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2022 semiconductor

industry outlook
2022 semiconductor industry outlook 2022 semiconductor industry outlook

Semiconductors have now established their place


as a truly essential industry. There are multiple
“essential” industries, of course: We can’t do
Contents without food, energy, logistics, and so on. But
it took the chip shortages of 2020 and 2021 for
semiconductors to cement their “critical” status.

In 2022, the global semiconductor chip industry is expected to Semi companies have also been making strides in their efforts
The chip shortage continues, as production will take time to catch up to demand 4 reach about US$600 billion.1 But while it’s still dwarfed by farming, at greater diversity, equity, inclusion, and sustainability. They are
oil and gas—industries that are worth an annual US$10 trillion and becoming more diverse and inclusive (specifically narrowing the
US$5 trillion in revenue, respectively—80% of the world’s food or gender gap5) and are committing to reducing their environmental
The hunt for silicon talent intensifies 5 fuel doesn’t come from a handful of manufacturers concentrated footprint. Interestingly, the sector’s biggest challenge may be water
in a just a few countries. usage,6 although improving their energy use is also a focus area.7

The move to localize chip manufacturing gains momentum 6 Across multiple end markets, the absence of a single critical chip, Over the long run, semiconductor revenues are likely to oscillate
often costing less than a dollar, can prevent the sale of a device around a trend line. Still, that trend line looks steeper than ever
worth tens of thousands of dollars. Based on our analysis, the chip before as we enter a period of robust secular growth.
Digital transformation efforts accelerate 7 shortage of the past two years resulted in revenue misses of more
• We expect the global industry to grow 10% in 2022 to over
than US$500 billion worldwide between the semiconductor and its
US$600 billion for the first time ever. Growth will likely be down
customer industries, with lost auto sales of more than US$210 billion
from 25% growth in 2021, in line with the Semiconductor Industry
Signposts for the future 8 in 2021 alone.2
Association and World Semiconductor Trade Statistics.8 Chips will
be even more important across all industries, driven by increasing
Although annual semiconductor sales have traditionally trended
semiconductor content in everything from cars to appliances to
upward, they have also demonstrated a characteristic cyclicality,
factories, in addition to the usual suspects—computers, data
with periods of growth and contraction. In contrast, the growth
centers, and phones.
in chip criticality has been a steady one that may even accelerate.
Two factors are driving this trend. First, more and more products • We expect shortages and supply chain issues to remain front and
have at least some chips integrated into their design every year, center for the first half of the year, hopefully easing by the back
and more and more products have more chips than they used to, half, but with longer lead times for some components stretching
from connected devices in our homes to smart tags on every box into 2023, possibly well into 2023.
in a warehouse. That’s not all; chips are also rising in their value
• The ongoing talent shortage will be made even more severe by
and capabilities. For example, the semi content per car will roughly
the addition of increased semiconductor manufacturing facilities
double between 2013 and 2030.3
outside Taiwan, China, and South Korea. The higher demand
for software skills required to program and integrate chips into
Although shortages have been painful for some customers, the chip
fast-growing markets such as electric vehicles, robotics, home
industry itself is thriving. The Philadelphia Semiconductor Index
automation, artificial intelligence, and 5G, as well as part of the
(SOX) is up 117% in the past two years,4 while the Nasdaq has only
shift from fossil fuels to green energy, will further exacerbate the
been up 90%. Revenues, earnings, and cash flow are strong for chip
shortage, and there is also an overall labor shortage.
companies, allowing for ongoing investment in new plants, new
business models, and accelerated digital transformation. • Finally, we expect the digital transformation within the industry to
continue and accelerate. Nearly three out of five chip companies
have already begun their transformation journey. Still, over half of
those are modifying their transformation process as they go, in
About outlooks
response to various pressures.9
Deloitte’s 2022 semiconductor industry outlook seeks to identify the strategic issues and opportunities for semiconductor companies to consider in
the coming year, including their impacts, key actions to take, and critical questions to ask. The goal is to equip US semiconductor (aka semi or chip)
companies with the information and foresight they need to position themselves for a robust and resilient future.

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2022 semiconductor industry outlook 2022 semiconductor industry outlook

The chip shortage continues,


as production will take time to The hunt for silicon
catch up to demand talent intensifies
The top semiconductor issue of 2021 was the imbalance between Meanwhile, semiconductor producers, distributors, and customers A widespread post-pandemic worker shortage prevails, propelled in The chip industry can help address its talent shortage by more
supply and demand. This imbalance led to chip shortages that should work together to transform their legacy supply chain into part by the “Great Resignation,” in which more than 4 million American proactively engaging with universities to advance STEM skills of
affected both traditional chip end markets, such as data centers and a digital supply network, by sensing, collaborating, optimizing, workers quit their jobs in August 2021 alone.14 graduates and bolster innovation. Both efforts are critical to
smartphones, and traditionally less dependent markets, such as and responding with greater agility. As an example of effective helping the United States sustain its long-term global semiconductor
automotive, consumer white goods, and—rather infamously—dog- collaboration, companies can work closely with ecosystem partners The semiconductor industry is also feeling the pinch, albeit leadership and competitiveness.21 Another step chip companies
washing machines.10 (both upstream and downstream) to facilitate real-time information exponentially worse. In addition to sharing the factors affecting other can take to address the talent gap is to directly tap into international
sharing and understanding, in addition to greater capturing and industries, the chip business has four megatrends that are making the alliances and ecosystems.22
If you guessed that supply and demand will also be a top issue of addressing of the potential impact to sensed signals. As an example war for talent even more severe:
2022, you’re likely to be right. However, next year will not be an of better data sharing from 2021, one prominent Silicon Valley To cater to the growing hybrid work model, semi companies
identical repeat of 2021. In contrast, we expect the severity and company that shared its chip needs with manufacturers for the next 1. Global semi industry revenues by the end of 2022 will be almost need innovative ways to help enable collaboration between core
duration of the chip shortage, and its economic ramifications, to 12 months moved to five-year forecasts instead.13 50% higher than at the end of 2019.15 manufacturing, technical, and R&D staff. Several companies already
be less pronounced because of increased capacity, but also from seem to be on this path: 42% identified corporate culture/environment
2. There were already talent shortages in Taiwan and South Korea in
supply chain improvements that chipmakers, distributors, and end and collaboration as crucial for their business transformation.23
2017. The talent pool in those areas was relatively well developed,
customers make.
but recent growth has nearly exhausted it.16
Major chip manufacturers also enhanced their work/life balance
Adding new capacity began in 2021 but won’t be operational until 3. Over time, building more local chip fabrication plants (aka fabs) in initiatives, employee assistance, and well-being programs to better
2023 at the earliest. Luckily, some new capacity additions were the United States, China, Singapore, Israel, and other countries will support their organizations during the pandemic. 2022 will likely require
already in the pipeline before the shortage—we expect to see 200- Strategic questions to consider: allow chip companies to access a broader, deeper pool of talent. them to be even more agile with their workforce development and
mm wafer capacity rise by more than 10% for the year, while 300- In the short term, although there are millions of talented workers employee benefit programs, both of which will prove crucial to their
mm will be up by 15%. • How can C-level executives balance their actions in those areas, they must be trained to acquire essential skills—a ability to retain and grow talent.
and investments that they are making toward necessary step that will not be resolved in 2022.
In terms of process technology, our analysis (based on Gartner® alleviating or expediting shortages in the short 4.  The mix of job skills is changing, and the industry has a strong need
data) suggests the most advanced nodes (10 nm and under) will term versus longer-term fixes to capacity and for software skills. Our analysis of multiple industry estimates
grow 24% year over year in 2022; intermediate nodes (14 nm to supply chain? suggests that global electronic design automation (EDA) software
45 nm) will grow 14%; and mature nodes (65 nm and above) will revenue is anticipated to double from approximately $10 billion in
• How can a better view of true aggregated
grow by 9%.11 Although much attention has been paid to more 2020 to $19 billion by 2027. The need for software hires is likely to
advanced nodes, it’s worth noting that even in 2022, mature node
demand forecast be developed realistically
follow a similar trend. Strategic questions to consider:
(e.g., by filtering out double/triple-counting,
manufacturing is expected to account for nearly 64% of global chip
over optimism), while gaining insight into the • As companies adopt alternative talent strategies
output, measured in wafer equivalents.12 On a global level, the most severe talent shortage this year is likely to
real supply capacity investment needed? to cater to a distributed workforce, what local- and
be in China. There were about 510,000 professionals in semiconductor
More capacity is a good thing; however, other, less obvious supply • How can the changing nature of demand design and manufacturing in the country as of 2019. A 2021 report state-level tax policies should be considered, and
chain improvements may positively impact excessive lead times from core devices to edge/IoT/5G-enabled suggested a talent shortfall that year of about 300,000 workers, a what specific roles should be permanent or full-time
just as much. These fall into two interdependent trends: moving devices be addressed? This shift to the edge is number projected to fall only slightly to 250,000 by 2022.17 versus contract-based?
to a digital capabilities model and collaborating on a digital supply changing the ecosystems, products, and routes • How can companies develop and train their talent
network. And while neither trend started amid the pandemic and its to market that semiconductor companies have There are about 280,000 American professionals in semiconductor pool in a hybrid work model by leveraging a banquet
related shortages, both were accelerated because of it. to operate in, and there are big operating model, design and manufacturing.18 New plants in Arizona and Texas will likely of options such as on-the-job training, self-paced
partnership/channel, and product strategy create close to 5,000 high-tech manufacturing and engineering jobs, learning, and onsite/offsite mentorship?
To find their footing in 2022, semi companies should move to a decisions they should make. and other proposed new plants could more than double
digital capabilities model, and should redesign their traditional that number.19 • What specific tasks can be automated or robotized
• How can a better end-to-end, multi-enterprise within each job role? How can companies enhance
organizational silos to create a more connected and integrated
view of the supply chain be built by considering the human-machine connection, such as using
model—one that encompasses their customers, talent, suppliers Even as domestic chip companies are experiencing engineering and
vital aspects related to data sharing, privacy, augmented reality (AR), virtual reality (VR),
across all tiers, channel partners, and internal facilities. They should manufacturing talent shortages, they are also facing competition for
security, and confidentiality? mixed reality (MR), or AI for more effective
also work to adopt better customer connections, synchronized talent from other tech majors aggressively expanding in high-growth
planning, dynamic fulfillment, supplier collaboration, operations areas, including artificial intelligence (AI), edge computing, robotics, 5G, teaming and productivity?
command centers, and digital development. and smart devices.20 These technologies demand similar types of skills,
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intensifying the ongoing battle for semiconductor talent. 5
2022 semiconductor industry outlook 2022 semiconductor industry outlook

The move to localize chip Digital transformation


manufacturing gains momentum efforts accelerate
The global semiconductor industry is committing to increasing As is customary in industrial policy conversations, chipmakers are If semiconductor companies are to strengthen their competitive The STS noted that starting in 2022, half of chip companies might
their overall output capacity at an unprecedented level. Capital more than happy to build new plants in new locales as long as the edge, they should be the first to launch new products, rapidly scale plan to offer everything-as-a-service (XaaS) based solutions,
expenditures from the three largest players will likely exceed $200 incentives (usually tax-related) are large enough. Hundreds of billions production, and focus on innovation and efficiency. These factors— representing a shift from the traditional one-time product sales
billion from 2021 to 2023.24 Governments have committed hundreds of dollars will likely be needed going forward. coupled with the advent of new technology end markets, customers’ model. As companies ponder this path, they should also consider
of billions of dollars more.25 We expect global wafer starts to be fully shift to design chips in-house, global trade wars, and the supply how new offerings could change the way they go to market, what
50% higher by the end of 2023 than they were in 2020. Some will Moreover, one of the reasons the industry has been so highly chain disruption during the pandemic—have forced them to reinvent product engineering and design changes would be required, and
occur in traditional manufacturing clusters located in Taiwan and concentrated geographically was that there were multiple economies their business and operating models. In line with these external how revenue models need to change.33
South Korea; but increasingly, they will be in the United States, of scale at work that rewarded concentrations. As chip companies market drivers, the Deloitte Semiconductor Transformation Study
China, Japan, Singapore, Israel, and Europe—a trend known as move toward localization, they should consider inherent risks and (STS) found that nearly three out of five chip companies had already
“localization”26—increasing chip production closer to the next step other possible pitfalls. embarked on some form of digital transformation by mid-2021.31
in the supply chain.
Nonetheless, the survey revealed that half of semiconductor
There are multiple drivers for localization; although, it is worth companies had yet to modify their transformation strategy to adapt
noting that it reverses a multi-decade trend to a well-developed to the dynamic marketplace changes that took place during 2021.
and fine-tuned global supply chain. From chip design and For two-thirds of those surveyed, their transformation strategy did
Strategic questions to consider:
wafer manufacturing, to packaging, testing, original equipment not fully align with their organization and culture. Moreover, nearly
manufacturer (OEM) assembly, and more, there are dozens of one in ten had no defined transformation strategy whatsoever. • Does the transformation strategy
countries involved. Strategic questions to consider: Little surprise almost half of chip companies experienced material consider all the various entities including
changes to their digital transformation plans while they were technology, workforce, business
Moving global supply chain capabilities into a single country • As companies pursue localization, what changes in progress. functions including strategic business
or region will not be easy, but when making the argument for should they make in the near and long term units, channel and distribution partners,
localization, here are some things to consider: with regards to manufacturing and supply-side In 2022, chip industry executives should address the fallouts of a and end-market customers?
capacity footprint? complex and unpredictable market environment that has affected
1. A s the pandemic has demonstrated, having “all your their business functions and supply chains. They should establish • As part of the transformation road
semiconductor eggs in one basket” leaves multiple industries • While companies intend to localize chip a clear end-state vision, versus being hasty when planning and map, what business partnerships,
vulnerable to the hazards from having manufacturer and production, what potential sources of formulating a transformation strategy. As digital business model alliances, and novel talent and design
consumer thousands of miles apart: blocked canals, jammed investments can they tap into—including transformations require changing operating models and adopting capabilities do companies need to
ports, and so on. Over 60% of all chips were made in East Asia national, local, and strategic partners? new digital and talent capabilities, chip companies should take an consider or develop?
in 2020.27 • How might access to talent markets, support for integrated approach—considering various entities both within • How do companies need to change
technical services, energy and water availability, and outside the enterprise—to be more resilient to future their business and operating models
2. Moving manufacturing closer to end users is now seen as a
and tax structure and policies change and affect business disruptions.32 to monetize more of the value
prudent national strategy to reduce risk.
the long-term expansion strategy and road map? their IP, chips, and solutions
3. Heightened tensions in the East Asia manufacturing region have Semi companies should also bolster their collaboration with provide (e.g., silicon as
drawn attention to a global vulnerability of profound supply extended supply network partners so that they can better a service)?
disruption due to blockades or military action.28 implement integrated AI, edge computing, 5G communications,
4. Ongoing trade restrictions and embargoes suggest a need for and Internet of Things (IoT) solutions. Their transformation
greater local autonomy of manufacturing, especially in China.29 should represent the end markets they are expanding into and
the capabilities that will best enable their growth and expansion.
5. Chipmaking is increasingly seen as a driver for the overall digital
Deploying these technologies internally can help unleash capabilities,
economy. In addition to providing local jobs, having a minimum
such as greater visibility of data across the corporate and supply
critical mass of semi manufacturing capacity within borders is
network, timely and real-time intelligence, and automating key
a key part of national or regional industrial policy in 2022 and
processes. All can be essential to executing their transformation
beyond, an issue seemingly pressing in Europe at present.30
initiatives. Enhancing customer experience is also a critical element
as chip companies strive to acquire new customers in new markets.

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2022 semiconductor industry outlook 2022 semiconductor industry outlook

Signposts for the future Contacts


In 2022, the semiconductor industry will experience John Ciacchella Brandon Kulik
continued strong growth, even as it takes steps to Principal Principal
Deloitte Consulting LLP Deloitte Consulting LLP
address chip shortages, manage lead times with suppliers
+1 408 704 4659 +1 714 436 7530
and end customers, build manufacturing capacity locally jciacchella@deloitte.com bkulik@deloitte.com
or nearshore, hire specialized engineering and design
talent, and bolster its supply networks using advanced
digital solutions.
For fab equipment makers, integrated device manufacturers, fabless chip design companies,
foundries, and chip distribution partners alike, the trends and developments will affect and
Dan Hamling Chris Richard
influence their strategies and business moves.
Specialist Master Semiconductor Industry
Technology Industries Principal
Deloitte Consulting LLP Deloitte Consulting LLP
+1 619 674 9384 +1 602 234 5194
dhamling@deloitte.com chrisrichard@deloitte.com

For 2022 and beyond, we recommend


semiconductor industry executives be
mindful of the following signposts:

• Lead times for chips: 12 weeks is about average, so • Wage inflation: The ongoing talent war continues to see
moving toward that level is a key goal before the end companies struggle to fill positions. Compensation has
of the year.34 not risen materially; however, as the competition for
talent intensifies, that could change.
• Inventory levels for end customers and distributors:
As a result of the shortage, some customers may be • Capital expenditure levels: Current run rates are
hoarding or at least over-ordering. Once the shortage over $100 billion annually, and as the industry shifts
resolves, they could start working down excess into balance, stakeholders may start arguing for
inventories, leading to abruptly decreased demand. a reduction.

• Money and pressure from governments: There is • Unforeseeable global and regional disruptions: Significant
currently strong financial and political support for global/regional political, trade, or conflict events or
localization at both the national and regional levels environmental issues (typhoons, earthquakes, droughts)
of government, but semi companies should be on could cause supply chain shocks and disruption and
the alert for flagging support, as well as canceled or yet again radically alter chip companies’ strategies and
abandoned incentives. business models.

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2022 semiconductor industry outlook

Endnotes
1. World Semiconductor Trade Statistics (WSTS), “WSTS semiconductor market forecast fall 2021,” press release, November 30, 2021.

2. Michael Wayland, “Chip shortage expected to cost auto industry $210 billion in revenue in 2021,” CNBC, September 23, 2021.

3. Deloitte, Semiconductors – the next wave: Opportunities and winning strategies for semiconductor companies, April 2019.

4. Analysis of market indices as of November 4, 2021, compared to same date in 2019.

5. Susanne Hupfer et al., “Women in the tech industry: Gaining ground, but facing new headwinds,” Deloitte Global TMT Predictions 2022, December 1, 2021.

6. S&P Global, “ESG Industry Report Card: Technology,” May 21, 2019.

7. Udit Gupta et al., “Chasing carbon: The elusive environmental footprint of computing,” Proceeding—27th IIIE International Symposium on High Performance Computer
Architecture, HPCA 2021 (pp. 854–67).

8. WSTS press release.

9. Brandon Kulik et al., 2021 Semiconductor Transformation Study: Top executive insights on transformations affecting the semiconductor ecosystem, a Deloitte study in
collaboration with Global Semiconductor Alliance (GSA), October 2021.

10. Jeanne Whalen, “How the global chip shortage might affect people who just want to wash their dogs,” Washington Post, May 2, 2021.

11. Calculation performed by Deloitte, based on data from 2021 Gartner® Forecast: Semiconductor Foundry Revenue, Supply and Demand, Worldwide, 3Q21 Update,
September 2021.

12. Ibid.

13. Don Clark, “Chip shortage creates new power players,” New York Times, November 8, 2021.

14. Sharron Epperson and Michelle Fox, “The ‘Great Resignation’ is burning out those who stay. Here’s what they can do,” CNBC, November 2, 2021.

15. WSTS press release. Global industry revenues were US$412.3 billion in 2019 and are predicted to be US$601.5 billion in 2022, or up 46%.

16. Elliot Silverberg and Eleanor Hughes, “Semiconductors: The skills shortage,” Lowy Institute, September 15, 2021.

17. Dashveenjit Kaur, “China is fighting a chronic talent shortage in the semiconductor industry,” Techwire Asia, October 25, 2021.

18. Semiconductor Industry Association (SIA), 2021: State of the U.S. semiconductor industry, 2021.

19. Based on Deloitte’s analysis of publicly available information sources.

20. Moreover, engineers used the pandemic-driven disruption to reinvent their skills and specialize in new fields. Read further: Joe McKendrick, “Artificial intelligence and
automation’s paradox: More human talent needed to reduce need for human talent,” Forbes, May 19, 2021.

21. As part of the United States Innovation and Competition Act (USICA) of 2021, the government has committed to $5.22 billion worth of STEM student scholarships
(between 2022 and 2026), besides funding STEM workforce programs and bolstering university technology centers and innovation institutes. Read further: Silverberg
and Hughes, “Semiconductors: The skills shortage,” Lowy Institute.

22. Initiatives such as the MicroElectronics Training Industry and Skills (METIS) and the SEMI Foundation’s Global Workforce Development Initiative have established
multi-entity models to attract, train, and retain qualified engineers.

23. Brandon Kulik et al., 2021 Semiconductor Transformation Study.

24. Deloitte analysis of public announcements from selected large public companies that make semiconductors.

25. Deloitte analysis of publicly announced United States, European Union, and Chinese initiatives.

26. Geektime, “Taiwan & Israel’s joint future within the semiconductor industry,” August 18, 2021.
27. Alex Irwin-Hunt, “In charts: Asia’s manufacturing dominance,” Financial Times, March 23, 2021.

28. Alan Crawford et al., “The world is dangerously dependent on Taiwan for semiconductors,” Bloomberg, January 25, 2021.

29. Cissy Zhou, “US-China tech war: Can China’s chipmaking drive save it from US technology embargo?,” South China Morning Post, September 28, 2020.

30. Pat Gelsinger, “Computer chip manufacturing is an investment in Europe’s technology leadership,” Politico, September 3, 2021.

31. Brandon Kulik et al., 2021 Semiconductor Transformation Study.

32. Rich Nanda et al., “A new language for digital transformation,” Deloitte, September 23, 2021.

33. The Deloitte’s STS noted that nearly half of respondents plan to introduce usage, subscription, or outcome-based revenue models. Even “hardware” companies,
including those producing chips and equipment, are forging paths toward nontraditional models.

34. Joel Hruska, “Semiconductor shortage enters ‘danger zone’ as lead times rise,” ExtremeTech, May 20, 2021.

GARTNER is a registered trademark and service mark of Gartner, Inc. and/or its affiliates
in the US and internationally and is used herein with permission. All rights reserved.

10
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sustained by any person who relies on this publication.

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