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Tap Table
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KENR5574-02
June 2016
Tap Schematic
Description
Number Location
A Steering Right Cylinder D-6
B Steering Left Cylinder D-6
C Steering Pump Discharge D-6
D Steering Pilot Supply C-6
E Brake Pump Discharge C-6
F Rear Brake Accumulator C-6
G Front Brake Accumulator C-6
H Rear Service Brake Pressure D-6
I Front Service Brake Pressure D-6
J Axle Motor Supply B-3
K Rear Pump Discharge B-3
L Front Pump Discharge B-3
M Implement Relief Right Pump F-5
N Implement Relief Center Pump F-5
O Implement Pilot Supply F-5
P Ride Control Supply F-4
Q Lift Cylinder Head End F-4
R Lift Cylinder Rod End F-4
S Tilt Cylinder Rod End F-4
T Tilt Cylinder Head End F-4
U Dual Set Line Relief Signal E-2
V Fan Pump Discharge C-2
W Fan Pump Signal C-1
X Steering Pump Signal B-7
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
VALVE ENVELOPES
VALVES
VALVE PORTS
P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
COMBINATION CONTROLS
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
UNIDIRECTIONAL UNIDIRECTIONAL
G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number
Previous Standard
Wire Color
Wire
325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
8 7 6 5 4 3 2 1
IMPLEMENT SYSTEM
M N O P Q R S T
DIAGNOSTIC PLATE
AT RIGHT SIDE
BRAKE SYSTEM
OF HITCH AREA
(23) CYLINDER GP
(49) SCREW TILT
(107) VALVE GP 271-3572
(65) SENSOR GP CONTROL BLEEDER
(12) BRAKE GP TILT CYL
PARKING PRESSURE (REGENERATIVE DUMP)
F 294-7730
LIFT ROD END 425-6955 9F-2167
(21) CYLINDER GP
F
349-1178 (20) CYLINDER GP
(76) SWITCH AS LIFT RIGHT HAND
(51) SENSOR GP PRESSURE LIFT LEFT HAND
271-1717 271-1716
AXLE TEMP FRONT PARKING BRAKE OIL (64) SENSOR GP
288-8390 327-4608 PRESSURE
PARKING BRAKE TRANSMISSION
INTERLOCK OVERRIDE SW LIFT HEAD END
IMPELLER CLUTCH PEDAL
349-1178
POSITION SIGNAL
(TO TRANSMISSION CONTROL) STOPLAMP SW
(111) VALVE GP
(90) VALVE GP MAIN CONTROL
THROTTLE LOCK DISCONNECT SW (69) SWITCH AS - LIMIT BRAKE CONTROL
PARKING BRAKE 284-6627
NO 106-1774
171-7085
NC (91) VALVE GP
C C
BRAKE CONTROL
269-3289
(15) CONTROL GP (125) VALVE GP
(121) VALVE GP (122) VALVE GP (118) VALVE GP (123) VALVE GP (120) VALVE GP
FOOT BRAKE RELIEF
(88) VALVE AS RELIEF (TILT, RELIEF (TILT RELIEF (MAIN 1) RELIEF (TILT RELIEF (TILT
305-5531 LIFT 2
CHECK DUAL SET HEAD END 1) 117-0159 HEAD END 2) DUAL SET
(124) VALVE GP 125-9349 ROD END 2) 117-0160 (119) VALVE GP ROD END 1)
9T-1013 RELIEF LIFT 1 117-0160
262-4157 RELIEF (MAIN 2) 262-4157
129-8293 117-0159 (103) VALVE GP
MAKEUP
(115) VALVE GP 160-7439
PRESSURE
REDUCING U
370-0438
(135) VALVE GP
SOLENOID IMPLEMENT PILOT
(97) VALVE GP 257-6364
CHECK
LOWER RACKBACK LOWER
4T-5896 RACKBACK
E E5 E6 E11
E13 E
(61) SENSOR GP (8) ACTUATOR GP
(3) ACCUMULATOR GP
PRESSURE BRAKE OIL PILOT CONTROL
HYDRAC RACKBACK 1 RIDE CONTROL
344-7389 ON/OFF (136) VALVE GP 217-6720 219-7981
(52) SENSOR GP E9 SOLENOID
AXLE TEMP REAR LOAD SENSE (127) VALVE GP
(9) ACTUATOR GP
288-8390 149-2610 PILOT CONTROL RIDE CONTROL
RACKBACK 2 9T-9552
217-6719
(93) VALVE GP
CHECK
102-4156
(113) VALVE GP
(5) ACTUATOR GP
MANUAL LOWERING PILOT CONTROL (106) VALVE GP
112-1817 E7 DUMP 2 E14 CHECK RIDE CONTROL
DUMP 217-6720 DUMP (82) VALVE 9T-1013
E4 6E-1291
RAISE E12 RAISE
(102) VALVE GP (73) SWITCH AS
D (104) VALVE GP CHECK (COOLER BYPASS) PRESSURE FILTER BYPASS AUTOLUBE RETURN D
CHECK PILOT 353-2313 310-8636
207-1810
(22) CYLINDER GP
(28) FILTER GP
STEERING
OIL ACCUMULATOR
157-1352
RIGHT 295-6259
TURN (112) VALVE GP
DIAGNOSTIC PLATE MAKE UP
BEHIND THE CAB I (47) SCREEN GP 101-9012
(105) VALVE GP (137) VALVE GP SOLENOID (138) VALVE GP FAN PUMP AND MOTOR
H CHECK (PILOT LOAD SENSE 1 SOLENOID 390-8618
ACCUMULATOR) 173-7455 LOAD SENSE 2 (17) CORE AS
A 185-4026 173-7455 (128) VALVE GP HYD. OIL COOLER
(116) VALVE GP 261-3853
PRESSURE REDUCING SAMPLING (36) MOTOR GP
B (74) SWITCH AS AUTOLUBE SUPPLY
160-4128 8C-3446 FAN
(140) VALVE GP PRESSURE 159-7166
C (72) SWITCH AS
(50) SCREW STEERING (OIL FILTER)
(57) SENSOR GP (58) SENSOR GP PRESSURE FAN
PURGE STD: 301-4614 349-6097
D PRESSURE PRESSURE 349-6097
9F-2167 ATCH: 301-4616 (63) SENSOR GP IMPLEMENT CENTER PUMP OIL IMPLEMENT RIGHT PUMP OIL (46) SCREEN GP (27) FILTER GP (45) SCREEN GP
E PRESSURE 344-7391 344-7391 419-0859 HYDRAULIC OIL 419-0859
393-0755 (108) VALVE GP
IMPLEMENT PILOT OIL (13) CONNECTOR AS DEMAND FAN
F 344-7389 CENTER PUMP (14) CONNECTOR AS (32) FILTER GP 191-8735
9X-2614 OIL FAN E1
RH PUMP
G (2) ACCUMULATOR GP
9X-2614 280-3444
(142) VALVE GP (132) VALVE GP (110) VALVE GP PILOT OIL (53) SENSOR GP
(100) VALVE GP
STEERING CYL CROSSOVER SHUTTLE (BALL RESOLVER) DIVERTER 245-2975 LEVEL FULL IMPL TANK
CHECK
6E-3985 4T-1860 2U-7345 306-6875 (62) SENSOR GP
7J-7423 (41) PUMP GP PRESSURE
IMPLEMENT FAN PUMP
RIGHT HAND 344-7391
(117) VALVE GP 384-9437
C (101) VALVE GP
CHECK
RELIEF
6E-3986
(40) PUMP GP
IMPLEMENT CENTER
C
(146) VALVE GP V W
6E-3780 RELIEF (STEERING PILOT) 384-9439
(126) VALVE GP
RELIEF PUMP BACKUP 224-5741
100-4335
(99) VALVE GP (19) CORE AS PUMP CASE
CHECK STEERING OIL COOLER AIR BLEED (39) PUMP GP
353-2313 190-7625 FAN
379-9740
(114) VALVE GP
PRESS REDUCING PUMP CASE
6E-4286 AIR BLEED
REAR
(56) SENSOR GP
LIQUID LEVEL (LOW) (89) VALVE GP (16) CORE AS FRONT
STEER TANK AXLE OIL COOLER (29) FILTER GP AXLE OIL COOLER LINE PATTERNS
306-6875 (38) PUMP GP OIL (FRONT AXLE OIL COOLER)
ACTIVATE, 115-4831
BRAKE
DEACTIVATE 230-3633 Pressure Line
164-5486
(87) VALVE AS 329-5064
(86) VALVE AS BREAKER (37) PUMP AND MOTOR GP Pilot / Load Sensing Pressure
(80) TANK GP (42) PUMP GP
BREAKER 358-9476 AXLE OIL COOLER
STEERING, BRAKE STEER, OIL COOLER, PILOT
358-9475 282-3057
340-2113 Drain / Return Lines
136-3965
Component Group
FRONT
(85) VALVE AS REAR CALLOUTS
(109) VALVE GP
BREAKER
DIVERTER (34) MANIFOLD GP
358-9476
166-8497 YY Taps (Pressure, Sampling, Sensor - by letter)
A CONTROL (AXLE OIL COOLER) A
257-5613 Callout Number Component
(78) TANK AS (Machine Location from (52) VALVE GP - CONTROL Name
TO AIR CONNECTION 220-2771 Component LocationsTable)
LOC. C-1 138-1234 Part Number
(131) VALVE GP
SEQUENCE - AXLE OIL COOLER
287-0426
THIS SCHEMATIC IS FOR THE 992K WHEEL LOADER HYDRAULIC SYSTEM
MEDIA NUMBER: KENR5574-02
SCHEMATIC PART NUMBER: 347-4209, CHANGE: 03, VERSION: -
BRAKE SCHEMATIC: 347-3709, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
AXLE OIL COOLING SYSTEM
VIEW ALL CALLOUTS
18 16 19 99 17 83
34 89 131
84 30 29 52 109 37
BRAKE SYSTEM
VIEW ALL CALLOUTS
90 76 69 15 91
1
87 88
56
61
80 85
24 134
55 79
A 60
35
53
68 VIEW OF AREA “A”
(ROTATED FOR CLARITY)
38 12 104 67 54
DIAGNOSTIC PLATES
VIEW ALL CALLOUTS
D C F G H DIAGNOSTIC PLATE
AT RIGHT SIDE
OF HITCH AREA
N Q S
B A E I
DIAGNOSTIC PLATE
BEHIND THE CAB
J K L M R
T
EXPANSION TANK
VIEW ALL CALLOUTS
78
86
FRONT OF FRAME
VIEW ALL CALLOUTS
22
58
W
13 14 62 57
IMPLEMENT SYSTEM
VIEW ALL CALLOUTS
45 36 112
63 28 73 71 74 27 108 102
116
105
145
26 2 41 40 39 72 32 128 47
MAIN CONTROL VALVE
VIEW ALL CALLOUTS
8 4 120 49 122
11
93
10
124
136 64 97 96 65 125
121
103
6
115 82 7 81 94
STEERING SYSTEM
VIEW ALL CALLOUTS
66 31 75 129 70 98 143
144
92
130
46
77
43 42 48 59 146 33 50 44 140
132
142 126
VIEW OF AREA “B”
(ROTATED FOR CLARITY)
141