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Li } tL [ate] Kee] se | Loe | Ad I 99 %09 Y9S | Yate t | 0 Hee | se, ve] 0c | at 99 ~6S YES 187 e_[ eas] er] wer | ace] ice) oe. fl %09 m3 ls | %97 Zz Yes | Ker] ar Ze{ le % 5 A9s 1S HLy_ | hath a 9 [0s aSr | ov] “Hse %6z | Ye | Yex0S. 597 Ker) eae a | redo | ew [VLE | ace |e | PRET aig HS. Uy] %n9e | YEE ee : y_ | Yer[ sel "ire | et | Mare | oe |g Hor 39 Mee il *%8e | €__| orl ase | Mle [m9] “Hee MLE L KLE yee [ect | se | Z| ade [ee [ree | ave | PMGl | SL] 0 7698 Hee *yeaz "| Yere I FY.96 | ele] Maze | wer] “el | “APL | i on “We nee 70e [BL 1 0 ase | le] %9z| Hee | Mad | abl ‘KO@ 1a dO 3ZIS 7 | ON [oe [at [ot [ort Pct fOr i | fus ov +e 0] He 9] USE I i { Tee af | *%ze] "hoe Bala 4 Kel AVE i aa | vel hze 4 “ere| _6z] | 449 "Kez! ase] ve \ . : 92] %ez] ale | ! | whe Stl a hel 1 i 1 | hoe } adid ” al ‘ee | ett) ees | Med i “orl ks] o | Hor] wee |_¥e i Mee 6 Hee | er : Ti LL Te PUY 3Hs | wee [war che tz] "aal S| 8 | AD we Kiel %oe uf ae | 49 | Yat] hen) Kor] ne [9 | S| ay “oz 61) 3dl4 Frort ae} 9 | ee } Pin 9 | FH ot | MeL wort 2 [as | Mar ez] °%Sz) "ez | noe : Wor) “ne | %S | 7%? %9zl 4a Phere | %SL “ j ere |e | KS % 8% aa Pet me | %e I ase] vez [whoe [iL Whos} het woz [o8i [aot | abi = s 40873 JO 3ZIS ‘MO87a 40 3ZIS . MOS13 40 SNIGVE 3GISNI HLIM SANIT “d'0"'S, ROS 1a JO SMGVS SCISN! HLA ‘Sanit “d°O°8 é ddid LHOIGA GUVANVIS (e ad At) ‘did LHOIGM AUVONVLS le# adsl) 0873 “31,06 40 NOVA NO Loddns J144NaDIa NOTE U7 966 dO AVG NO LAGdaNs STHLNADIAeo Lo. . 2 3 2 4 3 8 3 Ei 2 2 3 8 3 3 . ™ o " 23 | ‘ ale ef TTT slelslale[elel g 2 | j ) fel lays =| raz E ? a2 | 2s | ons | \ | clelelal | [223 | ) slajajelsielelelals gislelely| [S23 alee Tslelsls|3 cals] (ee2 | ? ? : : | 1223 Rese | S20 a elelylelalals ely! o| moe g clolalelelolalulslalstslalzlelelsielalals 2|s| la) 885 | ey} 3) 3) B)2}8)8)8] 8) 8) 3] 5 sai lala| Re 3 Blelelelekelsoee=let lS) RSET P Ft} yalbae Sls|s |" l2 ple : | Eber Jet al alale alelalalelelel Sze 4 5 s\s)a)3 alalsialsls! slelalalalale $2, ‘| 5 3/5) 8)5) 8) elses a ERE ae = = sll : ee =o 2 z ) ajalul-lofe|sfe}e}afe}y|—]e]# ANGLES BETWEEN BOLT HOLES OF FLANGES BOLT HOLES STRADDLE C/L BOLT HOLES ON C/L 4 HOLES 90° 4 HOLES 45° 8 HOLES 45° 8 HOLES 22/° 32 HOLES 30° 12 HOLES 15° = 45° 16 HOLES 224° ~ 45° 16 HOLES 11%° ~ 33%° 20 HOLES 18° — 36° 20 HOLES 9° - 27° ~ 45° 24 HOLES 15° — 30° — 45° 24 HOLES 74° ~ 224° ~ 374°y es PIPE TEMPLATE LAYOUT USING ORDINATE LENGTHS FROM TABLES. IN THIS BOOK. 1, Use a piece of drawing paper or heavier material that is wider than the pipe circum- ference. The length should be the dimension of the longest ordinate plus an allowance of 2° or more for dimension ‘'A" shown in drawings. The length of templates for supports on elbows are an exception and should be the length of the end to center of 2L.R. el- bows as shown. 2. Fit this paper around the pipe and cut it so that the ends of the paper just meet. Be sure that it is kep* square with the pipe. 3. Draw the wraparound or reference line and draw the ordinate lines in eighths or six- teenths. Layout the ordinate lengths from tables in this book. Draw the template curve a: shown being sure to contact at feast 3 or more points or ordinate lines at all times. A french curve or irregular curve is helpful in drawing so that there will be a smooth curve for better accuracy. The use of sixteen ordinate lines is more accurate than eighths.REFERENCE LINE —— UUTSIDE CIRCUMFERENCE OF BRANCH —___- an o RE DIMENSION “A TO BE 2" OR MO KEEP CUTTING TIP POINTED TO CENTER OF PIPE AT ALL TIMES WHEN CUTTING. BRANCH TEMPLATE FOR 90° ECCENTRIC TEES — OUTSIDE CIRCUMFERENCE OF BRANCH ——_- DIMENSION “A” TO BE 2” OR MORE KEEP CUTTING TIP POINTED TO CENTER OF PIPE AT ALL TIMES WHEN CUTTING.& BRANCH TEMPLATE FOR LATERALS + oa + 3 | | REFERENCE LINE| |.————o UTSIDE CIRCUMFERENCE OF BRANCH | DIMENSION “A TO BE 2” OR MORE KEEP CUTTING TIP POINTED TO CENTER OF PIPE AT ALL TIMES WHEN CUTTING. BRANCH TEMPLATE FOR SUPPORT. ONBACK OF. 90° LONG RADIUS ELBOWS ‘| | wre (Mh +}. OUTSIDE CIRCUMFERENCE OF surrort ————e DIMENSION 2-R TO BE THE LENGTH OF 2 | OF ELBOW KEEP CUTTING TIP POINTED TO CENTER OF PIPE AT ALL TIMES WHEN CUTTING4 ORANGE PEEL HEAD (Inches) Qa g a = q & Pipe | No.of 3 ‘Size | Arms| A B c L YL db & 12 5 | 1% [% | % |! | % 2 6 | 2% | 5 | % [% | % [am | % Pog | 3 5 | 2% [He | 1% | 2% | He og ail) | [32 [8 [2% eH. 11% 18% | the be 2 a 4 STB %e [22 | te | 3%. | Te ee 5| 5 | 8 | 3% [She | 1% | 4% | The 23 5 WW 6 5 Hhe_| 35% | 2he | 5%.) 1% ' ge 6S a 8 8 | 4 [3% [2% | e% | 2% 25 a ) [20 7 | M6 | Abe | 2% | Be | 2%e | = 2 8 5 4% | 2% [10 | 3%. sz ¢ 3 i ieee £ ! SBF S FORMULA USED 40 CIRCUMFERENCE OF PIPE O.D. A HNL DIVIDED BY NUMBER OF ARMS. B= DIMENSION x 875, {| C= DIMENSION x5 | L= CIRCUMFERENCE OF PIPE 0.0. i DIVIDED BY 4 NUMBER OF ARMS = CIRCUMFERENCE OF PIPE O.D. DIVIDED BY 5 FIVE ARMS TO BE MINIMUM USE A RADIAL CUT. ORANGE PEEL HEAD Ki 60b—————— i “sue janaq uayy 4yno yelper e Bulsn suue UseMmjeq suoNoas jno Wing “9 “eul| punoie 4 -deim ye sjulod} 0} ,,g,, sjulod yOauUOD 0} seul) MeJg “*S “@UI| JoepIs YORE UO’), ULM | adid jo pues ye seul| esayy UO ,g,, UOISUEWIP HO MEW “y uy, UOISUALUIP YoRe UeeMjeq Kemyjey adid UOseUl| MPIQ “ Wn IP YO yueUs at 2 ° 8 a .Q,UoIsuaUIp O} jenbe edid uo euy| punoiedesm MeIq “1 2 pL —— a5 ; “SUE pUNWIUI 8"L iz ZS XS8,@'Oedid Jo eouasayip = swse Jo JeqUNN, lz 3" i SL XS,q Oadidjo eousiey iG 2 2g suuse Jo “ON Aq papinipadid jjews jo coueseywnoutg \ r gs ‘SWJ2 JO "on Aa pee padid e61e| josouesejwNoID 119 a3 ANQAVT HZONGAY OIULNSONOD Ils ‘| im Hil |CONCENTRIC REDUCERS (inches) Stee_| Rene] a B c Site | heme | A B_| ¢ ax | 5 |e | Mae aoe | 8 [He | Pe she 2x1) 5 16 Te ie 4x3 5 21% ote wie 2x1 5 Th 1%. | 1% | _4x 2% 5 | 2% | t te oe Deed [8 |e [1% | he | 4x2 [5 aah texte | Sf ie | ie tm | Ax te [8 | ae | Me | 2exI% [| 5 | 1% | tH. | 1% | 4x 1% 8 Bs _ aa 2yaxt | 5 | 1% | % | 2 4x4 oma iE2) is | is | 7. & Poem Tos 1 he The he Lee 5 | 3% 2s a 5 | 2he | 1% | We | 5x3% 5 | 3% | 2% zm 5 | 2% | 1% | 2% [8x3 2 a ee S_{ 2% [ie | 2% | Sx2% | 5 | 3% fie | 9) Sha a FP 8k fa Mee 5 2h De "he 5x 1% 5 3% — =e i oe S [2% | ihe [iy [Sein |S | 3% | the | She 5 2% | 1% | 2% 5x1 5 3% | "he | 5% 5 [2% | % | 2% ae 5 2% 1%e_| 3% 5 2y 1% | 3% l {| CONCENTRIC REDUCERS (Inches) Pipe No. of Pipe No. of Size | Amms| A B c Size | Ams | A 8 c 6x5] 8 | Wie 3% | 1% || 1x8 7 | 4%. | 3% | 2% 6x4 5 | 4% [2% | 2% || 10x68 7 [4% | 3 | 5% 6x3% | 5 | 42 | 2% | 3% || 10x8 7 [4% | 2% | % 8x3 | 5 [4% | Be | aye Tio 4 8 | 4% | 1% 18% Sx2%, | 8 [4% | 1% | 4% | 10x34 | 9 | 3% | 1% 1 8% 6x2 6 | 3% [in | 8% | i0x3 | 10 | 3% | 1% | o%e Sxin% | 6 [3% [1 [6% | iox2% [11 | a%e 1% 1 10% 8x6 8 | 4% [3% [2% | iexto | 6 | -5 | We 12% 2 8x5 + 6 4% | 2% | 4 42x8 10 4 | 2% | 5% [6x4 6 | 4% [2% | 5% || 12x6 | to 4 | 2% |_8 [| 8x3% 6 4% | Bo 6 12x5 10 4 1% 9% 8x3 7 | 3% | ie | 6% | 2x4 | 11 | 3% | 1% | 10% Bx2% {| 6 [3% [1% | 7% [72x54 | 1 | ate [Me | 11% 8x2 [eT % [%e |e | 2x3 | 12 | aime | He |eTEMPLATE LAYOUT FOR AN ECCENTRIC REDUCER he use of a template for an eccentric reducer is simpler and more accurate than marking off the pipe. Use sheet netal or gasket material about tho" thick. The material | should be slightly longer than the pipe circumference. The width should be about 4” more than dimension “E”. Check the material nd be sure it is exactly square. Fit the material | 2found the circumference of the pipe and mark and cut it So that the Ends of material just meet on the pipe. The tteps below should be followed. Draw a base line on the template 3” up from the edge. .| Draw a center line on the template in the exact center forarm#t. '3. At this centerline on the base line mark off % circum- | ferences oneach side of template. START THESE STEPS AT THE LEFT SIDE OF TEMPLATE AND REPEAT EACH STEP FOR THE RIGHT SIDE. - At left edge of template mark dimension “F” from base line. 2. At this point mark off dimension 1% A for arm #4. . Mark off dimension Mark off dimension 5. Mark offdimension 6. Mark off dimension “A” forarm #2. '7. At centerline of template mark off ¥ of dimension"A” oneach side for arm#1. 8. Draw in lines for each arm to points marked on base e. Use a radial cut and bevel each arm after cutting. Heat and shape the bottom arm first, then heat the remain- ing arms so that they may be pulled down as well as in. These eccentric reducers can be cut back for each larger sizeof pipe as required. | 65 TEMPLATE LAYOUT FOR ECCENTRIC REDUCERS CIRCUMFERENCE OF PIPEI Fl ECCENTRIC REDUCERS (Inches) 2 | 1 3%x2 a See ° = hs 8 Tha = = | %e = Ms z 28 D= LS % D= TH 8 ee E 18% = EF 6 “ ee Ge [he = Sd eee WeA= 14°92 ThA 1% see 3" Pipe Circum =| 11” 3%" Pipe Circum=12%¢'| £333 7 Ye Circum = | 1%" %Circum = 1%" ~Eooog zs3S28x 3 9 B222ku gs Ezooss. & >) 5c 388808 & ECCENTRIC REDUCERS (Inches) 5ees02 3 4x2 5x 2% sees? 3 "Fe TH sa0070 Be 1 %e Mel | | C= 1% 134) | i The = 2% | | 6% = 8%| 5% = 7% TRA= Lite IpA= | ipe Circum =| 1474" 5" Pipe Circum = 17%," i 11%" I! YeCircum = 2% a ~6x3 I a 7, = he 1%4]| C= 2% = 2i6| D = 3% = 1p || E= 13] = 8iY46 || F = 11%) TRA= 2¥hel| 1A = 2% 6” Pipe Circum = 201346" || 8" Pipe Circum = 271% ¥_Circum = 25%" rcum = 3%"! 1 ECCENTRIC REDUCERS (Inches) diameter times the SINE of one half of the angle between the holes. 45° minus 22%,° shown: A= 256 || A= 25) | a Tell 2 = 154 ; = zu: Ha] | wor | 0% | voor | San = = a 3M he HOLES Brat HOLES aaa = 16% || E> 19% i 7 14F= 16%| | 4 | .7071 +1564 TRA Bell THA = S%h—| | 6 -500 : 1305 10" PipeCircum= 339" |[12"PipeCircum= 40%46"| | 8 +3827 | +1120 \Circum = ‘¥_Circum = E 5' | 12 +2588 | 0980 1! \ 16 +1951 | "36 +0871hf HOW TO LAY OUT ORDINATE unde AND LENGTHS FOR A CONCENTRIC OR A TANGENTIAL NOZZLE Set a pair of dividers to a radius that will equal the I.D. of the nozzle when it is to be fitted to the outside wall of the vessel. Set dividers for the O.D. of the nozzle if is to fit the inside wall of the vessel. With dividers correctly set scribe an arc of 180° ona piece of gasket material or sheet metal and draw a line across this half circle. ir Draw lines #0. and #4 the length of this material. Use dividers to step off each half of the semi-circle into 4 equal sections of 22°. At these points on half circle draw the lines #1, #2, and #3 as before. On a table or other surface scriby an arc at a radius that will equal the O.D. or the 1.D. of the vessel wall that you will fit thenozzle to. | Place marked off material in exact position you want on this arc and make sure it is square with the vessel. If you are making a tangential type nozzle be sure that the O.D. of the nozzle does not extend beyond the outside wall of the vessel. { Hold material in position and at high point of vessel wall draw a reference or wraperound line onto the mate- fial. Sometimes line #0 has a length so be sure you have the high point. Scribe the vessel radius onto the material. You now have the ordinates lengths on the material: The template layout for either of these types is shown inthe template layout section of this book. i n ro wrararounn 9” LINE 1 WRAPAROUND LINE ORDINATE LINES AND LENGTHS Spacing ordinate lines with dividers is recommended, how- ever these spacings can also be calculated. Line numbers below are from concentric type. i Line #4 = the |.D. or the O.D. of the pipe or nozzle. | Line #1 = Dimension #4 x .3827 i Line #2 = Dimension #4 x .707 Line #3 = Dimension #4 x 9239 ! 72| ( i | | PIPE COIL INSIDE TANK PIPE COIL OUTSIDE TANK FORMULA FOR DIMENSION “L” FORMULA FOR DIMENSION ° “RY x 2 x SINE of %p “R” x 2 x TANGENT of ‘p degrees of sector. degrees of seétor. . TANK COILS COIL INSIDE TANK COIL OUTSIDE TANK A = Inside radius of tank A= Outside radius of tank B = Clearance inside tank B = Clearance outside tank R = Radius of coil R = Radius of coil L = Center to center length L = Center to center length _| ~ Angie of No. of Pipes Angle of No. of Pipes = Fitting perColt _}. Sine Fitting per Coil Tangent oo 4 707 or ty 4 1.000 60° 6 500 60° 6 577 45° 8 3827 45° 8 414 30° 12 2588 30° 12 2879 224° 16 195, 224° 16 1989 a Je= = 32 —— ] =~ 098 ———]} 11/2 =325={ I | | SL % or on ee INE PIECE 45° ug ANGLE IRON BRACKET SEE LAYOUT BELOW “An MA" x 1.414 oo — LAYOUT FORA 3 PIECE 45° ANGLE IRON BRACKET CUT ANGLES SHOWN BE! — LOW DIMENSIONS FOR THE LAYOUT OF ANGLE IRON MITER CUTS LAYOUT FOR 1 PIECE 45° ANGLE (RON BRACKET 14° CUT FOR 224° TURN = WIDTH x .1989 30° CUT FOR 60° TUR Size One Piece "D" [Two Pisce "E" Size xi" Yq Yer Hex 1 x 1% 4 ‘he % x V4 x2 | %e % %_X2 4X 2% Ys Bi Ym _X 2% %_X 3 4 ‘he %_X 3 % x4 % Me 4_X 4 15° CUT FOR 30° TURN = WIDTH x .2679 0° TURN = WIDTH x 1.000 One Piece “D" |Two Piece "E™ One Piece "D"| Two Piece "E" %e —% An 1 “he % 4 = 1% “he 4 4 Z “he Me 2% 2% _ Me Ye 2 3 yx i The 3% 4 22%,° CUT FOR 45° TURN = WIDTH x 414 674° CUT FOR 135° TURN = WIDTH X 2.414 Size One Piece "D" | Two Piece "E" Size One Piece "D" Gx a ye The" rx" 2% %_x 1h % % yxy 3 YX 2 % |e 4 x2 4% % x 2% i i % x 2% 5% eee as wag a | EY a ee = % x4 1% 1% 4 xa 8% 7