Part 3: Những ngành công nghiệp đi đầu trong việc ứng dụng xử lí ảnh vào sản

xuất

3.1 Packaging products

In the packaging industry, image processing systems are used to check whether
products have been labeled or not to check that the packaging label is correct with
the ingredients prepared to be packed.
Customers' requirements are increasingly strict, standards in measurement and
product traceability are highly demanded in terms of accuracy before delivering
products to customers. In factories today, manual labor is still mainly used to check
the bar code labeling stage in the packaging stage. This stage requires a high
concentration of workers to check for errors in label printing, in which common
errors such as: blurred, unclear labels, unprinted labels, wrong product codes. As a
result, unsatisfactory packaged products are sent to customers, this problem
seriously affects the quality management of the factory as well as the company's
reputation, not to mention the compensation. quite large due to the above errors
caused. Faced with that reality, many solutions are offered, in which the use of
scara robots equipped with vision systems is used to classify and inspect products.
Robot scarra

Improved packaging model

3.2 Detect and remove defective products
Currently, in the manufacturing industries, it is very urgent to detect product
defects and eliminate them. This is a matter of branding of the manufacturing
industry. Just a small product error can greatly affect the reputation of the business.
If it costs consumers, it can ruin your entire career
Problems businesses may face
– Logo is printed on the package, but sometimes it is blurred or out of focus.
– Beverage bottling extraction factory. The water bottles must be controlled to be
free of impurities, the cap must not leak, and the amount of extracted water must
be in accordance with the standards. Failure to do so should be immediately
discarded.

– On the electronic circuit board production line, the board has a lot of electronic
components, it is necessary to control it to see if there are any missing components.
If missing, remove that board.
– The drug factory, in the process of producing and packing pills, it is necessary to
check that the blister packs have enough pills, the pills put in are not broken… If
not, they will be discarded.
– On the product with the date of manufacture and expiry date printed, these
parameters need to be printed accurately, fully and sharp.
One cost accounts for a small proportion and occupies a small area on the
production line. A camera system can help protect the reputation as well as the
reputation of the business. A small error detail on the product has the potential to
greatly affect the brand. The solution to check for errors, classify products using
industrial cameras will be very necessary and effective.
The system works online with the production line. Designed independently of a
production line with a built-in configuration of 1 or camera system to check
product appearance based on the principle of comparison with standard sample
images.
When a product passes through the sensor, the signal is sent to the signal
processor, delay triggering the camera and lights. Product images taken by the
camera are sent to the main control block (Image processing and output signal
processing). Processed signal (Displayed on the display) and sent to the signal
processor. The signal processor will synchronize the signal from the control block
and the encoder signal to output the fault product type signal, the buzzer light
signal.
3.3 Classification of products by characteristics
In the past, product classification was mainly done by humans
people, by observation and based on experience, and then select the satisfactory
product and discard the waste. This work requires high concentration but repeated
many times, so it is difficult to ensure accuracy and stability in work. But now that
has been done automatically by a system of specialized technical equipment to
help classify products quickly and accurately.
Product classification is a problem that has been applied a lot
in current practice. With the use of human power, for jobs that require high
concentration and repetition, it is difficult for workers to ensure accuracy in work.
Not to mention there are classifications based on very small technical details that
are difficult to discern with the naked eye. That will directly affect the product
quality and the manufacturer's reputation. Therefore, the birth of an automatic
product identification and classification system is an inevitable development to
meet this inevitable need.
In fact, there are many methods of product classification and sometimes
Use multiple methods together to get the best results.
Below are some practical methods of product classification and their scope of
application.
Product classification method by height: commonly applied
Used in many bottling, canning factories, etc.
Product classification method by size: commonly applied
Used in the classification of beans such as in coffee factories, cashews,
vegetables, ...
Product classification method by weight: commonly applied
Used for sorting canned products and confectionery, building materials, etc.
Product classification method by color: this method
It is widely applied in production such as sorting ripe fruit: Tomato, apple,
mango,... Sorting food with color change such as milk..., Sorting paint color,
standard color of brick, the packaging…
Product classification method by shape (image analysis)