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MDSP REFRESHER COURSE MACHINE DESIGN & SHOP PRACTICE ‘mpsP 2.1 1. Compute the diameter ofa solid shat transmiting 75 Hp at 1800 spm. The nature ofthe load and the typeof service is such that the allowable Ss hased on pure torsion i= 6000 psi ALT8" © 1/16" B.2 We" D318 2._ A hollow circular shaft hasan inner rads, rand outer radius R ‘What percentage of the torque can the shal cary in comparison With dhe solid shaft ofr = 1/2 R? ‘A. 50% B. 74% 94% D.84% 4. The torsional deformation of a SAE 1040 stec shal is tO. in fa length of /4 meter. The shear stress is 69 Mpa - Compute the diameter ofthe shal in millimeter. Steel modulus of elasticity is 79,300 Mpa or Nimm2, ASL os B50 D.62 4. Shafting up to 3 inches in diameter is usualy made from cold rolled stel and the common higaest diameter of eld rolled ‘Aa inches 8.6 718 inches 1.6 % inches D. S inches 5. Compute for the torsional deflection ia degrees of « 110 mm ‘diameter, 14 m long shaft subjected t a twisting moment of 3x 10 (raised to 6) Nemm, The torsional modulus of elasticity is 83 GPa ‘A027 com Boal D.024 6. rom based alloy containing 9-16% chromium ACMa Hadfield steel C stainless stel BB. cltome-moly see! D. high ebrome steel 17. Find the torsional moment (in New ‘halt delivers 20 KW at 200 spa A.0.85 x 10° B.LOx 10° sm) developed when the ©120x 106 D.2.10% 10° 8. A projectiles laznched upward from level ground a an angle of (60 deg. wit the horizontal It has a velocity of 45 m/s. Caleulat how long will take before the projectile is the ground? A Als C398 B. 58s D.7945 9. A small countershaft is 3/4 inch in diameter and has a allowable stress of 8500 psi. Find the horsepower delivered by the shaft ata speed of 125.7 raise, ‘A720 1331 Bola D147 10.A block with a mass of 115 slugs slides dawn a ctionless wedge ‘with a slope of 40 deg. The wedge is moving horizontally in the ‘opposite dieetion at a constant velocity of 16 fs Compute the absolute speed ofthe block 2 second afer its released fom rest? A 214108 CMS fis B. 3091 Ais D.124 fs L1-The shaft i subjected toa steady load of 36,000 in Ib. ata shear stress of 10,000 psi. Compute the diameter of the said shaft in inches ALT in BM in C3em D.762:mm 12, What is the section modulus of a solid shaft with « diameter of 101.6 me? A. 10296 em* B, 205.96 em? ©. 209.36 em! D. 203.96 m* 13.The differential of the shear equation is which one of the {ollowing? ‘A. Toad on the beam B. tensile strength of beam bending moment of the beam. D, slope ofthe clastic curve 114A sel shaft 1.75 inehes in diameter transmits 40 Fp a 1800 pm, ‘Assuming a modulus of rigidity of 12x 10 psi ind the torsional deflection ofthe shal in degres per foot length ‘A.00073, 0.0087 80.0063, D. 0.00013 15. Distance measured perpendicular to the axis between the crest of the thread and the oot of its mating thread in a thread assembly of serews A. tolerance class B eres truncation . crest clearance D. tolerance limit L6Pereentage of cut on the retum stroke of hacksaw blade c.1% D.0% 17,Compute the nominal shear stress atthe surface, in MPa, fora 50 ‘mm diameter shall tha is subjected toa torque of 0.48 KN, A. 1695 C2165 B. 1956 D.25.12 18.A L-inch diameter shaft has a single dise weighing 75 Tb mounted ‘midway between two bearings 20” apart. Find the lowest critical speed in apm. Neglect the weight ofthe shaft. Assume that the ‘modulus of elasticity is 30 x 10 ps ‘A. 2038 rpm C2308 pm B. 2380 pm D. 2808 rpm 19, What Hp can 025.4 mum diameter short shaft cansmit at 380 rpm? AS IIp CI8Hp Bl0Tp D. TAH. 20. What length ofa square key is required for a 4-in diameter shaft, ‘transmitting 1000 hp at 1000 rpm? The allowable shear and compressive stresses in the key are 15 ksi and 30 ks, respectively. ‘A241 inches C. 2.8inches B42 inches D. 42 inches 21, Which ofthe following is nota visoelastc m A.Teflon Call ofthese B plastic D. metal 22. The mates A. earide B. abrasive 1 that can cuvwear hardest substance subjected to (C tungsten D. vanadivan 23.A Simm diameter shaft isto transmit 12 kW power ata speed of S00 rpm, determine the mean diameter of the pin, under double shear, fora material having a sae unit stress of 40 Nim AIL08 mm ©. 12.08 mm B. 1308 mm D. 10.08 mm 24.A 1200 mm cast iton pulley is fastened to 112.5 mm shaft by ‘means ofa 28,13 mm square key 175 mim long. The key and shaft have a shearing stress of 14 000 psi. Calculate the force acting ‘the pulley that will shea the key. As10O15T 1.110501 Cush D.12 105 25,How do you call the process of producing components by ‘compacting and melting of plastic material and continuously forcing it though an orifice hole? Acblowing . Moulding B Injection moulding D. Extrusion 26.A.75.mm diameter shaft is transmitting 350 KW at 650 apm, A. ange coupling is used and has 6 bolts, each 18 mn in diameter. Find the required diameter ofthe bolts circle based on an average shearing stress of 275 MPa, A245 ma B52 mm ©. 254 mm D. 425mm MDSP REFRESHER COURSE MACHINE DESIGN & SHOP PRACTICE 27. is ide for maximum quietness in sprockets drive operation to choose or more tecth A 2 Bis D.21 28.1F the angular deformation ofa solid shal should not to exceed 1° in Tength of 1.8 mand the allowable shearing stress is 83 MPa, ‘what is the diameter ofthe shaft? Assume thatthe sha material has G=77 x 10° KPa ‘A. 222M ann ©. 234.22 mm 1B. 2342em D. 2422 em) 29.A vertically loaded beam, fixed atone end and simply supported atthe other is indeterminate to what degree? ‘A. First ©, Second B Third D. Fourth 30.4. 15/16 — in wide key has a depth of 5/8 in, Its 12 inches long land is to be wsed om a 200 hp, 1160 pm, squirrel -cage induction ‘motor. The shal diameter i 37/8 inches. The maximum running forque is 200% of the full-load torque. Compute forthe force, A11L2171 ©2711 Ib S721 Tb D. 72101 Ih 31. Teistigidpiove which serves to transmit fee fiom a pi piece or to cause eontrol motion A. follower ‘C. cam motion Ds crank D-link seanother 32.Aside from oxygen, what isthe other commonly used gas in gas welding? A hydrogen B.argon 33.A 15/16 in wide key has a depth of 5 in. Tis 1 and isto be used on 4200 hp, 1160 rpm, squirrel -cag ‘motor. The shal diameter i 37/8 inches. The maximum running torque is 200% of the full-load torque. What is the maximum torque? A. 17,330 ind B. T3,412 in-lb cLPG. D. Acetylene .73.210intb 21,733 inl 34.Determine the shear stress at the inside surface of a hollow circular shaft where the torque is $000 f-b of inside and outside scers are 2 in and inches respectively A441 Mpa CSSksi 1.28.1 MPa D124 ksi 35.A turbine developing 15,000 Hp turns the shaft at 300 spm. The ‘propeller attached to this shaft develops a thrust of 150,000 1b. A hollow stel sha having an outside diameter of 14 in. is t0 be used. What is the percentage savings in weight? Note: Ss ~ 7500 Psi A373 % 455% B45 % D.327% 36.1 the following solid shaft diameters, which isthe smallest that «an be used forthe rotor of a6 hp motor operating at 3500 rpm, if ‘the maximum shear stress Fr the shaft i 8500 psi? ASIIGin clin BLyKin Din 37.In general, what are the effects of cold-working a metal? ‘A. increase strength and ductility B. decreased strength and ductility increased strength, decreased ductility DD. decreased strength, increased ductility 38.The effective length ofa cantilever spring of uniform rectangular eross-section is 20 inches, Atits free end, it eases a load of 720 Ths and caused a 1.2 inch deflection, Caleaate the thickness ofthe spring given that the material's allowable stress is 70 ksi ‘A.0519 in C0383 in B.0.420in, D.0201 in 49.4 flange bolt coupling consists of cight ste! 20-mm diameter bolts spaced evenly around a bolt circle 300 mm in diameter. Determine the tongue capacity of the coupling ifthe allowable shearing stress inthe bolls is 40 MN‘? AL 1SLkN-m C521 kN-m Bo 151.kNam D.10SIKN-m 40-Find the diameter of a steel Fineshaft to transmit 10 Ep at 150 ‘evolutions per minute with torsional deflection not exceeding 0.08 degree pet foot of feng A. 352i, ©. 325 in B235in D. 253in, 41.Cast iron lywheels are commonly designed with factor of safety of A10013 B 101012, CW 14 D.8w13 42, The undersea research vehicle Alvin basa spherical pressure bul, 1 min radius and shell thickness of 30 mam, The pressure hull is steel having a yield point of 700 MPa, Compute the depth of submergence that would set up the yield point stess in the ‘Spherical sell. Give: Sea Water specific weight is 10.07 kNim’, ‘A. S040 m Cal70m B.1240m D.1470m 43. Cast ton pulleys, 4 in. and 20 in, in diameters, are to transmit 3 bhp at 1200 rpm of the smaller pulley, through a single ply oak- tanned leather bel. Calculate the eenrtgal stress i the center 10 center distance is 10 ft, Note: for leather belt f= 0.30, density is (0.035 ti. A575 psi B25 psi {44.4 cyclist on a citcular track of radius S00 fis travelling at 27 fs His speed inthe tangential dieetion increases atthe rte of 31 ‘What isthe total eyelis's acceleration C.23.6psi D.1AS psi ASA ts C313 Mus? Bane D091 fist 45, What horsepower would be transmitted by a short sha, 2 inches in diameter carrying two pulleys closed to the bearings, iTe shaft ‘makes 300 revolutions per minute A. 36hp ©. 63hp B.S hp D. S4hp 46.4 flange bolt coupling is used to connect solid shaft 90 mm in acer to. hollow shaft 100 mm in outside diameter and 90 mm im inside diameter. I the allowable shearing stess in the shafts and the bolts is 60 MN, how many 10-mm-diameter steel bolts ‘must he used on a 200-mm diameter bolt circle so that the coupling will be as strong asthe weaker shaft? A. Sbolts C9 bolts B. 6bolts D.12bolts 447, Type of bolt commonly used inthe constuction that i threaded in both ends ‘A. stud bolt 'B acme threaded bolts hex bot D. square threaded bolts 448.4 rigidly built-in cantilever has eross-seetion of 4 in deep, 3/8 inches wide, and is loaded 12 in. from the support. Determine the bending sres in the beam assuming that a load of 8 Ibis applied sradually ‘A. 6150psi 1560 psi BL 3285 psi D. $430 psi 49. tic-bar of rectangular section 150 ma broad by 25 man thick is ‘subjected toa pull of 300 KN applied at S mm of the center ofthe ‘thickness ofthe section, Caleuate the maximum stess induced at the outer skin ‘A. 167 MPa ©. 156MPa B 175 MPa D. 176 MPa 50, Modulus of Resilience is ‘A. the same asthe moduhis oF eastcity B, measure of @ materials ability to store strain energy C. the reciprocal of the modulus of elasticity D. ameasice ofthe deflection of a member MDSP REFRESHER COURSE MACHINE DESIGN & SHOP PRACTICE mosp 2.1 SILA G inches pulley is fastened toa 1 1/4-in shaft by a set serew. If ‘net tangential Force of 75 Ibis applied to the surface of the pulley, what i the holding force when the load is steady and N = 4 AA. 1080 b ©1045 tb B. 20305 D. 120115 52. The pressure within the eylinder of @ hydraulic press is 1000 psi cylinder diameter is 10 inches. Determine the thickness of the cylinder wal, allowing a tens ADT in Bazin 53.A 1 1/2 in, shaft uses a sleeve bearing. The beating sustains a ‘radial load of 900 Ib, IF the allowable bearing pressure is 1.379 Mpa, find the length ofthe bearing. ‘ASin Sin Basin D.6in ‘54, The axial force of 1.45 kN is applied toa simple clutch with inside and outside diameters of 10 em and 25 em respectively. Caleulate the torque capacity i iis to be based on uniform wear with @ siven evefficient of fietion of 0.25. ‘AON C50N-m B63 Nem D.80 Nem 55.The axial force of 1.6 KN is applied to a simple clutch with inside ‘and outside diameters of 10 em and 25 em respectively. Calculate the torque capacity if itis to be based on uniform pressure with a given coeflcient of fiction of 0.20. ‘A.62N-m © Nm BLSONa D. 52am '56.Cast iron pulleys, 4 in. and 20 in. in diameters are to transmit 3 ‘hp at 1200 rpm of the smaller pulley, through a single ply oak- tanned leather belt. What isthe reasonable ratio of net tensions if the center 1 center distance is 10 £1? Nove: for Teather belt f= 0,30, A246 C136 B34? D432 '57.A disk clutch having an outside diameter of 32 em and an inside scr of 12.7 cm is connected to an engine that tars at 750 ‘pm. The coefficient of fetion i 0.6 while the pressure between the friction surfaces is 2 kwéem*, Compute the power transmitted by the engine, A. Thad kW ©. 69,30 kW B S838kW D.6838kW 58.A multiple disk clutch has 7 plates with inside and ouside ‘iamtcters of 2.25 in and 4 in respectively. Calelate the operating force to engage the clutch ifthe eoelicient of friction is 0.20 and the average pressure is 60 psi A. 7211b 40018 B. 23015 D.271 59.The building engineer as decided to install a second hand fan ‘that could deliver 18,000 efi oF aie when running at 320 pen. The Fan is estimated to operate of at least 45 hp o deliver the volume of ir needed, The owner has also a second-hand motor rated at 5 bhp and 1750 epm. He would like to use a standard chain and sprocket for the transmission. Detemmine the recommended center distance and the length of chain using pitch of sand 18 teeth to ‘the smal sprocket. ‘A.17 in; 70 inches B.15 in: 78 inches ©. 16 in; 59 inches D. 14 in 68 inches 60.4. multiple disk clutch has 7 plates with inside and ouside diameters of 225 in and 4 in respectively. Caleulate the toque ‘wansmitted ifthe coeficient of fiction is 0.20 and the average pressure is 60 psi ‘K. S64 ib 1B. 763 in ©. S44 inl D. 696 int (61,Determine the sae wall thickness of 30 inches steel tank with, imternal pressure of 7.82 MPa. The yield stress of material is 275.48 MPa. The factor of safety to se is 2.0 A inch C216: B.232.6em D.5/ inch 62. muliple disk clutch has 7 plates with inside and outside diameters of 225 in and 4 in sespectively. Calculate the horsepower capacity ifthe coefficient of friction is 0.20 and the average pressure is 60 ps AS3Ip C25 up 1B 43Hp D.1S1p (63.A band brake is to absorb $ Hp at 200 spm. The maximum ‘pressure ofthe lining and drum is 120 psi. the anale of wrap is 3.6 fadians the width of the band is 3 inches and f= 0 15. Find the forces at the tight side, The diameter ofthe drum is at 8 inches | AA. 2680 Ibs (C3480 Ibs B. 1440 Ibs D. 2980 Ibs. 664. multipe-disk clutch, composed of thee plates with a small ‘diameter of 150 mm and large diameter of 200 mm, i designed to transmit 100 kW at 3000 pm ct Determine the spring force needed to engage the clutch. ‘A. 2820N ©. 2828 S460 D. 3638) 65.A thin walled pressurized vessel consists of right circular ‘ylnder with Mat ends. Midway between the ends the stess is ‘reatest in what direction? ‘A. Longitudinal B Radial ©. Circumferential D. Atan angle of 45° tothe longitudinal and circumferential Aireetion, 666.4 cylinder tank with 10” inside diameter contains oxygen gas a, 2500 psi. Calculate the required wall thickness in (mm) under stress of 28 00 ps AILS mam B.1024mm 12.44 mm D.105¢ mm {67.Compute the safe wall thickness ofa 762 em diameter steel tnk. The tank is subjected to 7.33 MPa pressure and the stecl material hha yield stress of 215.4 MPa, The factor of saety to se is 3 AT inches C409 em 3.89 em D.3.69em 668, Foracceptable deal range of tightness which may result from the application of specific combination of allowances and tolerances. Acallowance C. interference B. tolerance limit D.Fit (69.In a chain drive design fr large speed reduction itis preferable to use a double reduction or compound typeof transmission instead ‘of single two sprockets transmission, Drives should type be so

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