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1030 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO.

6, JUNE 1998

Low-Loss Polymeric Optical Waveguides Fabricated


with Deuterated Polyfluoromethacrylate
Ryoko Yoshimura, Makoto Hikita, Satoru Tomaru, and Saburo Imamura

Abstract— Deuterated polyfluoromethacrylate which has high


transparency, low birefringence and good processability was
newly synthesized for use as optical waveguide materials, and
both single-mode and multimode optical waveguides were fabri-
cated using the polymer. The propagation loss and waveguide
birefringence of the single-mode waveguides were as low as
0.10 dB/cm and 05.5 2 1006 at 1.31 m, respectively. The
propagation losses of the multimode waveguides were less than (a) (b)
0.02 dB/cm at both 0.68 and 0.83 m, and 0.07 dB/cm at 1.31 m.
Fig. 1. Chemical structure of monomers where RF denotes perfluoroalkyl.
Index Terms— Deuteration, fluorination, low birefringence, (a) d-MMA and (b) d-FMA.
low-loss, optical communication, optical interconnection, optical
waveguide, polymer.

I. INTRODUCTION

T ODAY, optical fiber has almost completely replaced


copper wire for long-haul transmission, and its use is now
extending to short distance systems such as interconnect and
access system applications. These systems require a vast num-
ber of passive optical components, such as splitters, combiners
and multi/demultiplexers. Excellent optical components have
already been realized using silica-based optical waveguides
[1], however, the cost issue has become one of the biggest
problems preventing widespread application.
Polymeric optical waveguides [2]–[9] have attracted a lot
of attention with a view to their future application as optical
components in the optical interconnect and access network
fields, because they can be produced inexpensively. In terms
of material, acrylic polymers such as polymethylmethacrylate
Fig. 2. Loss spectra of d-MMA and d-FMA compared to that of MMA.
(PMMA) are promising candidates for use in fabricating
polymeric optical components, because they have many advan-
tages such as high transparency, low birefringence and good multimode optical waveguides which are promising candidates
processability. With these advantages, PMMA-based materials for use as optical components for telecommunication, data-
are used for certain optical components, such as plastic optical communication and optical interconnections in the optical
fibers (POF’s) and plastic optical lenses. However, they are not network field.
widely used in the telecommunication area because they have
high optical loss in the infrared region (0.8–1.6 m).
II. POLYMER MATERIALS FOR OPTICAL WAVEGUIDES
In this paper, we describe the basic characteristics of poly-
meric optical waveguides fabricated using deuterated polyflu- Most polymers have high optical losses caused by C-H
oromethacrylate (d-PFMA) [10], [11]. These polymers have vibrational absorption in the infrared region (1.0–1.6 m). To
high transparency from the visible to infrared region because obtain polymer materials that have high transparency in the
of the elimination of C-H vibrational bond absorption [12] . 1.3 m wavelength region, we synthesized two monomers,
In addition, these polymers have good processability, good namely deuterated methylmethacrylate (d-MMA) and deuter-
refractive index controllability and very low birefringence. ated fluoromethacrylate (d-FMA), as shown in Fig. 1. Fig. 2
These advantages enabled us to produce both single-mode and shows the loss spectra of d-MMA and d-FMA compared to that
of methylmethacrylate (MMA). By replacing hydrogen with
Manuscript received August 15, 1997; revised February 20, 1998. deuterium or fluorine, the absorption is reduced and shifted
The authors are with NTT Opto-electronics Laboratories Nippon Telegraph
and Telephone Corporation Tokai, Ibaraki 319-11 Japan. to longer wavelengths. The two monomers (d-MMA and d-
Publisher Item Identifier S 0733-8724(98)04086-9. FMA) exhibit low loss both in the visible region and in the
0733–8724/98$10.00  1998 IEEE
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1031

Fig. 3. Relationship between the d-PFMA fluorine content and refractive


Fig. 5. D-PFMA film thickness as a function of spin-speed where the fluorine
index. Refractive indexes were measured at both 0.633 and 1.3 m.
content was 14%.

Fig. 6. A differential scanning calorimetry trace of d-PFMA. The glass


transition temperature was 114  C.
Fig. 4. A d-PFMA film thickness as a function of solution viscosity where
the spin-speed was set at 1000 rpm.
addition, because the tuning range includes the refractive index
1.3 m wavelength region. We synthesized waveguide material of silica glass, it is possible to make polymeric waveguides
polymers by the copolymerization of the two monomers. that have low coupling and return losses with conventional
We call these polymers deuterated polyfluoromethacrylate single-mode fibers.
(d-PFMA) in this paper. We synthesized several types of d- For single-mode waveguide fabrication, it is important to
PFMA, each with a different fluorine content, by altering the make high quality films whose thickness can be accurately
copolymerization ratio of the monomers. A d-PFMA with 0% controlled. We dissolved d-PFMA in organic solvent, and the
fluorine content indicates deuterated polymethylmethacrylate solutions were cast and spin-coated to form polymer films.
(d-PMMA). We controlled the film thickness by controlling the solution
It is important to control the refractive indexes of the core viscosity and the spin-speed. Fig. 4 shows d-PFMA film
and cladding materials when we design waveguide devices. thickness as a function of solution viscosity, where the spin-
They must be controlled with a 0.001 order accuracy to design speed was set at 1000 rpm. We found that the film thickness
and fabricate single-mode waveguide devices. Fig. 3 shows increased as the viscosity increased and that this relation was
the relationship between the d-PFMA fluorine content and almost independent of fluorine content. Film thickness as a
refractive index. The refractive index of d-PFMA decreases function of spin-speed is shown in Fig. 5. Here we used d-
as the fluorine content increases. We were able to control the PFMA whose fluorine content was 14% and the polymer
refractive index of polymers in the 1.363–1.484 range at 1.3 solution had a viscosity of 430 mNs/m2 . We could control
m (1.372–1.490 at 0.633 m) with an accuracy of better than the film thickness from a submicron level to about 20 m by
0.001 by altering the copolymerization ratio of the monomers. controlling the viscosity and the spin-speed.
Because the refractive index can be tuned continuously over Thermal stability is also an important issue with regard
a wide range, we can make both low waveguides that are to optical components. The thermal stability of polymeric
highly compatible with conventional single-mode fibers and components is essentially determined by the glass transition
high waveguides with small sizes using d-PFMA, where temperature of the polymer itself. Fig. 6 shows a differ-
is the refractive index difference between core and cladding. In ential scanning calorimetry trace of d-PFMA whose fluorine
1032 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO. 6, JUNE 1998

Fig. 9. A cross-section photograph of a single-mode polymeric optical


waveguide in the interaction region.

Fig. 7. Fabrication process of a polymeric optical waveguide.

Fig. 10. A near-field pattern of a single-mode optical waveguide at 1.31 m.

Fig. 8. A scanning electron microscope photograph of a core ridge. thin top resist can be transferred into a thick bottom organic
polymer layer by O2 RIE. A scanning electron microscope
photograph of a core ridge (Fig. 8) shows that the side
content was 2%. The glass transition temperature, which is walls were vertical and smooth. Finally, the core ridges were
given by the inflection point of the trace, was 114 C. Since covered with a spin-coated cladding layer. A cross-section
was slightly dependent on the fluorine content, it was always photograph of an embedded channel waveguide is shown in
above 110 C when the fluorine content was less than 16%. Fig. 9. The photograph shows that cladding polymer covers the
Therefore, d-PFMA waveguides is only suitable for use below rectangular cores and completely fills the narrow gap. Fig. 10
100 C. shows the near-field pattern at 1.31 m. Here, the core was 8
m wide and 8 m high, and the refractive index difference
III. SINGLE-MODE POLYMERIC OPTICAL WAVEGUIDES between core and cladding was about 0.3%. It is confirmed
that single-mode operation is achieved at 1.31 m.
A. Fabrication
We fabricated single-mode polymeric optical waveguides B. Loss Measurement
by conventional photolithographic and dry etching processes The loss spectra of the single-mode waveguides were mea-
as shown in Fig. 7. First, a planar waveguide consisting of sured using a spectrometer and a halogen light source. Here,
core and buffer layers was fabricated on a substrate by spin we used a single-mode fiber as an input fiber and a 50/125-
coating. Here, we used either a silicon or an acrylic substrate. m graded-index (GI) multimode fiber as an output fiber,
Then silicone-based positive photoresist (SPP) was spin-coated where an index matching fluid was dropped between fibers
on its surface. The channel waveguide patterns were formed and waveguides in order to reduce coupling losses. In order
using photolithography. Then the core ridges were formed to examine the effect caused by deuteration, we made two
by oxygen reactive ion etching (O2 RIE). As SPP has a kinds of waveguide, that is, one had a d-PMMA core and
high resistance to O2 RIE, fine patterns formed in a very the other had a PMMA core. The cladding material of the
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1033

Fig. 12. The insertion losses of single-mode waveguides as a function of


waveguide length. The slope of the line shows that the propagation loss is
Fig. 11. Loss spectrum of a d-PMMA core single-mode waveguide com- 0.10 dB/cm. The intercept of the line to the vertical axis shows that the
pared to that of a PMMA core waveguide. coupling loss between a fiber and a waveguide is 0.04 dB per point.

two waveguides was the same polymer (d-PFMA). The cores of d-PFMA is similar to that of PMMA, the waveguide
were 8 m wide and 8 m high, and the refractive index birefringence of d-PFMA waveguides is very small, which
difference between the core and cladding was 0.3%. Their loss is one of the advantages of d-PFMA waveguides.
spectra are shown in Fig. 11. The absorption of the d-PMMA In order to investigate the effect that birefringence has on
core waveguide was reduced in both the short ( 1 m) and practical devices, we measured the polarization dependence of
1.3 m wavelength region owing to the elimination of C-H directional couplers as a first step. The directional coupler is
vibrational absorption. However, its absorption loss in the 1.55 a fundamental element in optical integrated circuits and this
m wavelength region was higher than that of the PMMA makes it a suitable device for use in determining whether or
core waveguide because there are higher harmonics of C-D not polarization independent couplers can be made from any
vibrational absorption in this region. given optical waveguide material.
We measured the propagation loss of the d-PMMA core The polarization dependence of directional couplers fab-
waveguide at 1.31 m by the cutback method to examine ricated with d-PFMA was measured using a polarization-
them more precisely. Here, we used single-mode fibers as maintaining fiber as an input fiber, a single-mode fiber as
input and output fibers and a 1.31- m wavelength laser light an output fiber and a 1.31 m-wavelength laser light source.
source. Fig. 12 shows the insertion losses of the waveguides as Fig. 13 shows the insertion loss of the directional couplers as
a function of waveguide length. We measured five samples and a function of their interaction lengths. The overall length of
the average values and the distributions are shown in Fig. 12. each coupler was 5 cm, and the height and width of the core
The propagation and coupling losses between a fiber and a were both 8 m. The waveguide separation in the interaction
waveguide were calculated by line fitting to 0.10 dB/cm and region of the directional couplers was 3 m, and the refractive
0.04 dB/point, respectively. The propagation loss at 1.31 m index difference between core and cladding was 0.3%. The
was also measured using 57 cm-long test circuits and a ring polarization dependence on the insertion loss of the directional
resonator, and the results confirmed that the propagation loss couplers was always be low the measurable limit (less than 0.1
was as low as 0.10 dB/cm [13], [14]. dB), which means that the directional couplers we fabricated
The propagation loss of the single-mode waveguide is a with d-PFMA did not have any polarization dependent loss
little larger than that of the multimode waveguide at 1.3 m, or polarization dependent coupling ratio. We found that the
which is described in Section IV-B. Therefore, we believe that waveguide birefringence of d-PFMA waveguides is small and
the main component of the propagation loss of the single- that d-PFMA is a suitable material for optical integrated
mode waveguides is the scattering loss due to structural circuits.
imperfections. We must develop a fabrication process which To evaluate the d-PFMA waveguide birefringence precisely,
provides smoother and more uniform core ridges and thus we measured it using Senarmont ellipsometry, which is a
further reduce their attenuation. very sensitive method of measuring optical retardation. Fig. 14
shows the experimental setup. A 1.31 m wavelength laser
C. Waveguide Birefringence light, linearly polarized at an angle to the vertical axis
Polarization dependence is an important issue when we of the substrate, is coupled to the waveguide and becomes
discuss the capabilities of optical devices. PMMA is a polymer elliptically polarized due to the retardation of the sample.
with very small birefringence, because its orientation bire- After passing through a -plate with its axis rotated at
fringence ratio and photoelastic constant are small compared the light changes again into linearly polarized light at an angle
with other polymer materials. Since the chemical structure We can determine this angle by rotating an analyzer
1034 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO. 6, JUNE 1998

Fig. 15. Optical retardation as a function of waveguide length.

Fig. 13. The insertion losses of directional couplers as a function of inter-


action length. The polarization dependence was always below the measurable
limit (less than 0.1 dB).

Fig. 14. Experimental setup for measuring optical retardation caused by


waveguide birefringence.

Fig. 16. A cross-section photograph of a multimode polymeric optical


waveguide.
perpendicular to the light so that the transmission becomes
minimum. The retardation is expressed by The
waveguide birefringence is calculated by

(1)

where is the wavelength of the light and is the waveguide


length. and are the effective refractive indexes of
the TM and TE modes, respectively.
The measured waveguide was made of -PFMA on a 4-in
silicon substrate, the core was 8 m wide and 8 m high and
the refractive index difference between the core and cladding
was set at 0.3%. Fig. 15 shows the retardation as a function
of the waveguide length. The waveguide birefringence Fig. 17. Loss spectrum of a d-PMMA core multimode waveguide compared
was calculated with (1) as being 5.5 10 6 , which is to that of a PMMA core waveguide.
2
about 10 smaller than that of a silica-based waveguide [1].
Taking advantage of the small birefringence, we have already
realized a polarization independent arrayed-waveguide grating described in Section III-A [16]. Here, we used d-PMMA as
multiplexer using d-PFMA [15]. the core and ultraviolet (UV) curable epoxy resin [17] for
the cladding. Of course, we could have chosen d-PFMA as
the cladding material, but we thought that UV curable epoxy
IV. MULTIMODE POLYMERIC OPTICAL WAVEGUIDES
resin was the better choice as the cladding for multimode
waveguides. Although it has a higher loss than d-PFMA,
A. Fabrication its absorption is sufficiently low in the 0.85 m wavelength
We fabricated multimode polymeric optical waveguides region which is usually used for multimode applications. Fur-
by spin-coating, photolithography and O2 -RIE, which are thermore, the thick films required for multimode waveguides
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1035

(a) (b)

(c) (d)
Fig. 18. The insertion losses of d-PMMA and PMMA core multimode waveguides as a function of waveguide length. (a) 0.68 m, (b) 0.83 m, (c)
1.31 m, and (d) 1.55 m.

can be easily fabricated using the resin. We controlled both TABLE I


the core size and the refractive index difference to minimize PROPAGATION LOSS OF MULTIMODE POLYMERIC OPTICAL WAVEGUIDES
the coupling loss between the waveguide and 50/125 m GI
multimode fiber. Fig. 16 is a photograph showing a cross
section of an embedded channel waveguide. The core was 42
m wide and 42 m high, and the refractive index difference
between the core and cladding was set at 1.2%.

B. Loss Measurement
We measured the loss spectrum of the multimode waveguide and summarized in Table I. The propagation loss of the d-
using 50/125 m GI multimode fibers as input and output PMMA core waveguide was lower than that of the PMMA
fibers and a halogen lamp as a light source. Fig. 17 shows the core wave guide at 0.68, 0.83, and 1.31 m, but higher at
loss spectra of d-PMMA and PMMA core multimode waveg- 1.55 m. The PMMA core waveguide has sufficiently low
uides. The loss spectrum of the d-PMMA core multimode loss at 0.68 and 0.83 m. However, it is important that the d-
waveguide is almost the same as that of the d-PMMA core PMMA core waveguide has extremely low loss ( 0.02 dB/cm)
single-mode waveguide shown in Fig. 11, which means the in the 0.85 m wavelength region which is commonly used
attenuation of the multimode waveguide is mainly determined in the field of optical interconnections, because some board-
by that of the core material. or backplane-level optical interconnections require relatively
In order to examine their attenuation more precisely, we long (10 cm–1 m) interconnect media.
measured the propagation losses of the multimode waveguides A study on plastic optical fibers (POF’s) has reported that
by the cut-back method. Here, we used 20 and 10 m-long the propagation losses of d-PMMA core POF’s are 0.0002,
50/125 m GI multimode fibers, respectively, as the input 0.0005, and 0.03 dB/cm at 0.68, 0.85, and 1.3 m, re-
and output fibers, and 0.68, 0.83, 1.31, 1.55 m lasers as spectively [12], which suggests the possibility of a further
light sources. Fig. 18(a)–(d) show the insertion losses as a reduction in waveguide losses. We can consider many rea-
function of waveguide length. The propagation losses are sons for the differences between the propagation losses of
represented as the tangent of the fitted lines in Fig. 18 (a)–(d), these POF’s and our waveguides such as scattering as a
1036 JOURNAL OF LIGHTWAVE TECHNOLOGY, VOL. 16, NO. 6, JUNE 1998

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Hayashida, and S. Imamura, “Low-loss passive polymer optical
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the polymeric waveguides is about 10 2 smaller than that change on optical waveguide circuits composed of deuterated and
of silica-based waveguides. Since -PFMA based waveguides fluorinated methacrylate polymers,” Japan J. Appl. Phys., vol. 34, pt.
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[15] Y. Hida, Y. Inoue, and S. Imamura, “Polymeric arrayed-waveguide
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0.011, 0.018, and 0.073 dB/cm at 0.68, 0.83 and 1.31 m, [16] R. Yoshimura, M. Hikita, S. Tomaru, and S. Imamura, “Very low loss
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ACKNOWLEDGMENT
The authors would like to thank H. Kozawaguchi and T.
Izawa for their encouragement. They would also like to thank
H. Nakagome, Y. Hida, Y. Inoue and K. Onose for useful
discussions and support, and C. Tomiyoshi (NTT Advanced
Ryoko Yoshimura was born in Ibaraki, Japan, on
Technology Corporation) for the help with waveguide fabri- April 19, 1964. He received the B.S. and M.S.
cation. degrees in physics from Keio University, Japan, in
1987 and 1989, respectively.
He joined the NTT Basic Research Laboratories,
Ibaraki, Japan, in 1989. He has been engaged in
REFERENCES the research and development of polymeric optical
waveguides for optical communication and opti-
[1] M. Kawachi, “Silica waveguides on silicon and their application to cal interconnection since 1989 and is currently a
integrated-optic components,” Opt. Quantum Electron., vol. 22, pp. Research Engineer at NTT Opto-electronics Labo-
391–416, 1990. ratories.
[2] B. L. Booth, “Optical interconnection polymers,” in Polymers for Mr. Yoshimura is a member of the Institute of Electronics, Information,
Lightwave and Integrated Optics, L. A. Hornak, Ed. New York: Marcel and Communication Engineers (IEICE) of Japan and the Japan Society of
Dekker, 1992, pp. 231–266. Applied Physics.
YOSHIMURA et al.: LOW-LOSS POLYMERIC OPTICAL WAVEGUIDES 1037

Makoto Hikita was born in Tokyo, Japan, on De- Saburo Imamura was born in Kagoshima, Japan,
cember 3, 1950. He received the B.E. and M.E. on March 12, 1951. He received the B.E. degree
degrees in instrumentation engineering from Keio from Kagoshima University, Japan, in 1973 and the
University, Japan, in 1973 and 1975, respectively, M.E. and D.E. degrees from Kyushu University,
and the Ph.D. degree in physics from Osaka Uni- Japan, in 1975 and 1987, repsectively.
versity, Japan, in 1990. In 1975, he joined NTT Electrical Communi-
In 1975, he joined NTT Musashino Electrical cation Laboratories, Ibaraki, Japan. He has been
Communication Laboratories, Tokyo, where he en- engaged in the research and development of resist
gaged in research on superconducting telecommu- materials and polymer materials for optoelectronics.
nication cables. In 1977, he moved to NTT Ibaraki Dr. Imamura is a member of the Institute of Elec-
Electrical Communication Laboratories, where he tronics, Information, and Communication Engineers
was engaged in research on superconducting materials, Josephson devices, (IEICE) of Japan, the Chemical Society of Japan, the Society of Polymer
Anderson localization, and superconducting physics. Since 1992, he has been Science of Japan, and the Japan Society of Applied Physics.
engaged in the development of electrooptic and passive polymer optical
component devices. He is presently a Senior Research Engineer at NTT Opto-
electronics Laboratories, Ibaraki, Japan.
Dr. Hikita is a member of the Institute of Electronics, Information and
Communication Engineers (IEICE) of Japan, the Physical Society of Japan,
the Society of Polymer Science of Japan, and the Japan Society of Applied
Physics.

Satoru Tomaru was born in Tokyo, Japan, on


March 10, 1953. He received the B.E. and M.E.
degrees in applied chemistry from the University of
Tokyo, Japan, and received the Ph.D. degree from
the Tokyo Institute of Technology, Japan.
After joining Ibaraki Electrical Communication
Laboratories, NTT, Japan, in 1978, he was engaged
in the development of optical fibers for communi-
cations use. He is currently a Senior Research Engi-
neer, Supervisor, at the Materials Technology Labo-
ratory, NTT Opto-electronics Laboratories, Ibaraki,
Japan, where he is presently working on optical waveguide materials and
devices.
Dr. Tomaru is a member of the Institute of Electronics, Information, and
Communication Engineers (IEICE) of Japan, the Chemical Society of Japan,
the Society of Polymer Science of Japan, and the Japan Society of Applied
Physics.

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