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COST OF PROJECT
A] MACHINERY
1 VACUUM FORMING MACHINE TYPE-SAM/600x600/IR/PLC:
Maximum forming area:600mm x 600mm, stroke:200mm, platen movement pneumatic,
Heater tray fitted with Infrared Ceramic Elements,
Heater movement pneumatic, heater control through Programmable Logic Controller[PLC].
Vacuum pump, blowers for cooling, vacuum reservoir.
Machine total size - 105cm(L) * 215cm(W) * 170cm(H)
Power - 15 HP, 3PH, 440Vac, 50Hz (maximum 2.5mm thicknesss)
Vaccum tank - 80 litres (14inch * 12 inch)
Vaccum pump : 2 HP, 600 lit/mins. Air vac make
Number of heaters - 24 I Therms make, Heaters capacity: approx 12 K.W.
Cycle time 5-10 strokes per minute (as per sheet thickness)
Air cylinder 100 *150 (Electro pneumatic make), Valve Janatics make
Conveyer operated by 2 HP Servo motor PLC, HMI conyrol, 3HP 440vac
2 HYDRO PNEUMATIC PUNCHING PRESS:
Suitable Hydro Pneumatic Punching Press with cutting area:600mm x 600mm
Punching force : 40 tons.
Servo 68 Oil hydraulic press
7.5 HP motor for hydraulic pump
C] WORKING CAPITAL
Engineering charges for commissioning of machine
Initial RM etc.
TOTAL COST
MEANS OF FINANCES
A] OWN CONTRIBUTION
TOTAL
AMOUNT IN RS.
1,500,000
1,170,000
160,000
90,000
80,000
300,000
120,000
70,000
15,000
20,000
95,000
250,000
35,000
215,000
2,050,000
AMOUNT IN RS.
1,000,000
1,000,000
2,000,000
RM : HIPS 1.2
Tray Size : 520*314*35
Efficiency : 80%
50
460.80
57.600
100000
4000
500
8.333333
0.138889
5.751488
Balance Sheet
Capital
Opening 1,000,000 1,355,394 1,880,131 3,069,806
Addition 90,000 - 200,000 -
Net Profit 265,394 524,737 989,675 964,302
1,355,394 1,880,131 3,069,806 4,034,108
Drawings - - - 480,000
Closing Balance 1,355,394 1,880,131 3,069,806 3,554,108
Loan
Mudhra Loan 924,672 759,828 574,078 364,770
Fixed Assets
3,554,108 Machinery 1 1,800,000 1,665,000 1,415,250
- Less: Dep @15% 135,000 249,750 212,290
2,203,116 1,665,000 1,415,250 1,202,960
5,757,224 Machinery 2 - - 1,600,000
600,000 Less: Dep @15% - - 120,000
5,157,224 - - 1,480,000
Vehicle 75,000 69,370 58,960
Less: Dep @15% 5,630 10,410 8,840
128,917 69,370 58,960 50,120
Phone 15,000 13,870 11,790
Less: Dep @15% 1,130 2,080 1,770
1,070,988 13,870 11,790 10,020
88,824 Interior 25,000 23,750 21,370
- Less: Dep @10% 1,250 2,380 2,140
23,750 21,370 19,230
Computer 40,000 32,000 19,200
Less: Dep @40% 8,000 12,800 7,680
32,000 19,200 11,520
Printer 15,000 12,000 7,200
Less: Dep @40% 3,000 4,800 2,880
12,000 7,200 4,320
Current Assets
Sundry Debtors 334,923 839,942 1,166,209
Stock 259,500 280,000 405,000
Shop Deposit - - -
Cash and Bank Balance 121,278 555,797 52,207
- - -
Projected Projected
31.03.2024 31.03.2025
1,471,497 1,944,419
430,000 460,000
- -
548,262 2,038,363
4,808,209 6,445,952
- -
Profit and Loss Account
4,489,968
13,642,500 Total 2,879,500 6,607,250 8,876,250 10,406,250
2,203,116
16.71
1,602,458 3,582,203 4,759,492 5,582,542
Projected
31.03.2025 1,869,534 3,880,720 5,156,116 6,047,754
13,182,500 267,076 298,517 396,624 465,212
5.73 5.69 6.37 7.22
460,000
4,489,968
7,260,932
7,866,010
605,078
6.28
34.06
1,461,600
11.09
Cash Flow Statement
Profit Before Tax as per profit & loss account 265,394 524,737
Adjustments for:
Depreciation and amortization expense 154,010 282,220
Pre incorporation Expenses - -
Finance Cost - Interest expenses 58,139 102,090
Operating profit before Working Capital Changes 477,542 909,047
121,278 555,797
0 -
Projected Projected Projected
31.03.2023 31.03.2024 31.03.2025
Rs Rs Rs
- - -
-1,600,000 - -
- - -
- - -
-1,600,000 - -
- - -
-185,750 -209,308 -235,853
-81,183 -57,626 -31,080
200,000 - -
- -480,000 -600,000
-66,933 -746,933 -866,933
Sundry Creditors
Total 1236805.8832809
Average INR 5 Saving + Profit
saving per tray Interest payment sharing
115,000 266,928 181,348
200,000 266,928 331,184
235,000 266,928 482,419
260,000 266,928
265,000 266,928
A. Material Costs (For the detailed BOM, please refer to the attached)
Unit cost Unit cost Freight / Duties Total
Part # Part Description RM SUPPLIER Inco Terms (INR) (INR) Clearance (Unclaima Usage UM Material
1 HIPS 1.2mm sheet Indu Thermoformers - 130.00 130.00 etc - ble) INR 0.260 KG Cost (INR)
33.80
2 - - - - - - - - -
Sub-total 33.80
Production
Process Production Process Headcount Hourly Machine Direct Overhead Total Rate Usage Production
Output Rate Labor Rate
Rate
INR/min INR/min INR/min INR/min Min Costs
INR
Machine Thermoforming 1.00 82.286 1.371 0.7500 2.12 0.7292 1.5469
Assembly Cutting and Trimming 1.00 82.286 1.371 0.7500 2.12 0.7292 1.5469
Sub-total 3.0938
Applicable Usage
Rate
Based on Total -
Scrap 2.0% 36.89 0.74
-
0.74
1,000,000
2,945,000
525,000
576,000
306,250
975,000
6,327,250
1,100,000
4,125,000
525,000
1,440,000
306,250
975,000
8,471,250
1,100,000
4,950,000
-
1,440,000
306,250
975,000
429,000
375,000
121,000
280,000
9,976,250
900,000
5,775,000
-
2,304,000
612,500
780,000
325,000
1,870,000
176,000
440,000
13,182,500 55.08