Professional Documents
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Fundamentals
Student Guide
D16356GC10
Edition 1.0
January 2003
D37638 SG 1
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Author
Tyra Crockett
Before you begin this course, you should have the following qualifications:
Prerequisites
11i Inventory Management Fundamentals is an instructor-led course featuring lecture and hands-
on exercises. Online demonstrations and written practice sessions reinforce the concepts and
skills introduced.
Additional Publications
• None
(N) Invoice > Entry > Invoice Batches Summary (M) Query > Find (B) Approve
1. (N) From the Navigator window, select Invoice then Entry then Invoice Batches
Summary.
Notations:
(N) = Navigator
(M) = Menu
(T) = Tab
(B) = Button
(I) = Icon
(H) = Hyperlink
1. In the navigation frame of the help system window, expand the General Ledger entry.
4. Review the Enter Journals topic that appears in the document frame of the help system
window.
Objectives
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring inventory
• Issuing Inventory
• Application Integration
• Summary
Overview
What is inventory?
• On-hand stock
• On-hand materials
Overview
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring inventory
• Issuing Inventory
• Application Integration
• Summary
Transfer Inventory
Receipt To Issue
Oracle Inventory uses the receipt to issue process to manage your inventory. The three main
pieces of the process are as follows:
Receiving
When you take delivery of inventory in to your warehouse you receive it. You can receive
inventory using the following applications
• Oracle Purchasing
• Oracle Work in Process
• Oracle Inventory
Transferring
You can transfer inventory within an organization, and from one organization to another
organization using the following applications
• Oracle Shipping
• Oracle Order Management
• Oracle Work in Process
• Oracle Inventory
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring inventory
• Issuing Inventory
• Application Integration
• Summary
Receiving Inventory
Receiving
Inventory
Receiving Inventory
There are different ways you can receive inventory in to stock.
Purchasing
You can receive inventory from outside of your organization using purchasing. The ways you
use purchasing in relation to receiving are:
• Purchase Order Receipt
• Internal Requisition
• In transit Receipt
• Return Material Authorization
• Unexpected Receipt
Work in Process
You can receive inventory from the manufacturing floor using Oracle Work in Process
• Component Return
• Negative Component Issue
• Assembly Return
Receiving Inventory
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring Inventory
• Issuing Inventory
• Application Integration
• Summary
Transferring Inventory
Inventory Shipping
Transfer
Transferring Inventory
Different applications can generate requests to transfer inventory.
Shipping
Shipping can generate a transfer to move stock from a finished goods area to a staging to for
shipping.
Order Management
Order management can generate a transfer to move stock from a finished goods area to a
staging area for shipping.
Work in Process
Work in Process can generate a transfer to acquire components for a project.
Inventory
Inventory transfers materials using the following methods:
• Transfer between Organizations
• Replenish materials
•Request transfers
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring Inventory
• Issuing Inventory
• Application Integration
• Summary
Issuing Inventory
Purchasing Inventory
Issuing
Issuing Inventory
You can issue stock out of inventory using the following applications:
Order Management
Order Management can generate an inventory issue through:
• Sales Orders
• Internal Orders
Purchasing
Purchasing can generate an inventory issue for:
• Return to Vendor materials
Work in Process
Work in process can generate an inventory issue through:
• Component Issue
• Assembly Return
Inventory
You can issue stock using the inventory application in the following ways:
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring Inventory
• Issuing Inventory
• Application Integration
• Summary
Oracle
WIP
Oracle Cost Oracle
Management Flow
Manufacturing
Oracle Oracle
Purchasing Project
Manufacturing
Oracle
Inventory
Oracle Order
Management Oracle Master
Oracle Oracle Bills
Scheduling/MRP
Engineering Oracle of Material
Shipping
External
Systems
Oracle Oracle
Payables General
Ledger
Oracle
Inventory
Oracle Oracle
Receivables Assets
Agenda
• Overview
• Receipt to Issue Life Cycle
• Receiving Inventory
• Transferring inventory
• Issuing Inventory
• Application Integration
• Summary
Summary
Objective
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Items
What is an Item?
Component Service
Assembly
What is an Item?
An item is a part or service you:
• Purchase
• Sell
• Plan
• Manufacture
• Stock
• Distribute
• Prototype
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Oracle Organization
Set
Legal Entity Vision Ops of
Books
V1
Master Organization
Inventory D2 M1 M2
Organizations
Inventory Organizations
Subsidiary
Company Warehouse
Inventory Organizations
An inventory organization is an inventory location with its own set of books, costing method,
workday calendar an list of items. An organization can be a company, subsidiary, or
warehouse.
Consider the following when you plan your enterprise structure:
• Sets of Books: You can tie one Oracle General Ledger set of books to each inventory
organization.
• Costing Methods: You set your costing method (Standard or Average) at the
organizational level. The item attribute control level determines the costing organization.
• Item Costs: Oracle Inventory keeps one cost per item per inventory organization.
• Movement Between Inventory Sites: You can use intransit inventory for interorganization
transfers.
• Planning Method: You can choose how to plan your items.
• Forecasting: You can forecast your items.
• Accuracy Analysis: You can perform a cycle count, or a physical inventory
Defining Organizations
Operating Unit
Defining Organizations
Classify the Organization
• Choose an organization classification to describe the general purpose of your organization.
• Examples of organization classifications are inventory organization, legal company, and
HR organization.
• Choose inventory organization as your organization classification to use your organization
for inventory management.
Set of Books
• Tie each inventory organization to an operating unit. Each operating unit is associated to a
legal entity and a general ledger set of books.
Inventory Parameters
• Use the Organization Parameters window to complete your organization definition for
inventory purposes.
• Define receiving parameters if you receive items on purchase orders, internal orders, and
intransit interorganization shipments.
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Master Organization
V1
Item Master
Always define items in the master organization. Oracle automatically changes your current
organization to the master organization. You may enable your new items in as many child
organizations as needed.
Defining Items
Copy templates
Copy items
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Item Attributes
Item
Attributes
Serviceable Weight
Item Attributes
Item attributes are the collection of information about an item.
Status Attributes
Invoice Enabled =
BOM Allowed = Yes
Item Status Yes
Internal Orders
Stockable = Yes
Enabled = Yes
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Master Organization
Item # AC2967
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Agenda
• Overview of Items
• Overview of Organizations and Organization
Structure
• Overview of Defining Items Process
• Overview of Item Attributes and Statuses
• Overview of Item Templates
• Overview of Organization Assignment
• Overview of Deletion Constraints
• Summary
Summary
Objectives
Agenda
Inventory Organizations
Master Organization
Explaining Organizations
Before you use Oracle Inventory, you need to define one or more organizations. Organizations
represent distinct entities in your company and can include separate manufacturing facilities,
warehouses, distribution centers, and branch offices.
Inventory Organizations
An Inventory organization may be one of the following:
•A physical entity like a warehouse where inventory is stored and transacted.
•A logical entity like an item master organization which only holds items with no transactions
Organization
Subinventory
Locator
Inventory Structure
Inventory Organizations may be made up of one or more subinventories which may be made
up of one or
more locators such as row, rack, bin.
Setting up Locations
Physical Location
Employees Organizations
Setting up Locations
Organization Setup
Organization Parameters
Organization Setup
– Use the Organization Parameters window to complete your organization definition
for inventory purposes.
– Define receiving parameters if you receive items on purchase orders, internal orders,
and in transit interorganization shipments.
– The item master organization should be the first inventory organization for which
parameters are defined.
– You must also specify the item master organization. The system defaults this field to the
organization for which parameters are being entered. It must be changed, for any
organization that is not a master organization.
– You must define the control options and account defaults for your organization before you
can define items or perform any transactions.
– You must assign a unique short code to your organization and use this code to identify the
organization with which you want to work.
Freight Carriers
Employees Planners
Guided Demonstration:
Creating an Inventory Organization
Agenda
Unit of Measure
Unit of Measure (UOM) Unit of Measure Class
Unit of Measure
A unit of measure (UOM) is a value that specifies the quantity of an item. For example, “each”
is a unit of measure that you would use to specify the number of units of an item.
Unit of Measure Class
A unit of measure class is a group of units of measure with similar characteristics. For
example, “weight” can be a unit of measure class with UOMs such as kilogram, gram, pound,
and ounce.
Unit of Measure
Units of Measure
• Planning Products
• Work in process
• Bills of Material and Engineering
Planning Products
•Forecasting and consumption
•Master scheduling
•Material requirements planning
Work in Process
•Shop floor moves
•Resource transaction
•Completion and return transactions
•Inquiries and reports
Bills of Material and Engineering
•Defining bills of material
•Defining engineering items
You need to define unit of measure classes and the base unit of measure for each class. Unit
of measure classes represent groups of units of measure with similar characteristics, such as
volume or length. Oracle Inventory uses the base unit of measure to perform conversions
between units of measure in each class and between two different unit of measure classes.
2 Each = 1 lb
Define intraclass
conversions
Define interclass
conversions
Practice Overview:
Units of Measure
Assumptions
• You are skilled in Oracle Navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Defining UOM Classes
Define a unit of measure class using your team number (##) to uniquely identify your class from
the other team’s in the classroom. The UOM class information to enter is as follows:
Defining UOMs
Define the following UOM’s for your class. Be sure to use your team number to uniquely
identify your class from the other team’s in the classroom.
• Dozen
• Gross
• Case
UOM Conversions
Set up Standard conversion for your UOMs. Be sure to use your team number to uniquely
identify your class from the other team’s in the classroom.
Defining UOMs
7. Repeat steps 5-6 create units of measure for ##-Gross and ##-Case using the same
conventions as in the previous steps.
UOM Conversions
11. M: File > New (make sure your conversion type is “Standard” conversion)
− UOM: ##-Dozen
− Class: ##-Quantity
− Conversion: 12
− Base Unit: ##-Each
Agenda
Status Attributes
Invoice Enabled =
BOM Allowed = Yes
Item Status Yes
Internal Orders
Stockable = Yes
Enabled = Yes
Item Status
When you define an item, you use the Item Status
attribute to assign an item status.
Status Attributes
Internal Ordered
Internal Orders No Item is set to No
Enabled
No Invoiceable Item is
Invoice Enabled
set to No
5. (T) Inventory.
Practice Overview:
Viewing Item Attributes
Assumptions
• You are skilled at Oracle navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Viewing Item Attributes
• What is the BOM Item Type for the part? _______What is the control level? ______
• Is this item under Revision Control? _____ What is the control level? ____
2. Find item # AS54888 and answer the following questions about the item's attributes.
• What is the Item Status? _______________ What is the control level? ______
• Is a Bill of Material allowed for this item? ______ What is the control level? ______
• Can I build this item in WIP? ________________ What is the control level? _____
• Are customer orders enabled for this item? _________What is the control level? _____
• Is Invoicing Enabled for this item? ______________ What is the control level? _____
• Are Internal Orders enabled for this item? _______ What is the control level? ______
• Is this item transactable in Inventory? ____________ What is the control level? ______
• Is this item purchasable from a Vendor? ___________ What is the control level? _____
• Is this item stockable in Inventory? _______________ What is the control level? _____
4. Item AS18947 is not under revision control or lot control. These attributes are organization
controlled.
• Select Find.
8. Customer orders are enabled for this item, and the attribute is master controlled.
Agenda
Defining items
Defining Items
Define only the information you need to maintain the item. You cannot define an item at the
organization level. Oracle Inventory automatically switches to the Master Item window when
you define a new item.
Item Templates
Templates
Oracle Inventory has several predefined templates that you can use to define and update items
or you can create your own templates.
If you regularly define many items that share the same values for a number of attributes, you
may want to define item templates to avoid duplicating effort. You can only use “Copy” once
when adding and item. You can predefine templates with relatively few attributes enabled
because you can apply more than one template to define one item
Attributes in Templates
You can enable attributes and assign them values in each template that you create. When you
apply a template to an item, Oracle Inventory updates only the attributes that are enabled for
the template. The order in which templates are applied is extremely important.
Master-Level Control
An attribute you maintain at the master level has identical values across all organizations that
use the item.
Organization-Level Control
An attribute you maintain at the organization level may have different values for each
organization that uses it.
Attribute Control
Some attributes can be maintained at only the Master level or the Organizational Level.
Unit of Measure should be maintained at the Master level.
If using multiple organizations, the Min-Max attribute should be maintained at the organization
level.
Technical Note
Master-Level Control
For example, suppose you want to ensure that items defined in two organizations are
transactable at the same time in both organizations. If you make the item not transactable in
one organization, you want the same item to become not transactable in the other organization.
Guided Demonstration:
Defining Items
5. Select Apply.
6. Select Done
8. (T) Organization
Practice Overview:
Defining Items
Assumptions
• You are skilled in Oracle navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Creating Item Templates
• Build in WIP
• Costing Enabled
• Customer Ordered
• Inventory Item
• Invoiceable Item
• Stockable
• Transactable
• Shippable
Create Items
• No Inventory Controls
• Locator Control ON
• Revision Control ON
• Lot Control ON
Note: Use the following naming convention for your items ##Item, and be sure to enable
your items in M1 Seattle and M2 Boston.
2. (M) New.
− Template = ##-Template
− Description = Team ## Finished Goods Template
− Organization = Leave Blank
3. Select the appropriate attribute groups from the Show dropdown list. Enable the following
item attributes:
• Build in WIP
• Costing Enabled
• Customer Ordered
• Invoiceable Item
• Stockable
• Transactable
• Shippable
Creating Items
5. Create an item using the template you created in the previous task.
• Select the template you created in the previous task (## Template)
7. (M) Save.
11. Repeat Steps 5-9 using the following using the Finished Good Template and the following
item numbers descriptions.
− Item: ##-Item02
− Description: ##-No Inventory Controls
− Item: ##-Item03
− Description: ##-Locator Control ON
− Item: ##-Item04
− Description: ##-Revision Control ON
− Item: ##-Item05
Agenda
Deletion Constraints
Deletion Constraints
Agenda
Profile Values
Profile
Options
User
Responsibility
Application
Site
Profile Values
Profile values are one of the methods used to specify how Oracle Inventory processes and
controls access to data. In general, profile values can be set at one or more of the following
levels:
•User
•Responsibility
•Application
•Site
Setting Profile Values
Oracle Applications treats user profile levels as a hierarchy, where User is the highest
level of the hierarchy, followed by Responsibility, Application, and at the lowest level,
Site. Each user profile option ordinarily exists at each level. For example, Oracle
Applications provides a Site–level Printer option, an Application–level Printer option,
and so on. Oracle Applications enforces the level hierarchy to ensure that a higher–
level option value overrides a lower–level value. For example, if your Site–level
Profile Option
INV: Default Item Status: Indicates the default item status for new items you define.
INV: Default Primary Unit of Measure: Indicates the default primary unit of measure for new
items you define.
INV: Item Master Flexfield: Indicates which flexfield is used to define items in
MTL_SYSTEM_ITEMS.
Profile Option
INV: Updateable Customer Item: Indicates if you can change the customer item number.
INV: Updateable Item Name: Indicates whether you can update the item flexfield.
Agenda
Implementation Considerations
Org 1 Org 2
Item Cost
Implementation Considerations
You should set all costing attributes at the organizational level because costing is most
commonly done at organizational level. WIP requires costing at org level to set up WIP
accounting classes. Costing of individual items is specific to individual organizations because
of location and other considerations.
Costing Method
Costing method is chosen and set at the inventory organization level. Within a set of books,
an enterprise can have multiple cost methods specified at each organization level. For
example, a company may have one average cost org and one standard cost org. Available
costing methods are as follows:
• Standard
• Weighted
• Average
• FIFO
• LIFO
Agenda
Summary
Objectives
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Revision Control
Locator Control
Item
Serial Control
Lot Control
Item AS5222
Serial #5847329
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Subinventories Overview
Finished Goods
Raw Materials
Defective Items
What is a Subinventory?
You define one or more subinventories for each inventory organization. A subinventory is a
physical or logical grouping of inventory, such as raw material, finished goods, defective
material, or a freezer compartment. The subinventory is the primary place where items are
physically stocked. You must specify for every inventory transaction.
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Rack
Row
Bin
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Agenda
• Overview
• Explaining Subinventories
• Explaining Locator Control
• Explaining Revision Control
• Explaining Lot Control
• Explaining Serial Control
• Summary
Summary
Objectives
After completing this module, you should be able to do the
following:
• Define Subinventories
• Define locator control
• Define revision control
• Define lot control
• Generate serial numbers
• Recognize Implementation Considerations
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
Subinventory
Item AS5222
Serial #5847329
Agenda
• Overview
• Defining Subinventories and Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
Defining Subinventories
• Subinventory
– Physical or logical separation of
material
– You must define at least one
subinventory for each organization
Defining Subinventories
You define subinventories by organization. Each subinventory must contain the following
information:
• Unique alphanumeric name
• Status
• Cost Group (feature enabled if you have WMS installed)
• Parameters
• Lead times
• Sourcing information
• Account information
For more information on defining subinventories see:
(Help) Oracle Manufacturing Applications > Oracle Inventory > Setting Up > Inventory
Structure > Defining Subinventories
Locator Structuring
Locator Structuring
You can restrict specific item numbers to a specific Stock Locator. For example you may
stock an item that is too large to fit into a standard locator. You can specify this item to be
stocked in an oversized locator only.
Verifying Subinventories
7. Select M2 Boston.
Practice Overview:
Defining Subinventories
Assumptions
• You are skilled in Oracle navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
If you are not already in Seattle, change Organization to Seattle (M1).
Create three subinventories for your team. Create one subinventory for your finished goods
(FGI) stock, a subinventory as your MAIN inventory, and a subinventory for Raw Materials.
Use the following naming convention to differentiate your team from other teams i.e. ##FGI
where the pound sign represents your team number.
2. Change to the Boston (M2) organization and ascertain if there is an FGI subinventory in that
organization.
• Select OK
Verifying Subinventories
3. Select a Subinventory.
Find an Item.
(T) Inventory
Choose New.
Enter a Description.
Practice Overview
Setting Up Locator Control
Assumptions
• You are skilled in Oracle Navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Setting up Subinventories for Locator Control.
4. Define some stock locators for your ##-FGI subinventory and your ##-MAIN subinventory.
For this exercise use the following convention:
− Row: (your team #) ## ##
− Rack: 01 01
− Bin: 01 02
− Subinventory: ##-FGI
− Row: ## ##
− Rack: 02 02
− Bin: 01 02
− Subinventory: ##-MAIN
7. Your MAIN subinventory is set up to require locator control for all items that are transacted
in it. Your FGI subinventory is not set up to require locator control for all items that are
transacted in it. Why, were you prompted for a locator when you received Item 03 into the
FGI subinventory?
• (T) Inventory
− Locator Control: Dynamic Entry
• Select New.
12. Enter the following new locators using the following information:
− Row: (your team #) ##
− Rack: 01
− Bin: 01
− Description: Anything you want
− Subinventory: ##-FGI
− Locator Status: Active
− Row: ##
− Rack: 02
− Bin: 01
− Description: Anything you want
− Subinventory ##-Main
− Locator Status: Active
− Item: ##-Item02
− Subinventory: ##-Main
− Locator: ##.1.1 (Row ##, Rack01, Bin 1)
− Quantity: 25
− Item: Item03
− Subinventory: ##-FGI
− Locator: ##.1.2
− Quantity: 25
18. 17.You set your FGI subinventory to item level locator control, and you changed Item03
locator control to dynamic entry.
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
Revision Control
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
Lot Control
Disabled Lots
Disabled Lots
•Are included in available to transact, available to promise and available to reserve
calculations.
•Are included as on-hand supply when performing min-max, reorder point or MRP planning
calculations.
•Are included as on-hand in all inquiries and reports, including inventory valuation reports.
•Can be transacted with Inventory functions and the Transaction Open Interface.
•Can be reserved.
Item AS3339
Lot# C1498
Expires 15-Jun-2007
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
For more information on setting up Serial Number Control, refer to the online help:
(Help) Oracle Manufacturing Applications > Oracle Inventory > Items > Lot and Serial
Number Control > Setting Up Serial Number Control
Serial Genealogy
3. (T) Inventory
36. Select the first available serial number from the list of values.
Note: The End Serial Number field populates automatically according to the transaction
quantity.
Practice Overview:
Revision, Lot and Serial Controls
Assumptions
• You are skilled in Oracle Navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Revision Control
1. Find item ##-Item04, and enable revision control for this item.
2. Create two revisions for this item with the following information
− Revision: B
− Effective Date: Today
− Revision: C
− Effective Date: 1st of next month
3. Notice that a revision record already exists for this item (Revision A). Why is there already a
revision for this item? ______________________________________
Lot Control
4. Update your Item05 to enable lot control using the following information.
− Lot Expiration (Shelf Life) Control: User defined
− Lot Control: Full control
− Starting Prefix: ## (team number)
− Starting Number: 001
5. Update your item ##Item06 to enable serial control using the following information.
− Serial Number Generation: Predefined
− Starting Serial Prefix: T##
• Select Find.
• (T) Inventory
Lot Control
5. Find ##Item05.
• Enter ##Item05
• Select Find
• (T) Inventory
− Lot Expiration (Shelf Life) Control: User Defined
− Starting Prefix: ## (team number)
− Starting Number: 001
Serial Control
• Select Find.
• (T) Inventory
− Serial Number Generation: Predefined
− Starting Serial Prefix T##
− Starting Serial Numbers: 0001
• Enter ##Item06.
• Select OK.
• Select Submit.
• Select Done.
• Select Done.
• Select the Details radio button from the display portion of the window.
• Select Find.
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
M1 Seattle M2 Boston
Row 1A Row 1A
Rack 1A Rack 1A
Bin 1A Bin 1A
Item Expires
Transact Item
Locator Control
During a material transaction, Oracle Inventory checks the locate control options you specified.
If locator control is enabled, you must enter a valid locator into which to receive or from which
to issue the item you are transacting.
Lot Control
You can optionally assign expiration dates to items. If you enable lot control for an item, you
must assign lot numbers when you receive the item into inventory. Thereafter, when you
transact the item, you must provide a lot number.
Agenda
• Overview
• Defining Locator Control
• Defining Revision Control
• Defining Lot Control
• Defining Serial Number Control
• Recognize Implementation Considerations
• Summary
Summary
Module Objectives
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Inventory Structure
Enterprise Structure
Items
Physical Inventory
Inventory Planning
Cycle Counting
Inventory Structure
Oracle Inventory is one of Oracle’s enterprise applications products. Oracle Inventory enables
companies to satisfy business needs such as these:
• Defining part numbers
• Modeling organization structures
• Tracking perpetual inventory
• Maintaining accurate on-hand balances
• Planning material replenishments
• Forecasting anticipated demand
Overview
Material Flow Business Flow
Receive Goods
WIP Purchasing
Services Order
Ship Goods Management
Transactions
A transaction is an item movement into, within, or out of inventory. A transaction changes the
quantity, location, planning responsibility and/or cost of an item.
Oracle Inventory supports a number of predefined and user-defined transaction types. Every
material movement has a corresponding set of accounting transactions that Oracle Inventory
automatically generates.
All transactions validate the various controls (revision, locator, lot number, and serial number)
you enable for your items.
You can choose your own transaction processing methods to use available computing
resources most effectively.
(Help) Oracle Manufacturing Applications > Oracle Inventory >Transactions > Overview
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Inventory Transactions
Miscellaneous Miscellaneous
Receipt Issue
Direct Interorganization
Interorganization Transfer by Way
Transfer of Intransit
Organization
Inventory Transactions
• Receive items into your organization using a general ledger account number
• Issue items from your organization using general ledger account number
• Transfer items from a subinventory in your organization to another subinventory in the
same organization
• Transfer items directly between organizations
• Transfer items between organizations by way of intransit
• Reserve items for a specific account or temporarily prevent the release of items onto the
shop floor
(Help) Oracle Manufacturing Applications > Oracle Inventory >Transactions > Overview
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Transaction Types
+ = Transaction
Type
Transaction Types
•A transaction type is the combination of a transaction source type and a transaction action.
•It is used to classify a particular transaction for reporting and querying purposes.
•Oracle Inventory also uses transaction types to identify certain transactions to include in
historical usage calculations for ABC analysis or forecasting.
•A number of transaction types are predefined in Oracle Inventory. The user can also define
additional types by setting up new combinations of source types and actions.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Setting Up > Transaction
Setup > Defining and Updating Transaction Types
(Help) Oracle Manufacturing Applications > Oracle Inventory > Setting Up > Transaction
Setup > Defining and Updating Transaction Source Types
Transaction Action
A generic type of material movement or cost update.
Assembly Return
Transaction Action
Transaction Action
You use transaction actions with a source type. A transaction action identifies a transaction
type. Oracle Inventory provides the following transaction actions:
•Assembly completion
•Issue from stores
•Subinventory transfer
•Direct organization transfer
•Cycle count adjustment
•Physical inventory adjustment
•Intransit receipt
•Intransit shipment
•WIP assembly scrap
•Cost update
•Receipt into stores
•Negative component issue
Transaction Reasons
• A standard means of classifying or explaining the
reason for a transaction.
• User defined.
• Used in all transaction forms.
• Used these with any type of material transaction.
• Reports available by Transaction Reason
(Help) Oracle Manufacturing Applications > Oracle Inventory > Setting Up > Transaction
Setup > Defining Transaction Reasons
Transaction Managers
(Help) Oracle Manufacturing Applications > Oracle Inventory > Setting Up > Transaction
Setup > Transaction Managers
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Move Orders
Move Orders
Move orders are requests for the movement of material within a single organization. They
formalize the process to request the movement of material within a warehouse or facility for
purposes like replenishment, material storage relocations, and quality handling.
Move orders are generated manually or automatically depending on the source type used.
Move orders are restricted to transactions within an organization. Transfers between
organizations, require an internal requisition.
Move Order Requisitions
A manually generated request, available for subinventory and account transfers.
These requests can optionally go through a workflow based approval process before they
become move orders ready to be sourced and transacted.
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Mobile Transactions
Mobile Transactions
See: Mobile Materials Management: Oracle Mobile Supply Chain Applications User’s Guide
Agenda
• Overview
• Explaining Transaction Flows
• Overview of Transaction Types
• Overview of Move Orders
• Overview of Shortage Alerts and Notifications
• Overview of Mobile Transactions
• Summary
Summary
Objectives
At the end of this module you should be able to do the
following:
• Define Transaction Managers
• Define Transaction Types
• Define Transaction Reasons
• Explain Shipping Methods
• Define Movement Statistics
Objectives
• Define Inventory Account Aliases
• Explain how to set up Move Orders
• Explain Alerts Notifications and Reports
• Set up Profile Options
• Define Transactions Implementation Concerns
Agenda
3. Choose New.
5. Choose Save.
9. Choose New.
Practice Overview:
Defining a Customized Transaction
Assumptions
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Define a Transaction Source
Define a Transaction type and associate it with your newly created Source type using the
following information:
− Name: ##-Donation
− Description: ##-Goodwill Transaction
− Transaction Source Type: ##-Donations
− Transaction File: Issue from Stores
• (T) User
• (T) User
5. Define a Transaction Type and Associate it with the new Source type.
− Name: ##-Donation
− Description: ##-Goodwill Transaction
− Transaction Source Type: ##-Donations
− Transaction File: Issue from Stores
Agenda
You can specify if transfers will go through intransit. If so, you can also determine:
•Shipping methods
•GL accounts to use in transit
•Material ownership during transfers
•Planning lead-times
•Transfer charges
For more information see: (Help) Oracle Manufacturing Applications > Oracle Inventory >
Setting Up > Transaction Setup > Inter-Organization Shipping Network
Shipping Method
Shipping Method
A Quick Code used to define specific shipping methods. For example: Ground, Express, or
Air.
Agenda
Movement Statistics
Movement Statistics
You can collect statistics to satisfy the European Union’s reporting requirements for
INTRASTAT, the declarations for imports and exports between countries belonging to the
European Union, and EXTRASTAT, the declaration for imports and exports between a country
belonging to the European Union and a country external to the European Union.
(N) Transactions > Movement Statistics
Navigation to the Movement Statistics Window
You can navigate to the Movement Statistics window from various material transaction
windows or manually through Oracle Inventory. The transaction windows are:
• Interorganization Transfer (Oracle Inventory)
• Receipt of Customer Return (Oracle Inventory)
• Return to Customer (Oracle Inventory)
• Confirm Shipment (Oracle Order Management)
• Receipts/Returns/Corrections (Oracle Purchasing)
Country-Specific List of Values
• Oracle Inventory supports a country-specific list of values.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Overview of
Movement Statistics
../ Entering and Maintaining Movement Statistics
../ Automatically Generating Movement Statistics
Agenda
Account Aliases
Aliases
An account alias is an easily recognized name or label representing a general ledger account
number. You can view, report, and reserve against an account alias. During a transaction, you
can use the account alias instead of an account number to refer to the account.
You must create an inventory account alias for each GL account if you wish to use an alias for
that GL account in Inventory transactions. Inventory does not honor GL account aliases.
Agenda
• Define a Planner
• Designate a Planner
• Notification list
• Define Picking Rules
• Locator Defaults
Agenda
<
Supply Demand
Shortage Alert
The following receipt transaction forms can generate shortage alerts and
notifications.
•Receipts
•Receiving Transactions
•Miscellaneous Transactions
Shortage Alerts
The shortage alert appears in the window during the transaction with the option to go to the
View Potential Shortages form, showing where the shortage exists. Alerts they are automatic
once they are set up. Notifications are optional and can be sent to a pre–specified list of
individuals.
Sources of Demand
In generating shortage alerts and notifications, the system considers one or more of the
following to be sources of demand:
•WIP jobs
•WIP schedules
•Sales order lines that have been pick released and detailed but for which adequate quantity
was not sourced
Supply Types
The system considers the transaction types you select as supply for the unsatisfied
demand. Shortage alerts and notifications are triggered for system or user defined
transaction types with transaction actions of:
Receipt into stores
Intransit receipt
Direct organization transfer
Assembly completion
Negative component issue
Shortage Alert
People Items
All Reports
Oracle Inventory provides both summary and detail reports for movement statistics. Use these
reports to validate information and identify missing or incomplete entries. You may make
corrections before freezing the information.
The Movement Statistics Report provides a run-time parameter that allows you to freeze
movement information for official Intrastat reporting. This Official/Summary option, updates
the database with any information calculated at report run time to provide a complete history of
information reported. This option also allows you to assign a reference number for the
information processed by the particular run of the report.
If you identify a mistake after the information has been frozen, you can either reverse the
freeze (nullifying the official report) or enter a movement adjustment entry to record the
appropriate change.
(N) Report > Movement Statistics
(Help) Oracle Manufacturing Applications > Oracle Inventory >
Reports and Processes
../ Movement Statistics Exception Report
../ Movement Statistics Processor
Copyright © Oracle Corporation, 2002. All rights reserved.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Transaction
Reports
Agenda
Agenda
Implementation Considerations
Item Restrictions
Implementation Considerations
Item Restrictions
On the master item you can indicate if the item has subinventory and locator restrictions. If
you choose to implement subinventory and locator restrictions, you must indicate which
subinventories and locators can store the item. Transactions honor these restriction and you
cannot transact to other locations.
Receipt Transaction Default
The subinventory and locator default from the transaction defaults. More importantly, if you
create an internal requisition to ship material between two organization where the shipping
network is direct, you cannot indicate on the requisition the locator of the destination. If the
destination is locator controlled, the receipt transaction attempts to use the time transaction
default for receiving. If one does not exist, you shipment will fail.
Implementation Considerations
Answer the following questions to determine which of the following demand sources should be
considered potential shortages.
• Which inventory organizations should be checked for shortages?
• Which type and statuses of WIP jobs/schedules should be checked for shortages?
Answer the following questions to determine the individuals and the method for delivering
shortage messages.
• Should workflow alerts and notifications be generated when actual shortages exist?
• Who should be notified?
• How frequently should notifications be sent?
Agenda
Summary
You should now be able to:
• Define Transaction Managers, Transaction Types, and
Transaction Reasons
• Explain Shipping Methods
• Define Movement Statistics
• Define Inventory Account Aliases
• Explain how to set up Move Orders
• Explain Alerts Notifications and Reports
• Set up Profile Options
• Define Transactions Implementation Concerns
Module Objectives
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Transaction Flows
Material Flow Business Flow
Receive Goods
WIP Purchasing
Transaction Flows
• A transaction is an item movement into, within, or out of inventory.
• A transaction changes the quantity, location, or inventory value of an item.
• Oracle Inventory supports a number of predefined and user-defined transaction types.
• Every material movement has a corresponding set of accounting transactions that Oracle
Inventory automatically generates.
• All transactions validate the various controls (revision, locator, lot number, and serial
number) that you enable for your items.
• You can choose your own transaction processing methods to use available computing
resources most effectively.
Inventory Transactions
Miscellaneous Miscellaneous
Receipt Issue
Direct Interorganization
Interorganization Transfer by Way
Transfer of Intransit
Organization
Inventory Transactions
Without Documents and Requisitions
D1 M3 Dallas M1
Singapore (Ave Cost) Direct Seattle
org transfer
In-transit
In-transit In-transit org
org transfer transfer shipment
receipt
Inventory Transactions
With Documents and Requisitions
D1 M3 M1
Singapore Dallas Internal Seattle
SO ship
In-transit confirm
Internal Internal SO
PO receipt ship confirm
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Subinventory Transfer
Subinventory Transfer
(N) Transactions > Subinventory Transfer (B) Transaction Lines
Choosing a Transaction Type
You can use one of your user-defined transaction types or one of the system predefined
transaction type, Subinventory Transfer.
Entering a Transaction Source
You can enter source information for the source type associated with the transaction type you
chose. The source type corresponding to the transaction type determines whether Oracle
Inventory validates the source information.
Application of Subinventory Transfers
•You can move items from one bin to another.
•You can replenish floor stock inventories or move items from one stockroom to another.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Transferring
Between Subinventories
Guided Demonstration:
Subinventory Transfer
Miscellaneous Transaction
(Account Receipt)
Miscellaneous Transaction
(N) Transactions > Miscellaneous Transactions
Choosing a Transaction Type
You can use one of your user-defined transaction types or
one of the system-defined transaction types:
• Account alias issue
• Account alias receipt
• Account issue
• Account receipt
• Miscellaneous issue
• Miscellaneous receipt
Entering a Transaction Source
Enter source information for the source type associated with the transaction type you chose.
The source type corresponding to the transaction type determines whether Oracle Inventory
validates the source information.
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Performing
Miscellaneous Transactions
Issue to Department
or project
Initial loading of item on-hand quantities when you start implementing Oracle Inventory
Scrapping items by issuing them to expense accounts denoting scrap
Issuing items to individuals, departments, or projects
Receiving items that were acquired by assorted means (without purchase orders)
Entering adjustments and corrections to system quantities due to theft, vandalism, loss, shelf-
life expiration, or inaccurate record keeping
Subinventory
Shipment Number
Freight Information
% of TRX Value
(Help) Oracle Manufacturing Applications > Oracle Inventory > Transactions > Inter-
organization Transfers
Note: Verify a shipping network exists between the shipping organization and the receiving
organization.
Practice Overview:
Interorganization Transfer
Note: Make sure the part you decide to ship has been assigned to both M1 and M2.
Assumptions
• You are skilled in Oracle navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Transacting Items
• Freight: DHL
• Waybill: T##
• Containers: 1
Viewing Transactions
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Managing Receipts
Correct
Transactions
Internal
Shipment Shipment
Optional Return
Optional to Supplier
Oracle Oracle Update Supplier
Order Mgmt Inventory
Optional
Return to
Receiving
Receive
Transfer Inspect
Deliver
Expense
Shop Floor
Inventory
Managing Receipts
Receive both internally and externally sourced shipments. You can deliver to inventory, shop
floor, and expense destinations.
You can satisfy the following receiving business needs:
• Increased receiving process control
• Streamlined receiving throughput
• Increased transaction visibility and traceability
• A common process for all receipt types
Ship-To Location
Receiving Locations Destination
Receiving Dock A Cold Storage A Factory 1 Receives
Receives 20 Items Receives 20 Items 10 Items
Joe Requestor
Receiving Site Receives 10 Items
Purchase
Order
Transfer Inspect
Deliver
Expense
Shop Floor
(Oracle WIP) Inventory
(Supplier Only Source) (Oracle Inventory)
Unordered Items
You can receive items for which there is no corresponding purchase order. The first step is to
create a record of the receipts, citing Supplier, Item, and Quantity details. Match these received
items to an existing purchase order in a second step, and then continue transacting them as you
would any other supplier receipt.
Scenario
• You receive items that you actually did order, but the shipping documentation is illegible
or missing.
• You have an agreement with the supplier that allows overruns against existing orders;
however, you do not allow over-receipts for this item.
• In both cases you want to receive the items so you can track them on the system while
you wait for a buyer to decide which purchase order to use for the match transaction.
Direct Receipts
Receipts
4. Choose Find.
Receiving Stock
Practice Overview:
Receiving Items into Inventory
Assumptions
• You are skilled in Oracle Navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Receiving Inventory
Receive the item in to stock that you transferred in the interorganization transfer practice.
3. Select Find.
Returns to Receiving
Return
Item
Return Return
Customer Supplier
Returns
Purchasing allows you to perform returns to suppliers and returns to customers in the
Receiving Returns window. Use the Receiving Returns window to return delivered
items to receiving and to return received or delivered externally sourced items to the
supplier if the purchase order has neither been cancelled nor final closed. For
controlled items, you must specify lot numbers, serial numbers or locators, as
appropriate. If the Quality module is installed, you can enter quality information. Use
the Receiving Returns window to return items back to a customer.
For example, a customer returns to your company a part that does not work properly.
You receive and fix the part, then return the part to the customer.
Note: You cannot enter returns for internal shipments.
Returns to Inventory
Build in WIP
Return to
Defective item Inventory
X Return to
Inventory
Entering Returns
Receiving Returns
2. (T) Customer.
4. Choose Find.
Viewing Returns
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Receiving Reports
Expected Receipts
• You can run the Expected Receipts report to
evaluate anticipated receiving workload.
• You can also use this report to manually record
the actual quantity received and the receipt date
for shipments that you plan to transact at a
different time.
Overdue Supplier Shipments
• You can run the Overdue Supplier Shipments
report to identify shipments that might require
expediting or buyer notification when they arrive.
Further Help
For more information on expected receipts or overdue supplier shipments, refer to the online
help:
(Help) Oracle Manufacturing Applications > Oracle Purchasing >
Reports and Processes
../ Expected Receipts Report
../ Overdue Supplier Shipments Report
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Approve
Create move
move order order -
requisitions Pick Ticket
only
In case of shortage
move order
can be re-planned
Putaway Picking
Destination Source
location location
Automatic
Action
Notification sent Reminder sent
to item planner to item planner
Request
1 Time-out 1 Time-out
Period Period
Quick Response
Warehouse Visibility
Tracking
• Kanban • Automatically
Replenishment • Min Max Generated
Move Orders • Replenishment • Pre-approved
• Count • Transaction Ready
• Automatically
WIP Issue • Blackflush Transfer
Generated
Move Orders • Component Issue
•Pre-approved
•Item •Source
Move Order
•Project/Task •Destination
Lines
•Request Qty •Completed Qty
•Item
Move Order •Destination Details
•Lot/Serial
Line Details •Source Details
•Quantity/UOM
Suggesting Sources
Oracle Inventory uses the picking rules you set up at the organization or organization-item
level, to suggest source locators, revisions, and lots to source the material in order to fulfill a
move order allocation.
Suggesting a Destination
The picking rules only suggest source locations. If the destination subinventory is locator-
controlled and no locator was specified on the move order line, Oracle Inventory generates a
suggestion based on the item subinventory locator default you set up for move orders. Before
release 11i, the item subinventory defaults were used only for put away locations in the
receiving process. You can now set up a default locator for each item that you want to move
You have two choices in transacting the move orders to transfer the material to the destination
location:
• Automatic Pick Confirmation: The move order is transacted instantly after the order is
allocated without any further human intervention. On hand inquiries will show the
material in staging. The next step for the user to perform is the ship confirmation.
• Manual Pick Confirmation: The user confirms the pick of the move order allocation.
This gives the user the chance to update any picking details such as the source locations,
lots or serials and to report shortages or inventory inaccuracies and allow the system to
generate more pick suggestions. Reporting inventory inaccuracies allows the user to
request a cycle count in the inventory area where the material was not found if so desired.
Oracle Shipping
Oracle Shipping provides two choices for when and how the user will fill in the line details.
These choices are made by setting up an organization parameter but can be overridden at pick
release.
• Auto allocate--the allocating process is done at pick release instantly after the move order
is created. No more human intervention is needed and the pick slip can be printed
automatically.
• Pick release only creates move orders but does not fill in the line details. A user must
navigate to the move order form after pick release and press the Allocate button. This
option allows warehouse managers to determine when to release the pick to the floor and
might be a better solution for implementations running a global order entry with
distributed warehouse management and/or shipping. In these cases orders can be
released to regional warehouses from the central order management location in advance
and individual warehouses can schedule picks closer to actual ship time.
Item Quantity
Source Destination
Item Allocation
Allocating Items
Reservation
A reservation is a line in the inventory reservations table. In the reservation table supply (such
as on-hand inventory) is matched with a demand source (such as a sales order). A reservation is
used to earmark your inventory for a particular use.
Pending Transaction
A pending transaction is a transaction that Oracle Inventory expects to occur shortly, but
confirmation of the transaction has not yet been recorded. This is a material pick that has not
yet been completed. Move order line details are an example of the pending transaction. A pick
slip may have already been printed, but the picker has not yet indicated that they have
deposited the material in the destination location.
Neither reserved material nor a pending transaction quantity is included in any availability
calculation for the source location.
You should not allocate a move order line too soon in the business process, because the
allocating process for a move order creates pending transactions and removes that quantity
from an availability picture. Allocating should not be done until you are ready to print the pick
slip and move the material.
Source
Transact
Destination
(Help) Oracle Manufacturing Applications > Oracle Inventory >Transactions > Overview of
Move Orders > Transacting Move Orders
Create an Item
5. Choose Apply.
6. Choose Done.
7. (T) Inventory.
Practice Overview:
Transacting Move orders
Assumptions
• You are skilled in Oracle navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Create an Item
Create a miscellaneous receipt for 500 pieces of your item and receive them into at least two
locators of your ##-FGI subinventory.
Create a move order for your item and move 10 pieces from the ##-FGI subinventory to the FGI
subinventory using the following information:
− Number: ##-1
− Description: Team ## Move order
− Transaction Type: Move Order Transfer
− Item: 00-1234
• Select Template.
• Select Apply.
• Select Done.
• (T) Inventory
− Locator Control: Dynamic Entry
− Item: ##1234
− Subinventory: ##-FGI
− Quantity 250
− Locator: ##.1.1
• Choose Find.
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Receive Goods
Move Goods
Mobile Device
Issue Goods
•Miscellaneous Receipt
•Alias Receipt
•Inventory Issues
•Subinventory Transfers
•Move Orders
•Organization Transfers
•PO
•RMA
•Intransit Shipment
•Internal Requisition
•Receipts
2. Select Transfers.
Practice Overview:
Mobile Transactions
Assumptions
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Interorganization Transfers Using the Mobile Interface
Use the Mobile interface to conduct an interorganization transfer using the following
information:
− From Organization: M1 Seattle
− To Organization: M2 Boston
− Item: your choice
− Quantity: 5
5. Select Done
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Managing Shipments
Agenda
• Defining the Transaction Flows
• Defining Transaction Options and Restrictions
• Performing Transactions
• Managing Receipts
• Explaining Receiving Reports
• Perform Move Orders
• Performing Transactions Using a Mobile Device
• Managing Shipments
• Summary
Summary
Objectives
Agenda
• Overview
• Overview of Oracle Inventory forecasting
• Overview of Oracle Inventory replenishment
planning
• Summary
Overview
Course Overview
This module provides an overview of Oracle Inventory forecasting and replenishment methods.
Time to replenish
• Min-Max planning
• Reorder-point planning
• Kanban replenishment
• Replenishment counting
Order Planning
Planning methods
“Which planning method should I use?”
Carrying costs
Order costs
Expected
Demand
Create allocations
Replenishment move for inventory to be
order automatically moved
created
Print move
order pick slip
Transact move
order
External purchase
requisition created
Run requisition
import
Agenda
• Overview
• Overview of Oracle Inventory forecasting
• Overview of Oracle Inventory replenishment
planning
• Summary
Supply Demand
Forecast Types
Demand
Agenda
• Overview
• Overview of Oracle Inventory forecasting
• Overview of Oracle Inventory replenishment
planning
• Summary
Reorder-point Planning
•Safety stock
•Replenishment lead time
•Item demand
•Order cost
•Carrying cost Min-Max Planning
•Minimum inventory level
•Maximum inventory level
Kanban Replenishment
Replenishment by visual cue
Replenishment Counting
Nontracked subinventories
For more information see: (Help) Inventory Planning > Overview of Planning
Reorder-point Yes No
Safety Stock
Planning of Item
Fluctuations in Demand
Safety Stock
Safety Stock is a base level of inventory from which Oracle inventory performs planning. In
other words, the item is planned as if the safety stock quantity for the period is the zero
inventory balance of the item. This ensures that the safety stock quantity remains in inventory
to cover any fluctuations in demand.
Quantity
Reorder-Point
Safety Stock
For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Reorder-Point Planning
For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Min-Max Planning
CM1148 CM1148
For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Overview of Kanban Replenishment
For more information see: (Help) Oracle Inventory > Inventory Planning and Replenishment >
Replenishment Counting
Agenda
• Overview
• Overview of Oracle Inventory forecasting
• Overview of Oracle Inventory replenishment
planning
• Summary
Summary
Objectives
Agenda
• Overview
• Forecasting
• Performing Reorder-point planning
• Performing Min-max planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Overview
Replenishment Methods
Available Supply
Reorder-point
Available to
Promise
Min-max
Planning setup
Replenishment
counting
Planning profile
options
Kanban
replenishment
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Focus Forecasting
2
Forecast = actual demand in the previous period this year
Example: Demand for April 2000 = Demand for March 2000
Focus-Forecasting (continued)
Focus-Forecasting (continued)
Statistical Forecasting
βt = α × At-1 + ( 1 - α ) × TEFt-1
Rt = β × ( Bt - Bt-1 ) + (1 - β) × Rt-1
TEFt = Bt + Rt
Where:
α = Primary smoothing factor (0 < = α < = 1)
This table shows an example of season-enhanced forecasting. Notice how the expected drop in
period 3 also produced a drop in the forecasted for period 3.
To determine seasonality index, you perform the following calculations:
• Adjust the last period’s seasonality index
• Calculate the forecast base value
• Multiply by the period 9 seasonality index
This example assumes an smoothing constant (α) of 0.5 and a seasonality factor (γ) of 0.3.
Adjust The Last Period’s Seasonality Index
S’t = γ × (At / Bt) + (1 – γ ) × St
S’8 = 0.3 × (A8 / B8) + (1 – 0.3 ) × S8
= 0.3 × (270 / 238) + 0.7 × 1.15
= 1.14536
Calculate the Forecast Base Value
Bt = α × (At-1 / St-1) + (1 – α) × Bt-1
B9 = 0.5 × (A8 / S8) + (1 – 0.5) × B8
= 0.5 × (270 / 1.14536) + 0.5 × 238
= 236.86687
Multiply by the Period 9 Seasonality Index
SEFt = Bt × St
SEF9 = B9 × S9
= 236.8667 × 1.10
= 260.55356
Note: After determining period 9 results, you can recalculate period 9’s seasonality index and
then forecast for period 10.
3 Generate forecasts
4 Maintain forecasts
5 Use forecasts
Choose Bucketed
Practice Overview:
Creating a Manual Forecast
Assumptions
• You are skilled in Oracle Navigation
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Define a Forecast Set
7. Enter the following quantities in progressive weeks for the next 6 weeks. Start with the first
date field, and use the LOV for each available date.
− 3000
− 4000
− 2000
− 2500
− 2000
− 4500
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Quantity
Reorder
Point
Safety
Stock
Time
Quantity
Reorder
Point
Safety
Stock Lead time
Time
Quantity
Reorder Quantity
Reorder
Point
Safety
Stock
Time
Run Reorder-point
4 report.
Specify a fixed-lot
Enter an order cost. size multiplier.
(Optional)
Enter preprocessing
lead time.
Enter postprocessing
lead time.
Quantity
Percentage
Mean absolute
deviation
Planning
On-order quantity Information
Forecast information
Creating
requisitions
Exception
Reporting
Providing a Forecast
The reorder-point planning program uses information from the forecast to calculate the
economic order quantity (EOQ) and the reorder-point quantity. The following equations show
each of these calculations:
• EOQ = SQRT {[2 × (annual demand) × (order cost)] / (carrying cost)]}
• Reorder point = safety stock + [(lead time) × (average demand)]
Providing On-Order Quantity Information
Oracle uses on-order quantity information to determine when to reorder an item. You should
reorder when the following is true:
(quantity on hand + quantity on-order) < reorder point
Oracle uses the following sources to calculate on-order quantities:
• Purchase orders
• Requisitions (internal and supplier)
• In-transit shipments owned by the organization
Oracle Inventory uses purchase orders, requisitions, and in-transit shipments that are scheduled
to be delivered before the supply cutoff date.
Guided Demonstration:
Reorder Point Planning
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Structure Items
Independent Demand
Entire Organization
Tightly Controlled
Subinventory
Min-Max Planning
Determine minimum Enter minimum
and maximum quantity
quantities
Enter maximum
quantity
No Enter minimum
order quantity
When to Order?
You can constrain the order quantity by specifying the following order modifiers for an item:
•Fixed lot multiplier
•Minimum order quantity
•Maximum order quantity
= - +
Define subinventory-
2 level min-max
information (optional).
Navigation Path
Inventory Responsibility (N) Reports > Planning
(N) Requests.
Practice Overview:
Min-Max Planning
Assumptions
• You completed the define items lab.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Enable Min-Max Planning for Item
1. Enter Min-Max planning for ##-Item03 and restrict to your ##-FGI subinventory.
Request a min-max planning report for your item and subinventory using the following
information:
− Planning level: Subinventory
− Subinventory: ##-FGI
1. Navigate to the Organization Items window and find your ##-Item03 Item.
5. Enter the minimum and maximum quantities for the item/subinventory combination as
follows:
− Name: ##-FGI
− Minimum Quantity: 300
− Maximum Quantity: 900
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Buyer
Item
Subinventory
1 2
Specify requisition
Define subinventory.
approval status.
3 Define subinventory 4
Enter replenishment
replenishment
counts.
information.
Subinventories Window
Subinventories Window
Inventory Responsibility (N) Setup > Organizations > Subinventories (B) New > (B) Open
Inventory Responsibility (N) Counting > Replenishments Counts > Counts (B) New
On hand Quantity
Order Maximum
Order Quantity
Inventory Responsibility(N) Counting > Replenishment Counts > Counts (B) Lines
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Kanban Cards
Part A
KANBAN
Part B
KANBAN
Navigation Path
Inventory Responsibility (N) Items > Master Items
Navigation Path
Inventory Responsibility(N) Kanban > Pull Sequences > (T) Source
Kanban Cards
Subinventory
KANBAN
Item
Locator
New
Full
Wait
KANBAN
In-Transit
Empty
In-Process
New
Full
Wait
KANBAN
In-Transit
KANBAN
2. Choose New.
(T) Kanban
− Calculate: Number of Cards
− Size: 10
− Number of Cards: 10
− Minimum Order Qty: 20
Choose Cards
Choose Replenish
Choose Replenish
Practice Overview:
Generating Kanban Cards
Assumptions
• You have completed the defining Subinventories Lab
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Setting up a Kanban Pull Sequence
• (T) Kanban
− Calculate: Number of Cards
− Size: 10
− Number of Cards: 10
− Minimum Order Quantity: 20
• Choose Find
• Select the first Kanban card in the list, and choose Replenish.
• Select the second Kanban card in the list and choose replenish.
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Available to Promise
Quantity
6
4
2
Time
Quantity
ATP
Time Supply
Data Demand
You can view the earliest available data for a specific quantity of an item or a group of items
and the available quantity of an item for a specific date. You can view the supply, demand, and
ATP item quantities for the periods that fall between the current date and the end of the ATP
horizon.
Checking ATP
Note: Oracle Inventory displays the organization-level default ATP rule whenever you perform
ATP queries in your organization.
Backward Consumption
Forward Consumption
Accumulate Available
Window
Accumulation options
Purchase
Time Fence
=
Total Lead Time
Manufacture
Past-Due-Supply Days
The ATP process does not consider any supply scheduled before the past-due-supply time
fence date. The ATP process considers all supply from the beginning of the past-due-supply
time fence date to the current date as supply for the current date.
Infinite-Supply Option
Options
• Cumulative manufacturing lead time
• Cumulative total lead time
• Total lead time
• User-defined time fence
Day before
the next
scheduled
supply date
Supply Period
Scheduled Next
supply date scheduled
supply
date
Demand Sources
Is item, Is Item a
ATP/PTO only, a
No component of
parent of an an ATO/PTO
assembly? assembly?
Yes Yes
Enable components for ATP
checking.
ATP Checking
ATP Test
Enter Demand
ATP Checking
ATP Checking
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Item
Make Buy
The source type specified and whether the item is set up as a “Make” item or a “Buy” item
determines the type of replenishment order created. For organization level min-max planning,
the source type is specified on the “General Planning” tab of Organization Item form.
For subinventory level min-max planning, the source type is specified on the Sourcing tab of
the Item Subinventories form If this is left blank, the report checks to see if a source type is
specified either at the Subinventory level, the Organization Item level, or on the Organization
Parameters form.
If the item is a Buy item and the source type is set to “Inventory” min-max creates requisitions,
if the source type is “Supplier” it creates purchase orders and if the source type is
“Subinventory” it creates move orders. Note that source type “Subinventory” is not valid for
organization level planning (it is not a valid option on the Organization Parameters form; if
used on the Organization Item form for an item that is planned at the organization level it will
not restock the item). Items must also be transactable in order for min-max to create purchase
orders, requisitions or move orders (“Transactable” flag on Inventory tab of Organization Item
form checked).
Copyright © Oracle Corporation, 2002. All rights reserved.
Supplier Sources
Demand Sources
Documents
Agenda
• Overview
• Forecasting
• Performing Reorder-point Planning
• Performing Min-max Planning
• Performing replenishment counting
• Generating kanban cards
• Setting up available to promise (ATP)
• Setting up Inventory profile values
• Identify Implementation Considerations
• Summary
Summary
Objectives
Agenda
Overview
A B C
ABC Analysis
Overview
Oracle Inventory Management provides several tools to aid users in controlling and improving
the accuracy of inventory records:
•ABC Analysis
•Cycle Counting
•Physical Inventory
Agenda
Higher More
Importance Control
Lower Less
Agenda
Cycle Counting
With cycle counting, Inventory is counted on a cyclic schedule rather than once a year. A
cycle inventory count is usually taken on regular defined basis. Most effective cycle counting
systems require the counting of a certain number of items every workday with each item
counted at a prescribed frequency. With ABC analysis you can use cycle counting to count
items of greater importance more frequently than those of less importance. Cycle counting
supports scheduled counting based on value or counting by location, and can be set up at the
organization level or the subinventory level.
Agenda
Inventory Organization
Subinventory
Physical Inventory
Physical Inventory
A physical inventory is a periodic reconciliation of system on-hand balances with physical
counts in inventory. You can perform physical inventories whenever you choose to verify the
accuracy of your system on-hand quantities. You can perform a physical inventory for an
entire organization or for particular subinventories within an organization. Physical
inventories are usually performed once every six months, or once a year depending on
organization requirements.
Agenda
Agenda
Summary
Objectives
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
On-Hand Value
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Item Valuation
Subinventory 1
Subinventory 1 Inventory
Subinventory 2
Organization
Subinventory 3
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
You must also assign a sequence number to each class associated with the ABC group. The
class with the lowest sequence number is assumed to have the highest rank and will have
higher rank items assigned to that class than the next higher sequence number.
You may update an assignment group to add new classes, however you cannot delete a class.
If you need to delete a class, you must create a new assignment group with only the desired
classes.
Class “A”
Class “C”
You can use ABC classes to group items for a cycle count where you count “A” items more
frequently than “B” items. When you use ABC classes in this way, you perform an ABC
analysis and assign items to classes based on analysis results.
Class A
Class B Class C
When you define ABC assignments you specify the cutoff point for each ABC class. Each
ABC class must have at least one item assigned to it and all items in the ABC compile must be
assigned to an ABC class. You can use any of the following fields to determine the cutoff
points:
Seq: You can enter the sequence number from the ABC Descending Value Report for the last
item to be included in each ABC class. Oracle Inventory automatically calculates this value if
you choose to assign classes by another method. Oracle Inventory displays the last sequence
number as the default of the last class.
Inventory Value: You can enter the cumulative value from the ABC Descending Value Report
for the last item to include in each ABC class. Oracle Inventory automatically calculates the
maximum value. This maximum value is restricted to the total inventory value compiled and is
displayed in the Total Compile Value field. Oracle Inventory displays the total inventory value
as the default for the last class.
It is possible to have several items in the ABC compile with zero value. If any item with zero
value is in a class other than the last class, you may only assign items using the sequence
number or item percent.
For the Inventory Value, % Item and % Value fields, if the value entered does not exactly
match any item, Oracle Inventory chooses the first item with a value greater than the value
entered. For example, if you choose 20% to be A items, inventory calculates which items
comprise 20% and will include the next item if a partial is in the calculation. If 20% = the first
10 items in my compile, plus part of the 11th item, then items 1-11 are A items.
If you are not satisfied with the class into which an item falls as a result of the automatic ABC
assignment process, you can change it. For example, you compile your ABC analysis based on
historical usage value. A new item in your inventory is ranked low because it has little
transaction history. However, you know that for the future this item should really be ranked
higher. Use the Update ABC Assignments form to reclassify this item.
Whenever you recompile an ABC analysis or change the method by which you assign your
ABC classifications, you lose any changes you might have made to your item assignments. All
items are reclassified based on their new ranks in the ABC Descending Value Report and the
method you choose to determine cutoff points.
2. Choose New.
9. Choose Compile.
Practice Overview:
Compiling an ABC Analysis
Assumptions
• You are skilled in Oracle Navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Receive Items
Receive 20 items of your choice in to your ##-FGI subinventory. You can use part numbers
from other teams as well as system items that begin with AS, CM, or SB. Be sure to receive
different quantities of each item ranging from 5-100.
Note: Receive at least one system item. These items are associated with standard costs.
• Sequence Name
− ## Class A
− ## Class B
− ## Class C
Change one item from a C item to an A item, and change one item from a C item to a B item.
• Select Yes to print results, and note your request number. _________________
− Name: ## Class B
− Description: B items
− Name: ## Class C
− Description: C items
• Class Name
− ## Class A
− ## Class B
− ## Class C
13. Review and update the ABC codes assigned to items in your FGI subinventory
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
System On-hand
Actual Count
Quantity
Approval Tolerances
-
Quantity Tolerance
Variance =
System On- Actual Count
hand Quantity
-
Adjusted Value
Tolerance = System On- Actual Count X
hand Quantity
Current
Item $
Approval Tolerances
Oracle Inventory supports two types of cycle count approval tolerances, Quantity Variance
Tolerance and Adjustment Value Tolerance. For each type, you can specify a positive and a
negative limit which can differ from each other. When a particular cycle count entry results in
an adjustment that exceeds any one of these limits, you have a cycle count adjustment that
exceeds approval tolerances. Based on the approval option you choose when you define your
cycle count, this adjustment is either posted automatically or held for approval.
Inventory uses any percentages you define at the cycle count item level first. If you do not
have any defined for an item, it uses the tolerances defined for that item’s cycle count class. If
you do not have any defined for the class, it uses the tolerances at the cycle count header level.
If you have no tolerances defined for the header, Inventory assumes that there is no limit to the
approval tolerance.
Inventory uses the values you define at the cycle count class level first. If you do not have any
defined for an item’s class, it uses the values at the cycle count header level. If you have no
tolerances defined for the header, Inventory assumes that there is no limit to the approval
tolerance.
Hit/Miss Tolerance
-
Hit / Miss % of
Tolerance =
System On- Actual Count
hand Quantity
Hit/Miss Tolerance
The Hit/Miss Tolerance is a user-defined limit for the difference between the system tracked
on-hand quantity and the actual cycle count quantity. You express positive and negative
hit/miss tolerances as percentages of the system on-hand quantity. A count is considered a
“hit” if it is within these tolerances, and a “miss” if it is outside them.
The Hit/Miss Tolerance allows you to evaluate the actual accuracy of your inventory.
You enter hit/miss tolerance percentages when you define your cycle count header and when
you define your cycle count classes. Inventory uses the percentages you define at the cycle
count class level first. If you do not have any defined for an item’s class, it uses the tolerances
at the cycle count header level. If you have no tolerances defined for the header, Inventory
assumes that there is no limit to the hit/miss tolerance, and all variances are therefore “hits”
regardless of the size.
Inventory uses these tolerances to generate the Cycle Count Hit/Miss Analysis report which
will be covered later in this course.
Measurement Errors
-
Measurement User Defined System On- Actual Count
Errors = Limits for hand Quantity
You specify measurement errors when you define or update an item at the Master Item or
Organizational Item level. Use measurement errors with extreme caution since they actually
prevent cycle count adjustments from taking place. You would typically use this feature on an
exception basis for items you cannot accurately count. For example, if you visually check the
level of bolts in a bin to estimate the quantity, or you use their weight to approximate the
quantity, you might want to allow for measurement errors. Therefore, if your system tracked
on-hand quantity for the bolts in that bin is within an acceptable range, you do not perform a
cycle count adjustment.
Individual Items
ABC Group
•Specify an existing ABC group from which to automatically load your items
•Manually enter, delete or update the items you want included/excluded
When you specify an existing ABC group, Oracle Inventory automatically includes all items in
the ABC group you choose in your cycle count. Inventory also copies the ABC classes for that
ABC group into the current cycle count classes and maintains the same classifications for the
included items. You can change the classifications of your items for your cycle count
independent of the ABC classes.
Once you have generated your list of items to count from an ABC group, you can periodically
refresh the item list with new or reclassified items from a regenerated ABC group. Using the
Cycle Counts window, you can choose whether to automatically update class information for
existing items in the cycle count based on the new ABC assignments. You can also choose to
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Automatic Scheduling
Class “A”
In order for Inventory to perform automatic scheduling you must do the following:
•Set the Cycle Count Enabled item attribute to Yes for the items you want to include in the
cycle count.
•Enable automatic scheduling when you define your cycle count.
•Request the schedule using the Generate Automatic Schedule Requests window.
Each time the auto scheduler runs, it schedules counts only for the schedule interval you
defined for the cycle count header. So if your schedule interval is weeks, Inventory schedules
all items that you need to be counted on all of the workdays in the current week. If your
schedule interval is days, then Inventory only schedules those items that are due for counting
on the current date.
Manual Scheduling
Items
Locators
Subinventories
Count Requests
By default Inventory does not automatically generate requests to count items with an on-hand
quantity of zero. To include such items:
Unscheduled
Cycle Counts
Manual Cycle
Counts
Scheduled Cycle
Counts
Oracle Inventory automatically queries all count requests for which you have not yet entered a
count. You can use flexible search criteria to specify the group of count requests for which
you want counts entered to speed up the count entry process. For example, you can specify a
range of count request sequences assigned to one person so they can be entered in the same
order they were printed on the count sheet.
Cycle Count
Open Interface
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Enter Cycle
Counts
Review
tolerances
Make
adjustments
Automatic Recounts
Items Outside
Tolerance Limits
Automatic Recount
Request
Request Recounts
Query Counts
Inside the Count Adjustment Approvals Summary window, you can view a variety of current
item information to help determine whether to approve an adjustment. Select the information
from the following tabbed regions:
2. Choose New.
15. Enter the cycle count name for the following parameters
− Generate automatic schedule recount
− Generate cycle count request
− Cycle count listing.
24. (N) Counting > Cycle Counting > Cycle Count Entries
Note: Notice the item amount entered during the mobile counting demonstration does not
appear.
Note: Notice the item quantity entered in the mobile counting demonstration appears here.
Practice Overview:
Performing Cycle Counts
Assumptions
• You are skilled in Oracle Navigation.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Define a Cycle Count Header
− Name: Gen.CycleCountReg
− Cycle Name: ##- Cycle Count
View the system quantities and enter quantities for the cycle count. Have some of the items out
of tolerance, and have at least one item match the system quantity.
2. Select New.
7. Select Submit
9. Enter ##-Cycle Count in the Cycle Count name field, or select your cycle count from the list
of values.
• Enter Count quantities for your items. Enter a few quantities that are out of tolerance, a
few quantities within tolerance, and at least one that matches the system quantity.
Select your cycle count from the LOVs in the Cycle Count field.
Practice Overview:
Mobile Counting
Assumptions
• You have completed the ABC Analysis Lab.
• You must have access to an Oracle Application Vision database or comparable training
or test instance at your site on which to complete this practice.
Tasks
Entering Item Quantities Using the Mobile.
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Agenda
• Defining an ABC Analysis
• Defining ABC Valuation Scope
• Defining ABC Groups, Classes and Items
• Defining and Maintaining a Cycle Count
• Explaining Approval Tolerances
• Defining Cycle Count Scheduling and Requests
• Defining Recounts, Adjustments and Approvals
• Explaining Implementation Considerations
• Summary
Summary