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Article history: The generation of reliable experimental data in any experimental scale requires proper procedures not
Received 19 September 2019 only for the reaction step but also for the feed preparation, separation, and characterization of products
Received in revised form 5 November 2019 as well as calculations of conversion and product yields. Batch reactor is the most used experimental
Accepted 23 December 2019
setup for carrying out exploratory studies for catalyst screening and development. This work is focused
Available online 13 January 2020
on describing and discussing a step-by-step methodology for conducting experiments for catalytic
Keywords:
hydrotreating of vegetable oils in batch reactor. The proposed methodology considers literature and
Vegetable oils own experiences on advantages and disadvantages of different feed types, catalysts, experimental
Hydrotreating setup and procedures, effect of reaction parameters, separation and characterization of products, and
Batch reactor calculations.
© 2020 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd.
All rights reserved.
https://doi.org/10.1016/j.cjche.2019.12.022
1004-9541/© 2020 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd. All rights reserved.
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1671
Oxygen 0 11 0 0
Specific gravity 0.84 0.88 0.78 0.77 2.1. Type of feedstock
Sulfur content, ppm b10 b1 b1 b1
Heating 43 38 44 44 The selection of feedstocks for the generation of biofuels depends on
value/MJ·kg−1 regional and production factors, as well as on cost analysis to assess the
Cloud point/°C −5 −5 to 15 −20 to 20 –
Cetane index 51–55 50–55 70–90 N75
process viability [6,7]. Experimental studies for the development of
H/C 0.162 0.176 0.176 – biofuels have used vegetable oils produced by pyrolysis of lignocellu-
Polyaromatics, wt% b8 0 0 – lose which contain significant amounts of phenols, carboxylic acids,
Stability Standard Good Excellent Good and ketones, unlike refined vegetable oils or fats which are rich in tri-
glyceride molecules. The composition of these refined oils is commonly
analyzed by converting their triglycerides into fatty acid methyl esters
undergo the following methanation and water–gas shift reactions, (FAMEs), so that the length and the number of double bonds present
which are considered undesirable because they increase the con- in alkyl chains of triglycerides are appreciated. A collection of the com-
sumption of hydrogen: position of different vegetable oils is presented in Table 2. It can be seen
that triglycerides are generally composed of straight chain n-alkanes of
Methanation C16–C18 while the number of double bonds varies gradually with the
type of oil. Table 3 shows some advantages and disadvantages of the
CO2 þ 4H2 →CH4 þ 2H2 O
use of various feedstocks for the production of biofuels. It is observed
that some oils are considered edible which compete with the demand
CO þ 3H2 →CH4 þ H2 O
for food thus increasing their demand and its price. On the other
hand, oils with a high content of unsaturated compounds require a
Water–gas shift higher consumption of hydrogen in the hydrotreating process. The
composition of free fatty acids (FFAs) can also play an important role
CO2 þ H2 →CO þ 2H2 O
during the hydrotreating process, since it has been reported that a
high presence of FFAs (~ 10%) diesel yield and catalyst life decreases
To design the reactor that will be used for hydrotreating of vegetable due to its high acidity in the feedstock [8].
oils, a series of experimental tests must be first carried out at different
reaction scales aiming at catalyst screening, kinetic modeling and study-
ing the effect of reaction conditions on product conversion, yields and 2.2. Feedstock preparation
selectivity.
The batch reactor is a useful experimental setup to carry out studies In some cases, the extraction process is sufficient to prepare a vege-
for preliminary definition of operating conditions and to generate ki- table oil for feedstock to HDT, however to obtain a high quality oil, the
netic data in an easy and economical manner compared with other refining process of vegetable oil is also necessary. The crude vegetable
types of reactors. Provided that the literature lacks of details to conduct oil for the hydrodeoxygenation process must be conditioned to main-
experimental studies of vegetable oil hydrotreating in batch reactors, tain the activity of catalyst and the conversion of triglycerides, since it
this work is focused on reviewing and discussing important aspects to contains impurities and contaminants that affect the catalyst life and
be considered for proper development of experiments in this reaction performance.
scale. The objective of vegetable oil refining is to eliminate the undesirable
compounds present in crude vegetable oils, either because of their tox-
2. Feedstock and Catalyst icity, since they provide color, smell and taste characteristics that are not
pleasant for the consumer, or because they affect the stability of the
There is a great variety of feedstocks and catalysts to produce renew- product. This refining process includes a set of steps whereby the oil
able fuels, each one having particular features thus requiring specific will undergo a series of unit operations [9].
Fig. 1. Reaction scheme for the conversion of triglycerides into hydrocarbons [5]
1672 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683
Table 2 Table 4
Content of fatty acids in different vegetable oils Quality standards for crude palm oil [9]
This stage is carried out at temperatures above 100 °C, under inert
gas flows such as He or N2 that remove the water molecules from the
pores of the catalyst.
In the second step called activation, the flow of gas is changed to a
stream of pure hydrogen or a mixture thereof with a sulfiding agent to
carry out the reduction or sulfidation of the active sites. This stage is
done at high reaction temperatures (N 350 °C) to carry out the break-
down of the oxygen–metal bonds. At the end of the activation stage, it
is important to keep the catalyst under an inert atmosphere that pre-
vents the oxygenation of the active sites with atmospheric oxygen.
Fig. 4 shows the typical operating conditions to perform the activation
of a hydrotreating catalyst at laboratory scale, as well as the experimen-
tal setup.
catalyst. For that reason, it is recommended to analyze the fresh and obtained by means of temperature programmed oxidation (TPO)
spent catalysts by different characterization techniques in order to de- showed that by increasing the concentration of DMDS significantly re-
termine whether in the range of operating conditions used the catalytic duces the amount of carbon content deposited in the catalyst due to
deactivation effect can be assumed or not negligible. Another way to de- the formation of oligomerized compound.
termine the degree of catalyst deactivation is to use the catalyst through An important factor in this reaction is the production of oxygenated
consecutive runs, which should result in a similar reproduction of the compounds such as CO, CO2 and H2O, which affect the activity of the cat-
yield regarding liquid product and gases. However, this alternative in- alyst. In studies to evaluate the effect of water vapor on NiMo/γ-Al2O3
volves being very careful with in the management of the catalyst since hydrotreating catalysts, Laurent etal. [21] determined by X-ray diffrac-
contact with non-inert atmospheres will affect its activation state by al- tion that alumina suffers from crystallization and became boehmite
tering the results obtained during its re-use. since it is metastable under operating conditions, which shows a de-
Studies carried out to evaluate the effect of the addition of sulfiding crease in the surface area of the support compared with that deter-
agents on the activity of the catalyst showed by X-ray photoelectron mined by the fresh catalyst. However, this did not explain the loss of
spectroscopy (XPS) that the NiMoS and MoS2 active phases present in two-thirds of the initial activity of the catalyst due to elemental analysis
a sulfided catalyst are maintained when high concentrations of a determined that there was no alteration in the content of nickel, molyb-
sulfiding agent such as dimethyl disulfide (DMDS) are adhered to the denum and sulfides, indicating that the water content does not alter the
feedstock, even by re-using the catalyst. On the other hand, results proportion of these elements in the catalyst. Therefore, it is believed that
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1675
reactor which is weighted before and after the samples loading [25]. A
stirrer is placed in the mechanical arm of the system that allows the
mixture to be efficient inside the reactor, assuring homogeneous gas
gradients, composition of the liquid and temperature at any time.
Prior to the experiments a leakage test is carried out by pressurizing
the reactor with hydrogen for a minimum of 2 h at a pressure of 1.2
times the maximum operating pressure and, if pressure drop is lower
than 1 bar, the reactor pressure is adjusted to the initial pressure
which is calculated by Eq. (1) [26].
ZA T A
PH ¼ PR ð1Þ
ZR T R
Fig. 8. Temperature and pressure profiles during the hydrotreating of vegetable oil in
batch reactor [33].
Table 6
Conditions used in batch reactor for hydrotreating of vegetable oil
Waste 0.3% ≤ C14:0, 5.8% C16:0, 300–375 °C, 8.963 MPa, 1000 r⋅min-1, 8 h, Unsupported CoMoS
cooking oil 1.3% C18:0, 73.9% C18:1, 0.05 wt% catalyst/feed ratio
[28] 1.7% C18:2, 1.1% ≥ C20
Palm oil [15] NA 350 °C, 5 MPa, 4 h, 350 r⋅min-1 NiMo/γ-Al2O3
Rapeseed oil 3.65% C16:0, 0.18% C16:1,1.65% C18:0, 63.72% C18:1, 15.42% 300–400 °C, 5–11 MPa, 3 h, 350 r⋅min-1 Pt/H-Y, Pt/H-ZSM-5, NiMo/γ-Al2O3
[29] C18:2, 14.28% C18:3, 1.1% C20:1
Canola oil 5.9% C16:0, 0.4% C16:1,1.3% C18:0, 73.4% C18:1, 17.7% C18:2, 0.6% 375 °C, 9 MPa, 8 h, 1000 r⋅min-1 Unsupported NiMo and CoMo
[30] ≥ C20
Canola oil NA 300–400 °C, 8.513 MPa, 0.5–1 h NiMo/γ-Al2O3
[26]
Soybean oil 0.08% C14:0, 10.98% C16:0, 0.11% C16:1, 4.39% C18:0, 23.98% 300–440 °C, 2.5–15 MPa, 1–5 h Ni, CoMoSx
[31] C18;1 52.56% C18:2, 6.76% C18:3, 1.14% ≥ C20
Palm oil [32] NA 300–320 °C, atmospheric pressure, 1–2 h NiMo/zeolite
Soybean oil 0.08% C14:0, 10.98% C16:0, 0.11% C16:1, 4.39% C18:0, 23.98% 400 °C, 9.2 MPa, 1 h NiMo/γ-Al2O3, Ru/Al2O3, CoMo/γ-Al2O3,
[33] C18;1 52.56% C18:2, 6.76% C18:3, 1.14% ≥ C20 Pd/C-Al2O3, Ni/SiO2–Al2O3, Pt/C-Al2O3
Fig. 9. Effect of temperature and pressure during soybean oil hydrotreating on conversion and gasoline yield (gray bar), jet yield (white bar) and diesel yield (black bar) for a)Ni and b)
CoMoSx catalysts in batch reactor [31]
intermediate products, but does not affect the reaction mechanisms or liquefaction agent and react with macromolecules in incomplete solu-
reaction kinetics. On the other hand, a rapid increase in the heating tion in the primary oil. The use of anthracene results not only in the
rate can generate free radicals which when not suitably saturated, highest calorific value of the liquid phase, but also the higher viscosity.
leads to polymerization reactions [34]. By using phenol, more than 80% by mass of the yield of the liquid
phase and a low amount of tar residue can be obtained, which indicates
3.6. Catalyst/oil ratio an extraordinary radical stabilization. However, the high yields and the
low amount of tar residues show some potential for the use of phenol as
In a batch reactor, the catalyst can be used either in a catalytic basket, a hydrogen donor solvent. Tetralin shows the superior properties of the
or dissolved directly in a slurry form, depending on the particle size and hydrogen donors under the reaction conditions investigated, since a low
fluid density. Kwon etal. [26] demonstrated that increasing the amount amount of tar residues was present and the viscosity was among the
of catalyst (0.026–0.102 g) during the hydrotreating of canola oil using a lowest. Among the other solvents, only phenol and partially cresol
NiMo/γ-Al2O3 catalyst at 350 °C and hydrogen pressure of 4.652 MPa show the potential applicability of tetralin substitution, the latter
significantly increases the yield of hydrocarbon, increasing the conver- being quite expensive, as a hydrogen donor solvent.
sion of oxygenated intermediates. Based on this, the sampling of the
contents of the vessel is analyzed periodically taking care to maintain
4. Other Experimental Conditions
the catalyst/oil ratio, otherwise it is advisable to carry out experiments
at different reaction times to follow the progress of reaction.
4.1. Collection of products
3.7. Hydrogen-donor solvent
At the end of the hydrotreating experiment and cooling of the reac-
tor to ambient conditions, the collection and analysis of the products is
Some studies have evaluated the effect of hydrogen donors such as
carried out. The non-condensable gases are discharged in plungers to
tetralin [35], 2-propanol, m-cresol, phenol, anthracene and isoquinoline
measure the volume of gaseous reaction products. The liquid product
in hydrotreating process of solvolysed oil, by diluting the HDT feedstock
is discharged into a glass container that is weighed and labeled accord-
with tretalin which has shown high efficiency as hydrogen-donor sol-
ing to the operating conditions. The vessel and the reactor parts are
vent. It is used in different mass fractions in the solution, which varies
washed with an alkane solvent to collect the accumulated oil. Depend-
from 0% to 75%. The addition of tetralin to oil strongly influences the
ing on the operating conditions and type of catalyst, the composition
conversion, requiring a tetralin mass fraction of at least 25% in the liquid
of the different phases (oil, water and waxes) can vary considerably.
phase to obtain a predominantly liquid and homogeneous final product.
Fig. 10 shows example of liquid products obtained after phase
Tetralin as a homogeneous hydrogenating agent may be responsible
separation.
for surprisingly intense non-catalytic reactions in the liquid phase;
however, the selectivity of the reactions differs from the executions
with the presence of catalyst. Tetralin is reported to be an effective 4.2. Separation of products
hydrogen-donor solvent and also that stabilizes free radicals, formed
under the reaction conditions. When heated, it acts as a hydrogen car- The mixture of products obtained from the hydrotreating of vegeta-
rier [34]. ble oils is separated in a gas phase, water, and a liquid organic phase. The
Grilc etal.[36] investigated that the use of 2-propanol during the gaseous phase obtained from the reactor contains hydrogen and other
hydrotreating of solvolysed lignocellulosic biomass can lead to an ex- compounds in addition to lighter products. The blend of liquid products
tensive formation of char, visually very similar to carbon black, produc- obtained from the reaction is composed of water, hydrocarbons, and
ing a lower liquid product compared with other solvents. It does not oxygen-containing compounds. The product is sent to centrifugation
contribute to hydrogenation and hydrogenolysis with hydrogen trans- to define the distribution of the phases and then separated by decanta-
fer. In addition, the hydroxyl group of propanol could act as a tion which may contain unconverted triglycerides that were originally
1678 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683
in the raw material. If the catalyst was used as a suspension, it can be fil-
tered and recovered [37].
Table 7
Standard methods for characterization of vegetable oil for its use as fuel
Analysis Method
requires the decomposition of triglycerides by the transesterification re- total volume of gas (VG) is calculated with Eq. (6), it considers the
action. Because the saturated fatty acids of chains longer than C10 are in sum of the volume of gas in the system at a higher pressure than the at-
the solid state at room temperature, it is necessary to homogenize the mospheric, which can be determined by a syringe gas (VGS) and the vol-
sample of vegetable oils rich in these compounds by heating and stirring ume that remains in the reactor when the system and atmospheric
before carrying out any characterization technique. On the other hand, pressures are in equilibrium (VEP).
the unsaturated fatty acids are in the liquid state; however, the presence
of double bonds makes them unstable compounds. V G ¼ V GS þ V EP ð6Þ
Due to the high content of oxygenated compounds in vegetable oils, where VR is the volume of the reactor without internal elements and V0
they show corrosive effects on the metallurgy of the reactor and instru- is the volume of loaded oil.
mentation with which they come into contact. All the materials must be After the end of the reaction, the volume of the gas product at the
resistant to corrosion. The recommended materials for conducting HDT final pressure is measured in the same way. The initial hydrogen and
experiments with vegetable oils are: 304 stainless steel, 316 stainless gas product weights are calculated with Eqs. (8)and (9), respectively.
steel, and 347 stainless steel. An example of the effect of corrosion dur-
PA V G
ing the vegetable oil hydrotreating is shown in Fig. 11. WH0 ¼ 2:016 ð8Þ
Z H RT R
5. Calculations
PA V G
WPG ¼ MWG ð9Þ
Z G RT R
5.1. Mass balance
where PA is the atmospheric pressure, ZH the hydrogen compressibility
The mass balances must be carried out with the available experi-
factor, R the universal gas constant, TR the room temperature, MWG the
mental information, from which the hydrogen consumption, the con-
molecular weight of the product gas (which is calculated from gas com-
version and the yields can be calculated. The mass balance closure
position), and ZG the gas compressibility factor calculated by an EoS
(MBC) is obtained with the following equation:
based on gas composition [38].
OM
MBC ¼ 100% ð2Þ 5.3. Conversion and selectivity
IM
where OM is the output mass and IM the input mass. The values of IM Three parameters are usually used to measure the reaction extend in
and OM can be calculated with the following equations: HDT of vegetable oils [37]:
Data:
Total moles of n−hydrocarbonsn−C 15 to n−C 17 in product
DCO=DCO2 ¼ 100%
Total moles of fatty acidsn−C16 to n−C 18 in feed V GS ¼ 13750:33 cm3
ð14Þ
V EP ¼ 380:73 cm3
With the above equations it can be deduced which of the three reac-
V G ¼ 13750:33 þ 380:73 ¼ 14131:06 cm3
tions is dominating and what type of compounds is being obtained.
When hydrodeoxygenation predominates, a higher fuel yield is ob-
VG at the end of the reaction is also calculated with the same equa-
tained because there are no cracking reactions; however this route re-
tion but in this case the total volume of gas product is used, and VGS is
quires a higher consumption of hydrogen. Although decarbonylation/
also measured with a syringe at the end of the reaction and at room
decarboxylation requires a lower amount of hydrogen, it is not consid-
temperature.
ered very feasible due to the high production of CO and CO2.
Data:
The previous methodology is illustrated with the data presented in V EP ¼ 380:73 cm3
Tables 8 and 9 using a commercial NiMo/Al2O3 catalyst and palm oil
as feedstock. First, the mass balance is performed with the calculation V G ¼ 13560 þ 380:73 ¼ 13940:73 cm3
of VEP and VG. Take into account that the volume available for the reac-
tion is 10 cm3 less than the total volume (500 cm3) because of volume of To calculate WH0 and WPG with Eqs. (8)and (9) requires certain pa-
the internal accessories. On the other hand, V0 it is calculated by the rameters, such as the atmospheric pressure in México City (PA =
mass of the loaded oil and its density. 585 mm Hg) molecular weight (MWG) and gas compressibility factor
Data: (ZG), which are calculated with the composition of the gas.
Data at the beginning of the reaction:
V R ¼ 490 cm3
V G ¼ 14:13106L
3
V 0 ¼ 109:27 cm 585 14:13106
WH0 ¼ 2:016 ¼ 0:91 g
1:0005 62:36367 293:15
From Eq. (7):
Data at the end of the reaction:
V EP ¼ 490−109:27 ¼ 380:73 cm3
V G ¼ 13:94073L
VG is calculated with Eq. (6). VGS was obtained by measuring the vol- 585 13:94073
WPG ¼ 26:52 ¼ 12:33 g
ume of gas occupied at the operating pressure with a syringe. 0:9670 62:36367 293:15
Once WH0 and WPG are calculated, the mass balance closure is
Table 8
obtained with Eq. (3) taking 100 g of palm oil feeds as basis and
Experimental data for illustrating the example
the mass output with Eq. (4) knowing the weight of the liquid
Properties of the reactor Value product.
Total reactor volume, cm3 500 Data:
Available reactor volume, cm3 490
Operating conditions WF0 ¼ 100 g
Pressure/MPa 8
Temperature/ °C 380 WH0 ¼ 0:91 g
Reaction time/ h 2
Catalyst/ feed(by mass) 1:100
Stirring rate/ r⋅min-1 1000 Input mass
H2/feed/ðscf=bblÞ 600
System parameters IM ¼ 100:0 þ 0:91 ¼ 100:91 g
PA/mm Hg 585
1
R/ mmHg L mol K1 62.36367 Data:
ZH 1.0005
ZG 0.9670 WPG ¼ 12:33 g
1 26.52
MWG/g mol
TR/K 293.15 WPL ¼ 88:38 g
WPL/g 88.38
HPG/wt% 0.024
Output mass
Table 9
Hydrotreating product composition at 380 °C, 8 MPa and 2 h reaction time
required, which is obtained from the weight of hydrogen and the sum of at low reaction severity conditions. Once the hydrogen consumption
the weights of gases product. and the mass balance have been calculated, the converted liquid prod-
Data: uct is analyzed by gas chromatography/mass spectroscopy as shown
in Table 9, where the composition by weight of each of the compounds
WH0 ¼ 0:91 g is grouped by carbon number, thus obtaining the number of moles and
weight. With the resulting data, the weight yield of the green diesel pro-
WPG ¼ 12:33 g duced can be calculated by the masses of the components of C15–C20 and
the feedstock with Eq. (11).
H PG ¼ 0:024 wt%
Composition%
HC ¼ 0:91 −12:33 0:024 ¼ 0:61 g mi ¼ mass of liquid product
100% ð15Þ
84:78%
mC15C20 ¼ 35:99 g ¼ 30:5123 g
The amount of hydrogen that remained solubilized in the liquid was 100%
calculated with an and resulted to be 3.339 × 10−3 g, which is negligible
as compared with the value of HC. Hydrogen consumption is usually re- Data:
ported in standard cubic feet per barrel. It is possible to determine the
hydrogen consumption (VCH) in these units with the densities of hydro- mT;0 ¼ 100 g
gen and oil under standard conditions:
30:5123
Product yield yC15−C20 ¼ 100% ¼ 30:5123%
V CH ¼ 348:92 scf=bbl 100
This value is low as compared with typical hydrogen consumption The yields of the other components are: (bC9) = 0.4391%, (C9–C14)
reported in the literature for HDO of vegetable oil, since it was obtained = 1.4072%, and (N C20) = 3.6312%.
1682 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683
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