP08-10.01ILT Direct Injection

ST-PU-0004-15 S-EP08-81.02ILT
Duramax Diesel Operation and
Diagnosis

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