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INTRODUCTION
Dentistry, also known as dentistry and oral medicine, is a branch of medicine that consists of the
study, diagnosis, prevention and treatment of diseases, disorders and conditions of the oral
cavity, usually dentistry, as well as adjacent and related oral mucosa. Structure and tissue,
One aspect of dentistry that is dental engineering is the art and science of designing,
manufacturing, constructing, and providing artificial instruments to replace lost parts of the
orofacial structure and related tissues in the oral cavity. Although primarily related to the teeth of
the general population, the dental or dental aspects of the craniofacial complex, including the
temporomandibular joint and other supporting muscles, lymph, nerves, blood vessels and
preparation. Manufacture and repair of prostheses and related items needed to restore and correct
the function and aesthetics of the patient's lower jaw and face. A dental technician (dental
restorations and dental instruments based on the dentist's prescription (Corcoran, 2010).
Polishing is one of the oldest treatment methods used to create smooth, glossy surfaces. This
smoothness is achieved by rubbing the surface with abrasive particles with a rotating disc.
Abrasive particles remove small elements on the surface and smooth them Dheenathayalan,
2014.
production rate continuously in order to achieve higher production rates with minimal of human
input, there is need to develop innovative machinery to cater the above needs. Polishing
operation is mainly done on the face of the components which is similar to polishing with the
view to improve the surface finish of the components (Bhaskar et al., 2012). The polishing
operation is presently done by mounting an abrasive disk on the spindle of a hand grinder and
Polishing is the process of creating a smooth and shiny surface by rubbing it or using a chemical
action, leaving a surface with a significant secular reflection (David, 2014). Polishing is a
multistage process. The first stage starts with a rough polishing and each subsequent stage uses a
finer emery paper of different grades until the desired finish is achieved. In this stage metal
removal takes place. Then in second stage we come across the Fine polishing in which minimal
or negligible metal removal takes place. It is mainly used to remove scratches from the surface of
boundaries, phases, precipitates and other micro-structure constituents) of the polished specimen
through selective chemical attack on the surface. A common misconception is that a polished
surface has a mirror bright finish, however most mirror bright finishes are actually buffed.
Polishing is often used to enhance the looks of an item, prevent contamination of instruments,
Dental polishing machine plays a vital role in the fabrication of dental appliances and patient
acceptance, improper finishing amount to poor construction symbolizing wasted effort, money,
time and affect the professionalism of the dental professional negatively hereby resulting in low
level of patient turning up for treatment. Despite it`s importance, especially during the
fabrication of prosthodontics appliance and some other metallic appliance e.g partial denture, full
full denture, ceramics etc. Inconsistent power supply in the country prevent the use of the
equipment which indirectly affect dental technology profession at large. Furthermore, there is
need for introducing advanced technology into the profession so as to promote efficiency and
adequate functionality with present technology. Therefore, the researchers investigate the
reinforcement of two ways polishing machine to be powered by battery and inverter as source of
power
The broad objective of this study was carried to investigate the modification of a dental
3. To determine the significant of modifying the dental polishing machine to use DC and
AC Current
machine?
2. Do the modified dental polishing machines using both DC Current and AC Current
have similar mode of operation with the imported ones using only DC Current?
3. Could the modified dental polishing machines using both DC and AC Current have
the same efficiency, durability and acceptability with the imported ones using on DC
Current?
The following null hypotheses (Ho) were formulated to guide and direct the study.
HO1: There is no significant relationship in the mode of operation of modified two dental
polishing machines using DC Current and AC Current and the imported ones using only
DC Current
acceptability of the modify polishing machines using DC and AC Current and the
The modification of dental polishing machine using DC Current and AC Current over
imported ones using only DC Current will reduce the high cost of importation and purchase
of dental polishing machine in Nigeria. it will help to boost our production and
independency on foreign country for the supply of the equipment. Moreover, practitioners
enhance manual dexterity. Therefore, this study will show the relevance of modified dental
polishing machine and it's suitability in the fabrication of dental restoration, it will also
serves as source of research materials for a similar study in the nearest future. Finally, it
will also contribute immensely to knowledge in academic field and in the professional
world at large.
1.7 Scope of the Study
Current and DC Current readily available material between April- September, 2021. The
geographical scope of the study was being within the premises of Dental Technology,
Casting: it is the process of mixing dental stone and pour it on an impression taken, leave
it for few minutes, allow it to set and remove it from the impression tray.
Local: Associated with a particular locality or area (it could be inter state or country)
Machine: This is a tool containing one or more part that uses energy to perform an
Polishing machine: A device use for smoothing and shiny or refining the surface of
prosthesis. Also, this is a machine which uses rotational motion to smoothen and brighten
Abrasive: This is a material which causes wear of another material through mechanical
means.
Denture cleansers: The dental cleansers are substances made in powder or paste form for
semi- finished materials instead of being assembled from readymade components or parts.
Finishing: The finishing entails the process of removing scratches or surface defects
created during the contouring process through the use of cutting or grinding instrument or
both.
Pumice: This is a powder material used in combination with water for the preliminary
polishing of dentures.
Raw materials: These are available elements that can be easily used to produce a
Whiting: The material used as the final polishing material for acrylic dentures is known as
whiting
missing tooth, tissues and replacement of oro-facial structures of human body due to
CHAPTER TWO
LITERATURE REVIEW
2.1 Theoretical framework
Design is the creation of a plan or convention for the construction of an object, system or
Design has different connotations in different fields. In some cases, the direct
sociopolitical dimensions of both the design object and design process. It may involve
Meanwhile, diverse kinds of objects may be designed, including clothing, graphical user
categorical abstraction of a created thing or things (the design of something), or a verb for
methods and processes can be seen when comparing Product design, Industrial design
and Engineering. The American Heritage Dictionary defines design as: "To conceive or
fashion in the mind; invent," and "To formulate a plan", and defines engineering as: "The
application of scientific and mathematical principles to practical ends such as the design,
solving with a defined distinction being the application of "scientific and mathematical
raised the importance of new more "human-centered" fields of design (Faste 2001).
The origins of polishing machine can be traced back to Ancient Egypt and ancient
Greece. In ancient Egypt, two-person lathes were extensively used. In a two-person lathe,
one person would turn the wood (work piece) and the other person would cut the wood
with a single point cutting tool. Cutting operation in this lathe involved a lot of manual
labour and consumed a large amount of time. In Ancient Rome, the Egyptian Design was
modified. A turning bow was used to turn the work piece. In the medieval period, pedals
were used to turn and cut the work piece. The pedals were operated by human legs.
The origin of modern machine can be traced back to the time when the Industrial
Revolution took place. The Industrial Revolution brought a lot of changes to the world of
machines. During that golden period, a number of mechanisms were introduced to lathe.
The introduction of Numerical Control (NC) and Computer Numerical Control (CNC) in
the twentieth century, made lathe a versatile, automatically functioning machine tool.
Today, polishing machine is one of the basic machine tools widely used in industries
laboratory-equipment-and-prices-dental.html).
The machine may or may not have legs also known as a nugget, which sit on the floor
and elevate the lathe bed to a working height. The machine may be small and sit on a
workbench or table, not requiring a stand. Almost all lathes have a bed, which is (almost
always) a horizontal beam (although CNC lathes commonly have an inclined or vertical
beam for a bed to ensure that swarf, or chips, falls free of the bed). Woodturning lathes
specialized for turning large bowls often have no bed or tail stock, merely a free-standing
At one end of the bed (almost always the left, as the operator faces the lathe) is a
headstock. The headstock contains high-precision spinning bearings. Rotating within the
bearings is a horizontal axle, with an axis parallel to the bed, called the spindle. Spindles
are often hollow and have an interior Morse tape on the spindle nose (i.e., facing to the
right / towards the bed) by which work-holding accessories may be mounted to the
spindle. Spindles may also have arrangements for work-holding on the left-hand end of
the spindle with other tooling arrangements for particular tasks. (i.e., facing away from
the main bed) end, or may have a hand-wheel or other accessory mechanism on their
outboard end. Spindles are powered and impart motion to the workpiece.
The spindle is driven either by foot power from a treadle and flywheel or by a belt or gear
drive from a power source such as electric motor or overhead line shafts. In most modern
lathes this power source is an integral electric motor, often either in the headstock, to the
In addition to the spindle and its bearings, the headstock often contains parts to convert
the motor speed into various spindle speeds. Various types of speed-changing mechanism
achieve this, from a cone pulley or step pulley, to a cone pulley with back gear (which is
essentially a low range, similar in net effect to the two-speed rear of a truck), to an entire
gear train similar to that of a manual-shift automotive transmission. Some motors have
electronic rheostat-type speed controls, which obviates cone pulleys or gears (George,
2010).
The counterpoint to the headstock is the tailstock, sometimes referred to as the loose
head, as it can be positioned at any convenient point on the bed by sliding it to the
required area. The tail-stock contains a barrel, which does not rotate, but can slide in and
out parallel to the axis of the bed and directly in line with the headstock spindle. The
barrel is hollow and usually contains a taper to facilitate the gripping of various types of
tooling. Its most common uses are to hold a hardened steel center, which is used to
support long thin shafts while turning, or to hold drill bits for drilling axial holes in the
Metalworking machine have a carriage (comprising a saddle and apron) topped with a
cross-slide, which is a flat piece that sits crosswise on the bed and can be cranked at right
angles to the bed. Sitting atop the cross slide is usually another slide called a compound
rest, which provides 2 additional axes of motion, rotary and linear. Atop that sits a
toolpost, which holds a cutting tool, which removes material from the workpiece. There
may or may not be a leadscrew, which moves the cross-slide along the bed.
Woodturning and metal spinning lathes do not have cross-slides, but rather have banjos,
7which are flat pieces that sit crosswise on the bed. The position of a banjo can be
adjusted by hand; no gearing is involved. Ascending vertically from the banjo is a tool-
post, at the top of which is a horizontal tool-rest. In woodturning, hand tools are braced
against the tool rest and levered into the work piece. In metal spinning, the further pin
ascends vertically from the tool rest and serves as a fulcrum against which tools may be
Woodworking lathes: Woodworking lathes are the oldest variety. All other
varieties are descended from these simple lathes. An adjustable horizontal metal
rail – the tool rest – between the material and the operator accommodates the
smooth the surface made with the metal shaping tools. The tool rest is usually
removed during sanding, as it may be unsafe to have the operators’ hands between
Many woodworking lathes can also be used for making bowls and plates. The
bowl or plate needs only to be held at the bottom by one side of the lathe. It is
usually attached to a metal face plate attached to the spindle. With many lathes,
this operation happens on the left side of the headstock, where are no rails and
therefore more clearance. In this configuration, the piece can be shaped inside and
duplicating gun stocks from the 1850s. Harpers Ferry Armory.One type of
after its inventor Thomas Blanchard. This type of lathe was able to create shapes
wood, but also plastics. A patternmaker's lathe looks like a heavy wood lathe,
often with a turret and either a lead screw or a rack and pinion to manually
position the turret. The turret is used to accurately cut straight lines. They often
have a provision to turn very large parts on the other end of the headstock, using a
free-standing tool rest. Another way of turning large parts is a sliding bed, which
can slide away from the headstock and thus open up a gap in front of the
piece using a hardened cutting tool, which is usually fixed to a solid moveable
mounting, either a tool-post or a turret, which is then moved against the work
piece using hand wheels or computer-controlled motors. These cutting tools come
in a wide range of sizes and shapes, depending upon their application. Some
common styles are diamond, round, square and triangular. The tool-post is
roughing and finishing cuts required to turn the workpiece to the desired shape
and dimensions, or for cutting threads, worm gears, etc. Cutting fluid may also be
pumped to the cutting site to provide cooling, lubrication and clearing of swarf
from the workpiece. Some lathes may be operated under control of a computer for
ratio gear-train to drive the main lead-screw. This enables different thread pitches
to be cut. On some older lathes or more affordable new lathes, the gear trains are
changed by swapping gears with various numbers of teeth onto or off of the
shafts, while more modern or expensive manually controlled lathes have a quick-
change box to provide commonly used ratios by the operation of a lever. CNC
On manually controlled lathes, the thread pitches that can be cut are, in some
ways, determined by the pitch of the lead-screw: A lathe with a metric lead-screw
will readily cut metric threads (including BA), while one with an imperial lead-
screw will readily cut imperial-unit-based threads such as BSW or UTS (UNF,
transposing gear, is used to translate between metric and inch thread pitches.
However, this is optional equipment that many lathe owners do not own. It is also
a larger change-wheel than the others, and on some lathes may be larger than the
The work piece may be supported between a pair of points called centres, or it
may be bolted to a faceplate or held in a chuck. A chuck has movable jaws that
can grip the work piece securely. There are some effects on material properties
when using a metalworking lathe. There are few chemical or physical effects, but
there are many mechanical effects, which include residual stress, micro-cracks,
only add to the appearance, but also encloses all the component parts in it.
ii. Chuck: part to which polishing wheels can be attached for polishing the rough
iii. Switch mode: It is used in the turning on and switching off the polishing machine
The polishing machine is a motor-driven machine with a rotating shaft that can be fitted
with various types of cutting instruments, grinding stone, and polishing wheels; used in
used for polishing crowns and dentures (Murthy and Trymbaka, 2010).
When a work piece is fixed between the headstock and the tail-stock, it is said to be
"between centers". When a work piece is supported at both ends, it is more stable, and
more force may be applied to the work piece, via tools, at a right angle to the axis of
rotation, without fear that the work piece may break loose.
When a work piece is fixed only to the spindle at the headstock end, the work is said to
be "face work". When a work piece is supported in this manner, less force may be applied
to the work piece, via tools, at a right angle to the axis of rotation, lest the work piece rip
free. Thus, most work must be done axially, towards the headstock, or at right angles, but
gently.
When a work piece is mounted with a certain axis of rotation, worked, then remounted
symmetric, but the work piece as a whole is not rotationally symmetric. This technique is
Safety refers to the control of recognized hazard in order to achieve an acceptable level of
risk. Furthermore, safety precaution is any action taken before an activity to prevent
danger or risk during the activity. The precautions to be taken when working with the
(i) Avoid accidental starting. Make sure switch is in “OFF” position before
(ii) (ii) Don’t use in dangerous environment. Don’t use polishing lathes in damp or
wet locations, or expose them to rain. Electrical shock can cause serious or fatal
injury. Follow the National Electrical Code (NEC) and local codes for the safe
(iii) (iii) Do not wear loose clothing, neckties, rings, bracelets, or other jewelry to get
(iv) When starting the polishing lathe for the first time, or after installing a
replacement wheel, it is most important that the operator stand aside for at least
one minute of rotation at full speed. This is the correct practice since wheels can
(v) (v) Check damaged parts. Before further use of the polishing lathe, a guard or
other part that is damaged should be carefully checked to assure that it will
operate properly and perform its intended function. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard or other part that is
(vi) (vi) Never install a wheel that is damaged, such as a chip or crack on any surface.
A damaged wheel can disintegrate while rotating at a high RPM or when work is
placed against the wheel. This can severely harm the operator or others in the
area.
(vii) vii) Keep work area clean and well lighted. Clutter and poor lighting invites
accidents.
(viii) (viii) Don’t over reach. Keep proper footing and balance at all times. A rotating
(ix) (ix) Never leave polishing lathe running unattended. Always turn power off after
usage.
(x) (x) Don’t force polishing lathe. It will do the job better and safer at the feed rate
(xi) (xi) Always use safety glasses with side shields (or full face shield) when
operating the polishing lathe. Do not use ordinary eyeglasses. Also use face or
(xii) (xii) Do not operate this polishing lathe until you are sure that you are completely
familiar with the safe operation of the polishing lathe, all accessories and safety
on this polishing lathe. Using a wheel rated at a lower RPM than the machine is
rated can cause a hazardous condition and result in short wheel life (Ray Foster
instructional manual).
Polishing is a process of removing scratches with finer scratches. Polishing the dentures
consists of making the dentures smooth & glossy without changing the contours using
(a) The polishing material should be softer than the material being polished.
(b) The material should be fine enough to produce a glossier surface or finishing.
(e) Water/ glycerin should be used to check the effect of dust and heat.
(f) The tissue surface of a denture is never polished as polishing destroys the details
(g) The polished surface extends just over the border, but the borders are not reduced in
(h) Care must be taken when using pumice (used as wet slurry) as this material is very
abrasive & may obliterate the details placed on denture when they were waxed.
(i) Resin teeth have approximately the same hardness as the denture base, so polishing a
denture with resin teeth requires some precaution not necessary with porcelain teeth.
(j) Only the denture base & the not the teeth is to be polished in the process.
2.7.2 Procedure of Polishing:
(a) Smooth the labial, buccal, lingual& palatal external surfaces of the denture with wet
pumice on a rag wheel running at slow speed, keep plenty of pumice on the denture
surface & keep the denture moving at all time, press the denture lightly against the wheel.
(b) Polish the resin around the teeth with pumice & a brush wheel moving at slow speed;
(c) Wet muslin buffing wheel is used to polish the border, lateral & palatal surfaces of
denture.
(d) Felt cones or small buff wheels may be used to polish the palatal portion of the upper
denture. The choice of wheels or cones is dependent on the shape of the palate.
(e) If stippling is desired in the denture base & was not placed during the final waxing it
can be added at this time using small round bur lightly stipple the denture base from the
second premolar to the second premolar on the other side. Lightly pumice the stippling
(f) Final polish is placed on the denture with a high shine material. These materials
composed of fine particles which impart a glossy surface to the work being polished. An
example is Whiting.
(g) Store the polished dentures in water until they have been delivered to the patient with
high gloss, compatible contour, & natural appearance, store the dentures in water all the
which it is in contact. In dental technology laboratory, the term finds its usage during
frictional force alongside the materials coming together with the polishing lathe
producing the force. The heat generated need to be subdued durin this laboratory process
and this necessitate the use of water serving as a coolant to reduce the amount of heat
(a) Pumice: it is used for preliminary polishing of denture and it is always used in
b. Whiting (chalk, CaC3): it is used as final polishing agent for acrylic resin and it is
mixed in water to a creamy consistency which is applied to the revolving white brush.
The material consist of superfine calcium carbonate (chalk) specially purified for dental
c. Rouge (FeO3): is a soft material in a very finely powdered form of red iron oxide. It is
used as a final polishing agent for old alloys. It should not be used on stainless steel
in colour and may be used as a final polishing agent for stainless steel, cobalt- chromium
alloy and old alloys. It is usually obtained in powder or block form (Eyarefe et al., 2012).
i. The cost of the modified polishing machine is lesser than the modified imported ones
the imported ones in the country which have only electric current to function.