INTERACTIVE SCHEMATIC

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 UENR1686-02
January 2015

966H and 972H Wheel Loader

Hydraulic System
966H: 972H:
BJ61-UP NPE1-UP
BS61-UP WXZ1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Implement System
Accumulator - Pilot 355-9981 1 F-3
Accumulator - Ride Control 362-8659 2 F-1
Breather 258-2829 3 C-7
Cylinder GP - Lift (LH) 242-4274 4 F-2
Cylinder GP - Lift (RH) 242-4275 5 F-2
Cylinder GP - Tilt (966 Standard) 356-2219 6 F-3
Cylinder GP - Tilt (972 Standard) 356-2220 7 F-3
Cylinder GP - Tilt (966 High Lift - ATCH) 358-5189 8 F-3
Cylinder GP - Tilt (972 High Lift - ATCH) 358-5190 9 F-3
Cylinder GP - Tilt (966 Logger - ATCH) 356-2220 10 F-3
Filter GP - Case Drain 382-1511 11 C-8
Pump GP - Implement 292-8768 12 D-7
Screen - Return 9T-9227 13 C-7
Tank GP - Hydraulic Oil 368-2756 14 C-7
Valve GP - 2 Function W/O Ride Control 384-3946 15 F-1
Valve GP - 2 Function W/ Ride Control (ATCH) 363-8114 16 F-1
Valve GP - 2 Function W/ Ride Control (ATCH) 370-7350 18 F-1
Valve GP - 3rd Function Aux Implement 366-8542 19 D-1
Valve GP - Dead Engine Lower 112-1817 21 F-4, F-5
Valve GP - Relief (Aux Function) 9T-1573 22 C-1
Valve GP - Relief (Load Sense) 375-3789 23 E-3
Valve GP - Relief (Ride Control) 224-4530 26 E-1
Valve GP - Relief 332-1985 27 F-2
Valve GP - Relief (Logger ATCH) 332-1986 28 F-2
Valve GP - Anti-Drift 328-4314 30 F-2, F-3
Valve GP - Press Limiting (Ride Control) 373-9483 31 E-1
F-2, E-2,
Valve GP - Pressure Reducing 313-7668 32
D-1
Steering System
Cylinder GP - Steering 369-4182 35 B-5, B-1
Neutralizer - HMU 296-5662 36 B-3
Orifice 108-2144 38 B-3
Pump GP - HMU Metering 349-6093 39 B-3
Pump GP - Secondary Steering Pump/Motor (ATCH) 275-8544 40 C-7
Pump GP - Steering 387-7873 41 D-6
Screen (ATCH) 154-2883 42 B-5
Valve GP - Check (ATCH) 141-2597 43 C-7
Valve GP - Check (CCS ATCH) 111-7775 44 A-6
Valve GP - Pilot (CCS ATCH) 164-4116 45 B-6
Valve GP - Pressure Reducing (ATCH) 114-1267 46 A-5
Valve GP - Shuttle (ATCH) 8J-6875 47 A-6
Valve GP - Steering Backup Relief 132-5258 48 B-2, A-5
Valve GP - Steering (CCS ATCH) 133-1728 49 B-5
Valve GP - Steering Crossover Relief 129-8222 50 B-5
Valve GP - Steering HMU 142-3996 51 C-2
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Fan / Brake System
Accumulator - Brake 198-9841 52 E-8
Actuator AS - Parking Brake 154-8042 53 F-6
Cooler - Hydraulic Oil 244-4498 55 D-8
Filter GP - Kidney Loop 378-8331 56 D-8
Motor GP - Fan 161-8919 57 D-8
Motor GP - Fan (ATCH) 334-6234 58 D-8
Pump GP - Fan 254-5147 59 D-8
Valve GP - Charge (Fan Drive and Brake) 352-1587
60 E-8
Valve GP - Charge (Fan Drive and Brake) (Non-CE) 366-9855
Valve GP - Check (Filter Anti-Drainback) 307-5393 61 D-8
Valve GP - Check (Cooler Bypass) 244-1426 62 D-8
Valve GP - Foot Brake 210-5587 63 F-7
Valve GP - Park Brake 106-1774 64 F-6
Valve GP - Sampling Port 8C-3451 65 D-8
Axle Cooler System
Valve GP - Diverter (ATCH) 237-8180 66 C-8
Quick Coupler (ATCH)
Cylinder GP - Quick Coupler (ATCH) 311-1463 67 F-5
Valve GP - Quick Coupler (ATCH) 371-9415 68 E-5
Miscellaneous
Pump GP -Transmission 241-8686 69 D-7
Solenoid GP - Pilot Pressure 333-8242 70 F-3
Solenoid GP - Ride Control Activiation 277-8863 71 F-1
Solenoid GP - Ride Control Charge/Balance 251-3268 72 E-1
Valve GP - Neutralizer (CCS ATCH) 321-5283 73 A-6
Valve GP - Back Pressure 349-8844 74 E-3
Valve GP - Check 123-4750 75 E-4
Valve GP - Check 6E-4701 76 E-4
Valve GP - Margin Relief 370-5764 77 E-3
Valve GP - Pressure Reducing 367-8969 78 E-4
TAP LOCATION

Tap Schematic
Description
Number Location
B Front Brake Pressure F-8
C Rear Brake Pressure B-8
D Park Brake Pressure F-6
G1 Brake Accumulator Pressure E-8
G2 Implement Pump Discharge Pressure E-3
G3 Implement Pump Load Sense Pressure D-7
G4 Implement Pump Pilot Pressure F-4
G5 Steering Pump Discharge Pressure D-7
G6 Steering Pump Load Sense Pressure B-3, B-4
G7 Fan Pump Discharge Pressure D-7
G8 Fan Pump Load Sense Pressure D-8
G9 CCS Steering Neutral Pilot Pressure A-7
G10 CCS Steering Left Pilot Pressure B-5
G11 CCS Steering Right Pilot Pressure B-5
G12 CCS Steering Resolved Pilot Pressure A-6
G13 Case Drain Air Bleed D-8
SOS Fluid Sampling Port D-8
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1

AXLE OIL COOLER SUPPLY TILT CYLINDER (4) CYLINDER GP LIFT (LH) (5) CYLINDER GP LIFT (RH) IMPLEMENT VALVE GP
(21) VALVE GP (6) 966 STANDARD 356-2219 242-4274 242-4275
(67) CYLINDER GP (15) 2 FUNCTION W/O RIDE CONTROL 384-3946
DEAD ENGINE LOWER (7) 972 STANDARD 356-2220
QUICK COUPLER (ATCH) (16) 2 FUNCTION W/ RIDE CONTROL (ATCH) 368-8114
TO BRAKE 311-1463 112-1817 (8) 966 HIGH LIFT (ATCH) 358-5189
LIGHTS (9) 972 HIGH LIFT (ATCH) 358-5190 (71) SOLENOID GP (18) 2 FUNCTION W/ RIDE CONTROL (ATCH) 370-7350
AXLE TO TRANSMISSION (63) VALVE GP (64) VALVE GP (10) 966 LOGGER (ATCH) 356-2220 (27) VALVE GP RELIEF RIDE CONTROL
CONTROL
FOOT BRAKE PARK BRAKE (STANDARD) 332-1985 (32) VALVE GP ACTIVIATION
210-5587 106-1774 (1) ACCUMULATOR PILOT (28) VALVE GP RELIEF PRESSURE 277-8863
RELEASE (53) ACTUATOR AS PARK BRAKE
NO
355-9981 ( LOGGER ATCH) 332-1986 REDUCING
RESERVIOR APPLY 154-8042
313-7668
(70) SOLENOID GP PILOT PRESSURE
F F
NC

333-8242 PS (AUX)
FRONT AXLE C C

ACC
NC
NO E2

C (76) VALVE GP CHECK (2) ACCUMULATOR

6E-4701 RIDE CONTROL
B D TRANSMISSION (78) VALVE GP 362-8659
PRESSURE REDUCING
CONTROL 367-8969 E3 E5
(30) VALVE GP
AXLE OIL COOLER RETURN G4 ANTI DRIFT
328-4314 RACK
RAISE
BACK
PS E7
(30) VALVE GP
(21) VALVE GP
ANTI DRIFT
DEAD ENGINE LOWER ACC
112-1817 328-4314

(52) ACC BRAKE T

198-9841
(74) VALVE GP
BACK PRESSURE RACK
(68) VALVE GP 349-8844 RAISE (26) VALVE GP
BACK
QUICK COUPLER (ATCH) RELIEF
G2 (77) VALVE GP (RIDE CONT)
371-9415 (31) VALVE GP
MARGIN RELIEF HOLD HOLD 224-4530
370-5764 PRESS LIMITING
(RIDE CONT)
P
373-9483
DUMP
G1 E11 LOWER
A1 A2

(75) VALVE GP CHECK

E NO
NC
123-4750
FLOAT E
PS E8
C

QUICK COUPLER SUPPLY LS (72) SOLENOID GP

(60) VALVE GP CHARGE RIDE CONTROL
(FAN DRIVE AND BRAKE) 352-1587 CHARGE/BALANCE
(23) VALVE GP RELIEF
(FAN DRIVE AND BRAKE NONE-CE) 366-9855 E1 251-3268
(LOAD SENSE)
375-3789
(32) VALVE GP
(57) MOTOR GP FAN
PRESSURE
161-8919
REDUCING
(58) MOTOR GP FAN DUMP LOWER/FLOAT
313-7668
( ATCH) 334-6234
E4 E6
RC MANIFOLD

LS1 DR1 P (AUX)

(62) VALVE F
GP CHECK
(COOLER IMPLEMENT RETURN PORT A LEVER REARWARD, PORT B LEVER FORWARD,
BYPASS) RIGHT HAND LINE ON BOOM LEFT HAND LINE ON BOOM
(WHEN VIEWED FROM CAB) (WHEN VIEWED FROM CAB)
244-1426
LS P T

(59) PUMP GP FAN IMPLEMENT LOAD SENSE SIGNAL

254-5147 G3
(55) COOLER G7 IMPLEMENT LOAD SENSE RELIEF/PILOT RETURN
HYDRAULIC OIL
G8
244-4498 IMPLEMENT PUMP DISCHARGE
X
E9 (19) VALVE GP 3RD FUNCTION
(61) VALVE GP (12) VALVE GP AUX IMPLEMENT
D CHECK (FILTER IMPLEMENT G5 PRIMARY PILOT SUPPLY - CCS STEERING ATTACHMENT
PORT 366-8542 D
292-8768 A
ANTI-DRAINBACK)
307-5393 LS

(65) VALVE GP
SOS SAMPLING PORT
8C-3451 (69) PUMP GP
B
TARNSMISSION PORT
241-8692 A (32) VALVE GP SOLENOID
PRESSURE REDUCING
HOLD 313-7668
(56) FILTER GP
KIDNEY LOOP
L S LS
378-8331
LS PORT
B
LS

(22) VALVE GP RELIEF

G13 (41) PUMP GP (AUX FUNCTION)
STEERING 9T-1573
387-7873
(66) VALVE GP
DIVERTER (ATCH)
237-8180 (11) FILTER GP PORT
CASE DRAIN B

241-8692
E10
M
P
P
P
(40) PUMP GP SECONDARY STEERING
C PUMP/MOTOR (ATCH)
(43) VALVE GP CHECK (ATCH)
141-2597
C
275-8544

(3) BREATHER
258-2829
T (51) VALVE GP
T STEERING (HMU)
T 142-3996

(50) VALVE GP STEERING

CROSSOVER RELIEF
129-8222

(14) TANK GP
C HYDRAULIC OIL
368-2756
PB
(13) SCREEN RETURN (35) CYLINDER GP
9T-9227 B
(35) CYLINDER GP (36) NEUTRALIZER HMU STEERING
STEERING 296-5662 A 369-4182
369-4182
PA
REAR AXLE (38) ORIFICE
108-2144

AXLE RESERVIOR L R
(39) PUMP GP
(49) VALVE GP STEERING HMU METERING
B (50) VALVE GP STEERING (CCS ATCH) 349-6093
P
B
CROSSOVER RELIEF 133-1728
129-8222
B A HMU
(42) SCREEN (ATCH)
154-2883

LS T
LS

G10
(48) VALVE GP STEERING
G11 T P BACKUP RELIEF
(45) VALVE GP G6 G6 132-5258
PILOT (CSS ATCH)
164-4116
PA
HMU STEERING (STANDARD CONFIGURATION)

PB

(73) VALVE GP
T
NEUTRALIZER
(CCS ATCH)
321-5283
P

(44) VALVE GP CHECK LINE PATTERNS

(CSS ATCH)
111-7775 Pressure Line HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
SOLENOID VALVE REFERENCE (46) VALVE GP PRESSURE (48) VALVE GP RELIEF Pilot / Load Sensing Pressure IMPLEMENT PILOT SUPPLY OIL
A P T REDUCING (ATCH) STEERING BACKUP IMPLEMENT PUMP OUTPUT A
SOLENOID LOCATION SOLENOID NAME G12 114-1267 132-5258 Drain / Return Lines TRANSMISSION PUMP
E1 FAN / BRAKE VALVE DEMAND FAN SPEED SOLENOID G9 PRIMARY STEERING PUMP CIRCUIT
E2 IMPLEMENT VALVE IMPLEMENT PILOT SUPPORT SOLENOID Component Group IMPLEMENT PUMP LOAD SENSE CIRCUIT
E3 IMPLEMENT VALVE - TILT RACK SOLENOID STEERING CIRCUIT
(47) VALVE GP Air Line
E4 IMPLEMENT VALVE - TILT DUMP SOLENOID SHUTTLE (ATCH)
FAN PUMP CIRCUIT THIS SCHEMATIC IS FOR THE 966H AND 972H WHEEL LOADER HYDRAULIC SYSTEM
CALLOUTS SUPPLY LINE
E5 IMPLEMENT VALVE - LIFT RAISE SOLENOID 8J-6875 MEDIA NUMBER: UENR1686-02
QUICK COUPLER CIRCUIT
E6 IMPLEMENT VALVE - LIFT LOWER / FLOAT SOLENOID COMMAND CONTROL STEERING (ATTACHMENT)
YY Taps (Pressure, Sampling, Sensor - by letter) BRAKE CONTROL CIRCUIT HYDRAULIC SCHEMATIC PART NUMBER: 398-8003, CHANGE: 01, VERSION: -
E7 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL ACTIVATION SOLENOID DRAIN / RETURN LINE
Callout Number TILT CYLINDER CIRCUIT
BRAKE SCHEMATIC PART NUMBER: 237-4335, CHANGE: 01, VERSION: -
E8 IMPLEMENT VALVE - RIDE CONTROL RIDE CONTROL CHARGE / BALANCE SOLENOID Component
(Machine Location from (52) VALVE GP - CONTROL Name
LIFT CYLINDER CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E9 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT A SOLENOID Component LocationsTable)
138-1234 in neutral and with parking brake set.
Part Number SECONDARY STEERING CIRCUIT
E10 3RD FUNCTION AUXILIARY VALVE 3RD FUNCTION PORT B SOLENOID BRAKE COOLING CIRCUIT Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
E11 QUICK COUPLER VALVE DISENGAGE SOLENOID ELECTRICAL CIRCUITS Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
LEFT SIDE FRONT VIEW (CCS STEERING)
VIEW ALL CALLOUTS

44

50
42 46 49
53
45 G12 D
LEFT SIDE FRONT VIEW (HMU STEERING)
VIEW ALL CALLOUTS

22 30
31
27

1 23
73
36
64 38
32
32

35
2
71
70 68 72
15 16 18 19
LEFT SIDE REAR VIEW
VIEW ALL CALLOUTS

62

58

40 60
43
RIGHT SIDE FRONT VIEW (HMU STEERING)
VIEW ALL CALLOUTS

26

28
G9
63 6 7 8 9 10

39
51 4

75

G3
G2 21
2
77 76 67
74
RIGHT SIDE REAR VIEW
VIEW ALL CALLOUTS

3
14 13 65 41
55 57 G13

59

G5

51

78
G8
G7 G4

69 12 52 11 56 61
RIGHT SIDE VIEW (CCS STEERING)
VIEW ALL CALLOUTS

SOS
G6 G1 C B 47

66 48 G11 G10