g., Ps, di 30 bine © Pond of \ (37) 293-3176. 7 4-(800) BOB-CATS. ‘Operation ‘ a - MeLROE i INGERSOLUHAND _ 672006 2-0) Reviod 0-87) Pasiod BUSA, - .« ,oteboe Company 1407CONTENTS FOREWORD SAFETY nies OPERATING \UCTION PREVENTIVE MAINTENANCE . SYSTEMS ANALYSIS .. . q MACHINE SIGN TRANSLATIONS . SPECIFICATIONS ..... lil xi 29 57 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its ‘constituents aro known to the State of California ‘o cause cancor birth defects and other reproductive harm. REFERENCE INFORMATION Write the correct information for YOUR Bobcat loader in the spaces below. Always use these numbers when referring to your Bobcat loader. Loader Serial Number . Engine Serial Number . NOTES: YOUR LOADER DEALER: ADDRESS: PHONE: Melroe Company P.O. Box 128 Gwinner, ND 58040-0128 Melroe Europe J. Huysmanstaan 59 81651 LOT BELGIUM Zan OPERATING INSTRUCTIONS. aN LEN ay) est Seay ANALYSIS MACHINE SIGN TRANSLATIONS SPECIFICATIONS ‘853 Bobcat Loader i Operation & Maintenance Manual197th 151F aa at Melroe Company is ISO 9001 certified 180 9001 is a set of international standards that control the processes and procedures which we use to design, develop, manufacture, distribute, and service Melroo Company products. British Standards Institute (BSI) is the Certified Recistrar Melroe chose to assess the Company's compliance with the ISO 9001 set of standards. The BSI registration certifies that the two Melroe manufacturing plants and the Melroe corporate offices (winner, Bismarck & Fargo) in North Dakoia are in compliance with ISO 9001. Only ceriied assessors, like BSI, ‘can grant registrations. Since registration requires this third-party auditing, it is irrefutable evidence of conformance. Continued certitication is subject fo periodic audits ISO 9001 means that as a company we say what we do and do what wo say. In other words, we have established procedures and policies, and we provide evidence that the procedures and policies are followed. What dogs ISO 9001 mean to Bobcat Customers? i! means that Melroe Company produces your Bobcat loader, Excavator (or Spra-Coupe, and attachments with strict attention to details, using the latest technology and proven techniques. REGULAR MAINTENANCE ITEMS. Aa C6 6659329 ENGINE OIL FILTER (12 Pack) & a 6667352 -FUELFILTER OK 7773 a 6646402 AIR CLEANER, OUTER , 2 HeLre Cap 9596002 AIRCLEANER, INVER 6369 1? 6646678 RADIATOR CAP 546% VAT eserae — Hyonostaricruten 17 @G95977 6965092 BATTERY ’ bkel7e9 = mw Flew 6724094 PROPYLENE GLYCOL ANTI-FREEZE, Premixed ~[-24°F (-97°C)] 6724354 PROPYLENE GLYCOL ANTI-FREEZE, Concentrate 6569328 BLACK GOLD Hytraulioydrostatc Fluid -5 Gallons 6657209 MOTOR OIL 1540 CE/SG~ 1 at. 6657500, MOTOR OIL 15W40 CE/SG~5 at 657901: MOTOR OIL toWWsd CE/SG~1 at. 6657302 MOTOR OIL 10W90 CEIS@—5 at. 6657303. MOTOR OILS0 CE/SG-1.0t. 8657304 MOTOR OI. S0CESG-5 at. 953 Bobcat Loader Operation & Maintenance ManualFOREWORD FOREWORD This Operation & Maintenance Manual was written to give the owner/operator instructions on the safe operation and maintenance of the Bobcat loader. READ AND_UNDERSTAND_ THIS. OPERATION. & MAINTENANCE. MANUAL BEFORE OPERATING YOUR LOADER. If you have any questions, see your Bobcat loader dealer. SERIAL NUMBER LOCATIONS ....... 00... csecsece ene eee e nner eeees v ERR IPRe te rer a ae eee eee ete eee tee Ee v BOBCAT SKID STEER LOADER IDENTIFICATION «0... ....e sere ene vi v VHF, 02 ys, ‘853 Bobeat Loader itt Operation & Maintenance Manual ,853 Bobcat Loader Operation & Maintenance Manual‘SERIAL NUMBER LOCATIONS ‘Always use the serial number of the loader when Tequesting service information or when ordering parts. Early or later models (identification made by serial number) may use different parts, or it may be necessary to use a different procedure in doing a specific service operation, LOADER SERIAL NUMBER ‘The loader serial number plate is located on the inside of the left upright, above the grill [A] Explanation of loader Serial Number: XXXK _XXXXK Module 2, ~ Production Sequence (Series) Module 1. ~ModeV/Engine Combination ‘The four digit Model/Engine Combination Module number identifies the model number and engine combination. ‘The five digit Production Sequence Number identifies the order which the loader is produced. ENGINE SERIAL NUMBER The serial number is near the fuel jection pump on the engine block (8) DELIVERY REPORT ‘The Delivery Report must be filled out by the dealer and. signed by the owner or operator when the Bebcat loader ig delvered, An explanation of he form mustbe given to the owner. Make sure itis fillad out completely [C]. DELIVERY REPORT ‘853 Bobeat Loader Operation & Maintenance ManualBOBCAT SKID STEER LOADER IDENTIFICATION FRONT LIGHTS (OPTIONAL) OPERATOR SEAT REAR AUXILIARY QUICK COUPLERS (OPTIONAL) SECONDARY QUICK COUPLERS (OPTIONAL) TILT CYLINDER + BUCKET —>> FRONT AUXILIARY QUICK COUPLERS (OPTIONAL) SAFETY TREAD BUCKET STEPS OPERATOR CAB (ROPS & FOPS)+ LIFT ARM LIFT ARM SUPPORT DEVICE EAR Latir LIFT CYLINDER REAR DOOR TAIL LIGHT + (OPTIONAL) TIRES S88 13774 * TIRES - Flotation tires are shown. The Bobcat loader is based-equipped with standard tires. + BUCKET ~ Several different buckets and other attachments are available for the Bobcat loader. ROPS, FOPS ~ Roll Over Protective Structure, Falling Object Protective Structure, per SAE J1040 and SAE J1043. The Bobcat loader is base-equipped with a standard operator cab as shown. ‘853 Bobcat Loader vi Operation & Maintenance ManualSAFETY 1 SAFETY INSTRUCTIONS ... FIRE PREVENTION .. xi ) MACHINE SIGNS (DECALS) .. xii . ik 4 853 Bobcat Loader vil Operation & Maintenance Manualvill ‘853 Bobcat Loader Operation & Maintenance ManualSAFETY INSTRUCTIONS, SAFETY IS THE OPERATOR’S RESPONSIBILITY ‘The Skid Steer Loader is a highly maneuverable and compact machine. in operation, itis rugged and useful under a wide variely of conditions. This presents an operator with hazards associated with off highway, rough terrain applications. The load? has an internal combustion engine with resultant heat and exhaust. All exhaust gases can kill or cause lines so the loader must be used with adequate ventilaion. The loader has a spark arrestor muflier which is required for operation in certain areas. ‘The dealer explains the capabilies and restrictions of the loader and attachments for each application. The dealer demonstrates the safe operation of the loader according to Melroe’s instructional materials; which are also available to operators. The dealer can also identify unsafe modifications or use of unapproved attachments, The attachments and buckets are designed for rated capacity and secure fastening to the loader, The user must check with the dealer, or Melroe ‘Company literature, to determine sate loads of materials of specified densities for his loader—attachment combination. ‘The following publications provide information on the safe use and maintenance of the loader and attachments: «The Delivery Reportis used to assure that complete instructions have been given to the new owner and that the machine isin safe operating conalton. + The Operation & Maintenance Manual dellered with the loader glves operating information as wel as routine Imanfonanco ‘and, service, procedure. tis a part of the loader and mus slay wih the machine when tis std Roplacament Operation & Maintenance Menuals can be ordered from your Bobeat loader dealer. ‘¢ The loader has machine signs (decals) whieh instruct on the safe operation and care. The signs and their locations are shown in the Operation & Maintenance Maual. Replacement signs are available from your Bobcat loader desler. The loader has a plastic Operator's Handbook fastened to the operator cab. Its brief instructions are convenient to the operator. The handbook is available from your dealer in an English edition or one of the following languages: French, German, italian, Dutch, & Spanish «The EMI Safety Manual (also available in Spanish) delivered with the loader gives general safety information. «* The Service Manual and Parts Manual are available from your dealer for use by mechanics to do shop-type service and repair work + Tho Sit Stesr, Loader Operator Training Course i available through your local dealer, This cours is inven to provide rules and practices for correct operation of the Bobcat loader. The course is available in English and Spanish versions. ‘+ The Bobcat Skid Steer Loader Safety Video is available from your Bobcat Dealer. The desler and owner/operator review ine recommended uses ath loader andaltacheents when he loader is delivered. H ithe owneriopeatr wilbe using the loader for aiferent application(s) he must ask the dealer for recommendations on the new use. ‘853 Bobcat Loader « Operation & Maintenance ManualBEFORE OPERATING THE BOBCAT LOADER A Safety Alert Symbol: This Safety Symbolis used for important safety messages. When you see this symbol follow safety message 10 avoid personal injury or death. Operator must hav A WARNING Fie Injury of death. AE ‘The Bobcat loader must be in good operating condition before use. {Check alo the items on the Service Schedule Decal or as shown inthis Operation & Maintenance Manual under Dally inspection. AWARNING IMPORTANT Warnings on the machine and in the manuals are for your safety. Faure to obey warnings can cause Injury or W-2088-1285, This notice Identifies procedures which must be followed to avoid damage to the machine. 12018-0284 SAFE OPERATION NEEDS A QUALIFIED OPERATOR’ A QUALIFIED OPERATOR MUST DO THE FOLLOWING: ‘* UNDERSTAND THE WRITTEN INSTRUCTIONS, RULES AND REGULATIONS ® The written instructions from Melroe Company include the delivery report, Operation & Maintenance Manual and plastic handbook, EM Safely Manual and machine signs (decals). © Check the rules and regulations at your location. The rules may include an employer's work safety requirements. Regulations may identify a hazard such as a ullity supply line, ¢ HAVE TRAINING WITH ACTUAL OPERATION © Operator training must consist of a demostration and verbal instruction. This training is given by your dealer before the loader is delivered, © The new operator must start in an area without bystanders and use all the controls until he can operate the loader safely under all conditions of the work area. Always fasten seat belt and lower seat bar before operating, © KNOW THE WORK CONDITIONS © For each material to be handled, the operator must know how to avoid exceeding the rated operating capacity of the loader, For example, in handling certain loose material with a given bucket, he must know whether he can safely take a full load, or only part of a bucket loac. © The operator must know any prohibited uses or work areas, for example, he needs to know about excessive slopes, ® Wear tight iting clothing, Always wear safety glasses when maintaining or servicing loader. Safety glasses, hearing Byotecton or loader special applications kit are required for some work. See your dealer about Mele Safely equipment. For an operator be qualified, he must not use drugs or alooholic drinks which impair his alertness or coordination while working, An operator who is taking preserption drugs must got medical advice to determine if he can safely operate ‘machine. 859 Bobcat Loader x Operation & Maintenance ManualFIRE PREVENTION The loader has soveral components that ae at high temperature under normal operating condtons, The primar saute of high temperatures is the engine and exhaust system. The electrical system, If damaged or incorrectly maintained, can be a source of arcs or sparks. Flammable debris (leaves, straw, etc.) must be removed regularly I flammable debris is allowed to accumulate, it will Increase the fire hazard. The loader must be cleaned as often as necessary to avoid this accumulation. Flammable debris inthe engine compartments a fire hazard when the loader Is parked with a hot engine, ‘The exhaust system is designed to control the emission of hot particles from the engine and exhaust system, but the muffler and the exhaust gases are stil hot ‘© Know where fire extinguishers and first cid kits are located and how to use them. + Bonotuse the Bobcatloeder where exhaust ars, sparks orhot components can contact fammable materi explosive lust or gases. The engine compartment and engine cooling system must be inspected every day and cleaned if necessary to prevent fire hazard and overheating. + Check all electrical wiring and connections for damage. Keep the battery terminals clean and tight. Repair or replace any damaged part + Check fuel and hydraulic tubes, hoses and fitings for damage and leakage. Never use open flame or bare skin to check for leaks. Tighten or replace any parts that show leakage. Always clean fluid spills. Do not use gasoline or diesel fuel for cleaning parts. Use commercial nonflammable solvents. + Donot use ether or starting fluids on this engine. Ithas glow plugs. These starting aids can cause explosion and inure you or bystanders. * Always clean the loader and ceconnect ne battery before doing any welding, Cover rubber hoses, battery and lather flammable parts. Keop a fire extinguishornear tho loader when welding, Have good ventilation when grinding or welding painted parts, Wear dust mask when grinding painted parts. Toxic dust or gas can be produced. + Stop the engine and let i cool before adding fuel. No smoking! «Use the procedure in the Operation & Maintenance Manual for connecting the battery. ‘Use the procedure in the Operation & Maintenance Manual for cleaning the spark arrestor muflier, ‘A fire extinguisher is available from your Bobcat dealer. The fire extinguisher can be installed in the location shown [A]. 853 Boboat Loader xi Operation & Maintenance ManualMACHINE SIGNS (DECALS) Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer. 6570510 76578528 * Decal located behind lift arm crossmember. 12655, 853 Bobeat Loader xii Operation & Maintenance ManualMACHINE SIGNS (DECALS) (Cont'd) 16700388 “e708a12 “e700? * Located inside the engine compartment. 519774 853 Bobcat Loader xxl Operation & Maintenance Manualxiv ‘853 Bobcat Loader Operation & Maintenance ManualOPERATING INSTRUCTIONS ge 2 UNI Ee ONE rae at eee eae at rae et ee eee a ae ES ered ENGINE SPEED CONTROL .......:0ceeseereeeeee ne eee ne eee ne tenses 5 GETTING READY FOR OPERATION ....... 0020s e eee teeter ee WA HYDRAULIC CONTROLS . Auxiliary Hydraulics Operat ‘Auxiliary Hydraulics Operation (With Optional 8 ‘Auxiliary Hydraulics Operation 853H (Optional) . Bucket Poston Valve Operation Foot Pedals ........ Lift Arm Operation : °. Tilt Operation (Bucket) - INSTRUMENT PANEL Standard ..... Optional BOSS LIFTING THE LOADER . Four Point Lift . Single Point Lift. OPERATING PROCEDURES Backfiling ....... Empty Tho Bucket jigging Into The Grout Pitigg Fhe Bucket Leveling The Ground (Using Er RENE Perret reer ere eee PARKING THE BOBCAT LOADER SEAT BAR RESTRAINT SYSTEM STARTING THE ENGINE . eet Cold Temperature Starting Condition (Optional): Cold Temperature Starting Condition (Standard). Normal Starting Condition (Optional) . Normal Starting Condition (Standard) Warming The Flydraulic/Hydrostatic Sy STEERING LEVERS .. Forward Travel Reverse Travel Normal Turning Fast Turing ... STOPPING THE ENGINE «0.0... .000ccscseeeeeeeeeeees seen setae eres 1 TRANSPORTING THE BOBCAT LOADER ........00seeceseu rere eees 25 OPERATING INSTRUCTIONS. ‘853 Bobcat Loader at Operation & Maintenance ManualaN a lat ‘853 Bobcat Loader Operation & Maintenance Manual) INSTRUMENT PANEL (Cont'd) Star ndard The instrument panel has the following instruments [A]: 1. LIGHT SWITCH (OPT) - Controls tha work and. ‘travel lights. KEY SWITCH ~ For starting, stopping and preheating the engine. . FUSE (ACCESSORIES) - To protect the electrical system from overload. FUSE (IGNITION) ~ To protect the elactical system from overload. HOURMETER — Records the total operating hours of the loader. FUEL GAUGE — Shows the amount of fuel in the fuel tank. 7, ENGINE TEMPERATURE GAUGE — Shows the engine coolant temperature, 8, ENGINE WARNING LIGHT — Engine oll pressure low. Stop the engine if the light comes ON. 9, TRANSMISSION WARNING LIGHT ~ Low 10, 11 12 transmission charge pressure, hydraulctiter needs replacement or high fluid temperature, Stop the engine Ifthe light comes ON. VOLTMETER ~ Shows the condition of the battery and the rate of charge. PREHEAT BUTTON - For preheating the glow plugs before starting the engine. AUXILIARY HYDRAULICS MODE SWITCH {OPT} -Forengeghg he cunaarynyamules (ont & roar). 2.19752 ‘853 Bobcat Loader Operation & Maintenance ManualINSTRUMENT PANEL, Optional BOSS® The following items are located on the instrument penel [a] & [By 1 10. n. IGNITION SWITCH — Conttols the starting and stopping of the engine, if engine doesn't start turn ‘the Key to the OFF position for 3 seconds to reset the fuel timer module. 2. LIGHT SWITCH (OPTIONAL) ~ Controls the work and travel lights. } DIAGNOSTIC COUPLER - Connector for diagnostic tool to make sorvice checks of the system operation unit and other components. . DISPLAY PANEL - The display has the folloving symbols and functions (Ret. 5 thru 18). OPTIONAL AUXILIARY HYDRAULICS MODE SWITCH ~ For Engaging The Auxiliary Hydraulics (Front And Rear). |. FUEL — Shows the amount of fuel in the tank. BATTERY VOLTAGE — Shows the condition of the battery and charge rate. Also will indicate a WARNING for high and low voltage. | ENGINE OIL SYMBOL - Shows engine oil pressure. Flashing symbol indicated low oil Pressure. ENGINE COOLANT SYMBOL ~ Shows engine coolant temperature and/or low coolant level (SHUTDOWN). FUEL FILTER If uel pump and bay lashes iis. @ low {uel WARNING HzO symbol indicates water in the fuel filter (NOT FUNCTIONAL AT THIS TIME). SHUTDOWN SYMBOL - The symbol is associeted with any shutdown condition. When this symbol ‘comes ON the shutdown will occur in 30 seconds. During shutdown the buzzer wil soundconinuously and the symbol wil fash unti the key is tumed CFF. NOTE: The engine can be restarted for 30-second 12, 13. 14. periods to move the loader after a shutdown condition, WARNING SYMBOL ~ The symbol wil be ON ‘when any warning or shutdown is activated. The ‘warning symbol is also used to indicate a warning if there is no related symbol on the display. During a warning the buzzerwill beep three times and syrrbol will be on continuously. HOURMETER - Records the total operating hours ofthe loader. The five character code will display the rating hours to the nearest tenth. When DOWNS or WARNINGS occur an aleha-numeric code will be displayed in the hourmeter area to inform the operator of the problem (See Page 9 for code listing), During a HUTDOWN or WARNING the hourmetor symbol is not visible. CHARGE PRESSURE AND FILTER CONDITION = Flashing symbol indicates low fluid charge pressure and SHUTDOWN. if arrows are ON with, gear/dtop tis fluid charge pressure. This symbol will also indicate a clogged hydraulic flu fier. 3) (6) {3 DOA gagaa 3g. 2 fol B12014 15, AIR FILTER CONDITION ~ This symbol will indicate a clogged air fiter element. 16. GLOWPLUG-The symbol willflash when the glow plugs ato energized. The hourmeter will also ‘contain characters GLOXX whore XX indicates the remaining time the glow plugs will be ON. Glow plug will count down in § second increments. 17. ENGINE SPEED ~ This symbol will indicate an engine overspeed WARNING and SHUTDOWN. 18. PARKING BRAKE~This symbol will indicate when the brakes ongaged (NOT FUNCTIONAL AT THIS 19. HYDRAULIC FLUID TEMPERATURE - This symbol wil indicate a hi ‘SHUTDOWN or WARNING, fluid temporaturo and ‘953 Bobcat Loader Operation & Maintenance ManualENGINE SPEED CONTROL, The engine speed control tem 1) [A] Is at the right sido ‘of the operator's seat. Engine speed is controlled moving the speed control forward to increase the engine RPM and backward to decrease the engine RPM. PARKING BRAKE ‘Lock the parking brake by pushing down on ihe top (toe) fine pedal topo h7 esha ite ) ‘To release the parking brake, push down on the bottom (heel) of the pedal [C}. 01400 853 Bobcat Loader Operation & Maintenance ManualSTEERING LEVERS A WARNING AVOID INJURY OR DEATH When operating the machine: © Keep the seat belt fastened snugly. © The seat bar must be lowered. © Keep your feet on the pedal controls. W-2048-0505 The steering lever (Item 1) [A] are on the right and left, side in front of the seat. For safe control of the loader always move the levers slowly and smoothly. Only a small movement is necessary to move the loader, {Te staring overs contol forward and reverse travel of the loader [B]. Forward Travel — Push both levers forward, Reverse Travel — Pull both levers backward, Normal Turning ~ Move one iever farther forward than the other. Fast Turning — Push one lever forward and pull the other lever backward, For slow travel speed, push the steering levers forward ‘only a small amount. To increase travel speed, push both levers farther forward. Formaximum pushing force, push theevars forward only a small amount with the engine at full RPM. a | J LEFT FAST TURN RIGHT FAST TURN in ee ys aa Piore4e ‘853 Bobcat Loader Operation & Maintenance ManualHYDRAULIC CONTROLS Foot Pedals A WARNING Keep both feet on pedals while operating machine. Fallure to do so can cause serious injury. tia w-2002-1205 IMPORTANT Clean dirt and debris from the foot pedals and Surrounding area before operating the loader, to ensure proper operation of the foot pedals, 2105-0196 Putyour feet on the pedals and KEEP THEM THERE any time you operate the loader. Two foot, pedals (tem. 1) TA] control the hydraui cylinders forthe it and tt function. Lift Arm Operation ‘The left pedal controls the lft arms. Push on the bottom (heel) (lem 2) [A] of the pedal to raise the lit arms. Push on the top (toe) Item 3) [A] of the pedal tolowerthe littarms. Push the top (toe) (Item 3) [A] ofthe lft pedal all the way forward untl It lacks Into detent (oat). Use the float position of the lift arms to level loose material while ‘driving backward Tilt Operation (Bucket) ‘The right pedal controls the action ofthe bucket, Push the top toe) (tem 4} fA] ofthe pedal fotitine bucketforward. Push the bottom of the pedal (heel) (Item 6) [A to tit the bucket backward. Bucket Position Valve Operation (Optionel) ‘The function of the bucket positioning valve isto keep the bucket in the same approximate position itis placed in, prior to the upward lft eycle. Bucket positioning functions automatically during the upward lift eycle only. Booraat 853 Bobcat Loader Operation & Maintenance ManualHYDRAULIC CONTROLS (Cont'd) Auxillary Hydraulics Operation (Optional) Described below is the operation ofthe optional auxiliary hydraulics used with the standard instrument panel NOTE: The right and left steering lever control are blank {no switches) as standard. Press the mode switch (Item 1) [A] (on the instrument panel) to allow for the front and rear auxiliary hydraulics, the light (Item 2) [A] will come ON. Thon (tem 1) [8] on tho ight storing over conte the front auxiliary hydraulics and the switch (item 2) [B] ‘on the left steering lever control the rear auxiliary hydraulics. ‘Switch (Item 4) [B] controls the optional horn. (OPTIONAL) FRONT AUXILIARY CONTROL: Push switch (tem 1) [8] nthe ght or left rection (wth mode switch engaged & top light ON to change fluid flow direction to the ifont quick couplers [C]. (Example: Oren ‘and close grapple teeth.) (OPTIONAL) REAR AUXILIARY CONTROL: Push th switch (item 2) [Bn the rat or lt ection {ith mode ewitch engaged & top light ON to chango ho hig fow cirecon, fo the rear quick couplers [C. (Example: Raise or lower rear stabilizers.) DETENT CONTROL: Push the mode switch (Item 1) [A] the second time to ‘engage the detent function and both lights Items 2 & 3) {Af wil come ON. Push the front button (tem 3) {Blo ive the front auxiliary hydraulics @ constant flow of fluid. sxample: Operate a backhoe.) To release the detent position, push tho switch (item 3) IB} again. RELIEVE PRESSURE AT FRONT QUICK COUPLERS: ‘Turn the key switch to the OFF position, as the enghe: stops running, turn the key switch all the way to the left (hold the key’in this position until the engine stops) to Telease the hydraulic pressure at tho front quick couplers. RELIEVE PRESSURE AT REAR QUICK COUPLERS: With the engine running, press the mode switch (tem) [A] to engage the auxilary hydraulic, the light (Item 2) [A] will come ON. Push the heel of the tt pedal so the hydraulic fluid goes over the main relief pressure and at the same time push ‘switch (tem 2) [8] back and forth several times to relieve the pressure at the rear quick couplers, Release the tit pedals. Stop the engine, : 02160 C | FRONT AUXILIARY |) REAR AUXILIARY | QUICK COUPLERS |, QUICK COUPLERS - (OPTIONAL) (OPTIONAL) Plazest 853 Bobcat Loader Operation & Maintenance ManualHYDRAULIC CONTROLS (Cont'd) Auxiliary Hydraulies Operation (With Optional posse) e cone Described below is the operation of the optional auxiliary hydraulics used with the standard instrument panel. NOTE: The right and left steering lever control are blank (no switches) as standard. Press the mode switch (Item 1) [A] (on the instrument ppanel) to allow for the front and rear auxiliary hydraulics, the light (Item 2) [A] will come ON. ‘The switch (Item 1) [B] on the right steering lever controls the front auxiliary hydraulics and the switch (Item 2) [B] ‘on the left steering lever control the rear auxiiany hydraulics. Switch (Item 4) [B] controls the optional hom. (OPTIONAL) FRONT AUXILIARY CONTROL: Push switch (lem 1) [B] in the right or feft direction (with ‘mode switch engaged & top light ON to change fluid flow direction to the front quick couplers [C]. (Exampl and close grapple teeth.) (OPTIONAL) REAR AUXILIARY CONTROL: Push the switch (Item 2) [B] in the right or left direction {with mode suitch engaged & top light ON to change tho uid flow direction to the rear quick couplers [C]. (Example: Raiso or lower rear stabilizers.) DETENT CONTRO! Push the made switch (Item 1) {Al the second time to engage the detent lunotion anc bolh lights Heme 2 & 3) [al vllcomeON, Push he rontbutton tam3) [B]t0 give the front auxiliary hydraulics @ constant flow of fuid. (Example: Operate a backhoe.) ‘To release the detent position, push the switch (Item 3) IB} again, RELIEVE PRESSURE AT FRONT QUICK COUPLERS: ‘Turn the key switch to the OFF position, as the engine stops running, turn the key switch all the wey to the left (hold the key’in this position until the engine stops) to Telease the hydraulic pressure atthe front quick couplers. RELIEVE PRESSURE AT REAR QUICK COUPLERS: With the engine running, press the mode switch (Item 1 [A] to engage the auxiliary hydraulics, the light (Item 2 A] will come ON, Push the hee! ofthe til pedal so the hydraule fluid goes ‘over the main relief pressure and at the same time push switch (Item 2) [B] back and forth several tims to relieve the pressure at the rear quick couplers. Reloase the tit pedals, Stop the engine. 2 202160 G | FRONT AuxARY [7 REAR AUXILIARY | QUICK COUPLERS |; QUICK COUPLERS (OPTIONAL) | (OPTIONAL) P1251 ‘853 Bobcat Loader Operation & Maintenance ManualHYDRAULIC CONTROLS (Cont'd) Auxiliary Hydraulics Operation ~ 853H (Optional) Press the mode switch (Item 1) [A] (on the instrurrent ane!) once to engage the auxilary hydraulics, for momentary operation. The light (Item 2) [A] will ccmo ‘ON. Press the made switch a Second time for continuous eperation, Both lights (tems 2 & 3) [Al wil come ON. Pressing the mode switch a third ime will disengage the auxiliary hydraulics and both lights will be OFF: The buttons (ewltches) tem 1 through tem 6) [8] anthe right and teft steering levers control the front and rear auxiliary hydraulics Button (Item 6) [B] controls the optional water kit. Button (item 7) [B] controls the optional horn. Button (Item 8)[B] Controls the optional lefVright tum signals. FRONT AUXILIARY CONTROL (Momentary) (Nomal Ron Push buttons in the right or left direction (Item 1) [6] (with mode switch engaged) for momentary or continuous ‘operation to change fluld flow direction to the front quick geuplers (tem 1) [©]. (Example: Open and cose grapeio eeth, FRONT AUXILIARY CONTROL (Continuous) (Detent) (Normal Flow): Push the front button (item 2) [B] one (with mode switch engaged for continuous operation) for continuous flow to the front auxiliary quick couplers (item 1) [C], (Example: backhoe). To disengage continuous (detent) flow, push button (Item 2) [B] a second time. IMPORTANT If the high horsepower switch is in the ON ition, (See Auxiliary High Horsepower iydraulies “Operation, | Page, 10). High Horsepower Hydraulics will flow through front auxiliary quick coupler (item 1) [C}. Damage to unapproved attachments can es 2106-018 ‘SECONDARY AUXILIARY (Optional) (Momentary Orly): ‘There |s also a set of couplers (Item 2) [C] on the rght {ont of the loader. These couplers are used when there is_an_addltional ‘connection needed for attachment ‘operation (Example: Side shift on the planer). Push button (Item 3) [BJ in the right oF left direction (with mode switch engaged) ‘or ‘momentary operation, 10 change the fluid flow direction to the secondary aux ‘couplers (item 2) [6]. (Example: side shift on the Planer) Push the top or bottom of either button (item 4 or item 5) IB] (with mode switch engaged tor momentary” or Continuous operation) to change fluid flow direction tothe attachments, NOTE: When the loader is equipped with the second and rear auxiliary hydraulics, disconnect the rear auxiliary couplers so both front and rear do not function at the same time, =10- 853 Bobeat Loader Operation & Maintenance ManualHYDRAULIC CONTROLS (Cont'd) Auniliary Hydraulics Operation ~ 853H (Optional é Conta iydr peration (Opt ) REAR AUXILIARY CONTROL (OPTIONAL), Engage the mode switch for momentary operation (one light), Push button (tem 3) [B Page 8 right or ll to change the fluid flow direction to the rear quick couplers (item 1) iar (Example: Raise and lower the rear stabilizers.) NOTE: When the loader is equipped with rear and second auxiliaries, disconnect the second auxiliary couplers 30 both auxiliaries do not function at the same time. RELIEVE PRESSURE AT OPTIONAL REAR COUPLERS With the engine OFF, use a rag to cover the auiok couplers and top tap thé poppetwith a wooden dowel. this will felease trapped pressure in the hydraulic eicutt RELIEVE PRESSURE AT FRONT COUPLERS With the engine running, tur anon switch quickly tothe left (counterclockwise) past the OFF position and hold Until engine comes to @ complete stop. This relieves pressure that may be trapped in the front auxiliary circuit which would hinder the engagement of attachment couplers. AUXILIARY HIGH HORSEPOWER HYDRAULICS OPERATION: ‘The ON/OFF toggle switch (tem 1) [B] located on th loft de of the operalor’s seat controls the high Horsepower inction. ‘The High Horsepower function provides additional GPM to the system to operate a High Horsepower attachment (Example: Planer), There is a total of 24 GPM avallable {o operate the attachment. "System pressures alco increased fram 2300 PSI to 8300 PSI while the High Horsepower function is in use. NOTE: Use only the large quick couplers for the High Horsepower function. With the togala eich in the OFF postion, connect the attachment quick coupiors to the argo quick couplers item 1) [C]'on the loft front of the loader, The High spower attachment may have a case drain which needs tobe connected tothe screw on male coupler (Item 2) (Con the left front of the loader. When all the couplers are connected tum the toggle switch to. the ON position, For continuous_ high ressure/high flow in forward direction push the Defent Button (tom 2) [8] Page 9 on he front ‘side ofthe right steering lever (the mode switch mustbe in the continuous low mode). (See Page 10.) To stop continuous flow push, the Detent button a Second time, Momentary operation of the front auxiliary isaiso possible with the toggle sulin nthe ON poston (tha modo switch ‘must be either in the Momentary or in the Continuous mode). Momentary forward fiow (high flow and high pressure) results from pushing the button thom, 1) [B] age 9 10 the right (Example: closing a LaBounty Shear). Momentary rovarso flow (high pressure and rormal iow) results from pushing the bution (item 1) (B] Page 9 to the left (Example: opening a LaBounty Shear). a1 7 GuigR CSORARS (OPTIONAL) 853 Bobcat Loader Operation & Maintenance ManualDAILY INSPECTION The loader must be In good operating condition [A}. Check the following items: Engine Oil Hydraulie/Hydrostatic Fuld Engine Cooling System Operator Cab, Seat Belt, Seat Bar & Pedal Interiocks Lift Arm & Cylinder Pivot Pins Tires Any Loose or Broken Parts Safely Tread & Safety Signs Check the instrument panel display readout for faulty codes (See SERVICE CODES Page 58.) Follow the maintenance requirements on the Service ‘Schedule Decal, located inside the rear door [B]. NOTE: Fluids such as engine oil, hydraulic fluid, coolants, etc, must be disposed of in an environmentally safe manner. Some regulations require that certain spills and leaks on the ground must be cleaned in a specific manner. See local, state and federal regulations for correct disposal. 509589, sary before operating or Read Operation & ‘ance Manuals, Handbook and signs (decals) on machine. Follow warnings and instructions in the manuals when making repairs, adjustments or servicing. Check for correct function efter adjustments, repairs or service. Failure to follow instructions can ‘cause injury or death [A]. oan. 708212 12- ‘853 Bobcat Loader Operation & Maintenance ManualSEAT BAR RESTRAINT SYSTEM The seat bar restraint system has a pivoting seat bar (em 1) TA] with arm rests and has spring loaded Interlocks for the li and tit control pedals. The operator ‘controls the use of the seat bar. The seat barin the dawn position helps to keep the operator in the seat. The interlocks require the operator to lower tho seat bar in order to operate the foot pedal controls. Wren the seat bar is up, the lift and tit control pedals are locked when returned to the neutral position, A WARNING AVOID INJURY OR DEATH When operating the machi © Keep the seat belt fastened snugly. © The-seat bar must be lowered. © Keep your feet on the pedal controls. ‘W1046-0595 ‘The spring loaded interlocks (Item 1) (B] control the locking and unlocking functions of the conticl pedals. The interlocks (tem 1) [8] require the operator to lower the seat bar (Item 2) [B] which allows the operator to move the foot pedals to control the lit and tit functions, ‘When the seat baris lowered, itpushes the interlock (Item. 1) [B] down on both sides, releasing the pedal linkages (Item 3) [B] from the interlocks. ‘The pedals will pivotin both directions when the interlock. is down. A WARNING AVOID INJURY OR DEATH Before you leave the operator's seat: © Lower the lift arms, put the attachment flaton the ground. Stop the engine. Engage the parking brake, Raise seat bar, move pedals until both Letaail ‘W-2045-1086 AVOID INJURY OR DEATH The seat bar system must lock the liftand control pedals in neutral when the seat bar is. up. Service the system if pedals do not lock correctly. W.2105-1205 When the seat bar is raised, spring forces raise the interlocks (C] The foot pedals will not pivot when the interleck is up. See Seat Bar Inspection Page 33 and Seat Bar ‘Maintenance Page 33. ae -13- B SEAT BAR DOWN Cc SEAT BAR RAISED Ce~ ( *—~ intgriock Pedal Lock 4 <— Shield Mo-o1e6s ‘853 Bobcat Loader Operation & Maintenance ManualGETTING READY FOR OPERATION Read the Operation & Maintenance Manual and the ‘Operator's Handbook before operating the loader [A]. A WARNING Operator must have instructions belore running the machine. Untrained operators can cause injury or death, W-2001-0595 Use the bucket or attachment steps, grab handles and safety treads (on top of the loader lit arms and frame) to ‘get on and off the loader [8]. Safety treads are installed on the Bobcat loader to provide 4 slip resistant surface for getting on and off the loader, Keep safety treads clean and replace when damaged. Replacement treads are available from your dealer. Pull tho seat lever (Item 1) [C] and adjust the seat postion, for comfortable operation of the loader controls. Fasten the seat belt snugly and adjustit so that the buckle Is contered between tho hips [D] A WARNING AVOID INJURY OR DEATH When operating the machine: © Keep the seat belt fastened snugly. ‘© The seat bar must be lowered. © Keep your feet on the pedal controls, W-2046-0588 Poeat “14- fe. Omer poriat 853 Bobcat Loader Operation & Maintenance ManualGETTING READY FOR OPERATION (Cont'd) Lower the seat bar [A]. ) Alleontrols must be in the neutral position before you start the engine, (See Normal Staring Conlon Pages 16 & Keep feet on the pedals while seated in the loader [B]. IMPORTANT Clean dirt and debris from the foot pedals and surrounding area before operating the loader, to ensure proper operation of the foot pedals. 12105-0198 STARTING THE ENGINE A WARNING When an engine is running in an enclosed area, fresh air must be added to avold concentration of exhaust fumes. if the engine is stationary, Exhaust fum without warning. w-2050-1285 AVOID INJURY OR DEATH © Engines can have hot parts and hot exhaust gas. Keep flammable material away. in atmosphere * Do not use machines containing explosive gas. W-2051-1086 02126 5.06578 ‘853 Bobcat Loader Operation & Maintenance ManualSTARTING THE ENGINE (Cont'd) Normal Starting Condition - (Standard) ‘Adjust the seat position for comfortable operation of the {oot pedals and steering levers, Fasten the seat belt snugly and adjustit so the bucke is centered between the hips, Lower the seat bar [A]. tn aot pega and stering vere n neutral (crt Position (Item 1) [B}. Sot the engine speed control to the half speed postion (tem 2) [B}. Tum the Key to the ON position. The engine and transmission warning lights willbe ON when the key ison and the engine is stopped (Item 3) [8] ‘Tum the key to start position (Item 4) and release it wen the engine stars [Bf IMPORTANT Do not engage the starter for longer than 15 seconds ata time, Longer use can damage the starter by overheating. Cool the starter for on minute between uses. 236-0288 When the engine starts, release the key and it will rium, to the run position (Item 5) [B}. STOP THE ENGINE IF THE WARNING LIGHTS DO. NOT GO OFF. Without turning the key to the START position, turn the key tothe RUN position (Item 5) [8] for starting the loader in cold weather, (See Cold Temperature Starting Condition Pago 17 & 19.) ~16- NEUTRAL POSITION Fs. rf A y \e a. OS We 1/2 THROTTLE = @ teyies AWS TAN START POSITION ores NZ es rh yy bi RUN POSITION PLo2186 853 Bobcat t Loader Operation & Maintenance ManualSTARTING THE ENGINE (Cont'd) A WARNING Do not use ether with glow plug (preheat) systems. Explosion can result which can cause injury or death, we207t-1265 Cold Temperature Starting Condition - (Standard) See Normal Starting Condition, Page 18. Turn the key ‘switch to the RUN position. Push the PREHEAT switch (Item 1) [A] on the left side of the instrument panel to preheat the glow plugs. Rofer to the decal on the loft sida of the operator cab for ‘operation of the preheat system [B]. Follow the steps under Normal Stating Conan anc repeat the Proheating procedure unti the engine starts. lf the temperature is below 32°F (0°C), use the following procedure to make starting the engine east Replace the engine oil with the correct type and viscosity for the anticipated starting temperature. (See Oil Specitications, Page 98.) Make sure the battery is al full charge. Install a block or tank heater on the engine. ‘Warming The Hydraulic/Hydrostatic System. IMPORTANT When the temperature Is below -20°F (30°C), hydrostatic oll must be warmed before starting. The hydrostatic system will not get enough ol at low temperatures and will be damaged. Park the machine in an area where the temperature will be above 0°F (-18°C) if possible. 2007-1285 Letthe engine run fora minimum of 5 minutes: warm the engine and hydrostatic trasmission fiuid befere operting the loader. Ifthe warning light comes ON when operating the loader (cold), more warm up time is needed. at i eee 853 Bobcat Loader Operation & Maintenance ManualSTARTING THE ENGINE (Cont'd) Normal Starting Condition - (Optional) Adjust the seat position for comfortable operation ol the {oot pedals and steering levers. Faston tho seat belt snugly and adjust it so the buck is centered between the hips. Lower the seat bar [A]. Putthe foot pedals and steering levers inneutral (Center) position (Item 1) [B]. Set the engine speed control to 1/2 speed position (item 2) [B). 2 Pi02188 ‘Turn the key to the ON position, one beep will sound and. the display symbols will be ON [C]. Tum tho Key to START. (See Cold Temperature Starting Condition Pages c 17 & 18,) Release the key when the engine starts, IMPORTANT { Do not engage the starter for longer than 15 { ‘seconds at a time. Longer use can damage the starter by overheating. Cool the starter for one minute between uses. eae ‘ip ica] 66 ‘When the keys turned ON and the alpha numeric display will show various readout codes for three second intervals tach, The readout codes are from the previous works AsBEREO when a WARNING may have occurred, (See SERVICE CODES Page 59.) The readout codes may be viewed again by turing he Hh © © iy sch OFF and tan OM opon a sing ) sue Once the engine is started, the microprocessor will car out all the codes from memory. The codes will not reappear in subsequent Key ON conditions unless the problem recurs. ‘When the readout codes are completed, the numeral display wil return to the operating hours. Be1z014 ‘853 Bobeat Loader ~18- Operation & Maintenance ManualSTARTING THE ENGINE (Cont'd) Cold Temperature Starting Condition (Optional) A WARNING Do not use ether with glow plug (preheat) ‘systems. Explosion can result which can cause injury or death. we2071~1285 ‘See Normal Starting Condon Pages 17. Turn the ke Switch to the ON postin (teadout codes wil show fst and the glow plug signal will be ON [A]. NOTE: If display Is showing readout codes (see above description), the timing of the glow plug activation may be obscured on the display. However the glow plugs will actually be energized. The alpha numeric display will incicato the charactors GLOXX where XX will show remaining time the glow plugs will be energized. The following chart shows the {ime glow plugs will be energized dependent on engine coolant temperature. GLOW PLUG COOLANT TEMPERATURE ‘ON TIME: OPF. (18°C) & Below 25 Seconds 0°-60°F, (-18°-10°C.) 18 Soconde 50°-70°F. (10°-21°C. 5 Seconds "70°F (21°C) & Above NO TIME ‘Turn the koy to the START position and release when the engine starts. If the engine does not start, turn the key ‘switch to the OFF position and ON again to cycle the glow plugs again. When the engineis running, slowly move the engine speed control forward to increase the RPM. If the starting temperature is below 32° F (0° C), use the following procedure to make starting easier: Replace the engine oll with the correct type and viscosity for the anticipated starting temperature. (See Checking Engine Oil Page 39.) Make sure the battery is at full charge, Install an engine block heater or tank heater. STOPPING THE ENGINE Pull the throttle fully backward to decrease the engine RPM. Tur the key switch to the OFF posit cp za -HorO] ©Arga8H B86 oO B12914 IMPORTANT When the temperature is below -20°F (30°C), hydrostatic oll must ne warmed betore starting: The hydrostatic system will not got encugh oli at low temperatures and will be damaged. Park the machine in an area where the temperature will be above 0°F (-18°C) If possible, 2007-1205 853 Bobcat Loader Operation & Maintenance ManualATTACHMENTS AND BUCKETS. A WARNING Never uso attachments or buckets which are not approved by Melroe Company. Buckets and attachments for safe loads of specified densities are approved for each model. Unapproved attachments can cause injury or death, W-2052-1265 The dealer can identity, for each model loader, the attachments and buckets approved by Melroe Company. ‘The buckets and attachments are approved for Rated Operating Capacity and for secure fastening to the Bob-Tach. ‘The Rated Operating Capacity for this loaders shown on Basha the operator cab. (See SPECIFICATIONS, age 71) It is determined by using a standard dirt bucket, and ‘material of normal density, such as dirt or dry gravel. If longer buckets are used and load center moves forward and reduces the Rated Operating Capacity. very dense ‘material is loaded, the volume must be reduced. Exceeding the Rated Operating Capacity can cause the following problems: 1. Steering the loader may bo difficult, 2. Tires may wear faster. 3. There will be a loss of stablity. 4, The life of the Bobcat loader will be reduced. Use the cortect size bucket for the type and density of material being handled. For safe handling of matorlals and avoiding machine damage, the attachment (or bucket) should handle a full load without going over the Rated Operating Capacity for the loader. Partial loads make steering more difficult, Maximum loads to be cartied when using a pallet forkare shown in figure [B]. -20- 06587 A WARNING ‘AVOID INJURY OR DEATH Do not exceed rated operating capacity, Excessive load can cause tipping or loss of control. w-2053-0887 B WEIGHT OF LOADS LBS. (KG) altel [I 3113) (3) le igi (el ie SS} fs] 3 d | Pace T CENTER OF LOAD LOCATION Inches (mm) 853 SERIES LOADER 6550413, 853 Bobcat Loader Operation & Maintenance ManualATTACHMENTS AND BUCKETS (Cont'd) Installation And Removal The loader is equipped with the Bob—Tach system. The Bob-Tach is used for fast changing of buckets and attachments. See the Attachment Operation & Maintenance Manual to install other attachments. A WARNING Bob-Tach levers have spring tension. Hold lever tightly and release slowly. Fallure to obey warning can cause injury. w-2050-1285 Pull the Bob~Tach lovers all the way up. Tilt the Bob~Tach forward. Drive the loader forward until the top edge of the Bob—Tach is completely under the flange of the bucket [A]. DO NOT hit the Bob—Tach levers on the bucket. Tilt the Bob—Tach backward until the bucket is off the ground [B]. Stop the engine, A WARNING AVOID INJURY OR DEATH Before you leave the operator's seat: © Lower the lift arms, put the attachment flat on the ground, © Stop the engine. ‘© Engage the parking brake. Ralse seat bar, move pedals until both locked, ‘W-2005-1086 Push down on the Bob~Tach levers until they are in the locked position [C}. Inset [C] is locked position. A WARNING Bob-Tach wedges must extend through the holes in attachment. Lever(s) must be fully down and locked. Fallure to secure wedges can allow attachment to come off and cause injury or death, w.2102-0497 ‘The wedges (Item 1) [D] must extend through the holes in the bucket or attachment, Removal: Reverse the above procedure to remove the bucket or attachment from the Bob—Tach. -21- ‘859 Bobeat Loader Operation & Maintenance ManualOPERATING PROCEDURES When operating on a public road or highway, always folow local repulations. For example: Slow Moving Vehicle Sign or Directional Signals may be required, ‘Always warm up the engine and hydrostatic system before operating the loader. IMPORTANT Machines warmed up with moderate engine speed and light load have longer life. i-2016-028e Operate the loader with the engine at full speed for maximum horsepower. Move the steering levers ony a small amount to operate the loader slowiy. New operators must operate the loader in an open erea without bystanders, Operate the controls unti the loader can be handled at an efficient and safe rato for all ‘conditions of the work area. ‘With a full bucket, go up to down tho slope with the heavy ‘end toward the top of the slope [A] & [B]. ‘With empty bucket, go down or up the slope with the heavy end toward the top of the slope [C] & [D]. A WARNING AVOID INJURY OR DEATH Keep the lift arms as low as possible. Do not travel or turn with the lift arms up. Turn on level ground, Go up and down slopes, not across them. Keep the heavy end of the machine uphill. Do not overload the machine, Failure to obey warnings can cause the machine to tip or roll over and cause injury or death. we2018-1167 Raise the bucket only high enough to avoid obstructions (on rough ground. 2a- WITH BUCKET FULL 2 gs a ce gu a B Ca. 512878 : ras Going Up Slope v4 fa t9207 853 Bobcat Loader Operation & Maintenance ManualOPERATING PROCEDURES (Cont'd) Filling The Bucket Push down on the top of he it pedal until the lift arms are all the way down, Push the top of the tt pedal to put the Cutting edge of the bucket on the ground [A] o-12072 Drive slowly forward into the material, Push the bottom of, B the tit pedal to raise the front of the bucket [B]. A WARNING Load, unioad and turn on flat level ground. Do not exceed rated operating capacity shown on sign (decal) in cab. Failure to obey warnings the machine to tip or roll over and jury or death. ‘W-2056-1187 Drive backward away from the material B12871 Emptying The Bucket Push down on the bottom of the lift pedal to raise the bucket over the truck box or bin [C]. Drive forward slowly unt the bucket is over the top of the truck box or bin. Push the top of the tilt pedals until the bucket is empty [C]. If all the material is near the side of the truck or bin, push Itto the other side with the buoket, A WARNING Never dump over an obstruction, such as @ post, that can enter the operator cab. The (i Machine could tip forward and cause injury or death. ‘yr-2087-0604 12859 ‘853 Bobcat Loader -23- ‘Operation & Maintenance ManualOPERATING PROCEDURES (Cont'd) Digging Into The Ground Put tho lift arms ail the way down, Push the top ofthe tit pedal uni th cing edge of the buckets onthe ground, rive forward slowly and continue tot the bucket down Until it enters the ground [A]. Push the bottom of the tit pedal a small amount to increase traction and Keep an, even diuging, dent. Continue to drive forward until the bucket is full. When the ground is hard, ralso and lowor tho cutting adgo of tho uucket with the tilt pedal while driving forward slowly, Push the bottom of the tilt pedal to the tit the bucket backward as far as it will go when the bucket is full [3]. Leveling The Ground (Using Lift Arms in Float Position) Push the top (toe) of the lit pedal all the way forward until the pedal is in the locked position (detent) to put the litt arms in a float postion {Ch Push the tit pedal to change the position of the cultin ledge on the bucket. With the buckettilted farther forward, ‘there Is more force on the cutting edge and more loose material can be moved. IMPORTANT Never drive forward when the hydraulic contro! for lift arms is in float position. 12005-1205, Drive backward to level ioose material, Push the botiom Of the lift pedal to unlock from the detent position. 812000 312875 953 Bobcat Loader ation & Maintenance ManualOPERATING PROCEDURES (Cont'd) Backfilling Lower the lift arms and put the cutting edge of the bucket ‘on the ground. Drive forward to the edge of the hole to push the material into the hole [A]. Tiltthe bucket forward as soon asits past the edge of tho hole IA}. If necessary, raise the it arms to empty the uc PARKING THE BOBCAT LOADER Stop the Bobcat loader on level ground. Lower the lift arms fully and put the edge of the bucket on the ground, Pull the engine speed control all the way backward. Turn the key switch to the OFF position, A WARNING AVOID INJURY OR DEATH Before you leave the operator's seal © Lower the lift arms, put the attachmentflat on the ground, Stop the engine. © Engage the parking brake. © Raise seat bar, move pedals until both locked. W-2045-1006 Engage the parking brake. Lift the seat bar and make sure the foot pedals are in the locked position, LUniuekto the seat bel. Remove the key trom the switch to prevent operation of the loader by unauthorized personnel, ‘TRANSPORTING THE BOBCAT LOADER A WARNING Adequately designed ramps of sufficient strength are needed to support the weight of the machine when loading onto a transport vehicle. Wood ramps can break and cause personal injury. 'W-2056-0408| ‘loader with an empty bucket or no attachment must be loaded backward onto the transport vehicle [B]. The rear of the trailer must be blocked or supported [B] ‘when loading or unloading the loader to prevent the fron! ‘ond of the trail from raising up. Use the following procedure to fasten the Bcbcat loader {othe anspor vehicl to prevent the loader om moving ‘during sudden stops or when going up or down slopes. Lower the bucket or attachment to the floor [C]. Stop the engine. Engage the parking brake. Install chain athe front and rear ofthe loader ad to othe transport Vohiclo. 01548 uc-o1282. 853 Bobcat Loader Operation & Maintenance ManualLIFTING THE LOADER. Four Point Lift A WARNING AVOID INJURY OR DEATH When operating the machine: © Koop the seat belt fastened snugly. © The seat bar must be lowered, ® Keep your feet on the pedal controls. W-2046-0595 The loader can be lifted with the four point lift which is available as a kit from your Bobeat loader dealer. Install the lift eyes [A] in the kit as shown. Single Point Lift A WARNING AVOID INJURY OR DEATH © Before lifting, check fasteners on single point lift and operator cab. © Assemble front cab fasteners as shown In this manual. © Never allow riders In the cab or bystanders within 15 fest (5 meters) while lifting the machine. 2007-0497 ‘The loader can also be lifted with the single point lift which is available as a kit from your Bobcat loader dealer, Install the kit and lift as shown [B]. The single point lit, supplied by Melroe Company is designed to lit and support the Bobcat loader witrout affecting roll over and falling object protection features of the operator cab, ~26- uc-ov4a4 [c-o1684 ‘853 Bobcat Loader Operation & Maintenance ManualPREVENTIVE MAINTENANCE AIR CLEANER SERVICE Optional . Standard mere Servicing The Air Cleaner - ALTERNATOR BELT : Adjusting The Alternator Belt - —TACH ie COOLING SYSTEM | Checking The Coolant Level - Cleaning The Cooling System... Removing Goolant From The Cooing System DRIVE B Adjustment Drive Belt Replacement . ELECTRICAL SYSTEM... ‘ Batlery Removal And Installation’. -- Description . .. : Servicing The Electrical System | Fuses Location Using A Booster Battery (Jump Staring) « ENGINE LUBRICATION SYSTEM ... Checking Engine Oi: : ‘eplacing Oil And Filter | GEARBOX .. FINAL DRIVE TRANSMISSION’ (CHaINicASE) Checking And Adding Oil ..... FUEL SYSTEM | ; Filling The Fuel Tank. Fuel Filter Fuel Specifications Removing Air Prom The Fuel § HYDRAULIC/HYDROSTATIC SYSTEM Checking And Adding Fluid... Hydraulicydrostatic Filer Replacement . Hydraulic Fluid Replacement i Hydraulic Reservoir Breather Cap LIFT ARM SUPPORT DEVICE To Disengage The Lift Arm Support Device To Engage The Lit arm Su a Device ,.... LUBRICATION OF THE BOBCAT LOADER OPERATOR CAB ...... aaa Emergency Ext . Lowering The Operaior Cab’ * Raising The Operator Cab PARKING BRAKE PEDAL . Adjustment . PIVOT PINS REAR DOOR Adjustment REAR GRILL SEAT BAR RESTRAINT SYSTEM Seat Bar Inspection .. Seat Bar Maintenance SERVICE SCHEDULE SPARK ARRESTOR MUFFLER TIRE MAINTENANCE Tire Mounting... Tire Rotation . core Wheel Nuts .. . aden LUE =DY Ure} 853 Bobcat Loader -27- Operation & Maintenance ManualMAINTENANCE SAFETY Instructions are necessary before operating or servicing machine, Read Operation & Maintenance Manual, Handbook and signs (decals) on A WARNING A, Safety Alert Symbol: This symbol is used for important safety machine. Follow warnings and instru tepals, adjustments or ‘sorvicin adjustments, repairs or service. Fai injury or death. “ons in the manuals when making . Check for correct function after ure to follow instructions can cause w-2000-0797 ‘messages. When you see this symbol, follow 1@ safety message to avoid personal injury or death. CORRECT CORRECT ;ORRECT a a oa A. yorer corvigg i obeane Sed A eerecomctearmiiarse — Saaned eas down. e-sre8 Have god, yaniaion when ‘welding er grinaing paintodparte. Wear dust'mask when grinding painted pars, Toxte dust and gas Ban'be produced. Ki Vert exhaust to outside wi engine must be fun for service, ‘Avoid exhaust fume feake which an li without warning. Exhaust Syatem must be tightly sealed. ver work on loader with lift ‘arms up unless lit arms are held By ali arm support devi. A\Nover modity’ equipment of add ‘attachments not approved By Melroe Company. 8.6500 6509 ‘Stop, cool and clean engine of flammable" materials before ‘checking fluids. Never service or adjust loader with the engine running unless Instructed to do soin the manual. Avold ‘contact with loakin hydraullc fluid or diesel. fuel under pressure. It can penetrate the skin or oyes Nover fill fue! tank, with engine running, while smoking or when ear open flame. A Ay Keep body, joweiry and otathing Sway Hom novng ° parts tlocrcal contact, not parte and exaust Wear eye protection to. quard from setter ata, compressed tprnge, fds utder pressure cha jing denis when engines Sronunnitgortocieareused Use eye protection approved for ype Stclaig, Ad Koop rear door closed except for Serve. lose and Tateh "door efor operating the loader Ai ead-acid batteries produce fiammable and explosive gases, Ag Keep ares, sparks, flames. and lighted tobacco away from bateres. Ax Balteres: contain acid which Bure eyes or skin on contact, Wear protective clothing. acid contaste body, flush ell with Water. For eye tontact flush wall and. get Immediate medical attention. Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the ‘owner/operator without any specific technical training. Maintenance procedures which are not in this manual must be performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always uso genuine Bobeat replacement parts. 5-968 859 Bobcat Loader Operation & Maintenance Manual: SERVICE SCHEDULE 1 Maintenance work must be done at regular intorvals. Failure to do so will result in excessive wear and early failures. The service schedule is a guide for correct maintenance of the Bobcat loader. Instructions are necessary before operating or servicing machine. Read Operation & Maintenance Manual, Handbook and signs (decals) on A machine, Follow warnings and instructions in the manuals when making MV ZAUSINTINTE RS repairs, adjustments or servicing, Check for correct function after ‘adjustments, repairs or service. Faliure to follow instructions can cause injury or death, w-2000-0707 ITem SERVICE REQUIRED s-10| 50 | 100] 2501000 Engine Gi ‘Check the ol level & add ol as needed ; Air Cleaner ‘Cheok display oF condition indicator. Seno only when required ; Engine Cooling System | Clean debrsfrom ol coctar, radiator & gil. Check cooTantfovel cold Jn recovery tank. Add 50/50 ethylene glycol & water as needed. Lit Arms, Oy, Bob-Tach | _Lubroato with multipurpose lithium based grease (¥2 places) Pivot Pins & Wedges Engine Air Systom ‘Check for leaks & damaged components Ties ‘Check for damaged tres & correct alr presture. Seat Bal, Seat Gar& Pedel| Check te conation of seat bal. Check tno soatbar & pedal interlocks Interiooks for correct operation, Clean dit & debris from moving parts. ) Satay Signs & Salaly Gheok Tor damaged signs (Gocals) & salaly Wead. Raplace any | Tread slgns or safety reads that are damaged or worn. } [Operator Gab naok tho fastoning bole, washors & nus. Chock the Gondiion oF cab. Fuol Filter lomove the eapoed water Hyd. Fuid, Hoses & Check fuid level & add as needed, Check for damage & leaks Tubolines pair & replace as needed. Final Drive Trans Gheok ol aval (Chainease) ) Battery Gheok cables, sonnedtons & eleswolye oval. Add Gaved water as node: ) ‘Control Pedals & Steering | Check for correct eperaion. Repalr or aduat as needed Whee! Nuts [C1 Check forioase whoel nuts & tighten to 105-115 f.=tbs, (745766 Ne) torque. ) Parking Brake ‘Chook oporalien & adjust as needed. ; ‘Atornator Bol ‘Check tension & adjust as needed. =a Engine O18 Filer Fiepiace of & iter. = ‘Spark Arrestor Muffler ‘Giean the spare chamber is Engine/ycro. Drive Balt —|* Check for wear or damage. Make adjustment as needed, ss ’ Fual Fitor FRoplace fter element. Seat Bar ‘Groase pivots as needed ‘Seoring Shai ‘Grease two fings. a ) FiydHydro. For [= Foopiace the itor foment ya, Reservoir Breaner | Replace the reservoir bresihor Gap. Gap Fan Dive Gearbox ‘Check gear lute level Final Drive Trans. oplace tho ol in the chalieaso, Hyd. Reservoir Replace the fd. Lert Motors FT Replace the case drain Hors. Check wheel nut torque every 8 hours for the first 24 hour ® Also replace hydraulic/hydrostatic fiter element when the transmission warning light comes ON. Or every 12 months. Inspect the new belt after first 50 hours, Clean or replace case drain filters in the event of any major hydraulic or hydrostatic repair. 853 Bobcat Loader 29- Operation & Maintenance ManualLIFT ARM SUPPORT DEVICE A WARNING Never work on a machine with the lift arms up unless the lift arms are secured by a lift arm ‘support device, Failure to use an approved lift arm support device can allow the lift arms or attachment to fall and cause Injury or death. W-2059-0091 ‘To Engage Lift Arm Support Device Maintenances and service work can be done with the lift ‘arms lowered. Ifthe lift arms are raised use the following procedure: Put jackstands under the rear comers of the loader. Disconnect the spring ftom tho lit am, support dovice retaining pin and remove the retaning pin [Ah Lower the lit arm support device on top of the it cylinder, Hook the free end of the spring to the lift arm support device so there will be no interference with the support device engagement. With the operator in the seat, seat belt fastened and seat bar lowered, start the engine. alse the Itt arms. until the lift arm support device drops ‘onto the ltt cylinder rod [C}. Lower the lift arms slowly until the support device is held between the lft arms and the litt cylinder. Stop the engine. also the seat bar and move the podats unt! both pedals Install pin (item 1) [C] into the rear of the lift arm support device below the cylinder rod. To Disengage Lift Arm Support Device Remove the pin from the lift arm support device. Connect the spring fom the lift arm suppor device tothe bracket bolow the lit arms [D]. With the operator in the seat, seat bell fastened and seat bar lowered, start the engin. Raise the ft arms a small amount and the spring wal lit {he support device off tne cylinder rod. Lowe thei arns. Stop the engine. Riso the soat bar and move pedals unt both pedals loc Disconnect the spring from the bracket. False the support device nto storage postgn and inset pin through lif arm support device and bracket [A]. Connect spring to pin (Al. -30- ‘953 Bobcat Loader Operation & Maintenance ManualOPERATOR CAB ‘The Bobcat loader has an operator cab (ROPS and FOPS) as standard equipment to protect the operator {rom rollover and falling objects. Check with the dealer if the operator cab has been damaged. A WARNING modify operator cab by welding, grinding, driling holes or adding attachments Unless instructed to do so by Melroe Company. Changes to the cab can cause loss of operator protection from rollover and falling objects, and result in injury or death. Never W-2060-1205 Raising The Operator Cab ‘Stop the loader on a level surface. Lower the lift arms. If the lift arms must be up while raising the operator cab, install the lift arm support device. (See LIFT ARM ‘SUPPORT DEVICE Page 30.) A WARNING Before th cab or the Iifl arms are raised for service, jackstands must be put under the rear ‘corners of the frame. Failure to use jackstands can allow the machine to tip backward causing injury or death, w-2014-0895 Loosen the nut (both sides) at the front corner of the operator cab [A]. Remove the nut and plate (both sides) [B]. Lift on the grab handles and bottom of the operator cab slowly unti the cab latching mechanism engages and the cab is all the way up [Cl] Lowering The Operator Gab NOTE: Make sure the seat bar is fully raised or lowered when lowering the cab. Use the grab handles to lower the cab. Pull down on the bottom of the operator cab unt it stops. ‘on the latching mechanism, Release the latching ‘mechanism (Item 1) [D] and puiithe cab all the way down, Install the plate and nut (both sides). Tighten the nuts to 40-50 ft-lbs. (64-69 Nm) torque TA}. -31- a ‘ceaa jep-15124 853 Bobeat Loader Operation & Maintenance ManualOPERATOR CAB (Cont'd) Emergency Exit The front opening on the operator cab and rear window provide exits. To exit through the rear window, use the following procedure: Pull on the tag at the rear window to remove the rubber cord [A]. Push the rear window out of the rear of the operator cab. Exit through the rear of the operator cab [B]. 32- 00860 1853 Bobcat Loader Operation & Maintenance ManualSEAT BAR RESTRAINT SYSTEM ‘The seat bar restraint system has pivoting seat bar with arm rests and has spring loaded interlocks for the lit and tit control pedals. The operator controls the use of the seat bar. The seat bar in the down position heps keep the operator in the seat. The interlocks require the operator to lower the seat bar In order to operate the foot pedal Controls. When the seat bar is up, the lift and tt pedals are locked when returned to the neutral position. A WARNING AVOID INJURY OR DEATH ‘The seat bar system must lock the lift and tilt, control pedals in neutral when the sezt bar Is. Up. Service the system if pedals do not lock correctly. ae Seat Bar Inspection Sit in the seat and fasten the seat belt. Engage the parking brake. Pull the seat bar athe way down, Startthe engine, Operate each foot pedal to check both the lift and tit functions. Raise the lft arms until the bucket is about 2 foot (600 mm) off the ground, Ralse the seat ba. Try to move each oo! pedal, Pedals ‘must be firmly locked in neutral position. There must be. 10 motion of th it arms or it (oucke!) when the pedals are pusher Pull tho seat bar down, fower the lift arms ard place the bucket flat on the ground, Stop the engine. Raise the seat bar and operate the foot pedals to be sure that the pedals are rly lockedin the neutral positon, Unbuckle the seat a A WARNING AVOID INJURY OR DEATH Never operate loader without pedal lock shield 6705474 on both interlocks. Shields prevent foot from unlocking interlocks when leaving ieee ene we2i62-1196 Seat Bar Maintenance ‘See the SERVICE SCHEDULE Page 29 and on the loader for correct service interval Clean any debris or dit from tho moving pats [A] & [B]. Inspect the linkage bolts and nuts for tightness. The correct torque is 25-28 ft.-Ibs, (84-38 Nm). Use a general purpose grease to lubricate the seat bar pivot points at each side of the cab (Al. If the seat bar system does not function correctly, check for free ‘movement of each linkage part. Check for excessive wear, Adjust peda conto inkage. Replace parts that are Worn or damaged, Use only genuine Melroe replacement parts, -33- Clean & Lubricate ‘853 Bobcat Loader ‘Operation & Maintenance Manual