56E, SIDCO INDUSTRIAL ESTATE & 62, SIDCO INDUSTRIAL ESTATE AMBATTUR, CHENNAI-938 HEAT TREATMENT PROCEDURE NHT/QC/SR-O1 REV 002, DATE: 05.02.2019, Bue ee [PREPARED BY REVIEWED BY [APPROVED BY NAME RRAVI IS. SHANMUGAVEL S.SHANMUGAVEL TITLE ENGINEER-GC IHEAD QAIGC MANAGEMENT REPRESENTATIVE [SIGN ace are PAGELOFS.NATIONAL HEAT TREATERS INAT/OC/SA-OT ‘QUALITY CONTROL PROCEDURE IRev 002 HEAT TREATMENT 05.02.2019 PROCEDURE CONTENTS 1.0 SCOPE 2.0 REFERENCE CODES & STANDARD. 3.0 FURNACE 4.0 INSTRUMENTS 5.0 TESTING EQUIPMENTS 6.0 CALIBRATION 7.0 PLACEMENT OF THERMOCOUPLES 8.0 HEAT TREATMENT CYCLE 9.0 VERIFICATION 10 CERTIFICATION pace?NATIONAL HEAT TREATERS NHT/QC/SR-01_| QUALITY CONTROL PROCEDURE REV 002 HEAT TREATMENT (05.02.2019 PROCEDURE SCOPE: ‘The Heat treatment procedure only for Fumace Heat Treatment, ‘The Provess of Siress relieving , ‘Normalizing, Annealing, Solution Annealing ‘And Tempering Process. The Material of Mid Steel,Carbon Steel, Alloy Steel Stainless steel, Steel Casting and Cast Iron Material are Processed inthe Bogie Hearth Oil Fired Indirect Firing System Fumaces, 22 23 24 32 33 34 ‘ASME SECTION Vill DIV1 INTERNATIONAL STANDARD - ISO 17663 AS PER CUSTOMER SPECIFICATION QC MANUAL. Bogie Hearth Oil Fired indirect Fiting System Furnace Size: 65 Mts Long X 4 Mrs Width X 3 Mtrs Height Bogie Hearth Oil Fired Indirect Firing System Furnace Size: 65 Mrs Long X 2 Mrs Width X 1.5 Mirs Height Bogie Hearth Oil Fired inirect Firing System Furnace Size: 8.5 Mirs Long X 2 Mirs Width X 1.5 Mirs Height Champer Type Electrical Fumace Size : 900 mm Long X 450 mm Width 300 mm HeightNATIONAL HEAT TREATERS INHT/QC/SR-01 | QUALITY CONTROL PROCEDURE REV 002 HEAT TREATMENT (05.02.2019 PROCEDURE INSTRUMENT: 4.1. Strip Chart Recorder ( 3 Point and 6 Point ), Time, Temperature Recorder Available for Recording the Process. 4.2. KeType ( CHRIALU) Thermocouples are using the temperature range of 1200°C 4.3. Digital Temperature Indicator and Controllers are using and the Temperature Range of 1200°C S.TESTING EQUIPMENTS: 5.1 BRINELL Hardness Testing Machine are Using to check the Hardness in the Annealed Material. 5.2 Portable and Poldi Hardness Testers are used 6.CALIBRATION 6.1 Fumaces are calibrated Once In a Year as per API 6A Standards to find out the Temperature Uniformity inside the Fumace by providing 23 Thermocouples. ‘As per the API 6A Standards the Furnace Uniformity is + 8°C For Stress Relieving and + 14°C For Normalizing Temperature, 6.2. Recorder , controller, and thermocouples shall be calibrated once in 3 months. 63 Testing Equipments shall be calibrated once in 6 months. f. rae totsNATIONAL HEAT TREATERS NTOCTSRO "QUALITY CONTROL PROCEDURE ev 002 HEAT TREATMENT (05.02.2019 PROCEDURE ‘LPLACEMENT OF THERMOCOUPLES (EAT. 7.° The Number of Thermocouples and the Location of Thermocouples shall be Decided depending up onthe Job size and Loading Area All the Thermocouples are in touch on the Job Only, and the Distance Between ‘he Thermocauples not Exceeding 3.5 Cumir __ to cover Loading Area Top Middle and Bottom. ‘These Thermocouples shall be connected tothe Temperature Recorder and Control. 7.2 Minimum of 3 and Maximum of 9 Thermocouples shall be provided. 73 Allthe Thermocouples are Maintaining the Job Temperature only 8.1 Loading Temperature, Temperature ofthe Furnace at the Stage of Loading Below 300°C or Room Temperature. £82 Rate of Heating : Rate of Heating shall be 200°C Per Hour Divided by Maximum metal Thickness in Inches, 83 Soaking Time Heat Treatment method Soaking Temoerature {STRESS RELIEVING 610° Ca 10°C At.carbon Steel - Pt 2 hours plus 15 min for add Th Normalizing 880°C-900"C AZAly steel -P3 Stess eieving _620°C-650°C 4 Inch =1 Hour above 2 inch= Nomalzng 900°C-9206 2hours plus 15 - min for add Th. AS Ally steel -P4 Stressrelieving __650°C-680°C 4 Inch =1 -Hour above 2inch= Normalizing 920"C-960°C hours pls 15 min for add Thk ‘Ad Alloy steel-PS Stresstelieving _680°C-705"C “Inch =1 Hour above 2inch= Normalizing 920°C-950°C ours plus 15 -min for add Th 84 Rate of Cooling: Rate of Cooling shall be 260°C per Hour Maximum (hdd by Maximum Metal Thickness in Inches 8.5 Unloading Temperature: The Unicading Temperature shall be 300°C Maximum Unless Customer is not SpecifiedNATIONAL HEAT TREATERS fnTTOC ROT "QUALITY CONTROL PROCEDURE revonz HEAT TREATMENT 03.02.2019 PROCEDURE |SVERIFICATION: O.CERTIEICATION: 8.1 Loating ofthe Item into the Fumace shal be witnessed, Location and Number of Thermocouples. ‘Shall be Checked by the Plant Engineer( QC ) Thermocouple compensatve cable shall be Connected With the Contoler and Recorder o record the complete process. 1011 ter Completing the Process he Heat Treatment char shal be Vriied and Submited Cul signed bythe Cualty contol Manager. ‘The Chart Contains the folowing 2.Char number Customer oretent name ¢ Delve callan or Heat Treatment Requestor PO number 4 Desorption of heat tested Materia «Loading Temperature Rate of Heating, Soaking Temperature Soaking time, rate of cooing and Unloading Temperature {Date of process 10.2 The Hardness of all the Annealed Material shall be checked and ‘Quality Assurance certificate shal be issued duly signed by Qualty contol Engineer andthe Manager.