Wes niiac mats Peso) ISO 9001:2000 CERTIFIED ... Leading the way = am ny i vwiChVE J oaN bane vo xe y Series _ \ 2118 ; - 178 } © 250) Y ¢ Mud/Master 7 ¢ Gyclone/Pump. ¢ Skid|Packages = MANUFACTURING « SALES + SERVICEINDUSTRY LEADER! MCM Mud Master The MCM Mud Master is 0 conipact version of our MCM 250 Series pump. its designed to be a space saver. Applications include factructs, blending and pump charging services. The CM Mud Masters variatle hydarulc dive make it a gaod choicetor water wel driting services Direct Applications + Cement & Blender + Water well driling MCM (ydone Pump (vortextype) The main itame af the MCM Cyclone Pump is the same as MCI 250 however the housing is extended by a special con- centric tube to accomodate its special straight vane impeller The MCM straight vane impeller produces a certain dynarnic vacuum which causes a certain whidl-wind effect allowing ! the fuids and sluries to ciculate in the housing without DrerAppications actually passing through the impeller Fiberssuch as pulpand + Pulp and Paper solid passthrough the dischargewithout getting clogged. + Chemical Process industry + Sewage Treatment MCM Skid Packages Verticalor Horizontal «pump for every application, a 2Table of Contents APPLICATIONS PROPER PUMP SELECTION . PUMP PERFORMANCE COMPUTATIONS INSTALLATION AND OPERATION SUGGESTIONS , START-UP & OPERATION / MATERIAL CODES . eNauA 118 SERIES PARTS DIAGRAM PUMP PARTS AND SIZES . PARTS OPTIONS.. FEATURES. PUMP DIMENSIONAL OUTLINE. PEFORMANCE CURVES 178 SERIES FEATURES. PARTS DIAGRAM .. PUMP PARTS AND SIZES . PARTS OPTIONS PUMP DIMENSIONAL OUTLINE. PEFORMANCE CURVES 250 SERIES PARTS DIAGRAM PUMP PARTS AND SIZES. PARTS OPTIONS 6... FEATURES ...000-0-0 PUMP DIMENSIONAL OUTLINE..... PEFORMANCE CURVES “37 . 38 . 39 41 DIMENSIONAL DATA (Frame Sizes & Fabricated Bases) CONVERSION DATA ENGINEERING DATA ENGINEERING TABLE: PUMP TROUBLES AND REMEDIES .... » 62 Lock & compare... MCU Pump x your Beat Choccel 15-21 28-36 42-55 » 59-60Applications ‘MEDIUM AND HEAVY DUTY WASHDOWN Pump sie sare avathbe with capaci af upto 400 GPM at pressures to 125 PSL ‘MEDIUM AND HEAVY DUTY SUPERCHARGING Pump siesare avaabietosupercarge ssh pumps at volumes upto 1209 CPM at 30 PSL. This isusuallysuficert pressure to overcome pump entrance ssesandtoaccelerate te ful inthe suction ine DESANDING AND DESILITING Pump siesate avalabefor feeding desendes and desers wit capaci up to 1200 GPM at I ‘35 to 45 PS. This ideal for proper cone performance, rhe acai ‘MUD PROCESSING re -= Pump siesare avaabie with capacies upto 160 GPMard pressures to 25° Tis pressure providesadequate heating actor for blendingof water ard mudte form smooth, even slr. Theigh volume makes fra fast and effet operation SALTWATER DISPOSAL AND WATER FLOODING [MCN pumps forhanding salt water are comosion resistant, durable, and maintenanceftee. They + Supercharging Plunger Pumps ‘canbe pecially designed and sized 1o meet the requirements of each application. Pumps an be + Diilling Rig Brake Cooling furnished with fluid ene-parts made of cation, luminum-bronze, or stainless steel, with +Food Processing ‘capacities up to 1600 GPM and pressures up to 150 PSL + Chemical Processing WATER WELL DRILLING «Ingato Taser (MCN Centrifugal Pumps with their high volume, low pressure performance offer an excellent alterna Pumping All Types of Sturies, tivetorecpecating postivedsplacerent pumps for ater welding Thelage volume offid is «Refinery Transfer Pumgs needed to kep the holeclean, However the dlingunitmustbe designe to tae advantage cfthe__~ Contraction and Industral Pumps high volume, low pressure system. This s accomplished by using cversize water passages through the Mining and Related Industry drill i, large swivel passages, and large diameter dil pipe, With a properly designed system, the ~ Al Types of High Volume [MCN Centrifugal Pump canbe used todepths of 1000 feet, with well bores up to 20inches. ‘owPressure Fluid Pumping INDUSTRIAL TRANSFER PUMPING [MC pumgs are avaiable fr purnping sures and sludge containing solid from 13/16" to 13/8" ‘masirum diameter, with volumes to 3,000 GPM and pressures to TSOPS. new! MCMs Offers Special Coating for Increased Hardness & Corrosion Resistance MCW tas the perfect and economical solution wit ts space age surface enhancement coating which protects most retels agains ear conosin sticking ond galing. This coating wl ncease our impeller hosing ite by 03 nes. FEATURES: + Dramatcelly increases suriace hardness beyond 65 Rockwel, better than ‘hard chrome materials thee s no degradation of fatigue strength. ei + Reiss conoscn chen ond cis + Prevents brave wear& galing. Ths cating b superior in connsonrestnceto romano standard electrolytic Nice ltd coatings. Sel biting fer extended wear ie. + Meets pets mil -©26074 ds 1,23 64 fo + Replaces coatings fer satsard chemicals + Replaces heat renting fr hardness ‘Alow HCMan opportunity to dramatic improve on our cated ond hgh abrasive requirements, you wl see acing results wth great savings! ‘MEM also does carbide coated impellers at an economical cost. Call us today!MM Proper Pump Selection Careful selection and installation of the correct MEM Centrifugal Pump will result in a unit that will provide tong lasting and dependable service. Selecting a pump with excessive pressure capability means extta horsepower expense. Centrifuzal pumps have much differens horsepower input characteristics than positive displacement pumps. However, ifthe pressure requirements on the discharge side are indefinite, or if for some other reason the discharge pressure is much lower than expected, the pump will handle considerably more fluid and require move horsepower ‘Han originally selected to drive dhe pump. A valve or Dow restriction will thea be required to increase We discharge pressure and reduce the horsepower needed to érive the pump. Ie ae dd) leet IMO) aieeeisienttan b5 r2sjlrsd 1, Suction conditions: A. Size of suction piping —_B. Length of suction line C. Flooded suction (positive) D. Suction lift (negative) 2. Total discharge heal required. 3. Rate of flow desired. 4. Type of driver desired and RPM (electric motor or engine) '. Specific gravity or weight of fluid to be pumped, 6. Temperature of fk 7. Amy information available as to the corrosiveness ar abrasiveness of the fluid to he handled. (Once this information is obtained its used to calculate: GPM = Rate of flow desited HD. FT, = Total dynamic head SP. GR. = Specific gravity of Aid PUMPS seas eS a pasirosuice Ui Using the desired GPM and head fect, find the pump size and speed by looking at the performance curves. Mark the esired operating point on the performance curve. This operating point may appear on more than one carve because of different speeds and impeller sizes available, Use the variable speed curves for gasoline or diese! engines, If an electric motor is to be used, remember the lower the RPM, the longer the service-life of the pump. Now, decide on the curve that best suits the application of desired GPM, head feet, and RPM. This curve will designate the proper pump size, Refer to the desired operating point and take an impeller size reading 1, Sclect the impeller size: |. For speeds of 1750 RPM and below read to the nearest 1/4 inch above the operating point B. For speeds above 1750 RPM, read to the nearest 1/8 inch above the operating point. 2, Calculate the required horsepower: A. Read horsepower fom curve at operating point on impeller (selected as accurately as possible) then: Brake Horsepower Required=Curve HP x Sp. Gr, of Fluid B. Altemate Method: Read Efficiency at the operating point, Brake Horsepower = (GPM) (Hd. Fi (3960) (EMfici 3. Calculate your systems NPSH available in feet (NPSH available ~ P/*- Friction loss + Elevation - Vapor Pressure PA = Absolute pressure above liquid in feet of fluid Absolute Pressure Atmospheric Pressure Elevation = Distance ftom Surface of liquid on suction ‘center line of pump in fect (above +: Below -). Vapor Pressure = Vapor Pressure fluid at pumping temperature in feet of uid,MM 4. Read NPSH required from curve. ‘A. NPSH available must be equal to or greater than NPSH requited or the pump will cavitate, 1B, IFNPSH required, is greater than NPSH available, consider (2) Using Iaeger suction pipe to lower losses (2) Raising the fluid level G) Oversizing the pump (4) Lowering purnp Speed and increasing impeller diameter to mest the same operating point PUMP PERFORMANCE COMPUTATIONS: ‘To compute pump performance of variations from pump curves use the following Formulas: (Approximate) CHANGE OF SPEED (RPM) V2=V1 (R2/ RI) HD=HIRIRID VAPOR PRESSURE OF WATER FOR ESTIMATING P2=PI(R2/R D3 TEMPERATURE 'VAPOR PRESSURE IN FEET OF HEAD 80" 12 CHANGE OF IMPELLER DIAMETER. 120° 3.9 V2=V1(D2/D1) fo ee 160° 2 H2-H1 (D4 D1)2 Taos a P2=PI(D2/DI)3 CHANGE OF SPEED AND IMPELLER DIAMETER V2=VI(R2RI)_ (DUD) H2= HI (R2/ R1)2 (D2D1)2 P2= PI(R2R1)3 (D2/D1)3 Vi =Old Volume Va =New Volume Th ~Old Head Feet Hz New Head Feet Pr =Old Horsepower P2 =New Horsepower Old Speed (RPM) New Speed (RPM) Di ~Old impeller Diameter Dz =New Impeller DiametermM ™ Installation and Operation Suggestions The right kind of instalation can make considerable difference to the serviee obtained from a centrifugal pump. A poor design of the suction will eause reduced eapacity, and may result in cavitation in the fluid end of the pump. Cavitation can reduce the pump's service life considerably. For pumps handling salt water, a positive suction head is particularly desired, to prevent corrosive gases from coming out of the fluid at the impeller eye. LOCATION: Locate the pump as close to the liquid supply as practical so that the suetion lift will be low and as short and direet as possible. The pump should be accessible for inspection and maintenance. BASE: The base of the pumping unit must be adequately supported on a flat surface in order to maintain proper alignment of pump and motor and to guard against shifting support which could cause line strains SUCTION PIPING: The suction piping should neverbe less than the size ofthe suction flange. It is recommended that the suction piping be at least one inch larger than the suction flange whenever possible. The suction line should have a straight run going into the pump of a minimum length of two times its diameter. Air pockets in the suction piping should be eliminated by sloping the line downwards to the source of supply and using an eccentric reducer at the suction flange. Bends or elbows should have long radius to minimize friction lost. A flooded suction will require a butterfly valve installed in the line to permit closing of the line for inspection and maintenance. A lift suction will require a foot valve for priming where a vaccum pump is not used. All piping should be independently supported and accurately aligned and, preferably, connected to the pump by non-~ | wo | seo | imo | ase | im | ie | 20 2 | | wie | Geo | 3100 | S35 | ian | mo | a | 2m | aim | sem | sow | too | B20 | a0 = we | sem | mo | m0 | ism | | Bo = Bm | iim | asm | 2x | iz | ss | ao ao | a | raw | zon | sam | 260 | 00 | 0 = | iso | iso | a | a | | waa | cen | ei | ao | | an Lisa | ge | ao ts, SBT RTL Tey us Sef ie apy ee oor moe | io nai ie a a | | ate a) as ta) 25 | om | ore vat im | 403 ee | zo | oie | ose ie moe te | Ze | 1a | tae ‘at am | oe i | i | oi | tao | 22 | oo7 | osm 2 ma | as ia | im | om | 20c | oe | ovo | ap Me at | ne t= | u@ | om | one | an | ow | up | Pa | ome no | sn | cam | m0 | 35 | one | iam ia st | amr no | am | osm | ao | si | tao | ian | Fa wo | io tm ea | osm | Sam | au | aay | 29m | os | cm | ose | im wt | ian um | 7 | oan | emo | Se | cae | 2mm | a0 | aim | cen | io cov | i2e0 xo | ace | osm | si | 3% | om | am | sar | tim | cme | Sor a | isi Se | sm | im | no | se | oem | am ) Sa | co | Sno | ao mw | tes so na | ig | baw | 77 | os9 | ban | sa | tam | tao | me in | am pe | vm | 2mm | aio | au | tom | tam | sa | tao | too | ao a | 2m no | ua | 320 | 220 | 9 | 15:0 | oom | S77 | se | 200 | ame van | 2520 ee | em | 4am | Bao | so | ism | im | on | too | 20 | i vo | tea | 57m | ato | 3 | 270 | team | rm | go | eno | ta vu | 2 | iam | wim | so | ano | em | ax | iam | sao | va | an | gam | mio | ao | ano | oem | som | ie | ton | to | | ao | cao | amo | tse | too | kee | ae za | | 2m | tao | aon | woo | ism | woo | om Lao. | | Bio | iso | stim | seo | Seo | isto | mpEngineering Tables MM FRICTION LOSS IN PIPE FITTINGS IN TERMS OF EQUIVALENT FEET OF STRAIGHT PIPE % aa) at) 155 16 % m3 | | 206 aa) bab | woa0| 233 | 1 mm | | 29 a7 a0 wm | 2} a a 1% 1810 cor | tor | ang 56 2 2087 op | ta] sn sis | 775 | sa | 2m | 260] 103 a 2089 oe | igs) x7 nao | 226 | «iz | 2 | 306] 123 3 an | ao] 344] 153 4 en | aa] 503 | 201 5 aa | 505] 31 | 252 & 6085 o6 | 404 1520 imo|z270 | 090 | sar | 758] 213 & waa! ra | 9 | 39 0 wen ao | v0 | 93 ® 19) 1100 | Wi0 | 567 “ no4 oa | a5 | a0 100) 3720 3290 |718) 12.0 |B | 656 6 ssm00 og | 900 | s750 wo {stat [asm 3 | wo | 750 i 16 02 Ra 2 amo | 3520 |aus0 | 89 | 2110) Bla 2 sia | wa | | obs 2 sin | 20 |a0 | 130 0 | 6m B00 | 00 | 1400 6 sto on |) 3500 e670 | a1 | 600 | 00 2 ago | ow |as70| om sa | «10 | 9000 | 00 ra go | on sc noo fan | Lo soo | 2000 soo) mo | 200 520 | sao a Ce or — Ted Pa 0 alas Cforvaroustspesofpipean gen eho rogeher vile ihecorepondng riper wkichsboul appl the tebabeted wake of the bead oss eg ‘Corent-Aostos ry Fb... 180 lansic chanel rn se ceigay pis te (Genentarec toro sie! ertriugalyappiec 80 Coopers, et gas pear bie wo Woodstove.». 120 tse an saves sel oo Gontinsousinenor riveted see io projecting visor joints) | s Castor so Tarecabe cst iron 30 Sree el ing tn gir sam 0 m5 vues ea 16 Splat rete set (tow wna) eo Sorakretedsie (Now agen) « uo Comugated sel eo Valus ot so) Ho =] at Malipe to cvest abies oar_| ose ze | io= ae O’Drill MCM Driller’s Choice Products! igh etermane Produce Starters Electric Motors O'Drill MCM carries a huge inventory of starters & motors from 1-200 hp ali UL rated made in the USA. Iso 9001:2000 CERTIFIED 6eo e) Pen ae ere Cane kag re erred CO onr aCarer eT cen erat eee Coa) Cae ee Ca mous ere ed Pet ers Pe ee stary raed ees ‘CORPORATE OFFICE & MANUFACTURING FACILITY Ua Ere O Ge Lo me eA) Tel: (713) 541.2020 Fax: (713) 541.9090 - Toll Free: 1 800 255.6263 website: odrillmem.com ee rae)