SUT10D80L21-10-F SUT16D80L21-10-F: (Super Unit)

PIM-00004△1 [Operation Manual] 1/61
Hybrid Hydraulic System

[Super Unit]
SUT10D80L21-10-F
SUT16D80L21-10-F
Operation Manual
DAIKIN INDUSTRIES, LTD.

Oil Hydraulics Division
<Safety Precautions>
Before using this product
Give consideration to make users thoroughly understand the contents of this operation manual.
Please incorporate the contents of this operation manual in operation manuals for your machine using this
product.
To ensure proper operation of this unit, be sure to read this operation manual and all other attached
documents carefully, to have a thorough understanding of the equipment, safety information and all other
precautions before installation, operation and maintenance/inspection of this unit.
Be sure to keep this operation manual, attached documents and delivery specifications in place, so that you
can read them whenever required.
For detailed explanation of the unit, all figures and photographs included in this manual show the unit
without covers or safety shields. To operate this unit, be sure to mount the covers and shields in the
specified manner, and observe the operating procedures described in this manual.
The contents of this operation manual are subject to change appropriately for product improvement,
specification change or easier operations.
The latest version of this manual is available through DAIKIN Oil Hydraulics Division Internet Service
(DHCnet HomePage) (http:// www.dhcnet.daikin.co.jp:8100/).
This operation manual should be used as a reference that provides safety instructions for DAIKIN
Hydraulic Unit. In addition to this manual, please prepare safety references for your machine to ensure safe
operations and maintenance in accordance with various standards and norms.
Conventions of safety instructions in this manual

In this manual, safety instructions are classified into three categories: " DANGER", " WARNING" and
" CAUTION".
DANGER: Improper handling regardless of this indication causes an urgently hazardous condition that
may result in death or serious injury.
WARNING: Improper handling regardless of this indication causes a potentially hazardous condition
that may result in death or serious injury.
CAUTION: Improper handling regardless of this indication causes a potentially hazardous condition
that may result in medium or slight injury, or property damage.
Even an item indicated as "CAUTION" may result in a serious accident depending on the situation. All
instructions given in this manual include important information. Be sure to observe all of them.
Safety precautions
General precautions
DANGER
Transportation, installation, piping, wiring, operations, maintenance and inspections must be conducted
by qualified personnel.
During the above work, wear protective gear required for safe work (work clothes, safety band, helmet,
safety shoes, gloves and so on).
Do not use this unit under conditions other than those specified in the catalog or delivery specifications.
CAUTION
Be sure to conduct daily inspections (described in this manual or attached documents).
Do not apply external force to this unit. (Do not step on, or pound on this unit.) Otherwise, you may
suffer from injury, or the unit may be damaged.

<Escape Clauses>
DAIKIN shall not be responsible for any damage attributable to a fire, earthquake, third party's action and
other accidents, as well as customer's intention, misuse or use under abnormal conditions.
DAIKIN shall not be responsible for any damage incidental to use of this product or impossibility to use
this product (loss of business profit, discontinuation of business).
DAIKIN shall not be responsible for any accident or damage attributable to negligence in observing the
instructions given in the operation manual or delivery specifications.
DAIKIN shall not be responsible for any damage attributable to malfunction caused by combinations of this
unit and external equipment.
<Limitations on Applications>
If a failure or malfunction of this unit may directly threaten human life, or this unit is used for equipment
that may cause injury to the human body, such an application must be considered depending on the case.
This unit has been manufactured under strict quality control. However, when it is used for important
equipment, the equipment must be provided with a safety device to prevent malfunction of this unit from
resulting in serious accident or damage.

Contents
[1. Introduction] ......................................................................................................................................... 5
[2. Features and Structure] ......................................................................................................................... 5

[3. Description on Model Identification Code] .......................................................................................... 7
[4. Specifications and Operating Conditions] ............................................................................................ 8

[5. Precautions for Use] ............................................................................................................................. 9
[7. Hydraulic Circuit]............................................................................................................................... 11

Hydraulic circuit diagram······················································································································ 11
Components ··········································································································································· 11
Piping····················································································································································· 12
[8. Precautions for Operation, Transportation and Installation]............................................................... 13

Precautions for operation······················································································································· 13
Precautions for transportation················································································································ 13
Precautions for installation ···················································································································· 14
[9. Preparations for Operation] ................................................................................................................ 16

Filling hydraulic oil ······························································································································· 16
Electric wiring ······································································································································· 17
I/O signal cable specifications ··············································································································· 24
[10. Test Run] ............................................................................................................................................ 29

[11. Operation Panel Operating Procedure] ............................................................................................... 30
Outline of functions ······························································································································· 30

Description on individual modes ··········································································································· 30
Shift between individual modes············································································································· 30
Operating procedure for each mode······································································································· 31
a) Monitor mode.................................................................................................................................... 31
b) Setting mode ..................................................................................................................................... 33
Alarm code display list ·························································································································· 40
[12.Maintenance]........................................................................................................................................... 44
[Attachment: High-pressure Safety Valve Adjustment Procedure] ............................................................... 52

[1. Introduction]
Thank you for selecting IPM Motor Drive Hydraulic Unit <Super Unit>.
Using the oil hydraulic technology and energy-saving IPM motor drive system that DAIKIN originally
developed, the IPM Motor Drive Hydraulic Unit <Super Unit> provides overwhelmingly excellent energy
conservation performance and advanced functions.
Before using the SUT Series <Super Unit>, please read this manual thoroughly, and handle and maintain this
unit properly, so that this unit can retain excellent performance for a long period.
The components of this unit may be modified for the purpose of quality/performance improvement or other
reasons. In such a case, some parts of this product may be different from those described in this manual.
[2. Features and Structure]
(1) Energy conservation

Since the motor unit uses the highly efficient IPM motor drive system that DAIKIN originally
developed, the Super Unit provides extremely high energy efficiency.
The Super Unit uses the autonomously-switching dual pump system that enables autonomous control
of combination mode/single mode switching according to load pressure by using the dual
fixed-capacity pumps (small-capacity and large-capacity pumps) and the switching valve.
When a large flow rate is required, the dual fixed-capacity pumps (small-capacity and high-capacity
pumps) are operated together at a high rpm. When a large flow rate is not required (during a pressure
holding period), only the small-capacity pump is operated at a low rpm. Thus, the Super Unit can
remarkably reduce energy consumption.
Discharge
Combination mode/single mode Check valve with

switching solenoid valve drive orifice
Flow rate
Flow controller
Combination of large-capacity
and small-capacity pumps
Relief valve for
qL
high-pressure pump
16 patterns of pressure
and flow rate settings can
Controller
Relief valve for be specified.
low-pressure pump PL
Pressure sensor
Rotating position Single operation of
M high-pressure
High-pressure qH
IPM motor small-capacity pump
Low-pressure
large-capacity pump
Drain Suction PH
0
Pressure

(2) Multi-stage speed control/Multi-stage pressure control, and shockless control functions
The Super Unit enables multi-stage pressure control/flow rate control by selecting 16 patterns of P-Q
characteristics that have been registered in the controller from the master machine (via a contact input).
The Super Unit enables shockless control by setting or adjusting the rising/falling time during
changeover of P-Q characteristics.
Since the conventional valve-controlled functions are controlled with the pumps, the Super Unit can
simplify the system configuration and reduce the cost for switching between high-speed and low-speed
operations and multi-stage pressure control of presses.
Example of hydraulic pressure circuit
configuration
Reduction in number of
control valves through
software-based control
Throttle valve Elimination of throttle valve
Special spool
General-purpose
shockless solenoid
Standardization of solenoid valve
valve solenoid valve
Combination mode/single
Elimination of proportional mode switching valve
control valve
M Driver Controller M
Proportional
relief valve
Conventional system configuration System configuration of Super Unit
Increased
Cylinder speed
Deceleration pressure
Low speed
Depressurization
Quick Pressure
reduction increase Increase
(in 3 steps)
Time (sec)

[3. Description on Model Identification Code]
(a) (b) (c) (d) (e) (f) (g) (h)

SUT ** D 80 L 21 - ** - F - ******
(a) Series name (e) Maximum operating pressure

SUT: SUT series 21: 20.6 MPa
(b) Tank capacity (f) Design No.

10: 100 L Advances according to model change.
16: 160 L
(c) Pump type (g) Optional function

D: Dual gear pump F: 16-pattern P-Q function and noise filter are used.
(d) Maximum pump discharge rate (h) Non-standard control No.

80: 83.0 L/min Item without a symbol: Standard item
MFG. No
(i) (j) (k) (l)
* * ** - **-*****
(i) Hardware revision history
(j) Software revision history
(k) Serial No.
<PQ represent characteristic chart>
81.7
Flow rate [L/min]
(51.2)
27.4
(14.2)
0 (3.4) 7.0 (9.5) 20.6

Pressure [MPa]
* The above charts show the typical characteristics at an oil temperature of 40 C.

* Above PQ characteristics show the usable range by actual flow rate.

[4. Specifications and Operating Conditions]
Major specifications
SUT10D80L21 SUT16D80L21
Maximum operating pressure (MPa) 20.6
Maximum discharge rate (Note 1) (L/min) 83.0
Operating pressure Low-pressure (combination) mode 1.5 to 7.0
(MPa)
adjusting range High-pressure (single) mode 1.5 to 20.6
Operating discharge rate Low-pressure (combination) mode 11.6 to 83.0
(L/min)
adjusting range (Note 1) High-pressure (single) mode 4.1 to 28.7
(Note 2)
Power supply 3 200 V/50 Hz, 200 V/60 Hz, 220 V/60 Hz
Photo-coupler insulation, 24 VDC (27 VDC max.) 5
External input signal (5ch)
mA/ch
Relay output Contact capacity: 30 VDC, 0.5 A
Contact output (1ch)
(Resistance load) 1c contact
External output signal
Photo-coupler insulation, open-collector output, 24 VDC,
Digital output (2ch)
50 mA max./ch
Standard paint color Ivory white (Munsell code 5Y7.5/1)
(Note 1)
Before shipment from the factory, the unit has been set to the maximum flow rate.
(The maximum flow rate is a theoretical value, not a guaranteed value.)
For other specifications, see the delivery specification drawing (model drawing).
The maximum pressure/flow rate can be set at values higher than the adjustable range above; for
daily use, however, be sure to observe the above pressure range/flow rate range.
This hydraulic unit incorporates a safety valve, which has been set to work at the maximum
operating pressure + 1.0 MPa.
However, if the surge pressure during actuator operation must be minimized, adjust the pressure
setting according to “Attachment: High-pressure Safety Valve Adjustment Procedure” .
(Note 2)
Power supply voltage fluctuation tolerance range is (10%. Even if the power supply voltage
fluctuations are within the tolerance range, when the power supply voltage fluctuates in the
positive direction, the regenerative overload (alarm stop) may occur in response, depending on
the master machine operating conditions and load conditions.
Operating conditions
Dedicated mineral hydraulic oil / Wear-resistant hydraulic oil (For recommended
(Note 3) brands, see DAIKIN "Hydraulic Equipment General Catalog (HK196)".)
Hydraulic oil
Viscosity grade: ISO VG 32 to 68 Viscosity range: 15 to 400 mm2/s
Pollution degree: NAS Class 9 or lower level
Tank oil temperature 0 to 60°C (Recommended operating temperature range: 15 to 50°C) (Note 4)
Operating ambient temperature 0 to 35°C
Storing ambient temperature –20 to 60°C
Humidity 80% RH or less (No condensation)
Height above the sea level 1,000 m or less
Installation place Indoor (Be sure to fasten the unit with bolts.)
Be sure to mount a no-fuse breaker (three-pole) and a ground fault interrupter.
Others
Make sure that the electric wiring conforms to European Norm EN60204-1.
If you frequently turn ON/OFF the power supply for this unit, the controller service life
will be remarkably deteriorated. . If you intend to start and stop the unit at intervals of
eight minutes or less, use the start/stop signal function of this unit.
Be sure to connect the ground terminal.
(Note 3)
This unit can use only mineral hydraulic oil. (Water-containing or synthetic oil such as
water-glycol cannot be used.)
(Note 4)
When the tank oil temperature exceeds the recommended operating temperature range, pressure
pulsation may be increased, or the discharge rate may be decreased. However, such phenomena
do not indicate abnormality.

[5. Precautions for Use]
(1) To provide excellent energy-saving performance, this hydraulic unit provides the solenoid valve that switches the
dual pump operation between the combination mode and the single mode. If the machine operating point is close
to the solenoid valve switching point, the pump operation may become unstable. In this case, it is necessary to
adjust the flow rate setting (qH) or the pressure setting (PL) to a value below the solenoid valve switching point.
Furthermore, adjusting the dead zone provided around this switching point (see page 37 on p29,p30.) allows you
to stabilize operation.
(2) In this hydraulic unit, the motor pump unit is equipped with vibration suppressing rubber to prevent vibration
of the motor pump unit from being conveyed to the whole unit. For this purpose, the discharge pipe provides
a large degree of freedom. Therefore, when connecting the discharge pipe, be careful that the discharge pipe
will not touch the cover even if the pipe shakes with reaction force of the hose.
The piping to the unit should be connected with a hose, so that vibration of the motor pump unit will not be
conveyed to the machine.
(3) This hydraulic unit is equipped with an AC fan for cooling of hydraulic oil and motor.
To ensure spaces for air intake and exhaust, do not place an obstacle at 10 cm or shorter distance from the
fan motor air intake and exhaust planes.
(4) Frequently turning ON/OFF the power supply causes the controller service life to be remarkably shortened.
If you start and stop the hydraulic unit repeatedly by turning ON/OFF the power supply at intervals of 8
minutes or less, use the “start/stop” function using the start/stop signal. (See page 24)
When the hydraulic unit is started/stopped with the start/stop signal, the time interval to restart the unit after
stop command input should be at least 0.5 sec.
(5) This hydraulic unit incorporates a check valve that provides an orifice in the discharge line. If high
response is required for machine pressure release or other purpose, the machine must be provided with an
additional pressure release circuit.
If the load volume is large, you may hear a fluid flow sound from this orifice when the unit is stopped.
However, this phenomenon does not indicate abnormality.
(6) This hydraulic unit uses an IPM motor, which generates counter-electromotive force during changeover
(regenerative operation). If the motor is frequently turned ON/OFF in the operating condition that easily
generate counter-electromotive force (a large load volume causes a large load reaction force accordingly), it
causes regenerative overload, resulting in unit stop.
(7) This hydraulic unit is equipped with a safety valve.

This safety valve has been set to a specified pressure before shipment. However, the set pressure of the
safety valve may decrease while the machine is repeatedly used for a long period, or due to contaminants in
the hydraulic oil.
If this unit is continuously used with the safety valve activated, it may output an alarm due to a temperature
rise and so on.
In this case, re-adjust the high pressure safety valve pressure setting according to “Attachment:
High-pressure Safety Valve Adjustment Procedure”
(8) Continuous operations with maximum pressure is only allowable when operating flow rate is14.0L/min.

[6. Names of Unit Components]
Return port Drain port Return port

Return filter (Rc1-1/2) (Rc3/4) (Rc1) Option port
(Rc1/2)
Controller
Oil filling port

(Air breather)
Return port
(Rc1-1/4)
Discharge port
(Rc3/4)
Operation panel
Stop valve
Option port
(Rc3/8)
<Unit top view (When the full cover is removed)>
Tank
Oil level gauge
Valve block
Hydraulic pump
Oil cooler
AC fan AC fan Motor
<Unit front view (When the full cover is removed)>

[7. Hydraulic Circuit]
Hydraulic circuit diagram
P (Rc3/4) T1 T2 DR1
Rc1-1/2 Rc1-1/4 Rc1 Rc3/4
8
M
PL PH
C/R
7 M 6-1
M
6-2
Rc1/2
1 3 2 5 4
Components
Part No. Name

1 Tank
2 Suction strainer
3 Stop valve
4 Oil level gauge
5 Oil filling port (Air breather)
6-1 Inverter drive pump
6-2 Controller
7 Oil cooler
8 Return filter

Piping
This hydraulic unit is equipped with one return port (submerged in the oil), one drain port (above the oil
surface), and one discharge port, in addition to the return filter. Connect pipes with these ports as required.
Each piping port has been covered with tapered cap (vinyl cap) before shipment.]
In this hydraulic unit, the motor pump unit is equipped with vibration suppressing rubber to prevent vibration
of the motor pump unit from being conveyed to the whole unit. For this purpose, the discharge pipe provides a
large degree of freedom. Therefore, when connecting the discharge pipe, be careful that the discharge pipe will
not touch the cover even if the pipe shakes with reaction force of the hose.
The piping to the unit should be connected with a hose, so that vibration of the motor pump unit will not be
conveyed to the machine.
Note) The return filter provides two ports. One port is covered with a plug (Rc3/4), and another port is
covered with a taper plug (vinyl cap) (Rc1).
Note) For details of the pipe positions, refer to the model drawing on a separate sheet.
Note) Tighten each pipe connection by winding seal tape.
Return port
(Rc1-1/2) Drain port Return port Option port
(Rc3/4) (Rc1)
Return filter (Rc1/2)
Controller
Oil filling port

(Air breather)
Return port
(Rc1-1/4)
Discharge port
(Rc3/4)
Operation panel
Option port
(Rc3/8)
<Unit top view (When the full cover is removed)>
CAUTION
This hydraulic unit incorporates a check valve. If an additional inline check valve is mounted to the
discharge port, resonance occurs, which may have bad influence on the master machine. Therefore, do
not use an inline check valve.

[8. Precautions for Operation, Transportation and Installation]
In order to suppress vibration and noise, vibration suppressing rubber is attached to each mounting leg.
Before shipment, it is fastened with fastening wing bolts (M8 L30: at two places) in order to suppress
transport vibration.
Precautions for operation
Before operation, remove the fastening wing bolts (M8 L30: at two places). Operating the unit without
removing the wing bolts may increase vibration and noise.
Precautions for transportation

During transportation, be sure to mount the motor base to the base with the fastening wing bolts (M8 L30:
at two places) to fasten it securely in order to protect the vibration suppressing rubber. (See the figure
below)
Bolt
Transport nameplate nameplate
Fastening wing bolts
(at the back of the unit two places)
Hook slot
(at four places)
DANGER
If the hydraulic unit is lifted by any parts (e.g. pump pipes) other than the hook slots, the unit may fall or
turn over.
Check the weight of the hydraulic unit, and make sure that it does not exceed the rated load capacity of
each lifting sling.
WARNING
During transportation, make sure that the unit can be evenly lifted by the hook slots at four places.
During transportation using lifting slings, never come close to the unit. If the unit falls or turns over, you
may suffer from injury.
CAUTION
Avoid transporting the hydraulic unit with hydraulic oil contained in the tank.
(This may cause oil leak, or malfunction due to air intrusion.)
During transportation, hold the hydraulic unit securely so that it will not be moved by vibration or
external force.

<Weight table> (Hydraulic oil is not included)
Model SUT10D80L07 SUT16D80L21

Tank capacity 100 L 160 L
Weight 135 kg 145 kg
Precautions for installation

Securing air intake/exhaust space
Do not place an obstacle that blocks the oil cooler's air intake or air exhaust within 10 cm from the unit end
surface.
Install the unit in a well-ventilated place to prevent the area around the unit from being stuffed with hot air.
Make sure that the intake air temperature does not exceed the specified ambient temperature range (35 C or
lower temperature).
10 cm or more
Exhaust 10 cm or more
Exhaust
Exhaust
Air
Air intake
10 cm or more
intake 10 cm or more
WARNING
If the hydraulic unit is used in a place without an air intake/exhaust space, or a place stuffed with hot air,
the oil cooler/AC fan heat exchanging function will deteriorate, causing the hydraulic oil and equipment
to become extremely hot.
If you accidentally touch the hot parts, you may get burns.
CAUTION
If the hydraulic unit is used in a place without an air intake/exhaust space, or where hot air is stuffed
around the unit, the motor and controller become hot, causing the equipment service life to be
remarkably shortened.
When the motor or controller becomes hot, the temperature protection function is activated to stop
operation.
(When the motor or controller becomes extremely hot, the alarm/warning signal will be output.)
If the hydraulic unit is continuously used at a high temperature, the hydraulic equipment (pump, valves,
etc.) will have defects or shortened service life, as well as the electric components described above.
Using the hydraulic unit at a high temperature accelerates deterioration of the hydraulic oil, resulting in
shortened service life.

Fastening onto a level plane

Install the hydraulic unit on a level base or level floor.
Fasten the hydraulic unit securely so that it will not shake.
For attaching the base fixing bracket (separately sold), see the delivery specification drawing (model
drawing).
WARNING
Unless the hydraulic unit is fastened with bolts, it may be turned over or moved by reaction force under
the oil pressure in the pipe.
CAUTION
If the hydraulic unit is installed on an inclined plane, oil leak or air intrusion occurs, resulting in
abnormal sound or shortened service life of the equipment. Be sure to install the unit on a level plane.

[9. Preparations for Operation]
Filling hydraulic oil

Remove the cap of the oil filling port (air breather) by turning it counterclockwise, and fill clean hydraulic
oil (pollution degree: NAS Class 9 or lower level) into the tank. Set the oil level so that the float of the level
gauge is between the red and yellow lines.
Use the hydraulic oil conforming to the specifications on p. 8.
Make sure that the stop valve is opened.
Oil level gauge
Unit
nameplate
Safety precaution
nameplate
Cleaning door tightening

precaution nameplate
Stop valve is opened. Stop valve

Be sure to open it before use.
(Lever is horizontal: Open, Lever is vertical:
Closed)
Tank capacity Oil level setting range

(L) Yellow line (upper limit) Red line (lower limit)
100 100 L 85 L
160 165 L 141 L
CAUTION
[1] Operating the hydraulic unit with no oil in the tank causes pump seizure or wear, which may result in
pump damage.
[2] Make sure that the stop valve is opened. If the stop valve is not opened, the oil cannot be supplied into
the pump. This causes pump seizure or wear, which may result in pump damage.
[3] During initial operation of the machine, oil will be supplied into the hydraulic circuit of the machine.
Be careful about a decrease in oil level in the tank.
[4] The oil level in the tank may largely fluctuate depending on the machine hydraulic circuit. This may
result in oil leak from the tank, or decrease in oil level.

Electric wiring
This hydraulic unit needs connections of a main power cable and I/O signal cables as required. (For
recommended cables, see the table below.)
Connect the main power cable and I/O signal cables through the specified wiring holes.
In order to protect the electric circuit against short-circuiting and overcurrent and prevent electric shocks,
the hydraulic unit main power supply must be equipped with a safety device (no-fuse breaker, earth leakage
breaker, etc.) conforming to European Norm EN60947-2. (For the capacity of each device, see the table
below.)
For the power supply connection device, use a switch that provides 3 mm or longer contact distance for
three electrodes in the OFF status.
Main power supply wiring hole
I/O signal wiring hole
Controller small cover
<Front view of the unit controller> <Bottom view of the unit controller>
Recommended cable
Item Cable size Recommended cable Recommended crimp terminal
clamp
Power OA-W2219
6.0 mm2 or more CE362 6.0 mm2 4 cores RBV5. 5-5
supply (manufactured by
(AWG10 or larger size) (manufactured by KURAMO) (manufactured by NICHIFU)
cable OHM ELECTRIC)
Cable size compatible

Item Recommended cable Recommended cable clamp
with the terminal block
0.3 - 1.0 mm2 KCV-36SB 0.3 - 0.5 mm2 OA-W1611 (manufactured by OHM ELECTRIC)
I/O signal cable
(AWG22 - 16) (manufactured by KURAMO) Applicable cable outer diameter: 9 - 11
[Rated current and breaker setting]

Power supply voltage and frequency Breaker setting
Model
3 200 V 50 Hz 3 200 V 60 Hz 3 220 V 60 Hz
SUT10D80L21/SUT16D80L21 25.5A 24.8A 22.7A 50A

DANGER
For connection of the ground terminal, ensure Class D (former Class 3) or higher grounding condition.
(Connect the ground terminal directly without using a breaker.)
Be sure to complete installation of the hydraulic unit before connecting the cables.
Before connecting the cables, be sure to turn OFF the main power supply breaker, and make sure that the
power is interrupted.
Be sure not to connect the power supply cable to the I/O signal terminals.
Do not apply an excessive power supply voltage higher than the power supply rating of the hydraulic
unit.
CAUTION
The hydraulic unit incorporates an overcurrent protection function. Therefore, it does not need an
overcurrent protection thermal relay. If a thermal relay is used, the hydraulic unit may malfunction due to
influence of inverter switching.

<How to use the cable clamp>
1. Loosen the tightening cap, and pass the cable through the clamp. Before this step, remove the controller
fastening screw in advance.
2. Insert the cable into the controller through the controller's wiring hole.
3. Tighten the controller fastening screw to fasten the cable clamp to the controller.
4. Tighten the tightening cap to fasten the cable. The cable sheath protrusion length should be approx. 2 to 3
mm.
Controller fastening screw
Tightening cap Wiring hole
Controller fastening screw
Sheath protrusion length: 2 to 3 mm

Wiring procedure
To connect the main power supply and I/O signal cables, remove the small cover of the controller.
Remove the controller small cover by loosening the cross recessed head machine screws (four M4 screws,
Tightening torque: 1.0 N m).
Connecting the main power supply cable

(1) Connect the main power supply cable to the controller through the controller's wiring hole. Use a cable
clamp suitable for the wiring hole, whose protection rating should be IP54 or higher level. (Wiring hole
diameter: 28 mm)
[1] Connect the ground cable to the controller's ground terminal.
[2] Connect the power supply cable to individual terminals on the power supply terminal block.
(Tightening torque: 2.4 N m)
Power supply terminal block
Connect a
ground cable to
the specified
position.
Connect a
ground
cable to the
specified
position.
Ground
Ground
Ground terminal
Wiring hole
<When the unit controller small cover is removed> <Enlarged view of power supply terminal block>
DANGER
Use an AC power supply conforming to the power supply specifications of this product.
Use a power supply cable conforming to the power supply capacity. (See the table below.)
Do not connect the power supply cable to the ground terminal.
The ground terminal is connected with the motor frame. Ensure Class D (former Class 3) or higher
grounding condition.
When unsheathing the cable, be careful not to damage the conductors.
Be careful that the cable conductors do not protrude from the terminal block.
CAUTION
For connection of the power supply cable, attach a crimp terminal to the tip of the cable.
The cable inserted into the cable clamp should be a multi-core cable as those recommended below.
If two or more cables are inserted into the clamp, the cable clamp does not conform to the specified
protection rating because of a gap between the cables and the cable clamp.
When connecting the cable, be careful not to drop a screw into the housing.

<Power supply cable connecting procedure>

70 mm
[1] Unsheathe the cable by approx. 70 mm.
[2] Remove the inner sheath so that the core wires

are exposed by 8 to 10 mm.
Approx. 1 mm
[3] As shown on the right, crimp the round crimp
terminal with insulation sheath by using a
dedicated tool.
[4] After looping each cable connect it to the

terminal block.
Connect a
ground cable to
the specified
position.
Ground
CAUTION
If the crimp tool is not suitable for the crimp terminal, the cable will come off the terminal due to a crimp
failure during operation. This results in short-circuiting or burnout of the circuit caused by abnormal
heating.

Connecting the I/O signal cable
(1) Connect the main power supply cable to the controller through the controller's wiring hole. Use a cable
clamp suitable for the wiring hole, which should provide IP54 or higher protection rating. (Wiring hole
diameter: 22 mm)
(2) Check the specifications of individual signal lines (see p. 24), and connect the cable to the I/O signal
terminal block.
I/O signal terminal block
Connect a
ground c able to
the s peci fied
posi tion.
Ground
Wiring hole Shielded cable ground terminal

<When the unit controller small cover is removed> <Enlarged view of I/O signal terminal block>
DANGER
Do not connect the I/O signal cable to the power supply terminal block.
When unsheathing the cable, be careful not to damage the conductors.
Be careful that the cable conductors do not protrude from the terminal block.
CAUTION
After checking the specifications of individual signal lines (see p. 24), connect the cable to the I/O signal
terminal block.
The cable inserted into the cable clamp should be a multi-core cable as those recommended below.
If two or more cables are inserted into the clamp, the cable clamp does not conform to the specified
protection rating because of a gap between the cables and the cable clamp.
Terminate the shielded cable securely, and connect it to the shielded cable connection terminal.
If noise cannot be eliminated by connecting the shielded cable to the ground terminal, the user's
equipment should be directly grounded. (Disconnect the ground cable of this unit.)

[1] Loosen the screw with a screwdriver.

[2] Check the unsheathed length of the cable, and
insert it all the way into the terminal so that the
conductors will not become loose.
[3] Tighten the screw with a screwdriver.
[4] Pull the cable lightly to make sure that it is
securely connected.
Unsheathed length of the cable: 6 mm
Procedure for connecting the cable to the terminal block

I/O signal cable specifications
Specifications of the external interface I/O signal cables are listed below.
For detailed specifications of each signal cable, refer to the following pages.
Terminal No. Type Name Function of terminal Remarks

1
11
These terminals are not open to users. Do not
2 No connection
use these terminals.
12
3
Both plus common and minus common are
13 ICOM Digital input common
allowable.
Used for start/stop control. Operation at the
4 DIN1 Digital input 1 signal input can be changed by the start/stop

Digital I/O terminal signal switching command in the setting mode.
14 DIN2 Digital input 2
5 DIN3 Digital input 3 P-Q selection patterns (0 to 15) can be changed
15 DIN4 Digital input 4 depending on the combination of input signals.
6 DIN5 Digital input 5
16 DO1 Digital output 1
7 DO2 Digital output 2
17 Digital/contact OCOM Digital output common
Output the alarm state of the unit.
8 output terminal AL_A Contact output a
18 AL_B Contact output b
9 AL_C Contact output common
19
These terminals are not open to users. Do not
10 No connection
use these terminals.
20
Connect a
ground cable
to the
specified
position.
1 2 3 4 5 6 7 8 9 10
Ground
11 12 13 14 15 16 17 18 19 20
<When the unit controller small cover is removed> <I/O signal terminal block>

Digital input
These terminals are used for sequence input signals that control the unit operations from external equipment.
Connect these terminals as required, with reference to the table below.
Terminal No.
(Symbol of
Signal name Remarks
switchboard wiring
diagram)
13
Digital input common Both positive and negative signals are acceptable.
(ICOM)
Used for start/stop control. With the start/stop signal
4
Digital input 1 switching parameter (Setting mode: [P00]), you can change
(ICOM1)
the operation at signal input. (See p. 37)
14
Digital input 2
(ICOM2)
5
Digital input 3 P-Q selection Nos. 0 to 15 can be selected depending on the
(ICOM3)
combination of digital input status.
15
Digital input 4 (For P-Q selection setting, see p. 37.
(ICOM4)
6
Digital input 5
(ICOM5)
Note) While the unit is stopped by digital input, the panel shows " ".
Note) Set the time between unit stop and unit start at 0.5 seconds or more.
Combination of digital inputs for P-Q selection
P-Q Digital Digital Digital Digital
selection input 2 input 3 input 4 input 5 External control equipment
No. External
13 4.7 k
power supply
0 OFF OFF OFF OFF (24 VDC)
4 2.2 k
1 ON OFF OFF OFF
2 OFF ON OFF OFF 4.7 k
3 ON ON OFF OFF
14 2.2 k
4 OFF OFF ON OFF
5 ON OFF ON OFF 4.7 k
6 OFF ON ON OFF
5 2.2 k
7 ON ON ON OFF
8 OFF OFF OFF ON 4.7 k
9 ON OFF OFF ON
15 2.2 k
10 OFF ON OFF ON
11 ON ON OFF ON 4.7 k
12 OFF OFF ON ON
6 2.2 k
13 ON OFF ON ON
5 mA
14 OFF ON ON ON
15 ON ON ON ON

CAUTION
For the external power supply, use a power supply with 24 VDC 1 V, 0.5 A or higher capacity.
Power cannot be supplied from this controller to external equipment.
Terminals for input signals are available for contact relay and non-contact transistor output.
The current flowing through each input circuit is 5 mA (typical). To configure a circuit with a contact, be
careful about the minimum current of the contact.

Digital output/Contact output

These terminals are used for digital/contact output signals that output alarm status of this unit. Connect these
terminals as required, with reference to the table below. For description on the outputs, see p. 39.
Terminal No.
Signal name Remarks
(Terminal name)
16
Digital output 1 Outputs the. Digital output 0
(DO1)
7
Digital output 2 Outputs the. Digital output 1
(DO2)
17
Digital output common Negative common
(OCOM)
External power
supply
24 VDC
+
16
Load K
MAX. 30 mA
7
Load K
17
CAUTION
As the external power supply, prepare a 24 VDC 1 V, 0.5 A power supply. Power cannot be supplied
from this controller to external equipment.
This controller's output circuit serves as negative common. Not capable for positive common.
The maximum output current of an output circuit is 30 mA (resistance load). If you attempt to drive load
higher than the allowable current, the circuit may be damaged. Pay attention to the maximum allowable
current.
To drive induction load, take surge preventive measures.
Terminal No.
Signal name Remarks
(Terminal name)
8 Continuity with “Common” exists when the pressure switch
Contact output a
(AL_A) is normal.
18
Contact output a Continuity with “Common” exists when the Signal output
(AL_B)
9
Contact output common Common
(AL_B)
8
COM Contact output a
18
Contact output b
9
Common (Power ON: normal)

CAUTION
The contact output switching capacity is 30 VDC/0.5 A (resistance load). If you attempt to drive load
higher than the allowable current, the contact may be damaged. Pay attention to the maximum allowable
current.
The minimum allowable load of the contact output is 10 mVDC/10 A. However, it is an approximate
lower limit that enables the contact to be opened/closed under minute load. This value varies depending
on switching frequency and environmental conditions. We recommend you to check the minimum
allowable load in actual conditions.
To drive induction load, take surge preventive measures.

[10. Test Run]

Supply hydraulic oil into the tank to the specified level, and conduct a test run after piping and electric wiring
are completed.
(Before turning ON the power supply, re-check if the ground cable and power supply cable are securely
connected.)
Turn ON the switch on the machine control panel.
Start check [1] Check the pump operation sound, and confirm that a pressure indicated
on the display panel increases.
[2] Confirm that the oil cooler AC fan motor is running.
NOTE) This hydraulic unit takes a warm-up time of approx. three seconds
until it starts operation after power-ON.
(The pressure rising time varies depending on the pipe volume.)
Furthermore, the hydraulic unit takes a time to increase the circuit
pressure above the set pressure of the pressure switch. During this
period, the pressure switch signal may be output depending on the
Flushing
pipe condition (pipe volume). In such a case, set up the master
machine so that it dose not receive the alarm output.
After completion of the start check, loop all pipes (except for the actuator),
and execute flushing operation for approx. two hours while running hydraulic
oil through the filter.
To conduct flushing operation, loop all pipes, and run the oil through a filter.
Oil replacement Before flushing operation, check all pipe connections for looseness and oil
leak.
After completion of the flushing operation, check the return filter indicator.
If the filter is clogged, replace the filter element, and drain all hydraulic oil
from the tank through the oil drain port of the tank.
Fill new hydraulic oil through the oil filling port (air breather) to the
specified level.
Air vent (Use new clean hydraulic oil with pollution degree of NAS Class 9 or lower
level.)
Evacuate air from the hydraulic circuit completely. If air is not completely
evacuated, the following phenomena may occur.
[1] Abnormal operation of cylinder actuator
[2] Abnormal sound of pump and valve
NOTE: Specifications of the return filter element are subjected to change.

When replacing the element, check the type of the return filter
incorporated in the unit, and order the specified type of element.
DANGER
When evacuating air, high-pressure and high-temperature oil may spout out. Pay attention to oil splash.

[11. Operation Panel Operating Procedure]
This hydraulic unit enables you to monitor or change pressure, flow rate or other parameter settings by
operating the controller key switches.
Outline of functions
The operation panel is comprised of the 3-digit LED , mode key , setting keys and
ENT key . Normally, the panel shows an actual pressure value. It can be switched between the monitor
display mode and set value display mode through key operations.
key
3-digit LED
(MODE key)
key
(Setting keys) key
(ENT key)
Description on individual modes

Normal mode: Displays an actual pressure value or alarm code.
Monitor mode: Displays a pressure switch set value, pressure set value, flow rate set value, actual flow rate,
and actual rpm.
Setting mode: Used to set or change a parameter such as pressure and flow rate.
Alarm mode: Alarm records can be checked.
Shift between individual modes
Key switch operations for shift between individual modes are shown below:
Power-ON
Normal mode Keep pressing and

simultaneously for at least two seconds.
Press
Press Press Keep pressing and Press

simultaneously for at least two seconds.
Monitor mode Setting mode Alarm mode

Operating procedure for each mode
a) Monitor mode
The monitor mode allows you to monitor a parameter by selecting a desired item from the following table.
Parameter No. Name Description
(MPa) [When PSI unit is selected, x 10PSI]
n00 Pressure switch setting
Displays a pressure switch setting.
(MPa) [When PSI unit is selected, x 10PSI]
n01 Note 1 Pressure setting Alternately displays pressure settings of the high-pressure and low-pressure
pumps for the current P-Q selection number.
(L/min)
n02 flow rate setting Alternately displays discharge flow rate settings of the small-capacity and
large-capacity pumps for the current P-Q selection number.
(L/min)
n03 flow rate
Displays the current discharge rate.
Note 2
n04 Latest alarm code Displays the latest alarm code.
(×10min-1)
n05 rpm
Displays the current rpm.
n06 Displays the current switching status of the solenoid valve
(combined or single operation), and the current P-Q selection No.
Operating status <Example>
low-pressure pump (combination mode) P-Q selection number 1
Displays a motor reverse rpm due to counter-flow from the load when the unit
Reverse rpm at
n07 power supply is turned OFF. This parameter is used to estimate the machine
power-OFF
load volume.
Regenerative load
n08 Displays the load integration ratio of the current regenerative braking resistance.
integration ratio
Motor thermistor Displays the temperature detected by the thermistor in the motor.
n10
temperature
Fin thermistor Displays the temperature detected by the thermistor in the controller.
n11
temperature
Displays the controller’s internal voltage. The voltage value is
indicated as power supply voltage multiplied by √ 2. Although the
n12 Main circuit voltage
voltage value may instantaneously exceed 350 V due to regenerative
current during deceleration, it is not a fault.
Note1
With the factory setting, "MPa" is the standard unit. When it is changed to the PSI unit, attach a label to
indicate the PSI display mode.
However, if the PSI unit is used in Japan, you will be punished under the Measuring and Weighing Law.
The indication label should be prepared by the user.
Note 2
For details on the alarm codes, refer to description on the alarm display mode.
You can check the current power-ON count by pressing the key when an alarm code is displayed.

An example of monitor mode operation is shown below.
<Example> Monitoring current flow rate

Key
Operating procedure 3-digit LED Remarks
operation
Power-ON
(Startup, Run)
Actual pressure display
Shift to monitor mode
Parameter No. selection Press the key

three times.
Blinking
Monitor display
Flow rate
(theoretical value)
Return to actual pressure display 83.0 L/min
mode
To monitor other parameter, return to the actual pressure display mode once, and then select a desired item.

b) Setting mode
The setting mode allows you to set or change a parameter such as pressure and flow rate on the operation panel.
For the parameters that can be specified or changed in the setting mode and their adjusting ranges, see the list
of setting ranges on p. 36.
For the initial values and adjusting ranges of non-standard models or custom-made models, see the delivery
specifications on separate sheets.
NOTE:
[1] The above flow rate set value is a theoretical value (the product of theoretical displacement volume by
rpm). It is slightly different from the actual flow rate.
[2] For the pressure/flow rate setting parameters ([P13] through [P28]), the following settings are not allowed.
a) If [PH.*] is set lower than [PL.*], [PL.*] automatically becomes equal to [PH.*].
b) [PL.*] cannot be set higher than [PH.*].
c) If [qL.*] is set lower than [qH.*], [qH.*] automatically becomes equal to [qL.*].
d) [qH.*] cannot be set higher than [qL.*].
Wherein, [PH.*] is a high-pressure pump pressure setting, and [qH.*] is a small flow rate setting.
[PL.*] is a low-pressure pump pressure setting, and [qL.*] is a large flow rate setting.
Example) If the [PH.0] setting is changed to "5.5 MPa" when [PL.0] is set at "6.0 MPa", the [PL.0]
setting is automatically changed to "5.5 MPa".

・ Flow rate setting changing procedure

An example of flow rate setting changing operation is shown below.
<Example> Changing flow rate for P-Q selection 1 from 83.0 L/min to 32.8 L/min.
When the PQ selection is not changed over, do not change the item number, but select P00 and set PQ
selection at 0.
3-digit
Operating procedure Key operation Remarks
LED
Power-ON

Setting mode After two seconds
Keep pressing two keys
simultaneously for at
least two seconds.
Parameter No. selection or
P-Q selection 1
Set value display
Displays pressure setting

of high-pressure pump for
P-Q selection 1.
P-Q selection Press three times.

"PH.1", "qH.1", "PL.1", Displays flow rate setting
"qL.1", "Ut.1" and "dt.1" of low-pressure pump for
are alternately displayed P-Q selection 1.
in this order.
Changing set value or
Displays acceleration time

Writing set value setting after writing flow
rate setting.
Return to actual pressure

display mode
CAUTION: The flow rate setting can be arbitrarily specified in steps of 0.1 L/min.
Theoretical pump displacement volume (cc/rev)

Model
Pump capacity (Low-pressure mode) Pump capacity (High-pressure mode)
SUT10D80L21/SUT16D80L21 19.3 6.68

Pressure setting changing procedure

An example of pressure setting changing operation is shown below.
<Example> Changing pressure for P-Q selection 1 from 7.0 MPa to 6.0 MPa
When the PQ selection is not changed over, do not change the item number, but select P00 and set PQ
selection at 0.
3-digit
Operating procedure Key operation Remarks
LED
Power-ON

Setting mode After two seconds
Keep pressing two
keys simultaneously
for at least two
seconds.
Parameter No. selection or
P-Q selection 1
Set value display
Displays pressure setting

of high-pressure pump for
P-Q selection 1.
P-Q selection Press two times.

Displays flow rate setting
"PH.1", "qH.1", "PL.1",
of low-pressure pump for
"qL.1", "Ut.1" and "dt.1"
are alternately P-Q selection 1.
displayed in this order.
Changing set value or
Writing set value

Displays flow rate setting
of low-pressure pump
after writing low-pressure
pump pressure setting.
Return to actual pressure
display mode

The setting range

Parameter Initial
Name Operating range unit Description
No. setting
Start/stop signal 0:Run at signal ON Specify whether to run or stop the unit at signal
P00 1 −
switching 1:Run at signal ON input.
0to35.0（0: Disabled） MPa Specify whether to enable or disable the

P01 Pressure switch 0 0to507 ×10PSI pressure switch function, and the pressure to
0to150 （0: Disabled）％ activate the pressure switch.
Specify the delay time until alarm output after
Pressure switch
P02 0.00 0.00to9.99 sec the pressure falls below the pressure switch
output delay time
activating pressure.
0:Disabled
1:Holds display during Specify the function that indicates that the
Pressure switch display pressure switch activation pressure switch is activated.
P03 0 −
hold setting 2:Display and memory For details on this function, see "Alarm codes
during pressure switch and classification table" on p. 41.
activation
Pressure unit selection 0:MPa Used to change the unit of the normal pressure
P04 0 −
setting 1:PSI display mode ("MPa" or "x10 PSI").
Adjust the regenerative load when it is too much

Regenerative load
P05 50 30to100 ％ increased at normal pressure response (FF
command ratio
DH).
Limits the torque command ratio if the
Deceleration load command changes by more than 1/2 of the
P06 30 20to100 ％
command ratio maximum flow rate when a change is made
in the PQ selection.
0:No output
Warning output level 1:Warning output
P07 0 ％ Specify a warning output level.
setting 2:Alarm equivalent
output
0:Individual output
Specify whether the contact outputs (alarm,
1:Integrated output
warning and pressure switch outputs) are
Alarm output 2:Pressure switch
P08
combination 1 − individually activated, or integrally activated as
function extension a single output, or specify expansion of the
See Attachment. pressure switch function.
3:disabled
0:Retains current settings
If the power supply is turned OFF and then
1:Reset to factory settings
P09 Reset to factory setting 0 − turned ON again, the parameter settings will be
2:Return to the status at
reset to the factory-set conditions.
shipment
Adjust a control response value.
P10 Response gain 30 10to999 −
(A smaller value makes quicker response.)
Adjust an acceleration response value.
Acceleration response (A larger setting makes quicker acceleration
P11 200 0to500 −
gain response. However, it easily causes vibration
during deceleration.)
Specify a solenoid valve response delay time so
Solenoid valve response
P12 0.00 0.00to9.99 sec that a P-Q selection is synchronized with motion
delay time
of the operating axis.

Parameter Initial
Name Operating range unit Description
No. setting
This mode is used to set a pressure, flow
P-Q selection 0 to 15
rate, acceleration time and deceleration
Pressure, flow rate, acceleration time and deceleration time settings
time for each P-Q selection No.
PH.0toPH.F: Set the following items in this order:
3.5 1.5to20.6 MPa
High pressure side
pressure setting 50 22to298 ×10 PSI PH <Pressure setting of high-pressure pump
qH.0toqH.F: (single mode)>
High pressure side 15.0 4.1to30.0 L/min qH <Flow rate setting of high-pressure pump
flow rate setting (single mode)>
PL <Pressure setting of low-pressure pump
PL.0toPL.F: 1.5 1.5to7.0 MPa
(combination mode)>
Low pressure side
pressure setting 50 22to101 ×10 PSI qL <Flow rate setting of low-pressure pump
P13∼ (combination mode)>
qL.0toqL.F:
P28 Ut <Acceleration time setting>
Low pressure side 83.0 11.6to83.0 L/min
: Increases in both pressure and speed
flow rate setting
(flow rate) are simultaneously specified.
Ut.0toUt.F:
dt <Deceleration time setting>
Acceleration time 0.10 0.01to99.99 sec/MPa
: Decreases in both pressure and speed
setting
(flow rate) are simultaneously specified.
* For parameters [P23] through [P28], P-Q

dt.0todt.F: selection Nos. are expressed by hexadecimal
sec/1000 numbers.
Deceleration time 0.10 0.01to99.99
setting min-1 Example)
When P-Q selection No. is "11":
PH.b, qH.b, PL.b, qL.b, Ut.b, dt.b
Used to adjust the minimum response time for

switching the solenoid valve when the pump
High/Low switching operation is unstable because the operating point
P29 0.30 0.05to1.00 sec
response time is close to the high pressure/low pressure
switching point (solenoid valve switching
point).
Used to adjust the dead zone of the solenoid
valve switching rpm when the pump operation is
Single mode switching
P30 400 0to999 min-1 unstable because the operating point is close to
rpm dead zone
the high pressure/low pressure switching point
(solenoid valve switching point).
Pressure sensor rated Specify the rated pressure detectable with the
P31 35 1 to 35 MPa
value pressure sensor.
P32 Motor startup time 0.50 0.01 to 9.99 sec Specify a starting time during motor startup.
Motor startup initial Specify an initial response gain during motor
P33
response gain
10 1 to 999 − startup.
Motor startup error Specify an alarm judgment time during motor
P34
judgment time
2.00 0.01 to 9.99 sec startup.
Dry operation judgment 0.50 0.00 to 2.00 MPa Specify a pressure threshold level for judgment
P35
pressure of dry operation.
72 0 to 290 PSI
Dry operation judgment
P36
time
3.00 0.01 to 9.99 sec Specify a time for judgment of dry operation.
Specify the pressure for judgment of switching

Combined operation
to combined operation, when the same pressure
P37 judgment rate when the 80 0 to 100 %
is set for the high-pressure pump during
same pressure is set
operation with double pumps.
Pressure switch output 0.50 0.00 to 1.00 MPa Specify a dead zone for switching the pressure
P38
dead zone 72 0 to 145 PSI switch function.

0: Completion output
Digital output selection 1: Motor operation output Specify the signal to be output from digital
P39 0 −
(See the next page.) 2: High-pressure pump output terminal 0.
operation output
0: Autonomous switching
operation
Pump operation You can specify operation of the high-pressure,
P40 0 1: High-pressure, −
selection small-capacity pump only.
small-capacity pump
operation
・ Normally, the P05, P10 and P11 settings need not to be changed. However, if a special circuit condition
(large load volume, etc.) is expected, these settings must be changed.
・ This hydraulic unit allows 16 patterns from PQ selection numbers 0 to 15 to be set; when using a
single pattern only, however, select “PQ selection 0.”
The pressure and flow rate can be set larger than the operating ranges specified in the above table. However,
the hydraulic unit must be operated at pressure and flow rate within the above pressure ranges.

* [P08] 2: Expansion of pressure switch function

Expansion of pressure switch function is enabled when the [P18] (alarm output combination setting) parameter
in the setting mode is set to “2”.
Normally, the [P01] (pressure switch setting) parameter specifies the pressure that activates the pressure switch.
In this case, the pressure that activates the pressure switch is constant, regardless of the current P-Q selection.
On the other hand, the “expansion of pressure switch function” parameter specifies a ratio to the pressure
setting for each P-Q selection. Therefore, the pressure that activates the pressure switch varies depending on the
pressure setting for the P-Q selection. The setting range is 0 to 150 [%].
If “expansion of pressure switch function” is enabled, the alarm output is set to “individual alarm output”.
P08 = 0 (Individual alarm output), or

P08 = 1 (Integrated alarm output)
Pressure Pressure setting
Pressure switch setting

Time
P08 = 2 (Expansion of pressure switch function)
Pressure Pressure setting
Pressure switch setting Time

時間
* [P39] Digital output selection

Digital output selection is available by changing parameter P18 and P39 as shown below;
[P08] setting [P07] setting [P39] setting Digital output 1 Digital output 2 Contact output
0 Completion output
0 1 Motor operation output Alarm output
2 High-pressure pump operation output
0 Completion output
0 or 2 1 1 Motor operation output Pressure switch output
2 High-pressure pump operation output Alarm output or
0 Completion output warning output
2 1 Motor operation output
0 Completion output
Alarm output or Pressure
switch output
0 Completion output
1 1 1 Motor operation output No output
Alarm output or Pressure
switch output or warning
0 Completion output
output

c) Alarm mode
The alarm mode allows you to check alarm conditions listed below by selecting any item between A00 and
A09.
Alarm No. Description Remarks

Alarm code indicating alarm condition
A00 to A09 A smaller No. indicates a later alarm.
(For each code, see the attached table.)
An example of alarm mode operation is shown below.

<Example> Checking an alarm condition (E10: IPM alarm) of an alarm before the latest one (A01)
Operating procedure Key operation 3-digit LED Remarks
Power-ON
Alarm mode
Keep pressing two
keys After two seconds
simultaneously for After two seconds
at least two (Displays the latest
seconds. alarm)
Selecting alarm No. Press once.
Displays an alarm
before the latest one
Displays alarm condition
Alarm code and
power-ON count are
alternately displayed at
a second interval.
Return to actual
pressure display mode
Alarm code display list
The hydraulic unit incorporates alarm detecting functions that are classified as follows:
Panel display, unit operation and external output signal at occurrence of trouble
Unit status Error condition Panel display Unit operation External output signal
Normal operation [1] Alarm No. display
Alarm No. and erroneous Operation stop
Power-ON
[2] parameter No. are alternately
(during initialization) See the table on the next
displayed.
page.
Warning No. and actual pressure
Normal operation [3] Operation
value are alternately displayed.
continued
Normal operation [4] Warning No. display

Alarm codes and classification table
(Individual alarm output: When the alarm output combination setting [P08] is "0")
(Integrated alarm output: When the alarm output combination setting [P08] is "1")
External output status
: There is continuity in the circuit.
: There is no continuity in the circuit.
Classification Description Panel indication : The status immediately before alarm activation is retained.
Individual alarm output Integrated alarm output
Relay output Alarm/ Relay output
A contact B contact Warning A contact B contact
Power OFF
Power ON: Normal Actual pressure display
Output device error E10
Instantaneous overcurrent E11
Overspeed E12
Regenerative brake overcurrent E13
Regenerative brake overload E14
Undervoltage E15
Overvoltage E16
Electronic thermal E17
Magnetic pole detection error E18
[1] Encoder cable break E20
Motor cable break E21
Power supply open phase E24
Pressure sensor error E30
Motor start error E31
Motor thermistor cable break E40
Motor temperature abnormal rise E41
Radiator fin thermistor cable break E42
Fin temperature abnormal rise E43
Drying operation error E64
CPU runaway (watchdog) E91
EEPROM data error (1) E93
[2]
EEPROM data error (2) E94
Motor temperature abnormal warning L44 *
Fin temperature abnormal warning L45 *
[3]
Power supply voltage drop warning L50 *
Pressure deviation abnormal warning L60 *
[4] Pressure switch activation Note 1 L63
During activation of an alarm of Classification [1], the system records the alarm, and holds the alarm code on
the display.
During activation of an alarm of Classification [1], the pressure switch does not work. The system retains the
status immediately before activation of the alarm.
When alarm output combination setting [P08] is "1" (integrated alarm output is selected), the alarm signal is
output even if the warning/pressure switch is activated.
Note 1
The pressure switch activation alarm code ("L63" of Classification [4]) is displayed only with the a) or
b) setting below:
a) When the pressure switch display hold setting (Setting mode [P03]) is "1" or "2.
b) When the pressure switch setting [P01] is enabled (When any number other than "0" is entered)
When the pressure switch display hold setting [P03] is "1" or "2", the display hold status cannot be reset
until the key is pressed.

When the pressure switch display hold setting [P03] is "2", the alarm is stored in the alarm record if the
pressure falls below the value of the pressure switch setting [P01].
* The alarm/warning output of the individual alarm output of Classification [3], and the relay output B
contact of the integrated alarm output vary depending on the warning output level setting [P07].
See "Attachment: Power-ON External I/O Signal Timing Chart".
Causes of alarms and measures to be taken

Classification Description Indication Cause of alarm output Measure to be taken
The self-holding function of the power device If the event is repeated when the power supply is
Output device error E10
is activated. reclosed, contact DAIKIN.
The current control section senses If the event is repeated when the power supply is
Instantaneous overcurrent E11
instantaneous overcurrent. reclosed, contact DAIKIN.
The motor runs at a speed faster than the Make sure that no problems exist in the hydraulic
Overspeed E12
allowable speed (including reverse rotation). circuit, and contact DAIKIN.
Regenerative brake Overcurrent is sensed in the regenerative If the event is repeated when the power supply is
E13
overcurrent brake circuit. reclosed, contact DAIKIN.
Motor regenerative current causes the alarm Check the regenerative load integration ratio with
to be outputted when regeneration the monitor mode set at [n08], and alleviate the
Regenerative brake overload E14
overloading occurs. load condition of the process in which the
integration ratio increases.
The main circuit voltage drops below 190 Check the power supply voltage.
Undervoltage E15
VDC (134 VAC). If the event is repeated, contact DAIKIN.
Overvoltage The main circuit voltage increases beyond Check the power supply voltage.
E16
400 VDC. If the event is repeated, contact DAIKIN.
Motor Electronic thermal Overloading is detected via the status of the The motor output is larger than the normal output.
E17
error current output. (60 seconds at 110%) If the event is repeated, contact DAIKIN.
Magnetic pole detection error Faulty detection of the initial position of the
E18 If the event is repeated, contact DAIKIN.
motor
Encoder cable break Alarm outputted as a result of a break in the
E20 Parts should be replaced; contact DAIKIN.
encoder
[1]
Motor cable break Alarm outputted as a result of a break in the
motor
Power supply open phase Alarm outputted as a result of an open phase
in the power supply
Pressure sensor error Alarm outputted as a result of an abnormal
feedback value from the pressure sensor
Motor start error Alarm outputted when the command differs
from the actual rotation in polarity
Motor thermistor cable break Alarm outputted when a break in the motor
thermistor is detected
Motor temperature abnormal The motor is forcefully stopped when the The event can be caused as a result of a decrease in
rise E41 temperature reaches the specified temperature the heat radiation and cooling performance of the
(85 C) under the L44 condition. motor. Carry out servicing.
Radiator fin thermistor cable Alarm outputted when a break in the fin
break thermistor is detected
Fin temperature abnormal rise The motor is forcefully stopped when the The event can be caused as a result of a decrease in
E43 temperature reaches the specified temperature the heat radiation and cooling performance of the
(80 C) under the L45 condition. controller. Carry out servicing.
Drying operation error Alarm outputted when an increase in the The event can be caused as a result of a closed stop
E64 rotational speed is not accompanied by an valve or a decrease in the oil in the tank. Open the
increase in pressure stop valve and check the oil quantity.
CPU runaway (watchdog) E91 Alarm outputted when the CPU runs away If the event is repeated, contact DAIKIN.

Classification Description Indication Cause of alarm output Measure to be taken

EEPROM data error (1) Alarm outputted when data in EEPROM is
abnormal
[2]
EEPROM data error (2) Alarm outputted when data in EEPROM is
abnormal
Motor temperature abnormal Alarm outputted when the motor thermistor The event can be caused as a result of a decrease in
warning L44 temperature exceeds the threshold (83 C) the heat radiation and cooling performance of the
motor. Carry out servicing.
Fin temperature abnormal Alarm outputted when the fin thermistor The event can be caused as a result of a decrease in
warning L45 temperature exceeds the threshold (78 C) the heat radiation and cooling performance of the
[3]
controller. Carry out servicing.
Power supply voltage drop Alarm outputted when the power supply Check the power supply voltage.
L50
warning voltage falls below 180 V If the event is repeated, contact DAIKIN.
Pressure deviation abnormal Alarm outputted when the command is in The motor output is higher than the normal output.
L60
warning saturated condition for five seconds or more If the event is repeated, contact DAIKIN.
The indication appears when the pressure
[4] Pressure switch activation L63 switch is activated (to be selected using the
parameter).

[12.Maintenance]
To keep the motor pump performance in good conditions for a long period, conduct periodic maintenance on
the following items. If there is a problem, repair or replace defective parts.
Standard inspection cycles are listed below. However, these cycles considerably vary depending on the
operating conditions and environment.
Periodic inspection
Item Inspection cycle Method
Oil tank
Oil level check Daily, Occasionally Make sure that the float of the oil level gauge is between the red and
yellow lines. Check the hydraulic oil for whitish muddiness and air
bubbles.
Oil temperature check Daily, Occasionally Make sure that the oil temperature is 60 C or less.
(Normally, use the oil at 15 to 50 C.)
Oil color check Semiannually Deterioration of hydraulic oil can be checked by color. If the hydraulic oil
turns brownish (ASTM L4 level: bright yellow), replace it.
Return filter Daily, Occasionally Check the indicator for clogging of the return filter.
If the return filter is clogged, replace the filter element.
Oil cooler
AC fan rotation Daily, Occasionally Make sure that the AC fan is rotating.
Clogging of the core Semiannually Visually check the core for clogging.
If the AC fan rotation is stopped, or the core is clogged,
[1] the oil cooler cooling capacity remarkably deteriorates. This causes
the hydraulic oil or the unit to become hot, resulting in burns. Also,
this accelerates deterioration of the hydraulic oil, causing the unit
service life to be shortened.
[2] the motor becomes hot, causing the motor service life to be
shortened.
[3] the controller heat radiation performance deteriorates, causing the
electric component service life to be shortened.
Pressure display
Operation check Daily, Occasionally Check if the indicated value changes according to load condition changes.
Pressure display check Daily, Occasionally Make sure that the pressure display for D.H. conforms to the preset value.
Sound and vibration Daily, Occasionally Check for abnormal sound and vibration.
Electric wiring Semiannually [1] Check the cable sheathing for cracks or fracture.
[2] Measure the insulation resistance, and check for a decrease in
insulation resistance.
[3] Make sure that the ground cable is securely connected.
Hose Yearly Check the hose for cracks, fracture or flaws.
Screws and pipes Daily, Occasionally Check screws and pipes for looseness and oil leak.

Cleaning and replacement
Item Operation cycle Method

Replacement of oil tank Yearly Replace hydraulic oil periodically.
and oil If the oil is used without replacement for a long period, it has bad
influences on operation and service life of the hydraulic unit.
Cleaning of oil cooler and Yearly Disassemble and clean the oil cooler and the core according to
core "Maintenance Procedure" on p. 46 and p. 48.
Cleaning of AC fan Yearly Disassemble and clean the AC fan (air breather) according to
"Maintenance Procedure" on p. 49.
Oil filling port Yearly Disassemble and clean the oil filling port (air breather) according to
(Air breather) "Maintenance Procedure" on p. 50.
Suction strainer Yearly Disassemble and clean the suction strainer according to "Maintenance
Procedure" on p. 50.
Return filter*1 If the indicator shows Replace the filter element according to the maintenance procedure on p.
filter clog, replace the 51.
filter element.
*1 The type of the return filter is MAR10-10P-S, manufactured by Masuda Mfg.

The type of the filter element is AR10-010P.
DANGER
[1] Do not access or touch rotating parts.
[2] If you touch internal components of the controller, observe the following procedure to prevent electric
shock.
i) Turn OFF the hydraulic unit main power supply.
(Turn OFF the power supply circuit breaker.)
To prevent erroneous operation during work, post an "Operation Prohibited (During Work)" sign on
the power supply circuit breaker.
ii) Remove the controller cover after elapse of at least five minutes.
The controller uses a large-capacitance capacitor. If you work with the capacitor charged, you may
get electric shock. Before removing the controller cover, be sure to leave the controller for at least
five minutes to discharge electricity from the capacitor.
[3] Before turning ON the power supply to start operation, mount all covers to the controller.

Oil cooler maintenance procedure

WARNING
[1] Before maintenance work, stop operation, and turn OFF the main power supply.
[2] During work, wear protective goggles and gloves.
i) The core fin has a sharp edge. Be careful not to hurt yourself.
ii) During air blow, be careful that foreign bodies will not touch your eyes.
CAUTION
[1] Be careful that strong force will not be applied to the AC fan power supply cable and connector during
work.
[2] During disassembly process, oil will flow out of the pipes and oil cooler.
1. Dismounting the oil cooler

[1] Loosen the cross recessed truss head machine screws (M5 L14, two pieces) in the full cover, and remove
the full cover.
The full cover has been fastened to the unit body with the claws (at six places in total: two at the front
of the unit, one on each side, and two at the top of the unit). Lift the cover vertically from the unit.
[2] Open the controller small cover, and remove the fan Fan connector
connector and the fan ground cable.
[3] Cut the binding strap that ties the fan harness.
[4] Cut the binding strap that ties the hoses.
[5] Remove the hose bands (at two places), and disconnect the
hoses (two pieces) at the top of the oil cooler.
Note) In this step, oil may leak due to backward oil flow
from the tank. Before conducting this step, attach a
blind plug to each hose.
[6] Remove the hexagon socket head bolts (M5 L16: 2 pieces)
with washers, and dismount the oil cooler.
Fan ground cable

<When the controller small cover is removed>

Hose bands
Full cover hook (at six places)
Oil cooler Hexagon socket head bolts

(M5 x L16: 2 pieces) with washers
<When the full cover is removed> <Unit top view>
2. Disassembling the oil cooler

[1] Remove the cross recessed hexagon head bolts (M5 L12: 4 pieces), and separate the shroud from the
core.
[2] Remove the cross recessed head machine screws (M4 L70: 2 pieces), and separate the AC fan and finger
guard from the shroud.
Cross recessed hexagon head AC fan

bolt (M5 x L15: 2 pieces) Finger guard Shroud
Core
Cross recessed
head machine
screw
<Oil cooler>

3. Cleaning the core

Blow air or steam onto the core, and clean the fins by blowing off dust accumulated on/adhering to the fins.
When cleaning the fins, be careful that the dust blown away will not enter the core.
4. Cleaning the AC fan

Clean the clearance between the blade periphery and the casing, as well as the blades and the casing, by using a
cloth.
CAUTION
[1] Prohibition of steam/air blow
Never attempt to blow steam or air onto the fan motor. Steam/air blow causes foreign bodies to be
blown into the motor.
5. Reassembling the oil cooler

After cleaning is completed, reassemble the oil cooler.
After reassembling is completed, conduct the test run procedure described on p. 29 to make sure that the
hydraulic unit normally operates.
Check if the oil cooler air intake/exhaust direction is correct. (See p. 15)

AC fan maintenance procedure
1. Removing the AC fan

1) Remove the full cover. (See p. 44)
2) Open the controller small cover, and remove the fan connector and the fan ground cable. (See p. 44)
3) Cut the binding strap that ties the fan harness.
4) Remove the hexagon socket head bolts with washers (M6 L15: two pieces), and remove the AC fan
bracket.
2. Cleaning the AC fan bracket

Remove the cross recessed head machine screws (M4 L70: two pieces), and separate the AC fan bracket form
the fan motor and the fan guard.
AC fan bracket
AC fan
Finger guard Cross recessed head machine screw
Hexagon socket head bolt with washer
<AC fan>
3. Cleaning the AC fan bracket

Blow steam or air onto the AC fan bracket to eliminate dust or contamination accumulated on/adhering to the
bracket.
4. Cleaning the AC fan

Clean the clearance between the blade periphery and the casing, as well as the fan blades and the casing, by
using a cloth.
CAUTION
[1] Prohibition of steam/air blow
Never attempt to blow steam or air onto the fan motor. Steam/air blow causes foreign bodies to be
blown into the motor.
5. Re-assembling the AC fan

After cleaning the AC fan, re-assemble it.
After reassembling is completed, make sure that the fan normally operates according to the test run procedure
described on p. 29.
(Check if the AC fan air intake/exhaust direction is correct. (See p. 15))

Oil filling port (air breather) maintenance procedure
1. Removing procedure Cap

The cap can be easily removed by turning it counterclockwise by
hand.
2. Cleaning procedure
Blow air onto the filter to blow off dust accumulated on/adhering to
the filter.
Remove dust from inside of the strainer cylinder.
Strainer
<Oil filling port (Air breather)>

3. Mounting direction
Mount the cap by turning it clockwise by hand until it stops.
WARNING
During air blow, wear protective goggles to prevent accumulated substances or dust from touching your
eyes.
Suction strainer maintenance procedure

1. Removing procedure
[1] After draining hydraulic oil completely, remove Cleaning door cover
the nuts (M8: 12 pieces; Tightening torque: 9 to
10 N m) from the cleaning door cover, and
remove the cover from the cleaning door. Unit nameplate
* When the Super Unit uses the 160 L tank,

Safety precaution
there are 14 nuts for the cleaning door. nameplate
[2] You can see the suction strainer. Loosen the

strainer, and remove it.
(Hexagon nut, Width across flats: 41 mm) Cleaning door tightening
precaution nameplate
2. Cleaning procedure
Blow air onto the filter to blow off dust accumulated
on/adhering to the filter.
Remove dust from inside of the strainer cylinder.
3. Reassembling the strainer

After cleaning is completed, reassemble the suction
strainer. Follow the removing procedure in reverse.
After reassembling is completed, conduct the test run
procedure described on p. 29 to make sure that the Nut Suction strainer
hydraulic unit normally operates.
WARNING
During air blow, wear protective goggles to prevent accumulated substances or dust from touching your
eyes.

Return filter element replacement procedure
When the detector indicates clogging of the filter (the indicator ring floats up, and the green area of the
indicator column is completely hidden), replace the filter element according to the following procedure:
1. Loosen the hexagon socket head bolts [1] that fasten the cover [3], and pull up the cover. Then, the
element [5] can be removed.
2. Pull out the split pin [10] from the element, loosen the element tightening nut [9], and remove the parts [6]
to [8].
3. Replace the element with a new one, and re-mount it by following the above procedure in reverse.
4. Tighten the hexagon socket head bolts [1] securely in the diagonal order.
[1] Hexagon socket head bolt
[2] Plain washer
[3] Cover
[4] Packing
[5] Element
[6] Packing
[7] Plain washer
[8] Spring washer

[9] Element tightening nut
[10] Split pin
[11] O-ring

[Attachment: High-pressure Safety Valve Adjustment Procedure]
With this hydraulic unit, it is not necessary to change the high-pressure safety valve settings in detail, even in
the case of pressure setting adjustment. This hydraulic unit uses the IPM motor, resulting in drastic
improvement of the motor drive system. Thus, it ensures stable performance without necessity of high-pressure
safety valve setting adjustment.
In any of the following three cases, adjust the safety valve with reference to "Safety Valve Adjusting
Procedure".
1. When safety valve setting adjustment is required:

Even if the hydraulic unit is used with the maximum pressure setting, the safety valve will not be activated
under normal pressure control (except for the transient period when the circuit is blocked due to stop of the
master machine hydraulic actuator). However, the safety valve set pressure will be lowered due to long-term
repeated operations and contaminants in the hydraulic oil. If the safety valve is activated even with normal
conditions, safety valve adjustment is required.
[Judgment criteria]
The hydraulic oil temperature rising time is shorter than before.
When the safety valve adjusting screw is turned in the tightening direction, the rpm indication in the
pressure hold status is lowered.
2. To minimize surge pressure that much exceeds a set pressure, safety valve adjustment is required in
consideration of the withstand pressure of the hoses being used.
3. When the pressure set value is changed from the factory setting:
In order to suppress surge pressure to protect the master machine peripheral equipment (actuator, pressure
gauge, etc.), it is recommended that the safety valve set pressure should be set "pressure of the unit + 1.0
MPa".

<High-pressure Safety Valve Adjustment Procedure>
[1] Referring to the enlarged view of the high-pressure safety valve shown below, loosen the lock nut. (M10
lock nut, Width across flats: 14 mm)
[2] According to the pressure adjusting screw length reference chart, determine the screw length
corresponding to a desired control pressure setting.
* Tip of adjusting screw: Hexagon socket head, Width across flats: 5 mm
* One turn of the adjusting screw changes the pressure by approx. 7.7 MPa.
Pressure adjusting
screw length
Unit nameplate
Safety precaution
nameplate
Cleaning door tighteni ng

prec aution nameplate
Lock nut
Lock nut tightening hole Safety valve adjusting window
[3] Turn ON the hydraulic unit power supply, and select Activation starting point
the setting mode through panel key operation. Then,
Current rpm
set a desired pressure.

[4] Select [n05] (rpm display) in the monitor mode
through panel key operation to show the current rpm.
[5] Adjust the pressure adjusting screw length in the
longitudinal direction, and find an activation starting
point as shown on the right.
Pressure adjusting screw length
[6] Turn the pressure adjusting screw clockwise by 1/8
turn from the activation starting point to tighten the
screw.
[7] Tighten the lock nut. This completes the safety valve adjusting procedure.
(When tightening the lock nut, be careful not to allow the adjusting screw to turn.)

CAUTION: To set the safety valve to 20 MPa or higher pressure, caution is required.
(Excessively increasing the safety valve setting causes the pump to be damaged by surge
pressure.)
To adjust the safety valve, follow the procedure below:
First, set the safety valve by following the above steps [1] to [5] so that the pressure setting is
7.7 MPa (corresponding to one turn of the pressure adjusting screw) lower than a target pressure.
Then, tighten the adjusting screw by turning it clockwise by one turn, and conduct the above
step [7].
Pressure adjusting screw length (Reference)

PC set pressure (MPa)
Pressure adjusting screw length (mm)

[Attachment: Power-ON External I/O Signal Timing Chart]

1. When parameter [P08] is “0”
1-1 When the pressure switch function is not used
Power supply (200V)
H: Stop command
Start/stop signal L: Operation command
Alarm/Warning L: Abnormal H: Normal
Pressure switch L: Activated

(Relay output)
3 sec. max. 0.2 sec. average

Pressure
Mode Charging Magnetic pole detection Normal control
Display Actual pressure display Actual pressure display Actual pressure display
1-2 When the pressure switch function is used

Power supply (200V)
H: Stop command
Pressure switch L: Activated H: Normal pressure condition

(Relay output)
The output may be unstable

depending on the relationship
3 sec. max. 0.2 sec. average between the pressure switch
Pressure setting and delay time.
1-3 When the pressure switch function is used (Stop at power-ON)
Power supply (200V)

H: Stop command
Pressure switch L: Activated H: Normal pressure condition

(Relay output)
3 sec. max. 0.2 sec. average The output may be unstable depending on the relationship
Pressure between the pressure switch setting and delay time.
Magnetic pole
Mode Charging Standby for operation detection Normal control
Display Actual pressure display

* Magnetic pole detection will be executed at the first motor startup after power-ON.

1-4 Alarm classification [1]

Alarm/Warning H: Normal L: Activated
Pressure switch H: Normal pressure condition * Holding the status immediately before alarm activation
(Relay output)
Pressure drop due to motor stop
Pressure
Mode Normal control Motor stop due to alarm activation
Display Actual pressure display Alarm code display
Power supply (200V)
Alarm/Warning L: Abnormal
Not judged
(Relay output)
3 sec. max.
Pressure
Mode Charging Motor stop due to alarm activation
Display L: Alarm code H: Setting No.

* Alternately displayed at 1 second interval.
P07: Warning output level setting Level 0 H: Normal
Alarm/Warning Level 1 H: Normal L: Abnormal
Level 2 H: Normal L: Abnormal
0.5 sec. 0.5 sec.
Pressure switch H: Normal pressure condition

(Relay output)
Temperature error threshold level

10 sec.
Thermistor temperature
Mode Normal control Controlled in warning status
H: Actual pressure
Display Actual pressure display L: Alarm code display
* When “Level 0” is selected, an actual pressure value is displayed.

H: Stop command
Alarm/Warning H: Normal
H: Normal pressure condition

(Relay output)
[Note]
[1] “P01” pressure switch setting
[2] “P02” pressure switch delay time [*] [*]

Mode

* Holds display until ENT key is pressed even after pressure reset.
The above chart shows the case where “P03” (Pressure switch display hold setting) is [1] or [2].
When “P03” is [0], an actual pressure value is displayed.
When the stop command is activated by the start/stop signal, the pressure switch is in the normal
condition.
The “P01” and “P02” settings (above [1] and [2]) can be changed in the setting mode.
For the setting procedure and setting range, see “Operating procedure for each mode: b) Setting mode” on
p. 39.
Note) For the purpose of explanation, the above “1-7 Alarm classification [4]” chart shows the case where
the pressure switch is activated without a dead zone. Actually, however, the pressure switch has a dead
zone of approx. 0.5 MPa.
Note) Set the time interval after a stop signal at 0.5 seconds or longer.

2. When parameter [P08] is “1”

2-1 When the pressure switch function is not used
Power supply (200V)

H: Stop command

(Relay output)

Pressure
Display
Actual pressure display Actual pressure display Actual pressure display
2-2 When the pressure switch function is used

Power supply (200V)
H: Stop command

(Relay output)
The output may be unstable

depending on the relationship
3 sec. max. 0.2 sec. average between the pressure switch
Pressure setting and delay time.
Mode Charging Magnetic pole Normal control

detection
2-3 When the pressure switch function is used (Stop at power-ON)
Power supply (200V)

H: Stop command

(Relay output)

The output may be unstable depending on the
relationship between the pressure switch setting
and delay time.
Pressure
Magnetic pole
Mode Charging Standby for operation detection Normal control
* Magnetic pole detection will be executed at the first motor startup after power-ON.

Alarm/Warning H: Normal L: Abnormal

(Relay output)
Pressure drop due to motor stop
Pressure
Mode Normal control Motor stop due to alarm activation
Display Actual pressure display Alarm code display blinking
Power supply (200V)
Alarm/Warning L: Abnormal
(Relay output)
3 sec. max.
Pressure
Mode Charging Motor stop due to alarm activation
Display L: Alarm code H: Setting No.

P07: Warning output level setting

Alarm/Warning Level 0 H: Normal
(Relay output)
Level 1, 2 H: Normal L: Abnormal
Temperature error threshold level
10 sec.
Thermistor temperature
Mode Normal control Controlled in warning status
Display Actual pressure display L: Alarm code H: Actual pressure

display
* When “Level 0” is selected, an actual pressure value is displayed.

H: Stop command
Alarm/Warning H: Normal L: Abnormal

(Relay output)
[Note]
[1] “P01” pressure switch setting
[2] “P02” pressure switch delay time [*]

[*]
Mode
The above chart shows the case where “P03” (Pressure switch display hold setting) is [1] or [2].
When “P03” is [0], an actual pressure value is displayed.
When the stop command is activated by the start/stop signal, the pressure switch is in the normal
condition.
The “P01” and “P02” settings (above [1] and [2]) can be changed in the setting mode.
For the setting procedure and setting range, see “Operating procedure for each mode: b) Setting mode” on
p. 39.
Note) For the purpose of explanation, the above “2-7 Alarm classification [4]” chart shows the case where
the pressure switch is activated without a dead zone. Actually, however, the pressure switch has a dead
zone of approx. 0.5 MPa.
Note) Set the time interval after a stop signal at 0.5 seconds or longer.

3. Contact I/O timing chart

Start/stop
command input
P-Q 0 input
P-Q 1 input
P-Q 2 input
P-Q 3 input
Complete signal
output
P2
P1
Pressure
Actual pressure
(Command)
Q1
Q2
rpm
(Command) Actual rpm
[1] [2] [3] [4] [5] [6]
Q1 Q1
[2]
Q2 Q2 Q2
[1]
[3] [4]
[5] [6]
P1 P1 P1 P2 P2
P-Q selection P-Q selection 1 P-Q selection P-Q selection 5
[1] Start by a start/stop [2] Change of a P-Q selection [4] Change of a P-Q [5] Stop by a start/stop
signal number(Deceleration) selection number signal
(Speed control state) [3] Change of an operation (Pressure increase) [6] Start by a start/stop
state(Feed to pressure signal
holding) (Pressure control state)
《PQ selection setting》
PQ Pressure Flow rate
selection setting setting
0 P1 Q1
1 P1 Q2
2 P2 Q1
3 P2 Q2
When the command value is being changed according to a change in P-Q selection No., the complete signal
status is “Lo”. When the command value does not change any more, the complete signal status is changed
to “Hi”.

SUT10D80L21-10-F SUT16D80L21-10-F: (Super Unit)

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SUT10D80L21-10-F SUT16D80L21-10-F: (Super Unit)

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PIM-00004△1 [Operation Manual] 1/61

Hybrid Hydraulic System

DAIKIN INDUSTRIES, LTD.

Conventions of safety instructions in this manual

DAIKIN INDUSTRIES, LTD.

DAIKIN INDUSTRIES, LTD.

[1. Introduction] ......................................................................................................................................... 5

[2. Features and Structure] ......................................................................................................................... 5

[4. Specifications and Operating Conditions] ............................................................................................ 8

[7. Hydraulic Circuit]............................................................................................................................... 11

[8. Precautions for Operation, Transportation and Installation]............................................................... 13

[9. Preparations for Operation] ................................................................................................................ 16

[10. Test Run] ............................................................................................................................................ 29

Outline of functions ······························································································································· 30

[Attachment: High-pressure Safety Valve Adjustment Procedure] ............................................................... 52

DAIKIN INDUSTRIES, LTD.

[2. Features and Structure]

(1) Energy conservation

Combination mode/single mode Check valve with

DAIKIN INDUSTRIES, LTD.

Conventional system configuration System configuration of Super Unit

DAIKIN INDUSTRIES, LTD.

[3. Description on Model Identification Code]

(a) (b) (c) (d) (e) (f) (g) (h)

(a) Series name (e) Maximum operating pressure

(b) Tank capacity (f) Design No.

(c) Pump type (g) Optional function

(d) Maximum pump discharge rate (h) Non-standard control No.

(i) Hardware revision history

(j) Software revision history

(k) Serial No.

<PQ represent characteristic chart>

0 (3.4) 7.0 (9.5) 20.6

* The above charts show the typical characteristics at an oil temperature of 40 C.

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[4. Specifications and Operating Conditions]

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[5. Precautions for Use]

(7) This hydraulic unit is equipped with a safety valve.

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[6. Names of Unit Components]

Return port Drain port Return port

Oil filling port

<Unit top view (When the full cover is removed)>

Oil level gauge

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[7. Hydraulic Circuit]

Hydraulic circuit diagram

Rc1-1/2 Rc1-1/4 Rc1 Rc3/4

Part No. Name

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Oil filling port

<Unit top view (When the full cover is removed)>

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[8. Precautions for Operation, Transportation and Installation]

Precautions for transportation

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<Weight table> (Hydraulic oil is not included)

Model SUT10D80L07 SUT16D80L21

Precautions for installation

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Fastening onto a level plane

DAIKIN INDUSTRIES, LTD.