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Keywords: Nowadays, removal of contaminants like dye from wastewater has become an uncompromising task. In view of
Spray dried clay this, enhancing the performance of adsorbents so as to facilitate the adsorption technique and reduce the overall
Adsorption cost of the purification process is of great interest to industrial sector. In this study, the adsorption capacity of
Specific surface area clay was improved by spray drying a dispersed clay solution and also through its surface modification. Fourier
Methylene blue
transform infrared spectroscopy (FTIR) confirmed that the surface modification was successful; X-ray diffraction
Kinetics
(XRD) analysis showed that surface modification did not affect the crystal structure of the clay, and BET specific
Thermodynamics
surface area results attest that spray dried clay has the highest surface area of 102 m2/g. The adsorption tests
were carried out using methylene blue and results showed that the adsorption capacity was influenced by so-
lution pH, with maximum adsorption at pH 10 and 120 min contact time. Adsorption kinetics data were well
fitted to pseudo-second order kinetics model. Langmuir and Freundlich adsorption isotherm models were used to
investigate the mechanism of adsorption. Freundlich model is more applicable for this process. Spray dried clay
performed better than the modified and raw clay with adsorption capacity of 168 mg/g (at 333 K). The calcu-
lated thermodynamics parameters revealed that the adsorption process is spontaneous at all the studied tem-
peratures (303–333 K) for spray dried clay.
⁎
Corresponding author at: Universidade Federal de Minas Gerais, Departamento de Química, Laboratório de Materiais Nanoestruturados, Belo Horizonte, Brazil.
E-mail address: arewasegun@ufmg.br (S.J. Olusegun).
https://doi.org/10.1016/j.cej.2017.11.084
Received 19 September 2017; Received in revised form 14 November 2017; Accepted 16 November 2017
Available online 20 November 2017
1385-8947/ © 2017 Elsevier B.V. All rights reserved.
S.J. Olusegun et al. Chemical Engineering Journal 334 (2018) 1719–1728
adsorption does not depend on the fraction of the fly ash that was used. equal mass (g) of the samples inside 5 mL measuring cylinder. The
Clay minerals are available naturally on the surface of the earth, volume of each clay was recorded and divided by the mass.
economical, pose no threat to the environment and composed of silica The zeta potential of the dispersed (in water) clay particles was
and alumina as major components [14,15]. Uddin et al. [16] com- measured using a Zetasizer Nano-Zs model ZEN3600.
mented that clay minerals function very well as adsorbents for the re-
moval of harmful materials due to the space between their layers, and 2.4. Adsorption studies
they are also more efficient for the removal of cationic dyes because of
their negative surface charge. Several works have reported removal of Adsorption studies were performed using 50 mL of methylene blue
contaminants from solution using different types of clay either in raw or solution and the experiment was carried out in triplicate. The pH (2–10)
modified form. Anirudhan and Ramachandran [17] investigated the of the solutions was adjusted using HCl and NaOH. Other varying
removal of some basic dyes like crystal violet and Rhodamine B by parameters were the adsorbent mass (0.05–0.25 g), the initial con-
using modified bentonite clay. In their findings, the uptake was found centration of the dye (25–400 mg/L), contact time (30–240 mins) and
to be sensitive to the solution pH and concentration, while the equili- temperature (303–333 K). After each adsorption study, a reasonable
brium was attained within 2 h. quantity of the solution was centrifuged so as to adequately separate the
This research seeks to enhance the adsorption capacity of clay adsorbent. The unadsorbed dye concentration in the solution was de-
through spray drying process, and surface modification by sodium do- termined using UV/Vis Spectrophotometer. The percentage removal
decyl sulfate. The overall idea is to project a highly effective and cost (%R ) was calculated using
friendly adsorbent. This is interesting because increasing the specific
Co−Ce
surface area of clay for adequate removal of hazardous materials %R = × 100
Co (1)
through spray drying process has not been well reported. The adsorp-
tion studies cover the influence of pH, adsorbent dosage, contact time, Co and Ce are the initial and final concentration of the dye solutions
initial dye concentration and temperature. The results obtained were respectively.
used to evaluate the kinetic, mechanism and thermodynamic of the Statistical analysis of the variables (i.e. pH and adsorbent dosage;
adsorption processes. pH and contact time; adsorbent dosage and contact time) was carried
out using ANOVA.
2. Materials and methods
3. Results and discussion
2.1. Materials
3.1. Adsorbents characterization
The clay was obtained from Chapada do Norte, Minas Gerais, Brazil,
while the sodium dodecyl sulfate (SDS) and methylene blue (MB) were The XRD patterns of raw clay (RC), surface modified clay (SMC) and
purchased from Labsynth. spray dried clay (SDC) are shown in Fig. 1. The main mineral compo-
nents of the studied clay are the kaolinite (Al2Si2O5(OH)4) and alpha-
2.2. Methods quartz (SiO2). The peaks at 2θ = 12.3° and 24.7° correspond to the
(0 0 1) and (0 0 2) planes of kaolinite (Joint Committee on Powder
2.2.1. Preparation of spray dried clay Diffraction Standards (JCPDS) card number 80-885), and the peak at
10 g of raw clay sample was dispersed in 1 L of distilled water 26.5° corresponds to the plane (0 1 1) of alpha-quartz (JCPDS card
containing 0.1 g of dispersant. The mixture was continuously stirred number 89-8937). The SDC diffractogram presents peaks related to
during spray drying period. Spray Dryer MSD 0.5 with 0.7 mm nozzle alpha-quartz less intense due to the decrease of these particles. The
was used to dry the suspended clay. The process was performed by intensity of the peaks 0 0 1 and 0 0 2 related to kaolinite did not change,
setting an inlet temperature at 120 °C and air flow rate at 50 L/min showing that the size of the kaolinite plates does not decrease, but it
pressure. The dried product (spray dried clay) was collected in a col- occurs an exfoliation of these plates.
lection bottle. FTIR of the materials is presented in Fig. 2. The two peaks at 3694
All the samples, raw clay (RC), surface modified clay (SMC) and
spray dried clay (SDC) were characterized. XRD pattern was obtained
by X-ray diffraction (Shimadzu, XRD 7000 diffractometer) using CuKα
radiation. Fourier transformed infrared (FTIR) spectra measurements of
the adsorbents were carried out on Perkin-Elmer spectrophotometer
using the KBr pellets. Morphologies and composition were observed in
scanning electron microscope (SEM), Quanta 200 – FEI coupled with
EDS probe and in transmission electron microscope (TEM) TECNAI G2
SPIRIT-FEI with an acceleration voltage of 120 kV. Specific surface area
was determined by Nitrogen adsorption in a Quantachrome Autsorb,
using the BET method and the BJH method was used to determine pore
Fig. 1. XRD pattern of raw, surface modified and spray dried clay.
size distribution. The apparent densities were measured by weighing
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S.J. Olusegun et al. Chemical Engineering Journal 334 (2018) 1719–1728
Fig. 4. Volume of equal mass (A) spray dried clay; (B) raw clay; (C) surface modified clay.
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S.J. Olusegun et al. Chemical Engineering Journal 334 (2018) 1719–1728
3.3. Effect of dosage adsorption process indicates that the active sites of the adsorbent can
still accommodate the dye molecules on its surface. More so, 0.25 g/
Fig. 9 represents the influence of adsorbent mass on the removal of 50 mL of the spray dried clay effectively remove 96% of the dye solu-
MB. The mass of the adsorbent was varied from 0.05 to 0.25 g per tion and performed almost more twice than the raw clay.
50 mL of the dye solution and maintained for 2 h.
Percentage removal of methylene blue increases as the amount of 3.4. Effect of contact time and adsorption kinetics
the adsorbent added to the fixed concentration of the dye solution in-
creases. Spray dried clay takes the lead. The linear behavior of the Fig. 10 illustrates the amount of MB absorbed at the time range of
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S.J. Olusegun et al. Chemical Engineering Journal 334 (2018) 1719–1728
Table 1
Parameters for kinetics models.
Fig. 9. The plot of adsorbent mass (0.05–0.25 g per 50 mL of the dye solution and
maintained for 2 h) for MB adsorption.
Fig. 11. Pseudo-second-order kinetic plot of MB adsorption on RC, SMC and SDC.
where qe , qt , k1 and t are adsorption capacity at equilibrium (mg/g), qeexp is the experimental equilibrium capacity data and qe cal is the
amount of MB removed at time t , rate constant and contact time (min) equilibrium capacity from the model. It was observed from Table 1 that
respectively. The plot of log(qe−qt ) versus t (not show) is not linear, the values of χ2 obtained from the pseudo-second-order is lower than
signifying that the experimental results are not consistent with this the pseudo-first-order, this ascertain that the pseudo-second-order is
model. More so, the large deviation in experimental and calculated qe , more suitable to describe the adsorption of Methylene blue on RC, SMC
also the values of correlation coefficient showed in Table 1 imply that and SDC.
the model is not applicable for the mechanism. The values of qe and k1 The last kinetic model that was used is the intra-particle diffusion,
are extrapolated from the intercept and the slope respectively. which describes that the adsorption rate mechanism hinges on how
Pseudo-second-order is expressed by the equation below quick the adsorbate diffuses towards adsorbent [24]. The model is de-
scribed by Eq. (4)
t 1 t
= +
qt k2 qe2 qe (3) qt = kd t 1/2 + c (5)
This model proposes adsorption mechanism in which the interaction The linear plot of qt versus t 1/2 is represented in Fig. 12. The
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Ce 1 C
= + e
qe qmax b qmax (6)
Fig. 13. Langmuir isotherm for the adsorption of MB on RC, SMC and SDC as a function of temperature.
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Table 2
Langmuir and Freundlich isotherms parameters for the adsorption of MB at 303–333 K.
Langmuir Freundlich
Fig. 14. Freundlich isotherm for the adsorption of MB on RC, SMC and SDC as a function of temperature.
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Table 3 Table 5
Comparison of the maximum monolayer adsorption (qmax ) of different adsorbents for the ANOVA response for interactive effects (A) pH, (B) Adsorbent dose, (C) time.
removal of Methylene blue at room temperature.
Adsorbents Parameters p-values t-values Standard Error
Adsorbents qmax (mg/g) References
Raw clay AB .139 1.640 8.248
Montmorillonite/CoFe2O4 97.75 [31] AC .529 0.658 2.787
Palm kernel fiber 95.4 [32] BC .201 −1.392 8.402
Graphene/magnetite 43.82 [33]
Surface modified clay AB .114 1.771 9.793
DNPH-γ-alumina) 32.8 [34]
AC .256 1.222 2.799
Kaolin-PDA-PSPSH 96.79 [15]
BC .197 −1.405 9.899
Modified bamboo 606 [12]
Magnetic Fe3O4@C nanocomposites 52.5 [35] Spray dried clay AB .081 1.991 9.925
Spray dried clay (SDC) 140.64 This work AC .310 1.083 7.938
Surface modified clay (SMC) 30.92 This work BC .133 −1.671 6.683
Raw clay (RC) 23.13 This work
ΔG = ΔH −T ΔS (9)
ΔG = −RTlnKc (10)
where R is the gas constant (8.314 J/mol K), T is the temperature and
Kc is the thermodynamic constant.
q
The plot of log Ce against 1 is shown in Fig. 15. The values of ΔH and
e T
ΔS are extrapolated from the slope and the intercept respectively.
The enthalpy of adsorption, ΔH , as shown in Table 4 are all positive,
affirming that the adsorption process is endothermic in nature.
The enthalpy of SDC is lower than that of RC and SMC; this is due to
its high specific surface area which requires less energy for the ad-
sorption to occur. The values of ΔS being positive connotes that the
randomness of the MB molecules during the adsorption process in-
creased at the interface of adsorbent/adsorbate solution. The values of
Gibbs free energy, ΔG , as listed in Table 4, decrease with increase in
temperature, meaning that the adsorption process will become more
favorable and spontaneous when the temperature of the system is
raised, according to results reported by [36]. Whenever the Gibbs free
energy is positive at a specific temperature, it implies that the adsorp-
qe 1 tion process is non-spontaneous and the adsorption capacity will be-
Fig. 15. Plot of log versus for the estimation of the thermodynamic parameters for
Ce T
MB the adsorption.
come lower, however increasing the temperature will lead to a spon-
taneous process [37,38]. The negative value of ΔG obtained for SDC at
all temperatures reveal a spontaneous adsorption process of MB.
adsorbate can favorably adsorb on the surface on an adsorbent when
the value of 1 falls within range of 0.1–0.5, but value of 1 greater than 2
n n
connotes difficulty in adsorption. 3.7. Analysis of variance (ANOVA) for percentage removal of MB
Table 3 shows the comparison results of the maximum adsorption
capacities of various adsorbents for MB dye reported in literatures. It Dependent-samples t-test procedure evaluates whether there is a
can be observed that spray dried clay (SDC) exhibit better adsorption significant difference between the means of the two variables. For in-
capacities for MB in comparison with other adsorbents. stance, if t-test is performed at 95% significance level, a p-value lower
than .05 will reject the null hypothesis of a zero coefficient [39]. Hence,
the P values that were used as a tool to check the significance of each of
3.6. Adsorption thermodynamic the interaction among the variables (i.e. pH and adsorbent dosage; pH
and contact time; adsorbent dosage and contact time) were analyzed
Thermodynamic parameters like enthalpy, ΔH , (kJ/mol) and en- with one way ANOVA.
tropy, ΔS , (kJ/mol K) were evaluated from Van’t Hoff plot by using the The results of the analysis are presented in Table 5. The P values
equation below. obtained from the interaction effect of the parameters studied were all
qe ΔS ΔH greater than .05 (P > .5), which indicate that the null hypothesis is
log = − accepted. This implies that there is no significant difference between
Ce 2.303R 2.303RT (8)
means of the amount removed by the adsorbents when two variables
While the Gibbs free energy, ΔG (kJ/mol) was evaluated based on (pH and adsorbent dosage, pH and contact time and adsorbent dosage
Eq. (8) and contact time) are paired.
Table 4
Thermodynamics parameters for the adsorption of MB at 303–333 K.
RC 60.28 0.1854 4.104 2.249 0.396 −1.458 0.196 0.421 0.863 1.693
SMC 58.98 0.1839 3.258 1.419 −0.418 −2.258 0.274 0.579 1.169 2.261
SDC 22.66 0.0774 −0.792 −1.566 −2.340 −3.114 1.369 1.825 2.390 3.079
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