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Chinese Journal of Chemical Engineering 28 (2020) 1670–1683

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Chinese Journal of Chemical Engineering

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Article

Hydrodeoxygenation of vegetable oil in batch reactor:


Experimental considerations
Alexis K. Noriega 1, Alexis Tirado 1, Cecilia Méndez 2, Gustavo Marroquín 2, Jorge Ancheyta 2,⁎
1
Instituto Politécnico Nacional, Centro de Investigación en Ciencia Aplicada y Tecnología Avanzada Unidad Legaria, Legaria 694, Col. Irrigación 11500, Mexico
2
Instituto Mexicano del Petróleo, Eje Central Lázaro Cárdenas Norte 152, San Bartolo Atepehuacan 07730, Mexico

a r t i c l e i n f o a b s t r a c t

Article history: The generation of reliable experimental data in any experimental scale requires proper procedures not
Received 19 September 2019 only for the reaction step but also for the feed preparation, separation, and characterization of products
Received in revised form 5 November 2019 as well as calculations of conversion and product yields. Batch reactor is the most used experimental
Accepted 23 December 2019
setup for carrying out exploratory studies for catalyst screening and development. This work is focused
Available online 13 January 2020
on describing and discussing a step-by-step methodology for conducting experiments for catalytic
Keywords:
hydrotreating of vegetable oils in batch reactor. The proposed methodology considers literature and
Vegetable oils own experiences on advantages and disadvantages of different feed types, catalysts, experimental
Hydrotreating setup and procedures, effect of reaction parameters, separation and characterization of products, and
Batch reactor calculations.
© 2020 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd.
All rights reserved.

1. Introduction oxygenated compounds, while renewable diesel produced from veg-


etable oils is rich in paraffinic hydrocarbons. It is also observed that
One of the most important investigations that are being devel- renewable diesel, synthetic diesel, and biodiesel do not contain sul-
oped in the field of energy is the generation of alternative fuels fur and their greenhouse emissions are lower compared to petro-
from biomass, because they are considered a renewable source, as leum diesel. Although the boiling point properties are comparable,
well as not being harmful to the environment. However, the oxygen renewable diesel has a much higher cetane number. It is then con-
content in vegetable oils (10-12 wt%) generates negative effects such cluded from this table, that the properties of renewable diesel are
as thermal and chemical instabilities, corrosivity, immiscibility with better than those obtained by other processes. Moreover, the invest-
fossil fuels, low heating value and greater tendency to polymerize [1- ment cost of the process to produce renewable diesel can be reduced
2]. Therefore, for the use of this raw material in the production of by taking advantage of existing infrastructure used in the oil refiner-
fuels, the removal of oxygen atoms is required, thus improving the ies, that is, the hydrotreating units (HDTs) [4].
quality and performance of the fuels. Among the most promising The removal of oxygen atoms during vegetable oils hydrotreating
proposals is the choice of fuels through the hydrotreating of vegeta- is carried out through a series of chemical reactions favored by the
ble oils, obtaining a mixture of hydrocarbons with low content of ar- presence of catalysts and soluble hydrogen in the vegetable oil. Ex-
omatic compounds and heteroatoms (sulfur, oxygen, nitrogen). perimental studies have determined that the saturation of double
Kalnes etal. [3] compared the properties of ultra-low sulfur diesel bonds in the aliphatic chains of triglycerides is first carried out,
(ULSD), biodiesel, renewable diesel and synthetic diesel produced followed by the cleavage of C\\O bonds to produce a propane mole-
by the Fischer–Tropsch synthesis. Some advantages and disadvan- cule and three fatty acids. Subsequently, by means of
tages of these diesel fuels are compared in Table 1. ULSD produced hydrodeoxygenation or decarboxylation/decarbonylation mecha-
from petroleum has a considerable amount of aromatic compounds nisms, the formation of intermediate oxygenated compounds such
and heteroatoms, which favor the generation of greenhouse gases. as fatty alcohols and aldehydes is reached, which are converted to
On the other hand, synthetic diesel and biodiesel are rich in hydrocarbons as shown in Fig. 1 [5]. Depending on the operating
conditions and type of catalyst, alternative reactions that generate
a high content of light hydrocarbons or even the formation of
⁎ Corresponding author. waxes can be present. In addition, deoxygenation products such as
E-mail address: jancheyt@imp.mx (J. Ancheyta). carbon dioxide (CO2) and carbon monoxide (CO) are prone to

https://doi.org/10.1016/j.cjche.2019.12.022
1004-9541/© 2020 The Chemical Industry and Engineering Society of China, and Chemical Industry Press Co., Ltd. All rights reserved.
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1671

Table 1 operating conditions during hydrotreating. This section discusses all of


Comparison of diesel properties obtained from different processes [3] these aspects through experimental data reported in the literature dur-
Property Diesel Biodiesel Renewable Synthetic diesel ing the hydrotreating of vegetable oils in batch reactors.
(ULSD) diesel (Fischer–Tropsch)

Oxygen 0 11 0 0
Specific gravity 0.84 0.88 0.78 0.77 2.1. Type of feedstock
Sulfur content, ppm b10 b1 b1 b1
Heating 43 38 44 44 The selection of feedstocks for the generation of biofuels depends on
value/MJ·kg−1 regional and production factors, as well as on cost analysis to assess the
Cloud point/°C −5 −5 to 15 −20 to 20 –
Cetane index 51–55 50–55 70–90 N75
process viability [6,7]. Experimental studies for the development of
H/C 0.162 0.176 0.176 – biofuels have used vegetable oils produced by pyrolysis of lignocellu-
Polyaromatics, wt% b8 0 0 – lose which contain significant amounts of phenols, carboxylic acids,
Stability Standard Good Excellent Good and ketones, unlike refined vegetable oils or fats which are rich in tri-
glyceride molecules. The composition of these refined oils is commonly
analyzed by converting their triglycerides into fatty acid methyl esters
undergo the following methanation and water–gas shift reactions, (FAMEs), so that the length and the number of double bonds present
which are considered undesirable because they increase the con- in alkyl chains of triglycerides are appreciated. A collection of the com-
sumption of hydrogen: position of different vegetable oils is presented in Table 2. It can be seen
that triglycerides are generally composed of straight chain n-alkanes of
Methanation C16–C18 while the number of double bonds varies gradually with the
type of oil. Table 3 shows some advantages and disadvantages of the
CO2 þ 4H2 →CH4 þ 2H2 O
use of various feedstocks for the production of biofuels. It is observed
that some oils are considered edible which compete with the demand
CO þ 3H2 →CH4 þ H2 O
for food thus increasing their demand and its price. On the other
hand, oils with a high content of unsaturated compounds require a
Water–gas shift higher consumption of hydrogen in the hydrotreating process. The
composition of free fatty acids (FFAs) can also play an important role
CO2 þ H2 →CO þ 2H2 O
during the hydrotreating process, since it has been reported that a
high presence of FFAs (~ 10%) diesel yield and catalyst life decreases
To design the reactor that will be used for hydrotreating of vegetable due to its high acidity in the feedstock [8].
oils, a series of experimental tests must be first carried out at different
reaction scales aiming at catalyst screening, kinetic modeling and study-
ing the effect of reaction conditions on product conversion, yields and 2.2. Feedstock preparation
selectivity.
The batch reactor is a useful experimental setup to carry out studies In some cases, the extraction process is sufficient to prepare a vege-
for preliminary definition of operating conditions and to generate ki- table oil for feedstock to HDT, however to obtain a high quality oil, the
netic data in an easy and economical manner compared with other refining process of vegetable oil is also necessary. The crude vegetable
types of reactors. Provided that the literature lacks of details to conduct oil for the hydrodeoxygenation process must be conditioned to main-
experimental studies of vegetable oil hydrotreating in batch reactors, tain the activity of catalyst and the conversion of triglycerides, since it
this work is focused on reviewing and discussing important aspects to contains impurities and contaminants that affect the catalyst life and
be considered for proper development of experiments in this reaction performance.
scale. The objective of vegetable oil refining is to eliminate the undesirable
compounds present in crude vegetable oils, either because of their tox-
2. Feedstock and Catalyst icity, since they provide color, smell and taste characteristics that are not
pleasant for the consumer, or because they affect the stability of the
There is a great variety of feedstocks and catalysts to produce renew- product. This refining process includes a set of steps whereby the oil
able fuels, each one having particular features thus requiring specific will undergo a series of unit operations [9].

Fig. 1. Reaction scheme for the conversion of triglycerides into hydrocarbons [5]
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Table 2 Table 4
Content of fatty acids in different vegetable oils Quality standards for crude palm oil [9]

Fatty acids (X:Y) Mass percent Special LoTOx Standard Contractual


grade
Rapeseed Pinion Canola Soy Palm
FFA/% 2.5 2.5 3.5 5.0
Myristic acid (14:0) 0.11 0.13 – – –
Moisture/% 0.22 0.22 0.22 Basis pure
Palmitic acid (16:0) 4.80 12.76 3.65 12.50 34.30
Impurities/% 0.22 0.02 0.02 Basis pure
Palmitoleic acid (16:1) 0.33 0.60 0.18 – –
Peroxide value (meqO2/kg 3 3 5 –
Stearic acid (18:0) 1.89 7.46 1.65 0.65 1.63
max)
Oleic acid (18:1) 61.90 43.89 63.72 27.81 43.93
Carotene/ppm – 600–700 – –
Linoleic acid (18:2) 19:80 34.78 15.42 54.19 14.27
Fe/ppm 4 4 5 –
Linolenic acid (18:3) 9.21 0.29 14.28 4.67 4.51
Cu/ppm 0.02 0.2 0.2 –
Arachidic acid (20:0) 0.62 – – – –
Gadroleic acid (20:1) 1.41 0.08 1.10 – – Note: LoTOx is Low Temperature Oxidation.

Note: X:Y = Carbon number: Number of double bonds.

The quality of the crude vegetable oil is a crucial parameter for


a) Degumming. Phospholipids are eliminated, as well as some carbohy-
selecting the most appropriate refining route; indeed, a wider range of
drates, proteins, traces of metals and other impurities. Table 4 shows
undesirable products are better removed by alkali treatment than by
the usual quantity of phospholipids in different types of oil
advanced degumming. In terms of direct refining costs, physical refine-
b) Bleaching. Reduction of pigments (carotenes, chlorophyll, etc.), in
ment becomes interesting only when the acidity of crude vegetable oil is
addition to remaining phospholipids not dragged in the previous
not high [9].
stage, soaps, metallic compounds and oxidation products
It is important to mention that for crude palm oil and palm kernel
c) Deodorization. Reduction of free fatty acids (FFA) and the elimina-
oils with initial content of FFA ≤3.5% and relatively low phosphatides,
tion of odors and other volatile components through a steam distil-
physical refining is preferred, and processing parameters can possibly
lation operation. Stability improvement is also achieved
be adapted for the best retention of desirable minor components like to-
copherols and tocotrienols (which contribute to the stability and nutri-
tive properties of the oil) and the minimal production of unwanted
Previous experimental studies for the refining of crude palm oil re- trans fatty acids [10].
port two major processing methods, known as chemical refining and However, despite the many advantages that physical refining has, it
physical refining. In the former, the free fatty acids and most of the is not applicable to any type of oil. The final choice between one route of
phosphatides are removed during alkali neutralization, while in the lat- refining or another depends, mainly, on two factors: the quality of the
ter, the free fatty acids are distilled during deodorization. Therefore, the oil to be refined and its acidity. When it is a low quality oil, that is,
physical refining requires only three stages, while chemical refining when the amount of undesirable products that must be eliminated or
may require more than six stages, with continuous phase separations reduced is considerable, it is advisable to carry out chemical refining,
that are never performed with 100% efficiency. since such an elimination is much easier and quicker with an alkaline
Physical refining offers important advantages with respect to chem- treatment (neutralization) than with a process based simply on physical
ical refining, such as [9]: operations. Similarly, the amount of fatty acids will limit the practice of
one or the other refining route: for example, the application of a physi-
• Higher overall yield
cal refining to oils with very high acidity can cause an interesterification
• Recovery of high quality free fatty acids as subproducts
effect (modification of triglycerides) in the refined palm oil. Therefore, it
• Use of less chemicals, with its corresponding economic and energy
is advisable, that when the acidity of the oil exceeds approximately 3.5%,
savings
chemical refining will be carried out, while physical refining will be car-
• Reduction of water consumption
ried out for lower values (as long as the quality of the oil allows it)
• Less environmental impact, by not using chemicals reduces the con-
[9,10]. To have an idea of the required specifications after refining,
tamination due to the soapy waters that result from the neutralization
Table 5 shows the case for crude palm oil [11].
step
Fig. 2 shows the refining process of crude palm oil than can be easily
adapted for other vegetable oils. Physical appearance of the palm oil be-
Table 3 fore and after purification stages is observed in Fig. 3.
Advantages and disadvantages of different types of feedstock

Feedstocks Advantage Disadvantage


2.3. Example of commercial physical refining process
Palm oil Low cost Poor pour point (~12 °C)
High saturated compounds
Ooi et al. [12] reported a technology for the physical refining process
(~50%)
Non-edible that has been scaled up to the industry, which uses phosphoric acid
Rape oil Good pour point (−27 °C) Low saturated compounds (0.5%) at 90 °C for 10 min for the elimination of phospholipids, then 2
(b10%)
Edible use
Soybean oil Quite good pour point −15 Low saturated compounds
°C (b20%) Table 5
Low calorific power Content of phospholipids in some commonly used oils [11]
Low oxidation stability
Type of oil Phospholipid/% Phosphorus, ppm
Edible use
Moringa oil Quite good pour point −9 °C Low saturated compounds Rape 0.5–3.5 200–1400
(b20%) Soy 1.0–3.0 400–1200
Edible use Corn 0.7–2.0 250–800
Waste cooking Low quality waste Problems of fluidity at low Sunflower 0.5–1.3 200–500
oils Useful nonfood biomass temperatures Safflower 0.4–0.6 150–250
Non-edible Not easy to obtain in large Palm 0.03–0.1 15–30
quantities Coconut 0.02–0.05 10–20
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1673

aromatic hydrocarbons, etc.), and deodorization, that is, elimination of


odoriferous components. Data reported in the literature recommend
the deodorization of crude palm oil at temperatures ranging from 260
to 275 °C, with a residence time of 45 to 90 min.

2.4. Catalyst and activity state

Another factor during the conversion of triglycerides to hydrocar-


bons is catalyst activity. Conventional hydrotreating catalysts such as
NiMo or CoMo supported on γ-Al2O3 have been used mainly for veg-
etable oil hydrotreating [13–15]. The literature reports the use of
conventional metal sulfide and noble metal catalysts for
hydrotreating reactions. However, noble metal catalysts are costly
than transitional metal sulfide catalysts and the cost factor limits
the applicability of noble metals as catalysts for HDO reactions.
That is why NiMo/γ-Al2O3 and CoMo/γ-Al2O3 are commercial type
catalysts that are more commonly used in hydrotreating of vegetable
Fig. 2. Purification steps of vegetable oil.
oil [16]. Also, some catalysts have been specially designed and tested
for improving the conversion of these types of feedstocks, which
have demonstrated higher catalytic activity using optimal amount
of active metal or combination of different chemical elements such
to 5% of water is mixed with the oil before the centrifugal separation. as Sn [17–19].
This last step is important because a common property of phospholipids In the hydrotreating of vegetable oils, a great variety of catalysts
is that they form hydrates in contact with water and these hydrates are have been designed and tested on the removal of impurities as well as
insoluble in the oil. different treatments to increase the activity and stability of these cata-
The second step is to eliminate the coloring pigments (carotenes in lysts. There is controversy between using a catalyst in sulfided state
the case of palm oil), which are physically adsorbed in bleaching clays, due to the presence of sulfur compounds in the products. An alternative
involving “van der Waals” forces of surface attraction, this process is for this problem is the use of catalysts in oxidized or reduced state as is
called bleaching. Part of the impurity is removed through molecular en- common in noble metal catalysts. However, these catalysts have not
trapment in the porous structure of the clays. During bleaching, some shown high activity and stability as in the case of catalysts in sulfided
minor components are chemically altered due to the catalytic activity form, which could justify their use in experimental and industrial
of clays: a typical example is the decomposition of hydroperoxides areas [20].
into unsaturated products. The crucial factor in the absorbent discolor- The process of activating/stabilizing the catalyst either ex situ or in
ation is the temperature, which is why for this stage the recommended situ is commonly carried out in two stages for batch processes. A first
optimum temperature is 110 °C with a residence time of 20 to 30 min, stage of drying, where the humidity of the catalyst is removed due to
using neutral bleaching clays, which are aluminum silicates that contain the following reasons:
relatively high amounts of calcium, magnesium or iron. Finally, the oil
+ clay mixture is filtered to remove the clay and thus be able to pass • Molecules of water within the pores of the catalyst interfere with the
to the last step of the refining. diffusion of the reactive species towards the active sites
The previously treated oil is passed through a short path distillation • Under operating conditions, the water retained in the pores of the cat-
unit at a certain temperature and vacuum for the removal of the free alyst tends to expand which can generate deformation in the structure
fatty acids and the odor, in order to obtain a tasteless and odorless oil. of catalyst
The deodorization stage is a combination of two different operations: • The high pressure during the hydrotreating process would cause the
distillation, that is, extraction of volatile compounds (FFA, tocopherols, water molecules to remain stagnant inside the catalyst accelerating
tocotrienols, sterols and contaminants such as pesticides or polycyclic the oxidation of the active sites

This stage is carried out at temperatures above 100 °C, under inert
gas flows such as He or N2 that remove the water molecules from the
pores of the catalyst.
In the second step called activation, the flow of gas is changed to a
stream of pure hydrogen or a mixture thereof with a sulfiding agent to
carry out the reduction or sulfidation of the active sites. This stage is
done at high reaction temperatures (N 350 °C) to carry out the break-
down of the oxygen–metal bonds. At the end of the activation stage, it
is important to keep the catalyst under an inert atmosphere that pre-
vents the oxygenation of the active sites with atmospheric oxygen.
Fig. 4 shows the typical operating conditions to perform the activation
of a hydrotreating catalyst at laboratory scale, as well as the experimen-
tal setup.

2.5. Catalytic deactivation

Due to the fact that in batch reactor the concentration of reactive


species changes as a function of reaction time, it is difficult to identify
Fig. 3. Physical appearance of crude palm oil and refined palm oil. the effects of conversion of the species and deactivation suffered by
1674 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683

Fig. 4. Catalyst presulfiding step. a)Sulfiding conditions, b)Sulfiding setup.

catalyst. For that reason, it is recommended to analyze the fresh and obtained by means of temperature programmed oxidation (TPO)
spent catalysts by different characterization techniques in order to de- showed that by increasing the concentration of DMDS significantly re-
termine whether in the range of operating conditions used the catalytic duces the amount of carbon content deposited in the catalyst due to
deactivation effect can be assumed or not negligible. Another way to de- the formation of oligomerized compound.
termine the degree of catalyst deactivation is to use the catalyst through An important factor in this reaction is the production of oxygenated
consecutive runs, which should result in a similar reproduction of the compounds such as CO, CO2 and H2O, which affect the activity of the cat-
yield regarding liquid product and gases. However, this alternative in- alyst. In studies to evaluate the effect of water vapor on NiMo/γ-Al2O3
volves being very careful with in the management of the catalyst since hydrotreating catalysts, Laurent etal. [21] determined by X-ray diffrac-
contact with non-inert atmospheres will affect its activation state by al- tion that alumina suffers from crystallization and became boehmite
tering the results obtained during its re-use. since it is metastable under operating conditions, which shows a de-
Studies carried out to evaluate the effect of the addition of sulfiding crease in the surface area of the support compared with that deter-
agents on the activity of the catalyst showed by X-ray photoelectron mined by the fresh catalyst. However, this did not explain the loss of
spectroscopy (XPS) that the NiMoS and MoS2 active phases present in two-thirds of the initial activity of the catalyst due to elemental analysis
a sulfided catalyst are maintained when high concentrations of a determined that there was no alteration in the content of nickel, molyb-
sulfiding agent such as dimethyl disulfide (DMDS) are adhered to the denum and sulfides, indicating that the water content does not alter the
feedstock, even by re-using the catalyst. On the other hand, results proportion of these elements in the catalyst. Therefore, it is believed that
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1675

reactor which is weighted before and after the samples loading [25]. A
stirrer is placed in the mechanical arm of the system that allows the
mixture to be efficient inside the reactor, assuring homogeneous gas
gradients, composition of the liquid and temperature at any time.
Prior to the experiments a leakage test is carried out by pressurizing
the reactor with hydrogen for a minimum of 2 h at a pressure of 1.2
times the maximum operating pressure and, if pressure drop is lower
than 1 bar, the reactor pressure is adjusted to the initial pressure
which is calculated by Eq. (1) [26].

ZA T A
PH ¼ PR ð1Þ
ZR T R

where PH is the initial pressure of hydrogen at ambient temperature


Fig. 5. Reactor batch configuration. (TA), PR is the operating pressure corresponding to the reaction temper-
ature (TR), ZA and ZR are the compressibility factors at ambient and op-
erating conditions of the reactor, respectively.
the loss of activity is related to a slight oxidation of nickel sulfide creat- Subsequently, the reactant system is monitored and subjected to
ing a nickel sulfate layer being especially sensitive. heating by the temperature control system. Upon reaching the reaction
temperature, the reactant mixture is subjected to agitation to favor the
diffusion of hydrogen in the vegetable oil. Fig. 6 shows the characteristic
3. Reaction Conditions
profiles of temperature and pressure during the hydrotreating of vege-
table oil carried out under isothermal conditions.
3.1. Experimental setup
Because there is no addition of hydrogen to the system during the
reaction, a pressure drop is observed due to hydrogen consumption.
Batch reactor is the most used experimental setup to conduct pre-
Once the established reaction time has been completed, the heating
liminary studies aiming at catalyst screening, evaluation of reaction
and stirring systems are stopped allowing the system to reach ambient
conditions and kinetic studies. A batch reactor is easy to operate,
temperature. Determination of the amount of gases is developed either
cheap and fast. It must be adapted with control for temperature and
by difference of mass of the reactor or by measuring the volume by
pressure, and equipped with a stirrer and a reflux condenser. It needs
means of a gasometer. In both cases, a sample of the gas product is
a cooling system that allows a better temperature control when the re-
taken in a storage container to determine its composition by means of
actions are highly exothermic [22]. The operating conditions are defined
chromatographic analysis. On the other hand, the liquid product is col-
according to the type of feedstock [23]. Rapid agitation is necessary for a
lected for the separation of the different phases formed and for analysis.
suitable mixture of the vegetable oil with catalyst and hydrogen. Fig. 5
The general experimental procedure is shown in Fig. 7.
shows the configuration of a typical batch reactor.
3.3. Reaction temperature
3.2. Experimental procedure
Experimentally, it has been shown that the increase of temperature
The operating conditions that are typically monitored before and significantly favors the conversion and isomerization reactions of reac-
during hydrotreating experiments in batch reactors are: time, tempera- tive species and oxygenated intermediates compounds. However, sub-
ture, pressure, stirring speed, hydrogen/hydrocarbon ratio, amount of jecting reactive species to severe temperatures favors the free radical
feed, amount of catalyst and size [24]. decay reactions increasing the yield of light compounds and cracking
In a typical experiment the predefined amount of catalyst that has gases (C1–C5, CO, CO2), even if these compounds are not properly hy-
been previously ex situ sulfided and the vegetable oil are added to the drogenated the formation of polymerized compounds is presented.

Fig. 6. Profiles of temperature and pressure of the experimental example.


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Fig. 8. Temperature and pressure profiles during the hydrotreating of vegetable oil in
batch reactor [33].

compounds is favored, increasing the concentration of hydrocarbons


[26]. Sotelo etal. [29] evaluated the hydrogen pressure effect during veg-
etable oil hydrotreating in a range of 5–10 MPa, favoring the conversion
of the vegetable oil. At pressures below 80 bar the product is mainly
solid because the fatty acids do not convert. Veriansyah etal. [33] re-
ported the temperature and pressure profiles shown in Fig. 8. The re-
Fig. 7. General experimental procedure for hydrotreating of vegetable oils.
duction of pressure indicates the hydrogen consumption during the
hydrotreating of soybean oil using a Ni/SiO2-Al2O3 catalyst. A pressure
Rocha etal. [27] showed that the increase in temperature favors cycliza- drop was highlighted in the temperature range of 100–130 °C, which
tion and aromatization reactions under different types of feedstocks. was attributed to the saturation of the double bonds present in the
Table 6 shows a summary of operating conditions used in different stud- alkyl chains of the triglycerides. Subsequently, in the range of 270–330
ies carried out during the hydrotreating of vegetable oils. °C, a second pressure drop is shown, due to the decomposition of tri-
glycerides and conversion of oxygenated intermediates to form straight
3.4. Hydrogen pressure hydrocarbons. This profile shows how the consumption of hydrogen
can be even higher than the effect of the increase in the volume of the
Studies carried out in the hydrotreating of model molecules and real gas by increasing the reaction temperature. Kim etal. [31] reported the
feedstocks have shown that increasing the pressure of hydrogen in the effect of the reaction parameters on the hydrotreating of soybean oil
system increases its concentration in the liquid mixture which favors using Ni and CoMoSx catalysts. Fig. 9 shows the reported composition
hydrogenation and hydrogenolysis reactions. In addition, the solubility of diesel, jet fuel and gasoline at different reaction temperature and
of the hydrogen in the liquid mixture can be favored by increasing the pressure. It is observed how the vegetable oil conversion and diesel
temperature. On the other hand, because of the decarbonylation and yield increase with temperature and pressure to a degree where hydro-
hydrodeoxygenation reactions require hydrogen for the removal of cracking reactions predominate thus favoring the production of light
the oxygen atom, in a discontinuous reactor, their reaction rates de- fractions (jet fuel, gasoline and gases).
crease due to the continuous declining of hydrogen pressure. Therefore,
it is important to determine the optimal hydrogen pressure value that 3.5. Heat-up rate
favors the conversion of the reactive species.
During the hydrotreating of canola oil, it was demonstrated that Some studies have investigated the rate of heating in batch reactors,
with the increase of hydrogen pressure the conversion of oxygenated indicating that the heating time contributes to the conversion of

Table 6
Conditions used in batch reactor for hydrotreating of vegetable oil

Feedstock Composition Reaction conditions Catalyst

Waste 0.3% ≤ C14:0, 5.8% C16:0, 300–375 °C, 8.963 MPa, 1000 r⋅min-1, 8 h, Unsupported CoMoS
cooking oil 1.3% C18:0, 73.9% C18:1, 0.05 wt% catalyst/feed ratio
[28] 1.7% C18:2, 1.1% ≥ C20
Palm oil [15] NA 350 °C, 5 MPa, 4 h, 350 r⋅min-1 NiMo/γ-Al2O3
Rapeseed oil 3.65% C16:0, 0.18% C16:1,1.65% C18:0, 63.72% C18:1, 15.42% 300–400 °C, 5–11 MPa, 3 h, 350 r⋅min-1 Pt/H-Y, Pt/H-ZSM-5, NiMo/γ-Al2O3
[29] C18:2, 14.28% C18:3, 1.1% C20:1
Canola oil 5.9% C16:0, 0.4% C16:1,1.3% C18:0, 73.4% C18:1, 17.7% C18:2, 0.6% 375 °C, 9 MPa, 8 h, 1000 r⋅min-1 Unsupported NiMo and CoMo
[30] ≥ C20
Canola oil NA 300–400 °C, 8.513 MPa, 0.5–1 h NiMo/γ-Al2O3
[26]
Soybean oil 0.08% C14:0, 10.98% C16:0, 0.11% C16:1, 4.39% C18:0, 23.98% 300–440 °C, 2.5–15 MPa, 1–5 h Ni, CoMoSx
[31] C18;1 52.56% C18:2, 6.76% C18:3, 1.14% ≥ C20
Palm oil [32] NA 300–320 °C, atmospheric pressure, 1–2 h NiMo/zeolite
Soybean oil 0.08% C14:0, 10.98% C16:0, 0.11% C16:1, 4.39% C18:0, 23.98% 400 °C, 9.2 MPa, 1 h NiMo/γ-Al2O3, Ru/Al2O3, CoMo/γ-Al2O3,
[33] C18;1 52.56% C18:2, 6.76% C18:3, 1.14% ≥ C20 Pd/C-Al2O3, Ni/SiO2–Al2O3, Pt/C-Al2O3

NA: Not available.


A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1677

Fig. 9. Effect of temperature and pressure during soybean oil hydrotreating on conversion and gasoline yield (gray bar), jet yield (white bar) and diesel yield (black bar) for a)Ni and b)
CoMoSx catalysts in batch reactor [31]

intermediate products, but does not affect the reaction mechanisms or liquefaction agent and react with macromolecules in incomplete solu-
reaction kinetics. On the other hand, a rapid increase in the heating tion in the primary oil. The use of anthracene results not only in the
rate can generate free radicals which when not suitably saturated, highest calorific value of the liquid phase, but also the higher viscosity.
leads to polymerization reactions [34]. By using phenol, more than 80% by mass of the yield of the liquid
phase and a low amount of tar residue can be obtained, which indicates
3.6. Catalyst/oil ratio an extraordinary radical stabilization. However, the high yields and the
low amount of tar residues show some potential for the use of phenol as
In a batch reactor, the catalyst can be used either in a catalytic basket, a hydrogen donor solvent. Tetralin shows the superior properties of the
or dissolved directly in a slurry form, depending on the particle size and hydrogen donors under the reaction conditions investigated, since a low
fluid density. Kwon etal. [26] demonstrated that increasing the amount amount of tar residues was present and the viscosity was among the
of catalyst (0.026–0.102 g) during the hydrotreating of canola oil using a lowest. Among the other solvents, only phenol and partially cresol
NiMo/γ-Al2O3 catalyst at 350 °C and hydrogen pressure of 4.652 MPa show the potential applicability of tetralin substitution, the latter
significantly increases the yield of hydrocarbon, increasing the conver- being quite expensive, as a hydrogen donor solvent.
sion of oxygenated intermediates. Based on this, the sampling of the
contents of the vessel is analyzed periodically taking care to maintain
4. Other Experimental Conditions
the catalyst/oil ratio, otherwise it is advisable to carry out experiments
at different reaction times to follow the progress of reaction.
4.1. Collection of products
3.7. Hydrogen-donor solvent
At the end of the hydrotreating experiment and cooling of the reac-
tor to ambient conditions, the collection and analysis of the products is
Some studies have evaluated the effect of hydrogen donors such as
carried out. The non-condensable gases are discharged in plungers to
tetralin [35], 2-propanol, m-cresol, phenol, anthracene and isoquinoline
measure the volume of gaseous reaction products. The liquid product
in hydrotreating process of solvolysed oil, by diluting the HDT feedstock
is discharged into a glass container that is weighed and labeled accord-
with tretalin which has shown high efficiency as hydrogen-donor sol-
ing to the operating conditions. The vessel and the reactor parts are
vent. It is used in different mass fractions in the solution, which varies
washed with an alkane solvent to collect the accumulated oil. Depend-
from 0% to 75%. The addition of tetralin to oil strongly influences the
ing on the operating conditions and type of catalyst, the composition
conversion, requiring a tetralin mass fraction of at least 25% in the liquid
of the different phases (oil, water and waxes) can vary considerably.
phase to obtain a predominantly liquid and homogeneous final product.
Fig. 10 shows example of liquid products obtained after phase
Tetralin as a homogeneous hydrogenating agent may be responsible
separation.
for surprisingly intense non-catalytic reactions in the liquid phase;
however, the selectivity of the reactions differs from the executions
with the presence of catalyst. Tetralin is reported to be an effective 4.2. Separation of products
hydrogen-donor solvent and also that stabilizes free radicals, formed
under the reaction conditions. When heated, it acts as a hydrogen car- The mixture of products obtained from the hydrotreating of vegeta-
rier [34]. ble oils is separated in a gas phase, water, and a liquid organic phase. The
Grilc etal.[36] investigated that the use of 2-propanol during the gaseous phase obtained from the reactor contains hydrogen and other
hydrotreating of solvolysed lignocellulosic biomass can lead to an ex- compounds in addition to lighter products. The blend of liquid products
tensive formation of char, visually very similar to carbon black, produc- obtained from the reaction is composed of water, hydrocarbons, and
ing a lower liquid product compared with other solvents. It does not oxygen-containing compounds. The product is sent to centrifugation
contribute to hydrogenation and hydrogenolysis with hydrogen trans- to define the distribution of the phases and then separated by decanta-
fer. In addition, the hydroxyl group of propanol could act as a tion which may contain unconverted triglycerides that were originally
1678 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683

Fig. 10. Separation of hydrotreated products.

in the raw material. If the catalyst was used as a suspension, it can be fil-
tered and recovered [37].

4.3. Characterization of feedstock and products

Table 7 shows a summary of the standardized methods used to de-


termine the physical and chemical properties of vegetable oil and
hydrotreating products. The gaseous reaction products are analyzed
by a gas chromatograph, such as Agilent 6890N GC equipped with
FID/TCD detectors. In addition to all the analysis mentioned in Table 7,
the hydrotreated product is characterized by gas chromatography
coupled with mass spectroscopy using a chromatograph such as the
Agilent 6890 connected to an Agilent 5973N mass spectrometer
equipped with an HP5-MS60 m 0.25 column [16]. The determination
of the composition of vegetable oils by chromatographic techniques

Table 7
Standard methods for characterization of vegetable oil for its use as fuel

Analysis Method

Cetane index ASTM D4737, ASTM D976


Kinematic viscosity ASTM D445, ASTM D7042
Density ASTM D4052, ASTM D70
Flash point ASTM D92
Cloud point ASTM D2500
Pour point ASTM D97
Corrosion ASTM D130
Carbon and hydrogen ASTM D5291
Total acid number ASTM D664
Thermal stability ASTM D6468
Bromine number ASTM D1159
Sulfur content ASTM D7039
Fig. 11. Corrosion of reactor material during palm oil hydrotreating.
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1679

requires the decomposition of triglycerides by the transesterification re- total volume of gas (VG) is calculated with Eq. (6), it considers the
action. Because the saturated fatty acids of chains longer than C10 are in sum of the volume of gas in the system at a higher pressure than the at-
the solid state at room temperature, it is necessary to homogenize the mospheric, which can be determined by a syringe gas (VGS) and the vol-
sample of vegetable oils rich in these compounds by heating and stirring ume that remains in the reactor when the system and atmospheric
before carrying out any characterization technique. On the other hand, pressures are in equilibrium (VEP).
the unsaturated fatty acids are in the liquid state; however, the presence
of double bonds makes them unstable compounds. V G ¼ V GS þ V EP ð6Þ

4.4. Effect of corrosion V EP ¼ V R −V 0 ð7Þ

Due to the high content of oxygenated compounds in vegetable oils, where VR is the volume of the reactor without internal elements and V0
they show corrosive effects on the metallurgy of the reactor and instru- is the volume of loaded oil.
mentation with which they come into contact. All the materials must be After the end of the reaction, the volume of the gas product at the
resistant to corrosion. The recommended materials for conducting HDT final pressure is measured in the same way. The initial hydrogen and
experiments with vegetable oils are: 304 stainless steel, 316 stainless gas product weights are calculated with Eqs. (8)and (9), respectively.
steel, and 347 stainless steel. An example of the effect of corrosion dur-
PA V G
ing the vegetable oil hydrotreating is shown in Fig. 11. WH0 ¼ 2:016 ð8Þ
Z H RT R
5. Calculations
PA V G
WPG ¼ MWG ð9Þ
Z G RT R
5.1. Mass balance
where PA is the atmospheric pressure, ZH the hydrogen compressibility
The mass balances must be carried out with the available experi-
factor, R the universal gas constant, TR the room temperature, MWG the
mental information, from which the hydrogen consumption, the con-
molecular weight of the product gas (which is calculated from gas com-
version and the yields can be calculated. The mass balance closure
position), and ZG the gas compressibility factor calculated by an EoS
(MBC) is obtained with the following equation:
based on gas composition [38].
OM
MBC ¼  100% ð2Þ 5.3. Conversion and selectivity
IM

where OM is the output mass and IM the input mass. The values of IM Three parameters are usually used to measure the reaction extend in
and OM can be calculated with the following equations: HDT of vegetable oils [37]:

IM ¼ WF0 þ WH0 ð3Þ mT;t


Conversion x ¼ 1−  100% ð10Þ
mT;0
OM ¼ WPG þ WPL ð4Þ
mi
Product yield yi ¼  100% ð11Þ
where WF0 is the weight of vegetal oil feed at the beginning of the reac- mT;0
tion, WH0 is the amount of hydrogen loaded to the reactor, WPG is the
yi
weight of gas product, and WPL is the weight of liquid product. Production selectivity ¼ ð12Þ
x
5.2. Hydrogen consumption where mT, t is the mass of unconverted triglycerides at the reaction time,
mT, 0 is the initial mass of triglycerides, and mi is the mass of product i at
The methods used to quantify the amount of gas at the beginning the reaction time. These parameters together provide an overview of
and at end of the reaction can be: by weight, by measuring the volume the extent of the reaction, since the vegetable oil yield describes the se-
of gas with a gas syringe, by measuring the volume of gas with a gasom- lectivity towards a vegetable oil product therefore indicates the quality
eter, and by calculating the volume of gas with an equation of state of the oil produced.
(EoS) [38]. The removal of the oxygen atoms present in the feed can be carried
The hydrogen consumption (HC) is calculated with the amount of out simultaneously through three reaction mechanisms that are
hydrogen loaded to the reactor WH0 (considering its purity), the weight hydrodeoxygenation, decarboxylation and decarbonylation, of which
of gas product (WPG), and the composition of the gases after the reac- n-hydrocarbons are obtained in the range of diesel as final product.
tion using the following expression: The percentage contribution of hydrodeoxygenation (HDO) is calcu-
lated based on the total number of moles of n-alkanes with carbon
HC ¼ WH0 −WPG  H PG ð5Þ
atoms equal to those present in the triglyceride aliphatic chains
where HPG is the composition by weight of hydrogen in the gas product. contained in the feedstock (HDO). On the other hand,
The calculation of hydrogen consumption must consider the amount of decarbonylation/decarboxylation reactions (DCO/DCO2) take into ac-
hydrogen that remained solubilized in the liquid hydrotreated product count the total number of moles of n-hydrocarbons with one carbon
[39], which for the conditions of this experimental example was negligi- atom less than the original aliphatic chains. The following equations
ble due to the products that are analyzed at atmospheric temperature, are an example of a type of feedstock that contained only fatty acids of
where the solubilized hydrogen is minimum. Using Eq. (5), it is possible 16 and 18 carbon atoms, since the HDO is produced by eliminating the
to determine the hydrogen consumption with the densities of hydrogen oxygen atoms keeping the amount of carbon atoms intact unlike the
and oil at standard conditions, which is usually reported in standard HDC [40].
cubic feet of hydrogen per barrel of feedstock (scf/bbl).
Total moles of n−hydrocarbonsn−C 16 to n−C 18 in product
One way to calculate hydrogen consumption is by measuring the HDO ¼  100%
Total moles of fatty acidsn−C 16 to n−C 18 in feed
volume of gas before performing the reaction with the initial pressure
and then measure it again once the reaction has been completed. The ð13Þ
1680 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683

Data:
Total moles of n−hydrocarbonsn−C 15 to n−C 17 in product
DCO=DCO2 ¼  100%
Total moles of fatty acidsn−C16 to n−C 18 in feed V GS ¼ 13750:33 cm3
ð14Þ
V EP ¼ 380:73 cm3

With the above equations it can be deduced which of the three reac-
V G ¼ 13750:33 þ 380:73 ¼ 14131:06 cm3
tions is dominating and what type of compounds is being obtained.
When hydrodeoxygenation predominates, a higher fuel yield is ob-
VG at the end of the reaction is also calculated with the same equa-
tained because there are no cracking reactions; however this route re-
tion but in this case the total volume of gas product is used, and VGS is
quires a higher consumption of hydrogen. Although decarbonylation/
also measured with a syringe at the end of the reaction and at room
decarboxylation requires a lower amount of hydrogen, it is not consid-
temperature.
ered very feasible due to the high production of CO and CO2.
Data:

5.4. Example of an experiment V GS ¼ 13560 cm3

The previous methodology is illustrated with the data presented in V EP ¼ 380:73 cm3
Tables 8 and 9 using a commercial NiMo/Al2O3 catalyst and palm oil
as feedstock. First, the mass balance is performed with the calculation V G ¼ 13560 þ 380:73 ¼ 13940:73 cm3
of VEP and VG. Take into account that the volume available for the reac-
tion is 10 cm3 less than the total volume (500 cm3) because of volume of To calculate WH0 and WPG with Eqs. (8)and (9) requires certain pa-
the internal accessories. On the other hand, V0 it is calculated by the rameters, such as the atmospheric pressure in México City (PA =
mass of the loaded oil and its density. 585 mm Hg) molecular weight (MWG) and gas compressibility factor
Data: (ZG), which are calculated with the composition of the gas.
Data at the beginning of the reaction:
V R ¼ 490 cm3
V G ¼ 14:13106L
3
V 0 ¼ 109:27 cm 585  14:13106
WH0 ¼ 2:016  ¼ 0:91 g
1:0005  62:36367  293:15
From Eq. (7):
Data at the end of the reaction:
V EP ¼ 490−109:27 ¼ 380:73 cm3
V G ¼ 13:94073L

VG is calculated with Eq. (6). VGS was obtained by measuring the vol- 585  13:94073
WPG ¼ 26:52  ¼ 12:33 g
ume of gas occupied at the operating pressure with a syringe. 0:9670  62:36367  293:15

Once WH0 and WPG are calculated, the mass balance closure is
Table 8
obtained with Eq. (3) taking 100 g of palm oil feeds as basis and
Experimental data for illustrating the example
the mass output with Eq. (4) knowing the weight of the liquid
Properties of the reactor Value product.
Total reactor volume, cm3 500 Data:
Available reactor volume, cm3 490
Operating conditions WF0 ¼ 100 g
Pressure/MPa 8
Temperature/ °C 380 WH0 ¼ 0:91 g
Reaction time/ h 2
Catalyst/ feed(by mass) 1:100
Stirring rate/ r⋅min-1 1000 Input mass
H2/feed/ðscf=bblÞ 600
System parameters IM ¼ 100:0 þ 0:91 ¼ 100:91 g
PA/mm Hg 585
1
R/ mmHg  L  mol  K1 62.36367 Data:
ZH 1.0005
ZG 0.9670 WPG ¼ 12:33 g
1 26.52
MWG/g  mol
TR/K 293.15 WPL ¼ 88:38 g
WPL/g 88.38
HPG/wt% 0.024
Output mass

Fatty acid Composition/wt% OM ¼ 12:33 þ 88:38 ¼ 100:71 g


Lauric acid, C12:0 0.12
Myristic acid, C14:0 0.86 Finally, the mass balance closure is calculated with Eq. (2).
Palmitic acid, C16:0 39.35
Stearic acid, C18:0 3.25 100:71
MBC ¼  100% ¼ 99:80%
Oleic acid, C18:1 45.38 100:91
Linoleic acid, C18:2 10.51
Arachidonic acid, C20:0 0.53 Now the consumption of hydrogen is calculated with Eq. (5). For
Note: 1 mmHg=133.3Pa scf/bbl: standard cubic feet of hydrogen per barrel of feedstock. this, the composition by weight of the hydrogen in the gas product is
A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683 1681

Table 9
Hydrotreating product composition at 380 °C, 8 MPa and 2 h reaction time

Sample Compound Carbon number Moles Composition/wt% Product/g

1 Cyclopropane 3 0.0021 0.24 0.0864


2 Cyclopentane 5 0.0013 0.25 0.0900
3 Pentane 5
4 Cyclohexane 6 0.0017 0.41 0.1476
5 Hexane 6
6 Heptane 7 0.0011 0.32 0.1152
7 Cyclodecane 10 0.0006 0.24 0.0864
8 Undecane 11 0.0018 0.78 0.2807
9 Dodecane 12 0.0016 0.75 0.2699
10 3-Dodecene-Z 12
11 Cyclododecane 12
12 Tridecane 13 0.0024 1.25 0.4499
13 6-Tridecene 13
14 Heptylcyclohexane 13
15 Tetradecane 14 0.0016 0.89 0.3203
16 7-Tetradecene-E 14
17 3-Tetradecene-E 14
18 2-Tetradecene-E 14
19 Cyclopentadecane 15 0.0440 25.98 9.3502
20 1-Pentadecene 15
21 Pentadecane 15
23 Cyclopentadeceno 15
24 Cyclohexadecane 16 0.0182 11.42 4.1101
25 Cyclohexane, decyl 16 0.0478 31.96 11.5024
26 Cyclopentane, undecyl 16
27 Hexadecane 16
28 7-Hexadecene-Z 16
29 Z-8-Hexadecene 16
30 Heptadecane 17
31 Hexadecane, 7-methyl 17 0.0181 12.68 4.5635
32 8-Heptadeceno 17
33 3-Heptadecen-Z 17
34 Octadecane 18
35 Heptadecane,7-methyl 18
36 1-Nonadecene 19 0.0021 1.53 0.5506
37 Nonadecane 19
38 Z-5-Nonadecene 19
39 1-Eicosene 20 0.0015 1.21 0.4355
40 Eicosane 20
41 Nonadecane,2,3-dimethyl 21 0.0007 0.55 0.1979
42 Heneicosane 21
43 Tricosane 23 0.0007 0.63 0.2267
44 Tetracosane 24 0.0006 0.2051
45 Pentacosane 25 0.0005 0.58 0.2087
46 Heptadecane,9-octyl 25
47 Unidentified NI – 7.76 2.7928

required, which is obtained from the weight of hydrogen and the sum of at low reaction severity conditions. Once the hydrogen consumption
the weights of gases product. and the mass balance have been calculated, the converted liquid prod-
Data: uct is analyzed by gas chromatography/mass spectroscopy as shown
in Table 9, where the composition by weight of each of the compounds
WH0 ¼ 0:91 g is grouped by carbon number, thus obtaining the number of moles and
weight. With the resulting data, the weight yield of the green diesel pro-
WPG ¼ 12:33 g duced can be calculated by the masses of the components of C15–C20 and
the feedstock with Eq. (11).
H PG ¼ 0:024 wt%
Composition%
HC ¼ 0:91 −12:33  0:024 ¼ 0:61 g mi ¼  mass of liquid product
100% ð15Þ
84:78%
mC15C20 ¼  35:99 g ¼ 30:5123 g
The amount of hydrogen that remained solubilized in the liquid was 100%
calculated with an and resulted to be 3.339 × 10−3 g, which is negligible
as compared with the value of HC. Hydrogen consumption is usually re- Data:
ported in standard cubic feet per barrel. It is possible to determine the
hydrogen consumption (VCH) in these units with the densities of hydro- mT;0 ¼ 100 g
gen and oil under standard conditions:
30:5123
Product yield yC15−C20 ¼  100% ¼ 30:5123%
V CH ¼ 348:92 scf=bbl 100

This value is low as compared with typical hydrogen consumption The yields of the other components are: (bC9) = 0.4391%, (C9–C14)
reported in the literature for HDO of vegetable oil, since it was obtained = 1.4072%, and (N C20) = 3.6312%.
1682 A.K. Noriega et al. / Chinese Journal of Chemical Engineering 28 (2020) 1670–1683

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