: PACE Educational Trust PACE JUNIOR SCIENCE COLLEGE Andheri | Borival | Chembur | Dadar | Girgaon | Kalyan | Kharghar | Nerul | Powal | Thane ISTRUCTIONS FOR EM-I JOURNAL WRITING ‘Students must purchase one side plain or blank journal (100 pages) from their local stationary shop or book stall with index and certificate. > Alltypes of diagrams and observation table should be drawn on left hand side page (blank page) of journals. On left hand side page of journals students should be use only pencil > Diagram should be neat, clean and labelled diagram > For drawing diagrams students must use stationary (scale, rounder, pro circle etc) avoid free hand drawings On right hand side page of journals needs to write (Aim, list of requirements, theory, procedure, safety precautions, result or conclusion) as per given in EM-I pdf journal On right hand side page of journals students has to use blue or black pen only Students need to remember Individual Experiment diagrams should be in front of their writing contents.Dismantle and testing of given electric iron. To study and test the given Immersion water heater To study the Fluorescent Tube light.LAYOUT DIAGRAM: LAYOUT DIAGRAM: Follower Bimetatlic strip Asbestog: sheel~ Weight plate Heating st esd Vege K avon stip. Terminal aren £3) (~~) |_ ; espn —s — 3ren case => ole plaic (Base) ay Ecole ph ‘ ent — Hondle Nut washer— weight plate oy pressure: plac _| Heating element F Nichrome + Strip Insulated with mes Base of Sole plateCIRCUIT DIAGRAM: Lame "ph, Sorte, 2Bov, AE supply PH Fuse noe Leakage Test LAMP Iph. Sorte, 2304, he supplyEXPERIMENT NO. 11 Dismantle and testing of given electric iron, TOOLS REQUIRED: NAME OF THE TOOL SPECIFICATION QUANTITY Tester S00V 1 Screw driver Flat blade, 10 cm 1 Combination plier 15cm 1 MATERIAL REQUIRED: NAME SPECIFICATION QUANTITY Electric Iron 650w,240V Ino Connecting wires 1 Sq. mm As per requirement Pendant Holder SA, 240V 1 Testing Lamp 40W/60W 1No THEORY: (i) Sole plate / Base plate: Made up of nickel plated steel. It is used to iron the cloths (ii) Heating element: Made up of Nichrome and placed above the sole plate between Mica sheets. Properties of Heating Element ( Nichrome ) i) High Resistance, ii) High melting point, iii) Low temperature coefficient of resistance, iv) Low oxidation, (iii) Mica: The mica is good insulator and good thermal conductors and has very high melting points. Mica sheets are used to cover the heating element. (iv) Asbestos sheet: This sheet is placed above the mica sheet; it is a good insulator and a good thermal reflector to reflect the complete heat to the base plate.(v) _ Pressure / Weight plate: If the weight plate is placed over the asbestos sheet for uniform distribution of heat. (vi) Handle: Made up of wood or ebonite. It is used to hold the iron. (vii) Thermostat: This is connected in series with the heating element to control the heat. (viii) Switch: To On or Off the supply. (ix) Chord: To Supply electricity to coil. It is covered with cotton layer. (d) Faults: (i) — Short circuit fault: - Short circuited coil or burnt coil (ii) Open circuit fault: - Due to brakeage in heating elements, loose connection, and disconnection of heating elements from the supply terminals. (iii) Earth fault: - Due to damaged insulation coil may touch the body. PROCEDURE: Dismantle the iron and identify all its parts. For testing the iron, the following tests are carried out. A] Continuity test: 1. Connect a test lamp in series with the heating element. 2. If lamp glows with normal brightness - short circuit fault 3. If lamp does not glow —Open circuit fault 4. If lamp glows dim — No fault B] Leakage test: 1. Connect the lamp for leakage test. 2. If lamp glows — Leakage fault SAFETY PRECAUTIONS: 1)Always be careful. 2)Do not leave any joints open. 3)Do not keep sharp tools in your pockets.4)Always use tester to check live wire. CONCLUSIO! The given electric iron is studied and tested.LAYOUT DIAGRAM: Terminal Housing Minimum water level Indicator Strip —> Power chord Metallic Tube 3 Pin Plug. CIRCUIT DIAGRAM: teh ACC: Supply 230M S0Hz P —» -CIRCUIT DIAGRAM FOR TESTING: SS LAR RAM BUR TESTING: Continuity Test? + : foo LAMP Heating dement Vph, soma, 230v, Ae supply PH ee cakogeulecta: Lamp \ph, SoHz,2%y NK Ac supply N@—oEXPERIMENT NO. 12 AIM: To study and test the given Immersion water heater. TOOLS REQUIRE! NAME OF THE TOOL | SPECIFICATION | QUANTITY Tester 300V 1 Screw driver Flat blade, 10 em 1 Combination plier 15cm 1 MATERIAL REQUIRED: NAME SPECIFICATION QUANTITY Electric Immersion Heater | 1000W, 240V Tno Connecting wires 1 Sq. mm ‘As per requirement Pendant Holder SA, 240V 1 No Testing Lamp 40W /60W 1 No THEORY: Working Principle:- It works on the principle of heating effect of electrical current. Construction:- (1) Metallic Tube:- The tube is made up of copper and chromium plated. It is a hollow tube and protects the inner part. It absorbs the heat from the inner part and transmits the heat to the liquid or water to be heated. (2)Heating Element:- It is made up of Nichrome. It is in the form of coil and placed inside in the copper tube centrally. The coil is connected to the electric supply through the terminal housing and supply chord.(2)Insulating Powder:- The gap between the heating element and the tube is filled with insulating powder like MgO. The material is having good insulating property at high temperature and it is a good thermal conductor. The other parts are a) Terminal housing, 2) Supply Chord, 3) Minimum water level indicator strip Type of Faults: ¢ Short circuit fault :- Short circuited coil or burnt coil * Open circuit fault: - Due to brakeage in heating elements, loose connection, and disconnection of heating elements from the supply terminals. Earth fault: - Due to damaged insulation coil may touch the body. PROCEDURE: Dismantle the immersion water heater and identify all its parts. For testing the immersion water heater, The following tests are carried out. A] Continuity test: 1. Connect a test lamp in series with the heating element. 2. If lamp glows with normal brightness - short circuit fault 3. If lamp does not glow —Open circuit fault 4. If lamp glows dim — No fault B] Leakage test: 1. Connect the lamp for leakage test. 2. If lamp glows — Leakage fault SAFETY PRECAUTIONS: RAE CAUTIONS: 1) Always be careful, 2) Do not leave any joints open.3) Do not keep sharp tools in your pockets. 4) Always use tester to check live wire. 5) Do not use immersion water heater continuously for a longer period of time. 6) Do not use immersion water heater without liquid. 7) Use proper capacity chord. RESULT: 1] The condition of the given immersion heater isCIRCUIT DIAGRAM: Glow type Starter po Bimnetanne.n Contac \ P Fase TceD-P. LAYOUT DIAGRAM: SAXOET DIAGRAM: Fluorescent Tubelighh wires 1 Plott tet chokeEXPERIMENT NO. 13 AIM:: To study the Fluorescent Tube light. TOOLS REQUIRED: NAME OF THE TOOL | SPECIFICATION | QUANTITY Tester 300V 1 Screw driver Flat blade, 10 cm 1 Combination plier 15om T MATERIAL REQUIRE! NAME SPECIFICATION | QUANTITY Fluorescent tube light set | 40W, 240V Tno Connecting wires 1Sq.mm As per requirement Starter 20/40/60W,250V| 1 Choke coil 20/40/60W,250V | 1 THEORY: This is type of gaseous discharge lamp. These lamps work on the principle of excited atom of a gas. These lamps have a transparent enclosure containing gas (Neutral atoms, positive ions and electrons) at low pressure. When a potential difference is applied to the ends of the enclosure through suitable filaments, the positive ions drift to the cathode and the electrons drift to the anode. During the passage of electrons to the anode, they collide with neutral atoms of the gas separating an electron from it temporarily which returning to its orbit gives out light energy. Parts of fluorescent tube light:- 1) Tube:- Itis a long tube sealed at cither ends with electrodes, the inside of it being coated with fluorescent powder called Phosphor,2) Starter:- Starter puts the electrodes directly across supply mains and completes the circuit at the time of stating. So that choke gets charge and electrodes get heated to emit sufficient electrodes. 3) Choke:- Provide a voltage impulse for starting and acts as a ballast or stabilizer on running period. PROCEDURE:- The choke is connected in series with the supply and tube. Starter is connected across the tube terminals. Connect the circuit as per circuit diagram. Testing of Choke coil:- By connecting the test lamp in series with the choke coil, the condition of the choke coil is observed Observation table:- 1 Number of flickering are observed 2-3 2 | Time required to start the tube is 1-2 second 3 | After starting the tube starter is removed | Tube continuous to glow SAFETY PRECAUTIONS: 1)Always be careful. 2)Do not leave any joints open. 3)Do not keep sharp tools in your pockets. 4)Always use tester to check live wire. CONCLUSION:: Thus the fluorescent tube light is studied and the choke coil is tested.