INTERACTIVE SCHEMATIC

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Component Table
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Electrical Symbols CLICK the SETTINGS TAB.
Schematic
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Rear Frame CLICK OK to apply the resolution.
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EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.

These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this

VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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 RENR7933-03
June 2015

C7 Industrial Engine
Electrical System
JRA1-UP
JTF1-UP
TEF1-UP

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.

CID / MID / FMI

Component Identifiers (CID¹)

Module Identifier (MID²)
CID Component Failure Mode Identifiers (FMI)¹
0001 Injector Cylinder #1
FMI No. Failure Description
0002 Injector Cylinder #2
0 Data valid but above normal operational range.
0003 Injector Cylinder #3
1 Data valid but below normal operational range.
0004 Injector Cylinder #4
2 Data erratic, intermittent, or incorrect.
0005 Injector Cylinder #5
3 Voltage above normal or shorted high.
0006 Injector Cylinder #6
4 Voltage below normal or shorted low.
0041 ECM (Electronic Control Module) 8 Volt DC Supply
5 Current below normal or open circuit.
0042 Injector Actuation Valve
6 Current above normal or grounded circuit.
0091 Throttle Position Sensor
7 Mechanical system not responding properly.
0094 Fuel Pressure Sensor
8 Abnormal frequency, pulse width, or period.
0100 Engine Oil Pressure Sensor
9 Abnormal update.
0102 Boost Pressure Sensor
10 Abnormal rate of change.
0110 Engine Coolant Temperature Sensor
11 Failure mode not identifiable.
0111 Engine Coolant Level Sensor
0164 Injector Actuation Pressure Sensor 12 Bad device or component.

0168 Electrical System Voltage 13 Out of calibration.

0172 Intake Manifold Air Temperature Sensor 14 Parameter failures.

0190 Engine Speed Sensor 15 Parameter failures.
0247 SAE J1939 Data Link 16 Parameter not available.
0253 Personality Module 17 Module not responding.
0261 Engine Timing Calibration 18 Sensor supply fault.
0262 5 Volt Sensor Power Supply 19 Condition not met.
0268 Programmed Parameter Fault 20 Parameter failures.
0274 Atmospheric Pressure Sensor ¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0342 Secondary Engine Speed Sensor
0617 Inlet Air Heater Relay
1835 Auxiliary Pressure Sensor
1836 Auxiliary Temperature Sensor
2417 Ether Injection Control Solinoid
Event Identifiers (EID)
EID Event
E096 High Fuel Pressure
E360 Low Engine Oil Pressure
E361 High Engine Coolant Temperature
E362 Engine Overspeed
E443 High Auxilliary Pressure
E445 High Auxilliary Temperature
E539 High Intake Manifold Air Temperature
E2143 Low Engine Coolant Level
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.
CONNECTORS
155-2264 3E-3388 155-2273

5 6 7 8
1 8
1 6
2 7
3 6 2 5

4 5 3 4

4 3 2 1

155-2267 3E-3370 169-8670 133-0973

B A
B A
A B A B

C
C
C C

153-9693 NOTE X 155-2269 100-3320 111-2416 3E-3364

B A B
A B B 2 1 A 1 2

127-5485 127-5486 129-7163 129-7164

(8-10 AWG) (8-10 AWG) (12-14 AWG) (12-14 AWG)

227-4002

10 9 8 7 6 5 4 3 2 1

22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23

44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53

68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111

160-7689

13 1

23 14

31 24

39 32

47 40

57 48

70 58

8T-9834

10 6 5 1

20 16 15 11
30 26 25 21
40 36 35 31

155-2252

12 11 10 9 8 7

1 2 3 4 5 6

3E-5179

7 8 9 10 11 12

6 5 4 3 2 1

9W-1951

D
E C

F A B
J
G
H

7X6222

6 4 3 1

12 10 9 7

18 16 15 13

24 22 21 19

9X-0145

1 3 4 6

7 9 10 12

13 15 16 18
19 21 22 24
CONNECTORS TABLE

CONNECTOR TABLES CONNECTOR TABLES FOR HARNESS 198-2713

FOR HARNESS AMP CONNECTOR TABLE A-C1 AMP CONNECTOR TABLE A-C1 CONT. DT CONNECTOR TABLE A-C7
222-5917 CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
86
TERM/PLUG
8T-8737
CLR-GA
BU-18
WIRE NAME
C967-A15
POS
1
TERM/PLUG
180-9340
DT CONNECTOR TABLE C-C1 2 - 87 8T-8737 PK-18 G833-A45 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG 3 8T-8737 88 8T-8737 ACCESSORY TABLE
GY-16 A701-C1 1 180-9340 4 - 89 8T-8737 QTY PART NAME P/N
PU-16 A702-C3 2 180-9340 RD-18 C987-A99 5 180-9340 90 8T-8737
1 PLUG_AS. 155-2269
BR-16 A703-C5 3 180-9340 6 8T-8737 91 8T-8737
1 WEDGE 155-2261
GN-16 A704-C7 4 180-9340 7 - 92 8T-8737
BU-16 A705-C9 5 180-9340 8 8T-8737 93 8T-8737 DT CONNECTOR TABLE A-C9
9 - 94 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GY-16 A706-C11 6 180-9340
PU-18 G855-A91 10 180-9340 95 8T-8737
YL-16 L985-C12 7 180-9340 PU-18-XLPE T957-A16 1 180-9339
11 8T-8737 96 8T-8737
YL-16 L985-C10 8 180-9340 12 8T-8737 97 8T-8737 YL-18-XLPE T958-A17 2 180-9339
OR-16 L984-C8 9 180-9340 BU-18 995-A12 13 180-9340 98 8T-8737 BR-18-XLPE T959-A18 3 180-9339
OR-16 L984-C6 10 180-9340 14 8T-8737 OR-18-XLPE T860-A34 99 180-9340 BU-18-XLPE T960-A19 4 180-9339
WH-16 L983-C4 11 180-9340 PK-18 R746-A20 15 180-9340 100 8T-8737 GN-18-XLPE T961-A28 5 180-9339
WH-16 L983-C2 12 180-9340 16 8T-8737 101 8T-8737 WH-18-XLPE T962-A29 6 180-9339
ACCESSORY TABLE GN-18 G829-A93 17 180-9340 102 8T-8737 OR-18-XLPE T860-A90 7 180-9339
QTY PART NAME P/N 18 8T-8737 103 8T-8737 OR-18-XLPE T860-A89 8 180-9339
1 PLUG 155-2252 19 8T-8737 GY-18-XLPE T858-A23 104 180-9340 WH-18-XLPE T859-A88 9 180-9339
PK-18 G854-A100 20 180-9340 WH-18-XLPE T962-A29 105 180-9340 WH-18-XLPE T859-A87 10 180-9339
1 WEDGE 155-2258
21 8T-8737 BR-18-XLPE T959-A18 106 180-9340
GY-18-XLPE T858-A86 11 180-9339
TPI CONNECTOR TABLE C-C2 22 8T-8737 GN-18-XLPE T961-A28 107 180-9340
23 8T-8737 BU-18-XLPE T960-A19 108 180-9340 GY-18-XLPE T858-A85 12 180-9339
CLR-GA WIRE NAME POS TERM/PLUG 24 8T-8737 109 8T-8737 ACCESSORY TABLE
GY-16 A701-C1 A 154-2389 BK-18 E963-A27 25 180-9340 110 8T-8737 QTY PART NAME P/N
WH-16 L983-C2 B 154-2389 WH-18 G856-A22 26 180-9340 111 8T-8737 1 RECEPTACLE_AS. 3E-5179
27 8T-8737 112 - 1 WEDGE 3E-5180
ACCESSORY TABLE
GY-18 994-A10 28 180-9340 113 8T-8737
QTY PART NAME P/N 29 8T-8737 114 - DT CONNECTOR TABLE A-C10
1 PLUG 153-9693 PK-18 G833-A47 30 180-9340 WH-18-XLPE T859-A37 115 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
31 8T-8737 PU-18-XLPE T957-A16 116 180-9340 WH-18 G856-A22 1 180-9340
1 SEAL 154-0877
32 8T-8737 117 - YL-18 G857-A30 2 180-9340
1 CLIP 154-3769 33 8T-8737 YL-18-XLPE T958-A17 118 180-9340 ACCESSORY TABLE
34 8T-8737 119 - QTY PART NAME P/N
TPI CONNECTOR TABLE C-C3 WH-18 E964-A26 35 180-9340 120 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG YL-18 G857-A30 36 180-9340 ACCESSORY TABLE 1 WEDGE 155-2261
PU-16 A702-C3 A 154-2389 37 8T-8737 QTY PART NAME P/N
38 8T-8737 1 ECM 227-4002 DT CONNECTOR TABLE A-C11
WH-16 L983-C4 B 154-2389
39 8T-8737 1 ENDBELL 211-6807 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE PK-18 C991-A33 40 180-9340 WH-18 G828-A40 A 180-9340
QTY PART NAME P/N 41 8T-8737 DT CONNECTOR TABLE A-C2 GN-18 G829-A42 B 180-9340
1 PLUG 153-9693 42 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
43 8T-8737 GY-18 R747-A6 C 180-9340
1 SEAL 154-0877 RD-18 C987-A99 1 180-9340 ACCESSORY TABLE
44 8T-8737 BU-18 G850-A98 2 180-9340
1 CLIP 154-3769 45 - QTY PART NAME P/N
ACCESSORY TABLE 1 PLUG_AS. 169-8670
YL-18 E966-A49 46 180-9340
TPI CONNECTOR TABLE C-C4 BU-18 E965-A48 47 180-9340 QTY PART NAME P/N 1 WEDGE 155-2276
48 8T-8737 1 PLUG_AS. 155-2269
CLR-GA WIRE NAME POS TERM/PLUG
49 8T-8737 1 WEDGE 155-2261 DT CONNECTOR TABLE A-C12
BR-16 A703-C5 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
50 8T-8737
OR-16 L984-C6 B 154-2389 51 8T-8737 DT CONNECTOR TABLE A-C3 WH-18 G828-A39 A 180-9340
52 - CLR-GA WIRE NAME POS TERM/PLUG GN-18 G829-A41 B 180-9340
ACCESSORY TABLE
53 8T-8737 PK-18 G854-A100 1 180-9340 PK-18 R746-A20 C 180-9340
QTY PART NAME P/N
BU-18 G827-A2 54 180-9340 PU-18 G855-A91 2 180-9340 ACCESSORY TABLE
1 PLUG 153-9693 55 8T-8737 ACCESSORY TABLE QTY PART NAME P/N
1 SEAL 154-0877 BU-18 C967-A15 56 180-9340 QTY PART NAME P/N 1 PLUG_AS. 169-8670
1 CLIP 154-3769 GY-18 R747-A6 57 180-9340 1 PLUG_AS. 155-2269 1 WEDGE 155-2276
58 8T-8737 1 WEDGE 155-2261
TPI CONNECTOR TABLE C-C5 59 8T-8737 DT CONNECTOR TABLE A-C13
60 8T-8737 PACKARD CONNECTOR TABLE A-C4 CLR-GA WIRE NAME POS TERM/PLUG
CLR-GA WIRE NAME POS TERM/PLUG
61 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
GN-16 A704-C7 A 154-2389 WH-18 G828-A95 A 180-9339
YL-18 A751-A13 62 180-9340 BK-18 E963-A27 A 111-1567
63 8T-8737 GN-18 G829-A94 B 180-9339
OR-16 L984-C8 B 154-2389 WH-18 E964-A26 B 111-1567
64 8T-8737 BR-18 G849-A96 C 180-9339
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
WH-18 T725-A32 65 180-9340
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
66 8T-8737
1 PLUG 153-9693 67 8T-8737 1 PLUG_AS. 100-3320 1 RECEPTACLE_AS. 3E-3370
1 SEAL 154-0877 68 8T-8737 PACKARD CONNECTOR TABLE A-C5 1 WEDGE 3E-3371
69 -
1 CLIP 154-3769 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C14
70 8T-8737
71 8T-8737 BU-18 E965-A48 A 111-1567 CLR-GA WIRE NAME POS TERM/PLUG
TPI CONNECTOR TABLE C-C6 YL-18 E966-A49 B 111-1567
WH-18 G828-A92 72 180-9340 1 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 73 8T-8737 ACCESSORY TABLE 2 8T-8737
BU-16 A705-C9 A 154-2389 74 8T-8737 QTY PART NAME P/N ACCESSORY TABLE
75 8T-8737 1 PLUG_AS. 111-2416 QTY PART NAME P/N
YL-16 L985-C10 B 154-2389
76 - 1 RECEPTACLE_AS. 3E-3364
ACCESSORY TABLE 77 8T-8737 DT CONNECTOR TABLE A-C6
QTY PART NAME P/N 78 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG DT CONNECTOR TABLE A-C15
1 PLUG 153-9693 BU-18 G850-A98 79 180-9340 BU-18 995-A12 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-18 G826-A1 80 180-9340 PK-18 G833-A44 2 180-9340 BR-18 G826-A38 A 180-9340
1 SEAL 154-0877
81 8T-8737 ACCESSORY TABLE
1 CLIP 154-3769 BU-18 G827-A43 B 180-9340
82 8T-8737 QTY PART NAME P/N
PU-18 N707-A31 83 180-9340 GY-18 994-A10 C 180-9340
1 PLUG_AS. 155-2269 ACCESSORY TABLE
TPI CONNECTOR TABLE C-C7 84 8T-8737 1 WEDGE 155-2261 QTY PART NAME P/N
CLR-GA WIRE NAME POS TERM/PLUG BR-18 G849-A96 85 180-9340
1 PLUG_AS. 169-8670
GY-16 A706-C11 A 154-2389
1 WEDGE 155-2276
YL-16 L985-C12 B 154-2389
ACCESSORY TABLE CONNECTOR TABLES FOR HARNESS 272-5869 DT CONNECTOR TABLE A-C16
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
N-C1 N-C4
YL-18 A751-A13 1 180-9340
1 PLUG 153-9693 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG PK-18 G833-A46 2 180-9340
1 SEAL 154-0877 1 8T-8737 WH-18 G828-N5 A 180-9339 WH-18 T725-A32 3 180-9340
1 CLIP 154-3769 2 8T-8737 GN-18 G829-N6 B 180-9339 PU-18 N707-A31 4 180-9340
3 8T-8737 PK-18 C991-N7 C 180-9339 BR-18 G826-A35 5 180-9340
4 8T-8737 ACCESSORY TABLE BU-18 G827-A36 6 180-9340
PK-18 C991-A33 7 180-9340
WH-18 G828-N5 5 180-9339 QTY PART NAME P/N
8 8T-8737
GN-18 G829-N6 6 180-9339 1 RECEPTACLE_AS. 3E-3370 ACCESSORY TABLE
PK-18 C991-N7 7 180-9339 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
8 8T-8737 1 WEDGE 3E-3371 1 PLUG_AS. 155-2264
ACCESSORY TABLE 1 WEDGE 155-2259
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-3388
200mm PAINT/PRO 110-3202
1 WEDGE 3E-3389
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals

Title Form Number
Troubleshooting RENR2418
Systems Operation / Testing and Adjusting RENR9803
Operation and Maintenance Manual SEBU8089
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 8 7 6 5 4 3 2 1

F F

Optional Start/Stop Control wiring J2

A-C1
2274002
A-C9
3E5179
C-C1
1552252
1 T957-A16 PU-18-XLPE 1 A701-C1 GY-16 HARNESS 222-5917
J61 P61 2 T958-A17 YL-18-XLPE 2 A702-C3 PU-16
9X1343 8T9834 3 T959-A18 BR-18-XLPE 3
1 A703-C5 BR-16
150/OR(48) 1 +BAT. (UNSWITCHED) 150(48) OR-14 4 T960-A19 BU-18-XLPE 4 A704-C7 GN-16
M909/GN 2 2
INTAKE AIR HEATER 5 C987-A99 RD-18 T961-A28 GN-18-XLPE 5 A705-C9 BU-16
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 6 T962-A29 WH-18-XLPE 6 A706-C11 GY-16
G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY 7 T860-A90 OR-18-XLPE 7 L985-C12 YL-16
G969/YL 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1 (NOTE V) 8 T860-A89 OR-18-XLPE 8 L985-C10 YL-16
892/WH 6 SOLENOID COMMON G969 YL-16 2 9 T859-A88 WH-18-XLPE 9 L984-C8 OR-16
893/PK 7 P800 IAPCV RETURN 10 G855-A91 PU-18 T859-A87 WH-18-XLPE 10 L984-C6 OR-16
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267 11 T858-A86 GY-18-XLPE 11 L983-C4 WH-16
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 12 T858-A85 GY-18-XLPE 12 L983-C2 WH-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 C-C2 C-C3 C-C4 C-C5 C-C6 C-C7
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 14 INTERFACE CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
F426/BU 12

A
B

A
B

A
B

A
B

A
B

A
B
BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10 27 E964-A26 WH-18 A-C16 N-C1
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW 11 FUEL HARNESS 272-5869
WARNING RD ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18 1552264 3E3388
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY E966-A49 YL-18 A751-A13 YL-18 1
DIAGNOSTIC 29 FUEL
F716/WH 27 REMOTE SHUTDOWN SW F716 WH-16 YL 266E793 ENGINE COOLANT TEMPERATURE SENSOR COMMON 30 G833-A47 PK-18 G833-A46 PK-18 2 PRESSURE
G968/WH 28 A-S8
31 G826-A1 BR-18 G826-A38 BR-18 T725-A32 WH-18 3 N-C4 SENSOR
29 381 PU-16 756E168 CB1 15A
381/PU PTO ENABLE SW 1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33 G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 A-S7
34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN

E E
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL

266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
H406/GY 35 A-S6 FUEL HARNESS
38 G829-A93 GN-18 G829-A42 GN-18
36 E452 WH-16 R MTR BAT. INTERFACE CONNECTOR
E452/WH COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 +
SPEED NOTE D FUEL PRESSURE SENSOR 40 C991-A33 PK-18 995-A12 BU-18 A-C10 A-C14
38 C OFF
M910/OR RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
39 SWITCH S ON A-S5
G967/WH PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR 42 G828-A92 WH-18 G828-A40 WH-18 C967-A15 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
40
HOURMETER START B ST (TC)PROBE CONNECTOR
387/PK 43 G828-A39 WH-18 C987-A99 RD-18 G857-A30 YL-18 2
RELAY
041 BK-16 (SMMS) START/STOP 44 C991-A33 PK-18
KEY SWITCH 45 G833-A46 PK-18 E963-A27 BK-18 A-C4
1 A-S4
ALTERNATOR SECONDARY ENGINE SPEED/TIMING 46 E966-A49 YL-18 G833-A47 PK-18 G833-A44 PK-18 E964-A26 WH-18 1003320
1275486 1275485 E965-A48 BU-18
GROUND STUD 1552269 SECONDARY ENGINE SPEED/TIMING 47 G833-A45 PK-18 E965-A48 BU-18 E963-A27 BK-18 A SIGNAL PRIMARY ENGINE
48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR(TOP)
BK-18 1
Wire Number Code BK-18 2 49
50
G849-A96
G850-A98
BR-18
BU-18
G826-A35
G826-A38
BR-18
BR-18 A-C5 (245-4630)
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416
Code Component Terminal 52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR(BOTTOM)
050 Starter Motor (RH) +Battery G827-A2 BU-18
264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54 G857-A30 YL-18 G828-A40 WH-18
051 Starter Motor (RH) -Battery 55 N707-A31 PU-18 G828-A95 WH-18 A-C6
265 Alternator Breaker (RH) +Battery Out INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18
052 Starter Motor (RH) Start 1552269
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
056 Start Relay (RH) +Battery Out 58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2
TEMPERATURE SENSOR
352 Alternator (LH) +Battery RETURN (264-4297)
150 Starter Motor (LH) +Battery 59 G833-A44 PK-18
353 Alternator (LH) -Battery 60 T957-A16 PU-18-XLPE G833-A46 PK-18 A-C7
151 Starter Motor (LH) -Battery
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
152 Starter Motor (LH) Start FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL INTAKE MANIFOLD
356 Alternator (LH) +Battery AIR TEMPERATURE SENSOR
156 Start Relay (LH) +Battery Out 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN (264-4297)
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In T725-A32 WH-18
364 Alternator Breaker (LH) +Battery In DIFFERENTIAL FUEL PRESSURE SW 65 T962-A29 WH-18-XLPE G855-A91 PU-18 A-C12
163 Engine Stop Switch N.O. In 66 G856-A22 WH-18
365 Alternator Breaker (LH) +Battery Out 1698670
165 Engine Stop Switch N.O. Out 67 G857-A30 YL-18 G828-A39 WH-18 A V+ ANALOG BOOST PRESSURE
366 Circuit Breaker 2 Battery 68 T860-A90 OR-18-XLPE N707-A31 PU-18 G829-A41 GN-18 B RETURN SENSOR
168 Start/Stop Key Switch S 69 R746-A20 PK-18
367 Circuit Breaker 2 Load A-S3 R746-A20 PK-18 C SIGNAL (161-1704)
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705)
252 Alternator (RH) +Battery
757 Hourmeter -Battery 76
253 Alternator (RH) -Battery A-S1
77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE A-C11
793 Warning Lamp + Red+ 78 T858-A86 GY-18-XLPE
255 Alternator (RH) -Battery 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ANALOG POWER +5V 80 G826-A1 BR-18
ATMOSPHERIC
795 Diagnostic Lamp + Yellow+ G829-A42 GN-18 B RETURN PRESSURE SENSOR
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18 A-C13

D D
Right Hand Starter Motor +Battery Connection 84 3E3370
C9 Engine 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18
Left Hand Alternator Breaker Power Out Connection G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
This wire routes from the Right Hand Starter Motor +Battery Connection to
4601 - 4606 6 Pin Connector J95 86 G829-A94 GN-18 B YL-18 RETURN PRESSURE) SENSOR
the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine. 87 G849-A96 BR-18 C GN-18 SIGNAL (224-4536)
88
89 A-C3
90 1552269
91 G854-A100 PK-18 1 INJECTION ACTUATION
92 G855-A91 PU-18 2 PRESSURE CONTROL VALVE(IAPCV)
93
94 A-C2
95 1552269 3E3364
FUEL
PRESSURE
ENGINE OIL
PRESSURE
ENGINE COOLANT
TEMPERATURE VOLTMETER TACHOMETER OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
207-2823 207-2822 207-2825 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
211-0745 207-2824 HEATER
98
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE

OR-2
100
INTAKE AIR
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

101
HEATER RELAY
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

102 INTAKE AIR

103 HEATER GROUND
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

INJECTOR 3 LS 106 T959-A18 BR-18-XLPE

G-C2 G-C3 G-C4 G-C5 G-C6
INJECTOR 6 LS 107 T961-A28 GN-18-XLPE
1552273 1552273 1552273 1552273 1552273
WH-18
WH-18

WH-18

WH-18
WH-18

GN-18
GN-18

GN-18

GN-18
GN-18

BU-18

BU-18
BU-18

BU-18

BU-18

BU-18

BU-18

BU-18
BU-18

BU-18

INJECTOR 4 LS 108 T960-A19 BU-18-XLPE

109
110 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8

111
112
E-C7 CONTROL MODULE G-C1 1
113 INLET AIR SHUTOFF
1552273 210-4309 1552273 2
114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1
G-S1 INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE
G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18 INJECTOR 2 LS T958-A17 YL-18-XLPE
118
5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
ANALOG SENSOR RETURN 3 T993/BR BATTERY OFF ENGINE
B RETURN
DIGITAL SENSOR POWER (+8V) 4 167/OR
NOTE D DISCONNECT 165-6634/239-9957 WIRE GROUP COLOR DESCRIPTIONS
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION (+) BATTERY
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY (+) BATTERY SWITCHED
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE STARTING CIRCUIT
V-C3 CAT DATA LINK (-) 9 TOOL CONNECTOR
C C
V-C1 H-C5 892/WH WIRING B RETURN SENSOR
1297163 1297164 3E3364 1552269 ETHER START VALVE RELAY 10 382/PK A B C 8T8736
BATTERY 161-9932 (-) BATTERY / SENSOR RETURN
1 101-V1 RD-14 1 101-H31 RD-14 INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR P154 120/YL A (+)BATTERY SENSOR / ACTUATOR SUPPLY
2 229-H32 BK-14 12 1740502 (-)BATTERY
229/BK B

1297163
1297163 V-C2 1297164 1297163 1297164 J403/P403 SIGNAL PLUS TO ECM
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1
A + BAT.
POSITION SPEED SIGNAL MINUS TO ECM
AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) SENSOR 1 CONTROL
H-C3 NOTE D B - BAT. (pwm) CONTROL PLUS FROM ECM

1
1275486 1275485 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)
C-S6

1297164
1 101-H20 RD-10 101-H33 RD-14 17 K900/YL G J1939(+) CONTROL MINUS FROM ECM
G BATTERY(-)
1 2

S
101-H34 RD-14 18 H G S
ETHER START VALVE RELAY CAT DATA LINK
H-C4 101-H35 RD-14 19 J
MTR BAT. 1275485 1275486 J1939 DATA LINK
C-S5 20 MTR BAT.
1 101-H10 RD-10 1

101-H36 RD-14 ETHER

21
2

101-H37 RD-14 ETHER START ETHER START VALVE 1 START RS-232/RS-485 DATA LINK
STARTING 101-H38 RD-14 START AID OVERRIDE SWITCH 22 M910/OR ST B
STARTING VALVE RELAY ETHER BATTERY(-) 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON S
MOTOR NOTE D NOTE D (NOTE V) 1 START (NOTE V)
NOTE D 24 229/BK(61) C
OFF 2 VALVE
25 229/BK(65) ALTERNATE ETHER VALVE WIRING
26 (NOTE V)
R
27 ELECTRONICS START RELAY
BATTERY (SMMS)
E-S5
SYMBOL DESCRIPTION
101-E8 RD-14 101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD GROUND STUD KEYSTART
ABBREV COLOR
2 1

ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH

START RELAY
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL
SWITCH E-S4 NOT USED 31 T936/GN
120/YL
A234/BK
120/YL
A234/BK ALTERNATOR
P515
1552269
CIRCUIT CONNECTED
RD RED
101-E14 RD-14 2 1

101-E10 RD-10 1 1

E-T2 32 BK-18 1
101-E17 RD-14 E-T1
1311497 1311497 E-C5
1552269 33
K900/YL
K990/GN
K900/YL
K990/GN BK-18 2 CIRCUIT NOT CONNECTED WH WHITE
101-E2 RD-14 STARTING AID OVERRIDE SW
J1939 DATA (-) 34 K990/GN 892/WH 892/WH
OPTIONAL BK-18
BK-18
1
2
391-E43 PK-18
229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK
ELECTRICAL CONNECTION TO OR ORANGE
WIRING MACHINE STRUCTURE
36
1 37 M909/GN INTERNAL ELECTRICAL CONNECTION YL YELLOW
H-C2 E-C1 E-S1 MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 9X0145 K900-E27 YL-16 38 TO SURFACE OF COMPONENT
2 7X6222 T936/GN
PK PINK
1 2

ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39
1552269 G971/BR
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-E11 BR-18 K900-E22 YL-16 CONNECTOR
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 E-S2
391-E46 PK-18 1
NOT USED
PTO INTERRUPT SWITCH
40
41
H406/GY
M904/OR
G969/YL
167/OR J61 +BAT. (UNSWITCHED) 14 AWG BK BLACK
K900-E13 YL-16 K900-E22 YL-16 229-E54 BK-18 2 14 AWG TORQUE LIMIT SW
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 P61 +BAT. (UNSWITCHED)
1 2

TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-E2 RD-14 K900-E47 YL-16 DIODE J1939 SHIELD 42
43
A234/BK A274/BK
A307/GY 150/OR(48)
9X1343
1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED) 14 AWG
H# CIRCUIT GROUPING DESIGNATION GY GRAY
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-E5 RD-14 E-S3 1893158
M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 H-S7 7 K990-E15 GN-16 1 2

K990-E48 GN-16 120-E34 YL-18 REMOTE SHUTDOWN 44

45
F716/WH G488/GN
T936/GN 3 NOT USED SOLENOID COMMON ATCH WIRE, CABLE, COMPONENT PU PURPLE
ETHER SOLENOID CONTROL 10 150-H12 OR-18 150-H24 OR-14 8 105-E6 RD-18 K990-E23 GN-16 K900-E47 YL-16 INTERMEDIATE ENGINE SPEED SWITCH G968/WH F426/BU REMOTE SHUTDOWN SW (NOTE K)
G971/BR
46 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
BR BROWN
1 2

AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-E15 GN-16 K990-E48 GN-16 F424/YL
K990-E23 GN-16 G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR
12 G955-H15 GN-18 10 G955-E3 GN-18 229-E50 BK-18 NOT USED 47 H405/BU 125/OR SPLICE
13
H-S1 101-H34 RD-14 11 101-E8 RD-14 1
E-S11
K990-E25 GN-16
2

WARNING DIAGNOSTIC MAINTENANCE DUE

+BATTERY (UNSWITCHED) 48
49
150/OR(48) T993/BR 892/WH
893/PK
6
7
CAT DATA LINK -
CAT DATA LINK +
DIG SNSR PWR (+8V)
DIG SNSR RETURN
GN GREEN
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14 K990-E24 GN-16 COOLANT LEVEL SENSOR E452/WH M904/OR INTERMEDIATE ENGINE SPEED SW BLADE, SPADE, RING OR SCREW
LAMP LAMP LAMP
1 2

AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 120-E45 YL-18 7N5876 7N5876 7N5876 J1939 DATA (+) 50 K900/YL E798/PK 167/OR
A274/BK
8
9
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SENSOR 1 (pwm)
TERMINAL BU BLUE
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 51 382/PK
E-S7
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 1 2

120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN
1 1 1 1 1 1

229-H14 BK-18 +BATTERY (UNSWITCHED) 150/OR(53) OVERSPEED VERIFY SW

101-H38 RD-14 17 101-E17 RD-14 F426/BU 12 MAINTENANCE DUE RESET SW ETHER START VALVE RELAY
1 2

19 54 F716/WH
229-H19 BK-18 120-E35 YL-18
75% OVERSPEED VERIFY SWITCH 387/PK
20 101-H33 RD-14 18 101-E18 RD-14 55 G968/WH F424/YL 13 MAINTENANCE DUE LAMP STARTING AID OVERRIDE SW
21 F404-H4 RD-18 19 F404-E29 RD-18
E-S6 F420-E32 GN-18 125/OR
893-H1 GN-18 120-E37 YL-18 1 2

120-E19 YL-18 PTO ENABLE SWITCH 56 381/PU 381/PU 14 ANLG SNSR PWR (+5V) MAINTENANCE DUE RESET SW
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-E32 GN-18 120-E21 YL-18
892-H2 BR-18 120-E34 YL-18 57 G955/GN T993/BR 15 ANLG SNSR RETURN TORQUE LIMIT SW
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-E39 YL-18 F404-E29 RD-18 PTO INTERRUPT SW
120-E36 YL-18 58 G469/BU A234/BK 16 J1939 SHIELD REMOTE SHUTDOWN SW

B B
F426-H3 BU-18 120-E36 YL-18 MAINTENANCE PTO RAMP UP/SET SWITCH G955/GN
24 229-H21 BK-14 22 229-E40 BK-14 120-E35 YL-18 17
F404-H4 RD-18 F424-E39 YL-18 CLEAR SWITCH NOT USED 59 E798/PK H407/YL K900/YL J1939 DATA + INTERMEDIATE ENGINE SPEED SW
25 101-H35 RD-14 23 101-E41 RD-14 E-S9
F420-H5 GN-18 391-E43 PK-18 E-C19 3N-5716 PTO RAMP DOWN / RESUME SWITCH 60 G967/WH H406/GY K990/GN 18 J1939 DATA - 75% OVERSPEED VERIFY SW
26 229-H32 BK-14 24 229-E16 BK-14
1 2

F424-H6 YL-18 391-E46 PK-18 1552267 BATTERY (-) 61 229/BK(61) E452/WH M904/OR 19 PTO INTERRUPT SW PTO INTERRUPT SW
27 PTO ENABLE SW
F716-H9 WH-18 391-E31 PK-18 A 62 H405/BU C912/GN 20 THROTTLE POSITION SENSOR 2 (pwm) PTO ENABLE SW
DIAGNOSTIC LAMP 28 F404-H4 RD-18
1 1

G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 ETHER START VALVE RELAY PTO RAMP UP/SET SW ABBREVIATIONS
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65) ALT ALTERNATOR
E-T20 E-T15 HI/LO IDLE F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48)
33
15A
150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP
ATA AMERICAN TRUCKING ASSOCIATION
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 B
2 1
68 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP CB CIRCUIT BREAKER
229-E51 BK-18 THROTTLE POSITION SENSOR 2 (pwm) C912/GN
35
G967-E4 WH-18 C KEYSWITCH 69 SPARE 1 F716/WH 27 REMOTE SHUTDOWN SW PTO RAMP
CIS CUSTOMER IGNITION SWITCH
3
36 105-E6 RD-18 3E0156
+BATTERY (SWITCHED) 70 120/YL C912/GN G968/WH 28 INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) 14 AWG UP/DOWN SWITCH DIG DIGITAL
STOP SWITCH
37 G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK - ECM ELECTRONIC CONTROL MODULE
38 F426-E52 BU-18 ON
E-M8 2 1 E-M9 ST
ELECTRONIC CONTROL MODULE (ECM) G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK + N/C NO CONNECTION
39 F716-E9 WH-18 MAINTENANCE
391-E31 PK-18 1
1
391-E33 PK-18 391-E33 PK-18 1

150/OR(52) 31 +BAT. (UNSWITCHED) PWM PULSE WIDTH MODULATION

RETARDER SOLENOID MED/HI 40 G967-E4 WH-18 F716-E9 WH-18E-M10 CB DUE LAMP
150/OR(53) 32 +BAT. (UNSWITCHED) SM STARTING MOTOR
1

PTO INTERRUPT 41 4 3 E-M7

F420-E32 GN-18 G469/BU 33 AUXILIARY PRESS. SNSR
J1939 DATA LINK SHIELD 42 K990-H7 GN-16
H-S3
1 2

K990-H30 GN-16 F404-E29 RD-18 229-E44 BK-18 120-E45 YL-18 1 IGN 1A SMMS START MOTOR MAG SWITCH
43 K990-H29 GN-16 H407/YL 34 NOT USED
F424-E39 YL-18 150-E38 OR-14
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 IL H406/GY 35 NOT USED
893-E12 GN-18 120-E45 YL-18 105-E6 RD-18 1

INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB
46 K900-H11 YL-16 1 2

K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
H-S2
47 K990-H29 GN-16 B RESISTOR 229-E40 BK-14 229-E54 1 2

BK-18 150-E38 OR-14 1

BAT M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A CONNECTION TO BATTERY (-).
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-E42 BK-18 E-S10 E-C6 ENGINE SERVICE G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
TOOL CONNECTOR
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
COOLANT LEVEL SWITCH 49
(NOTE B & C) 229-E50 BK-18 387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA -
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1 2

J1939 DATA LINK (+) 50 K900-H11 YL-16 229-E28 BK-18 9W1951

51 CB WARNING LAMP TERMINATION RESISTOR) IS 40 METERS
229-E53 BK-18 120-E19 YL-18 A (+)BATTERY (153-2707)
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-E51 BK-18 229-E28 BK-18 B (-)BATTERY (NOTES B & E) 1A
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 C B A
229-E44 BK-18 C NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
OVERSPEED VERIFY SWITCH 54 893-E12 GN-18 D CAT DATA LINK(+)
55
FOR ALL J1939 DATA LINK CONNECTIONS
892-E11 BR-18 E CAT DATA LINK(-)
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-E25 GN-16 F J1939(-) NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
57 K900-E27 YL-16 G J1939(+) THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
59 J NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18
BATTERY (-) C B A B A C ON RELAY COILS AND SOLENOID COILS.
61 229-H17 BK-18 E-C20
62 1330973 A + BAT. NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
BATTERY (-) 63 229-H18 BK-18 K900-E26 YL-16 A TERMINATION B - BAT. FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
64 K990-E24 GN-16 B RESISTOR C INSTALLATION GUIDE.
MAX LENGTH 30 METERS
BATTERY (-) 65 229-H19 BK-18 C 174-3016 120 D CAT DATA LINK + NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
THROTTLE POSITION 1 (PWM) 66 E CAT DATA LINK -
SOLENOID COMMON 67
(NOTE B & C) (165-0200) REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
TERMINATION F
THROTTLE POSITION 2 (PWM) 68 DEVICE MAX LENGTH 1 METER
RESISTOR G
69 (NOTE B)
(174-3016) H NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 (NOTE B & C) J
1607689 WITHOUT CATERPILLAR ENGINEERING APPROVAL
ELECTRONIC CONTROL MODULE J1 H-C1
(J66)
CUSTOMER INSTALLED
UNLESS OTHERWISE SPECIFIED:
SERVICE TOOL CONN ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708

A ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN

ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
A
CONSIDERING COMPONENT REMOVAL

IDENT HARNESS CHG

FOR: C9 ACERT
A 198-2713 05 (EXTERNAL) ENGINE MASTER HARNESS
C 222-5917 05 (INTERNAL) INJECTOR HARNESS
N 272-5869 00 FUEL HARNESS (LEFT FRONT FILTER)

THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM

MEDIA NUMBER: RENR7933-03
Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
CONNECTOR AND SPLICE LOCATIONS FOR
HARNESS 198-2713
VIEW ALL CALLOUTS
A-C9 INJECTOR HARNESS
INTERFACE

A-C7 INTAKE MANIFOLD

AIR TEMPERATURE SENSOR

A-S1

A-C11
ATMOSPHERIC PRESSURE
A-C13 RAIL PRESSURE SENSOR
(INJECTION ACTUATION PRESSURE)
SENSOR A-S2
A-C3
INJECTION
ACTUATION PRESSURE
CONTROL VALVE (IAPCV)
A-S5
A-S3
A-C16 FUEL HARNESS
A-C6 COOLANT INTERFACE
A-C12 BOOST A-S6
TEMPERATURE PRESSURE
SENSOR A-C2 INTAKE AIR SENSOR
HEATER RELAY
A-C14 CAP
A-C10 TIMING CALIBRATION
(TC) PROBE CONNECTOR

A-S8 A-S7 A-S4

A-C1
ELECTRONIC
CONTROL
A-C15 ENGINE MODULE (ECM) J2
OIL PRESSURE
SENSOR
A-C5 SECONDARY A-C4 PRIMARY
ENGINE ENGINE
SPEED/TIMING SPEED/TIMING
SENSOR SENSOR
 ENGINE
VIEW ALL CALLOUTS
LEFT SIDE VIEW
INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
CYLINDER 1 CYLINDER 2 CYLINDER 3 CYLINDER 4 CYLINDER 5 CYLINDER 6
C-C2 C-C3 C-C4 C-C5 C-C6 C-C7

INJECTOR
HARNESS
INTERFACE
A-C9 / C-C1

BOOST PRESSURE
SENSOR
A-C12

FUEL HARNESS
INTERFACE
CONNECTOR
A-C16

TIMING
BOOST PRESSURE CALIBRATION
SENSOR A-C12 (TC)PROBE
INJECTION ACTUATION INJECTOR CONNECTOR A-C10
RAIL PRESSURE HARNESS
PRESSURE CONTROL INTAKE MANIFOLD ATMOSPHERIC PRESSURE
(INJECTION ACTUATION INTERFACE
VALVE(IAPCV) AIR TEMPERATURE SENSOR A-C11
PRESSURE) SENSOR A-C13 A-C9/C-C1
A-C3 SENSOR A-C7 FUEL HARNESS
BOOST PRESSURE
SENSOR A-C12 INTERFACE
CONNECTOR A-C16

TIMING
CALIBRATION
(TC)PROBE
ENGINE COOLANT CONNECTOR A-C10
TEMPERATURE
SENSOR A-C6

CONNECTOR
PRIMARY ENGINE J1
SPEED/TIMING
SENSOR(TOP)
A-C4 CONNECTOR
A-C1 / J2

SECONDARY
ENGINE
SPEED/TIMING ENGINE OIL
SENSOR(BOTTOM) ELECTRONIC CONTROL MODULE (ECM)
PRESSURE
A-C5 SENSOR A-C15

TOP VIEW
FUEL FILTER LEFT SIDE VIEW
VIEW ALL CALLOUTS

FUEL PRESSURE
SENSOR
N-C4 FUEL HARNESS
INTERFACE
A-C16 / N-C1

NOTE: FUEL PRESSURE SENSOR LOCATION

DEPENDS ON ENGINE CONFIGURATION
INTAKE AIR HEATER WIRING
VIEW ALL CALLOUTS

INTAKE AIR HEATER RELAY

CABLE TO INTAKE AIR HEATER

INTAKE AIR HEATER GROUND STRAP

ENGINE TOP VIEW SHOWING INTAKE AIR HEATER WIRING

INTAKE AIR HEATER RELAY INTAKE AIR HEATER
GROUND STRAP
CABLE TO INTAKE AIR HEATER

ENGINE LEFT SIDE VIEW SHOWING INTAKE AIR HEATER WIRING