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762 Biotechnol. Prog.

1997, 13, 762−767

Kinetics of Simultaneous Saccharification and Lactic Acid


Fermentation Processes
Jun Luo, Liming Xia, Jianping Lin, and Peilin Cen*
Department of Chemical Engineering, Zhejiang University, Hangzhou 310027, People’s Republic of China

After pretreatment of corn cob by dilute acid, the lignocellulosic residue was used as
raw materials for the simultaneous saccharification and lactic acid fermentation
(SSLF). Because of the same optimal temperature and pH requirement as well as
the anaerobic condition, the lactic acid fermentation is perfectly compatible with
enzymatic hydrolysis of cellulosic materials. In the SSLF processes, the final
concentration of lactic acid reached 33.97g/L with a conversion ratio of 79% based on
the consumed cellulose. A mathematical model is suggested to simulate the SSLF
process with good agreement.

Introduction substrate for microorganism growth, maintenance, and


product formation simultaneously. A heterogeneous
It is a popular process in China to produce xylose from
multienzyme catalytic model with ethanol inhibition was
corn cob by dilute acid hydrolyzation methods (You,
suggested to describe the SSF process for ethanol produc-
1984). The residue is mainly lignocellulosic material.
tion (Philippidis et al., 1993), but cell growth and ethanol
How to treat the residue is an important issue either from
formation were not included in the model. On the basis
comprehensive utilization of the renewable resources or
of the assumption that the rate of hydrolysis per adsorbed
from environmental protection points of view. The
enzyme is a strong function of substrate conversion,
advantage in using the corn-cob residue is that the
competitive inhibition of cellubiose hydrolysis by β-glu-
residue can be enzymatically hydrolyzed without further
cosidase, and ethanol inhibition of Saccharomyces cer-
pretreatment.
evisiae growth, a mathematical model was proposed to
The simultaneous saccharification and fermentation
analyze the conversion of particulate biomass to ethanol
(SSF) process is an effective process in which enzymatic
in continuous solid retaining and cascade bioreactor
hydrolysis of lignocellulosic materials and fermentation
(South and Lynd, 1994). The kinetic models for lactic
are coupled together to eliminate the inhibition caused
acid fermentation have been widely studied in the
by cellubiose and glucose (Enari, 1983) and to combine
literature (Gonclaves et al., 1991); however, the math-
the two steps into one. There is a lot of research on the
ematical model for the SSLF process has not been
SSF processes focused on the production of ethanol
reported in the literature.
(Spindler and Wyman, 1989) and single cell protein, SCP
(Xu et al., 1995). The optimal temperature for enzymatic The purposes of this work are to exam the compatibility
hydrolysis is 50 °C, but 30-35 °C for ethanol and SCP between enzymatic saccharification of corn-cob residue
fermentation, which means the two processes are not and lactic acid fermentation, to optimize operation condi-
compatible in operation conditions. The yield of ethanol tions for high lactic acid yield, and to establish a
or SCP from glucose is only about 50%. Therefore, a new comprehensive kinetic model for the SSLF process.
SSF process should be exploited.
Materials and Methods
Lactic acid is an important organic acid that is widely
applied in food and chemical industries and a prospective Microorganisms. Cellulases were produced in this
candidate for making the biodegradable polymers (Lip- laboratory by using either Trichocherium reesei (origi-
insky and Sinclair, 1986). The lactic acid fermentation nally from Rut C30) or Aspergillus niger(originally from
is carried out at 50 °C, at pH 5.0, and at anaerobic Zhejiang Microbiology Research Institute). The crude
condition (Jing et al.; 1995), which is the same as that enzyme solution was applied in the SSLF process. Lactic
for enzymatic hydrolyzation of cellulose, and the theoreti- acid was produced by a strain of Lactobacillus delbrium
cal yield of lactic acid is 100% on the basis of the glucose (from Zhejiang Microbiology Research Institute).
consumed. It seems that the simultaneous saccarifica- Corn-Cob Residue from Xylose Production. Corn-
tion and lactic acid fermentation (SSLF) process should cob residue obtained from a xylose production factory or
be more compatible and comprehensive for the utilization made in the laboratory was used as the raw material. In
of renewable resources. The SSF processes for lactic acid the laboratory corn cob was ground into particles less
production from pure cellulose had being reported with than 3 mm in diameter and then was hydrolyzed at 106
a yield of 60% (Takagi, 1984; Abe and Takagi, 1991). °C for 4 h with 1% H2SO4 (liquid/solid ratio is about 8:1).
In the SSF process, both enzymatic hydrolysis and The supernatant can be used for xylose production, and
fermentation must be evaluated simultaneously in the the corn-cob residue is the substrate for the SSLF
mathematical model. For enzymatic hydrolysis of cel- process. The composition of the corn-cob residue was as
lulosic materials, a kinetic model must include multien- follows: cellulose, 62%, hemicellulose, 19%; lignin, 13%.
zyme catalysis with product inhibition in a multiphase Medium. Medium for T. reesei. The solid medium
system (Lee and Fan, 1980; Dekker, 1986; Beltrame et was potato dextrose agar. The liquid culture medium
al., 1984). The hydrolytic product, glucose, is used as the was as follows (g/L): corn cob residue, 70.0; glucose, 1.0;
peptone, 1.0; wheat bran, 3.0; salt solution, 10.0 mL. The
* To whom all correspondence should be addressed. salt solution consists of the following (g/L): (NH4)2SO4,
S8756-7938(97)00100-8 CCC: $14.00 © 1997 American Chemical Society and American Institute of Chemical Engineers
Biotechnol. Prog., 1997, Vol. 13, No. 6 763

Table 1. Activities of Cellulases in the Final


Fermentation Broth
name of strain Et, (FPIU/mL) EB, (BU/mL)
T. reesei 3.2-4.1 0.55-0.65
A. niger 1.1-1.4 5.20-6.25

14.0; urea, 3.0; MgSO4‚7H2O, 3.0; KH2PO4, 20.0; CaCl2‚


2H2O, 4.0; FeSO4‚7H2O, 0.05; MnSO4‚H2O, 0.016; ZnSO4‚
7H2O, 0.014; CoCl2‚6H2O, 0.037. The pH was controlled
by adding 50 mL of 1 M citric acid buffer solution.
Medium for A. niger. The solid medium was potato
dextrose agar. The liquid culture medium was as follows
(g/L): corn-cob residue, 30.0; wheat bran, 10.0; (NH4)2-
SO4, 1.0; urea, 0.35; MgSO4‚7H2O, 0.35; KH2PO4, 2.5; Figure 1. Time course of enzymatic hydrolysis of corn-cob
CoCl2‚6H2O, 0.35. residue (initial activity of cellulases is 10.0 FPIU/gS): 0,
Medium for L. delbrium. The medium for seed cellulose; 2, glucose; O, cellubiose; s, calculated curve.
preservation was 20% defatted milk powder. Table 2. The Effects of Cellulase Activity on the SSLF
The liquid medium for lactic acid fermentation was as Process (Initial Cellulose Concentration ) 43.4 g/L)a
follows (g/L): yeast extract, 1.0; peptone, 1.0; NaCl, 0.1;
for given EC0 (FPIU/gS)
and glucose as required. The pH was regulated to pH
4.8-5.0 by adding CaCO3. 1.8 2.0 2.4 3.0 4.0 5.0 8.0 10.0
The liquid medium for the SSLF process was as follows P (g/L) 7.03 10.95 10.81 14.18 23.61 31.56 34.20 36.70
(g/L): yeast extract, 1.0; peptone, 1.0; KH2PO4, 0.1; Na2- Y (%) 16 25 25 32 54 72 80 84
HPO4, 0.1; MgSO4‚7H2O, 0.05; salt solution, 2.0 mL. The a The cellulase is from T. reesei.
salt solution consists of the following (g/L): FeSO4‚7H2O,
0.105; CuSO4‚5H2O, 0.17; MnSO4‚H2O, 0.0144; ZnSO4‚ Table 3. Effects of Substrate Concentration on the SSLF
7H2O, 0.882; CoCl2‚6H2O, 0.05. Corn-cob residue was Process (EC0 ) 5 IU/gS, from T. reesei)
added as the experiment required, and CaCO3 was used for given Ca (g/L)
to regulate the pH value of the fermentation broth to a 20 60 100 150 200
range of pH 4.8-5.0.
P (g/L) 8.6 20.8 31.7 35.0 42.2
Experiments. Both cellulase production and the
Y (%) 98 79 72 53 48
SSLF process for lactic acid production were carried out
a C is the concentration of the corn-cob residue, g/L.
in a Biostat-B 2-L stirred-tank fermentor (B. Braun). In
cellulase production, the operation conditions were con-
trolled at 28 °C, 300 rpm, and an aeration rate of 0.3 Effects of the Initial Activity of the Cellulases
vvm. The inoculum ratio was 10%. The initial pH value and the Concentration of the Substrate on the
in the broth was regulated to pH 4.5-5.0. The pH value SSLF Process. The effects of the initial cellulases
in the fermentation broth would gradually rise to about activity and the substrate concentration on the SSLF
pH 7.0-7.5, which indicated the end of the fermentation process were evaluated, and the results are listed in
process. During the SSLF process, the temperature was Tables 2 and 3, respectively. It is obvious that, with the
kept at 50 °C and pH was regulated in the range of pH increase of cellulase activity, the lactic acid yield in-
4.8-5.0 by adding CaCO3. The cellulase solution and L. creases too. But, with the increase of substrate concen-
delbrium were inoculated simultaneously. The rotating tration, the yield of lactic acid drops fast.
rate of the stirrer was 200 rpm to offer sufficient mixing The increase of the cellulase activity will raise the cost
without aeration. of the enzymes, and the low substrate concentration will
Analysis Methods. Glucose and cellubiose are ana- reduce the productivity and increase the cost for separa-
lyzed by the glucose oxidase-peroxidase method (Berg- tion. Both factors are unfavorable. In order to optimize
meyer, 1974) and by the HPLC method, respectively; the process, a relative factor F was defined as follows:
lactic acid is analyzed by the Barker-Summerson method
(Barker and Summerson, 1941). The total cellulase F ) EC2(1 - C0)/C0 (1)
activity is measured by filter-paper assay and β-glycosi-
dase activity by a β-glycosidase assay (Ghose, 1987). The relationship between F and the lactic acid yield Y
is shown in Figure 2. If the costs of enzyme, substrate
Results and Discussions and separation process as well as the sell price of the
lactic acid are known, then we can use eq 1 and Figure
Preparation of Cellulases. The preparation of cel- 2 to determine the best values of Y, EC, and C0. For
lulases from either T. reesei or A. niger was carried out example, if Y ) 70%, the F value should be about 500
in a Biostat-B 2-L fermentor. The batch fermentation from Figure 2. Then if C0 ) 0.05, the value of EC should
period was about 36-48 h. The ranges of final activities be about 5.1 IU/gS. Also from Figure 2, it is obvious that
of cellulase (Et) and β-glucosidase (EB) at different batch there is a wide range of operation conditions in which
fermentation are listed in Table 1. The whole fermenta- the lactic acid yield is about 80%.
tion broth containing crude cellulases was applied in the Effects of the Activity of β-Glycosidase. The
SSLF processes without any purification. cellulase is a mixture of at least three enzymes: endo-
Hydrolysis of Corn-Cob Residue by Cellulases. β-1,4-glucanase, exo-β-1,4-cellobiohydrolase, and β-gly-
The typical results of the hydrolysis of corn-cob residue cosidase. The β-glycosidase activity in the cellulases
by cellulases are shown in Figure 1. It is obvious that, produced by T. reesei is lower than that by A. niger. In
with the accumulation of both cellubiose and glucose, the cellulose hydrolyzation process, the addition of β-glycosi-
rate of hydrolysis is inhibited and decreases fast; only dase can reduce the concentration of cellubiose and favor
about two-thirds of the cellulose is hydrolyzed. the production of glucose. Table 4 shows the experimen-
764 Biotechnol. Prog., 1997, Vol. 13, No. 6

Figure 2. Relationship between F and the lactic acid yield.


Figure 4. Comparisons of experimenal data and calculated
Table 4. Effects of the Ratio of Cellulases from T. reesei curves of the SSLF process, C0 ) 42.7, EB0 ) 0.1, E0 ) 0.3, and
to That from A. niger (EC0 ) 5 FPIU/gS, C0 ) 43.4 g/L) X0 ) 0.12; cellulose, 0; lactic acid, 2; glucose, 4; cellubiose, O;
for given ratio (V/V) biomass, b.

10:0 9:1 8:2 6:4


P (g/L) 32.32 35.06 30.15 20.28
Y (%) 74 80 70 47

Figure 5. Simplified mechanism of the SSLF process.

Figure 3. Comparisons between experimenal data and calcu-


lated curves of the SSLF process, C0 ) 42.7, EB0 ) 0.05, E0 )
0.3, and X0 ) 0.14: cellulose, 0; lactic acid, 2; glucose, 4;
cellubiose, O; biomass, b.

tal results with the mixed cellulases produced by T. reesei


and A. niger, respectively, at different ratios. When the
ratio is 9:1 (cellulases from T. reesei to that from A. niger), Figure 6. Adsorption isotherm of cellulases on the corn-cob
the yield of lactic acid is the highest. A further decrease residue at 50 °C: 0, experimental data; s, calculated curve.
of the ratio will cause a sharp drop of the lactic acid yield
because of insufficient activities of endo-β-1,4-glucanase Adsorption of Enzyme EC on Corn-Cob Residue.
and exo-β-1,4-cellobiohydrolase. Figures 3 and 4 show Adsorption of cellulases on corn-cob residue was studied
the effects of β-glycosidase activity on the SSLF process. in independent experiments. The results are shown in
In the lag phase, a higher accumulated concentration of Figure 6. A Langmuir equation is able to correlate the
glucose was observed in Figure 4 because of higher equilibrium data.
activity of β-glycosidase. The other characteristics in
Figure 3 are similar to those in Figure 4. sat.
EC,ad ) EC,ad EC/(K + EC) (2)
Mathematical Model of the SSLF Process. In the
SSLF processes, both cellulose hydrolysis and lactic acid Hydrolysis of Cellulose into Cellubiose. The hy-
fermentation take place simultaneously. The process is drolysis of cellulose into cellubiose (G2) is catalyzed by
a multiphase system. At first, enzymes endo-β-1,4-glu- enzyme EC adsorbed on the active sites of lignocellulose
canase and exo-β-1,4-cellobiohydrolase (EC) are adsorbed (EC′), which takes place in the solid phase and is inhibited
on the corn-cob residue. The hydrolysis of the cellulose by cellubiose competitively. The reaction mechanism can
into cellubiose takes place in the solid phase by adsorbed be expressed as follows:
enzymes (EC′). And both the hydrolysis of cellubiose into
glucose by β-glucosidase (EB) and the lactic acid fermen- K1 k1
tation by L. delbrium occur in the liquid phase. Further, EC′ + C 9
7 8 EC′C 98 EC + G2 (3)
cellubiose and glucose are inhibitors for enzymes EC and
KG
enzyme EB, respectively. The whole picture of the process 2

can be simplified as shown in Figure 5. G2 + EC′ 798 EC′G2 (4)


Biotechnol. Prog., 1997, Vol. 13, No. 6 765

Because the rate of adsorption is much higher than Hydrolysis of Cellubiose into Glucose. The hy-
that of the reaction, and the concentration of the enzymes drolysis of cellubiose into glucose (G) is catalyzed by
is much lower than that of the substrate, therefore, the β-glycosidase (EB) in solution, which is inhibited by
overall reaction rate of eq 3 is independent of the product glucose; thus,
substrate concentration and is proportional to the con-
centration of enzyme EC′. Assuming EC′ is proportional K2 k2
G2 + EB 798 EBG2 98 EB + G (18)
to the total enzyme concentration being adsorbed, EC,ad,
the density of active sites, ns, and the surface area of KG
cellulose particle, A, then G + EB 798 EBG (19)
EC′ ) EC,adnSA (5) The reaction rate can be derived as

Assuming corn-cob residue is a spherical particle with rG ) (1/YG/G2)k2EB0 exp(-kd2t)G2/(K2(1 + G/KG) + G2)
the same size, the total surface area is (20)
A ) πd2N0 (6) where the first-order deactivation of enzyme EB has been
included in eq 20.
During the hydrolyzation process, the diameter of the Because the cellubiose is an intermediate, the concen-
cellulose particle will be reduced; therefore, the number tration is relative low, i.e., G2 , K2(1 + G/KG), and eq 20
of active sites should be a function of diameter can be simplified as

nS ) nS0πd2 ) nS0′C2/3 (7) exp(-kd2t)G2


rG ) B′EB0 (21)
1 + G/KG
where
where
nS0′ ) nS0 ( 3
FcπN0 ) n/3
(8)
B′ )
1 k2
(22)
YG/G2 K2
and the relationship between the concentration of cel-
lulose and diameter has been applied: Then the cellubiose accumulation rate can be calculated:

C ) (1/6)πd3FCN0 (9) dG2/dt ) rG2 - rG (23)

Combining eqs 7 and 9 and eliminating N0 and d by using Glucose Consumption by L. delbrium. In the
the initial cellulose concentration, C0, and diameter, d0, SSLF process, glucose produced from enzymatic hydroly-
then the surface area A can be expressed as sis will be further consumed by L. delbrium for cell
growth and lactic acid formation. The cell growth rate
can be described by Monod’s equation
A ) (6/FCd0)C01/3C2/3 (10)
dX/dt ) µmGX/(KS + G) (24)
The rate of reactions 3 and 4 can be written as
and the lactic acid formation is growth related:
rG2 ) k1EC′/(1 + G2/KG2) (11)
dP/dt ) R dX/dt (25)
or
Then, the glucose accumulation rate should be
4/3
rG2 ) BC (EC/(EC + K))(1/(1 + G2/KG2)) (12) dG/dt ) rG - β dX/dt (26)

where where

B ) (6nS0′/FCd0)C01/3EC,ad
sat.
(13) β ) 1/YX/G + R/YP/G (27)

If the deactivation rate of total enzyme EC can be Parameter Determination. The parameters in Lang-
expressed as the first-order kinetics, i.e., muir’s equation, eq 2, were correlated from experimental
sat.
data shown in Figure 6: EC,ad ) 0.0717 IU/gS; K )
EC,t ) EC0 exp(-kd1t) (14) 1.413 IU/gS. The parameters B, B′, kd1, kd2, KG2, and KG
were simulated by use of eqs 12, 16, 21, and 23 from
and the enzyme concentration in solution, EC, is experimental data of the enzymatic hydrolysis of corn-
cob residue: B ) 0.143; B′ ) 476; kd1 ) 1.24 × 10-4 min-1;
EC ) EC,t - EC,ad (15) kd2 ) 5.31 × 10-4 h/(g‚L); KG ) 0.13 g/L; KG2 ) 1.5 g/L.
The comparisons between experimental data and model
then, combining eqs 2, 14, and 15, we obtain simulation are shown in Figure 1.
It is difficult to determine cell density, X, in the SSLF
process because the cells will be adsorbed on the ligno-
EC ) 1/2(H + (H2 + 4KEC0 exp(-kd1t))1/2) (16)
cellulosic materials. The parameters in the Monod
equation were obtained from literature (Roger et al.,
where 1978): µm ) 0.296 1/h and Ks ) 0.545 g/L. Only the
sat. parameter β was correlated from the SSLF experimental
H ) EC0 exp(-kd1t) - K - EC,ad (17) data: β ) 6.87.
766 Biotechnol. Prog., 1997, Vol. 13, No. 6

Table 5. Comparisons between SSLF and Two-Step EC,ad parameter in Langmuir’s equation, FPIU/gS
Processes (E0 ) 5.0 FPIU/gS, C0 ) 43g/L) ECC cellulase-cellulose complex concentration, (mg/
period G2 G P Y* a Y mL)‚(FPIU/mL)
(h) (g/L) (g/L) (g/L) (%) (%) Et total enzyme concentration, FPIU/mL
two-step process G glucose concentration, g/L
saccharification 72 8.3 22.7 79.0 G2 cellubiose concentration, g/L
fermentation 48 8.3 1.35 20.84 71.0 59.0
K equilibrium constant for cellulase-cellulose com-
SSLF 72 0.25 0.46 33.97 79.0 79.0
plex, FPIU/mL
a Y* ) cellulose utilization ratio. KS substrate limitation constant, g/L
KG inhibitory constant for cellobiose hydrolysis, g/L
Comparisons between Experimental Data and K G2 inhibitory constant for cellulose hydrolysis, g/L
Model Calculation. The comparisons between the K1, K2 equilibrium constant
experimental data and the model calculation of the SSLF
kd1 deactivation constant of cellulase, 1/h
process are shown in Figures 3 and 4. It is obvious that
the proposed model is capable of describing the SSLF kdB deactivation constant of β-glucosidase, 1/h
process. During the SSLF process, the concentration of k1, k2 rate constant, 1/h
cellubiose is almost nil; therefore, the inhibition of N number of particles, 1/L
cellubiose on enzyme is negligible. And the accumulation ns density of active site, mmol/m2
of glucose is observed and predicted by the model in the ns0, ns0 site density constant, mmol/m2
early stage of the SSLF processes. Because the cells are P lactic acid concentration, g/L
still in the lag phase and at low density, the rate of rG reaction rate of glucose formation from cellobiose,
glucose formation by enzymatic hydrolysis is higher than g/(L‚h)
the rate of glucose consumption by L. delbrium, especially rG2 reaction rate of cellubiose formation from cel-
when β-glucosidase activity is high (see Figure 4). After lulose, g/(L‚h)
that, L. delbrium was in exponential growth phase and t time, h
glucose was consumed rapidly. The concentration of
X biomass concentration, g/L
glucose was kept in a very low level, which meant the
inhibition caused by glucose was negligible also. Y enzymatic hydrolyzation yield, %
There are deviations between model prediction and Y/ yield constant
experimental data as seen in Figures 3 and 4. The Greek Symbols
reason is the oversimplification in the model. For
example, L. delbrium will be adsorbed on the lignocel- R constant
lulosic materials, which can cause the mass transfer β constant
limitation to lower the production rate of lactic acid. Fc particle density, g/m3
Comparisons between the SSLF and Two-Step µm maximum specific growth rate, 1/h
Processes. The comparisons between the SSLF and
Subscript
two-step processes are shown in Table 5. It is obvious
that the SSLF process is higher in productivity as well 0 t)0
as lactic acid yield than the two-step process. In the two-
step process, the lactic acid fermentation is carried out
after enzymatic saccharification of the corn-cob residue. Literature Cited
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