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6, JUNE 1998
I. INTRODUCTION
Fig. 8. A scanning electron microscope photograph of a core ridge. thin top resist can be transferred into a thick bottom organic
polymer layer by O2 RIE. A scanning electron microscope
photograph of a core ridge (Fig. 8) shows that the side
content was 2%. The glass transition temperature, which is walls were vertical and smooth. Finally, the core ridges were
given by the inflection point of the trace, was 114 C. Since covered with a spin-coated cladding layer. A cross-section
was slightly dependent on the fluorine content, it was always photograph of an embedded channel waveguide is shown in
above 110 C when the fluorine content was less than 16%. Fig. 9. The photograph shows that cladding polymer covers the
Therefore, d-PFMA waveguides is only suitable for use below rectangular cores and completely fills the narrow gap. Fig. 10
100 C. shows the near-field pattern at 1.31 m. Here, the core was 8
m wide and 8 m high, and the refractive index difference
III. SINGLE-MODE POLYMERIC OPTICAL WAVEGUIDES between core and cladding was about 0.3%. It is confirmed
that single-mode operation is achieved at 1.31 m.
A. Fabrication
We fabricated single-mode polymeric optical waveguides B. Loss Measurement
by conventional photolithographic and dry etching processes The loss spectra of the single-mode waveguides were mea-
as shown in Fig. 7. First, a planar waveguide consisting of sured using a spectrometer and a halogen light source. Here,
core and buffer layers was fabricated on a substrate by spin we used a single-mode fiber as an input fiber and a 50/125-
coating. Here, we used either a silicon or an acrylic substrate. m graded-index (GI) multimode fiber as an output fiber,
Then silicone-based positive photoresist (SPP) was spin-coated where an index matching fluid was dropped between fibers
on its surface. The channel waveguide patterns were formed and waveguides in order to reduce coupling losses. In order
using photolithography. Then the core ridges were formed to examine the effect caused by deuteration, we made two
by oxygen reactive ion etching (O2 RIE). As SPP has a kinds of waveguide, that is, one had a d-PMMA core and
high resistance to O2 RIE, fine patterns formed in a very the other had a PMMA core. The cladding material of the
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1033
two waveguides was the same polymer (d-PFMA). The cores of d-PFMA is similar to that of PMMA, the waveguide
were 8 m wide and 8 m high, and the refractive index birefringence of d-PFMA waveguides is very small, which
difference between the core and cladding was 0.3%. Their loss is one of the advantages of d-PFMA waveguides.
spectra are shown in Fig. 11. The absorption of the d-PMMA In order to investigate the effect that birefringence has on
core waveguide was reduced in both the short ( 1 m) and practical devices, we measured the polarization dependence of
1.3 m wavelength region owing to the elimination of C-H directional couplers as a first step. The directional coupler is
vibrational absorption. However, its absorption loss in the 1.55 a fundamental element in optical integrated circuits and this
m wavelength region was higher than that of the PMMA makes it a suitable device for use in determining whether or
core waveguide because there are higher harmonics of C-D not polarization independent couplers can be made from any
vibrational absorption in this region. given optical waveguide material.
We measured the propagation loss of the d-PMMA core The polarization dependence of directional couplers fab-
waveguide at 1.31 m by the cutback method to examine ricated with d-PFMA was measured using a polarization-
them more precisely. Here, we used single-mode fibers as maintaining fiber as an input fiber, a single-mode fiber as
input and output fibers and a 1.31- m wavelength laser light an output fiber and a 1.31 m-wavelength laser light source.
source. Fig. 12 shows the insertion losses of the waveguides as Fig. 13 shows the insertion loss of the directional couplers as
a function of waveguide length. We measured five samples and a function of their interaction lengths. The overall length of
the average values and the distributions are shown in Fig. 12. each coupler was 5 cm, and the height and width of the core
The propagation and coupling losses between a fiber and a were both 8 m. The waveguide separation in the interaction
waveguide were calculated by line fitting to 0.10 dB/cm and region of the directional couplers was 3 m, and the refractive
0.04 dB/point, respectively. The propagation loss at 1.31 m index difference between core and cladding was 0.3%. The
was also measured using 57 cm-long test circuits and a ring polarization dependence on the insertion loss of the directional
resonator, and the results confirmed that the propagation loss couplers was always be low the measurable limit (less than 0.1
was as low as 0.10 dB/cm [13], [14]. dB), which means that the directional couplers we fabricated
The propagation loss of the single-mode waveguide is a with d-PFMA did not have any polarization dependent loss
little larger than that of the multimode waveguide at 1.3 m, or polarization dependent coupling ratio. We found that the
which is described in Section IV-B. Therefore, we believe that waveguide birefringence of d-PFMA waveguides is small and
the main component of the propagation loss of the single- that d-PFMA is a suitable material for optical integrated
mode waveguides is the scattering loss due to structural circuits.
imperfections. We must develop a fabrication process which To evaluate the d-PFMA waveguide birefringence precisely,
provides smoother and more uniform core ridges and thus we measured it using Senarmont ellipsometry, which is a
further reduce their attenuation. very sensitive method of measuring optical retardation. Fig. 14
shows the experimental setup. A 1.31 m wavelength laser
C. Waveguide Birefringence light, linearly polarized at an angle to the vertical axis
Polarization dependence is an important issue when we of the substrate, is coupled to the waveguide and becomes
discuss the capabilities of optical devices. PMMA is a polymer elliptically polarized due to the retardation of the sample.
with very small birefringence, because its orientation bire- After passing through a -plate with its axis rotated at
fringence ratio and photoelastic constant are small compared the light changes again into linearly polarized light at an angle
with other polymer materials. Since the chemical structure We can determine this angle by rotating an analyzer
1034 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO. 6, JUNE 1998
(1)
(a) (b)
(c) (d)
Fig. 18. The insertion losses of d-PMMA and PMMA core multimode waveguides as a function of waveguide length. (a) 0.68 m, (b) 0.83 m, (c)
1.31 m, and (d) 1.55 m.
B. Loss Measurement
We measured the loss spectrum of the multimode waveguide and summarized in Table I. The propagation loss of the d-
using 50/125 m GI multimode fibers as input and output PMMA core waveguide was lower than that of the PMMA
fibers and a halogen lamp as a light source. Fig. 17 shows the core wave guide at 0.68, 0.83, and 1.31 m, but higher at
loss spectra of d-PMMA and PMMA core multimode waveg- 1.55 m. The PMMA core waveguide has sufficiently low
uides. The loss spectrum of the d-PMMA core multimode loss at 0.68 and 0.83 m. However, it is important that the d-
waveguide is almost the same as that of the d-PMMA core PMMA core waveguide has extremely low loss ( 0.02 dB/cm)
single-mode waveguide shown in Fig. 11, which means the in the 0.85 m wavelength region which is commonly used
attenuation of the multimode waveguide is mainly determined in the field of optical interconnections, because some board-
by that of the core material. or backplane-level optical interconnections require relatively
In order to examine their attenuation more precisely, we long (10 cm–1 m) interconnect media.
measured the propagation losses of the multimode waveguides A study on plastic optical fibers (POF’s) has reported that
by the cut-back method. Here, we used 20 and 10 m-long the propagation losses of d-PMMA core POF’s are 0.0002,
50/125 m GI multimode fibers, respectively, as the input 0.0005, and 0.03 dB/cm at 0.68, 0.85, and 1.3 m, re-
and output fibers, and 0.68, 0.83, 1.31, 1.55 m lasers as spectively [12], which suggests the possibility of a further
light sources. Fig. 18(a)–(d) show the insertion losses as a reduction in waveguide losses. We can consider many rea-
function of waveguide length. The propagation losses are sons for the differences between the propagation losses of
represented as the tangent of the fitted lines in Fig. 18 (a)–(d), these POF’s and our waveguides such as scattering as a
1036 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO. 6, JUNE 1998
result of impurities and waveguide structure imperfections, [3] A. Borreman, T. Hoekstra, M. Diemeer, H. Hoekstra, and P. Lambeck,
absorption due to organic impurities, absorption caused by “Polymeric 8 2 8 digital optical switch matrix,” in Proc. ECOC’96,
1996, vol. 5, pp. 59–62.
the cladding polymer and O-H vibrational absorption resulting [4] A. Neyer, T. Knoche, and L. Müller, “Fabrication of low loss polymer
from absorbed water. waveguides using injection moulding technology,” Electron. Lett., vol.
The attenuation of the UV curable epoxy resin is approx- 29, pp. 399–401, 1993.
[5] R. Cush, M. J. Goodwin, W. J Stewart, S. Allen, D. J. Bone, E. L. Bone,
imately 0.1 dB/cm at 0.68 and 0.83 m, and 0.5 dB/cm N. Carter, M. B. Cinderey, T. G. Harvey, D. E. Laidler, S. Quinn, T.
at 1.3 m. On the other hand, the loss increment of d- G. Ryan, J. E. Shearman, P. Summersgill, and A. J. Thorne, “Passive
polymer waveguide technology for low cost device fabrication,” in Proc.
PMMA due to water absorption is negligible at 0.68 m, OFC/IOOC’94, 1994, pp. 270–273.
but is assumed to be at worst 0.003 and 0.03 dB/cm at [6] A. Rogner, and H. Pannhoff, “Characterization and qualification of
0.83 and 1.31 m, respectively [13], [18]. Therefore, we moulded couplers for POF-networks,” in Proc. Second Plastic Opt.
Fibers Appl. Conf., 1993, pp. 136–139.
believe that we can reduce the propagation losses of the [7] Y. S. Liu, R. J. Wonjnarowdki, W. A. Hennessy, J. P. Bristow, Y.
multimode waveguides even further through the use of a more Liu, A. Peczalski, J. Rowlette, A. Plotts, J. Stack, M. Kadar-Kallen,
transparent cladding polymer. Dehydration and waterproofing J. Yardley, L. Eldata, R. M. Osgood, R. Scarmozzino, S. H. Lee,
V. Ozgus, and S. Patra, “Polymer optical interconnect technology
are also effective in providing a further reduction, especially (POINT)—Optoelectronic packaging and interconnect for board and
at 1.3 m. backplane ap plications,” in Proc. ECTC’96, 1996, pp. 308–315.
[8] G. Palmskog, G. Arvidsson, H. Elderstig, and O. Larsson, “Polymeric
microstructures technology for future low-cost, high-volume tele- and
datacom components,” Ericsson Rev., vol. 73, no. 3, pp. 98–104, 1996.
V. CONCLUSIONS [9] M. Usui, M. Hikita, T. Watanabe, M. Amano, S. Sugawara, S.
Hayashida, and S. Imamura, “Low-loss passive polymer optical
We synthesized new polymers (d-PFMA) for optical waveg- waveguides with high environmental stability,” J. Lightwave Technol.,
uides and fabricated both single-mode and multimode poly- vol. 14, pp. 2338–2343, 1996.
[10] S. Imamura, R. Yoshimura, and T. Izawa, “Polymer channel waveguides
meric optical waveguides using them. with low loss at 1.3 m,” Electron. Lett., vol. 27, pp. 1342–1343, 1991.
The propagation loss of the d-PFMA based single-mode [11] N. Ooba, S. Imamura, R. Yoshimura, A. Kaneko, T. Kurihara, M. Hikita,
Y. Hida, and Y. Hibino, “Photonic device applications of low loss
waveguides was measured and found to be as low as 0.10 acrylic polymer waveguides,” in Proc. ACS/PMSE’96, 1996, vol. 75,
dB/cm at 1.31 m. The waveguide birefringence was also pp. 362–363.
measured using Senarmont ellipsometry and found to be [12] T. Kaino, “Preparation of plastic optical fibers for near-IR region
transmission,” J. Polymer. Sci., pt. A, vol. 25, pp. 37–46, 1987.
5.5 10 6 , which means the waveguide birefringence of [13] Y. Hida, and S. Imamura, “Influence of temperature and humidity
the polymeric waveguides is about 10 2 smaller than that change on optical waveguide circuits composed of deuterated and
of silica-based waveguides. Since -PFMA based waveguides fluorinated methacrylate polymers,” Japan J. Appl. Phys., vol. 34, pt.
1, pp. 6416–6422, 1995.
have both low loss and low birefringence, they offer consider- [14] Y. Hida, S. Imamura, and T. Izawa, “Ring resonator composed of
able potential for use as single-mode optical integrated circuits low loss polymer waveguides at 1.3 m,” Electron. Lett., vol. 28, pp.
in the field of optical communications. 1314–1315, 1992.
[15] Y. Hida, Y. Inoue, and S. Imamura, “Polymeric arrayed-waveguide
The propagation losses of the -PFMA based multimode grating multiplexer operating around 1.3 m,” Electron. Lett., vol. 30,
waveguides were also measured and found to be as low as pp. 959–960, 1994.
0.011, 0.018, and 0.073 dB/cm at 0.68, 0.83 and 1.31 m, [16] R. Yoshimura, M. Hikita, S. Tomaru, and S. Imamura, “Very low loss
multimode polymeric optical waveguides,” Electron. Lett., vol. 33, pp.
respectively. Since these waveguides exhibit extremely low 1240–1242, 1997.
loss in the 0.85 m region used for optical interconnec- [17] N. Murata, and K. Nakamura, “UV-curable adhesives for optical com-
munications,” J. Adhesion, vol. 35, pp. 251–267, 1991.
tions, they have great potential not only as a short distance [18] T. Kaino, “Plastic optical fibers,” in Polymers for Lightwave and
interconnect medium but also as a relatively long distance Integrated Optics, L. A. Hornak, Ed. New York: Marcel Dekker, 1992,
interconnect medium for board- and backplane-level optical pp. 1–38.
interconnections.
ACKNOWLEDGMENT
The authors would like to thank H. Kozawaguchi and T.
Izawa for their encouragement. They would also like to thank
H. Nakagome, Y. Hida, Y. Inoue and K. Onose for useful
discussions and support, and C. Tomiyoshi (NTT Advanced
Ryoko Yoshimura was born in Ibaraki, Japan, on
Technology Corporation) for the help with waveguide fabri- April 19, 1964. He received the B.S. and M.S.
cation. degrees in physics from Keio University, Japan, in
1987 and 1989, respectively.
He joined the NTT Basic Research Laboratories,
Ibaraki, Japan, in 1989. He has been engaged in
REFERENCES the research and development of polymeric optical
waveguides for optical communication and opti-
[1] M. Kawachi, “Silica waveguides on silicon and their application to cal interconnection since 1989 and is currently a
integrated-optic components,” Opt. Quantum Electron., vol. 22, pp. Research Engineer at NTT Opto-electronics Labo-
391–416, 1990. ratories.
[2] B. L. Booth, “Optical interconnection polymers,” in Polymers for Mr. Yoshimura is a member of the Institute of Electronics, Information,
Lightwave and Integrated Optics, L. A. Hornak, Ed. New York: Marcel and Communication Engineers (IEICE) of Japan and the Japan Society of
Dekker, 1992, pp. 231–266. Applied Physics.
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1037
Makoto Hikita was born in Tokyo, Japan, on De- Saburo Imamura was born in Kagoshima, Japan,
cember 3, 1950. He received the B.E. and M.E. on March 12, 1951. He received the B.E. degree
degrees in instrumentation engineering from Keio from Kagoshima University, Japan, in 1973 and the
University, Japan, in 1973 and 1975, respectively, M.E. and D.E. degrees from Kyushu University,
and the Ph.D. degree in physics from Osaka Uni- Japan, in 1975 and 1987, repsectively.
versity, Japan, in 1990. In 1975, he joined NTT Electrical Communi-
In 1975, he joined NTT Musashino Electrical cation Laboratories, Ibaraki, Japan. He has been
Communication Laboratories, Tokyo, where he en- engaged in the research and development of resist
gaged in research on superconducting telecommu- materials and polymer materials for optoelectronics.
nication cables. In 1977, he moved to NTT Ibaraki Dr. Imamura is a member of the Institute of Elec-
Electrical Communication Laboratories, where he tronics, Information, and Communication Engineers
was engaged in research on superconducting materials, Josephson devices, (IEICE) of Japan, the Chemical Society of Japan, the Society of Polymer
Anderson localization, and superconducting physics. Since 1992, he has been Science of Japan, and the Japan Society of Applied Physics.
engaged in the development of electrooptic and passive polymer optical
component devices. He is presently a Senior Research Engineer at NTT Opto-
electronics Laboratories, Ibaraki, Japan.
Dr. Hikita is a member of the Institute of Electronics, Information and
Communication Engineers (IEICE) of Japan, the Physical Society of Japan,
the Society of Polymer Science of Japan, and the Japan Society of Applied
Physics.