Exemplar para uso exclusive - MOTO HONDA DA AMAZONIA LTDA - 04,327, 168/0001-48 (Pedido 583168 Impresso: 19/04/2018) JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS B 1195: (JERI) Weld bolts (Amendment 1) JIS B 1195:2009 was revised under date of December 21, 2015. ‘The revised items are included in this Amendment 1 and use| this in combination with JIS B 1195:2009. 108 21,060.10 Reference number ' JIS B 1195 : 2016 (8) PROTBCTED BY COPYRIGHT 35Exemplar para uso exciusive- MOTO HONDA DA AMAZONIA LTOA - 04.297, 168/0001-26 (Pedido 583158 imoresso: 19/04/2018) B 1195 : 2015 Foreword ‘This translation has been made based on the original Japanese Industrial Standard established by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee in aceordance with the Industrial Standardization Law. Consequently JIS B 1195:2009 is partially replaced with this Amendment. Date of Establishment? 1982-10-15 Date of Revision: 2015-12-21 Date of Public Notice in Official Gazette! 2015-12-21 Investigated by: Japanese Industrial Standards Committee Standards Board ISO area ‘Technical Committee on Machine Elements JIS B 1195 : 2015, First English edition published in 2016-02 Translated and published by: Japanese Standards Association Mita MT Building, 3-13-12, Mita, Minato-ku, Tokyo, 108-0073 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. esa 2016 All ights reserved. Unless otherwise spevified no pat of this publication may be reprocced or wilized Jn any form or by any means, electonic or mechanical, including photocopying ard encrofll, without [permiseion ha walling frm the publisher. Printed in fapan ow PROTECTED BY COPYRIGHTive « MOTO HONDA DA AMAZONIA LTDA - 04,.337,168/0001-48 (Pedido $88168 Impresso: 19/04/2018) Exemplar para uso exc JAPANESE INDUSTRIAL STANDARD JIS B 1195 + 2015 Weld bolts (Amendment 1) JIS B 1195 + 2009 is revised as follows. 2_Normative references Replace “JIS B 1051 Mechanical properties of fasteners made of carbon steel and al- Joy steel—Part 1: Bolts, screws and studs’ by “JIS B 1051 Mechanical properties of fasteners made of carbon steel and alloy steel—Bolts, screws and studs with specified property classes — Coarse thread and fine pitch thread”. 2_Normative references Replace “JIS B 1071 Method of verification for size and geometiy of threaded fasten- ers” by “JISB 1071 Fasteners—Methods of verification for size and geometry" 6 Me teal rt Add the following to the end of the sentence. “However, the elongation after fracture on full-size fasteners, Aris not applicable.” 7 Material Replace “clause 4 of JIS B 1051" by “clause 6 of JIS B 1051". ‘10.1 Shapes and dimensions Replace “3.3 of JIS B 1071” by “4.2.1 of JIS B 1071". 10,2 Screw threads Replace “3.2 of JIS B 1071” by "4.1.2 of JIS B 1071”. 10.__Mechanical properties Replace “clauses 6 and 8 in JIS B 1051” by “clauses 8 and 9 of JIS B 1051". Bibliography Replace “JIS B 0143 Symbols and designations of dimensions for threaded fasten ers” by “JIS B0143 Fasteners—Bolts, screws, studs and nuts—Symbols and de- scriptions of dimensions”. PROTECTED BY COPYRIGHTExemplar para uso exclusive - MOTO HONDA DA AMAZONIA LTDA - 04.237.168/0001-48 (Pedico 583168 Impvessor 19/04/2016) Errata for JIS (Gnglish edition) are printed in Standardization and Quolity Control, published rionthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Infocmation Errata will be provided upon request, please contact! Publishing Group, Japanese Standards Aseocistion Mita M? Building, $1812, Mita, Minato-ku, Tokyo, 108-0078 JAPAN TEL 09-42818550 FAX. 05-4291-8005, PROTECTED BY COPYRIGHTLLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA, JIS JAPANESE INDUSTRIAL STANDARD Translated and Published by Japanese Standards Association JIS B 1195: (JFRI/JSA) Weld bolts ICS 21,060.10 Reference number : JIS B 1195 : 2009 (E) PROTECTED BY COPYRIGHT 8sLUcena de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA. B 1195 : 2009 Date of Establishment: 1982-10- Data of Revision: 2009-11-20 Date of Public Notice in Official Gazette: 2009-11-20 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Technical Committee on Machine Elements: JIS B 1195 : 2009, First English edition published in 2010-03 ‘Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN, In the event of any doubts arising as to the contents, the original JIS is to be the final authority. 048A 2010 All rights reserved. Unless otherwise specified, no part ofthis publication may be reproduced or utilized Jn any form or by any means, electronic oF mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan KA/HN, PROTECTED BY COPYRIGHTeer Hs Hae ww 10.1 10.2 10.3 10.4 Licenga de uso exclusiva para MOTO HONDA DA AMAZONIA LTDA, Contents Soopers Normative references ‘Terms and definitions ~~ Shapes and dimensions ------ Screw threads ‘Mechanical properties ~ Material ---:0+0:s 3 eae et Surface condition -~ Surface treatment ---""- ‘Test and inspection ~~ Shapes and dimensions Screw threads Mechanical properties Surface condition Designation =" ‘Marking Marking on products Marking on packaging Annex A (informative) Peel strength to pressing and its test method Annex B (informative) Peel strength to torque and its test method @ PROTECTED BY COPYRIGHT B19: ee © OeenNNNYNNN 2009 Page a 6LLicanga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA 5 : 2009 Foreword This translation has been made based on the original Japanese Indus- trial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee as the result of proposal for revision of Japanese Industrial Standard submitted by The Japan Research Institute for Screw Threads and Fas~ teners (JFRD/Japanese Standards Association (JSA) with the draft be~ ing attached, based on the provision of Article 12 Clause 1 of the Indus- trial Standardization Law applicable to the case of revision by the pro- vision of Article 14. Consequently JIS B 1195 : 1994 is replaced with this Standard. ‘This JIS document is protected by the Copyright Law. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. ii) PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA, JAPANESE INDUSTRIAL STANDARD. JIS B 1195 : 2009 Weld bolts 1 Scope This Japanese Industrial Standard specifies characteristics of steel-made weld bolts (hereafter referred to as “bolts”) for general use. ‘These bolts are intended to be projection-welded at its bearing surface side of head, but those welded at the top surface of head are excluded. ‘The following standards contain provisions which, through reference in this text, constitute provisions of this Standard. The most recent editions of the standards (in: cluding amendments) indicated below shall be applied. JIS B0101 Screw threads and fasteners — Vocabulary JIS B 0205-3 ISO general purpose metric screw threads — Part 3 : Selected sizes for screws, bolts and nuts JIS B 0209-2 ISO general purpose metric screw threads — Tolerances — Part 2: Limits of sizes for general purpose external and internal serow threads — Medium quality JIS B 0209-3 1SO general purpose metric screw threads — Tolerances — Part 3 Deviations for constructional screw threads JIS B 1010 Designation system for fasteners JIS B 1044 Fasteners — Electroplated coatings JIS B 1051 Mechanical properties of fasteners made of carbon steel and alloy steel — Part 1 : Bolts, screws and studs JIS B 1071 Method of verification for size and geometry of threaded fasteners 3 Terms and definitions For the purposes of this Standard, the terms and definitions given in JIS B 0101 ap- ply. 4 Shapes and dimensions The shapes and dimensions of bolts shall be in accordance with table 1 PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA B 1195 : 2009 5 Screw threads ‘The screw threads of the bolts shall be in accordance with the general purpose metric coarge screw threads and metric fine screw threads specified in JIS B 0205-3, and the tolerance class shall be 6g specified in JIS B 0209-2. In|addition, the maximum permissible dimensions of the electroplated screw threads shal] be the maximum permissible dimension of 4h specified in JIS B 0209- 6 Mechanical properties ‘The mechanical properties shall be of property class of 4.8 specified in JIS B 1051. 7 Material ‘Tie material of bolts shall be carbon steel with carbon content of 0.2 % or less which satisfies the mechanical properties of property grade of 4.8 specified in clause 4 of JIS B 1051 and shall ensure good weldability to rolled steel sheet. IOTE: The peel strength to pressing given in Annex A or peel strength to torque given in Annex B should be referred to when it is desired to ver- ify the weldability of bolts. ® jurface condition ‘THe appearance of bolts shall be smooth on the surface and free from surface defects detrimental to use such as cracks, defects, burr and flush. 9 Surface treatment Bdlts shall not be generally surface treated. In the case where coating or other spe cial surface treatment is required, it shall be upon the agreement between the pur chaser and the manufacturer. ien electroplated coating is required, it shall be in accordance with JIS B 1044. 10 [Test and inspection 10.1) Shapes and dimensions ‘The inspection of shapes and dimensions shall be carried out in accordance with 3.3 of JIS B 1071 or at least equivalent method thereto and the results shall conform to the spectfication of clause 4. PROTECTED BY COPYRIGHTLicenga de uso exclusive para MOTO HONDA DA AMAZONIA LTDA 3 B 1195 : 2009 10.2 Screw threads ‘The inspection of screw threads shall be carried out in accordance with 8.2 of JIS B 1071 or at least equivalent method thereto and the results shall conform to the re~ quirements of clause 5. As to the GO screw ring gauge for the electroplated screw threads, those of 4h speci~ fied in JIS B 0209-3 shall be used. 10.3 Mechanical properties ‘The inspection for mechanical properties of the bolts shall be carried out in accor- dance with clauses 6 and 8 in JIS B 1051 and the results shall conform to the require- ments of clause 6, In addition, a part of the inspection for mechanical properties at the time of delivery may be omitted by confirming the test result upon the agreement between the pur- chaser and the manufacturer. 10.4 Surface condition ‘The inspection for surface condition shall be carried out visually and the results shall conform to the requirements of clause 8. 11 Designation ‘The designation of bolts shall be in accordance with JIS B 1010. ‘The specified items by the purchaser such as shape of screw end and type of surface treatment shall be added as required, Example 1 — For weld bolt, nominal designation of thread is M6, nominal length is 20 mm: Weld bolt JIS B 1195 — M6 x 20 Example 2 — For weld bolt, nominal designation of thread is M8 x 1, nominal length is 30 mm, and shape of screw end is flat point ! Weld bolt JIS B 1195 — M8 x 1 x 30 — flat point 12 Marking 12.1 Marking on products ‘The marking on products is not specified. 12.2 Marking on packaging The following items shall be marked on the outside surface of the packaging. a) Number or title of this Standard b) Classification ©) Nominal designation of thread x nominal length PROTECTED BY COPYRIGHTLUcenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA 4 B 1185 : 2009 d) Material ©) Specified items (for example, specification of plating) 9 Quantity 2) Manufacturer's name or its abbreviation PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA, 5 B 1195 : 2009 Table 1 Shape and dimension oD ‘As-rolled end ® Chamfored end or flat point Unit! mm ‘Nominal designation | Coarse thread [Ma NG Me MS] Mio | Miz hed Fine thread, = = = Mex1_|M10x1.25 |Mi2xi.25| Head D__|Basic dimension] 10 2 i 8 2 26 ‘Tolerances =a A [Basic dimension] 1.3 18 2 25 a5) 45) Tolerances 02 r 021005] 021006 [0251007] 040009] 0412 [061A Projection | 2 [Basie dimension] 1.5 2 25, 3 4 4 for welding "Tilecaiooe 0.5 7 [Basie dimension| 0.7 OF, os os T T "Tolerances: wr a Max. 70 ns is 3 Unformative) | Basie dimension & 7 i 3 ole diameter of 7 comerponding abet | Tolerance ° Nominal | 7 € length? 205 ry Tos a 30 35 40 45, 50 {__] PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA 6 B 1195 : 2009 Table 1 (concluded) ‘Tilere may be some roudness on side face of the head worked by press-forming. ‘Tie minimum dimension of Gis not specified but it should be not less than 1G (maximum) 1] mm, ‘Tile projection for welding may be formed spherical upon the agreement between the purchaser and the mapufacturer. NOTE : For the eymbola of dimension for each part of threaded fasteners, ce JIS B 0143 Notd ® Length (a) from the bearing surface to the complete thread is assumed below the length of four pitch corresponding. ‘The dispersion of the heights of head including projection for welding (+1) from each other in cone bolt shall not exceed 0.15 mm. © ‘The diameter of part where thread is excluded shall be almost the pitch diameter. © ‘The shape of serew end shall be as rolled end for bolts with nominal screw thread of M8 or less and chamfered end or flat point for those with nominal screw thread of M10 or more. The as-rolled end shall ensure good leading into internal screw thread. ‘When chamfered end or flat point is required for bolt with nominal serew thread of MB or less, it chall be specified by the purchaser. © ‘The nominal length lying within bold lines in the column of each nominal designation of thread means the preferable nominal length (?) and the numerical values in the thick line frame mean the tolerances on length 1 "The length I in parentheses should not be used as much as possible. When those other than / ssiven in this table is especially needed the value shall be specified by the purchaser PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA 7 B 1195: 2009 Annex A (informative) Peel strength to pressing and its test method Introduction This Annex (informative) is to supplement the matters related to the text and not to constitute the provisions of this Standard. A.1 Peel strength to pressing The peel strength to pressing when a bolt is tested in accordance with the method specified in A.2 is given for references in table A.1, ‘The welded assembly is deemed satisfactory even if the welded part is deformed in the peel test by pressing when the load at the test is not less than the relevant value given in table A.1 Table A.1_ Peel strength to pressing Nominal diameter of screw thread _mm]| 4 | 5 | 6 | 8 | 10 | 12 Peel strength to pressing KN | 1.56 | 2.77 | 4.33 | 6.24 | 11.08 | 11.08 ‘The peel strength to pressing (F) was obtained from the following formula F=Sxnxo Where, S: cross sectional area at the root of one projection for welding ne G cat where £ is basic dimension of projection for welding as given in table 1) 1+ number of projections for welding in one bolt (n = 8) 2 tensile strength of welded part (o = 294 N/mm A.2 Method for peel test by pressing ‘The bolt is welded to the steel sheet given in table A.2, the welded assembly is placed on a spacer as illustrated in figure A.1, compressive load is gradually applied to the end of bolt so that the centre of load coincides with the centre of screw as possible, and the load when the bolt peels off should be measured. When the test steel sheet bends remarkably at a load not exceeding that given in ta: ble A.1, retest should be carried out by using a much thicker steel sheet within the nominal thickness given in table A.2, by increasing the temper grade of sheet, or by shortening the space between inside diameter of spacer and bolt head as much as pos sible. PROTECTED BY COPYRIGHT85 : 2009 Licanga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA Table A.2 Steel sheet to which bolt is welded Unit: mm ‘Nominal diameter ‘Steel sheet to which bolt is welded of screw thread | Nominal thickness Applicable standard 4 0.8 to 1.0 ‘SPCC specified in JIS G 3141. The 5 1.0 to 12 temper grade is arbitrary. 6 12to16 8 1.6 to2.0 10 2.0 to2.8 2 2.810 82 NOTE1 NOTE2 NOTE 3 Load \ —Tt > Weld bolt Steel sheet Vea ‘The hole diameter on steel sheet (d) is the hole diameter of correspond ing sheet specified in table 1 for reference. ‘The welding condition of bolts should be agreed between the purchaser ‘and the manufacturer. When a steel sheet with a thickness other than that specified in table A.2 is used, the details should be agreed between the purchaser and the manufacturer. Figure A.1_ Method for peel test by pressing PROTECTED BY COPYRIGHTLUicenga de uso exciusivo para MOTO HONDA DA AMAZONIA LTDA, 9 B 1195 : 2009 Annex B (informative) Peel strength to torque and its test method Introduction ‘This Annex (informative) is to supplement the matters related to the text and not to constitute the provision of this Standard. B.1 Peel strength to torque The peel strength to torque when a bolt is tested in accordance with the method specified in B.2 is given in table B.1 for reference. ‘The welded assembly is deemed satisfactory when the torque is not less than the relevant value in table B.1 even if the welded part is deformed in the peel test by torque, provided that the bolt does not fracture at a torque not more than that given in table B.1, ‘Table B.1 Peel strength to torque Nominal diameter of screw thread_mm] 4 | 5 | 6 | 8 | 10 | 12 Peel strength to torque Nem] 2.06 | 412 | 696 [17.2 [ 345 | 598 ‘The peel strength to torque (7) shows “robustness of welded assembly against twist” which was obtained from the following formula: no T=—d,'t 16 * where, d, : diameter corresponding to stress area (A.) of screw thread (« 2 a € + _+_ shear strength of bolt (r =392 x 0.7 = 274 N/mm®) B.2 Method for peel test by torque The bolt is welded to the steel sheet given in table A.2, the steel sheet is fixed firmly as shown in figure B.1, the torque is applied along a plane perpendicular to the centre of screw as much as possible and the torque when the bolt fractures or welded part peels off is measured. When the test sheet at the welded part is torn off by the torque less than that given in table B.1, retest should be carried out by using a much thicker sheet within the nominal thickness given in table A.2 or by increasing the temper grade of sheet. PROTECTED BY COPYRIGHTLLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA 10, B 1185 : 2009 Torque wrench Socket Fitting jig vo sheet (fixed) s od’, ‘Weld bolt NOTE 1 The hole diameter on steel sheet () is the hole diameter of corresponding, sheet specified in table 1 for reference. NOTE 2 The welding condition of bolt should be agreed between the purchaser and. the manufacturer. NOTE 3 When a steel with a thickness other than that specified in table A.2 is ‘used, the details should be agreed between the purchaser and the manu: facturer. Figure B.1_ Method for peel test by torque Bibliography JISB 0143 Symbols and designations of dimensions for threaded fasteners JIS G 3141 Cold-reduced carbon steel sheet and strip PROTECTED BY COPYRIGHTLicenga de uso exclusivo para MOTO HONDA DA AMAZONIA LTDA, Errata for JIS (English edition) are printed in Standardization Jouraul, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS (English edition) in Monthly Information. Errata will be provided upon request, please contact Standards Publishing Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN TEL. 03-3583-8002 PAX. 03'9583°0462 PROTECTED BY COPYRIGHT