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Customer : CSN Manual : AMM

Type : A318/A319/A320/A321 Selected applicability : 0971-0971


Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

** ON A/C 0971-0999, 1001-1050

TASK 79-22-01-400-801-A
Installation of the Magnetic Chip Collector Assemblies

WARNING: BE CAREFUL WHEN YOU DO WORK ON THE ENGINE AFTER SHUTDOWN. THE ENGINE
CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT OBEY THIS INSTRUCTION, INJURY CAN
OCCUR.

FIN : 4041EM , 4042EM , 4043EM , 4044EM , 4045EM , 4046EM


1. Reason for the Job
Self explanatory
2 Job Set-up Information
A. Fixtures, Tools, Test and Support Equipment

REFERENCE QTY DESIGNATION


No specific Torque wrench: range to between 600 and 625 lbf.in
(6.78 and 7.06 m.daN)

B. Consumable Materials

REFERENCE DESIGNATION
(Material No. P03-001) lubricant, aircraft turbine engine
(Material No. P05-005) lint-free cotton cloth

C. Work Zones and Access Panels

ZONE/ACCESS ZONE DESCRIPTION


FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR, 451AL, 452AR
FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR, 461AL, 462AR

D. Expendable Parts

FIG.ITEM DESIGNATION IPC-CSN


1 PACKING 79-22-01-01-020
3 PACKING 79-22-01-01-040
4 PACKING 79-22-01-01-050

E. Referenced Information

REFERENCE DESIGNATION
(Ref. 71-00-00-720-811-A). Test No. 3 - Idle Power Test
(Ref. 71-00-00-860-833-A). Procedure to Prevent Engine Motoring
(Ref. 71-13-00-010-802-A). Opening of the Fan Cowl Doors
(Ref. 71-13-00-410-802-A). Closing of the Fan Cowl Doors

Print Date: February 02, 2022 Page 1 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : CSN Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 0971-0971
Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

REFERENCE DESIGNATION
(Ref. 78-30-00-040-805-A). Deactivation of the Thrust Reverser System for Ground Maintenance
(Ref. 78-30-00-440-805-A). Reactivation of the Thrust Reverser System after Ground Maintenance
(Ref. 78-36-00-010-802-A). Opening of the Thrust Reverser Cowl-Doors
(Ref. 78-36-00-410-802-A). Closing of the Thrust Reverser Cowl-Doors
Magnetic Chip Collectors SHEET 1

Print Date: February 02, 2022 Page 2 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : CSN Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 0971-0971
Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

LUBRICATION AND HIGH PRESSURE


SCAVENGE PUMP TURBINE CASE

B
ICN-PW1000G-C-792201-P-77445-88508-A-003-01

5 x6 MAGNETIC CHIP OIL TUBE


COLLECTOR ASSEMBLY A (LR40)
6 COLLECTOR
VALVE
1 PACKING

2 MAGNETIC CHIP
COLLECTOR
4 PACKING
H-88508 (0116)

ALIGNMENT
INDICATOR ALIGNMENT
(TYPICAL) INDICATOR
3 PACKING (TYPICAL)
B
PW V

N_MM_792201_4_QAA0_01_00

Figure 79(PW11)-22-01-991-00100-21-A / SHEET 1/1 - Magnetic Chip Collectors


** ON A/C 0971-0999, 1001-1050

Print Date: February 02, 2022 Page 3 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : CSN Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 0971-0971
Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

3. Job Set-up
Subtask 79-22-01-941-051-A
A. Safety Precautions
(1) Make sure that you did the procedure to prevent engine motoring
(Ref. AMM TASK 71-00-00-860-833) .
Subtask 79-22-01-010-052-A
B. Get Access
(1) Make sure that the fan cowl doors are open (Ref. AMM TASK 71-13-00-010-802) :
(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR
Subtask 79-22-01-040-051-A
C. Deactivation of the Thrust Reverser for Ground Maintenance

WARNING: YOU MUST DEACTIVATE THE THRUST REVERSER BEFORE YOU DO WORK ON OR
AROUND IT. IF YOU DO NOT, THE THRUST REVERSER CAN OPERATE ACCIDENT-
ALLY AND CAUSE AN INJURY AND/OR DAMAGE.

(1) Make sure that you did the deactivation of the thrust reverser system for ground maintenance
(Ref. AMM TASK 78-30-00-040-805) .
Subtask 79-22-01-010-053-A
D. Get Access
(1) Make sure that the thrust reverser cowl-doors are open (Ref. AMM TASK 78-36-00-010-802) :
(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL, 452AR
(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL, 462AR
4. Procedure
(Ref. Fig. Magnetic Chip Collectors SHEET 1)
Subtask 79-22-01-420-050-A
A. Installation of the Magnetic Chip Collector Assemblies

WARNING: BE CAREFUL WHEN YOU USE CONSUMABLE MATERIALS. OBEY THE MATERIAL
MANUFACTURER'S INSTRUCTIONS AND YOUR LOCAL REGULATIONS.

CAUTION: WIPE CLEAN ALL PARTS AND TOOLS AS NECESSARY TO REMOVE UNWANTED
DEBRIS AND PREVENT DAMAGE TO THE ENGINE.

(1) Removal of protection covers:

CAUTION: REMOVE THE PROTECTION COVERS FROM THE OPENINGS AS NECESSARY TO


PREVENT ENGINE DAMAGE.

(a) Make sure that you remove all the necessary COVER - PROTECTION to prevent damage to the
engine.

Print Date: February 02, 2022 Page 4 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : CSN Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 0971-0971
Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

CAUTION: DO NOT INSTALL THE MAGNETIC CHIP COLLECTOR AS A COMPLETE ASSEMBLY.


INSTALL THE CHIP COLLECTOR AFTER THE COLLECTOR VALVE. IF YOU DO NOT
OBEY THIS CAUTION, DAMAGE TO THE CHIP COLLECTOR ASSEMBLY CAN OCCUR.

(2) Install each collector assembly (5) as follows:

NOTE: You must keep each collector valve and chip collector together as a set prior to installation. If
you are installing a new collector valve do not install new packings.

(a) Apply lubricant, aircraft turbine engine (Material No. P03-001) to a new PIPC -CSN (79-22-01-
01-040) PACKING (3).
(b) Install the packing (3) and new PIPC -CSN (79-22-01-01-050) PACKING (4) to the collector
valve (6).
(c) Install the collector valve (6) to the lubrication and scavenge pump or oil tube (LR40).
(d) TORQUE the collector valve (6) to between 600 and 625 lbf.in (6.78 and 7.06 m.daN).
(e) Install the chip collector (2) into the collector valve (6) as follows:
1 Apply lubricant, aircraft turbine engine (Material No. P03-001) to a new PIPC -CSN (79-22-
01-01-020) PACKING (1).
2 Install the packing (1) to the chip collector (2).
3 Push the chip collector (2) into the valve (6) and turn clockwise to engage it with the valve
(6).
4 Pull the chip collector (2) away from the valve (6) to make sure that it is fully installed and
cannot disengage.
5 Examine the alignment marks to make sure they line up and the chip collector (2) is
completely engaged with the valve (6).
6 Use a lint-free cotton cloth (Material No. P05-005) to remove any oil that remains.
(3) Examine the assembly for unwanted objects, damage and correct assembly.
(4) Make sure that you wipe clean all the parts and tools as necessary to remove unwanted debris and
prevent damage to the engine.
5. Close-up
Subtask 79-22-01-860-050-A
A. Close Access
(1) Make sure that the work area is clean and clear of tools and other items.
(2) Close the thrust reverser cowl-doors (Ref. AMM TASK 78-36-00-410-802) :
(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENG 1)
451AL, 452AR
(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENG 2)
461AL, 462AR
Subtask 79-22-01-440-050-A
B. Do the reactivation of the thrust reverser system after ground maintenance (Ref. AMM TASK 78-30-00-
440-805) .
Subtask 79-22-01-410-050-A
C. Close Access

Print Date: February 02, 2022 Page 5 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.
Customer : CSN Manual : AMM
Type : A318/A319/A320/A321 Selected applicability : 0971-0971
Rev. Date : Aug 01, 2021
79-22-01-400-801-A - Installation of the Magnetic Chip Collector Assemblies

(1) Close the fan cowl doors (Ref. AMM TASK 71-13-00-410-802) :
(a) FOR 4020KM1 (POWER PLANT-DEMOUNTABLE, ENG 1)
437AL, 438AR
(b) FOR 4020KM2 (POWER PLANT-DEMOUNTABLE, ENG 2)
447AL, 448AR
(2) Remove the WARNING NOTICE(S).
Subtask 79-22-01-720-050-A
D. Test
(1) Do the test N°3 - Idle power test (Ref. AMM TASK 71-00-00-720-811) .

End of document

Print Date: February 02, 2022 Page 6 of 6


© AIRBUS S.A.S. ALL RIGHTS RESERVED. CONFIDENTIAL AND PROPRIETARY DOCUMENT.

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