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Eye (2010) 24, 364–367

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‘The Microhand’: a J-P Hubschman1,2, J-L Bourges1,2,3, W Choi4,


LABORATORY STUDY

A Mozayan1, A Tsirbas1,2, C-J Kim4


new concept of and S-D Schwartz1,2

micro-forceps for
ocular robotic
surgery

Abstract advantages. Worldwide, more than 20 000


robotic surgical procedures have been
Purpose To test the feasibility of retinal
performed each year since 2004.2,4 Encouraging
manipulations using a new micromanipulator
developments have stemmed from recent
1
Retina Division, (Microhand) for ocular robotic microsurgery.
studies on ocular robotic surgery.9,10 For ocular
Department of Methods Pneumatically actuated four-finger
Ophthalmology, David microsurgery, dedicated surgical instruments
microhands were developed at UCLA with
Geffen School of Medicine, have to be specifically adapted for ocular
micro electromechanical systems (MEMS)
Jules Stein Eye Institute, robotic tasks, and the force applied by the robot
technology to mimic a human hand for small
UCLA, Los Angeles, CA, on ocular tissues should be well quantified and
USA object manipulation. Microhands with four
controlled to avoid unexpected ocular damage.
4 mm finger lengths were used for this study
Although forces applied during retinal
2
Paris Descartes University, to lift caliper weights and fresh retinal tissue
Hotel-Dieu hospital, microsurgery have already been estimated,11,12
of porcine cadaver eyes to find the maximum
department of no dedicated microsurgical forceps have been
force at a given pressure and feasibility of the
ophthalmology, Assistance designed so far allowing calibrated forces
microhands for retinal manipulation in real
Publique, Assistance to be reliably applied to tissues during ocular
Publique des Hopitaux de surgery.
surgery. In this study, we evaluated the use of
Paris, Paris, France Results A full closure of the microhand
a new microhand for robotic microsurgery
used for caliper weight lifting was achieved
3
Center for Advanced on porcine cadaver eyes,13 and were able to
under 65 psi (448 kPa) of air pressure. The four-
Surgical and Interventional apply an appropriate strength of closure to
fingered microhand was able to develop about
Technology, UCLA, Los manipulate a porcine retinal membrane.
20 mN of total lifting force and 5 mN per finger
Angeles, CA, USA
at 80 psi (551 kPa), and was strong enough to
4
Mechanical and Aerospace displace and lift the retina of pig eyes.
Engineering Department, Conclusions The microhand is able to apply Materials and methods
UCLA, Los Angeles, CA, calibrated forces to ocular tissues and is The Microhand
USA suitable for ocular microsurgical procedures.
This new tool would be useful in the A pneumatically operated micromanipulator
Correspondence: (‘Microhand’) consisting of balloon-based active
development of robotic microsurgery.
J-P Hubschman, joints and interconnecting silicon phalanges was
Retina Division, Eye (2010) 24, 364–367; doi:10.1038/eye.2009.47;
Jules Stein Eye Institute, published online 20 March 2009 developed at UCLA.12 With the introduction
UCLA, of compressed air, the balloon joints inflate and
100 Stein Plaza, Keywords: robotic surgery; microsurgery; the attached silicon phalanges make relative
Los Angeles, out-of-plane motion as a result, as shown in
forceps; micro electromechanical systems;
CA, 90095-7000, USA Figure 1. Parylene, which is biocompatible
Tel: 310 206 5004; ocular surgery; surgical device
Fax: 310 794 7905.
and chronically stable, was used as a balloon
E-mail: Hubschman@ material for biological applications. Microhands
jsei.ucla.edu with various designs were fabricated for testing.
The microhand used for retina-pulling
Received: 14 September
Introduction
experiments had four 4 mm-long and 800 mm-
2008
More than 850 robotic systems are currently in wide fingers with 6 mm-thick balloons. Each
Accepted in revised form:
10 February 2009 use for laparoscopic procedures in abdominal, finger was a system of six phalanges and six
Published online: 20 March urologic, pelvic, cardiothoracic, and neurologic balloons, the latter being made of 3 mm-thick
2009 surgery,1–8 showing a broad spectrum of parylene membranes (Figure 2). The pressure of
Microhand forceps for ocular robotic surgery
J-P Hubschman et al
365

Figure 1 Operational principle of a microfinger. (a) A parylene Figure 3 The microhand progressively closes under increasing
balloon is placed between two silicon blocks; (b) When air pressure. At 0 pound per square inch (psi), fingers are open.
compressed air is applied into the balloons, the attached silicon At above 65 psi (448 kPa), the top of fingers is touching each
phalanges make relative out-of-plane motion, making the other and can exert a grasping force.
microfinger curl.

on the fabricated microhand chip to the tube with a


nitrogen tank attached to the other end.
The five balloons (ie, joints) in each finger are
connected serially, as well as the fingers themselves.
However, unlike the common manufacturing methods,
which involve assembly of parts, the microhand is
fabricated ‘monolithically’, which means the probability
of one of the five or all twenty joints failing is virtually
as low as just one joint failing.
A leakage in one of the balloons makes the whole
forceps not functional. So, the surgeon is immediately
aware that the forceps should not be used anymore
and can act accordingly.

Figure 2 Sideview of the operation of microhand, showing two


opposing microfingers. A microfinger is articulated by six silicon Evaluation of the forces sustained by the microhand
phalanges (a, white arrow) and joined by inflatable balloons
(a, arrowheads). When the balloons inflate (b, red arrowhead), The microhand device evaluated in our study was
the fingers are incurved (a, grey arrows and b) and face fabricated to achieve a large lifting force. At 65 psi
themselves along the central axis (grey line). (448 kPa), the microhand showed a full closure (Figure 3).
Microhand’s lifting forces were measured by using coil-
the compressed air changed the inflation level shaped metallic weights of known mass. The microhand
of the parylene balloons to make a required curling was operated to lift the upper part of the weight, and was
shape and exert a force that mimics the action of a lifted up by a stage until it was hanging and a steady
human finger on a millimeter scale (Figure 3). state was obtained. The procedure was repeated three
Fabrication process of the microhand mainly consisted times for each weight (0.25 g, 0.5 g, and 1 g). Air pressure
of four photolithography steps. Each step involved up to 110 psi (758 kPa) was used for this test.
directional (anisotropic) or undirectional (isotropic) Experiments using porcine cadaver eyes to approach
silicon etching using various drying etching methods, surgical conditions were performed to assess the
such as DRIE (deep-reactive ion etching) and XeF2 gas feasibility of the microhand for retinal surgery. A total of
etching. Parylene was uniformly deposited in the silicon 10 pig eyes were used for the ex vivo experimentation. We
cavities used as a mold for balloon, and patterned by certify that all applicable institutional and governmental
subsequent O2 plasma etching to form active pneumatic regulations concerning the ethical use of animals were
balloon joints. The balloon joint-phalange system was followed during this research. As the prototype of the
completed by release etching with XeF2 gas. microhand was not yet allowing any penetration through
The microhand device was then bonded to a separately a corneal or sclera wound, the posterior pole was
machined Plexiglas cube that connected the air inlet hole flat-mounted. The microhand mounted on an XYZ stage

Eye
Microhand forceps for ocular robotic surgery
J-P Hubschman et al
366

was translated to the neuro-retinal surface of the macular


area and actuated by applying the air pressure required
for full closure of the microhand until some neuro-retina
was entrapped between the microhand’s fingers. The
microhand holding the retina was then raised vertically.
The experiments were rated ‘passed’ if the retina could
be limited 2 mm in height or displaced 2mm away and
hanging steadily, and ‘failed’ if the microhand did not
permanently grasp, hang and lift the retina. Five
measurements were performed for each test.

Results Figure 4 A single microfinger holding a 0.5 g weight (equiva-


lent to 5 mN of force) at 80 psi (551 kPa) of air pressure to the
A pressure of 80 psi was applied to the microhand to balloon joints (a, b). c and d show all four fingers together
have a single finger lift up to 0.5 g weight (about 5 mN holding 1 g weight at 80 psi (551 kPa) at high magnifications.
equivalent) in the air (Figure 4a and b). The finger did not (b and d show greater magnifications; Scale bars ¼ 700 mm)
lose the metal weight even after decreasing the pressure
to 60 psi (413 kPa). All the four fingers were used to lift
up and hold a 1 g (about 10 mN equivalent) weight at
80 psi (551 kPa) with no subsequent damage to the
fingers (Figure 4b and d).
Evaluation of the microhand for lifting and displacing
the neuro-retina (out of the RPE) of flat-mounted pig eyes
showed that different level of air pressure insufflated in
the forceps was required for each step. A 65 psi (448 kPa)
air pressure was necessary to pinch the retina (Figure 5).
The force applied for this operation was estimated to be
less than 5 mN. At 60 psi (413 kPa), the microhand passed
Figure 5 The actual microhand is designed with two pairs of
5/5 retina entrapment tests and 4/5 vertical retina opposite fingers (black and white arrows). Two facing fingers
displacement tests. The last vertical displacement test (white arrows) are able to lift retina at 60 psi of applied
failed because the microhand did not maintain a compressed air (a: side view; b: front view).
permanent grasping of the successfully lifted retina.
However, no retinal tear was obtained because the retinal retinal membrane most of time. With 5 mN force to
tissue grasped slipped out of the microhand’s fingers. each finger, about 20 mN of total force may theoretically
be generated by using four fingers together.
The motion of the microfingers is controlled by
Discussion
adjusting the applied air pressure to inflate the
The microhand is a forceps prototype for microhand’s balloon joints to achieve a required
micromanipulation fabricated by micro grabbing force, without any direct human hand
electromechanical systems (MEMS) technology. Its object intervention during the microfingers operation. In
manipulation mimics that of a human hand. The addition to the visual feedback used to gauge tissue
microhand in this study successfully showed the lifting manipulation in regular intraocular surgery, the
of retinal membrane on a porcine eye’s flat-mounted microhand could theoretically control the risk of
posterior pole, and showed that they can generate iatrogenic lesions by controlling the calibration of the
enough force for retinal manipulation by design force applied.
customization. Its ability for precise force control and Another advantage of this pneumatic forceps is
gentle manipulation on irregularly shaped objects match that it can use conventional pressure controllers that
surgeon’s need for intraocular microsurgery tools. The are currently in use for retinal surgical tools, such as
forces required during the retinal surgery on porcine a vitreous cutter. The use of pneumatic actuation is
cadaver eyes have been reported to be less than 7.5 mN technically simplifying the surgical system without
during 75% of the event of manipulation with a requiring additional operating setup.
maximum of 30 mN reached when the normal retina At high pressure (80 psi, 551 kPa), two opposite fingers
was lifted.11,12 The test result with the microhand shows are bending inside (Figure 4b and d). This microhand’s
that it can exert enough lifting force to manipulate the prototype was designed to fully close at 65 psi (448 kPa)

Eye
Microhand forceps for ocular robotic surgery
J-P Hubschman et al
367

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