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Simplified Estimating Guide For The Evaluation of Small Scale Gold Mining Operations
Simplified Estimating Guide For The Evaluation of Small Scale Gold Mining Operations
Simplified Estimating Guide f o r the Evaluation o f Small Scale Gold Mining Operations
MSME-MSRD h a s conducted f e a s i b i l i t y s t u d i e s o f ( i n m i l l i o n $1
v a r i o u s s m a l l mines f o r b o t h mining and p r o c e s s i n g .
The p r e l i m i n a r y c o s t e s t i m a t e s o b t a i n e d i n t h e s e i i ) Operating = 25.53 X ( 2 5 0 ) ' ~ . =~ ~1 5~- 3~7
s t u d i e s and d a t a g a t h e r e d from f i e l d were ( i n $/ton)
summarized and p l o t t e d t o g e n e r a t e e m p i r i c a l
e q u a t i o n f o r c a p i t a l and o p e r a t i n g c o s t s . F i g u r e 1
shows t h e s e e q u a t i o n s f o r v a r i o u s o p t i o n s o f mining %tz~sb = 0.001377 X (250) 1'2057 = 1.072
and p r o c e s s i n g . ( i n m i l l i o n $1
2. F l o t a t i o n - C y a n i d a t i o n o f C o n c e n t r a t s
i ) C a p i t a l Cost : 0.0213 X (TPD) 8.926
ii) O p e r a t i n g C o s t : 157.96 X (TPD) '0'423 I n t h e p r e s e n t e x e r c i s e , i f t h e mine o p e r a t o r w a n t s
t o r e a l i z e 30% r a t e o f r e t u r n on h i s i n v e s t m e n t ,
3. C y a n i d a t i o n , CIP t h e n t h e year-end-amount A i s c a l c u l a t e d a s :
i ) C a p i t a l Cost : 0.01147 X ( T P D0 .)9~8 . ~ ~
ii) O p e r a t i n g C o s t : 110.25 X (TPD) A = 3.723 X = 1d 5286
o 1 a rm
s illion
NOTE: C a p i t a l Cost i s shown i n m i l l i o n $, and
O p e r a t i n g C o s t i s shown i n $ / t o n . Therefore,
Annual r e v e n u e = year-end-amount A + a n n u a l
operating cost
FIGURE 1. CAPITAL AND OEPRATING COST ESTIMATES
= 1.5286 + 1.945 = 3.4736 m i l l i o n
dollars
Suppose a mine o p e r a t o r w a n t s t o mine 250 s h o r t
t o n s / d a y (227 m e t r i c t o n s / d a y ) g o l d o r e from a n The a n n u a l r e v e n u e i s g e n e r a t e d from t h e s a l e of
open-pit mine, c r u s h t h e o r e , and u s e h e a p l e a c h - g o l d . Given t h e p e r c e n t r e c o v e r y and t h e c u r r e n t
carbon a d s o r p t i o n - e l e c t r o w i n n i n g t e c h n i q u e t o s e l l i n g p r i c e o f gold, t h e annual revenue equation
r e c o v e r t h e g o l d . Assume t h a t t h e mine l i f e is 5 c a n b e w r i t t e n as:
180 SMALL MINES DEVELOPMENT I N PRECIOUS METALS
ECONOMIC ALTERNATIVES
S i n c e i n s m a l l mining v e n t u r e s , a r e s t r i c t e d
tonnage must c o n f r o n t a high burden of c a p i t a l and
o p e r a t i n g c o s t s p e r u n i t t o n mined and processed,
any m o d i f i c a t i o n s which lower t h e s e c o s t s a r e
e a g e r l y sought by s m a l l o p e r a t o r s . Some o f t h e s e
a l t e r n a t i v e s include:
o Use of p o r t a b l e o r movable p r o c e s s i n g
f a c i l i t i e s and u n i t i z e d o r modular
c o n s t r u c t i o n t e c h n i q u e s . The deployment of
such systems a l l o w s r e u s e of t h e same p l a n t
a t more than one l o c a t i o n (mine) r e s u l t i n g i n
c o n s i d e r a b l e s a v i n g s i n c a p i t a l investments
and making t h e s m a l l o p e r a t i o n s economically
attractive.
From t h e f o r e g o i n g p r e s e n t a t i o n i t i s a p p a r e n t
t h a t s m a l l mining o p e r a t i o n s c a n be r u n a t a p r o f i t
SIMPLIFIED ESTIMATING GUIDE FOR EVALUATION
TABLE I TABLE 3
GOLD EXPLORATION GOLD EXPLORATION
PROJECT EVALUATION: OAN-PITIHW LWCH PROJECT EVALUATION: OAN-PlT/CYANIDATIOKCIP
MlNlNG TYPE = OPEN-FIT MlNlNG MlNlNG TYPE = OPEN-FIT MlNlNG
PROCESS = HEAP LEACH: CRUSHED ORECAEW PROCESS = CYANIDATION: CARBOKlKWLPClP
ORE RECOVERY FACTOR = 70.00 ORE RECOVERY FACTOR = 90.00
MlNE LlFE = 5 MlNE LlFE = 5
WORKING DAYS/YEAR = 360.00 WORKING DAYS/YEAR = 360.00
ORE VALUE IN DOLLAR = m . 0 0 ORE VALUE IN DOLLAR = 400.00
10. .I62 ,148 .I39 ,132 ,127 ,123 .I20 ,117 . I 1 4 3.79
15. . I69 . I 54 ,144 . I 38 . I 32 . I 28 . I 25 . I 22 . I 19 3.35
20. ,176 .I60 ,150 ,143 ,138 ,134 ,130 ,127 ,124 2.99
25. . I 83 ,167 ,157 ,149 ,144 . I 39 ,136 .I33 ,130 2.69
30. ,190 . I 74 ,163 ,156 .I50 ,145 ,141 .I38 .I35 2.44
35. .I98 ,181 . I 70 ,162 ,156 ,151 ,147 ,144 ,141 2.22
40. ,206 . I 88 . I 77 . I 69 ,162 . I 57 . I 53 . I 50 . I 47 2.04
TABLE 2 TABLE 4
GOLD EXPLORATION GOLD EXPLORATION
PROJECT EVALUATION: O#N-PITIFLOTATION-CYANIDAmON PROJECT EVALUATION: UNDERGROUND/HW LEACH
MlNlNG TYPE = OPEN-MT MlNlNG MlNlNG TYPE = UNDERGROUND MlNlNG
PROCESS = FLOTATIOKCYANIDATION PROCESS = HEAP LEACH: CRUSHED ORE-CAW
ORE RECOVERY FACTOR = 80.00 ORE RECOVERY FACTOR = 70.00
MlNE LlFE = 5 MlNE UFE = 5
WORKING DAYWEAR = 360.00 WORKING DAYSWR = 360.00
OREVALUE IN DOLLAR = 400.00 ORE VALUE IN DOLLAR = 400.00
10. .I91 .I73 ,161 .I52 ,146 ,141 ,137 . I 3 3 .I30 3.79 10. ,359 ,321 ,297 ,281 ,268 ,258 ,250 ,243 ,237 3.79
15. ,373 ,333 .303 ,291 ,277 ,267 ,258 ,251 ,245 3.35
20. ,389 ,346 ,319 ,301 ,287 ,276 ,267 ,259 .252 2.99
25. ,405 ,359 ,331 ,311 ,296 ,285 ,275 ,267 ,260 2.69
30. ,421 ,372 ,343 ,322 ,306 ,294 ,284 ,276 ,269 2.44
35. ,438 ,386 ,355 ,333 ,317 ,304 ,293 ,285 ,277 2.22
40. ,455 ,401 ,368 ,345 ,327 ,314 ,303 ,294 ,286 2.04
45. .473 ,416 ,381 .356 ,338 ,324 ,313 ,303 ,295 1.88
50. ,491 ,431 ,394 ,368 ,349 ,335 ,322 ,312 ,304 1.74
D: .2M .3M .4M .4M .5M .6M .7M .EM .9M D: .2M .3M .4M .4M .5M .6M .7M .EM .9M
RESERVE IN MILLION TONS RESERVE IN MILLION TONS
182 SMALL MINES DEVELOPMENT IN PRECIOUS METALS
TABLE 5 TABLE 6
GOLD EXPLORATION GOLD EXPLORATION
PROJECT EVALUATION: UNDERGROUND/FLOTATION-CYANIDATION PROJECT EVALUATION:UNDERGROUND/CYANIDATION-CIP
10. ,388 ,343 ,316 ,297 ,282 ,270 ,261 ,253 ,246 3.79 10. ,336 ,300 ,276 ,260 ,248 ,238 ,230 ,223 ,217 3.79
50. ,535 ,469 ,428 ,400 ,379 ,362 ,348 ,337 327 1.74 50. ,456 ,401 ,366 ,343 ,325 ,311 ,299 ,289 ,281 1.74
D: .2M .3M .4M .4M .5M .6M .7M .EM .9M D: .2M .3M .4M .4M .5M .6M .7M .EM .9M
RESERVE IN MILLION TONS RESERVE IN MILLION TONS