Self-Service

Systems
Check / Cash Deposit Module (CCDM)

Operating Manual
Questions and suggestions

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CCDM - Operating Manual 01750135975 B

CCDM

Operating Manual

Edition November 2007

Copyright © Information and trademarks

© WINCOR NIXDORF International GmbH 2007

All rights, including rights of translation and

rights of reproduction by reprinting, copying
or similar methods, even of parts, are
reserved.
Any violations give rise to a claim for
damages

All rights, including rights created by patent

grants or registration of a utility model or
design, are reserved. Delivery subject to
availability; right of technical modifications
reserved.

All names of hardware and software

products mentioned in this manual are
trade names and/or trademarks of their
respective manufacturers.

This manual was

produced using paper
treated with chlorine-free
bleach

CCDM - Operating Manual 01750135975 B

Contents

Abbreviations ..................................................................................................III

CCDM ................................................................................................................1
Brief description .................................................................................................1
Structure .......................................................................................................2
Variant 1..................................................................................................3
Variant 2..................................................................................................4
Typical view of a frontload installation of variant 1..................................5
Typical view of a rearload installation of variant 2...................................6
CCDM configuration...........................................................................................7
How the CCDM works........................................................................................8
Control panel....................................................................................................10
Basic operation ................................................................................................12
Depositing documents ................................................................................13
Quality guidelines for deposited banknotes................................................14
Emptying the retract cassette .....................................................................16
Emptying cassette 1 ...................................................................................19
Emptying cassette 2 ...................................................................................23
Changing the ribbon cartridge ....................................................................27
Pulling out / pushing in the separator .........................................................30
Opening / closing the intermediate transport..............................................31
Opening / closing the alignment station......................................................32
Opening / closing the cover...................................................................32
Opening / closing the cover...................................................................33
Opening / closing the magnetic character reader or the dummy ................34
Opening / closing the check / banknote reader ..........................................36
Pulling out / pushing in the escrow unit ......................................................38
Opening / closing the deposit transport ......................................................40
Description of transport paths ..........................................................................41
Transport from the input / output area to the escrow unit...........................41
Transport from the escrow unit to the CCDM cassette module ..................42
Transport from the escrow unit to the input / output area...........................43
Transport from the input / output area to the retract cassette in the
CCDM cassette module..............................................................................44
Transport path for a rejected document .....................................................45
Faults ...............................................................................................................46
Status messages ........................................................................................47
Status display........................................................................................47

01750135975 B CCDM - Operating Manual I

 Contents

Assignment of error / warning codes to error location .......................... 47

Error codes / warning codes ................................................................. 49
Error messages of photosensors .......................................................... 55
Clearing document jams............................................................................. 57
Clearing a jam in reject transport facility (output area).......................... 57
Clearing a jam in the bundle alignment unit .......................................... 58
Clearing a jam in the intermediate transport unit .................................. 59
Clearing a jam in the alignment station ................................................. 60
Clearing a jam in the magnetic character reader or in the dummy ....... 64
Clearing a jam in the check / banknote reader ..................................... 66
Clearing a sensor transport jam in the vicinity of the escrow and
check / banknote reader ....................................................................... 68
Clearing a jam in the deposit transport ................................................. 70
Clearing a jam in the sensor transport unit ........................................... 71
Clearing a jam in the escrow unit .......................................................... 72
Clearing a jam in the separator transport.............................................. 74
Other faults................................................................................................. 76
Cleaning the scan panels ................................................................................ 77
Function test .................................................................................................... 79
Appendix.......................................................................................................... 81
Description of sensors / actuators / deflectors ........................................... 81
Overview of sensors / actuators / deflectors .............................................. 82
Shutter .................................................................................................. 87
Separator .............................................................................................. 87
Alignment station .................................................................................. 89
Magnetic character reader .................................................................... 89
Check / banknote reader....................................................................... 89
Sensor / storage transport .................................................................... 90
Escrow unit ........................................................................................... 91
Printing station ...................................................................................... 91
Reject transport..................................................................................... 92
CCDM cassette module ........................................................................ 93
Consumables ............................................................................................. 95
Approved cleaning agents.......................................................................... 95
Technical data ............................................................................................ 96
General ................................................................................................. 96
Cassettes .............................................................................................. 97
Media .................................................................................................... 97
Terms............................................................................................................... 98

II CCDM - Operating Manual 01750135975 B

Abbreviations

A
ANSI American National Standard Institute

C
CCDM Check / Cash Deposit Module

D
DIN German Institute for Standardization

I
ISO International Organization for Standardization

L
LED Light-Emitting Diode

P
PC Personal Computer (system unit of device)

R
RS232 Recommended Standard 232

01750135975 B CCDM - Operating Manual III

 Abbreviations

IV CCDM - Operating Manual 01750135975 B

CCDM

Brief description
The check / cash deposit module (or CCDM) is designed to be integrated in
automated teller machines and full-function self-service terminals. It enables
cash deposit and automated check handling.
Checks and banknotes are referred to as documents below. It is possible to
input a single document or a bundle of documents. A bundle may contain
either just checks or just banknotes, and can consist of up to 50 documents.
The bundle is input short side first.

Banknotes and checks deposited by the customer are stored in cassettes.

Which type of document is stored in which cassette is defined on the basis of
the bank's application.
Its modular design enables its use in different basic devices; it can be
deployed in both frontload and rearload basic devices.

To ensure trouble-free processing, a metal detection unit in the vicinity of the

input / output slot checks the bundle the customer inputs for metal objects (e.g.
paper clips) and rejects it immediately if it finds any. After the separation
process, a general check is also made for foreign objects to prevent
documents with tape, for example, or folded or bent documents from hindering
the handling process.
Inappropriate documents are removed from the handling process and returned
to the customer (for example checks with unidentified code line) or transported
to the retract cassette and retained (counterfeit notes and documents
suspected of being counterfeit, for example). The retract cassette is also used
to store any documents that the customer has forgotten or not removed.
The entire handling process inside the CCDM is monitored with the help of
sensors.
Status and error codes are displayed on a control panel to indicate the status
of the CCDM (particularly in the case of a fault). The status messages help to
locate and take care of the source of a fault (see "Faults").

01750135975 B CCDM - Operating Manual 1

Brief description CCDM

The input/output area is protected by a shutter built into the basic device. The
application program installed on the basic device enables the use of optical
indicators on the customer panel for user guidance.

Structure
The various basic devices and configuration options result in two variants of
the CCDM, which are described in the sections "Variant 1" and "Variant 2".
In variant 1 both the CCDM cassette module and the CCDM head module are
located in the safe.
In variant 2 the CCDM cassette module is located in the safe and the CCDM
head module in the upper part of the basic device. The transition from the
CCDM head module to the CCDM cassette module is implemented by means
of a transfer transport.
The two variants can be used both in basic frontloaders and rearloaders.
In addition to the standard cassette version there is also a long version. As
long as no explicit distinction is made between the 'cassette' and the 'cassette
(long version)' the description in this document applies to both versions.

2 CCDM - Operating Manual 01750135975 B

CCDM Brief description

Variant 1
The configuration for which the CCDM head module and the CCDM cassette
module are all located in the safe is designated in what follows as 'Variant 1'.

All components are located inside the safe

1 CCDM head module 2 CCDM cassette module

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Brief description CCDM

Variant 2
The configuration for which the CCDM head module is located outside the safe
and the CCDM cassette module is located in the safe is designated in what
follows as 'Variant 2'.

1 CCDM head module in the top of the basic device

2 Check/cash transfer mechanism
3 Top of the safe
4 CCDM cassette module

4 CCDM - Operating Manual 01750135975 B

CCDM Brief description

Typical view of a frontload installation of variant 1

1 11

2 12

3 13

4 14

5 15

6 16

7 17

10

1 CCDM controller 9 Cassette 2

2 Escrow unit 10 Cassette 1
3 Sensor transport 11 Check and/or banknote reader
4 Printing station 12 Magnetic character reader or
(check processing) dummy
5 Reject transport with 13 Alignment station
collecting compartment 14 Intermediate transport in separator
6 Deposit transport 15 Bundle alignment in separator
7 Retract cassette 16 Input / output area
8 Separator transport 17 Separator

01750135975 B CCDM - Operating Manual 5

Brief description CCDM

Typical view of a rearload installation of variant 2

11

1 12

2 13

3 14

4 15

5 16

6 17

7 18

10

1 Alignment station 11 Input / output area

2 Magnetic character reader or
dummy
3 Check and/or banknote reader
4 CCDM controller
5 Escrow unit
6 Printing station
(check processing)
7 Sensor transport
8 Retract cassette
9 Cassette 2
10 Cassette 1
12 Bundle alignment in separator
13 Intermediate transport in
separator
14 Separator
15 Reject transport with
collecting compartment
16 Separator transport
17 Check/cash transfer mechanism
18 Deposit transport

6 CCDM - Operating Manual 01750135975 B

CCDM CCDM configuration

CCDM configuration
The CCDM can be configured in the following ways:
Configu- Function
ration
1 CCDM configuration for check processing
2 CCDM configuration for banknote processing
3 CCDM configuration for banknote and check processing *1)

*1) Trouble-free document processing is only achieved in a cash-in

configuration if there is also a ribbon cartridge in the printing station.
The functions are described in more detail in the section "How the CCDM
works".
The entire unit consists of the following assemblies, depending on the
configuration that is in use:
Assemblies in the head module of the CCDM Configu- Configu-
ration 1+3 ration 2
Separator for the bundles deposited in the input / X X
output area
Intermediate transport X X
Alignment station X X
Magnetic character reader for check processing X
Dummy for magnetic character reader X
Banknote reader for note authentication (recognition X
of counterfeits)
Check / banknote reader for note authentication X
(recognition of counterfeits) and check handling
Escrow unit for storing documents until the customer X X
approves their deposit
Printing station for canceling checks X
Transfer transport (configuration according to (X) (X)
variant 2)
Retract cassette X X
Cassette 1 / cassette 1 (long version) X X
Cassette 2 / cassette 2 (long version) X X

01750135975 B CCDM - Operating Manual 7

How the CCDM works CCDM

How the CCDM works

Since the CCDM can handle both checks and banknotes, it must be told via a
user entry (dependent on the application) if checks or banknotes are to be
processed before the bundle is deposited.

Check processing

It is possible to input a single check. When there are several checks, a bundle
has to be input. A bundle may consist of up to 50 checks.
The checks that are input in the input / output area are drawn in as a bundle.
The bundle is first aligned in the bundle alignment station and then separated.
The individual checks are then aligned again in the alignment station. This
ensures that the code line (magnetic characters CMC7 or E13B) on the check
can then be read magnetically.
During transport through the check / banknote reader, the front and rear of the
check are scanned with two different illuminations (red and green) at a
resolution of 200 dpi. These scanned checks can be stored together with the
information from the code line (magnetic characters) and additional transaction
data on the basic device (system unit (PC)).
If the code line is not recognized (because it is not present, or because the
check was entered backwards), the check is redirected to the 'reject transport
with collecting compartment' and returned to the customer with an appropriate
message.
Once the front and rear have been scanned, the checks are stored temporarily
on a drum module.
The matrix printer station makes it possible to cancel the checks by printing a
line of information on the back of the checks.
Only after the customer confirms the transaction are the checks stored in the
cassette. If the transaction is canceled, all checks are returned to the
customer.
Checks suspected of being counterfeit and those which have not been
removed are deposited in the retract cassette.

8 CCDM - Operating Manual 01750135975 B

CCDM How the CCDM works

Banknote processing

As with checks, it is possible to deposit single banknotes. When there are

several banknotes they are input as a bundle. A bundle may consist of up to
50 banknotes.
The deposited banknotes are drawn in as a bundle and separated. The
verification of the banknotes takes place in the banknote or check / banknote
reader.
Using loadable, country-specific currency data as a reference, the authenticity
of the banknotes is checked here. Following the check, counterfeit or
suspicious banknotes are stored in the separate retract cassette.
Since those banknotes that are determined to be genuine are then stored
temporarily in the escrow unit, it is possible to return the entire bundle if the
deposit transaction is aborted.
If the customer confirms the transaction, the banknotes are stored in a
cassette provided for that purpose.

i Trouble-free banknote processing is only achieved in a check/cash-in

configuration (configuration3 ) if there is also a ribbon cartridge in the
printing station during cash-in operations.

01750135975 B CCDM - Operating Manual 9

Control panel CCDM

Control panel
The following illustration shows the two standard positions of the control panel
on the CCDM. In some frontload configurations the control panel is located on
a crossbar beneath the bundle alignment station.
Rearload Frontload

1 1

2 2

3 3

4 4

1 Status display (status / error codes) 3 LED red

2 Green LED 4 Test button

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CCDM Control panel

With the help of the LEDs and the status display, various states of the CCDM
can be displayed. The following table explains the individual LEDs.
LED LED Meaning Measure to be taken (reaction)
green red
Off Off No power
(CCDM not in
operation)
On Off CCDM ready for
operation or
warming up
On On CCDM not in
operation
On Blink- CCDM not in Use the description in the "Faults"
ing operation section to try to clear the fault. If
that is unsuccessful, call Technical
Support.

An overview of the status / error codes is contained in the "Status messages"

section.

Test button

Pressing the test button on the control panel initiates tests and resets the
CCDM (see chapter "Function test").

01750135975 B CCDM - Operating Manual 11

Basic operation CCDM

Basic operation
The following description refers to the CCDM rearload version. If any part of
the description refers to the CCDM frontload version, a reference is made to
this effect in the relevant sections.
For the sake of clarity, the illustrations show only those components in detail
that are of relevance for the description in that section. Other components are
shown in simplified form.
All components of the CCDM, including those inside the safe, are easily
accessible. The unit's construction makes it relatively simple to take care of
any problems that might arise e.g. in the case of a jam along a transport path
(see section "Faults").
This section describes basic tasks necessary in the operation of the CCDM:
 Emptying the cassettes in the CCDM cassette module
 Replacing the ribbon cartridge in the printing station
 Opening and closing the individual functional elements, which may
sometimes have to be opened when clearing a fault;
Opening the basic device and pulling out the CCDM head module or CCDM
cassette module is described in the operating manual for the basic device.

i A specially mounted safety switch deactivates all the CCDM drives as

soon as the CCDM is pulled out of the basic device. This ensures that
no turning parts are touched while carrying out the steps described
below.

12 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Depositing documents
Before documents can be deposited, the CCDM has to be told what kind of
documents (checks or banknotes) it should expect for processing.
It is possible to input a check or a banknote. If several checks or banknotes
are to be deposited, they must be deposited in bundles. A bundle may consist
of up to 50 checks or banknotes.
Please note the following when depositing a single document or a bundle:
 When depositing a check or a bundle of checks, be sure that the magnetic
characters on the checks are oriented to the upper right.
 The banknotes in a bundle do not need to be in any particular order.
To avoid any problems, the following rules should be followed before
i depositing any documents:
– Before they are deposited, bundles must be free of any foreign
objects, such as paperclips, staples, pins, etc.
– Badly damaged, torn or taped documents must be sorted out.
– Folds and bends in the documents must be removed.

The documents must be laid in the middle of the input / output area with the
short side forward.

i If by accident a bundle should contain an unsuitable document, that

document will be removed from the further handling process.
Depending on document classification, this document is either stored
temporarily in the reject transport with a collecting compartment and
then returned to the customer, or it is transported to the retract
cassette and retained there (for example counterfeit money).

01750135975 B CCDM - Operating Manual 13

Basic operation CCDM

Quality guidelines for deposited banknotes

To ensure optimal availability of the device and to prevent banknote jams in
the input area, make sure that the banknotes to be deposited are of a certain
quality.
The device allows slightly damaged banknotes to be processed. However, if
the notes exceed the defined limits, the device will not be able to process the
notes correctly. A corresponding status message is generated and the
transaction is interrupted until the problem has been eliminated by the
operator.
To avoid such situations the following precautions should be followed (see the
following illustration):
 Flatten dog's ears that are 1 cm or larger.
 Sort out strongly creased, very old and heavily damaged banknotes.
 Remove banknotes that are folded round other notes (e.g. to form packs of
10 notes) and place them correctly in the note bundle.
 Align the banknotes in the bundle.
 Strongly crimped or folded notes must be smoothed out.
 'Deformed' bundles must be inserted with the concave side upwards.
 If banknotes are crumpled, compensate straight or curved crumpling by
'rolling' the banknote bundle.
 Any banknotes with a central fold must be removed.
It is not necessary to check every banknote in a bundle.
i
Only sort out those banknotes which are obviously not intact.

14 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

01750135975 B CCDM - Operating Manual 15

Basic operation CCDM

Emptying the retract cassette

 Pull the CCDM cassette module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

Removing the retract cassette

 Pull the retract cassette by the handle up (1) and out of the CCDM cassette
module.

16 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Emptying the retract cassette

Open the lock of the retract cassette

by turning the key to the right as far as
possible (1).

Remove the lid upwards (2).

Notes and checks that were not

removed are deposited on top of the
dividing plate.
Remove the retained documents
upwards from the retract cassette (1).

Swing the dividing plate for the

documents up in the direction of the
arrow (1).

01750135975 B CCDM - Operating Manual 17

Basic operation CCDM

The counterfeit notes are deposited

underneath the dividing plate. *

Remove the retained documents

upwards from the retract cassette (1).

* This is the standard configuration.

Closing and reinserting the retract cassette is performed in the reverse order.
When inserting the retract cassette
take care that it clicks properly into the
CCDM cassette module.

If the retract cassette is inserted

correctly, the green LED (1) lights up.
1

 Push the CCDM cassette module in the basic device as far as possible
(see chapter "Basic Operation" in the operating manual of the basic
device).

i Log the retract cassette on again via the product-specific software.

18 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Emptying cassette 1

 Pull the CCDM cassette module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

Removing cassette 1

Place two fingers in the recess (1)

while pushing against the cover with
the thumb of the same hand (1).
Pull the cassette halfway out of the
CCDM cassette module.

Swing the green handle up in the

direction of the arrow (1) and lift the
cassette a little.

Support the cassette with one hand

underneath (2) and take the cassette
out of the CCDM cassette module.

01750135975 B CCDM - Operating Manual 19

Basic operation CCDM

Emptying cassette 1

Place the cassette 1 on the loading aid

as shown.

Open the lock of cassette 1 by turning

the key to the right as far as possible
(1).
Open the hinged lid to the left (2).

20 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Remove the cover in the direction of

the arrow (1).

Press the button (1) in the lower left

corner of cassette 1 and keep it
pressed.
Push the lifting plate for the
documents down a little with your hand
(2).

01750135975 B CCDM - Operating Manual 21

Basic operation CCDM

Remove the retained documents as

shown from the cassette (1).

Closing and reinserting cassette 1 is performed in the reverse order.

When inserting cassette 1 take care

that it clicks properly into the CCDM
cassette module.

If the cassette 1 is inserted correctly,

the green LED (1) lights up.
1

 Push the CCDM cassette module in the basic device as far as possible
(see chapter "Basic Operation" in the operating manual of the basic
device).

i Log cassette 1 on again via the product-specific software.

22 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Emptying cassette 2

 Pull the CCDM cassette module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

Removing cassette 2

Place two fingers in the recess (1)

while pushing against the cover with
the thumb of the same hand (1).
Pull the cassette halfway out of the
CCDM cassette module.

Swing the green handle up in the

direction of the arrow (1) and lift the
cassette a little.
Support the cassette with one hand
underneath (2) and take the cassette
out of the CCDM cassette module.

01750135975 B CCDM - Operating Manual 23

Basic operation CCDM

Emptying cassette 2

Place the cassette 2 on the loading aid

as shown.

Open the lock of cassette 2 by turning

the key to the right as far as possible
(1).

Open the hinged lid to the left (2).

24 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Remove the cover in the direction of

the arrow (1).

Press the button (1) in the lower left

corner of cassette 2 and keep it
pressed.
Push the lifting plate for the
documents down a little with your hand
(2).

01750135975 B CCDM - Operating Manual 25

Basic operation CCDM

Remove the retained documents as

shown from the cassette (1).

Closing and reinserting cassette 2 is performed in the reverse order.

When inserting cassette 2, take care

that it clicks properly into the CCDM
cassette module.

If the cassette 2 is inserted correctly,

the green LED (1) lights up.
1

 Push the CCDM cassette module in the basic device as far as possible
(see chapter "Basic Operation" in the operating manual of the basic
device).

i Log cassette 2 on again via the product-specific software.

26 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Changing the ribbon cartridge

The print head can be hot if the printer was in extensive use shortly
beforehand. Wait until it has cooled off and the danger of a burn no
longer exists.

Removing the ribbon cartridge

The ribbon cartridge is located on the side of the printing station (see
illustration).

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

2
3

 Press the printing station down (1) and hold it in this position.
 Take hold of the ribbon cartridge and pull it out of the printing station (3).
 Let go of the printing station.

01750135975 B CCDM - Operating Manual 27

Basic operation CCDM

Inserting a ribbon cartridge

 Push the printing station down (1) and hold it in this position.

 Take hold of the ribbon cartridge and push it in the cradle (2).

 Let go of the printing station (3).

Check to make sure that the ribbon
cartridge is correctly in place
(completely and straight).
If necessary, press on the left (3) and
right (3) of the ribbon cartridge until it
sits flat in the right position.

28 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

If necessary, turn the tightening wheel

(4) when you insert the ribbon
cartridge.

Never turn the wheel other than

i as shown, since that could
damage the ribbon cartridge.
4

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 29

Basic operation CCDM

Pulling out / pushing in the separator

Pulling it out

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Take hold of the grip position (1) with the fingers of your right hand, press
the release lever (2) in the direction shown by the arrow with the thumb of
your right hand (2).
 With your right hand, push the separator forwards as far as possible in the
direction shown by the arrow (3).

Pushing it in

 Push the separator toward the alignment station. Take care that the
separator clicks properly into place.
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

30 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Opening / closing the intermediate transport

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Turn the locking lever in the direction of the arrow (1).

 Pull up the intermediate transport (2).

Closing it

 Swing the intermediate transport down until it clicks audibly into place.
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 31

Basic operation CCDM

Opening / closing the alignment station

Opening / closing the cover

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Pull out the separator (see section "Pulling out / pushing in the separator").

 Pull up the two release levers (1) and lift the cover of the alignment station
(2).

Closing it

Close the alignment station in the reverse order. Be sure that the cover of the
alignment station audibly clicks into place.
 Push in the separator (see section "Pulling out / pushing in the separator").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

32 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Opening / closing the cover

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Pull out the separator (see section "Pulling out / pushing in the separator").

 Push the locking pin up (2) and open the cover downwards (2).

Closing it

 Lift the locking pin up if necessary.

 Swing the cover up.
 Push the locking pin down.
 Push in the separator (see section "Pulling out / pushing in the separator").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 33

Basic operation CCDM

Opening / closing the magnetic character reader

or the dummy

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Open the intermediate transport (1) and the alignment station (2) (see
following illustration or the relevant sections in this operating manual)

 Press the two release levers in the direction indicated by the arrow (3).
 Use the green handle to lift the cover of the magnetic character reader or of
the dummy (4).

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CCDM Basic operation

Closing it

 Lower the cover of the magnetic character reader or of the dummy until it
clicks audibly into place.

 Close the alignment station (2) and the intermediate transport (1) (see
relevant sections in this operating manual).

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 35

Basic operation CCDM

Opening / closing the check / banknote reader

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Open the intermediate transport (1), the alignment station (2) and the
magnetic character reader or dummy (3) (see following illustration or
relevant sections in this operating manual).

 Press the release lever in the direction shown (4).

 Open the check / banknote reader (5).

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CCDM Basic operation

Closing it

 Make sure that the cover of the magnetic character reader or of the dummy
is open.

 Close the check / banknote reader until it clicks audibly into place.

 Close the magnetic character reader or dummy (3), the alignment station
(2) and the intermediate transport (1) (see relevant sections in this
operating manual).

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Basic operation CCDM

Pulling out / pushing in the escrow unit

Pulling it out

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Pull up the green locking lever (1) and hold it in this position.

 Carefully pull out the escrow unit as far as possible (2).

38 CCDM - Operating Manual 01750135975 B

CCDM Basic operation

Pushing it in

 Push the escrow unit in as far as possible (1).

i Make sure that the drum module is even with the CCDM controller
(2).
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 39

Basic operation CCDM

Opening / closing the deposit transport

Opening it

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Press the unlocking shaft in the direction of the arrow (1).

 Lower the bottom part of the deposit transport (2).

Closing it

 Lift the lower part of the deposit transport until it clicks audibly into place.

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

40 CCDM - Operating Manual 01750135975 B

CCDM Description of transport paths

Description of transport paths

This section presents the possible transport paths of banknotes and checks.

Transport from the input / output area to the

escrow unit
The following illustration shows the transport path from the input / output area
to the escrow unit.

55%

01750135975 B CCDM - Operating Manual 41

Description of transport paths CCDM

Transport from the escrow unit to the CCDM

cassette module
The following illustration shows the transport path from the escrow unit to the
appropriate cassettes in the CCDM cassette module. Deflectors in the
transport paths send the various documents to the appropriate cassettes.

1
4

2 3

55%

42 CCDM - Operating Manual 01750135975 B

CCDM Description of transport paths

Transport from the escrow unit to the input /

output area
The following illustration shows the transport path from the escrow unit via the
collecting compartment in the reject transport facility to the input/output area.

55%

01750135975 B CCDM - Operating Manual 43

Description of transport paths CCDM

Transport from the input / output area to the

retract cassette in the CCDM cassette module
The following illustration shows the transport path from the input / output area
to the retract cassette in the CCDM cassette module.

1
2

55%

44 CCDM - Operating Manual 01750135975 B

CCDM Description of transport paths

Transport path for a rejected document

The following illustration shows the transport path taken by a single rejected
document.

55%

01750135975 B CCDM - Operating Manual 45

Faults CCDM

Faults
To read the status display, proceed as follows:

 Pull the CCDM head module out of the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

i A specially mounted safety switch deactivates all the CCDM drives as

soon as the CCDM is pulled out of the basic device. This ensures that
no turning parts are touched while carrying out the steps described
below.

 Remedy any problems that occur by following the instructions given in the
section "Error codes / warning codes".

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

46 CCDM - Operating Manual 01750135975 B

CCDM Faults

Status messages

Status display
The current status of the CCDM, including any faults that may have occurred,
is shown on the status display.
The status display shows the following messages, depending on the type of
display:
Status display Meaning
No display Normal operation; no fault / no warning
(Green LED on)

< permanent
Function code (see section "Function test")

> blinking
Error code

> permanent
Warning code

Assignment of error / warning codes to error location

The numbers in the figure below represent the error and warning codes shown
on the status display. The numbers are positioned on the diagram in such a
way as to make it easier to locate the source of the error. The exact position of
the photosensors and motors referred to in the code tables can be found in the
section "Overview of sensors / actuators / deflectors" in the appendix. The
error codes of the photosensors (codes 60 to 89) are not included in this
figure.

01750135975 B CCDM - Operating Manual 47

48
10 40 31
11 32 28 24 25
Faults
15 33 30
34 22 21 20 13 19

51
41 42 43

50 46 47 26 27

48
52
90 91
96

94 92

95 93

CCDM - Operating Manual

55%

01750135975 B
CCDM
CCDM Faults

Error codes / warning codes

i If the error cannot be taken care of as suggested, please contact

Technical Support!

i After clearing a document jam, always perform a reset.

Explanations on execution of the measures

Remedy Explanation
Perform a RESET Press the test button and select function code '01'
(see section "Function test").
Restart the system Switch the basic device off and then on again (see
chapter "Basic Operation", sections "Switching the
device off" and "Switching the device on" in the
operating manual of the basic device).

Error messages in the CCDM head module section

Code Meaning Remedy

Boot up (electronic Wait for the system to finish booting up.
self-test)
Boot up (after reset) Wait for the system to finish booting up.

Operating system Perform a reset.

error, hardware error
Operating system Perform a reset.
error, internal
firmware error
No connection to the Perform a reset.
separating module Restart the system if necessary.
No connection to the If the error persists, please contact
CCDM amplifier Technical Support.
board
No connection to the
CCDM cassette
module

01750135975 B CCDM - Operating Manual 49

Faults CCDM

Code Meaning Remedy

Battery on controller Please contact Technical Support.
board empty
Configuration invalid Restart the system
If the error persists, please contact
Technical Support.
Error on controller Please contact Technical Support.

No firmware Perform a reset.

Safety switch active Check whether the CCDM (head module

and cassette module) is pushed in the
basic device properly.
Retracted documents Remove the documents from the input /
are deposited in the output area.
input / output tray.
No minimum Log the cash cassettes on via the
configuration, product-specific software (e.g. using the
cassettes not logged operator panel).
on
Operating system is Wait for the new files to finish loading
loading new files on and then perform a reset, if necessary.
the CCDM controller
Data transfer on Not relevant
RS232 interface
The application Please contact Technical Support.
overloads the CCDM
hardware
Shutter blocked Remove foreign objects from the shutter
area
Perform a reset.
If the error persists, please contact
Technical Support.
Error on metal Perform a reset.
detection module
Error on hinged Perform a reset.
transport unit or in the
area of the bundle
alignment

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CCDM Faults

Code Meaning Remedy

Document jam in Remove any jammed documents from
separator (feed error the separator's paper path.
detected prior to Perform a reset.
separation) If the error persists, please contact
Technical Support.
Document jam Check paper path in separator.
detected during Perform a reset.
separation process. If the error persists, please contact
Technical Support.
Foreign object Remove foreign objects from the
detected separator area.
(Hall sensors) Perform a reset.
Restart the system if necessary.
If the error persists, please contact
Technical Support.
Document jam in Remove any jammed documents
reject transport area between the reject transport and the
separator and/or in the reject transport.
Restart the system if necessary.
If the error persists, please contact
Technical Support.
Error of the cam disk Perform a reset.
Restart the system if necessary.
If the error persists, please contact
Technical Support.
Document jam in front Clear the document jam in the alignment
of or in the alignment station
station Perform a reset.
If the error persists, please contact
Technical Support.
Error on magnetic Perform a reset.
character reader Restart the system if necessary.
Error on check / If the error persists, please contact
banknote reader Technical Support.

01750135975 B CCDM - Operating Manual 51

Faults CCDM

Code Meaning Remedy

External light in Clean the scan panels of the
check / cash reader check/banknote reader (see section
"Cleaning the scan panels").
Restart the system
If the error persists, please contact
Technical Support.
Communication Perform a reset.
problems with check / Restart the system if necessary.
banknote reader If the error persists, please contact
Communication Technical Support.
problems (RS232
interface) with check /
banknote reader
Document jam in Remove the document jam in the area
sensor transport between the magnetic ink character
Document jam in reader and the entry of the sensor
sensor transport transport.
Perform a reset.
If the error persists, please contact
Technical Support.
Document jam in Clear the document jam between sensor
sensor transport and deposit transport.
Check whether the ribbon cartridge is in
& place.
(The ribbon cartridge must also be
available during cash-in operations in a
check/cash-in configuration.)
Perform a reset.
If the error persists, please contact
Technical Support.
Document jam Try to clear the document jam between
between sensor sensor and reject transport.
transport and reject Perform a reset.
transport If the error persists, please contact
Technical Support.
Initialization error of Perform a reset.
reject transport Restart the system if necessary.
If the error persists, please contact

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CCDM Faults

Code Meaning Remedy

Technical Support.
Document jam Try to clear the document jam between
between sensor sensor and deposit/reject transport.
transport and deposit Perform a reset.
/ reject transport If the error persists, please contact
Technical Support.
Document jam at the Perform a reset.
escrow unit If the error persists, clear the document
jam in the escrow area.
Escrow tape defective Please contact Technical Support.

&

Error messages in the CCDM cassette module section

Code Meaning Possible cause / remedy

Incorrect position of Try to clear the document jam between
deflector in sensor transfer unit and CCDM cassette module.
transport Perform a reset.
If the error persists, please contact
Technical Support.
Document jam in Try to clear the document jam between
deflector in CCDM transfer unit and CCDM cassette module.
cassette module Perform a reset.
If the error persists, please contact
Technical Support.
Incorrect position of Try to clear the document jam in the
deflector in CCDM direction of cassette 1.
cassette module Perform a reset.
If the error persists, please contact
Technical Support.

01750135975 B CCDM - Operating Manual 53

Faults CCDM

Code Meaning Possible cause / remedy

Error at cassette 1 Check proper fit of cassette 1.
If necessary, re-insert cassette 1
properly.
Perform a reset.
If the error persists, please contact
Technical Support.
Incorrect position of Try to clear the document jam in the
deflector in CCDM direction of cassette 2.
cassette module Perform a reset.
If the error persists, please contact
Technical Support.
Error at cassette 2 Check proper fit of cassette 2.
If necessary, re-insert cassette 2
properly.
Perform a reset.
If the error persists, please contact
Technical Support.
Incorrect position of Try to clear the document jam in the
deflector in CCDM direction of the retract cassette.
cassette module Perform a reset.
If the error persists, please contact
Technical Support.

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CCDM Faults

Error messages of photosensors

i Photosensors VLS7, ALS1 and SLS3 can only be checked when the
CCDM components are closed.

Code Meaning Possible cause / remedy

Error at photosensor Perform photosensor synchronization
VLS10 (function code '03', see section
Error at photosensor "Function test").
VLS1 Perform a reset.
Error at photosensor If the error persists, restart the system.
VLS7 If the error persists, please contact
Error at photosensor Technical Support.
VLS2 or VLS12
Error at photosensor
VLS6
Error at photosensor
VLS 11
Error at photosensor
ALS3
Error at photosensor
ALS4
Error at photosensor
ALS2
Error at photosensor Alignment station cover not closed:
ALS1 Check whether the cover of the
alignment station is closed properly.
If the error persists, perform
photosensor synchronization (function
code '03', see section "Function test").
Perform a reset.
If the error persists, restart the system.
If the error persists, please contact
Technical Support.

01750135975 B CCDM - Operating Manual 55

Faults CCDM

Code Meaning Possible cause / remedy

Error at photosensor Magnetic character reader or dummy
SLS3 not closed:
Check whether the cover of the
magnetic character reader or of the
dummy is closed properly.
If the error persists, perform
photosensor synchronization (function
code '03', see section "Function test").
Perform a reset.
If the error persists, restart the system.
If the error persists, please contact
Technical Support.
Error at photosensor Perform photosensor synchronization
SLS1 (function code '03', see section
Error at photosensor "Function test").
ELS1 Perform a reset.
Error at photosensor If the error persists, restart the system.
ELS5 If the error persists, please contact
Error at photosensor Technical Support.
RLS1
Error at photosensor
RLS2
Error at photosensor
KLS2
Error at photosensor
KLS3
Error at photosensor
KLS8
Error at photosensor
KLS11
Error at photosensor
KLS1_5
Error at photosensor
KLS2_5

56 CCDM - Operating Manual 01750135975 B

CCDM Faults

Clearing document jams

Clearing a jam in reject transport facility (output area)

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Pull out the separator (see section "Pulling out / pushing in the separator").

 Push down the lower hinged transport unit in the output area of the reject
transport (1) and remove the jammed documents (2).
 Push in the separator (see section "Pulling out / pushing in the separator").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam in the bundle alignment unit

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Swing the upper swivel transport up (2) by the green levers (1) and keep it
in this position.
 Remove the jammed documents from the bundle alignment unit (3).
 Raise the upper hinged transport unit using the two green levers (1).
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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CCDM Faults

Clearing a jam in the intermediate transport unit

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Open the intermediate transport (see section "Opening / closing the

intermediate transport").

 Turn the green wheel in the direction indicated by the arrow (1).
 Remove the jammed checks from the separator (2).
 Remove the jammed checks from the intermediate transport (3).
 Close the intermediate transport (see section "Opening / closing the
intermediate transport").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 59

Faults CCDM

Clearing a jam in the alignment station

Clearing a jam under the cover

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Open the intermediate transport (see section "Opening / closing the
intermediate transport").

 Pull up the two release levers (1) and lift the cover of the alignment station
(2).
 Remove the jammed documents from the alignment station (3).
 Close the alignment station (see section "Opening / closing the alignment
station"). Be sure that the cover clicks audibly into place.

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CCDM Faults

 Close the intermediate transport (see section "Opening / closing the

intermediate transport").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam behind the cover

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Pull out the separator (see section "Pulling out / pushing in the separator").

 Push the locking pin up (1) and open the cover (2) downwards.
 Remove the jammed documents from the alignment station (3).
 Lift the locking pin up if necessary.
 Swing the cover up.
 Push the locking pin down.

62 CCDM - Operating Manual 01750135975 B

CCDM Faults

 Push in the separator (see section "Pulling out / pushing in the separator").
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam in the magnetic character reader or in the

dummy

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Open the intermediate transport (1) and the alignment station (2) (see
following illustration or the relevant sections in this operating manual)

 Press the two release levers in the direction indicated by the arrow (3).
 Use the green handle to lift the cover of the magnetic character reader or of
the dummy (4).
 Remove the jammed documents from the magnetic character reader or
from the dummy (5).

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CCDM Faults

 Lower the cover of the magnetic character reader or of the dummy until it
clicks audibly into place.
 Close the alignment station (2) and the intermediate transport (1) (see
relevant sections in this operating manual).
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam in the check / banknote reader

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Open the intermediate transport (1), the alignment station (2) and the
magnetic character reader or dummy (3) (see following illustration or
relevant sections in this operating manual).

 Press the release lever in the direction shown (4).

 Lift the transport unit of the check / banknote reader (5).
 Remove the jammed documents from the check / banknote reader (6).
 Make sure that the cover of the magnetic character reader or of the dummy
is open.

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CCDM Faults

 Lower the cover of the check / banknote reader until it clicks audibly into
place.
 Close the magnetic character reader or dummy (3), the alignment station
(2) and the intermediate transport (1) (see relevant sections in this
operating manual).
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a sensor transport jam in the vicinity of the

escrow and check / banknote reader

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Pull out the escrow unit (see section "Pulling out / pushing in the escrow
unit").
 Open the intermediate transport (1), the alignment station (2), the magnetic
character reader or dummy (3) and the check/banknote reader (4) (see
following illustration or relevant sections in this operating manual).

 Remove the jammed documents from the area of the escrow unit (5) or the
check / banknote reader (6).
 Close the check/banknote reader (4), the magnetic character reader or
dummy (3), the alignment station (2) and the intermediate transport (1) (see
relevant sections in this operating manual).

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CCDM Faults

 Push in the escrow unit until it locks into position (see section "Pulling out /
pushing in the escrow unit").

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam in the deposit transport

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Press the unlocking shaft for the lower part of the deposit transport in the
direction of the arrow (1).

 Lower the bottom part of the deposit transport (2).

 Remove the jammed documents in the area of the deposit transport (3).

 Lift the lower part of the deposit transport until it clicks audibly into place.

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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CCDM Faults

Clearing a jam in the sensor transport unit

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Lower the deposit transport (1) (see section "Opening / closing the deposit
transport").

 First lower the printing station (2) and then the pressure plate (3).
 Hold the pressure plate in the opened position.
 Remove the jammed documents (4).
 Push the pressure plate and the printing station up.
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

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Faults CCDM

Clearing a jam in the escrow unit

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Pull up the green locking lever (1) and hold it in this position.
 Carefully pull out the escrow unit as far as possible (2).
 Remove the jammed documents in the direction of the arrow (3) from the
area between the escrow unit and the sensor transport.
Never remove the cover (4).

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CCDM Faults

 Push the escrow unit in as far as possible (1).

i Make sure that the drum module is even with the CCDM controller
(2).
 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

01750135975 B CCDM - Operating Manual 73

Faults CCDM

Clearing a jam in the separator transport

i To avoid a jam in the separator transport, you have to remove the

retract cassette, cassette 1 and cassette 2.

 Pull the CCDM cassette module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).
 Remove the retract cassette, cassette 1 and cassette 2 (see section "Basic
Operation").
The green handwheel is used to move
any jammed documents into a position
from which they can be removed more
easily.
1
The handwheel can be turned in both
directions (1).

In the following, the handwheel serves

as an aid in removing a document jam.

Check the transfer area between the

separator transport and the retract
cassette (1) and remove any jammed
documents.

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CCDM Faults

 Check the transfer area between the separator transport and cassette 1
and/or cassette 2 (1) and remove any jammed documents.

Lift the swivel transport (1) and hold it.

Remove any jammed documents (2).

01750135975 B CCDM - Operating Manual 75

Faults CCDM

 Insert cassette 2, cassette 1 and the retract cassette in the cassette

module (see section "Basic operation").

i Log cassette 2, cassette 1 and the retract cassette on again via the
product-specific software (see section "Basic operation").
 Push the CCDM cassette module in the basic device as far as possible
(see chapter "Basic Operation" in the operating manual of the basic
device).

Other faults

Switching on after a power outage

After a power outage, the CCDM first performs a self-test. If the self-test runs
properly, any banknotes or checks in the transport paths are transported to the
retract cassette. Any banknotes or checks already stored in the escrow unit
are then also transported to the retract cassette.
If the notes given here are not sufficient to clear a fault, please notify the
appropriate customer service unit.

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CCDM Cleaning the scan panels

Cleaning the scan panels

If error code 32 is output, the scan panels on the check/banknote reader may
be soiled. To clean the scan panels, proceed as follows:

 Pull the CCDM head module out of the basic device (see chapter "Basic
Operation" in the operating manual of the basic device).

 Open the intermediate transport (1), the alignment station (2), the magnetic
character reader or dummy (3) and the check/banknote reader (4) (see
following illustration or relevant sections in this operating manual).

 Remove any dirt, dust or similar that you find on scan panels (5) and (6)
with a soft, lint-free cloth and screen cleaning agent ECS-260 (see section
"Approved cleaning agents").

 Close the check/banknote reader (4) until it clicks audibly into place.

01750135975 B CCDM - Operating Manual 77

Cleaning the scan panels CCDM

 Close the magnetic character reader or dummy (3), the alignment station
(2) and the intermediate transport (1) (see relevant sections in this
operating manual).

 Push the CCDM head module in the basic device as far as possible (see
chapter "Basic Operation" in the operating manual of the basic device).

If the error persists, restart the system. If the error persists, please contact
Technical Support.

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CCDM Function test

Function test
Pressing the test button on the control panel initiates tests and resets the
CCDM.

i A test function can always be triggered except if an error occurred

which prevents that the test function is triggered (e.g. defective CCDM
controller).

Calling function test

Pressing and holding the test button causes the status display to switch to the
function code. Continuing to hold down the function button changes the
display of the function code to '00', '01', '02' and '03' in turn. The meaning of
the individual function codes is explained in the following table. To start a
particular function, let go of the button when the status display shows the
corresponding function code.
Function Function Description of the function
code
Extended error code Only for Technical Support.
Upon display of the extended error
code (if available) the status display
changes to the current status of the
device (normal operation or error
condition).
RESET (warm reset)

Diagnostic test, The mechanical components of the

RESET CCDM are moved, one after the other.
If no error occurred, a RESET is
performed.
If an error occurred the corresponding
error code is displayed on the status
display.
You can cancel the diagnostics test by
pressing the test button briefly. A
RESET is then performed.

01750135975 B CCDM - Operating Manual 79

Function test CCDM

Function Function Description of the function

code
Photosensor The photosensors are synchronized
synchronization automatically.
Then the status display changes to the
current status of the device (normal
operation or error condition).
Reserved for new
functions

to

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Appendix

Description of sensors / actuators / deflectors

Structure of brief designations

These elements are named in accordance with the following principle:

Position 1: Functional unit or function
Positions 2 to 3: Element type
Positions 4 to 5: Sequential number of the element
Example: KLS2 Designation of the 2nd photosensor in the CCDM cassette
module
Exception: For the deflectors in the transport paths taken by the
document, there is no encoding of functions or functional
units. Instead, they are designated by a sequential number
(e.g. W1).

Abbreviations for functional units or functions

Abbreviation Meaning
A Alignment
D Print
E Escrow (escrow unit)
K CCDM cassette module
R Reject
S Sensor
V Separator

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Abbreviation for element types

Abbreviation Meaning
LS Photosensor
The technical variant is not distinguished in the abbreviation,
but it can precede the designation in text form.
Example: Hybrid photosensor KLS8
MG Electromagnet
MS Microswitch
SM Stepper motor
W Deflector

Overview of sensors / actuators / deflectors

The following figures give an overview of the positions of the sensors,
actuators and deflectors of the CCDM. The meaning of the individual sensors /
actuators and deflectors is described in the sections farther below.

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 KSL 11

86
KSL 3
KLS 2

KSM 2
Appendix

3 W4

KSM 4
KSM 5

2 Cassette 2
1 Cassette 1
KLS 4 KSM 7
KSM 6
W5
KLS 6
KSM 3
KLS 8
KLS 2_5 KLS 5
KLS 10
KLS 2_4 KLS 1_5 KLS 1_4
KLS 2_2 KLS 1_2

KLS 2_1 KLS 1_1

KSM 1

KSM 2

CCDM - Operating Manual

3 Retract cassette
2 1
KLS 2_3 KLS 1_3
KDC 2
KDC 1

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CCDM
CCDM Appendix

Shutter
Sensor Function
LS1,LS2 LS1 Turning axle in end positions 'Open' and 'Closed'.
LS2 Partly open and in combination with the hybrid
photosensor LS1 it recognizes which of the possible end
positions has been reached.
LS3 Shutter closed check

Separator
Actuator Function
VMG1 Magnet for retaining shaft;
presses retaining shaft against the counterrotation shaft
VMS1 Sender coil for metal detection
VMS2 Receiver coil for metal detection
VSM1 Stepper motor input/output transport;
drives the transport rollers in hinged transport unit 1 and the
transport belt in hinged transport unit 2
VSM2 Stepper motor for driving transport rollers;
capstan shaft / pressure shaft
VSM3 Stepper motor for driving the counterrotation shaft
VSM4 Stepper motor for driving the transport belt in intermediate
transport;
the motor is located on the chassis behind the motor RSM2 of
the reject transport unit
VSM5 Stepper motor for lowering / raising the hinged drive unit 1
VSM6 Stepper motor for lowering / raising the hinged drive unit 2
VSM7 Stepper motor for width setting
VSM8 Stepper motor for driving the hinged mechanism of the
counterrotation shaft and activating the pinch rollers for
separation
VSM9 Stepper motor for the lower bundle transport unit

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Sensor Function
UDS Ultrasound double sheet sensor
VHS1 Hall sensor foreign object detector (operator side)
VHS2 Hall sensor foreign object detector (rear panel side)
VLS1 Photosensor bundle input / bundle output
VLS2 Photosensor between input/output transport for separator unit
('Detection of last document')
VLS3 Hybrid photosensor for monitoring lowering of hinged drive unit
1;
'Home position'
VLS4 Hybrid photosensor for monitoring lowering of hinged drive unit
2;
'Home position'
VLS5 Hybrid photosensor for timing disk in hinged drive unit 2
VLS6 Photosensor, empty dispensing sensor (LAM)
VLS7 Photosensor 'Document in intermediate transport'
VLS8 Hybrid photosensor for width setting;
'Home position'
VLS9 Hybrid photosensor at cam for the motion of the counterrotation
shaft
'Home position'
VLS10 Photosensor in the input / output unit; checking output
VLS11 Photosensor for monitoring documents
VLS12 Photosensor for monitoring documents

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CCDM Appendix

Alignment station
Actuator Function
AMG1 Electrical solenoid plunger for deflector 1
ASM1 Stepper motor for driving transport rollers
ASM2 Stepper motor for driving alignment rollers

Sensor Function
ALS1 Photosensor for recognizing a document in the transport path
ALS2 1st photosensor with slit stop for monitoring the alignment of
documents on the surface of the drum
ALS3 2nd photosensor with slit stop for monitoring the alignment of
documents on the surface of the drum
ALS4 2nd photosensor for recognizing a document in the transport
path

Deflector Function
W1 Deflector document alignment / further transport

Magnetic character reader

Actuator Function
SMG1 Electric lifting magnet for raising the magnetic head assembly
when documents pass.

Sensor Function
SMIC Magnetic read head and permanent magnetic head for
premagnetization
SLS3 Photosensor for magnetic read head

Check / banknote reader

Sensor Function
CCE1 Scanner line for the bottom of the document
CCE2 Scanner line for the top side of the document

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Sensor / storage transport

Actuator Function
SSM1 Stepper motor for driving the transport rollers and belts in the
magnetic character reader, check / banknote reader and sensor
transport
SSM2 Stepper motor for controlling deflector W2
SSM3 Stepper motor for controlling deflector W3
VSM4 Stepper motor for driving the transport belt in intermediate
transport
KSM1 Stepper motor for driving the transport belt in deposit transport

Sensor Function
SLS1 Photosensor for recognizing a document in sensor transport
RLS1 Photosensor for recognizing a document between the sensor
transport and deposit or reject transport;
beginning and end detector for entering and exiting documents
DLS1 Photosensor for recognizing a polymer note between the sensor
transport and deposit or reject transport;
beginning and end detector for entering and exiting polymer
notes
SLS2 Hybrid photosensor for recognizing the position of deflector 2
SLS4 Hybrid photosensor for recognizing the position of deflector 3

Deflector Function
W2 Redirection escrow unit / reject compartment or cassette
storage
W3 Redirection reject compartment / cassette storage

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Escrow unit
Actuator Function
ESM1 Drive motor escrow unit;
Stepper motor inside the drum for driving the drum and the
tape winding mechanism

Sensor Function
ELS1 Photosensor document beginning / end;
Photosensor, beginning and end detector for entering and
exiting documents
ELS2 Hybrid photosensor for monitoring the upper tape;
the photosensor serves to recognize the beginning and end of
the tape or a rip in the tape.
ELS3 Hybrid photosensor for monitoring the lower tape;
the photosensor serves to recognize the beginning and end of
the tape or a rip in the tape.
ELS4 Hybrid photosensor for determining the tape speed
ELS5 Photosensor; prenotification for ELS1 when documents are
unwound

Printing station
Actuator Function
DSM1 Stepper motor for ribbon transport
Print head

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Reject transport
Actuator Function
RSM1 Stepper motor for driving the transport belt
RSM2 Stepper motor for bundling in reject compartment;
for moving reject storage sideways, for lifting and lowering the
belt drive and for moving the note stop.
Sensor Function
RLS1 Photosensor document beginning / end;
Photosensor for recognizing a document between the sensor
transport and deposit or reject transport;
beginning and end detector for entering and exiting documents
RLS2 Photosensor collecting compartment
RLS3 Hybrid photosensor for camshaft;
photosensor for controlling the rotation of the camshaft
'Detection of home position'

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CCDM cassette module

Actuator Function
KDC1 DC motor for adjusting the lifting plate in the cassette 1
KDC2 DC motor for adjusting the lifting plate in the cassette 2
KSM2 Stepper motor for driving the separator transport and driving the
check / cash transfer mechanism
KSM3 Stepper motor for driving the stacking wheel in cassette 1
KSM4 Stepper motor for driving the stacking wheel in cassette 2
KSM5 Stepper motor for controlling the retract deflector or the
document deflector
KSM6 Stepper motor for controlling the cassette 1 or cassette 2
deflector
KSM7 Stepper motor for activating the counterfeit notes compartment

Sensor Function
KLS2 Photosensor in transport path at start of CCDM cassette
module
KLS3 Photosensor in transport path to the retract cassette
KLS4 Hybrid photosensor for detecting the retract cassette
KLS5 Hybrid photosensor for recognizing the position of deflector W4
KLS6 Hybrid photosensor for recognizing the position of deflector W5
KLS8 Photosensor in transport path to cassette 1
KLS10 Hybrid photosensor for recognizing the position of the
counterfeit notes compartment
KLS11 Photosensor in transport path to cassette 2
KLS1_1 Hybrid photosensor for recognizing the stacking wheel position
cassette 1
for monitoring the stacking wheel position (every 120°)
KLS1_2 Hybrid photosensor in cassette 1 for detecting 'Lifting plate up'
for reporting 'Lifting plate up' position.
KLS1_3 Hybrid photosensor in cassette 1 for reporting 'Cassette 1 full'.
KLS1_4 Hybrid photosensor for detecting if there are any documents in
cassette 1.
KLS1_5 Photosensor for detecting that the upper filling level of cassette
1 has been reached.
KLS2_1 Hybrid photosensor for recognizing the stacking wheel position
cassette 2

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Sensor Function
for monitoring the stacking wheel position (every 120°)
KLS2_2 Hybrid photosensor in cassette 2 for detecting 'Lifting plate up'
for reporting 'Lifting plate up' position.
KLS2_3 Hybrid photosensor in cassette 2 for reporting 'Cassette 2 full'.
KLS2_4 Hybrid photosensor for detecting if there are any documents in
cassette 2.
KLS2_5 Photosensor for detecting that the upper filling level of cassette
2 has been reached.
KSM1 Microswitch for detecting cassette 1
KSM2 Microswitch for detecting cassette 2

Deflector Function
W4 Deflector for directing document into the retract cassette or in
cassettes 1 or 2
W5 Deflector for directing document into cassette 1 or in cassette 2

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Consumables
The ordering address for consumables can be found in the section
"Consumables" in the appendix of the operating manual of the basic device.

Printer ribbon cartridge

Use only the specified printer ribbon cartridge. Otherwise you run the risk of
damaging the print head and the ribbon transport.
Ribbon cartridge CCDM Part number: 01750064638

Approved cleaning agents

You will find the address where you can obtain the cleaning agents in the
section "Approved cleaning agents and materials" in the "Appendix" to the
operating manual of the basic device.

Cleaning agents for scan panels

Always use the following products to clean the scan panels.
Lint-free cloth
Screen cleaning agent ECS-260 Part number: 01750035530
250 ml

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Appendix CCDM

Technical data

General
Check processing
Character recognition:
Magnetic character line:
No. of characters:
Image recording:
CMC-7 (DIN 66226, ISO 2033, ISO
1004)
E13-B (DIN 66226, ISO 2033)
ANSI X9
max. 80
Resolution: 200 dpi
Front and back sides, using red and
green illumination

Printing function
Print head: 9 pins
Character height: 3.2 mm (0.13")
Fonts / coding: Loadable character generators
Ribbon: Black

Input bundles
No. of documents per
bundle: max. 50

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Cassettes
Cassettes
Stack height: 212 mm (8.35")
No. of media: < 2000 *1)

Cassettes (long version)

Stack height: 382 mm (15.04")
No. of media: < 3600 *1)

Retract cassette
No. of media
upper compartment: 70
lower compartment: 30

*1) depending on the thickness and quality of the media

Media
Banknotes Checks
Length 110 - 185 mm 140 - 240 mm
(4.33" - 7.28") (5.51" - 9.45")
Width 60 - 98 mm 70 - 105 mm
(2.36" - 3.86") (2.76" - 4.13")
Thickness 0.07 - 0.12 mm 0.07 - 0.12 mm
(0.003" - 0.005") (0.003" - 0.005")
Density 65 - 125 g/m² 65 - 125 g/m²
(17.33 lb - 33.33 lb) (17.33 lb - 33.33 lb)

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Terms CCDM

Terms
Abbreviation Meaning
ALS Alignment station photosensor
AMG Alignment station electromagnet
ASM Alignment station stepper motor
DLS Printing station photosensor
DSM Printing station stepper motor
ELS Escrow photosensor (drum module)
ESM Escrow electromagnet (drum module)
KLS Cassette module photosensor
KSM Cassette module stepper motor
LS Photosensor
Document Synonym for banknotes and checks
RLS Reject transport photosensor
RSM Reject transport stepper motor
SLS Sensor photosensor
SMG Sensor electromagnet
SSM Sensor stepper motor
UDS Ultrasound double sheet sensor
VHS Separator Hall sensor
VLS Separator photosensor
VSM Separator stepper motor

98 CCDM - Operating Manual 01750135975 B

Notes

01750135975 B CCDM - Operating Manual

Published by
WINCOR NIXDORF International GmbH
33094 Paderborn
Germany

Order No.: 01750135975 B 1 GB