SECTION 303-07B: Engine Ignition - 2.

0L GTDI
SPECIFICATIONS

General Specifications

Item Specification
Spark plug CYFS-12Y-PC
Spark plug gap 0.7 mm (0.027 in) to 0.8 mm (0.031 in)

Torque Specifications

Description Nm lb-ft lb-in

ACL outlet pipe clamps 5 - 44

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ACL outlet pipe bolt 5 - 44
Ignition coil-on-plug bolts 8 - 71
Ignition coil-on-plug stud bolts 8 - 71
Spark plugs 12 - 106
SECTION 303-07B: Engine Ignition - 2.0L GTDI
DESCRIPTION AND OPERATION

Engine Ignition

Component Location

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Item Description Comments
1 Ignition coil-on-plug(s) -
2 Spark plug(s) -

System Operation

REFER to the PC/ED manual section 1 Description and Operation.

Component Description

REFER to the PC/ED manual section 1 Description and Operation.

SECTION 303-07B: Engine Ignition - 2.0L GTDI
REMOVAL AND INSTALLATION

Ignition Coil-On-Plug

Material

Item Specification
Silicone Brake Caliper Grease and ESE-M1C171-A
Dielectric Compound
XG-3-A
WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in
Section 100-00 . Failure to follow this instruction may result in serious personal injury.

NOTE: Removal steps in this procedure may contain installation details.

1. 1. Refer toa target="_parent" href="SDK~us~en~file=SDKSA00L.HTM~gen~ref.HTM"

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>Section 310-00 .
2. Tighten to 5 Nm (44 lb-in).
3. Tighten to 5 Nm (44 lb-in).

2. NOTE: Use compressed air to remove any foreign material from the ignition coil-on-plugs and
surrounding area before removing the ignition coil-on-plugs.

NOTE: When removing the ignition coil-on-plugs, a slight twisting motion will break the seal and
ease removal.

NOTE: When installing, apply a small amount of silicone brake caliper grease and dielectric
compound to the inside of the ignition coil-on-plug boots before installation. Material: Silicone Brake
Caliper Grease and Dielectric Compound XG-3-A.

1. NOTE: If equipped with a sliding cover is over the locking tab, slide the cover back to gain
access to the tab

Depress Locking tab on the ignition coil harness connector, and remove connector from coil.
2. Tighten to 8 Nm (71 lb-in).
3.
3. Visual check. Inspect the ignition coil-on-plug rubber boot for cracks, rips, or tears. Replace any
damaged coil-on-plug rubber boots.

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4. To install, reverse the removal procedure.
SECTION 303-07B: Engine Ignition - 2.0L GTDI
REMOVAL AND INSTALLATION

Spark Plugs

Removal and Installation

WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in
Section 100-00 . Failure to follow this instruction may result in serious personal injury.

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the 4 ignition coil-on-plugs, refer to Ignition Coil-On-Plug .

2. NOTICE: Only use hand tools when removing or installing the spark plugs, or damage can
occur to the cylinder head or spark plug.

NOTICE: The spark plug procedure must be followed exactly or damage to the cylinder head
and spark plug will result.

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NOTICE: Do not remove the spark plugs when the engine is hot or cold soaked. Spark plug
thread or cylinder head damage can occur. Make sure the engine is warm (hand touch after
cooling down) prior to spark plug removal.

NOTICE: The spark plug must be positively located in any assembly aid or tool to prevent the
spark plug from falling into the spark plug location, or damage can occur to the cylinder head
or to the spark plug.

NOTE: Use compressed air to remove any foreign material in the spark plug well before removing
the spark plugs.

• Tighten to 12 Nm (106 lb-in).

3. To install, reverse the removal procedure.