Professional Documents
Culture Documents
Low-Voltage: Controls and Distribution
Low-Voltage: Controls and Distribution
low-voltage
CONTROLS AND DISTRIBUTION
SIRIUS
SENTRON
SIVACON
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SICUBE LV 50 ·
System cubicles Cubicle modifications Cubicle ·
System Cubicles and ·
expansion components Accessories Special cubicles ·
Cubicle Air-Conditioning Cubicle solutions in applications Cubicle air-condi- ·
Order No.: ·
tioning Special colors
E86060-K1920-A101-A3-7600
Low-Voltage Controls
SIRIUS · SENTRON ·
SIVACON
2 Systems
12 Planning and
Configuration
Technical Information with SIRIUS
Engineering Software
LV 1 T · 2007
Invalid: 3 Controls
Contactors and
13 Management
Power Management System
Catalog LV 1 · 2006 Contactor Assemblies
Catalog LV 1 News up to 09/2006
The products contained in this
catalog are also included in the
Offline Mall CA 01
n
Order No.:
E86060-D4001-A110-C5-7600 (CD-ROM) 4 Solid-State Switching Devices
14 Distributing with
e
E86060-D4001-A510-C5-7600 (DVD) SIVACON
SIVACON Power
n
Distribution Boards, Busway
Contact your local Siemens and Cubicle Systems
representative for further information
o
© Siemens AG 2007
i
5 Protecting
15 Switching and
t
Protection Equipment Protecting with
SENTRON
k
Air Circuit Breakers
n
u
6 Starting
16 Molded Case Circuit Breakers
F
Load Feeders, Motor
Starters and Soft Starters
9 Commanding and
Signaling 19 Protecting with
BETA
Commanding and BETA Low-Voltage Circuit
Signaling Devices Protection
s 10 Supply
Transformers
20 Appendix
Supply
Integrated energy distribution from a single source. - SITOP power
Totally Integrated Power - LOGO! Power
Low-Voltage Controls and Distribution. The basis for progressive
solutions.
SIRIUS Industrial Controls.
Low-Voltage Power Distribution.
3 Controls -
Contactors and contactor assemblies 13 Power Management System
Management
3RT, 3TB, 3TF contactors for switching motors
3RA13, 3RA14, 3TD, 3TE contactor assemblies
3RT, 3RH, 3TB, 3TC, 3TH, 3TK contactors for special applications
3RH, 3TH contactor relays · 3RT coupling relays
3TX7, 3RS18 coupling relays
LZX plug-in relays · 3TG10 power relays/miniature contactors
Switching
4 Controls -
14 SIVACON power distribution boards,
5 Protection Equipment
15 SENTRON Switching and Protection Devices
Low-Voltage Power Distribution
SIMOCODE 3UF motor management and control devices for Power Distribution
LOGO! Logic Modules · 3RP, 7PV timing relays 3KA, 3KE, 3LD switch disconnectors
3UG monitoring relays for electrical and additional measurements 3KL, 3KM, 3NJ6 switch disconnectors with fuses
3RS10, 3RS11 temperature monitoring relays 3NP, 3NJ4, 3NJ5 fuse switch disconnectors
3RN1 thermistor motor protection
3TK28 safety relays
3RS17 interface converters
Dimensioning and Management
8 Detecting Devices
3SE2, 3SE3, 3SF3 position switches
18 Software for Power Distribution
Dimensioning with SIMARIS design
3SE2 hinge switches Configuring, visualizing and controlling with SIMATIC
Detection
3SE6 magnetically operated switches Configuring, visualizing and controlling with SENTRON
Commanding and Signaling
10 Transformers
Single-phase transformers
20 Appendix
Glossary · Training · Further documentation · Standards and
Three-phase transformers approvals · Explosion protection (ATEX)· Quality management ·
Supply
Explanations
Dimensions
All dimensions in mm.
4 Siemens LV 1 T · 2007
1
Introduction
Siemens LV 1 T · 2007
Siemens Automation and Drives.
Welcome
ERP
Enterprise
Resource
Planning Ethernet
Production Material
MES Order Management
Management
Manufacturing
Execution Ethernet
Systems Production
Operations
Equipment
Management
Recording
SIMATIC
Sensors
PROFINET
Industrial
Ethernet Safety Integrated
PROFIBUS
PC-based Automation
AS-Interface
Building
Technology
KNX/EIB
Field Instru-
mentation /
Analytics
HART
SIWAREX
Weighing PROFIBUS PA
SIMOCODE pro SIRIUS SIMATIC Technology
Motor Manage- Soft Starter Distributed Drive Systems/
ment System I/O SINAMICS SINAMICS SIMODRIVE SINAMICS
Process/production U
UI
I cos o
P o
cos
PW
automation
W
£ 110 kV
Planning
and configuration
Building
ment
PAY PERIOD ENDING
Substation
automation
DATE
SUN MON TUE WED THUR FRI SAT SUN TOTAL
IN
OUT
Distribution
IN
OUT
OVERTIME
Maintenance
TOTAL HOURS
DATE
SUN MON TUE WED THUR FRI SAT SUN TOTAL
task
IN
OUT
IN
OUT
OVERTIME
TOTAL HOURS
DATE
checkup OUT
IN
OVERTIME
H=HOLIDAY
S=SICK OVER THE HOURS
SICK VACATION
TIME & ONE-HALF
instabus EIB
From tried and tested and reliable contactors, over ON or OFF – you decide – 24/7.
easy-to-use relays, through to our innovative solid-
Switching with SIRIUS.
state switching devices for the harshest of environ-
See Chapter 3 and 4.
ments - SIRIUS ensures safe and reliable
switching.
SIRIUS protection equipment stands for high sys- Everything's in safe hands.
tem availability and effective motor and installation Protection with SIRIUS.
protection. SIRIUS overload relays ensure consis-
See Chapter 5.
tent motor protection, suitable for all requirements
and all budgets. SIRIUS motor starter protectors
offer reliable protection against short-circuits and
overload. Protect all running equipment.
1
Whatever your needs, whether position switch- Always on the ball.
es for standard or safety applications, position
Motion detection with SIRIUS.
switches with short-stroke switch blocks, posi-
tion switches with separate actuators or tum- See Chapter 8.
blers, hinge or magnetically operated switches
– our mechanical sensors ensure precise and
reliable detection of all motion in practically any
application.
With a modest footprint and extremely reliable, Always on top of your system's needs.
SIRIUS transformers and power supplies Supplying power with SIRIUS.
always ensure you have the correct voltage -
even in the case of special demands. See Chapters 10 and 11.
Ultimate modularity for your control cabinet: The fact that we are continually expanding and
the SIRIUS modular system improving our SIRIUS modular systems means
Modular standard components, which are opti- that it is able to provide individual and cost-
mally coordinated, can be combined with ease effective solutions for those everyday problems
and use the same accessories and maximize faced in the field. Key features of all single
synergies. All this is provided by our tried and components are their small footprint and high
tested SIRIUS modular system for the simple flexibility. Configuring, installing, wiring and
design and setup of load feeders. Our system servicing are extremely easy and time-
provides everything you need for switching, saving to perform. Regardless of whether you
protection and starting of motors and installa- want to design load feeders with motor starter
tions. Only seven sizes are needed, for a perfor- protectors or overload relays, contactors or soft
mance range up to 250 kW/400 V. starters, the SIRIUS modular system range has
the right product for every application.
ECOFAST
AS-Interface
centers – SIVACON distribution boards ensure the reliable supply of low voltage
systems, which meet all standard demands with regard to performance, load
and fused power distribution. Compact and flexible, they can be used in a wide
range of different systems and cover all fields of application and performance
systems.
SIVACON 8PS busbar SENTRON switching devices Software for power distribution
trunking systems
1
With the Power Management System, oper- Quite simply - everything.
ating costs can be optimized and plant avail- Management with
ability increased. The consistency of
Power Management System.
products, a uniform operating philosophy
and a reduced amount of engineering work See Chapter 13.
are guaranteed – fully in keeping with
Totally Integrated Automation and
Totally Integrated Power.
With the software for power distribution, the Quite simply - consistent.
planning of power distribution systems is Dimensioning, configuring, visualizing
easier and their operation far less costly. The
and controlling your power distribution.
spectrum of possibilities ranges from graphic
plant configuration to the optimization of See Chapter 18.
operating costs.
2
Power Supply Units
2/2 Introduction
2/90 AS-Interface power supply untis,
AS-Interface IP20
Introduction Transmission Media
2/8 Configuration examples 2/94 AS-Interface shaped cables
ASIsafe System Components
and Accessories
2/10 Introduction
2/12 AS-Interface safety monitors 2/95 Extension plugs
2/14 AS-Interface safety modules 2/98 Addressing units
2/99 AS-Interface analyzers
Masters
2/100 Miscellaneous accessories
2/20 CP 142-2
2/21 CP 243-2 PROFIBUS
2/22 CP 343-2 System Overview
2/23 CP 343-2 P 2/103 Process or
Routers field communication
2/24 IE/AS-i LINK PN IO 2/106 Communication overview
2/26 DP/AS-i LINK Advanced 2/108 Configuration examples
2/28 DP/AS-Interface Link 20E 2/110 Technical specifications
Slaves SIRIUS Modular System
I/O modules for operation in the field 2/111 System overview
2/29 - Introduction
2/31 - Digital I/O modules, IP67 – K60
2/40 - Digital I/O modules, IP68 /
IP69K – K60R
2/44 - Digital I/O modules, IP67 – K45
2/49 - Digital I/O modules, IP67 – K20
2/58 - Analog I/O modules, IP67 – K60
I/O modules for operation in the
control cabinet, IP20
2/61 - Introduction
2/63 - SlimLine
2/74 - F90 modules
2/79 - Flat modules
Special integrated solutions
2/80 - AS-Interface communications
modules
Modules with special functions
2/84 - Counter modules
2/85 - Ground-fault detection modules
2/87 - Overvoltage protection modules
2/89 AS-Interface connections for
LOGO!
Siemens LV 1 T · 2007
Systems
Introduction
■ Overview
Order No. Page
2
AS-Interface / ASIsafe
ASIsafe enables the integration of safety-oriented components in an AS-Interface
network, for example:
• EMERGENCY-STOP pushbuttons
• Protective door switches
• Safety light arrays
The simple wiring of AS-Interface, which is a major advantage, is maintained.
AS-Interface safety monitors 3RK1, 3RK2 2/12
• Key element of ASIsafe
• Monitors safe participants and links safe inputs
• Ensures safe disconnection
• Modular construction in according to individual requirements
• Available with one or two release circuits with 2-channel configuration
• New version of "Expanded safety monitor" with expanded RAM and integrated ON and
OFF-delay and pulse functions
Safety monitor Your advantage: Easy to configure safety functions up to Category 4
AS-Interface safety modules 3RK1 2/14
• Complete portfolio of ASIsafe modules
• Degree of protection IP65/IP67 or IP20
• Two inputs in Category 2 or one input in Category 4
K45F • Two standard outputs are available on the module in addition
Your advantage: Easy integration of safe signals, be it in the control cabinet or
in the field
K60F
S22.5F (SlimLine)
Masters
The AS-Interface master creates the connection to higher-level control systems.
It automatically organizes the data traffic on the AS-Interface cable and sees not only to
querying the signals but also to performing the parameter setting, monitoring and
diagnostics functions.
Masters for SIMATIC 6GK7 2/21
• Connection of up to 62 AS-Interface slaves
• Integrated analog value transfer
• Configuring and uploading of AS-Interface configuration in STEP 7 with S7-300 Master
• No configuration required
• Easy operation in the input/output address range
• Monitoring of the supply voltage on the AS-Interface shaped cable
Your advantage: Easy connection to SIMATIC S7-300, to SIMATIC S7-200 or
CP 343-2 P for to SIMATIC ET 200X
SIMATIC S7-300
CP 243-2 for
SIMATIC S7-200
Introduction
2
possible to use a gateway/link as AS-Interface master – at any position beneath the
PROFIBUS DP.
Routers 6GK1 2/24
• Degree of protection IP20
• PROFIBUS slave or PROFINET IO device and AS-Interface master (single or double
master in case of DP/AS-i LINK Advanced and IE/AS-i LINK PN IO)
• Connection of up to 62 AS-Interface slaves
• Integrated ground-fault monitoring (in case of DP/AS-i LINK Advanced and
IE/AS-i LINK PN IO)
IE/AS-i LINK PN IO
• User-friendly local diagnostics and local start-up by means of a full graphic display
and control keys or through a web interface with a standard browser (in case of
DP/AS-i LINK Advanced and IE/AS-i LINK PN IO)
• No configuration of the CP for AS-Interface required
• Integrated analog value transfer
• Configuring and uploading of AS-Interface configuration in STEP 7 possible
• User-friendly selection of AS-Interface slaves
Your advantage: Optimum transition to PROFIBUS or Industrial Ethernet,
DP/AS-i LINK Advanced integrated in STEP 7
Introduction
F90 module
Flat module
Modules with special functions / Counter modules 3RK1 2/84
• Degree of protection IP20
• For evaluation of pulses
• Connection with screw-type or spring-loaded terminals
Your advantage: Evaluation of pulses which exceed even the clock frequency of
AS-Interface
Counter module
Modules with special functions / Ground-fault detection modules 3RK1 2/85
• Degree of protection IP20
• Display using LEDs
• Two signal outputs
Your advantage: Automatic diagnostics of ground faults on AS-Interface
Ground-fault detection
module
Introduction
2
• Discharge through ground cable with oil-proof outer sheath
• Protection at transition of lightning protection zones
Your advantage: The AS-Interface overvoltage protection module protects downstream
AS-Interface devices or individual sections in AS-Interface networks from conducted
overvoltages
Overvoltage protection
module
AS-Interface connections for LOGO! 3RK1 2/89
• AS-Interface slave for the connection of LOGO!
• Distributed controller functionality
• Four inputs / four outputs (virtual)
Your advantage: Intelligence can be used locally
IP20, 8 A
AS-Interface / Transmission media
AS-Interface shaped cable for connection of network stations.
AS-Interface Shaped Cables 3RX9 2/94
• No polarity reversal thanks to trapezoidal shape
• Cables made of optimized material for different operating conditions
• Special version according to UL Class 2 available
Your advantage: Fast replacement and connection to AS-Interface by piercing method
Shaped cable
Introduction
components.
Extension plugs 3RK1, 6GK1 2/95
• Extension of an AS-i segments to max. 200 m with an extension plug
(without an additional power supply unit)
• Maximum size increases (when combined) to more than 600 m
Your advantage: Lower infrastructure costs, more possibilities of use and greater
freedom for plant planning
Extension plug
Addressing units 3RK1 2/98
• Addressing all stations of the AS-Interface network (standard and A/B slaves)
• Reading out the I/O and ID codes of the slaves
• Parameterization of the slaves (ID1 or analog parameters)
• Measurement of AS-Interface voltage
• Enables direct setting of outputs and reading in of a slave's inputs
• Storage of complete system configurations
Your advantage: Easiest way to address and parameterize the slaves
Addressing unit
Miscellaneous accessories 3RG7, 3RG9, 3RK1, 2/100
Individual components such as sealing caps, cable adapters, distributor etc. 3RX9, 6ES7
Introduction
2
AS-Interface installation
• Transmission of collected data through an RS 232 interface to a PC, evaluation
by software
• Easy and user-friendly operation
• Automatically generated test logs
• Advanced trigger functions enable exact analysis
• Process data can be monitored online
• In addition to digital I/O data it is also possible to view analog values and safety slaves
in data mode
Your advantage: Preventative testing of an AS-Interface network is possible, recorded
logs facilitate remote diagnostics
PROFIBUS
• PROFIBUS is an efficient, open and robust bus system which guarantees smooth -- 2/103
10 Mi o
communication
• The system is fully standardized, thus enabling standardized components from
different manufacturers to be connected without problem
5 Mi o
• Configuring, commissioning and troubleshooting can be performed from any position;
this means that the freely selectable communication relationships are very flexible,
easy to implement and simple to change
1990 1994
Quelle: PROFIBUS International
1999 2003 Zeit • Fast local assembly and commissioning using the FastConnect cabling system
• Constant monitoring of the network components by means of a simple and effective
signaling concept
• High protection for your investment because existing systems can be expanded
without repercussions
• High availability thanks to ring redundance with OLM
• Optimum connection of the actuator-sensor level by router to AS-Interface
(DP/AS-Interface Link 20E)
SIRIUS Modular System
• Load feeders up to 250 kW / 400 V are easy to implement from standard devices -- 2/111
• Modular design: Everything fits together and can be combined
• Economical and flexible thanks to seven compact sizes
• Optimum variance with uniform accessories
• Space-saving design with small device width and butt-mounting type of
construction up to 60 °C
• Fast commissioning, short setting-up times and simple wiring
• Connection to AS-Interface and PROFIBUS DP possible
• Extremely long life, low maintenance and reliable
• Global approvals and certifications such as IEC, UL, CSA, CCC, shipbuilding
• Permanently secure mounting, screw-or snap-connection
• Spring-type connection: Quick and secure connection, vibration-proof and
maintenance-free
• Short delivery periods thanks to world-wide logistics network
• Environment-friendly production and materials, recycling capability,
low power loss
• Clear-cut, ergonomic design (winner of the iF Product Design Award)
■ Design
Process or field communication In practice this means: Installation is straightforward because
2
AS-Interface
power section
AS-Interface cable
AS-Interface
power section max 100 m
Operator panel
K60
K45
(with AS-Interface chip)
for connection of
standard sensors
Compact starter IP 65
Standard sensor
e.g. inductive BERO
G_IK10_XX_20027
Standard encoders
e.g. position switches
2
Numerous system components are offered for implementing the Topology Line, star or tree structure
communication. The key elements of a system installation are: (same as electrical wiring)
• Master interface modules for central control units such Transmission medium Unshielded two-conductor cable
as SIMATIC S5 and SIMATIC S7, ET 200 M/X distributed (2 x 1.5 mm2) for data and
peripherals auxiliary power
• AS-Interface shaped cables Connection method Contacting of the AS-Interface
cable by insulation piercing
• Network components such as repeaters/extenders method
• Power supply units for slaves, modules for connection of stan- Maximum cable length 100 m without repeater/extender;
dard sensors/actuators 200 m with extension plug;
• Actuators and sensors with integrated slave ASIC 300 m with repeater or extender;
600 m with repeater/extender
• Safety modules for transmitting safe data through and extension plug (parallel
AS-Interface connection of repeaters)
• Address programming units for setting the slave address Maximum cycle time 5 ms with full expansion,
10 ms when using A/B technology,
profile-specific for
AS-Interface Master Spec 3.0 slaves;
IE/AS-i LINK PN IO
G_IK10_XX_20009
■ Overview
2
NSA0_00005c
Power
supply unit Safety monitor
Standard PLC
Standard-Master
AS-i POWER
Standard-
Slave
■ Design
The design of the safety systems is identical to the wiring of The family of safe AS-Interface products comprises the safety
AS-Interface as it is known today. monitor which monitors the safe stations. The range of safe
2
stations comprises the safety modules and the safety-related
sensors with integrated interface.
NSB0_01509
Central installation at the
PLC and distributed
installation using
DP-AS-i Links is possible.
Safety monitor:
The safety monitor evaluates
all safe inputs and ensures
Standard PLC and safe disconnection.
standard master
Safe slave:
Safe signals are recorded
by the safe slaves.
■ Function
Like the standard stations, the safe stations send their The safety monitor is configured with the software "asimon". The
information to the master after master calls. The safety configuration comprises the input signals of the safe stations
monitor monitors this transmission from the safe stations and the internal functions of the safety monitor. The safety
to the master and switches into the safe state. monitor provides OR logic, AND logic, timer functions, buffer
storage, etc.
■ Integration
The existing infrastructure such as the master and the power
supply unit can be used as before for integrating the safety
systems in AS-Interface. For the safety systems the safety
monitor is integrated as monitoring element and the safe stations
as interface between the safe sensors and the system. The safe
sensors can be used as before.
Integration within TIA is performed using function blocks which
are offered on the ASIsafe CD-ROM for S7-200 and S7-300.
These function blocks enable detailed diagnostics of all
parameterized modules. This requires an AS-i address to be
issued to the safety monitor by means of the configuration
software. Evaluation is performed by means of function blocks in
the PLC. With the help of prefabricated WinCC flexible modules
this evaluation can then be visualized system-wide on existing
HMI devices (OP/TP 270 and higher).
■ Overview ■ Function
Basic safety monitor versus expanded safety monitor
2
2
• Safe time functions vicinity of the unit.
Timers with the following functions are available:
- ON-delay
L/+
- OFF-delay
L
- Pulse K1
• "Button" function Start 1
Additional acknowledgment option for restarting the system K2
NSA0_00356b
using an additional button. In addition to the Service button on 1.13 1.23 1.Y1
■ Technical specifications K1 K2
L+
Safety monitor M/N
M
3RK1 105
Rated operational current
Safety monitor, with one enabling circuit
Ie/AC-12 up to 250 V A 3
Ie/AC-15 A
• 115 V 3
L/+
• 230 V 3 L
Start 1 Start 2
Ie/DC-12 up to 24 V A 3 K1 K3
Ie/DC-13 A K2 K4
• 24 V 1
NSA0_00357b
• 115 V 0.1
L/+
• 230 V 0.05 AS-i+ AS-i- 1.Y2
Response time ms 40
Ambient temperature °C 0 ... +60 K1
Storage temperature °C -40 ... +85
AS-i K2
■ Dimensional drawings
1.Y1
M
1
2
3 L/+
K3
K4
L+ M 1.32 2.32 2.Y1
M
1.14 1.24 FE 2.14 2.24
5
102
K1 K2 K3 K4
L+
M/N
M
45 120
Safety monitors
■ Overview
K60F compact safety modules for operation in the field
2
■ Technical specifications
K20F compact safety K45F compact safety K60F compact safety
2
module module module
2 inputs, safe 2 inputs, safe 2 inputs, safe
-- -- 2 outputs, standard 2 outputs, standard with
Uaux
2 F-DI 2 F-DI 2 F-DI / 2 DO 2 F-DI / 2 DO with Uaux
3RK1 205-0BQ30-0AA3 3RK1 205-0BQ00-0AA3 3RK1 405-0BQ00-0AA3 3RK1 405-1BQ00-0AA3
AS-Interface chip SAP 5 SAP 5 SAP 5 SAP 5
I/O configuration 0 0 7 7
ID/ID2 code B/0 B/F B/F B/F
PFD value Makes no notable contribution to the PFD of the overall system, comprised of the AS-Interface bus and safety monitor
Operational voltage V 26.5 ... 31.5 26.5 ... 31.5 26.5 ... 31.5 26.5 ... 31.5
according to AS-Interface
specification
Total current input mA 45 45 270 45
Inputs
• Sensors Mechanical switching contact Mechanical switching contact Mechanical switching contact Mechanical switching contact
• Input current Low mA -- -- -- --
• Input current High mA Ipeak 5 Ipeak 5 Ipeak 5 Ipeak 5
Assignment of inputs • PIN 1 and PIN 2 = connec- • PIN 1 and PIN 2 = connec- • PIN 1 and PIN 2 = connec- • PIN 1 and PIN 2 = connec-
tion/ switching contact tion/ switching contact tion/ switching contact tion/ switching contact
• PIN 3 and PIN 4 = connec- • PIN 3 and PIN 4 = connec- • PIN 3 and PIN 4 = connec- • PIN 3 and PIN 4 = connec-
tion/ switching contact tion/ switching contact tion/ switching contact tion/ switching contact
• PIN 5 = not assigned • PIN 5 = not assigned • PIN 5 = not assigned • PIN 5 = not assigned
Outputs
• Type of output -- -- Solid-state Solid-state
• Current carrying capacity A -- -- 0.18 2
per output DC-12/13 typical
• Maximum summation A -- -- Max. 0.18 Max. 4
current per module
• Socket assignment of -- -- • 3 = "-" • 3 = "-"
outputs • 4 = output • 4 = output
• 5 = ground terminal • 5 = ground terminal
• Short-circuit protection -- -- Built-in Built-in
• Induction protection -- -- Built-in Built-in
• External power supply -- -- -- Using black AS-Interface
24 V DC flat cable
• Watchdog -- -- Built-in Built-in
Assignment of outputs
• OUT 1(D0) -- -- Socket 5 - PIN 4 Socket 5 - PIN 4
• OUT 2(D1) -- -- Socket 6 - PIN 4 Socket 6 - PIN 4
AS-Interface certificate Yes Yes Yes Yes
Approvals UL, CSA under application UL, CSA UL, CSA UL, CSA
Degree of protection IP65/67 IP65/67 IP65/67 IP65/67
Ground terminal -- -- PIN 5 of each M12 output socket is connected to the
grounding wrist strap in the mounting plate using a pin
(applies to outputs, i.e. socket 3 and 4)
Ambient temperature °C -25 ... +70 -25 ... +85 -25 ... +85 -25 ... +85
Storage temperature °C -40 ... +85 -40 ... +85 -40 ... +85 -40 ... +85
Number of I/O sockets 2 2 4 4
Status displays
• Display of I/Os Yellow LED Yellow LED Yellow LED Yellow LED
• Uaux Not required Not required Not required Green LED
• Display of AS-Interface/ Green/red LED Green/red LED Green/red LED Green/red LED
diagnostics
Connection Using mounting plate for K45 Using mounting plate for K45 Using mounting plate for K60 Using mounting plate for K60
compact module compact module compact module compact module
■ Dimensional drawings
Ø 4,6
2
5
8 6
N S A 0 _ 0 0 4 2 4
108
100
7 3 ,5
1 1 0
8 0
9 0
7 1
8 1
NSA0_00438
20 20
36
45 1 5
2 2 ,5
K20 module, two safe inputs, M12 (3RK1 205-0BQ30-0AA3)
S22.5F SlimLine safety module, 2 F-DI, spring-loaded terminals
3RK1 205-0BG00-0AA2
31
60 29
7 ,2 7 ,2 5
2 ,5 8 6
N S A 0 _ 0 0 4 2 5
4.5
152
1 0 3 ,4
7 5 ,1
9 4 ,1
7 3 ,5
8 4 ,4
9 3 ,9
1 1 0
5
NSA0_00026
2 8 ,8
K60F compact safety module 1 5
3RK1 405-0BQ00-0AA3 2 2 ,5
3RK1 405-1BQ00-0AA3
S22.5F SlimLine safety module, 2 F-DI / 2 DO, spring-loaded terminals
8 6 3RK1 405-0BG00-0AA2 (without Uaux)
5
6 0 3RK1 405-1BG00-0AA2 (with Uaux)
3 2
N S A 0 _ 0 0 4 2 2
7 3 ,5
1 1 0
8 0
9 0
6 2
7 2
1 5
2 2 ,5
8 6
5
6 5
7 ,2
3 6
N S A 0 _ 0 0 4 2 3
1 0 1 ,6
8 2 ,6
6 8 ,2
8 7 ,2
7 3 ,5
1 1 0
9 2 ,2
2 8 ,8
6
1 5
2 2 ,5
■ Schematics
Logical assignments - K45F compact safety module Logical assignments - K60F compact safety module
2
1
2
2 1 2
3 1 3
3 4
4 4
5 6
ADDR
N S A 0 _ 0 0 3 5 5 a
7 8
S o c k e t A s s ig n m e n t / d a ta s h e e ts / fu n c tio n
1 P in 1 a n d P in 2 : In flu e n c e s th e b its D 0 a n d D 1 = C h a n n e l 1 4 1
P in 3 a n d P in 4 : In flu e n c e s th e b its D 2 a n d D 3 = C h a n n e l 2
P in 5 n o t a s s ig n e d 3 2 NSA0_00358a
2 P in 1 a n d P in 2 : In flu e n c e s th e b its D 2 a n d D 3 = C h a n n e l 2
P in 5 n o t a s s ig n e d
S o c k e t A s s ig n m e n t / d a ta s h e e ts / fu n c tio n
3 N o t a s s ig n e d 1 P in 1 a n d P in 2 : In flu e n c e s th e b its D 0 a n d D 1 = C h a n n e l 1
4 N o t a s s ig n e d P in 3 a n d P in 4 : In flu e n c e s th e b its D 2 a n d D 3 = C h a n n e l 2
P in 5 n o t a s s ig n e d
If only a single-channel switch is to be connected to the module, 2 P in 1 a n d P in 2 : In flu e n c e s th e b its D 2 a n d D 3 = C h a n n e l 2
it must be connected to Channel 1. The second channel must be P in 5 n o t a s s ig n e d
bridged. This is done with the M12 connector 3RK1 901-1AA00 3 , 4 , 7 u n d 8 N o t a s s ig n e d , c lo s e d in th e fa c to r y
at socket 2. P in 1 a n d P in 2 : N o t a s s ig n e d
5
Pin 3 of socket 1 is connected to Pin 1 of socket 2, and Pin 4 of P in 3 : --
socket 1 is connected to Pin 2 of socket 2. If both pairs of P in 4 : O u tp u t 1
P in 5 : G r o u n d in g
sockets are assigned, the inputs are linked.
6 P in 1 a n d P in 2 : N o t a s s ig n e d
Logical assignments - K20F compact safety module P in 3 : --
P in 4 : O u tp u t 2
P in 5 : G r o u n d in g
NSA0_00426
1 2 3 S2 S1 1 2 3 S1
AS-i+ F-IN1.1 F-IN2.1 AS-i+ F-IN1.1 F-IN2.1
4 5 6 4 5 6
Socket Assignment / data sheets / function AS-i AS-i
ADDR. ADDR.
1 Pin 1 and Pin 2: Influences the bits D0 and D1 = Channel 1
Pin 3 and Pin 4: Influences the bits D2 and D3 = Channel 2
Pin 5 not assigned F-IN1 F-IN1
F-IN2 F-IN2
2 Pin 1 and Pin 2: Influences the bits D2 and D3 = Channel 2
Pin 3, Pin 4 and Pin 5 not assigned
1 2 3 1 2 3
S2 S1 S1
2
AS-i+ F-IN1.1 F-IN2.1 AS-i+ F-IN1.1 F-IN2.1
4 5 6 4 5 6
AS-i AS-i
ADDR. ADDR.
F-IN1 F-IN1
F-IN2 F-IN2
OUT1 OUT1
OUT2 OUT2
7 8 9 7 8 9
+ +
OUT1 OUT2 OUT1 OUT2
10 11 12 10 11 12
M M M M
1 2 3 1 2 3
S2 S1 S1
AS-i+ F-IN1.1 F-IN2.1 AS-i+ F-IN1.1 F-IN2.1
4 5 6 4 5 6
AS-i AS-i
ADDR. ADDR.
F-IN1 F-IN1
F-IN2 F-IN2
OUT1 OUT1
OUT2 OUT2
7 8 9 7 8 9
+ + + +
L+ OUT1 OUT2 L+ OUT1 OUT2
10 11 12 10 11 12
_ _
M M M M M M
■ Overview
2
G_IK10_XX_20013
AS-Interface AS-Interface shaped cable
Example of configuration
Configuration
Parameterization of the CP 142-2 is performed with the STEP® 7
basic package, version V2.1 and higher. No further configuration
• Master connection for the ET 200X distributed peripherals is required for AS-Interface.
system to AS-Interface using 12-pole connector
• Easy operation in the input/output address range of the ■ Technical specifications
SIMATIC ET 200X
AS-Interface specification V 2.0
• No configuration of the CP for AS-Interface required • With BM 141/BM 142 Only I/O transmission
• Actuating up to 31 AS-Interface slaves according to • With BM 147 and FC, ASI-3422 All functions
AS-Interface specification V2.0 Bus cycle time ms 5 with 31 slaves
• Monitoring of the supply voltage on the AS-Interface shaped Configuration
cable • AS-Interface Using pushbutton on the front
• Distinct increase in the number of inputs/outputs of the panel
ET 200X • PROFIBUS In the PROFIBUS configuration
of the ET 200X, the CP 142-2
■ Design occupies 16-byte inputs and
16-byte outputs
• 16-byte inputs and 16-byte outputs are used in the address Connection of the AS-Interface Using M12 plug on the front
area of the ET 200X cable panel
• Status displays of the operating states by means of LEDs in Address size 16 input bytes
the front panel 16 output bytes
• Indication of the connected slaves and activated slaves and Supply voltage
their readiness for operation by means of LEDs • Using backplane bus V 24 DC
• One pushbutton for switching over the operating state, for • From AS-Interface shaped According to AS-Interface
cable specification V2.0
adopting the existing configuration and for switching over the
display Power loss W 2
Power consumption
• Connection of AS-Interface cable to M12 plug
• Using backplane bus mA Typical 50 at 24 V DC
• Monitoring of the power supply on the AS-Interface cable
• Using AS-Interface from the According to AS-Interface
AS-Interface shaped cables specification V 2.0
■ Function Permissible ambient conditions
The CP 142-2 can be used in two operating modes: • Operating temperature °C 0 ... +55
• Transport/storage temperature °C -40 ... +70
• Standard operation with BM 141/BM 142/BM 147
• Relative humidity % 95 at +25 °C
• At most the 124 input and output bits of the Structural design ET 200X mounting method
AS-Interface slaves can respond.
• Module format Expansion module
• Expanded operation with BM 147 • Dimensions (W x H x D) mm 87 x 110 x 63
An FC (Function Call) enables master invocations according
to AS-Interface specification V2.0 (e.g. write parameters). • Weight g About 310
The invocations are described in the manual. The manual • Space required 1 mounting space
comes with program examples. Degree of protection IP66/67
■ Overview ■ Function
The CP 243-2 supports all specified functions of the extended
AS-Interface specification V2.1. This means that up to 62 digital
2
or 31 analog slaves can be operated on the AS-Interface
through double address assignment.
Thanks to the integrated analog value processing it is just as
easy to access the analog values as the digital values.
In the process image of the S7-200 the CP 243-2 occupies one
digital input byte (status byte), one digital output byte (control
byte), and 8 analog input and 8 analog output words.
The CP 243-2 thus occupies two slots. The operating mode of
the CP 243-2 can be set with the status byte and the control byte
using the user program.
Depending on the operating mode the CP 243-2 saves either the
I/O data of the AS-Interface slaves or diagnostic values in the
analog address area of the S7-200, or it enables master calls
(e.g. re-addressing of the slaves).
Configuration
The CP 243-2 is the AS-Interface master for the innovative All connected AS-Interface slaves are configured at the press of
SIMATIC S7-200 generation. This communications processor a button. No further configuration of the CP is required.
(6GK1 243-2AX01-0AX0) supports the extended AS-Interface
specification V2.1 and performs the following functions: ■ Technical specifications
• Connection of up to 62 AS-Interface slaves and integrated
analog value transmission (according to the extended AS-Interface specification V 2.1
AS-Interface specification V2.1) Bus cycle time ms 5 with 31 slaves
10 with 62 slaves
• Supports all AS-Interface master functions according to the
extended AS-Interface specification V2.1 Interfaces
• Assignment of analog address According to 2 I/O modules
• Status displays of operating states and indication of the area in AG (8 DI/8 DO and 8 AI/ 8 AO)
readiness for operation of connected slaves by means of
• AS-Interface connection Terminal connection
LEDs in the front panel
Power consumption
• Fault indications (e.g. AS-Interface voltage fault, configuration
• Using backplane bus mA Typical 220 at 5 V DC
fault) by means of LEDs in the front panel
• Using AS-Interface from the mA Max. 100
• Compact enclosure in the design of the innovative SIMATIC AS-Interface shaped cables
S7-200 generation Power loss W About 2
■ Design
Permissible ambient conditions
• Operating temperature
- Horizontal installation °C 0 ... +55
The CP 243-2 is connected like an expansion module to the - Vertical installation °C 0 ... +45
S7-200. It has:
• Transport/storage temperature °C -40 ... +70
• Two terminal connections for direct connection of the • Relative humidity % Max. 95 at +25 °C
AS-Interface cable
Structural design
• LEDs in the front panel for indicating the operating state and • Module format S7-22x expansion module
readiness for operation of all connected and activated slaves
• Dimensions (W x H x D) mm 71.2 x 80 x 62 (H+16 mm with
• Two pushbuttons for indicating the status information of the holes for wall mounting)
slaves, for switching over the operating state and for adopting • Weight g About 250
the existing ACTUAL configuration as the DESIRED • Space required 1 mounting space
configuration.
■ Overview ■ Function
The CP 343-2 supports all specified functions of the extended
AS-Interface specification V2.1. This means that up to 62 digital
2
The CP 343-2 is connected like an expansion module to the • Operating temperature °C 0 ... +60
S7-300. It has: • Transport/storage temperature °C -40 ... +70
• Two terminal connections for direct connection of the • Relative humidity, max. % 95 at +25 °C
AS-Interface cable Structural design
• LEDs in the front panel for indicating the operating state and • Module format S7-300 design
readiness for operation of all connected and activated slaves • Dimensions (W x H x D) mm 40 x 125 x 120
• Pushbuttons for indicating the status information of the slaves, • Weight g About 190
for switching over the operating state and for adopting the • Space required 1 mounting space
existing ACTUAL configuration as the DESIRED configuration.
■ Overview ■ Function
The CP 343-2 P supports all specified functions of the extended
AS-Interface specification V2.1. This means that up to 62 digital
2
or 31 analog slaves can be operated on the AS-Interface
through double address assignment. The integrated analog
value processing permits easy access to the analog values.
Configuration
All connected AS-Interface slaves are configured at the press of
a button. No further configuration of the CP is required.
The CP 343-2 P also supports configuring of the
AS-Interface network with STEP 7 V5.2 and higher.
■ Technical specifications
AS-Interface specification V 2.1
Bus cycle time ms 5 with 31 slaves
10 with 62 slaves
Interfaces
• Assignment of analog address 16 bytes I/O and P-Bus S7-300
The CP 343-2 P is the AS-Interface master for the SIMATIC S7-300 area in AG
programmable controller and the ET 200M distributed I/O • AS-Interface connection S7-300 front connector with
station. The communications processor performs the following terminal connection
functions:
Supply voltage V +5 DC, using backplane bus
• Supports the configuration of the AS-Interface-network with Power consumption
STEP 7 V5.2 and higher
• Using backplane bus mA Typical 200 at 5 V DC
• Connection of up to 62 AS-Interface slaves and integrated • Using AS-Interface from the mA Max. 100
analog value transmission (according to the extended AS-Interface shaped cables
AS-Interface specification V2.1) Power loss W 2
• Supports all AS-Interface master functions according to the Permissible ambient conditions
extended AS-Interface specification V2.1 • Operating temperature °C 0 ... +60
• Fault indications (e.g. AS-Interface voltage fault, configuration • Transport/storage temperature °C -40 ... +70
fault) by means of LEDs in the front panel • Relative humidity, max. % 95 at +25 °C
• Compact enclosure in the design of the SIMATIC S7-300 Structural design
• Module format S7-300 design
■ Design • Dimensions (W x H x D) mm 40 x 125 x 120
The CP 343-2 P is connected like an expansion module to the • Weight g About 190
S7-300. It has: • Space required 1 mounting space
• Two terminal connections for direct connection of the Configuration software Optional:
STEP 7 V5.2 and higher
AS-Interface cable
• LEDs in the front panel for indicating the operating state and
the readiness for operation of all connected and activated
slaves
• Pushbuttons for indicating the status information of the slaves,
for switching over the operating state and for adopting the
existing ACTUAL configuration as the DESIRED configuration.
■ Mode of operation
In I/O operation the CP 343-2 P occupies 16 bytes in the
analog address area of the SIMATIC S7-300. The I/O data of the
standard slaves and A slaves are saved in this area. The I/O data
of the B slaves can be accessed with the function "Read/write
data record".
A and B slaves are slaves according to the extended
AS-Interface specification V2.1. For invoking the AS-Interface
master (e.g. to write parameters and read diagnostic values) a
function call (FC) is available on a diskette which is supplied with
the manual.
All connected AS-Interface slaves are configured at the press of
a button. No further configuration of the CP is required.
■ Overview ■ Design
• Compact plastic enclosure in degree of protection IP20 for
standard rail mounting
2
• Compact design;
- Display in the front panel for detailed indication of the
operating state and readiness for operation of all connected
and activated AS-Interface slaves
- Pushbutton for starting up and testing the AS-Interface line
directly on the IE/AS-i LINK PN IO
- LED indication of the operating state of PROFINET IO and
AS-Interface
- Integrated 2-port switch (RJ45 socket) for connection to
Industrial Ethernet supports the line topology with an
external switch
- User-friendly start-up, diagnostics and testing of
IE/AS-i LINK PN IO through a web interface using a
standard browser
- Supply voltage from the AS-Interface shaped cable or
alternatively with 24 V DC
- Small mounting depth thanks to recessed plug mounting
• Simple mounting on standard rail
PN DP-M DP-S ASi-M
• Operation without fans and batteries
• Fast exchange of devices with the help of the optional C-PLUG
exchange medium (not included in scope of supply)
IO-C IO-D CBA
2
• AS-Interface bus cycle time ms 5 with 31 slaves;
Interface segment. According to the extended AS-Interface 10 with 62 slaves
specification (V3.0) up to 62 slaves, each with 4 inputs and 4 out- • Ethernet transmission rate Mbit/ 10/100, autosensing
puts as well as analog slaves, can now be connected s
per AS-Interface line.
Interfaces
IE/AS-i LINK PN IO occupies as standard 62 bytes of input data • AS-Interface connection 1 x 4-pole clamping contacts
and 62 bytes of output data in the IO controller in which the I/O (plug-in)
data of the connected AS-Interface slaves are stored. The size - With single master 1 x 4-pole clamping contacts
of the input/output buffer can be compressed so that only the (plug-in)
actually required I/O memory space is occupied in the system of - With double master 2 x 4-pole clamping contacts
the IO controller. The integrated evaluation of analog signals is (2 AS-i lines) (plug-in)
just as easy as accessing digital values. • Connection to Ethernet 2 x RJ45 socket (switchports)
• Optional: 24 V DC supply 3-pole clamping contacts
PROFINET IO controllers are able in addition to initiate AS-Interface voltage (plug-in) including functional
master calls (e.g. to write parameters, change addresses, read ground for internal ground-fault
diagnostic values) through the acyclic PROFINET services. monitoring
Using an operating display in AS-Interface Link it is possible to • Slot for exchange medium C-PLUG
fully commission the lower-level AS-i line. IE/AS-i LINK PN IO is Displays 128 x 64 pixel with background
equipped with two switched Ethernet ports which enable use of lighting
the integrated web server and further increases the previously Keys Membrane keyboard (6 keys)
described user-friendliness of the operating display. Firmware Supply voltage
updates are also possible. • From AS-Interface shaped ca- According to AS-Interface
The optional C-PLUG supports module exchange without a PG, ble (line 1) specification EN 50295
keeping downtimes to a minimum in the event of a malfunction. • Optional V 24 DC
Power consumption
Diagnostics • From AS-Interface mA Max. 250
Extensive diagnostics is possible using the display and control shaped cable
keys, web interface or STEP 7, for example: Load capacity
• Operating state of link • Power loss W 7.5
• Status of link as PROFINET IO device Degree of protection IP20
Permissible ambient conditions
• Diagnostics of the AS-Interface network
• Operating temperature
• Message frame statistics - Horizontal mounting °C 0 ... +60
• Standard diagnostics pages for fast access using a standard - Vertical mounting °C 0 ... +45
browser • Transport and storage °C -30 ... +70
temperature
Configuration • Relative humidity % Max. 95 at +25 °C
IE/AS-i LINK PN IO can be configured either by means of STEP 7 • Operating altitude m 3000 above sea level
Version V5.4 SP2 and higher or simply by adopting the ACTUAL Structural design
configuration on the display. • Mounting On standard mounting rail
Alternatively, IE/AS-i LINK IO can be integrated by means of the • Dimensions (W x H x D) mm 90 x 132 x 88.5
PROFINET type file (GSD) in the engineering tool: • Weight g About 380
• STEP 7 Version V5.4 SP2 and lower Supported AS-Interface master M1, M2, M3, M4
profiles (according to AS-Interface
• Non-Siemens engineering tools specification V3.0)
With STEP 7 configuring, the AS-Interface configuration can be Configuring the AS-Interface Using pushbuttons on the front
uploaded in STEP 7 V5.4 SP2 and higher. User-friendly panel, with STEP 7 Version V5.4
SP2 and higher, through web
configuring of Siemens ASi-Slaves in HW-Config (slave catalog) interface
is also possible in this case.
■ Overview ■ Design
• Compact plastic enclosure in degree of protection IP20 for
standard rail mounting
2
• Compact design;
- Display in the front panel for detailed indication of the
operating state and readiness for operation of all connected
and activated AS-Interface slaves
- 6 pushbuttons for starting up and testing the AS-Interface
line directly on the DP/AS-i LINK Advanced
- LED indication of the operating state of PROFIBUS DP and
AS-Interface
- Integrated Ethernet port (RJ45 socket) for user-friendly
start-up, diagnostics and testing of DP/AS-i LINK Advanced
through a web interface using a standard browser
- Supply voltage from the AS-Interface shaped cable or
alternatively with 24 V DC
- Small mounting depth thanks to recessed plug mounting
• Simple mounting on standard rail
• Operation without fans and batteries
• Fast exchange of devices with the help of the optional
PN DP-M DP-S ASi-M C-PLUG exchange medium (not included in scope of supply)
2
AS-Interface line
AS-Interface segment. According to the extended AS-Interface • AS-Interface bus cycle time ms 5 with 31 slaves;
specification (V3.0) up to 62 slaves, each with 4 inputs and 10 with 62 slaves
4 outputs as well as analog slaves, can now be connected per • PROFIBUS transmission rate Mbit/ Max. 12
AS-Interface line. s
DP/AS-i LINK Advanced occupies as standard 62 bytes of input • Ethernet transmission rate Mbit/ 10/100, autosensing
data and 62 bytes of output data in the DP master in which the s
I/O data of the connected digital AS-Interface slaves are stored. Interfaces
The size of the input/output buffer can be compressed so that • AS-Interface connection 1 x 4-pole clamping contacts
only the actually required I/O memory space is occupied in the (plug-in)
system of the DP master. The integrated evaluation of analog - With single master 1 x 4-pole clamping contacts
signals is just as easy as accessing digital values; there is no (plug-in)
need to call any communication modules. - With double master 2 x 4-pole clamping contacts
(2 AS-i lines) (plug-in)
PROFINET DP V1 masters are able in addition to initiate • Connection to PROFIBUS 1 x 9-pole Sub D socket
AS-Interface master calls (e.g. to write parameters, change • Connection to Ethernet 1 x RJ45
addresses, read diagnostic values) through the acyclic
• Optional: 24 V DC supply 3-pole clamping contacts
PROFIBUS services. voltage (plug-in) including functional
Using an operating display in AS-i Link it is possible to fully ground for integrated
commission the lower-level AS-Interface line. ground-fault monitoring
DP/AS-i LINK Advanced is equipped with an additional Ethernet • Slot for exchange medium C-PLUG
port which enable use of the integrated web server and further Displays 128 x 64 pixel with background
increases the previously described user-friendliness of the lighting
operating display. Free firmware updates are also possible. Keys Membrane keyboard (6 keys)
The optional C-PLUG supports module exchange without a PG, Supply voltage
keeping downtimes to a minimum in the event of a malfunction. • From AS-Interface shaped According to AS-Interface
cable (line 1) specification EN 50295
Diagnostics • Optional: 24 V DC V 24 DC
Extensive diagnostics is possible using LEDs, the display and Power consumption
control keys, web interface or STEP 7, for example: • From AS-Interface mA Max. 250
shaped cable
• Operating state of link
Load capacity
• Status of link as PROFIBUS DP slave
• 5 V DC at PROFIBUS mA Max. 70
• Diagnostics of the AS-Interface network connection
• Message frame statistics • Power loss W 7.5
• Standard diagnostics pages for fast access using a standard Degree of protection IP20
browser Permissible ambient conditions
• Operating temperature
Configuration - Horizontal mounting °C 0 ... +60
- Vertical mounting °C 0 ... +45
DP/AS-i LINK Advanced can be configured either by means of
STEP 7 Version V5.4 and higher or simply by adopting the • Transport and storage °C -30 ... +70
ACTUAL configuration on the display. temperature
• Relative humidity % Max. 95 at +25 °C
Alternatively, DP/AS-i LINK Advanced can be integrated by • Operating altitude m 3000 above sea level
means of the PROFIBUS type file (GSD) in the engineering tool:
Structural design
• STEP 7 Version V5.4 and lower • Mounting On standard mounting rail
• Non-Siemens engineering tools • Dimensions (W x H x D) mm 90 x 132 x 88.5
With STEP 7 configuring, the AS-Interface configuration can be • Weight g About 380
uploaded in STEP 7 V5.4 and higher. User-friendly configuring of Supported AS-Interface master M1, M2, M3, M4 (according to
Siemens AS-Interface slaves in HW-Config is also possible in profiles AS-Interface specification V3.0)
this case (slave catalog). Configuring the AS-Interface Using pushbuttons on the
front panel, with STEP 7 Version
V5.4 and higher, through web
interface
■ Overview Configuration
DP/AS-Interface Link 20E can be configured on PROFIBUS
using STEP 7 or COM PROFIBUS.
2
The manual comes with the type and GSD files so that configu-
ration is also possible on versions in which DP/AS-Interface Link
20E is not yet included as standard.
The configuration of the AS-Interface segment can be defined
either by means of STEP 7 or simply by adopting the ACTUAL
configuration. Commissioning is also possible without
PROFIBUS.
With STEP 7 configuring the AS-Interface configuration can be
uploaded in STEP 7 V5.2 and higher.
■ Technical specifications
AS-Interface bus cycle time ms 5 with 31 slaves
10 with 62 slaves
PROFIBUS transmission rate Mbit/ Max. 12
s
Supported AS-Interface master M3 (according to complete
PN DP-M DP-S ASi-M profiles AS-Interface specification V2.1)
Configuring the AS-Interface Using pushbuttons on the front
panel or with STEP 7 V5.1 SP2
Interfaces
• AS-Interface connection Clamping contacts
DP/AS-Interface Link 20E connects PROFIBUS DP to
AS-Interface. It performs the following functions: • Connection to PROFIBUS 9-pole Sub D socket
Supply voltage
• PROFIBUS DP slave and AS-Interface master
• From AS-Interface cable According to AS-Interface
• Connection of up to 62 AS-Interface slaves and integrated specification EN 50295
analog value transmission (according to the extended Power consumption
AS-Interface specification V2.1)
• From AS-Interface cable mA Max. 200
• Supports all AS-Interface master functions according to the Load capacity
extended AS-Interface specification V2.1, i.e. master class M3
5 V DC at PROFIBUS mA Max. 90
• Supply from AS-Interface cable; hence no additional power connection
supply required Power loss W 3.7
• Supports the uploading of the AS-Interface configuration in Mounting Standard mounting rail or direct
STEP 7 V5.2 and higher mounting
Degree of protection IP20
■ Design Permissible ambient conditions
• Compact enclosure in degree of protection IP20 for standard • Operating temperature
- Horizontal mounting °C 0 ... +60
rail mounting - Vertical mounting °C 0 ... +45
• LEDs in the front panel for indicating the operating state and • Transport and storage °C -40 ... +70
the readiness for operation of all connected and activated temperature
slaves • Relative humidity % Max. 95 at +25 °C
• Setting option for PROFIBUS DP address by pressing a button Structural design
• LED indication of the PROFIBUS DP slave address, DP bus • Module format S7-200 design
faults and diagnostics • Dimensions (W x H x D) mm 90 x 80 x 60
• Two pushbuttons for switching over the operating state and for • Weight g About 200
adopting the existing ACTUAL configuration as the DESIRED
configuration
• Power is supplied over the AS-Interface shaped cable
■ Function
DP/AS-Interface Link 20E enables a DP master to access all the
slaves of an AS-Interface segment. According to the extended
specification (V2.1) up to 62 slaves with 4 inputs and 3 outputs
each can now be connected.
DP/AS-Interface Link 20E occupies as standard 32 bytes of
input data and 32 bytes of output data in the DP master in which
the I/O data of the connected AS-Interface slaves are stored.
The size of the input/output buffer can be compressed so that
only the required memory space of the DP master is occupied.
PROFIBUS DP masters are able in addition to initiate AS-Interface
master calls to write parameters, change addresses, read
diagnostic values) through the acyclic PROFIBUS services.
■ Overview
2
K60 K20
Three coordinated series of AS-Interface compact modules with
digital and analog compact modules and a high degree of
protection are available for operation in the field:
• Series K60 (digital and analog)
• Series K45 (digital)
• Series K20 (digital)
All compact modules are characterized by particularly simple
handling. The K60 and K45 modules are mounted with a
mounting plate. The mounting plate is used to receive the
AS-Interface flat cables and enables mounting on a wall or
standard mounting rail.
The K20 modules are directly mounted without a mounting plate
and connected to the AS-Interface using a round cable.
K45
Overview of digital compact modules
The following table provides an overview of the important features
of the digital compact modules. For exact details, see the section
Technical Specifications in the chapter on the respective product.
Version K60 K45 K20
8 inputs / 2 outputs ✓ -- --
8 inputs ✓ -- --
4 inputs / 4 outputs ✓ -- ✓
4 inputs / 3 outputs ✓ -- --
4 inputs / 2 outputs ✓ -- --
4 inputs ✓ ✓ ✓
2 inputs / 2 outputs -- ✓ ✓
4 outputs ✓ ✓ --
3 outputs -- ✓ --
AS-Interface connection Flat cable / round cable Flat cable Round cable
I/O connection method M12 M12 / M8 M12 / M8
Pin assignment Standard / Y-II / Y Standard / Y Standard / Y
Degree of protection IP65/67/68/69K IP65/67 IP65/67
ATEX 3D (Zone 22) ✓ -- --
Extended address mode ✓ ✓ ✓
✓ Available
-- Not available
■ Function
The AS-Interface compact modules have a large diagnostics Compact modules of the K60 series have three LEDs for diag-
display. This enables diagnostics at a glance. nostics indication.
2
The status of a module is indicated by LEDs using steady or Compact modules of the K45 and K20 series have one single
flashing light. LED and one dual LED (two-color LED) for status and
diagnostics indication.
Flashing
2
(dusty atmosphere, non-conductive dust). The version with four
They permit the mounting times and start-up times of inputs and four outputs has the designation (Ex) II 3D T75°C
AS-Interface to be reduced by up to 40 %. IP65X and the version with four inputs has the designation (Ex)
Assembly of the K60 modules is performed with a mounting II 3D T60°C IP65X.
plate which accommodates the AS-Interface shaped cables. Special conditions have to be observed for the safe operation
Two different mounting plates are offered for: of these devices. In particular the module must be protected by
• Wall mounting suitable protective measures from mechanical damage.
• Standard rail mounting Other conditions for safe operation, see section Technical Spec-
ifications in the Technical Information LV 1 T.
Addressing of the K60 modules is performed using an address-
ing socket integrated in the compact module. The addresses
can also be assigned after installed.
■ Design
K60 compact modules with a maximum of four digital inputs K60 compact module
and outputs
These compact modules contain the communication electronics
and the M12 standard connections for inputs and outputs. Using
M12 standard connectors, a maximum of four sensors and four
actuators can be simply and reliably connected to the compact
module.
The mounting plate and the compact module are joined together
by means of a screw, with simultaneous contacting of the
AS-Interface cable by the service-proven insulation piercing
method.
K60 compact modules with a maximum of eight digital
inputs
These modules have eight digital inputs for connection through
M12 connectors.
The module requires two AS-Interface addresses for processing
all eight inputs. As with every compact module, the addressing
can be performed through a double addressing socket.
The compact modules are mounted on mounting plates in just
K60 compact modules with a four digital inputs and outputs two moves:
according to AS-Interface specification 3.0
• Insert the AS-Interface flat cables in the mounting plate
The new AS-i specification 3.0 adds a number of completely new • Hook in the module and fix it with a screw
features to the AS-Interface bus system. The extended
address mode (A/B addresses) enables the connection of up to Contacting with the AS-Interface cable is performed by the insu-
62 slaves on one AS-i network. With the extended address mode lation displacement terminals integrated in the module when
according to specification 3.0, four outputs are now possible screwed on.
even with A/B slaves (instead of only three outputs possible up
Addressing is performed using an integrated addressing
to now with specification 2.1). Hence with full expansion of an
socket. The M12 sockets which are not required must be closed
AS-i network, there are now 248 inputs as well as 248 outputs
with 3RK1 901-1KA00 sealing caps in order to guarantee the
available on one AS-i system. Modules with four inputs and four
quoted degree of protection. The compact module with eight
outputs as A/B slaves according to specification 3.0 are also
digital inputs requires two AS-Interface addresses. Addressing
available as K60 compact modules.
is performed using a double addressing socket integrated in the
Please note that these modules can be used only with a module.
new master according to AS-i specification 3.0 (e.g.the new
DP/AS-i LINK Advanced or IE/AS-i LINK PN IO) and that the K60 mounting plates
cycle times for the outputs can extend to max. 20 ms. The K60 mounting plate serves as a fixture for digital and analog
K60 compact modules. It has cable fixtures for the yellow and
K60 data couplers
black AS-Interface flat cable.
An AS-Interface data coupler has been added to the K60
If both the yellow and black AS-Interface cables are to be routed
compact module range. Integrated in this module are two
completely through the module, no additional seals are required.
AS-i slaves which are connected to two different AS-i networks.
Each of the two integrated slaves has four virtual inputs and four Additional seals are required only if one or both cables are to be
virtual outputs. The bidirectional data transmission of 4 data bits terminated in the module. In this case additional seals (straight
between two AS-i networks is thus possible in a simple and and shaped) have to be inserted in the mounting plate. These
cost-effective manner. The data coupler need its own address in seals are not included in the scope of supply and must be
each AS-i network. ordered separately (3RK1 902-0AR00).
Each AS-i network works with a different cycle time depending
on the number of stations. Hence two AS-i networks are not
necessarily synchronous. For this reason the AS-i data coupler
can be used to transmit only standard data and no safe data.
■ Technical specifications
Technical specifications common to all digital I/O modules IP67 – K60
2
2
Special assignment Y-II assignment Y-II assignment
3RK2 400-1HQ00-0AA3 3RK1 200-0DQ00-0AA3 3RK2 200-0DQ00-0AA3
Total current input mA 300 270 270
Current carrying capacity for all inputs mA 200 200 200
(Tu 40 °C)
Socket assignment of inputs PIN 1 = sensor supply L+ PIN 1 = sensor supply L+ PIN 1 = sensor supply L+
PIN 2 = data input II PIN 2 = data input II PIN 2 = data input II
PIN 3 = sensor supply L- PIN 3 = sensor supply L- PIN 3 = sensor supply L-
PIN 4 = data input I PIN 4 = data input I PIN 4 = data input I
PIN 5 = ground terminal PIN 5 = ground terminal PIN 5 = ground terminal
Outputs
• Current carrying capacity per output A 2 -- --
DC-12/13 typical
• Maximum summation current per module A 4 -- --
• Socket assignment of outputs 3 = "-" -- --
4 = output
5 = ground terminal
Slave type A/B slave Standard slave A/B slave
I/O configuration 0 (addr. 1) / 7 (addr. 2) 0 0
ID/ID2 code I/O (addr. 1 and 2) 1/F I/O
Assignment of data bits
• Socket 1 PIN 4 = IN1 (D0) (addr. 1) PIN 4 = IN1 (D0) (addr. 1) PIN 4 = IN1 (D0) (addr. 1)
PIN 2 = IN2 (D1) (addr. 1) PIN 2 = IN2 (D1) (addr. 1) PIN 2 = IN2 (D1) (addr. 1)
• Socket 2 PIN 4 = IN2 (D1) (addr. 1) PIN 4 = IN2 (D1) (addr. 1) PIN 4 = IN2 (D1) (addr. 1)
• Socket 3 PIN 4 = IN3 (D2) (addr. 1) PIN 4 = IN3 (D2) (addr. 1) PIN 4 = IN3 (D2) (addr. 1)
PIN 2 = IN4 (D3) (addr. 1) PIN 2 = IN4 (D3) (addr. 1) PIN 2 = IN4 (D3) (addr. 1)
• Socket 4 PIN 4 = IN4 (D3) (addr. 1) PIN 4 = IN4 (D3) (addr. 1) PIN 4 = IN4 (D3) (addr. 1)
• Socket 5 PIN 4 = IN1 (D0) (addr. 2) PIN 4 = IN1 (D0) (addr. 2) PIN 4 = IN1 (D0) (addr. 2)
PIN 2 = IN2 (D1) (addr. 2) PIN 2 = IN2 (D1) (addr. 2) PIN 2 = IN2 (D1) (addr. 2)
• Socket 6 PIN 4 = IN2 (D1) (addr. 2) PIN 4 = IN2 (D1) (addr. 2) PIN 4 = IN2 (D1) (addr. 2)
• Socket 7 PIN 4 = OUT1 (D0) (addr. 2) PIN 4 = IN3 (D2) (addr. 2) PIN 4 = IN3 (D2) (addr. 2)
PIN 2 = IN3 (D2) (addr. 2) PIN 2 = IN4 (D3) (addr. 2) PIN 2 = IN4 (D3) (addr. 2)
• Socket 8 PIN 4 = OUT2 (D1) (addr. 2) PIN 4 = IN4 (D3) (addr. 2) PIN 4 = IN4 (D3) (addr. 2)
PIN 2 = IN4 (D3) (addr. 2)
Number of I/O sockets 8 8 8
Note Module requires two addresses Module requires two addresses Module requires two addresses
4 inputs / 4 outputs
2 ampere 2 ampere 1 ampere
Standard slave Standard slave Standard slave
2
2
Standard assignment Y-II assignment Y-II assignment Y-II assignment
3RK1 400-1DQ03-0AA3 3RK2 400-1DQ03-0AA3 3RK2 400-1FQ03-0AA3 3RK1 400-1MQ00-0AA3
Total current input mA 270 270 270 270
Current carrying capacity for mA 200 200 200 200
all inputs (Tu 40 °C)
Socket assignment of inputs PIN 1 = sensor supply L+ PIN 1 = sensor supply L+ PIN 1 = sensor supply L+ PIN 1 = sensor supply L+
PIN 2 = data input I PIN 2 = data input II PIN 2 = data input II PIN 2 = data input II
PIN 3 = sensor supply L- PIN 3 = sensor supply L- PIN 3 = sensor supply L- PIN 3 = sensor supply L-
PIN 4 = data input I PIN 4 = data input I PIN 4 = data input I PIN 4 = data input I
PIN 5 = ground terminal PIN 5 = ground terminal PIN 5 = ground terminal PIN 5 = ground terminal
Outputs
• Current carrying capacity A 1 2 2 2
per output DC-12/13 typical
• Maximum summation current A 4 4 4 4
per module
• Socket assignment of 3 = "-" 3 = "-" 3 = "-" 3 = "-"
outputs 4 = output 2/4 = output 2/4 = output 2/4 = output
5 = ground terminal 5 = ground terminal 5 = ground terminal 5 = ground terminal
Slave type Standard slave A/B slave (specification 3.0) A/B slave Standard slave
I/O configuration 7 7 7 7
ID/ID2 code 0/F A/7 A/2 F/F
Assignment of data bits
• Socket 1 PIN 2/4 = IN1 (D0) PIN 4 = IN1 (D0) PIN 4 = IN1 (D0) PIN 4 = IN1 (D0)
PIN 2 = IN2 (D1) PIN 2 = IN2 (D1) PIN 2 = IN2 (D1)
• Socket 2 PIN 2/4 = IN2 (D1) PIN 4 = IN2 (D1) PIN 4 = IN2 (D1) PIN 4 = IN2 (D1)
• Socket 3 PIN 2/4 = IN3 (D2) PIN 4 = IN3 (D2) PIN 4 = IN3 (D2) PIN 4 = IN3 (D2)
PIN 2 = IN4 (D3) PIN 2 = IN4 (D3) PIN 2 = IN4 (D3)
• Socket 4 PIN 2/4 = IN4 (D3) PIN 4 = IN4 (D3) PIN 4 = IN4 (D3) PIN 4 = IN4 (D3)
• Socket 5 PIN 4 = OUT1 (D0) PIN 4 = OUT1 (D0) PIN 4 = OUT1 (D0) PIN 4 = OUT1 (D0)
PIN 2 = OUT2 (D1) PIN 2 = OUT2 (D1) PIN 2 = OUT2 (D1)
• Socket 6 PIN 4 = OUT2 (D1) PIN 4 = OUT2 (D1) PIN 4 = OUT2 (D1) PIN 4 = OUT2 (D1)
• Socket 7 PIN 4 = OUT3 (D2) PIN 4 = OUT3 (D2) PIN 4 = OUT3 (D2) Not assigned (closed)
PIN 2 = OUT4 (D3)
• Socket 8 PIN 4 = OUT4 (D3) PIN 4 = OUT4 (D3) Not assigned (closed) Not assigned (closed)
Number of I/O sockets 8 8 7 6
Note A master according to
AS-Interface specification 3.0
is required for this module
2
Standard slave Standard slave
Y-II assignment Y-II assignment
3RK1 400-1DQ05-0AA3 3RK1 200-0CQ05-0AA3
Total current input mA 270 270
Current carrying capacity for all inputs mA 200 200
(Tu 40 °C)
Socket assignment of inputs PIN 1 = sensor supply L+ PIN 1 = sensor supply L+
PIN 2 = data input II PIN 2 = data input II
PIN 3 = sensor supply L- PIN 3 = sensor supply L-
PIN 4 = data input I PIN 4 = data input I
PIN 5 = ground terminal PIN 5 = ground terminal
Outputs
• Current carrying capacity per output A 2 --
DC-12/13 typical
• Maximum summation current per module A 4 --
• Socket assignment of outputs 3 = "-" --
2/4 = output
5 = ground terminal
Slave type Standard slave Standard slave
I/O configuration 7 0
ID/ID2 code F/F 1/F
Assignment of data bits
• Socket 1 PIN 4 = IN1 (D0) PIN 4 = IN1 (D0)
PIN 2 = IN2 (D1) PIN 2 = IN2 (D1)
• Socket 2 PIN 4 = IN2 (D1) PIN 4 = IN2 (D1)
• Socket 3 PIN 4 = IN3 (D2) PIN 4 = IN3 (D2)
PIN 2 = IN4 (D3) PIN 2 = IN4 (D3)
• Socket 4 PIN 4 = IN4 (D3) PIN 4 = IN4 (D3)
• Socket 5 PIN 4 = OUT1 (D0) Not assigned (closed)
PIN 2 = OUT2 (D1)
• Socket 6 PIN 4 = OUT2 (D1) Not assigned (closed)
• Socket 7 PIN 4 = OUT3 (D2) Not assigned (closed)
PIN 2 = OUT4 (D3)
• Socket 8 PIN 4 = OUT4 (D3) Not assigned (closed)
Number of I/O sockets 8 4
Prescribed use Use in Zone 22 hazardous areas according to Classification II 3D (dusty atmosphere, non-conductive dust),
resistance to shock: 1 joule
Conformance with Directive 94/9/EC (ATEX) is verified through compliance with the standards EN 50281-1-1
and EN 60947-5-2
Identifying markings (Ex) II 3D T75°C IP65X (Ex) II 3D T60°C IP65X
Limiting conditions for safe operation • Suitable protective measures must be taken to protect the module from mechanical damage.
• All M12 plug-in connectors must be secured by a lock-clip against unauthorized opening such that the con-
nector cannot be disconnected by hand but only by destroying the lock-clip. A suitable lock-clip is available
from Binder GmbH + Co., Elektrische Bauelemente KG, Postfach 1152, 74148 Neckarsulm, Germany,
Tel. +49 (0)7132/325-0, Fax +49 (0)7132/325-150, info@binder-connector.de, Article No. 16-0977-000
• All the M12 sockets which are not assigned must be closed with 3RK1 901-1KA01 sealing caps (tamper-
proof version) such that they cannot be released by hand.
• Addressing the module using the 3RK1 904-2AB01 addressing unit is only permitted outside the EX-Zone 22.
• When the addressing operation is finished, the addressing socket must be closed with a 3RK1 901-1KA01
sealing cap (tamper-proof version) such that it cannot be released by hand.
• If an additional supply (AUX POWER) is required, it must comply with VDE 0106 (PELV), protection class III.
Installation and commissioning • The devices are approved for an ambient temperature of -25 to +85 °C.
• The devices must be configured, connected and commissioned by qualified, responsible personnel only.
An incorrect response may cause serious injury to persons and damage to property.
• It is assumed that personnel are familiar with the assignment of classes to the permitted hazardous zones.
• The plug-in connectors and AS-Interface cables must not be connected or disconnected when live.
• The units require no maintenance.
• No modifications or repairs are allowed to be carried out on the units.
• All the above points must be observed in the event of replacement.
• See also Regulations for Installation EN 60079-14 / EN 50281-1-2.
■ Dimensional drawings
31
60 29
60
4.5
152
34
5
NSA0_00026
152
mounting plate
3RK1 901-0CA00
73
I/O module
6 0
33 15
4,5
39
N S A 0 _ 0 0 0 2 7 a
G_NSA0_XX_00032
3 4
1 5 2
3 3 1 0
3 9
4 ,5
■ Schematics
Terminal assignment for input (M12 socket) Terminal assignment for output (M12 socket)
2
1 2 P in 1 : n o t a s s ig n e d
1 2 P in 1 : S u p p ly L + P in 2 : n o t a s s ig n e d
5 P in 3 : S u p p ly L
P in 2 : In p u t s ig n a l ( b r id g e d w ith P in 4 )
5 P in 3 : S u p p ly L P in 4 : O u tp u t s ig n a l
4 3 P in 5 : E a r th c o n n e c tio n
P in 4 : In p u t s ig n a l ( b r id g e d w ith P in 2 ) N S A 0 _ 0 0 0 0 7 a
4 3 P in 5 : E a rth c o n n e c tio n
N S A 0 _ 0 0 0 0 6 a
Standard assignment
Standard assignment
1 2 Pin 1:
Pin 2: Output signal 2
5 Pin 3: Supply L–
1 2 Pin 1: Supply L+ Pin 4: Output signal 1
Pin 2: Input signal 2 4 3 Pin 5: Not assigned
NSA0_00009b
5 Pin 3: Supply L–
Pin 4: Input signal 1
4 3 Pin 5: Not assigned
NSA0_00008d
Y assignment
Single cable
Y assignment 1 2 1 2
5 5
Y cable/Single cable Single cable
1 2 1 2 4 3 4 3
NSA0_00011a
5 5
4 3 4 3
NSA0_00010 b
Pin 1: Pin 1:
Pin 2: Output signal 2 Pin 2:
IN1 IN2 IN2 Pin 3: Supply L– Pin 3: Supply L–
Left column (plan view) Right column (plan view) Pin 4: Output signal 1 Pin 4: Output signal 2
Pin 5: Earth connection Pin 5: Earth connection
Pin 1: Supply L+ Pin 1: Supply L+
Pin 2: Input signal 2 Pin 2:
Pin 3: Supply L– Pin 3: Supply L– Y-II assignment
Pin 4: Input signal 1 Pin 4: Input signal 2
Pin 5: Earth connection Pin 5: Earth conncection
Y-II assignment
■ Overview
Connection
2
2
just 0.34 mm². For connection of the K60R modules, the min 90 m in 1.8 m depth of water (IP67: 30 min at 1 m depth of
aforementioned M12 connecting cables can be used for the water)
spur lines. The voltage drop caused by the ohmic resistance • Salt water test:
(approx. 0.11 W/m) must be taken into account. Five months in salt water, 20 cm deep, at room temperature
• For round cable connections with shared AS-i and UAUX in a • Test with particularly creepable oil:
single cable, the following maximum lengths apply: Five months completely under oil at room temperature
- Per spur line from feeder to module: maximum 5 m • Test with drilling emulsion:
- Total of all round cable segments in an AS-Interface network: Five months at room temperature (components of the drilling
maximum 20 m emulsion: Anionic and non-ionic emulsifiers, paraffinic
low-aromatic mineral oil, boric acid alkanolamines, corrosion
inhibitors, oil content 40 %)
• Test in oil bath (Excelence 416 oil) with alternating oil bath
temperature: 130 cycles of 15 to 55 °C, two months
• Cleaning with a high-pressure cleaner according to IP69K:
80 to 100 bar, 10 to 15 cm distance, time per side > 30 sec,
water temperature 80 °C
To simulate requirements as realistically as possible the modules
were artificially aged prior to the tests by 15 temperature cycles
of -25/+85 °C. During the test the modules were connected to
3RX1 connecting cables. Unassigned connections were closed
with 3RK1 901-1KA00 sealing caps.
Note:
Sealing caps and M12 connections must be tightened with the
correct torque.
■ Technical specifications
4 inputs / 4 outputs IP68/IP69K
Standard assignment
3RK1 400-1CR00-0AA3
Operational voltage according to AS-Interface V 26.5 ... 31.6
specification
Total current input mA 270
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Sensors 2- and 3-conductors
• Voltage range V 20 ... 30
• Current carrying capacity for all inputs mA 200
(Tu 40 °C)
• Switching level High V 10
• Input current Low/High mA 1.5 / 6
• Socket assignment of inputs PIN 1 = sensor supply L+
PIN 2 = data input I
PIN 3 = sensor supply L-
PIN 4 = data input I
PIN 5 = ground terminal
Outputs
• Type of output Solid-state
• Current carrying capacity per output DC-12/13 typical A 2
• Maximum summation current per module A 4
• Socket assignment of outputs 3 = "-"
4 = output
5 = ground terminal
• Short-circuit protection Built-in
• Induction protection Built-in
• External power supply 24 V DC Shared round cable connection with AS-Interface connection through M12 female connector
• Watchdog Built-in
Slave type Standard slave
I/O configuration 7
ID/ID2 code 0/F
■ Dimensional drawings
2
60
1 5 2
9
N S A 0 _ 0 0 3 4 2
34
152
6 0 2 9
4 0
73
I/O module
6 0
33 15
4,5
39
N S A 0 _ 0 0 0 2 7 a
G_NSA0_XX_00032
3 4
1 5 2
3 3 1 0
3 9
4 ,5
■ Overview
The K45 compact modules are the ideal supplement to the Two mounting plates are offered for the K45 compact modules:
K60 large compact modules, which have proven their worth in
2
• The mounting plate for wall mounting has a hole pattern that is
industry. They are the logical consequence for rounding off the identical to that of the K60 compact modules. This means that
bottom end of the existing product rangey. K60 compact modules can be mounted together with K45
The acclaimed advantages of the existing K60 compact modules in an aligned arrangement. The flat cables can be
modules are fully emulated by the far smaller K45 modules. inserted in the recesses of the mounting plates where they
Their footprint is is the same as that of the user modules. cause no hindrance.
However, they have a mounting depth which is only two-thirds of • The mounting plate for standard rail mounting has a hole
the user module and hence an exact match for the compact pattern that is identical to that of the user modules.
module family.
Mounting the flat cables is now easier than ever. The yellow and
Yet in spite of these small dimensions all the modules have large black AS-Interface flat cable can be inserted into the mounting
labels and an integrated addressing socket. plates from the left or right regardless of the position of the
coding lug. The correct polarity of the applied voltages is always
guaranteed.
Sensors/actuators are connected using M12 sockets. The 4I
module can be ordered optionally with M8 connection sockets.
■ Design
Mounting Mounting options
■ Technical specifications
Technical specifications common to all digital I/O modules IP67 – K45
2
Operational voltage according to AS-Interface V 26.5 ... 31.6
specification
Reverse polarity protection U AS-Interface Built-in
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Sensors 2- and 3-conductors
• Voltage range V 20 ... 301)
• Switching level High V 10
• Input current Low/High mA 1.5 / 6
Outputs
• Type of output Solid-state
• Short-circuit protection Built-in
• Induction protection Built-in
• External power supply 24 V DC Using black AS-Interface flat cable
• Watchdog Built-in
AS-Interface certificate Yes (or requested for in case of new units)
Approvals UL, CSA, shipbuilding (or requested for in case of new units)
Degree of protection IP67 (IP65 with M8 snap-fitting connection)
Ground terminal Using PIN 5 of the M12 sockets and outgoing feeder using 2.8-mm flat connector (no ground
terminal with M8 sockets)
Ambient temperature °C -25 ... +85
Storage temperature °C -40 ... +85
Status displays
• Display of I/Os Yellow LED
• Display of Uaux Green LED
• Display of AS-Interface/diagnostics Green/red dual LED
Connection Using mounting plate for K45 compact module
Note 1 All K45 compact modules are delivered with high-grade steel screws/sockets
Note 2 An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the
output circuits. The additional supply must comply with VDE 0106 (PELV), protection class III.
1) For 3RK2 400-1BQ20-0AA3 Umin = 16.5 V
4 inputs
Standard slave
Standard assignment
2
4 inputs
A/B slave
Standard assignment
M12 M8 screw terminal M8 screw terminal
3RK2 200-0CQ20-0AA3 3RK2 200-0CT20-0AA3 3RK2 200-0CU20-0AA3
Total current input mA 270 270 270
Current carrying capacity for all mA 200 200 200
inputs (Tu 40 °C)
Socket assignment of inputs PIN 1 = sensor supply L+ PIN 1 = sensor supply L+ PIN 1 = sensor supply L+
PIN 3 = sensor supply L- PIN 3 = sensor supply L- PIN 3 = sensor supply L-
PIN 4 + 2 = data input PIN 4 = data input PIN 4 = data input
PIN 5 = ground terminal
Slave type A/B slave A/B slave A/B slave
I/O configuration 0 0 0
ID/ID2 code A/0 A/0 A/0
Assignment of data bits
• Socket 1 PIN 4/2 = IN1(D0) PIN 4 = IN1(D0) PIN 4 = IN1(D0)
• Socket 2 PIN 4/2 = IN2 (D1) PIN 4 = IN2 (D1) PIN 4 = IN2 (D1)
• Socket 3 PIN 4/2 = IN3 (D2) PIN 4 = IN3 (D2) PIN 4 = IN3 (D2)
• Socket 4 PIN 4/2 = IN4 (D3) PIN 4 = IN4 (D3) PIN 4 = IN4 (D3)
Number of I/O sockets 4 4 4
2
A/B slave Standard slave Standard slave
Y assignment Standard assignment Y assignment
M12 M12 M12
3RK2 200-0CQ22-0AA3 3RK1 400-1BQ20-0AA3 3RK1 400-0GQ20-0AA3
Total current input mA 270 270 270
Current carrying capacity for all mA 200 200 2002)
inputs (Tu 40 °C)
Reverse polarity protection U aux Does not apply By coding Uaux not required
Socket assignment of inputs PIN 1 = sensor supply L+ PIN 1 = sensor supply L+ PIN 1 = sensor supply L+
PIN 3 = sensor supply L- PIN 2 = data input PIN 2 = output
PIN 4 + 2 = data input PIN 3 = sensor supply L PIN 3 = sensor supply L-
PIN 5 = ground terminal PIN 4 = data input PIN 4 = data input
PIN 5 = ground terminal PIN 5 = ground terminal
Outputs
• Current carrying capacity per A -- 21) 0.22)
output DC-12/13 typical
• Maximum summation current A -- 3 0.22)
per module
Slave type A/B slave Standard slave Standard slave
I/O configuration 0 3 3
ID/ID2 code A/0 0/F F/F
Assignment of data bits
• Socket 1 PIN 4 = IN1 (D0) PIN 4/2 = IN1(D0) PIN 4 = IN1 (D0)
PIN 2 = IN2 (D1) PIN 2 = OUT3 (D2)
• Socket 2 -- PIN 4/2 = IN2 (D1) --
• Socket 3 -- PIN 4 = OUT3 (D2) --
• Socket 4 PIN 4 = IN3 (D2) PIN 4 = OUT4 (D3) PIN 4 = IN2 (D1)
PIN 2 = IN4 (D3) PIN 2 = OUT4 (D3)
Number of I/O sockets 2 4 2
1) The typical current carrying capacity per output increases with version 2) Aggregate current for all inputs and outputs max. 200 mA.
"E12" from 1.5 to 2 A (available since approx. 07/2003).
3 4 Pin 1: Supply L+
Pin 4: Supply L–
Pin 4: Input signal
73
80
1
45
NSA0_00196a
NSA00028
Standard assignment
3 33
4,5
Standard assignment
66
80
1 2 Pin 1: Supply L+
7
1 2 P in 1 : n o t a s s ig n e d
P in 2 : n o t a s s ig n e d
5 P in 3 : S u p p ly L
P in 4 : O u tp u t s ig n a l
4 3 P in 5 : E a r th c o n n e c tio n
N S A 0 _ 0 0 0 0 7 a
Standard assignment
■ Overview ■ Design
Mounting
2
The K20 compact module range rounds off the AS-Interface
compact modules with a particularly slim design and a width of
a mere 20 mm. Thanks to its extremely compact dimensions, Mounting the K20 modules: On front (see left) or on side (see right)
these modules are particularly suited for handling machine The K20 modules are mounted with two screws. No mounting
applications in the field of production engineering where plate is required. The modules can be mounted either on the
modules need to be arranged in the smallest of spaces. front or the side. This flexibility allows users to place them where
Robotics is yet another application area. Instead of the they will be best protected and save the most space, e.g. on
AS-Interface flat cable, the K20 modules are connected to standard mounting rails.
AS-Interface over a round cable with M12 cable box.
The AS-Interface bus cable and the 24 V DC auxiliary power Addressing
supply are routed in this case in a shared round cable.
This enables extremely compact installation.
3RK1 904-2AB01
The flexibility of the round cable means that it can also be used
on moving machine parts without any problems. AS-Interface: 1 ... 31 (1A ... 31B)
The K20 modules are also ideal for such applications as their 3 2
non-encapsulated design makes them particularly light in
weight.
4 1
In applications with tow chains, many users rely on placing the
AS-Interface bus cable in a round cable. In this case, the K20
modules support direct connection to the round cable. No flat to
round cable adapter is required.
The K20 compact module range includes standard AS-Interface
modules, as well as an ASIsafe version for the connection of ASi- ASi+ ASi- ASi+
failsafe sensors, such as EMERGENCY-STOP pushbuttons or 3 1 3 4 1
protective door monitoring. All standard AS-Interface K20
modules support, as far as technically possible, the expanded
NSA0_00443a
with four inputs and four outputs (3RK2 400-1CT30-0AA3) works AS-Interface distributors
according to the new AS-Interface specification 3.0. Like the AS-Interface 3RK1 901-1NN00 standard distributors,
With specification 3.0 even A/B slaves can have four outputs the new AS-Interface 3RK1 901-1NN10 compact
(instead of only three possible up to now with specification 2.1). distributor enables the AS-Interface flat cable to be
Please note, however, that these modules can be used only with distributed to several lines. The compact distributor can be used
a new master according to AS-Interface specification 3.0 for a current carrying capacity up to 6 A.
(e.g. the new DP/AS-i LINK Advanced) and that the cycle times It is characterized by particularly simple handling.
for the outputs can extend to max. 20 ms. • Insert the cable,
Connection • Swing shut and
• Secure in the closed position with only one captive screw.
No additional seals are required for the compact distributor. The
AS-Interface flat cable must always be routed through the
compact distributor, i.e. you must never terminate it in the
compact distributor. For higher currents or for when one of the
two flat cables has to be terminated in the distributor, use the
standard distributor.
2
Digital I/O modules IP67 – K20
AS-i without Uaux AS-i / Uaux
4DI, M8 2DI/2DO, M8
3RK2 200-0CT30-0AA3 3RK2 400-1BT30-0AA3
4DI, M12 2DI/2DO, M12
3RK2 200-0CQ30-0AA3 3RK2 400-1BQ30-0AA3
2FDI, M12 4DI/4DO, M8
3RK1 205-0BQ30-0AA3 3RK1 400-1CT30-0AA3
3RK2 400-1CT30-0AA3
K20 module
• Plus M12 feeder with integrally extruded cable
NSA0_00445a
NSA0_00446a
M12 feeder: M12 feeder:
3RK1 901-1NR11 (1 m) or 3RK1 901-1NR21 (1 m) or
3RK1 901-1NR12 (2 m) 3RK1 901-1NR22 (2 m)
K20 module
• Plus M12 feeder with socket
NSA0_00447a
NSA0_00448a
• Plus separate M12 cable
NSA0_00450a
To connect the feeder and the K20 module over distances > 2 m This cable is available in two versions:
it is also possible to use freely configurable cables with an • 3RX8 000-0CB42-1AF0: 5 m long, with M12 cable box
M12 cable box and an open cable end, which are fitted with an
M12 plug (straight version: 3RX8 000-0CD45, angled: • 3RX8 000-0CC42-1AF0: 5 m long, with M12 angle cable box
3RX8 000-0CE45) and connected to the feeder. To connect more than one K20 module to one spur line, the spur
line can be split again using a T distributor (3RK1 901-1TR00).
just 0.34 mm². For connection of the K20 modules, the maximum 20 m
aforementioned M12 connecting cables can be used for the
spur lines. The voltage drop caused by the ohmic resistance
(approx. 0.11 W/m) must be taken into account.
NSA0_00451a
≤5m
≤ 1,5 m
≤5m
■ Technical specifications
Digital I/O module, IP67 – K20
2
4 inputs 4 inputs 2 inputs / 2 outputs
M8 M12 M8
3RK2 200-0CT30-0AA3 3RK2 200-0CQ30-0AA3 3RK2 400-1BT30-0AA3
Slave type A/B slave A/B slave A/B slave
Operational voltage according to V 26.5 ... 31.6 26.5 ... 31.6 26.5 ... 31.6
AS-Interface specification
Total current input mA 270 270 270
Input circuit PNP PNP PNP
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Sensors 2- and 3-conductors 2- and 3-conductors 2- and 3-conductors
• Voltage range V 16.5... 30 16.5 ... 30 16.5 ... 30
• Current carrying capacity mA 200 200 150
for all inputs (Tu 40 °C)
• Current carrying capacity mA 150 150 70
for all inputs (Tu 55 °C)
• Switching level High V 10 10 10
• Input current Low/High mA 1.5 / 6 1.5 / 6 1.5 / 6
• Socket assignment of inputs
- PIN 1 Sensor supply L+ Sensor supply L+ Sensor supply L+
- PIN 2 -- Data input 2 --
- PIN 3 Sensor supply L- Sensor supply L- Sensor supply L-
- PIN 4 Data input Data input 1 Data input
- PIN 5 -- not assigned --
Outputs
• Type of output -- -- Solid-state
• Current carrying capacity per A -- -- 1
output DC-12/13 typical
• Maximum summation current A -- -- 1
per module
• Socket assignment of outputs -- -- 3 = "-"
4 = output
• Short-circuit protection -- -- Built-in
• Induction protection -- -- Built-in
• External power supply 24 V DC -- -- Shared round cable connection with
AS-Interface connection through M12
female connector
• Watchdog -- -- Built-in
I/O configuration 0 0 B
ID/ID2 code A/0 A/2 A/0
Assignment of data bits
• Socket 1 PIN 4 = IN1 (D0) PIN 4 = IN1(D0) PIN 4 = IN3 (D2)
PIN 2 = IN2 (D1)
• Socket 2 PIN 4 = IN2 (D1) PIN 4 = IN3 (D2) PIN 4 = IN4 (D3)
PIN 2 = IN4 (D3)
• Socket 3 PIN 4 = IN3 (D2) n/a PIN 4 = OUT1 (D0)
• Socket 4 PIN 4 = IN4 (D3) n/a PIN 4 = OUT2 (D1)
• Socket 5 n/a n/a n/a
• Socket 6 n/a n/a n/a
• Socket 7 n/a n/a n/a
• Socket 8 n/a n/a n/a
AS-Interface certificate Yes Yes Yes
Approvals UL/CSA under application UL/CSA under application UL/CSA under application
2
3RK2 400-1BQ30-0AA3 3RK2 400-1CT30-0AA3 3RK2 400-1CT30-0AA3 3RK1 205-0BQ30-0AA3
Assignment of data bits
• Socket 1 PIN 4 = IN3 (D2) PIN 4 = IN1 (D0) PIN 4 = IN1 (D0) PIN 1/2 = F-IN1
PIN 2 = IN4 (D3) PIN 3/4 = F-IN2
PIN 5 = not assigned
• Socket 2 PIN 4 = OUT1 (D0) PIN 4 = IN2 (D1) PIN 4 = IN2 (D1) PIN 1/2 = F-IN2
PIN 2 = OUT2 (D1) PIN 3/4 = not assigned
PIN 5 = not assigned
• Socket 3 n/a PIN 4 = IN3 (D2) PIN 4 = IN3 (D2) n/a
• Socket 4 n/a PIN 4 = IN4 (D3) PIN 4 = IN4 (D3) n/a
• Socket 5 n/a PIN 4 = OUT1 (D0) PIN 4 = OUT1 (D0) n/a
• Socket 6 n/a PIN 4 = OUT2 (D1) PIN 4 = OUT2 (D1) n/a
• Socket 7 n/a PIN 4 = OUT3 (D2) PIN 4 = OUT3 (D2) n/a
• Socket 8 n/a PIN 4 = OUT4 (D3) PIN 4 = OUT4 (D3) n/a
AS-Interface certificate Yes Under application Under application Yes
Approvals UL/CSA under application UL/CSA under application UL/CSA under application UL/CSA under application
Degree of protection IP65/67 IP65/67 IP65/67 IP65/67
Ground terminal n/a n/a n/a n/a
Ambient temperature °C -25 ... +70 -25 ... +70 -25 ... +70 -25 ... +70
Storage temperature °C -40 ... +85 -40 ... +85 -40 ... +85 -40 ... +85
Number of I/O sockets 2 8 8 2
Status displays
• Display of I/Os Yellow LED Yellow LED Yellow LED Yellow LED
• Display of Uaux Green LED Green LED Green LED Not required
• Display of AS-Interface/ Green/red LED Green/red LED Green/red LED Green/red LED
diagnostics
Note 1 An external additional sup- An external additional sup- An external additional sup-
ply (AUX POWER) of 20 to ply (AUX POWER) of 20 to ply (AUX POWER) of 20 to
30 V DC is required for the 30 V DC is required for the 30 V DC is required for the
supply of the output circuits. supply of the output circuits. supply of the output circuits.
The additional supply must The additional supply must The additional supply must
comply with VDE 0106 comply with VDE 0106 comply with VDE 0106
(PELV), protection class III. (PELV), protection class III. (PELV), protection class III.
Note 2 A master according to AS-
Interface specification 3.0 is
required for this module
■ Dimensional drawings
2
Ø 4,6 ø5,2 21
33
ø5,1
66
80
108
100
NSA00308
NSA0_00437a
7
ø5,2
31
45
20 20
38
45
AS-Interface standard distributor, for AS-Interface flat cable
(3RK1 901-1NN00)
K20 module, four inputs, M8 (3RK2 200-0CT30-0AA3)
K20 module, two inputs / two outputs, 5
M8 (3RK2 400-1BT30-0AA3)
NSA0_00452
40
20
Ø 4,6
19 26
35
NSA0_00438
5
NSA0_00440
40
20 20
36
20
45
M12
19 26
K20 module, four inputs, M12 (3RK2 200-0CQ30-0AA3) 1000 35
K20 module, two inputs / two outputs,
M12 (3RK2 400-1BQ30-0AA3)
K20 module, two safety inputs, M12 (3RK1 205-0BQ30-0AA3) AS-Interface M12 feeder, AS-i / Uaux, M12 cable box, 1 m cable length
(3RK1 901-1NR21)
56 17
Ø 4,6
NSA0_00340
45
M12x1
Fem. Male
M12x1
cable cable
plug plug
Cover ring
M12x1
Wiring diagram
164
155
4-pole
1 1
2 2
3 3
4 4
NSA0_00439a
1234
■ Schematics
Inputs Outputs
2
3 4
Pin 1: Not assigned
Pin 4: Supply L–
3 4 Pin 1: Supply L+
Pin 4: Output signal
Pin 4: Supply L– 1
NSA0_00441b
Pin 4: Input signal
1
NSA0_00196a
Terminal assignment for input, M8 socket, standard assignment Terminal assignment for output, M8 socket, standard assignment
1 2 Pin 1:
1 2 Pin 1: Supply L+
Pin 2: Output signal 2
Pin 2: Input signal 2
5 Pin 3: Supply L–
5 Pin 3: Supply L–
Pin 4: Output signal 1
Pin 4: Input signal 1
4 3 Pin 5: Not assigned
Pin 5: Not assigned
NSA0_00009b
4 3
NSA0_00008d
Terminal assignment for input, M12 socket, Y assignment Terminal assignment for output, M12 socket, Y assignment
Socket 1 2
1 3
Socket 2
4
NSA0_00442a
■ Overview
The analog modules are divided into five groups:
2
■ Function
Data transfer according to analog profile 7.3/7.4
G_NSA0_XX_00181
With analog profile 7.3/7.4 at least seven AS-Interface cycles The analog value transmission allies in reverse order for the
must be passed through before transmission is completed. output modules as well.
This requires the use of a master according to extended
specification V2.1. In total this results in the following maximum times before the
analog value is available with profile 7.3/7.41):
With input modules the complete analog value is then available
in the AS-Interface master. Preprocessing is thus performed in 1 channel 2 channels 4 channels
the master. Conversion and max. 95 ms max. 235 ms max. 435 ms
transmission time
With the next system function call the user program brings the 1)
analog value as one value into the user program. Hence the With presetting: smoothing function deactivated; line filter 50 Hz
analog value is very quickly updated.
2
cycle with
system
function call Conversion
Three or four *
AS-Interface AS-Interface
CPU Master Analog module Analog value
cycles
(max. 5 ms or
10 ms each** )
G_NSA0_XX_00436
* depending on resolution with 12 or 14 bit
** with A/B technology
With analog profile 7.A.9, only three or four AS-Interface cycles Maximum times before the analog value is available with profile
are needed for the transmission. This requires the use of a 7.A.9 are offered in the manual with full details according
master according to specification 3.0. to the mode selected (resolution, number of channels,
A/B technology).
■ Technical specifications
Analog I/O modules, IP67 - K60
Slave type Analog slave A/B analog slave (specification 3.0)
Profile 7.3 D/E 7.A.9
Number format S7 S7
Operational voltage according to V 26.5 ... 31.6 26.5 ... 31.6
AS-Interface specification
Total current input of the module including mA 150 150
connection of sensors / actuators
Current transfer with connection of two mA Max. 46 Max. 46
sensors (without Uaux infeed)
Additional supply of sensors through Uaux V 24 ... 30 24 ... 30
Current transfer from Uaux with mA Max. 500 Max. 500
connection of two sensors
Current transfer with connection mA Max. 30 / max. 24 --
of two current/voltage actuators
I/O configuration 7 7
ID code 3 A
ID2 code D/E 9
Approvals UL, CSA, shipbuilding UL, CSA, shipbuilding available soon
Degree of protection IP67 (with inserted cables) IP67 (with inserted cables)
Ambient temperature °C -20 ... +60 -20 ... +60
Storage temperature °C -40 ... +85 -40 ... +85
Display of AUX PWR (Uaux) Green LED Green LED
Display of AS-i Green LED Green LED
Display of FAULT Red LED Red LED
Connection Using mounting plate for K60 compact module Using mounting plate for K60 compact module
■ Schematics
Pin assignment for input module Pin assignment for output module
2
can be set intenally via All pin assignments are shown without
parameterisation external sensor supply.
Pin 2: IN+
1 2 Pin 3: const–
Pin 4: IN-
5 Pt 100 Pin 5: Cable shield
Pin 1: const+
1 2 Pin 2: IN+
Pin 3: const–
Pt 100 Pin 4: IN-
5
Pin 5: Cable shield
4 3
All pin assignments are shown without
NSA0_00015c external sensor supply.
Pin 1: const+
1 2 Pin 2: IN+
Pin 3: const–
5 Pt 100 Pin 4: IN-
Pin 5: Cable shield
4 3
All pin assignments are shown without
NSA0_00019c external sensor supply.
■ Overview
2
SlimLine S22.5/S45 Flat module
For AS-Interface applications inside control cabinets there are
various module series for the most diverse requirements:
• SlimLine S22.5
• SlimLine S45
• F90 module
• Flat module
All modules of these series can be snap-mounted directly on a
standard mounting rail or be fastened using screws.
AS-Interface modules in IP20 have direct terminals for the
AS-Interface cables and therefore do not require a base.
F90 module
■ Function
Addressing
2
All modules of the Slimline S22.5, S45 and F90 series and the LED diagnostics indications
flat module can be addressed through an integrated addressing
socket in the mounted state as well. An addressing unit SlimLine series
(3RK1 904-2AB01 AS-Interface addressing and diagnostics AS-Interface modules of the SlimLine series have not only status
unit) is required for this. displays for inputs and outputs but also two additional LEDs for
indicating the status of the module.
AS-Interface On Off
Flashing
■ Overview ■ Design
SlimLine modules of the S22.5 and S45 series Removable terminals
2
The AS-Interface series of modules for the "SlimLine" control The removable terminal is the innovative connection method by
cabinet with degree of protection IP20 creates space in the Siemens for AS-Interface SlimLine modules of the S22.5 and S45
cabinet and in distributed local boxes. series. This allows the complete terminal block to be quickly and
easily assembled and disassembled. The connections do not
For these modules the priority was placed on a narrow design have to be detached for this purpose.
They have a width of only 22.5 or 45 mm.
Note:
Standard sensors/actuators and the AS-Interface cable can be
connected using screw-type or spring-loaded terminals. Before the terminal blocks are removed, the unit must be
de-energized.
Integrated adapters enable mounting on a standard mounting
rail. Disassembly from the standard mounting rail is quick and Features
easy and requires no tools.
With an additional accessory the modules can also be screwed
on. Removeable
terminal blocks
All modules are fitted at the front with LEDs which indicate the
module’s status.
An addressing socket integrated at the front enables the module
to be addressed also when it is installed.
In addition to the digital input/output modules there are modules
Contact
of design S22.5 with special functions. These include:
• Counter module
NSA0_00363
CLICK
NSA0_00365
NSA0_00367a
Step 2: pull terminal to the front
Push terminal to the back until it latches
Customer benefits
• Quick replacement of the basic unit minimizes maintenance
costs and reduces downtimes
• The coding of the terminals prevents mistakes during
NSA0_00366a
replacement
• Configuration without unit possible
• Finger-safe during replacement
• Easy screw-type and spring-type connection
■ Technical specifications
Technical specifications common to all SlimLine modules
Operational voltage according to AS-Interface V 26.5 ... 31.6
specification
Input circuit PNP
AS-Interface certificate Yes (or requested for in case of new units)
Approvals UL, CSA, shipbuilding (or requested for in case of new units)
Degree of protection IP20
Ambient temperature °C -25 ... +70
Storage temperature °C -40 ... +85
Status displays
• Display of I/Os Yellow LED
• Display of AS-i Green LED
• Display of FAULT Red LED
Note An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of
the output circuits. The additional supply must comply with VDE 0106 (PELV), protection
class III.
2
Standard slave Standard slave A/B slave
2-conductors 2- and 3-conductors 2- and 3-conductors
3RK1 200-0CE00-0AA2 3RK1 200-0CE02-0AA2 3RK2 200-0CE02-0AA2
Total current input mA 50 270 270
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Voltage range V 20 ... 30 20 ... 30 20 ... 30
• Current carrying capacity for mA -- 200 200
sensor supply
• Connection of sensors 2-conductor technology 2- and 3-conductor technology 2- and 3-conductor technology
• Switching level High V 10 10 10
• Input current Low/High mA 1.5 / 5 1.5 / 5 1.5 / 5
I/O configuration 0 0 0
ID/ID2 code 0/F 0/F A/0
Assignment of data bits
• Data bit D0 IN1 IN1 IN1
• Data bit D1 IN2 IN2 IN2
• Data bit D2 IN3 IN3 IN3
• Data bit D3 IN4 IN4 IN4
Connection Using screw terminals Using screw terminals Using screw terminals
2 inputs / 2 outputs
Screw terminal Screw terminal Spring-loaded terminal
Standard slave Standard slave Standard slave
2
2
2-conductors -- --
Relays PNP transistor (1 A) PNP transistor (1 A)
3RK1 402-0BG00-0AA2 3RK1 100-1CE00-0AA2 3RK1 100-1CG00-0AA2
Total current input mA 50 40 40
Inputs
• Sensor supply using Short-circuit and overload resistant -- --
AS-Interface
• Voltage range V 20 ... 30 -- --
• Current carrying capacity for mA -- -- --
sensor supply
• Connection of sensors 2-conductor technology -- --
• Switching level High V 10 -- --
• Input current Low/High mA 1.5 / 5 -- --
Outputs
• Type of output Relay Solid-state (PNP) Solid-state (PNP)
Changeover contact, floating
• Current carrying capacity per A -- 1 1
output DC-12/13 typical
• Maximum summation current per A -- 2 2
module
• Short-circuit protection External back-up fuse required Built-in Built-in
• Induction protection Does not apply Built-in Built-in
• Reverse polarity protection Does not apply Built-in Built-in
• External power supply 24 V DC Does not apply Using screw terminals: Using screw terminals:
• Terminal 7 = "+" • Terminal 7 = "+"
• Terminal 10 = M • Terminal 10 = M
• Ith 6 -- --
• AC-15 3 -- --
• DC-13, 24 V 1 -- --
• DC-13, 110 V 0.2 -- --
• DC-13, 230 V 0.1 -- --
• Watchdog Built-in Built-in Built-in
I/O configuration 3 8 8
ID/ID2 code 0/F 0/F 0/F
Assignment of data bits
• Data bit D0 IN1 OUT1 OUT1
• Data bit D1 IN2 OUT2 OUT2
• Data bit D2 OUT1 OUT3 OUT3
• Data bit D3 OUT2 OUT4 OUT4
Connection Spring-loaded terminal connection Screw terminals Spring-loaded terminal connection
Conductor cross-sections mm2 • Solid: 2 (0.25 ... 1.5) -- • Solid: 2 (0.25 ... 1.5)
• Finely stranded with end sleeve: • Finely stranded with end sleeve:
2 (0.25 ... 1) 2 (0.25 ... 1)
• Finely stranded without end sleeve: • Finely stranded without end sleeve:
2 (0.25 ... 1.5) 2 (0.25 ... 1.5)
• AWG conductors, solid or stranded: • AWG conductors, solid or stranded:
AWG 2 (24 ... 16) AWG 2 (24 ... 16)
Note Detachment tool for spring-loaded -- Detachment tool for spring-loaded
terminal connection: see section terminal connection: see section
Accessories Accessories
Standard slave
2- and 3-conductors 2- and 3-conductors 2- and 3-conductors (floating)
PNP transistor (1 A) PNP transistor (2 A) PNP transistor (1 A) floating
3RK1 400-1CE00-0AA2 3RK1 400-1CE01-0AA2 3RK1 402-3CE01-0AA2
Total current input mA 270 270 40
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Voltage range V 20 ... 30 20 ... 30 20 ... 30
• Current carrying capacity for mA 200 200 200
sensor supply
• Connection of sensors 2- and 3-conductor technology 2- and 3-conductor technology 2- and 3-conductor technology
• Switching level High V 10 10 10
• Input current Low/High mA 1.5 / 5 1.5 / 5 1.5 / 5
Outputs
• Type of output Solid-state Solid-state Solid-state
• Current carrying capacity per A 1 2 1
output DC-12/13 typical
• Maximum summation current per A 4 4 4
module
• Short-circuit protection Built-in Built-in Built-in
• Induction protection Built-in Built-in Built-in
• Reverse polarity protection Built-in Built-in Built-in
• External power supply 24 V DC • Terminal 13 = L24+ • Terminal 13 = L24+ • Sensor supply:
• Terminal 19 = M24 • Terminal 19 = M24 - Terminal 13 = U_s+
- Terminal 19 = U_s–
• Actuator supply:
- Terminal 14 = L+
- Terminal 20 to 24 = M
• Ith -- -- --
• AC-15 -- -- --
• DC-13, 24 V -- -- --
• DC-13, 110 V -- -- --
• DC-13, 230 V -- -- --
• Watchdog Built-in Built-in Built-in
I/O configuration 7 7 7
ID/ID2 code 0/F 0/F 0/F
Assignment of data bits
• Data bit D0 IN1/OUT1 IN1/OUT1 IN1/OUT1
• Data bit D1 IN2/OUT2 IN2/OUT2 IN2/OUT2
• Data bit D2 IN3/OUT3 IN3/OUT3 IN3/OUT3
• Data bit D3 IN4/OUT4 IN4/OUT4 IN4/OUT4
Connection Using screw terminals Using screw terminals Using screw terminals
Note -- -- The module has four floating inputs
and four floating switching outputs.
An external additional supply of 20 to
30 V DC according to VDE 0106
(PELV) protection class III is required
for the supply of the input and output
circuits.
4 inputs / 4 outputs
Screw terminal Spring-loaded terminal Spring-loaded terminal
Standard slave Standard slave Standard slave
2
2- and 3-conductors 2- and 3-conductors 2- and 3-conductors
Relays PNP transistor (1 A) PNP transistor (2 A)
3RK1 402-3CE00-0AA2 3RK1 400-1CG00-0AA2 3RK1 400-1CG01-0AA2
Total current input mA 270 270 270
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Voltage range V 20 ... 30 20 ... 30 20 ... 30
• Current carrying capacity for mA 200 200 200
sensor supply
• Connection of sensors 2- and 3-conductor technology 2- and 3-conductor technology 2- and 3-conductor technology
• Switching level High V 10 10 10
• Input current Low/High mA 1.5 / 5 1.5 / 5 1.5 / 5
Outputs
• Type of output Relays Solid-state Solid-state
• Current carrying capacity per A -- 1 2
output DC-12/13 typical
• Maximum summation current per A -- 4 4
module
• Short-circuit protection External back-up fuse 6 A gL/gG Built-in Built-in
• Induction protection Does not apply Built-in Built-in
• Reverse polarity protection -- Built-in Built-in
• External power supply 24 V DC Does not apply • Terminal 13 = L24+ • Terminal 13 = L24+
• Terminal 19 = M24 • Terminal 19 = M24
• Ith 5 -- --
• AC-15 3 -- --
• DC-13, 24 V 1 -- --
• DC-13, 110 V 0.2 -- --
• DC-13, 230 V 0.1 -- --
• Watchdog Built-in Built-in Built-in
• I/O configuration 7 7 7
ID/ID2 code 0/F 0/F 0/F
Assignment of data bits
• Data bit D0 IN1/OUT1 IN1/OUT1 IN1/OUT1
• Data bit D1 IN2/OUT2 IN2/OUT2 IN2/OUT2
• Data bit D2 IN3/OUT3 IN3/OUT3 IN3/OUT3
• Data bit D3 IN4/OUT4 IN4/OUT4 IN4/OUT4
Connection Using screw terminals Spring-loaded terminal connection Spring-loaded terminal connection
Conductor cross-sections mm2 -- • Solid: 2 (0.25 ... 1.5) • Solid: 2 (0.25 ... 1.5)
• Finely stranded with end sleeve: • Finely stranded with end sleeve:
2 (0.25 ... 1) 2 (0.25 ... 1)
• Finely stranded without end sleeve: • Finely stranded without end sleeve:
2 (0.25 ... 1.5) 2 (0.25 ... 1.5)
• AWG conductors, solid or stranded: • AWG conductors, solid or stranded:
AWG 2 (24 ... 16) AWG 2 (24 ... 16)
Note -- Detachment tool for spring-loaded Detachment tool for spring-loaded
terminal connection: see section terminal connection: see section
Accessories Accessories
4 inputs / 4 outputs
Spring-loaded terminal
Standard slave
2
2- and 3-conductors
PNP transistor (1 A) Relays
3RK1 402-3CG01-0AA2 3RK1 402-3CG00-0AA2
Total current input mA 40 270
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Voltage range V 20 ... 30 20 ... 30
• Current carrying capacity for mA 200 200
sensor supply
• Connection of sensors 2- and 3-conductor technology 2- and 3-conductor technology
• Switching level High V 10 10
• Input current Low/High mA 1.5 / 5 1.5 / 5
Outputs
• Type of output Solid-state Relays
• Current carrying capacity per A 1 --
output DC-12/13 typical
• Maximum summation current per A 4 --
module
• Short-circuit protection Built-in External back-up fuse 6 A gL/gG
• Induction protection Built-in Does not apply
• Reverse polarity protection Built-in Built-in
• External power supply 24 V DC Sensor supply: Does not apply
• Terminal 13 = U_s+
• Terminal 19 = U_s–
Actuator supply:
• Terminal 14 = L+
• Terminal 20 to 24 = M
• Ith -- 5
• AC-15 -- 3
• DC-13, 24 V -- 1
• DC-13, 110 V -- 0.2
• DC-13, 230 V -- 0.1
• Watchdog Built-in Built-in
I/O configuration 7 7
ID/ID2 code 0/F 0/F
Assignment of data bits
• Data bit D0 IN1/OUT1 IN1/OUT1
• Data bit D1 IN2/OUT2 IN2/OUT2
• Data bit D2 IN3/OUT3 IN3/OUT3
• Data bit D3 IN4/OUT4 IN4/OUT4
Connection Spring-loaded terminal connection Spring-loaded terminal connection
Conductor cross-sections mm2 • Solid: 2 (0.25 ... 1.5) • Solid: 2 (0.25 ... 1.5)
• Finely stranded with end sleeve: 2 (0.25 ... 1) • Finely stranded with end sleeve: 2 (0.25 ... 1)
• Finely stranded without end sleeve: 2 (0.25 ... 1.5) • Finely stranded without end sleeve: 2 (0.25 ... 1.5)
• AWG conductors, solid or stranded: • AWG conductors, solid or stranded:
AWG 2 (24 ... 16) AWG 2 (24 ... 16)
Note 1 Detachment tool for spring-loaded terminal connection: Detachment tool for spring-loaded terminal connection:
see section Accessories see section Accessories
Note 2 The module has four floating inputs and four floating --
switching outputs. An external additional supply of 20 to
30 V according to VDE 0106 (PELV) protection class III
is required for the supply of the input and output circuits.
4 inputs / 3 outputs
Screw terminal Spring-loaded terminal
A/B slave A/B slave
2
2- and 3-conductors 2- and 3-conductors
PNP transistor (2 A) PNP transistor (2 A)
3RK2 400-1FE00-0AA2 3RK2 400-1FG00-0AA2
Total current input mA 270 270
Inputs
• Sensor supply using Short-circuit and overload resistant Short-circuit and overload resistant
AS-Interface
• Voltage range V 20 ... 30 20 ... 30
• Current carrying capacity for mA 200 200
sensor supply
• Connection of sensors 2- and 3-conductor technology 2- and 3-conductor technology
• Switching level High V 10 10
• Input current Low/High mA 1.5 / 5 1.5 / 5
Outputs
• Type of output Solid-state Solid-state
• Current carrying capacity per A 2 2
output DC-12/13 typical
• Maximum summation current per A 4 4
module
• Short-circuit protection Built-in Built-in
• Induction protection Built-in Built-in
• Reverse polarity protection Built-in Built-in
• External power supply 24 V DC • Terminal 13 = L24+ • Terminal 13 = L24+
• Terminal 19 = M24 • Terminal 19 = M24
• Ith -- --
• AC-15 -- --
• DC-13, 24 V -- --
• DC-13, 110 V -- --
• DC-13, 230 V -- --
• Watchdog Built-in Built-in
I/O configuration 7 7
ID/ID2 code A/0 A/0
Assignment of data bits
• Data bit D0 IN1/OUT1 IN1/OUT1
• Data bit D1 IN2/OUT2 IN2/OUT2
• Data bit D2 IN3/OUT3 IN3/OUT3
• Data bit D3 IN4 IN4
Connection Using screw terminals Spring-loaded terminal connection
Conductor cross-sections mm2 -- • Solid: 2 (0.25 ... 1.5)
• Finely stranded with end sleeve: 2 (0.25 ... 1)
• Finely stranded without end sleeve: 2 (0.25 ... 1.5)
• AWG conductors, solid or stranded:
AWG 2 (24 ... 16)
Note -- Detachment tool for spring-loaded terminal connection:
see section Accessories
4 inputs / 4 outputs
Screw terminal Spring-loaded terminal
A/B (specification 3.0) A/B (specification 3.0)
2
2
45 65
4 7 5 36
A S - i- + + 2 - w ir e
A S - i- s e n s o r
1 2 3 +
A S - i+ N 1 N 2 O U T
A S - i+
4 5 6
A d d r e s s in g
A S -i s o c k e t
L E D 's f o r c o m m u n ic a t io n
102
A D D R
68
92
A
B
N 1
N 2
L E D 's f o r in p u t s 1 - 4
N 3
NSA0_00406
N 4
A B
7 8 9
N 3 N 4
S ta n d a r d te r m in a l
N S A 0 _ 0 0 3 2 7
S p r in g - ty p e te r m in a l 8 4 ,3 1 0 7 ,6 1 0 1 1 1 2
+ +
S c r e w - ty p e te r m in a l 8 1 1 0 4
R e m o v e a b le te r m in a l
S p r in g - ty p e te r m in a l 8 4 1 0 8 3RK1 200-0CE00-0AA2
S c r e w - ty p e te r m in a l 8 3 1 0 6
A S - i- - +
SlimLine S45
1 2 3
A S - i+ N 1 N 2
22,5 5 86 4 5 6
4 7 36 A S -i
A D D R
N 1
N 2
110x15
N 3
120
74
68
B
A
N 4
3 - w ir e
7 8 9
- IN 3 IN 4 s e n s o r
N S A 0 _ 0 0 3 2 8
+
O U T
1 0 1 1 1 2
-
- + +
NSA0_00407
A B 3RK1 200-0CE02-0AA2
S ta n d a r d te r m in a l Switching example for SlimLine S45
S p r in g - ty p e te r m in a l 8 1 ,6 1 0 1 ,6
S c r e w - ty p e te r m in a l 8 0 1 0 0 +
M e c h a n ic a l
O U T
R e m o v e a b le te r m in a l s w itc h e s -
A S - i- + + - + + S e n s o r 3 -L (P N P )
S p r in g - ty p e te r m in a l 8 4 1 0 3 1 2 3 4 5 6
A S - i-
S c r e w - ty p e te r m in a l 8 3 1 0 2 +
A S - i+ IN 1 IN 2 - IN 3 IN 4 O U T
-
A S - i+ S e n s o r 2 -L (P N P )
SlimLine S22.5 7 8 9 1 0 1 1 1 2
A d d r e s s in g s o c k e t
A S -i
A U X P O W E R L E D A U X P O W E R
L E D 's f o r c o m m u n ic a t io n
a v a ila b le
IN 1 IN 3
L E D 's f o r in p u t 1 - 2 L E D 's f o r in p u t 3 - 4
IN 2 IN 4
O U T 1 O U T 3
L E D 's f o r o u t p u t s 1 - 2 A D D R L E D 's f o r o u t p u t s 3 - 4
O U T 2 O U T 4
1 3 1 4 1 5 1 6 1 7 1 8
A U X P O W E R 2 4 V D C
+
+ L 2 4 + O U T 1 O U T 2 O U T 3 O U T 4 C o n s u m e r
-
- 1 9 2 0 2 1 2 2 2 3 2 4
M 2 4 - - - -
N S A 0 _ 0 0 3 2 9
■ Function
Mode of operation of the 16I module The example shows that the AA and EA in the master and in the
2
(3RG9 002-0DE00 and 3RG9 004-0DE00) slave do not match each other until after six AS-Interface cycles.
The PLC cycle is asynchronous in relation to the AS-Interface
The 16 inputs are organized in four groups of four inputs each. cycle. Hence the time it takes the AA and EA from the master
Only one group is allowed to be activated at a time. The PLC and the PLC to match each other is increased by one
activates each group one after the other and reads the four items AS-Interface cycle and one PLC cycle.
of input information from each group into the process image of Equation for the cycle time:
the inputs (PAE). The user program assigns the items of input 4 x ((6 x 5 ms) + 5 ms + 10 ms) =180 ms
information to the respective groups, i.e. the output image (PAA)
of the PLC must match the set output of the module or items of Note 1
input information would otherwise be read by a wrong group.
The following function blocks (FB) are available for the sequence
With disrupted AS-Interface transmission it can take three control:
AS-Interface cycles (15 ms) for the output image (AA) of the • FB 21 (E16-2433) for the AS-Interface master CP2433
slave to match the output image of the master and hence that of (AG S5-95 U)
the PLC. Similarly it can take three AS-Interface cycles to
transmit the input image of the slave. If message frames on the • FB 22 (E16-2430) for the AS-Interface master CP2430
particular slave are disrupted for more than three successive (AG S5-115 U)
AS-Interface cycles, a "Config Error" results on the master. The • FC 22 for S7
input image in the master is set to "Zero" and the error bit is set
in the PLC. The time between two calls of the FB for a module must amount
to at least 30 ms in order for the switching states of the inputs to
Example: Behavior of the AA and EA in the master and in the be read in reliably.
slave when the AS-Interface transmission is disrupted Note 2
AS- PLC Master Module Note Programming examples are available from Technical Assistance,
NSA0_00321
Legend:
AA Output image
EA Input image
MC Master call
PAA Process image of the outputs
PEA Process image of the inputs
SR Slave response
PLC Programmable logic controller
■ Technical specifications
4 inputs / 4 outputs
2
1A 2A 1A 2A
Screw terminals Screw terminals Combicon connection Combicon connection
3RG9 002-0DB00 3RG9 002-0DA00 3RG9 004-0DB00 3RG9 004-0DA00
Slave type Standard slave
Operational voltage according to V 26.5 ... 31.6
AS-Interface specification
Total current input mA 270
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Voltage range V 20 ... 30
• Current carrying capacity for sensor mA 200
supply
• Connection of sensors 2- and 3-conductor technology
• Switching level High V 10
• Input current Low/High mA 1.5 / 5
Outputs
• Type of output Solid-state
• Current carrying capacity in A DC-12 / 1 2 1 2
DC-13 typical
• Total current of all outputs A 4 6 4 6
• Short-circuit protection Built-in
• Induction protection Built-in
• External power supply 24 V DC Built-in using screw terminals Built-in using Combicon plug connector
• Watchdog Built-in
I/O configuration 7
ID/ID2 code 0/F
Assignment of data bits
• Data bit D0 IN1/OUT1
• Data bit D1 IN2/OUT2
• Data bit D2 IN3/OUT3
• Data bit D3 IN4/OUT4
AS-Interface certificate Yes
Approvals UL, CSA, shipbuilding
Degree of protection IP20
Ambient temperature °C -25 ... +70
Storage temperature °C -40 ... +85
Displays
• Inputs/outputs Yellow LEDs
• AS-i voltage Green LED
Connection Using screw terminals Using Combicon plug connector
Addressing procedure Possible using integrated addressing socket
Note An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the output
circuits. The additional supply must comply with VDE 0106 (PELV), protection class III.
4 inputs / 4 outputs
2 A, floating
Screw terminals Combicon connection
2
16 inputs
Screw terminals Combicon connection
PNP transistor PNP transistor
2
3RG9 002-0DE00 3RG9 004-0DE00
Slave type Standard slave
Operational voltage according to V 26.5 ... 31.6
AS-Interface specification
Total current input mA 70
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Voltage range V 20 ... 30
• Connection of sensors Mechanical contacts
• Signal 1 Uin 20 ... 30 V 3 mA
Group signal
• Current carrying capacity Iout mA 25
• Output voltage Uout V 20 ... 30
Watchdog Built-in
I/O configuration 7
ID/ID2 code F/F
Assignment of data bits
• Data bit D0 Group signal G1 (D0) inputs I 1.1 to I 1.4 (D0 to D3)
• Data bit D1 Group signal G2 (D1) inputs I 2.1 to I 2.4 (D0 to D3)
• Data bit D2 Group signal G3 (D2) inputs I 3.1 to I 3.4 (D0 to D3)
• Data bit D3 Group signal G4 (D3) inputs I 4.1 to I 4.4 (D0 to D3)
AS-Interface certificate Yes
Approvals UL, CSA, shipbuilding
Degree of protection IP20
Ambient temperature °C -25 ... +70
Storage temperature °C -40 ... +85
Displays of inputs/outputs Yellow LED
Connection Using screw terminals Using Combicon plug connector
Addressing procedure Possible using integrated addressing socket
Note 1 The module has four input groups. Each input group has four inputs and a group signal for the power
supply of the inputs. The input groups are activated individually by setting of the respective group signal
by the control system. The switching states of the assigned inputs are then read in.
Note 2 Function block required
Note 3 An external additional supply (AUX POWER) of 20 to 30 V DC is required for the supply of the output
circuits. The additional supply must comply with VDE 0106 (PELV), protection class III.
■ Dimensional drawings
N S A 0 0 0 7 4
2
S IE M E N S
7 5
9 0 3 7
■ Schematics
Terminal assignment
1 2 3 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4 5 6 7 8 9 1 0 1 1 1 2 1 3 1 4
+ _ _
L + L + L - L - E 0 A + E 0 A G 1 I1 .1 I1 .2 I1 .3 I1 .4 G 2 I2 .1 I2 .2 I2 .3 I2 .4
U H I IN 1 O U T 1 IN 2 O U T 2
N S A 0 0 0 7 5 1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8
A S -i O U T 3 IN 3 O U T 4 IN 4 _ _ + + G 3 I3 .1 I3 .2 I3 .3 I3 .4 G 4 I4 .1 I4 .2 I4 .3 I4 .4
_ _ + + A 0 _ E + A 0 _ E + A S -i
1 5 1 6 1 7 1 8 1 9 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 N S A 0 _ 0 0 0 7 6
■ Technical specifications
Flat modules
2
4 inputs / 4 outputs
200 mA for all I/Os
Screw terminals
3RK1 400-0CE00-0AA3
Slave type Standard slave
Operational voltage according to V 26.5 ... 31.6
AS-Interface specification
Total current input mA 2701)
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Voltage range V 20 ... 30
• Current carrying capacity for all inputs mA 2001)
• Connection of sensors 2- and 3-conductor technology
• Switching level High V 10
• Input current Low/High mA 1.5 / 5
Outputs
• Type of output Solid-state
• Current carrying capacity (DC-12 / DC-13) mA 2001)
• Short-circuit protection Built-in
• Induction protection Built-in
• External power supply 24 V DC Not required (supply of all inputs and outputs using AS-Interface cable)
Watchdog Built-in
I/O configuration 7
ID/ID2 code F/F
Assignment of data bits
• Data bit D0 IN1/OUT1
• Data bit D1 IN2/OUT2
• Data bit D2 IN3/OUT3
• Data bit D3 IN4/OUT4
AS-Interface certificate Yes
Degree of protection IP20
Ambient temperature °C -25 ... +85
Storage temperature °C -40 ... +85
Displays of inputs/outputs
• AS-i voltage Green LED
• FAULT Red LED
Connection Using screw terminals
Addressing procedure Using integrated addressing socket
1)
Aggregate current for all inputs and outputs max. 200 mA.
■ Dimensional drawings
4 7 ,5
1 6 ,5 N S A 0 _ 0 0 0 7 7 a
n .c . n .c . + +
O U T 3 O U T 4 IN 3 IN 4
- - - -
O U T 1 O U T 2 + +
- - IN 1 IN 2
A S i+ A S i- - -
7 9 ,8
In te g ra te d
a d d re s s
s o c k e t
7 ,5
8 1 ,5
4 7 2 ,5
1 8 ,5
1 3 ,5
■ Overview
3RK1 400-0CD00-0AA3 AS-Interface communications 3RG9 005-0SA00 AS-Interface communications module for
2
+
U H ilf
N C
N C
+
+
IN 1
IN 1
O U T 1
O U T 1
0
0
IN 2
IN 2
O U T 2
O U T 2
0
0
IN 3
IN 3
O U T 3
O U T 3
0
0
IN 4
IN 4
O U T 4
O U T 4
0
0
+
+
P R O G
A S I
A S I-
A S I+
A S I+
N S A 0 _ 0 0 0 7 8 a
N S A 0 _ 0 0 0 8 0 a
With the 4I/4O module for printed-circuit board mounting it is With the 4I/4O module for printed-circuit board mounting it is
possible for up to four mechanical contacts to be queried or possible for up to four mechanical contacts to be queried or
indicator lights to be operated, the necessary energy being indicator lights to be operated, the power for inputs and outputs
provided by the AS-Interface system (yellow AS-Interface being provided from an auxiliary voltage (24 V PELV). If (+) is
cable). connected to Uaux + and (NC) to Uaux -, the outputs are not
short-circuit and overload resistant; if Uaux - is connected to (0),
Note: the outputs are overload and short-circuit resistant (maximum
If the switching outputs are overloaded, the module does not summation current 200 mA). In this case the module does not
respond to invoking by a master. respond even to invoking by a master when the switching
outputs are overloaded.
3RK1 400-0CD01-0AA3 AS-Interface communications
module for printed-circuit board installation
+
U H ilf
N C
+
IN 1
O U T 1
0
IN 2
O U T 2
0
IN 3
O U T 3
0
IN 4
O U T 4
0
+
A S I
A S I+
N S A 0 _ 0 0 0 7 9 a
2
ASi+ 27, 29 ASi+ 27, 29
ASi- 28, 30 ASi- 28, 30
Sensor+ 17, 18, 23, 24 Sensor+ 17, 18, 23, 24
Sensor- 13, 14, 19, 20 Sensor- 13, 14, 19, 20
IN1 21 IN1 21
IN2 22 IN2 22
IN3 15 IN3 15
IN4 16 IN4 16
Uaux + (L24+) 2, 4 not assigned 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 25, 26
Uaux - (M24) 1, 3 1)
Note: pad numbering, see section Dimensional Drawings.
OUT1 9
With the 4I module for printed circuit board mounting it is
OUT2 10 possible for up to four mechanical contacts or 3-conductor
OUT3 5 sensors to be connected, the power for inputs being provided
OUT4 6 from AS-Interface cable.
OUT- 7, 8 Mounting is very easy using a "Card Edge Board-to-Board-
not assigned 11, 12, 25, 26 Connector". This connector can be ordered for vertical and
1)
Note: pad numbering, see section Dimensional Drawings. horizontal mounting from the company AMP, for example:
With the 4I/4O module for printed circuit board mounting it is • 180° version for vertical mounting (AMP): Order No. 530843-2
possible for up to four mechanical contacts or 3-conductor • 90° version for horizontal mounting (AMP): Order No. 650118-1
sensors according to IEC 947-5-2 to be connected or indicator
lights to be operated, the power for the short-circuit resistant If the inputs are loaded with more than 200 mA, the module does
solid-state switching outputs being provided from an auxiliary not respond to invoking by a master.
voltage (24 V PELV).
Mounting is very easy using a "Card Edge Board-to-Board-
Connector". This connector can be ordered for vertical and
horizontal mounting from the company AMP, for example:
• 180° version for vertical mounting (AMP): Order No. 530843-2
• 90° version for horizontal mounting (AMP): Order No. 650118-1
If the inputs are loaded with more than 200 mA, the module does
not respond to invoking by a master.
■ Technical specifications
4 inputs / 4 inputs / 4 inputs / 4 inputs / 4 inputs
2
■ Dimensional drawings
2
N S A 0 0 0 8 1 75
71 Light
60 emitted
(Grid 10 x 6 mm) on top
7 5
2 ,5 4
25.5
Fault
AS-i
IN1
IN2
IN3
IN4
OUT1
UOT2
OUT3
OUT4
AUX-PWR
54
9
6 3 8 1 2 ,1 Height
4 0 2 0 9 mm
6
NSA0_00343
40
3RK1 400-0CD00-0AA3 Connector (gold-plated) for
3RK1 400-0CD01-0AA3 edge-socket connector
e.g. from AMP 1-0100317-5
(30-pole)
N S A 0 0 0 8 3
3RK1 400-1CD00-0AA2
3RK1 200-0CD00-0AA2
2 ,5 4
2 ,3
3 ,9 6
3 7 ,8 9 ,3
3RG9 005-0SA00
IN1
+ IN1 -
Connection options
■ Overview
"... Ground faults in control circuits must not result in a machine’s The following ground faults are detected:
unintentional starting or hazardous movements, nor must they
2
• Ground fault from AS-i "+"
prevent it from stopping (EN 60204, Part 1 or DIN VDE 0113)."
• Ground fault from AS-i "-"
The AS-Interface ground-fault detection module is used to meet • Ground fault from sensors and actuators which are supplied
these requirements. Using this module from the SlimLine series, from the AS-Interface voltage.
ground faults in AS-Interface systems can be reliably detected
and reported. One module per AS-Interface network is required.
■ Function
A ground fault is detected by the module, is indicated by an LED External auxiliary voltages are not monitored for ground faults
and is signaled by two signal outputs (1st: OK, 2nd: Fault). The with this module.
ground fault signal is stored in the module. The ground fault must
first be eliminated in order to able to reset the module by Note:
switching off the the AS-Interface voltage, by using a reset The ground-fault detection module is a passive module without
button or by applying a High level to the floating remote reset IC and as such does not need its own address on the
input. The reset button can also be used for function checking. AS-Interface network.
A S - i- T
A S - i+ R - R E S -
1 /A S -i - 1 / A S -i -
A S -i 4 /A S - i+ 4 / A S -i +
T E S T / A lte r n a tiv e ly A u to m a tic te s t
2 /
R E S E T
3 /T P E 5 k 6 5 k 6
+ + O u tp u t
R -R E S O u tp u t O u tp u t A S - i fa u lt -
3 /R R E S
R R E S R R E S
O u tp u t
6 /- - -
P L C P L C A S - i fa u lt +
7 /L 2 4 +
O .K . P E
F A U L T In p u t In p u t
8 /O K O .K . O .K .
In p u t In p u t
9 /F A U L T F A U L T F A U L T
1 2 /M 2 4 +
L 2 4 + O .K . F A U L T
N S A 0 _ 0 0 0 9 0 a
2 4 V
1 1 /M 2 4
-
M 2 4 M 2 4 M 2 4 1 0 /M 2 4 P L C P L C
T e r m in a l D e s ig n a tio n
1 A S -i c o n n e c tio n
2 C o n n e c tio n fo r s y s te m e a rth
3 C o n n e c tio n fo r s y s te m e a r th ( fo r te s t fu n c tio n )
4 A s -i + c o n n e c tio n
5 R e m o te r e s e t in p u t ( R - R E S )
6 R e m o te re s e t g ro u n d ( )
7 E x te rn a l v o lta g e s u p p ly fo r s ig n a lin g o u tp u ts L 2 4 +
8 S ig n a lin g o u tp u t O .K .
9 S ig n a lin g o u tp u t F A U L T ( e a r th fa u lt s ig n a lin g )
1 0 E x te rn a l v o lta g e s u p p ly fo r s ig n a lin g o u tp u ts M 2 4
1 1 N e g a tiv e c o n n e c tio n fo r s ig n a lin g o u tp u t M 2 4
1 2 N e g a tiv e c o n n e c tio n fo r s ig n a lin g o u tp u t M 2 4
Connection options
■ Technical specifications
Ground-fault detection modules
2
■ Dimensional drawings
22,5 5 86
4 7 36
110x15
120
74
68
B
A
NSA0_00407
A B
S ta n d a r d te r m in a l
S p r in g - ty p e te r m in a l 8 1 ,6 1 0 1 ,6
S c r e w - ty p e te r m in a l 8 0 1 0 0
R e m o v e a b le te r m in a l
S p r in g - ty p e te r m in a l 8 4 1 0 3
S c r e w - ty p e te r m in a l 8 3 1 0 2
■ Overview
The AS-Interface overvoltage protection module protects module and must be connected with low resistance to the
downstream AS-Interface devices or individual sections in system’s ground.
2
AS-Interface networks from conducted overvoltages which can
be caused by switching operations and remote lightning strikes. Rated discharge current Isn
The location of the overvoltage protection module forms within The rated discharge current is the peak value of a surge current
the lightning protection zone concept the transition from zone with waveform 8/20 microseconds, for which the overvoltage
1 to 2/3. Direct lightning strikes must be coped with using protection module is rated in according to a specific test
additional protective measures at the transitions from lightning program.
protection zone 0A to 1. With waveform 8/20, 100 % of the value is achieved after
With the AS-Interface overvoltage protection module it is now 8 microseconds and 50 % after 20 microseconds.
also possible to integrate AS-Interface in the overall lightning Protection level Up
protection concept of a plant or machine.
The protection level of an overvoltage protection module is the
The module has the same design, connection and degree of highest momentary value of the voltage at the terminals,
protection (IP67) as the AS-Interface user modules. It is a established in individual tests.
passive module without AS-i IC and as such does not need its
own address on the AS-Interface network. The protection level characterizes the capability of an
overvoltage protection module to limit overvoltages to a
Connection to an AS-Interface system is effected through the residual level.
FK-E or PG-E coupling module. Through use of the EEMS
interface, the AS-Interface cable and the auxiliary voltage cable Accessories
can be protected from overvoltage.
An FK-E or PG-E coupling module is required for connection of
Overvoltages are discharged through a ground cable with a the AS-Interface cable and the auxliary power supply cable.
green/yellow oil-proof outer sheath. This cable is fixed in the
Configuration guidelines
protected range
(system earth)
Protection approx. 0.5m to the left
Protection approx. 5m to the right OVP = Overvoltage protection
■ Technical specifications
Overvoltage protection modules
2
■ Dimensional drawings
80
NSA0_00087a
45 25
■ Overview
Every LOGO! can now be connected to the AS-Interface system
2
Using the AS-Interface connection for LOGO!, an intelligent
slave can be integrated in the AS-Interface system. With the
modular interface it becomes possible to integrate the different
basic units in the system according to their functionality.
Similarly, functionalities can be quickly and easily adapted to
new requirements by exchanging the basic unit.
The interface module provides four inputs and four outputs on
the system. These I/Os do not actually exist in hardware terms,
however, but are only virtually present through the interface on
the bus.
■ Technical specifications
Supply voltage V 24 DC
Inputs/outputs 4/4
(virtual inputs / outputs)
Bus connection AS-Interface according to
specification
Ambient temperature °C 0 ... +55
Degree of protection IP20
Mounting Onto standard mounting rail
Dimensions (W x H x D) mm 36 x 90 x 58
Indications of the LEDs
LED Status
• Green • OK
• Red • No data traffic
• Flashes red/yellow • Zero address
■ Overview
AS-Interface power supplies are an integral part of an
AS-Interface network. They supply the electronics of the network
2
■ Design
Reset
button Signaling
Ground-fault detection contacts
Remote
Only with 3RX9 5.. types
reset
AS-i
Ground-Fault LEDs
Overload
NSA0_00411
AS-I +
Voltage transformation
L connected
Solid-state switch
Data decoupling
Input rectifying
Inrush current
AS-i +
with overload
EMC filter
limitation
N
detection
AS-i -
PE
GND
AS-Interface power supply units are primary-controlled direct depending on the power requirements of the respective
voltage supply units. The primary-switched mode regulators AS-Interface network.
generate a controlled direct voltage of 30 V DC with high stability
and low residual ripple. As shown in the graphics, the new generation of AS-Interface
power supply units (3RX9 5..) is available in IP20 with integrated
Data and energy are always transmitted simultaneously over the ground-fault and overload detection.
AS-Interface 2-wire cable. AS-Interface power supplies must
therefore not only ensure the power supply of the AS-Interface
network, but also that of the data link.
Standard power supplies are not suitable for this purpose. For
this reason, standard power supply units must not be used to
supply an AS-Interface network. AS-Interface power supply
units supply the electronics of the network (AS-Interface mas-
ters, AS-Interface modules) and all connected sensors. Graded
power supply units with 2.4 to 8 A output current are available,
■ Function
Features of the new power supply generation 3RX9 5..: • Diagnostics memory
Any ground faults or overloads on the output side are stored
2
• Compact dimensions
With just 50/70/120 mm widths, the new devices are the most in a diagnostics memory until the device is reset. These
compact AS-Interface power supply units yet with an ex- events are indicated by the flashing of the respective LED.
tremely high power density. The small footprint of these de- This facilitates fault diagnostics on an AS-Interface network as
vices can be fully utilized as a further device can be mounted a service technician can immediately see where any faults in
on the DIN rail directly next to the power supply unit. There is the system are coming from (even after the fault has
therefore no need for gaps between devices (as is often the occurred).
case with other compact power supply units). • Remote reset and remote indication
• Higher rating The recognized ground fault can be reported to a central
The new devices have an output current of 3/5/8 A. control system over established contacts and evaluated. The
stored diagnostics can be reset locally over a reset button. It
• Integrated ground-fault detection can also be reset by a control system over a reset input.
Ground-fault detection to EN 60204-1 comes as standard with
AS-Interface. The new generation of AS-Interface power • Diagnostics LEDs
supply units are all equipped with integrated ground-fault Three different colored LEDs indicate the status of the
detection, which reliably detects and reports any ground AS-Interface power supply locally at the power supply unit.
faults. Furthermore, by setting up additional contacts, users • Ultra-wide input range for 8 A version
can specify whether the AS-Interface voltage should be The ultra-wide input range of 120 to 500 V of the 8 A version
switched off immediately in the event of a ground fault, thus means that the supply units can be used in virtually any
preventing unintentional startup of a machine. This prevents network worldwide. In addition, this version dispenses with the
damage to the system in the event of a fault. need for a neutral conductor as the device can be connected
• Integrated overload detection directly between 2 phases of a network.
An output overload is detected and reported over a • Removable terminal blocks with spring-type connections
diagnostics LED. Each power supply unit has three terminal blocks; one block
each for the input side, the output side and the information
terminal respectively. These can be removed and enable fast
replacement of the power supply unit in the event of a fault.
The spring-loaded terminals also enable fast and permanently
stable mounting of cable wires.
■ Technical specifications
AS-Interface power supply unit
Single output IP20
Output current 3 A Output current 3 A Output current 5 A Output current 8 A
3RX9 501-0BA00 3RX9 501-1BA00 3RX9 502-0BA00 3RX9 503-0BA00
Input data
• Primary voltage Ue V 120 / 230 AC 24 DC 120 / 230 AC 120 / 230 ... 500 AC
• Operational voltage range V 85 ... 132 / 176 ... 253 AC 20 ... 29 DC 85 ... 132 / 176 ... 253 AC 85 ... 132 / 176 ... 550 AC
• Mains frequency range Hz 47 ... 63 -- 47 ... 63 47 ... 63
• Mains buffering at Ia rated ms > 20 > 10 > 20 > 20
• Rated primary current A 1.6 / 0.9 4.5 2.7 / 1.5 4.4 / 2.4
Output data
• Rated output voltage Ua rated30 V 30 DC 30 DC 30 DC 30 DC
• Residual ripple / spikes < 50 mVpp < 50 mVpp < 50 mVpp < 50 mVpp
(10 ... 500 kHz) (10 ... 500 kHz) (10 ... 500 kHz) (10 ... 500 kHz)
< 300 mVpp < 300 mVpp < 300 mVpp < 300 mVpp
(0 ... 10 kHz) (0 ... 10 kHz) (0 ... 10 kHz) (0 ... 10 kHz)
• Rated output current Ia rated A 3 3 5 8
• Making-current limiting A Typ. 3.5 Typ. 3.5 Typ. 5.5 Typ. 8.5
• Degree of efficiency at full load % Typ. 84 Typ. 84 Typ. 87 Typ. 87
Ambient conditions
• Storage/transport temperature °C -25 ... +80 -25 ... +80 -25 ... +80 -25 ... +80
• Ambient operating temperature °C -10 ... +70 -10 ... +70 -10 ... +70 -10 ... +70
• Degree of protection IP20 IP20 IP20 IP20
• Degree of pollution 2 2 2 2
• Humidity class Climate class DIN 50010, relative air humidity max. 100 %,
without condensation
• EMC emitted interference class B IEC 61000-6-3 IEC 61000-6-3 IEC 61000-6-3 IEC 61000-6-3
• EMC interference immunity EN 61000-6-2, EN 61000-4-2/-3/-4/-5/-6/-11
■ Dimensional drawings
2
125
125
NSA0_00412a
NSA0_00414
50 120
Front view 3RX9 501-0BA00, 3RX9 501-1BA00 Front view 3RX9 503-0BA00
125
121
125
NSA0_00415a
NSA0_00413
8,6
70
Front view 3RX9 502-0BA00 Side view 3RX9 501-0BA00, 3RX9 501-0BA00, 3RX9 502-0BA00,
3RX9 503-0BA00
■ More information
Conversion table
2
Previous type New type
Order No. Version Number Order No. Version
3RX9 307-0AA00 Single output 1 3RX9 501-0BA00 Single output
IP20 IP20 with ground-fault detection
2.4 A 3A
3RX9 310-0AA00 Single output 1 3RX9 501-0BA00 Single output
IP20 with ground-fault detection IP20 with ground-fault detection
2.4 A 3A
3RX9 307-1AA00 Single output 1 3RX9 502-0BA00 Single output
IP20 IP20 with ground-fault detection
4A 5A
6EP1 354-1AL01 Single output 1 3RX9 503-0BA00 Single output
IP20 IP20 with ground-fault detection
7A 8A
3RX9 305-1AA00 Dual output 2 3RX9 502-0BA00 Single output
IP20 IP20 with ground-fault detection
4A/4A 5A
3RX9 306-1AA00 Combi output 1 3RX9 502-0BA00 Single output
IP20 IP20 with ground-fault detection
4 A (ASi) / 5 A (24 V) 5A
1 6EP1 333-2AA01 SITOP 24 V
IP20
5A
■ Overview
The stations are connected using the AS-Interface cable. This
two-wire cable has a trapezoidal shape, thus ruling out polarity
2
reversal.
Connection is effected by the insulation piercing method. In
other words, male contacts pierce the shaped AS-Interface
cable and make reliable contact with the two wires. Cutting to
length and stripping are superfluous. Consequently,
AS-Interface stations (e.g. I/O modules, intelligent devices) can
be connected in the shortest possible time and exchanging
devices is quick.
To enable use in the most varied ambient conditions (e.g. in an
oily environment), the AS-Interface cable is available in different
materials (rubber, TPE, PUR).
For special applications it is also possible to use a standard round
cable. With AS-Interface, data and energy for the sensors
(e.g. proximity switches BERO) and actuators (e.g. indicator lights)
The actuator-sensor interface - the networking system used for are transmitted over the yellow AS-Interface cable.
the lowest field area - is characterized by very easy mounting The black cable must be used for actuators with a 24 V DC
and installation. A new connection method was developed supply (e.g. solenoid valves) and a high power requirement.
specially for AS-Interface.
■ Technical specifications
AS-Interface shaped cables
EPDM TPE TPE special version PUR
(rubber) (special PVC compound) according to UL Class 2 (polyurethane)
Application temperature range
• Stationary °C -40 ... +85 -40 ... +105 -30 ... +90 -50 ... +90
• Moved °C -25 ... +85 -30 ... +105 -20 ... +90 -50 ... +90
Core colors Brown, blue Brown, blue Brown, blue Brown, blue
Flexibility Very good Good Good Good
Fire behavior Flammable Flame-retardant according to Flame-retardant according to Flame-retardant according to
IEC 60332-1 IEC 60332-1 IEC 60332-1
VDE 0482 T. 265-2-1 VDE 0482 T. 265-2-1 VDE 0482 T. 265-2-1
UL 1581 sec. 1061 cable flame UL 1581 sec. 1061 cable flame
UL 1581 sec. 1060 CSA FT1 UL 1685 CSA FT4
Without halogens (PVC-free) Yes No No Yes
Without silicone precipitation Yes Yes Yes Yes
Ozone and weather resistant Conditionally resistant Resistant Resistant Resistant
Oil resistance Conditionally resistant Resistant Resistant Resistant
Smallest permissible mm
bending radii according to
DIN VDE 0298, Part 300
• Fixed 12 12 12 12
• Freely movable 24 24 24 24
Bending behavior according No break after 30 000 No break after 30 000 reverse No break after 30 000 reverse No break after 30 000 reverse
to DIN VDE 0472, Part 603 reverse bending cycles bending cycles bending cycles bending cycles
UL approval No UL 758 AWM UL 758 AWM, UL 13 Class 2, No
UL 444 CMG
CSA approval No C22.2 No.210.2 AWM C22.2 No. 214-02 No
Monitored expertise (VDE) No No No VDE Reg. No.9971, 300 V/500 V
Stationary: -40 ... +70 °C
Transport: -25 ... +70 °C
Moved: -15 ... +70 °C
Approved for marine and
offshore use up to 300 V/500 V:
Germanischer Lloyd,
Lloyds Register of Shipping´,
ABS Europe LTD,
Bureau Veritas,
Det Norske Veritas
■ Dimensional drawings
10
NSA0_00125a
6.5
AS-i AS-i
blue brown
■ Overview
With the extension plug / extension plug plus it is possible to
double the cable length possible in an AS-Interface segment
2
from 100 to 200 m.
The extension plug / extension plug plus is a passive component
which is connected to that point of the AS-Interface network that
is furthest away from the power supply. It has an M12 connector
for quick connection to the AS-Interface M12 feeder with degree
of protection IP67.
Only one power supply unit is needed to supply power to the
slaves on the up to 200 m long segment.
The extension plug / extension plug plus has integrated
undervoltage detection for monitoring the AS-Interface voltage
in order to be sure that the necessary voltage still exists at the
end of the bus cable. Undervoltage is signaled on the extension
plug by means of a diagnostics LED. The extension plug plus is
equipped with an AS-Interface slave and communicates this
diagnostics information directly to the AS-Interface master.
■ Design
To construct an AS-Interface segment with a cable length of more Only one extension plug / extension plug plus is required per
than 100 m and up to a maximum of 200 m, the extension plug / 200-m segment even with a tree or star structure. As a passive
extension plug plus is installed at that point of network which is network component the extension plug does not need an
furthest from the AS-Interface power supply unit. This point does AS-Interface address. The extension plug plus has an integral
not have to be localized exactly; it suffices to connect the exten- AS-Interface A/B slave for the diagnostics signal and thus
sion plug / extension plug plus in its vicinity (approx. 10 m). requires an AS-Interface address. For addressing purposes, the
extension plug Plus is simply plugged on the 3RK1 904-2AB01
As with all AS-Interface networks, any network structure (line, tree, addressing unit.
star) is possible when using the extension plug / extension plug plus.
with Repeater
Power Power
Master Supply Supply
100 m 100 m
200 m
For particularly large AS-Interface networks the max. possible repeaters for a star-shaped configuration with segments up to
cable length can be increased further by using repeaters. 200 m long respectively is possible.
Please note that when a repeater and an extension plug /
Master
Power Power Power
Supply Supply Supply
Extension Extension Extension
Plug Plug Plug
Slave Slave Repeater Slave Slave Repeater Slave Slave
NSA0_00371a
200 m 200 m 200 m
600 m
Maximum network size with repeaters and extension plug (master at center of network)
■ Function
U A S -i
U 1 )
x
> 5 m s
< 5 m s < 5 0 m s
_> 5 0 m s = 0 = 1
0 V t
5 m s 5 m s
D 3 IN
c a . 1 0 0 m s c a . 1 0 0 m s 1 ) U x = 2 6 ,5 V (P L C D 1 O U T = 0 )
D 2 IN U x = 2 3 V (P L C D 1 O U T = 1 )
N S A 0 _ 0 0 4 0 5
5 0 m s
■ Technical specifications
Extension plug Extension plug plus
2
3RK1 901-1MX00 3RK1 901-1MX01
Operational voltage according to V 26.5 ... 31.6 26.5 ... 31.6
AS-Interface specification
Reverse polarity protection UAS-i Yes Yes
AS-Interface certificate Under application Under application
Degree of protection IP67 IP67
Ambient temperature °C -25 ... +85 -25 ... +85
Status display UAS-i
• LED On: UAS-i V 26.5 ... 31.6 None
• LED flashes: UAS-i V 10 … 26.5 None
Power supply From AS-Interface From AS-Interface
Total current input mA <=10 <=15
Slave type No slave integrated A/B slave
I/O configuration -- B
ID/ID2 code -- I/O
Assignment of data bits
• OUT1 (D0) -- Not required
• OUT2 (D1) -- D1 = 0: switching threshold 26.5 V
D1 = 1: switching threshold 23 V
• IN3 (D2) -- D2 = 0: undervoltage > 50 ms
D2 = 1: no undervoltage
• IN4 (D3) -- D3 = 0: undervoltage > 5 ms
D3 = 1: no undervoltage
Connection to AS-Interface Using M12 plug-in connector Using M12 plug-in connector
Pin assignment
• PIN 1 UAS-i + UAS-i +
• PIN 3 UAS-i - UAS-i -
■ Overview
To be able to participate in data exchange with the master, all
stations have to be addressed before the AS-Interface network
2
■ Function
• Reading out the slave address 0 to 31, A/B • AS-Interface test: Measurement of voltage (measuring
• Reading out the I/O and ID codes of the slaves range 0 to 35 V) and current consumption (measuring range
0 to 100 mA) of the AS-Interface bus
• Standard and extended ID Code1 and ID Code2
• Storage: Complete system configurations can be stored
• Standard and extended addressing mode according to (profiles of all slaves, also with extension according to
AS-Interface version 2.1 AS-Interface specification 2.1)
• Programming of the ID Code1 • Detection of complete system complements
• Function testing of slaves: reading inputs and writing outputs
from digital or analog slaves
■ Technical specifications
AS-Interface addressing and diagnostics unit
3RK1 904-2AB01
Power supply The standard power supply is provided by 4 batteries according to IEC LR6 (NEDA 15), which guarantee
that the unit can perform at least 2500 device addressings
For a longer battery life the unit is switched off automatically approx. 1 minute after the last operation
Ambient conditions
• Working temperature range °C 0 ... +55
• Storage temperature range °C -20 ... +55 (without batteries)
• Relative air humidity % Max. 75, condensation not permitted
• Altitude above sea level m Up to 2000
• Location Only in indoor rooms
Mechanical design
• Degree of protection IP40
• Dimensions (W x H x D) mm 84 x 195 x 35
• Connection Using M12 socket:
• PIN 1: ASI+
• PIN 3: ASI- / GND
• PIN 2/4/5: IR addressing
■ Overview
For advanced AS-Interface users there are trigger functions for
detailed diagnostics.
2
Connection
NSA0_00359a
AS-Interface Analyser PC
The AS-Interface analyzer is used to test AS-Interface networks.
It enables systematic troubleshooting and permanent The AS-Interface analyzer follows the communication on the
monitoring. AS-Interface network as a passive station. The unit is supplied
Installation errors, e.g. loose contacts or EMC interference under simultaneously from the AS-Interface cable.
extreme loads, can be revealed by this device. The analyzer interprets the physical signals on the AS-Interface
Thanks to the easy-to-use software the user can assess the network and records the communication.
quality of complete networks even if he lacks detailed specialist The data thus obtained are transferred through an RS 232
knowledge of AS-Interface. In addition it is an easy matter with interface to a PC such as a notebook, for evaluation with the
the AS-Interface analyzer to create test logs from the records supplied diagnostics software.
produced, thus providing documentation for start-ups and
service assignments.
■ Technical specifications
AS-Interface analyzers
3RK1 904-3AB01
Interfaces • AS-Interface
• RS 232 for connection to a PC
• Trigger input (24 V)
• Trigger output (TTL)
Displays / LEDs • Supply voltage OK (power)
• RS 232 interface in operation
• Test mode
Statistics mode Online view or long-term measurement up to 14 days (without PC) or one year (with PC)
Trace mode Message frame memory for 256 000 AS-Interface message frames
Rated operational current mA Approx. 70 from AS-Interface
Rated insulation voltage V > 500
EMC According to EN 50081-2, EN 61000-6-2
Ambient temperature °C 0 … +55
Storage temperature °C -25 … +70
Requirements IBM compatible PC 80486 and higher
Operating system Windows 95/98, Windows ME, Windows NT4, Windows 2000, Windows XP
■ Technical specifications
AS-Interface M12 feeder AS-Interface
2
quadruple M12
feeder
AS-i flat cable AS-i / Uaux flat cable
Onto M12 Onto M12 cable box Onto M12 Onto M12 cable box Onto quadruple
socket socket M12 socket
1m 2m 1m 2m
3RK1 901- 3RK1 901- 3RK1 901- 3RK1 901- 3RK1 901- 3RK1 901- 3RK1 901-
1NR10 1NR11 1NR12 1NR20 1NR21 1NR22 1NR00
Operational voltage V 30 DC
max.
Current carrying A 4
capacity total
Socket assignment 1 = AS-i "+" 1 = AS-i "+"
2 = not assigned 2 = Uaux "-"
3 = AS-i "–" 3 = AS-i "–"
4 = not assigned 4 = Uaux "+"
Degree of protection IP67 / IP68 / IP69K IP67
Ambient temperature °C –25 ... +75 –25 ... +85
Storage temperature °C –25 ... +85 –40 ... +85
Tightening torques for NM 0.8
fixing screws
Note Flat cable must be routed through the M12 feeder Flat cable can
be terminated in
the feeder
Connection Using FKE
coupling module
(included in
scope of supply)
M12-T distributors
3RK1 901–1TR00
Voltage range V 20 ... 30 DC
Current carrying A 4 at T = 40 °C
capacity total
Connection M12
Degree of protection IP68
Ambient temperature °C -25 ... +85
Storage temperature °C -25 ... +85
Number of M12 sockets 1 M12 plug / 2 M12 box
■ Dimensional drawings
5
2
ø5,2 21
NSA0_00440
33
40
ø5,1
20
66
80
M12
19 26
1000 35
NSA00308
7
AS-Interface M12 feeder, AS-i / Uaux, M12 cable box, 1 m cable length
ø5,2
(3RK1 901-1NR21)
31
45
NSA0_00340
45
M12x1
Fem. Male
M12x1
5 cable cable
plug plug
NSA0_00452
Cover ring
M12x1
40
Wiring diagram
20
4-pole
1 1
2 2
19 26 3 3
4 4
35
33 10 6 0
N S A 0 _ 0 0 0 2 7 a
2
73
80
3 4
45
NSA00028
1 5 2
3 33
7 3
4,5
45
3RK1 901-2EA00 mounting plate for K45 modules, for wall mounting 1 0
3 3
Hole pattern and fixing options identical to that of K60 compact modules 3 9
4 ,5
3RK1 901-0CA00 mounting plate for K60 modules, for wall mounting
14
66
80
NSA0_00029b
60
7
9
31
45
34
152
73
3RK1 901-2DA00 mounting plate for K45 modules,
for standard rail mounting
Hole pattern and fixing options identical to that of user modules
33 15
4,5
39
G_NSA0_XX_00032
3RK1 901-0CB01 mounting plate for K60 modules, for standard rail
mounting
■ Overview
Communication functions
2
The process or field communication (PROFIBUS DP, PROFIBUS is standardized according to IEC 61158/EN 50170. It
PROFIBUS PA) is used to link field device to an automation, HMI is an efficient, open and robust fieldbus system with short
or I&C system. response times and the following protocols:
The connection can be established through integrated • PROFIBUS DP
interfaces on the CPU or using interface modules (IMs) and (Distributed Peripherals) is used to connect distributed
communications processors (CPs). peripherals, e.g. SIMATIC ET 200 with very fast response
times according to the IEC 61158/EN 50170 standard.
With today’s powerful automation systems it is often more
effective to link several PROFIBUS DP lines to one automation • PROFIBUS PA
system not only in order to increase the number of connectable (Process Automation) expands PROFIBUS DP with inherently
I/O stations but also to be able to handle individual production safe transmission according to the international standard
areas independently of others (segmentation). IEC 61158-2.
SIMATIC
Integral interface Communications processor
ET 200S / ET 200M /
IM 151-1, IM 151-1 HF,
ET 200pro / IM 151-7 CPU,
ET 200eco IM 151-7 F-CPU
IM 153-1, IM 153-2
SIMATIC PC/PG
Power PG Box PC
Box PC 620/627/840 CP 5512
Rack PC 840/IL40 S CP 5611 A2
Panel PC IL77/670/677/870/877 CP 5613 A2/CP 5613 FO
Panel PC Field PG CP 5614 A2/CP 5614 FO
Power PGO
Field PG
Rack PC
PC-based Automation
WinAC
WinAC Slot 412/416
(with integral interface),
WinAC MP
(with integral interface)
G_IK10_XX_50002
PROFIBUS DP masters
Vision Sensor
VS 120
VS 130
Customized solution
ET 200L with Siemens ASICs
ET 200M
DP/PA coupler/link
ET 200iSP
ET 200pro
S5-115U with IM 308C
DP/AS-Interface
Link 20E SITRANS F US
Mobile Panel
Master Drive
SITRANS P
DP/EIB Link
Customized solution
G_IK10_XX_50108
PROFIBUS DP slaves
2
• DP master class 1 Slaves of this type must be supplied with comprehensive
The DP master class 1 is the central component of PROFIBUS parameter data during start-up and while running. The
DP. In a fixed, continuously recurring message cycle the acyclically transmitted data (e.g. parameterizing data) are
central controller or PC exchanges information with changed only rarely compared to the cyclic measured values
distributed stations (DP slaves). and are transmitted with low priority in parallel with the fast
cyclic transfer of useful data. Alarm acknowledgment on the
• DP master class 2 master provides for the assured transmission of alarms from
Devices of this type (programming, configuring or operating DP slaves.
devices) are used during start-up, for configuring the DP
system or for operating the plant while it is running • DP-V2
(diagnostics). A DP master class 2 is able, for example, to The DP master functions (DP-V2) are: cycle synchronization
read the input data, output data, diagnostics data and and cross data traffic between DP slaves.
configuration data of slaves. • Cycle synchronization
• DP slave Cycle synchronization is realized through the use of an
A DP slave is an I/O station which reads in input information equidistant cycle signal on the bus system. This cyclic,
and sends out output information to the other peripherals. The equidistant cycle is sent as a global control message frame
amount of input and output information varies from device to from the master to all stations. Master and slaves can thus
device but is limited to a maximum 244 bytes per device. The synchronize their applications on this signal. For typical drive
functional scope of DP masters class 1 and 2 and of DP slaves applications it is necessary for the jitter of the cycle signal to
can vary. A communications processor can be accordingly be smaller than 1 µs.
efficient and versatile. • Cross data traffic between DP slaves
• DP-V0 The publisher/subscriber model is used to implement the
The DP master functions (DP-V0) are: Configuring, cross traffic between slaves. Slaves which are declared to be
parameterizing, cyclic reading of input data and writing of publishers make available their input data (equivalent to a
outputs, and reading of diagnostics data. reply message frame to their own master) to other slaves, the
subscribers, for them to read as well. The cross traffic
• DP-V1 communication takes place cyclically.
The additional DP function expansions (DP-V 1) enable
acyclic read and write functions and alarm acknowledgment
in parallel with the cyclic data traffic. These expanded DP
functions also include acyclic access to the parameters and
■ Integration
Alarm acknowledge
DP-V1
(acyclic)
Read/write data record
(acyclic)
G_IK10_XX_50004
DP-V2
Equidistance
Internode communication
DP master classes
■ Function
2
1)
Hardware PROFIBUS-DP PG/ S7 Communication S5-K PROFIBUS-FMS Time of day
OP
DP-Slave
Class 1
Class 2
Master
Master
in the standard system
H-Kommunikation
Put/Get Server
in the H system
Put/Get Client
Info. / Report
USEND
URECV
receiver
BSEND
BRECV
Sender
Relay
Read
Write
CP 5431
2)
SIMATIC S5 FMS/DP
IM 308-C
505 FIM
SIMATIC 505 505 RBC
CP 5434
CP 342-5 3) 3)
SIMATIC S7-300
SIMATIC C7 CP 343-5
CP 443-5
Basic
SIMATIC CP 443-5
S7-400 Extended 4) 4)
IM 467
IM 467 FO
1) S5-compatible communication; refers to SDA (PLC/PLC connection) and SDN services of PROFIBUS Layer 2
G_IK10_XX_50100
2) Additionally SRD services of PROFIBUS Layer 2
3) DP master, DP slave cannot be operated simultaneously
4) Fault-tolerant DP master and S7 Communication can be operated optionally
OPC
2
Hardware Software Operating system PG/ OPC
6)
PROFIBUS DP S7 communication S5 C PROFIBUS FMS
OP
Windows 2000 Pro
H communication
Windows XP Pro
USEND/URECV
BSEND/BRECV
Master classe 2
Master class 1
Put/Get Server
Put/Get Client
Info/Report
DP-Slave
Read
Write
CP 5613 A2 CP with 5)
DP-Base 1) 4)
CP 5613 FO DP-5613 4)
CP 5614 A2
S7-5613
CP 5614 FO
(PCI 32 Bit) FMS-5613
SOFTNET-DP 2) 3) 2) 3)
CP 5611 A2 SOFTNET-DP 2)
(PCI 32 Bit) Slave
SOFTNET-S7
STEP 7
SOFTNET-DP 2) 3) 2) 3)
CP 5512 SOFTNET-DP 2)
(CardBus 32 Bit) Slave
SOFTNET-S7
STEP 7
You can find more information 1) Included in the scope of supply CP 5613/A2/CP 5613FO/CP 5614 A2/CP 5614 FO You can find application
on the Internet. 2) DP master and DP slave cannot be operated simultaneously examples on the
http://www.siemens.com.simatic-net/ik-info Quick Start CD
3) Master Class 1 and Master Class 2 cannot be operated simultaneously on one CP
G_IK10_XX_50058
Please, in case of questions on 4) DP-Base and CP-5613 cannot be operated simultaneously
Linux-/ UNIX projects consult I & S.
E-mail: it4industry@siemens.com 5) On CP 5614 only
6) Including XML DA interface for data access
■ Integration
Configuration example for process or field communication
2
Third-party device
G_IK10_XX_50007
PG with STEP 7 and STEP 5
ET 200S ET 200X
PC/WinCC with
CP 5613 A2 and
S7-300 with CP 343-5
FMS-5613
PROFIBUS FMS
G_IK10_XX_50008
PG with STEP 7 and STEP 5
2
CP 1613 A2
and STEP 7 V5
CP 443-5
Basic
PROFIBUS
PROFIBUS DP
G_IK10_XX_50009
ET 200S ET 200X
S7-400 with
CP 443-5 Basic
■ Technical specifications
Standard PROFIBUS according to IEC 61158/EN 50170 Volume 2
2
Topology
• Electrical network Bus, tree
• Optical network Bus, tree, ring
• Wireless coupling Point-to-point, point-to-multipoint
Transmission medium
• Electrical network Shielded two-conductor cable
• Optical network Optical conductor (glass, PCF and plastic)
• Wireless coupling Infrared
Network size
• Electrical network km Max. 9.6
• Optical network km Max. 90
• Wireless coupling m Max. 15
Transmission rate 9.6 kbit/s to 12 Mbit/s (adjustable) including 31.25 kbit/s for PROFIBUS PA
Number of stations Max. 127
Access control Token passing with lower-level master-slave
Protocols PROFIBUS DP
PG/OP communication
S7 communication
S5 compatible communication (SEND/RECEIVE)
PROFIBUS FMS
■ More information
For the SIMATIC NET products referred to above (order numbers
6GK..., 6XV1...) please also note the conditions of application,
which can be consulted on the Internet site quoted below.
You can find more information on the Internet at:
http://www.siemens.com/simatic-net/ik-info
More information about PROFIBUS can be found in
Catalog IK PI, in the chapter PROFIBUS according to
IEC 61158 / EN 50170.
System overview
■ Overview
system, where you will find everything that you need for
switching, protecting and starting motors and industrial
2
systems.
This modular selection of standard components covers the
range up to 250 kW / 400 V in just seven sizes which are
optimally coordinated, can be combined with ease and use the
same accessories. Control technology can be that simple.
Continuous further development and regular innovations ensure
that our customers are optimally equipped with SIRIUS and
benefit from efficient solutions - today and tomorrow.
All components of the SIRIUS modular system are characterized
by a space-saving design and high flexibility. Configuring, installing,
wiring and servicing are extremely easy and time-saving to
perform.
Regardless of whether you want to build up load feeders with
circuit-breakers or overload relays, contactors or soft starters,
SIRIUS has the right product for every application.
A perfect team: The SIRIUS modular system for the SIRIUS stands for innovation
controlgear cabinet
To be able to meet our customers’ requirements tomorrow as
Building switchgear cabinets should be quick, easy, flexible and well as today we are dedicated to the ongoing development of
space-saving. But how can all these requirements be met our product portfolio.
simultaneously? The answer lies in the unique SIRIUS modular
The new 3RB2 solid-state overload relays
With the newly developed SIRIUS 3RB2 solid-state overload The SIRIUS 3RB2 solid-state overload relays are coordinated
relays for both standard and high-feature requirements it is now with the other components of the SIRIUS modular system with
possible to provide motor and plant protection over the full range regards to their electric rating, mechanics and dimensions.
from 0.1 to 630 A. Thanks to the large setting range it is possible,
furthermore, to cover this current range with a minimum number The SIRIUS 3RB2 solid-state overload relays reduce stock and
of variants, which compared to the "classic" bimetal relays has product variance, simplify configuring, mounting and start-up,
been reduced by up to 90 %. And this variance can be increase plant availability and enable customized solutions.
minimized further by the modular design of the devices for high-
feature requirements. With these devices for full motor protection
it is possible to transmit warning signals, current values and the
like, e.g. for further processing in the PLC.
System overview
The new SIRIUS 3RW40 soft starters – for soft starting up to high ratings
2
System overview
■ Design
2
S00 S0 S2 S3 S6 S10 S12
System overview
■ More information
Product For further information see
2
Much more than ON/OFF: the SIRIUS 3RV motor starter protectors
The SIRIUS 3RV motor starter protectors are compact, current • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial
limiting motor starter protectors. They ensure reliable shutdown in Controls / Protection Equipment / Motor Starter Protectors up to
the short-circuit case and protect loads and the system from 100 A
overloads. In addition they are suitable for normal switching duty • Catalog: LV1 chapter Protection Equipment
with loads that have a small number of switching operations as
well as for reliable isolation of the equipment from the supply sys-
tem for maintenance work or modifications.
Triggering when things get serious: SIRIUS 3RU and 3RB overload relays
The overload relays of the SIRIUS family are available in a ther- • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial
mal version as well as in a solid-state version for high-feature Controls / Protection Equipment / Overload Relays
applications. They are responsible in the main circuit for the cur- • Catalog: LV1 chapter Protection Equipment
rent-dependent overload protection of loads and the other
switching and protective devices in the respective load feeder.
Everything ready for immediate use: with factory-wired SIRIUS load feeders
Load feeders start loads by means of a combination of protective • A&D Mall: Section Low-Voltage Controls / SIRIUS Industrial
and switching functions. This requires a wide selection of differ- Controls / Load Feeders, Motor Starters and Soft Starters
ent components in order to be able to realize all starter types. To • Catalog: LV1 chapter Load Feeders, Motor Starters and
keep downtimes as short as possible, Siemens offers factory- Soft Starters
wired starter solutions.
3
3/2 Introduction 3RH, 3TH Contactor Relays
3/130 3RH1 contactor relays, 4- and 8-pole
3RT, 3TB, 3TF Contactors
3/136 3RH14 latched contactor relays,
for Switching Motors
4-pole
3/5 General data
3/137 3TH4 contactor relays, 8- and 10-pole
3/11 3RT10 contactors, 3-pole, 3 ... 250 kW
3/55 3RT12 vacuum contactors, 3-pole, 3/141 3TH2 contactor relays, 4- and 8-pole
110 ... 250 kW 3/145 3RH11 coupling relays for switching
3/64 3TF6 vacuum contactors, 3-pole, auxiliary circuits, 4-pole
335 ... 450 kW
3/71 3TB5 contactors with DC solenoid 3RT Coupling Relays
system, 3-pole, 55 ... 200 kW 3/146 3RT10 coupling relays (interface),
3/76 3TF2 contactors, 3-pole, 2.2 ... 4 kW 3-pole, 3 ... 11 kW
Siemens LV 1 T · 2007
Controls — Contactors and Contactor Assemblies
Introduction
■ Overview
3
Size S00 S0 S2
Type 3RT10 1 3RT10 2 3RT10 3
3RT10 contactors 3RT12 and 3TF68/69 vacuum contactors
Type 3RT10 15 3RT10 16 3RT10 17 3RT10 23 3RT10 24 3RT10 25 3RT10 26 3RT10 34 3RT10 35 3RT10 36
AC, DC operation
Type -- -- --
AC-3
Ie/AC-3/400 V A 7 9 12 9 12 17 25 32 40 50
400 V kW 3 4 5.5 4 5.5 7.5 11 15 18.5 22
230 V kW 2.2 3 3 3 3 4 5.5 7.5 11 15
500 V kW 3.5 4.5 5.5 4.5 7.5 10 11 18.5 22 30
690 V 3RT10/12 kW 4 5.5 5.5 5.5 7.5 11 11 18.5 22 22
1 000 V 3RT10/12 kW -- -- -- -- -- -- -- -- -- --
AC-4 (for Ia = 6 x Ie)
400 V kW 3 4 4 4 5.5 7.5 7.5 15 18.5 22
400 V 3RT10/12 kW 1.15 2 2 2 2.6 3.5 4.4 8.2 9.5 12.6
(200 000 operating cycles)
AC-1 (40 °C, 690 V)
Ie 3RT10/12 A 18 22 22 40 40 40 40 50 60 60
Introduction
3
S3 S6 S10 S12 14
3RT1. 4 3RT1. 5 3RT1. 6 3RT1. 7 3TF6
3RT10 44 3RT10 45 3RT10 46 3RT10 54 3RT10 55 3RT10 56 3RT10 64 3RT10 65 3RT10 66 3RT10 75 3RT10 76 --
65 80 95 115 150 185 225 265 300 400 500 630 820
30 37 45 55 75 90 110 132 160 200 250 335 450
18.5 22 22 37 45 55 55 75 90 132 160 200 260
37 45 55 75 90 110 160 160 200 250 355 434 600
45 55 55 110 132 160 200 250 250 400 400/500 600 800
30 37 37 75 90 90 90/315 132/355 132/400 250/560 250/710 600 800
100 120 120 160 185 215 275/330 330 330 430/610 610 700 910
--
3TY7 561
3RT19 46-4EA1/2 3RT19 56-4EA1/2/3 3RT19 66-4EA1/2/3 3TX7 686/696
-- 3RT19 55/56-4G 3RT19 66-4G --
3RT19 56-1C (RC element) 3TX7 572
Introduction
Relay couplers • Width 6.2 mm (1 NO, 1 CO), 12.5 mm and 17.5 mm 3TX7 002, 3/148
• Output coupling links 3TX7 003,
• Input coupling links with hard gold-plating 3TX7 004,
3TX7 005
Plug-in base couplers, complete with relay • Width 6.2 mm (1 NO, 1 CO) 3TX7 014-1..00 3/152
• Relays, replaceable
Plug-in base couplers, complete with relay • Width 6.2 mm (1 CO) 3TX7 014-1..02 3/152
and hard gold-plating
Semiconductor couplers • Output 1 semiconductor, triac or transistor 3TX7 002, 3/153
3TX7 004,
3TX7 005
Coupling relays in industrial housing
Relay couplers • Safe isolation up to 300 V between contacts and 3RS18 3/157
relay circuits
• 1, 2 and 3 changeover contacts
• Hard gold-plated contacts in combination and
wide voltage range versions
Plug-in relays
Relay couplers with 2, 3 and 4 changeover • Switching capacity 12 A/10 A/6 A LZX:PT 3/159
contacts • Width 27 mm
• Base optionally with or without logical isolation
Relay couplers with 1, 2 changeover contacts • Switching capacity 16 A/8 A LZX:RT 3/159
• Width 15.5 mm
• Base optionally with or without logical isolation
Relay couplers with 3 changeover contacts and • Switching capacity 6 A LZX:MT 3/159
circular base • 11-pole circular base
• Width 38 mm
Power relays
with screw and flat connectors 3TG10 3/162
General data
■ Overview
3RT1 contactors and coupling relays
Size S00 with mountable accessories
3
5
12
1
6 19 13
20
7
2
8
10
11
21
15
14 16
NSB0_00448a
1 Contactor
2 Coupling relay
3 Solid-state time-delay block, ON-delay 14 Additional load module for increasing the permissible residual current
4 Solid-state time-delay block, OFF-delay 15 Surge suppressor with LED
5 Auxiliary switch block with solid-state time delay 16 Surge suppressor without LED
(ON or OFF-delay or wye-delta function) 17 3-phase feeder terminals
6 1-pole auxiliary switch block, cable entry from above 18 Link for paralleling (star jumper), 3-pole, without terminal
7 2-pole auxiliary switch block, cable entry from above 19 Links for paralleling, 3-pole, with terminal
8 1-pole auxiliary switch block, cable entry from below 20 Links for paralleling, 4-pole, with terminal
9 2-pole auxiliary switch block, cable entry from below 21 Connection module (adapter and connector) for contactors with
10 4-pole auxiliary switch block (terminal designation screw-type connection
according to EN 50012 or EN 50005)
11 2-pole auxiliary switch block, standard version or solid-state compatible
version (terminal designations according to EN 50005)
12 Solder pin adapter for contactors with 4-pole auxiliary switch block For contactors
13 Solder pin adapter for contactors and coupling relays For contactors and coupling relays (interface)
For contactor assemblies see pages 3/84 to 3/85. For fuseless load feeders, see Load Feeders, Motor Starters and
For installation kit for reversing contactor assemblies Soft Starters -> 3RA Fuseless Load Feeders.
(mech. interlocking, wiring modules) see Catalog LV 1.
For mountable overload relays see Protection Equipment:
Overload Relays.
General data
3RT1 contactors
Sizes S0 to S3 with mountable accessories
5
17 21
11
18
10 22
3
16 2
25
12
1
14
1
6
9
15
7
19
8
16
21
13 26
22
23
3
24
20
NSB0_00449b
1 Contactor, size S0
2 Contactor, size S2
3 Contactor, size S3
For sizes S0 to S3: 18 Coupling link for mounting directly onto contactor coil
4 Solid-state time-delay block, ON-delay 19 LED module for indicating contactor operation
5 Solid-state time-delay block, OFF-delay
6 Auxiliary switch block with solid-state time delay Only for size S0:
(ON or OFF-delay or wye-delta function)
25 Pneumatic delay block
7 2-pole auxiliary switch block, cable entry from above
26 Connection module (adapter and connector) for contactors with
8 2-pole auxiliary switch block, cable entry from below
screw-type connection
9 4-pole auxiliary switch block
(terminal designation according to EN 50012 or EN 50005) Only for sizes S0 and S2:
10 Link for paralleling (star jumper), 3-pole, without terminal 20 Mechanical latching
11 Link for paralleling, 3-pole, with terminal Only for sizes S2 and S3:
12 2-pole auxiliary switch block, laterally mountable left or right
21 Coil repeat terminal for making contactor assemblies
(terminal designation according to EN 50012 or EN 50005)
22 Terminal cover for box terminal
13 Single-pole auxiliary switch block (up to 4 can be snapped on)
14 Mechanical interlock, laterally mountable Only for size S3:
15 Mechanical interlock, mountable on the front 23 Terminal covers for cable lug and bar connection
16 Wiring modules on the top and bottom (reversing duty) 24 Auxiliary conductor terminal, 3-pole
17 Surge suppressor (varistor, RC element, diode assembly), can be
mounted on the top or bottom (different for S0 and S2/S3) Accessories identical for sizes S0 to S3
Accessories differ according to size
General data
3RT1 contactors
Sizes S6 to S12 with accessories
(illustration for basic unit)
3
9
7
2 10
3
4
11
5
6
NSB0_01157c
1 3RT10 and 3RT14 air-break contactor, sizes S6, S10 and S12
2 Auxiliary switch block with solid-state time delay 9 Terminal cover for cable lug and busbar connection,
(ON or OFF-delay or wye-delta function) different for sizes S6 and S10/S12
3 4-pole auxiliary switch block 10 Terminal cover for box terminal, different for sizes S6 and S10/S12
(terminal designation according to EN 50012 or EN 50005) 11 Box terminal block, different for sizes S6 and S10/S12
4 2-pole auxiliary switch block, cable entry from above
5 2-pole auxiliary switch block, cable entry from below
6 Single-pole auxiliary switch block (up to 4 can be snapped on)
7 2-pole auxiliary switch block, laterally mountable left or right
(terminal designation according to EN 50012 or EN 50005) Accessories identical for sizes S0 to S12
(identical for S0 to S12) Accessories identical for sizes S6 to S12
8 Surge suppressor (RC element), for plugging into top of withdrawable coil Accessories differ according to size
General data
3RA1 contactor assemblies, 3RT1 contactors
Size S6 with accessories
5
3
6
1
3 NSB0_01668
General data
3RA1 contactor assemblies, 3RT1 contactors
Sizes S10 and S12 with accessories
3
1
3
NSB0_01669
1 3RT10 and 3RT14 air-break contactor, sizes S6, S10 and S12 or
3RT12 vacuum contactor, sizes S10 and S12
General data
3RT1 contactors
Sizes S6 to S12 with accessories
4
3
NSB0_01410
■ Overview
3RT10 contactors, 3-pole, sizes S00 to S3, up to 45 kW The plug-in direction of the diodes and diode assemblies is
specified by coding.
AC and DC operation Exceptions:
IEC 60947, EN 60947 (VDE 0660) 3RT19 26-1T.00 and
3RT19 36-1T.00, in this case the plug-in direction is marked with
The 3RT1 contactors are climate-proof. They are finger-safe "+" and "-".
according to EN 50274.
Coupling relays are supplied either without surge suppression or
The 3RT1 contactors are available with screw terminals or with with a varistor or diode connected as standard, according to the
Cage Clamp terminals. version.
Size S00 contactors have an auxiliary contact integrated in the
3
Note:
basic unit. The basic units of sizes S0 to S3 contain only the main The OFF-delay times of the NO contacts and the ON-delay times
current paths. of the NC contacts increase if the contactor coils are damped
All basic units can be extended with auxiliary switch blocks. against voltage peaks (noise suppression diode 6 to 10 times;
For size S0 and higher, complete units with 2 NO + 2 NC are diode assemblies 2 to 6 times, varistor +2 to 5 ms).
available (connection designation according to EN 50012). 3RT10 contactors, 3-pole, sizes S6 to S12,
The auxiliary switch block can be removed (for more information > 45 to 250 kW
see Integration).
• 3RT10, contactors for switching motors,
In addition, complete units with permanently mounted auxiliary
switch block (2 NO + 2 NC according to EN 50012) are offered • 3RT12, vacuum contactors for switching motors,
for sizes S00 and S0. These versions are built according to • 3RT14, contactors for AC-1 applications.
special Swiss regulations "SUVA" and are distinguished Operating mechanism types
externally by a red labeling plate.
Two types of solenoid operation are available:
The size S3 contactors have removable box terminals for the
main conductor connections. This permits connection of ring • Conventional operating mechanism
terminal lugs or busbars. • Solid-state operating mechanism (with 3 performance levels)
Contact reliability UC operation
If voltages 110 V and current 100 mA are to be switched, the The contactors can be operated with AC (40 to 60 Hz) as well as
auxiliary contacts of the 3RT1 contactor or 3RH11 contactor with DC.
relay should be used as they guarantee a high level of contact
reliability. Withdrawable coils
These auxiliary contacts are suitable for electronic circuits with For simple coil replacement, e.g. if the application is replaced,
currents 1 mA at a voltage of 17 V. the magnetic coil can be pulled out upwards after the release
mechanism has been actuated and can be replaced by any
Short-circuit protection of the contactors other coil of the same size.
For more information about short-circuit protection of contactors Auxiliary contact complement
without overload relay, see Technical Specifications. For short-
circuit protection of the contactors with overload relay, see The contactors can be fitted with up to 8 auxiliary contacts
"Overload Relays". To assemble fuseless motor feeders you must (identical auxiliary switch blocks from S0 to S12). Of these, no
select combinations of motor starter protector and contactor as more than 4 are permitted to be NC contacts.
explained in "Fuseless Load Feeders". • 3RT10 and 3RT14 contactors:
Auxiliary contacts mounted laterally and on front
Motor protection
• 3RT12 vacuum contactors:
3RU11 thermal overload relays or 3RB20 solid-state overload Auxiliary contacts mounted laterally
relays can be fitted to the 3RT1 contactors for protection against
overload. The overload relays must be ordered separately. Contactors with conventional operating mechanism
Surge suppression Version 3RT1. . .-.A:
3RT1 contactors can be retrofitted with RC elements, varistors, The magnetic coil is switched directly on and off with the control
diodes or diode assemblies (assembly of diode and Zener diode supply voltage Us by way of terminals A1/A2.
for short break times) for damping opening surges in the coil. Multi-voltage range for the control supply voltage Us:
The surge suppressors are plugged onto the front of size S00 Several closely adjacent control supply voltages, available
contactors. Space is provided for them next to a snap-on around the world, are covered by just one coil,
auxiliary switch block. for example 110-115-120-127 V UC or 220-230-240 V UC.
For size S0 to S3 contactors, varistors and RC elements can be In addition, allowance is also made for a coil operating range of
snapped on either on the top or directly below the coil connec- 0.8 times the lower (Us min) and 1.1 times the upper (Us max)
tions. Diode assemblies are available in 2 different versions on rated control supply voltage within which the contactor switches
account of their polarity. Depending on the application they can reliably and no thermal overloading occurs.
be connected either only at the bottom (assembly with motor
starter protector) or only at the top (assembly with overload
relay).
DC 24 V
Note:
1
In connection with converters, the control cables should be PLC
NSB0_01143c
OFF ON
installed separately from the load cables of the converter.
Indication of remaining lifetime (RLT = Remaining Life Time)
Main contactor contacts are working parts which must be • Conventional control by applying the control supply voltage at
replaced in good time when the end of their service life has been A1/A2 through a switching contact.
reached. The degree of contact erosion and thus the electrical Note:
endurance (= number of operating cycles) depends on the The slide switch must be in the "PLC OFF" position
loading, utilization category, operating mode, etc. Routine (= setting ex works).
checks/visual inspections by the maintenance personnel are
needed in order to monitor the state of the main contacts. The
L 1 /L +
remaining lifetime indication function takes over this task. It does N /L -
$ Slide switch must be in
not count the number of operating cycles – which does not "PLC OFF" position
provide information about contact erosion – but instead
electronically identifies, evaluates and stores the actual
progress of erosion of each one of the three main contacts, and A 1 A 2
outputs a warning when specified limits are reached. The stored D C 2 4 V
data are not lost even if the control supply voltage for A1/A2 fails. 1
P L C
After replacement of the main contacts, measurement the
N S B 0 _ 0 1 1 4 4 c
O F F O N
remaining lifetime must be reset using the "RESET" button (hold
down RESET button for about 2 seconds using a pen or similar
tool).
3
2 0 %
control, for example,
R e s e t R L T R e s e t R1 Indication through SIMOCODE or PLC
H 1 R2 of remaining
3 0 0 V relay output to local control
H 2 A C /D C IN lifetime 20%
P lu g - in
IN S2 Local control option
R 1 c o n n e c tio n
R L T
R 2 7 - p o le
IN 2 4 V NSB0_01147c
1 2
IN D C
1 3
• Status signals through AS-i:
- Contactor ON/OFF Possibility of switching from automatic control to local control by
- Automatic/Local control means of terminals H1/H2/H3, i.e. automatic control through
- Remaining lifetime indicator (RLT) AS-Interface can be deactivated e.g. during startup or in the
- Signal through free input, e.g. overload relay tripped. event of a fault and the contactor can be controlled manually.
■ Integration
Auxiliary switch blocks The electronically-optimized 3RH19 11-1NF. . auxiliary switch
blocks for contactors of size S00 include 2 enclosed contacts.
Various auxiliary switch blocks can be added to the 3RT1 basic They are suitable in particular for switching small voltages and
units depending on the application: currents (hard gold-plated contacts) and for operation in dusty
Size S00 atmospheres. The NC auxiliary contacts are not mirror contacts.
3RT10 1. contactors All the previously mentioned auxiliary switch variants can be
snap-fitted onto the front of the contactor. The auxiliary switch
Terminal designations according to EN 50012 or EN 50005. block has a centrally positioned release lever for disassembly.
Contactors, EN 50 012, Sizes S0 to S3
3
1 aux. contact
3RT10 2. to 3RT10 4. contactors,
1-pole auxiliary switch blocks,
terminal designations according to EN 50005 or EN 50012.
contactors
3RT10 2.
Ident. No. 10E Ident. No. 01 3RT10 3.
3RT10 4.
without
Aux. switch blocks, Aux. switch blocks, aux. contact
DIN EN 50 012, DIN EN 50 005,
4, 3 or 1 contacts 4 or 2 contacts
Aux. switch blocks,
with 1 contact
31, 22, 13
Ident. No. 32E, Ident. No. 40, 31,
02, 20
NSB0_00451b
Aux. switch blocks Aux. switch blocks corresponds to EN 50005 or EN 50012, that of the complete
with 4 contacts, 3RH19 21-. FA.. with 4 contacts, 3RH19 21-. HA.. contactor with auxiliary switch block 2 NO + 2 NC corresponds
acc. to EN 50 005 acc. to EN 50 012 to EN 50012.
The laterally attachable auxiliary switch blocks according
to EN 50012 can be used only when no 4-pole auxiliary switch
blocks are snapped onto the front. If single-pole auxiliary switch
Ident. No. 40, 31, 22, 04, 22U Ident- No. 31, 22, 13 blocks are used in addition, the location identifiers on the
contactor must be noted.
Two enclosed and 2 standard contacts are available with the
Possible complements of Possible complements of 3RH19 21-.FE22 electronically optimized auxiliary switch block,
contactors with 4-pole contactors with 4-pole
aux. switch blocks, aux. switch blocks,
which can be attached to the front. The 3RH19 21-2DE11
terminal designations terminal designations laterally mountable auxiliary switch block contains 2 enclosed
acc. to EN 50 005 acc. to EN 50 012 contacts (1 NO + 1 NC). The enclosed contacts are suitable in
particular for switching small voltages and currents (hard
gold-plated contacts) and for operation in dusty atmospheres.
The NC auxiliary contacts are mirror contacts.
Sizes S0 and S2
A maximum of 4 auxiliary contacts can be attached; the auxiliary
switch blocks used can be of any version. For reasons of
NSB0_00452b
■ Technical specifications
SIRIUS controls are climate-proof and are suitable and tested for Weather-Protected"), the manufacturer must be consulted about
use worldwide. possible restrictions with regard to the reliability and endurance
of the device and possible protective measures.
If the devices are used in ambient conditions which deviate from
common industrial conditions (EN 60721-3-3 "Stationary Use,
Contactor Type 3RT1
Size S00 to S12
Rated data of the auxiliary contacts
According to IEC 60947-5-1/EN 60947-5-1 (VDE 0660 Part 200)
The data apply to integrated auxiliary contacts and contacts in the auxiliary
3
switch blocks for contactor sizes S00 to S121)
Rated insulation voltage Ui (degree of pollution 3) V 690
For 3RH19 21-. laterally mountable auxiliary switch blocks V Max. 500
Continuous thermal current Ith = A 10
Rated operational current Ie/AC-12
AC load
Rated operational current Ie/AC-15/AC-14
for rated operational voltage Ue 24 V A 6
110 V A 6
125 V A 6
220 V A 6
230 V A 6
380 V A 3
400 V A 3
500 V A 2
660 V2) A 1
690 V2) A 1
DC load
Rated operational current Ie/DC-12
for rated operational voltage Ue 24 V A 10
60 V A 6
110 V A 3
125 V A 2
220 V A 1
440 V A 0.3
600 V2) A 0.15
Rated operational current Ie/DC-13
for rated operational voltage Ue 24 V A 101)
60 V A 2
110 V A 1
125 V A 0.9
220 V A 0.3
440 V A 0.14
600 V2) A 0.1
• Contact reliability at 17 V, 1 mA Frequency of contact faults <10-8 i.e. <1 fault per 100 million operating
according to EN 60947-5-4 cycles
Endurance of the auxiliary contacts
It is assumed that the operating mechanisms are switched randomly, i.e. not 30
NSB00472
synchronized with the phase angle of the supply system.
The contact endurance is mainly dependent on the breaking current. Basic unit
Million operating cycles (10 6 )
DC-13
24 V
0,1
0,05
1)
0,01
0,01 0,03 0,05 0,1 0,3 0,5 1 2 3 5 6 7 10 I a (A)
I e -DC-13 I e -DC-13 I e -AC-15 I e -DC-13
220 V 110 V < 230 V 24 V
Legend:
Ia = Breaking current
Ie = Rated operational current
1)
Attachable auxiliary switch blocks for size S00 and laterally mountable
auxiliary switch blocks for S0 to S12: 6 A.
2) Up to 500 V switching capacity for laterally mountable auxiliary switch
blocks.
230 V
500 V
690 V
400 V
ational voltage. It is assumed that the operating mechanisms are Contactor type 3RT1015 3RT1016, 3RT1017
switched randomly, i.e. not synchronized with the phase angle of 10 7
(3 kW) (4 kW, 5.5 kW)
the supply system. 10 7 8 6 8 NSB00473a
8 6 6
4
The rated operational current Ie complies with utilization category 6 4 4
AC-4 (breaking six times the rated operational current) and is 4 2
intended for a contact endurance of at least 200 000 operating 2 2
cycles. 2 10 6
3
10 6 8 10 6
If a shorter endurance is sufficient, the rated operational current 10 6 8 6 8
8 6 6
Ie/AC-4 can be increased. 6
4
4 4
If the contacts are used for mixed operation, i.e. if normal 4 2
switching (breaking the rated operational current according to 2 2
utilization category AC-3) in combination with intermittent inching 2 10 5
5
(breaking several times the rated operational current according 10 8 10 5
10 5 8 6 8
to utilization category AC-4), the contact endurance can be 8 6
4 6
calculated approximately from the following equation: 6 4 4
A 4 2
X = -------------------------------------------------------- 2 2
1 + ---------- Ë ---- – 1Û
C A 2 10 4
100 Í B Ý 10 4 8 10 4
2 3 4 5 6 8 10 20 I a (A) 40 50 60 80
Characters in the equation: 7 9 12 I e (A)
X Contact endurance for mixed operation in operating cycles
3 4 5,5 PN (kW)
A Contact endurance for normal operation (Ia = Ie) in operating
cycles
B Contact endurance for inching (Ia = multiple of Ie) in Size S0
operating cycles
Operating cycles at
C Inching operations as a percentage of total switching
230 V
500 V
690 V
400 V
2 3 0 V
5 0 0 V
6 9 0 V
4 0 0 V
2 3 0 V
5 0 0 V
6 9 0 V
4 0 0 V
C o n ta c to r ty p e 3 R T 1 0 3 4 3 R T 1 0 3 5 3 R T 1 0 3 6 C o n ta c to r ty p e 3 R T 1 0 4 4 3 R T 1 0 4 5 3 R T 1 0 4 6
(1 5 k W ) (1 8 .5 k W ) (2 2 k W ) (3 0 k W ) (3 7 k W ) (4 5 k W )
1 0 7 1 0 7
1 0 7 8 6 8 N S B 0 0 4 7 5 a
1 0 7 8 6 8 N S B 0 0 4 7 6 a
8 6 4 6 8 6 4 6
6 4 6 4 4
4
4 2 4 2
2 2 2 2
6 2 6
2 1 0 6 1 0
6 6 1 0 6
1 0 8 1 0 6 8 1 0
3
6 1 0
1 0 8 6 8 8 6 8
8 6 4 6 8 6 4 6
6 4 6 4 4
4
4 2 4 2
2 2 2 2
2 5 2 5
1 0 5 1 0
5 5 1 0 5
5
1 0 8 1 0 5 8 1 0
1 0 8 6 8 1 0 8 6 8
8 6 4 6 8 6 4 6
6 4 6 4 4
4
4 2 4 2
2 2 2 2
2 4 2 1 0
4
1 0
1 0 4 8 1 0 4 1 0 4 8 1 0 4
1 0 2 0 3 0 4 0 5 0 6 0 8 0 1 0 0 1 a (A ) 2 0 0 3 0 0 4 0 0 6 0 0
1 0 2 0 3 0 4 0 5 0 6 0 8 0 1 0 0 1 a (A ) 2 0 0 3 0 0 4 0 0
3 2 4 0 5 0 1 e (A ) 6 5 8 0 9 5 1 e (A )
1 5 1 8 ,5 2 2 P N (k W ) 3 0 3 7 4 5 P N
(k W )
Sizes S6 to S12
Operating cycles at
230 V
500 V
690 V
400 V
500 V
690 V
400 V
N S B 0 _ 0 0 4 7 8 a
The contactors are designed for
operation on a vertical mounting
surface.
N S B 0 _ 0 0 4 7 7 a
3
3
• P.f. 0.8/0.75
• Closed VA 4.4/3.4
• P.f. 0.27/0.27
3
600 V A 0.42 0.6
• 2 conducting paths in series up to 24 V A 15 20
60 V A 15 20
110 V A 8.4 12
220 V A 1.2 1.6
440 V A 1.6 0.8
600 V A 0.5 0.7
• 3 conducting paths in series up to 24 V A 15 20
60 V A 15 20
110 V A 15 20
220 V A 15 20
440 V A 0.9 1.3
600 V A 0.7 1
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 15 20
60 V A 0.35 0.5
110 V A 0.1 0.15
220 V A -- --
440 V A -- --
600 V A -- --
• 2 conducting paths in series up to 24 V A 15 20
60 V A 3.5 5
110 V A 0.25 0.35
220 V A -- --
440 V A -- --
600 V A -- --
• 3 conducting paths in series up to 24 V A 15 20
60 V A 15 20
110 V A 15 20
220 V A 1.2 1.5
440 V A 0.14 0.2
600 V A 0.14 0.2
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relay No-load switching frequency AC h-1 10000
No-load switching frequency DC h-1 10000
Dependence of the switching Rated operation
frequency z’ on the operational AC-1 (AC/DC) h-1 1000
current I’ and operational voltage U’: AC-2 (AC/DC) h-1 750
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h AC-3 (AC/DC) h-1 750
AC-4 (AC/DC) h-1 250
• Contactors with overload relays (mean value) h-1 15
Conductor cross-sections
• Screw terminals Main and auxiliary conductors:
(1 or 2 conductors can be connected) • Solid mm2 2 x (0.5 ... 1.5)1); 2 x (0.75 ... 2.5)1) according to IEC 60947;
For standard screwdriver size 2 and max. 2 x (1 ... 4)
Pozidriv 2 • Finely stranded with end sleeve mm2 2 x (0.5 ... 1.5)1); 2 x (0.75 ... 2.5)1)
• Solid or stranded, AWG 2 x (20 ... 16)1); 2 x (18 ... 14)1); 1 x 12
AWG conductors
• Terminal screw M3
- Tightening torque Nm 0.8 ... 1.2 (7 ... 10.3 lb.in)
• Cage Clamp terminals Main and auxiliary conductors;
(1 or 2 conductors can be connected) coil connections:
• Solid mm2 2 x (0.25 ... 2.5)
• Finely stranded with end sleeve mm2 2 x (0.25 ... 1.5)
• Finely stranded without end sleeve mm2 2 x (0.25 ... 2.5)
• AWG conductors, AWG 2 x (24 ... 14)
solid or stranded
For tools for opening Cage Clamp terminals see Catalog LV 1, Chapter 3, Accessories and Spare Parts.
Maximum outer diameter of the conductor insulation: 3.6 mm.
With conductor cross-sections 1 mm² an "insulation stop" must be used, see Catalog LV 1, Chapter 3, Accessories and Spare Parts.
1)
If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted.
If identical cross-sections are used, this restriction does not apply.
N S B 0 _ 0 0 4 7 8 a
The contactors are designed for
operation on a vertical mounting
surface.
N S B 0 _ 0 0 4 7 7 a
3
Standard version
DC operation Special version required, also applies to
3RT10 2.-.K.40. coupling relays.
Mechanical endurance Basic unit Oper- 10 million
ating
cycles
Basic unit with snap-on 10 million
auxiliary switch block
Solid-state compatible 5 million
auxiliary switch block
Electrical endurance 1)
• Mirror contacts with solid-state 3RT10 2., 3RT13 2. Yes, according to EN 60947-4-1, Appendix F, SUVA
compatible auxiliary switch blocks (permanent auxiliary switch block)
according to SUVA requirements on
request.
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20, coil assembly IP20
Touch protection according to EN 50274 Finger-safe
Shock resistance rectangular pulse AC operation g/ms 8.2/5 and 4.9/10
DC operation g/ms 10/5 and 7.5/10
Shock resistance sine pulse AC operation g/ms 12.5/5 and 7.8/10
DC operation g/ms 15/5 and 10/10
2)
Conductor cross-sections
Short-circuit protection for contactors without overload relays
Main circuit For short-circuit protection for contactors with overload relays see
• Fuse links gL/gG Protection Equipment: Overload Relays
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE For short-circuit protection for fuseless load feeders see Load Feeders,
Motor Starters and Soft Starters: -> 3RA Fuseless Load Feeders.
- Acc. to IEC 60947-4-1/ Type of coordination "1" A 63 100
EN 60947-4-1 Type of coordination "2" A 25 35
Weld-free3) A 10 16
• Miniature circuit breakers with C characteristic A 25 32
(short-circuit current 3 kA, type of coordination "1")
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE
(weld-free protection at Ik 1 kA)
• Miniature circuit breaker with C characteristic A 10
(short-circuit current Ik < 400 A)
1)
See endurance of the main contacts on page 3/18.
2)
See conductor cross-sections on page 3/28.
3)
Test conditions according to IEC 60947-4-1.
3
• P.f. 0.24/0.28
AC operation, 50 Hz, USA/Canada • Closing VA 61
• P.f. 0.82
• Closed VA 7.8
• P.f. 0.24
AC operation, 60 Hz, USA/Canada • Closing VA 69
• P.f. 0.76
• Closed VA 7.5
• P.f. 0.28
DC operation Closing = Closed W 5.4
Permissible residual current of the electronics (with 0 signal)
• AC operation mA < 6 mA x (230 V/Us)
• DC operation mA <16 mA x (24 V/Us)
Operating times for 0.8 ... 1.1 x Us1)
Total break time = Opening delay + Arcing time
• AC operation Closing delay ms 8 ... 44
Opening delay ms 4 ... 20
• DC operation Closing delay ms 50 ... 170
Opening delay ms 13.5 ... 15.5
• Arcing time ms 10
Operating times for 1.0 x Us1)
• AC operation Closing delay ms 10 ... 17
Opening delay ms 4 ... 20
• DC operation Closing delay ms 55 ... 85
Opening delay ms 14 ... 15.5
1)
The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attenuated against voltage peaks
(varistor +2 ms to 5 ms, diode assembly: 2 to 6 times).
3
600 V A 0.25
• 2 conducting paths in series up to 24 V A 35
60 V A 35
110 V A 35
220 V A 5
440 V A 1
600 V A 0.8
• 3 conducting paths in series up to 24 V A 35
60 V A 35
110 V A 35
220 V A 35
440 V A 2.9
600 V A 1.4
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 20
60 V A 5
110 V A 2.5
220 V A 1
440 V A 0.09
600 V A 0.06
• 2 conducting paths in series up to 24 V A 35
60 V A 35
110 V A 15
220 V A 3
440 V A 0.27
600 V A 0.16
• 3 conducting paths in series up to 24 V A 35
60 V A 35
110 V A 35
220 V A 10
440 V A 0.6
600 V A 0.6
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching h-1 5000
frequency AC
Dependence of the switching frequency z' No-load switching h-1 1500
on the operational current I’ and operational frequency DC
voltage U’: AC-1 (AC/DC) h-1 1000
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h AC-2 (AC/DC) h-1 1000 750
AC-3 (AC/DC) h-1 1000 750
AC-4 (AC/DC) h-1 300 250
• Contactors with overload relays (mean value) h-1 15
Auxiliary conductors
Conductor cross-section
• Solid mm2 2 x (0.5 ... 1.5)1); 2 x (0.75 ... 2.5)1) according to IEC 60947;
max. 2 x (0.75 ... 4)
• Finely stranded with end sleeve mm2 2 x (0.5 ... 1.5)1); 2 x (0.75 ... 2.5)1)
• Solid or stranded AWG (2 x) AWG 2 x (20 ... 16)1); 2 x (18 ... 14)1); 1 x 12
• Terminal screws M3
- Tightening torque NM 0.8 ... 1.2 (7 ... 10.3 lb.in)
Cage Clamp terminals Auxiliary conductors
(1 or 2 conductors can be • Solid mm2 2 x (0.25 ... 2.5)
connected) • Finely stranded with end sleeve mm2 2 x (0.25 ... 1.5)
• Finely stranded without end sleeve mm2 2 x (0.25 ... 2.5)
• AWG conductors, solid or stranded AWG 2 x (24 ... 14)
1) If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted. If
identical cross-sections are used, this restriction does not apply.
Contactor Type 3RT10 34 3RT10 35 3RT10 36
Size S2 S2 S2
General data
Permissible mounting position AC and DC operation 3 6 0 ° 2 2 ,5 ° 2 2 ,5 °
The contactors are designed for N S B 0 _ 0 0 4 7 8 a
operation on a vertical mounting
surface.
N S B 0 _ 0 0 4 7 7 a
Special version required.
DC operation --
Mechanical endurance Basic units Oper- 10 million
ating
cycles
Basic unit with snap-on auxiliary 10 million
switch block
Solid-state compatible auxiliary 5 million
switch block
Electrical endurance 1)
3
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE (weld-free protection at Ik 1 kA)
• Miniature circuit breakers with C characteristic A 10
(short-circuit current Ik 400 A)
Control
Magnetic coil operating range AC/DC 0.8 ... 1.1 x Us
Power consumption of the magnetic coils (when coil is cold and 1.0 x Us)
AC operation, 50 Hz, standard version • Closing VA 104 145
• P.f. 0.78 0.79
• Closed VA 9.7 12.5
• P.f. 0.42 0.36
AC operation, 50/60 Hz, standard version • Closing VA 127/113 170/155
• P.f. 0.73/0.69 0.76/0.72
• Closed VA 11.3/9.5 15/11.8
• P.f. 0.41/0.42 0.35/0.38
AC operation, 50 Hz, USA/Canada • Closing VA 108 150
• P.f. 0.76 0.77
• Closed VA 9.6 12.5
• P.f. 0.42 0.35
AC operation, 60 Hz, USA/Canada • Closing VA 120 166
• P.f. 0.7 0.71
• Closed VA 10.1 12.6
• P.f. 0.42 0.37
DC operation Closing = Closed W 13.3 13.3
Permissible residual current of the electronics (with 0 signal)
• AC operation mA <12 mA x (230 V/Us) <18 mA x (230 V/Us)
• DC operation mA <38 mA x (24 V/Us) <38 mA x (24 V/Us)
2)
Operating times for 0.8 ... 1.1 x Us
(Total break time = OFF-delay + Arcing time)
AC operation • Closing delay ms 11 ... 30 10 ... 24
• Opening delay ms 7 ... 10 7 ... 10
DC operation • Closing delay ms 50 ... 95 60 ... 100
• Opening delay ms 20 ... 30 20 ... 25
Arcing time ms 10 10
Operating times for 1.0 x Us2)
AC operation • Closing delay ms 13 ... 22 12 ... 20
• Opening delay ms 7 ... 10 7 ... 10
DC operation • Closing delay ms 60 ... 75 70 ... 85
• Opening delay ms 20 ... 30 20 ... 25
1)
Test conditions according to IEC 60947-4-1.
2)
The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attenuated against voltage peaks
(varistor +2 ms to 5 ms, diode assembly: 2 to 6 times).
3
Rated power P
For inrush current n = 20 at 230 V kVA 12.3 14.5 17.2
400 V kVA 21.5 25.3 29.9
500 V kVA 26.8 31.6 37.4
690 V kVA 23.9 28.7 28.7
For inrush current n = 30 230 V kVA 8.2 9.7 11.5
400 V kVA 14.3 16.8 20
500 V kVA 17.9 21 24.9
690 V kVA 23.9 28.7 28.7
For deviating inrush current factors x, the power must be recalculated as follows:
Px = Pn30 ¼ 30/x
Utilization category AC-6b
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Ambient temperature 40 °C
Rated operational currents Ie up to 400 V A 29 36 36
Rated power for single capacitors or at 230 V kvar 12 15 15
banks of capacitors (minimum 400 V kvar 20 25 25
inductance of 20 µH between 525 V kvar 25 33 33
capacitors connected in parallel) at 690 V kvar 20 25 25
50 Hz, 60 Hz and
Load rating with DC
Utilization category DC-1
Switching resistive loads (L/R < 1ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 45 55 55
60 V A 20 23 23
110 V A 4.5 4.5 4.5
220 V A 1 1 1
440 V A 0.4 0.4 0.4
600 V A 0.25 0.25 0.25
• 2 conducting paths in series up to 24 V A 45 55 55
60 V A 45 45 45
110 V A 25 25 25
220 V A 5 5 5
440 V A 1 1 1
600 V A 0.8 0.8 0.8
• 3 conducting paths in series up to 24 V A 45 55 55
60 V A 45 55 55
110 V A 45 55 55
220 V A 45 45 45
440 V A 2.9 2.9 2.9
600 V A 1.4 1.4 1.4
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 35 35 35
60 V A 6 6 6
110 V A 2.5 2.5 2.5
220 V A 1 1 1
440 V A 0.1 0.1 0.1
600 V A 0.06 0.06 0.06
• 2 conducting paths in series up to 24 V A 45 55 55
60 V A 45 45 45
110 V A 25 25 25
220 V A 5 5 5
440 V A 0.27 0.27 0.27
600 V A 0.16 0.16 0.16
• 3 conducting paths in series up to 24 V A 45 55 55
60 V A 45 55 55
110 V A 45 55 55
220 V A 25 25 25
440 V A 0.6 0.6 0.6
600 V A 0.35 0.35 0.35
Rear clamping point • Finely stranded with end sleeve mm² 0.75 ... 25
connected • Finely stranded without end sleeve mm² 0.75 ... 25
• Stranded mm² 0.75 ... 35
• Solid mm² 0.75 ... 16
NSB00480
Both clamping points • Finely stranded with end sleeve mm² 2 x (0.75 ... 16)
connected • Finely stranded without end sleeve mm² 2 x (0.75 ... 16)
• Stranded mm² 2 x (0.75 ... 25)
• Solid mm² 2 x (0.75 ... 16)
• Ribbon cable conductors mm 2 x (6 x 9 x 0.8)
NSB00481
N S B 0 _ 0 0 6 4 9
for operation on a vertical 9 0 ° 9 0 °
mounting surface.
3
N S B 0 _ 0 0 4 7 7 a
Special version required.
DC operation --
Mechanical endurance Basic units Oper- 10 million
ating
cycles
Basic unit with snap-on auxiliary 10 million
switch block
Solid-state compatible auxiliary 5 million
switch block
1)
Electrical endurance
Rated insulation voltage Ui (degree of pollution 3) V 1000
Rated impulse withstand voltage Uimp kV 6
Safe isolation between the coil and the main contacts V 690
according to EN 60947-1, Appendix N
Mirror contacts
A mirror contact is an auxiliary NC 3RT10 4., 3RT13 4., 3RT14 4. Yes, according to EN 60947-4-1, Appendix F
contact that cannot be closed simul- (removable auxiliary switch block)
taneously with a NO main contact.
3RT10 4., 3RT13 4., 3RT14 4. According to SUVA requirements on request.
(permanent auxiliary switch block)
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20 (terminal compartmentIP00),
AC coil assembly IP40,
DC coil assembly IP30
Touch protection according to EN 50274 finger-safe
Shock resistance
• Rectangular pulse AC and DC operation g/ms 6.8/5 and 4/10
• Sine pulse AC and DC operation g/ms 10.6/5 and 6.2/10
2)
Conductor cross-sections
Short-circuit protection for contactors without overload relays
Main circuit For short-circuit protection for contactors with overload relays see
• Fuse links gL/gG Protection Equipment: Overload Relays
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE For short-circuit protection for fuseless load feeders see Load Feeders,
Motor Starters and Soft Starters: -> 3RA Fuseless Load Feeders.
- According to IEC 60947-4-1/ Type of coordination "1" A 250 250
EN 60947-4-1 Type of coordination "2" A 125 160
Weld-free3) A 63 100
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE (weld-free protection at Ik 1 kA)
• Miniature circuit breakers with C characteristic A 10
(short-circuit current Ik < 400 A)
1)
See endurance of the main contacts on page 3/19.
2)
See conductor cross-sections on page 3/37.
3)
Test conditions according to IEC 60947-4-1.
3
500 V kW 74 82 82
690 V kW 102 114 114
1000 V kW 66 82 98
Minimum conductor cross-section for at 40 °C mm2 35 50 50
loads with Ie at 60 °C mm2 35 35 35
Utilization categories AC-2 and AC-3
Rated operational currents Ie up to 500 V A 65 80 95
690 V A 47 58 58
1000 V A 25 30 30
Rated power for slipring at 230 V kW 18.5 22 22
or squirrel-cage motors 400 V kW 30 37 45
at 50 and 60 Hz 500 V kW 37 45 55
690 V kW 45 55 55
1000 V kW 30 37 37
Thermal load capacity 10 s current2) A 600 760 760
Power loss per conducting path at Ie/AC-3 W 4.6 7.7 10.8
Utilization category AC-4 (for Ia = 6 x Ie)
Rated operational current Ie up to 400 V A 55 66 80
Rated power for squirrel-cage motors at 400 V kW 30 37 45
with 50 Hz and 60 Hz
• The following applies to a contact endurance of about 200000 operating cycles:
- Rated operational currents Ie up to 400 V A 28 34 42
690 V A 28 34 42
1000 V A 20 23 23
- Rated power for squirrel-cage motors at 230 V kW 8.7 10.4 12
with 50 Hz and 60 Hz 400 V kW 15.1 17.9 22
500 V kW 18.4 22.4 27
690 V kW 25.4 30.9 38
1000 V A 22 30 30
Utilization category AC-5a
Switching gas discharge lamps, inductive ballast
Per main current path at 230 V
• Uncorrected,
rated power per lamp/rated operational current per lamp
L18 W/0.37 A Units 243 270
L36 W/0.43 A Units 209 232
L58 W/0.67 A Units 134 149
• Lead-lag circuit,
rated power per lamp/rated operational current per lamp
L18 W/0.11 A Units 818 909
L36 W/0.21 A Units 428 476
L58 W/0.32 A Units 281 312
Switching gas discharge lamps with correction
Per main current path at 230 V
• Shunt compensation with inductive ballast,
rated power per lamp/capacitance/rated operational current per lamp
L18 W/4.5 mF/0.11 A Units 160 197 234
L36 W/4.5 mF/0.21 A Units 160 197 234
L58 W/7 mF/0.32 A Units 103 127 150
• With solid-state ballast (single lamp)
L18 W/6.8 mF/0.10 A Units 455 560 665
L36 W/6.8 mF/0.18 A Units 253 311 369
L58 W/10 mF/0.27 A Units 168 207 246
• With solid-state ballast (two lamps)
L18 W/10 mF/0.18 A Units 253 311 369
L36 W/10 mF/0.35 A Units 130 160 190
L58 W/22 mF/0.52 A Units 88 108 128
Utilization category AC-5b
Switching incandescent lamps
Per main current path at 230/220 V kW 9 14.6 17.3
1) Industrial furnaces and electric heaters with resistance heating, etc. 2) According to IEC 60947-4-1.
(increased power consumption on heating up has been taken into For rated values for various start-up conditions see Protection Equipment:
account). Overload Relays.
Rated power P
• For inrush current n = 20 230 V kVA 25.3 31.9 33.6
400 V kVA 43.9 55.4 58
500 V kVA 54.9 69.3 73.1
690 V kVA 56.2 69.3 69.3
• For inrush current n = 30 230 V kVA 16.8 22.4 22.4
400 V kVA 29.3 39 39
500 V kVA 36.6 48.7 48.7
690 V kVA 50.3 67.3 67.3
For deviating inrush current factors x, the power must be recalculated as follows:
Px = Pn30 ¼ 30/x
Utilization category AC-6b
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Rated operational currents Ie (60 °C) up to 400 V A 57 72
Rated power for single capacitors or at 230 V kvar 24 29
banks of capacitors (minimum 400 V kvar 40 50
inductance of 6 µH between capacitors 525 V kvar 50 65
connected in parallel) at 50 Hz, 60 Hz 690 V kvar 40 50
and
Load rating with DC
Utilization category DC-1
Switching resistive load (L/R 1 ms)
Rated operational current Ie (60 °C)
• 1 conducting path up to 24 V A 90 100 100
60 V A 23 60 60
110 V A 4.5 9 9
220 V A 1 2 2
440 V A 0.4 0.6 0.6
600 V A 0.26 0.4 0.4
• 2 conducting paths in series up to 24 V A 90 100 100
60 V A 90 100 100
110 V A 90 100 100
220 V A 5 10 10
440 V A 1 1.8 1.8
600 V A 0.8 1 1
• 3 conducting paths in series up to 24 V A 90 100 100
60 V A 90 100 100
110 V A 90 100 100
220 V A 70 80 80
440 V A 2.9 1.8 4.5
600 V A 1.4 1 2.6
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (60 °C)
• 1 conducting path up to 24 V A 40 40 40
60 V A 6 6.5 6.5
110 V A 2.5 2.5 2.5
220 V A 1 1 1
440 V A 0.15 0.15 0.15
600 V A 0.06 0.06 0.06
• 2 conducting paths in series up to 24 V A 90 100 100
60 V A 90 100 100
110 V A 90 100 100
220 V A 7 7 7
440 V A 0.42 0.42 0.42
600 V A 0.16 0.16 0.16
• 3 conducting paths in series up to 24 V A 90 100 100
60 V A 90 100 100
110 V A 90 100 100
220 V A 35 35 35
440 V A 0.8 0.8 0.8
600 V A 0.35 0.35 0.35
3
Contactor Type 3RT10 4.
Size S3
Conductor cross-sections
Screw terminals Main conductors:
(1 or 2 conductors can be connected) with box terminal
Front clamping point • Finely stranded with end sleeve mm² 2.5 ... 35
connected • Finely stranded without end sleeve mm² 4 ... 50
• Solid mm² 2.5 ... 16
• Stranded mm² 4 ... 70
NSB00479
Rear clamping point • Finely stranded with end sleeve mm² 2.5 ... 50
connected • Finely stranded without end sleeve mm² 10 ... 50
• Solid mm² 2.5 ... 16
• Stranded mm² 10 ... 70
NSB00480
Both clamping points • Finely stranded with end sleeve mm² 2 x (2.5 ... 35)
connected • Finely stranded without end sleeve mm² 2 x (4 ... 35)
• Solid mm² 2 x (2.5 ... 16)
• Stranded mm² 2 x (4 ... 50)
• Ribbon cable conductors mm 2 x (6 x 9 x 0.8)
NSB00481
Without box terminal with • Finely stranded with cable lug mm² 10 ... 503)
cable lugs2) • Stranded with cable lug mm² 10 ... 703)
(1 or 2 conductors can be connected) • AWG conductors, solid or stranded AWG 7 ... 1/0
Auxiliary conductors:
• Solid mm² 2 x (0.5 ... 1.5)4); 2 x (0.75 ... 2.5)4) according to IEC 60947;
max. 2 x (0.75 ... 4)
• Finely stranded with end sleeve mm² 2 x (0.5 ... 1.5)4); 2 x (0.75 ... 2.5)4)
• AWG conductors, solid or stranded AWG 2 x (20 ... 16)4); 2 x (18 ... 14)4); 1 x 12
• Terminal screw M3
- Tightening torque Nm 0.8 ... 1.2 (7 ... 10.3 lb.in)
Cage Clamp terminals Auxiliary conductors:
(1 or 2 conductors can be connected) • Solid mm2 2 x (0.25 ... 2.5)
• Finely stranded with end sleeve mm2 2 x (0.25 ... 1.5)
• Finely stranded without end sleeve mm2 2 x (0.25 ... 2.5)
• AWG conductors, solid or stranded AWG 2 x (24 ... 14)
For tools for opening Cage Clamp terminals see Catalog LV 1, Chapter 3, Accessories and Spare Parts.
Maximum outer diameter of the conductor insulation: 3.6 mm.
For conductor cross-sections 1 mm² an "insulation stop" must be used, see Catalog LV 1, Chapter 3, Accessories and Spare Parts.
1) If bars larger than 12 x 10 mm are connected, a 3RT19 46-4EA1 terminal
cover is needed to comply with the phase clearance.
2) If bars larger than 25 mm2 are connected, a 3RT19 46-4EA1 terminal cover
is needed to comply with the phase clearance.
3) Only with crimped cable lugs according to DIN 46234.
Cable lug max. 20 mm wide.
4) If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted. If
identical cross-sections are used, this restriction does not apply.
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
Short-circuit protection
Main circuit For short-circuit protection for contactors with overload relays see
Fuse links, gL/gG Protection Equipment: Overload Relays
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
- According to IEC 60947-4-1/ • Type of coordination "1" A 355 355
EN 60947-4-1 • Type of coordination "2" A 315 315
• Weld-free4) A 80 160
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE
(weld-free protection at Ik 1 kA)
• Or miniature circuit breakers with C characteristic (Ik < 400 A)
1)
See endurance of the main contacts on page 3/19.
2)
See conductor cross-sections on page 3/42.
3)
See electromagnetic compatibility (EMC) on page 3/12.
4)
Test conditions according to IEC 60947-4-1.
3
Closing at Us max W 360
Closed at Us min W 4.3
Closed at Us max W 5.2
• Solid-state operating mechanism
- AC operation Closing at Us min VA/p.f. 190/0.8
Closing at Us max VA/p.f. 280/0.8
Closed at Us min VA/p.f. 3.5/0.5
Closed at Us max VA/p.f. 4.4/0.4
- DC operation Closing at Us min W 250
Closing at Us max W 320
Closed at Us min W 2.3
Closed at Us max W 2.8
PLC control input (EN 61131-2/type 2) 24 V DC/ 30 mA power consumption,
(operating range 17 ... 30 V DC)
Operating times (Total break time = Opening delay + Arcing time)
• Conventional operating mechanism
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 20 ... 95
Opening delay ms 40 ... 60
- With Us min ... Us max Closing delay ms 25 ... 50
Opening delay ms 40 ... 60
• Solid-state operating mechanism, actuated via PLC input
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 35 ... 75
Opening delay ms 80 ... 90
- With Us min ... Us max Closing delay ms 40 ... 60
Opening delay ms 80 ... 90
• Solid-state operating mechanism, actuated via A1/A2
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 95 ... 135
Opening delay ms 80 ... 90
- With Us min ... Us max Closing delay ms 100 ... 120
Opening delay ms 80 ... 90
Arcing time ms 10 ... 15
3
600 V A 0.5
• 2 conducting paths in series up to 24 V A 160
60 V A 160
110 V A 160
220 V A 20
440 V A 3.2
600 V A 1.6
• 3 conducting paths in series up to 24 V A 160
60 V A 160
110 V A 160
220 V A 160
440 V A 11.5
600 V A 4
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 160
60 V A 7.5
110 V A 2.5
220 V A 0.6
440 V A 0.17
600 V A 0.12
• 2 conducting paths in series up to 24 V A 160
60 V A 160
110 V A 160
220 V A 2.5
440 V A 0.65
600 V A 0.37
• 3 conducting paths in series up to 24 V A 160
60 V A 160
110 V A 160
220 V A 160
440 V A 1.4
600 V A 0.75
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching frequency h-1 2000 2000
Dependence of the switching AC-1 h-1 800 800
frequency z' on the operational AC-2 h-1 400 300
current I’ and operational voltage U’: AC-3 h-1 1000 750
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h AC-4 h-1 130 130
• Contactors with overload relays (mean value) h-1 60 60
Both clamping points • Finely stranded with end sleeve mm² Max. 1 x 50, 1 x 70
connected • Finely stranded without end sleeve mm² Max. 1 x 50, 1 x 70
• Stranded mm² Max. 2 x 70
• Ribbon cable conductors mm Max. 2 x (6 x 15.5 x 0.8)
(number x width x circumference)
NSB00481
Both clamping points • Finely stranded with end sleeve mm² Max. 1 x 95, 1 x 120
connected • Finely stranded without end sleeve mm² Max. 1 x 95, 1 x 120
• Stranded mm² Max. 2 x 120
• Ribbon cable conductors mm Max. 2 x (10 x 15.5 x 0.8)
(number x width x circumference)
NSB00481
N S B 0 _ 0 0 6 4 9
operation on a vertical mounting 9 0 ° 9 0 °
surface.
3
Rated insulation voltage Ui (degree of pollution 3) V 1000
Rated impulse withstand voltage Uimp kV 8
Safe isolation between the coil and the main contacts V 690
according to EN 60947-1, Appendix N
Mirror contacts Yes, accotding to EN 60947-4-1, Appendix F
A mirror contact is an auxiliary NC contact
that cannot be closed simultaneously
with a NO main contact.
Permissible ambient temperature During operation °C -25 ... +60/+55 with AS-Interface
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP00/open, coil assembly IP20
Touch protection according to EN 50274 Finger-safe with cover
Shock resistance Rectangular pulse g/ms 8.5/5 and 4.2/10
Sine pulse g/ms 13.4/5 and 6.5/10
2)
Conductor cross-sections
Electromagnetic compatibility (EMC) 3)
Short-circuit protection
Main circuit
Fuse links, gL/gG
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
- Acc. to IEC 60947-4-1/ • Type of coordination "1" A 500
EN 60947-4-1 • Type of coordination "2" A 400
• Weld-free4) A 250
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE
(weld-free protection at Ik 1 kA)
or miniature circuit breakers with C characteristic
(short-circuit current Ik < 400 A)
1)
See endurance of the main contacts on page 3/19.
2)
See conductor cross-sections on page 3/47.
3)
See Electromagnetic Compatibility (EMC) on page 3/12.
4)
Test conditions according to IEC 60947-4-1.
3
690 V kW 283 340
1000 V kW 164 246
Minimum conductor cross-section for at 40 °C mm2 150 185
loads with Ie at 60 °C mm2 120 185
Utilization category AC-2 and AC-3
Rated operational currents Ie up to 500 V A 225 265 300
690 V A 225 265 280
1000 V A 68 95 95
Rated power for slipring at 230 V kW 73 85 97
or squirrel-cage motors at 50 and 60 Hz 400 V kW 128 151 171
500 V kW 160 189 215
690 V kW 223 265 280
1000 V kW 90 132 132
Thermal load capacity 10 s current2) A 1800 2400 2400
Power loss per main current path for Ie/AC-3/500 V W 17 18 22
Utilization category AC-4 (for Ia = 6 x Ie)
Rated operational current Ie up to 400 V A 195 230 280
Rated power for squirrel-cage motors with at 400 V kW 110 132 160
50 Hz and 60 Hz
• The following applies to a contact endurance of about 200000 operating cycles:
- Rated operational currents Ie up to 500 V A 96 117 125
690 V A 85 105 115
1000 V A 42 57 57
- Rated power for squirrel-cage motors at 230 V kW 30 37 40
with 50 Hz and 60 Hz 400 V kW 54 66 71
500 V kW 67 82 87
690 V kW 82 102 112
1000 V kW 59 80 80
Utilization category AC-6a
Switching AC transformers
Rated operational current Ie
• For inrush current n = 20 up to 690 V A 227 265 273
• For inrush current n = 30 up to 690 V A 151 182 182
Rated power P
• For inrush current n = 20 at 230 V kVA 90 105 109
400 V kVA 157 183 189
500 V kVA 196 229 236
690 V kVA 271 317 326
1000 V kVA 117 164 164
• For inrush current n = 30 at 230 V kVA 60 72 72
400 V kVA 105 126 126
500 V kVA 130 158 158
690 V kVA 180 217 217
1000 V kVA 117 164 164
For deviating inrush current factors x, the power must be recalculated as follows:
Px = Pn 30 ¼ 30/x
Utilization category AC-6b
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Ambient temperature 40 °C
Rated operational current Ie up to 500 V A 183 220
Rated power for single capacitors or at 230 V kvar 73 88
banks of capacitors (minimum inductance 400 V kvar 127 152
of 6 µH between capacitors connected in 500 V kvar 159 191
parallel) at 50 Hz, 60 Hz and 690 V kvar 127 152
1)
Industrial furnaces and electric heaters with resistance heating, etc.
(increased power consumption on heating up has been taken into
account).
2)
According to IEC 60947-4-1.
For rated values for various start-up conditions see Protection Equipment:
Overload Relays.
3
Rear clamping point • Finely stranded with end sleeve mm² 120 ... 185
connected • Finely stranded without end sleeve mm² 120 ... 185
• Stranded mm² 120 ... 240
• AWG conductors, solid or stranded AWG 250 ... 500 kcmil
NSB00480
Both clamping points • Finely stranded with end sleeve mm² Min. 2 x 50, max. 2 x 185
connected • Finely stranded without end sleeve mm² Min. 2 x 50, max. 2 x 185
• Stranded mm² Min. 2 x 70, max. 2 x 240
• AWG conductors, solid or stranded AWG Min. 2 x 2/0, max. 2 x 500 kcmil
• Ribbon cable conductors mm Max. 2 x (20 x 24 x 0.5)
NSB00481
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
Short-circuit protection
Main circuit
Fuse links, gL/gG
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
- According to IEC 60947-4-1/ • Type of coordination "1" A 630 630
EN 60947-4-1 • Type of coordination "2" A 500 500
• Weld-free4) A 250 315
Auxiliary circuit
• Fuse links gL/gG A 10
DIAZED 5SB, NEOZED 5SE
(weld-free protection for Ik 1 kA)
or miniature circuit breakers with C characteristic
(short-circuit current Ik < 400 A)
1)
See endurance of the main contacts on page 3/19.
2)
See conductor cross-sections on page 3/52.
3)
See Electromagnetic Compatibility (EMC) on page 3/12.
4)
Test conditions according to IEC 60947-4-1.
3
Closing at Us max W 920
Closed at Us min W 8.5
Closed at Us max W 10
• Solid-state operating mechanism
- AC operation Closing at Us min VA/p.f. 560/0.8
Closing at Us max VA/p.f. 750/0.8
Closed at Us min VA/p.f. 5.4/0.8
Closed at Us max VA/p.f. 7/0.8
- DC operation Closing at Us min W 600
Closing at Us max W 800
Closed at Us min W 4
Closed at Us max W 5
PLC control input (EN 61131-2/type 2) 24 V DC/ 30 mA power consumption, (operating range 17 ... 30 V DC)
Operating times
(Total break time = Opening delay + Arcing time)
• Conventional operating mechanism
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 45 ... 100
Opening delay ms 60 ... 100
- For Us min ... Us max Closing delay ms 50 ... 70
Opening delay ms 70 ... 100
• Solid-state operating mechanism, actuated via A1/A2
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 120 ... 150
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 125 ... 150
Opening delay ms 80 ... 100
• Solid-state operating mechanism, actuated via PLC input
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 60 ... 90
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 65 ... 80
Opening delay ms 80 ... 100
• Arcing time ms 10 ... 15
3
600 V A 0.6
• 2 conducting paths in series up to 24 V A 400
60 V A 400
110 V A 400
220 V A 400
440 V A 4
600 V A 2
• 3 conducting paths in series up to 24 V A 400
60 V A 400
110 V A 400
220 V A 400
440 V A 11
600 V A 5.2
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 400
60 V A 11
110 V A 3
220 V A 0.6
440 V A 0.18
600 V A 0.125
• 2 conducting paths in series up to 24 V A 400
60 V A 400
110 V A 400
220 V A 2.5
440 V A 0.65
600 V A 0.37
• 3 conducting paths in series up to 24 V A 400
60 V A 400
110 V A 400
220 V A 400
440 V A 1.4
600 V A 0.75
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching frequency h-1 2000 2000
Dependence of the switching AC-1 h-1 700 500
frequency z' on the operational AC-2 h-1 200 170
current I’ and operational voltage U’: AC-3 h-1 500 420
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h AC-4 h-1 130 130
• Contactors with overload relays (mean value) h-1 60 60
Rear clamping point • Finely stranded with end sleeve mm² 120 ... 185
connected • Finely stranded without end sleeve mm² 120 ... 185
• Stranded mm² 120 ... 240
• AWG conductors, solid or stranded AWG 250 ... 500 kcmil
NSB00480
Both clamping points • Finely stranded with end sleeve mm² Min. 2 x 50, max. 2 x 185
connected • Finely stranded without end sleeve mm² Min. 2 x 50, max. 2 x 185
• Stranded mm² Min. 2 x 70, max. 2 x 240
• AWG conductors, solid or stranded AWG Min. 2 x 2/0, max. 2 x 500 kcmil
• Ribbon cable conductors mm² Max. 2 x (20 x 24 x 0.5)
NSB00481
3
(contactor or overload relay) CLASS RK5 fuse A 60 60 60 70 70 70 100
Circuit breakers with overload A 50 50 50 70 70 70 100
protection according to UL 489
Combination motor controllers type E according to UL 508
at 480 V Type -- -- -- 3RV10 2
A -- -- -- 8 10 16 22
kA -- -- -- 65 65 65 65
at 600 V Type -- -- -- 3RV10 2
A -- -- -- 8 10 12.5 12.5
kA -- -- -- 25 25 25 25
NEMA/EEMAC ratings
NEMA/EEMAC size hp -- 0 -- 1
Uninterrupted current Open A -- 18 -- 27
Enclosed A -- 18 -- 27
Rated power for induction motors at 200 V hp -- 3 -- 7.5
with 60 Hz 230 V hp -- 3 -- 7.5
460 V hp -- 5 -- 10
575 V hp -- 5 -- 10
Overload relays Type 3RU11 16 3RU11 2
Setting range A 0.11 ... 12 1.8 ... 25
3
reliably and no thermal overloading occurs.
Withdrawable coils
Contactors with solid-state operating mechanism
For simple coil replacement, e.g. if the application is replaced,
the magnetic coil can be pulled out upwards after the release The magnetic coil is supplied selectively with the power required
mechanism has been actuated and can be replaced by any for reliable switching and holding by upstream control
other coil of the same size. electronics.
Auxiliary contact complement • Extended voltage range for the control supply voltage Us:
Compared with the conventional operating mechanism, the
The contactors can be fitted with up to 8 lateral auxiliary contacts solid-state operating mechanism covers an even broader
(identical auxiliary switch blocks from S0 to S12). Of these, no range of control supply voltages used worldwide within one
more than 4 are permitted to be NC contacts. coil variant. For example, the coil for 200 to 277 V UC (Us min to
Us max) covers the voltages 200-208-220-230-240-254-277 V
■ Function used worldwide.
• Extended operating range 0.7 to 1.25 Us:
3RT12 vacuum contactors The wide range of the rated control supply voltage and the
In contrast with the 3RT10 contactors – the main contacts operate additional coil operating range of 0.8 Us min to 1.1 Us max
in air under atmospheric conditions – the contact gaps of the 3RT12 results in an extended coil tolerance of at least 0.7 to 1.25 Us
vacuum contactors are contained in hermetically enclosed vacuum for the most common control supply voltages 24, 110 and
contact tubes. Neither arcs nor arcing gases are produced. The 230 V for which the contactors operate reliably.
particular benefit of 3RT12 vacuum contactors, however, is that their • Bridging temporary voltage dips:
electrical endurance is at least twice as long as that of 3RT10 Control voltage failures dipping to 0 V (at A1/A2) are bridged
contactors. They are therefore particularly well suited to frequent for up to approx. 25 ms to avoid unintentional tripping.
switching in jogging/mixed operation, for example in crane control • Defined ON and OFF operating points:
systems. For voltages of 0.8 Us min and higher, the electronics will
Advantages: reliably switch the contactors on and off 0.5 Us min. The
hysteresis in the switching thresholds prevents the main
• Very long electrical endurance contacts from chattering as well as increased wear or welding
• High short-time current-carrying capacity for heavy starting when operated in weak, unstable networks. This also prevents
• No reduction of rated operational currents up to 1000 V thermal overloading of the contactor coil if the voltage applied
is too low (contactor does not close properly and is
• No open arcs, no arcing gases, i.e. no minimum clearances continuously operated with overexcitation).
from grounded parts required either
• Low control power consumption when closing and in the
• Longer maintenance intervals closed state.
• Increased plant availability
Electromagnetic compatibility (EMC)
Notes on operation:
The contactors with solid-state operating mechanism conform to
• Switching motors with operational voltages Ue > 500 V: the requirements for operation in industrial plants.
To damp overvoltages and protect the motor coil insulation
against reignition when switching off induction motors, it is • Interference immunity
recommended to connect the 3RT19 66-1PV surge - Burst (IEC 61000-4-4): 4 kV
suppression module – RC varistor – to the outgoing side (2/T1, - Surge (IEC 61000-4-5): 4 kV
4/T2, 6/T3) of the contactors (accessory). This additional - Electrostatic discharge, ESD (IEC 61000-4-2): 8/15 kV
equipment is not required for use in circuits with converters. - Electromagnetic field (IEC 61000-4-3): 10 V/m
It could be destroyed by the voltage peaks and harmonics • Emitted interference
which are generated. - Limit value class A according to EN 55011
• Switching DC voltage: Note:
Vacuum contactors are basically unsuitable for switching In connection with converters, the control cables must be routed
DC voltage. separately from the load cables to the converter.
1
L1/L+ P L C
$ Slide switch must be in
N S B 0 _ 0 1 1 4 4 c
O F F O N
N/L-
"PLC ON" position
PLC output
DC 24 V/30 mA % Plug-in connection, 2-pole
2 A1 A2
DC 24 V
1 PLC
NSB0_01143c
OFF ON
■ Technical specifications
Contactor Type 3RT12 64 3RT12 65 3RT12 66
Size S10 S10 S10
General data
Permissible mounting position 2 2 ,5 ° 2 2 ,5 ° 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 6 5 0 b
The contactors are designed for operation on a vertical mounting surface.
3
Closing at Us max W 700
Closed at Us min W 6.8
Closed at Us max W 8.2
• Solid-state operating mechanism
- AC operation Closing at Us min VA/p.f. 420/0.8
Closing at Us max VA/p.f. 570/0.8
Closed at Us min VA/p.f. 4.3/0.8
Closed at Us max VA/p.f. 5.6/0.8
- DC operation Closing at Us min W 460
Closing at Us max W 630
Closed at Us min W 3.4
Closed at Us max W 4.2
PLC control input (EN 61131-2/type 2) 24 V DC/ 30 mA power consumption, (operating range 17 ... 30 V DC)
Operating times (Total break time = Opening delay + Arcing time)
• Conventional operating mechanism
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 30 ... 95
Opening delay ms 40 ... 80
- For Us min ... Us max Closing delay ms 35 ... 50
Opening delay ms 50 ... 80
• Solid-state operating mechanism, actuated via A1/A2
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 105 ... 145
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 110 ... 130
Opening delay ms 80 ... 100
• Solid-state operating mechanism, actuated via PLC input
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 45 ... 80
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 50 ... 65
Opening delay ms 80 ... 100
• Arcing time ms 10 ... 15
1000 V kW 492
Minimum conductor cross-section for at 40 °C mm2 185
loads with Ie at 60 °C mm2 185
Utilization category AC-2 and AC-3
Rated operational currents Ie up to 1000 V A 225 265 300
Rated power for slipring at 230 V kW 73 85 97
or squirrel-cage motors at 50 and 60 Hz 400 V kW 128 151 171
500 V kW 160 189 215
690 V kW 223 265 288
1000 V kW 320 378 428
Thermal load capacity 10 s current2) A 1800 2120 2400
Power loss per conducting path at Ie/AC-3 W 9 12 14
Utilization category AC-4 (for Ia = 6 x Ie)
Rated operational current Ie up to 690 V A 195 230 280
Rated power for squirrel-cage motors at 400 V kW 110 132 160
with 50 Hz and 60 Hz
• The following applies to a contact endurance of about 200000 operating cycles:
Rated operational currents Ie up to 690 V A 97 115 140
1000 V A 68 81 98
Rated power for squirrel-cage motors at 230 V kW 30 37 45
with 50 Hz and 60 Hz 400 V kW 55 65 79
500 V kW 68 81 98
690 V kW 94 112 138
1000 V kW 95 114 140
Utilization category AC-6a
Switching AC transformers
Rated operational current Ie
• For inrush current n = 20 up to 690 V A 278
• For inrush current n = 30 up to 690 V A 185
Rated power P
• For inrush current n = 20 at 230 V kVA 111
400 V kVA 193
500 V kVA 241
690 V kVA 332
1000 V kVA 482
• For inrush current n = 30 at 230 V kVA 74
400 V kVA 128
500 V kVA 160
690 V kVA 221
1000 V kVA 320
For deviating inrush current factors x, the power must be recalculated as follows:
Px = Pn 30 ¼ 30/x
Utilization category AC-6b
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Ambient temperature 40 °C
Rated operational currents Ie up to 500 V A 220
Rated power for single capacitors or at 230 V kvar 88
banks of capacitors (minimum 400 V kvar 152
inductance of 6 µH between capacitors 500 V kvar 191
connected in parallel) at 50 Hz, 60 Hz 690 V kvar 152
and
Switching frequency
Switching frequency z in operating cycles/hour
Contactors without overload relays No-load switching frequency h-1 2000 2000
Dependence of the switching frequency AC-1 h-1 800 750
z' on the operational current I’ and AC-2 h-1 300 250
operational voltage U’: AC-3 h-1 750 750
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h AC-4 h-1 250 250
Contactors with overload relays (mean value) h-1 60 60
1) Industrial furnaces and electric heaters with resistance heating, etc. 2) According to IEC 60947-4-1.
increased power consumption on heating up taken into account). For rated values for various start-up conditions see Protection Equipment:
Overload Relays.
3
Rear clamping point • Finely stranded with end sleeve mm² 120 ...185
connected • Finely stranded without end sleeve mm² 120 ...185
• Stranded mm² 120 ...240
• AWG conductors, solid or stranded AWG 250 ...500 kcmil
NSB00480
Both clamping points • Finely stranded with end sleeve mm² Min. 2 x 50, max. 2 x 185
connected • Finely stranded without end sleeve mm² Min. 2 x 50, max. 2 x 185
• Stranded mm² Min. 2 x 70, max. 2 x 240
• AWG conductors, solid or stranded AWG Min. 2 x 2/0, max. 1 x 500 kcmil
• Ribbon cable conductors mm Max. 2 x (20 x 24 x 0.5)
NSB00481
N S B 0 _ 0 0 6 5 0 b
The contactors are designed for operation on a vertical mounting surface.
3
Closing at Us max W 920
Closed at Us min W 8.5
Closed at Us max W 10
• Solid-state operating mechanism
- AC operation Closing at Us min VA/p.f. 560/0.8
Closing at Us max VA/p.f. 750/0.8
Closed at Us min VA/p.f. 5.4/0.8
Closed at Us max VA/p.f. 7/0.8
- DC operation Closing at Us min W 600
Closing at Us max W 800
Closed at Us min W 4
Closed at Us max W 5
PLC control input (EN 61131-2/type 2) 24 V DC/ 30 mA power consumption, (operating range 17 ... 30 V DC)
Operating times
(Total break time = Opening delay + Arcing time)
• Conventional operating mechanism
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 45 ... 100
Opening delay ms 60 ... 100
- For Us min ... Us max Closing delay ms 50 ... 70
Opening delay ms 70 ... 100
• Solid-state operating mechanism, actuated via A1/A2
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 120 ... 150
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 125 ... 150
Opening delay ms 80 ... 100
• Solid-state operating mechanism, actuated via PLC input
- With 0.8 x Us min ... 1.1 x Us max Closing delay ms 60 ... 90
Opening delay ms 80 ... 100
- For Us min ... Us max Closing delay ms 65 ... 80
Opening delay ms 80 ... 100
• Arcing time ms 10 ... 15
Main circuit
AC capacity
Utilization category AC-1
Switching resistive loads
Rated operational currents Ie at 40 °C up to 1000 V A 610
at 60 °C up to 1000 V A 550
Rated power for AC loads1) at 230 V kW 208
P.f. = 0.95 (at 60 °C) 400 V kW 362
500 V kW 452
690 V kW 624
1000 V kW 905
Minimum conductor cross-section for at 40 °C mm2 2 x 185
loads with Ie at 60 °C mm2 2 x 185
Utilization category AC-2 and AC-3
Rated operational currents Ie up to 1000 V A 400 500
Rated power for slipring or squirrel- at 230 V kW 132 164
cage motors at 50 and 60 Hz 400 V kW 231 291
500 V kW 291 363
690 V kW 400 507
1000 V kW 578 728
Thermal load capacity 10 s current2) A 3200 4000
Power loss per conducting path at Ie/AC-3 W 21 32
1) Industrial furnaces and electric heaters with resistance heating, etc.
increased power consumption on heating up taken into account).
2) According to IEC 60947-4-1.
For rated values for various start-up conditions see Protection Equipment:
Overload Relays.
3
Rear clamping point • Finely stranded with end sleeve mm² 120 ... 185
connected • Finely stranded without end sleeve mm² 120 ... 185
• Stranded mm² 120 ... 240
• AWG conductors, solid or stranded AWG 250 ... 500 kcmil
NSB00480
Both clamping points • Finely stranded with end sleeve mm² Min. 2 x 50, max. 2 x 185
connected • Finely stranded without end sleeve mm² Min. 2 x 50, max. 2 x 185
• Stranded mm² Min. 2 x 70, max. 2 x 240
• AWG conductors, solid or stranded AWG Min. 2 x 2/0, max. 2 x 500 kcmil
• Ribbon cable conductors mm Max. 2 x (20 x 24 x 0.5)
NSB00481
■ Technical specifications
Contactor Type 3TF68 and 3TF69
Rated data of the auxiliary contacts According to IEC 60947-5-1/DIN VDE 0660 Part 200
Rated insulation voltage Ui V 690
(degree of pollution 3)
Continuous thermal current A 10
Ith =Rated operational current Ie/AC-12
AC load
Rated operational current Ie/AC-15/AC-14
for rated operational voltage Ue
24 V A 10
3
110 V A 10
125 V A 10
220 V A 6
230 V A 5.6
380 V A 4
400 V A 3.6
500 V A 2.5
660 V A 2.5
690 V A 2.3
DC load
Rated operational current Ie/DC-12
for rated operational voltage Ue
24 V A 10
60 V A 10
110 V A 3.2
125 V A 2.5
220 V A 0.9
440 V A 0.33
600 V A 0.22
Rated operational current Ie/DC-13
for rated operational voltage Ue
24 V A 10
60 V A 5
110 V A 1.14
125 V A 0.98
220 V A 0.48
440 V A 0.13
600 V A 0.07
CSA and UL rated data for the auxiliary contacts
Rated voltage V AC, 600
max.
Switching capacity A 600, P 600
Operating cycles
8
6
4
3
2
3
6
10
8
6
4
3
2
5
10
10 -2 2 3 4 6 8 10-1 2 3 4 6 8 10 0 2 3 4 6 8 10 1 2
Ia ( A )
3 T F 6 8 3 T F 6 9
1 0 7
1 0 7 8 6 8 n s b 0 0 6 5 4 a
8 6
4 6
6 4 4
4 2
2
O p e r a tin g c y c le s a t 4 0 0 V
O p e r a tin g c y c le s a t 2 3 0 V
O p e r a tin g c y c le s a t 6 9 0 V
O p e r a tin g c y c le s a t 5 0 0 V
6
2
2 6 1 0
1 0 8 6
1 0
1 0 6 8 6 8
8 6
4 6
6 4
4
4
2
2 2
2 5
5 1 0
1 0 8 5
5 8 1 0
1 0 6 8
8 6
4 6
6 4
4
4 2
2
2
2 4
4 1 0
1 0 8 4
8 1 0
1 0 4 6 8
8 6 6
4
6 4
4
4
2
2
2
2 1 0
3
1 0 3 3
1 0
1 0 0 2 0 0 4 0 0 6 0 0 1 0 0 0 2 0 0 0 4 0 0 0 I1 a ( A ) 6 0 0 0
6 3 5
8 2 0 1 e (A )
3 3 5 P N (k W )
4 5 0
N S B 0 _ 0 0 6 4 9
operation on a vertical mounting 9 0 ° 9 0 °
surface.
3
ating
cycles
Rated insulation voltage Ui (degree of pollution 3) kV 1
Rated impulse withstand voltage Uimp kV 8
Safe isolation between the coil and the main contacts kV 1
according to EN 60947-1, Appendix N
Mirror contacts Yes, according to EN 60947-4-1, Appendix F
A mirror contact is an auxiliary NC contact that cannot be closed
simultaneously with a NO main contact.
One NC contact each must be connected in series
for the right and left auxiliary switch block respectively.
Permissible ambient temperature During operation °C -25 ... +55
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP00/open, coil assembly IP40
Touch protection according to EN 50274 Finger-safe with cover
Shock resistance
• Rectangular pulse AC operation g/ms 8.1/5 and 4.7/10 9.5/5 and 5.7/10
DC operation g/ms 9/5 and 5.7/10 8.6/5 and 5.1/10
• Sine pulse AC operation g/ms 12.8/5 and 7.4/10 13.5/5 and 7.8/10
DC operation g/ms 14.4/5 and 9.1/10 13.5/5 and 7.8/10
Conductor cross-sections See Conductor Cross-Sections
Electromagnetic compatibility (EMC) See Electromagnetic compatibility (EMC)
Short-circuit protection
Main circuit
Fuse links, gL/gG
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
- According to IEC 60947-4-1/ • Type of coordination "1" A 1000 1250
EN 60947-4-1 • Type of coordination "2" A 500 630
• Weld-free4) A 400 500
Auxiliary circuit
• Fuse links gL/gG A 10
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
(weld-free protection at Ik 1kA)
• Or miniature circuit breakers with C characteristic (Ik < 400 A) A 10
1)
To easily replace the laterally mounted auxiliary switches it is recom-
mended to maintain a minimum distance of 30 mm between the
contactors.
2)
If mounted at a 90° angle (conducting paths are horizontally above each
other), the switching frequency is reduced by 80 % compared with the
normal values.
3)
See endurance of the auxiliary contacts.
4)
Test conditions according to IEC 60947-4-1.
3
690 V kW 720 970
1000 V kW 780 1385
Minimum conductor cross-sections at 40°C mm2 2 x 240 Ie 800 A: 2 x 260 x 5
for loads with Ie for 55°C mm2 2 x 185 Ie < 800 A: 2 x 240
Utilization category AC-2 and AC-3
Rated operational currents Ie up to 690 V A 630 820
1000 V A 435 580
Rated power for slipring or squirrel-cage at 230 V kW 200 260
motors at 50 Hz and 60 Hz 400 V kW 347 450
500 V kW 434 600
690 V kW 600 800
1000 V kW 600 800
Utilization category AC-4 (for Ia = 6 x Ie)
Rated operational current Ie up to 690 V A 610 690
Rated power for squirrel-cage motors at 400 V kW 355 400
with 50 Hz and 60 Hz
• The following applies to a contact endurance of about 200000 operating cycles:
Rated operational currents Ie up to 690 V A 300 360
1000 V A 210 250
Rated power for squirrel-cage motors at 230 V kW 97 110
with 50 Hz and 60 Hz 400 V kW 168 191
500 V1) kW 210 250
690 V1) kW 278 335
1000 V1) A 290 350
Utilization category AC-6a
Switching AC transformers
Rated operational currents Ie up to 400 V
• For inrush current n = 20 A 513 675
• For inrush current n = 30 A 342 450
Rated power P
For inrush current n = 20 230 V kVA 195 256
400 V kVA 338 445
500 V kVA 444 584
690 V kVA 586 771
1000 V kVA 752 1003
For inrush current n = 302) 230 V kVA 130 171
400 V kVA 226 297
500 V kVA 296 389
690 V kVA 390 514
1000 V kVA 592 778
Utilization category AC-6b
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Rated operational currents Ie up to 400 V A 433
Rated power for single capacitors at 50 and 60 Hz at 230 V kvar 175
400 V kvar 300
500 V kvar 400
690 V kvar 300
Rated power for banks of capacitors (minimum at 230 V kvar 145
inductance is 6 µH between capacitors 400 V kvar 250
connected in parallel) at 50 and 60 Hz 500 V kvar 333
690 V kvar 250
1)
Max. permissible rated operational current Ie/AC-4 = Ie/AC-3 up to 500 V,
for reduced contact endurance and reduced switching frequency.
2)
For deviating inrush current factors x, the power must be recalculated as follows:
Px = Pn30 ¼ 30/x.
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching frequency AC 1/h 2000 1000
No-load switching frequency DC 1/h 1000 1000
AC-1 1/h 700 700
AC-2 1/h 200 200
AC-3 1/h 500 500
AC-4 1/h 150 150
• Contactors with overload relays (mean value) 1/h 15 15
Conductor cross-sections
• Screw terminals Main conductors:
• Busbar connections
- Finely stranded with cable lug mm2 50 ... 240 50 ... 240
- Stranded with cable lug mm2 70 ... 240 50 ... 240
- Solid or stranded AWG 2/0 ... 500 MCM 2/0 ... 500 MCM
- Connecting bar (max. width) mm 50 60 (Ue 690 V)
50 (Ue > 690 V)
• Terminal screw M10 x 30 M12 x 40
- Tightening torque Nm 14 ... 24 (124 ... 210 lb.in) 20 ... 35 (177 ... 310 lb.in)
• With box terminal2)
- Connectable copper bars
- Width mm 15 ... 25 15 ... 38
- Max. circumference mm 1 x 26 or 2 x 11 1 x 46 or 2 x 18
- Terminal screw A/F 6 (hexagon socket) A/F 8 (hexagon socket)
- Tightening torque Nm 25 ... 40 (221 ... 354 lb.in) 35 ... 50 (266 ... 443 lb.in)
Auxiliary conductors:
• Solid mm2 2 x (0.5 ... 1)3)/2 x (1 ... 2.5)3)
• Finely stranded with end sleeve mm2 2 x (0.5 ... 1)3)/2 x (0.75 ... 2.5)3)
• Pin-end connector to DIN 46231 mm2 2 x (1 ... 1.5)
• Solid or stranded AWG 2 x (18 ... 12)
• Tightening torque Nm 0.8 ... 1.4 (7 ... 12 lb.in)
CSA and UL rated data
Rated insulation voltage V AC 600 600
Uninterrupted current Open and enclosed A 630 820
Maximum horsepower ratings
(CSA and UL approved values)
Rated power for induction motors at 200 V hp 231 290
with 60 Hz 230 V hp 266 350
460 V hp 530 700
575 V hp 664 860
NEMA/EEMAC ratings
SIZE hp 6 7
Uninterrupted current Open A 600 820
Enclosed A 540 810
Rated power for induction motors at 200 V hp 150 --
with 60 Hz 230 V hp 200 300
460 V hp 400 600
575 V hp 400 600
Overload relays Type 3RB12 .
Setting range A 200 ... 820
For short-circuit protection with overload relays see Protection Equipment: Overload Relays
1)
According to IEC 60947-4-1.
2) See Accessories and Spare Parts.
3) If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted. If
identical cross-sections are used, this restriction does not apply.
■ Overview
3TB5 contactors with DC solenoid system, The contactors are climate-proof and finger-safe according
3-pole, 55 ... 200 kW to EN 50274.
DIN VDE 0660
■ Technical specifications
Contactor Type 3TB50 3TB52 to 3TB56
Rated data of the auxiliary contacts According to IEC 60947-5-1/DIN VDE 0660 Part 200
Rated insulation voltage Ui V 690
3
(degree of pollution 3)
Continuous thermal current A 10
Ith =Rated operational current Ie/AC-12
AC load
Rated operational current Ie/AC-15/AC-14
for rated operational voltage Ue
24 V A 10
110 V A 10
125 V A 10
220 V A 6
230 V A 5.6
380 V A 4
400 V A 3.6
500 V A 2.5
660 V A 2.5
690 V A --
DC load
Rated operational current Ie/DC-12
for rated operational voltage Ue
24 V A 10 10
60 V A 10 10
110 V A 3.2 8
125 V A 2.5 6
220 V A 0.9 2
440 V A 0.33 0.6
600 V A 0.22 0.4
Rated operational current Ie/DC-131)
for rated operational voltage Ue
24 V A 10 (10) 10 (10)
60 V A 5 (7) 5 (4)
110 V A 1.14 (3.2) 2.4 (1.8)
125 V A 0.98 (2.5) 2.1 (1.6)
220 V A 0.48 (0.9) 1.1 (0.9)
440 V A 0.13 (0.33) 0.32 (0.27)
600 V A 0.075 (0.22) 0.21 (0.18)
2
10 6
8
6
4
10 5
8
6
4
104
8
6
4
103
10 30 40 50 60 80 100 200 300 400 600 800 1000 2000 I a (A) 4000
110 170 250 400 I e (A)
55 90 132 200 PN (kW)
N S B 0 _ 0 0 6 5 0 b
Assembly note1)
The contactors are designed for
operation on a vertical mounting
surface.
Mechanical endurance Oper- 10 million
ating
cycles
Electrical endurance 2)
3
Rated insulation voltage Ui V 1000
Safe isolation between the coil and the main contacts V 690
according to EN 60947-1, Appendix N
Mirror contacts Yes, according to EN 60947-4-1, Appendix F
A mirror contact is an auxiliary NC contact
that cannot be closed simultaneously
with a NO main contact.
Permissible ambient temperature During operation °C -25 ... +55
During storage °C -50 ... +80
Degree of protection according to EN 60947-1, Appendix C IP00 (open), coil assembly IP40
Touch protection according to EN 50274 Finger-safe with cover
Shock resistance (rectangular pulse) g/ms 5/10 5.9/10 5.9/10 5.9/10
Short-circuit protection
Main circuit
Fuse links gL/gG Type of coordination "1" A 250 315 400 630
LV HRC 3NA, DIAZED 5SB Type of coordination "2" A 224 250 315 500
Auxiliary circuit short-circuit current Ik 1 kA
• Fuse links gL/gG, A 16
DIAZED 5SB, NEOZED 5SE
• Miniature circuit breaker with C characteristic A 10
Control
Magnetic coil operating range 0.8 ... 1.1 x Us
Power consumption of the coil (for cold coil and 1.0 x Us)
Closing = Closed W 25 30 60 86
Operating times at 0.8 ... 1.1 x Us (The values apply up to and including 20 % undervoltage,
Total break time = Opening delay + Arcing time 10 % overvoltage, as well as when the coil is cold and warm.)
• Closing delay ms 105 ... 360 115 ... 400 105 ... 400 110 ... 400
• Opening delay3) ms 18 ... 30 22 ... 35 24 ... 55 40 ... 110
• Arcing time ms 10 ... 15 10 ... 15 10 ... 15 10 ... 15
Operating times at 1.0 x Us
• Closing delay ms 120 ... 230 130 ... 250 115 ... 250 120 ... 250
• Opening delay3) ms 20 ... 26 24 ... 32 35 ... 50 60 ... 95
Main circuit
AC capacity
Utilization category AC-1, switching resistive loads
Rated operational current Ie at 40 °C up to 690 V A 170 230 325 425
at 55 °C up to 690 V A 160 200 300 400
Rated power for AC loads4) 230 V kW 61 76 114 152
P.f. = 0.95 (at 55 °C) 400 V kW 105 132 195 262
500 V kW 138 173 260 345
690 V kW 183 228 340 455
Minimum conductor cross-sections for loads with Ie mm² 70 95 185 240
5)
Utilization category AC-2 and AC-3
Utilization category AC-4 (for Ia = 6 x Ie)
• The following applies to a contact endurance of about 200000 operating cycles:
Rated operational current Ie A 52 72 103 120
Rated power for squirrel-cage motors 230 V kW 15.6 21 31 37.5
with 50 Hz and 60 Hz 400 V kW 27 37 55 65
500 V kW 35 48 72 85.5
690 V kW 45 64 92 106
Max. rated operational current Ie /AC-4 at 400 V A 110 170 250 400
1) For reversing duty, deviations from the vertical axis are not permitted.
2) See endurance of the main contacts.
3) The opening delay times can increase if the contactor coils are damped
against voltage peaks.
4) Industrial furnaces and electric heaters with resistance heating, etc.
(increased power consumption on heating up has been taken into
account).
5) See selection table in Catalog LV 1.
3
Protective conductors: mm2 -- 25 ... 70 35 ... 70 50 ... 120
Stranded with cable lug
CSA and UL rated data
CSA rated data
Uninterrupted current Open A 150 170 240 300
Enclosed A 135 153 215 270
Rated power for induction motors 115 V hp 25 30 40 50
at 60 Hz (enclosed) 230 V hp 50 60 75 100
460 V hp 100 120 150 200
575 V hp 125 160 200 250
Overload relays Type 3RB20 56 3RB20 56 3RB20 66 3RB20 66
Setting range A 50 ... 200 50 ... 200 50 ... 250 200 ... 540
NEMA/EEMAC size Contactors 4 4 4 5
Starters (= contactors + overload 3 4 4 5
relay, enclosed)
UL rated data
Uninterrupted current Open A 150 150 240 390
Enclosed A 135 135 215 350
Rated power for induction motors 115 V hp 25 25 30 --
with 60 Hz 230 V hp 50 50 75 125
460 V hp 100 100 150 250
575 V hp 125 125 200 3001)
Overload relays Type 3RB20 56 3RB20 56 3RB20 66 3RB20 66
Setting range A 50 ... 200 50 ... 200 50 ... 250 200 ... 540
NEMA/EEMAC size Contactors 4 4 4 5
Starters (= contactors + overload 3 4 4 5
relay, enclosed)
Short-circuit protection devices
• CLASS RK5 fuses A 400 400 450 600
• Circuit breakers according to UL 489 A 175 175 250 600
1) At AC 575/AC 600 V max.
rated motor current 325 A and
motor starting current 3250 A
■ Design
3
■ Technical specifications
Contactor Type 3TF2
Endurance of the auxiliary contacts
The contact endurance for utilization category 30 NSB00659
AC-12 or AC-15/AC-14 depends mainly on the Interfaces
3
Ie = Rated operational current
0,1
0,05
0,01
0,01 0,03 0,05 0,1 0,3 0,5 1 2 3 4 5 7 10 I a (A)
I e- DC-13 I e - DC-13 I e - DC-13 I e - AC-15/AC-14
220 V 110 V 24 V 230 V
v
3TF2
Endurance of the main contacts
The characteristic curves show the contact
Contactor type
endurance of the contactors when switching 3TF28 3TF20
inductive AC loads (AC-3) depending on the
107
breaking current and rated operational 107 8 6 8 NSB00653a
voltage. It is assumed that the operating 8 6 6
4
mechanisms are switched randomly, i.e. not 6 4 4
Operating cycles at 500 V
Operating cycles at 230 V
(degree of pollution 3)
• Screw terminal kV 8 82)
• Flat connector 6.3 mm x 0.8 mm kV 6 --
• Solder pin connection kV 6 --
Safe isolation between coil and main contacts V Up to 300
(according to DIN VDE 0106 Part 101 and A1 [draft 2/89])
Mirror contacts
A mirror contact is an auxiliary NC contact that cannot be closed Yes, this applies to both the basic Yes, according to EN 60947-4-1
simultaneously with a NO main contact. unit as well as to between the basic Appendix F SUVA
unit and the mounted auxiliary switch
block according to EN 60947-4-1,
Appendix F
Permissible ambient temperature3) During operation °C -25 ... +55
During storage °C -55 ... +80
Degree of protection according to EN 60947-1 Appendix C IP00 open
IP20 for screw terminal
IP40 coil assembly
Touch protection according to EN 50274 Finger-safe for screw terminal
Shock resistance
Without 3TX44 auxiliary switch block
Rectangular pulse AC operation g/ms 8.3/5 and 5.2/10 --
DC operation g/ms 11.3/5 and 9.2/10 --
Sine pulse AC operation g/ms 13/5 and 8/10 --
DC operation g/ms 17.4/5 and 12.9/10 --
With 3TX44 auxiliary switch block
Rectangular pulse AC operation g/ms 5/5 and 3.6/10 5/5 and 3.6/10
DC operation g/ms 9/5 and 6.9/10 9/5 and 7.3/10
Sine pulse AC operation g/ms 7.8/5 and 5.6/10 7.8/5 and 5.6/10
DC operation g/ms 13.9/5 and 10.1/10 14/5 and 11/10
Conductor cross-sections 4)
3
• P.f. 0.46
AC operation, 50/60 Hz1) Closing VA 16.5/13.2
• P.f. 0.43/0.38
Closed VA 8.0/5.4
• P.f. 0.48/0.42
For USA and Canada
AC operation, 50 Hz Closing VA 14.6
• P.f. 0.38
Closed VA 6.5
• P.f. 0.40
AC operation, 60 Hz Closing VA 14.4
• P.f. 0.30
Closed VA 6.0
• P.f. 0.44
DC operation Closing = Closed W 3
Permissible residual current of the electronic circuit2) (for 0 signal)
AC operation mA 3 x (230 V/Us)
DC operation mA 1 x (230 V/Us)
Operating times at 0.8 ... 1.1 x Us3)
Total break time = Opening delay + Arcing time
Values apply with coil in cold state and at operating temperature for
operating range
• AC operation Closing delay ms 5 ... 19
Opening delay ms 2 ... 22
Dead interval To use the 3TF2 AC-operated contactor in reversing an additional dead
interval of 50 ms is required along with an NC contact interlock.
• DC operation Closing delay ms 16 ... 65
Opening delay ms 2 ... 5
Arcing time ms 10 ... 15
Operating times at 1.0 x Us3)
• AC operation Closing delay ms 5 ... 18
Opening delay ms 3 ... 21
Dead interval To use the 3TF2 AC-operated contactor in reversing an additional dead
interval of 50 ms is required along with an NC contact interlock.
• DC operation Closing delay ms 19 ... 31
Opening delay ms 3 ... 4
Arcing time ms 10 ... 15
1) Applies to 50/60 Hz coil:
At 50 Hz, 1.1 x Us, side-by-side mounting and 100 % ON period the max.
ambient temperature is +40 °C.
2) The 3TX4 490-1J additional load module is recommended for higher
residual currents (see Accessories and Spare Parts).
3) The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attenuated against voltage peaks
(noise suppression diode 6 to 10 times; diode assemblies 2 to 6 times,
varistor +2 to 5 ms).
3
L 18 W 0.37 Units 43
L 36 W 0.43 Units 37
L 58 W 0.67 Units 23
Lead-lag circuit
L 18 W 011 Units 144
L 36 W 0.21 Units 76
L 58 W 0.32 Units 50
Switching gas discharge lamps with correction, solid-state ballast
Per main current path at 230/220 V
Rated power Capacitance Rated operational current
per lamp (mF) per lamp (A)
Parallel correction
L 18 W 4.5 0.11 Units 22
L 36 W 4.5 0.21 Units 22
L 58 W 7 0.31 Units 14
With solid-state ballast (single
lamp)
L 18 W 6.8 0.10 Units 63
L 36 W 6.8 0.18 Units 35
L 58 W 10 0.27 Units 23
With solid-state ballast (two
lamps)
L 18 W 10 0.18 Units 35
L 36 W 10 0.35 Units 18
L 58 W 22 0.52 Units 12
Utilization category AC-5b, switching incandescent lamps kW 1.6 --
Per main current path at 230/220 V
Utilization category AC-6a, switching AC transformers
Rated operational current Ie
• For inrush current n = 20 at 400 V A 2.9 5.1 5.1
• For inrush current n = 30 at 400 V A 1.9 3.3 3.3
Rated power P
• For inrush current n = 20 up to 230/220 V kVA 1.14 2.0 2.0
400/380 V kVA 2 3.5 3.5
500 V kVA 4.1 4.6 4.6
690/660 V kVA 5.4 6.0 --
• For inrush current n = 30 up to 230/220 V kVA 0.74 1.3 1.3
400/380 V kVA 1.3 2.3 2.3
500 V kVA 2.8 3.1 3.1
690/660 V kVA 3.6 4.0 --
For deviating inrush current factors x, the power must be recalculated as follows:
Px= Pn30 x (30/x)
Utilization category AC-6b No switching capacity
Switching low-inductance (low-loss, metallized dielectric) AC capacitors
Utilization category AC-7a
Switching low inductive loads in household appliances
Rated operational current Ie (at 55 °C) at 400/380 V A 16 16 16
690/660 V A 16 16 --
Rated power at 50 and 60 Hz at 230/220 V kW 6 6 6
400/380 V kW 10 10 10
Minimum conductor cross-section for loads with Ie mm2 2.5 2.5 2.5
Utilization category AC-7b
Switching motor loads in household appliances
Rated operational current Ie up to 220 V A 5.1 9.0 9.0
230 V A 5.1 9.0 9.0
380 V A 5.1 9.0 9.0
400 V A 5.1 8.4 8.4
Rated power of motors at 110 V kW 0.68 1.2 1.2
at 50 and 60 Hz and 220 V kW 1.3 2.4 2.4
230 V kW 1.4 2.5 2.5
240 V kW 1.5 2.6 2.6
380 V kW 2.2 4.0 4.0
400 V kW 2.4 4.0 4.0
110 V A 1.5 2 2
220/240 V A 0.6 1 1
• 2 conducting paths in series up to 24 V A 10 16 16
60 V A 10 16 16
110 V A 4 6 6
220/240 V A 1.5 2 2
• 3 conducting paths in series up to 24 V A 10 16 16
60 V A 10 16 16
110 V A 10 16 16
220/240 V A 4 6 6
Utilization category DC-3 and DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 55 °C)
• 1 conducting path up to 24 V A 4 6 6
60 V A 1.8 3 3
110 V A 0.3 0.5 0.5
220/240 V A -- 0.1 0.1
• 2 conducting paths in series up to 24 V A 6 10 10
60 V A 3 5 5
110 V A 1.5 2 2
220/240 V A 0.3 0.5 0.5
• 3 conducting paths in series up to 24 V A 10 16 16
60 V A 10 16 16
110 V A 10 16 16
220/240 V A 1.5 2 2
Thermal load capacity 10 s current A 70
Power loss per conducting path at Ie/AC-3 W 0.3
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching frequency h-1 10000
Dependence of the switching frequency z’ on the AC-1 h-1 1000
operational current I’ and operational voltage U’: AC-2 h-1 500
z’ = z x (Ie/I’ ) x (400 V/U’ ) 1.5 1/h AC-3 h-1 1000
• Contactors with overload relays (mean value) h-1 15
Conductor cross-sections
Screw terminals Main and auxiliary
conductors
Solid mm2 2 x (0.5 ... 2.5), 1 x 4
2 x (20 ... 14) AWG, 1 x 12 AWG
2
Finely stranded with end mm 2 x (0.5 ... 1.5), 1 x 2.5
sleeve
Pin-end connector mm2 1 x 1 ... 2.5
(DIN 46231)
Terminal screw M3
Prescribed tightening torque for terminal screws Nm 0.8 ... 1.3
(7 ... 11lb.in)
Flat connectors
When using a plug-in sleeve 6.3 ... 1 mm2 0.5 ... 1
Finely stranded 6.3 ... 2.5 mm2 1 ... 2.5
Solder pin connection Only for printed circuit boards
3
200 V hp 1 1
230 V hp 1.5 1
460/575 V hp -- --
3-phase at 115 V hp -- --
200 V hp 3 3 (1 for 3TF20 ..-6)
230 V hp 3 3 (1 for 3TF20 ..-6)
460/575 V hp 5 --
Overload relays Type/Setting range 3UA7/EB 8 ... 10 A
■ Overview
The 3RA13 reversing contactor assemblies can be ordered as Complete units
follows:
The fully wired reversing contactor assemblies are suitable for
Sizes S00 to S3 use in any climate. They are finger-safe according to EN 50274.
• Fully wired and tested, with mechanical and electrical inter- The contactor assemblies consist of 2 contactors with the same
lock. For assemblies with AC operation and 50/60 Hz, a dead power, with one NC contact in the basic unit. The contactors are
interval of 50 ms must be provided when used with voltages mechanically and electrically interlocked (NC contact interlock).
500 V; a dead interval of 30 ms is recommend for use with
voltages 400 V. These dead times do not apply to assemb- For motor protection, either 3RU11 overload relays for direct
lies with DC operation. mounting or stand-alone installation or thermistor motor
protection tripping units must be ordered separately.
3
There is also a range of accessories (auxiliary switch blocks, Installation kits for all sizes are available for customer assembly
surge suppressors, etc.) that must be ordered separately. of reversing contactor assemblies.
For overload relays for motor protection, see "Protection Contactors, overload relays, the mechanical interlock (as of size S0)
Equipment: Overload Relays". and – for momentary-contact operation – auxiliary switch blocks
for latching must be ordered separately.
The 3RA13 contactor assemblies have screw terminals and
are suitable for screwing or snapping onto 35 mm standard
mounting rails.
3
by the mechanical interlock.
All contactor assemblies can be fitted with RC elements or
The following points should be noted: varistors for damping opening surges in the coil.
Size S00 As with the individual contactors, the surge suppressors can
• For maintained-contact operation: either be plugged onto the top of the contactors (S00) or fitted
Use contactors with an NC contact in the basic unit for the onto the coil terminals on the top or bottom (S0 to S3).
electrical interlock. Sizes S6 to S12
• For momentary-contact operation: The contactors are fitted with varistors as standard.
Use contactors with an NC contact in the basic unit for the
electrical interlock; in addition, an auxiliary switch block with
at least one NO contact for latching is required per contactor. ■ Technical specifications
Sizes S0 to S3 The technical specifications are identical to those of the
• For maintained-contact operation: 3RT10 .. contactors listed on Page 3/17 onwards.
The contactors have no auxiliary contact in the basic unit; The CSA and UL approvals only apply to the complete contactor
NC contacts for the electrical interlock are therefore integrated assemblies and not to the components for customer assembly.
in the mechanical interlock that can be mounted on the side of
each contactor (one contact each for the left and right-hand
contactors).
• For momentary-contact operation:
Electrical interlock as for maintained-contact operation; for the
purpose of latching an auxiliary contact with an NO contact is
additionally required for each contactor. This contact can be
snapped onto the top of the contactors. Alternatively, auxiliary
switch blocks mounted on the side can be used; they must be
fitted onto the outside of each contactor.
If the front-mounted mechanical interlock is used for size S0 to
S3 contactors, two location holes for single-pole auxiliary switch
blocks are provided on the front of each S0 or S2 contactor,
while three additional, single-pole auxiliary switch blocks can be
snapped onto S3 contactors. The maximum auxiliary switch
complements per contactor must not be exceeded.
When size S2 and S3 contactors are combined with a
front-mounted mechanical interlock, the installation sets for
3RA19 33–2B and 3RA19 43–2B contactor assemblies cannot
be used.
■ Overview
These 3RA14 contactor assemblies for wye-delta starting are A dead interval of 50 ms on reversing is already integrated in the
designed for standard applications. time relay function.
Note: There is also a range of accessories (auxiliary switch blocks,
Contactor assemblies for wye-delta starting in special applica- surge suppressors, etc.) that must be ordered separately.
tions such as very heavy starting or wye-delta starting of special
motors must be customized. Help with designing such special For overload relays for motor protection, see "Protection
applications is available from Technical Assistance. Equipment: Overload Relays -> 3RB2 Solid-State Overload
Relays".
The 3RA14 contactor assemblies for wye-delta starting can be
ordered as follows: The 3RA14 contactor assemblies have screw terminals and are
suitable for screwing or snapping onto 35 mm standard
3
3
Note:
and delta contactors (top) and between the delta and star
contactors (bottom). The selection of contactor types refers to fused configurations
(see table on page 3/88).
■ Function
Wye-delta starting can only be used either if the motor normally timing relay with a dead interval on reversing of approximately
operates in a D connection or starts softly or if the load torque 50 ms.
during Y starting is low and does not increase sharply. On the Y
step the motors can carry approximately 50 % (class KL 16) or Surge suppression
30 % (class KL 10) of their rated torque; The tightening torque is Sizes S00 to S3:
approximately 1/3 of that during direct on-line starting. The
starting current is approximately 2 to 2.7 times the motor rated All contactor assemblies can be fitted with RC elements,
current. varistors or diode assemblies for damping opening surges in the
coil.
The changeover from Y to D must not be effected until the motor
has run up to rated speed. Operating mechanisms which require As with the individual contactors, the surge suppressors can
3
this changeover to be performed earlier are unsuitable for wye- either be plugged onto the top of the contactors (S00) or fitted
delta starting. onto the coil terminals on the top or bottom (S0 to S3).
The ratings given in the table are only applicable to motors Sizes S6 to S12:
with a starting current ratio IA 8.4 x IN and using either a The contactors are fitted with varistors as standard.
3RT19 16-2G or 3RT19 26-2G solid-state time-delay auxiliary
switch block with a wye-delta function or a 3RP15 74. wye-delta
■ Technical specifications
Short-circuit protection with fuses for motor feeders with short-circuit currents up to 50 kA and 690 V
For overload relays see Protection Equipment: Overload Relays -> 3RB2 Solid-State Overload Relays.
Rating Sizes of Rated motor Overload relay Setting range Permissible back-up fuses for starters,
contactors current comprising contactor assemblies and overload relays.
K1-K3-K2
■ Technical specifications
Starter Sizes S..-S..-S.. 00-00-00 00-00-00 0-0-0 0-0-0 2-2-0 2-2-2 2-2-2 3-3-2 3-3-2
Type 3RA. . . . 14 15 14 16 14 23 14 25 14 34 14 35 14 36 14 44 14 45
All technical specifications not mentioned in the table below are identical to those of the individual 3RT contactors and
3RU overload relays
Mechanical endurance Operating 3 million
cycles
1)
Short-circuit protection without overload relay
Maximum rated current of the fuse
Main circuit
Fuse links, gL/gG
3
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
Single or double infeed
- According to IEC 60947-4-1/ Type of coordination "1" A 35 35 63 100 125 125 160 250 250
EN 60947-4-1 Type of coordination "2" A 20 20 25 35 63 63 80 125 160
Control circuit
Fuse links, gL/gG A 10
DIAZED 5SB, NEOZED 5SE A 62), if the auxiliary contact of the overload relay is connected
(short-circuit current Ik 1 kA) in the contactor coil circuit
Miniature circuit breaker with C characteristic A 10
A 62), if the auxiliary contact of the overload relay is connected
in the contactor coil circuit
Size of individual contactors K1 line contactor Type 3RT 10 15 10 17 10 24 10 26 10 34 10 35 10 36 10 44 10 45
K3 delta contactor Type 3RT 10 15 10 17 10 24 10 26 10 34 10 35 10 36 10 44 10 45
K2 star contactor Type 3RT 10 15 10 15 10 24 10 24 10 26 10 34 10 34 10 35 10 36
Unassigned auxiliary contacts of the individual contactors 3)
■ Overview ■ Function
The contactor assemblies are suitable for use in any climate and The operating times of the individual contactors are rated in
the contactors are mechanically interlocked. They are finger- such a way that no overlapping of the contact making and the
safe according to EN 50274. arcing time between two contactors can occur on reversing,
providing they are interlocked via their auxiliary switches and the
Complete units and components for customer assembly are operating mechanisms.
available. For motor protection, either overload relays for stand-
alone installation or thermistor motor protection tripping units The operating times of the individual contactors are not affected
must be ordered separately. by the mechanical interlock.
Complete units
3TD68 contactor assemblies each consist of two mechanically
3
■ Technical specifications
Contactor Type 3TD68
General data
Permissible mounting position, assembly note1)
The contactors are designed for operation on a vertical mounting surface. 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
For short-circuit protection with overload relays see Protection For the unassigned auxiliary contacts of the individual
Equipment: Overload Relays -> 3RB2 Solid-State Overload contactors, see "Circuit Diagrams of the Control Circuits".
Relays. 1) If the contactors are mounted at a 90° angle (conducting paths horizontally
The technical specifications are identical to those of the 3TF68 one above the other), the following reductions apply: Switching frequency:
contactors. to 80 % of the standard values.
The mechanical endurance is 5 million operating cycles for
3TD68.
■ Overview ■ Function
The contactor assemblies are suitable for use in any climate. Wye-delta starting can only be used either if the motor normally
They are finger-safe according to EN 50274. operates in a D connection or starts softly or if the load torque
during Y starting is low and does not increase sharply. On the Y
3TE contactor assemblies are available as complete units and step the motors can carry approximately 50 % (class KL 16) or
components for customer assembly. 30 % (class KL 10) of their rated torque; The tightening torque is
The complete unit combinations are optionally supplied without approximately 1/3 of that during direct on-line starting. The
a main conducting path connection between the line contactor starting current is approximately 2 to 2.7 times the rated motor
and the delta contactor. current.
Motor protection The changeover from Y to D must not be effected until the motor
has run up to rated speed. Operating mechanisms which require
3
3TE68 contactor assemblies are supplied without overload this changeover to be performed earlier are unsuitable for wye-
protection. Overload relays or thermistor motor protection delta starting.
tripping units must be ordered separately.
The ratings given in the selection table are only applicable to
The overload relay can be either mounted onto the line contactor motors with a starting current ratio of IA 8.4 x IN and using a
or separately fitted. It must be set to 0.58 times the rated motor 3RP15 74 wye-delta timing relay with a dead interval of
current. approximately 50 ms on reversing.
■ Technical specifications
Starter Type 3TE68
General data
Permissible mounting position, assembly note1)
The contactors are designed for operation on a vertical mounting surface. 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
■ Overview
AC and DC operation (size S3) 3RT14 contactors are used for switching resistive loads (AC-1)
or as contactors, for example, for variable-speed operating
UC operation (AC/DC) (sizes S6 to S12) mechanisms that normally only have to carry the current.
IEC 60947, EN 60947 (VDE 0660) The accessories for the 3RT10 contactors can also be used
The contactors are suitable for use in any climate. They are here.
finger-safe according to EN 50274. For more detailed descriptions about the sizes S6 to S12,
see 3RT10 Contactors, 3-pole, 3 ... 250 kW.
■ Technical specifications
3
Contactor Type 3RT14 46
Size S3
General data
Permissible mounting position AC and DC operation 3 6 0 ° 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 4 7 8 a
The contactors are designed for
operation on a vertical mounting
surface.
N S B 0 _ 0 0 4 7 7 a
Special version required.
DC operation --
Mechanical endurance Operat- 10 million
ing
cycles
Electrical endurance in operating cycles Operati 0.5 million
Utilization category AC-1 at Ie ng
cycles
Rated insulation voltage Ui (degree of pollution 3) V 1000
Rated impulse withstand voltage Uimp kV 6
Safe isolation between the coil and the main contacts V 690
according to EN 60947-1, Appendix N
Mirror contacts Removable auxiliary switch block Yes, according to EN 60947-4-1, Appendix F
A mirror contact is an auxiliary NC Permanently fitted auxiliary switch According to Swiss regulations (SUVA) on request
contact that cannot be closed block
simultaneously with a NO main
contact.
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20 (terminal compartment IP00),
AC coil assembly IP40,
DC coil assembly IP30
Touch protection according to EN 50274 Finger-safe
Shock resistance
Rectangular pulse AC and DC operation g/ms 6.8/5 and 4/10
Sine pulse AC and DC operation g/ms 10.6/5 and 6.2/10
1)
Conductor cross-sections
Short-circuit protection for contactors without overload relays
Main circuit
Fuse links, gL/gG operational class, Type of coordination "1" A 250
LV HRC, 3NA
Fuse links, gR operational class, Type of coordination "2" A 250
SITOR 3NE
Auxiliary circuit
Fuse links gL/gG (weld-free protection at Ik 1 kA) A 10
DIAZED 5SB, NEOZED 5SE
or miniature circuit breakers with C characteristic (Ik < 400 A) A 10
1) See conductor cross-sections on page 3/96.
• Closed VA 27/20
• P.f. 0.29/0.31
For USA and Canada, • Closing VA 270
AC operation, 50 Hz • P.f. 0.68
• Closed VA 22
• P.f. 0.27
For USA and Canada, • Closing VA 300
AC operation, 60 Hz • P.f. 0.52
• Closed VA 21
• P.f. 0.29
DC operation Closing = Closed W 15
Operating times for 0.8 ... 1.1 x Us1)
Total break time = Opening delay + Arcing time
• AC operation Closing delay ms 17 ... 90
Opening delay ms 10 ... 25
• DC operation Closing delay ms 90 ... 230
Opening delay ms 14 ... 20
• Arcing time ms 10 ... 15
Operating times for 1.0 x Us1)
• AC operation Closing delay ms 18 ... 30
Opening delay ms 11 ... 23
• DC operation Closing delay ms 100 ... 120
Opening delay ms 16 ... 20
1) The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attenuated against voltage peaks
(varistor +2 ms to 5 ms, diode assembly: 2 to 6 times).
3
690 V kW 148
1000 V kW 98
Minimum conductor cross-section for at 40 °C mm2 50
loads with Ie at 60 °C mm2 50
Utilization category AC-2 and AC-3
with an electrical endurance of 1.3 million operating cycles
Rated operational current Ie up to 690 V A 44
Rated power of slipring at 230 V kW 12.7
or squirrel-cage motors at 400 V kW 22
50 Hz and 60 Hz (at 60 °C) 500 V kW 29.9
690 V kW 38.2
Power loss per conducting path at Ie/AC-1 W 12.5
Load rating with DC
Utilization category DC-1, switching resistive loads (L/R 1 ms)
Rated operational currents Ie (at 60 °C)
• 1 conducting path up to 24 V A 130
60 V A 80
110 V A 12
220 V A 2.5
440 V A 0.8
600 V A 0.48
• 2 conducting paths in series up to 24 V A 130
60 V A 130
110 V A 130
220 V A 13
440 V A 2.4
600 V A 1.3
• 3 conducting paths in series up to 24 V A 130
60 V A 130
110 V A 130
220 V A 130
440 V A 6
600 V A 3.4
Utilization category DC-3/DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational currents Ie (at 60 °C)
• 1 conducting path up to 24 V A 6
60 V A 3
110 V A 1.25
220 V A 0.35
440 V A 0.15
600 V A 0.1
• 2 conducting paths in series up to 24 V A 130
60 V A 130
110 V A 130
220 V A 1.75
440 V A 0.42
600 V A 0.27
• 3 conducting paths in series up to 24 V A 130
60 V A 130
110 V A 130
220 V A 4
440 V A 0.8
600 V A 0.45
Switching frequency
Switching frequency z in operating cycles/hour
Contactors without overload relays No-load switching frequency AC 1/h 5000
No-load switching frequency DC 1/h 1000
Rated operation According to AC-1 (AC/DC) 1/h 650
According to AC-3 (AC/DC) 1/h 1000
Dependence of the switching frequency z' on the operational current I’
and operational voltage U’:z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h.
Rear clamping point • Finely stranded with end sleeve mm² 2.5 ... 50
connected • Finely stranded without end sleeve mm² 10 ... 50
• Solid mm² 2.5 ... 16
• Stranded mm² 10 ... 70
NSB00480
■ Technical specifications
Contactor Type 3RT14 56 3RT14 66 3RT14 76
Size S6 S10 S12
General data
Permissible mounting position
The contactors are designed for 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 6 4 9
operation on a vertical mounting surface. 9 0 ° 9 0 °
3
cycles
Electrical endurance Oper- 0.5 million
Utilization category AC-1 at Ie ating
cycles
Rated insulation voltage Ui (degree of pollution 3) V 1000
Rated impulse withstand voltage Uimp kV 8
Safe isolation between the coil and the auxiliary contacts and main V 690
contacts according to EN 60947-1, Appendix N
Mirror contacts Yes, according to EN 60947-4-1, Appendix F
A mirror contact is an auxiliary NC contact that cannot be closed
simultaneously with a NO main contact.
Permissible ambient temperature During operation °C -25 ... +60/+55 with AS-Interface
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP00/open, coil assembly IP20
Touch protection according to EN 50274 Finger-safe with cover
Shock resistance Rectangular pulse g/ms 8.5/5 and 4.2/10
Sine pulse g/ms 13.4/5 and 6.5/10
Conductor cross-sections 1)
Short-circuit protection
Main circuit
Fuse links gL/gG Type of coordination "1" A 355 500 800
LV HRC 3NA
Fuse links gR, Type of coordination "2": A 350 500 710
SITOR 3NE
Auxiliary circuit
Fuse links gL/gG A 10
(weld-free protection at Ik 1 kA)
DIAZED 5SB, NEOZED 5SE
or miniature circuit breakers with C characteristic
(short-circuit current Ik < 400 A)
1)
See conductor cross-sections on pages 3/100, 3/101.
2)
See Electromagnetic Compatibility (EMC) on page 3/12.
3
• 2 conducting paths in series up to 24 V A 250 380 500
60 V A 250 380 500
110 V A 250 380 500
220 V A 20 380 500
440 V A 3.2 4 4
600 V A 1.6 2 2
• 3 conducting paths in series up to 24 V A 250 380 500
60 V A 250 380 500
110 V A 250 380 500
220 V A 250 380 500
440 V A 11.5 11 11
600 V A 4 5.2 5.2
Utilization category DC-3/DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational current Ie (at 60 °C)
• 1 conducting path up to 24 V A 250 380 500
60 V A 7.5 11 11
110 V A 2.5 3 3
220 V A 0.6 0.6 0.6
440 V A 0.17 0.18 0.18
600 V A 0.12 0.125 0.125
• 2 conducting paths in series up to 24 V A 250 380 500
60 V A 250 380 500
110 V A 250 380 500
220 V A 2.5 2.5 2.5
440 V A 0.65 0.65 0.65
600 V A 0.37 0.37 0.37
• 3 conducting paths in series up to 24 V A 250 380 500
60 V A 250 380 500
110 V A 250 380 500
220 V A 250 380 500
440 V A 1.4 1.4 1.4
600 V A 0.75 0.75 0.75
Switching frequency
Switching frequency z in operating cycles/hour
Contactors without overload relays No-load switching frequency h-1 2000
AC-1 h-1 600
AC-3 h-1 1000
Dependence of the switching
frequency z' on the operational
current I’ and operational voltage U’:
z’ = z ¼(Ie/I’) ¼(400 V/U’)1.5 ¼1/h
• Stranded (max.) mm 2 x 70
• Ribbon cable conductors mm 2 x (6 x 15.5 x 0.8)
(number x width x circumference), max.
• AWG conductors, solid or stranded, max. AWG 2 x 1/0
Front or rear Main conductors:
clamping point connected With 3RT19 56-4G box terminal
• Finely stranded with end sleeve mm2 16 ... 120
• Finely stranded without end sleeve mm2 16 ... 120
NSB00480
NSB00479
3
• Finely stranded with end sleeve mm² 120 ... 185
connected • Finely stranded without end sleeve mm² 120 ... 185
• Stranded mm² 120 ... 240
NSB00480
The contactors are suitable for use in any climate. They are Size S00
finger-safe according to EN 50274. Contactor assemblies can be constructed from two 3RT13 1.
The accessories for the 3-pole SIRIUS contactors can also be contactors in conjunction with mechanical interlocks and
used for the 4-pole versions. two connecting clips (Order No.: 3RA19 12-2H, pack with
10 interlock elements and 20 clips for 10 assemblies).
■ Function Size S0
3
■ Technical specifications
Contactor Type 3RT13 16 3RT13 17 3RT13 25 3RT13 26 3RT13 36 3RT13 44 3RT13 46
Size S00 S0 S2 S3 S3
General data
Permissible mounting position1)
Mechanical endurance Oper- 30 million 10 million
ating
cycles
Electrical endurance at Ie/AC-1 Oper- Approx. 0.5 million
ating
cycles
3
Rated insulation voltage Ui (degree of pollution 3) V 690
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection Device IP20 IP20
Acc. to EN 60947-1, Appendix C Connection range IP00
Touch protection acc. to EN 50274 Finger-safe
Short-circuit protection of contactors without overload relays
Main circuit
Fuse links, Type of coordination "1"1) A 35 63 160 250 250
gL/gG operational class Type of coordination "2"1) A 20 25/35 63 125 160
LV HRC, 3NA, DIAZED, 5SB,
NEOZED, 5SE
- According to IEC 60947-4-1/ Weld-free A 10 16 50 63 100
EN 60947-4-1
Control
Magnetic coil operating range
AC at 50 Hz 0.8 ... 1.1 x Us
AC at 60 Hz 0.85 ...1.1 x Us
DC at 50 °C 0.8 ... 1.1 x Us
DC at 60 °C 0.85 ... 1.1 x Us
AC/DC 0.8 ... 1.1 x Us
Power consumption of the magnetic coils
(when coil is cold and 1.0 x Us)
AC operation, 50 Hz • Closing VA 61 145 270
• P.f. VA 0.82 0.79 0.68
• Closed VA 7.8 12.5 22
• P.f. VA 0.24 0.36 0.27
AC operation, 50/60 Hz • Closing VA 26.5/24.3 64/63 170/155 298/274
• P.f. 0.79/0.75 0.82/0.74 0.76/0.72 0.72/0.62
• Closed VA 4.4/3.4 8.4/6.8 15/11.8 27/20
• P.f. 0.27/0.27 0.24/0.28 0.35/0.38 0.29/0.31
DC operation • Closing W 3.3 5.6 13.3 15
= Closed
Operating times for 0.8 ... 1.1 x Us2)
Total break time = Opening delay + Arcing time
• DC operation Closing delay ms 25 ... 100 30 ... 90 50 ... 110 110 ... 200
Opening delay ms 7 ... 10 13 ... 40 15 ... 30 14 ... 20
• AC operation Closing delay ms 8 ... 35 6 ... 30 4 ... 35 20 ... 50
Opening delay ms 4 ... 30 13 ... 25 10 ... 30 10 ... 25
• Arcing time ms 10 ... 15 10 ... 15 10 ... 15 10 ... 15
Main circuit
AC capacity
Utilization category AC-1, switching resistive loads
Rated operational currents Ie at 40 °C up to 690 V A 18 22 35 40 60 110 140
at 60 °C up to 690 V A 16 20 30 35 55 100 120
Rated power for AC loads with at 230 V kW 7 8.5 12.5 15 23 42 53
P.f = 0.95 (at 40 °C) 400 V kW 12 14.5 22 26 39 72 92
Minimum conductor cross-section at 40 °C mm² 2.5 2.5 10 10 16 50 50
for loads with Ie at 60 °C mm² 2.5 2.5 10 10 16 50 50
Utilization category AC-2 and AC-3
Rated operational currents Ie at 60 °C, for 400 V A 9 12 17 25 26 -- --
Rated power of slipring at 230 V kW 3 3 4 5.5 5.5 -- --
or squirrel-cage motors 400 V kW 4 5.5 7.5 11 11 -- --
at 50 Hz and 60 Hz
1)
In accordance with the corresponding 3-pole 3RT1 contactors.
2)
With size S00, DC operation: Operating times at 0.85 ... 1.1 x Us.
3
• 2 conducting paths in series up to 24 V A 50 70 80
60 V A 45 70 80
110 V A 45 70 80
220 V A 5 5 10
440 V A 1 1 1.8
• 3 conducting paths in series up to 24 V A 50 70 80
60 V A 45 70 80
110 V A 45 70 80
220 V A 45 70 80
440 V A 2,9 2,9 4.5
• 4 conducting paths in series up to 24 V A 50 70 80
60 V A 45 70 80
110 V A 45 70 80
220 V A 45 70 80
440 V A 2,9 2,9 4.5
Utilization category DC-3/DC-5
Shunt-wound and series-wound motors (L/R 15 ms)
Rated operational currents Ie (at 40 °C)
• 1 conducting path up to 24 V A 20 20 20
60 V A 6 6 6.5
110 V A 2.5 2.5 2.5
220 V A 1 1 1
440 V A 0.1 0.15 0.15
• 2 conducting paths in series up to 24 V A 45 70 80
60 V A 45 70 80
110 V A 25 70 80
220 V A 5 7 7
440 V A 0.27 0.42 0.42
• 3 conducting paths in series up to 24 V A 45 70 80
60 V A 45 70 80
110 V A 45 70 80
220 V A 25 35 35
440 V A 0.6 0.8 0.8
• 4 conducting paths in series up to 24 V A 45 70 80
60 V A 45 70 80
110 V A 45 70 80
220 V A 45 70 80
440 V A 0.6 0.8 0.8
For more technical specifications, see 3RT10 Contactors from page 3/28 onwards.
■ Overview ■ Function
EN 60947-4-1 (VDE 0660 Part 102) • Isolating systems with ungrounded or poorly grounded neutral
conductors
The contactors also comply with the requirements of
NFC 63–110 and NFC 20–040. • Switching resistive loads
• System transfers when alternative AC power supplies are
The contactors are suitable for use in any climate. They are used
finger-safe according to EN 50274. Terminal covers may have to
be fitted onto the connecting bars, depending on the
configuration with other devices.
Magnetic coils for 3TK10 to 3TK13 contactors: as withdrawable
coils.
3
Surge suppression
Control circuits
Magnetic coils for 3TK1 contactors: can be retrofitted with RC
elements.
■ Technical specifications
Contactor Type 3TK1
Rated data of the auxiliary contacts According to IEC 60947-5-1/DIN VDE 0660 Part 200
Rated insulation voltage Ui (degree of pollution 3) V 690
Continuous thermal current Ith = A 10
Rated operational current Ie/AC-12
AC load
Rated operational current Ie/AC-15/AC-14
for rated operational voltage Ue
24 V A 6
110 V A 6
125 V A 6
220 V A 6
230 V A 6
380 V A 4
400 V A 4
500 V A 1
660 V A 1
690 V A 1
DC load
Rated operational current Ie/DC-12
for rated operational voltage Ue
24 V A --
60 V A --
110 V A --
125 V A --
220 V A --
440 V A --
600 V A --
Rated operational current Ie/DC-13
for rated operational voltage Ue
24 V A 6
60 V A 6
110 V A 1.8
125 V A --
220 V A 0.6
440 V A --
600 V A --
CSA and UL rated data for the auxiliary contacts
Rated voltage V AC, 600
max.
Switching capacity A 600, P 600
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
3
Ambient temperature During operation °C -25 ... +55
During storage °C -50 ... +70
Degree of protection according to EN 60947-1, Appendix C IP00
Touch protection according to EN 50274 Finger-safe with cover
Shock resistance Sine pulse g/ms 10/15
Short-circuit protection
Main circuit
Fuse links, gL/gG, LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
- According to IEC 60947-4-1/ Type of coordination "1" A 250 355 800 1000
EN 60947-4-1 Type of coordination "2": A 250 315 630 850
Auxiliary circuit A 10
(short-circuit current Ik 1kA) fuse links, gL/gG,
DIAZED 5SB, NEOZED 5SE
Control
Magnetic coil operating range 0.85 ... 1.1 x Us
Power consumption of the magnetic coils (when coil is cold and 1.0 x Us)
50 Hz Closing VA 820 1100 3500
P.f. 0.4 0.35 0.26
Closed VA 44 52 125
P.f. 0.34 0.35 0.4
60 Hz Closing VA 990 1200 4000
P.f. 0.35 0.31 0.22
Closed VA 52 65 140
P.f. 0.35 0.34 0.43
Operating times at 1.0 x Us
Closing delay ms 20 ... 40 30 ... 60
Opening delay ms 7 ... 15 10 ... 20
Arcing time ms 10 10
Main circuit
AC capacity
Utilization category AC-1, switching resistive loads
Rated operational currents Ie at 40 ° C up to 690 V A 200 250 300 350 550 800 1000
at 50 ° C up to 690 V A 180 230 270 310 470 650 850
Rated power for AC loads with at 230 V kW 76 95 114 132 208 303 378
P.f. = 0.95 (at 40°C) 400 V kW 132 165 197 230 362 527 658
500 V kW 165 206 247 288 452 658 828
690 V kW 227 284 341 397 624 908 1135
Minimum conductor cross-sections for at 40° C mm² 95 150 185 240 185 240 300
loads with Ie
Utilization category AC-2 and AC-3
Rated operational current Ie up to 400 V A 120 145 210 210 400 550 700
Rated power of squirrel-cage at 230 V kW 30 45 75 75 110 160 220
or slipring motors at 400 V kW 55 75 110 110 200 280 370
50 Hz and 60 Hz
Short-time current at 40° C in cold state up to 10 s A 900 1200 1600 1600 5300 5300 6400
Switching frequency1)
Switching frequency z in operating cycles/hour
Contactors without overload relays No-load switching frequency 1/h 3600
AC-1 1/h 300
AC-3 1/h 300
1)
Dependence of the switching frequency z ’ on the operational current I ’
and operational voltage U ’ : z ’ = z ¼ (Ie/I ’) ¼ (400 V/U ’)1.5 ¼ 1/h.
■ Overview These auxiliary contacts are suitable for electronic circuits with
currents 1 mA at a voltage of 17 V and higher.
AC and DC operation Short-circuit protection of the contactors
IEC 60947 (VDE 0660). Short-circuit protection of the contactors without overload relay,
The contactors are suitable for use in any climate. see Technical Specifications.
The contactors with screw terminals are finger-safe according Version
to EN 50274.
The 3TK2 contactors with 4 main contacts are available with
The contactors are available in versions with screw terminals, screw terminals, 6.3 mm x 0.8 mm flat connectors and solder
6.3 mm plug connectors and solder pin connectors for soldering pin connectors.
in printed circuit boards.
The 3TK2 contactors with 6.3 mm x 0.8 mm flat connectors are
3
■ Design coded can be used in the plug-in base with solder pin connec-
tors for printed circuit boards.
Auxiliary contacts
Contact reliability
To switch voltages 110 V and currents 100 mA the 3TH2
contactor relays should be used as they guarantee a high level
of contact reliability.
■ Technical specifications
3TK20
Endurance of the main contacts
The characteristic curves show the 3TK20
contact endurance of the contactors when
107
switching inductive AC loads (AC-3) 107 8 6 8 NSB0_01629
690 V
400 V
Contactors
Type 3TK20
General data
Permissible mounting position AC and DC operation Any
Mechanical endurance AC operation Operat- 10 million
DC operation ing 30 million
Auxiliary switch block cycles 10 million
Rated insulation voltage Ui
(degree of pollution 3)
• Screw terminal V 690
• Flat connector 6.3 mm x 0.8 mm V 500
• Solder pin connection V 500
3
Contactors
Type 3TK20
Control
Magnetic coil operating range1) 0.8 ... 1.1 x Us
Power consumption of the magnetic coils (when coil is cold and 1.0 x Us)
Standard version
AC operation, 50 Hz Closing VA 15
• P.f. 0.41
Closed VA 6.8
• P.f. 0.42
AC operation, 60 Hz Closing VA 14.4
3
• P.f. 0.36
Closed VA 6.1
• P.f. 0.46
AC operation, 50/60 Hz1) Closing VA 16.5/13.2
• P.f. 0.43/0.38
Closed VA 8.0/5.4
• P.f. 0.48/0.42
For USA and Canada
AC operation, 50 Hz Closing VA 14.6
• P.f. 0.38
Closed VA 6.5
• P.f. 0.40
AC operation, 60 Hz Closing VA 14.4
• P.f. 0.30
Closed VA 6.0
• P.f. 0.44
DC operation Closing = Closed W 3
Permissible residual current of the electronic circuit2) (for 0 signal)
AC operation mA 3 x (230 V/Us)
DC operation mA 1 x (230 V/Us)
Operating times at 0.8 ... 1.1 x Us3)
Total break time = Opening delay + Arcing time
Values apply with coil in cold state and at operating temperature
for operating range
• AC operation Closing delay ms 5 ... 19
Opening delay ms 2 ... 22
Dead interval To use the 3TK20 AC-operated contactor in reversing duty an additional
dead interval of 50 ms is required along with an NC contact interlock.
• DC operation Closing delay ms 16 ... 65
Opening delay ms 2 ... 5
Arcing time ms 10 ... 15
Operating times at 1.0 x Us3)
• AC operation Closing delay ms 5 ... 18
Opening delay ms 3 ... 21
Dead interval To use the 3TK20 AC-operated contactor in reversing duty an additional
dead interval of 50 ms is required along with an NC contact interlock.
• DC operation Closing delay ms 19 ... 31
Opening delay ms 3 ... 4
Arcing time ms 10 ... 15
1)
Applies to 50/60 Hz coil:
At 50 Hz, 1.1 x Us, side-by-side mounting and 100 % ON period the max.
ambient temperature is +40 °C.
2)
The 3TX4 490-1J additional load module is recommended
for higher residual currents (see Catalog LV 1).
3)
The OFF-delay of the NO contacts and ON-delay of the NC contacts
increase if the contactor coils are protected against voltage peaks
(noise suppression diode 6 to 10 times, diode assemblies 2 to 6 times,
varistor +2 to 5 ms).
P.f. = 1 400/380 V kW 10 10
500 V kW 13 13
690/660 V kW 17 --
Minimum conductor cross-section for loads with Ie mm2 2.5 2.5
Utilization category AC-2 and AC-3
Rated operational current Ie up to 220 V A 9.0 9.0
230 V A 9.0 9.0
380 V A 9.0 9.0
400 V A 8.4 8.4
500 V A 6.5 6.5
660 V A 5.2 --
690 V A 5.2 --
Rated power for motors with slip ring at 110 V kW 1.2 1.2
or squirrel-cage rotors at 50 Hz and 60 Hz and 115 V kW 1.2 1.2
120 V kW 1.3 1.3
127 V kW 1.4 1.4
200 V kW 2.2 2.2
220 V kW 2.4 2.4
230 V kW 2.5 2.5
240 V kW 2.6 2.6
380 V kW 4.0 4.0
400 V kW 4.0 4.0
415 V kW 4.0 4.0
440 V kW 4.0 4.0
460 V kW 4.0 4.0
500 V kW 4.0 4.0
575 V kW 4.0 --
660 V kW 4.0 --
690 V kW 4.0 --
Utilization category AC-4
(Contact endurance approx. 200000 operating cycles at Ia = 6 x Ie)
Rated operational current Ie up to 400 V A 2.6 2.6
690 V A 1.8 --
Rated power for motors with squirrel-cage rotor at 110 V kW 0.32 0.32
at 50 and 60 Hz and 115 V kW 0.33 0.33
120 V kW 0.35 0.35
Max. permissible rated operational current 127 V kW 0.37 0.37
Ie/AC-4 r Ie/AC-3 up to 500 V, for reduced contact 200 V kW 0.58 0.58
endurance and reduced switching frequency 220 V kW 0.64 0.64
230 V kW 0.67 0.67
240 V kW 0.70 0.70
380 V kW 1.10 1.10
400 V kW 1.15 1.15
415 V kW 1.20 1.20
440 V kW 1.27 1.27
460 V kW 1.33 1.33
500 V kW 1.45 1.45
575 V kW 1.30 --
660 V kW 1.10 --
690 V kW 1.15 --
3
L 36 W 0.43 Units 37
L 58 W 0.67 Units 23
Lead-lag circuit
L 18 W 011 Units 144
L 36 W 0.21 Units 76
L 58 W 0.32 Units 50
Switching gas discharge lamps with correction, solid-state ballast
Per main current path at 230/220 V
Rated power per lamp Capacitance Rated operational current
(mF) per lamp (A)
Parallel correction
L 18 W 4.5 0.11 Units 22
L 36 W 4.5 0.21 Units 22
L 58 W 7 0.31 Units 14
With solid-state ballast (single lamp)
L 18 W 6.8 0.10 Units 63
L 36 W 6.8 0.18 Units 35
L 58 W 10 0.27 Units 23
With solid-state ballast (two lamps)
L 18 W 10 0.18 Units 35
L 36 W 10 0.35 Units 18
L 58 W 22 0.52 Units 12
Utilization category AC-5b, switching incandescent lamps kW 1.6 --
Per main current path at 230/220 V
Utilization category AC-6a, switching AC transformers
Rated operational current Ie
• For inrush current n = 20 at 400 V A 5.1 5.1
• For inrush current n = 30 at 400 V A 3.3 3.3
Rated power P
• For inrush current n = 20 up to 230/220 V kVA 2.0 2.0
400/380 V kVA 3.5 3.5
500 V kVA 4.6 4.6
690/660 V kVA 6.0 --
• For inrush current n = 30 up to 230/220 V kVA 1.3 1.3
400/380 V kVA 2.3 2.3
500 V kVA 3.1 3.1
690/660 V kVA 4.0 --
For deviating inrush current factors x, the power must be recalculated as follows:
Px= Pn 30 x (30/x)
Utilization category AC-6b, switching low-inductance No switching capacity
(low-loss, metallized dielectric) AC capacitors
Utilization category AC-7a, switching low inductive loads in household appliances
Rated operational current Ie (at 55 °C) at 400/380 V A 16 16
690/660 V A 16 --
Rated power at 50 and 60 Hz at 230/220 V kW 6 6
400/380 V kW 10 10
Minimum conductor cross-section for loads with Ie mm2 2.5 2.5
Utilization category AC-7b, switching motor loads in household appliances
Rated operational current Ie up to 220 V A 9.0 9.0
230 V A 9.0 9.0
380 V A 9.0 9.0
400 V A 8.4 8.4
Rated power of motors at 110 V kW 1.2 1.2
at 50 and 60 Hz and 220 V kW 2.4 2.4
230 V kW 2.5 2.5
240 V kW 2.6 2.6
380 V kW 4.0 4.0
400 V kW 4.0 4.0
110 V A 2 2
220/240 V A 1 1
• 2 conducting paths in series up to 24 V A 16 16
60 V A 16 16
110 V A 6 6
220/240 V A 2 2
• 3 conducting paths in series up to 24 V A 16 16
60 V A 16 16
110 V A 16 16
220/240 V A 6 6
Utilization category DC-3 and DC-5, shunt-wound and series-wound motors
(L/R 15 ms)
Rated operational current Ie (at 55 °C)
• 1 conducting path up to 24 V A 6 6
60 V A 3 3
110 V A 0.5 0.5
220/240 V A 0.1 0.1
• 2 conducting paths in series up to 24 V A 10 10
60 V A 5 5
110 V A 2 2
220/240 V A 0.5 0.5
• 3 conducting paths in series up to 24 V A 16 16
60 V A 16 16
110 V A 16 16
220/240 V A 2 2
Thermal load capacity 10 s current A 70
Power loss per conducting path at Ie/AC-3 W 0.3
Switching frequency
Switching frequency z in operating cycles/hour
• Contactors without overload relays No-load switching frequency h-1 10000
Dependence of the switching frequency z’ on the AC-1 h-1 1000
operational current I’ and operational voltage U’: AC-2 h-1 500
z’ = z ¼(Ie/I ’) ¼(400 V/U ’)1.5 ¼1/h AC-3 h-1 1000
• Contactors with overload relays (mean value) h-1 15
Conductor cross-sections
Screw terminals Main and auxiliary
conductors
Solid mm2 2 x (0.5 ... 2.5), 1 x 4
2 x (20 ... 14) AWG, 1 x 12 AWG
Finely stranded with end mm2 2 x (0.5 ... 1.5),
sleeve 1 x 2.5
Pin-end connector mm2 1 x 1 ... 2.5
(DIN 46231)
Terminal screw M3
Prescribed tightening torque for terminal screws NM 0.8 ... 1.3
lb. in 7 ... 11
Flat connectors
When using a plug-in sleeve 6.3 ... 1 mm2 0.5 ... 1
Finely stranded 6.3 ... 2.5 mm2 1 ... 2.5
Solder pin connection Only for printed circuit boards
3
230 V hp 1.5 1
460/575 V hp -- --
3-phase at 115 V hp -- --
200 V hp 3 3 (1 for 3TK20 . .-6)
230 V hp 3 3 (1 for 3TK20 . .-6)
460/575 V hp 5 --
Overload relay Type/Setting range 3UA7/EB 8 ... 10 A
■ Overview ■ Integration
AC and DC operation Mountable auxiliary contacts
EN 60947-4-1 (VDE 0660, Part 102) Size S00
The contactors are suitable for use in any climate. They are 4 auxiliary contacts (auxiliary switch blocks according
finger-safe according to EN 50274. to EN 50005)
The accessories for the 3-pole SIRIUS contactors can also be Size S0
used for the 4-pole versions.
Maximum 2 auxiliary contacts (either laterally mounted or
snapped onto the top auxiliary switch blocks according to
■ Function EN 50012 and EN 50005).
3
■ Technical specifications
Contactor Type 3RT15 16 3RT15 17 3RT15 26 3RT15 35
Size S00 S00 S0 S2
General data
Permissible mounting position1)
Mechanical endurance Oper- 30 million 10 million
ating
cycles
Electrical endurance at Ie/AC-1 Oper- Approx. 0.5 million
ating
cycles
Rated insulation voltage Ui (degree of pollution 3) V 690
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20 IP20 (IP00 terminal compartment)
Touch protection according to EN 50274 Finger-safe
Short-circuit protection of contactors without overload relays
Main circuit
Fuse links, gL/gG Type of coordination "1" A 35 63 160
LV HRC 3NA, DIAZED 5SB, NEOZED Type of coordination "2" A 20 35 80
5SE Weld-free A 10 16 50
- Acc. to IEC 60947-4-1/
EN 60947-4-1
Control
Magnetic coil operating range
AC at 50 Hz 0.8 ... 1.1 x Us
AC at 60 Hz 0.85 ... 1.1 x Us
DC at 50 °C 0.8 ... 1.1 x Us
DC at 60 °C 0.85 ... 1.1 x Us
AC/DC 0.8 ... 1.1 x Us
Power consumption of the magnetic coils (when coil is cold and 1.0 x Us)
AC operation, 50 Hz Closing VA 61 145
P.f. VA 0.82 0.79
Closed VA 7.8 12.5
P.f. VA 0.24 0.36
AC operation, 50/60 Hz Closing VA 26.5/24.3 64/63 170/155
P.f. VA 0.79/0.75 0.82/0.74 0.76/0.72
Closed VA 4.4/3.4 8.4/6.8 15/11.8
P.f. VA 0.27/0.27 0.24/0.28 0.35/0.38
DC operation Closing = Closed W 3.3 5.6 13.3
Operating times for 0.8 ... 1.1 x Us2)
Total break time = Opening delay + Arcing time
AC/DC operation
• DC operation Closing delay ms 25 ... 100 30 ... 90 50 ... 110
Opening delay ms 7 ... 10 13 ... 40 15 ... 30
• AC operation Closing delay ms 8 ... 35 6 ... 30 4 ... 35
Opening delay ms 4 ... 30 13 ... 25 10 ... 30
• Arcing time ms 10 ... 15
1)
In accordance with the corresponding 3-pole 3RT1 contactors.
2)
With size S00, DC operation: Operating times at 0.85 ... 1.1 x Us.
3
Utilization category AC-2 and AC-3
Rated operational currents Ie up to 400 V A 9 12 25 1) 40
(at 60 °C)
Rated power of slipring or at 230 V kW 3 3 5.5 9.5
squirrel-cage motors at 50 and 60 Hz 400 V kW 4 5.5 11 18.5
Load rating with DC
Utilization category DC-1, switching resistive loads (L/R 1 ms)
Rated operational currents Ie (at 60 °C)
• 1 conducting path up to 24 V A 16 20 35 50
60 V A 16 20 20 23
110 V A 2.1 2.1 4.5 4.5
220 V A 0.8 0.8 1 1
440 V A 0.6 0.6 0.4 0.4
• 2 conducting paths in series up to 24 V A 16 20 35 50
60 V A 16 20 35 45
110 V A 12 12 35 45
220 V A 1.6 1.6 5 5
440 V A 0.8 0.8 1 1
Utilization category DC-3/DC-52),
shunt-wound and series-wound motors (L/R 15 ms)
Rated operational currents Ie (at 60 °C)
• 1 conducting path up to 24 V A 16 20 20 35
60 V A 0.5 0.5 5 6
110 V A 0.15 0.15 2.5 2.5
220 V A 0.75 0.75 1 1
440 V A -- -- 0.09 0.1
• 2 conducting paths in series up to 24 V A 16 20 35 50
60 V A 5 5 35 45
110 V A 0.35 0.35 15 25
220 V A -- -- 3 5
440 V A -- -- 0.27 0.27
1)
For AC operation: 25 A
DC operation: 20 A.
2)
For Us >24 V the rated operational currents Ie for the NC contact
conducting paths are 50 % of the values for the NO contact
conducting paths.
■ Overview
AC operation The auxiliary switch block which is snapped onto the capacitor
contactor contains the three leading NO contacts and in the
IEC 60947, EN 60947 (VDE 0660) case of S00 one standard NC contact and in the case of S0 and
The contactors are suitable for use in any climate. They are S3 one standard NO contact, which is unassigned. Size S00 also
finger-safe according to EN 50274. contains another unassigned NO contact in the basic unit.
The 3RT16 capacitor contactors are special versions of the size In addition, a 2-pole auxiliary switch block can be mounted
S00 to S3 SIRIUS contactors. The capacitors are precharged by laterally on the 3RT16 47 capacitor contactors (2 NO, 2 NC or
means of the mounted leading NO contacts and resistors; only 1 NO + 1 NC versions); type 3RH19 21-1EA. . . The fitting of
then do the main contacts close. auxiliary switches for 3RT16 17 and 3RT16 27 is not
expandable.
3
■ Technical specifications
All technical specifications not mentioned in the table below are identical to those of the 3RT10 17 contactors for size S00, to those
of the 3RT10 26 contactors for size S0 and to those of the 3RT10 45 contactors for size S3.
Contactor Type 3RT16 17-.A. .3 3RT16 27-.A. .1 3RT16 47-.A. .1
Size S00 S0 S3
Capacitor rating at 230 V, 50/60 Hz kvar 3 … 7.5 3.5 … 15 3.5 … 30
rated power 400 V, 50/60 Hz kvar 5 … 12.5 6 … 25 5 … 50
(utilization category AC-6b) 525 V, 50/60 Hz kvar 7.5 … 15 7.8 … 30 7.5 … 60
690 V, 50/60 Hz kvar 10 … 21 10 … 42 10 … 84
Auxiliary contacts mounted (unassigned) 1 NO + 1 NC 1 NO
Auxiliary contacts mountable (lateral), not for sizes S00 and S0 -- 2 NC + 2 NO or
1 NO + 1 NC
Operating range of the magnetic coils 0.8 … 1.1 x Us
Max. switching frequency h-1 180 100
Electrical endurance Oper- > 250000 > 150000 > 100000
ating
cycles
Ambient temperature °C 60
Regulations IEC 60947/EN 60947 (VDE 0660)
Short-circuit protection 1.6 ... 2.2 x Ie
Conductor cross-sections
Screw terminals Main conductors
(1 or 2 conductors can be • Solid mm² 2 x (0.5 ... 1.5); 2 x (1 ... 2.5);
connected) 2 x (0.75 ... 2.5) 2 x (2.5 ... 6)
Acc. to IEC 60947; Acc. to IEC 60947;
Max. 2 x (1 ... 4) Max. 1 x 101)
• Finely stranded with end sleeve mm² 2 x (0.5 ... 1.5); 2 x (1 ... 2.5);
2 x (0.75 ... 2.5) 2 x (2.5 ... 6) 1)
• AWG conductors
- Solid AWG 2 x (20 ... 16) 2 x (16 ... 12)
- Solid or stranded AWG 2 x (18 ... 14) 2 x (14 ... 10)
- Stranded AWG 1 x 12 1x8
• Terminal screws M3 M4 (Pozidriv size 2)
- Tightening torque Nm 0.8 ... 1.2 2 ... 2.5
lb.in 7 ... 10.3 18 ... 22
1)
3RV19 25-5AB infeed terminal for 16 mm2.
3
Rear clamping point • Finely stranded with end sleeve mm² -- 2.5 ... 50
connected • Finely stranded without end sleeve mm² -- 10 ... 50
• Solid mm² -- 2.5 ... 16
• Stranded mm² -- 10 ... 70
NSB00480
Both clamping points • Finely stranded with end sleeve mm² -- Max. 2 x 35
connected • Finely stranded without end sleeve mm² -- Max. 2 x 35
• Solid mm² -- Max. 2 x 16
• Stranded mm² -- Max. 2 x 50
NSB00481
■ Overview ■ Function
DC operation Control and auxiliary circuits
IEC 60947-4-1, EN 60947-4-1 (VDE 0660, Part 102), for The magnetic coils of the contactor relays have an extended
requirements according to IEC 60077-1 and IEC 60077-2. operating range from 0.7 to 1.25 x Us and are fitted as standard
with varistors to provide protection against overvoltage. The
The contactor relays are finger-safe according to EN 50274. opening delay is consequently 2 to 5 ms longer than for
The size S00 contactor relays have Cage Clamp connections for standard contactors.
all terminals.
3RH11. .-0LA0
Ambient temperature
The DC solenoid systems of the contactor relays are modified
The permissible ambient temperature for operation of the (to hold-in coil) by means of a series resistor.
3
■ Technical specifications
Contactor Type 3RH11 .
Magnetic coil operating range AC/DC 0.7 ... 1.25 x Us
Power consumption of the magnetic coils For cold coil and 1.0 x Us
Contactors with series resistor Closing W 11
Closed W 4
Contactors without series resistor Closing W 2.3
Closed W 2.3
Upright mounting position 3RH11 22-2K.40: Please ask
3RH11 22-2K.40-0LA0 standard version
All specifications and technical specifications not mentioned here are identical to those of the standard contactors.
■ Overview ■ Function
3TH4 contactor relays Control and auxiliary circuits
EN 60947-4-1. The magnetic coils of the contactors have an extended coil
operating range from 0.7 to 1.25 x Us and are fitted as standard
For requirements according to IEC 60077-1 and IEC 60077-2. with varistors to provide protection against overvoltage. The
The contactors are finger-safe according to EN 50274. Terminal opening delay is consequently 2 ms to 5 ms longer than for
covers may have to be fitted onto the connecting bars, standard contactors.
depending on the configuration with other devices. All specifications and technical specifications not mentioned
here are identical to those of the standard 3TH4 contactor relays.
■ Application Ambient temperature
3
For operation in plants which are subject both to considerable
variations in the control voltage and to high ambient The permissible ambient temperature for operation of the
temperatures, e.g. in railway applications. contactors (across the full coil operating range) is -50 to +70 °C.
Continuous duty at temperatures < -25 °C and > +55 °C
reduces the mechanical endurance, the current-carrying
capacity of the conducting paths and the switching frequency.
Mounting
At ambient temperatures > 55 °C, a distance of 10 mm must be
observed if contactor relays and size 1 and 2 contactors are
mounted side by side. There is no need to reduce the technical
specifications.
■ Technical specifications
Contactor Type 3TH42
Magnetic coil operating range 0.7 ... 1.25 x Us
Power consumption of the magnetic coil (for cold coil)
0.7 x Us W 2.6
1.0 x Us W 5.2
1.25 x Us W 8.2
(For cold coil: Closing = Closed)
Permissible ambient temperature During operation °C -50 ... +701)
During storage °C -55 ... +80
Permissible residual current of the electronics (with 0 signal)
DC operation 10 mA x (24 V/Us)
Operating times
(Total break time = OFF-delay + Arcing time)
• Closing
- 0.7 x Us ON-delay (NO) ms 70 ... 200
OFF-delay (NC) ms 28 ... 33
- 1 x Us ON-delay (NO) ms 45 ... 80
OFF-delay (NC) ms 30 ... 34
- 1.25 x Us ON-delay (NO) ms 40 ... 60
OFF-delay (NC) ms 31 ... 35
• OFF-switching
- 0.7 ... 1.25 x Us OFF-delay (NO) ms 20 ... 30
ON-delay (NC) ms 22 ... 32
• Arcing time ms 10
1)
Side-by-side mounting with 10 mm distance
■ Overview Mounting
At ambient temperatures up to 70 °C, the size S00 contactors
DC operation and contactor relays are allowed to be mounted side by side.
IEC 60947-4-1, EN 60947-4-1 (VDE 0660, Part 102), for The resistor module of the size S0 to S3 contactors must be
requirements according to IEC 60077-1 and IEC 60077-2. mounted to the left of the contactor owing to the prefabricated
connecting cables.
The contactors are finger-safe according to EN 50274
(exception: series resistors S0 to S3). The contactors are 3RT10 17-2K.4.,
available with both Cage Clamp and screw connection. The size 3RT10 2.-3K.40
S00 contactors have Cage Clamp terminals for all connections. These contactors have an extended operating range from
The auxiliary conductor and coil terminals of sizes S0 to S3 are 0.7 to 1.25 x Us; the coils are fitted with varistors as standard.
all Cage Clamp terminals. An additional series resistor is not required.
3
The coils of the contactors have an extended operating range The possibility of mounting auxiliary switches is the same as that
from 0.7 to 1.25 x Us and are fitted as standard with varistors to for equivalent standard contactors.
provide protection against overvoltage. The opening delay is Mounting
consequently 2 to 5 ms longer than for standard contactors.
At ambient temperatures up to 70 °C, sizes S0 to S3 of these
3RT10 . .-0LA0 contactor versions are allowed to be mounted side by side.
The DC solenoid systems of the contactors are modified (to Ambient temperature:
hold-in coil) by means of a series resistor.
The permissible ambient temperature for operation of the
The size S00 contactors are supplied prewired with a plug-on contactors (across the full coil operating range) is -40 °C to
module containing the series resistor. The varistor is integrated. +70 °C.
A 4-pole auxiliary switch block (according to EN 50005) can be Continuous duty at temperatures > +60 °C reduces the
fitted additionally. mechanical endurance, the current-carrying capacity of the
The size S0 to S3 contactors are equipped on the front with an conducting paths and the switching frequency.
auxiliary switch block with 2 NO + 2 NC contacts. The separate Dimensions
series resistor, which is attached laterally next to the contactor
on the 35 mm standard mounting rail, is fitted with connecting Because of the built-on contactor control unit, the height of
cables for mounting onto contactors. A circuit diagram showing the size S0 to S3 contactors increases by up to 34 mm
the terminals is stuck onto each contactor. One NC of the (see Dimensional Drawings).
auxiliary contacts is required for the series resistor function. The
selection and ordering data shows the number of additional,
unassigned auxiliary contacts. It is only possible to extend the
number of auxiliary contacts with size S00.
■ Technical specifications
Contactor Type 3RT10 17 3RT10 2. 3RT10 3. 3RT10 4.
Magnetic coil operating range AC/DC 0.7 ... 1.25 x Us
Power consumption of the magnetic coils For cold coil and 1.0 x Us
Contactors with series resistor Closing W 11 23 46 78
Closed W 4 7 14 23
Contactors without series resistor Closing W 2.3 4.2 -- --
Closed W 2.3 4.2 -- --
Upright mounting position Standard version 3RT10 2.-3K.40: -- --
Special version
required
3
3RT10 2.-
3K.44-0LA0:
Special version
required
All specifications and technical specifications not mentioned here are identical to those of the standard contactors.
For operation in plants which are subject both to considerable All specifications and technical specifications not mentioned
here are identical to those of the standard 3TB contactors.
3
■ Technical specifications
Contactor Type 3TB50 3TB52 3TB54 3TB56
Magnetic coil operating range 0.8 ... 1.1 x Us
Power consumption of the magnetic coils For cold coil and 1.0 x Us
Closing W 38 40 190 295
Closed W 20 21 43 59
■ Overview wired between the contactor poles. With types 3TC52/56, the
series resistor must be attached separately next to the
EN 60947-4-1. contactors. One NC of the auxiliary contacts is required for the
series resistor function. The selection and ordering data show
For requirements according to IEC 60077-1 and IEC 60077-2. the number of additional, unassigned auxiliary contacts. It is not
The contactors are finger-safe according to EN 50274. Terminal possible to extend the number of auxiliary contacts.
covers may have to be fitted onto the connecting bars, With the 3TC52 and larger contactors, the series resistor must
depending on the configuration with other devices. be connected using an additional K2 reversing contactor
(3RT13 17-1F.40). This contactor is automatically included in
■ Application the delivery in the same packaging as the contactor.
For operation in plants which are subject both to considerable All specifications and technical specifications not mentioned
here are identical to those of the standard 3TC contactors.
3
variations in the control voltage and to high ambient
temperatures, e.g. in railway applications. Ambient temperature
■ Technical specifications
Contactor Type 3TC44 3TC48 3TC52 3TC56
Magnetic coil operating range 0.7 ... 1.25 x Us
Power consumption of the magnetic coils For cold coil and 1.0 x Us
Closing W 48 26 40 295
Closed W 13 14 21 59
■ Overview 3TC7
EN 60947-4-1 (VDE 0660 Part 102).
3TC4 and 3TC5
The contactors are suitable for use in any climate. They are
EN 60947-4-1 (VDE 0660 Part 102). suitable for switching and controlling DC motors as well as all
The contactors are finger-safe according to EN 50274. other DC loads. The electromagnetic excitation is designed for
a particularly wide coil operating range.
Terminal covers may have to be fitted onto the connecting bars,
depending on the configuration with other devices. It is between 0.7 or 0.8 to 1.2 Us.
The DC motor ratings given in the tables are applicable to the 3TC74 contactors can be used at up to 750 V/400 A and 50 Hz
DC-3 and DC-5 utilization categories with two-pole switching of in AC-1 operation.
the load or with the two conducting paths of the contactor
■ Application
3
connected in series.
One contactor conducting path can switch full power up to The contactors are suitable for switching and controlling DC
220 V. The ratings for higher voltages are available on request. motors as well as all other DC circuits.
A version with an especially large operating range is available
for operation in electrically driven vehicles and in switchgear
with significant fluctuations in the operational voltage
(see page 3/125).
■ Technical specifications
Contactor Type 3TC4 and 3TC7 3TC5
Rated data of the auxiliary contacts
Rated insulation voltage Ui (degree of pollution 3) V 690
Continuous thermal current Ith = 10 10
Rated operational current Ie/AC-12
AC load
Rated operational current Ie/AC-15/AC-14
for rated operational voltage Ue
24 V A 10 10
110 V A 10 10
125 V A 10 10
220 V A 6 6
230 V A 5.6 5.6
380 V A 4 4
400 V A 3.6 3.6
500 V A 2.5 2.5
660 V A 2.5 2.5
690 V A -- --
DC load
Rated operational current Ie/DC-12
for rated operational voltage Ue
24 V A 10 10
60 V A 10 10
110 V A 3.2 8
125 V A 2.5 6
220 V A 0.9 2
440 V A 0.33 0.6
600 V A 0.22 0.4
Rated operational current Ie/DC-13
for rated operational voltage Ue
24 V A 10 10
60 V A 5 5
110 V A 1.14 2.4
125 V A 0.98 2.1
220 V A 0.48 1.1
440 V A 0.13 0.32
600 V A 0.07 0.21
2 12
3
5
10 10
8
6
4 8
2
6
104
8
6 4
4
2 2
0,5
103
10 20 40 100 200 400 600 1000 2000 I a (A) 4000 50 100 150 200 250 300 I a (A) 400
For the rated data of the auxiliary contacts see page 3/126.
1)
See the endurance diagram above.
For the rated data of the auxiliary contacts see page 3/126.
1)
The opening delay times can increase if the contactor coils are damped
against voltage peaks. Only 3TC44 contactors are allowed to be fitted
with diodes.
N S B 0 _ 0 0 6 5 0 b
The contactors are designed for
operation on a vertical mounting
surface.
3
Safe isolation between the coil and the main contacts V 630
according to EN 60947-1, Appendix N
Permissible ambient temperature °C -25 ... +55
Degree of protection according to EN 60947-1 Appendix C IP00/open
Short-circuit protection
Main circuit
Fuse links, gL/gG Type of coordination "1" A 630
LV HRC 3NA Type of coordination "2": A 500
Auxiliary circuit short-circuit current Ik 1 kA
• Fuse links, gL/gG operational class A 16
DIAZED Type 5SB, NEOZED Type 5SE
• Miniature circuit breaker with C characteristic A 10
Control
Magnetic coil operating range
DC operation 24 V 0.8 ...1.2 x Us
> 24 V 0.7 ...1.2 x Us
AC operation 24 V 0.7 ...1.15 x Us
> 24 V 0.7 ...1.2 x Us
Power consumption of the magnetic coils (when coil is cold and 1.0 x Us)
DC operation Closing = Closed W 46 92
AC operation, 50 Hz Closing, Closed VA 80/0.95 160/0.95
Operating times (The values apply up to and including 15 % undervoltage,
(Total break time = Opening delay + Arcing time) 10 % overvoltage, as well as when the coil is cold and warm)
• AC and DC operation Closing delay ms 60 ... 100
Opening delay ms 20 ... 35
• Arcing time at 0.06 ... 4 x Ie ms 40 ... 70
Main circuit
Load rating with DC
Utilization category DC-1, switching resistive load (L/R 1 ms)
Rated operational current Ie/DC-1 (at 55 °C) A 500 500
Minimum conductor cross-section mm2 2 x 150 2 x 150
Rated power at 220 V kW 110 110
440 V kW 220 220
600 V kW 300 300
750 V kW 375 375
1200 V kW -- 600
1500 V kW -- 750
Critical currents, without arc 440 V A 7 --
extinction 600 V A 13 --
750 V A 15 --
800 V A -- 7
1200 V A -- 13
1500 V A -- 15
Utilization categories DC-3 and DC-5, switching DC motors 2)
■ Overview
The SIRIUS generation of controls is a complete, modular
system family, logically designed right down to the last detail,
from the basic units to the accessories.
Contactor relays and coupling relays
Size S00 with accessories
4
3
12
5
7 13
8 2
14
10
11
15
16
1 Contactor relay
2 Coupling relay for auxiliary circuits
3 Solid-state time-delay block, ON-delay
4 Solid-state time-delay block, OFF-delay
5 Auxiliary switch block, solid-state time-delay
(versions: ON or OFF-delay)
6 1-pole auxiliary switch block, cable entry from above
7 2-pole auxiliary switch block, cable entry from above
8 1-pole auxiliary switch block, cable entry from below
9 2-pole auxiliary switch block, cable entry from below
10 4-pole auxiliary switch block
(terminal designation according to EN 50011 or EN 50005)
11 2-pole auxiliary switch block, standard version or solid-state compatible
version (terminal designations according to EN 50005)
12 Solder pin adapter for contactor relays with 4-pole auxiliary switch block
13 Solder pin adapter for contactor relays and coupling relays
14 Additional load module for increasing the permissible residual current
3
High contact stability at low voltages and currents, suitable for
solid-state circuits with currents 1 mA at a voltage of 17 V. 4 contacts 4 or 2 contacts
Surge suppression
RC elements, varistors, diodes or diode assemblies (combina-
tion of a diode and a Zener diode) can be plugged onto all
contactor relays from the front for damping opening surges in Ident. No. 80E, Ident. No. 40, 31,
the coil. The plug-in direction is determined by a coding device. 71E, 62E, 53E, 44E 22, 20, 11, 02
Note:
The OFF-delay times of the NO contacts and the ON-delay times
of the NC contacts increase if the contactor coils are damped Contactor relay, Contactor relay,
Hilfsschütze
against voltage peaks (noise suppression diode 6 to 10 times; EN 50 011 EN
DIN50EN50
005, 005,
8 contacts 88oroder
6 contacts
6 Kontakte
diode assemblies 2 to 6 times, varistor +2 to 5 ms).
■ Integration
Auxiliary switch blocks
NSB0_00067b
The 3RH1 contactor relays can be expanded by up to
Ident. No. 80E,
four contacts by the addition of mountable auxiliary switch
71E, 62E, 53E, 44E
blocks.
The auxiliary switch block can easily be snapped onto the front
of the contactors. The auxiliary switch block has a centrally
positioned release lever for disassembly.
The contactor relays with 4 contacts according to EN 50011,
with the identification number 40E, can be extended with 80E to
44E auxiliary switch blocks to obtain contactor relays with
8 contacts according to EN 50011. The identification numbers
80E to 44E on the auxiliary switch blocks apply to the complete
contactors. These auxiliary switch blocks (3RH19 11–1GA ..)
cannot be combined with contactor relays with identification
numbers 31E and 22E; they are coded.
All contactor relays with 4 contacts according to EN 50011,
identification numbers 40E to 22E, can be extended with auxil-
iary switch blocks 40 to 02 to obtain contactor relays with
6 or 8 contacts in accordance with EN 50005. The identification
numbers on the auxiliary switch blocks apply only to the
attached auxiliary switch blocks.
In addition, fully mounted 3RH12 8-pole contactor relays are
available; the mounted 4-pole auxiliary switch block is not
removable.
The terminal designations comply with EN 50011. These
versions are built in accordance with special Swiss regulations
(SUVA) and are distinguished externally by a red labeling plate.
■ Technical specifications
Contactor Type 3RH1
Size S00
Permissible mounting position
The contactors are designed for operation AC and DC operation 3 6 0 ° 2 2 ,5 ° 2 2 ,5 °
N S B 0 _ 0 0 4 7 8 a
on a vertical mounting surface.
N S B 0 _ 0 0 4 7 7 a
Special version required
DC operation Standard version (for coupling relays and contactor relays with extended
operating range 3RH11 22-2K.40, please ask)
Positively-driven operation of contacts in contactor relays
3RH1: Explanations:
Yes, in the basic unit and the auxiliary switch block as well as between the There is positively-driven operation if it is ensured that the NC and NO
basic unit and the snap-on auxiliary switch block (removable) according to: contacts cannot be closed at the same time.
• ZH 1/457
• EN 60947-5-1, Appendix L ZH1/457
Safety rules for control units on power-operated presses in the
3RH12: metal-working industry.
Yes, in the basic unit and the auxiliary switch block as well as between the
basic unit and the snap-on auxiliary switch block (fixed) according to: EN 60947-5-1, Appendix L
• ZH 1/457 Low-voltage controlgear, control equipment, and switching elements.
• EN 60947-5-1, Appendix L Special requirements for positively-driven contacts
• SUVA
SUVA
Note: Accident prevention regulations of the "Schweizer Unfallverhütungsanstalt"
3RH19 11-.NF.solid-state compatible auxiliary switch blocks have no (Swiss Institute for Accident Insurance)
positively-driven contacts.
Contact reliability
Contact reliability at 17 V, 1 mA according to EN 60947-5-4 Frequency of contact faults <10-8, i.e. <1 fault per 100 million operating
cycles
Contact endurance for AC-15/AC-14 and DC-13 utilization categories
The contact endurance is mainly dependent on the breaking current. It is
assumed that the operating mechanisms are switched randomly, i.e. not 30
NSB00072
synchronized with the phase angle of the supply system. Basic unit
If magnetic circuits other than the contactor coil systems or solenoid valves
Million operating cycles (106 )
10
are present, e.g. magnetic brakes, protective measures for the load circuits
Basic unit
are necessary. 5 with aux. block
4
RC elements and freewheel diodes would be suitable as protective 3 snapped on
measures. 2
The characteristic curves apply to: DC-13 DC-13
• 3RH11, 3RH12 contactor relays 1 220 V 110 V
• 3RH14 latched contactor relays AC-15/AC-14
0,5
• 3RH19 11 auxiliary switch blocks.
DC-13
24 V
0,1
0,05
1)
0,01
0,01 0,03 0,05 0,1 0,3 0,5 1 2 3 5 6 7 10 I a (A)
I e -DC-13 I e -DC-13 I e -AC-15 I e -DC-13
220 V 110 V < 230 V 24 V
Diagram legend:
Ia = Breaking current
Ie = Rated operational current
1)
Snap-on auxiliary switch blocks: Ie/DC-13 max. 6 A.
3
ating
cycles
Basic unit with snap-on auxiliary Oper- 10 million
switch block ating
cycles
Solid-state compatible auxiliary Oper- 5 million
switch block ating
cycles
Rated insulation voltage Ui (degree of pollution 3) V 690
Rated impulse withstand voltage Uimp kV 6
Safe isolation between the coil and the contacts in the basic unit V 400
according to EN 60947-1, Appendix N
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20, coil assembly IP40
Touch protection according to EN 50274 Finger-safe
Shock resistance
Rectangular pulse AC/DC operation g/ms 10/5 and 5/10
Sine pulse AC/DC operation g/ms 15/5 and 8/10
Conductor cross-sections
Screw terminals Auxiliary conductor and coil terminals
(1 or 2 conductors can be • Solid mm2 2 x (0.5 ... 1.5) 2 x (0.75 ... 2.5) acc. to IEC 60947; max. 2 x (1 ... 4)
connected) • Finely stranded with end sleeve mm2 2 x (0.5 ... 1.5) 2 x (0.75 ... 2.5)
• AWG conductors, solid or stranded AWG 2 x (20 ... 16) 2 x (18 ... 14) 1 x 12
• Terminal screws M3
- Tightening torque Nm 0.8 ... 1.2 (7 ... 10.3 lb.in)
Cage Clamp terminals Auxiliary conductor and coil terminals
(1 or 2 conductors can be • Solid mm2 2 x (0.25 ... 2.5)
connected) • Finely stranded with end sleeve mm2 2 x (0.25 ... 1.5)
• Finely stranded without end sleeve mm2 2 x (0.25 ... 2.5)
• AWG conductors, solid or stranded AWG 2 x (24 ... 14)
Short-circuit protection
(weld-free protection at Ik 1 kA)
• Fuse links, gL/gG operational class
- DIAZED, Type 5SB A 10
- NEOZED, Type 5SE A 10
• Or miniature circuit breakers with C characteristic A 6
(short-circuit current Ik < 400 A)
3
60 V A 6
110 V A 3
220 V A 1
440 V A 0.3
600 V A 0.15
• 2 conducting paths in series 24 V A 10
60 V A 10
110 V A 4
220 V A 2
440 V A 1.3
600 V A 0.65
• 3 conducting paths in series 24 V A 10
60 V A 10
110 V A 10
220 V A 3.6
440 V A 2.5
600 V A 1.8
DC-13
for rated operational voltage Us
• 1 conducting path 24 V A 101)
60 V A 2
110 V A 1
220 V A 0.3
440 V A 0.14
600 V A 0.1
• 2 conducting paths in series 24 V A 10
60 V A 3.5
110 V A 1.3
220 V A 0.9
440 V A 0.2
600 V A 0.1
• 3 conducting paths in series 24 V A 10
60 V A 4.7
110 V A 3
220 V A 1.2
440 V A 0.5
600 V A 0.26
Switching frequency z
• In operating cycles/h AC-12/DC-12 h-1 1000
during normal duty AC-15/AC-14 h-1 1000
for utilization category DC-13 h-1 1000
• No-load switching frequency h-1 10000
Dependence of the switching frequency z' on the operational current I’ and
operational voltage U’
z’ = z ¼ Ie/I’ ¼ (Ue/U’)1.5 ¼ 1/h
1)
Snap-on auxiliary switch blocks: 6 A.
■ Overview
AC and DC operation RC elements, varistors diodes or diode assemblies can be fitted
to both coils from the front for damping opening surges in the
IEC 60947, EN 60947 (VDE 0660) coil.
The terminal designations comply with EN 50011. The contactor relay can also be switched on and released
The contactor coil and the coil of the release solenoid are both manually. (For minimum actuating times, see page 3/134).
designed for continuous duty.
The number of auxiliary contacts can be extended by means of
auxiliary switch blocks (up to 4 poles).
3
■ Overview ■ Function
AC and DC operation Contact reliability
IEC 60947 and EN 60947 (VDE 0660) High contact stability at low voltages and currents thanks to the
use of moving double-break contacts, suitable for solid-state
The 3TH42/3TH43 contactor relays are suitable for use in any circuits with currents 1 mA for voltages at 17 V.
climate. They are finger-safe according to EN 50274.
Make-before-break contacting
Terminal designations according to EN 50011
The 3TH42/3TH43 contactor relays are available in versions with
In terms of their terminal designations, identification numbers make-before-break contacting (make-before-break
and identification letters, the 3TH42/3TH43 contactor relays between 1 NO and 1 NC).
conform to the standard EN 50011 for "Specific Contactor
3
Relays". The make-before-break time is approximately 1 ms. This is not
sufficient to cause another contactor to close. If the make-
before-break conducting paths are connected in series, a
fleeting contact element is created; the wiping time is
approximately 1 ms.
Surge suppression
The 3TH42/3TH43 contactors can be equipped with RC elements,
varistors, diodes or diode assemblies (combination of a diode
and a Zener diode) for damping opening surges. The surge
suppressors can be mounted directly on the coil (see
accessories).
Note:
The OFF-delay times of the NO contacts and the ON-delay times
of the NC contacts increase if the contactor coils are damped
against voltage peaks (noise suppression diode 6 to 10 times;
diode assembly 2 to 6 times, varistor +2 to 5 ms).
■ Technical specifications
Contactor Type 3TH42/3TH43
Permissible mounting position
The contactors are designed for AC operation
operation on a vertical mounting
surface.
N S B 0 _ 0 0 0 7 3 a
DC operation 2 2 ,5 ° 2 2 ,5 °
0 0 0 7 4 a
90° 90°
N S B 0
NSB00075
N S B 0 _ 0 0 4 7 7 a
Special version required
Positively-driven operation in contactor relays with 8 and 10 contacts
3TH42/3TH43: Explanations:
Yes, the contactor relays comply with the conditions for positively-driven There is positively-driven operation if it is ensured that the NC and
operation according to: NO contacts cannot be closed at the same time.
• ZH 1/457
• EN 60947-5-1, Appendix L ZH1/457
• SUVA Safety rules for control units on power-operated presses in the
metal-working industry.
EN 60947-5-1, Appendix L
Low-voltage controlgear, control equipment, and switching elements.
Special requirements for positively-driven contacts
SUVA
Accident prevention regulations of the "Schweizer Unfallverhütungsanstalt"
(Swiss Institute for Accident Insurance)
220 V 24 V
1
0,5
0,1
0,01 0,03 0,05 0,1 0,3 0,5 1 2 3 4 5 7 10 a (A)
v
Legend:
Ia = Breaking current
Ie = Rated operational current
CSA and UL rated data
Basic units
Rated control supply voltage Us Max. 600 V AC, 230 V DC (according to UL 240 V DC)
Rated voltage 600 V AC, 600 V DC
Switching capacity A 600, P 600
General data
Mechanical endurance Basic units Oper- 30 million
ating
cycles
Rated insulation voltage Ui (degree of pollution 3) V 690
Rated impulse withstand voltage Uimp kV 8
Safe isolation between the coil and the main contacts V Up to 500
according to EN 60947-1, Appendix N
Permissible ambient temperature During operation °C -25 ... +55
During storage °C -55 ... +80
Degree of protection according to EN 60947-1, Appendix C IP20
Shock resistance
Rectangular pulse AC operation g/ms 7.7/5 and 4.4/10
DC operation g/ms 9.3/5 and 5.4/10
Sine pulse AC operation g/ms 12/5 and 6.8/10
DC operation g/ms 14.7/5 and 8.5/10
Conductor cross-sections
Screw terminals M3.5
Solid mm2 2 x (0.5 ... 1)1); 2 x (1 ... 2.5)1); 1 x 4
Finely stranded with end sleeve mm2 2 x (0.75 ... 2.5)
Short-circuit protection
(weld-free protection at Ik 1 kA)
• Fuse links, gL/gG operational class LV HRC Type 3NA A 16
DIAZED Type 5SB A 16
NEOZED Type 5SE, quick A 20
• Miniature circuit breakers Characteristic C A 16
Characteristic B A 16
1)
If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted. If
identical cross-sections are used, this restriction does not apply.
3
• Closing, 50 Hz VA/p.f. 77/0.81
• Closed, 50 Hz VA/p.f. 11/0.28
• Closing, 60 Hz VA/p.f. 71/0.75
• Closed, 60 Hz VA/p.f. 9/0.27
AC operation, 50 Hz, USA/Canada
• Closing VA/p.f. 68/0.82
• Closed VA/p.f. 10/0.29
AC operation, 60 Hz, USA/Canada
• Closing VA/p.f. 75/0.76
• Closed VA/p.f. 9.4/0.29 ... 0.3
AC operation, 50 Hz, standard version
• Closing VA/p.f. 80/0.8
• Closed VA/p.f. 10.7/0.29
AC operation, 60 Hz, standard version
• Closing VA/p.f. 75 ... 90/0.73
• Closed VA/p.f. 8.5 ... 10.7/0.29 ... 0.3
DC operation up to 250 V Closing = Closed W 6.2
Permissible residual current of the electronics (with 0 signal)
For AC operation 8 mA x (220 V/Us)
For DC operation 1.25 mA x (220 V/Us)
2)
Operating times
Total break time = opening time + arcing time (the values apply up to and
including 20 % undervoltage, 10 % overvoltage, and with the coil in the
cold state and at operating temperature)
AC operation
Closing
• ON-delay NO ms 8 ... 35
• OFF-delay NC ms 6 ... 20
Opening
• OFF-delay NO ms 4 ... 18
• ON-delay NC ms 5 ... 30
Arcing time ms 10
DC operation
Closing
• ON-delay NO ms 20 ... 170
• OFF-delay NC ms 18 ... 110
Opening
• OFF-delay NO ms 10 ... 25
• ON-delay NC ms 15 ... 30
Arcing time ms 10
Operating times2) at 1.0 x Us
AC operation
Closing
• ON-delay NO ms 10 ... 25
• OFF-delay NC ms 7 ... 20
Opening
• OFF-delay NO ms 5 ... 18
• ON-delay NC ms 7 ... 20
DC operation
Closing
• ON-delay NO ms 30 ... 70
• OFF-delay NC ms 28 ... 65
Opening
• OFF-delay NO ms 10 ... 20
• ON-delay NC ms 15 ... 25
1) Coils for USA, Canada and Japan: 0.85 ... 1.1 Us at 60 Hz.
2) The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attenuated against voltage peaks
(noise suppression diode 6 to 9 times; diode assemblies 2 to 6 times,
varistor +2 to 5 ms).
110 V A 2.1
220 V A 0.8
440 V A 0.6
600 V A 0.6
• 2 conducting paths in series
up to 48 V A 10
110 V A 10
220 V A 1.6
440 V A 0.8
600 V A 0.7
• 3 conducting paths in series
up to 48 V A 10
110 V A 10
220 V A 10
440 V A 1.3
600 V A 1
DC-13, for rated operational voltage Ue
• 1 conducting path
24 V A 10
48 V A 5
110 V A 1
220 V A 0.45
440 V A 0.25
600 V A 0.2
• 2 conducting paths in series
24 V A 10
48 V A 10
110 V A 2.5
220 V A 0.75
440 V A 0.5
600 V A 0.4
• 3 conducting paths in series
24 V A 10
48 V A 10
110 V A 10
220 V A 2
440 V A 0.9
600 V A 0.8
Rated power of induction motors
According to utilization category AC-2 and AC-3, 50 Hz
230/220 V kW 2.4
400/380 V kW 4
500 V kW 4
690/660 V kW 4
Switching frequency z1)
Operating cycles per hour
during normal duty AC-12/DC-12 h-1 1000
for utilization category AC-2 h-1 500
AC-3 h-1 1000
AC-15/AC-14 h-1 3600
DC-13 h-1 3600
No-load switching frequency h-1 10000
1)
Dependence of the switching frequency z’ on the operational current I’ and
operational voltage U': z’ = z ¼ Ie/I’ ¼ (Ue/U’)1.5 ¼ 1/h.
3
The terminal designations comply with EN 50011.
Aux. switch blocks, Aux. switch blocks,
The contactor coil and the coil of the release solenoid are both DIN EN 50 011, DIN EN 50 005,
designed for continuous duty. 4 contacts 4 or 2 contacts
■ Design
Contactor relay, Contactor relay,
Hilfsschütze
3TH2 contactor relays EN 50 011 EN
DIN50EN50
005, 005,
8 contacts 88oroder
6 contacts
6 Kontakte
Version
The 3TH20 contactors with 4 auxiliary contacts are available with
SIGUT screw terminals, 6.3 mm x 0.8 mm flat connectors and
solder pin connectors.
The contactors with 6.3 mm x 0.8 mm flat connectors can be
NSB0_00067b
used in the plug-in base with solder pin connectors for printed Ident. No. 80E,
circuit boards. The contactor relays are coded and the plug-in 71E, 62E, 53E, 44E
base is codable in order to ensure non-interchangeability.
The 3TH22 contactor relays with 8 integrated contacts are Surge suppression
available with screw terminals. The terminal designations are
RC elements, varistors, diodes or diode assemblies
according to EN 50011.
(combination of a diode and a Zener diode for short break times)
Contact reliability can be plugged onto all contactors and auxiliary switch blocks
with screw terminals from the front in order to damp opening
High contact stability at low voltages and currents, suitable for surges in the coil. The unit labeling plate must be removed for
solid-state circuits with currents 1 mA at a voltage of 17 V and this purpose.
higher.
It can be snapped onto the attached surge suppressor.
Auxiliary switch blocks
Residual current
The contactor relays with 4 contacts with screw terminals relays
can be expanded by up to four contacts by the addition of The 3TX4 490-1J additional load module (see Accessories) can
mountable auxiliary switch blocks. be used by programmable logic controllers to increase the
permissible residual current and to limit the residual voltage of
A cover (with unit labeling plate) must be removed from the front semiconductor outputs.
of the contactor for this purpose. The auxiliary switch block is
then easy to mount. The auxiliary switch blocks can be removed This module ensures the safe opening of 3TH2/3TF2 contactors
again by unlocking them with a laterally arranged slide. with direct control through 230 V AC semiconductor outputs. It is
accommodated in the same enclosure as the 3TX4 490-3. surge
The contactor relays with screw terminals with 4 contacts suppressors and can be plugged into the contactor.
according to EN 50011, with the identification number 40E, can
be extended with 80E, 71E, 62E, 53E or 44E auxiliary switch
blocks to obtain contactor relays with 8 contacts according
to EN 50011. The identification numbers 80E, 71E, 62E, 53E or
44E on the coded auxiliary switch blocks apply to the complete
contactors (see graphic on the right). These auxiliary switch
blocks cannot be combined with contactor relays with
identification number 31E and 33E.
All contactor relays with screw terminals with 4 contacts
according to EN 50011, identification number 40E, 31E or 22E,
can be extended with auxiliary switch blocks with identification
number 40, 31, 22, 20, 11 or 02 to obtain contactor relays with 6
or 8 contacts according to EN 50005. The identification numbers
on the auxiliary switch blocks apply only to the attached auxiliary
switch blocks (see the graphic on the right).
■ Technical specifications
Contactor relays Type 3TH2
Contact endurance for AC-15/AC-14 and DC-13 utilization
categories
The contact endurance is mainly dependent on the breaking 30 NSB00659
current. It is assumed that the operating mechanisms are Interfaces
switched randomly, i.e. not synchronized with the phase angle
DC-13 AC-15/AC-14
freewheel diodes would be suitable as protective measures. 0,5 24 V
Legend for the diagrams:
Ie = Rated operational current
Ia = Breaking current 0,1
0,05
0,01
0,01 0,03 0,05 0,1 0,3 0,5 1 2 3 4 5 7 10 I a (A)
I e- DC-13 I e - DC-13 I e - DC-13 I e - AC-15/AC-14
220 V 110 V 24 V 230 V
v
Contactor relays Auxiliary switch block
Type 3TH20 ..-.... 3TH22 ..-.... 3TX4 ...-..
General data
Permissible mounting positions AC and DC operation Any
Mechanical endurance AC operation Operat- 10 million
DC operation ing 30 million
cycles
Rated insulation voltage Ui
(degree of pollution 3)
• Screw terminal V 690 500 500
• Flat connector 6.3 mm x 0.8 mm V 500 -- --
• Solder pin connections V 500 -- --
Rated impulse withstand voltage Uimp
(degree of pollution 3)
• Screw terminal kV 8 6 6
• Flat connector 6.3 mm x 0.8 mm kV 6 -- --
• Solder pin connections kV 6 -- --
Safe isolation between coil and contacts V Up to 300
(according to DIN VDE 0106 Part 101 and A1 [draft 2/89])
Positively-driven operation of contacts in contactor relays
3TH20: Explanations:
Yes, in the basic unit and the auxiliary switch block as well as between There is positively-driven operation if it is ensured that the NC and
the basic unit and the snap-on auxiliary switch block (removable) NO contacts cannot be closed at the same time.
according to:
• ZH 1/457 ZH1/457
• EN 60947-5-1, Appendix L Safety rules for control units on power-operated presses in the
metal-working industry.
3TH22:
Yes, in the basic unit and the auxiliary switch block as well as between EN 60947-5-1, Appendix L
the basic unit and the snap-on auxiliary switch block (fixed) according to: Low-voltage controlgear, control equipment, and switching elements.
• ZH 1/457 Special requirements for positively-driven contacts
• EN 60947-5-1, Appendix L
• SUVA SUVA
Accident prevention regulations of the "Schweizer Unfallverhütungsanstalt"
(Swiss Institute for Accident Insurance)
Permissible ambient temperature1) During operation °C -25 ... +55
During storage °C -55 ... +80
Degree of protection according to EN 60947-1 Appendix C IP00 open
IP20 for screw terminal
IP40 coil assembly
Touch protection according to EN 50274 Finger-safe for screw terminal
Shock resistance
Rectangular pulse AC operation g/ms 7/5 and 4/10
DC operation g/ms 10/5 and 6/10
Sine pulse AC operation g/ms 9/5 and 6/10
DC operation g/ms 13/5 and 8/10
Conductor cross-sections 2)
3
• P.f. 0.41
Closed VA 6.8
• P.f. 0.42
AC operation, 60 Hz Closing VA 14.4
• P.f. 0.36
Closed VA 6.1
• P.f. 0.46
AC operation, 50/60 Hz1) Closing VA 16.5/13.2
• P.f. 0.43/0.38
Closed VA 8.0/5.4
• P.f. 0.48/0.42
DC operation Closing = Closed W 3
Permissible residual current of the electronics (with 0 signal)
AC operation mA 3 x (220 V/Us)
DC operation mA 1 x (220 V/Us)
2)
Operating times at 0.8 ... 1.1 x Us
Total break time = Opening delay + Arcing time
Values apply with coil in cold state and at operating temperature for
operating range
• AC operation ON-delay ms 5 ... 20
OFF-delay ms 4 ... 12
ON-delay ms 3 ... 24
OFF-delay ms 3 ... 20
• DC operation ON-delay ms 16 ... 140
OFF-delay ms 13 ... 40
ON-delay ms 3 ... 6
OFF-delay ms 4 ... 10
Arcing time ms 10
Operating times at 1.0 x Us2)
• AC operation ON-delay ms 6 ... 17
OFF-delay ms 5 ... 12
ON-delay ms 3 ... 24
OFF-delay ms 5 ... 20
• DC operation ON-delay ms 18 ... 42
OFF-delay ms 15 ... 26
ON-delay ms 3 ... 5
OFF-delay ms 4 ... 10
Main circuit
AC capacity
Utilization category AC-12 A 10
Rated operational current Ie (at 60 °C)
Utilization category AC-15 and AC-14
Rated operational current Ie
for rated operational voltage Ue
230/220 V A 4
400/380 V A 3
500 V A 2
690/660 V A 1
1) Applies to 50/60 Hz coil
Operating range at 60 Hz: 0.85 ... 1.1 x Us;
at 50 Hz, 1.1 x Us, side-by-side mounting and 100 % ON period
the max. ambient temperature is +40 °C.
2) The OFF-delay of the NO contact and the ON-delay of the NC contact are
increased if the contactor coils are attentuated against voltage peaks
(noise suppression diode 6 to 10 times;
diode assemblies 2 to 6 times, varistor +2 to 5 ms).
110 V A 4
240/220 V A 2
• 3 conducting paths in series up to 24 V A 10
60 V A 10
110 V A 6
240/220 V A 2.5
Utilization category DC-13
Rated operational current Ie
for rated operational voltage Ue
• 1 conducting path up to 24 V A 2.1
60 V A 0.9
110 V A 0.52
240/220 V A 0.27
• 2 conducting paths in series up to 24 V A 10
60 V A 3.5
110 V A 1.3
240/220 V A 0.9
• 3 conducting paths in series up to 24 V A 10
60 V A 4.7
110 V A 3
240/220 V A 1.2
Switching frequency
Switching frequency z in operating cycles/hour
Rated operation for utilization category
Dependence of the switching AC-12/DC-12 h-1 1000
frequency z’ on the operational current
I’ and operational voltage U’
z’ = z ¼(Ie/I ’) ¼(400 V/U ’)1.5 ¼1/h AC-2 h-1 500
AC-3 h-1 1000
AC-15/AC-14 h-1 1200
DC-13 h-1 1200
No-load switching frequency h-1 10000
Conductor cross-sections
Screw terminals Main and auxiliary
conductors
Solid mm2 2 x (0.5 ... 2.5)
Finely stranded with mm2 2 x (0.5 ... 1.5)
end sleeve
• Terminal screw M3
Flat connectors
Finely stranded
When using a plug-in sleeve • 6.3 ... 1 mm2 0.5 ... 1
• 6.3 ... 2.5 mm2 1 ... 2.5
Solder pin connection Only for printed circuit boards
Rated power of induction motors
According to utilization category 110 V kW 0.2
AC-2 and AC-3 230/220 V kW 0.55
400/380 V kW 1.1
500 V kW 1.5
690/660 V kW 1.5
1) Contact endurance 0.1 x 106 operating cycles.
■ Application ■ Function
DC operation No auxiliary switch blocks can be snapped onto
3RH11 coupling relays.
IEC 60947 and EN 60947 (VDE 0660)
Coupling relays have a low power consumption, an extended
The 3RH11 coupling relays for switching auxiliary circuits are magnetic coil operating range and an integrated surge
tailored to the special requirements of working with electronic suppressor for damping opening surges
controls. (exceptions: 3RH11 . .-.HB40 and 3RH11 . .-.MB4.-0KT0).
■ Technical specifications
All technical specifications not mentioned in the table below are identical to those of the 3RH11 contactor relays (see page 3/132).
3
The size S00 coupling relays (3RH11) cannot be extended with auxiliary switch blocks.
Contactor type 3RH11 . .-.HB40 3RH11 . .-.JB40 3RH11 . .-.KB40
Size S00 S00 S00
Magnetic coil operating range 0.7 ... 1.25 x Us
Power consumption of the magnetic coil (for cold coil)
Closing = closed
at Us = 17 V W 1.2
at Us = 24 V W 2.3
at Us = 30 V W 3.6
Permissible residual current < 10 mA x (24 V/Us)
of the electronics for 0 signal
Overvoltage configuration of the magnetic coil No overvoltage damping With diode With varistor
U
Operating times
• Closing at 17 V
- ON-delay NO ms 40 ... 120
- OFF-delay NC ms 30 ... 70
• At 24 V
- ON-delay NO ms 30 ... 60
- OFF-delay NC ms 20 ... 40
• At 30 V
- ON-delay NO ms 20 ... 50
- OFF-delay NC ms 15 ... 30
• Closing at 17 ... 30 V
- OFF-delay NO ms 7 ... 17 40 ... 60 7 ... 17
- ON-delay NC ms 22 ... 30 60 ... 70 22 ... 30
Upright mounting position Request required
U
Operating times of the coupling relays
• Closing at 20.5 V
- OFF-delay ms 110 ... 20
- ON-delay ms 120 ... 30
• At 24 V
- ON-delay NO ms 25 ... 90
- OFF-delay NC ms 15 ... 80
• At 44 V
- OFF-delay ms 50 ... 10
- ON-delay ms 60 ... 15
• Closing at 17 ... 30 V
- OFF-delay NO ms 5 ... 20 20 ... 80 5 ... 20
- ON-delay NC ms 10 ... 30 30 ... 90 10 ... 30
Upright mounting position Request required
■ Application ■ Function
DC operation Coupling relays have a low power consumption, an extended
magnetic coil operating range and an integrated surge
IEC 60947, EN 60947 (VDE 0660) suppressor for damping opening surges
The 3RT10 coupling relays for switching motors are tailored to (exceptions: 3RT10 1.-1HB4. and 3RT10 1.-.MB4.-0KT0).
the special requirements of working with electronic controls.
■ Technical specifications
All technical specifications not mentioned in the table below are identical to
those of the 3RT10 contactors for switching motors. (See Page 3/20)
3
The 3RT10 1. coupling relays cannot be extended with auxiliary switch blocks.
Two single-pole auxiliary switch blocks can be fitted to the 3RT10 2. coupling relays (see Accessories).
Contactor Type 3RT10 1.-.HB4. 3RT10 1.-.JB4. 3RT10 1.-.KB4. 3RT10 2.-.KB4.
Size S00 S00 S00 S0
Mechanical endurance Oper- 30 million 10 million
ating
cycles
Magnetic coil operating range 0.7 ... 1.25 x Us
Power consumption of the at Us 17 V W 1.2 2.1
magnetic coil 24 V W 2.3 4.2
(for cold coil) 30 V W 3.6 6.6
Closing = closed
Permissible residual current < 10 mA x (24 V/Us) < 6 mA x (24 V/Us)
of the electronics (for 0 signal)
Overvoltage configuration of the magnetic coil No overvoltage With diode With varistor With varistor
damping
U U
All technical specifications not mentioned in the table below are identical to
those of the 3RT10 contactors for switching motors. (See Page 3/20)
The 3RT10 1. coupling relays cannot be extended with auxiliary switch blocks.
Power consumption of the coils 1.4 W at 24 V.
Contactor Type 3RT10 1. -1MB4. -0KT0 3RT10 1 .-1VB4. 3RT10 1. -1WB4.
Size S00 S00 S00
Mechanical endurance Oper- 30 million
ating
cycles
Magnetic coil operating range 0.85 ... 1.85 x Us
Power consumption of the at Us 24 V W 1.4
magnetic coil
3
(for cold coil)
Closing = closed
Overvoltage configuration of the magnetic coil No overvoltage With diode With varistor
damping
U
■ Design ■ Function
Note on mounting Surge suppression
Snap-on mounting is possible on horizontal and vertical The coupling links have been tested with 1 x 105 operating
standard mounting rails. In the case of vertical standard cycles at AC-15 operation with the values specified in the
mounting rails and closely mounted units, the maximum Technical specifications.
permissible ambient temperature Tu = 40 °C. Any service
position is possible. If inductive loads are connected in parallel, the endurance of the
relay couplers can be increased.
If the coupling links are operated continuously 24 hours per day
(100% ON period) at the maximum permissible rated control Note:
supply voltage and the maximum permissible ambient If capacitive loads without series resistors are switched, which
limit temporary peak currents, microscopic welding of the relay
3
M
Pushbuttons Interface Interface Motor
Position switches NSB00186
contactor
■ Technical specifications
Type 3TX7 002/3TX7 003
General data
Rated insulation voltage Ui (degree of pollution 3) V 300
Safe isolation for relay couplers1) V Up to AC 300
between the coil and the contacts according to EN 60947-1, Appendix N
Degree of protection Connections for relay couplers IP20
Enclosure IP30
Short-circuit protection according to IEC 60947-5-1 A 4
(weld-free protection at Ik 1 kA)
Fuse links, gL/gG operational class
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -40 ... +80
Conductor cross-sections
• Screw terminals
- Solid mm2 1 x (0.25 ... 4)
- Finely stranded with or without end sleeve mm2 1 x (0.5 ... 2.5)
- Terminal screw M3
• Spring-loaded terminals (for 3TX7 003):
- Solid or finely stranded mm2 1 x (0.08 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.25 ... 1.5)
1) For 3TX7 00.-1FB02, no safe isolation
according to DIN VDE 0106 Part 101.
Type 3TX7 002-/3TX7 003- 1AB02 1AB00 1BB00 1FB02 1CB00 2AB00 2AE00 1BF00 2AF00 2AF05
2BF02
Control side
Operating range 0.8 ... 1.25 x Us 0.8 ... 1.1 x Us
Power consumption at Us W 0.75 0.75 0.75 1.2 1.2 0.75 0.75 1.2 1.2 1.2
Release voltage % 10 25
Max. permissible cable length AC m 300 300 300 300 300 300 15 7 7 350
(min. cross-section: 0.75 mm2) DC m 2000
Permissible residual current mA 2 2 2 2 4 2 0.4 0.35 0.35 4
of the electronics (with 0 signal)
Operating times at Us ON-delay ms <8
3
OFF-delay ms < 10
Function display Yellow LED
Conductor cross-sections
• Screw terminals (for 3TX7 004):
- Solid mm2 1 x (0.25 ... 4)
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5)
- Finely stranded without end sleeve mm2 1 x (0.5 ... 2.5)
- Terminal screws M3
• Spring-loaded terminals (for 3TX7 005):
- Solid or finely stranded mm2 1 x (0.08 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.25 ... 1.5)
Control side
Operating range at Us = 24 V AC/DC 0.7 ... 1.25 x Us
at Us = 110 V and 230 V AC/DC 0.8 ... 1.1 x Us
Power consumption at Us 0.5 W; 3TX7 00.-. . .05: 1 W at 230 V DC/6 VA at 230 V AC
Permissible residual current of the electronics (for 0 signal)
- Width 6.2 mm
- Us = 24 V mA 2
- Us > 24 V mA 0.5
- From 12.5 mm width mA 2.5
Exceptions: 3TX7 00.-1BF05 mA 5 (Us = 230 V AC)
mA 0.5 (Us = 230 V DC)
Operating times at Us
ON-delay ms <8
OFF-delay ms < 15
Function display Yellow LED
3
Switching current with resistive load to DIN VDE 0435 (relay standard)
and DIN VDE 0660
AC-12 - at 24 V A 6
- at 110 V A 6
- at 230 V A 6
DC-12 - at 24 V A 6
- at 110 V A 0.3
- at 230 V A 0.2
Power limit for hard gold-plating Voltage V 30
Current mA 20
Switching voltage AC/DC V 17 ... 250
Endurance Mechanical Operating 20 x 106
cycles
Electrical (at Ie) Operating 1 x 106 0.5 x 106
cycles
Switching frequency Operating 5000
cycles 1/h
Note: If inductive loads are connected in parallel, the endurance of the relay couplers can be increased.
1)
Capacitive loads can result in micro-weldings on the contacts.
■ Design
Coupling links are used to connect signals to and from a PLC. For easy linking of the signals, each terminal can be jumpered
The plug-in relays enable the relay to be replaced at the end of using an external connecting comb.
its service life without detaching the wiring.
■ Technical specifications
Type 3TX7 01.-1
General data
Rated insulation voltage Ui (degree of pollution 2) V 300
Safe isolation V Up to 300 AC
3
Type 3TX7 01.-1.H 3TX7 01.-1.B 3TX7 01.-1.E 3TX7 01. -1. F
Control side
Operating range 0.9 ... 1.1Us 0.7 ... 1.25Us 0.8 ... 1.1 Us 0.8 ... 1.1 Us
Power consumption at Us (24 V/115 V/230 V) W < 0.5/0.5/1
Release voltage % 10 of Us
Max. permissible cable length (min. conductor cross-section: 0.75 mm)
AC m -- 100 70 40
DC m 2000 2000 800 800
Permissible residual current of the electronics (for 0 signal) mA 1 2 0.3 0.3
Operating times at Us
ON-delay ms <6 <7 <8 <8
OFF-delay ms <6 <7 < 20 < 20
Function display Yellow LED
Protection circuit
DC Freewheel diode + Reverse polarity protection
AC Rectifier bridge
■ Overview ■ Function
AC and DC operation Surge suppression
DIN VDE 0110 Part 1, DIN VDE 0435, DIN VDE 0660 and In the case of optocouplers, the contact element is a semicon-
EN 50005 optocouplers: DIN VDE 0884, DIN VDE 0411 ductor. These are not subject to wear; so welding is not possible.
Part 500, IEC 61131-2 (programmable logic controllers).
Note:
In the coupling links in double-decker design, the connections With semiconductors, the switching current is not dependent on
are arranged on two levels; the units are extremely compact. the inductance of the load, i.e. the switching current for a DC-13
Connection method: screw terminals or spring-loaded terminals. load is the same as that for an inductive DC-12 load. This means
For test purposes, versions are available with manual 0 that coupling links with a semiconductor output are particularly
automatic switches. suitable for inductive loads such as solenoid valves. It is not
3
relevant to specify the number of operating cycles because this
The input and output coupling links differ with regard to the does not affect the endurance of the semiconductor provided it
positioning of the terminals and the LEDs. For equipment is not overheated.
identification purposes, each coupling link has a blank legend
plate.
In accordance with the technical specifications of electronic
systems, the coupling links have a lower power consumption.
■ Design
Note on mounting
Snap-on mounting is possible on horizontal and vertical
standard mounting rails. In the case of vertical standard
mounting rails and closely mounted units, the maximum
permissible ambient temperature Tu = 40 °C. Any service
position is possible.
If the coupling elements are operated continuously 24 hours per
day (100% ON period) at the maximum permissible rated control
supply voltage and the maximum permissible ambient
temperature, it is recommended that no similar equipment or
other units that generate heat are placed directly adjoining the
coupling elements because this can reduce the endurance of
the couplers. Connecting a cable to the spring-loaded terminals
M
Pushbuttons Interface Interface Motor
Position switches NSB00186
contactor
■ Technical specifications
Type 3TX7 004-1.F.5
General data
Derating diagram for 3TX7 002-3AB01 Rated insulation voltage Ui V 300
load current depending on the ambient (degree of pollution 3)
temperature Tu Optoelectronic coupling element for V Up to 300
I (A) safe isolation
Continuous
according to EN 60947-1, Appendix N
current per Conductor cross-sections
channel Separate • Solid mm2 1 x (0.25 ... 4)
1,5
1.5
• Finely stranded with or mm2 1 x (0.5 ... 2.5)
3
0,5
0.5
NSB00187
20 40 60 Tu (°C)
3
- Finely stranded without end sleeve mm2 1 x (0.5 ... 2.5)
- Terminal screws M3
• Spring-loaded terminals (for 3TX7 005):
- Solid or finely stranded mm2 1 x (0.08 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.25 ... 1.5)
■ Overview ■ Application
The new 3RS18 coupling relays are couplers in the well-proven Typical applications are found wherever electronically optimized
standard 22.5 mm timing relay enclosure. The series comprises contacts are required and equipment with a wide voltage range
relays with 1, 2 and 3 changeover contacts with screw and is implemented.
spring-type connections for combined voltages and wide
voltage ranges.
■ Technical specifications
Type 3RS18 ..-....0 3RS18 ..-....1
General data
3
Rated insulation voltage Ui degree of pollution 3 V 500
Safe isolation according to EN 60947-1, Appendix N V 300
between the coil and the contacts and between the individual contacts.
Degree of protection according to EN 60529
- Enclosure IP20
- Cover IP40
Permissible ambient temperature
- During operation °C -25 ... +60
- During storage °C -40 ... +80
Mounting position (permissible) Any
Shock resistance g/ms 15/11
Half-sine according to IEC 60028-2-27
Vibration resistance g/ms 10 ... 55/0.35
according to IEC 60068-2-6
Electromagnetic compatibility (EMC) IEC 61000-6-2/IEC 61000-6-4
Tests according to basic specification
Conductor cross-section
• Screw terminals
- Solid mm2 1 x (0.5 ... 4); 2 x (0.5 ... 2.5)
- Finely stranded with end sleeve mm2 2 x (0.5 ... 2.5)
- AWG conductors, solid or stranded mm2 2 x (20 ... 14)
- Terminal screw M3.5
- Tightening torque Nm 0.8 ... 1.2
- Corresponding opening tool Standard screwdriver, size 2 or Pozidriv 2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded with end sleeve mm2 2 x (0.25 ... 1)
- Finely stranded without end sleeve mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
- Corresponding opening tool Screwdriver with 3 mm blade or 8WA2 807 opening tool
Control side
Operating range 0.85 ... 1.1 x Us
Rated power
- Max. DC W 1
- Max. AC VA 8
Bridging of supply failures
- Depends on version ms 5 ... 100
Max. permissible cable length 1 CO contact 2/3 CO contacts
- 330 pF/m AC m 100 200
- Min. cross-section: 0.75 mm2 DC m 2000 1500
Permissible residual current mA 2
of the electronics (for 0 signal)
Temporarily flowing capacitor charging currents mA 450 for 500 ms1)
on energizing supply voltage
Function display Yellow LED
1)
Note the short-circuit limitation for control with the semiconductor version!
- at 230 V A 0.1
Switching current for resistive load
• AC-12
- at 24V A 5
- at 115 V A 5
- at 230V A 5
- at 400 V A 5
• DC-12
- at 24V A 5
- at 115 V A 0.2
- at 230V A 0.2
Switching voltage
- max. AC V 400
- max. DC V 250
Contact material AgSnO2 AgNi 0.15 hard gold-plated
Min. contact load
• Standard contact 17 V DC/5 mA at 1 ppm fault --
• Hard gold-plated contacts -- 5 V DC/1 mA at 1 ppm fault
Endurance
• Mechanical Operating 20 x 106
cycles
• Electrical (at Ie) Operating 1 x 106
cycles
Operating times
• Max. ON-delay at Us ms 8 (for 3RS18 00-. .W0. < 30)
• Max. OFF-delay at Us ms 30 (for 3RS18 00-. .W0. < 150)
Switching frequency Operating 5000
cycles 1/h
Short-circuit protection A 4
Weld-free protection with gL/gG operational class at Ik 1 kA
Relay couplers
■ Design ■ Function
Plug-in relay coupling links can be ordered complete or as In accordance with the technical specifications of electronic
single modules. systems, the coupling links have a lower power consumption. In
the versions equipped with LEDs, these indicate the switching
Mounting state. The LZX: PT/MT relay couplers have a test button. This can
The relays are plugged into the base and this is snapped onto a be used to force the relay coupler into the tripped state and to
TH 35 standard mounting rail according to EN 60715. lock it. This is indicated by a raised orange-colored lever.
A fixing bracket can be ordered for the MT series that addition- Surge suppression
ally fixes the relay into a plug-in base (under conditions of The 24 V DC relays LZX:RT and LZX: PT with LEDs can be
increased mechanical stress). For the RT and PT series, a com- supplied with, all others without integral surge suppression
bined fixing and ejection bracket is available which can be used
3
(freewheel diode connected in parallel with A1/A2). The positive
to remove the relay where access is difficult, for example, when supply voltage must be connected to coil terminal A1.
relays are mounted side-by-side.
They can be mounted as required. Logical disconnection
Note: The terminals for the contacts and the terminals for the coil are
For the LZX plug-in relay coupling links, the spring element must arranged on separate levels, e.g. above for contacts and below
be hung onto the standard mounting rail from below and fixed in for coil. Logical isolation is not identical to safe isolation.
place. Safe isolation
For safe isolation, transfer of the voltage of one circuit to another
2 circuit is prevented to a suitable degree of safety (requirements
2 and tests are described in EN 60947-1 in Appendix N).
Control with solid-state output
In the case of solid-state outputs (e.g. BERO) with overload and
short-circuit protection, you must make allowance during
configuration for the temporarily flowing capacitor charging
currents!
NSB0_01427
This is possible, for example, by using a suitable LZX relay
1 coupler.
3 1
Relay couplers
■ Technical specifications
Relay type RT print relay, 8- and 11-pole, PT industrial relay, 8-, 11- and 14-pole,
(12.7 mm) 1 CO/2 CO (22.5 mm) 2 CO/3 CO/4 CO
AC and DC operation
Rated control supply voltage Us1) V 24 DC 24 AC 115 AC 230 AC 24 DC 24 AC 115 AC 230 AC
Rated insulation voltage Ui V 250 250
Degree of pollution 3 3
Overvoltage category III III
Safe isolation Up to 250 V (with LZX:RT78626 plug-in base) No
between the coil and the contacts No (for complete units with standard socket)
according to EN 60947-1, Appendix N
3
Relay couplers
3
Permissible ambient temperature
• During operation °C -45 ... +60 -45 ... +50 -45 ... +50 -45 ... +50
• During storage °C -45 ... +80 -45 ... +80 -45 ... +80 -45 ... +80
Conductor cross-sections
• Solid mm2 2 x 2.5
• Finely stranded with or without end sleeve mm2 2 x 1.5
Control side
Operating ranges
• At 20 °C V 18 ... 38 19.2 ... 38 92 ... 137 184 ... 264
Power consumption at Us 1.2 W 2.3 VA 2.3 VA 2.3 VA
Release voltage V 2.4 9.6 46 92
Protection circuit No
Max. permissible cable length at Us2) m > 2000 On request On request 80
(min. conductor cross-section: 0.75 mm2)
Load side
Switching voltage
• AC/DC V 24 ... 250
Rated currents3)
Continuous thermal current Ith A 10
Rated operational current Ie/DC-13 according A 2 at 24 V
to utilization categories (DIN VDE 0660) 0.27 at 230 V
Rated operational current Ie/AC-15 according A 5 at 24 V and 230 V
to utilization categories (DIN VDE 0660)
Short-circuit protection A 10
Ik 1 kA according to IEC 60947-5-1
Fuse links gL/gZ operational class DIAZED
Shock resistance g/ms 13/11
Half-sine according to IEC 60028-2-27
Vibration resistance
Floating sine according to IEC 60068-2-6
30 ... 150 Hz
• Opening the normally-closed contacts along g 2
the critical axis
• Closing the normally-open contacts g > 20
Min. contact load 12 V DC/10 mA
(reliability: 1 ppm)
Mechanical endurance Oper- 20 x 106
ating
cycles
Electrical endurance Oper- 4 x 105
(resistive load at 250 V AC) ating
cycles
Switching frequency (operating cycles)
Without load 1/min 100
1/h 6000
With load 1/min 20
1/h 1200
Make-time typ./ms 12
Break-time typ./ms 5
Bounce time typ./ms 4
Contact material AgNi 90/10
1)
AC voltages, 50 Hz; for 60 Hz operation, the lower response value must be
increased by 10 %; the power loss will reduce slightly.
2)
The max. cable length depends on the conductor capacity and the cable
installation. It can be increased by means of parallel load on A1/A2.
3)
Capacitive loads can result in micro-weldings on the contacts.
4-pole, 4 kW
■ Overview
Version
The 3TG10 power relays/miniature contactors with 4 main
contacts are available with 6.3 x 0.8 mm screw terminals or flat
connectors. The versions with screw terminals are climate-proof
and finger-safe according to DIN VDE 0106 Part 100.
The 3TG10 power relays/miniature contactors are small.
Their width is 36 mm.
3
4-pole, 4 kW
■ Technical specifications
Type 3TG10
General data
Endurance
• Mechanical Operating cycles 3 million
• Electrical
- AC-1 at Ie Operating cycles 0.1 million
- AC-3 at Ie Operating cycles 0.4 million
Rated insulation voltage Ui (degree of pollution 3) V 400
Rated impulse withstand voltage Uimp kV 4
3
Safe isolation
between the coil and the contacts according to EN 60947-1, Appendix N V Up to 300
Permissible ambient temperature During operation1) °C -25 ... + 55
During storage °C -50 ... + 80
Degree of protection according to IEC 60947-1 and EN 60529 (VDE 0470 Part 1) IP00, drive system IP20
Power consumption of the magnetic AC operation 45 ... 450 Hz VA 4.4
coils (when coil is cold and 1.0 x Us) P.f. 0.9 (hum-free)
DC operation W 4
Magnetic coil operating range 0.85 ... 1.1 x Us
Operating times (Total break time = OFF-delay + Arcing time)
• ON-delay
- Closing NO - DC operation ms 11 ... 50
- AC operation ms 10 ... 50
- Opening NC - DC operation ms 21 ... 39
- AC operation ms 20 ... 30
• OFF-delay
- Closing NC - DC operation ms 5 ... 45
- AC operation ms 5 ... 45
- Opening NO - DC operation ms 19 ... 35
- AC operation ms 20 ... 30
Arcing time ms 10 ... 15
Shock resistance
• Rectangular pulse AC operation and DC operation g/ms 5.1/5 and 3.5/10
• Sine pulse AC operation and DC operation g/ms 7.9/5 and 5.2/10
Switching frequency z in operating According to AC-1 1/h 1000
cycles/hour rated operation According to AC-2 1/h 500
According to AC-3 1/h 1000
No-load switching frequency 1/h 10000
Short-circuit protection
Fuse links
gL/gG operational class LV HRC 3NA, DIAZED 5SB,
NEOZED 5SE according to IEC 60947-4/
DIN VDE 0660 Part 102 • Type of coordination "1" A 25
• Type of coordination "2" A 10
• Miniature circuit breakers Characteristic C A 10
AC capacity
Utilization category AC-1, switching resistive loads
Rated operational current Ie up to 400 V at 55 °C1) A 20 for screw terminal, 16 for flat connector
Rated power Ue for AC loads with p.f. = 1, 230/220 V
• For screw terminal kW 7.5 (13 at 400 V)
• For flat connector kW 6 (10 at 400 V)
Minimum conductor cross-section for load with Ie mm2 2.5
Utilization category AC-2 and AC-3
Operational current for AC-3 at 400 V rated value A 8.4
Rated power for slipring or squirrel-cage motors W 4000
with 50 Hz and 60 Hz and at 400 V
Utilization category AC-5a (permissible nominal impedance: 0.5 W)
Switching gas discharge lamps
• Per main current path at 230 V, 50 Hz
Rated power/rated operational current per lamp
• Uncorrected 18 W 0.37 A 43
36 W 0.43 A 37
58 W 0.67 A 24
• Lead-lag circuit 18 W 2 x 0.11 A 2 x 81
36 W 2 x 0.21 A 2 x 42
58 W 2 x 0.32 A 2 x 28
1)
If the three main current paths carry a load of 20 A, the following applies if
I > 10 A for the fourth conducting path: permissible ambient temperature
40 °C.
4-pole, 4 kW
Type 3TG10
AC capacity
Switching gas discharge lamps with correction, solid-state ballast
Per main current path 230 V, 50 Hz
Rated power per lamp/capacitance/
rated operational current per lamp
• Shunt compensation L18 W 4.5 µF 0.11 A Units 15
L36 W 4.5 µF 0.21 A Unit(s) 15
L58 W 7 µF 0.32 A Unit(s) 10
• With solid-state ballast (1 lamp) L18 W 6.8 µF 0.10 A Unit(s) 39
L36 W 6.8 µF 0.18 A Unit(s) 39
L58 W 10 µF 0.27 A Unit(s) 26
3
■ Overview
Snap-on auxiliary switch blocks Size S00
The auxiliary switch blocks and the maximum number of The version for size S00 contactors is fitted onto the front of the
blocks that can be mounted are described in the sections contactor (with the supply voltage switched off) and then slid
"Motor Contactors" and "Contactor relays". into its latched position; at the same time, the timing relay is
connected by means of plug-in contacts to coil terminals A1 and
Solid-state time-delay auxiliary switch block A2 of the contactor. Any contactor coil terminals which are not
The timer module, which is available in the "ON-DELAY" and required are sealed off by means of covers on the enclosure of
"OFF-DELAY" versions, allows time-delayed functions up to the time-delay block, to prevent them from being connected
100 s (3 distinct delay ranges). inadvertently.
3
It contains a relay with one NO contact and one NC contact; A varistor is integrated in the timer module in order to damp
depending on the version, the relay is switched either after an opening surges in the contactor coil.
ON-delay or after an OFF-delay. The solid-state, time-delay block cannot be mounted on size S00
The timer module with "WYE-DELTA FUNCTION" is equipped coupling relays.
with one delayed and one instantaneous NO contact, with a Sizes S0 to S3
dead time of 50 ms between the two. The delay time of the NO
contact can be adjusted between 1.5 s and 30 s. The time-delay block for size S0 to S3 contactors is plugged into
coil terminals A1 and A2 on top of each contactor; the timing
Wye-delta function: relay is connected both electrically and mechanically by means
A1/A2
of pins.
NSB00453a
NSB00455
NSB00454
2 2
power directly by plug-in contacts through the coil terminals of
N N
the contactor, in parallel with A1/A2. The timing function is
activated by closing the contactor on which the auxiliary switch $ Timing relay block
block is mounted. The OFF-delay variant operates without an % Contactor
auxiliary voltage; minimum ON period: 200 ms.
The activation of loads parallel to the start input is not permissible
A varistor is integrated in the timer module in order to damp when using AC control voltage (see (a) in the circuit diagram).
opening surges in the contactor coil.
The 3RT19 16-2D. . ./ 3RT19 26-2D. . . OFF-delay time relay
The solid-state, time-delay auxiliary switch block cannot be blocks have a zero potential start input B1. This means that if
mounted on size S00 coupling relays. there is a parallel load on terminal B1, activation can be
Sizes S0 to S12 simulated with alternating voltage. In this case, the additional
load (e.g. contactor K3) must be wired according to (b).
The solid-state, time-delay auxiliary switch block is fitted onto the
front side of the contactor. OFF-delay device for size S00 to S3 contactors
The timer module is supplied with power through two terminals AC and DC operation
(A1/A2); the time delay of the auxiliary switch block can be IEC 60947, EN 60947
activated either by a parallel link to any contactor coil or by any
power source. For screw and snap-on mounting onto 35 mm standard
mounting rail. The OFF-delay devices have screw terminals.
The OFF-delay variant operates without an auxiliary voltage;
minimum ON period: 200 ms. The OFF-delay device prevents a contactor from dropping out
unintentionally when there is a short-time voltage dip or voltage
A single-pole auxiliary switch block can be snapped onto the failure. It supplies a downstream, DC-operated contactor with
front of the contactor in addition to the timer module. the necessary energy during a voltage dip, ensuring that the
The timer module has no integrated components for overvoltage contactor does not trip. The 3RT19 16 OFF-delay devices are
damping. specifically designed for operation with the 3RT contactors and
3RH contactor relays of the SIRIUS series.
Solid-state time-delay block with semiconductor output
The OFF-delay device operates without external voltage on a
The timer module in the "ON-DELAY" and "OFF-DELAY with capacitive basis, and can be energized with either AC or DC
auxiliary voltage" versions allows time-delayed functions up to (24 V version only for DC operation). Voltage matching, which is
100 s (3 distinct delay ranges). Contactors fitted with a time- only necessary with AC operation, is performed using a rectifier
delay block close or open after a delay according to the set time. bridge.
The ON-delay variant of the timing relay is connected in series A contactor opens after a delay when the capacitors of the
with the contactor coil; terminal A1 of this coil must not be contactor’s magnetic coil, built into the OFF-delay device, are
connected. switched in parallel. In the event of voltage failures, the
capacitors are discharged via the magnetic coil and thereby
With the OFF-delay variant of the timing relay, the contactor coil
delay the opening of the contactor.
is contacted directly through the relay; terminals A1 and A2 of
the contactor coil must not be connected.
The timing relays are suitable for both AC and DC operation.
NSB0_00456b
in the circuit, the OFF-delay takes effect with every opening 4000 V
operation. If the opening operation is downstream of the OFF-
V
delay device, an OFF-delay only applies in the event of failure of
the mains voltage.
Operation
In the case of the versions for rated control supply voltages of
110 V and 230 V, either AC voltage or DC voltage can be applied
on the line side, whereas the variant for 24 V is designed for DC
400 V
operation only.
500 ms t
A DC-operated contactor is connected to the output in
3
930 V
400 V
500 ms t
3
System-compatible operation with 24 V DC, operating range screwdriver vertically even when using insulated screwdrivers or
17 V to 30 V. power screwdrivers.
Low power consumption in conformity with the technical Optionally the adapters can be rotated through 90° before
specifications of the solid-state systems. A LED indicates the mounting.
switching state.
Sealable covers for sizes S00 to S12
Surge suppression
When contactors and contactor relays are used in safety-
The 3RH19 24-1GP11 coupling link has an integrated surge oriented applications, it must be ensured that it is impossible to
suppressor (varistor) for the contactor coil being switched. operate the contactors manually.
Mounting For SIRIUS contactors there are sealable covers available for
The 3RH19 24-1GP11 coupling link is mounted directly on the this purpose as accessories; these prevent accidental manual
contactor coil. operation. These are transparent molded-plastic caps with a
bracket that enables the contactor to be sealed.
■ Technical specifications
Technical specifications according to EN 61812-1
(VDE 0435 Part 2021)
Contactor Type 3RT19 26-3A
Mechanical latching block for the 3RT1. 2. and 3RT1. 3. contactors
Rated insulation voltage Ui V 690
(degree of pollution 3)
Mechanical endurance with 3RT1. 2 3 million
(operating cycles) with 3RT1. 3 50000
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -50 ... +80
Degree of protection IP20
according to EN 60947-1/EN 60947-1, Appendix C
Operating range of the magnetic coil
at AC 50/60 Hz and DC 0.85 ... 1.1 x Us
Power consumption of the coils of the unlocking magnet
(for cold coil and 1.0 x Us)
AC and DC operation W Approx. 4
Command duration for de-energizing
• AC operation ms 18 ... 31
• DC operation ms 18 ... 26
Conductor cross-sections
• Solid mm2 2 x (0.5 ... 2.5); 1 x 4
AWG 2 x 14; 1 x 12
• Finely stranded with end sleeve mm2 2 x (0.5 ... 2.5); 1 x 2.5
AWG 2 x 14; 1 x 12
Tightening torque for terminal screws Nm 0.8 ... 1.1
lb.in 7 ... 9.5
Contactors Type 3RT19 .6-2C 3RT19 .6-2D 3RT19 .6-2L 3RT19 .6-2E 3RT19 .6-2F 3RT19 .6-2G
Solid-state time-delay blocks with Solid-state time-delay auxiliary switch
semiconductor output blocks
Rated insulation voltage Ui V AC 250 300 250
Degree of pollution 3
Overvoltage category III according to DIN VDE 0110
Operating range of excitation 0.8 ... 1.1 x Us, 0.85 ... 1.1 x Us,
0.95 ... 1.05 times rated 0.95 ... 1.05 times rated frequency
frequency
Rated power W 1 2
Power consumption at 230 V AC, 50 Hz VA 1 4
Rated operational currents Ie
3
N S B 0 _ 0 1 0 6 4 a
N S B 0 _ 0 1 0 6 5 a
3
Rated control supply voltage Us V 24 (DC) 110 (UC) 220/230 (UC)
Operating range 0.9 ... 1.1 Us
Rated frequency/ies Hz
with AC supply f 5 % -- 50/ 60 50/ 60
Ambient temperature permissible:
• During storage Tu °C -40 ... +80
• During operation
- Side-by-side mounting without Tu °C -25 ... +50
distance
- Series-mounting with 5 mm distance Tu °C -25 ... +60
OFF-delay1)
(minimum times at Usp = 0.9 x Us, Tsp = 20 °C) Note:
In practice the mean value is 1.5 times the minimum time.
• S00 toff > ms 250 130 600
• S0 toff > ms 150 100 400
• S2 (only for DC supply) toff > ms 90 -- --
• S3 (only for DC supply) toff > ms 70 -- --
Installed capacity C
3RT19 16-2B.01 µF 2000 68 68
Capacitor voltage V 35 180 350
ON-delay Note:
(Maximum at Usp = 0.9 x Us, Tsp = 20 °C) The total ON-delay = Contactor make-time + ton
• S00 ton < ms 10 60 200
• S0 ton < ms 10 80 250
Mechanical endurance In million operating cycles 30
Endurance, electrical approx. In million operating cycles >1
Switching frequency z max. (at Tu = 60 °C) h-1 300
Power loss Pv max. approx. W 0.4 0.5 1
Surge suppression With varistor, integrated
2)
Conductor cross-sections
Usp = Coil voltage
Tsp = Coil temperature
1) Doubling the delay time can be achieved by doubling the capacitance.
Commercially available capacitors can be used, which can be connected
to terminals C+ and Z–.
2) See 3RT10 1 contactors, Page 3/23.
• AC-12 A 10
• AC-15/AC-14 at Ue up to 230/220 V A 6
400/380 V A 4
500 V A 2.5
690/660 V A 1.5
• DC-13 at Ue 24 V A 4
48 V A 2
110 V A 0.7
220 V A 0.3
440 V A 0.15
Conductor cross-sections
• Solid, stranded mm2 2 x 0.5 ... 2.52) or 2 x 2.5 ... 42)
• Finely stranded with end sleeve mm² 2 x 0.5 ... 2.5
• AWG conductors AWG 2 x 22 ... 12
• Tightening torque of the terminal screws Nm 0.8 ... 1.1
Time delay
• Accuracy 10 %
CSA and UL rated data
• Rated voltage V AC 600
• Switching capacity A 600, Q 600
1)
For size S0.
In addition to the pneumatic delay block, no other auxiliary contacts are
permitted.
2)
If two different conductor cross-sections are connected at one clamping
point, then the two cross-sections must lie within the range quoted.
If identical cross-sections are used, this restriction does not apply.
3
• During storage °C -40 ... +80
Conductor cross-section
• Solid mm2 2 x (0.5 ... 2.5)
• Finely stranded with end sleeve mm² 2 x (0.5 ... 1.5)
• Terminal screws M3
Short-circuit protection
(weld-free protection at Ik 1 kA)
Fuse links, gL/gG operational class A 6
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE
Control side
Rated control supply voltage Us V DC 24
Operating range V DC 17 ... 30
Power consumption at Us W 0.5
Nominal current input mA 20
Release voltage V 4
Function display Yellow LED
Protection circuit Varistor
Load side
Mechanical endurance in million operating cycles 20
Electrical endurance at Ie in million operating cycles 0.1
Switching frequency Operating cycles h-1 5000
Make-time ms Approx. 7
Break-time ms Approx. 4
Bounce time ms Approx. 2
Contact material AgSnO
Switching voltage V AC/DC 24 ... 250
Permissible residual current of the electronics (for 0 signal) mA 2.5
Rated operational current1)
Continuous thermal current Ith A 6
Rated operational currents Ie
according to utilization categories EN 60947
• AC-15 - at 24 V A 3
- at 110 V A 3
- at 230 V A 3
• DC-13 - at 24 V A 1
- at 110 V A 0.2
- at 230 V A 0.1
Switching current with resistive load to EN 60255 (relay standard)
and EN 60947
• AC-12 - at 24 V A 6
- at 110 V A 6
- at 230 V A 6
• DC-12 - at 24 V A 6
- at 110 V A 0.3
- at 230 V A 0.21)
1)
Capacitive loads can result in micro-weldings on the contacts.
■ Technical specifications
For 3TF2 contactors Auxiliary switch block
Type 3TX4 4. .-. .
General data
Permissible mounting position AC and DC operation Any
Mechanical endurance AC operation Operat- 10 million
DC operation ing 30 million
cycles
Rated insulation voltage Ui
(degree of pollution 3)
• Screw terminal V 500
3
■ Technical specifications
For 3TH2 contactor relays Auxiliary switch block
Type 3TX4 4. .-. .
General data
Permissible mounting position AC and DC operation Any
Mechanical endurance AC operation Operat- 10 million
DC operation ing 30 million
cycles
Rated insulation voltage Ui
(degree of pollution 3)
• Screw terminal V 500
3
Rated impulse withstand voltage Uimp
(degree of pollution 3)
• Screw terminal kV 6
Safe isolation between the coil and the contacts V Up to 300
according to EN 60947-1, Appendix N
Positively-driven operation
3TH2 basic unit or complete unit ZH1/457, SUVA
3TH20 basic unit with Upper level ZH1/457, SUVA
3TX4 4 auxiliary switch block Lower level ZH1/457, SUVA
Different levels SUVA
Permissible ambient temperature1) During operation °C -25 ... +55
During storage °C -55 ... +80
Degree of protection according to EN 60947-1 Appendix C IP20 for screw terminal
Touch protection according to EN 50274 Finger-safe for screw terminal
Shock resistance
Rectangular pulse AC operation g/ms 7/5 and 4/10
DC operation g/ms 10/5 and 6/10
Sine pulse AC operation g/ms 9/5 and 6/10
DC operation g/ms 13/5 and 8/10
Short-circuit protection
Short-circuit protection
Fuse links gL/gG
LV HRC 3NA, DIAZED 5SB, NEOZED 5SE A 6
Weld-free protection at Ik 1 kA
1)
Applies to 50/60 Hz coil
Operating range at 60 Hz: 0.85 ... 1.1 x Us;
at 50 Hz, 1.1 x Us, side-by-side mounting and 100 % ON period
the max. ambient temperature is +40 °C.
■ Overview
Dimensional drawings Schematics
3RT10 ......................................... 3/175 ... 3/180, 3/184 ... 3/186 3RT12 ..................................................................... 3/215, 3/221
3RT12 ................................................................................ 3/181 3RT13 ..................................................................... 3/215, 3/221
3RT13 ................................................................................ 3/182 3RT14 .......................................................... 3/215, 3/220, 3/221
3RT14 .......................................................... 3/177, 3/179, 3/180 3RT15 ..................................................................... 3/215, 3/221
3RT15 ................................................................................ 3/182 3RT16 ..................................................................... 3/219, 3/223
3RT16 ................................................................................ 3/183 3RT19 ............................................ 3/216 ... 3/219, 3/222, 3/223
3RT19 ............................................ 3/189 ... 3/192, 3/194, 3/200
3TB5 ....................................................................... 3/232, 3/236
3TB5 ....................................................................... 3/203, 3/208 3TC4 ....................................................................... 3/234, 3/236
3TC4 ....................................................................... 3/206, 3/208 3TC5 ....................................................................... 3/234, 3/236
3TC5 ....................................................................... 3/206, 3/208 3TC7 ....................................................................... 3/234, 3/236
3TC7 .................................................................................. 3/207 3TD68 ................................................................................ 3/232
3TD68 ................................................................................ 3/203 3TE68 ................................................................................ 3/233
3TE68 ................................................................................ 3/203 3TF2 ................................................................................... 3/237
3TF2 ................................................................................... 3/209 3TF6 ........................................................................ 3/231, 3/235
3TF6 ................................................................................... 3/201 3TG10 ..................................................................... 3/231, 3/235
3TG10 ................................................................................ 3/200 3TH2 .................................................................................. 3/238
3TH2 ....................................................................... 3/211, 3/212 3TH4 ....................................................................... 3/225, 3/226
3TH4 .................................................................................. 3/188 3TK1 ....................................................................... 3/233, 3/236
3TK1 ....................................................................... 3/204, 3/205 3TK2 .................................................................................. 3/237
3TK2 .................................................................................. 3/210 3TX4 ....................................................................... 3/237, 3/238
3TX2 .................................................................................. 3/207 3TX7 ......................................................... 3/231, 3/239 ... 3/242
3TX4 ......................................................... 3/188, 3/209 ... 3/211 3TY6 .................................................................................. 3/232
3TX7 ............................................................ 3/188, 3/202, 3/213 3TY7 .................................................................................. 3/231
■ Dimensional drawings
3RT10 contactors, 3-pole
5
5)
3
50
57,5
4)
51
118
3) 2) 35
2) Auxiliary switch block
(also 3RH19 11- . NF . . solid-state compatible
version)
3)
Surge suppressor
(also 3RT19 16-1GA00 additional load module)
NSB00752b
4)
Drilling pattern
5) Auxiliary switch block
15,5 67 5
1-pole
44
47
37
60
50
4)
NSB01221 35
5 9 5 68
36 109
45
4)
85
80
60
2)
143
63
5
3
4)
72
60
2) For size S0:
143
63
b) 5 3)
45
1)
5
4)
112
80
95
2)
171
75
18 10 b) 5 14 3)
45
1)
5
3
4)
112
72
95
171
2)
75
b) 5
60
1)
5
4)
130
146
80
2)
221
5)
100
NSB00755b
6)
23 10 5 40 60
1)
5
3
4)
130
146
72
2)
224
5)
100
6)
Height: 60 mm
57,5
3)
50
4) Surge suppressor
4)
NSB00258a
Drilling pattern
5,3 8,6 5 67 35
45 99
k
7) 3) 37 107 5) 6)
3
17 61
17
100
1)
2)
Æ7
Æ9
172
164
140
Drilling pattern
130
268
8)
For size S6:
k = 120 mm (minimum clearance for removing the
withdrawable coil)
1)
2nd auxiliary switch block, lateral
2) Auxiliary switch block, mountable on the front
4) 3)
120 72 RC element
NSB01171a
140 170 4)
3RB20 overload relay, mounted
140 180 5) 3RT19 55-4G box terminal block
150 217
(Allen screw 4 mm)
6)
3RT19 56-4G box terminal block
(Allen screw 4 mm)
7)
PLC connection 24 V DC and changeover switch
(for 3RT1...-.N)
8) Solid-state module with remaining lifetime indicator
(auxiliary switch block not mountable on right-hand
side)
k
k
6) 3) 48 132
70 5)
17
25 120
3
1) 7) Æ9
11 2)
210
180
200
168
Drilling pattern
324
4)
145 138
NSB01158a
165 202
165 217
175 251
3RT10 7, 3RT14 7 contactors, size S12 For sizes S10 and S12:
with lateral and front mounted auxiliary switch block Distance from grounded parts
mounted overload relay and box terminals, Lateral: 10 mm
lateral solid-state module with remaining lifetime indicator Front: 20 mm
k
k
6) 3) 48 150
89 5)
25
17
130
1) 7)
9
11
2)
214
200
182
180
Drilling pattern
331
180 225 3)
RC element
180 236 4)
3RB20 overload relay, mounted
190 271 5) Box terminal block (Allen screw 6 mm)
6)
PLC connection 24 V DC and changeover switch
(for 3RT1...-.N)
7)
Solid-state module with remaining lifetime indicator
(auxiliary switch block not mountable on right-hand
side)
3) k k
25 48 6) 132
70 5)
17
120
3
1)
9
11
2)
210
Drilling pattern
180
168
200
324
Detail for 2)
Contact erosion indication for
vacuum tubes
NSB0_01160c
4)
145 138
NSB01162
165 206
217
3) k
48 6) 150
89 5)
17
25 130
1)
9
11
2)
214
200
182
180
Drilling pattern
331
2)
160 156 Switch position and contact erosion indication
180 3) RC element
225
236 4) 3RB20 overload relay, mounted
5)
Box terminal block (Allen screw 6 mm)
6)
PLC connection 24 V DC and changeover switch
(for 3RT1...-.N)
5
5) Mounting depth with auxiliary switch block:
110 mm
50
57,5
4)
3
2)
Auxiliary switch block
(also 3RH19 11-.N. . . solid-state
compatible version)
3) 3)
NSB00757b 2) 35 Surge suppressor
(also 3RT19 16-1GA00
additional load module)
4) Drilling pattern
5)
Auxiliary switch block 1-pole
3RT13 2 and 3RT15 2 contactors, size S0
with surge suppressor and auxiliary switch block
b ) 3 ) For size S0:
1 ) 1 3 5
1 0 6 1 1 0 5 8 6 3 5 a = 3 mm at < 250 V and mounting of
a
surge suppressor
2 )
a = 7 mm at > 250 V and mounting of
surge suppressor
5 b = DC 10 mm deeper than AC
1) Auxiliary switch block,
4 ) laterally mountable (left)
6 0
8 0
8 5
2)
Auxiliary switch block,
mountable on the front
3)
Surge suppressor
4) Drilling pattern
N S B 0 _ 0 0 7 5 8 f
(right or left)
8 0
2)
1 1 2
60
1) 5
SIEMENS
4)
130
146
80
2)
5)
6)
NSB 00760b
5
Drilling
101
36
58
16
50
pattern
Bohrplan
3
5 35
51 NSB0_01236d
45
92
105
Drilling
1 0 0
7 2
6 0
8 5
4 8
6 0
1 8
pattern
ø 5
5
4 5 1 3 0
60
150
167
130
104
124
130
18
38
Drilling
pattern
NSB0_00763d
70 5
7
8
183
Size S00
45 5 118
5
Without series resistor:
3RH11 22-2KB40
-2KF40
3RT10 17-2KB41
50
60
28
-2KF41
-2KB42
NSB00764a
-2KF42
35 For dimensions see page 3/175 (size S00)
3
Size S0 1)
70 View from the left
45 5 148
3RT10 25-3KB40
-3KF40
3RT10 26-3KB40
-3KF40
NSB00765a For dimensions see page 3/176 (size S0)
Size S2 1)
80 View from the left
55 5 162
45 x 95
110
47
NSB00766a
Size S3 1)
95 View from the left
70 5 186
60 x 130
145
47
NSB00767a
1)
Sizes S0 to S3: Contactor series-resistor must be connected by customer.
The series resistor is equipped with the necessary connecting cables.
3RT10 2 -3X . 40-0LA2 contactors, size S0 3RT10 2 -1X . 40-0LA2 contactors, size S0
Cage Clamp terminals Screw terminals
61 6 1
45 7 4 4
4 5 7
77
63
7 7
3
119
6 3
1 1 6
NSB01384
N S B 0 _ 0 1 3 8 5
NSB01386
N S B 0 _ 0 1 3 8 7
All dimensions not mentioned are identical to those of the contactors with
DC operation (see page 3/176 to page 3/178).
91
176
NSB01388
N S B 0 _ 0 1 3 8 9
All dimensions not mentioned are identical to those of the contactors with DC operation
(see page 3/176 to page 3/178).
5
Auxiliary switch block
2) Surge suppressor
3)
Drilling pattern
57,5
50
3)
3
NSB00252a 1)
35
44
47
37
60
4) 50
NSB01221 35
5 9 5 68
36 109
45
SIEMENS SIEMENS
57,5
NSB00253
5,3 8,6 5 67
90 99
106
1) Drilling pattern
SIEMENS
50
Height: 60 mm
5,3 8,6 5 67 35
45 99
3TH42/3TH43
AC operation DC operation
78
60
3TH43 55 3TH43 55
78
60
NSB0_00260a
5 97 35 5 130
35
a
3
3,6
290
6 290
3,6
4
3,6
32
NSB00261
34
8
3,6
NSB00262
12 30
62,5
60
76
3,8
NSB00264
1)
NSB00265
30,1
20
20
30,1
28
28
1)
For 35 mm standard mounting rail.
38
3
NSB00256
NSB00254
5 9 127 45 92
45 143 105
66
40
5 73
33
NSB00773
NSB0_01607
30
55 NC 67 NO
26
45
0,1
57,5
36
55
56 NC 68 NO
for 3RT1.2
ON DELAY
10 33 8
44 47
45 5 67,5
A1
67,4
57,5
50
90
60
10x 2,0
A2
5
5
35 65
NSB 01233
76
76
3
33
33
NSB01217 11 5 29 32
11
24 5 29 32 33
140
18
NSB01216
14 23
60
32 67
44
45 84
25
NSB 01215
24 6 17
47 46 57
55
48
120
50
234
22,5 84 7
329
56 3
NSB 01214
70 79 40
3RT19 36-4EA2 terminal cover for box terminals 3RT19 46-4EA2 terminal cover for box terminals
for size S2 for size S3
NSB01222a
123
85
160
124
3
NSB 01223a
55 66
94
106
70 69
108
124
3RT19 46-4EA1 terminal cover for cable lug and bar connection
for size S3
55
144
199
NSB 01224
70 75 59
3RT19 46-4F
auxiliary conductor terminal, 3-pole
Size S3
Mounted on contactor
3
160
124
NSB01222
70 69
108
124
NSB01202
38
NSB01203
36 38
36 38
16
38
38
NSB01204
NSB01205
36 38 36 38
NSB00255
NSB01206
24 27
36 42
1) Deviating dimension for auxiliary switch block with Cage Clamp terminals:
Mounting depth 42 mm.
38
18
38
18
NSB01207a
NSB01208
3
11 11 44
44 49
38
38
NSB01209
NSB01210
44 49
44 49
3RH19 21-1D . . ., 3RH19 21-1J . . ., 3RH19 21-1E . . ., 3RH19 21-1K . . . 3RH19 21-2D . . ., 3RH19 21-2J . . ., 3RH19 21-2E . . ., 3RH19 21-2K . . .
auxiliary switch block, laterally mountable, auxiliary switch block, laterally mountable,
for sizes S0 to S12 for sizes S0 to S12
Screw terminals Cage Clamp terminals
2-pole 2-pole
72
80
NSB 01235
NSB 01234
10 70
10 71
3RT19 00-4RE01 and 3RT19 16-4RD01 3RT19 00-4RE01 and 3RT19 26-4RD01
connection module for contactors with screw terminals connection module for contactors with screw terminals
Size S00 Size S0
5 86 21
5 67 28
85
108
128
NSB0_01666
NSB0_01667
45 53
45 53
NSB01362a
76
76
NSB01360a
3
45 7 99 7
100 102,5
62,5
60
62,5
60
5,3
35 5
90
D
D
B
B
NSB01166a
A E F
NSB01165a
A E F
A B C D E F A B C D E F
S6 119 324 107 241 91 52 S6 119 215 27 190 91 52
S10 145 385 128 289 106 66 S10 145 265 30 235 106 66
S12 145 399 128 303 124 66 S12 145 279 30 249 124 66
3RT19 .6-4BA31
links for paralleling
Sizes S6 to S12
B
NSB01167a
A C 5
A B «C
S6 91 199 10.5
S10 121 244 12.5
S12 121 258 12.5
3
NSB01173
NSB01172a
A B C D E
S6 190 205 250 229 9
S10 240 249 300 275 11
S12 280 249 330 275 11
NSB01176a
A B C D E
S6-S6-S3 316 205 376 229 9
S6-S6-S6 343 205 403 229 9
S10-S10-S6 393 250 453 275 11
S10-S10-S10 423 250 483 275 11
S12-S12-S10 450 250 510 275 11
S12-S12-S12 465 250 525 275 11
NSB00774
5
67
50
5 8,6 35 7,5
90 5 51
3
67
Size S0
with 3RA19 24-2B mechanical interlock With 3RA19 24-1A mechanical interlock
Laterally mountable On front
5
NSB00776
29
36
60
86
NSB00775
45 16
8 14 10 28 7,5
40 5 39 90 44
100 61
86
DC 95
Size S2
5
NSB00777
120
95
10
13
10 17,5 50 8
120 5 36
52
110
DC 125
Size S3
NSB00778
5
157
130
12
10
12 22 65 8
150 5 46
85
134
DC147
6 4
1 8
1 3 2
3
2 2 9
2 0 5
3 6 4
2 0 5
1 7 3
1 3 8
2 3 6
1 0 7
6 7
N S B 0 _ 0 1 2 3 0 a
NSB0_01714
Size S10
3 0 6 2 2 2
3 0 0 2 0 2
1 0 6 6 6
2 1 9 4
3
4 6 5
2 1 3
2 4 9
2 7 5
1 6 8
2 9 0
5 9
1 0 0
N S B 0 _ 0 1 2 3 1 a
2 4 0
Size S12
2 2 8
1 2 6 6 6
2 1 1 1 0
2 1 3
1 8 2
4 8 1
2 4 9
2 7 5
3 0 4
6 5
1 0 9
N S B 0 1 2 3 2 a
2 8 0
3 3 0
K4
K3 K2 71
NSB00779
135 5 67
3
143
(AC+DC)
Sizes S0 – S0 – S0
88
K1 K3 K2
K4
Sizes S2 – S2 – S0
140
125
K2
K1 K3 K4
7 10
150 169 (AC)
178 184 (DC)
NSB00781
Sizes S2 – S2 – S2
125
140
K1 K3 K2 K4
7 10
150 169 (AC)
198 184 (DC)
NSB00782
Sizes S3 – S3 – S2
3
165
180
K1 K3 K2 K4
7
10
150 194 (AC)
218 207 (DC)
NSB00783
NSB00787
42,5
42,5
35 1)
35 1)
52
62
62
52
90
100
48
NSB00785 NSB00786
3,5x4,7 3,5x4,7 M3
45 62 6
3RT19 16-4BB41
links for paralleling, 4-pole, with connection terminal
for 3TG10 contactors
NSB00788
45
M4
Ø12
210
232
276
245
300
3
M3,5
A
150 1)
NSB00794
178
9,2 12
232
295
210
240
259
255
320
M3,5
A
NSB00792a
70 1)
150 220
1)
With box terminals for laminated copper bars (accessories).
3TX7 462-3. varistors 3TX7 462-3., 3TX7 522-3., 3TX7 090-0D coupling link
3TX7 572-3. for laterally snapping onto
RC elements and varistors contactors
70 4,2 4,2
NSB00806
200
230
35
4,2
NSB00808
13 21
95
95
3
NSB00266
21 52
22 52
a b
b
c
NSB00815
230 70
19
30
64
11
170
NSB00819
3TB5 contactors
52
M3,5 g2
M3,5 M10
b3
b1
e3
180
200
e3
3
NSB00822
NSB00823
48 25 10,5 f
4
Type a1 a3 b1 b3 c2 c3 d1 d2 e3 f4 g2 Type a1 a3 c2 c3 e3 f4
3TB50 120 100 150 130 23 198 37 15 133 137.5 M6 3TB54 145 120 30.5 264 168 188
3TB52 135 110 180 160 28 217 42 20 154 147 M8 3TB56 160 130 39 282 178 200
NSB00824
b h
For contactor
Size Type b h l
6 3TB50 27 33 58
8 3TB52 34 44 75
10 up to 12 3TB54 to 3TB56 38 56 95
1)
Minimum clearance from insulated components 3 mm.
Minimum clearance from grounded components 10 mm.
470
13,5
257 25
520 278
NSB00828a
295
325
470
13,5
231 196 25
665 278
a
b p e
2
1
k
b 2 p 1 t1
c t
3
1
1
1
h
c
h
c
M 4
fo r c
A N S B 0 0 8 3 3
M 6 c 2
fo r M 6 f g d
k 1
Contactor a b1 b2 c c1 c2 1) c2 2) d 3) e min. f g h h1 k1 k2 4) p p1 t t1
Type
3TK10 186 165 136 120 140 166 187 6.6 40 41 15 156 156 7.5 134 154.5 102.3 10 4
3TK11 186 165 136 120 140 168 187 11 40 42 20 156 172 10 134 154.5 102.3 10 4
3TK12 225 201 176 160 140 202 226 11 15 45 20 156 198 10 134 172 106.7 10 5
3TK13 225 201 176 160 140 202 226 11 15 45 20 156 198 10 134 172 106.7 10 5
3TK14 266 244 244 220 200 271 293 11 40 67 25 223 272 12.5 -- 225.5 139.5 23 5) 6
3TK15 266 244 244 220 200 271 293 11 40 67 25 223 273 12.5 -- 225.5 139.5 23 5) 6
3TK17 266 244 244 220 200 271 293 11 40 67 40 223 273 12.5 -- 225.5 139.5 23 5) 6
1) 3)
Clearance when 2 contactors, each with one auxiliary switch block Nuts, bolts, screws and washers are supplied.
opposite, are mounted. 4)
Minimum clearance for removing the withdrawable coil.
2)
Clearance when 2 contactors, each with two auxiliary switch blocks 5)
Damping elements are supplied.
opposite, are mounted.
NSB00835
Contactors Terminal h2 p2 for k2 for b4
Type cover I II III I II III
3TK10, 3TK11 3TK19 40-0A 372 153 178 203 47 72 97 168
3TK12, 3TK13 3TK19 42-0A 399 158 183 208 47 72 97 202
3TK14, 3TK15 3TK19 44-0A 464 193 218 243 47 72 97 268
3TK17 3TK19 46-0A 464 193 218 243 47 72 97 268
3
h2
II
b4 k2
p2
Contactors Locking
Type device c2 c3 c4
3TK10, 3TK11 3TK19 20-0A 120 140 65
3TK12, 3TK13 3TK19 22-0A 160 140 63.5
c3
M6
c2 c4 c2
N S B 0 0 8 3 7
B a s e p la te
56,5
130
110
75
85
160
NSB00839
M3,5
3
NSB00838 Ø 5,8 c
M5 M3,5 8 4
15 M6
7,5
50
80
1)
52
80
NSB00840
179,5
160
89
215
180
200
M3,5
256
Ø 6,8
M3,5
Ø10,5
25 M10
12,5
36,5 NSB00841
71
25 M10
12,5
41,5
85
t = minimum clearance from insulated components: 20 mm (600 V and 750 V) t = minimum clearance from insulated components: 25 mm (600 V and 750 V)
from grounded components: 70 mm (600 V and 750 V) from grounded components: 80 mm (600 V),
100 mm (750 V)
a b a b
DC operation 147 232 DC operation 200 310
AC operation 115 200 AC operation 141 251
1)
DC operation only.
3TC7 contactors
NSB00842
14
Ø9
16
b
28
M10
3
352
280
366
330
42
NSB00843
14
d
14
a 14 4 75 25
d
c 33 M3,5 78
272 a M10 50 M3,5 25
c 290 80
26 10
8
30
75
85
3
NSB00848 4
Ø 4,8 M5 M3,5
Varistor
t = minimum clearance from insulated components: 15 mm (600 V and 750 V)
from grounded components: 30 mm (600 V and 750 V)
NSB00850
3TB52, 3TC52 1
3TB54, 3TB56 2
3TC56 2
3TF20, 3TF28, $ 3TX4 490 3TF20, 3TF22, 3TF28, 3TF29 $ 3TX4 490 surge suppressor
with 1 auxiliary contact, surge suppressor with 2 to 5 auxiliary contacts, % Additional module
with screw terminals, % Additional module with screw terminals, (on overload relay)
AC and DC operation, (on overload relay) AC and DC operation, & Auxiliary switch block
without or with overload relay without or with overload relay
(3UA7),
3 8 3 8
1 1
4 ,4
4 ,4
3 5 1 1 3 5 1 1 3
M 3 M 3
3
3 1
1 8
2 4
2 4
4 8
4 0
1 8
4 8
4 0
4 5
4 5
9 0
2 5 2 5
9 0
2 8
4 8
4 8
9 6
9 6
M 3 2 M 3 2
N S B 0 _ 0 0 7 8 4 a
N S B 0 _ 0 1 5 5 9
1 0
1 0
4 5 5 6 3 6 4 5 5 6 3 6
7
3TF20 3TF20
with flat connectors 6.3 mm x 0.8 mm, with flat connectors 6.3 mm x 0.8 mm,
for snap-on and screw fixing, for screw fixing (diagonal),
AC and DC operation AC and DC operation
5 ,7 x 4 ,5 3 ,5 3 ,5 A 6 ,3 x 0 ,8 D IN 4 6 2 4 4
N S B 0 _ 0 1 5 4 0
N S B 0 _ 0 1 5 3 9
N S B 0 _ 0 1 5 4 4
1 7 ,5
3 6
1 5
4 0
4 8
4 5 8
5 0 6 0 8 ,3 8 ,6 8 ,1
3 6 ,5 5 8 8 ,6 8 ,6
4 5 6 4 ,5
15
17,5
1,3 1
42,8
36,8
4
39,8
45 59
50 8,3 8,6 8,1
1)
8,6 8,6
NSB0_01543
5,8
N S B 0 _ 0 1 5 4 5
4 8
4 0
4 2
M 3
4 5 5 6 3
3TK20 3TK20
with screw terminals, with flat connectors 6.3 mm x 0.8 mm,
for snap-on and screw fixing, for snap-on and screw fixing,
AC and DC operation AC and DC operation
M 3 5 ,7 x 4 ,5 5 ,7 x 4 ,5
N S B 0 _ 0 1 5 9 8
N S B 0 _ 0 1 5 3 9
4 0
4 8
4 0
4 8
3
3 6 ,5 5 8
3 6 ,5 5 6 3
4 5 6 4 ,5
4 5
3TK20 3TK20
with flat connectors 6.3 mm x 0.8 mm, with solder pin connectors for printed circuit boards,
for screw fixing (diagonal), for screw fixing (diagonal),
AC and DC operation AC and DC operation
3 ,5 3 ,5 A 6 ,3 x 0 ,8 D IN 4 6 2 4 4 3,5 Solder pin 0.8 x 1.2
12,4
N S B 0 _ 0 1 5 4 0
NSB0_01560
N S B 0 _ 0 1 5 4 4
22,6
1 7 ,5
3 6
1 5
15
36
1,8
4 5 8
5 0 6 0 8 ,3 8 ,6 8 ,1 45 55,5 4
50 8,3 8,6 8,1
8 ,6 8 ,6 8,6 8,6
17,5
1,3 1
42,8
36,8
39,8
1)
NSB0_01543
5,8
Hole pattern
for plug-in base
1)
Holes required only for integrated overvoltage damping
in the plug-in base.
3TH20 with 4 contacts $ 3TX4 490 3TH20 with 6 and 8 contacts, $ 3TX4 490
with screw terminals, surge suppressor 3TH22 with 8 contacts surge suppressor
AC and DC operation with screw terminals, % Auxiliary switch block
AC and DC operation
3 7 ,5 3 7 ,5
3 5 1 1 1 3 5 1 1 2 1
4 ,4
4 ,4
N S B 0 _ 0 1 5 5 4 N S B 0 _ 0 1 5 5 5
3 1
1 8
2 4
4 8
4 0
4 5
4 8
4 0
4 5
1 8
2 4
3
4 5 M 3 5 6 3 2 5 4 5 M 3 5 6 3 2 8 2 5
3TH20 with 4 contacts $ 3TX4 490 3TH20 with 6 and 8 contacts, $ 3TX4 490
AC and DC operation surge suppressor 3TH22 with 8 contacts surge suppressor
AC and DC operation % Auxiliary switch block
3 7 ,5 3 7 ,5
3 5 1 1 2 1
4 ,4
3 5 1 1 1
4 ,4
N S B 0 _ 0 1 5 5 8
N S B 0 _ 0 1 5 5 7
4 5
4 8
4 0
2 4
3 3
1 8
1 8
4 8
4 0
4 5
2 4
4 5 5 6 3 2 5 4 5 5 6 3 2 8 2 5
3TH20 3TH20
with flat connectors 6.3 mm x 0.8 mm, with solder pin connectors for printed circuit boards
for snap-on and screw fixing, for screw fixing (diagonal),
AC and DC operation AC and DC operation
5 ,7 x 4 ,5 Solder pin
N S B 0 _ 0 1 5 3 9 3,5 0,8 x 1,2 NSB0_01541
22,6
4 0
4 8
36
15
1,8
12,4
3 6 ,5 5 8 45 59 4
4 5 6 4 ,5 50 8,3 8,6 8,1
8,6 8,6
Hole pattern
for solder pin connections
3TX4 491-2A plug-in base 3TX4 490 OFF-delay device
with solder pin connectors for printed circuit boards
49,8 Solder pin
21,7 0,32 x 1,0 Unassigned
13,5 connections 3 8
3 5 1 1
4 ,4
11,4 18,5 1)
1,4 N S B 0 _ 0 1 5 4 5
NSB0_01542
42,8
36,8
39,8
17,5
1,3 1
4 8
4 0
4 2
1)
NSB0_01543
M 3
5,8
4 5
1 8
2 4
4 ,5
3
M 3
9 0 5 6 3 2 5
3RS18
5 86
36
110
62
90
62
74
62
82
C
A
B
100
NSB0_01625
15 15 15
22,5 22,5 22,5
A B C
3RS18 00-.A 3RS18 00-.B 3RS18 00-.H
Removable terminal
Spring-loaded terminal 84 94 103
Screw terminal 83 92 102
NSB00270
NSB00284
NSB00268
NSB00269
60
M3 M3 M3 M3
11,5 12,5 17,5 22,5 62
3
3TX7 004, 3TX7 005 coupling links in two-tier design
3TX7 00 .-1MB00, 3TX7 00 .-1AB10, 3TX7 00 .-1HB00 3TX7 00 .-1GB00
3TX7 00 .-1MF00, 3TX7 00 .-1BB00, relay coupling links relay coupling links
3TX7 00 .-1L . 0 ., 3TX7 00 .-1BB10,
3TX7 00 .-2M . . . 3TX7 00 .-1CB00,
relay coupling links 3TX7 00 .-1BF05
relay coupling links
79 1)
80 2)
NSB00271
NSB00273
NSB00272
3 0 °
8 9 ,2
8 9 ,5
N S B 0 _ 0 1 6 4 3
N S B 0 _ 0 1 4 2 8
1 8 6 ,6 8
9 4 ,1 8
6 ,2 9 2
N S B 0 _ 0 1 6 4 1
1 2 ,5
1 4 ,5
3 ,2 3 ,0 3
9 6 ,2
6 ,2
2 7 ,8 5
1 0 0
1)
Dimensions for 3TX7 004 coupling links (screw terminals).
2)
Dimensions for 3TX7 005 coupling links (spring-loaded terminals).
NSB00278
NSB0_00275b NSB00277
Hold clip
75,5
75,5
75,5
Print relay
LED module
3
2,6 12,7
3,8
29
NSB00279
N S B 0 _ 0 1 6 2 4
29
29
2 9
6
6
6
28 2,2 2 8 2 ,2 28 2,2
22,5 2 2 ,5 22,5
Relay
Hold clip
75
LED
module
NSB00280
NSB00281
35,5 57
7 0
69
3 2 ,5
3 0 2 6
3 8
■ Schematics
Internal circuit diagrams for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
NSB0_00484a
1 /L 1 3 /L 2 5 /L 3 1 3 1 /L 1 3 /L 2 5 /L 3 2 1 A1(+) 1/L1 3/L2 5/L3 A1(+) 1/L1 3/L2 5/L3
NSB0_01711
A 1 (+ )
N S B 0 _ 0 0 4 8 2 a
N S B 0 _ 0 0 4 8 3 a
A 1 (+ ) U
3
2 /T 1 4 /T 2 6 /T 3 1 4 2 /T 1 4 /T 2 6 /T 3 2 2
NSB0_00487a
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 A1(+) 1/L1 3/L2 5/L3 13 21 31 43
N S B 0 _ 0 0 4 8 5 b
A 1 (+ )
NSB0_01712
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3 U
N S B 0 _ 0 0 4 8 6 a
A 1 (+ )
N S B 0 _ 0 1 3 5 4 a
N S B 0 _ 0 0 4 9 0 a
N S B 0 _ 0 0 4 9 1 a
N S B 0 _ 0 0 4 9 2 a
N S B 0 _ 0 0 4 8 8 a
A 1 (+ )
A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 2 5 4 1 4 2 2 3 4 4 4 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4 1 4 2 2 3 2 4 2
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3 5 3 2 1 1 3 3 1 4 3
N S B 0 _ 0 0 4 9 4 a
N S B 0 _ 0 0 4 9 3 a
N S B 0 _ 0 0 4 8 9 a
A 1 (+ )
A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4 5 4 2 2 1 4 3 2 4 4
A 1 (+ )
N S B 0 _ 0 0 4 9 5 a
N S B 0 _ 0 0 4 9 6 a
A 2 ( )
2 /T 1 4 /T 2 6 /T 3 6 2 5 4 7 2 8 4
Contactors with 4 main contacts, size S00 Contactors with 4 main contacts, sizes S0 to S3
Terminal designations according to EN 50005 Terminal designations according to EN 50005
3RT13 and 3RT15 contactors 3RT13 and 3RT15 contactors
4 NO 2 NO + 2 NC 4 NO 2 NO + 2 NC
1 /L 1 3 /L 2 5 /L 3 7 /L 4 A1(+) 1 R1 R3 3 1 /L 1 3 /L 2 5 /L 3 7 /L 4 A1(+) 1 R1 R3 3
N S B 0 _ 0 0 4 9 7 a
N S B 0 _ 0 0 4 9 9 a
A 1 (+ ) A 1 (+ )
NSB00500
NSB00500
A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 8 /T 4 A2( ) 2 R2 R4 4 2 /T 1 4 /T 2 6 /T 3 8 /T 4 A2( ) 2 R2 R4 4
(3RH19 11 auxiliary switch blocks acc. to EN 50005 can be snapped on) (3RH19 21 auxiliary switch blocks acc. to EN 50005 can be snapped on)
Surge suppressors for sizes S00 to S3
(coded plug-in direction; Exception: for 3RT19 16-1T. . .diode assembly designation with +/–)
Diode Diode assembly Varistor RC element Diode with LED Varistor with LED
NSB00501
NSB00502
NSB00503
NSB00505
NSB00506
NSB00504
U U
1)
Not for 3RT12 vacuum contactors.
Internal circuit diagrams for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
N S B 0 _ 0 0 5 0 9 a
NSB00510
NSB00507
54 64 5 4 6 2 5 2 6 2 58 66
3
with make-before-break
4 NO 3 NO + 1 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC
Ident. No.: 40 31 22 22 U 11/11 U
53 63 73 83 5 3 6 1 7 3 8 3 5 3 6 1 7 1 8 3 57 67 75 85 5 3 6 1 7 5 8 7
N S B 0 _ 0 0 5 1 2 a
N S B 0 _ 0 0 5 1 3 a
N S B 0 _ 0 0 5 1 5 a
NSB00514
NSB00511
54 64 74 84 5 4 6 2 7 4 8 4 5 4 6 2 7 2 8 4 58 68 76 86 5 4 6 2 7 6 8 8
with make-before-break 1 NO + 1 NC standard
1 NO + 1 NC with make-before-
break
3RH19 11-1AA.. and 3RH19 11-1BA.. 3RH19 11-1LA.. and 3RH19 11-1MA.. Internal wiring
auxiliary switch blocks, auxiliary switch blocks,
for snapping onto the front, for snapping onto the front,
cable entry from above or below cable entry from above or below
1 NO 1 NC 2 NO 1 NO + 1 NC
53 5 1 53 63 5 3 6 1
N S B 0 _ 0 0 5 1 7 a
N S B 0 _ 0 0 5 0 8 a
NSB00516
NSB00507
N S B 0 _ 0 0 5 2 0 a
54 5 2 54 64 5 4 6 2
5 3 5 4 6 1 6 2
Example of 1 NO + 1 NC,
cable entry from below
NSB00522
NSB00523
A2 28 36 A2 28 36 A2 28 38
(Integrated varistors not shown)
N S B 0 _ 0 0 5 2 6 a
N S B 0 _ 0 0 5 2 7 a
NSB00528
NSB00524
14 24 34 44 1 4 2 4 3 4 4 2 1 4 2 4 3 2 4 2 1 2 2 2 3 2 4 2 18 28 36 46
with make-before-break
3RH19 21-.CA. . auxiliary switch blocks, 1-pole, 3RH19 21-1CD. . auxiliary switch blocks, 1-pole
for snapping onto the front1) with make-before-break, for snapping onto the front1)
1 NO 1 NC 1 NO 1 NC
.3 .1 .7 .5
N S B 0 _ 0 0 5 3 0 a
NSB00532
NSB00531
NSB00529
.4 .2 .8 .6
(Terminal designations according to EN 50005 or EN 50012)
1)
Not for 3RT12 vacuum contactors.
Internal circuit diagrams for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
N S B 0 _ 0 0 5 3 6 a
2 NO 1 NO + 1 NC 2 NC
1 3 1 4 2 1 2 2
13 23 1 3 2 1 1 1 2 1
N S B 0 _ 0 0 5 3 4 a
N S B 0 _ 0 0 5 3 5 a
NSB00533
Example of 1 NO + 1 NC,
cable entry from below
3
14 24 1 4 2 2 1 2 2 2
1 4 2 4 3 2 4 2
3RH19 21-.EA. . first laterally mountable auxiliary switch blocks (left) 3RH19 21-.EA. . first laterally mountable auxiliary switch blocks (right)
2 NO 1 NO + 1 NC 2 NC 2 NO 1 NO + 1 NC 2 NC
53 63 5 1 6 3 5 1 6 1 73 83 7 1 8 3 7 1 8 1
N S B 0 _ 0 0 5 3 9 a
N S B 0 _ 0 0 5 4 2 a
N S B 0 _ 0 0 5 4 3 a
N S B 0 _ 0 0 5 0 9 a
NSB00541
NSB00507
54 64 5 2 6 4 5 2 6 2 74 84 7 2 8 4 7 2 8 2
3RH19 21-.KA. . second laterally mountable auxiliary switch blocks (left) 3RH19 21-.KA. . second laterally mountable auxiliary switch blocks (right)
(only for sizes S3 to S12) (only for sizes S3 to S12)
2 NO 1 NO + 1 NC 2 NC 2 NO 1 NO + 1 NC 2 NC
153 163 1 5 1 1 6 3 1 5 1 1 6 1 173 183 1 7 1 1 8 3 1 7 1 1 8 1
N S B 0 _ 0 0 5 4 6 a
N S B 0 _ 0 0 5 4 9 a
N S B 0 _ 0 0 5 4 5 a
N S B 0 _ 0 0 5 4 8 a
NSB00544
NSB00547
NSB00551
NSB00552
A2 -8 -6 A2 -8 -6 A2 -8 -8
U A1 A2
2
A1
2
A2 NSB00184
NSB00182
L1 AC
NSB01135a
NSB01134
A3 A4 A5 B1 Z+ Z+
~ A3 A4 A5 B1 Z+ ~ Z+
3
= K1 = K1
NSB01136a
A2- A1+ C+ Z- A2- A1+ C+ Z-
NSB01178
C C
50 Hz L1 N 100
● ● ●
3RT1. 2. -. BF4.
60 Hz L1 N 100
● ●
S0 DC L+ L– 400
● ●
L1 3RT1. 2.-.BM4.
50 Hz N 400
3RT1. 2.-.BP4.
60 Hz L1 N 400
● ●
S 0 S 0
S 1 K S 1 K S 1 K S 1 K
S 0 S 0
A 3 A 4 A 5 B 1 Z + A 1 + A 3 A 4 A 5 B 1 Z + A 1 + A 3 A 4 A 5 B 1 Z + A 1 + A 3 A 4 A 5 B 1 Z + A 1 +
3 R T 1 9 1 6 -2 B L 0 1 3 R T 1 .2 .-1 B P 4 . 3 R T 1 9 1 6 -2 B L 0 1 3 R T 1 .1 .
-1 B P 4 .
3 R T 1 9 1 6 -..... 3 R T 1 . ..-.B ... 3 R T 1 9 1 6 -..... 3 R T 1 . ..-.B ...
o ff-d e la y 3 R T 1 .2 .-1 B M 4 . o ff-d e la y 3 R T 1 .1 .-1 B M 4 .
o ff-d e la y 3 R H 1 1 ..-.B ... o ff-d e la y 3 R H 1 1 ..-.B ...
d e v ic e K c o n ta c to r d e v ic e s 3 R H 1 1 .. -1 B P 4 0
d e v ic e K c o n ta c to r d e v ic e K c o n ta c to r 3 R H 1 1 .. -1 B M 4 0
K c o n ta c to r
A 2 - A 1 + C + Z - A 2 - A 2 - A 1 + C + Z - A 2 - A 2 - A 1 + C + Z - A 2 -
A 2 - A 1 + C + Z - A 2 -
N /L -
N /L - N /L - N
N S B 0 1 1 3 7 b N S B 0 1 1 3 8 b N S B 0 1 1 3 9 c N S B 0 1 1 4 0 d
Schematic circuit Typical circuit diagram: Schematic circuit Typical circuit diagram:
diagram Contactor size S0, diagram Contactor size S00,
DC operation, at AC 50 Hz 230 V DC operation, at AC 50 Hz 230 V
Accessories for size S00 to S3 contactors and contactor relays 3RT16 capacitor contactors
Solid-state time-delay blocks Size S00 Sizes S0 and S3
(note planning aids on Page 3/165!) L 1 L 2 L 3 L 1 L 2 L 3
3RT19 16-2C. . . 3RT19 16-2D. . .
ON-delay OFF-delay (with auxiliary voltage) F 0 F 0
Size S00 Size S00
L1/L+ L1/L+
NSB00555
NSB00554
S1 S1
1 3 5 1 4 3
1 /L 1
5 /L 3
3 /L 2
1 /L 1
3 /L 2
5 /L 3
3
A 1 A 1
A1
1 A1 B1 A 2 A 2
2 /T 1
4 /T 2
6 /T 3
2 /T 1
4 /T 2
6 /T 3
1 1 4 5 2 4 4
2 A2
N/L A2 N/L 2
N S B 0 _ 0 1 3 8 2 c
N S B 0 _ 0 0 5 5 8 b
L1/L+ L1/L+
C 1 C 1
NSB00556
NSB00557
N S B 0 _ 0 0 5 6 1 b
A 1
E 1 + E1+
R v RV K1 A 2 ( )
K 1 2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4
NSB00560a
A 2 - A2-
2 /T 1 4 /T 2 6 /T 3 14 24 32
R v
A 1
Series resistor RV 2 NO + 1 NC unassigned
2 1 A 2
plugged on, Series resistor RV 2 2
NC contact prewired. (+ ) (-)
plugged on,
NC contact prewired.
The series resistor is supplied separately packed.
3RT10 17-2K.41/2K.42 contactor 3RH11 22-2K.40 contactor relay The 21/22 NC contact is necessary to wire the
Varistor integrated Varistor integrated series resistor.
Size S00 Size S00
3RT10 25-3K.40 contactor
1 NO 2 NO + 2 NC Varistor integrated
Ident. No.: 10E 22E Size S0
A 1 (+ ) 1 /L 1 3 /L 2 5 /L 3 1 3 A 1 (+ ) 1 3 2 1 3 1 4 3 1 /L 1 3 /L 2 5 /L 3
N S B 0 _ 0 0 1 6 9 a
A 1 (+ )
N S B 0 _ 0 0 1 6 4 a
N S B 0 _ 0 0 1 6 8 b
A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 A 2 (-) 1 4 2 2 3 2 4 4 2 /T 1 4 /T 2 6 /T 3
A 1 (+ ) 1 /L 1 3 /L 2 5 /L 3 2 1
N S B 0 _ 0 0 1 6 5 a
A 2 ( )
2 /T 1 4 /T 2 6 /T 3 2 2
Position of the terminals for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
1 3 5 1 3 5
1. 2. 3. 4. 13 21 31 43
N S B 0 _ 0 0 5 6 4 a
NSB00563
1. 2. 3. 4. 14 22 32 44
2 4 6 14 A2 2 4 6 2 2 A 2
NSB00568
NSB00565
2 4 6 2 4 6
A1 A2 A1 A2
3RT10 1 contactors (with 1 NO contact) 3RT10 2, 3RT10 3, 3RT10 4 3RT10 2, 3RT10 3, 3RT10 4
with front-mounted 3RH19 11-. H . . . contactors with front-mountable contactors with front-mountable
auxiliary switch blocks 4-pole 3RH19 21- . HA31 4-pole 3RH19 21- . HA13
auxiliary switch block auxiliary switch block
1 NO + 1 NC 2 NO + 2 NC 3 NO + 1 NC 1 NO + 3 NC
Ident. No.: 11E 22E Ident. No.: 31 E 13 E
1 3 5 13 A1 1 3 5 13 A1 A1 A2 A1 A2
1 3 5 1 3 5
21 21 31 43
13 21 33 43 13 21 31 41
22 22 32 44
NSB00566
NSB00567
14 22 32 44 14 22 32 42
2 4 6 14 A2 2 4 6 14 A2
NSB01348
NSB01349
2 4 6 2 4 6
2 NO + 3 NC 3 NO + 2 NC A1 A2 A1 A2
Ident. No.: 23E 32E
2 4 6 14 A2 2 4 6 14 A2
32 72 62
21 61 71
22
31
Size S0 to S3
Terminal designations according to EN 50012 13
44
43
14
53
84
83
54
A1 A2
NSB00571
NSB00573
NSB00574
NSB00572
31 71 61
22 62 72
21
32
1 3 5
1. 2. 3. 4.
1. 2. 3. 4.
2 4 6
NSB01390
1)
Note location identifier. Can only be used if no 4-pole auxiliary
switch block is snapped onto the front.
Position of the terminals for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
Sizes S6 to S12
3RT1 .5, 3RT1 .6, 3RT1 .7 contactors
• With conventional operating • With solid-state operating • With solid-state operating • With solid-state operating
mechanism (3RT1. ..-.A...) mechanism (3RT1. ..-.N...) mechanism (3RT1. ..-.P...) mechanism (3RT1. ..-.Q...)
With laterally mountable auxiliary With laterally mountable auxiliary With laterally mountable auxiliary With laterally mountable auxiliary
switch blocks switch blocks switch blocks switch blocks
3RH19 21-1DA11 3RH19 21-1DA11 3RH19 21-1DA11 3RH19 21-1DA11
(for 2 NO + 2 NC, included in the (for 2 NO + 2 NC, included in the (for 1 NO + 1 NC, included in the (for 1 NO + 1 NC, included in the
contactors) contactors) contactors) contactors)
3RH19 21-1JA11 3RH19 21-1JA11 3RH19 21-1JA11 3RH19 21-1JA11
3
(can be extended to 4 NO + 4 NC) (can be extended to 4 NO + 4 NC) (can be extended to 2 NO + 2 NC) (can be extended to 2 NO + 2 NC)
2 NO + 2 NC or 4 NO + 4 NC 2 NO + 2 NC or 4 NO + 4 NC 1 NO + 1 NC or 2 NO + 2 NC 1 NO + 1 NC or 2 NO + 2 NC
SPS
DC 24 V
A1 A2
A1 A2
NSB0_01154a
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
1 L1 3 L2 5 L3
A1 A2 A1 A2
61 21 31 71 61 21 61 21 H1
61 21 31 71 H2
53 13 43 83 53 13 H1 53 13 H3
53 13 43 83 H2
54 14 44 84 54 14 54 14 SF1
54 14 44 84 R1 SF2
62 22 32 72 62 22 R2 62 22 AS-i +
62 22 32 72 IN + AS-i +
IN - AS-i -
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 AS-i -
NSB01153
NSB01155
NSB01156
2 T1 4 T2 6 T3
Contactors with 4 main contacts, size S00 Contactors with 4 main contacts, sizes S0 to S3
Terminal designations according to EN 50005 Terminal designations according to EN 50005
3RT13 and 3RT15 contactors 3RT13 and 3RT15 contactors
4 NO 2 NO + 2 NC 4 NO 2 NO + 2 NC
1 3 5 7 A1 1 R1 R3 3 A1 A 1 A 2 A1 A2
1 3 5 7 1 R1 R3 3
NSB00575
NSB01152
N S B 0 _ 0 0 5 7 7 a
2 4 6 8 A2 2 R2 R4 4 A2
NSB00578
2 4 6 8 2 R2 R4 4
A 1 A 2 A1 A2
NSB00580
NSB00581
NSB00582
54 64 54 62 52 62 58 66
with make-before-break
4 NO 3 NO + 1 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC
Ident. No.: 40 31 22 22 U 11/11 U
53 63 73 83 53 61 73 83 53 61 71 83 57 67 75 85 53 61 75 87
NSB00583
NSB00584
NSB00585
NSB00586
NSB00587
54 64 74 84 54 62 74 84 54 62 72 84 58 68 76 86 54 62 76 88
with make-before-break 1 NO + 1 NC ON-delay
1 NO + 1 NC with make-
before-break
Position of the terminals for 3RT1 contactors and accessories (valid for screw and Cage Clamp terminals)
Accessories for size S00 contactors and contactor relays
Terminal designations according to EN 50005
3RH19 11-1AA. . 3RH19 11-1BA. .
auxiliary switch blocks for snapping onto the front auxiliary switch blocks for snapping onto the front
Cable entry from above Cable entry from below
1 NO 1 NC 1 NO 1 NC
5 3 5 4 51 52
N S B 0 _ 0 0 5 9 0 a
N S B 0 _ 0 0 5 9 1 a
N S B 0 _ 0 0 5 8 8 a
NSB00589
5 3 5 4 5 1 5 2
3
NSB00593
NSB00595
53 54 63 64 53 54 61 62
N S B 0 _ 0 0 5 9 6 a
N S B 0 _ 0 0 5 9 8 a
2 8 3 6 2 8 3 6 2 8 3 8
NSB00600
NSB00603
NSB00602
14 24 34 44 14 24 34 42 1 4 2 4 3 2 4 2 12 22 32 42 18 28 36 46
with make-before-break
3RH19 21-1LA. . auxiliary switch blocks, 2-pole 3RH19 21-1MA. . auxiliary switch blocks, 2-pole,
for snapping onto the front, cable entry from the top for snapping onto the front, cable entry from the bottom
2 NO 1 NO + 1 NC 2 NC 2 NO 1 NO + 1 NC 2 NC
1 3 1 4 2 3 2 4 1 3 1 4 2 1 2 2 1 1 1 2 2 1 2 2
N S B 0 _ 0 0 6 0 9 a
N S B 0 _ 0 0 6 0 8 a
N S B 0 _ 0 0 6 1 0 a
NSB00611
NSB00612
NSB00613
13 14 23 24 13 14 21 22 11 12 21 22
14 24 32 42
NSB00605a
NSB00606a
NSB00607a
.4 .2 .8 .6
with extended with extended
contacting contacting
74 72 72 54 52 52
53 51 51 73 71 71
84 84 82 64 64 62
63 63 61 83 83 81
3
83 83 81 63 63 61
64 64 62 84 84 82
NSB00615
NSB00616
NSB00617
NSB00618
NSB00619
NSB00620
73 71 71 53 51 51
54 52 52 74 72 72
Second laterally mountable 3RH19 21- . KA. . auxiliary switch blocks (left) Second laterally mountable 3RH19 21- . KA. . auxiliary switch blocks (right)
(only for sizes S3 to S12; can only be used if no auxiliary switches are (only for sizes S3 to S12; can only be used if no auxiliary switches are
snapped onto to the front) snapped onto to the front)
2 NO 1 NO + 1 NC 2 NC 2 NO 1 NO + 1 NC 2 NC
1 7 2 1 7 2
1 5 1 1 5 1
174 154 1 5 2 1 5 2
153 173 1 7 1 1 7 1
1 8 4 1 8 2
1 6 3 1 6 1
184 164 1 6 4 1 6 2
163 183 1 8 3 1 8 1
1 8 3 1 8 1
1 6 4 1 6 2
183 163 1 6 3 1 6 1
164 184 1 8 4 1 8 2
N S B 0 _ 0 0 6 2 2 a
N S B 0 _ 0 0 6 2 3 a
N S B 0 _ 0 0 6 2 5 a
N S B 0 _ 0 0 6 2 6 a
NSB00624
NSB00621
1 7 1 1 7 1
1 5 2
173
1 5 2
153 1 5 1 1 5 1
154 174 1 7 2 1 7 2
NSB00627
NSB00629
-8 -6 A2 -8 -6 A2 -8 -8 A2
5 2
44
2 4 6 1 4 A 2
NSB00630
2 4 6
A1 A2
The auxiliary switch block contains 3 leading contacts (not shown) and The auxiliary switch block contains 3 leading contacts (not shown) and
one unassigned NO contact and one unassigned NC contact. one unassigned NO contact.
N S B 0 _ 0 0 6 3 2 b
N S B 0 _ 0 0 6 3 1 b
2 4 6 E 1 + A 2 - 1 4 2 4 3 2 E 1 + A 2 -
Series resistor RV plugged on, NC contact prewired. Series resistor RV plugged on, NC contact prewired.
3RH19 11-2. . . . auxiliary switch blocks according to EN 50005 3RH19 11-2. . . . auxiliary switch blocks according to EN 50005
can be snapped on. can be snapped on.
14 22 32 44 A2
It is not possible to mount an auxiliary switch block.
13 21 31 43
(+)
14 22 32 44
NSB00633a
2 4 6 (-)
A1 A2
For circuit diagram of the series resistor wiring, see page 3/219.
Note:
For position of terminals for the 3RT10 17-2K.4. and 3RT10 25-3K.40
contactors see page 3/220.
N S B 0 _ 0 0 0 8 0 b
N S B 0 _ 0 0 0 8 1 b
NSB00079
A2( ) 14 24 34 44 A 2 ( ) 1 4 2 2 3 4 4 4 A 2 ( ) 1 4 2 2 3 2 4 4
3
3RH11 40 contactor relays
with 3RH19 11-1GA. .,
3RH12 44, 3RH12 62 auxiliary switch blocks snapped onto the front
8 NO 7 NO + 1 NC 6 NO + 2 NC
Ident. No.: 80E 71E 62E
A1(+) 13 23 33 43 53 63 73 83 A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 3 8 3 A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 3
N S B 0 _ 0 0 0 8 3 b
N S B 0 _ 0 0 0 8 4 b
NSB00082
A2( ) 14 24 34 44 54 64 74 84 A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 4 8 4 A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 4
5 NO + 3 NC 4 NO + 4 NC
Ident. No.: 53E 44E
A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 1 A 1 (+ ) 1 3 2 3 3 3 4 3 5 1 6 1 7 1 8 1
N S B 0 _ 0 0 0 8 5 b
N S B 0 _ 0 0 0 8 6 b
A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 2 A 2 ( ) 1 4 2 4 3 4 4 4 5 2 6 2 7 2 8 2
E2(-) A2(-) 14 24 34 44 E 2 ( ) A 2 ( ) 1 4 2 2 3 4 4 4 E 2 ( ) A 2 ( ) 1 4 2 2 3 2 4 4 N S B 0 _ 0 0 0 8 9 b
NSB00091
NSB00093
NSB00094
NSB00095
U U
1)
Positively-driven operation is assured likewise for auxiliary switch blocks
according to EN 50005 in conjunction with 3RH11 contactor relays
(basic units).
N S B 0 _ 0 1 6 3 2
N S B 0 _ 0 1 6 3 0
A 2 ( ) A 2 ( ) A 2 ( )
1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 1 4 2 4 3 4 4 4 5 4 6 2 7 4 8 4 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 4
5 NO + 3 NC 4 NO + 4 NC 3 NO + 3 NC and 1 NO + 1 NC
Ident. No.: 53E 44E make-before-break
44E, U
1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 1 1 3 2 3 3 3 4 3 5 1 6 1 7 1 8 1 1 3 2 3 3 3 4 7 5 1 6 1 7 1 8 5
A 1 (+ ) A 1 (+ ) A 1 (+ )
N S B 0 _ 0 1 6 3 3
N S B 0 _ 0 1 6 3 4
N S B 0 _ 0 1 6 3 5
A 2 ( ) A 2 ( ) A 2 ( )
1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 2 1 4 2 4 3 4 4 4 5 2 6 2 7 2 8 2 1 4 2 4 3 4 4 8 5 2 6 2 7 2 8 6
N S B 0 _ 0 0 1 1 5 b
N S B 0 _ 0 0 1 1 6 b
A 1 (+ )
A2( ) A 2 ( ) A 2 ( )
14 24 34 44 54 64 74 84 94 04 1 4 2 4 3 4 4 4 5 4 6 4 7 2 8 4 9 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 2 8 4 9 2 0 4
7 NO + 3 NC 6 NO + 4 NC 5 NO + 5 NC
Ident. No.: 73E 64E 55E
3
1 3 2 3 3 3 4 3 5 3 6 3 7 1 8 1 9 1 0 3 1 3 2 3 3 3 4 3 5 3 6 3 7 1 8 1 9 1 0 1 1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 1 9 1 0 1
N S B 0 _ 0 0 1 1 7 b
N S B 0 _ 0 0 1 1 8 b
A 1 (+ ) A 1 (+ )
N S B 0 _ 0 0 1 1 9 b
A 1 (+ )
A 2 ( ) A 2 ( ) A 2 ( )
1 4 2 4 3 4 4 4 5 4 6 4 7 2 8 2 9 2 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 2 8 2 9 2 0 2 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 2 9 2 0 2
1 3 2 3 3 7 4 3 5 3 6 1 7 1 8 5 9 1 0 1 1 3 2 3 3 7 4 3 5 3 6 3 7 1 8 5 9 1 0 3
N S B 0 _ 0 0 1 2 0 b
N S B 0 _ 0 0 1 2 1 b
A 1 (+ ) A 1 (+ )
A 2 ( ) A 2 ( )
1 4 2 4 3 8 4 4 5 4 6 2 7 2 8 6 9 2 0 2 1 4 2 4 3 8 4 4 5 4 6 4 7 2 8 6 9 2 0 4
1
J S
13
2
K1
14 1
13
S1 J K1
2 14
S0
A1 A1
NSB00122
K1 K1
A2 A2
N N
10 NO 9 NO + 1 NC 8 NO + 2 NC 7 NO + 3 NC
Ident. No.: 100E 91E 82E 73E
A1 A1 A1 A1
13 23 33 43 53 13 23 33 43 53 13 23 33 43 53 13 23 33 43 53
63 73 83 93 03 63 71 83 93 03 63 71 83 91 03 63 71 81 91 03
64 74 84 94 04 64 72 84 94 04 64 72 84 92 04 64 72 82 92 04
NSB00148
NSB00150
NSB00149
NSB00151
14 24 34 44 54 14 24 34 44 54 14 24 34 44 54 14 24 34 44 54
A2 A2 A2 A2
6 NO + 4 NC 5 NO + 5 NC
Ident. No.: 64E 55E
A1 A1
13 23 33 43 53 13 23 33 43 53
63 71 81 91 01 61 71 81 91 01
64 72 82 92 02 62 72 82 92 02
NSB00152
NSB00153
14 24 34 44 54 14 24 34 44 54
A2 A2
3
NSB00125
NSB00126
NSB00124
14 24 34 44 A2 14 22 34 44 A2 14 22 32 44 A2
53 63 73 83 53 61 73 83 53 61 71 83 53 61 71 81
54 64 74 84 54 62 74 84 54 62 72 84 54 62 72 82
NSB00127
NSB00129
NSB00128
NSB00130
14 24 34 44 A2 14 24 34 44 A2 14 24 34 44 A2 14 24 34 44 A2
4 NO + 4 NC
Ident. No.: 44E
13 23 33 43 A1
51 61 71 81
52 62 72 82
NSB00131
14 24 34 44 A2
2 NO + 2 NC
Ident. No.: 22E
13 21 31 43 A1+ E1+
NSB00134
14 22 32 44 A2- E2-
Connection diagrams for 3RH11 coupling relays for switching auxiliary circuits
DC operation
• L+ is to be connected to coil terminal A1.
3RH11 coupling relays for auxiliary circuits
Size S00
Terminal designations according to EN 50011
(it is not possible to snap on an auxiliary switch block)
A1(+) 13 23 33 43 A 1 (+ ) 1 3 2 1 3 3 4 3 A 1 (+ ) 1 3 2 1 3 1 4 3
N S B 0 _ 0 0 1 5 7 b
N S B 0 _ 0 0 1 5 8 b
NSB00156
Diode integrated
4 NO 3 NO + 1 NC 2 NO + 2 NC
Ident. No.: 40E 31E 22E
A1(+) 13 23 33 43 A 1 (+ ) 1 3 2 1 3 3 4 3 A 1 (+ ) 1 3 2 1 3 1 4 3
N S B 0 _ 0 0 1 6 3 b
N S B 0 _ 0 0 1 6 2 b
NSB00161
Varistor integrated
4 NO 3 NO + 1 NC 2 NO + 2 NC
Ident. No.: 40E 31E 22E
A1(+) 13 23 33 43 A 1 (+ ) 1 3 2 1 3 3 4 3 A 1 (+ ) 1 3 2 1 3 1 4 3
N S B 0 _ 0 0 1 6 7 b
N S B 0 _ 0 0 1 6 8 b
NSB00166
Position of the terminals for 3RH11 coupling relays for switching auxiliary circuits
Size S00
3RH11 coupling relays
4 NO 3 NO + 1 NC 2 NO + 2 NC
Ident. No.: 40E 31E 22E
13 23 33 43 A1 13 21 33 43 A1 13 21 31 43 A1
NSB00125
NSB00126
NSB00124
14 24 34 44 A2 14 22 34 44 A2 14 22 32 44 A2
S0
3
K1 10 2
K2 S2 S1 S
53 53
S1 K1 S2 K2
NSB00634
F2 54 54
UV W
22 22
22 22 K1
NSB0_00636a
M K2 K1 K2
NSB0_00635a
3~ 21 21 21 21
A1 A1 A1 A1
K1 K2 K1 K2
N/L A2 A2 N/L A2 A2
The 3RA19 13-2A installation kit contains, among The 3RA19 13-2A installation kit contains,
other things, wiring connectors for connecting the among other things, the electrical interlock.
main current paths.
Sizes S0 to S3
Main circuit Control circuit
(The terminal designations for the contactors comply with EN 50005)
For momentary-contact operation For maintained-contact operation
L1 L1/L+ L1/L+
L2 F3
F3
L3
95 95
F2 F2
F1 96
96
S0
10 2
K1 S2 S1 S
K2
.3 .3
S1 K1 S2 K2
.4 .4
NSB00634
F2
UV W K2 112 K1 121 112 121
K2 K1
M 122 111 122
NSB00639
111
NSB00638
3~ A1 A1 A1 A1
K1 K2 K1 K2
N/L A2 A2 N/L A2 A2
The 3RA19 .3-2A installation kits contain, among The 3RA19 24-2B mechanical interlock contains
other things, the wiring modules on the top and one NC contact for each contactor for the
bottom for connecting the main conducting paths. NC contact interlock.
2 4 6 2 4 6
NSB00641
K1 1 3 5 K3 1 3 5 K2 S1 S
2 4 6 2 4 6 13 13
K1 K1
14 14
27 37 27 37
F1 NSB00642
K4 K4
U1 W2 28 38 28 38
V1 M U2
W1 3~ V2 22 22 22 22
K3 K2 K3 K2
21 21 21 21
U1 W2 K4 K1 K2 K3 K4 K1 K2 K3
V1 M U2
W1 3~ V2
N(L ) N(L )
NSB00643 NSB00644
The contact element 27/28 for the solid-state time-delay auxiliary switch block with
wye-delta function is only closed on the wye stage; the contact element is open in
the delta stage as well as in the de-energized state.
Sizes S0 to S61)
Main circuit Control circuits
with 3RP15 7. timing relay,
laterally mounted (example circuits)
For momentary-contact operation For maintained-contact operation
L1 3AC 50Hz ...V L 1 (L + ) A C 5 0 H z (D C ) ...V L 1 (L + ) A C 5 0 H z (D C ) ...V
L2 F 0 9 5 F 0
L3 9 5
F 1 F 1
9 6
F0 9 6
S 0
K1 1 3 5 K3 1 3 5 K2 S 1 S
2 4 6 2 4 6 4 4 4 4
K 1 K 1
4 3 4 3
1 7
3 3 1 3 1 7
F1 NSB00645 3 3 1 3 1 3
K 4 K 1 K 2 K 4 K 1 K 2 K 3
3 4 1 4
U1 W2 1 8 2 8 3 4 1 4 1 4
1 8 2 8
V1 M U2
W1 3~ V2 4 2 2 2
2 2
4 2
K 3 K 2 K 2
2 1
K 3
4 1
4 1 2 1
U1 W2 K 4 K 2 K 3 K 1 K 4 K 1
V1 M U2 K 2 K 3
W1 3~ V2
N (L ) N S B 0 _ 0 0 6 4 6 a N (L ) N S B 0 _ 0 0 6 4 7 a
The contact element 17/18 is only closed in the wye stage; the contact element is open
in the delta stage as well as in the de-energized state.
S1 (S) is connected to clamping point K1/33.
Sizes S6 to S12
L1 3AC 50Hz ...V S0 Button "OFF"
L2 S1 Button "ON"
L3 S Maintained-contact switch
F0 F0 K1 Line contactor
K2 Star contactor
K3 Delta contactor
K1 1 3 5 K3 1 3 5 K2 K4 Solid-state, time-delay auxiliary switch block or timing relay
2 4 6 2 4 6 F0 Fuses
F1 Overload relays
F1 NSB00648
U1 W2
V1 M U2
W1 3~ V2
U1 W2
V1 M U2
W1 3~ V2
1)
Only 3RA19 53-2B. installation kit
N S B 0 _ 0 0 6 6 2 a
A 1 (+ ) A 1 (+ )
A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 /T 1 4 /T 2 6 /T 3 2 2
Internal circuit diagrams for 3TF68 and 3TF69 vacuum contactors, 3-pole
3
3TF68 44 and 3TF69 44 3TF68 33 and 3TF69 33 contactors
contactors
4 NO + 4 NC 3 NO + 3 NC
AC operation DC operation
Maximum number of auxiliary Maximum number of auxiliary
contacts that can be fitted contacts that can be fitted
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3 5 3 6 1 7 1 8 3 1 /L 1 3 /L 2 5 /L 3 3 1 4 3 5 3 6 1 7 1 8 3
N S B 0 _ 0 0 6 7 3 a
N S B 0 _ 0 0 6 7 1 a
A 1 A 1
A 2 A 2
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4 2 /T 1 4 /T 2 6 /T 3 3 2 4 4 5 4 6 2 7 2 8 4
NSB00679
NSB00675
NSB00676
NSB00678
NSB00680
NSB00688
B2 26 14 22 32 44 54 62 72 84 14 26 44 36
52 54 62 64
3TX7 090-0D
coupling links for control by PLC
with surge suppression
X2
X1 NO13 1 ➀ Coupling link
B1+
2 ➁ Contactor
B2-
NO14 NSB00183
S1
A1 1 3 5
A1
A1 A2
A2 1
Rv L1 L2 3 B1
B1
5 25 ~
A1 1 3 +
Rv Rv T1 T2 7 -
2 4 25
A2 A2 9 26
26 11 B2
B2
2 4 6
NSB0_00686 NSB0_01713
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3 43 35
N S B 0 _ 0 0 6 8 7 a
A 1
NSB00688
A 2
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4 44 36
3
S0
K1
10 2
K2 S2 S1
S
53 53
NSB00689 S1 K1 S2 K2
F2
54 54
UV W
M 22 22 22 22
3~ K2 K1 K1
NSB0_00635a
NSB0_00636a
K2
21 21 21 21
A1 A1 A1 A1
K1 K2 K1 K2
N/L A2 A2 N/L A2 A2
F0 F0 F0
3TE
3
3TE
1 3 5 1 3 5 1 3 5 1 3 5
K1 K3 K2 K1 K3 K2
2 4 6 2 4 6 2 4 6 2 4 6
NSB00692 F1 NSB00693
F1
W1 W2 W1 W2
V1 M V2 Clockwise V1 M V2 Clockwise
U1 3~ U2 U1 3~ U2
W1 W2 Counter- W1 W2 Counter-
V1 M V2 V1 M V2
U1 3~ U2 clockwise U1 3~ U2 clockwise
S 0
S 1 S
4 3 4 3
K 1 K 1
4 4 4 4
1 7 1 7
1 3 1 3 1 3 1 3 1 3
K 4 K 1 K 2 K 4 K 1 K 2 K 3
1 4 1 4
1 8 2 8 1 4 1 4 1 4
1 8 2 8
2 2 2 2 2 2
2 2
K 3 K 2 K 3 K 2
2 1 2 1 2 1
2 1
K 4 K 2 K 3 K 1 K 4 K 2 K 3 K 1
N (L ) N S B 0 _ 0 1 6 0 3 N (L ) N S B 0 _ 0 1 6 0 4
The contact element 17/18 is only closed in the wye stage; the contact element is open in the delta stage as well as in the de-energized state.
S0 Button "OFF"
S1 Button "ON"
S Maintained-contact switch
K1 Line contactor
K2 Star contactor
K3 Delta contactor
K4 Timing relay
F0 Fuses
F1 Overload relays
Internal circuit diagrams for 3TK1 contactors, 4-pole (4 NO) for switching resistive loads (AC-1)
3TK1 contactors 3TK1 910-3B auxiliary
switch block
mounted on left mounted on right
1 3 5 7 13 21 31 43 5 3 6 1 8 3 7 1
A1
NSB00699
N S B 0 _ 0 0 7 0 0 a
N S B 0 _ 0 0 7 0 1 a
A2
2 4 6 8 14 22 32 44 5 4 6 2 8 4 7 2
Internal circuit diagram for 3TC44 to 3TC56 contactors for switching DC voltage
1 3 13 21 31 43
A1
NSB00702
A2
2 4 14 22 32 44
Internal circuit diagrams for 3TC74, 3TC78 contactors for switching DC voltage
DC operation
3TC74 contactors 3TC78 contactors
3
N S B 0 _ 0 0 7 0 4 a
2 /T 1 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4 2 /T 1 4 /T 4 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4
A 2 A 2
AC operation
Auxiliary contacts 4 NO + 4 NC Auxiliary contacts 4 NO + 4 NC
Must be operated in the DC circuit Must be operated in the DC circuit
Z Z
1 /L 1 1 3 2 1 3 1 4 3 5 3 6 1 7 1 8 3 1 /L 1 3 /L 2 1 3 2 1 3 1 4 3 5 3 6 1 7 1 8 3
N S B 0 _ 0 0 7 0 5 a
N S B 0 _ 0 0 7 0 6 a
~ A 2 ~ A 2
~ A 1 ~ A 1
2 /T 1 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4 2 /T 1 4 /T 2 1 4 2 2 3 2 4 4 5 4 6 2 7 2 8 4
3TC74 contactors
Momentary-contact operation Maintained-contact operation Momentary-contact operation Maintained-contact operation
DC operation AC operation (must be operated in the DC circuit)
L+ L+ L1 L1
~ A1 ~ A1
S0 S0
~ A2 ~ A2
14 14
S1 K S S1 K S
13 13
A1 A1 Z Z
R2 R2 R2 R2
K K K K
NSB00710
NSB00709
NSB00707
NSB00708
R2 R2 R2 R2
L A2 L A2 N N
3TC78 contactors
Momentary-contact operation Maintained-contact operation Momentary-contact operation Maintained-contact operation
DC operation AC operation (must be operated in the DC circuit)
L+ L+ L1 L1
~ A1 ~ A1
S0 S0
~ A2 ~ A2
14 14
S1 K S S1 K S
13 13
A1 A2 A1 A2 Z Z
R2 R2 R2 R2 R2 R2 R2 R2
K K K K
NSB00712
NSB00711
NSB00713
NSB00714
R2 R2 R2 R2 R2 R2 R2 R2
L L N N
Circuit diagrams for 3T contactors with extended operating range 0.7 to 1.25 x Us
Circuit with series resistor Rv (size 2 or larger) Circuit with series resistor Rv and Rv:
without reversing contactor reversing contactor K2 Two resistors are connected in
(for K1 contactors size 8 or larger) series for 3TB54, 3TB56 and
L L+
3TC56 contactors.
L L- K2:
S1 S1 For 3TB52 to 3TB56 and
21
3TC52 to 3TC56:
1 3 3RT13 17-1F . 40
31
K2 K2 K1 22
2 4
Rv K1 Rv
5 7
32
K2 K2
6 8
3
K1 A1 K1 A1 K2 A1
NSB00715 A2 NSB0_01357b A2 A2
A1 A1
1 3 5 13 1 3 5 21
2 4 6 14 2 4 6 22
NSB00717
NSB00718
A2 A2
Position of the terminals for 3TF68 and 3TF69 vacuum contactors, 3-pole
AC operation DC operation 3TY7 561-1 . solid-state compatible auxiliary switch blocks
3TF68 and 3TF69 contactors 3TF68 and 3TF69 contactors for lateral mounting
4 NO + 4 NC 3 NO + 3 NC
Maximum number of auxiliary
contacts that can be fitted
left right
mounted mounted
1 /L 1 3 /L 2 5 /L 3 1 /L 1 3 /L 2 5 /L 3 54 62
A 1 A 1
A 2 A 2 61
5 3 1 3 4 3 8 3 5 3 B 1 4 3 8 3
6 1 2 1 3 1 7 1 6 1 3 1 7 1 51
NSB00727
2 5
6 2 2 2 3 2 7 2 6 2 2 6 3 2 7 2 52 64
5 4 1 4 4 4 8 4 5 4 B 2 4 4 8 4
2 /T 1 4 /T 2 6 /T 3 2 /T 1 4 /T 2 6 /T 3
N S B 0 _ 0 0 7 2 1 a N S B 0 _ 0 0 7 2 6 a
A 1 A 2
1 /L 1 3 /L 2 5 /L 3
1 3 4 3
2 1 3 1
2 2 3 2
3
1 4 4 4
N S B 0 _ 0 0 7 2 8 a
2 /T 1 4 /T 2 6 /T 3
Position of the terminals for 3TK1 contactors for switching resistive loads (AC-1)
3TK10 to 3TK17 contactors
2 NO + 2 NC
A 1 A 2
2 1 1 /L 1 3 /L 2 5 /L 3 7 /L 4 3 1
3 2 2 2
4 4
4 3
1 4
1 3
1 4 4 4
4 3 1 3
3 1 2 1
2 2 3 2
2 /T 1 4 /T 2 6 /T 3 8 /T 4
N S B 0 0 0 7 2 9 a
A1 A1 A2
1-L1 3-L2 1-L1 3-L2
13 43 13 43
21 31 21 31
22 32 22 32
14 44 14 44
NSB00732
NSB00733
62 22 32 72 62 22 32 72 22 32 62 72 22 32 62 72
54 14 44 84 54 14 44 84 14 44 54 84 14 44 54 84
53 13 43 83 53 13 43 83 13 43 53 83 13 43 53 83
61 21 31 71 61 21 31 71 21 31 61 71 21 31 61 71
NSB00737a
NSB00736a
NSB00734a
NSB00735a
2 2 2 4 2 4
A1 A2 A1 A2 + Z A1 A2 A1 A2 + Z
N S B 0 _ 0 0 6 6 1 a
N S B 0 _ 0 0 4 8 2 a
N S B 0 _ 0 0 4 8 3 a
N S B 0 _ 0 0 6 6 2 a
A 1 (+ ) A 1 (+ ) A 1 (+ )
A 2 ( ) A 2 ( ) A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 /T 1 4 /T 2 6 /T 3 2 2 2 /T 1 4 /T 2 6 /T 3 1 4 2 /T 1 4 /T 2 6 /T 3 2 2
3
3TF20 10 contactors with 3TX4 4 ..-1 auxiliary switch block,
3TF22 and 3TF29 contactors
with AC and DC operation
1 NO + 1 NC 2 NO + 2 NC
Ident. No. 11E 22E
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3
N S B 0 _ 0 0 4 8 6 a
A 1 (+ )
N S B 0 _ 0 0 4 8 5 b
A 1 (+ )
A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4
2 NO + 3 NC 3 NO + 2 NC
Ident. No.: 23E 32E
1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 1 5 3 1 /L 1 3 /L 2 5 /L 3 1 3 2 1 3 1 4 3 5 3
N S B 0 _ 0 0 4 8 8 a
N S B 0 _ 0 0 4 8 9 a
A 1 (+ ) A 1 (+ )
A 2 ( ) A 2 ( )
2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 2 5 4 2 /T 1 4 /T 2 6 /T 3 1 4 2 2 3 2 4 4 5 4
N S B 0 _ 0 0 5 1 3 a
NSB00511
NSB00514
54 64 74 84 5 4 6 2 7 4 8 4 5 4 6 2 7 2 8 4 58 68 76 86
with make-before-break
2 NO 1 NO + 1 NC 2 NC 1 NO + 1 NC
Ident. No.: 20 11 02 11U
53 63 5 3 6 1 5 1 6 1 57 65
N S B 0 _ 0 0 5 0 8 a
N S B 0 _ 0 0 5 0 9 a
NSB00510
NSB00507
54 64 5 4 6 2 5 2 6 2 58 66
with make-before-break
3TK20 contactors
4 NO 3 NO + 1 NC 2 NO + 2 NC
A 1 (+ ) 1 3 5 7 A 1 (+ ) 1 3 5 R 1 A 1 (+ ) 1 3 R 1 R 3
N S B 0 _ 0 1 5 9 1
N S B 0 _ 0 1 5 9 2
N S B 0 _ 0 1 5 9 3
A 2 ( ) 2 4 6 8 A 2 ( ) 2 4 6 R 2 A 2 ( ) 2 4 R 2 R 4
Surge suppressors
Diode Diode assembly Varistor RC element Diode with LED Varistor with LED
NSB00501
NSB00502
NSB00503
NSB00505
NSB00506
NSB00504
U U
Internal circuit diagrams for 3TH2 contactor relays and 3TH27 latched contactor relays
Size S00
Terminal designations according to EN 50011
3TH20 ..-0 contactor relays,
AC and DC operation,
with screw terminals
4 NO 3 NO + 1 NC 2 NO + 2 NC
Ident. No.: 40E 31E 22E
A1(+) 13 23 33 43 A 1 (+ ) 1 3 2 1 3 3 4 3 A 1 (+ ) 1 3 2 1 3 1 4 3
N S B 0 _ 0 0 0 8 0 b
N S B 0 _ 0 0 0 8 1 b
NSB00079
A2( ) 14 24 34 44
3
A 2 ( ) 1 4 2 2 3 4 4 4 A 2 ( ) 1 4 2 2 3 2 4 4
A 1 (+ )
N S B 0 _ 0 1 5 6 1
N S B 0 _ 0 1 5 6 3
A 2 ( ) A 2 ( ) A 2 ( )
1 4 2 4 3 4 4 4 1 4 2 2 3 4 4 4 1 4 2 2 3 2 4 4
3TH20 40 contactor relays with 3TX4 4 ..-0 auxiliary switch block and
3TH22 contactor relay
8 NO 7 NO + 1 NC 6 NO + 2 NC
Ident. No.: 80E 71E 62E
A1(+) 13 23 33 43 53 63 73 83 A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 3 8 3 A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 3
N S B 0 _ 0 0 0 8 3 b
N S B 0 _ 0 0 0 8 4 b
NSB00082
A2( ) 14 24 34 44 54 64 74 84 A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 4 8 4 A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 4
5 NO + 3 NC 4 NO + 4 NC
Ident. No.: 53E 44E
A 1 (+ ) 1 3 2 3 3 3 4 3 5 3 6 1 7 1 8 1 A 1 (+ ) 1 3 2 3 3 3 4 3 5 1 6 1 7 1 8 1
N S B 0 _ 0 0 0 8 5 b
N S B 0 _ 0 0 0 8 6 b
A 2 ( ) 1 4 2 4 3 4 4 4 5 4 6 2 7 2 8 2 A 2 ( ) 1 4 2 4 3 4 4 4 5 2 6 2 7 2 8 2
N S B 0 _ 0 0 0 8 8 b
N S B 0 _ 0 0 0 8 9 b
E2(-) A2(-) 14 24 34 44 E 2 ( ) A 2 ( ) 1 4 2 2 3 4 4 4 E 2 ( ) A 2 ( ) 1 4 2 2 3 2 4 4
N S B 0 _ 0 1 5 4 9
N S B 0 _ 0 1 5 5 1
N S B _ 0 1 5 5 3
5 4 6 4 7 4 8 4 5 4 6 2 7 4 8 4 5 4 6 2 7 2 8 4 5 8 6 8 7 6 8 6
with make-before-break
2 NO 1 NO + 1 NC 2 NC 1 NO + 1 NC
Ident. No.: 20 11 02 11U
5 3 6 3 5 3 6 1 5 1 6 1 5 7 6 5
N S B 0 _ 0 1 5 5 0
N S B 0 _ 0 1 5 4 6
N S B 0 _ 0 1 5 5 2
N S B 0 _ 0 1 5 4 8
5 4 6 4 5 4 6 2 5 2 6 2 5 8 6 6
with make-before-break
Surge suppressors
Diode Diode assembly Varistor RC element Diode with LED Varistor with LED
NSB00501
NSB00502
NSB00503
NSB00505
NSB00506
NSB00504
U U
3
NSB00188 NSB00189 NSB00191a
NSB00190 NSB00192
A2 14 A2 A2 12 14 A2 A2 14 24 A2 12 14 22 24 12 14
A2
NSB00198
NSB00201
NSB00202
NSB00199
NSB00200
13 14 11 12 14 13 14 23 24 21 24 22 14 A1 A2 A1 A2
3TX7 00.-1BB10
A A = Automatic
0
M
0 = Neutral position
A1
12 M = Manual
A3 14
A2
A2 11
NSB00209 11
-A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 13
+A1 A1 A1 A3 A1 A1 A1 A3 A11 A21 A11 A21 A31 A11 A11 A21 A21 14
12
11
14 112 114 212 214 A1
NSB00286
NSB00224
NSB00225
14 14 14 12 14 12 14 114 214 114 214 314
NSB00285
NSB00220
NSB00221
NSB00222
NSB00287
NSB00223
13 13 13 11 11 11 11 113 213 113 213 313 111 111 211 211 A2
3
-A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 A2 13
+A1 A1 A1 A3 A1 A1 A11 A21 A11 A21 A11 A11 A21 A21 A11 A11 A21 A21 14
12
11
14 14 14 112 114 212 214 112 114 212 214 A1
NSB00232
NSB00233
NSB00228
NSB00234
12 14
NSB00226
NSB00230
NSB00231
NSB00227
NSB00229
13 13 13 11 11 113 213 113 213 111 111 211 211 111 111 211 211 A2
NSB00193
NSB00195 NSB00196
NSB00194
A2 14 A2 14 A2 14
A2 14
13 14 A 1 A 2
3
Input coupling links
3TX7 00.-3AC14 3TX07 00.-3AC03 3TX7 00.-4AB04
A
0 A 1 A 1
M
A 1 A 1 ~ 1 3 + 1 3
+ 1 3
A 3 + 1 3 + ~ 1 3 A 2
A 2 A 2 1 4
A 2 1 4 N S B 0 0 2 1 9
N S B 0 0 2 1 7 L o _a d A 2 ~ 1 4 L o a d
0 V
N S B 0 0 2 1 8
~ 1 4
L o a d A= Automatic
0= Neutral position
M = Manual
A2 A2 A2 A2 A2 A2 A2 A2 +13
A1 A1 A1 A1 A1 A3 A1 A1 14
+13
14
14 0V 14 0V 14 14 A1
NSB00235
NSB00238
NSB00240
NSB00239
14 0V
NSB00236
NSB00237
A2 A2 A2 A2 A2 A2 A2 A2 +13
A1 A1 A1 A1 A1 A3 A1 A1 14
+13
14
0V 14 0V 14 0V 14 14
NSB00244
NSB00245
A1
NSB00243
14
NSB00242
NSB00241
NSB00246
1 1 C 1 1 C 1 1 C 1 1 C
N S B 0 _ 0 1 6 3 9
1 2 N C 1 4 N O
N S B 0 _ 0 1 6 3 8
1 4 N O
N S B 0 _ 0 1 6 4 0
1 2 N C 1 2 N C 1 4 N O 1 2 N C 1 4 N O 1 2 N C 1 4 N O
N S B 0 _ 0 1 6 3 7
1 1 C
2 2 N C 2 4 N O 2 2 N C 2 4 N O 2 2 N C 2 4 N O 2 2 N C 2 4 N O
2 1 C 2 1 C 2 1 C 2 1 C
(4)12 (8)32
A2 22 21 24 A2 22 21 24 (3)14 (9)34
NSB00247 NSB00248
3
NSB00251
NSB00250
NSB01011
NSB00249
3TX7 014/3TX7 015 relay couplers with plug-in design – connection diagrams
3TX7 01.-1AM00 3TX7 01.-1BM0. 3TX7 01.-1BB0. 3TX7 01.-1BE0.
3TX7 01.-1BF0.
-A 2 1 2 1 2 1 2
1 3 -A 2
1 1 1 1 1 1 A 2
1 4 + A 1 A 2
1 4 + A 1 1 4 1 4 A 1
A 1
N S B 0 _ 0 1 6 4 4
N S B 0 _ 0 1 6 4 5 N S B 0 _ 0 1 6 4 6 N S B 0 _ 0 1 6 4 7
3TX7 014/3TX7 015 relay couplers with plug-in design – position of the terminals
3TX7 01.-1AM00 3TX7 01.-1BM0. 3TX7 01.-1BB0.
3TX7 01.-1BE0.
3TX7 01.-1BF0.
-A 2 -A 2 A 2
+ A 1 + A 1 A 1
1 4 1 4 1 4
1 1 1 1
1 3
N S B 0 _ 0 1 6 4 8
N S B 0 _ 0 1 6 4 9
N S B 0 _ 0 1 6 5 0
1 2 1 2
7
3/242 Siemens LV 1 T · 2007
Controls –
Solid-State
Switching Devices
4
4/2 Introduction
Solid-State Relays
4/6 General data
4/7 3RF21 solid-state relays,
single-phase, 22.5 mm
4
4/13 3RF20 solid-state relays,
single-phase, 45 mm
4/17 3RF22 solid-state relays,
3-phase, 45 mm
Solid-State Contactors
4/22 General data
4/23 3RF23 solid-state contactors,
single-phase
4/31 3RF24 solid-state contactors,
3-phase
Siemens LV 1 T · 2007
Controls — Solid-State Switching Devices
Introduction
■ Overview
General data
■ Overview
Proved time and again in service
SIRIUS solid-state switching devices have become firmly
established in industrial applications. They are used above all in
applications where loads are switched frequently – mainly with
resistive load controllers, with the control of electrical heat or the
control of valves and motors in conveyor systems. In addition to
its use in areas with high switching frequencies, its silent
switching means that SIRIUS is also ideally suited for use in
noise-sensitive areas, such as offices or hospitals.
The most reliable solution for any application
Compared to mechanical switchgear, our SIRIUS solid-state
switching devices stand out due to their considerably longer
service life. Thanks to the high product quality, their switching is
extremely precise, reliable and above all insusceptible to faults.
With its variable connection methods and a wide spread of
control voltages, the SIRIUS family is universally applicable.
Depending on the individual requirements of the application, our
4
modular switching devices can also be quite easily expanded
SIRIUS solid-state switching devices by the addition of standardized function modules.
• Solid-state relays
Always on the sunny side with SIRIUS
• Solid-state contactors
Because SIRIUS offers even more:
• Function modules
• The space-saving and compact side-by-side mounting
SIRIUS – for almost unending activity ensures reliable operation up to an ambient temperature of
Conventional electromechanical switching devices are often +60 °C.
overtaxed by the rise in the number of switching operations. • Thanks to fast configuration and the ease of mounting and
A high switching frequency results in frequent failure and short start-up, you save not only time but also expenses.
replacement cycles. However, this does not have to be the case,
because with the latest generation of our SIRIUS solid-state
switching devices we provide you with solid-state relays and
contactors with a particularly long endurance - for almost
unending activity even under the toughest conditions and under
high mechanical load, but also in noise-sensitive areas.
General data
Monitoring of more -- -- -- -- -- -- -- ✓ -- -- --
than 6 partial loads
Control of the heating -- -- -- -- -- ✓ -- -- -- ✓ ✓
power through an
analog input
Power control -- -- -- -- -- -- -- -- -- -- ✓
Startup
Easy setting of -- -- -- -- -- -- ✓ ✓ -- ✓ ✓
setpoint values with
"Teach" button
"Remote Teach" -- -- -- -- -- -- -- -- ✓ -- --
input for setting
setpoints
Mounting
Mounting onto -- -- -- ✓ ✓ -- -- -- -- -- --
mounting rails or
mounting plates
Can be snapped -- -- -- -- -- ✓ ✓ ✓ ✓ ✓ ✓
directly onto a
solid-state relay or
contactor
For use with ✓ ✓ ✓ -- -- -- -- -- -- -- --
"Coolplate" heat sink
Cable routing
Connection of load ✓ -- ✓ ✓ ✓ -- ✓ ✓ ✓ ✓ ✓
circuit as for
controlgear
Connection of load -- ✓ -- -- -- -- -- -- -- -- --
circuit from above
✓ Function is available
❑ Function is possible
General data
4
features of this technology. Two conductors of up to 6 mm² can
be connected in just one terminal. As a result, loads of up to 50 A Particular attention must however be paid to the circumstances
can be connected. of the installation and ambient conditions, as the performance of
the solid-state switching devices is largely dependent on these.
Spring-loaded terminal connection system Depending on the version, certain restrictions must be observed.
This innovative technology manages without any screw Detailed information, for example in relation to solid-state con-
connection. This means that very high vibration resistance is tactors about the minimum spacing and to solid-state relays
achieved. Two conductors of up to 2.5 mm² can be connected about the choice of heat sink, is given in the technical specifica-
to each terminal. As a result, loads of up to 20 A can be dealt tions and the product data sheets.
with. Despite the rugged power semiconductors that are used,
Ring terminal lug connection solid-state switching devices respond more sensitively to short-
circuits in the load feeder. Consequently, special precautions
The ring terminal lug connection is equipped with an M5 screw. have to be taken against destruction, depending on the type of
Ring terminal lugs of up to 25 mm² can be connected. In this way design.
it is possible to connect even high powers with current strengths
of up to 90 A safely. Finger-safety is provided in this case too with Siemens generally recommends using SITOR semiconductor
a special cover. protection fuses. These fuses also provide protection against
destruction in the event of a short-circuit even when the solid-
Switching functions state contactors and solid-state relays are fully utilized.
In order to guarantee an optimized control method for different Alternatively, if there is lower loading, protection can also be
loads, the functionality of our solid-state switching devices can provided by standard fuses or miniature circuit breakers. This
be adapted accordingly. protection is achieved by overdimensioning the solid-state
switching devices accordingly. The technical specifications and
The "zero-point switching" method has proved to be ideal for
the product data sheets contain details both about the solid-
resistive loads, i.e. where the power semiconductor is activated
state fuse protection itself and about use of the devices with
at zero voltage.
conventional protective equipment.
For inductive loads, on the other hand, for example in the case
The SIRIUS solid-state switching devices are suitable for inter-
of valves, it is better to go with "instantaneous switching".
ference-free operation in industrial networks without further
By distributing the ON point over the entire sine curve of the
measures. If they are used in public networks, it may be neces-
mains voltage, disturbances are reduced to a minimum.
sary for conducted interference to be reduced by means of
Performance characteristics filters. This does not include the special solid-state contactors of
type 3RF23..-.CA.. "Low Noise". These comply with the class B
The performance of the solid-state switching devices is substan- limit values up to a rated current of 16 A. If other versions are
tially determined by the type of power semiconductors used and used, and at currents of over 16 A, standard filters can be used
the internal design. In the case of the SIRIUS solid-state contac- in order to comply with the limit values. The decisive factors
tors and solid-state relays, only thyristors are used in place of when it comes to selecting the filters are essentially the current
less powerful Triacs. loading and the other parameters (operational voltage, design
Two of the most important features of thyristors are the blocking type, etc.) in the load feeder.
voltage and the maximum load integral: Suitable filters can be ordered from EPCOS AG.
Blocking voltage You can find more information on the Internet at:
Thyristors with a high blocking voltage can also be operated
http://www.epcos.com
without difficulty in networks with high interference voltages.
Separate protective measures, such as a protective circuit with
a varistor, are not necessary in most cases.
For example, thyristors with 800 V blocking voltage are fitted in
the devices for operation in networks up to 230 V. Thyristors with
up to 1600 V are used for power systems with higher voltages.
General data
■ Overview ■ Function
Solid-state relays 3-phase solid-state switching devices
SIRIUS solid-state relays are suitable for surface mounting on Two-phase controlled version
existing cooling surfaces. Mounting is quick and easy, involving
just two screws. The special technology of the power semicon- A three-phase control system is not required for many three-
ductor ensures there is excellent thermal contact with the heat phase current applications. Loads in a delta circuit or star circuit
sink. Depending on the nature of the heat sink, the capacity which have no connection to the neutral conductor can also be
reaches up to 88 A on resistive loads. safely switched on and off using just two phases.
The solid-state relays are available in three different versions: Nevertheless, the 3-phase 3RF22 and 3RF24 solid-state switch-
ing devices permit all three phases to be connected to the
• 3RF21 single-phase solid-state relays with a width of 22.5 mm, switching device, in which case the middle phase is looped di-
• 3RF20 single-phase solid-state relays with a width of 45 mm, rectly through the device. Compared to a three-phase controlled
• 3RF22 three-phase solid-state relays with a width of 45 mm. device, the lower power loss allows more compact installations.
Three-phase controlled version
The 3RF21 and 3RF22 solid-state relays can be expanded
with various function modules to adapt them to individual This version is used for three-phase current applications in
applications. which the system requires all phases to be switched on and off,
or for loads in a star circuit with connection to the neutral
Version for resistive loads, "zero-point switching" conductor.
4
With its compact design, which stays the same even at currents The following procedure is recommended:
of up to 88 A, the 3RF21 solid-state relay is the ultimate in space- • Determine the rated current of the load and the mains voltage
saving construction, at a width of 22.5 mm. The logical • Select the relay design and choose a solid-state relay with
connection method, with the power infeed from above and load higher rated current than the load
connection from below, ensures tidy installation in the control
cabinet. • Determine the thermal resistance of the proposed heat sink
• Check the correct relay size with the aid of the diagrams
Single-phase solid-state relay with a width of 45 mm
You can find more information on the Internet at:
The solid-state relays with a width of 45 mm provide for
connection of the power supply lead and the load from above. http://www.siemens.de/halbleiterschaltgeraete
This makes it easy to replace existing solid-state relays in
existing arrangements. The connection of the control cable also
saves space in much the same way as the 22.5 mm design, as
it is simply plugged on.
Three-phase solid-state relay with a width of 45 mm
With its compact design, which stays the same even at currents
of up to 55 A, the 3RF22 solid-state relay is the ultimate in space-
saving construction, at a width of 45 mm. The logical connection
method, with the power infeed from above and load connection
from below, ensures tidy installation in the control cabinet.
The three-phase solid-state relays are available with
• Two-phase control and
• Three-phase control.
■ Overview
22.5 mm solid-state relays
With its compact design, which stays the same even at currents
of up to 88 A, the 3RF21 solid-state relay is the ultimate in space-
saving construction, at a width of 22.5 mm. The logical connec-
tion method, with the power infeed from above and connection
of the load from below, ensures tidy installation in the control
cabinet.
■ Technical specifications
Type 3RF21 ..-1.... 3RF21 ..-2.... 3RF21 ..-3....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Installation altitude m 0 ... 1000; derating from 1000
Shock resistance g/ms 15/11
4
According to IEC 60068-2-27
Vibration resistance g 2
According to IEC 60068-2-6
Degree of protection IP20
Electromagnetic compatibility (EMC)
• Emitted interference
- Conducted interference voltage Class A for industrial applications
according to IEC 60947-4-3
- Emitted, high-frequency interference Class A for industrial applications
voltage according to IEC 60947-4-3
• Interference immunity
- Electrostatic discharge kV Contact discharge 4; air discharge 8; behavior criterion 2
according to IEC 61000-4-2
(corresponds to degree of severity 3)
- Induced RF fields MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
according to IEC 61000-4-6
- Burst according to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge according to IEC 61000-4-5 kV Conductor - ground 2; conductor - conductor 1; behavior criterion 2
Connection type Screw connections Spring-loaded terminal Ring cable connections
connections
Connection, main contacts
• Conductor cross-section
- Solid mm2 2 x (1.5 ... 2.5)1), 2 x (2.5 ... 6)1) 2 x (0.5 ... 2.5) --
- Finely stranded with end sleeve mm2 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 2 x (0.5 ... 1.5) --
1 x 10
- Finely stranded without end sleeve mm2 - 2 x (0.5 ... 2.5) --
- Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) --
• Terminal screw M4 -- M5
• Tightening torque NM 2 ... 2.5 -- 2.5 ... 2
lb. in 7 ... 10.3 -- 10.3 ... 7
• Cable lug
- DIN -- -- DIN 46234 -5-2.5, -5-6, -5-10,
-5-16, -5-25
- JIS -- -- JIS C 2805 R 2-5, 5.5-5, 8-5, 14-5
Connection, auxiliary/control contacts
• Conductor cross-section mm 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 0.5 ... 2.5 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
AWG 20 ... 12 20 ... 12 20 ... 12
• Stripped length mm 7 10 7
• Terminal screw M3 -- M3
• Tightening torque NM 0.5 ... 0.6 -- 0.5 ... 0.6
lb. in 4.5 ... 5.3 -- 4.5 ... 5.3
1)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
Type Imax 1) Ie according to Ie according to UL/CSA Power loss Minimum load Leakage current
IEC 60947-4-3 at Imax current
at Rthha/Tu = 40 °C at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C
A K/W A K/W A K/W W A mA
Main circuit
3RF21 20-..... 20 2.0 20 1.7 20 1.3 28.6 0.1 10
3RF21 30-1.... 30 1.1 30 0.79 30 0.56 44.2 0.5 10
3RF21 50-1.... 50 0.68 50 0.48 50 0.33 66 0.5 10
3RF21 50-2.... 50 0.68 20 2.6 20 2.9 66 0.5 10
3RF21 50-3.... 50 0.68 50 0.48 50 0.33 66 0.5 10
3RF21 70-1.... 70 0.40 50 0.77 50 0.6 94 0.5 10
3RF21 90-1.... 88 0.33 50 0.94 50 0.85 118 0.5 10
3RF21 90-2.... 88 0.33 20 2.8 20 3.5 118 0.5 10
3RF21 90-3.... 88 0.33 88 0.22 83 0.19 118 0.5 10
1) Imax provides information about the performance of the solid-state relay. Note: The rate currents and Imax do not provide information
The actual permitted rated operational current Ie can be smaller about the full performance of the solid-state relay. The required
depending on the connection method and cooling conditions.
heat sinks for the corresponding load currents can be
determined from the characteristic curves, page 4/10. The
minimum thickness values for the mounting surface must be
observed.
4
1)
Only for zero-point-switching devices.
4
3RF21 5.-....4 3NE1 802-0 3NE8 017-1 -- 3NC1 450 3NC2 250 3NA2 807 -- -- 3NW6 205-1 5SB3 11
3RF21 5.-....6 3NE1 803-0 3NE8 017-1 -- 3NC1 450 3NC2 250 3NA2 807-6 -- -- -- --
3RF21 7.-....23) 3NE1 820-0 3NE8 020-1 -- -- 3NC2 280 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF21 7.-....43) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF21 7.-....53) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF21 7.-....63) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812-6 -- -- -- --
3RF21 9.-....23) 3NE1 021-2 3NE8 021-1 -- -- 3NC2 200 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF21 9.-....43) 3NE1 021-2 3NE8 021-1 -- -- 3NC2 2802) 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF21 9.-....63) 3NE1 020-22) 3NE8 021-1 -- -- 3NC2 280 2)
3NA2 812-6 -- -- -- --
■ Characteristic curves
Dependence of the device current Ie on the ambient temperature Ta
Min. thickness of the heat sink´s mounting plate
4 mm
40
35
in A
in W
e
30
M
R thha
Module power loss
1,3 K/W
25
1,6 K/W
2 K/W
20
2,5 K/W
15 3,2 K/W
4 K/W
10 5 K/W
6 K/W
NSB0_01453b
5 8 K/W
4
12 K/W
0
2 6 10 14 18 22 24 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
in A
in W
50
e
M
R thha
40
Module power loss
0,65 K/W
0,85 K/W
1,1 K/W
30
1,5 K/W
2,1 K/W
20 3 K/W
4 K/W
5 K/W
NSB0_01454b
10
7 K/W
10 K/W
0
6 10 14 18 22 26 30 34 36 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
80
in A
in W
70
e
M
R thha
60
Module power loss
0,4 K/W
0,53 K/W
50
0,68 K/W
40 0,85 K/W
1,1 K/W
30 1,5 K/W
2 K/W
20
3 K/W
NSB0_01455b
10 5 K/W
10 K/W
0
5 15 25 35 45 55 60 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
in A
in W
100
e
M
R thha
Module power loss
80 0,22 K/W
0,3 K/W
0,4 K/W
60
0,55 K/W
0,75 K/W
40 1 K/W
1,5 K/W
2 K/W
20
NSB0_01456b
3 K/W
5 K/W
0
10 30 50 70 85 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
4
Type current 70 A (3RF21 70, 3RF20 70)
Min. thickness of the heat sink´s mounting plate
4 mm 5 mm 8 mm 10 mm 120
in W
in A
100
M
e
R thha
Module power loss
80 0,24 K/W
0,3 K/W
0,39 K/W
60
0,5 K/W
0,65 K/W
40 0,85 K/W
1,1 K/W
20 1,6 K/W
NSB0_01457b
2,5 K/W
4 K/W
0
10 30 50 70 90 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
■ Dimensional drawings
Solid-state relays
3 1 ,5 2 2 ,5
N S B 0 _ 0 1 4 3 3 a
4 ,5
4 7 ,5
6 9
6 9
8 5
2 5
2 1
1 4 ,5
1 4 ,5
4
1 2 ,5
1 3 1 2 ,5
3 5 ,5
4 8
Terminal cover
3RF29 00-3PA88
3 7 ,5 1 2
3 6 ,5
2 9
N S B 0 _ 0 1 4 7 2
2 7 ,5 2 2 ,5
■ Schematics
Version Version Switching example
DC control supply voltage AC control supply voltage
1/N/PE 50 Hz 230 V
1 L 1 L L
A1 + A1
N
A2 - A2
PE
NSB0_01462
NSB0_01463
F1 F2
2 T 2 T
S1
K1 ON/OFF
1 L A1
A2
2 T
NSB0_01458
■ Overview
45 mm solid-state relays
The solid-state relays with a width of 45 mm provide for connec-
tion of the power supply lead and the load from above. This makes
it easy to replace existing solid-state relays in existing arrange-
ments. The connection of the control cable also saves space in
much the same way as the 22.5 mm design, as it is simply
plugged on.
■ Technical specifications
Type 3RF20 ..-1.... 3RF20 ..-4....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Installation altitude m 0 ... 1000; derating from 1000
Shock resistance g/ms 15 /11
4
According to IEC 60068-2-27
Vibration resistance g 2
According to IEC 60068-2-6
Degree of protection IP20
Electromagnetic compatibility (EMC)
• Emitted interference
- Conducted interference voltage Class A for industrial applications
according to IEC 60947-4-3
- Emitted, high-frequency interference Class A for industrial applications
voltage according to IEC 60947-4-3
• Interference immunity
- Electrostatic discharge kV Contact discharge 4; air discharge 8; behavior criterion 2
according to IEC 61000-4-2
(corresponds to degree of severity 3)
- Induced RF fields MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
according to IEC 61000-4-6
- Burst according to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge according to IEC 61000-4-5 kV Conductor - ground 2; conductor - conductor 1; behavior criterion 2
Connection type Screw connections Spring-loaded terminal connections
Connection, main contacts
• Conductor cross-section
- Solid mm2 2 x (1.5 ... 2.5)1), 2 x (2.5 ... 6)1) --
- Finely stranded with end sleeve mm2 2 x (1 ... 2.5)1), 2 x (2.5 ... 6)1), 1 x 10 --
- Solid or stranded, AWG conductors 2x (AWG 14 ... 10) --
• Terminal screw M4 --
• Tightening torque NM 2 ... 2.5 --
lb. in 7 ... 10.3 --
Connection, auxiliary/control contacts
• Conductor cross-section mm2 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0), 0.5 ... 2.5,
AWG 20 ... 12 AWG 20 ... 12
• Stripped length mm 7 10
• Terminal screw M3 --
• Tightening torque NM 0.5 ... 0.6 --
lb. in 4.5 ... 5.3 --
1)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
Type Imax1) Ie according to Ie according to UL/CSA Power loss Minimum load Leakage current
IEC 60947-4-3 at Imax current
at Rthha/Tu = 40 °C at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C
A A²s
Main circuit
3RF20 20-1.A.. 200 200
3RF20 30-1.A.2 300 450
3RF20 30-1.A.4 300 450
3RF20 30-1.A.6 400 800
3RF20 50-1.A.. 600 1800
3RF20 70-1.A.2 1200 7200
3RF20 70-1.A.4 1200 7200
3RF20 70-1.A.5 1200 7200
3RF20 70-1.A.6 1150 6600
3RF20 90-1.A.. 1150 6600
4
3RF20 50-1.A.4 3NE1 802-0 3NE8 017-1 -- 3NC1 450 3NC2 250 3NA2 807 -- -- 3NW6 205-1 5SB3 11
3RF20 50-1.A.6 3NE1 803-0 3NE8 017-1 -- 3NC1 450 3NC2 250 3NA2 807-6 -- -- -- --
3RF20 70-1.A.2 3) 3NE1 820-0 3NE8 020-1 -- -- 3NC2 280 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF20 70-1.A.4 3) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF20 70-1.A.5 3) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF20 70-1.A.6 3) 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812-6 -- -- -- --
3RF20 90-1.A.2 3) 3NE1 021-2 3NE8 021-1 -- -- 3NC2 200 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF20 90-1.A.4 3) 3NE1 021-2 3NE8 021-1 -- -- 3NC2 2802) 3NA2 812 -- -- 3NW6 212-1 5SB3 21
3RF20 90-1.A.6 3) 3NE1 020-22) 3NE8 021-1 -- -- 3NC2 280 2)
3NA2 812-6 -- -- -- --
■ Characteristic curves
See 3RF21 solid-state relays, 22.5 mm.
■ Dimensional drawings
3RF20 .0-1.A..
3 1 ,5 4 5
1 3 4 ,5 2 8
4 7 ,5
5 8
4 3
2 5
1 4 ,5
N S B 0 _ 0 1 4 3 2 a
3 5 ,5
4 8 8
■ Schematics
4
1/N/PE 50 Hz 230 V
1 L 1 L L
A1 + A1
N
A2 - A2
PE
NSB0_01462
NSB0_01463
F1 F2
2 T 2 T
S1
K1 ON/OFF
1 L A1
A2
2 T
NSB0_01458
■ Overview
45 mm solid-state relays Important features:
• LED display
The 3RF22 solid-state relays with a width of 45 mm provide • Variety of connection methods
space advantages over solutions with single-phase versions. • Plug-in control connection
The logical connection method, with the power infeed from • Degree of protection IP20
above and load connection from below, ensures tidy installation • Zero-point switching
in the control cabinet. • Two-phase of three-phase controlled
■ Technical specifications
Type 3RF22 ..-1.... 3RF22 ..-2.... 3RF22 ..-3....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Installation altitude m 0 ... 1000; > 1000 ask Technical Assistance
Shock resistance g/ms 15/11
According to IEC 60068-2-27
4
Vibration resistance g 2
According to IEC 60068-2-6
Degree of protection IP20
Insulation strength at 50/60 Hz V rms 4000
(main/control circuit to floor)
Electromagnetic compatibility (EMC)
• Emitted interference
- Conducted interference voltage according Class A for industrial applications1)
to IEC 60947-4-3
- Emitted, high-frequency interference Class A for industrial applications
voltage according to IEC 60947-4-3
• Interference immunity
- Electrostatic discharge kV Contact discharge 4; air discharge 8; behavior criterion 2
according to IEC 61000-4-2
(corresponds to degree of severity 3)
- Induced RF fields MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
according to IEC 61000-4-6
- Burst according to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge according to IEC 61000-4-5 kV Conductor - ground 2; conductor - conductor 1; behavior criterion 2
Connection type Screw terminals Spring-loaded terminal Ring terminal end connections
connections
Connection, main contacts
• Conductor cross-section
- Solid mm2 2 x (1.5 ... 2.5)2), 2 x (2.5 ... 6)2) 2 x (0.5 ... 2.5) --
- Finely stranded with end sleeve mm2 2 x (1 ... 2.5)2), 2 x (2.5 ... 6)2), 2 x (0.5 ... 1.5) --
1 x 10
- Finely stranded without end sleeve mm2 -- 2 x (0.5 ... 2.5) --
- Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) --
• Stripped length mm 10 10
• Terminal screw M4 -- M5
- Tightening torque, Nm 2 ... 2.5 2.5 ... 2
« 5 ... 6 mm, PZ 2 lb.in 18 ... 22 18 ... 22
• Cable lug -- --
- According to DIN 46234 5-2.5 ... 5-25
- According to JIS C 2805 R 2-5 ... 14-5
Connection, auxiliary/control contacts
• Conductor cross-section, mm 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 0.5 ... 2.5 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
with or without end sleeve AWG 20 ... 12 20 ... 12 20 ... 12
• Stripped length mm 7 10 7
• Terminal screw M3 -- M3
- Tightening torque, Nm 0.5 ... 0.6 0.5 ... 0.6
« 3.5, PZ 1 lb.in 4.5 ... 5.3 4.5 ... 5.3
1)
These products were built as Class A devices. The use of these devices in
residential areas could result in lead in radio interference. In this case
these may be required to introduce additional interference suppression
measures.
2) If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical cross-
sections are used, this restriction does not apply.
Type Imax1) Ie acc. to IEC 60947-4-3 Ie according to UL/CSA Power loss Minimum load Max. leakage
at Rthha/Tu = 40 °C at Rthha/Tu = 40 °C at Rthha/Tu = 50 °C at Imax current current
A K/W A K/W A K/W W A mA
Main circuit
3RF22 30-. AB.. 30 0.57 30 0.57 30 0.44 81 0.5 10
3RF22 55-1AB.. 55 0.18 50 0.27 50 0.19 151 0.5 10
3RF22 55-2AB.. 20 1.83 20 1.58
3RF22 55-3AB.. 50 0.27 50 0.19
3RF22 30-. AC.. 30 0.33 30 0.33 30 0.25 122 0.5 10
3RF22 55-1AC.. 55 0.09 50 0.15 50 0.1 226 0.5 10
3RF22 55-2AC.. 20 1.19 20 1.02
3RF22 55-3AC.. 50 0.15 50 0.1
1)
Imax provides information about the performance of the solid-state relay.
The actual permitted rated operational current Ie can be smaller
depending on the connection method and cooling conditions.
Suitable fuse holders, fuse bases and controls can be found in In the event of a short-circuit, the controls in the load feeder must not
Catalog LV 1, Chapter 19. endanger persons or the installation. They must be suitable for further
1)
operation. For fused configurations, the protective device must be
Type of coordination "2" according to EN 60947-4-1: replaced.
■ Characteristic curves
Dependence of the device current Ie on the ambient temperature Ta (two-phase controlled)
100
M in W
e in A
Module power loss
80
R thha
0,35 K/W
60 0,45 K/W
0,56 K/W
0,75 K/W
1 K/W
40
4
1,3 K/W
1,7 K/W
2,2 K/W
3 K/W
20 4 K/W
5 K/W
NSB0_01671a
7 K/W
10 K/W
4 12 20 28 30 36 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
160
M in W
e in A
140
Module power loss
120
R thha
0,13 K/W
100
0,18 K/W
0,25 K/W
80 0,37 K/W
0,55 K/W
0,8 K/W
60
1,2 K/W
2 K/W
40 3 K/W
4 K/W
5 K/W
NSB0_01672a
20
7 K/W
10 K/W
0
5 15 25 35 45 55 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
e in A
140
Module power loss
120
R thha
100 0,26 K/W
0,33 K/W
0,44 K/W
80
0,62 K/W
0,9 K/W
60 1,3 K/W
1,7 K/W
2,2 K/W
4
40
3 K/W
4 K/W
20 5 K/W
NSB0_01673a
7 K/W
10 K/W
0
4 12 20 28 30 36 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
250
M in W
e in A
200
Module power loss
R thha
0,06 K/W
150 0,09 K/W
0,15 K/W
0,25 K/W
0,4 K/W
100 0,6 K/W
0,8 K/W
1,1 K/W
1,5 K/W
50
2 K/W
3 K/W
NSB0_01674a
4 K/W
6 K/W
0
5 15 25 35 45 55 0 10 20 30 40 50 60
Device current e in A Ambient temperature a in °C
■ Dimensional drawings
Solid-state relay
47,5
69
77
69
95
NSB0_01689a
13 31 29 33 29
26 47 45
30
4
47
■ Schematics
Two-phase controlled, Three-phase controlled,
DC control supply voltage DC control supply voltage
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
A1 + A1 +
A2 - A2 -
NSB0_01696
NSB0_01694
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
General data
■ Overview
The complete units consist of a solid-state relay plus optimized
heat sink, and are therefore „ready to use“. They offer defined Rated current of the Example Max. conductor Minimum cable
miniature circuit Type1) cross-section length from
rated currents to make selection as easy as possible. breaker contactor to
Depending on the version, current strengths of up to 88 A are load
achieved. Like all of our solid-state switching devices, one of 6A 5SY4 106-6, 1 mm2 5m
their particular advantages is their compact and space-saving 5SX2 106-6
design. 10 A 5SY4 110-6, 1.5 mm2 8m
With their insulated mounting foot they can easily be snapped 5SX2 110-6
onto a standard mounting rail, or they can be mounted on carrier 16 A 5SY4 116-6, 1.5 mm2 12 m
plates with fixing screws. This insulation enables them to be 5SX2 116-6
used in circuits with protective extra-low voltage (PELV) or safety 16 A 5SY4 116-6, 2.5 mm2 20 m
extra-low voltage (SELV) in building engineering. For other appli- 5SX2 116-6
cations, such as for extended personal safety, the heat sink can 20 A 5SY4 120-6, 2.5 mm2 20 m
be grounded through a screw terminal. 5SX2 120-6
25 A 5SY4 125-6, 2.5 mm2 26 m
The solid-state contactors are available in 2 different versions: 5SX2 125-6
• 3RF23 Single-phase solid-state contactors 1) The miniature circuit breakers can be used up to a maximum rated voltage
• 3RF24 3-phase solid-state contactors of 480 V!
4
Version for resistive loads, "zero-point switching" 3/N/PE 50 Hz 230 /400 V 3/N/PE 50 Hz 230/400 V
Ltg
Ltg
in terms of emitted interference.
NSB0_01473b
■ Technical specifications
Type 3RF23 ..-.A... 3RF23 ..-.B... 3RF23 ..-.C... 3RF23 ..-.D...
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Installation altitude m 0 ... 1000; derating from 1000
Shock resistance g/ms 15/11
According to IEC 60068-2-27
Vibration resistance g 2
According to IEC 60068-2-6
Degree of protection IP20
Electromagnetic compatibility (EMC)
• Emitted interference Class A for industrial applications Class A for industrial Class A for industrial
according to IEC 60947-4-3 applications; applications
- Conducted interference voltage Class B for residential/
- Emitted, high-frequency interference business/ commercial
voltage applications up to 16 A,
AC51 Low Noise
4
• Interference immunity
- Electrostatic discharge kV Contact discharge 4; air discharge 8; behavior criterion 2
according to IEC 61000-4-2
(corresponds to degree of severity 3)
- Induced RF fields MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
according to IEC 61000-4-6
- Burst according to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge according to IEC 61000-4-5 kV Conductor - ground 2; conductor - conductor 1; behavior criterion 2
NSB0_01701
1)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
Type Type current AC-511) Power loss at Minimum load Leakage Rated impulse I2t value
for Imax according to according to Imax current current withstand
IEC 60947-4-3 UL/CSA capacity Itsm
at 40 °C for 40 °C for 50 °C
A A A W A mA A A²s
Main circuit
3RF23 1.-.A..2 10.5 7.5 9.6 11 0.1 10 200 200
3RF23 1.-.A..4 200 200
3RF23 1.-.A..6 400 800
3RF23 2.-.A..2 20 13.2 17.6 20 0.5 10 600 1800
3RF23 2.-.A..4 10 600 1800
3RF23 2.-.A..5 10 600 1800
3RF23 2.-.A..6 10 600 1800
3RF23 2.-.C..2 25 600 1800
3RF23 2.-.C..4 25 600 1800
3RF23 2.-.D..2 10 1150 6600
3RF23 2.-.D..4 10 1150 6600
3RF23 3.-.A..2 30 22 27 33 0.5 10 600 1800
3RF23 3.-.A..4 10 600 1800
3RF23 3.-.A..6 10 600 1800
3RF23 3.-.C..2 25 600 1800
3RF23 3.-.D..4 10 1150 6600
4
Type Type current AC-511) Type current AC-15 Power loss Minimum Leakage Rated I2t value
for Imax according to according to 10 x Ie Parameters at Imax load current current impulse
IEC 60947- UL/CSA for withstand
at 40 °C 4-3 for 50 °C 60 ms capacity Itsm
for 40 °C
A A A A W A mA A A²s
Main circuit
3RF23 1.-.B..2 10.5 7.5 9.6 6 1200 1/h 11 0.1 10 200 200
3RF23 1.-.B..4 50 % 200 200
3RF23 1.-.B..6 ON-period 400 800
3RF23 2.-.B..2 20 13.2 17.6 12 1200 1/h 20 0.5 10 600 1800
3RF23 2.-.B..4 50 %
3RF23 2.-.B..6 ON-period
3RF23 3.-.B..2 30 22 27 15 1200 1/h 33 0.5 10 600 1800
3RF23 3.-.B..4 50 %
3RF23 3.-.B..6 ON-period
3RF23 4.-.B..2 40 33 36 20 1200 1/h 44 0.5 10 1200 7200
3RF23 4.-.B..4 50 % 1200 7200
3RF23 4.-.B..6 ON-period 1150 6600
3RF23 5.-.B..2 50 36 45 25 1200 1/h 54 0.5 10 1150 6600
3RF23 5.-.B..4 50 %
3RF23 5.-.B..6 ON-period
3RF23 7.-.B..2 70 70 62 27.5 1200 1/h 83 0.5 10 1150 6600
3RF23 7.-.B..4 50 %
3RF23 7.-.B..6 ON-period
3RF23 9.-.B..2 88 88 80 30 1200 1/h 117 0.5 10 1150 6600
3RF23 9.-.B..4 50 %
3RF23 9.-.B..6 ON-period
1)
The type current provides information about the performance of the solid-
state contactor. The actual permitted rated operational current Ie can be
smaller depending on the connection method and start-up conditions.
For derating see the characteristic curves on page 4/26.
4
Fused version with semiconductor protection (similar to type of coordination "2")1)
The semiconductor protection for the SIRIUS controls can be If a fuse is used with a higher rated current than specified,
used with different protective devices. This allows protection by semiconductor protection is no longer guaranteed. However,
means of LV HRC fuses of gG operational class or miniature smaller fuses with a lower rated current for the load can be used
circuit breakers. Siemens recommends the use of special SITOR without problems.
semiconductor fuses. The table below lists the maximum
permissible fuses for each SIRIUS control. For protective devices with gG operational class and for SITOR
full range fuses 3NE1, the minimum cross-sections for the
conductor to be connected must be taken into account.
Type All-range Semiconductor fuses Cable and line protection fuses
fuses LV HRC Cylindrical design LV HRC Cylindrical design DIAZED
design design
LV HRC design 10 x 38 mm 14 x 51 mm 22 x 58 mm 10 x 38 mm 14 x 51 mm 22 x 58 mm
gR/SITOR aR/SITOR aR/SITOR aR/SITOR aR/SITOR gG gG gG gG Quick
3NE1 3NE8 3NC1 0 3NC1 4 3NC2 2 3NA 3NW 3NW 3NW 5SB
3RF23 1.-....2 3NE1 813-0 3NE8 015-1 3NC1 010 3NC1 410 3NC2 220 3NA2 803 3NW6 001-1 3NW6 101-1 -- 5SB1 41
3RF23 1.-....4 3NE1 813-0 3NE8 015-1 3NC1 010 3NC1 410 3NC2 220 3NA2 801 3NW6 001-1 3NW6 101-1 -- 5SB1 41
3RF23 1.-....6 3NE1 813-0 3NE8 015-1 3NC1 010 3NC1 410 3NC2 220 3NA2 803-6 -- -- -- --
3RF23 2.-....2 3NE1 814-0 3NE8 015-1 3NC1 020 3NC1 420 3NC2 220 3NA2 807 3NW6 007-1 3NW6 107-1 3NW6 207-1 5SB1 71
3RF23 2.-....4 3NE1 814-0 3NE8 015-1 3NC1 020 3NC1 420 3NC2 220 3NA2 807 3NW6 005-1 3NW6 105-1 3NW6 205-1 5SB1 71
3RF23 2.-....5 3NE1 814-0 3NE8 015-1 3NC1 020 3NC1 420 3NC2 220 3NA2 807-6 -- -- -- --
3RF23 2.-....6 3NE1 814-0 3NE8 015-1 3NC1 020 3NC1 420 3NC2 220 3NA2 807-6 -- -- -- --
3RF23 3.-....2 3NE1 803-0 3NE8 003-1 3NC1 032 3NC1 432 3NC2 232 3NA2 810 -- 3NW6 107-1 3NW6 207-1 5SB3 11
3RF23 3.-....4 3NE1 803-0 3NE8 003-1 3NC1 032 3NC1 432 3NC2 232 3NA2 807 -- 3NW6 105-1 3NW6 205-1 5SB3 11
3RF23 3.-....6 3NE1 803-0 3NE8 003-1 3NC1 032 3NC1 432 3NC2 232 3NA2 807-6 -- -- -- --
3RF23 4.-....2 3NE1 802-0 3NE8 017-1 -- 3NC1 440 3NC2 240 3NA2 817 -- 3NW6 117-1 3NW6 217-1 5SB3 21
3RF23 4.-....4 3NE1 802-0 3NE8 017-1 -- 3NC1 440 3NC2 240 3NA2 812 -- 3NW6 112-1 3NW6 212-1 5SB3 21
3RF23 4.-....5 3NE1 802-0 3NE8 017-1 -- 3NC1 440 3NC2 240 3NA2 812-6 -- -- -- --
3RF23 4.-....6 3NE1 802-0 3NE8 017-1 -- 3NC1 440 3NC2 240 3NA2 812-6 -- -- -- --
3RF23 5.-....2 3NE1 817-0 3NE8 018-1 -- 3NC1 450 3NC2 250 3NA2 817 -- 3NW6 117-1 3NW6 217-1 5SB3 21
3RF23 5.-....4 3NE1 817-0 3NE8 018-1 -- 3NC1 450 3NC2 250 3NA2 812 -- -- 3NW6 210-1 5SB3 21
3RF23 5.-....5 3NE1 817-0 3NE8 018-1 -- 3NC1 450 3NC2 250 3NA2 812-6 -- --
3RF23 5.-....6 3NE1 817-0 3NE8 018-1 -- 3NC1 450 3NC2 250 3NA2 812-6 -- -- -- --
3RF23 7.-....2 3NE1 820-0 3NE8 020-1 -- -- 3NC2 280 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF23 7.-....4 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812 -- -- 3NW6 210-1 5SB3 21
3RF23 7.-....5 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812-6 -- -- -- --
3RF23 7.-....6 3NE1 020-2 3NE8 020-1 -- -- 3NC2 280 3NA2 812-6 -- -- -- --
3RF23 9.-....2 3NE1 021-2 3NE8 021-1 -- -- 3NC2 200 3NA2 817 -- -- 3NW6 217-1 5SB3 31
3RF23 9.-....4 3NE1 021-2 3NE8 021-1 -- -- 3NC2 280 2) 3NA2 812 -- -- 3NW6 210-1 5SB3 21
3RF23 9.-....5 3NE1 020-2 2) 3NE8 021-1 -- -- 3NC2 280 2) 3NA2 812-6 -- -- -- --
3RF23 9.-....6 3NE1 020-2 2) 3NE8 021-1 -- -- 3NC2 280 2) 3NA2 812-6 -- -- -- --
■ Characteristic curves
Derating curves
For designation of the characteristic curves see page 4/28.
1 4 1 4
1 2 1 2
in A
in W
e
1 0 1 0
M
M o d u le p o w e r lo s s
8 8
6 6
4 4
N S B 0 _ 0 1 4 4 6 a
2 2
4
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 2 4 6 8 1 0 1 2
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
3 0 3 0
2 8
2 5
in A
in W
2 4
e
M
2 0 2 0
M o d u le p o w e r lo s s
1 6
1 5
1 2
1 0
8
5
N S B 0 _ 0 1 4 4 7 a
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 4 8 1 2 1 6 2 0 2 4
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
4 0 4 4
4 0
3 5
in A
3 6
in W
3 0
e
3 2
M
M o d u le p o w e r lo s s
2 5 2 8
2 4
2 0
2 0
1 5 1 6
1 0 1 2
8
N S B 0 _ 0 1 4 4 8 a
5
4
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 8 1 6 2 4 3 2 3 6
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
40
32
35
in A
in W
28
e
30
M
24
20
16
15
12
10 8
NSB0_01528
5 4
0 0
0 10 20 30 40 50 60 0 4 8 12 16 20 24 28 32
Ambient temperature a in °C Device current e in A
4
Type current 30 A (3RF23 30-.DA..)
6 0 5 6
4 8
5 0
in A
in W
e
4 0
M
4 0
M o d u le p o w e r lo s s
3 2
3 0
2 4
2 0
1 6
1 0
N S B 0 _ 0 1 4 4 9 a
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 8 1 6 2 4 3 2 4 0 4 8
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
7 0 7 0
6 0 6 0
in A
in W
e
5 0 5 0
M o d u le p o w e r lo s s
4 0 4 0
3 0 3 0
2 0 2 0
1 0
N S B 0 _ 0 1 4 5 0 a
1 0
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 0
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
1 0 0 1 1 0
1 0 0
in A
in W
8 0
e
8 0
M
M o d u le p o w e r lo s s
6 0
6 0
4 0
4 0
2 0
2 0
N S B 0 _ 0 1 4 5 1 a
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 2 0 4 0 6 0 8 0 9 0
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
4
1 0 0 1 2 0
1 0 0
in A
in W
8 0
e
M
8 0
M o d u le p o w e r lo s s
6 0
6 0
4 0
4 0
2 0
2 0
N S B 0 _ 0 1 4 5 2 a
0 0
0 1 0 2 0 3 0 4 0 5 0 6 0 0 2 0 4 0 6 0 8 0 9 0
A m b ie n t te m p e r a tu r e a in ° C D e v ic e c u r r e n t e in A
m a x T h e rm a l lim it c u r r e n t fo r in d iv id u a l m o u n tin g
m a x T h e rm a l lim it c u r r e n t fo r s id e - b y - s id e m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r in d iv id u a l m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r s id e - b y - s id e m o u n tin g
Mounting regulations
>20 (0,8)
>20 (0,8)
>20 (0,8)
>20 (0,8)
3RF2340, 3RF2350
3RF2370, 3RF2390
3RF2340, 3RF2350
3RF2370, 3RF2390
3RF2310, 3RF2320
3RF2310, 3RF2320
3RF2330
3RF2330
NSB0_01700
■ Dimensional drawings
Type current 10.5 A and 20 A
3RF23 10-..... 3RF23 20-..... Screw terminal Spring-loaded Ring terminal
3RF23 30-.DA.. 3RF23 10-1.... connection end connection
3RF23 20-1.... 3RF23 10-2.... 3RF23 10-3....
3RF23 30-1DA.. 3RF23 20-2.... 3RF23 20-3....
22,5 3RF23 30-2DA.. 3RF23 30-3DA..
5 5
5
73 119
4,
NSB0_01437
Standard mounting rail
47,5
85
100
69
69
90
20,8
25
14,5
14,5
12,5
4
54 100,5 12,5
5
4 4
77 123
89 135,5
Type current 30 A
5 45
4,5
134,5 30
4,5
NSB0_01438
Standard mounting rail
47,5
100
69
69
85
90
25
14,5
12,5 14,5
5
5
116 12,5
4 30
138,5
151
5 45
4,5
30
4,5
134,5
NSB0_01439
Standard mounting rail
47,5
69
85
100
69
90
25
14,5
12,5 14,5
5
5
116 12,5
4 30
138,5 67
151
4 7 ,5
6 9
6 9
1 0 0
8 0
2 5
1 4 ,5
1 4 ,5
N S B 0 _ 0 1 4 4 1
1 2 ,5
1 2 2 ,5 4 ,5 8 1 2 ,5
1 4 5
1 5 7 ,5
4
Type current 88 A
2 2 ,5
4 7 ,5
2 0 0
1 8 0
6 9
6 9
2 5
1 4 ,5
1 2 ,5
1 4 ,5
1 2 ,5
N S B 0 _ 0 1 4 4 2 a
1 2 7 ,5 4 ,5
1 6 2 ,5
Terminal cover
■ Schematics
3RF29 00-3PA88
Version Version
DC control supply voltage AC control supply voltage
3 7 ,5 1 2
1 L 1 L
PE A1 + PE A1
A2 - A2
3 6 ,5
2 9
NSB0_01464
NSB0_01465
N S B 0 _ 0 1 4 7 2
2 T 2 T
2 7 ,5 2 2 ,5
■ Technical specifications
Type 3RF24 ..-1.... 3RF24 ..-2.... 3RF24 ..-3....
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
Installation altitude m 0 ... 1000; derating from 1000
Shock resistance g/ms 15/11
According to IEC 60068-2-27
Vibration resistance g 2
According to IEC 60068-2-6
Degree of protection IP20
Insulation strength at 50/60 Hz V rms 4000
(main/control circuit to floor)
Electromagnetic compatibility (EMC)
• Emitted interference
according to IEC 60947-4-3
- Conducted interference voltage Class A for industrial applications1)
- Emitted, high-frequency interference Class A for industrial applications
4
voltage
• Interference immunity
- Electrostatic discharge kV Contact discharge 4; air discharge 8; behavior criterion 2
according to IEC 61000-4-2
(corresponds to degree of severity 3)
- Induced RF fields MHz 0.15 ... 80; 140 dBµV; behavior criterion 1
according to IEC 61000-4-6
- Burst according to IEC 61000-4-4 kV 2/5.0 kHz; behavior criterion 1
- Surge according to IEC 61000-4-5 kV Conductor - ground 2; conductor - conductor 1; behavior criterion 2
Connection type Screw connections Spring-loaded terminal Ring terminal end connections
connections
Connection, main contacts
• Conductor cross-section
- Solid mm2 2 x (1.5 ... 2.5)2), 2 x (2.5 ... 6)2) 2x (0.5 ... 2.5) --
- Finely stranded with end sleeve mm2 2 x (1 ... 2.5)2), 2 x (2.5 ... 6)2), 2x (0.5 ... 1.5) --
1 x 10
- Finely stranded without end sleeve mm2 -- 2x (0.5 ... 2.5) --
- Solid or stranded, AWG conductors 2 x (AWG 14 ... 10) 2 x (AWG 18 ... 14) --
• Stripped length mm 10 10 --
• Terminal screw M4 -- M5
- Tightening torque Nm 2 ... 2.5 2 ... 2.5
lb. in 18 ... 22 18 ... 22
• Cable lug -- --
- According to DIN 46234 5-2.5 ... 5-25
- According to JIS C 2805 R 2-5 ,,, 14-5
Connection, auxiliary/control contacts
• Conductor cross-section mm 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0) 0.5 ... 2.5 1 x (0.5 ... 2.5), 2 x (0.5 ... 1.0)
AWG AWG 20 ... 12 AWG 20 ... 12 AWG 20 ... 12
• Stripped length mm 7 10 7
• Terminal screw M3 -- M3
- Tightening torque, Nm 0.5 ... 0.6 0.5 ... 0.6
« 3.5, PZ 1 lb. in 4.5 ... 5.3 4.5 ... 5.3
Permissible mounting positions
±10° ±10°
NSB0_01703
1)
These products were built as Class A devices. The use of these devices in
residential areas could result in lead in radio interference. In this case
these may be required to introduce additional interference suppression
measures.
2)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
Type Type current Rated operational current Ie Power loss Minimum load Max. leakage Rated impulse I2t value
IAC-51 according to according to at IAC-51 current current withstand
IEC 60947-4-3 UL/CSA capacity Itsm
at 40 °C for 40 °C for 50 °C
A A A W A mA A A²s
Main circuit
3RF24 10-.AB.5 10.5 7 7 23 0.1 10 200 200
3RF24 20-.AB.5 22 15 15 44 0.5 10 600 1800
3RF24 30-.AB.5 30 22 22 61 0.5 10 1200 7200
3RF24 40-.AB.5 40 30 30 80 0.5 10 1150 6600
3RF24 50-.AB.5 50 38 38 107 0.5 10 1150 6600
3RF24 10-.AC.5 10.5 7 7 31 0.1 10 300 450
3RF24 20-.AC.5 22 15 15 66 0.5 10 600 1800
3RF24 30-.AC.5 30 22 22 91 0.5 10 1200 7200
3RF24 40-.AC.5 40 30 30 121 0.5 10 1150 6600
3RF24 50-.AC.5 50 38 38 160 0.5 10 1150 6600
1)
The type current provides information about the performance of the solid-
state contactor. The actual permitted rated operational current Ie can be
smaller depending on the connection method and start-up conditions.
For derating see the characteristic curves on page 4/34.
4
4
3RF24 10-.AB.. 3NE1 813-0 3NE8 015-1 3NC1 016 3NC1 420 3NC2 220 -- -- -- -- --
3RF24 10-.AC.. 3NE1 814-0 3NE8 003-1 3NC1 025 3NC1 430 3NC2 220 -- -- -- -- --
3RF24 20-.A... 3NE1 803-0 3NE8 018-1 3NC1 032 3NC1 450 3NC2 250 -- -- -- -- --
3RF24 30-.A... 3NE1 817-0 3NE8 021-1 3NC1 032 3NC1 450 3NC2 280 -- -- -- -- --
3RF24 40-.A... 3NE1 817-0 3NE8 022-1 -- 3NC1 450 3NC2 280 -- -- -- -- --
3RF24 50-.A... 3NE1 020-2 3NE8 022-1 -- 3NC1 450 3NC2 280 -- -- -- -- --
■ Characteristic curves
Derating curves, two-phase controlled
14 26
24
in A
12
10 18
16
8
14
12
6
10
8
4
6
4
NSB0_01675
2
2
4
0 0
0 10 20 30 40 50 60 0 2 4 6 8 10 12
Ambient temperature Ta in °C Device current e in A
25 50
45
in A
35
15 30
25
10 20
15
5 10
NSB0_01676
0 0
0 10 20 30 40 50 60 0 4 8 12 16 20 24
Ambient temperature Ta in °C Device current ein A
40 78
72
35
in A
66
60
e
30
54
25 48
42
20
36
15 30
24
10 18
12
NSB0_01677
5
6
0 0
0 10 20 30 40 50 60 0 6 12 18 24 30 36
Ambient temperature Ta in °C Device current ein A
50 110
45 100
in A
80
35
70
30
60
25
50
20
40
15
30
10 20
NSB0_01678
5 10
0 0
0 10 20 30 40 50 60 0 8 16 24 32 40 48
Ambient temperature Ta in °C Device current ein A
4
Type current 40 A (3RF24 40-.AB..)1)
60 120
55
in A
45
40 80
35
30 60
25
20 40
15
10 20
NSB0_01679
5
0 0
0 10 20 30 40 50 60 0 10 20 30 40 50
Ambient temperature Ta in °C Device current e in A
m a x T h e rm a l lim it c u r r e n t fo r in d iv id u a l m o u n tin g
m a x T h e rm a l lim it c u r r e n t fo r s id e - b y - s id e m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r in d iv id u a l m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r s id e - b y - s id e m o u n tin g
Mounting regulations
>20 (0,8)
>20 (0,8)
>20 (0,8)
>20 (0,8)
3RF2440, 3RF2450
3RF2440, 3RF2450
3RF2410, 3RF2420
3RF2410, 3RF2420
3RF2430-.AC..
3RF2430-.AC..
3RF2430-.AB..
3RF2430-.AB..
NSB0_01702
1)
Identical current/temperature curves for stand-alone and side-by-side
installation.
14
36
in A
12 33
10 27
24
8
21
18
6
15
12
4
9
6
NSB0_01680
2
3
0 0
0 10 20 30 40 50 60 0 2 4 6 8 10 12
4
25 75
70
65
in A
55
50
15 45
40
35
10 30
25
20
5 15
NSB0_01681
10
5
0 0
0 10 20 30 40 50 60 0 3 6 9 12 15 18 21 24
Ambient temperature Ta in °C Device current e in A
1)
Type current 20 A (3RF24 20-.AC..) Identical current/temperature curves for stand-alone and side-by-side
installation.
40
110
35 100
in A
90
e
30
80
25 70
60
20
50
15
40
10 30
20
NSB0_01682
5
10
0 0
0 10 20 30 40 50 60 0 4 8 12 16 20 24 28 32 36
Ambient temperature Ta in °C Device current e in A
1)
Identical current/temperature curves for stand-alone and side-by-side
installation.
50 160
45
140
in A
120
35
100
30
25 80
20
60
15
40
10
NSB0_01683
5 20
0 0
0 10 20 30 40 50 60 0 8 16 24 32 40 48
Ambient temperature Ta in °C Device current ein A
4
Type current 40 A (3RF24 40-.AC..)1)
60 200
180
in A
140
40
120
30 100
80
20
60
40
10
NSB0_01684
20
0 0
0 10 20 30 40 50 60 0 10 20 30 40 50
Ambient temperature Ta in °C Device current e in A
m a x T h e rm a l lim it c u r r e n t fo r in d iv id u a l m o u n tin g
m a x T h e rm a l lim it c u r r e n t fo r s id e - b y - s id e m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r in d iv id u a l m o u n tin g
IE C C u rre n t a c c . to IE C 9 4 7 -4 -3 fo r s id e - b y - s id e m o u n tin g
Mounting regulations
>20 (0,8)
>20 (0,8)
>20 (0,8)
>20 (0,8)
3RF2440, 3RF2450
3RF2440, 3RF2450
3RF2410, 3RF2420
3RF2410, 3RF2420
3RF2430-.AC..
3RF2430-.AC..
3RF2430-.AB..
3RF2430-.AB..
NSB0_01702
■ Dimensional drawings
Type current 10.5 A
47,5
100
69
90
77
95
14,5
NSB0_01690a
25 5 14,4 14,4
104,5 Ø 4,5
73
88 30
5
4
105 45
47,5
100
77
69
90
99,5
112,5
14,5
NSB0_01691
14,4 14,4
Ø 4,5 33
45
View A View A
A
b
3RF2420-.AB.. 67
3RF2420-.AC.. 89,5
3RF2430-.AB..
47,5
69
69
e
a
121
14,5
NSB0_01692
14,4 14,4 Ø 4,5
View A
45
4
A View A
a b d e
3RF2430-.AC.. 100 113,5 100 85
3RF2440-.AB..
3RF2440-.AC.. 100 157,5 146 80
3RF2450-.AB..
3RF2450-.AC.. 180 157,5 146 160
■ Schematics
Two-phase controlled, Three-phase controlled,
DC control supply voltage DC control supply voltage
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
PE A1 + PE A1 +
A2 - A2 -
NSB0_01687
NSB0_01685
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
A1 A1
PE PE
A2 A2
NSB0_01688
NSB0_01686
2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
General data
■ Overview
Function modules for SIRIUS 3RF2 solid-state switching The following function modules are available:
devices • Converters
A great variety of applications demand an expanded range of • Load monitoring
functionality. With our function modules, these requirements can • Heating current monitoring
be met really easily. The modules are mounted simply by click- • Power control regulators
ing them into place; straight away the necessary connections • Power controllers
are made with the solid-state relay or contactor. The plug-in With the exception of the converter, the function modules can be
connection to control the solid-state switching devices can used only with single-phase solid-state switching devices.
simply remain in use.
■ Technical specifications
Type 3RF29 ..-.E... 3RF29 ..-.F... 3RF29 ..-.G... 3RF29 ..-.H... 3RF29 ..-.J... 3RF29 ..-.K...
General data
Ambient temperature
• During operation, derating from 40 °C °C -25 ... +60
• During storage °C -55 ... +80
4
General data
4
• Measuring range V 93.5 ... 253 340 ... 660 93.5 ... 253 340 ... 660
Mains voltage, fluctuation % 20
compensation
Type 3RF29 20-0HA.. 3RF29 50-0HA.. 3RF29 90-0HA.. 3RF29 16-0JA.. 3RF29 32-0JA..
Current measurement
Rated operational current Ie A 20 50 90 16 32
Current measurement
• Teach range A 4 ... 20 10 ... 50 18 ... 90 0.42 ... 16 0.8 ... 32
• Measuring range A 0 ... 22 0 ... 55 4 ... 99 0 ... 16 0 ... 32
• Minimum partial load current A -- 0.42 0.8
Number of partial loads -- 1 ... 6
Converters
■ Overview
Converters for 3RF2 solid-state switching devices
These modules are used to convert analog control signals, such
as those output from many temperature controllers for example,
into a pulse-width-modulated digital signal. The connected
solid-state contactors and relays can therefore regulate the
output of a load as a percentage.
■ Design
Mounting
Easy snapping onto the 3RF21 solid-state relays or 3RF23 solid-
state contactors establishes the connections to the solid-state
switching devices. The connector on the solid-state switching
devices from the control circuit can be plugged onto the
converter without rewiring.
■ Function
4
Load monitoring
4
■ Design response time of between 100 ms and 3 s is signaled as a fault.
The fault is indicated by a "Load" LED and by activation of the
Mounting fault signaling output.
Easy snapping onto the 3RF21 solid-state relays or 3RF23 solid- The potentiometer can also be used to determine the response
state contactors establishes the connections to the solid-state behavior of the fault signaling output. When delay values are set
switching devices. Because of the special design, the straight- in the left-hand half, the fault signal is stored. This can only be
through transformer of the load monitoring module covers the reset by switching on and off by means of the control supply
lower main circuit connection. The cable to the load is simply voltage.
pushed through and secured with the terminal screw.
When settings are made on the right-hand side, the fault output
is automatically reset after the deviation has been corrected.
■ Function Voltage compensation, "Extended" load monitoring
The function module is activated when an "ON" signal is applied
(IN terminal). The module constantly monitors the current level In addition to the current, the load voltage is also detected.
and compares this with the setpoint value. This makes it possible to compensate for influences on the
current strength resulting from voltage fluctuations.
Startup
Thyristor fault
Pressing the Teach button or actuating the input IN2 switches
the device on; the current through the solid-state switching If a current greater than the leakage current of the controls is
device is detected and is stored as the setpoint value. During measured in the deenergized state, the device triggers a thyris-
this process the two lower (red1)) LEDs flash alternately; tor fault after the set delay time. This means that the fault output
simultaneous maintained light from the 3 (red1)) LEDs indicates is activated and the "Fault" ("Thyristor"1)) LED lights up.
the conclusion of the teaching process. Supply fault
The Teach button can also be used to switch on the connected If no current is measured in the energized state, the device
solid-state switching device briefly for test purposes. In this case triggers a supply fault after the set delay time. This means
the "ON" LED is switched on. that the fault output is activated and the "Fault" ("Supply"1)) LED
lights up.
■ Overview ■ Function
Heating current monitoring for 3RF2 single-phase solid- The function module is activated when an "ON" signal is applied
state switching devices (IN1 terminal). The module constantly monitors the current level
and compares this with the setpoint value.
Many faults can be quickly detected by monitoring a load circuit
connected to the solid-state switching device, as made possible Startup
with this module. Examples include the failure of up to 6 load
elements, alloyed power semiconductors, a lack of voltage or a Actuating the input IN2 switches the device on; the current
break in a load circuit. A fault is indicated by LEDs and reported through the solid-state switching device is detected and is
to the controller by way of a relay output (NC contact). stored as the setpoint value. During this process the two lower
(red) LEDs flash alternately; simultaneous maintained light from
The principle of operation is based on permanent monitoring of the 3 (red) LEDs indicates the conclusion of the teaching
the current strength. This figure is continuously compared with process.
the reference value stored once during commissioning. In order
to detect the failure of one of several loads, the current difference Partial load faults
must be 1/6 of the reference value. In the event of a fault, an Depending on the setting of the "response time" potentiometer, a
output is actuated and the LEDs indicate the fault. deviation of at least 1/6 of the stored setpoint value after a
The heating current monitoring has a teach input and therefore response time of between 100 ms and 3 s is signaled as a fault.
differs from the load monitoring. This remote teaching function The fault is indicated by a "Load" LED and by activation of the
enables simple adjustment to changing loads without manual fault signaling output.
4
Modulation
Conduction angle
• Inrush current limitation: With the aid of an adjustable volt-
4
age ramp, the inrush current is limited by means of phase %
control. This is useful above all with loads such as lamps or
infrared lamps which have an inrush transient current. 90° 50
• Load circuit monitoring for detecting load failure, partial load
faults, alloyed power semiconductors, lack of voltage or a
break in the load circuit.
NSB0_01693
Special versions 0° 0
3RF29 04-0KA13-0KC0
< 0,1 5,0 V > 9,9
During the Teaching process the connected solid-state relay or External setpoint of analog voltage 0 ... 10 V
contactor is not activated; i.e. no current flow takes place.
No current reference value is stored. No part-load monitoring! 0 50 % 100
Internal setpoint of potentiometer P
3RF29 04-0KA13-0KT0
No part-load monitoring! Input characteristic
Internal setpoint selection
■ Design In the case of internal setpoint selection, the module is controlled
Mounting over the IN terminal. Terminal 10 has no function.
Easy snapping onto the 3RF21 solid-state relays or 3RF23 solid- External setpoint selection
state contactors establishes the connections to the solid-state With external setpoint selection (potentiometer P far left = 0 %)
switching devices. Because of the special design, the straight- the module is actuated by applying the analog voltage 0 ... 10 V.
through transformer of the function module covers the lower 0 ... 10 V corresponds to 0 ... 100 % power. Conversion of the
main circuit connection. The cable to the load is simply pushed voltage is linear between 0.1 and 9.9 V. Below 0.1 V the
through and secured with the terminal screw. switching device stays switched off; a voltage greater than 9.9 V
corresponds to 100 % power.
■ Function Inrush current limitation
Power control The ramp time (tR) for a voltage ramp on switching on is set with
The power control regulator sets the load current of the solid- the left potentiometer for the purpose of inrush current limitation.
state switching device depending on a setpoint value as a The set time refers to a power of 100 %. If, for example, a ramp
percentage. It does not compensate for changes in the mains time of 10 s is set and the power setpoint selection is 60 %, then
voltage or load resistance. The modulation, the On/Off ratio or the power of 60 % will be reached after approx. 6 s.
the phase angle, remains unchanged according to the setpoint Line, load and thyristor monitoring
value. The autonomous power control is performed between 0
and 100 % of the setpoint selection The power control regulator identifies partial load faults, mains
failure and thyristor faults. The faults are indicated by the LEDs
Full-wave control on the module and the fault output is actuated. The reference for
If the left potentiometer tR is set to 0 s (= far left), then the power the load monitoring is the taught value. A maximum of 6 partial
control regulator operates according to the principle of full-wave loads can be monitored.
control. The power set, be it internal or external, is converted into The response delay in the event of a fault amounts to approx.
a pulse-width-modulated digital signal. The power control regu- 100 ms in the case of full-wave control. In the case of
lator controls the On and Off time of the solid-state switching generalized phase control and setpoint values > 50 % the
device within a fixed period duration of 1 s so that the selected response delay amounts to 500 ms from the end of the ramp
power is applied to the load. The "ON" LED flashes in the same time.
rhythm as the solid-state switching device switches on and off.
The detection of partial load faults takes place only in the control
range from 20 to 100 %.
Power controllers
■ Dimensional drawings
Converters Basic load monitoring
3RF29 00-0EA18 3RF29 ..-0FA08
2 1 ,5 2 2 ,5 2 5 ,5
2 1 ,5 2 2 ,5
8 3 ,5
1 0 1 ,5
1 2 ,5
N S B 0 _ 0 1 4 3 4
4
2 5 ,5
3 8
N S B 0 _ 0 1 4 3 5
1 9 ,5
3 8 ,5 2 8 ,5
1 1 1 ,5
N S B 0 _ 0 1 4 4 3
N S B 0 _ 0 1 4 4 4
2 9 ,5
2 9 ,5
3 8 3 1 ,5 3 8 3 1 ,5
■ Schematics
Converters Extended load monitoring Heating current monitoring Power controllers
3) 3) 3)
1) A1+ A1 + IN1/ON A1 +
1) 1) 1)
A2 - A2 A2 A2
NSB0_01466
0V - IN A1 + IN/0
10 V + 14 IN2/Ref 10 V +
11 11 11
NC NC
Basic load monitoring < < <
12 12 12
NSB0_01468a
NSB0_01469a
3) 3) 3)
IN
2) OUT
F1 F2 F1
S1
K1 ON/OFF K1 A1
1 L L L+
1 L
A1 + PE A1 +
~
A1 + 3) 1) A1+
1) A1 A2
< SPS/PLC
A2 A2
A2 ~
0V D out
0V IN
D in
10 V + 10 V + 2 T 2) OUT
2 T
4
NSB0_01460b
NSB0_01459c
R1 R2 R3 R4 R5 R6
R
F1 F1
7)
L1
K1 A1 K1 A1
1 L 5)
L L+ 1 L 5) L L+
PE A1 + PE A1 +
3) 1) A1 + 3) 1) A1 +
A2 - A2
A2 A2
D out A out
IN IN/0
D in A out +
2 T 14 2 T 10 V +
< 11 11
comp. NC
comp. D in
12 12
5)
5)
2) L/N 2) L/N
NSB0_01461c
NSB0_01436c
1) Internal connection to the solid-state relay/contactor. 5) Voltage measuring not electrically isolated (3 MW per path).
2) 6)
Straight-through transformer. Grounding of connection L- is recommended.
3) 7)
Make PE/ground connection according to installation regulations. A 200 mH choke must be used when operating with leading-edge phase in
4) Connection of L/N contact with: order to observe the limit values of the conducted interference voltage
- Load monitoring/power controller 3RF29 ..-0.A.3 according to Class A.
on neutral conductor N (e.g. 230 V),
- Load monitoring/power controller 3RF29 ..-0.A.6
on a second phase (e.g. 400 V).
5
5/31 Mounting accessories
5/32 Project planning aids
Overload Relays
General data
5/39 - Overview
3RB2 Solid-State Overload Relays
3RB20, 3RB21 for standard
applications
5/43 - Overview
5/43 - Design
5/44 - Function
5/45 - Technical specifications
5/50 - Characteristic curves
5/51 - Dimensional drawings
5/52 - Schematics
3RB22, 3RB23 for high-feature
applications
5/53 - Overview
5/54 - Design
5/55 - Function
5/57 - Technical specifications
5/62 - Characteristic curves
5/63 - Dimensional drawings
5/65 - Schematics
5/67 Accessories
3RU1 Thermal Overload Relays
3RU11 for standard applications
5/68 - Overview
5/68 - Design
5/69 - Function
5/70 - Technical specifications
5/75 - Characteristic curves
5/76 - Dimensional drawings
5/77 - Schematics
5/78 Accessories
Siemens LV 1 T · 2007
Protection Equipment
Introduction
■ Overview
Rated operational voltage Ue V 690 AC2) 690 AC2) 690 AC2) 690 AC2) 690 AC2) 400 AC 690 AC
Rated frequency Hz 50/60 50/60 50/60 50/60 50/60 162/3 ... 60 50/60
Trip class CLASS 10 CLASS 10 -- CLASS 10 -- -- --
CLASS 20
Thermal overload release A 0.11 ... 0.16 0.11 ... 0.16 None3) 0.11 ... 0.16 0.2 1.4 ... 3 10 ... 70
up to up to up to non-adjustable
A 80 ... 100 80 ... 100 28 ... 40
Electronic trip units
Multiple of the 13 times 13 times 13 times 20 times 6 times 4 to 7 times 13 times
rated current
Short-circuit breaking kA 50/100 50/100 50/100 50/100 100 50 4)
capacity Icu at 400 V AC
Accessories
for sizes S00 S0 S2 S3 S0 S2 S3 S0 S2 S3 S0 S2 S00 S00 S3
Auxiliary switch ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓5)
Alarm switch -- ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- --
Undervoltage trip unit ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Shunt trip unit ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
Isolator module -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- -- --
Insulated three-phase ✓ ✓ ✓ -- -- ✓ -- ✓ ✓ -- ✓ ✓ ✓ ✓ --
busbar system
Busbar adapter ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ --
Door-coupling rotary -- ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- ✓
operating mechanisms
Remote motorized operating -- -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ -- -- --
mechanisms
Link modules ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ --
Enclosure for surface ✓ ✓ ✓ -- ✓ ✓ -- ✓ ✓ -- ✓ ✓ ✓ ✓ --
mounting
Enclosure for flush mounting ✓ ✓ -- -- ✓ -- -- ✓ -- -- ✓ -- ✓ ✓ --
Front plates ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ --
Cage Clamp infeed system ✓6) ✓ -- -- -- -- -- ✓ -- -- ✓ -- -- -- --
1) For symmetrical loading of the three phases. ✓ Has this function or can use this accessory
2)
With molded-plastic enclosure 500 V AC. -- Does not have this function or cannot use this accessory
3)
For overload protection of the motors, appropriate overload relays must be
used.
4) According to UL 489: 35 kA at AC 480 Y/277 V.
5)
Only lateral auxiliary switches.
6)
Only for motor starter protectors with Cage Clamp terminals.
Introduction
5
Rated frequency Hz 50/60 50/60 50/60 50/60
Trip class CLASS 10 CLASS 10, CLASS 5, 10, 20, 30 CLASS 5, 10, 20, 30
CLASS 20 adjustable adjustable
Thermal overload release A 0.11 ... 0.16 -- -- --
up to
A 80 ... 100
Solid-state overload release A -- 0.1 ... 0.4 0.1 ... 0.4 0.3 ... 3
up to up to up to
A 160 ... 630 160 ... 630 63 ... 630
Rating for induction motor at 400 V AC kW 0.04 0.04 ... 0.09 0.04 ... 0.09 0.09 ... 1.1
up to up to up to up to
kW 45 90 ... 450 90 ... 450 37 ... 450
Accessories
For sizes S00 S0 S2 S3 S00 S0 S2 S3 S6 S10/ S00 S0 S2 S3 S6 S10/ S00 S0 S2 S3 S6 S10/
S12 S12 S12
Terminal brackets for stand-alone ✓ ✓ ✓ ✓ ✓ ✓ 3) 3) 3) 3) ✓ ✓ 3) 3) 3) 3) 3) 3) 3) 3) 3) 3)
installation
Mechanical RESET ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- -- -- -- --
Cable release for RESET ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ -- -- -- -- -- --
Electrical remote RESET ✓ ✓ ✓ ✓ -- -- -- -- -- -- Integrated in the unit Integrated in the unit
Terminal covers -- -- ✓ ✓ -- -- -- ✓ ✓ ✓ -- -- -- ✓ ✓ ✓ -- -- -- ✓ ✓ ✓
Sealable covers Integrated in the unit ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
for setting knobs
1) The units are responsible in the main circuit for overload protection of the ✓ Has this function or can use this accessory
assigned electrical loads (e.g. motors), feeder cable and other switching -- Does not have this function or cannot use this accessory
and protection devices in the respective load feeder.
2) Size S3 up to 1000 V AC.
3) Stand-alone installation without accessories is possible.
General data
■ Overview
3RV1 motor starter protectors are compact, current limiting
motor starter protectors which are optimized for load feeders.
The motor starter protectors are used for switching and protect-
ing induction motors of up to 45 kW at 400 V AC and for other
loads with rated currents of up to 100 A.
Type of construction
The motor starter protectors are available in four sizes:
• Size S00 – width 45 mm,
max. rated current 12 A,
at 400 V AC suitable for induction motors up to 5.5 kW.
• Size S0 – width 45 mm,
max. rated current 25 A,
at 400 V AC suitable for induction motors up to 11 kW.
• Size S2 – width 55 mm,
max. rated current 50 A,
at 400 V AC suitable for induction motors up to 22 kW.
• Size S3 – width 70 mm,
S0 motor starter protectors max. rated current 100 A,
at 400 V AC suitable for induction motors up to 45 kW.
■ Design
Screw terminals Mounting
3RV1 motor starter protectors of sizes S00 and S0 are fitted with The motor starter protectors are snap-fitted on a 35 mm standard
terminals with captive screws and clamping pieces, allowing the mounting rail to EN 60715.
5
Push-in lugs for screwing the motor starter protector onto mounting
plates.
A standard mounting rail with a height of 15 mm is required for
size S3 motor starter protectors. A 75 mm standard mounting rail
can be used as an alternative for size S3.
S2 and S3 motor starter protectors can also be screwed directly
onto a base plate.
The 3RB19 00-0B push-in lugs are available for screw mounting
of S00 and S0 motor starter protectors.
General data
3RV16 voltage transformer motor starter protectors up to 3 A voltage transformer motor starter protector. This changeover
contact can be used as 1 NO (11-14) or 1 NC (11-12). Thanks to
The voltage transformer motor starter protector widely corre- the high contact stability of these auxiliary contacts at the lowest
sponds with the SIRIUS 3RV1 motor starter protector, size S00. possible rated operational currents, they are also suitable for
Two special features are taken into account for safe prevention modern solid-state distance protection devices.
of false tripping of the distance protection device.
The laterally mounted auxiliary switches of the SIRIUS range can
Auxiliary switch for blocking the distance protection be used for signaling purposes. They cannot be used for block-
The main contacts of the motor starter protector are opened if ing the distance protection device.
the voltage transformer motor starter protector is tripped or Impedance across the main contacts
switched off. The distance protection would falsely interpret low
impedance as a fault, which results in immediate power There is only minor current flow across the main contacts of the
disconnection within only a few milliseconds. voltage transformer motor starter protector.
To prevent this fault response, special auxiliary contacts with a To ensure reliable functioning of the distance protection, transfer
time-dependent assignment to the motor starter protector’s main resistance of the main contacts must be minimal and nearly con-
contacts (see timing diagram) must be provided. The distance stant throughout the endurance of the motor starter protector.
protection is blocked with the help of these auxiliary contacts
and thus prevents false tripping. This is implemented with suitable contacts and contact materials
for the 3RV16 voltage transformer motor starter protector.
An auxiliary switch for blocking the distance protection device is
available as 1 changeover contact fitted permanently in the
M a in C o n ta c ts 0 1 1 0 1 0
NSB0_01098c
1 NC 11-12
+20 -10 5
(1 changeover contact)
0 t (ms) 0 t (ms) 0 t (ms)
5
Timing diagram of auxiliary switches for blocking distance protection
3RV1. 2 S0 Up to 500 30 90 9
3RV1. .. 3RV1. .. 3RV1. ..
Up to 690 50 90 30
3RV1. 3 S2 Up to 690 50 140 30
Y
Up to 690 50 90 30
3RV1. 3 S2 Up to 690 50 140 10 3RV1. .. 3RV1. .. 3RV1. ..
3RV1. 4 S3 Up to 500 110 167 10
Up to 690 150 167 30
Y
General data
Standard mounting for S0, S2 and S3 Structure for S0 for the setting ranges
5.5 A ... 8 A up to 20 A ... 25 A for 690 V
Line side
Wiring module
1L1 3L2 5L3 1L1 3L2 5L3
1L1 3L2 5L3 1L1 3L2 5L3
NSB0_01069a
(Caution: The wiring module
NSB0_01070a
demands 10 mm spacing
between the motor starter 2T1 4T2 6T3 2T1 4T2 6T3
protectors) 2T1 4T2 6T3 2T1 4T2 6T3
■ Function ■ Configuration
Trip units Prevention of unintended tripping
3RV1 motor starter protectors are equipped with inverse-time In order to prevent premature tripping due to the integrated
delayed overload release based on the bimetal principle and phase failure sensitivity, motor starter protectors should always
with instantaneous electronic trip units (electromagnetic short- be connected to ensure current flows through all three main
circuit releases). current paths.
The overload releases can be adjusted in accordance with the Short-circuit protection
load current. The electronic trip units are permanently set to a
value 13 times the rated current and thus enable trouble-free If a short-circuit occurs, the short-circuit releases of 3RV1 motor
starting of motors. starter protectors isolate the faulty load feeder from the network
and thus prevent further damage.
Motor starter protectors for line-side transformer protection are
set to 20 times the rated current to prevent tripping as a result of Motor starter protectors with a short-circuit breaking capacity of
5
high transformer inrush current. 50 kA or 100 kA are virtually short-circuit proof at a voltage of
400 V AC, since higher short-circuit currents are not to be
The scale cover can be sealed to prevent unauthorized adjust- expected in practice.
ments to the set current.
Motor protection
Trip classes
The tripping characteristics of 3RV10/3RV11 motor starter
The trip classes of thermally delayed releases are based on the protectors are designed mainly to protect induction motors.
tripping time (tA) at 7.2 times the operational current in cold state
(excerpt from IEC 60947-4): The motor starter protectors are therefore also referred to as
motor circuit breakers.
• CLASS 10A: 2 s < tA < 10 s
• CLASS 10: 4 s < tA < 10 s The rated current In of the motor to be protected is set on the
setting scale. Factory setting of the short-circuit release is
• CLASS 20: 6 s < tA < 20 s 13 times the rated current of the motor starter protector.
• CLASS 30: 9 s < tA < 30 s. This permits trouble-free starting and ensures that the motor is
properly protected.
The motor starter protector must trip within this time!
The phase failure sensitivity of the motor starter protector
Operating mechanisms ensures that it is tripped in time in the event of a phase failure
S00 motor starter protectors are actuated by a rocker operating and overcurrents that occur as a result in the other phases.
mechanism and S0, S2 and S3 motor starter protectors by a Motor starter protectors with thermal overload releases are
rotary operating mechanism. If the motor starter protector trips, normally designed in accordance with trip class 10 (CLASS 10).
the rotary operating mechanism switches to the tripped position Motor starter protectors of sizes S2 and S3 are also available
to indicate this. Before the motor starter protector is reclosed, the in trip class 20 (CLASS 20) and therefore allow motors to be
rotary operating mechanism must be reset manually to the 0 started up under arduous conditions.
position to prevent the motor starter protector from closing by
mistake before the fault has been cleared. The motor starter Motor protection with overload relay function
protector can then only be set to the I position afterwards. (automatic RESET)
In the case of motor starter protectors with rotary operating Motor starter protectors for motor protection with overload relay
mechanisms, an electrical signal can be output by an alarm function are designed for the protection of induction motors.
switch to indicate that the motor starter protector has tripped. They are equipped with the same short-circuit release and
All operating mechanisms can be locked in the 0 position with a overload release as circuit breakers for motor protection without
padlock (shackle diameter 3.5 mm to 4.5 mm). overload relay function.
The motor starter protector isolating function complies with The motor starter protector always remains closed in the event
IEC 60947-2. of an overload. The overload release activates only two auxiliary
contacts (1 NO + 1 NC). The overload trip can be signaled to a
higher-level control with the help of these auxiliary contacts.
Generally, it is also possible to open a downstream contactor
directly.
The overload signal is reset automatically. The motor starter
protector itself only trips if a short-circuit occurs downstream.
General data
System protection
The 3RV10/3RV11 motor starter protectors for motor protection
are also suitable for plant protection.
In order to prevent premature tripping due to phase failure
sensitivity, the three conducting paths must always be uniformly
loaded. The conducting paths must be connected in series in
the case of single-phase loads.
The 3RV17 motor starter protectors are likewise suitable for
system protection and at the same time they are approved as
circuit breakers according to UL 489 and CSA 22.2 No. 5-02.
Short-circuit protection for starter combinations
The 3RV13 motor starter protectors for starter combinations in
sizes S0, S2 and S3 provide short-circuit protection with the help
of a contactor and overload relay combination.
Like the motor starter protectors for motor protection, they are
equipped with short-circuit releases which are permanently set
to a value equivalent to 13 times the rated current of the motor Motor starter protector for fuse monitoring
starter protectors. They are not equipped with overload Notes on safety
releases.
When monitoring fuses with safety isolating functions, a warning
On overload, the overload relay triggers the contactor, the motor sign must be affixed near the fuses indicating that voltage may
starter protector remains closed. still be present through the parallel circuit of the monitoring
Only when a short-circuit occurs in the feeder does the motor equipment assumed to be isolated after the fuse has been
starter protector trip as well. removed and if the monitoring equipment is not switched off.
The motor starter protector for starter combinations must always We recommend the following text for this warning:
be used in combination with an overload relay because the Important!
motor starter protector alone cannot protect the motor and itself
5
For safety isolation, also switch off fuse monitoring equipment
against overload. with the item code ......
Transformer protection The 3RV16 11-0BD10 motor starter protector for fuse monitoring
When control transformers are protected on the line side, the is suitable for the following voltages: AC 50 Hz/60 Hz from 24 V to
high inrush currents generated at the time the transformers are 690 V and up to 450 V DC. Fuse monitoring with 3RV16 11-0BD10
switched on often cause spurious tripping in the protection motor starter protector is not permissible in feeders with power
mechanisms. control regulators that can induce DC feedback of higher values
when an error occurs.
3RV14 motor starter protectors in sizes S0 and S2 for protecting
transformers are therefore fitted with electronic trip units which With parallel cables and meshed systems, the motor starter
are permanently set in the factory to a value equivalent to 20 protector will only trip, and a signal will be output to indicate this,
times the rated current. if the voltage difference across the motor starter protector is at
least 24 V.
Motor starter protectors can thus be used to provide line-side
protection for transformers, the inrush peak currents of which are Use of IT systems (IT networks)
up to 30 times the rated current. 3RV1 motor starter protectors are suitable for operation in
This version of motor starter protector is not necessary in the IT systems according to IEC 60947-2. In the event of a 3-pole
case of control-power transformers with low inrush currents, short-circuit, their response in this system is the same as in oth-
such as control transformers from Siemens. 3RV1 motor starter ers: Therefore, the same short-circuit breaking capacity applies,
protectors for motor protection can be used in this case. see "Technical Specifications" of Icu and Ics.
Main and EMERGENCY-STOP switches An initial fault (ground fault) does not necessarily force immedi-
ate disconnection of the network when operating IT systems. If a
The 3RV10, 3RV11, 3RV13, 3RV14 and 3RV16 motor starter second independent error occurs (ground fault), the switching
protectors comply with the isolating function to IEC 60947-2, capacity of the motor starter protector might be reduced.
therefore they can be used – taking IEC 60204-1 into account –
as main and EMERGENCY-STOP switches. This is the case if both ground faults occur in different phases
and if one of the ground faults occurs on the input side and the
3RV19 .6-2. door-coupling rotary operating mechanisms for heavy other on the outgoing terminal of the motor starter protector.
duty also comply with the requirements for the isolating function.
In order to maintain the short-circuit function of the motor starter
Fuse monitoring protector even with two independent ground faults (double
The 3RV16 11-0BD10 motor starter protector size S00 is used for ground faults), the reduced short-circuit breaking capacity with
fuse monitoring. double ground faults must be taken into account in IT systems
IcuIT (see "Technical Specifications"). If a ground fault is instan-
A fuse is connected in parallel with each conducting path of the taneously recognized and remedied (ground-fault monitoring),
motor starter protector. When a fuse blows, the current flows the risk of double ground fault and thus reduced short-circuit
through the parallel conducting path and trips the motor starter breaking capacity IcuIT can be minimized.
protector.
The 3RV16 11-0BD10 motor starter protector must be equipped
with a transverse or lateral auxiliary switch (see "Accessories")
that signals a tripping operation of the motor starter protector
and thus the tripping of the fuse, or switches off all poles of the
disrupted electric circuit with the help of an appropriate switch-
ing device.
General data
Switching of DC currents
3RV1 motor starter protectors for alternating currents are also The response values of the overload release remain unchanged;
suitable for DC switching. the response values of a short-circuit release increase by approxi-
mately 30 % for DC. The example circuits for DC switching can be
The maximum permissible DC voltage per conducting path seen in the table below.
must, however, be adhered to. Higher voltages require a series
connection with 2 or 3 conducting paths.
Recommended circuit for size S00 to S3 3RV1 motor starter protectors
Recommended circuit for Maximum permitted Notes
size S00 to S3 3RV1 motor starter DC voltage Ue
protectors
1)
It is assumed that this circuit always provides safe disconnection even in
the event of a double ground fault that bridges two contacts.
General data
■ Technical specifications
Short-circuit breaking capacity Icu,Ics according to breaking capacity of the motor starter protector as specified in the
IEC 60947-2 table, a back-up fuse is required. Alternatively, a motor starter
protector with a limiter function can be connected upstream.
This table shows the rated ultimate short-circuit breaking capac-
ity Icu and the rated service short-circuit breaking capacity Ics The maximum rated current for the back-up fuse is specified in
of the 3RV1 motor starter protectors with different inception the tables. The rated ultimate short-circuit breaking capacity
voltages dependent of the rated current In of the motor starter then applies as specified on the fuse.
protectors.
Fuseless construction
Motor starter protector infeed is permissible at the upper or lower Motor starter protector contactor combinations for short-circuit
terminals without restricting the rated data. If the short-circuit currents up to 50 kA can be ordered in the form of fuseless load
current at the place of installation exceeds that rated short-circuit feeders according to Part 6.
Motor starter Rated current Up to 240 V AC1) Up to 400 V AC1)/ Up to 440 V AC1)/ Up to 500 V AC1)/ Up to 690 V AC1)
protectors In 415 V AC2) 460 V AC2) 525 V AC2)
Icu Ics Max. fuse Icu Ics Max. fuse Icu Ics Max. fuse Icu Ics Max. fuse Icu Ics Max. fuse
(gL/gG) (gL/gG)3) (gL/gG)3) (gL/gG)3) (gL/gG)3)4)
Type A kA kA A kA kA A kA kA A kA kA A kA kA A
Size S00
3RV10, 0.16 ... 1 100 100 ° 100 100 ° 100 100 ° 100 100 ° 100 100 °
3RV16 11-0BD10 1.25; 1.6 100 100 ° 100 100 ° 100 100 ° 100 100 ° 2 2 20
2; 2.5 100 100 ° 100 100 ° 100 100 ° 10 10 35 2 2 35
3.2; 4 100 100 ° 100 100 ° 50 10 40 3 3 40 2 2 40
5; 6.3 100 100 ° 100 100 ° 50 10 50 3 3 50 2 2 50
8 100 100 ° 50 12.5 80 50 10 63 3 3 63 2 2 63
10 100 100 ° 50 12.5 80 10 10 63 3 3 63 2 2 63
12 100 100 ° 50 12.5 80 10 10 80 3 3 80 2 2 80
Size S0
5
3RV1. 2 0.16 ... 1.6 100 100 ° 100 100 ° 100 100 ° 100 100 ° 100 100 °
2; 2.5 100 100 ° 100 100 ° 100 100 ° 100 100 ° 8 8 25
3.2 100 100 ° 100 100 ° 100 100 ° 100 100 ° 8 8 32
4; 5 100 100 ° 100 100 ° 100 100 ° 100 100 ° 6 3 32
6.3 100 100 ° 100 100 ° 100 100 ° 100 100 ° 6 3 50
8 100 100 ° 100 100 ° 50 25 63 42 21 63 6 3 50
10 100 100 ° 100 100 ° 50 25 80 42 21 63 6 3 50
12.5 100 100 ° 100 100 ° 50 25 80 42 21 80 6 3 63
16 100 100 ° 50 25 100 50 10 80 10 5 80 4 2 63
20 100 100 ° 50 25 125 50 10 80 10 5 80 4 2 63
22; 25 100 100 ° 50 25 125 50 10 100 10 5 80 4 2 63
Size S2
3RV1. 3 16 100 100 ° 50 25 100 50 25 100 12 6 63 5 3 63
20 100 100 ° 50 25 100 50 25 100 12 6 80 5 3 63
25 100 100 ° 50 25 100 50 15 100 12 6 80 5 3 63
32 100 100 ° 50 25 125 50 15 125 10 5 100 4 2 63
40; 45 100 100 ° 50 25 160 50 15 125 10 5 100 4 2 63
50 100 100 ° 50 25 160 50 15 125 10 5 100 4 2 80
Size S3
3RV1. 41 40 100 100 ° 50 25 125 50 20 125 12 6 100 6 3 63
50 100 100 ° 50 25 125 50 20 125 12 6 100 6 3 80
63 100 100 ° 50 25 160 50 20 160 12 6 100 6 3 80
75 100 100 ° 50 25 160 50 20 160 8 4 125 5 3 100
90; 100 100 100 ° 50 25 160 50 20 160 8 4 125 5 3 125
Size S3, with increased
switching capacity
3RV1. 42 / 3RV17 42 16 / 10 100 100 ° 100 50 ° 100 50 ° 30 15 80 12 7 63
20 / 15 100 100 ° 100 50 ° 100 50 ° 30 15 80 12 7 63
25 / 20 100 100 ° 100 50 ° 100 50 ° 30 15 80 12 7 63
32 / 25 100 100 ° 100 50 ° 100 50 ° 22 11 100 12 7 63
40 / 30 100 100 ° 100 50 ° 100 50 ° 18 9 160 12 6 80
50 / 35 ... 40 100 100 ° 100 50 ° 100 50 ° 15 7.5 160 10 5 100
63 / 45 ... 50 100 100 ° 100 50 ° 70 50 200 15 7.5 160 7.5 4 100
75 / 60 100 100 ° 100 50 ° 70 50 200 10 5 160 6 3 125
90 / 70 100 100 ° 100 50 ° 70 50 200 10 5 160 6 3 160
100 / -- 100 100 ° 100 50 ° 70 50 200 10 5 160 6 3 160
Short-circuit proof up to at least 50 kA
° No back-up fuse required, since short-circuit proof up to 100 kA
1)
10 % overvoltage.
2)
5 % overvoltage.
3)
Back-up fuse only required if the short-circuit current at the place of
installation > Icu.
4)
Alternatively, fuseless limiter combinations for 690 V AC can also be used.
General data
Short-circuit breaking capacity IcuIT in the IT system In the colored areas, IcuIT is 100 kA, or in some ranges it is 50 kA.
(IT network) according to IEC 60947-2 Therefore the motor starter protectors are short-circuit proof in
these ranges.
3RV1 motor starter protectors are suitable for operation in
IT systems. Values valid for triple-pole short-circuit are Icu up to If the short-circuit current at the place of installation exceeds that
Ics. In case of double ground fault on different phases at the rated short-circuit breaking capacity of the motor starter protec-
input and output side of a motor starter protector, the special tor as specified in the table, a back-up fuse is required.
short-circuit breaking capacity IcuIT applies. The specifications The maximum rated current for the back-up fuse is specified in
in the table below apply to 3RV1 motor starter protectors. the tables. The rated short-circuit breaking capacity then applies
as specified on the fuse.
Motor starter Rated current Up to 240 V AC1) Up to 400 V AC1)/415 V AC2) Up to 500 V AC1)/525 V AC2) Up to 690 V AC1)
protectors In IcuIT Max. fuse IcuIT Max. fuse IcuIT Max. fuse IcuIT Max. fuse
(gL/gG)3) (gL/gG)3)4) (gL/gG)3) (gL/gG)3)
Type A kA A kA A kA A kA A
Size S00
3RV10, 0.16 ... 0.63 100 ° 100 ° 100 ° 100 °
3RV16 11-0BD10 0.8; 1 100 ° 100 ° 100 ° 2 16
1.25; 1.6 100 ° 2 20 2 20 2 20
2; 2.5 100 ° 2 35 2 35 2 35
3.2; 4 100 ° 2 40 2 40 2 40
5; 6.3 100 ° 2 50 2 50 2 50
8; 10 50 80 2 63 2 63 2 63
12 50 80 2 80 2 80 2 80
Size S0
3RV1. 2 0.16 ... 0.63 100 ° 100 ° 100 ° 100 °
0.8; 1 100 ° 100 ° 100 ° 6 16
1.25; 1.6 100 ° 100 ° 8 20 6 20
2; 2.5 100 ° 8 25 8 25 6 25
3.2 100 ° 8 32 8 32 6 32
5
4; 5 100 ° 6 32 4 32 3 32
6.3 ... 10 100 ° 6 50 4 50 3 50
12.5 100 ° 6 63 4 63 3 63
16 ... 25 50 80 4 63 3 63 2 63
Size S2
3RV1. 3 16 50 100 8 100 6 80 5 63
20 50 125 8 100 6 80 5 63
25 50 125 8 100 6 80 5 63
32 50 125 6 125 4 100 3 80
40 ... 50 50 160 6 125 4 100 3 80
Size S3
3RV1. 41 40 50 125 10 63 5 50 5 50
50 50 125 8 80 3 63 3 63
63 50 160 6 80 3 63 3 63
75 50 160 5 100 2 80 2 80
90; 100 50 160 5 125 2 100 2 100
Size S3, with increased
switching capacity
3RV1. 42 / 3RV17 42 16 / 10 100 ° 12 63 6 50 6 50
20 / 15 100 ° 12 63 6 50 6 50
25 / 20 100 ° 12 63 6 50 6 50
32 / 25 100 ° 12 63 6 50 6 50
40 / 30 100 ° 12 80 6 63 6 63
50 / 35 ... 40 100 ° 10 100 4 80 4 80
63 / 45 ... 50 100 ° 7.5 100 4 80 4 80
75 / 60 100 ° 6 125 3 100 3 100
90 / 70 100 ° 6 160 3 125 3 125
100 / -- 100 ° 6 160 3 125 3 125
Short-circuit proof up to at least 50 kA
° No back-up fuse required, since short-circuit proof up to 100 kA
1) 10 % overvoltage.
2) 5 % overvoltage.
3) Back-up fuse only required, if short-circuit current at the place of
installation > IcuIT.
4) Alternatively, fuseless limiter combinations for 690 V AC can also be used.
General data
Limiter function with standard devices for 500 V AC and The motor starter protector which is connected downstream
690 V AC according to IEC 60947-2 must be set to the rated current of the load.
The table shows the rated ultimate short-circuit breaking capac- With motor starter protector combination assemblies, note the
ity Icu and the rated service short-circuit breaking capacity Ics clearance to grounded parts and between the motor starter
with an upstream standard motor starter protector that fulfills the protectors. Short-circuit proof wiring between the motor starter
limiter function at 500 V AC and 690 V AC. The short-circuit protectors must be ensured. The motor starter protectors can be
breaking capacity can be increased significantly with an mounted side-by-side in a modular arrangement.
upstream standard motor starter protector.
5
Size S2
3RV10 3 3RV13 31-4HC10 16 100 50 50 25
20 100 50 50 25
In = 50 A 25 100 50 50 25
32 100 50 50 25
40 100 50 50 25
50 100 50 50 25
Size S3
3RV10 4 3RV13 41-4HC10 32 100 50 50 25
40 100 50 50 25
In = 50 A 50 100 50 50 25
3RV13 41-4MC10 50 100 50 50 25
63 100 50 50 25
In = 100 A 75 100 50 50 25
90 100 50 50 25
100 100 50 50 25
Short-circuit proof up to 100 kA
° No back-up fuse required, since short-circuit proof up to 100 kA
1)
10 % overvoltage.
2)
5 % overvoltage.
General data
General data
5
1)
Cable-lug and busbar connection possible after removing the box
terminals.
2)
If bars larger than 12 mm x 10 mm are connected, a 3RT19 46-4EA1
terminal cover is needed to comply with the phase clearance.
3)
If conductors larger than 25 mm2 are connected, a 3RT19 46-4EA1
terminal cover is needed to comply with the phase clearance.
4)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
5)
For corresponding 8WA2 803 or 8WA2 880 opening tools,
see "Accessories".
6)
With conductor cross-sections of 1 mm2 an "insulation stop" must be
used (see "Contactors and Contactor Assemblies" -->"Accessories").
General data
Permissible rated data of devices approved for North America 3RV1 motor starter protectors as "Manual Motor Controllers"
(UL/CSA)
If used as a "Manual Motor Controller", the motor starter protector
Motor starter protectors of the 3RV1 series are approved for is always operated in combination with an upstream short-circuit
UL/CSA and according to UL 508 and CSA 22.2 No. 14 they can protection device. Approved fuses or a motor starter protector
be used on their own or as a load feeder in combination with a according to UL 489/CSA 22.2 No. 5 can be used.
contactor. These devices must be dimensioned according to the National
Electrical Code (UL) or Canadian Electrical Code (CSA).
These motor starter protectors can be used as "Manual Motor
Controllers" for "Group Installations", as "Manual Motor Control- Approval of the 3RV as a Manual Motor Controller can be found
lers Suitable for Tap Conductor Protection in Group Installations" under the following file numbers: UL File No. 47705, CSA Master
and as "Self-Protected Combination Motor Controllers" (Type E). Contract 165071, Product Class 3211 05.
Motor starter protectors hp rating1) for FLA2) Rated current 240 V AC 480 Y/277 V AC 600 Y/347 V AC
max. In UL CSA UL CSA UL CSA
Ibc3) Ibc3) Ibc3) Ibc3) Ibc3) Ibc3)
Type V 1-phase 3-phase A kA kA kA kA kA kA
Size S00
3RV10 11, 3RV16 11-0BD10 0.16 ... 2 65 65 65 65 10 10
2.5 65 65 65 65 10 10
2)
FLA max. 12 A, 115 1/2 -- 3.2 65 65 65 65 10 10
600 V 200 1 1/2 3 4 65 65 65 65 10 10
NEMA size 00 230 2 3 5 65 65 65 65 10 10
460 -- 7 1/2 6.3 65 65 65 65 10 10
575/600 -- 10 8 65 65 65 65 10 10
10 65 65 65 65 10 10
12 65 65 65 65 10 10
Size S0
3RV10 21 / 3RV11 21, 3RV13 21 0.16 ... 3.2 65 65 65 65 30 30
4 65 65 65 65 30 30
FLA2) max. 25 A, 115 2 -- 5 65 65 65 65 30 30
600 V 200 3 7 1/2
5
6.3 65 65 65 65 30 30
NEMA size 1 230 5 7 1/2 8 65 65 65 65 30 30
460 -- 15 10 65 65 65 65 30 30
575/600 -- 20 12.5 65 65 65 65 30 30
16 65 65 65 65 10 10
20 65 65 65 65 10 10
22 65 65 65 65 10 10
25 65 65 65 65 10 10
Size S2
3RV10 31 / 3RV11 31, 3RV13 31 16 65 65 65 65 25 25
20 65 65 65 65 25 25
FLA2) max. 50 A, 115 3 -- 25 65 65 65 65 25 25
600 V 200 7 1/2 15 32 65 65 65 65 25 25
NEMA Size 2 230 10 20 40 65 65 65 65 25 25
460 -- 40 45 65 65 65 65 25 25
575/600 -- 50 50 65 65 65 65 25 25
Size S3
3RV10 41 / 3RV10 42, 3RV11 42, 3RV13 41 / 3RV13 42 16 65 65 65 65 30 30
20 65 65 65 65 30 30
2)
FLA max. 99 A, 115 10 -- 25 65 65 65 65 30 30
600 V 200 20 30 32 65 65 65 65 30 30
NEMA Size 3 230 20 40 40 65 65 65 65 30 30
460 -- 75 50 65 65 65 65 30 30
575/600 -- 100 63 65 65 65 65 30 30
75 65 65 65 65 30 30
90 65 65 65 65 30 30
100 65 65 65 65 30 30
1)
hp rating = Power rating in horse power (maximum motor rating).
2)
FLA = Full Load Amps/Motor full load current.
3)
Complies with "short-circuit breaking capacity" according to UL/CSA.
General data
3RV10 motor starter protectors as "Manual Motor Controllers As short-circuit-protection device, approved fuses or a motor
Suitable for Tap Conductor Protection in Group Installations" starter protector according to UL 489 can be used.
These devices must be dimensioned according to the National
The application as "Manual Motor Controllers Suitable for Tap Electrical Code.
Conductor Protection in Group Installations" is only available
from UL. The 3RV10 motor starter protectors are approved as "Manual
CSA does not recognize this approval! When the motor starter Motor Controllers Suitable for Tap Conductor Protection in Group
protector is used as a "Manual Motor Controller Suitable for Installations" under the following file number:
Tap Conductor Protection in Group Installations", it must always UL File No. 47705.
be combined with upstream short-circuit protection.
Motor starter hp rating1) for FLA2) Rated current In 240 V AC Up to 480 Y/277 V AC Up to 600 Y/347 V AC
protectors max. UL UL UL
Ibc3) Ibc3) Ibc3)
Type V 1-phase 3-phase A kA kA kA
Size S00
3RV10 11 0.16 ... 0.8 65 65 --
1 65 65 --
FLA2) max. 8 A, 115 1/3 -- 1.25 65 65 --
480 V 200 3/4 2 2 65 65 --
NEMA size 0 230 1 2 2.5 65 65 --
460 -- 5 3.2 65 65 --
575/600 -- -- 4 65 65 --
5 65 65 --
6.3 65 65 --
8 65 65 --
Size S0
3RV10 21 0.16 ... 1.6 50 50 30
2 50 50 30
2)
FLA max. 115 2 -- 2.5 50 50 30
22 A, 480 V 200 3 7 1/2 3.2 50 50 30
5
12.5 A, 600 V 230 3 7 1/2 4 50 50 30
460 -- 15 5 50 50 30
NEMA Size 1 575/600 -- 10 6.3 50 50 30
8 50 50 30
10 50 50 30
12.5 50 50 30
16 50 50 --
20 50 50 --
22 50 50 --
Size S2
3RV10 31 16 50 50 25
20 50 50 25
FLA2) max. 115 3 -- 25 50 50 25
50 A, 600 V 200 7 1/2 15 32 50 50 25
NEMA Size 2 230 10 20 40 50 50 25
460 -- 40 45 50 50 25
575/600 -- 50 50 50 50 25
Size S3
3RV10 4. 16 50 50 30
20 50 50 30
FLA2) max. 115 10 -- 25 50 50 30
100 A, 480 V 200 20 30 32 50 50 30
75 A, 600 V 230 20 40 40 50 50 30
460 -- 75 50 50 50 30
NEMA Size 3 575/600 -- 75 63 50 50 30
75 50 50 30
90 50 50 --
100 50 50 --
General data
3RV10 motor starter protectors as "Self-Protected Combination The basic unit of the 3RV10 motor starter protector in size S2
Motor Controllers (Type E)" conforms with the required air/creepage distances.
As of 16 July 2001, UL 508 demands a line-side 1-inch air CSA does not demand these extended air/creepage distances.
distance and 2-inch creepage distance for "Self-Protected According to CSA, these terminal blocks can be omitted when
Combination Motor Controllers". the device is used as a "Self-Protected Combination Motor
Controller".
Therefore, 3RV10 motor starter protectors of size S0 and S3 are
approved to UL 508 in combination with the terminal blocks The 3RV10 motor starter protectors are approved as "Self-
listed below. Protected Combination Motor Controllers" under the following file
numbers: UL File No. E156943, Product Class NKJH,
CSA Master Contract 165071, Product Class 3211 08.
Motor starter hp rating1) for FLA2) Rated Up to 240 V AC Up to 480 Y/277 V Up to 600 Y/347 V
protectors
max. current In UL CSA UL CSA UL CSA
Ibc3) Ibc3) Ibc3) Ibc3) Ibc3) Ibc3)
Type V 1-phase 3-phase A kA kA kA kA kA kA
Size S0
3RV10 21 + 3RV19 28-1H4) 0.16 ... 1.6 65 65 65 65 30 30
2 65 65 65 65 30 30
2)
FLA max. 115 2 -- 2.5 65 65 65 65 30 30
22 A, 480 V 200 3 7 1/2 3.2 65 65 65 65 30 30
12.5 A, 600 V 230 3 7 1/2 4 65 65 65 65 30 30
460 -- 15 5 65 65 65 65 30 30
NEMA Size 1 575/600 -- 10 6.3 65 65 65 65 30 30
8 65 65 65 65 30 30
10 65 65 65 65 30 30
12.5 65 65 65 65 30 30
16 65 65 65 65 -- --
20 65 65 65 65 -- --
22 65 65 65 65 -- --
5
Size S2
3RV10 31 16 65 65 65 65 25 25
20 65 65 65 65 25 25
2)
FLA max. 115 3 -- 25 65 65 65 65 25 25
50 A, 600 V 200 7 1/2 15 32 65 65 65 65 25 25
NEMA Size 2 230 10 20 40 65 65 65 65 25 25
460 -- 40 45 65 65 65 65 25 25
575/600 -- 50 50 65 65 65 65 25 25
Size S3
3RV10 41 + 3RT19 46-4GA074) 16 65 65 65 65 30 30
20 65 65 65 65 30 30
FLA2) max. 115 10 -- 25 65 65 65 65 30 30
100 A, 480 V 200 20 30 32 65 65 65 65 30 30
75 A, 600 V 230 20 40 40 65 65 65 65 30 30
460 -- 75 50 65 65 65 65 30 30
NEMA Size 3 575/600 -- 75 63 65 65 65 65 30 30
75 65 65 65 65 30 30
90 65 65 65 65 -- --
100 65 65 65 65 -- --
General data
3RV17 motor starter protectors as "Circuit Breakers" The 3RV17 motor starter protectors are approved as "Circuit
Breakers" under the following file numbers: UL File No. E235044
The 3RV17 motor starter protectors are approved as "Circuit CSA Master Contract 165071, Product Class 1432 01.
Breakers" according to UL 489 and CSA 22.2 No. 5-02. They can
be used therefore as upstream short-circuit protective devices
for "Manual Motor Controllers" and "Manual Motor Controllers
Suitable for Tap Conductor Protection in Group Installations".
Motor starter protectors Rated current In 240 V AC 480 Y/277 V AC 600 Y/347 V AC
UL UL UL
Ibc1) Ibc1) Ibc1)
Type A kA kA kA
Size S3
3RV17 42 10 35 35 20
15 35 35 20
20 35 35 20
25 35 35 20
30 35 35 20
35 35 35 20
40 35 35 20
45 35 35 20
50 35 35 20
60 35 35 20
70 35 35 20
1)
Complies with "short-circuit breaking capacity" according to UL.
5
switches with
1 NO + 1 NC, 2 NO, 1 changeover contact 1 NO + 1 NC, 2 NO
2 NC, 2 NO + 2 NC
and alarm switch
Max. rated voltage
According to NEMA (UL) V AC 600 250
According to NEMA (CSA) V AC 600 250
Uninterrupted current A 10 5 2.5
Switching capacity A600 B600 C300
Q300 R300 R300
General data
Voltage transformer motor starter protectors
General technical specifications
Type 3RV16 11-1AG14 3RV16 11-1CG14 3RV16 11-1DG14
Rated current In A 1.4 2.5 3
Ambient temperature
• During storage/transport °C – 50 ... + 80
• During operation °C – 20 ... + 60 (up to + 70 °C is possible with current reduction)
Rated operational voltage Ue V 400
Rated frequency Hz 16.66 ... 60
Rated insulation voltage Ui V 690
Short-circuit breaking capacity Icu at 400 V AC kA 50
Set value of the thermal overload release A 1.4 2.5 3
Response value of the instantaneous electronic trip unit A 6 20 % 10.5 20 % 20 20 %
Tripping time of the instantaneous electronic trip unit ms Approx. 6 at 12 A Approx. 6 at 20 A Approx. 6 at 40 A
Internal resistance
• In cold state W > 0.25 6.5 %
• In heated state W > 0.30 6.5 %
Shock resistance according to IEC 68 Part 2-27 g 15
Degree of protection according to IEC 60529 IP20
Touch protection according to EN 50274 Finger-safe
Endurance
• Mechanical Operat 10000
ing
cycles
• Electrical Operat 10000
ing
cycles
5
General data
■ Characteristic curves
The time/current characteristic, the current limiting characteris- Time/current characteristic curves, current limiting characteristic
tics and the I2t characteristic curves were determined according curves and I2t curves can be ordered from "Technical
to DIN VDE 0660 and IEC 60947. Assistance" (e-mail: nst.technical-assistance@siemens.com).
The time/current characteristic of the inverse-time delayed over- 3RV16 voltage transformer motor starter protectors up to 3 A
load release (thermal overload releases, ’a’ releases) for DC and
AC with a frequency of 0 Hz to 400 Hz. The specified tripping characteristics of the thermal overload
release (a) correspond to the mean value of the scatter band
The characteristic curves apply to the cold state; at operating in the cold state. At operating temperature, these times are
temperature, the tripping times of the thermal releases are reduced to approximately 25 % of the specified values.
reduced to approximately 25 %.
The characteristic curves below are schematic representations.
Under normal operating conditions, all three poles of the device Precise characteristic curves are available from "Technical
must be loaded. The three main current paths must be con- Assistance" (e-mail: nst.technical-assistance@siemens.com).
nected in series in order to protect single-phase or DC loads.
With 2-pole and 3-pole loading, the maximum deviation in the
NSB0_01352b
tripping time of 3 times the setting current and upwards is
20 % and thus in accordance with DIN VDE 0165. 1000
s a)
The tripping characteristics for the instantaneous, electromag-
netic electronic trip units (short-circuit releases, ’n’ releases) 100
are based on the rated current In that also represents the maxi-
mum value of the setting range for motor starter protectors 10
with adjustable overload releases. If the current is set to a lower 1 2 3
value, the tripping current of the ’n’ release is increased by a
corresponding factor. 1
b)
The characteristic curves of the electromagnetic electronic trip
0,1
units apply to frequencies of 50 Hz/60 Hz. Appropriate correction
factors must be used for lower frequencies down to 16 2/3 Hz,
5
for higher frequencies up to 400 Hz and for DC. 0,01
Opening time
10 000 NSB0_00004b 1 2 4 6 10 20 40 60 A100
100
min 5000
60
40 $ 1.4 A / 6 A
2000
% 2.5 A / 10.5 A
1000
10 & 3 A / 20 A
500
5 a) Thermal overload release
200 3-pole b) Instantaneous electromagnetic electronic trip unit
2 loading
100 Class 20
1
50
3-pole
20 loading
Class 10
10
5
2-pole
2 loading
Class 10
1
0,5
0,2
0,1
0,05
0,02
0,01
0,005
0,002
0,001
0,6 1 2 3 4 6 8 10 20 30 40 60 80 x n
0,8
Current
General data
■ Dimensional drawings
3RV1 motor starter protectors, size S00 3RV1 motor starter protectors, size S0
3RV10 11, 3RV16 3RV10 21, 3RV13 21, 3RV14 21
2) 1) 11) 5) 3) 4) 1) 2) 11) 5) 3) 4)
14 72 25
25
5
5
12
12
45
45
106
97
45
90
105
45
7)
90
7)
3,5
NSB00027b
8)
8)
9 45 18 18 45 18 5 56
NSB 00026c
18 5 62 9 69
70 80
6) 76 91
130
140
125
89
45
85
7)
8)
8
NSB00028a
9 18 55 18 5 109
127
132
144
3 )
1 ) 2 ) 5
1 6 5
1 1 6
1 5 0
1 5 5
7 )
4 5
9 )
7
N S B 0 _ 0 0 0 2 9 b
1 8 7 0 1 8 1 3 2
9 5 1 5 3
1 5 7
1 6 9
General data
3RV11 motor starter protectors, size S0
3RV11 21
1) 2) 11) 5) 3)
25
72 4)
5
12
45
90
106
97
45
7)
NSB00030b
8)
18 45 20 5 55
9 69
80
91
1 3 0
1 4 0
9 0
7 )
4 5
8 )
5
1 8 5 5 2 0 8
9 5 1 0 9
N S B 0 0 0 3 1 c
1 2 7
1 3 2
1 4 4
1) 2)
5
165
150
116
155
90
45
7)
9)
18 70 20 7
9 5 132
NSB00032c
153
157
169
General data
3RV17 motor starter protectors, size S3
3RV17 42
22,5 22,5
30
26
5
Ø
129
155
155
168
45
2)
1)
NSB0_01531a
70
General data
■ Schematics
Internal circuit diagrams
Motor starter protectors Motor starter protectors Motor starter protectors Voltage transformer motor starter
3RV10 .., 3RV11 .. 3RV13 .. protectors
3RV14 .., 3RV16 up to 3 A
3RV16 11-0BD10,
3RV17 ..
L 1 L 2 L 3 L 1 L 2 L 3 L 1 L 2 L 3 D is ta n c e p r o te c tio n
1 3 5 1 3 5 1 3 5 a n d s ta r tin g
T E S T 9 5 9 7 s ta r tin g
1 3 5
1 1
N S B 0 _ 0 0 0 1 0 a
N S B 0 _ 0 0 0 0 8 a
N S B 0 _ 0 0 0 0 9 b
N S B 0 _ 0 1 1 0 5 b
1 4 1 2
v
v
2 4 6
v
2 4 6 2 4 6
T 1 T 2 T 3 T 2 T 3 T 1 T 2 T 3
T 1 9 6 9 8 1 1 1
v
2 4 6
o f th e v o lta g e tr a n s fo r m e r u n it
Switching examples
3RV11 motor starter protector with overload relay function 3RV16 voltage transformer motor starter protectors up to 3 A
+
L 1
S1 OFF button 12 14
F 1
S 1 S2 ON button
K1 Latching contact
F1 Fuse gL/gG 6 A 11
5
S 2 K 1 F2 Fuse gL/gG 6 A
Q1 3RV11 motor starter protectors
D is ta n c e p r o te c tio n
Q 1
B I
N S B 0 _ 0 0 0 2 5 b
( b in a r y V o lta g e tr a n s fo r m e r
K 1 c ir c u it- b r e a k e r r e le a s e d
in p u t)
F 2 ( a c tiv e w ith o u t v o lta g e )
NSB0_01106b
N (L 2 )
Note:
When using the NO contact to connect the voltage transformer
motor starter protector, the binary input of the distance
protection device (Siemens 7 SA xxx) should be set to "active
without voltage". This type of connection is used for additional
monitoring of correct wiring.
■ More information
Conversion of voltage transformer circuit breakers 3VU13 to 3RV1
The 3VU13 voltage transformer circuit breakers previously avail-
able have been discontinued. The 3RV1 voltage transformer motor
starter protectors are offered as replacement types.
■ Overview
Mounting location and function
The 3RV1 motor starter protectors have three main contact These components can be fitted as required on the motor starter
elements. In order to achieve maximum flexibility, auxiliary protectors without using tools.
switches, alarm switches, auxiliary trip units and isolator
modules can be supplied separately.
Front side Transverse auxiliary switches An auxiliary switch block can be inserted transversely on the front. The overall width of
Notes: 1 NO + 1 NC the motor starter protectors remains unchanged.
• A maximum of 4 auxiliary or
contacts with auxiliary switches 2 NO
can be attached to each motor
starter protector. or 1 changeover contact
• Transverse auxiliary switches
must not be used for the 3RV17
circuit breakers.
Left-hand side Lateral auxiliary switches One of the three auxiliary switches can be mounted laterally for each motor starter
(2 contacts) protector. The contacts of the auxiliary switch close and open together with the main
1 NO + 1 NC contacts of the motor starter protector.
or The overall width of the lateral auxiliary switch with 2 contacts is 9 mm.
2 NO
or
2 NC
Lateral auxiliary switches One auxiliary switch can be mounted laterally for each motor starter protector.
(4 contacts) The contacts of the auxiliary switch close and open together with the main contacts of
2 NO + 2 NC the motor starter protector.
The overall width of the lateral auxiliary switch with 4 contacts is 18 mm.
Notes: Alarm switches for sizes S0, One alarm switch can be mounted at the side of each motor starter protector with a
• Auxiliary switches (2 contacts) S2 and S3 rotary operating mechanism.
5
and alarm switches can be Tripping 1 NO + 1 NC The alarm switch has two contact systems.
mounted separately or together. Short-circuit 1 NO + 1 NC One contact system always signals tripping irrespective of whether this was caused by
• A maximum of 4 auxiliary a short-circuit, an overload or an auxiliary trip unit. The other contact system only
contacts with auxiliary switches switches in the event of a short-circuit. There is no signaling as a result of switching off
can be attached to each motor with the handle.
starter protector. In order to be able to switch on the motor starter protector again after a short-circuit, the
alarm switch must be reset manually after the error cause has been eliminated.
The overall width of the alarm switch is 18 mm.
Right-hand side Shunt trip unit For remote-controlled tripping of the motor starter protector. The release coil should only
be energized for short periods (see schematics).
or
Undervoltage trip unit Trips the motor starter protector when the voltage is interrupted and prevents the motor
from being restarted accidentally when the voltage is restored. Used for remote-
controlled tripping of the motor starter protector.
Particularly suitable for EMERGENCY-STOP disconnection by way of the corresponding
EMERGENCY-STOP pushbutton according to DIN VDE 0113.
or
Notes: Undervoltage trip unit with Function and use as for the undervoltage trip unit without leading auxiliary contacts,
• One auxiliary trip unit can be leading auxiliary contacts but with the following additional function: the auxiliary contacts will open in switch posi-
mounted per motor starter (2 NO) tion OFF to deenergize the coil of the undervoltage trip unit, thus interrupting energy
protector. consumption. In the "tripped" position, these auxiliary contacts are not guaranteed to
open. The leading contacts permit the motor starter protector to reclose.
• Accessories cannot be mounted
at the right-hand side of the The overall width of the auxiliary trip unit is 18 mm.
3RV11 motor starter protectors
with overload relay function.
Top Isolator modules for Isolator modules can be mounted to the upper terminal end of motor starter protectors
Note: starter protectors of sizes S0 and S2.
The isolator module covers the Size S0 and S2 The supply cable is connected to the motor starter protector through the isolator module.
terminal screws of the trans- The plug can only be unplugged when the motor starter protector is open and isolates
verse auxiliary switch. If the all 3 poles of the motor starter protector from the network. The shock-protected isolation
isolator module is used, we point is clearly visible and secured with a padlock to prevent reinsertion of the plug.
therefore recommend that
either the lateral auxiliary
switches be fitted or that the
isolator module not be mounted
until the auxiliary switch has
been wired.
4
2
1
6.1
3
5
Circuit-breakers, sizes S0, S2 or S3, with mountable accessories
2
4
7
1
6.2
3
5
NSB0_01426
Mountable accessories for all sizes S00 ... S3 Mountable accessories for sizes Mountable accessories for sizes
1 Transverse auxiliary switch 6.1 Undervoltage release with S00 7 Alarm switch S0 ... S3
2 Lateral auxiliary switch with 2 contacts leading auxiliary contacts
8 Isolator module S0 and S2
3 Lateral auxiliary switch with 4 contacts 6.2 Undervoltage release with S0 ... S3
4 Shunt release leading auxiliary contacts
5 Undervoltage release
■ Technical specifications
Front transverse auxiliary switches
Switching capacity for different voltages
1 CO contact 1 NO + 1 NC, 2 NO
Rated operational current Ie
• At AC-15, alternating voltage
- 24 V A 4 2
- 230 V A 3 0.5
- 400 V A 1.5 --
- 690 V A 0.5 --
• At AC-12 = Ith, alternating voltage
- 24 V A 10 2.5
- 230 V A 10 2.5
- 400 V A 10 --
- 690 V A 10 --
• At DC-13, direct voltage L/R 200 ms
- 24 V A 1 1
- 48 V A -- 0.3
- 60 V A -- 0.15
- 110 V A 0.22 --
- 220 V A 0.1 --
Minimum load capacity V 17
mA 1
5
■ Schematics
Internal circuit diagrams
Shunt trip units Undervoltage Undervoltage trip Transverse auxiliary
trip units units with leading switches
auxiliary contacts
3RV19 02-1D 3RV19 02-1A 3RV19 12-1C, 3RV19 01-1D, 3RV19 01-1E, 3RV19 01-1F,
3RV19 22-1C 3RV19 01-1G 3RV19 01-2E 3RV19 01-2F
C1 D1 D1 07 12 14 13 21 13 23
U
v
U
v
NSB00012
NSB00013
NSB01087
NSB00014
NSB00015
NSB00011
C2 D2 D2 08 11 14 22 14 24
33 41 33 43 31 41 13 21 31 43 57 65 77 85
I
v
NSB00017
NSB00018
NSB01086
NSB00019
NSB00016
34 42 34 44 32 42 14 22 32 44 58 66 78 86
N S B 0 _ 0 0 0 2 0 a
C 1
NSB00021
F4 U
v
F 3
F2 D2 C 2
N(L2) N (L 2 ,L -) F 2
Switching examples
3RV1 motor starter protector with 3RV19 21-1M alarm switch Motor starter protectors tripped by means of pushbutton or
EMERGENCY-STOP pushbutton in the system
open.
H1 Signal lamp
"Short-circuit"
H2 Signal lamp S1, S2, S3 OFF pushbutton
"Overload" or U Q1 Motor starter
v
"Tripping by auxiliary I I I
NSB00023a
protector
N S B 0 _ 0 0 0 2 2 b
v
v
trip unit"
F1, F2 Fuse (gL/gG),
2 4 6 5 8 6 6 7 8 8 6 2 4 6 D2 08 max. 10 A
Q 1 S 1 Q1 F4
F4 Undervoltage trip
S1
unit
S2
S3
■ Overview
Door-coupling rotary operating mechanisms Remote motorized operating mechanisms
Motor starter protectors with a rotary operating mechanism can 3RV1 motor starter protectors are manually operated controls.
be mounted in a control cabinet and operated externally by They automatically trip in case of an overload or short-circuit.
means of a door-coupling rotary operating mechanism. When Intentional remote-controlled tripping is possible by means of a
the cabinet door with motor starter protector is closed, the oper- shunt trip unit or an undervoltage trip unit. Reclosing is only
ating mechanism is coupled. When the motor starter protector possible directly at the motor starter protector.
closes, the coupling is locked which prevents the door from
being opened unintentionally. This interlock can be defeated by The remote motorized operating mechanism allows the motor
the maintenance personnel. In the Open position, the rotary starter protectors to be opened and closed by electrical com-
operating mechanism can be secured against reclosing with up mands. This enables a load or an installation to be isolated from
to 3 padlocks. Inadvertent opening of the door is not possible in the network or reconnected to it from an operator panel.
this case either. If the motor starter protector is tripped as a result of overload or
short-circuit, it will be in tripped position. For reclosing, the re-
mote motorized operating mechanism must first be set manually
or electrically to the 0 position (electrically by means of the Open
command). Then it can be reclosed.
The remote motorized operating mechanism is available for
motor starter protectors of size S2 (In max = 50 A) and S3
(In max = 100 A) that are designed for control voltages of
NSB01078
5
The remote motorized operating mechanism closes the motor
starter protector after a maximum of 1 second. On voltage failure
during the switching operation it is ensured that the motor starter
3RV19 26-0K door-coupling rotary operating mechanism protector remains in the OPEN or CLOSED position.
RESET function
The RESET button on the motorized operating mechanism serves
to reset any 3RV19 21-1M alarm switch that might be installed.
NSB01079
NSB00007
■ Technical specifications
Remote motorized operating mechanisms
Type 3RV19 36, 3RV19 46
• Max. power consumption at Us = 24 V DC W 48
• Max. power consumption at Us = 230 V AC VA 170
• Operating range 0.85 ... 1.1 x Us
• Minimum command duration at Us s 0.1
• Max. command duration Unlimited (uninterrupted operation)
• Max. total break time, remote-controlled s 2
• Ready to reclose after approx. s 2.5
• Switching frequency 1/h 25
• Internal back-up fuse
- 230 V AC A 0.8
- 24 V DC A 1.6
Connection type of control cables Plug-in connector with screw terminal
Shock resistance according to IEC 60068-2-27 g/ms 25/11 (square and sine pulse)
■ Schematics
Switching examples
3RV1 motor starter protectors with 3RV19 36/3RV19 46 remote
motorized motorized operating mechanisms
US
~ ~
- +
5
1
O 2
M
3
4
5
L I T
v
NSB00024a
■ Overview
Solder pin connections The 3RV19 28-1H terminal block must be used here for size S0;
it is simply screwed onto the basic unit.
Solder pin connections are available for the main contacts and
transverse auxiliary switches of size S00 motor starter Basic units of size S2 are already compliant with the new clear-
protectors. ance and creepage distance requirements.
The prepared terminal parts are clamped to the upper and lower The 3RT19 46-4GA07 terminal block must be used for size S3.
screw terminals of the motor starter protectors which allows The standard box terminal is to be replaced by this terminal
them to be soldered into printed circuit boards. block.
NSB0_01380a
NSB0_01379a
NSB0_01077a
Terminals for "Self-Protected Combination Motor According to CSA, the terminal blocks can be omitted when the
Controllers (Type E)" according to UL 508 device is used as a "Self-Protected Combination Motor Controller"
(Type E).
The 3RV10 motor starter protectors are approved according to
UL 508 as "Self-Protected Combination Motor Controllers Three-phase line-side terminals are required for constructing
5
(Type E)". "Type E Starters" with an insulated busbar system
(see "Busbar Accessories").
As of 16 July 2001, for this application, UL 508 demands
increased clearance and creepage distances (1 inch and 2
inches respectively) at the input side of the device.
■ Technical specifications
Terminals for "Self-Protected Combination Motor Controllers (Type E)"
according to UL 508"
Type 3RV19 28-1H 3RT19 46-4GA07
Conductor cross-sections
• Front clamping point connected
- Solid mm² 1 ... 10 See data for
- Finely stranded with end sleeve mm² 1 ... 16 3RV1. 4 motor starter protectors
NSB00479
■ Dimensional drawings
Isolator modules
3RV19 28-1A 3RV19 38-1A
For motor starter protector size S0 For motor starter protector size S2
4 5 9 4 5 5 1 4 9
5 1
5 7
N S B 0 _ 0 0 0 3 3 b
9 6
1 2 1
1 4 4
N S B 0 _ 0 0 0 3 4 b
1 9 0
Busbars
3RV19 15-1.. 3-phase busbar
For motor starter protector sizes S00 and S0, modular spacing 45 mm
5
1 3
2 1
B
4 5
8 3
N S B 0 _ 0 0 0 5 5 d
1 2 8
1 7 3 Size A B
2 1 8 S00 111 67
S0 119 70
1 3
2 1
B
5 5
9 3
N S B 0 _ 0 0 0 5 6 d
1 4 8
A
2 0 3 Size A B
2 5 8 S00 111 67
S0 119 70
1 3
2 1
N S B 0 _ 0 1 0 9 2 d
B
6 3
1 0 1
A
2 2 7
Size A B
S00 111 67
S0 119 70
1 5
3 3
9 8
5 5
N S B 0 _ 0 0 0 5 7 c
1 1 0
1 6 5
1 6 8
2 2 0
5
3RV19 35-3. 3-phase busbar
For motor starter protector size S2, modular spacing 75 mm
For two 3RV19 35-3A motor starter protectors with accessory
For three 3RV19 35-3B motor starter protectors with accessory
For four 3RV19 35-3C motor starter protectors with accessory
1 5
3 3
9 8
7 5
N S B 0 _ 0 0 0 5 8 c
1 3 0
2 0 5
1 6 8
2 8 0
3RV19 15-5. 3-phase line-side terminals 3RV19 25-5AB 3-phase line-side terminal
3RV19 15-5A 3RV19 15-5B Connected from top,
Connected from top, Connected from bottom, size S0
size S00 size S00 and S0
2 4 4 4
4 4
1 4 1 4 5 4
N S B 0 _ 1 0 9 3 b
2 5
2 5
9 2
N S B 0 _ 0 0 0 6 0 c
7 3
N S B 0 _ 0 0 0 5 9 b
7 3
1 4 1 4 a
1 2 2
4 4 3 1
2 1
3 4
N S B 0 _ 0 0 0 6 2 d
7 0
4 2 ,5
9 1
N S B 0 _ 0 0 0 6 1 c 8 1
1 1 9
5
1 6 1
NSB0_01107b
66 25
45 19 15
1 ...4 3
4)
24,3
1)
∅22,5
NSB0_01089d
max. 130
min. 56
5 2)
max. 127 33 17
min. 55
NSB0_01108c
66 25
16 45 19 15
1 ...4 3
3)
24,3
I ON
1)
0 OFF
∅22,5
NSB0_01090e
5 max. 330
2) min. 56
5) max. 327
33 17
min. 55
5
1) Lockable in neutral position with max. 8 mm shackle diameter.
2) Mounted with screw cap.
3) Supplied with a shaft length of 330 mm; can be adjusted
by shortening the shaft.
4) Supplied with a shaft length of 130 mm; can be adjusted
by shortening the shaft.
5) Grounding terminal 35 mm2 and sheet-metal bracket
for 330 mm shaft .
D r illin g te m p la te , d o o r D r illin g te m p la te , b a s e
N S B 0 _ 0 1 0 9 1 c
G J
8
6 5
7 5
B
A
4 0
6
m a x . 3 4 1 6 2 1 4 H
D E F m in . 4 2 C
T y p e
Type S Size
iz e A A B B C C D D E E F F G G H H JJ
3 R V 1 9 26-2.
3RV19 2 6 - 2 . S0
S 0 5 1 1 50
1251 2 111 1 5 0 77 7 112
7 1 1 50
2 5 27
0 2 7 9 9 424 2
3 R V 1 9 36-2.
3RV19 3 6 - 2 . S2
S 2 0 1 6 60
1701 7 160 0 6 0 87 8 162
7 1 6 50
2 5 27
0 2 7 101 0 474 7
3 R V 1 9 4 6 -2 . S 3 1 9 4 1 8 5 6 0 1 0 0 1 8 7 4 8 2 5 1 0 5 3
3RV19 46-2. S3 194 185 60 100 187 48 25 10 53
m in . 1 1 m m w ith o u t s h a ft m a x . 3 3 0
m in . 3 1
Ø 5 1 1 2
a) 3RV19 36-3AP0, -3AB4: 211 mm,
3RV19 46-3AP0, -3AB4: 236 mm.
S I E M E N S
R E S E T I>
I
0
1 8 2
2 2 4
M A N U A L
A U T O M A T IC R E V IS IO N
N S B 0 _ 0 0 0 4 4 a
8 7 a
1 4 8
1 3 ,4 1 2 1 3 ,1
4 5 5 5 9 5
5
Ø 2
9
8 ,4
1 4 ,4 1 4 ,4
1 0 3
9 7 ,4
N S B 0 _ 0 0 0 4 1 a
8 ,4
4 9 1 4 ,4 1 4 ,4
Terminals for "Self-Protected Combination Motor Controllers (Type E)" according to UL 508
3RV19 28-1H 3RT19 46-4GA07
4 5 7 4 7 0
1 0
2 7
7 2
8 4
1 2 1
1 6 8
N S B 0 _ 0 1 2 2 8 a
N S B 0 _ 0 1 2 2 9 a
4 ,5
6 )
5 )
1 4 5 ...1 4 8
8 )
7 7 ,5
9 )
b ) 9 9 b )
b ) 1 0 0 ,5 d ) 1 9 0
b ) 1 4 3
a ) 8 9
5
d) Dimensions refer to mounting surface.
4 5 1 9 3 2 2 9 2 5
1 ) 1 ) 2 )
4 )
2 )
4 )
7
3 )
4 ,5
1 4 5 - 1 4 8
3 )
1 5 5
2 3 5
2 5 0
N S B 0 _ 0 0 0 3 6 d
1 8
a 1 2 6
1 8
1 5 0 1 8 1
1) Knock-outs for M25. 1) Knock-outs for M32 (left) and M40 (right).
2) Knock-outs for rear cable entry M20. 2) Knock-outs for rear cable entry M32.
3) Opening for padlock with shackle diameter 3) Opening for padlock with shackle diameter max. 6 ... 8 mm.
max. 6 ... 8 mm. 4) 3RV19 03-5 indicator light.
4) 3RV19 03-5 indicator light.
2 )
1 )
3 )
I
O N
O
1 6 0
1 7 0
O
O F F
1 0 5 1 1 6
1 3 5
2 )
M 2 5
5 2
N S B 0 _ 0 1 0 8 8 b
M 2 5
1 0 5 9 6 1 2 9 6 1 0 5 9 6 1 2 8 7
2 ) 3 ) 2 )
3 ) 1 ) 1 )
R R
3 3
m m
ax ax
. .
4 )
8 5 x 1 5 5
8 5 x 1 5 5
1 7 5
1 5 7
1 5 7
1 7 5
O F F
O N
2 7
N S B 0 _ 0 0 0 3 8 b
N S B 0 _ 0 0 0 4 0 c
8 8
8 8
1 9
m a x . 7 m a x . 6
3RV19 13-4C molded-plastic front plate 3RV19 23-4. molded-plastic front plates
3RV19 13-4C 3RV19 23-4B, 3RV19 23-4E
For motor starter protector size S00 For motor starter protector sizes S0, S2, S3;
3RV19 23-4G
Only for motor starter protector size S0
4 0 4 0
4
M 3
N S B 0 _ 0 0 0 3 9 c
1 )
N S B 0 _ 0 0 0 4 2 c 1 9 4
1 )
5 3
7
5 3
7
6 2 x 8 9
6 2 x 8 9
1 0 7
1 0 7
9 2
9 2
3 5
2 )
3 6
3 6
3 6
3 8
3 8
3 6
4 5
4 5
M 3
8 5 6 7 1 2 6 2 8 5 8 5 1 2 6 2
7 0 7 0
General data
■ Overview
5
to overload
Tripping in the event of phase • Provides optimum inverse-time delayed protection (✔) ✔ ✔
unbalance of loads against excessive temperature rises due
to phase unbalance
Tripping in the event of phase failure • Minimizes heating of induction motors during ✔ ✔ ✔
phase failure
Protection of single-phase loads • Enables the protection of single-phase loads ✔ -- ✔
Tripping in the event of overheating • Provides optimum temperature-dependent --2) --2) ✔
protection of loads against excessive temperature
by rises, e.g. for stator-critical motors or in the event
of insufficient coolant flow, contamination of the
integrated thermistor motor motor surface or for long starting or braking
protection function operations
• Eliminates the need for additional special
equipment
• Saves space in the control cabinet
• Reduces wiring outlay and costs
Tripping in the event of a ground fault • Provides optimum protection of loads against -- ✔ ✔
high-resistance short-circuits or ground faults due (only 3RB21)
by to moisture, condensed water, damage to the
insulation material, etc.
internal ground fault detection • Eliminates the need for additional special
(activatable) equipment.
• Saves space in the control cabinet
• Reduces wiring outlay and costs
Features
RESET function • Allows manual or automatic resetting of the relay ✔ ✔ ✔
Remote RESET function • Allows the remote resetting of the relay ✔ ✔ ✔
(by means of (only 3RB21
separate module) with 24 V DC
TEST function for auxiliary contacts • Allows easy checking of the function and wiring ✔ ✔ ✔
TEST function for electronics • Allows checking of the electronics -- ✔ ✔
Status display • Displays the current operating state ✔ ✔ ✔
Large current adjustment button • Makes it easier to set the relay exactly to the ✔ ✔ ✔
correct current value
Integrated auxiliary contacts • Allows the load to be switched off if necessary ✔ ✔ ✔
(1 NO + 1 NC) • Can be used to output signals (2 ×)
1)
Motor currents up to 820 A can be recorded and evaluated by a current
measuring module, e.g. 3RB29 06-2BG1 (0.3 ... 3 A) , in combination with
a 3UF18 68-3GA00 (820 A / 1 A) series transformer.
2)
The SIRIUS 3RN thermistor motor protection devices can be used to
provide additional temperature-dependent protection.
General data
General data
5
• Reduces wiring outlay and costs
Analog output • Allows the output of an analog output signal for -- -- ✔
actuating moving-coil instruments, feeding
programmable logic controllers or transfer to
bus systems
• Eliminates the need for an additional measuring
transformer and signal converter
• Saves space in the control cabinet
• Reduces wiring outlay and costs
1)
The SIRIUS 3RU11 thermal overload relays use a bimetal contactor and
therefore do not require a control supply voltage.
General data
1)
When using the overload relays with trip class CLASS 20, see Technical
Specifications, Short-Circuit Protection with Fuses for Motor Feeders
and the configuring aid "Configuring SIRIUS Fuseless Load Feeders".
■ Design
Device concept
The 3RB20/3RB21 solid-state overload relays are compact
devices, i.e. current measurement (transformer) and the
evaluation unit are integrated in a single enclosure.
Mounting options
The 3RB20/3RB21 solid-state overload relays are suitable for
direct and space-saving mounting onto 3RT1 contactors and
3RW30/3RW31 soft starters as well as for stand-alone installa-
tion. For more information on the mounting options, please see
(1) Connection for mounting onto contactors: Technical Specifications and Selection and Ordering Data (Cat-
Optimally adapted in electrical, mechanical and design terms to the alog LV1).
contactors and soft starters, these connecting pins can be used for
direct mounting of the overload relays. Stand-alone installation is Connection method
possible as an alternative (in some cases in conjunction with a stand-
alone installation module). Main circuit
(2) Selector switch for manual/automatic RESET and RESET button: All sizes of the 3RB20/3RB21 solid-state overload relays can be
With the slide switch you can choose between manual and automatic connected with screw terminals. As an alternative for sizes S3 to
RESET. A device set to manual RESET can be reset locally by pressing S10/S12, the main current paths can be connected with the help
the RESET button. On the 3RB21 a solid-state remote RESET is
5
integrated.
of rails. Sizes S2 to S6 of the 3RB20/3RB21 relays are also avail-
able with a straight-through transformer. In this case, the cables
(3) Switch position indicator and TEST function of the wiring: of the main circuit are routed directly through the feed-through
Indicates a trip and enables the wiring test.
openings of the relay to the contactor terminals.
(4) Solid-state test (device test):
Enables a test of all important device components and functions. Auxiliary circuit
(5) Motor current setting: Connection of the auxiliary circuit (removable terminal block) is
Setting the device to the rated motor current is easy with the large possible with either screw or spring-loaded terminal connection
rotary knob.
system (special device variants).
(6) Trip class setting/internal ground-fault detection (only 3RB21):
Using the rotary switch you can set the required trip class and activate For more information on the connection options, see Technical
the internal ground-fault detection dependent on the start-up Specifications and Selection and Ordering Data (Catalog LV1).
conditions.
(7) Connecting terminals (removable terminal block for auxiliary circuits):
Overload relays in contactor assemblies for Wye-Delta
The generously sized terminals permit connection of two conductors starting
with different cross-sections for the main and auxiliary circuits. When overload relays are used in combination with contactor
The auxiliary circuit can be connected with screw terminals and
alternatively with spring-loaded terminals.
assemblies for wye-delta starting it must be noted that only 0.58
times the motor current flows through the line contactor. An over-
The 3RB20 and 3RB21 solid-state overload relays up to 630 A load relay mounted onto the line contactor must be set to 0.58
with internal power supply have been designed for inverse-time times the motor current.
delayed protection of loads with normal and heavy starting
(see Function) against excessive temperature rises due to over- An assignment of the 3RB20 solid-state overload relays to the
load, phase unbalance or phase failure. An overload, phase line contactors of our 3RA contactor assemblies for Wye-Delta
unbalance or phase failure result in an increase of the motor starting can be found under "Controls: Contactors and Contactor
current beyond the set motor rated current. This current rise is Assemblies".
detected by the current transformers integrated into the devices When 3RB21 solid-state overload relays are used in combination
and evaluated by corresponding solid-state circuits which then with contactor assemblies for Wye-Delta starting, the internal
output a pulse to the auxiliary contacts. The auxiliary contacts ground-fault detection must not be activated.
then switch off the load by means of a contactor. The break time
depends on the ratio between the tripping current and set cur- Operation with frequency converter
rent Ie and is stored in the form of a long-term stable tripping The 3RB20/3RB21 solid-state overload relays are suitable for fre-
characteristic (see Characteristic Curves). quencies of 50/60 Hz and the associated harmonics.
In addition to inverse-time delayed protection of loads against This permits the 3RB20/3RB21 overload relays to be used on the
excessive temperature rises due to overload, phase unbalance input side of the frequency converter.
and phase failure, the 3RB21 solid-state overload relays also If motor protection is required on the outgoing side of the fre-
allow internal ground-fault detection (not possible in conjunction quency converter, Siemens recommends the 3RN thermistor
with contactor assemblies for Wye-Delta starting). This provides motor protection devices or the 3RU11 thermal overload relays
protection of loads against high-resistance short-circuits due to for this purpose.
damage to the insulation material, moisture, condensed water
etc.
■ Function
Basic functions Recovery time
The 3RB20/3RB21 solid-state overload relays are designed for: With the 3RB20/3RB21 solid-state overload relays the recovery
• Inverse-time delayed protection of loads from overloading time after inverse-time delayed tripping is 3 minutes when
automatic RESET is set. This recovery time allows the load to
• Inverse-time delayed protection of loads from phase cool down.
unbalance
• Inverse-time delayed protection of loads from phase failure If the button is set to manual RESET and automatic RESET, the
3RB20/3RB21 devices can be reset immediately after tripping.
• Protection of loads from high-resistance short-circuits
(internal ground-fault detection only with 3RB21). TEST function
Control circuit With motor current flowing, the TEST button can be used to check
whether the relay is working correctly (device/solid-state test).
The 3RB20/3RB21 solid-state overload relays have an internal Current measurement, motor model and trip unit are tested. If
power supply, i.e. no additional supply voltage is required. these components are OK, the device is tripped according to the
Short-circuit protection table below. If there is an error, no tripping takes place.
Fuses or motor starter protectors must be used for short-circuit Trip class Required loading with the Tripping within
rated current prior to
protection. For assignments of the corresponding short-circuit pressing the TEST button
protection devices to the 3RB20/3RB21 solid-state overload
relays with/without contactor see Technical Specifications and CLASS 5 3 min 30 s
Selection and Ordering Data (Catalog LV1). CLASS 10 5 min 1 min
■ Technical specifications
Type 3RB20 16, 3RB20 26, 3RB20 36, 3RB20 46, 3RB20 56, 3RB20 66,
3RB21 13 3RB21 23 3RB21 33 3RB21 43 3RB21 53 3RB21 63
Size S00 S0 S2 S3 S6 S10/S12
Width 45 mm 45 mm 55 mm 70 mm 120 mm 145 mm
General data
Trips in the event of Overload, phase failure, and phase unbalance
+ ground fault (for 3RB21 only)
Trip class according to IEC 60947-4-1 CLASS 10 / 20 / 5, 10, 20 and 30 adjustable (depending on the version)
Phase failure sensitivity Yes
Overload warning No
Reset and recovery
• Reset options after tripping Manual, automatic and remote RESET (depending on the version)
• Recovery time
- For automatic RESET min. Approx. 3 min
- For manual RESET min. Immediately
- For remote RESET min. Immediately
Features
• Display of operating state on device Yes, by means of switch position indicator slide
• TEST function Yes, test of electronics by pressing the TEST button /
test of auxiliary contacts and wiring of control circuit
by actuating the switch position indicator slide /
self-monitoring
• RESET button Yes
• STOP button No
Safe operation of motors with "increased safety" type
of protection
5
EU type test certificate number according to PTB 06 ATEX 3001 II (2) GD
directive 94/9/EU
Ambient temperatures
• Storage/transport °C -40 ... + 80
• Operation °C -25 ... + 60
• Temperature compensation °C +60
• Permissible rated current at
- Temperature inside control cabinet 60°C, % 100 1002) 100 100 100 100 or 903)
stand-alone installation
- Temperature inside control cabinet 60°C, % 100 1002) 100 100 70 70
mounted on contactor
1)
- Temperature inside control cabinet 70°C %
Repeat terminals
• Coil repeat terminal Yes Not required
• Auxiliary contact repeat terminal Yes Not required
Degree of protection according to IEC 60529 IP20 IP204)
Touch protection according to IEC 61140 Finger-safe Finger-safe, Finger-safe
for busbar with cover
connection
with cover
Shock resistance with sine according to IEC 60068-2-27 g/ms 15/115)
Electromagnetic compatibility (EMC)
– Interference immunity
• Conductor-related interference
- Burst according to IEC 61000-4-4 kV 2 (power ports), 1 (signal ports)
(corresponds to degree of severity 3)
- Surge according to IEC 61000-4-5 kV 2 (line to earth), 1 (line to line)
(corresponds to degree of severity 3)
• Electrostatic discharge according to IEC 61000-4-2 kV 8 (air discharge), 6 (contact discharge)
(corresponds to degree of severity 3)
• Field-related interference according to IEC 61000-4-3 V/m 10
(corresponds to degree of severity 3)
Electromagnetic compatibility (EMC) Degree of severity B according to EN 55011 (CISPR 11) and EN 55022 (CISPR 22)
– Emitted interference
Resistance to extreme climates – air humidity % 100
Dimensions See dimensional drawings
Installation altitude above sea level m Up to 2000
Mounting position Any
Type of mounting Direct mounting / stand-alone Direct mounting / stand-alone installation
installation with terminal
bracket
1) 3)
On request. 90 % for relay with current setting range 160 ... 630 A.
2) 4)
S0 for 6 ... 25 A, CLASS 20, Iemax = 19 A; Terminal compartment: degree of protection IP00.
S0 for 6 ... 25 A, CLASS 30, Iemax = 16 A. 5)
Signaling contact 97/98 in position "tripped": 4/11 g/ms.
- Solid mm2 2 × (0.5 ... 1.5)3), 2 × (1 ... 2.5)3), 2 × (1 ... 16) 2 × (2.5 ... 16)
2 × (0.75 ... 2.5)3) 2 × (2.5 ... 6)3)
2
- Finely stranded without end sleeve mm --
- Finely stranded with end sleeve mm2 2 × (0.5 ... 1.5)3), 2 × (1 ... 2.5)3), 2 × (1 ... 16)3), 2 × (2.5 ... 35),
2 × (0.75 ... 2.5)3) 2 × (2.5 ... 6)3) 1 × ( 1 ... 25)3) 1 × (2.5 ... 50)
- AWG conductors, solid or stranded AWG 2 × (18 ... 14) 2 × (14 ... 10) 2 × (max. 3), 2 × (10 ... 1/0),
1 × (18 ... 2) 1 × (10 ... 2/0)
Busbar connection
• Terminal screw -- M 6 × 20
• Tightening torque Nm -- 4 ... 6
• Conductor cross-section (min./max.)
- Finely stranded with cable lug mm2 -- 2 × 70
- Stranded with cable lug mm2 -- 3 × 70
- AWG conductor, solid or stranded, with cable lug AWG -- 2/0
- With connecting bar (max. width) mm -- 12
Straight-through transformers
• Diameter of opening mm – 15 18
• Conductor cross-section (max.)
2 2) 2)
- NYY mm --
- H07RN-F mm2 -- 2) 2)
1) 3)
For grounded networks, otherwise 600 V. If two different conductor cross-sections are connected to one clamping
2)
On request. point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
5
- Solid mm2 --
2
- Finely stranded without end sleeve mm With 3RT19 55-4G box terminal: 2 × (50 ... 185),
2 × (1 × max. 50, 1 × max. 70), Front clamping point only:
1 × (10 ... 70) 1 × (70 ... 240)
With 3RT19 56-4G box terminal: Rear clamping point only:
2 × (1 × max. 95, 1 × max. 120), 1 × (120 ... 185)
1 × (10 ... 120)
- Finely stranded with end sleeve mm2 With 3RT19 55-4G box terminal: 2 × (50 ... 185),
2 × (1 × max. 50, 1 × max. 70), Front clamping point only:
1 × (10 ... 70) 1 × (70 ... 240)
With 3RT19 56-4G box terminal: Rear clamping point only:
2 × (1 × max. 95, 1 × max. 120), 1 × (120 ... 185)
1 × (10 ... 120)
2
- Stranded mm With 3RT19 55-4G box terminal: 2 × (70 ... 240),
2 × (max. 70), Front clamping point only:
1 × (16 ... 70) 1 × (95 ... 300)
With 3RT19 56-4G box terminal: Rear clamping point only:
2 × (max. 120), 1 × (120 ... 240)
1 × (16 ... 120)
- AWG conductors, solid or stranded AWG With 3RT19 55-4G box terminal: 2 × (2/0 ... 500 kcmil),
2 × (max. 1/0), Front clamping point only:
1 × (6 ... 2/0) 1 × (3/0 ... 600 kcmil)
With 3RT19 56-4G box terminal: Rear clamping point only:
2 × (max. 3/0), 1 × (250 kcmil ... 500 kcmil)
1 × (6 ... 250 kcmil)
- Ribbon cable conductors mm With 3RT19 55-4G box terminal: 2 × (20 × 24 × 0.5),
(number x width x circumference) 2 × (6 × 15.5 × 0.8), 1 × (6 × 9 × 0.8 ... 20 × 24 × 0.5)
1 × (3 × 9 × 0.8 ... 6 × 15.5 × 0.8)
With 3RT19 56-4G box terminal:
2 × (10 × 15.5 × 0.8),
1 × (3 × 9 × 0.8 ... 10 × 15.5 × 0.8)
Busbar connection
• Terminal screw M 8 × 25 M 10 × 30
• Tightening torque Nm 10 ... 14 14 ... 24
• Conductor cross-section (min./max.)
- Finely stranded with cable lug mm2 16 ... 95 2) 50 ... 240 3)
- Stranded with cable lug mm2 25 ... 120 2) 70 ... 240 3)
- AWG conductors, solid or stranded, with cable lug AWG 4 ... 250 kcmil 2/0 ... 500 kcmil
- With connecting bar (max. width) mm 15 25
Straight-through transformers
• Diameter of opening mm 24.5 --
• Conductor cross-section (max.)
2
- NYY mm 120 --
- H07RN-F mm2 70 --
1) 3)
For grounded networks, otherwise 600 V. When connecting cable lugs according to DIN 46234 for conductor
2)
When connecting cable lugs according to DIN 46235, use cross-sections from 240 mm2 as well as DIN 46235 for conductor
the 3RT19 56-4EA1 terminal cover for conductor cross-sections cross-sections from 185 mm2, use the 3RT19 56-4EA1 terminal cover
from 95 mm2 to ensure phase spacing. to ensure phase spacing.
Type 3RB20 16, 3RB20 26, 3RB20 36, 3RB20 46, 3RB20 56, 3RB20 66,
3RB21 13 3RB21 23 3RB21 33 3RB21 43 3RB21 53 3RB21 63
Size S00 S0 S2 S3 S6 S10/S12
Width 45 mm 45 mm 55 mm 70 mm 120 mm 145 mm
Auxiliary circuit
Number of NO contacts 1
Number of NC contacts 1
Auxiliary contacts – assignment 1 NO for the signal "tripped",
1 NC for switching off the contactor
Rated insulation voltage Ui V 300
(degree of pollution 3)
Rated impulse withstand voltage Uimp kV 4
Auxiliary contacts – Contact rating
• NC contact with alternating current AC-14/AC-15
Rated operational current Ie at Ue:
- 24 V A 4
- 120 V A 4
- 125 V A 4
- 250 V A 3
• NO contact with alternating current AC-14/AC-15:
Rated operational current Ie at Ue:
- 24 V A 4
- 120 V A 4
- 125 V A 4
- 250 V A 3
• NC, NO contact with direct current DC-13:
Rated operational current Ie at Ue:
- 24 V A 2
- 60 V A 0.55
- 110 V A 0.3
5
- 125 V A 0.3
- 250 V A 0.11
• Continuous thermal current Ith A 5
• Contact reliability Yes
(suitability for PLC control; 17 V, 5 mA)
Short-circuit protection
• With fuse, gL/gG operational class A 6
Ground-fault protection (only 3RB21) The information refers to sinusoidal residual currents at 50/50 Hz
• Tripping value ID > 0.75 × Imotor
• Operating range I Lower set current value ... 3.5 × upper set current value
• Response time ttrip (in steady-state condition) s <1
Safe isolation between main and auxiliary conducting path V 300
according to IEC 60947-1
CSA, UL, and UR rated data
Auxiliary circuit – switching capacity B300, R300
Connection of the auxiliary circuit
Connection type Screw terminals
• Terminal screw Pozidriv size 2
• Tightening torque Nm 0.8 ... 1.2
• Conductor cross-sections (min./max.), 1 or 2 conductors
- Solid mm2 1 × (0.5 ... 4), 2 × (0.5 ... 2.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5), 2 × (0.5 ... 1.5)
- Stranded mm2 --
- AWG conductors, solid or stranded AWG 2 × (20 ... 14)
Connection type Spring-loaded terminals
• Conductor cross-sections (min./max.), 1 or 2 conductors
- Solid mm2 2 × (0.25 ... 1.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 2 × (0.25 ... 1.5)
- Stranded mm2 2 × (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 × (24 ... 16)
0.32 ... 1.25 3RT10 15 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 1.25 35 2
1 ... 4 3RT10 15 4 4 4 4 4 4 4 4 4 35 10
3RT10 16 4 4 4 4 4 4 4 4 4 35 10
3RT10 17 4 4 4 4 4 4 4 4 4 35 10
3 ... 12 3RT10 16 9 6.5 5.2 9 6.5 5.2 9 6.5 5.2 35 20
3RT10 17 12 9 6.3 10 9 6.3 9 9 6.3 35 20
Size S0
3 ... 12 3RT10 23 9 6.5 5.2 9 6.5 5.2 -- -- -- 63 25
3RT10 24 12 12 9 12 12 9 12 12 9 63 25
3RT10 25 12 12 12 12 12 12 12 12 12 63 25
6 ... 25 3RT10 24 12 12 9 12 12 9 12 12 9 63 25
3RT10 25 17 17 13 16 16 13 14 14 13 63 25
3RT10 26 25 18 13 16 16 13 14 14 13 100 35
Size S2
5
6 ... 25 3RT10 34 25 25 20 22.3 22.3 20 19.1 19.1 19.1 125 63
3RT10 35 25 25 24 25 25 24 25 25 24 125 63
12.5 ... 50 3RT10 34 32 32 20 22.3 22.3 20 19.1 19.1 19.1 125 63
3RT10 35 40 40 24 29.4 29.4 24 26.5 26.5 24 125 63
3RT10 36 50 50 24 32.7 32.7 24 26.5 26.5 24 160 80
Size S3
12.5 ... 50 3RT10 44 50 50 47 49 49 47 41.7 41.7 41.7 200 125
3RT10 45 50 50 50 50 50 50 45 45 45 200 160
25 ... 100 3RT10 44 65 65 47 49 49 47 41.7 41.7 41.7 200 125
3RT10 45 80 80 58 53 53 53 45 45 45 200 160
3RT10 46 95 95 58 59 59 58 50 50 50 200 160
3RT10 54 100 100 100 81.7 81.7 81.7 69 69 69 355 315
3RT10 55 -- -- -- 100 100 100 90 90 90 355 315
Size S6
50 ... 200 3RT10 54 115 115 115 81.7 81.7 81.7 69 69 69 355 315
3RT10 55 150 150 150 107 107 107 90 90 90 355 315
3RT10 56 185 185 170 131 131 131 111 111 111 355 315
Size S10/S12
55 ... 250 3RT10 64 225 225 225 160 160 160 135 135 135 500 400
3RT10 65 250 250 250 188 188 188 159 159 159 500 400
3RT10 66 250 250 250 213 213 213 180 180 180 500 400
160 ... 630 3RT10 64 225 225 225 160 160 160 -- -- -- 500 400
3RT10 65 265 265 265 188 188 188 -- -- -- 500 400
3RT10 66 300 300 280 213 213 213 180 180 180 500 400
3RT10 75 400 400 400 284 284 284 240 240 240 630 500
3RT10 76 500 500 450 355 355 355 300 300 300 630 500
3RT12 64 225 225 225 225 225 225 173 173 173 500 500
3RT12 65 265 265 265 265 265 265 204 204 204 500 500
3RT12 66 300 300 300 300 300 300 231 231 231 500 500
3RT12 75 400 400 400 400 400 400 316 316 316 800 800
3RT12 76 500 500 500 500 500 500 385 385 385 800 800
3TF683) 630 630 630 440 440 440 376 376 376 800 5004)
3TF693) 630 630 630 572 572 572 500 500 500 800 6304)
1) 4)
Please observe operational voltage. Please ensure that the maximum AC-3 operational current has sufficient
2)
Coordination and short-circuit equipment according to EN 60947-4-1: safety clearance from the rated current of the fuses.
Type of coordination 1: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit.
They do not need to be suitable for further operation without repair and the
renewal of parts.
Type of coordination 2: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit.
They must be suitable for further operation. There is a risk of contact
welding.
3)
Contactor cannot be mounted.
■ Characteristic curves
The tripping characteristics show the relationship between the Tripping characteristics for 3-pole loads
tripping time and tripping current as multiples of the set current
Ie and are given for symmetrical three-pole and two-pole loads 1000
NSB0_01525
from the cold state. 800
600
The smallest current used for tripping is called the minimum 400
Tripping time
tripping current. According to IEC 60947-4-1, this current must s
be within specified limits. The limits of the total tripping current
200
for the 3RB20/3RB21 solid-state overload relays for symmetrical
three-pole loads are between 105% and 120% of the set current.
100
The tripping characteristic starts with the minimum tripping 80
current and continues with higher tripping currents based on the 60
characteristics of the so-called trip classes (CLASS 10, 40
CLASS 20 etc.). The trip classes describe time intervals within
which the overload relays have to trip with 7.2 times the set
20 CLASS 30
current Ie from the cold state for symmetrical three-pole loads.
The tripping times according to IEC 60947-4-1, tolerance band E, 10 CLASS 20
are as follows for: 8
6 CLASS 10
Trip class Tripping time 4
CLASS 5 3…5s CLASS 5
CLASS 10 5 … 10 s 2
CLASS 20 10 … 20 s
1
CLASS 30 20 … 30 s 0,6 1 2 4 6 8 10× e
The tripping characteristic for a three-pole overload relay from Tripping current
the cold state (see illustration 1) only apply if all three phases are Illustration 1
5
20
CLASS 30
10
8 CLASS 20
6
4 CLASS 10
2 CLASS 5
1
0,6 1 2 4 6 8 10× e
Tripping current
Illustration 2
The above illustrations are schematic representations of charac-
teristic curves. The characteristic curves of the individual
3RB20/3RB21 solid-state overload relays can be requested from
Technical Assistance at the following e-mail address:
Technical-assistance@siemens.com
■ Dimensional drawings
3RB20 16, 3RB21 13, size S00 3RB20 36, 3RB21 33, size S2
18
9 56
57
92
64
76
NSB0_01510
NSB0_01512
45 73
5 104
54
21
3RB20 16, 3RB21 13, size S00, stand-alone installation 3RB20 46, 3RB21 43, size S3
11
NSB0_01709
23 Ø6 63
106
64
77
90
89
NSB0_01514
5 31
70
5
119
75 5 5 35
45
5
3RB20 56, 3RB21 53, size S6
3RB20 26, 3RB21 23, size S0
37 17 79
Ø5
62
119
79
95
99
60
73
NSB0_01511
NSB0_01516
45 75
3
95 Ø7
5
120 47
150
3RB20 26, 3RB21 23, size S0, stand-alone installation 3RB20 66, 3RB21 63, size S10/S12
51
NSB0_01710
48 Ø11 25
35x85
97
57
147
122
85
Ø9
125
5
NSB0_01518
89 5 5
45
6
145 61
156
74
NSB0_01513
95
79
60
5
45 104
54 Ø5
NSB0_01517
Ø15 5
95 Ø7 73
120 150
22 27
64
67
86
35
NSB0_01515
2
60
Ø5
5
70 119
18
30
5
16 34
■ Schematics
3RB20 16 3RB21 13
R E S E T
R E S E T
N S B 0 _ 0 1 5 0 7
T E S T
T E S T
1 L 1 3 L 2 5 L 3 9 5 9 7 1 L 1 3 L 2 5 L 3 9 5 9 7 A 3 ( )
N S B 0 _ 0 1 5 0 5
2 4 V
2 T 1 4 T 2 6 T 3 9 6 9 8 A 2 1 4 /2 2 2 T 1 4 T 2 6 T 3 9 6 9 8 A 2 1 4 /2 2 A 4 (+ )
R E S E T
N S B 0 _ 0 1 5 0 8
T E S T
T E S T
N S B 0 _ 0 1 5 0 6
1 L 1 3 L 2 5 L 3 9 5 9 7 1 L 1 3 L 2 5 L 3 9 5 9 7 A 3 ( )
2 4 V
2 T 1 4 T 2 6 T 3 9 6 9 8 2 T 1 4 T 2 6 T 3 9 6 9 8 A 4 (+ )
■ Overview
The modular, solid-state overload relays with external power
supply type 3RB22 (with monostable auxiliary contacts) and
type 3RB23 (with bistable auxiliary contacts) up to 630 A (up to
820 A possible with a series transformer) have been designed
for inverse-time delayed protection of loads with normal and
heavy starting (see Function) against excessive temperature
rises due to overload, phase unbalance or phase failure.
An overload, phase unbalance or phase failure result in an
increase of the motor current beyond the set motor rated current.
This current rise is detected by means of a current measuring
module and electronically evaluated by a special evaluation
module which is connected to it. The evaluation electronics
sends a signal to the auxiliary contacts. The auxiliary contacts
then switch off the load by means of a contactor. The break time
depends on the ratio between the tripping current and set
current Ie and is stored in the form of a long-term stable tripping
characteristic (see Characteristic Curves). The "tripped" status is
signaled by means of a continuous red "OVERLOAD" LED.
The LED indicates imminent tripping of the relay due to overload,
3RB22/3RB23 evaluation module phase unbalance or phase failure by flickering when the limit
(1) Green "READY" LED: current has been violated. This warning can also issued as a
A continuous green light signals that the device is working correctly. signal through auxiliary contacts.
(2) Red "GND FAULT" LED In addition to the described inverse-time delayed protection of
A continuous red light signals a ground-fault tripping.
loads against excessive temperature rises, the 3RB22/3RB23
(3) Red "THERMISTOR" LED: solid-state overload relays also allow direct temperature moni-
A continuous red light signals an active thermistor trip. toring of the motor windings (full motor protection) by connection
(4) Red "OVERLOAD" LED: with short-circuit and open-circuit detection of a PTC sensor
5
A continuous red light signals an active overload trip; a flickering red circuit. With this temperature-dependent protection, the loads
light signals an imminent trip (overload warning). can be protected against overheating caused indirectly by
(5) Motor current and trip class adjustment: reduced coolant flow, for example, which cannot be detected
Setting the device to the motor current and to the required trip class by means of the current alone. In the event of overheating, the
dependent on the start-up conditions is easy with the two rotary devices switch off the contactor, and thus the load, by means of
switches.
the auxiliary contacts. The "tripped" status is signaled by means
(6) Selector switch for manual/automatic RESET: of a continuously illuminated "THERMISTOR" LED.
With this switch you can choose between manual and automatic
RESET. To also protect the loads against high-resistance short-circuits
(7) TEST/RESET button: due to damage to the insulation, humidity, condensed water,
Enables testing of all important device components and functions, etc., the 3RB22/3RB23 solid-state overload relays offer the
plus resetting of the device after a trip when manual RESET is possibility of internal ground fault monitoring in conjunction with
selected. a function expansion module (for details see Catalog LV 1,
(8) Connecting terminals (removable terminal block): Selection and Ordering Data; not possible in conjunction with
The generously sized terminals permit connection of two conductors contactor assembly for Wye-Delta starting). In the event of a
with different cross-sections for the auxiliary, control and sensor ground fault the 3RB22/3RB23 relays trip. The "tripped" status is
circuits. Connection is possible with screw connection and signaled by means of a continuous red "GND FAULT" LED.
alternatively with spring-type connection. Signaling through auxiliary contacts is also possible.
(9) 3RB29 85 function expansion module:
Enables more functions to be added, e.g. internal ground fault After tripping due to overload, phase unbalance, phase failure,
detection and/or an analog output with corresponding signals. thermistor tripping or ground fault, the relay is reset manually or
automatically after the recovery time has elapsed (see Function).
In conjunction with a function expansion module the motor
current measured by the microprocessor can be output in the
form of an analog signal 4 ... 20 mA DC for operating rotary coil
instruments or for feeding into analog inputs of programmable
logic controllers. With an additional AS-Interface analog module
the current values can also be transferred over the AS-i bus
system.
The devices are manufactured in accordance with environmen-
tal guidelines and contain environmentally friendly and reusable
materials.
They comply with all important worldwide standards and
approvals.
■ Design
Device concept Overload relays in contactor assemblies for Wye-Delta
starting
The 3RB22/3RB23 solid-state overload relays are based on a
modular device concept. Each device always comprises an When overload relays are used in combination with contactor
evaluation module, which is independent of the motor current, assemblies for wye-delta starting it must be noted that only 0.58
and a current measuring module, which is dependent on the times the motor current flows through the line contactor. An
motor current. The two modules are electrically interconnected overload relay mounted onto the line contactor must be set to
by a connection cable through the system interface. 0.58 times the motor current.
The basic functionality of the evaluation module can be option- When 3RB22/3RB23 solid-state overload relays are used in
ally expanded with corresponding function expansion modules. combination with contactor assemblies for Wye-Delta starting,
The function expansion modules are integrated in the evaluation the function expansion modules for internal ground-fault
module for this purpose through a simple plug-in connection. detection must not be used.
Mounting options Operation with frequency converter
Current measuring modules The 3RB22/3RB23 solid-state overload relays are suitable for fre-
quencies of 50/60 Hz and the associated harmonics.
The current measuring modules size S00/S0 and S2/S3 are This permits the 3RB22/3RB23 overload relays to be used on
designed for stand-alone installation. By contrast, the current the input side of the frequency converter.
measuring modules size S6 and S10/S12 are suitable for stand-
alone installation and direct mounting. If motor protection is required on the outgoing side of the
frequency converter, Siemens recommends the 3RN thermistor
Evaluation modules motor protection devices or the 3RU11 thermal overload relays
The evaluation modules can be mounted either on the current for this purpose.
measuring module (only sizes S00/S0 and S2/S3) or separately.
For more information on the mounting options, please see
Technical Specifications and Selection and Ordering Data
(Catalog LV1).
5
Connection method
Main circuit (current measuring module)
For sizes S00/S0, S2/S3 and S6, the main circuit can also be
connected by the straight-through transformer method. In this
case, the cables of the main circuit are routed directly through
the feed-through openings of the relay to the contactor
terminals.
For sizes S6 and S10/S12, the main circuit can be connected
with the help of rails. In conjunction with the corresponding box
terminals, screw connection is also possible.
Auxiliary circuit (evaluation module)
Connection of the auxiliary circuit (removable terminal block) is
possible with either screw or spring-loaded terminal connection
system (special variants).
For more information on the connection options, see Technical
Specifications and Selection and Ordering Data (Catalog LV1).
■ Function
Basic functions Trip classes
The 3RB22/3RB23 solid-state overload relays are designed for: The 3RB22/3RB23 solid-state overload relays are suitable for
• Inverse-time delayed protection of loads from overloading normal and heavy starting conditions. The required trip class
(CLASS 5, 10, 20 or 30) can be adjusted by means of a rotary
• Inverse-time delayed protection of loads from phase switch depending on the current start-up condition.
unbalance
• Inverse-time delayed protection of loads from phase failure For details of the trip classes see Characteristic Curves.
• Temperature-dependent protection of loads by connecting a Phase failure protection
PTC sensor circuit The 3RB22/3RB23 solid-state overload relays are fitted with
• Protection of loads from high-resistance short-circuits (internal phase failure protection (see Characteristic Curves) in order to
ground-fault detection; detection of fault currents > 30 % of minimize temperature rises of the load during single-phase
the set current Ie) operation.
• Output of an overload warning Setting
• Output of an analog signal 4 to 20 mA DC as image of the
flowing motor current The 3RB22/3RB23 solid-state overload relays are set to the
motor rated current by means of two rotary knobs.
The basic functions of the evaluation modules in conjunction • The upper rotary knob (CLASS/Iemax) is divided into 4 ranges:
with function expansion modules are listed in the following table: 1 A, 10 A, 100 A and 1000 A. The zone must be selected
Evaluation Function Basic functions which corresponds to the rated motor current and the current
module expansion measuring module to be used with it. With the range selected
module the required trip class (CLASS 5, 10, 20 or 30) can be
3RB22 83-4AA1 None Inverse-time delayed protection, determined.
3RB22 83-4AC1 temperature-dependent protection, • The lower rotary knob with percent scale (10 ... 100%) is then
electrical remote RESET,
3RB23 83-4AA1 overload warning
used to set the rated motor current in percent of the range
3RB23 83-4AC1
selected with the upper rotary knob.
3RB29 85-2CA1 Inverse-time delayed protection,
Example
5
temperature-dependent protection,
internal ground-fault detection,
electrical remote RESET, • Rating of induction motor = 45 kW (AC 50 Hz, 400 V)
overload warning • Rated motor current = 80 A
3RB29 85-2CB1 Inverse-time delayed protection, • Required trip class = CLASS 20
temperature-dependent protection,
internal ground-fault detection, • Selected transformer: 10 to 100 A
electrical remote RESET,
ground-fault signal Solution
3RB29 85-2AA0 Inverse-time delayed protection, • Step 1: Use the upper rotary knob (CLASS) to select the
temperature-dependent protection, 100 A range
electrical remote RESET,
overload warning, • Step 2: Within the 100 A range set the trip class CLASS 20
analog output • Step 3: Set the lower rotary knob to 80 % (= 0.8) of
3RB29 85-2AA1 Inverse-time delayed protection, 100 A 0.8 = 80 A.
temperature-dependent protection,
internal ground-fault detection, If the current which is set on the evaluation module does not
electrical remote RESET, correspond to the current range of the connected current
overload warning, transformer, an error will result.
analog output
3RB29 85-2AB1 Inverse-time delayed protection, Manual and automatic reset
temperature-dependent protection, In the case of the 3RB22/3RB23 solid-state overload relays, a
internal ground-fault detection,
electrical remote RESET, slide switch can be used to choose between automatic and
ground-fault signal, manual resetting.
analog output
If manual reset is set, a reset can be carried out directly on the
Control circuit device after a trip by pressing the blue TEST/RESET button.
A remote RESET can be carried out electrically by jumpering the
The 3RB22/3RB23 solid-state overload relays require an exter- terminals Y1 and Y2.
nal power supply, i.e. an additional supply voltage is necessary.
Power is supplied through a wide-range power supply unit for If the slide switch is set to automatic RESET, the relay is reset
24 to 240 V AC/DC. automatically.
Short-circuit protection The time between tripping and resetting is determined by the
recovery time.
Fuses or motor starter protectors must be used for short-circuit
protection. For assignments of the corresponding short-circuit
protection devices to the 3RB22/3RB23 solid-state overload
relays with/without contactor see Technical Specifications and
Selection and Ordering Data (Catalog LV1).
After a test trip a faultless relay is reset by pressing the Failure of the control The device trips No change of the
TEST/RESET button. If a hardware fault is detected, the device supply voltage switching state of the
trips and cannot be reset. auxiliary contacts
Return of the control The device resets No change of the
Self-monitoring supply voltage switching state of the
without previous auxiliary contacts
The 3RB22/3RB23 solid-state overload relays have a self- tripping
monitoring feature, i.e. the devices constantly monitor their
Return of the control The device remains The device remains
own basic functions and trip if an internal fault is detected. supply voltage tripped tripped
after previous
Display of the operating state tripping
Reset: Reset:
• For overload tripping, • For overload tripping,
The particular operating state of the 3RB22/3RB23 solid-state after 3 minutes after 3 minutes
overload relays is displayed by means of four LEDs: • For thermistor tripping, • For thermistor tripping,
after the temperature after the temperature
• Green "READY" LED: A continuous green light signals that the has fallen 5 K below the has fallen 5 K below the
overload relay is ready for operation. The 3RB22/3RB23 response temperature response temperature
overload relays are not ready (LED "OFF") if there is no control • For ground-fault • For ground-fault
supply voltage or if the function test was negative. tripping, immediately tripping, immediately
• Red "GND FAULT" LED: A continuous red light signals a ground Monostable and bistable responses of the output relays
fault.
• Red "THERMISTOR" LED: A continuous red light signals a
o r o v e rc u rre n t
u p p ly v o lta g e
s u p p ly 0
• Red "OVERLOAD" LED: A continuous red light signals an v o lta g e
ip p in g
b is ta b le S
Ö
o v e rc u rre n t
S
p ly v o lta g e
m o n o s ta b le
Ö
it h p r io r
b is ta b le S
in g
Ö
N S B 0 _ 0 1 6 2 8
th e r m is to r o r
tr ip p
C o n tro l s u p
fa ilu r e w
M o to r te m p . C o n tro l R e tu rn o f M a n u a l/a u to r e s e t
to o h ig h ; s u p p ly c o n tro l a fte r 3 m in
d e v ic e tr ip s v o lta g e s u p p ly o r a fte r th e r m is to r
fa ilu r e v o lta g e h a s c o o le d d o w n
C o n ta c to r o p e n
C o n ta c to r c lo s e d
■ Technical specifications
Type – Overload relay of complete system 3RB22, 3RB23
Size S00 ... S10/S12
General data
Trips in the event of Overload, phase failure and phase unbalance (> 40 % according to NEMA),
+ ground fault (with corresponding function expansion module) and activation of the
thermistor motor protection (with closed PTC sensor circuit)
Trip class according to IEC 60947-4-1 CLASS 5, 10, 20 and 30 adjustable
Phase failure sensitivity Yes
Overload warning Yes, from 1.125 x Ie for symmetrical loads
and from 0.85 x Ie for unsymmetrical loads
Reset and recovery
• Reset options after tripping Manual, automatic and remote RESET
• Recovery time
- For automatic RESET min - For tripping due to overcurrent: 3 (stored permanently)
- For tripping by thermistor: time until the motor temperature has fallen 5 K
below the response temperature
- For tripping due to a ground fault: no automatic RESET
- For manual RESET min - For tripping due to overcurrent: 3 (stored permanently)
- For tripping by thermistor: time until the motor temperature has fallen 5 K
below the response temperature
- For tripping due to a ground fault: immediately
- For remote RESET min - For tripping due to overcurrent: 3 (stored permanently)
- For tripping by thermistor: time until the motor temperature has fallen 5 K
below the response temperature
- For tripping due to a ground fault: immediately
Features
• Display of operating state on device Yes, with 4 LEDs: Green "Ready" LED, red "Ground Fault" LED,
red "Thermistor" LED and red "Overload" LED
• TEST function Yes, test of LEDs, electronics, auxiliary contacts and wiring of control circuit by
5
pressing the button TEST/RESET / self-monitoring
• RESET button Yes, with the TEST/RESET button
• STOP button No
For safe operation of motors
with type of protection "Increased Safety“
EU type test certificate number according to PTB 05 ATEX 3022 II (2) GD
directive 94/9/EU (ATEX)
Ambient temperatures
Storage/transport °C -40 ... +80
Operation °C -25 ... +60
Temperature compensation °C +60
Permissible rated current
- Temperature inside control cabinet 60 °C % 100
1)
- Temperature inside control cabinet 70 °C %
Repeat terminals
• Coil repeat terminal Not required
• Auxiliary contact repeat terminal Not required
Degree of protection according to IEC 60529 IP202)
Touch protection according to IEC 61140 Finger-safe2)
Shock resistance with sine according to IEC 60068-2-27 g/ ms 15/11
Electromagnetic compatibility (EMC)
– Interference immunity
• Conductor-related interference
- Burst according to IEC 61000-4-4 kV 2 (power ports), 1 (signal ports)
(corresponds to degree of severity 3)
- Surge according to IEC 61000-4-5 kV 2 (line to earth), 1 (line to line)
(corresponds to degree of severity 3)
• Electrostatic discharge according to IEC 61000-4-2 kV 8 (air discharge), 6 (contact discharge)
(corresponds to degree of severity 3)
• Field-related interference according to IEC 61000-4-3 V/m 10
(corresponds to degree of severity 3)
Electromagnetic compatiblity (EMC) Degree of severity A according to EN 55011 (CISPR 11) and EN 55022 (CISPR 22)
– Emitted interference
Resistance to extreme climates – air humidity % 100
Dimensions See dimensional drawings
Installation altitude above sea level m Up to 2000
Mounting position Any
Type of mounting Evaluation module: Stand-alone installation,
current measuring module size S00 to S3: Stand-alone installation,
current measuring module size S6 and S10/S12: Stand-alone installation and
mounting onto contactors
1) On request.
2) Current measuring modules size S6 and S10/S12 with busbar connection
in conjunction with cover.
Type – Overload relay of current measuring module 3RB29 06 3RB29 06 3RB29 56 3RB29 66
Size S00/S0 S2/S3 S6 S10/S12
Width 45 mm 55 mm 120 mm 145 mm
Main circuit
Rated insulation voltage Ui (degree of pollution 3) V 690 1000
Rated impulse withstand voltage Uimp kV 6 8
Rated operational voltage Ue V 690
Type of current
• Direct current No
• Alternating current Yes, 50/60 Hz 5%
Set current A 0.3 ... 3; 10 ... 100 20 ... 200 63 ... 630
2.4 ... 25
Power loss per unit (max.) W 0.5
Short-circuit protection
• With fuse without contactor See Catalog LV 1, Selection and Ordering Data
• With fuse and contactor See Technical Specifications (short-circuit protection with fuses for motor feeders)
Safe isolation between main and auxiliary V 6901)
conducting path according to IEC 60947-1
(degree of pollution 2)
Connection for main circuit
Connection type Straight-through Screw terminals with Screw terminals with
transformers box terminal / bus connection / box terminal /
straight-through transformer bus connection
Screw terminals
• Terminal screw -- 4 mm allen screw 5 mm allen screw
• Tightening torque Nm -- 10 ... 12 20 ... 22
• Conductor cross-sections (min./max.), 1 or 2 conductors
- Solid mm2 -- -- --
- Finely stranded without end sleeve mm2 -- With 3RT19 55-4G box terminal: 2 × (50 ... 185),
5
5
- 125 V A 6
- 250 V A 3
• NC, NO contact with direct current DC-13:
Rated operational current Ie at Ue:
- 24 V A 2
- 60 V A 0.55
- 110 V A 0.3
- 125 V A 0.3
- 250 V A 0.2
• Continuous thermal current Ith A 5
• Contact reliability Yes
(suitability for PLC control; 17 V, 5 mA)
Short-circuit protection
• With fuse, gL/gG operational class A 6
• With miniature circuit breaker (C characteristic) A 1.6
Safe isolation between main and auxiliary conducting path V 300
according to IEC 60947-1
CSA, UL, UR rated data
Auxiliary circuit – switching capacity B300, R300
Connection of the auxiliary circuit
Connection type Screw terminals
• Terminal screw Pozidriv size 2
• Tightening torque Nm 0.8 ... 1.2
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 1 × (0.5 ... 4), 2 × (0.5 ... 2.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5), 2 × (0.5 ... 1.5)
- Stranded mm2 --
- AWG conductors, solid or stranded AWG 2 × (20 ... 14)
Connection type Spring-loaded terminals
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 2 × (0.25 ... 1.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 2 × (0.25 ... 1.5)
- Stranded mm2 2 × (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 × (24 ... 16)
1) The assignment of auxiliary contacts may be influenced by function
expansion modules.
Analog output3)
• Output signal mA 4 ... 20
• Measuring range 0 to 1.25 × Ie
4 mA corresponds to 0 × Ie
16.8 mA corresponds to 1.0 × Ie
20 mA corresponds to 1.25 × Ie
Connection for the control and sensor circuit
as well as the analog output
Connection type Screw terminals
• Terminal screw Pozidriv size 2
• Tightening torque Nm 0.8 ... 1.2
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 1 × (0.5 ... 4), 2 × (0.5 ... 2.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5), 2 × (0.5 ... 1.5)
- Stranded mm2 --
- AWG conductors, solid or stranded AWG 2 × (20 ... 14)
Connection type Spring-loaded terminals
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 2 × (0.25 ... 1.5)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 2 × (0.25 ... 1.5)
- Stranded mm2 2 × (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 × (24 ... 16)
1) Control circuit.
2) Sensor circuit.
3) In conjunction with corresponding function expansion module.
5
3RT10 44 65 65 47 49 49 47 41.7 41.7 41.7 200 125 63 125
3RT10 45 80 80 58 53 53 53 45 45 45 200 160 80 160
3RT10 46 95 95 58 59 59 58 50 50 50 200 160 100 160
3RT10 54 100 100 100 81.7 81.7 81.7 69 69 69 355 315 160 250
3RT10 55 -- -- -- 100 100 100 90 90 90 355 315 200 315
Size S6
20 ... 200 3RT10 54 115 115 115 81.7 81.7 81.7 69 69 69 355 315 160 250
3RT10 55 150 150 150 107 107 107 90 90 90 355 315 200 315
3RT10 56 185 185 170 131 131 131 111 111 111 355 315 200 315
Size S10/S12
160 ... 630 3RT10 64 225 225 225 160 160 160 135 135 135 500 400 250 400
3RT10 65 265 265 265 188 188 188 159 159 159 500 400 315 400
3RT10 66 300 300 280 213 213 213 180 180 180 500 400 315 400
3RT10 75 400 400 400 284 284 284 240 240 240 630 500 400 450
3RT10 76 500 500 450 355 355 355 300 300 300 630 500 500 500
3RT12 64 225 225 225 225 225 225 173 173 173 500 500 400 450
3RT12 65 265 265 265 265 265 265 204 204 204 500 500 400 450
3RT12 66 300 300 300 300 300 300 231 231 231 500 500 400 450
3RT12 75 400 400 400 400 400 400 316 316 316 800 800 630 800
3RT12 76 500 500 500 500 500 500 385 385 385 800 800 630 800
3TF683) 630 630 630 440 440 440 376 376 376 800 5004) 630 500
3TF693) 630 630 630 572 572 572 500 500 500 800 6304) 630 630
1) Please observe operational voltage.
2) Coordination and short-circuit equipment according to EN 60947-4-1:
Type of coordination 1: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit.
They do not need to be suitable for further operation
without repair and the renewal of parts.
Type of coordination 2: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit.
They must be suitable for further operation. There is a risk of contact
welding.
3) Contactor cannot be mounted.
4) Please ensure that the maximum AC-3 operational current has sufficient
safety clearance from the rated current of the fuses.
■ Characteristic curves
The tripping characteristics show the relationship between the Tripping characteristics for 3-pole loads
tripping time and tripping current as multiples of the set current
Ie and are given for symmetrical three-pole and two-pole loads 1000
NSB0_01525
from the cold state. 800
600
The smallest current used for tripping is called the minimum 400
Tripping time
tripping current. According to IEC 60947-4-1, this current must s
be within specified limits. The limits of the minimum tripping
200
current for the 3RB22/3RB23 solid-state overload relays for
symmetrical three-pole loads are between 105 % and 120 % of
the set current. 100
80
The tripping characteristic starts with the minimum tripping 60
current and continues with higher tripping currents based on the 40
characteristics of the so-called trip classes (CLASS 10,
CLASS 20 etc.). The trip classes describe time intervals within 20
which the overload relays have to trip with 7.2 times the set CLASS 30
current Ie from the cold state for symmetrical three-pole loads. CLASS 20
10
The tripping times according to IEC 60947-4-1, tolerance band E, 8
are as follows for: 6 CLASS 10
4
Trip class Tripping time CLASS 5
CLASS 5 3…5s 2
CLASS 10 5 … 10 s
CLASS 20 10 … 20 s 1
0,6 1 2 4 6 8 10× e
CLASS 30 20 … 30 s Tripping current
The tripping characteristic for a three-pole overload relay from Illustration 1
5
the cold state (see illustration 1) only apply if all three phases are
simultaneously loaded with the same current. In the event of a Tripping characteristics for 2-pole loads
phase failure or a current unbalance of more than 40 %, the
1000
3RB22/3RB23 solid-state overload relays switch off the contac- 800 NSB0_01526
tor more quickly in order to minimize heating of the load in accor- 600
dance with the tripping characteristic for two-pole loads from the 400
Tripping time
20
CLASS 30
10
8 CLASS 20
6
4 CLASS 10
2 CLASS 5
1
0,6 1 2 4 6 8 10× e
Tripping current
Illustration 2
The above illustrations are schematic representations of charac-
teristic curves. The characteristic curves of the individual
3RB22/3RB23 solid-state overload relays can be requested from
Technical Assistance at the following e-mail address:
Technical-assistance@siemens.com
■ Dimensional drawings
3RB22 83-4, 3RB23 83-4 evaluation module
86 4
5 59
30
12
106
80
NSB0_01519
45 36
5
3RB29 06-2BG1, 3RB29 06-2DG1 current measuring module 3RB29 06-2JG1 current measuring module
9 4
8 4
N S B 0 _ 0 1 5 2 1
N S B 0 _ 0 1 5 2 0
5 5 5 6 7
5
4 5 5 4 0 1 4
7 ,5
T 3 T 1
T 1
T 3
3 8
T 2
6 5
T 2
1 2 0
9 5
7 9
9 5
7 5 1 4 0
7 8
2 5
N S B 0 _ 0 1 5 2 2
1 2 0
9 5
3 7 1 7
9
1 1 9
9 5
7 9
7 5 4 7
1 4 0
8 4
N S B 0 _ 0 1 5 2 3
5
1 4 5
5 0 2 5
1 1
5 7
1 4 7
1 2 2
8 5
1 2 5
9
6 0 ,5 6
1 4 8
6 0 ,5
6
N S B 0 _ 0 1 5 2 4
■ Schematics
Protection of single-phase motors
(not in conjunction with internal ground-fault detection)
3RB29 06-2.G1, 3RB29 56-2TG2 3R29 56-2TH2, 3RB29 66-2WH2
L L
N N
L 1 L 2 L 3 L 1 L 2 L 3
3 R B 3 R B
N S B 0 _ 0 0 3 0 3 b
N S B 0 _ 0 0 3 0 2 b
T 1 T 2 T 3 T 1 T 2 T 3
M M
1 ~ 1 ~
L 1
L 2
5
L 3
N
P E
F 3 F 4 F 5
F 6 6 A
g L /g G
1 3 5
-K 1 E O N K 1 E
2 4 6 S 1
3 R B 2 9 8 5 -...
O F F
S 1
A 2 A 1 9 5 0 6 9 7 0 8
F 1 L 1 L 2 L 3 F 2
3 R B 2 2 8 3 -..., 3 R B 2 3 8 3 -...
3 R B 2 9 .6 -...
R E A D Y H 1 K 1
C L A S S
G N D
H 2 R E S E T 5 , 1 0 , 2 0 , 3 0
F A U L T
3 R B 2 9 8 7 -... T H E R -
A U T O
H 3 M A N G ro u n d
M IS T O R
F a u lt
O V E R - H 4 K 2
L O A D
T 1 T 2 T 3
T 1 T 2 Y 1 Y 2 I(-) I(+ ) 9 6 /0 5 9 8 /0 7
A 1
K 1
R E M O T E -
U V W R E S E T
4 -2 0 m A A 2
M
3 ~ N S B 0 _ 0 1 5 2 7 a
■ Overview
Overload relays for standard applications Overload relays for high-feature applications
The following accessories are available for the 3RB20/3RB21 The following accessories are available for the 3RB22/3RB23
solid-state overload relays: solid-state overload relays:
• One terminal bracket each for the overload relays size S00 • A sealable cover for the evaluation module
and S0 (sizes S2 to S12 can be installed as stand-alone • Box terminal blocks for the current measuring modules size S6
installation without a terminal bracket) and S10/S12
• One mechanical remote RESET module for all sizes • Terminal covers for the current measuring modules size S6
• One cable release for resetting devices which are difficult to and S10/S12
access (for all sizes)
• One sealable cover for all sizes
• Box terminal blocks for sizes S6 and S10/S12
• Terminal covers for sizes S2 to S10/S12
■ Technical specifications
Terminal brackets for stand-alone installation
Type 3RB29 13-0AA1 3RB29 23-0AA1
For overload relay 3RB20 16, 3RB21 13 3RB20 26, 3RB21 23
Size S00 S0
General data
Type of mounting For screw and snap-on mounting onto TH35 standard mounting rail
Connection for main circuit
Connection type Screw terminals
5
• Terminal screw Pozidriv size 2
• Tightening torque Nm 0.8 ... 1.2 2 ... 2.5
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 1 × (0.5 ... 2.5), 1 × (1 ... 6),
max. 1 × (... 4) max. 1 × (... 10)
- Finely stranded without end sleeve mm2 -- --
- Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5) 1 × (1 ... 6)
- Stranded mm2 1 × (0.5 ... 2.5), 1 × (1 ... 6),
max. 1 × (... 4) max. 1 × (... 10)
- AWG conductors, solid or stranded AWG 1 × (18 ... 14) 1 × (14 ... 10)
■ Overview ■ Design
Device concept
The 3RU11 thermal overload relays are compact devices,
i.e. current measurement and the evaluation unit are integrated
in a single enclosure.
Mounting options
The 3RU11 thermal overload relays can be mounted directly
onto the 3RT1 contactors (exception: size S00 with cage clamp
connection can only be installed as a stand-alone installation).
The devices can also be installed as stand-alone installations
with the corresponding terminal brackets.
For more information on the mounting options, please see
Technical Specifications and Selection and Ordering Data
(Catalog LV1).
Connection method
All sizes of the 3RU11 thermal overload relays with screw
terminal can be connected to the auxiliary and main current
(1)Connection for mounting onto contactors:
Optimally adapted in electrical, mechanical and design terms to the
paths. Rails can be connected to the main conducting path
contactors and soft starters, these connecting pins can be used for terminals of size S3 overload relays if the box terminals are
direct mounting of the overload relays. Stand-alone installation is removed.
possible as an alternative (in some cases in conjunction with a
stand-alone installation module).
As an alternative, the devices are also available with Cage
Clamp terminal. The auxiliary conducting path terminals of these
(2)Selector switch for manual/automatic RESET and RESET button: devices, and for size S00 the main conducting path terminals as
With this switch you can choose between manual and automatic
RESET. A device set to manual RESET can be reset locally by pressing
well, are fitted with Cage Clamp terminals.
the RESET button. A remote RESET is possible using the RESET For more information on the connection options, see Technical
5
modules (accessories), which are independent of size. Specifications and Selection and Ordering Data (Catalog LV1).
(3)Switch position indicator and TEST function of the wiring:
Indicates a trip and enables the wiring test. Overload relays in contactor assemblies for Wye-Delta
(4)Motor current setting: starting
Setting the device to the rated motor current is easy with the large When overload relays are used in combination with contactor
rotary knob.
assemblies for wye-delta starting it must be noted that only
(5)STOP button: 0.58 times the motor current flows through the line contactor.
If the STOP button is pressed, the NC contact is opened. This switches An overload relay mounted onto the line contactor must be set
off the contactor downstream. The contactor is switched on again
when the STOP button is released.
to 0.58 times the motor current.
(6)Transparent, sealable cover An assignment of the 3RU11 thermal overload relays to the line
Secures the motor current setting, TEST function and the selector contactors of our 3RA contactor assemblies for Wye-Delta
switch for manual/automatic RESET against adjustment. starting can be found under "Controls: Contactors and Contactor
(7)Supply terminals: Assemblies".
The generously sized terminals permit connection of two conductors
with different cross-sections for the main and auxiliary circuits. Operation with frequency converter
The auxiliary circuit can be connected with screw terminals and
alternatively with spring-loaded terminals.
The 3RU11 thermal overload relays are suitable for operation
with frequency converters. Depending on the frequency of the
The 3RU11 thermal overload relays up to 100 A have been converter, a higher current than the motor current must be used
designed for inverse-time delayed protection of loads with nor- in some cases due to eddy-currents and skin effects.
mal starting (see Function) against excessive temperature rises
due to overload or phase failure. An overload or phase failure
results in an increase of the motor current beyond the set motor
rated current. Via heating elements, this current rise heats up the
bimetal strips inside the device which then bend and as a result
trigger the auxiliary contacts by means of a tripping mechanism.
The auxiliary contacts then switch off the load by means of a
contactor. The break time depends on the ratio between the
tripping current and set current Ie and is stored in the form of a
long-term stable tripping characteristic (see Characteristic
Curves).
The "tripped" status is signaled by means of a switch position
indicator (see Function). Resetting takes place either manually or
automatically after the recovery time has elapsed (see Function).
The devices are manufactured in accordance with environmen-
tal guidelines and contain environmentally friendly and reusable
materials.
■ Function
Basic functions Recovery time
The 3RU11 thermal overload relays are designed for: After tripping due to overload, the 3RU11 thermal overload
• Inverse-time delayed protection of loads from overloading relays require some time until the bimetal strips have cooled
down. The device can only be reset after the bimetal strips have
• Inverse-time delayed protection of loads from phase failure cooled down. This time (recovery time) depends on the tripping
Control circuit characteristics and strength of the tripping current.
The 3RU11 thermal overload relays do not require an additional The recovery time allows the load to cool down after tripping due
supply voltage for operation. to overload.
Fuses or motor starter protectors must be used for short-circuit The TEST slide can be used to check whether the operational
protection. For assignments of the corresponding short-circuit 3RU11 thermal overload relay is working properly. Actuating the
protection devices to the 3RU11 thermal overload relays slide simulates tripping of the relay. During this simulation the NC
with/without contactor see Technical Specifications and contact (95-96) is opened and the NO contact (97-98) is closed.
Selection and Ordering Data (Catalog LV1). This tests whether the auxiliary circuit has been correctly
connected to the overload relay. If the 3RU11 thermal overload
Trip classes relay has been set to automatic RESET, the overload relay is
automatically reset when the TEST slide is released. The relay
The 3RU11 thermal overload relays are available for normal must be reset with the RESET button if it has been set to manual
starting conditions with trip class CLASS 10. For heavy starting RESET.
conditions see 3RB2 solid-state overload relays.
For details of the trip classes see Characteristic Curves. STOP function
If the STOP button is pressed, the NC contact is opened.
Phase failure protection This switches off the contactor downstream and thus the load.
The 3RU11 thermal overload relays are fitted with phase failure The load is switched on again when the STOP button is released.
sensitivity (see Characteristic Curves) in order to minimize
temperature rises of the load in the case of a phase failure during Display of the operating state
5
single-phase operation. The respective operating state of the 3RU11 thermal overload
relay is displayed by means of the position of the marking on the
Setting TEST function/switch position indicator slide. After tripping due
The 3RU11 thermal overload relays are set to the motor rated to overload or phase failure, the marking on the slide is to left on
current by means of a rotary knob. The scale of the rotary knob the "O" mark, otherwise it is on the "I" mark.
is shown in ampere.
Auxiliary contacts
Manual and automatic reset The 3RU11 thermal overload relays are fitted with an NO contact
Automatic and manual reset is selected by pressing and turning for the "tripped" signal, and an NC contact for disconnecting the
the blue button (RESET button). If the button is set to manual contactor.
reset, the overload relay can be reset directly by pressing the
RESET button. Resetting is possible in combination with
mechanical and electrical reset options from the range of
accessories (see Accessories). If the blue button is set to
automatic RESET, the relay is reset automatically.
The time between tripping and resetting is determined by the
recovery time.
■ Technical specifications
Type 3RU11 16 3RU11 26 3RU11 36 3RU11 46
Size S00 S0 S2 S3
Width 45mm 45mm 55mm 70mm
General data
Trips in the event of Overload and phase failure
Trip class according to IEC 60947-4-1 CLASS 10
Phase failure sensitivity Yes
Overload warning No
Reset and recovery
• Reset options after tripping Manual, automatic and remote RESET1)
• Recovery time
- For automatic RESET min Depends on the strength of the tripping current and characteristic
- For manual RESET min Depends on the strength of the tripping current and characteristic
- For remote RESET min Depends on the strength of the tripping current and characteristic
Features
• Display of operating state on device Yes, by means of TEST function/switch position indicator slide
• TEST function Yes
• RESET button Yes
• STOP button Yes
Safe operation of motors with "increased safety" type of protection
EU type test certificate number according to DMT 98 ATEX G 001 II (2) GD,
directive 94/9/EU DMT 98 ATEX G 001 N1
Ambient temperature
• Storage/transport °C -55 ... + 80
• Operation °C -20 ... + 70
• Temperature compensation °C Up to 60
• Permissible rated current at
5
- Temperature inside control cabinet 60 °C % 100 (over 60 °C current reduction is not required)
- Temperature inside control cabinet 70 °C % 87
Repeat terminals
• Coil repeat terminal Yes Not required
• Auxiliary contact repeat terminal Yes Not required
Degree of protection according to IEC 60529 IP20 IP202)
Touch protection according to IEC 61140 Finger-safe
Shock resistance with sine according to IEC 60068-2-27 g/ms 8/10
Electromagnetic compatibility (EMC) – Interference immunity
• Conductor-related interference
- Burst according to IEC 61000-4-4 kV EMC interference immunity is not relevant for thermal overload relays
(corresponds to degree of severity 3)
- Surge according to IEC 61000-4-5 kV EMC interference immunity is not relevant for thermal overload relays
(corresponds to degree of severity 3)
• Electrostatic discharge according to IEC 61000-4-2 kV EMC interference immunity is not relevant for thermal overload relays
(corresponds to degree of severity 3)
• Field-related interference according to IEC 61000-4-3 V/m EMC interference immunity is not relevant for thermal overload relays
(corresponds to degree of severity 3)
Electromagnetic compatibility (EMC) – Emitted interference EMC interference immunity is not relevant for thermal overload relays
Resistance to extreme climates – Air humidity % 100
Dimensions See dimensional drawings
Installation altitude above sea level m Up to 2000; above this, please enquire
Mounting position The diagrams show the permissible mounting positions for direct mounting and
stand-alone installation. For installation in the hatched area, a setting correction
of 10% must be implemented.
Stand-alone installation:
0 °
4 5 ° 0 ° 4 5 °
1 e x 1 ,1 1 e x 1 ,1
9 0 ° 9 0 °
1 3 5 ° 1 3 5 ° N S B 0 1 3 6 4
1 e x 1 ,1
Contactor + overload relay:
0 ° 0 °
2 2 ,5 ° 2 2 ,5 °
1 3 5 ° 1 3 5 ° N S B 0 1 3 6 3
1 e x 1 ,1
5
2 x (0.75 ... 2.5)2) 2 x (2.5 ... 6)2)
Max. 2 x (1 ... 4)2) Max. 2 x (2.5 ... 10)2)
- Finely stranded with end sleeve mm2 2 x (0.5 ... 1.5)2) 2 x (1 ... 2.5)2) 2 x (0.75 ... 16) 2 x (2.5 ... 35)
2 x (0.75 ... 2.5)2) 2 x (2.5 ... 6)2) 1 x (0.75 ... 25) 1 x (2.5 ... 50)
- Stranded mm2 2 x (0.5 ... 1.5)2) 2 x (1 ... 2.5)2) 2 x (0.75 ... 25) 2 x (10 ... 50)
2 x (0.75 ... 2.5)2) 2 x (2.5 ... 6)2) 1 x (0.75 ... 35) 1 x (10 ... 70)
Max. 2 x (1 ... 4)2) Max. 2 x (2.5 ... 10)2)
- AWG conductors, solid or stranded AWG 2 x (18 ... 14) 2 x (14 ... 10) 2 x (18 ... 3) 2 x (10 ... 1/0)
1 x (18 ... 1) 1 x (10 ... 2/0)
- Ribbon cable conductors mm -- 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8)
(number x width x circumference)
Busbar connection
• Terminal screw -- M6 x 20
• Tightening torque Nm -- 4 ... 6
• Conductor cross-sections (min./max.)
- Finely stranded with cable lug mm2 -- 2 x 70
- Stranded with cable lug mm2 -- 3 x 70
- AWG conductors, solid or stranded, AWG -- 2/0
with cable lug
- With connecting bar (max. width) mm -- 12
Connection type Cage Clamp terminals
Cage Clamp terminals
• Conductor cross-sections (min./max.)
- Solid mm2 2 x (0.25 ... 2.5) --
- Finely stranded without end sleeve mm2 2 x (0.25 ... 2.5) --
- Finely stranded with end sleeve mm2 2 x (0.25 ... 1.5) --
- Stranded mm2 -- --
- AWG conductors, solid or stranded AWG 2 x (24 ... 14) --
- 690 V A 0.5
• NC contact, NO contact with direct current DC-13,
rated operational current Ie at Ue:
- 24 V A 1
- 60 V A 1)
- 110 V A 0.22
- 125 V A 0.22
- 220 V A 0.11
• Continuous thermal current Ith A 62)
• Contact reliability Yes
(suitability for PLC control; 17 V, 5 mA)
Short-circuit protection
• With fuse
- gL/gG operational class A 6
- Quick A 10
• With miniature circuit breaker (C characteristic) A 6
Safe isolation between main and auxiliary conducting path V 415
according to IEC 60947-1
CSA, UL, UR rated data
Auxiliary circuit – switching capacity B600, R300
Connection of the auxiliary circuit
Connection type Screw terminals
• Terminal screw Pozidriv size 2
• Tightening torque Nm 0.8 ... 1.2
• Conductor cross-sections (min./max.), 1 or 2 conductors
- Solid mm2 2 x (0.5 ... 1.5)3), 2 x (0.75 ... 2.5)3)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 2 x (0.5 ... 1.5)3), 2 x (0.75 ... 2.5)3)
- Stranded mm2 2 x (0.5 ... 1.5)3), 2 x (0.75 ... 2.5)3)
- AWG conductors, solid or stranded AWG 2 x (18 ... 14)
Connection type Cage Clamp terminals
• Conductor cross-sections (min./max.)
- Solid 2 x (0.25 ... 2.5)
- Finely stranded without end sleeve 2 x (0.25 ... 2.5)
- Finely stranded with end sleeve 2 x (0.25 ... 1.5)
- Stranded --
- AWG conductors, solid or stranded 2 x (24 ... 14)
1)
On request.
2)
Up to Ik 0.5 kA; 260 V.
3)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
5
7 ... 10 -- -- -- 20 16 20 20 16 20 40 --
9 ... 12 -- -- -- -- -- -- 20 16 25 45 --
Overload relay 5.5 kW r 3RT10 24 7.5 kW r 3RT10 25 11 kW r 3RT10 26 UL-listed fuses Motor starter protector
Setting range Ie max = 12 A Ie max = 17 A Ie max = 25 A RK5 for starter combinations
(at 50 Hz 400 V AC) (at 50 Hz 400 V AC) (at 50 Hz 400 V AC) at Iq = 50 kA/400 V AC
A gL/gG aM BS 88 gL/gG aM BS 88 gL/gG aM BS 88 A
Size S0
1.8 ... 2.5 10 – 10 10 – 10 10 – 10 10 3RV13 21-1CC10
2.2 ... 3.2 10 – 16 10 – 16 10 – 16 12 3RV13 21-1DC10
2.8 ... 4 16 – 16 16 – 16 16 – 16 16 3RV13 21-1EC10
3.5 ... 5 20 6 20 20 6 20 20 6 20 20 3RV13 21-1FC10
4.5 ... 6.3 20 6 25 20 6 25 20 6 25 25 3RV13 21-1GC10
5.5 ... 8 25 10 25/322) 25 10 25/322) 25 10 32 30 3RV13 21-1HC10
7 ... 10 25 16 25/322) 25 16 25/322) 32 16 35 40 3RV13 21-1JC10
9 ... 12.5 25 20 25/322) 25 20 25/322) 35 20 35 45 3RV13 21-1KC10
11 ... 16 25 20 25/322) 25 20 25/322) 35 20 35 60 3RV13 21-4AC10
14 ... 20 -- -- -- 25 20 25/322) 35 20 35 80 3RV13 21-4BC10
17 ... 22 -- -- -- -- -- -- 35 20 35 80 3RV13 21-4CC10
20 ... 25 -- -- -- -- -- -- 35 20 35 100 --
1)
For type of coordination 1 see short-circuit protection of the
contactors without overload relay under "Controls - Contactors
and Contactor Assemblies".
1) Assignment and short-circuit protective devices according to IEC 60947-4-1:
Type of coordination 1: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit. They do not need
to be suitable for further operation without repair and the renewal of parts.
Type of coordination 2: the contactor or starter must not endanger
persons or the installation in the event of a short-circuit. This must be
suitable for further operation. There is a risk of contact welding.
2) At max. 415 V.
Overload relays 30 kW r 3RT10 44 37 kW r 3RT10 45 45 kW r 3RT10 46 UL-listed fuses Motor starter protector
Setting range Ie max = 65 A Ie max = 80 A Ie max = 95 A RK5 for starter combinations
(at 50 Hz 400 V AC) (at 50 Hz 400 V AC) (at 50 Hz 400 V AC) at Iq = 50 kA/400 V AC
A gL/gG aM BS 88 gL/gG aM BS 88 gL/gG aM BS 88 A
Size S3
18 ... 25 63 32 63 63 32 63 63 32 63 100 --
22 ... 32 80 35 80 80 35 80 80 35 80 125 --
28 ... 40 80 50 80 80 50 80 80 50 80 150 --
36 ... 50 125 50 125 125 50 125 125 50 125 200 --
45 ... 63 125 63 125 160 63 160 160 63 160 250 3RV13 41-4JC10
57 ... 75 -- -- -- 160 80 160 160 80 160 300 3RV13 41-4KC10
70 ... 90 -- -- -- -- -- -- 160 100 160 350 3RV13 41-4LC10
80 ... 100 -- -- -- -- -- -- 160 100 160 350 3RV13 41-4MC10
■ Characteristic curves
The tripping characteristics show the relationship between the The tripping characteristic for a three-pole 3RU11 thermal over-
tripping time and tripping current as multiples of the set current load relay (see characteristic for symmetrical three-pole loads
Ie and are given for symmetrical three-pole and two-pole loads from the cold state) only applies if all three bimetal strips are
from the cold state. simultaneously loaded with the same current. If only two bimetal
strips are heated due to a phase failure, these two strips alone
The smallest current used for tripping is called the minimum must generate the necessary force to trigger the tripping mech-
tripping current. According to IEC 60947-4-1, this current must anism which would result in a longer tripping time or require a
be within specified limits. The limits of the minimum tripping higher current. If these higher currents are applied over a longer
current for the 3RU11 thermal overload relays for symmetrical period, they usually cause damage to the load. To avoid dam-
three-pole loads are between 105% and 120% of the set current. age, the 3RU11 thermal overload relays are fitted with phase
The tripping characteristic starts with the minimum tripping failure sensitivity which ensures faster tripping in accordance
current and continues with higher tripping currents based on the with the characteristic for double-pole loads from the cold state
characteristics of the so-called trip classes (CLASS 10, by means of a suitable mechanical mechanism.
CLASS 20 etc.). The trip classes describe time intervals within Compared with a cold load, a load at operating temperature
which the overload relays have to trip with 7.2 times the set obviously has a lower temperature reserve. This is taken into
current Ie from the cold state for symmetrical three-pole loads. account by the 3RU11 thermal overload relays by reducing the
The tripping times are as follows for: tripping time to about 25 % when loaded with the set current Ie
for an extended period.
Trip class Tripping times
CLASS 10A 2 s ... 10 s
CLASS 10 4 s ... 10 s
CLASS 20 6 s ... 20 s
CLASS 30 9 s ... 30 s
Tripping time
10 000
5
NSB0_00288
100 5000
min
60 s
40
2000
1000
10
500
5
200
2
100
3-pole
1 loading
50
20 2-pole
loading
10
1
0,6 0,8 1 2 3 4 6 8 10 15 20 30 40 A 60 80 x I n
Current
■ Dimensional drawings
Screw connection 3RU11 36-..B.
Size S2, with terminal bracket for stand-alone installation
Lateral distance to grounded components: at least 6 mm.
3RU11 16-..B0 5 5 1
Size S00, with mechanical RESET
5 0
5 4
min. 28...max. 130
max. 185
9 5
1 0 5
N S B 0 _ 0 0 3 4 1 a
148
46 32
4
17,4 12 12
5 ,5
47
118
3)
5 ,5 4 4 5 4 0
61
41
2) 5) 4) 5 5 1 0 8 5
24
1)
max. 8
NSB0_00338b
15,5 5 33 3RU11 46-..B.
10
5 7
6 2
3RU11 16-..B.
1 1 0
Size S00, with terminal bracket for stand-alone installation,
with remote RESET
5
5
4 ,5 5 2
5
N S B 0 _ 0 0 3 3 9 a 1 ) 1 )
N S B 0 _ 0 0 3 4 2 a
5 6 0 5 5 9
3 8
4 3
7 0 1 3 0 5
8 7
7 5
1 ) F o r m o u n tin g o n T H 3 5 - 1 5 o r T H 7 5
5
s ta n d a r d m o u n tin g r a il
5
5
5 3 5 3 3 3 0
4 5 5 6 8 4 1 Cage Clamp connection
1 ) M o d u le fo r r e m o te R E S E T
The lateral distance to grounded components must be
at least 6 mm.
3RU11 26-..B. 3RU11 16 -..C1
Size S0, with terminal bracket for stand-alone installation Size S00, with mechanical RESET
(same for sizes S00 to S3).
4 ,5 6 2
min. 28...max. 130
max. 185
4 4
148
5 0
28
46 32
17,4 12 12
9 7
8 5
N S B 0 _ 0 0 3 4 0
3)
4,5
92
4 ,5
75
2) 5) 4)
1)
5
max. 8
5 3 5 4 4
4 5 5 8 6 5
15,5 7,5
5 35 5 68 NSB0_00343b
45
1) Mechanical RESET
2) Cable release (400 mm or 600 mm long,
mounting on the front or laterally on the holder)
3) Holder for RESET
4) Pushbutton
5) Extension plunger
1 )
R E S E T
S T O P
T E S T
4 2
9 2
7 5
1 L 1 3 L 2 5 L 3 9 5 9 7
5
N S B 0 _ 0 0 2 9 1
5
N S B 0 _ 0 0 3 4 4 a
2 6
1 2
5
5 3 5 7 ,5 3 0
4 5 5 6 8 4 1 2 T 1 4 T 2 6 T 3 9 6 9 8 A 2 1 4 /2 2
1 ) M o d u le fo r r e m o te R E S E T
3RU11 26 to 3RU11 46
3RU11 26-..D.
Size S0, with terminal bracket for stand-alone installation
R E S E T
S T O P
T E S T
4 ,5 6 2
N S B 0 _ 0 0 3 4 5
1 L 1 3 L 2 5 L 3 9 5 9 7
S IE M E N S
4 4
5 0
N S B 0 _ 0 0 2 9 2
T E S T
0 1
H A
8 5
9 7
S T O P R E S E T
2 T 1 4 T 2 6 T 3 9 6 9 8
6
4 ,5
5 3 5 4 4
4 5 5 8 6 5
Protection of DC motors
5
NSB0_00289a
3RU11 36-..D.
Size S2, with terminal bracket for stand-alone installation
5 5 1
N S B 0 _ 0 0 3 4 6 a
1 3 5
5 0
5 4
S IE M E N S
T E S T
0 1
H A
9 5
1 0 5
S T O P R E S E T 2 4 6
4
5 ,5
1-pole
5 ,5 4 4 4 0
5 5 5 1 0 8 5
NSB0_00290a
3RU11 46-..D.
Size S3, with terminal bracket for stand-alone installation
5 7 9
1 3 5
5 7
6 2
S IE M E N S
T E S T
H A
0 1
2 4 6
1 2 0
1 1 0
S T O P R E S E T
5
2-pole
1 )
5
N S B 0 _ 0 0 3 4 7 a
5 6 0 7
7 0 5 9
5 1 3 0 5
1 ) F o r m o u n tin g o n T H 3 5 - 1 5 o r T H 7 5
s ta n d a r d m o u n tin g r a il
a c c . to E N 6 0 7 1 5
■ Overview
The following accessories are available for the 3RU11 thermal • One mechanical RESET module for all sizes
overload relays: • One cable release for resetting devices which are difficult to
• For the four overload relay sizes S00 to S3 one terminal access (for all sizes)
bracket each for stand-alone installation • Terminal covers
• One electrical remote RESET module in three voltage variants
for all sizes
■ Technical specifications
Terminal brackets for stand-alone installation
Type 3RU19 16-3AA01 3RU19 26-3AA01 3RU19 36-3AA01 3RU19 46-3AA01
For overload relay 3RU11 16 3RU11 26 3RU11 36 3RU11 46
Mounting type For screw and snap-on mounting onto TH 35 standard mounting rails,
size S3 also for TH 75 standard mounting rails.
Connection for main circuit
Connection type Screw terminals Screw terminals with box terminal
• Terminal screw Pozidriv size 2 Allen screw 4 mm
• Conductor cross-section (min./max.), 1 or 2 conductors
- Solid mm2 1 x (0.5 ... 2.5), 1 x (1 ... 6), 2 x (0.75 ... 16) 2 x (2.5 ... 16)
max. 1 x (... 4) max. 1 x (... 10)
- Finely stranded without end sleeve mm2 --
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5) 1 x (1 ... 6) 2 x (0.75 ... 16), 2 x (2.5 ... 35),
1 x (0.75 ... 25) 1 x (2.5 ... 50)
- Stranded mm2 1 x (0.5 ... 2.5), 1 x (1 ... 6), 2 x (0.75 ... 25), 2 x (10 ... 50),
max. 1 x (... 4) max. 1 x (... 10) 1 x (0.75 ... 35) 1 x (10 ... 70)
5
- AWG conductors, solid or stranded AWG 1 x (18 ... 14) 1 x (14 ... 10) 2 x (18 ... 3), 2 x (10 ... 1/0),
1 x (18 ... 1) 2 x (10 ... 2/0)
- Ribbon cable conductors mm -- -- 2 x (6 x 9 x 0.8) 2 x (6 x 9 x 0.8)
(number x width x circumference)
6
Soft Starters 6/134 3RK1 3 ECOFAST motor starters and
IP65/IP67 Motor Starters and soft starters
Load Feeders
6/84 AS-Interface compact starters 3RE Encapsulated Starters
(400 V AC) 6/138 General data
6/90 AS-Interface motor starters 6/143 Project planning aids
(24 V DC)
IP20 Motor Starters and
Load Feeders
6/94 AS-Interface load feeder modules
6/97 Direct-on-line starter for
busbar systems
6/99 Project planning aids
Siemens LV 1 T · 2007
Load Feeders, Motor Starters and Soft Starters
Introduction
■ Overview
Introduction
6
Terminal modules for ET 200S motor starters • Mechanical modules in which the motor starter and expansion modules are 3RK1 903 6/108
inserted
Interface/solid-state modules • Interface modules, power modules, reserve modules, digital/analog solid-state 6ES7 1 LV 1
modules, F power and F solid-state modules, F terminal modules, 4 IQ-Sense
sensor module, SSI module, 1 STEP step module, positioning modules, counter
modules, terminal modules for power and solid-state modules
ET 200S Safety motor starters Solutions local / PROFIsafe
ET 200S Failsafe motor starters • High Feature direct-on-line and reversing starters 3RK1 301 6/111
Safety modules local • For safety category 4 according to EN 954-1 3RK1 903 6/114
Safety modules PROFIsafe • Sensor and actuator assignment are freely configurable 3RK1 903 6/121
(distributed safety concept)
ET 200pro motor starters
ET 200pro motor starters • Standard and High Feature 3RK1 304 6/126
ET 200pro isolator modules • With switch disconnector function for safe disconnection 3RK1 304 6/128
Safety modules local • Isolator module and 400 V disconnecting module 3RK1 304 6/129
Accessories for ET 200pro motor starters • Interface, expansion and power modules 6ES7 1 LV 1
ET 200X motor starters
ET 200X motor starters • For switching and protection of any three-phase loads 3RK1 300 6/131
• Direct-on-line or reversing starters, electromechanical or solid-state
Basic/expansion modules • Intelligent basic modules, ECOFAST basic modules, PM 148 power module, 6ES7 14 LV 1
digital/analog expansion modules, PM 148-P pneumatic module,
PM 148-P pneumatic interface
ECOFAST motor starters and soft starters
3RK1 3 ECOFAST motor starters and soft • Distributed motor starters for PROFIBUS and AS-Interface 3RK1 3 6/134
starters • Functionality ranges from direct-on-line starters, through reversing starters and
soft starters as far as frequency converters
3RE encapsulated starters
• The 3RE1 encapsulated starters are used for switching and for the inverse-time
delayed protection of load feeders up to 22 kW at 400 V AC
• The starters are available as direct-on-line starters for motors with a single direc-
tion of rotation and as reversing starters for motors with two directions of rotation
3RE10 direct-on-line starters • Molded-plastic enclosure, degree of protection IP65, including contactor 3RE10 6/138
3RE13 reversing starters • Molded-plastic enclosure, degree of protection IP65, incl. contactor assembly 3RE13 6/138
Accessories • Molded-plastic enclosure, degree of protection IP65, for direct-on-line and 3RE19 LV 1
reversing starters
General data
■ Overview
The advantages of the SIRIUS soft starters at a glance: • Reduction of the mechanical load in the operating mechanism
• Soft starting and smooth ramp-down1) • Considerable space savings and reduced wiring compared
• Stepless starting with conventional starters
• Reduction of current peaks • Maintenance-free switching
• Avoidance of mains voltage fluctuations during starting • Very easy handling
• Reduced load on the power supply network • Fits perfectly in the SIRIUS modular system
■ Overview ■ Function
Various versions of the SIRIUS 3RW30/31 soft starters are • Soft starting with voltage ramp; the starting voltage setting
available: range Us is 40 % to 100 % and the ramp time tR can be set
from 0 s to 20 s.
• Standard version for fixed speed three-phase motors, sizes
S00, S0, S2 and S3 • Smooth ramp-down with voltage ramp; the running down time
toff can be set between 0 s to 20 s. The switch-off voltage Uoff
• Version for fixed-speed three-phase motors in a 22.5 mm is then dependent on the selected starting voltage Us.
enclosure
• Setting with three potentiometers
• Special version 3RW31 for Dahlander motors only in size S0
• Simple mounting and commissioning
• Version for soft starting single-phase motors of sizes S0,
S2 and S3. • Mains voltages at 50/60 Hz 200 to 575 V
• Two control voltage versions 24 V UC and 110 to 230 V UC
SIRIUS 3RW30/31 for three-phase motors
• Wide temperature range from -25 °C to +60 °C
Soft starters rated up to 55 kW (at 400 V) for standard applica-
tions in three-phase networks. Extremely small sizes, low power • Integrated bypass contacts to minimize power loss.
losses and simple commissioning are just a few of the many • Two built-in auxiliary contacts in sizes S0, S2 and S3 ensure
advantages of this soft starter. The special feature of the 3RW31 user-friendly control and possible further processing within the
series is that it allows independent definition of two separate system (for status graphs see Page 6/11).
acceleration ramps (Dahlander motors).
SIRIUS 3RW30 for single-phase motors
The additional version for standard applications in single-phase
networks. Its voltage ramp function reduces the motor's inrush
current and effectively lowers the torque at the point of starting
up. The load and the supplying network are thus protected.
■ Technical specifications
Type 3RW30 03 3RW3. ..-1.B0. 3RW3. ..-1.B1.
Control electronics
Rated control supply voltage V 24 ... 230 AC/DC 24 AC/DC 110 ... 230 AC/DC
(10 %) (+10 %/-15 %) (+10 %/-15 %)
Rated control supply current mA 25 ... 4 Approx. 50/approx. 180 Approx. 25 ... 20/
Without fan/with fan approx. 85 ... 80
Rated frequency for AC Hz 50/60 10 %
Starting time s 0.1 ... 20 (adjustable)
6
Starting voltage % 40 ... 100 (adjustable)
Ramp-down time s 0 ... 20 (adjustable)
- Stranded mm² -- -- --
- AWG conductors, AWG 2 x (20 ... 14) 2 x (18 ... 14) 2 x (14 ... 10)
solid or stranded
- Terminal screws M3, PZ2 M3, PZ2 M4, PZ2
- Tightening torque Nm 0.8 ... 1.2 2 ... 2.2
lb.in 7.1 ... 8.9 7 ... 10.3 18 ... 22
• Auxiliary conductors
- Solid mm² 1 x (0.5 ... 4); 2 x (0.5 ... 1.5)2); 2 x (0.75 ... 2.5)2) according to
2 x (0.5 ... 2.5) IEC 60947;
max. 2 x (0.75 ... 4)
- Finely stranded mm² 1 x (0.5 ... 2.5) 2 x (0.5 ... 1.5)2); 2 x (0.75 ... 2.5)2)
with end sleeve 2 x (0.5 ... 1.5)
- AWG conductors, AWG 2 x (20 ... 14) 2 x (18 ... 14)
solid or stranded
- Terminal screws M3, PZ2
- Tightening torque Nm 0.8 ... 1.2 0.8 ... 1
lb.in 7 ... 8.9 7.1 ... 8.9
Spring-loaded terminals Main and auxiliary conductors
• Solid mm2 2 x (0.25 ... 1.5) --
• Finely stranded mm2 2 x (0.25 ... 1) --
with end sleeve
2
• AWG conductors, mm 2 x (24 ... 16) --
solid or stranded
1)
If this value is exceeded, problems with line capacities may arise, which
can result in false firing.
2)
If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
6
• Auxiliary conductors:
- Solid mm² 2 x (0.5 ... 1.5)3); 2 x (0.75 ... 2.5)3) according to IEC 60947; max. 2 x (0.75 ... 4)
- Finely stranded mm² 2 x (0.5 ... 1.5)3); 2 x (0.75 ... 2.5)3)
with end sleeve
- AWG conductors, AWG 2 x (18 ... 14)
solid or stranded
- Terminal screws M3
- Tightening torque Nm 0.8 ... 1
lb.in 7.1 ... 8.9
1) 3)
IP20 only with installed box terminal (’as-delivered’). If two different conductor cross-sections are connected to one clamping
Without box terminal IP00. point, both cross-sections must lie in the range specified. If identical
2)
If this value is exceeded, problems with line capacities may arise, which cross-sections are used, this restriction does not apply.
can result in false firing.
Standard Parameters
Electromagnetic compatibility according to EN 60947-4-2
EMC interference immunity
Electrostatic discharge (ESD) IEC 61000-4-2 Degree of severity 3: 6/8 kV
Electromagnetic RF fields EN 60947-4-2 Frequency range: 80 to 1000 MHz with 80 % at 1 kHz
Degree of severity 3, 10 V/m
Conducted RF interference IEC 61000-4-6 Frequency range: 80 to 1000 MHz with 80 % at 1 kHz
EN 60947-4-2 10 V at 0.15 ... 80 MHz
SN-IACS 3 V at 10 kHz ... 80 MHz
Burst IEC 61000-4-4 Degree of severity 3: 1/2 kV
Surge IEC 61000-4-5 Degree of severity 3: 1/2 kV
EMC interference emission
EMC interference field strength CISPR 11/09. 1990 Limit value of Class B at 30 to 1000 MHz
Radio interference voltage CISPR 11/09. 1990 (0.15 ... 30 MHz): Unit Class A (industry)
EN 60947-4-2
Fuse assignment
The type of coordination to which the motor feeder with soft
starter is mounted depends on the application-specific
requirements. Normally, fuseless mounting (combination of
motor starter protector and soft starter) is sufficient. If type of
6
Fuseless version
Q 1
G 1
N S B 0 _ 0 1 0 1 6 a
M
3 ~
F 1
K 1
F 2
G 1
N S B 0 _ 0 1 0 1 7 a
Fused version with 3NE1 SITOR fuses (semiconductor and line protection)1)
F ´1
6
K 1
F 2
G 1
N S B 0 _ 0 1 0 1 8 b
Fused versions with 3NE8 SITOR fuses (semiconductor protection by fuse, line and overload protection by motor starter protector;
alternatively, installation with contactor and overload relay possible)
F 1
F 3 F 3
K 1
Q 1
F 2
N S B 0 _ 0 1 0 2 0 b
G 1
G 1
N S B 0 _ 0 1 0 1 9 a
M
M
3 ~
Soft starters Semiconductor fuses Semiconductor fuses (cylinder)
Min. Max. Minimum Max.
Type Type Rated Size Type Rated Size Type Rated Size Type Rated Size
current current current current
G1 F3 F3 F3 F3
A A A mm x A mm x
mm mm
Type of coordination "2"1) : Iq = 50 kA at 400 V
3RW30 03 3NE8 015-1 25 00 3NE8 015-1 25 00 3NC1 006 6 10 x 38 3NC1 010 10 10 x 38
3RW30 14 3NE8 015-1 25 00 3NE8 003-1 35 00 3NC1 006 6 10 x 38 3NC1 430 30 14 x 51
3RW30 16 3NE8 015-1 25 00 3NE8 003-1 35 00 3NC1 010 10 10 x 38 3NC1 430 30 14 x 51
3RW30 24/3RW31 24 3NE8 015-1 25 00 3NE8 003-1 35 00 3NC1 016 16 10 x 38 3NC1 430 30 14 x 51
3RW30 25/3RW31 25 3NE8 015-1 25 00 3NE8 003-1 35 00 3NC1 025 25 10 x 38 3NC1 430 30 14 x 51
3RW30 26/3RW31 26 --2) -- -- --2) -- -- --2) -- -- --2) -- --
3RW30 34 3NE8 002-1 63 00 3NE8 022-1 125 00 3NC1 450 50 14 x 51 3NC2 280 80 22 x 58
3RW30 35 3NE8 020-1 80 00 3NE8 024-1 160 00 3NC2 263 63 22 x 58 3NC2 200 100 22 x 58
3RW30 36 3NE8 021-1 100 00 3NE8 024-1 160 00 3NC2 280 80 22 x 58 3NC2 200 100 22 x 58
3RW30 44 3NE8 021-1 100 00 3NE8 024-1 160 00 3NC2 200 100 22 x 58 3NC2 200 100 22 x 58
3RW30 45 3NE8 022-1 125 00 3NE8 024-1 160 00 --2) -- -- --2) -- --
3RW30 46 3NE8 024-1 160 00 3NE8 024-1 160 00 --2) -- -- --2) -- --
105
NSB0_01704
100
Rated operational current Ie in %
NSB0_00410b
95
90 T1 T2 T3
85
1) Schematic circuit diagram applies to sizes S0 and S2;
80 for size S00, phase L3 is bridged;
for size S3, phase L2 is bridged.
75
70 Status graphs
0 1000 2000 3000 4000 5000 3RW30 – 3-phase motor
Mounting height in m
U
At an installation height above 2000 m, the max. permissible operational UN
voltage is reduced to 460 V.
■ More information US
t R on t R off t
Configuration
Auxiliary contacts
The 3RW solid-state motor controllers are designed for easy (sizes S0 to S3 only)
starting conditions. In the event of deviating conditions or
increased switching frequency, it may be necessary to choose a
larger device. For accurate dimensioning, use the Win-Soft 13/14
Starter selection and simulation program.
NSB00420
If necessary, an overload relay for heavy starting must be 23/24
selected where long starting times are involved. PTC sensors are
t R on t R off t
recommended. This also applies for the smooth ramp-down
because during the ramp-down time an additional current 3RW31
loading applies in contrast to free ramp-down.
U
In the motor feeder between the SIRIUS 3RW soft starter and the
motor, no capacitive elements are permitted (e.g. no reactive- UN
power compensation equipment). In addition, neither static
6
NSB00421
systems for reactive-power compensation nor dynamic PFC US
(Power Factor Correction) must be operated in parallel during
starting and ramp-down of the soft starter. This is important to t R1 t R2 t
prevent faults arising on the compensation equipment and/or the
soft starter.
Control with a PLC
All elements of the main circuit (such as fuses, controls and
overload relays) should be dimensioned for direct starting, When a 3RW30 is operated with a Triac output or thyristor
following the local short-circuit conditions. Fuses, switching output, the leakage current at the PLC output should be < 1 mA
devices and overload relays must be ordered separately. Please because otherwise the 3RW30 will interpret the resultant voltage
observe the maximum switching frequencies specified in the drop at the input as an "On command". As a corrective measure
technical specifications. for PLC outputs with a higher leakage current, an RC element
with > 100 nF and 220 W can be connected in series between
Note: "IN1" and terminal "A2" of the 3RW30 (Order No.: 3TX7 462-3T
When induction motors are switched on, voltage drops occur as see Catalog LV 1, Selection and Ordering Data).
a rule on starters of all types (direct starters, wye-delta starters,
soft starters). The infeed transformer must always be dimen- Win-Soft Starter selection and simulation program
sioned such that the voltage dip when starting the motor remains With this software, you can simulate and select all Siemens soft
within the permissible tolerance. If the infeed transformer is starters, taking into account various parameters such as mains
dimensioned with only a small margin, it is best for the control properties, motor and load data, and special application
voltage to be supplied from a separate circuit (independently of requirements.
the main voltage) in order to avoid the potential switching off of
the soft starter. The software is a valuable tool, which makes complicated,
lengthy manual calculations for determining the required soft
starters superfluous.
You can order the CD-ROM under the following order number:
Order No. E20001-D1020-P302-V2-7400.
You can find more information on the Internet at:
http://www.siemens.com/softstarter
current components in two-phase controlled soft starters. means of PLC are possible.
On two-phase controlled soft starters the current resulting from • Wide temperature range from -25 to +60 °C
superimposition of the two controlled phases flows in the uncon-
trolled phase. This results for physical reasons in an asymmetric • Built-in auxiliary contacts ensure user-friendly control and
distribution of the three phase currents during the starting oper- possible further processing within the system (for status
ation of the motor. This phenomenon cannot be influenced, but graphs see Page 6/21)
in most applications it is non-critical. Controlling the power semi-
conductors in the two controlled phases results not only in this
asymmetry, however, but also in the previously mentioned direct
current components which can cause severe noise generation
on the motor at starting voltages of less than 50 %. "Polarity
Balancing" reliably eliminates these direct current components
during the ramp-up phase. It creates a motor ramp-up that is uni-
form in speed, torque and current rise. At the same time the
acoustic quality of the starting operation comes close to the
quality of a three-phase controlled starting operation. This is
made possible by the on-going dynamic balancing of current
half-waves of different polarity during the motor ramp-up.
■ Technical specifications
Type 3RW40 5. 3RW40 7.
Control electronics
Rated values Terminal
Rated control supply voltage A1/A2 V AC 115 230 115 230
• Tolerance % -15/+10 -15/+10
Rated control supply current STANDBY mA 15 15
Rated control supply current ON1) mA 440 200 660 360
Rated frequency Hz 50/60 50/60
• Tolerance % 10 10
Control inputs
IN ON/OFF
Rated operational current mA Approx. 10 according to DIN 19240
Rated operational voltage V DC 24 from internal supply dc+ or external DC supply
(according to DIN 19240) through terminals and IN
Relay outputs
Output 1 ON/RUN mode2) 13/14 Operating indication
Output 2 BYPASSED 23/24 Bypass indication
Output 3 OVERLOAD/FAILURE 95/96/97 Overload/error indication
Rated operational current A 3 AC-15/AC-14 at 230 V
Rated operational voltage 1 DC-13 at 24 V
Protection against overvoltages Protection by means of varistor through contact
Short-circuit protection 4 A gL/gG operational class;
6 A quick (fuse is not included in scope of supply)
1) Values for the coil power consumption at +10 % Un, 50 Hz. 2) Factory presetting: ON mode.
Type 3RW40 ..
Control electronics
Operating indications LED DEVICE STATE/BYPASSED FAILURE OVERLOAD
Off Green Off Off Off
Start Green Green flashing Off Off
Bypass Green Green Off Off
Ramp-down Green Green flashing Off Off
Alarm signals
Ie/class setting not permissible Off Not relevant Not relevant Red flashing
Start inhibited/thyristors too hot Yellow flashing Not relevant Not relevant Off
Error signals
U < 0.75 x Us or U > 1.15 x Us Off Off Red Off
Non-permissible Ie/Class setting
for edge 0 –> 1 on input IN Green Off Red Red flashing
6
Motor protection shut-down Green Off Off Red
Thermal overloading of the thyristors Yellow Off Red Off
Missing mains voltage, phase failure, missing load Green Off Red Off
Device fault Red Off Red Off
Type 3RW40 ..
Factory presetting
Protection functions
Motor protection functions
Trips in the event of Thermal overloading of the motor
Trip class to IEC 60947-4-1 Class 10/15/20 10
Phase failure sensitivity % > 40
Overload warning No
Reset option after tripping Manual/automatic (MAN/AUTO)
Recovery time min 5
Device protection functions
Trips in the event of Thermal overloading of the thyristors
Reset option after tripping Manual/automatic (MAN/AUTO)
Recovery time s 30
Type 3RW40 ..
Factory presetting
Control times and parameters
Control times
Closing delay (with connected control voltage) ms <50
Closing delay (automatic/mains contactor mode) ms <300
Recovery time (closing command in active ramp-down) ms 100
Mains failure bridging time
Control supply voltage ms 50
Mains failure response time
Load current circuit ms 500
Reclosing lockout after overload trip
Motor protection trip min 5
Device protection trip s 30
Starting parameters
Starting time s 0 ... 20 7
Starting voltage % 40 ... 100 50
Starting current limit 1.3 ... 5 x Ie 5 x Ie
Ramp-down parameters
Ramp-down time s 0 ... 20 0
Reset mode parameters (for motor/device protection shut-down)
Manual reset LED AUTO Off Off
Automatic reset LED AUTO Yellow
Start-up detection Yes
Operating mode output 13/14
Rising edge at Start command
Falling edge at Off command ON ON
Ramp-down end RUN
9 0 ° 9 0 °
Rear clamping point • Finely stranded with end sleeve mm2 16 ... 70 120 ... 185
connected • Finely stranded without end sleeve mm2 16 ... 70 120 ... 185
• Stranded mm2 16 ... 70 120 ... 240
• Ribbon cable conductors mm Min. 3 x 9 x 0.8 Min. 6 x 9 x 0.8
NSB00480
Both clamping points • Finely stranded with end sleeve mm2 Max. 1 x 50, 1 x 70 Min. 2 x 50; max. 2 x 185
connected • Finely stranded without end sleeve mm2 Max. 1 x 50, 1 x 70 Min. 2 x 50; max. 2 x 185
• Stranded mm2 Max. 2 x 70 Max. 2 x 70; max. 2 x 240
• Ribbon cable conductors mm Max. 2 x (6 x 15.5 x 0.8) Max. 2 x (20 x 24 x 0.5)
NSB00481
Both clamping points • Finely stranded with end sleeve mm2 Max. 1 x 95, 1 x 120
connected • Finely stranded without end sleeve mm2 Max. 1 x 95, 1 x 120
• Stranded mm2 Max. 2 x 120
6
Standard Parameters
Electromagnetic compatibility according to EN 60947-4-2
EMC interference immunity
Electrostatic discharge (ESD) EN 61000-4-2 4 kV contact discharge, 8 kV air discharge
Electromagnetic RF fields EN 61000-4-3 Frequency range: 80 ... 1000 MHz with 80 % at 1 kHz
Degree of severity 3: 10 V/m
Conducted RF interference EN 61000-4-6 Frequency range: 150 kHz ... 80 MHz with 80 % at 1 kHz
Interference 10 V
RF voltages and RF currents on cables
• Burst EN 61000-4-4 2 kV/5 kHz
• Surge EN 61000-4-5 1 kV line to line
EMC interference emission
EMC interference field strength EN 55011 Limit value of Class A at 30 ... 1000 MHz
Radio interference voltage EN 55011 Limit value of Class A at 0.15 ... 30 MHz
Is an RI suppression filter necessary?
Degree of noise suppression A (industrial applications) No
Q 1
G 1
N S B 0 _ 0 1 0 1 6 a
M
3 ~
F 1
K 1
G 1
N S B 0 _ 0 1 4 7 7 a
M
3 ~
Fused version with 3NE1 SITOR fuses (semiconductor and line protection)
F ´1
K 1
G 1
N S B 0 _ 0 1 4 7 8 b
M
3 ~
Fused version with 3NE3 SITOR fuses (semiconductor protection by fuse, line and overload protection by circuit breaker;
alternatively, installation with contactor and overload relay possible)
F 1
F 3 K 1
Q 1 F 3
G 1 G 1
N S B 0 _ 0 1 0 1 9 a
N S B 0 _ 0 1 4 7 9 a
6
M M
3 ~ 3 ~
Soft starters Semiconductor fuses, minimum Semiconductor fuses, maximum Line contactor
Rated Rated current Size Rated current Size (optional)
current
G1 F3 F3 K1
Type A Type A Type A Type 115 V Type 230 V
Type of coordination "2"1): Iq = 65 kA at 400/600 V
3RW40 55 134 3NE3 227 250 1 3NE3 335 560 2 3RT10 55-6AF36 3RT10 55-6AP36
3RW40 56 162 3NE3 227 250 1 3NE3 335 560 2 3RT10 56-6AF36 3RT10 56-6AP36
3RW40 73 230 3NE3 232-0B 400 1 3NE3 333 450 2 3RT10 65-6AF36 3RT10 65-6AP36
3RW40 74 280 3NE3 233 450 1 3NE3 336 630 2 3RT10 66-6AF36 3RT10 66-6AP36
3RW40 75 356 3NE3 335 560 2 3NE3 336 630 2 3RT10 75-6AF36 3RT10 75-6AP36
3RW40 76 432 3NE3 337-8 710 2 3NE3 340-8 900 2 3RT10 76-6AF36 3RT10 76-6AP36
■ Characteristic curves
Motor protection tripping characteristics for Motor protection tripping characteristics for
3RW40 (with symmetry) 3RW40 (with asymmetry)
10 3 103
NSB0_01488a
NSB0_01705
6 6
[s]
[s]
4 4
Tripping time
Tripping Time
2 2
10 2 10 2
6 6
4 4
2
2
10 1
101
1 2 4 6 10 0,1 1,0 10
x e x e
Class 10 Class 15 Class 20 Class 10 Class 15 Class 20
100
Rated operational current Ie in %
95
6
90
85
80
75
70
0 1000 2000 3000 4000 5000
Mounting height in m
■ More information
Configuration Status graphs
The 3RW solid-state soft starters are designed for easy starting U
conditions. In the event of deviating conditions or increased UN
switching frequency, it may be necessary to choose a larger
device. For accurate dimensioning, use the Win-Soft Starter US
selection and simulation program (Version 2.0 upwards).
tR on tR off t
If necessary, an overload relay for heavy-starting must be
selected where long starting times are involved. PTC sensors are
recommended. This also applies for the smooth ramp-down ON 13/14
because during the ramp-down time an additional current RUN 13/14
loading applies in contrast to free ramp-down. BYPASSED 23/24
In the motor feeder between the SIRIUS 3RW soft starter and the tR on tR off t
motor, no capacitive elements are permitted (e.g. no reactive-
power compensation equipment). In addition, neither static I
xIe
systems for reactive-power compensation nor dynamic PFC
NSB0_01486
(Power Factor Correction) must be operated in parallel during
Ie
starting and ramp-down of the soft starter. This is important to
prevent faults arising on the compensation equipment and/or the tR on t
soft starter.
All elements of the main circuit (such as fuses, controls and Win-Soft Starter selection and simulation program
overload relays) should be dimensioned for direct starting, With this software, you can simulate and select all Siemens soft
following the local short-circuit conditions. Fuses, controls and starters, taking into account various parameters such as mains
overload relays must be ordered separately. Please observe the properties, motor and load data, and special application
maximum switching frequencies specified in the technical requirements.
specifications.
The software is a valuable tool, which makes complicated,
Note: lengthy manual calculations for determining the required soft
When induction motors are switched on, voltage drops occur as starters superfluous.
a rule on starters of all types (direct starters, wye-delta starters,
soft starters). The infeed transformer must always be dimen- You can order the CD-ROM under the following order number:
sioned such that the voltage dip when starting the motor remains Order No. E20001-D1020-P302-V2-7400.
within the permissible tolerance. If the infeed transformer is
dimensioned with only a small margin, it is best for the control
voltage to be supplied from a separate circuit (independently of More information can be found on the Internet at
the main voltage) in order to avoid the potential switching off of http://www.siemens.com/softstarter
6
the soft starter.
Power electronics circuit diagram
L 1 L 2 L 3
N S B 0 _ 0 0 1 4 8 5
T 1 T 2 T 3
■ Technical specifications
Type 3RW44 ..-.BC3. 3RW44 ..-.BC4.
Terminal
Control electronics
Rated values
Rated control supply voltage A1/A2/PE V 115 AC 230 AC
• Tolerance % -15/+10 -15/+10
Rated control supply current STANDBY mA 30 20
Rated control supply current ON
• 3RW44 2. mA 300 170
• 3RW44 3. mA 500 250
• 3RW44 4. mA 750 400
• 3RW44 5. mA 450 200
Maximum current (pickup bypass)
• 3RW44 2. mA 1000 500
• 3RW44 3. mA 2500 1250
• 3RW44 4. mA 6000 3000
• 3RW44 5. mA 4500 2500
Rated frequency Hz 50 ... 60 50 ... 60
• Tolerance % 10 10
Type 3RW44 ..
Terminal Factory presetting
Control electronics
Control inputs
Input 1 IN1 Start motor right parameter set 1
Input 2 IN2 No action
Input 3 IN3 No action
Input 4 IN4 Trip reset
Supply L+/L-
• Rated operational current mA Approx. 10 per input to DIN 19240
• Rated operational voltage L+ Internal voltage: 24 V DC from
internal supply through terminal L+ to
IN1 ... IN4. Maximum load at L+
approx. 55 mA
L- External voltage: DC external voltage
(according to DIN 19240) through
terminals L- and IN1 ... IN4
(min. 12 V DC, max. 30 V DC)
6
Thermistor motor protection input
Input T1/T2 PTC type A or Thermoclick Deactivated
Relay outputs (floating auxiliary contacts)
Output 1 13/14 ON period
Output 2 23/24 No action
Output 3 33/34 No action
Output 4 95/96/98 Group fault
Switching capacity of the relay outputs
230 V/AC-15 A 3 at 240 V
24 V/DC-13 A 1 at 24 V
Protection against overvoltages Protection by means of varistor through relay contact
Short-circuit protection 4 A gL/gG operational class;
6 A quick (fuse is not included in scope of supply)
Protection functions
Motor protection functions
Trips in the event of Thermal overloading of the motor
Trip class to IEC 60947-4-1 Class 5/10/15/20/30 10
Phase failure sensitivity % >40
Overload warning Yes
Reset and recovery Manual/Automatic Manual
Reset option after tripping Manual/Automatic Manual
Recovery time min. 1 ... 30 1
Device protection functions
Trips in the event of Thermal overloading of the thyristors
Reset option after tripping Manual/Automatic Manual
Recovery time min. 0.5
Type 3RW44 ..
Factory presetting
Control times and parameters
Control times
Closing delay (with connected control voltage) ms <50
Closing delay (automatic mode) ms <4000
Recovery time (closing command in active ramp-down) ms <100
Mains failure bridging time
Control supply voltage ms 100
Mains failure response time
Load current circuit ms 100
Reclosing lockout after overload trip
Motor protection trip min. 1 ... 30 1
Device protection trip s 30
Setting options for starting
Voltage ramp for starting voltage % 20 ... 100 30
Torque control for starting torque % 20 ... 100 50
Torque control for limit torque % 20 ... 200 150
Starting time s 0 ... 360 20
Maximum starting time s 1 ... 1000 Deactivated
Current limit value % 125 ... 550 450
Breakaway voltage % 40 ... 100 80
Breakaway time s 0 ... 2 Deactivated
Motor heat output % 0 ... 100 0
Creep mode Left/Right running
Speed factor as function of rated speed (n = nrated/factor) 3 ... 21 7
Creep torque (reference variable depends on the motor used but is % 20 ... 100 50
always smaller than the rated torque of the motor)
Setting options for ramp-down
Torque control for stopping torque % 10 ... 100 10
Ramp-down time s 0 ... 360 10
Dynamic braking torque % 20 ... 100 50
DC braking torque % 20 ... 100 50
Operating indications
Test voltage
Test mains phases
Ready to start
Start active
Motor running
Ramp-down active
6
Warnings/error signals
Mains voltage missing
Leading-edge phase error
Phase failure
• L1
• L2
• L3
Missing load phase
• T1
• T2
• T3
Failure
• Contact element 1 (thyristor)
• Contact element 2 (thyristor)
• Contact element 3 (thyristor)
Flash memory faulty
Supply voltage
• Below 75 %
• Below 85 %
• Over 110 %
Current unbalance exceeded
Thermal motor model overload
Prewarning limit exceeded
• Motor heating
• Time-related trip reserve
Bypass elements defective
Mains voltage too high
Device not named
Wrong naming version
Current range exceeded
Motor blocking – disconnection
Current limit exceeded
Power section
• Overheated
• Overheating
Emergency start active
Type 3RW44 ..
Factory presetting
Control times and parameters
Warnings/error signals (continued)
Temperature sensor
• Overload
• Open-circuit
• Short-circuit
Ground fault
• Detected
• Disconnection
Connection abort in manual operating mode
Max. number of starts exceeded
Ie limit value overshoot/undershoot
Cooling time
• Motor active
• Switch block active
Heat sink sensor
• Open-circuit
• Short-circuit
Quick-stop active
Switch block defective
Ie/class setting not permissible
Control inputs
Input 1 Motor right parameter set 1
Input 2 No action
Input 3 No action
Input 4 Trip reset
Parameterizing options for control inputs 1 ... 4 No action
Local manual mode
Emergency start
Creep speed
Quick-stop
Trip reset
Motor right parameter set 1
Motor left parameter set 11)
Motor right parameter set 2
Motor left parameter set 21)
Motor right parameter set 3
Motor left parameter set 31)
Relay outputs
6
Output 1 ON period
Output 2 No action
Output 3 No action
Output 4 Group fault
Parameterizing options for relay outputs 1 ... 3 No action
PAA output 1
PAA output 2
Input 1
Input 2
Input 3
Input 4
Starting
Operation/Bypass
Ramp-down
ON period
Command motor on
Fan
DC braking contactor
Group warning
Group fault
Bus fault
Device fault
Power on
Ready to start
Motor temperature sensor Deactivated Deactivated
Thermoclick
PTC type A
1)
Parameter motor left possible only in conjunction with creep mode.
N S B 0 _ 0 0 6 4 9
9 0 ° 9 0 °
6
- Starts per hour2) 1/h 2 2 2
1)
Current limit on soft starter set to 350 % IM.
2)
For intermittent duty S4 with ON period = 70 %, Tu = 40 °C, stand-alone
installation vertical. The quoted switching frequencies do not apply for
automatic mode.
3)
Maximum adjustable rated motor current IM, dependent on CLASS setting.
6
- Starts per hour2) 1/h 2 1 1 1 1.5 1
1)
Current limit on soft starter set to 350 % IM.
2)
For intermittent duty S4 with ON period = 70 %, Tu = 40 °C, stand-alone
installation vertical. The quoted switching frequencies do not apply for
automatic mode.
3)
Maximum adjustable rated motor current IM, dependent on CLASS setting.
Rear clamping point • Finely stranded with end sleeve mm2 2.5 ... 50 16 ... 70 120 ... 185 --
connected • Finely stranded without end sleeve mm2 10 ... 50 16 ... 70 120 ... 185 --
• Solid mm2 2.5 ... 16 -- -- --
• Stranded mm2 10 ... 70 16 ... 70 120 ... 240 --
NSB00480
Both clamping • Finely stranded with end sleeve mm2 2 x (2.5 ... 35) Max. 1 x 50, 1 x 70 Min. 2 x 50 --
points connected Max. 2 x 185
2
• Finely stranded without end sleeve mm 2 x (4 ... 35) Max. 1 x 50, 1 x 70 Min. 2 x 50 --
Max. 2 x 185
• Solid mm2 2 x (2.5 ... 16) -- -- --
NSB00481
NSB00480
Both clamping • Finely stranded with end sleeve mm2 -- Max. 1 x 95, -- --
points connected 1 x 120
• Finely stranded without end sleeve mm2 -- Max. 1 x 95, -- --
1 x 120
• Stranded mm2 -- Max. 2 x 120 -- --
NSB00481
Standard Parameters
Electromagnetic compatibility according to EN 60947-4-2
EMC interference immunity
Electrostatic discharge (ESD) EN 61000-4-2 4 kV contact discharge, 8 kV air discharge
Electromagnetic RF fields EN 61000-4-3 Frequency range: 80 ... 1000 MHz with 80 % at 1 kHz
Degree of severity 3, 10 V/m
Conducted RF interference EN 61000-4-6 Frequency range: 150 kHz ... 80 MHz with 80 % at 1 kHz
Interference 10 V
RF voltages and RF currents on cables
• Burst EN 61000-4-4 2 kV/5 kHz
• Surge EN 61000-4-5 1 kV line to line
2 kV line to ground
EMC interference emission
EMC interference field strength EN 55011 Limit value of Class A at 30 ... 1000 MHz
Radio interference voltage EN 55011 Limit value of Class A at 0.15 ... 30 MHz
Is an RI suppression filter necessary?
Degree of noise suppression A (industrial applications) No
Q 1
G 1
N S B 0 _ 0 1 0 1 6 a
M
3 ~
F 1
K 1
G 1
N S B 0 _ 0 1 4 7 7 a
M
3 ~
6
contactor is required. LZX:RT4A4T30
If the ramp-down function "DC braking" is selected, a braking contactor (3RW44 soft starter with rated control supply voltage 230 V AC),
must be used in addition (see table for type). LZX:RT4A4S15
For applications with large centrifugal masses (JLoad > JMotor) we (3RW44 soft starter with rated control supply voltage 115 V AC).
recommend the function "DC braking". 3)
The types of coordination are explained in more detail under
Fuseless Load Feeders on page 6/51.
Inline circuit fused version with 3NE1 SITOR all-range fuse (semiconductor and line protection)
F ´1
K 1
G 1 N S B 0 _ 0 1 4 7 8 b
M
3 ~
1)
If the ramp-down function "Combined braking" is selected, no braking 2) Additional auxiliary relay K4:
contactor is required. LZX:RT4A4T30
If the ramp-down function "DC braking" is selected, a braking contactor (3RW44 soft starter with rated control supply voltage 230 V AC),
must be used in addition (see table for type). LZX:RT4A4S15
For applications with large centrifugal masses (JLoad > JMotor) we (3RW44 soft starter with rated control supply voltage 115 V AC).
recommend the function "DC braking". 3)
The types of coordination are explained in more detail under
Fuseless Load Feeders on page 6/51.
Inline circuit fused version with 3NE or 3NC SITOR semiconductor fuse
(semiconductor protection by fuse, line and overload protection by motor starter protector/circuit breaker)
F 3 F 1
K 1
Q 1
F 3
G 1
N S B 0 _ 0 1 0 1 9 a
G 1
N S B 0 _ 0 1 4 7 9 a
M
3 ~ M
3 ~
Soft starters Semiconductor fuses, minimum Semiconductor fuses, maximum Semiconductor fuses (cylinder)
Rated Rated current Size Rated current Size Rated current Size
G1 current F3 F3 F3
Type A Type A Type A Type A
Type of coordination "2"3): Iq = 65 kA
3RW44 22 29 3NE4 120 80 0 3NE4 121 100 0 3NC2 280 80 22 x 58
3RW44 23 36 3NE4 121 100 0 3NE4 122 125 0 3NC2 200 100 22 x 58
3RW44 24 47 3NE4 121 100 0 3NE4 122 125 0 3NC2 200 100 22 x 58
3RW44 25 57 3NE4 122 125 0 3NE4 124 160 0
3RW44 26 77 3NE4 124 160 0 3NE4 124 160 0
3RW44 27 93 3NE3 224 160 1 3NE3 333 450 2
3RW44 34 113 3NE3 225 200 1 3NE3 335 560 2
3RW44 35 134 3NE3 225 200 1 3NE3 335 560 2
3RW44 36 162 3NE3 227 250 1 3NE3 333 450 2
3RW44 43 203 3NE3 230-0B 315 1 3NE3 333 450 2
3RW44 44 250 3NE3 230-0B 315 1 3NE3 333 450 2
3RW44 45 313 3NE3 233 450 1 3NE3 336 630 2
3RW44 46 356 3NE3 333 450 2 3NE3 336 630 2
3RW44 47 432 3NE3 335 560 2 3NE3 338-8 800 2
3RW44 53 551 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 54 615 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 55 693 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 56 780 2 x 3NE3 336 630 2 2 x 3NE3 340-8 900 2
3RW44 57 880 2 x 3NE3 336 630 2 2 x 3NE3 340-8 900 2
3RW44 58 970 2 x 3NE3 336 630 2 2 x 3NE3 340-8 900 2
6
Soft starters Line contactors Braking contactors1)2) Motor starter protectors/ Line protection, maximum
up to 400 V circuit breakers
Rated (Optional) (For typical circuit see page 6/49) 440 V +10 % Rated current 690 V +5 % Rated current Size
G1 current K1 Q1 F1
Type A Type Type Type Type A Type A
Type of coordination "2"3): Iq = 65 kA
3RW44 22 29 3RT10 34 3RT15 26 -- 3RV10 41-4HA10 50 3NA3 820-6 50 00
3RW44 23 36 3RT10 35 3RT15 26 -- 3RV10 41-4JA10 63 3NA3 822-6 63 00
3RW44 24 47 3RT10 36 3RT15 35 -- 3RV10 41-4KA10 75 3NA3 824-6 80 00
3RW44 25 57 3RT10 44 3RT15 35 -- 3RV10 41-4LA10 90 3NA3 830-6 100 00
3RW44 26 77 3RT10 45 3RT10 24 3RT10 35 3RV10 41-4MA10 100 3NA3 132-6 125 1
3RW44 27 93 3RT10 46 3RT10 25 3RT10 36 3RV10 41-4MA10 100 3NA3 136-6 160 1
3RW44 34 113 3RT10 54 3RT10 34 3RT10 44 3VL17 16-1DD36 160 3NA3 244-6 250 2
3RW44 35 134 3RT10 55 3RT10 36 3RT10 45 3VL17 16-1DD36 160 3NA3 244-6 250 2
3RW44 36 162 3RT10 56 3RT10 44 3RT10 45 3VL37 25-1DC36 250 3NA3 365-6 500 3
3RW44 43 203 3RT10 64 3RT10 44 3RT10 54 3VL47 31-1DC36 315 2 x 3NA3 354-6 2 x 355 3
3RW44 44 250 3RT10 65 3RT10 44 3RT10 55 3VL47 31-1DC36 315 2 x 3NA3 354-6 2 x 355 3
3RW44 45 313 3RT10 75 3RT10 54 3RT10 56 3VL47 40-1DC36 400 2 x 3NA3 365-6 2 x 500 3
3RW44 46 356 3RT10 75 3RT10 54 3RT10 56 3VL47 40-1DC36 400 2 x 3NA3 365-6 2 x 500 3
3RW44 47 432 3RT10 76 3RT10 55 3RT10 64 3VL57 50-1DC36 500 2 x 3NA3 365-6 2 x 500 3
3RW44 53 551 3TF68 44-0CM7 3TF68 44-0CM7 3TF68 44-0CM7 3VL67 80-1AB36 800 2 x 3NA3 365-6 2 x 500 3
3RW44 54 615 3TF68 44-0CM7 3TF68 44-0CM7 3TF68 44-0CM7 3VL67 80-1AB36 800 2 x 3NA3 365-6 2 x 500 3
3RW44 55 693 3TF69 44-0CM7 3TF69 44-0CM7 3TF69 44-0CM7 3VL67 80-1AB36 800 2 x 3NA3 365-6 2 x 500 3
3RW44 56 780 3TF69 44-0CM7 3TF69 44-0CM7 3TF69 44-0CM7 3VL77 10-1AB36 1000 2 x 3NA3 365-6 2 x 500 3
3RW44 57 880 2x 2x 2x 3VL77 10-1AB36 1000 2 x 3NA3 365-6 2 x 500 3
3TF69 44-0CM7 3TF69 44-0CM7 3TF69 44-0CM7
3RW44 58 970 3VL77 12-1AB36 1200 3 x 3NA3 365-6 3 x 500 3
1)
If the ramp-down function "Combined braking" is selected, no braking 3) The types of coordination are explained in more detail under
contactor is required. Fuseless Load Feeders on page 6/51.
If the ramp-down function "DC braking" is selected, a braking contactor
must be used in addition (see table for type).
For applications with large centrifugal masses (JLoad > JMotor) we
recommend the function "DC braking".
2)
Additional auxiliary relay K4:
LZX:RT4A4T30
(3RW44 soft starter with rated control supply voltage 230 V AC),
LZX:RT4A4S15
(3RW44 soft starter with rated control supply voltage 115 V AC).
F 1
Q 1
K 1
F 3
F 3
G 1
G 1
N S B 0 _ 0 1 5 9 6 a
N S B 0 _ 0 1 5 9 7 a
M
3 ~ M
3 ~
Soft starters Semiconductor fuses, minimum Semiconductor fuses, maximum Semiconductor fuses (cylinder)
Rated Rated current Size Rated current Size Rated current Size
current
G1 F3 F3 F3
Type A Type A Type A Type A
Type of coordination "2"1)
3RW44 22 50 3NE4 120 80 0 3NE4 121 100 0 3NC2 280 80 22 x 58
3RW44 23 62 3NE4 121 100 0 3NE4 122 125 0 3NC2 200 100 22 x 58
3RW44 24 81 3NE4 121 100 0 3NE4 122 125 0 3NC2 200 100 22 x 58
3RW44 25 99 3NE4 122 125 0 3NE4 124 160 0
3RW44 26 133 3NE4 124 160 0 3NE4 124 160 0
3RW44 27 161 3NE3 224 160 1 3NE3 333 450 2
3RW44 34 196 3NE3 225 200 1 3NE3 335 560 2
3RW44 35 232 3NE3 225 200 1 3NE3 335 560 2
3RW44 36 281 3NE3 227 250 1 3NE3 333 450 2
3RW44 43 352 3NE3 230-0B 315 1 3NE3 333 450 2
3RW44 44 433 3NE3 230-0B 315 1 3NE3 333 450 2
3RW44 45 542 3NE3 233 450 1 3NE3 336 630 2
3RW44 46 617 3NE3 333 450 2 3NE3 336 630 2
3RW44 47 748 3NE3 335 560 2 3NE3 338-8 800 2
3RW44 53 954 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 54 1065 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 55 1200 2 x 3NE3 335 560 2 3 x 3NE3 334-0B 500 2
3RW44 56 1351 2 x 3NE3 336 630 2 2 x 3NE3 340-8 900 2
3RW44 57 1524 2 x 3NE3 336 630 2 3 x 3NE3 340-8 900 2
3RW44 58 1680 2 x 3NE3 336 630 2 3 x 3NE3 340-8 900 2
6
Soft starters Line contactors Motor starter protectors/ Line protection, maximum
up to 400 V circuit breakers
Rated (Optional) 440 V +10 % Rated current 690 V +5 % Rated current Size
current
G1 K1 Q1 F1
Type A Type Type A Type A
Type of coordination "2"1)
3RW44 22 50 3RT10 36-1AP04 3RV10 4.-4KA10 75 3NA3 824-6 80 00
3RW44 23 62 3RT10 44-1AP04 3RV10 4.-4LA10 90 3NA3 830-6 100 00
3RW44 24 81 3RT10 46-1AP04 3RV10 4.-4MA10 100 3NA3 132-6 125 1
3RW44 25 99 3RT10 54-1AP36 3VL27 16-.DC36 160 3NA3 136-6 160 1
3RW44 26 133 3RT10 55-6AP36 3VL27 16-.DC36 160 3NA3 240-6 200 2
3RW44 27 161 3RT10 56-6AP36 3VL37 20-.DC36 200 3NA3 244-6 250 2
3RW44 34 196 3RT10 64-6AP36 3VL37 25-.DC36 250 3NA3 360-6 400 3
3RW44 35 232 3RT10 65-6AP36 3VL47 31-.DC36 315 3NA3 360-6 400 3
3RW44 36 281 3RT10 66-6AP36 3VL47 40-.DC36 400 2 x 3NA3 360-6 2 x 400 3
3RW44 43 352 3RT10 75-6AP36 3VL47 40-.DC36 400 2 x 3NA3 365-6 2 x 500 3
3RW44 44 433 3RT10 76-6AP36 3VL57 50-.DC36 500 2 x 3NA3 365-6 2 x 500 3
3RW44 45 542 3TF68 44-0CM7 3VL57 63-.DC36 800 3 x 3NA3 365-6 3 x 500 3
3RW44 46 617 3TF68 44-0CM7 3VL67 80-.AB36 800 3 x 3NA3 365-6 3 x 500 3
3RW44 47 748 3TF69 3VL67 80-.AB36 800 3 x 3NA3 365-6 3 x 500 3
3RW44 53 954 2 x 3TF68 44-0CM7 3VL77 10-.AB36 1000 3 x 3NA3 365-6 3 x 500 3
3RW44 54 1065 2 x 3TF68 44-0CM7 3VL77 12-.AB36 1250 3 x 3NA3 365-6 3 x 500 3
3RW44 55 1200 2 x 3TF69 44-0CM7 3VL87 16-.AB36 1600 3 x 3NA3 365-6 3 x 500 3
3RW44 56 1351 2 x 3TF69 44-0CM7 3VL87 16-.AB36 1600 3 x 3NA3 372 3 x 630 3
3RW44 57 1524 2 x 3TF69 44-0CM7 3VL87 16-.AB36 1600 3 x 3NA3 372 3 x 630 3
3RW44 58 1680 3WL12 20 2000 2 x 3NA3 480 2 x 1000 4
1) The types of coordination are explained in more detail under
Fuseless Load Feeders on page 6/51.
The type of coordination "2" refers only to soft starters, not to any
components in the feeder (Iq = 65 kA).
■ Characteristic curves
Motor protection tripping characteristics for Motor protection tripping characteristics for
3RW44 (with symmetry) 3RW44 (with asymmetry)
10 3 10 3
NSB0_01706
NSB0_01500a
6 6
[s]
[s]
4 4
Tripping time
Tripping time
2 2
10 2 10 2
6 6
4 4
2 2
10 1 10 1
6 6
4 4
2 2
10 0 10 0
1 2 4 6 10 0,1 1,0 10
x e x e
Class 5 Class 10 Class 15 Class 20 Class 30 Class 5 Class 10 Class 15 Class 20 Class 30
6
Permissible installation height
105
NSB0_01704
100
Rated operational current Ie in %
95
90
85
80
75
70
0 1000 2000 3000 4000 5000
Mounting height in m
■ More information
Application examples for normal starting (Class 10)
Normal starting Class 10 (up to 20 s with 350 % In motor),
The soft starter rating can be selected to be as high as the rating of the motor used
Application Conveyor belt Roller conveyor Compressor Small fan Pump Hydraulic pump
Starting parameters
• Voltage ramp and current
limiting
- Starting voltage % 70 60 50 30 30 30
- Starting time s 10 10 10 10 10 10
- Current limit value Deactivated Deactivated 4 x IM 4 x IM Deactivated Deactivated
• Torque ramp
- Starting torque 60 50 40 20 10 10
- End torque 150 150 150 150 150 150
- Starting time 10 10 10 10 10 10
• Breakaway pulse Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms) Deactivated (0 ms)
Ramp-down mode Smooth ramp-down Smooth ramp-down Free ramp-down Free ramp-down Pump ramp-down Free ramp-down
Note:
These tables present sample set values and device sizes.
They are intended only for the purposes of information and are
not binding. The set values depend on the application in
question and must be optimized during commissioning.
The soft starter dimensions should be checked where necessary
with the Win-Soft Starter software or with the help of Technical
Assistance.
6
N Soft Starter ES parameterizing and operating software
P E
The 3RW44 solid-state soft starters have a PC interface for
communicating with the Soft Starter ES 2006 Smart software or
for connecting the external display and operator module.
U 2 L 2 If the optional PROFIBUS communications module is used,
U 1 the 3RW44 soft starter can be integrated in the PROFIBUS
T 1 T 2
network and communicate using the GSD file or
V 1
Soft Starter ES 2006 Professional software.
L 1 V 2 Manual for SIRIUS 3RW44
Besides containing all important information on configuring,
W 2 W 1 T 3 L 3
commissioning and servicing, the manual also contains exam-
ple circuits and the technical specifications for all devices.
Inside-delta circuit:
Rated current Ie corresponds to approx. 58 % of the rated motor Win-Soft Starter selection and simulation program
current In, 6 cables to the motor (as with wye-delta starters)
With this software, you can simulate and select all Siemens soft
Which circuit? starters, taking into account various parameters such as mains
properties, motor and load data, and special application
Using the inline circuit involves the lowest wiring outlay. If the soft requirements.
starter to motor connections are long, this contact sequence is
preferable. The software is a valuable tool, which makes complicated,
With the inside-delta circuit there is double the wiring complexity lengthy manual calculations for determining the required soft
but a smaller size of device can be used at the same rating. starters superfluous.
Thanks to the choice of operating mode select between the You can order the CD-ROM under the following order number:
inline circuit and inside-delta circuit, it is always possible to Order No.: E20001-D1020-P302-V2-7400.
select the most favorable solution.
More information can be found on the Internet at
The braking function is possible only in the inline circuit. http://www.siemens.com/softstarter
■ Dimensional drawings
3RW30/3RW31 for standard applications
3RW30 03-1.... (screw terminals) 3RW30 03-2.... (spring-loaded terminals)
3,1
NSC00482
ca. 71
ca. 91
101,6
81,6
7 3 ,5
1 1 0
1 2 0
1 0 0
1 0 2
8 2
6 2
8 0
1 ) 1)
N S C 0 _ 0 0 4 3 9 e
7,2 5
120
1 5 2 ) 5 2 8 ,5 2 6 ,2 22,5
2 2 ,5 1 2 0
1)
For mounting onto standard mounting rail TH 35 according to EN 60715.
2)
Dimension for screw fixing.
Screw fixing with two 3RP1 903 push-in lugs per 3RW30 03 device.
88
90
66
95
76
1)
101
125
115
81
63
1)
8,6 5 35
NSB00433a
45 42
67
93
6
NSB00434
45 7 35
85
119
3RW30 3. 3RW30 4.
1 1 5 156
1 7 ,5 5 6 3 5 22,5 5 87
NSB00436
5
170
108
162
160
132
1)
87
1 )
1 5 0
1 1 9
1 6 0
7
7 7
70 8 60
178
N S B 0 _ 0 0 4 3 5 a
5 5 8 3 0
1 0 8
1 4 3
1) Drilling pattern
k
i
o
e
a
N S B 0 _ 0 1 4 8 0
q p m
Type/Dimension a b c d e f g h I k l m N o p q
(mm)
3RW40 5. 180 120 37 17 167 100 223 250 180 148 6,5 153 7 198 9 M6, 10 Nm
3RW40 7. 210 160 48 25 190 140 240 278 205 166 10 166 9 230 11 M8, 15 Nm
6
b h
q f g
c d n
l
i
k
a
e
o
N S B 0 _ 0 1 4 9 3
p m
Type/Dimension a b c d e f g h I k l m N o p q
(mm)
3RW44 2. 180 170 37 11 167 100 240 270 180 148 7,5 153 7 184 6,6 M6, 10 Nm
3RW44 3. 180 170 37 17 167 100 240 270 180 148 7,5 153 7 198 9 M6, 10 Nm
3RW44 4. 210 210 48 25 190 140 269 298 205 166 16 166 9 230 11 M8, 15 Nm
249
1)
76 162
15,5
20
Ø14 40 152
NSB0_01653a
638,5
590
623
253
105
6
44 147 118
16,5
173 261
195 290
470
510
1)
For M12 screw, tightening torque max. 35 Nm (310 lb.in).
■ Schematics
3RW30/3RW31 connection examples for actuation with switches or auxiliary contacts
Control using switches Control using contactor contacts
(for control of size S00 with buttons)
N (L -) L 1 (L + ) L 1 (L + ) L 1 (L + )
N S B 0 _ 0 0 4 1 2 b
O N /O F F
-K 1 O F F
A 2 A 1 IN 1
A 1 IN 1
N S B 0 _ 0 0 4 1 1 a
O N -K 1
A 2
-K 1
N (L -) N (L -)
A 2 A 1 IN 1 A2 A1 IN1 F2
O N /O F F
R a m p 2
NSB00414
F3
IN 2 IN2
ON K1 ON K2
Ramp 1 Ramp 2
K2 K1
K1 K2
N(L-)
NSB00415a
6
O F F
A 2 A 1 IN 1
1 3 1 4 /2 3 2 4
N S B 0 _ 0 0 4 1 6 a
O N
K1 3RV Q1
3RT 3RW31
I I I
v
v
v
I
v
3RU/3RB10
NSB00418a
G1
M M
3~ 3~
NSB01021a
3RU/3RB10 F2 F3 3RU/RB10
M
1~
M
3~
NSB00419a
3RW30/3RW31 connection example: AS-Interface load feeder with SIRIUS soft starter
Main circuit Control circuit
L1 3/N/PE 50 Hz 230/400 V
L2
L3
N
PE G1 1 A1
Q1 A2
1 3 5
Adapter for rail mounting
Q1
I I I
v
v
v
G1 L1 L2 L3 IN 1 IN 2 IN + M/N OUT 1
A1
UC= AS-i application module
A2 110-230 V 3RK1400 - 1KG01 - 0AA1
1
IN
6
3RK1402 - 3KG02 - 0AA1
T1 T2 T3 M/N L+/L
X1.1 X1.2
NSB00422a
X5
Power supply
NSB00423a
3RW40 connection examples for control circuit 3RW40 connection examples for main circuit 3)
Control by switch using 3RW40 – 3-phase motor with
internal 24 V DC supply external power supply 3NA/3NE fuse 3VL circuit breaker
O N /O F F 1 )
O N /O F F 1 ) F 1 3 N A /3 N E
L 1 N L 1 N
3 V L
K 1 3 R T
A 1 A 2 1 2 3 A 1 A 2 1 2 3
v
3 R W 4 0 3 R W 4 0
N S B 0 _ 0 1 4 8 9
N S B 0 _ 0 1 4 8 7
M M
N S B 0 _ 0 1 4 8 1
N S B 0 _ 0 1 4 8 2
3 ~ 3 ~
2 ) 2 )
Control
by pushbutton of a main contactor
-K
O N
L 1 N L 1 N O N /O F F 1 )
O F F
A 1 A 2 1 2 3 1 3 1 4 /2 4 2 3 9 5 9 6 9 8 A 1 A 2 1 2 3 1 3 1 4 /2 4 2 3 9 5 9 6 9 8
O N O V E R L O A D R U N O V E R L O A D
F A IL U R E F A IL U R E
N S B 0 _ 0 1 4 8 3 a
N S B 0 _ 0 1 4 8 4 a
6
2 ) 2 )
1)
Caution: Risk of restarting
When operating with a switch (ON/OFF) a new, automatic restart will take
place automatically if the start command is still active at terminal 3.
2)
Grounding necessary for fan connection to 3RW40 5...
3)
As an alternative, the motor feeder can also be installed as a fuseless
or as a fused version. Fuse and switching device coordination,
see Technical Specifications.
The wiring diagrams are provided only as examples.
Motor on right
F3 semiconductor
protection fuse)
Start S2
No action
No action
Reset S3
PS 1
L1 L2 L3
Main circuit
Possibility 1b: Possibility 1c:
Inline circuit with Inline circuit with
full-range protection line and SITOR fuse
(line and semiconductor protection) (semiconductor protection only)
L 1 3 /N /P E A C 4 0 0 V 1 ,) 5 0 H z L 1 3 /N /P E A C 4 0 0 V 1 ), 5 0 H z
6
L 2 L 2
L 3 L 3
F 1 ' F 1
F 3
L 1 L 2 L 3 L 1 L 2 L 3
G 1 G 1
T 1 T 2 T 3 T 1 T 2 T 3
N S B 0 _ 0 1 4 9 1
N S B 0 _ 0 1 4 9 2
U 1 V 1 W 1 U 1 V 1 W 1
M 1 M 1
M M
P E 3 ~ P E 3 ~
Motor right
L3 motor is planned)
Trip Reset
L1 L2
No action
No action
PS1
G1
No action
No action
G1
Reset
T1 T2 T3
G1 A1 L+ L- IN1 IN2 IN3 IN4 T1 T2
K2 K2 K2 PE DC braking contactor 3)
2 96 +
A2 13 14 23 24 33 34 95 98
NSB0_01502
On period No action Group error
NSB0_01501a
K2
U1 V1 W1 PE
M1 N
M
PE 3~
1)
L1 3/N/PE 400 V AC1), 50 Hz L1 1/N/PE 230 V AC , 50 Hz
L2
L3
6
+24 V DC
Q1 F2 PLC output
No action
No action
G1
Reset
T1 T2 T3
K4 K4 G1 A1 L+ L- IN1 IN2 IN3 IN4 T1 T2
K2 K3 DC braking contactor 3)
3 3 PE
96 +
K3 K2 A2 13 14 23 24 33 34 95 98
4) NSB0_01504
NSB0_01503a
1) Permissible values for main and control voltage, 3) If the ramp-down function "Combined braking" is selected, no braking
see Technical Specifications. contactor is required.
2) Caution. Risk of restarting! If the ramp-down function "DC braking" is selected, a braking contactor
The start command (e.g. from the PLC) must be reset prior to a reset must be used in addition. Type, see Fuse Assignment (inline circuit) on
command because a new, automatic restart will take place automatically if pages 6/33 to 6/35.
a start command is active after the reset command. This applies especially For applications with large centrifugal masses (JLoad > JMotor) we
in case of motor protection tripping. recommend the function "DC braking".
For safety reasons we recommend incorporating the group error output The output 2 must be switched over to "DC braking contactor".
(terminals 95 and 96) in the controller. 4) Auxiliary relay K4, e.g.:
LZX:RT4A4T30 (230 V AC rated control supply voltage),
LZX:RT4A4S15 (115 V AC rated control supply voltage).
M Start 2) Reset
K 1 PTC type A or
Thermoclick
F 3
Motor right
F 3
No action
No action
L 1 L 2 L 3 L 1 L 2 L 3
Reset
G 1 G 1
G1 A1 L+ L- IN1 IN2 IN3 IN4 T1 T2
T 1 T 2 T 3 T 1 T 2 T 3 PE Group error
+
V 1 W 1 A2 13 14 23 24 33 34 95 96 98
U 1 V 1 W 1 U 1
M 1 M 3 ~ M 1 M 3 ~ Switch-on No action No action
NSB0_01498a
W 2 U 2 V 2 W 2 U 2 V 2
N S B 0 _ 0 1 4 9 9 a
N S B 0 _ 0 1 4 9 7 a
PE duration
N
P E P E
1)
Permissible values for main and control voltage,
see Technical Specifications.
2)
Caution. Risk of restarting!
The start command (e.g. from the PLC) must be reset prior to a reset
command because a new, automatic restart will take place automatically if
a start command is active after the reset command. This applies especially
in case of motor protection tripping.
For safety reasons we recommend incorporating the group error output
(terminals 95 and 96) in the controller.
6
General data
■ Overview
3RA fuseless load feeders Operating conditions
The 3RA1 fuseless load feeders consist of the 3RV1 motor 3RA1 load feeders are climate-proof. They are intended for use
starter protector and the 3RT1 contactor. Motor starter protectors in enclosed rooms in which no severe conditions (such as dust,
and contactors are electrically and mechanically connected caustic vapors, hazardous gases) prevail. Suitable covers must
using pre-assembled sets of components (link modules, wiring be provided for installation in dusty and damp locations.
sets and standard mounting rail or busbar adapters).
Overload tripping times
As the 3RA1 fuseless load feeders are constructed from 3RV1
motor starter protectors and 3RT1 contactors, the same acces- All 3RA1 fuseless load feeders described here are designed for
sories can be used for the 3RA fuseless load feeders as for these normal starting, in other words for overload tripping times of less
motor starter protectors and contactors. than 10 s (CLASS 10). At rated-load operating temperature the
tripping times are shorter, depending on the particular
Pre-assembled link modules are available as accessories for the equipment and the setting range. The exact values can be
power spectrum up to 45 kW. The desired fuseless load feeder derived from the tripping characteristics of the motor starter
can thus be assembled quickly and economically by the cus- protectors.
tomer. A time saving is also achieved in connection with switch-
gear acceptances, as – unlike with conventional wiring systems Types of coordination
– there is no need to rectify possible wiring errors. EN 60947-4-1 (VDE 0660 Part 102) and IEC 60947-4-1 make a
The 3RV1 motor starter protector is responsible for overload and distinction between two different types of coordination, which are
short-circuit protection in the fuseless load feeder. Back-up designated type of coordination "1" and type of coordination "2".
protective devices, such as melting fuses or limiters, are Any short-circuits that occur are cleared safely by both types of
superfluous here, as the motor starter protector is capable of coordination. The only differences concern the extent of the
withstanding short-circuits of up to 50 or 100 kA at 400 V. damage caused to the device by a short-circuit.
The 3RT1 contactor is particularly suitable for extremely • Type of coordination "1"
complex switching tasks requiring the greatest endurance. The fuseless load feeder may be non-operational after a
The permissible ambient temperature is 60 °C with butt- short-circuit has been cleared. Damage to the contactor or to
mounting and without derating (70 °C possible subject to certain the overload release is permissible. For 3RA1 load feeders,
restrictions). the motor starter protector itself always achieves type of
coordination "2".
3RA1 fuseless load feeders are available for motors up to 45 kW
at AC-3 and 400 V (grounded network) and setting ranges from • Type of coordination "2"
0.14 A to 100 A.
There must be no damage to the overload release or to any
3RA1 fuseless load feeders are supplied in four different sizes: other components after a short-circuit has been cleared.
The 3RA1 fuseless load feeder can resume operation without
Size Width Max. rated current For induction motors
In max up to needing to be renewed. At most, it is permissible to weld the
6
mm contactor contacts if they can be disconnected easily without
A kW
any significant deformation.
S00 45 12 5.5
S0 45 25 11
S2 55 50 22
S3 70 100 45
General data
■ Design
Complete unit Accessories
The 3RA1 fuseless load feeders can be ordered as complete The accessories for the single devices, such as auxiliary
equipment for direct start or for reversing duty. Control supply switches and undervoltage trip units, can also be used for the
voltages of 50 Hz 230 V AC or 24 V DC and assembly on a 3RA1 fuseless load feeders.
35 mm standard mounting rail or in a 40 or 60 mm busbar system
are possible. In addition, certain accessories have been optimized for the
Single devices for customer assembly can be ordered if other fuseless load feeders. They include the top-connected,
rated control supply voltages are required. The link modules transverse auxiliary switch on the motor starter protector with
simplify customer assembly of the load feeders. one changeover contact or one NO contact + one NC contact.
The corresponding distances from grounded or live parts, as Special auxiliary contact blocks that can be snapped on from
detailed in the technical specifications, must be observed. below are available for the contactor. These two accessories
enable the fuseless load feeders to be wired simply without
Customer assembly having to route cables through the device.
The standard devices can be combined optimally – in terms of The special accessories for 3RA fuseless load feeders take the
both technical specifications and dimensions, thanks to the form of link modules for 3RV1 motor starter protectors and 3RT1
modular system of the SIRIUS series. contactors.
The fuseless load feeders can thus be assembled easily by the Mounting
customer. It is simply necessary to assemble the standard 3RV1
motor starter protector and 3RT1 contactor and the appropriate 3RA1 fuseless load feeders are available for assembly on TH 35
link module together. standard mounting rails according to EN 60715 (depth 15 mm)
or on busbar adapters with a busbar center-to-center clearance
For the order numbers for single devices and link modules, see of 40 or 60 mm and a busbar thickness of 5 or 10 mm with
the selection and ordering data "3RA11 Direct-On-Line Starters chamfered edges.
and 3RA12 Reversing Starters for Standard Mounting Rail,
Screw Mounting or Busbar Systems". The fuseless load feeders are also suitable for screw fixing.
For link modules for direct start or reversing duty for mounting Up to size S0 the 3RA11 fuseless load feeders can also be
on standard mounting rails or busbars, see ordering data configured with the 3RV19 infeed system (see 3RV19 Infeed
"Accessories for Direct-On-Line Starters and Reversing System).
Starters". Size S00 and S0 can be screwed on with the aid of push-in lugs
If a motor starter protector with a rotary operating mechanism is (see Accessories for Direct-On-Line and Reversing Starters).
required for the lower setting ranges up to 12 A, the S0 motor
starter protector can also be assembled with an S00 contactor.
A special link module is available for this purpose.
For the installation of feeders, it is imperative to use standard
6
General data
Direct start • For standard rail mounting • Size S00 and S0
3RB19 00-0B 3RB19 00-0B 3RB19 00-0B
push-in lugs push-in lugs push-in lugs
(only for screw fixing) (only for screw fixing) (only for screw fixing)
(1 Order No. (1 Order No. (1 Order No.
= 10 units) = 10 units) = 10 units)
NSB0_00372a
Contactor Contactor Contactor
Size S00 Size S00 Size S0
6
standard mounting rail adapter standard mounting
rail adapter
Motor starter protector Motor starter protector
Size S2 Size S3
Contactor Contactor
Size S2 Size S3
NSB00373
NSB00374
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Direct start • For 40 mm and 60 mm busbar systems • Size S00 and S0
Busbar adapter Busbar adapter
40 mm: 8US10 51-5DM07 40 mm: 8US10 51-5DM07
60 mm: 8US12 51-5DM07 60 mm: 8US12 51-5DM07
NSB0_00376a
Contactor Contactor
Size S00 Size S00
Link module
for AC: 3RA19 21-1AA00
for DC: 3RA19 21-1BA00 Link module
for AC: 3RA19 31-1AA00
for DC: 3RA19 31-1BA00
NSB0_00377a
Contactor Contactor
Size S0 Size S2
NSB00378
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Reversing duty • For standard rail mounting • Size S00 and S0
3RB19 00-0B 3RB19 00-0B
push-in lugs push-in lugs
(only for screw fixing) (only for screw fixing)
(1 Order No. (1 Order No.
= 10 units) = 10 units) Motor starter
Motor starter protector
Size S00 protector
NSB0_00380a
NSB0_00379a
Size S0
a a
2 contactors 2 contactors
Size S00 Size S00
3RA19 13-2A
d c wiring kit d c
a Upper wiring module
b b Lower wiring module b
c 2 connecting clips
d Mechanical interlock
(can be removed)
6
Reversing duty • For standard rail mounting • Size S0
3RA19 23-1B 1
assembly kit (RH) 5 2
for reversing duty 3 1
for standard rail mounting
Consisting of:
1 wiring kit
2 standard mounting rail adapters 1
2 side modules 2
4 link wedges 3
6
3
1 3RA19 22-1AA00
standard mounting rail adapter
2 3RA19 02-1B a
side modules
for standard mounting rail adapter
(1 Order No. = 10 units) 3
2
3 8US19 98-1AA00 7 4
link wedges
7
(1 Order No. = 100 units)
NSB0_00381a
4 3RA19 24-2B
mechanical interlock
5 Motor starter protector
Size S0
6 Link module
for AC: 3RA19 21-1AA00 3RA19 23-2A
for DC: 3RA19 21-1BA00 wiring kit b
a Upper wiring module
7 2 contactors
b Lower wiring module
Size S0
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Reversing duty • For standard rail mounting • Size S2
3RA19 33-1B 5
assembly kit (RH) 6
for reversing duty 1 7 5
for standard rail mounting
Consisting of:
1 wiring kit
2 standard mounting rail adapters 5
2 side modules 6
4 link wedges 7
7
NSB00382
7 8US19 98-1AA00
link wedges
(1 Order No. = 100 units)
b
3RA19 33-2A
wiring kit
a Upper wiring module
b Lower wiring module
5
3RA19 43-1B
6
b
3RA19 43-2A
wiring kit
a Upper wiring module
b Lower wiring module
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Reversing duty • For 40 mm and 60 mm busbar systems • Size S00 and S0
a
a
2 contactors
Size S00 2 contactors
Size S00
3RA19 13-2A
wiring kit d c d c
a Upper wiring module
b Lower wiring module
c 2 connecting clips b b
d Mechanical interlock
(can be removed)
6
Assembly kit (RS)
for reversing duty
for busbar mounting Device holders
40 mm: 3RA19 23-1C for size S00
Motor starter 40 mm: 8US10 50-5AM00
60 mm: 3RA19 23-1D protector Busbar adapters
Consisting of: 60 mm: 8US12 50-5AM00
Size S0 40 mm:
1 wiring kit 8US10 51-5DM07
2 busbar adapters Device holders
for size S0 60 mm:
1 device holder 8US12 51-5DM07
1 side module 40 mm: 8US10 60-5AM00
2 link wedges 60 mm: 8US12 60-5AM00
2
1
2 contactors
2
Size S0
NSB0_00295a
1 3RA19 24-2B
3RA19 23-2A mechanical interlock
wiring kit b 2 8US19 98-1AA00
a Upper wiring module link wedges
b Lower wiring module (1 Order No. = 100 units)
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Reversing duty • For 40 mm and 60 mm busbar systems • Size S2
4
Assembly kit (RS)
for reversing duty Motor starter 5
for busbar mounting protector
40 mm: 3RA19 33-1C Size S2
60 mm: 3RA19 33-1D 3
Consisting of:
1 wiring kit
2 busbar adapters
1 device holder
1 side module
2 link wedges 3
3
1 Link module
1
for AC: 3RA19 31-1AA00
for DC: 3RA19 31-1BA00
2 3RA19 24-2B a
mechanical interlock
3 8US19 98-1AA00
link wedges
(1 Order No. = 100 units)
4 Device holder 2 contactors 2
40 mm: 8US10 60-5AP00 Size S2
60 mm: 8US12 60-5AP00
8US19 98-2BM00
with side module
NSB00296
for busbar adapter
5 Busbar adapter
40 mm: 8US10 61-5FP08
60 mm: 8US12 61-5FP08
3RA19 33-2A
b wiring kit
a Upper wiring module
b Lower wiring module
6
These graphical overviews are shown without small mounting parts (screws etc.).
General data
Installation guidelines for 400/500 V AC
The following distances from grounded components must be
observed when installing combinations:
Motor starter protectors in Distance to grounded or live
combination with contactors parts acc. to IEC 60947-4
Motor starter Contactors Rated operational Y X21) Z
Z Z
protectors voltage mm mm mm
Y
3RV1. 1 with 3RT10 1 400/500 V 20 10 9 1L1 3L2 5L3
3RT1. 3 400/500 V 30 10 9
3RV1. 3 with 3RT10 2 400/500 V 50 10 10
3RT1. 3 400/500 V 50 10 10 2T1 4T2 6T3
3RT10 4 400/500 V 50 10 10
1L1 3L2 5L3
X2
3RV1. 4 with 3RT10 4 400 V 90 10 12
3RT10 4 500 V 220 10 20 3RT1... 3RT1...
1)
Minimum distance to contactor at front. For the motor starter protector, no
minimum distance at the front must be maintained.
6
can be connected with the wiring modules specified below.
Size Mounting methods Standard mounting for size S0 ... 5.5 kW, Mounting for size S0
S2 and S3 from 7.5 ... 11 kW
S0 Mounting on an insulated base
plate. If screws are used for fixing, 3-phase busbar Infeed side
1L1 3L2 5L3 1L1 3L2 5L3
the screws must not be grounded. Size: S0
Alternatively, the standard mounting 3RV19 15-1A 1L1 3L2 5L3 1L1 3L2 5L3
rail adapter can be used without 3RV1... 3RV1...
restriction. Size: S2
3RV19 35-1A 3RV1... 3RV1...
S2/S3 Mounting on an insulated base
plate. Alternatively, the standard
mounting rail adapter can also be
used. 2T1 4T2 6T3 2T1 4T2 6T3
3RT1...
See accessories
General data
The following distances from grounded components must be
observed when installing combinations:
Z Z
Y1
1
1L1 3L2 5L3 1L1 3L2 5L3
X1
1 3-phase busbar
3RV1... 3RV1... 3RV1...
Size S0: 3RV19 15-1AB
Size S2: 3RV19 35-1A
C D
NSB0_01599
General data
Distances from grounded parts for 3RT10 5./3RT10 6./
3RT10 7. and 3RT12 6./3RT12 7. contactors
G
3RT10 6./3RT12 6. 20 10 20
3RT10 7./3RT12 7. 20 10 20
I
G
NSB0_01600
G = Distance from box terminal. In applications with cable lugs or busbar connection the
3RT19 56-4EA1 (3RT10 5) or 3RT19 66-4EA1 (3RT10 6.,
3RT12 6., 3RT10 7. or 3RT12 7.) terminal cover must be used!
General data
■ Technical specifications
Type 3RA1. 1 3RA1. 2 3RA1. 3 3RA1. 4
Size S00 S0 S2 S3
Number of poles 3 3 3 3
General data
Standards IEC 60947-1, EN 60947-1 (VDE 0660 Part 100)
IEC 60947-2, EN 60947-2 (VDE 0660 Part 101)
IEC 60947-4-1, EN 60947-4-1 (VDE 0660 Part 102)
Max. rated current In max A 12 25 50 100
(= max. rated operational current Ie)
Permissible ambient temperature °C -20 ... +70 for operation (up to +60 °C without restriction)
°C -55 ... +80 during storage/transport
Rated operational voltage Ue V 690
Rated frequency Hz 50/60
Rated insulation voltage Ui (degree of pollution 3) V 690
Rated impulse withstand voltage Uimp kV 6
Trip class (CLASS) According to IEC 60947-4-1, 10
EN 60947-4-1
(VDE 0660 Part 102)
Rated short-circuit current Iq at AC 50/60 Hz 400 V kA 50
according to IEC 60947-4-1, EN 60947-4-1 (VDE 0660 Part 102)
Types of coordination according to IEC 60947-4-1, EN 60947-4-1 1)
(VDE 0660 Part 102)
Power loss Pv max of all main Up to 1.25 A W 6
current paths 1.6 ... 6.3 A W 7
Dependent on the 8 ... 12 A W 10.5
rated current In 2 ... 6.3 A W 7
(upper setting range) 8 ... 16 A W 9.5
20 ... 25 A W 13
25 ... 32 A W 19
40 A W 28
45 ... 50 A W 35
63 A W 29
75 ... 90 A W 45
100 A W 60
Power consumption of the magnetic coils
in the case of contactors
(for cold coil and Us’ 50 Hz)
• AC operation Closing VA 27 61 127 270
6
General data
N S B 0 0 3 6 9
Caution: according to DIN 43602 Start command "I" at the right or top
General data
Standard induction motor1) Setting range Motor starter Contactor3) Short-circuit Size4)
4-pole at 400 V AC for thermal protector/circuit breaking
overload release breaker2) capacity
Standard output Motor current (guide value) Type Type Iq
P I
kW A A kA
Selection tables
1)
Selection depends on the concrete startup and rated data of the protected
motor.
2)
The motor starter protector remains fully operable and always conforms to
type of coordination "2".
3)
Rated control supply voltage 230 V AC. Further voltages are possible.
4)
The abbreviation "V" stands for vacuum contactor.
General data
Standard induction motor1) Setting range Motor starter protector/ Contactor3) Short-circuit Size4)
4-pole at 400 V AC for thermal circuit breaker2) breaking
overload release capacity
Standard output Motor current (guide value) Type Type Iq
P I
kW A A kA
Type of coordination "2" at 400 V AC
Normal starting Class 10
0.04 0.16 0.11 ... 0.16 3RV10 11-0AA10 3RT10 15-1AP01 130 S00
0.06 0.2 0.14 ... 0.2 3RV10 11-0BA10 3RT10 15-1AP01
0.06 0.2 0.18 ... 0.25 3RV10 11-0CA10 3RT10 15-1AP01
0.09 0.3 0.22 ... 0.32 3RV10 11-0DA10 3RT10 15-1AP01
0.09 0.3 0.28 ... 0.4 3RV10 11-0EA10 3RT10 15-1AP01
0.12 0.4 0.35 ... 0.5 3RV10 11-0FA10 3RT10 15-1AP01
0.18 0.6 0.45 ... 0.63 3RV10 11-0GA10 3RT10 15-1AP01
0.18 0.6 0.55 ... 0.8 3RV10 11-0HA10 3RT10 15-1AP01
0.25 0.85 0.7 ... 1 3RV10 11-0JA10 3RT10 15-1AP01
0.37 1.1 0.9 ... 1.25 3RV10 11-0KA10 3RT10 15-1AP01
0.55 1.5 1.1 ... 1.6 3RV10 11-1AA10 3RT10 15-1AP01
0.75 1.9 1.4 ... 2 3RV10 11-1BA10 3RT10 15-1AP01
1.1 2.7 2.2 ... 3.2 3RV10 21-1DA10 3RT10 24-1AP00 130 S0
1.5 3.6 2.8 ... 4 3RV10 21-1EA10 3RT10 24-1AP00
1.5 3.6 3.5 ... 5 3RV10 21-1FA10 3RT10 24-1AP00
2.2 4.9 4.5 ... 6.3 3RV10 21-1GA10 3RT10 24-1AP00
3 6.5 5.5 ... 8 3RV10 21-1HA10 3RT10 24-1AP00
4 8.5 7 ... 10 3RV10 21-1JA10 3RT10 26-1AP00
5.5 11.5 9 ... 12.5 3RV10 21-1KA10 3RT10 26-1AP00
7.5 15.5 11 ... 16 3RV10 21-4AA10 3RT10 26-1AP00
7.5 15.5 14 ... 20 3RV10 21-4BA10 3RT10 26-1AP00
11 22 18 ... 25 3RV10 31-4DA10 3RT10 34-1AP00 100 S2
15 29 22 ... 32 3RV10 31-4EA10 3RT10 34-1AP00
18.5 35 28 ... 40 3RV10 31-4FA10 3RT10 35-1AP00
22 41 36 ... 45 3RV10 31-4GA10 3RT10 36-1AP00
22 41 40 ... 50 3RV10 31-4HA10 3RT10 36-1AP00
30 55 45 ... 63 3RV10 42-4JA10 3RT10 54-1AP36 100 S3/S6
37 66 57 ... 75 3RV10 42-4KA10 3RT10 54-1AP36
45 80 70 ... 90 3RV10 42-4LA10 3RT10 54-1AP36
45 80 80 ... 100 3RV10 42-4MA10 3RT10 54-1AP36
55 97 40 ... 100 3VL27 10-2AP33 3RT10 54-1AP36 50 S6
75 132 64 ... 160 3VL27 16-2AP33 3RT10 55-6AP36
6
90 160 80 ... 200 3VL37 20-2AP36 3RT10 56-6AP36
110 195 80 ... 200 3VL37 20-2AP36 3RT10 64-6AP36 50 S10
80 ... 200 3VL37 20-2AP36 3RT12 64-6AP36 S10V
132 230 100 ... 250 3VL37 25-2AP36 3RT10 65-6AP36 S10
100 ... 250 3VL37 25-2AP36 3RT12 65-6AP36 S10V
160 280 125 ... 315 3VL47 31-2AP36 3RT10 66-6AP36 S10
125 ... 315 3VL47 31-2AP36 3RT12 66-6AP36 S10V
200 350 200 ... 500 3VL57 50-2AP36 3RT10 75-6AP36 50 S12
200 ... 500 3VL57 50-2AP36 3RT12 75-6AP36 S12V
250 430 200 ... 500 3VL57 50-2AP36 3RT10 76-6AP36 S12
200 ... 500 3VL57 50-2AP36 3RT12 76-6AP36 S12V
1) Selection depends on the concrete startup and rated data of the protected
motor.
2) The motor starter protector remains fully operable and always conforms to
type of coordination "2".
3) Rated control supply voltage 230 V AC. Further voltages are possible.
4) The abbreviation "V" stands for vacuum contactor.
General data
Standard induction motor1) Setting range Motor starter protector/ Contactor3) Short-circuit breaking Size4)
4-pole at 400 V AC for thermal overload circuit breaker2) capacity
release of the motor
Standard output Motor current starter protector/circuit
(guide value) breaker (max. current) Type Type Iq
P I
kW A A kA
Type of coordination "1" and "2" at 400 V AC
Heavy-duty start-up conditions with Class 20
7.5 15.5 11 ... 16 3RV10 31-4AB10 3RT10 34-1AP00 50 S2
14 ... 20 3RV10 31-4BB10 3RT10 34-1AP00
11 22 18 ... 25 3RV10 31-4DB10 3RT10 34-1AP00
15 29 22 ... 32 3RV10 31-4EB10 3RT10 34-1AP00
18.5 35 28 ... 40 3RV10 31-4FB10 3RT10 36-1AP00
22 41 36 ... 45 3RV10 31-4GB10 3RT10 44-1AP00 50 S2/S3
40 ... 50 3RV10 31-4HB10 3RT10 44-1AP00
30 55 45 ... 63 3RV10 42-4JB10 3RT10 45-1AP00 50 S3
37 66 57 ... 75 3RV10 42-4KB10 3RT10 45-1AP00
37 66 70 ... 90 3RV10 42-4LB10 3RT10 54-1AP36 50 S3/S6
45 80 80 ... 100 3RV10 42-4MB10 3RT10 54-1AP36
55 97 40 ... 100 3VL27 10-2AS33 3RT10 55-6AP36 50 S6
75 132 64 ... 160 3VL27 16-2AS33 3RT10 56-6AP36
90 160 80 ... 200 3VL37 20-2AS36 3RT10 64-6AP36 50 S10
80 ... 200 3VL37 20-2AS36 3RT10 65-6AP36
110 195 80 ... 200 3VL37 20-2AS36 3RT10 66-6AP36
80 ... 200 3VL37 20-2AS36 3RT12 64-6AP36 50 S10V
132 230 100 ... 250 3VL37 25-2AS36 3RT12 65-6AP36
160 280 125 ... 315 3VL47 31-2AS36 3RT12 66-6AP36
160 280 125 ... 315 3VL47 31-2AS36 3RT10 75-6AP36 50 S12
200 350 200 ... 500 3VL57 50-2AS36 3RT10 76-6AP36
200 ... 500 3VL57 50-2AS36 3RT12 75-6AP36 50 S12V
250 430 200 ... 500 3VL57 50-2AS36 3RT12 76-6AP36
1)
Selection depends on the concrete startup and rated data of the protected
motor.
2)
The motor starter protector remains fully operable and always conforms to
type of coordination "2".
3)
Rated control supply voltage 230 V AC. Further voltages are possible.
6
4)
The abbreviation "V" stands for vacuum contactor.
Note:
Assemblies for heavy-duty start-up conditions with Class 30
can be found in the configuration documentation SIRIUS
Configuration, Order No. E20001–A580–P302-V2.
General data
Standard induction motor1) Setting range Motor starter protector/ Contactor2) Short-circuit Size3)
4-pole at 500 V AC for thermal circuit breaker2) breaking
overload release capacity
Standard output Motor current (guide value) Type Type Iq
P I
kW A A kA
Type of coordination "1" at 500 V AC
Normal starting Class 10
0.06 0.16 0.14 ... 0.2 3RV10 11-0BA10 3RT10 15-1AP01 50 S00
0.09 0.24 0.18 ... 0.25 3RV10 11-0CA10 3RT10 15-1AP01
0.12 0.32 0.22 ... 0.32 3RV10 11-0DA10 3RT10 15-1AP01
0.12 0.32 0.28 ... 0.4 3RV10 11-0EA10 3RT10 15-1AP01
0.18 0.48 0.35 ... 0.5 3RV10 11-0FA10 3RT10 15-1AP01
0.18 0.48 0.45 ... 0.63 3RV10 11-0GA10 3RT10 15-1AP01
0.25 0.68 0.55 ... 0.8 3RV10 11-0HA10 3RT10 15-1AP01
0.37 0.88 0.7 ... 1 3RV10 11-0JA10 3RT10 15-1AP01
0.55 1.2 0.9 ... 1.25 3RV10 11-0KA10 3RT10 15-1AP01
0.75 1.5 1.1 ... 1.6 3RV10 11-1AA10 3RT10 15-1AP01
0.75 1.5 1.4 ... 2 3RV10 11-1BA10 3RT10 15-1AP01
1.1 2.2 1.8 ... 2.5 3RV10 11-1CA10 3RT10 15-1AP01
1.5 2.9 2.2 ... 3.2 3RV10 11-1DA10 3RT10 15-1AP01
1.5 2.9 2.8 ... 4 3RV10 11-1EA10 3RT10 15-1AP01
2.2 3.9 3.5 ... 5 3RV10 11-1FA10 3RT10 15-1AP01
3 5.2 4.5 ... 6.3 3RV10 11-1GA10 3RT10 15-1AP01
4 6.8 5.5 ... 8 3RV10 11-1HA10 3RT10 16-1AP01
5.5 9.2 7 ... 10 3RV10 11-1JA10 3RT10 17-1AP01
7.5 12.4 9 ... 12.5 3RV10 21-1KA10 3RT10 25-1AP00 50 S0
7.5 12.4 11 ... 16 3RV10 21-4AA10 3RT10 25-1AP00
11 17.6 14 ... 20 3RV10 21-4BA10 3RT10 26-1AP00
15 23 18 ... 25 3RV10 31-4DA10 3RT10 34-1AP00 50 S2
18.5 28 22 ... 32 3RV10 31-4EA10 3RT10 34-1AP00
22 33 28 ... 40 3RV10 31-4FA10 3RT10 35-1AP00
30 44 36 ... 45 3RV10 31-4GA10 3RT10 36-1AP00
30 44 40 ... 50 3RV10 31-4HA10 3RT10 36-1AP00
37 53 45 ... 63 3RV10 41-4JA10 3RT10 44-1AP00 50 S3
45 64 57 ... 75 3RV10 41-4KA10 3RT10 44-1AP00
55 78 70 ... 90 3RV10 41-4LA10 3RT10 45-1AP00
75 106 64 ... 160 3VL27 16-2AP33 3RT10 54-1AP36 50 S6
90 128 64 ... 160 3VL27 16-2AP33 3RT10 55-6AP36
6
110 156 64 ... 160 3VL27 16-2AP33 3RT10 56-6AP36
132 184 80 ... 200 3VL37 20-2AP36 3RT10 64-6AP36 50 S10
80 ... 200 3VL37 20-2AP36 3RT12 64-6AP36 S10V
160 224 100 ... 250 3VL37 25-2AP36 3RT10 65-6AP36 S10
100 ... 250 3VL37 25-2AP36 3RT12 65-6AP36 S10V
200 280 125 ... 315 3VL47 31-2AP36 3RT10 66-6AP36 S10
125 ... 315 3VL47 31-2AP36 3RT12 66-6AP36 S10V
250 344 200 ... 500 3VL57 50-2AP36 3RT10 75-6AP36 50 S12
200 ... 500 3VL57 50-2AP36 3RT12 75-6AP36 S12V
315 432 200 ... 500 3VL57 50-2AP36 3RT10 76-6AP36 S12
200 ... 500 3VL57 50-2AP36 3RT12 76-6AP36 S12V
355 488 200 ... 500 3VL57 50-2AP36 3RT10 76-6AP36 S12
200 ... 500 3VL57 50-2AP36 3RT12 76-6AP36 S12V
1) Selection depends on the concrete startup and rated data of the protected
motor.
2) Rated control supply voltage 230 V AC. Further voltages are possible.
3) The abbreviation "V" stands for vacuum contactor.
General data
Standard induction motor1) Setting range Motor starter protector/ Contactor2) Short-circuit Size3)
4-pole at 500 V AC for thermal circuit breaker2) breaking
overload release capacity
Standard output Motor current (guide value) Type Type Iq
P I
kW A A kA
Type of coordination "2" at 500 V AC
Normal starting Class 10
0.06 0.16 0.14 ... 0.2 3RV10 11-0BA10 3RT10 15-1AP01 50 S00
0.09 0.24 0.18 ... 0.25 3RV10 11-0CA10 3RT10 15-1AP01
0.12 0.32 0.22 ... 0.32 3RV10 11-0DA10 3RT10 15-1AP01
0.12 0.32 0.28 ... 0.4 3RV10 11-0EA10 3RT10 15-1AP01
0.18 0.48 0.35 ... 0.5 3RV10 11-0FA10 3RT10 15-1AP01
0.18 0.48 0.45 ... 0.63 3RV10 11-0GA10 3RT10 15-1AP01
0.25 0.68 0.55 ... 0.8 3RV10 11-0HA10 3RT10 15-1AP01
0.37 0.88 0.7 ... 1 3RV10 11-0JA10 3RT10 15-1AP01
0.55 1.2 0.9 ... 1.25 3RV10 11-0KA10 3RT10 15-1AP01
0.75 1.5 1.1 ... 1.6 3RV10 11-1AA10 3RT10 15-1AP01
0.75 1.5 1.4 ... 2 3RV10 21-1BA10 3RT10 24-1AP00 50 S0
1.1 2.2 1.8 ... 2.5 3RV10 21-1CA10 3RT10 26-1AP00
1.5 2.9 2.2 ... 3.2 3RV10 21-1DA10 3RT10 34-1AP00 50 S0/S2
1.5 2.9 2.8 ... 4 3RV10 21-1EA10 3RT10 34-1AP00
2.2 4.0 3.5 ... 5 3RV10 21-1FA10 3RT10 34-1AP00
3 5.2 4.5 ... 6.3 3RV10 21-1GA10 3RT10 34-1AP00
4 6.8 5.5 ... 8 3RV10 21-1HA10 3RT10 34-1AP00
5.5 9.2 7 ... 10 3RV10 21-1JA10 3RT10 34-1AP00
7.5 12.4 9 ... 12.5 3RV10 21-1KA10 3RT10 34-1AP00
7.5 12.4 11 ... 16 3RV10 31-4AA10 3RT10 34-1AP00 50 S2
11 17.6 14 ... 20 3RV10 31-4BA10 3RT10 34-1AP00
15 23 18 ... 25 3RV10 31-4DA10 3RT10 34-1AP00
18.5 28 22 ... 32 3RV10 31-4EA10 3RT10 34-1AP00
22 33 28 ... 40 3RV10 31-4FA10 3RT10 35-1AP00
30 44 36 ... 45 3RV10 31-4GA10 3RT10 36-1AP00
30 44 40 ... 50 3RV10 31-4HA10 3RT10 36-1AP00
37 53 45 ... 63 3RV10 41-4JA10 3RT10 44-1AP00 50 S3
45 64 57 ... 75 3RV10 41-4KA10 3RT10 44-1AP00
55 78 70 ... 90 3RV10 41-4LA10 3RT10 45-1AP00
75 106 64 ... 160 3VL27 16-2AP33 3RT10 54-1AP36 50 S6
90 128 64 ... 160 3VL27 16-2AP33 3RT10 55-6AP36
6
1)
Selection depends on the concrete startup and rated data of the protected
motor.
2)
Rated control supply voltage 230 V AC. Further voltages are possible.
3)
The abbreviation "V" stands for vacuum contactor.
General data
Standard induction motor1) Setting range Motor starter protector/ Contactor2) Short-circuit breaking Size3)
4-pole at 500 V AC for thermal circuit breaker2) capacity
overload release
of the motor starter
Standard Motor current protector/circuit breaker
output (guide value) (max. current) Type Type Iq
P I
kW A A kA
Type of coordination "1" and "2" at 500 V AC
Heavy-duty start-up conditions with Class 20
7.5 12.4 11 ... 16 3RV10 31-4AB10 3RT10 34-1AP00 50 S2
11 17.6 14 ... 20 3RV10 31-4BB10 3RT10 34-1AP00
11 17.6 18 ... 25 3RV10 31-4DB10 3RT10 34-1AP00
15 23 22 ... 32 3RV10 31-4EB10 3RT10 35-1AP00
18.5 28 22 ... 32 3RV10 31-4EB10 3RT10 44-1AP00 50 S2/S3
18.5 28 28 ... 40 3RV10 42-4FB10 3RT10 44-1AP00 50 S3
22 33 28 ... 40 3RV10 42-4FB10 3RT10 44-1AP00
30 44 36 ... 50 3RV10 42-4HB10 3RT10 44-1AP00
30 44 45 ... 63 3RV10 42-4JB10 3RT10 44-1AP00
37 53 45 ... 63 3RV10 42-4JB10 3RT10 45-1AP00
37 53 57 ... 75 3RV10 42-4KB10 3RT10 45-1AP00
45 64 57 ... 75 3RV10 42-4KB10 3RT10 54-1AP36 50 S3/S6
55 79 70 ... 90 3RV10 42-4LB10 3RT10 54-1AP36
75 106 64 ... 160 3VL27 16-2AS33 3RT10 55-6AP36 S6
90 128 64 ... 160 3VL27 16-2AS33 3RT10 56-6AP36
110 156 64 ... 160 3VL27 16-2AS33 3RT10 64-6AP36 50 S10
132 184 80 ... 200 3VL37 20-2AS36 3RT10 65-6AP36
80 ... 200 3VL37 20-2AS36 3RT12 64-6AP36 50 S10V
160 224 100 ... 250 3VL37 25-2AS36 3RT12 65-6AP36
200 280 125 ... 315 3VL47 31-2AS36 3RT12 66-6AP36
200 280 125 ... 315 3VL47 31-2AS36 3RT10 75-6AP36 50 S12
250 344 200 ... 500 3VL57 50-2AS36 3RT10 76-6AP36
200 ... 500 3VL57 50-2AS36 3RT12 75-6AP36 50 S12V
315 432 200 ... 500 3VL57 50-2AS36 3RT12 76-6AP36
355 488 200 ... 500 3VL57 50-2AS36 3RT12 76-6AP36
1) Selection depends on the concrete startup and rated data of the protected
motor.
2)
6
Rated control supply voltage 230 V AC. Further voltages are possible.
3) The abbreviation "V" stands for vacuum contactor.
Note:
Assemblies for heavy-duty start-up conditions with Class 30
can be found in the configuration documentation SIRIUS
Configuration, Order No. E20001–A580–P302-V2.
General data
Standard induction motor Setting range Standard Downstream Contactor2) Short-circuit breaking Size
4-pole at 690 V AC1) of motor starter motor starter motor starter capacity
protector protector with limit protector
function
Standard Motor current
output (guide value) Type Type Type Iq
P I
kW A A kA
Type of coordination "1" and "2" at 690 V AC
Normal starting Class 10
0.09 0.17 0.14 ... 0.2 None 3RV10 21-0BA10 3RT10 24-1AP00 1003) S0
0.12 0.23 0.18 ... 0.25 3RV10 21-0CA10 3RT10 24-1AP00
0.12 0.23 0.22 ... 0.32 3RV10 21-0DA10 3RT10 24-1AP00
0.18 0.35 0.28 ... 0.4 3RV10 21-0EA10 3RT10 24-1AP00
0.18 0.35 0.35 ... 0.5 3RV10 21-0FA10 3RT10 24-1AP00
0.25 0.49 0.45 ... 0.63 3RV10 21-0GA10 3RT10 24-1AP00
0.37 0.64 0.55 ... 0.8 3RV10 21-0HA10 3RT10 24-1AP00
0.55 0.87 0.7 ... 1 3RV10 21-0JA10 3RT10 24-1AP00
0.75 1.1 0.9 ... 1.25 3RV10 21-0KA10 3RT10 24-1AP00
0.75 1.1 1.1 ... 1.6 3RV10 21-1AA10 3RT10 24-1AP00
1.1 1.6 1.4 ... 2 3RV13 21-4DC10 3RV10 21-1BA10 3RT10 24-1AP00 50 S0
1.5 2.1 1.8 ... 2.5 Size S0 3RV10 21-1CA10 3RT10 24-1AP00
2.2 2.8 2.2 ... 3.2 In = 25 A 3RV10 21-1DA10 3RT10 24-1AP00
3.0 3.8 3.5 ... 5 3RV10 21-1FA10 3RT10 24-1AP00
4.0 4.9 4.5 ... 6.3 3RV10 21-1GA10 3RT10 24-1AP00
5.5 6.7 5.5 ... 8 3RV13 31-4HC10 3RV10 21-1HA10 3RT10 24-1AP00 50 S0
11 8.9 7 ... 10 Size S2 3RV10 21-1JA10 3RT10 24-1AP00
12.8 11 ... 16 In = 50 A 3RV10 21-4AA10 3RT10 25-1AP00
11 12.8 11 ... 16 3RV13 31-4HC10 3RV10 31-4AA10 3RT10 34-1AP00 50 S2
15 17 14 ... 20 Size S2 3RV10 31-4BA10 3RT10 34-1AP00
18.5 21 18 ... 25 In = 50 A 3RV10 31-4DA10 3RT10 35-1AP00
22 24 22 ... 32 3RV10 31-4EA10 3RT10 35-1AP00
30 32 28 ... 40 3RV10 31-4FA10 3RT10 44-1AP004) 50 S2/S3
37 39 36 ... 45 3RV10 31-4GA10 3RT10 44-1AP004)
45 47 40 ... 50 3RV10 31-4HA10 3RT10 45-1AP004)
1)
Selection depends on the concrete startup and rated data of the protected
motor.
6
2)
Rated control supply voltage 230 V AC. Further voltages are possible.
3)
An upstream motor starter protector is not required.
4)
With these combinations, the distance between the downstream motor
starter protector and the contactor must be at least 10 cm.
■ Overview
The 3RV19 infeed system is a convenient means of energy The electrical connection between the 3-phase busbars and the
supply and distribution for a group of several motor starter motor starter protectors is implemented through plug-in
protectors or complete load feeders with a screw or spring-type connectors. The complete system can be mounted on a TH 35
connection up to size S0. standard mounting rail to EN 60715 and can be expanded as
required up to a maximum current carrying capacity of 80 A.
The devices with spring-type connections are available in the
SIRIUS modular system up to 5.5 kW at 400 V AC. The motor The system is mounted extremely quickly and easily thanks to
starter protectors and load feeders with screw terminals for sizes the simple plug-in technique. Thanks to the lateral infeed, the
S00 and S0 can also be integrated in the system at the same system also saves space in the control cabinet. The additional
time. overall height required for the infeed unit is only 30 mm.
The alternative infeed possibilities on each side offer a high
The system is based on a basic module complete with a lateral degree of flexibility for configuring the control cabinet: Infeed on
incoming unit (3-phase busbar with infeed). This infeed with left-hand or right-hand side, ring infeed or infeed on one side
spring-loaded terminals is mounted on the right or left depend- and loop-through from the other side to supply further loads are
ing on the version and can be supplied with a maximum conduc- all possible. A terminal block with spring-type connection in
tor cross-section of 25 mm2 (with end sleeve). A basic module combination with a standard mounting rail enables the integra-
has two sockets onto each of which a motor starter protector can tion of not only SIRIUS motor starter protectors but also single-
be snapped. phase, 2-phase and 3-phase components such as 5SY minia-
Expansion modules are available for extending the system ture circuit breakers or SIRIUS relay components.
(3-phase busbars for system expansion). The individual
modules are connected through an expansion plug.
5 1 3b 3a 7 2 4 7
6
NSB0_01415a
omitted. phase loads can also be integrated in the system as the result.
The terminal block is plugged into the slot of the expansion plug
( End cover and thus enables outfeeding from the middle or end of the infeed
system. The terminal block can be rotated through 180 ° and be
The end cover is used to cover the 3-phase busbar at the open locked to the support modules of the infeed system.
end of the system. This cover is therefore only required once for The 3RV19 17-7B 45 mm standard mounting rail for screwing
each system. An end cover is supplied with each 3-phase onto the support plate is available in addition in order to be able
busbar system with infeed. Further end covers are therefore only to plug the single-phase, 2-phase and 3-phase components
required as spare parts. onto the infeed system.
) Plug-in connector
The plug-in connector is used for the electrical connection
between the 3-phase busbar and the motor starter protector.
There are three different versions:
• One version for 3RV motor starter protectors size S00 with
screw terminals
• One version for 3RV motor starter protectors size S0 with
screw terminals
• One version for 3RV motor starter protectors size S00 with
spring-loaded terminals
■ Design
Installation guidelines Installation guidelines for 3RV19 17-5D terminal block
Distance in Y direction from live, earthed or insulated parts The short-circuit device which is connected upstream from the
according to IEC 60947-4: 10 mm. infeed system must be configured in accordance with the
conductor cross-section on the infeed block.
In addition, the installation guidelines for motor starter protectors
or fuseless load feeders including the clearances must be
Conductor cross-section Upstream short-circuit device
complied with. on 3RV19 17-1A/-1E Recommendation Id max I2t
infeed block (for 400 V)
mm2 kA kA2s
4 3RV10 21-4DA10 <9.5 85
6 3RV10 31-4EA10 <12.5 140
Y
■ Technical specifications
Type 3RV19 .7
Rated operational voltage Ue
• IEC
- 10% overvoltage V 500
6
- 5% overvoltage V 525
• UL/CSA V 600
Rated frequency Hz 50/60
Rated current In A 63
Permissible ambient temperature
• During storage/transport °C -50 ... +80
• During operation °C -20 ... +60
Permissible rated current of the 3RV10 11 motor starter protectors
(size S00) at control cabinet internal temperature
• +60 °C % 100
Permissible rated current of the 3RV10 21 motor starter protectors
(size S0) up to 16 A at control cabinet internal temperature
• +60 °C % 100
Permissible rated current for 3RV1. 21 motor starter protectors
(size S0) from 16 A at control cabinet internal temperature
• +40 °C % 100
• +60 °C % 87
Degree of protection according to IEC 60529 IP201)
Touch protection according to DIN VDE 0106 Part 100 Finger-safe
Conductor cross-sections for main circuit infeed
• Solid mm2 4 ... 25
• Finely stranded with end sleeve mm2 4 ... 25
• Finely stranded without end sleeve mm2 6 ... 25
• AWG conductors, solid or stranded AWG 10 ... 3
Conductor cross-sections of terminal block
• Solid mm2 1.5 ... 6
• Finely stranded with end sleeve mm2 1.5 ... 4
• Finely stranded without end sleeve mm2 1.5 ... 6
• AWG conductors, solid or stranded AWG 15 ... 10
1) In infeed terminal compartment without a conductor connected: IP00.
■ Dimensional drawings
3RA fuseless load feeders
Size S00 · For standard rail mounting
3RA11 10-. . A . . 3RA12 10-. . A . .
Direct start Reversing duty
70 10
68
6 14 10 5 27
8
5
8
45
SIEMENS
163
163
1)
159
SIEMENS SIEMENS
NSB01039
SIEMENS
NSB01038
5 9 40
90
5 9 7,5
45 51
SIEMENS
48
SIEMENS
6
203
159
203
159
SIEMENS SIEMENS
SIEMENS
NSB01041a
NSB01040
1)
5 9
5 9 27 82
90
45 98
101
91 114
Æ5
8 14 10 33 14 57
8 6 14
43
Æ5
45
SIEMENS
106
1)
183
178
210
220
125
SIEMENS
2)
NSB01042a
8 14 7,5 NSB01043b
28 39
45 61
86
DC 96 10 5 63
100 85
110
DC 120
1) 2)
Mounting with one TH 35 standard mounting rail according to EN 60715 Alternative mounting methods
Depth: 7.5 or 15 mm. a)
Two TH 35 standard mounting rails according to EN 60715
Distance: 125 mm
Depth: 7.5 or 15 mm.
b)
One TH 35 standard mounting rail according to EN 60715
Depth: 15 mm.
6
3RA11 20-. . D . . 3RA12 20-. . D . .
Direct start Reversing duty
13
13
48
48
SIEMENS SIEMENS
205
208
185
183
NSB01045a
1) 1)
28 27 70 8 10 27 70
8 92 14 92
14 117 100 117
45 121 121
DC 127 DC 127
1)
Busbar adapters suitable for a busbar thickness of 5 and 10 mm
with chamfered edges.
168 10 17 7
10 17 7 5 78
40
Æ5
100
125
295
285
295
285
1)
NSB01047a
NSB01046a
10
55 59 120
87
133
DC 148
1)
Alternative mounting methods
a)
Two TH 35 standard mounting rails according to EN 60715
Distance: 125 mm
Depth: 7.5 or 15 mm.
b)
One TH 75 standard mounting rail according to EN 60715
Depth: 15 mm.
6
SIEMENS
276
276
259
259
SIEMENS SIEMENS
1)
NSB01049a
NSB01048a
10 17 18 68 10 10
18 17,5
28 95
55 142 120
DC 157
176
1)
Busbar adapters suitable for a busbar thickness of
5 and 10 mm with chamfered edges.
192
13 23 7 5 108
Æ5
40
100
125
330
323
1)
NSB01050a
12
23 70
23 110
70 158
DC 171
Reversing duty
192
12 23 7 5 108
Æ5
6
40
100
125
330
323
1)
NSB01051a
10 70
150 110
158
DC 171
108 108
75 a
80
128
128
NSB0_01618
278 15
7,5
75
1) S00 S0
a 104 125
90 135
75 120 23 a
10
6
80
128
128
NSB0_01619
278
15
7,5
75
1) S00 S0
a 104 125
1)
Alternative mounting methods (see 3RV19 Infeed System, Design)
a)
One TH 35 standard mounting rail according to EN 60715
Depth: 7.5 mm
Spacer not used.
b)
One TH 35 standard mounting rail according to EN 60715
Depth: 15 mm
Spacer plugged into mating piece.
■ Schematics
3RA fuseless load feeders
Direct start
Size S00 Size S0, S2 and S3
3RA11 1 3RA11 2,
3RA11 3
NSB0_00384a
NSB0_00385a
A1 L1 L2 L3 N0 A1 L1 L2 L3
1 3 5 13 1 3 5
F F
K K
2 4 6 14 2 4 6
A2 T1 T2 T3 N0 A2 T1 T2 T3
Reversing duty
Size S00 Size S0
3RA12 3RA12
NSB0_00386a
L1 L2 L3 L1 L2 L3
NSB0_00387b
6
1 3 5 1 3 5
F F
2 4 6 2 4 6
A1 NC A1 NC
NC A1 NC A1
K1 1 3 5 21 1 3 5 21 1 3 5 122 1 3 5 112
K2 K1 K2
2 4 6 2 4 6 2 4 6 2 4 6
2 4 6 22 22 2 4 6 121 111
T1 T2 T3 NC A2 NC T1 T2 T3 NC A2 NC
General data
■ Design ■ Function
The 3RA71 safety load feeders comprise a standard mounting Fault monitoring
rail adapter with integrated safety electronics (as used for the
3TK28 solid-state safety combinations), a motor starter protec- During start-up, the device runs through a self-test in which the
tor, and two redundant contactors connected in series. internal electronics is checked for correct functioning. During
The combination of safety electronics, motor starter protectors operation, all internal circuit components are monitored
and contactors result in a pre-assembled and pre-wired fuseless cyclically for faults.
load feeder with type of coordination "1" or "2", that is tested and Cascading, expanding
certified as a complete safety load feeder.
The devices for Category 4 support easy connection (cascad-
The 3RA71 .0 safety load feeder is an exception; it does not ing) and expansion of several safety devices to form hard-wired
have a motor starter protector. To build up a complete load safety logic. The devices for Category 4 have one solid-state
feeder, it must be connected in series with a fuse or motor starter safe output (terminal 2) and one cascading input (terminal 1).
protector.
On terminal 1, the devices expect a safe 24 V signal which is
The load feeder has a safe solid-state output, a safe input for safely evaluated. If this signal is missing, the device switches off
cascading and an input for normal switching duty. Three LEDs safely. The switch-on conditions are the same as the conditions
on the front indicate the operating state. for sensor switch-off (EMERGENCY-STOP actuation).
Expansion units as well as actuators or load feeders can be Normal switching duty
connected to safe output 2. Safe output 2 can also be used for
cascading with 3TK28 41, 3TK28 42, 3TK28 45, 3TK28 53 and In the devices for Category 4, terminals 3 and 4 can be used for
3RA71 1 devices. The load feeder and the actuator or load must normal switching duty (On/Off) of the contactors. There are two
have the same ground potential. possibilities for normal switching duty, either using a floating
contact (terminals 3 and 4) or a contact connected to a potential
Power supply for DC operation (24 V DC), e.g. through a PLC (terminal 4 only). Normal
In the version with a 24 V DC control supply voltage, a power switching duty is subordinate to the safety function.
supply according to DIN VDE 0106 (PELV) of safety class III 24 V DC
must be used to supply the electronics.
Accessories
3TK2841
Since the safety load feeder is made up of the 3RV1 motor starter 24 V DC 24 V DC
protectors and the 3RT1 contactors, accessories, e.g. auxiliary M
switches, from the SIRIUS modular system can be used.
Mounting 3TK2841 3TK2841
24 V DC
M
3RA7110 3RA7110 3RA7110 3RA7110
NSB01310a
Typical circuit diagram for cascading with 3TK2841 and 3RA71 safety
electronics (Category 4 with expansion units)
General data
■ Technical specifications
Technical specifications of the safety electronics of the 3RA7 load feeders.
The technical specifications of the power section (motor starter protectors, contactors) can be found in the table for "3RA1 Fuseless Load Feeders".
Type AC basic unit DC basic unit DC basic unit Expansion Expansion unit,
Category 3 Category 3 Category 4 time-delayed
Standards EN 60204-1, EN 292, EN 954-1, IEC 61508
Test certificate TÜV, UL, CSA
Category according to EN 954-1 3 3 4 As basic unit As basic unit
Safety Integrated Level (SIL) 2 2 3 As basic unit As basic unit
According to IEC 61508
Rated insulation voltage Ui V 690
Rated impulse withstand voltage Uimp kV 6
Rated power
• AC/DC operation at 1.0 x Us W 21)
Operating range
• AC operation 0.85 - 1.1 x Us
• DC operation 0.9 - 1.1 x Us
Response time
• Monitored start ms 125 typical2) 400 typical2)
• Autostart ms 250 typical2) 400 typical2)
Release time
• EMERGENCY-STOP ms 20 typical3) 25 typical After time has
elapsed
• Mains failure ms 100 100 100
Recovery time
• EMERGENCY-STOP ms 20 typical 400 typical
• Mains failure ms 20 typical
s 4
Mains buffering time ms 5 (see technical specifications for contactors used)
Minimum command duration
• EMERGENCY-STOP ms > 20 typical > 25 typical
• ON button ms > 20 typical > 100 typical
Conductor cross-section
• Finely stranded with end sleeve mm² 1 x 0.25 ... 2.5
• Solid mm² 1 x 0.2 ... 2.5
Tightening torque, M3 terminal screw Nm 0.5 ... 0.6
Ambient temperature
• During operation °C -20 ... +60
6
• During storage °C -40 ... +80
Degree of protection IP20
Touch protection Finger-safe
1)
Note the power losses of the respective power section
(see Technical Specifications of the motor starter protectors/contactors).
2)
Note the pick-up time for the respective contactor
(see Technical Specifications of the contactors).
3)
Note the drop-out time for the respective contactor
(see Technical Specifications of the contactors).
■ Schematics
Connection examples
3RA71 01 and 3RA71 02 fuseless load feeders
Basic unit, Category 31)
E M E R G E N C Y -S T O P L /L + L/L+
S in g le - c h a n n e l,
N S B 0 1 1 9 0 c
Y 1 1 Y 1 2 Y 2 0 Y 2 1 Y 2 2 Y 3 3 Y 3 4
Safety-
L im it s w itc h
related M
S in g le - c h a n n e l, signal processing
a u to s ta rt
Y 1 1 Y 1 2 Y 2 0 Y 2 1 Y 2 2 Y 3 3 Y 3 4 fo r p r o te c tiv e d o o r
L im it s w itc h
2 - c h a n n e l,
NSB01307a
a u to s ta rt 2 4 6
Y 1 1 Y 1 2 Y 2 0 Y 2 1 Y 2 2 Y 3 3 Y 3 4 fo r p r o te c tiv e d o o r
A2 A2 Y33 T1 T2 T3 Y34
N/M
3RA71 10 fused load feeders
Basic unit, Category 42)
E M E R G E N C Y -S T O P O N Y 1 1 Y 1 2 Y 3 5 Y 2 1 Y 2 2 3 4 1 Y 3 2 L 1 L 2 L 3
L + L + L +
S in g le - c h a n n e l,
fo r E M E R G E N C Y -S T O P
C o n tr o lle r 2
Y 1 1 Y 1 2 Y 3 5 Y 2 1 Y 2 2 Y 3 2 Y 3 3 Y 3 4 1 m o n ito r e d s ta r t
E M E R G E N C Y -S T O P C o n tr o lle r 1
O N
L +
2 - c h a n n e l, S e r ia l
fo r E M E R G E N C Y -S T O P C o m m u n i-
c a tio n
Y 1 1 Y 1 2 Y 3 5 Y 2 1 Y 2 2 Y 3 2 Y 3 3 Y 3 4 1 m o n ito r e d s ta r t F a il R U N
L im it s w itc h
L + L + L + L +
A 1
S in g le - c h a n n e l, V o lta g e
a u to s ta rt m o n ito r in g
Y 1 1 Y 1 2 Y 3 5 Y 2 1 Y 2 2 Y 3 2 Y 3 3 Y 3 4 1 fo r p r o te c tiv e d o o r
N S B 0 1 3 0 8 a
L im it s w itc h L + L +
2 - c h a n n e l,
N S B 0 1 1 9 1 c
6
a u to s ta rt A 1 A 2 A 1 A 2 2 Y 3 3 Y 3 4 T 1 T 2 T 3
L +
Y 1 1 Y 1 2 Y 3 5 Y 2 1 Y 2 2 Y 3 2 Y 3 3 Y 3 4 1 fo r p r o te c tiv e d o o r
M
1 3 3 R A 7
A 1
1 4 C o n tr o lle r 2
1 4
C o n tr o lle r 1
3 R A 7 3 R A 7 3 R A 7
1 1 1
S e r ia l
C o m m u n i-
F a il R U N c a tio n
F -S P S
A 1
V o lta g e
3 R A 7 m o n ito r in g
1
N S B 0 1 3 0 9
O p e r a tio n a l s w itc h in g
O n /O ff L + L +
O n /O ff
N S B 0 1 3 0 6 a
O N O N L + A 1 A 2 A 1 A 2 2 Y 3 3 Y 3 4 T 1 T 2 T 3
O F F O F F M
3 4 3 4 3 4
■ Dimensional drawings
3RA71 .1 fuseless load feeders, 3RA71 .2 fuseless load feeders,
size S00 size S0
67 132
25 73
76 6 26
76 6
44
122 x 68
102 x 68
44
122 x 68
102 x 68
234
240
211
125
217
125
Æ4
NSB01188
9 5 5 40
76 92 8 14 5 40
90 108 79
28
90 101
126
NSB01189
DC 136
170
DC 180
6
44
122 x 68
102 x 68
140
117
5 40
8 79
NSB01187a
14 101
28 126
90 DC 136
170
DC 180
operating mode of the optional hand-held device. The three gency mode) or during test runs before commissioning, e.g. for
power connectors are used to feed and loop through to the load testing the direction of rotation of the motor. The hand-held de-
supply voltage (power bus) and to connect to the load itself. vice can be connected to the compact starter by means of a
Prefabricated power supply lines can be used to connect com- connecting cable through a socket underneath the transparent
pact starters which are directly adjacent to each other.Prefabri- cover.
cated power supply lines can be used to connect compact
starters which are directly adjacent to each other. The maximum Spare inputs
number of starters that can be supplied with one power supply The compact starters are also equipped with two spare inputs.
cable is limited by the maximum permissible total current (up to
max. 4 mm2 corresponds to ~ 35 A). The M12 socket is a "Y" connector. The signal inputs are applied
to PIN 2 and 4. In this manner, it is possible, for example, to
DS/RS compact starters (electromechanical) connect an optical proximity switch that supplies a signal and
The electromechanical compact starters consist of a conven- the "contamination" alarm.
tional controlgear combination with a SIRIUS motor starter A "T" adapter can be used to split the signal inputs onto two M12
protector for protection against short-circuits and overloading sockets. Compact starters modified in this way offer additional ad-
and SIRIUS contactor(s) for normal switching. The advantages vantages. At no extra cost, it is possible to save AS-i addresses,
of the electromechanical starters are the reliable isolation during reduce the space requirement and to build up logical groupings.
disconnection and tripping, the integrated fuseless protection
against short-circuits and the favorable price. What is more,
direct currents can also be switched with the electromechanical ■ Design
starters. Wiring and mounting
Configuring note: All terminals are for plugging in or designed for the user-friendly
In the case of temperature-critical applications, we recommend insulation piercing method.
operation in the lower setting range of the motor starter protector.
The shaped flat cable for the 24 V load voltage to actuate the
contactors must simply be inserted (like the AS-Interface data
line) in a mounting plate. Then the compact starter is hung in the
mounting plate and screwed tight. Compact starters and
mounting plates must be ordered separately. The energy for the
main circuit is supplied through power connectors which must
also be ordered separately (see Catalog LV 1, "Accessories" in
"Selection and Ordering Data").
■ Function
Indication behavior
During operation, the LEDs on the compact starter indicate the
following device states:
Station address 0
AS-Interface communication absent
AS-Interface communication o.k.
6
OVERLOAD Nor- Fast Slow On On
mal flash- flash-
flash- ing ing
ing
Main circuit on
Rotary coding switch in position
Tripping REMOTE: Continued ope-
ration when programmed in the user
program
Main circuit off
Rotary coding switch in position
Tripping LOCAL: Direct shut-off
Rotary coding switch in position
Tripping REMOTE: Remote shut-off
when programmed in the user
program
Main circuit off
(test finished)
Main circuit off
(test running)
Main circuit on
Main circuit off, e.g. through
Failure of two phases
Drawn motor connector
Supply voltage drop
(< 18 V)
Simultaneous control of clockwise
and anti-clockwise rotation
NSA0_00323
Inputs
FAULT signal
• Coil defective.
• Contacts welded.
• Output driver defective (contactor must be tested).
• Simultaneous switching of clockwise and counterclockwise operation
(user program must be checked).
1 Contactor on --
Outputs
1 Clockwise on --
1 Counterclockwise on --
1 -- --
Tripped signal
Rotary coding switch in position
• Tripping LOCAL: Direct switching off
• Tripping REMOTE: Remote switching off or continued operation when
programmed accordingly in the user program
FAULT signal
• No current flow due to
- Failure of two phases
- Disconnected motor connector
- Supply voltage dip (< 18 V)
- Current unbalance limit exceeded
- Fault in main circuit of the device
• Device fault (reset after elimination of fault)
6
DI2 "Special information 1" 0 No input signal IN1 --
Outputs
1 Clockwise on --
1 Counterclockwise on --
1 Remote RESET on --
■ Technical specifications
DS/RS EDS/ERS
Degree of protection IP65 (with closed connection elements and cover)
Material Thermoplast (glass-fiber reinforced)
Color Anthracite RAL 7016
Cover Latching, sealable
Dimensions (W x H x D) mm 120 265 134
Temperature range
• Operating temperature °C -25 ... +55; (note derating: see manual)
• Storage temperature °C -40 ... +70
Permissible mounting position Important:
NSA0_00104
22.5° 22.5°
90° 90° acc. to DIN 43602
Start-up command "I"
at the right or top
Shock resistance
Rectangular pulse g/ms 2/unlimited,
g/ms 10/5 or 5/10
Sine pulse g/ms 2/unlimited,
g/ms 8/10 or 5/15
External power supply
For output supply (contactor control) V DC 24 (PELV – must be grounded)
Rated operational voltage Ue
For electronics and inputs (feedback of controlgear states) V DC 26.5 ... 31.6 (according to AS-Interface Specification)
using AS-Interface data line
I/O configuration Hex 7
ID code Hex D E
AS-Interface power consumption mA Max. 100
Power consumption Uaux mA Approx. 100
Watchdog function Built-in
(disconnects outputs in the event of AS-Interface fault)
Diagnostics
Using AS-Interface Feedback from motor starter protectors and contactor(s)
through positively driven auxiliary contacts and separate inputs
Through LED on the enclosure Auxiliary voltage applied
AS-Interface communication OK
6
■ Dimensional drawings
4 0 ,5
3 4
Æ 4 ,8
1 0 7
2 6 5
1 9 7
2 7 0
2 6 5
2 1 4
3 3
3 9
Æ 5
N S A 0 _ 0 0 1 0 1 b
2 5
N S A 0 _ 0 0 1 0 2
1 2 0 5 4 2 5 1 2 0
1 2 6 9
1 9 0
■ Schematics
Connector assignment for digital inputs (Y assignment)
2
Pin 1: Supply L+
Pin 2: Signal input
5
1 3 Pin 3: Supply L–
Pin 4: Signal input
Pin 5: PE
6
4 NSA0_00100
X 1 : P o w e r in fe e d X 2 : L o a d fe e d e r X 3 : P o w e r lo o p -th r o u g h c o n n e c tio n
(plug of the starter) (socket of the starter) (socket of the starter)
L2 L2 L2
1 3 6 8 3 1
2 7 2
4 5 4 5 5 4
L1 L3 L1 L3 L1 L3
6 8 1 3 8 6
NSA0_00349a
7 2 7
1) Only for AS-Interface compact starters with DC 24 V brake contact (3RK1 322-..S..-.AA1).
■ Overview
Quick-stop function
All AS-Interface 24 V DC motor starters feature a quick-stop
function which can be switched on and off as required using a
switch integrated into the module. The quick-stop function
allows a connected motor to be shut down immediately using an
applied sensor signal (High). The switch for the quick-stop
function is located alongside the input sockets and is protected
by an M12 sealing cap.
Brake
The double direct-on-line starter and the single reversing starter
versions feature an integrated permanently set brake function,
i.e. as soon as the output signal is set to "0", the motor is braked.
Start-up using integrated buttons
Buttons integrated into the module (below the output sockets)
can be used to set the motor used. The buttons are protected by
an M12 sealing cap.
Connection of a drive roller with integrated DC motor to an AS-Interface Note:
24 V DC motor starter Concerning double and reversing starters: If an input with the
quick-stop function receives a "High" signal, the corresponding
With the K60 AS-Interface 24 V DC motor starters for the low-end output (e.g. quick-stop input 1 output 1) is switched off within
performance range up to 70 W, it is now possible to connect the device (the motor is braked). The manual key function
24 V DC motors and the associated sensors directly to the (Key 1/2) for local operation is only permitted to be used during
AS-Interface quickly and easily. "CPU Stop" in the higher-level PLC.
Three different versions are available: Note:
• Single direct-on-line starters (without brake and reversible concerning single direct-on-line starters: If an input with the
quick-stop function) quick-stop function receives a "High" signal, the corresponding
• Double direct-on-line starters (with brake and reversible output (e.g. quick-stop input 1 output 1) is switched off within
quick-stop function) the device (the motor runs down without being braked).
The manual key function (Key 1) for local operation is only
• Reversing starters (with brake and reversible quick-stop permitted to be used during "CPU Stop" in the higher-level PLC.
function)
DC motors are connected to the module using M12 plug-in
connections. The sensors and the module electronics can be
6
■ Technical specifications
Single direct-on-line Double direct-on-line Single reversing starters
starters starters 4 inputs
4 inputs 4 inputs 1 output
1 output 2 outputs Quick-stop function
Quick-stop function Quick-stop function 3RK1 400-1MQ03-0AA4
3RK1 400-1NQ01-0AA4 3RK1 400-1MQ01-0AA4
Slave type Standard slave
Operational voltage according to AS-Interface specification V 26.5 ... 31.5
Total current input from AS-Interface mA 270
Input circuit PNP
Inputs
• Sensor supply using AS-Interface Short-circuit and overload resistant
• Sensors 3-wire
• Voltage range V 20 ... 30
• Current carrying capacity for sensor supply mA 200 (Tu 40 °C) / 150 (Tu 55 °C)
• Switching level High V 10
• Switching level Low V 5
• Socket assignment 1 = Sensor supply L+
2 = Data input
3 = Sensor supply L-
4 = Data input/quick-stop function
5 = Ground terminal
• External power supply 24 V DC Using black AS-Interface flat cable
• Max. starting ramp time for DC motors ms 80
• Max. motor starting current (limited in the module) A 4.5
Outputs
• Type of output Solid-state
• Rated current carrying capacity per output typical A 3 (Tu 55 °C) 1 x 3 (Tu 55 °C) 2.5 (Tu 55 °C)
-- 2 x 2 (Tu 55 °C) --
• Maximum summation current per module A -- 4 --
• Voltage drop (without feeder cable) V 0.6 1.2
• Short-circuit protection Built-in
• Induction protection Built-in
6
• Watchdog Built-in
I/O configuration Hex 7
ID code Hex F
Assignment of data bits
• Socket 1 PIN 4 = IN1 (D0 / quick-stop1)PIN 2 = IN2 (D1)
• Socket 2 PIN 4 = IN3(D2) PIN 4 = IN3 (D2 / quick-stop2)
PIN 2 = IN4(D3) PIN 2 = IN4 (D3)
• 6RFNHW PIN 4 = OUT1(D0) PIN 4 = OUT1(D0) PIN 2, 4 = OUT1 (D0, D1)
■ Dimensional drawings
152
152
NSA0_00115a
NSA0_00113a
60 3RK1 901-0CA00
29 mounting plate
3RK1 400-1MQ01-0AA4
■ Design
The AS-Interface load feeder module is snapped onto the
matching support. As an option, a 5-pole power connector can
be installed between the load feeder module and the support.
When this power connector is used, all connections of the load
feeder can be plugged in. Should it become necessary to
replace the unit, this can be done in a minimum of time. When
this power connector is used, the current is limited to 16 A.
The AS-Interface load feeder module adds an input/output The support is available in different versions and must be
module to the conventional busbar and standard mounting rail selected to fit the width of the controlgear combination (45 mm
adapters. With this module the control circuit of a load feeder is or 54 mm) and the busbar system used (busbar center-to-center
available completely factory-wired. The series has been opti- clearance 40 mm or 60 mm). Depending on the variant, the
mized for operation in conjunction with the SIRIUS load feeders N conductor and/or the PE conductor or neither are brought out
size S00 and S0. Connection to the higher level automation as well. It is thus possible for pre-assembled connecting cables
system is made through the AS-Interface interface of the load of the loads to be routed right up to the AS-Interface load feeder
feeder module. A non-shielded flexible lead can be used as data module and for them to be fitted there without any additional
line and for the auxiliary current supply. Connection to the wiring outlay. Hence it is extremely easy to replace the loads,
AS-Interface load feeder module is made using two connectors e.g. a standard induction motor.
with the insulation displacement connection. A unique address must be assigned to each AS-Interface station
Four different AS-Interface load feeder modules are available: at the latest for start-up. For the AS-Interface load feeder module
Differences exist in the number of inputs and outputs and in the this can be done either by using the master and successively
type of outputs. The devices with solid-stated outputs are plugging on the connectors which are connected to the data line
designed for 24 V DC, those with relay outputs are suitable for (only one station in the network is allowed to log on with the
voltages of max. 230 AC. Direct-on-line and reversing starters as default address 0) or by the individual addressing method using
well as double direct-on-line starters and starter combinations an addressing unit and an addressing cable. This type of
6
can be wired therefore for pole reversal. The inputs can be used addressing is also possible with the load feeder module fully
to separately scan the feedbacks from motor starter protectors wired, as the module is separated from the AS-Interface network
and contactors. The outputs can be used for direct control of the when the addressing plug is connected.
contactor coils. The addressing socket is positioned underneath the equipment
As the outputs already have overvoltage protection integrated, label on the front of the load feeder module. The indicator lamps
no additional measures for the contactors are required. (LEDs) for the diagnostics of the AS-Interface load feeder
module are fitted in the same place. The following states are
The outputs are supplied with separate auxiliary voltage – indicated:
a selectively configured EMERGENCY-STOP concept is possi-
• 24 V DC auxiliary voltage applied or output/outputs activated
ble therefore. The inputs are supplied from the AS-Interface data
(variant 230 V AC)
line. Inputs and outputs have to be wired using integrated,
spring-loaded terminals, each connected to a common • AS-Interface communication OK
potential. • AS-Interface communication faulty
3RA5 fuseless load feeder with connection to AS-Interface • Station address equals 0 (module not addressed)
The 3RA5 fuseless load feeder, comprised of the AS-Interface
load feeder module, motor starter protector, contactor and all
necessary connectors (AS-Interface, auxiliary power and 5-pole
power connector), is delivered completely assembled, factory-
wired and tested. The user can thus save valuable time when
mounting, wiring and servicing.
■ Technical specifications
Load feeder modules IP20
2I/1O 4I/2O 2I/1AR 3I/2AR
3RK1 400-1KG01- 3RK1 400-1MG01- 3RK1 402-3KG02- 3RK1 402-3LG02-
0AA1 0AA1 0AA1 0AA1
I/O configuration Hex 3 7 3 7
ID code Hex F
Power supply for electronics and inputs V 26.5 ... 31.6 (according to AS-Interface specification)
(feedback of switchgear auxiliary contacts)
using AS-Interface data line
AS-Interface power consumption mA 8 ... 12
Temperature range
• Operating temperature Tu °C 0 ... +55
• Storage temperature °C -40 ... +85
Degree of protection IP20
Inputs
• Reverse polarity protection Built-in
• Max. input current mA 6
• Max. permissible cable length m 0.4
between IN + and an input
Outputs
• External power supply for outputs V 24 DC Max. 230 AC
(control of the contactor coils) using auxiliary power
• Current carrying capacity Ie A 0.5 (DC-13/DC-14) 3 (AC-15); 0.1 (DC-13 at 220 V)
• 6XPPDWLRQFXUUHQWWKHUPDOIWK A 2 3
• Reverse polarity protection Built-in Not required
• Short-circuit protection Built-in No
• Induction protection Built-in Not required
• Watchdog function Built-in
(disconnects outputs in the event of AS-Interface fault)
Diagnostics
• 7KURXJK/('RQWKHHQFORVXUH Auxiliary voltage applied Output actuated
AS-Interface communication OK
AS-Interface communication faulty
6
Station address = 0 (module not addressed)
Conductor cross-sections
• Connectors for AS-Interface and auxiliary power mm2 0.5 ... 0.75 (flexible)
• Cage Clamp for I/O wiring mm2 0.8 ... 2.5 (flexible, without end sleeve)
• Power connector, 5-pole mm2 0.5 ... 2.5
AWG 28 ... 12
• PE/N conductor wiring on the support mm2 2.5 flexible
AWG 13
Addressing After the 15th addressing procedure, the module retains the last address
Note:
The same technical data apply for the load feeders as for the
single devices. For example, the high short-circuit strength
of Iq = 50 kA also applies.
■ Schematics
Typical circuits for the control circuit
N S A 0 0 0 9 7
N S A 0 0 0 9 6
-Q 1 -K 1 -K 1 -Q 1 -K 1 -K 2 -K 1 -K 2
-X 3 .1 -X 3 .2 -X 3 .3 -X 4 .1 -X 4 .2 -X 3 .1 -X 3 .2 -X 3 .3 -X 3 .5 -X 3 .6 -X 3 .7 -X 3 .8
IN 1 IN 2 IN + M /N O U T 1 IN 1 IN 2 IN 3 IN + M /N O U T 1 O U T 2
AS-Interface load feeder module with 2 inputs and 1 output as AS-Interface load feeder module with 4 inputs and 2 outputs
direct-on-line starter or 3 inputs and 2 outputs as reversing starter
Note:
N S A 0 0 0 9 5
When using SIRIUS contactors we recommend wiring the
positively driven auxiliary NC contacts for feedback of the
switching state.
-Q 1 -K 1 -Q 2 -K 2 -K 1 -K 2
-X 3 .1 -X 3 .2 -X 3 .3 -X 3 .4 -X 3 .5 -X 3 .6 -X 3 .7 -X 3 .8
IN 1 IN 2 IN 3 IN 4 IN + M /N O U T 1 O U T 2
■ Overview ■ Design
The devices are completely prewired and can be adapted to
busbars. The devices are offered for busbar systems with a
busbar center-to-center clearance of 40 mm and 60 mm.
The 24 V DC auxiliary power and the AS-Interface data line are
fed in through two communication connectors. Standard litz
wires from 0.5 mm to 0.75 mm2 can be connected to these
connectors using insulation displacement. The communication
connectors (2 per unit) are included in the scope of supply as
standard.
The outgoing terminal is wired to the load through the power
connector. Thus, the main conductors L1, L2 and L3 and the
N or PE/ground conductor are connected to the load in plug-in
fashion. The power connector is included in the scope of supply.
Indicator lamps
Two LEDs are integrated in the load feeder module. They permit
simple diagnostics of the auxiliary power (PWR) and the commu-
nication unit (AS-Interface).
The 3RA5 fuseless load feeders with AS-Interface offer the Accessories
possibility of linking motor starters swiftly and at low cost to
higher-level automation systems. The integrated 3RV1 motor The standard accessories pertaining to the single devices
starter protector for motor protection protects the motor against consisting of the 3RV1 motor starter protector, the 3RT1 contac-
overloads and provides short-circuit protection for the cables. tors and the 3RK14 load feeder modules can be used.
The 3RT1 contactor is used for operational switching. The
switching state is triggered and signaled using the 3RK14 load
feeder module on the AS-Interface.
■ More information
• For direct start, a load can be switched on and off with the load Types of coordination
feeder. The response of the device to short-circuits is described by the
• The feeder for reversing duty is designed for two directions of type of coordination according to EN 60947-4-1 (VDE 0660
rotation of induction motors. On these units, there is no Part 102), IEC 60947-4-1.
electrical interlock between the two contactors. Exception: size The 3RA5 fuseless load feeders with AS-Interface achieve the
S00 features a mechanical interlock. type of coordination "1" at Iq = 50 kA. This ensures that short-
circuits of 50 kA will be deactivated without posing a hazard to
persons and systems. The contactor may be damaged at such
high short-circuit currents.
■ Overview ■ Design
The devices are completely prewired and can be adapted to
busbars. The devices are offered for busbar systems with a
busbar center-to-center clearance of 40 mm and 60 mm.
The 24 V DC auxiliary power and the AS-Interface data line are
fed in through two communication connectors. Standard litz
wires from 0.5 mm to 0.75 mm² can be connected to these
connectors using insulation displacement. The communication
connectors (2 per unit) are included in the scope of supply as
standard.
The outgoing terminal is wired to the load through the power
connector. Thus, the main conductors L1/L2/L3 and the N or
PE/ground conductor are connected to the load in plug-in
fashion. The power connector is included in the scope of supply.
Indicator lamps
Two LEDs are integrated in the load feeder module. They permit
simple diagnostics of the auxiliary power (PWR) and the commu-
nication unit (AS-Interface).
The 3RA5 fuseless load feeders with AS-Interface offer the
possibility of linking motor starters swiftly and at low cost to Accessories
higher-level automation systems. The integrated 3RV1 motor The standard accessories pertaining to the single devices con-
starter protector for motor protection protects the motor against sisting of the 3RV1 motor starter protector, the 3RT1 contactors
overloads and provides short-circuit protection for the cables. and the 3RK14 load feeder modules can be used.
The 3RT1 contactor is used for operational switching.
The switching state is triggered and signaled using the 3RK1 4
load feeder module on the AS-Interface. ■ More information
• The feeder for reversing duty is designed for two directions of Types of coordination
rotation of induction motors. On these units, there is no electri-
cal interlock between the two contactors. Exception: size S00 The response of the device to short-circuits is described by the
features a mechanical interlock. type of coordination according to EN 60947-4-1 (VDE 0660
Part 102), IEC 60947-4-1.
The 3RA5 fuseless load feeders with AS-Interface achieve the
type of coordination "1" at Iq = 50 kA. This ensures that short-
circuits of 50 kA will be deactivated without posing a hazard to
persons and systems. The contactor may be damaged at such
6
■ Dimensional drawings
Size S00 · For 40 mm and 60 mm busbar systems
Direct start Reversing duty
45 90
57
13
0 I 0 I
253
310
1)
NSB00406a
32
1)
Busbar adapters suitable for a
busbar thickness of 5 and 10 mm
19 71 34 with chamfered edges.
113
6
45 90
35
24
28
332
284
1)
NSB00407
32
1)
Busbar adapters suitable for a
19 71 34
113
busbar thickness of 5 and 10 mm
162 with chamfered edges.
■ Overview
• Completely factory-wired motor starters for switching and
protecting any three-phase loads
• Can be used as a direct-on-line, reversing or soft starter
• Standard motor starter with motor starter protector and
contactor assembly up to 5.5 kW
• High Feature motor starter with a combination comprising a
motor starter protector, solid-state overload protection and
contactor or soft starter up to 7.5 kW
• With self-assembling 40/50 A power bus, i.e. the load voltage
is only supplied once for a group of motor starters
• Hot swapping is permissible
• Inputs and outputs for activating and signaling the statistics
have been integrated
• Diagnostics capability for active monitoring of the switching
and protection functions
• Can be combined with expansion modules: Brake control
module for controlling electromechanical brakes in induction
Motor starters, Standard, DS1-x direct-on-line starter motors and with two optional inputs for special functions
(for quick stop with the Standard motor starter and for
parameterizable special functions with the High Feature motor
starter)
• For combining with safety technology (see ET 200S Safety
motor starters Solutions Local/PROFIsafe, page 6/111
onwards) for use in safety-related subsystems (EN 954-1).
6
IM 151 Solid-state modules DS1-x standard direct- xB4 brake control DSS1e-x HF high feature
interface module on-line starter module soft starter
NSA0_00459
Terminal module for standard
direct-on-line starter with infeed
TM-DS45-S32
PE/N M45-PEN-F PE/N M45-PEN-S M65-PEN-F M65-PEN-S Terminal module for high feature
terminal block terminal block infeed module connection module direct-on-line starter/soft starter
without infeed
6
TM-DS65-S31
Terminal module for standard Terminal module for high feature Terminal module for
direct-on-line starter without direct-on-line starter/soft starter TM-xB215-S24-01 brake
infeed with infeed control module
TM-DS45-S31 TM-DS65-S32
■ Design
Power is supplied through the terminal modules for motor start- Note:
ers. While the auxiliary voltages must be fed in once through the Soft starters as well as frequency converters are both suitable for
PM-D or PM-DFx power module, which is to be plugged in on the taking special care of mechanical systems. Soft starters are
left side of the first motor starter, the load voltage must be fed in often used for loads with a square curve (pumps, compressors,
at the first TM-xxxxS32 terminal module (on the left) of a motor fans).
starter. The other TM-xxxxS31 terminal modules are automati- Frequency converters are often used for varying loads and when
cally supplied as well through the integrated power bus when constant starting times are required (conveying systems).
they are mounted side by side.
It should be noted that during starting with soft starters the
If the power bus is utilized to its full capacity of 40 A (Standard torque is reduced by approx. 20 % (compared to operation with
motor starters) or 50 A (High-feature motor starters), a new direct-on-line starters/frequency converters). The motor must be
supply is fed in through an additional TM-xxxxS32 terminal dimensioned accordingly. Soft starters can be used typically
module. This also applies when transferring from a Standard with switching frequencies of up to 20 operations/h.
motor starter to a High-feature motor starter and vice versa.
In this case, however, no PM-D power module must be placed in
between.
1L1 400 V AC
Power 1L+ 24 V DC 1L2
supply 1M 1L3
electronics
F01F03
16 A
1L+
2L+
1L1
3L2
5L3
1M
2M
L+ 1
8
M 2
9
PROFIBUS DP
3
4 Fault Fault
5
6
8 I 108.2 I 108.0 I 108.6 I 108.4
I 108.1 I 108.5
A1+
A2
2T1
4T2
6T3
4
5
10
11
Power 2L+ 24 V DC
supply 2M
contactor PE/N PE/N
PE
PE
PE
PE
PE NSA0_00133c
N
N
M M
M101 M102
3~ 3~
Sample illustration of an ET 200S – station with PM-D power module and two standard motor starters
Accessories for motor starters, Standard The 2DI 24 V DC COM control module has in addition a PC inter-
face for connecting the Switch ES Motor Starter parameteriza-
Control unit tion and diagnostics software (Version 2.0 and higher). The mod-
With the control unit the contactor coils of the Standard motor ule works solely on High-feature motor starters with ES Motor
starter can be directly controlled using 24 V DC. The motor Starter interface. The Logo!-PC cable is used as connecting
starter can thus be started as normal using a local control point cable between the 2DI 24 V DC COM control module and the
High-feature motor starter.
6
■ Technical specifications
Motor starters Motor starters Motor starters
Standard High Feature High Feature
DS1-x, RS1-x DS1e-x, RS1e-x DSS1e-x
Motor starters for connection to ET 200S, max.1) 42 17 17
Mounting dimensions (W x H x D)
• Direct-on-line starters mm 45 x (265 + 45) x (120 +27); 65 x (290 + 45) x (150 +23);
(45: PE/N module; 27: (45: PE/N module; 23: Control module)
Auxiliary switch contactor from
F-Kit)
• Reversing starters mm 90 x (265 + 45) x (120 +27); 130 x (290 + 45) x (150 +23);
(45: PE/N module; 27: (45: PE/N module; 23: Control module)
Auxiliary switch contactor from
F-Kit)
Permissible ambient temperature
• During operation °C 0 ... +60, 0 ... +60
from +40 with derating With horizontal mounting up to +40
• During storage °C -40 ... +70 -40 ... +70
• Permissible mounting position °C Vertical, horizontal Vertical, horizontal
With derating
Vibration resistance acc. to IEC 60068, Part 2-6 g 2
Shock resistance acc. to IEC 60068, Part 2-27 g/ ms Square 5/11
Power consumption
• From auxiliary circuit L+/M (U1) mA Approx. 20 Approx. 40 Approx. 40
• From auxiliary circuit A1/A2 (U2) mA Approx. 100 Approx. 1700 (80 ms long) Approx. 30
Approx. 350 (after 80 ms)
Rated operational current for TM-D terminal A 40 50 50
modules Ie
Rated operational voltage Ue V 400
Approval to DIN VDE 0106 Part 101 V Yes, up to 500 Yes, up to 500 Yes, up to 480
CSA approval and UL V Yes, up to 600 Yes, up to 600 Yes, up to 480
Conductor cross-section
• Solid mm2 2 x (1 ... 2.5)2); 2 x (2.5 ... 6)2)
• Solid with end sleeve mm2 2 x (1 ... 2.5)2); 2 x (2.5 ... 6)2), according to IEC 60947: max. 1 x 10
• AWG conductors, solid or stranded mm2 2 x (14 ... 19) AWG
Degree of protection IP20
6
Touch protection Finger-safe (this also applies to terminal modules on a dismounted motor starter)
Degree of pollution
• At 400 V 3, IEC 60664 (IEC 61 131)
• At 500 V 2, IEC 60664 (IEC 61 131)
Rated impulse withstand voltage Uimp kV 6
Rated insulation voltage Ui V 500
Rated operational current Ie for motor starters
• AC-1/2/3 at 60 °C
- At 400 V A 12 16 3 / 8 / 16
- At 500 V A 9 11 --
• AC-4 at 60 °C
- At 400 V A 4.1 9 --
Rated short-circuit breaking capacity kA 50 at 400 V
Power of induction motors at 500 V kW 5.5 7.5
Utilization categories AC-1, AC-2, AC-3, AC-4
Safe isolation between main and auxiliary circuits V 400, according to DIN VDE 0106, Part 101
Positively-driven operation of contactor relay (NC) Yes Yes --
Trip class Class 10 Class 10/20, can be 0.3 ... 3 A: Class 10/10A,
parameterized can be parameterized
2.4 ... 8 A: Class 10A
2.4 ... 16 A: Class 10A
Stall protection No Yes, 8 x Ie / 1 s
Motor starter protector signaling Yes Parameterizable: always / only in case of "On" commands
Overload warning No, only tripping Yes
Emergency start function No Yes
Type of coordination Up to 1.6 A: "2" Up to 16 A: "2" Up to 16 A: "1"
Up to 12 A: "1"
Mechanical endurance
• Motor starter protector Operat 100000
• Contactor ing 30 million 10 million --
• Contactor with safety functionality (F-Kit) cycles 10 million -- --
1) 2)
Additional limits: Process image, max. design width 2 m. If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
Input/output bit
• DO 0 Motor on (clockwise)
• DO 1 Motor on (counterclockwise)
• DO 2 Control of brake (1 = tripped, motor without being braked)
• DO 3 Reserved Remote reset (e.g. in case of overload)
• DO 4 Reserved Emergency start
• DO 5-8 Reserved
• DI 0 Ready
• DI 1 Motor on Motor on (feedback current is flowing)
(feedback from contactor)
• DI 2 Motor starter protector tripped Actuator shutdown (short-circuit, overload) / Device fault
• DI 3 Reserved Overload group warning
• DI 4 Reserved Input 1 (from brake control module)
• DI 5 Reserved Input 2 (from brake control module)
• DI 6 Reserved Input 3 (from brake control module 2DI)
• DI 7 Reserved Input 4 (from brake control module 2DI)
• DI 8 ... DI 13 n/a Motor current Iactual
• DI 14 n/a Reserved
• DI 15 n/a -- Ramp mode
Fault type (PROFIBUS diagnostics)
• 00001: Short-circuit -- Starter motor starter protector has tripped
• 00100: Overload -- Thermal motor model overload
• 00111: Upper limit overshot -- Ie limit value overshoot
• 01000: Lower limit value undershot -- Ie limit value undershoot
• 01001: Fault Internal fault / Device fault / Fault during self-test
• 10000: Parameterizing fault -- Wrong parameter value
• 11000: Actuator shutdown All designated faults / Unbalance / motor blocking
(possibly with an additional fault entry describing the fault in more detail)
• 11010: External fault -- Input disconnection/ Input disconnection limit /
Process image fault
■ Dimensional drawings
Space for
min.35
heat dissipation
D S , D S -x , D S 1 -x R S , R S -x , R S 1 -x
6
R S ,
D S , D S -x , D S 1 -x R S -x ,
R S 1 -x
66
6 6
100
1 0 0
264
2 6 4
306
3 0 6
N S A 0 _ 0 0 1 3 8 a
T M -D S 4 5 9 0 T M -R S 9 0
NSA0_00137b
min.35
44.8 7 3 6 ,5
Space for 7 36.5
93 9 3
heat dissipation 1 1 8
118
DS1-x direct-on-line starter with TM-DS 45 terminal module RS1-x reversing starter with TM-RS 90 terminal module
D S 1 e -x , D S S 1 e -x , 172,5
min. 35
172,5 Space for heat dissipation
min. 35
D S 1 e -x , R S ,
R S -x ,
66
D S S 1 e -x ,
66
F -D S 1 e -x R S 1 -x
Mounting channel
100
Mounting channel
100
35 x 7.5/15 mm 35 x 7.5/15 mm
332
290
332
290
T M -D S 6 5 T M -R S 9 0
T M -F D S 6 5
Connection area
Connection area
NSA0_00200a
NSA0_00199b
min. 35
min. 35
DS1e-x direct-on-line starter, DSS1e-x sort starter and RS1e-x reversing starters and TM-RS130 terminal module
TM-DS65 terminal module
Accessories
117,5 15
6
66
13,5
142,2
194,6
195,6
100
NSA00304
95 7
6
■ Dimensional drawings
117,5 8,2 15
PM-D
66
100
7
194,6
195,6
100
TM-P15
NSA00305
101,9 7
■ Overview ■ Design
TM-DS, TM-RS
• "–S32" variant with supply terminals: 2 x 3 x 10 mm² screw
terminals for power bus and motor feeder
• "–S31" variant without supply terminals: 1 x 3 x 10 mm² screw
terminals for motor feeder
• Optionally expandable with PE/N modules (see Accessories)
• Applies only to Standard motor starters: For applications with
high motor currents (> 6.3 A) or high ambient temperatures
(> 40 °C) it is recommended to use the DM-V15 distance
module (See Accessories) between two DS1-x motor starters
TM-ICU
• For ICU24 / ICU24F control modules of the frequency
converter
TM-IPM
• "TM-IPM65" variant for IPM25 power section of the frequency
converter with 0.75 kW
• "TM-IPM130" variant for IPM25 power section of the frequency
converter with 2.2 or 4.0 kW
• "–S32" variant with supply terminals: 2 x 3 x 10 mm² screw
terminals for power bus and motor feeder
• "–S31" variant without supply terminals: 1 x 3 x 10 mm² screw
terminals for motor feeder
Terminal modules for motor starters • All TM-IPM units have an integrated shield attachment
• Mechanical modules in which the motor starter and expansion • Optionally expandable with PE/N modules (see Accessories)
modules are inserted
TM-xB
• For constructing the permanent wiring and self-assembling
voltage bus • Can be combined with Standard motor starters as well as
High-feature motor starters and frequency converters
• For connecting the motor connection cables
• Connection by means of screw terminals
• Positive-locking connection to ensure enhanced vibration
resistance • Always next to the TM-DS/TM-RS on the right-hand side
6
Terminal modules for frequency converters Terminal module for power module
• Mechanical modules in which the components of the For supplying load and sensor voltage to the self-assembling
frequency converter are inserted potential bars of the Standard motor starters, High-feature
• For constructing the permanent wiring and self-assembling starters and frequency converters. Power modules for voltage
voltage bus monitoring are plugged onto TM-P modules. TM-P modules can
be used any number of times within the ET 200S. A power
• For connecting the motor cables module must always be plugged upstream from the first motor
• Integrated shield attachments for receiving the busbar starter/frequency converter.
3 x 10 mm
Terminal module for power module
• Connection by means of screw terminals
• Light colored enclosure for visual distinction
• Always before the first TM-DS/TM-RS
■ Technical specifications
TM-P15 S27-01 terminal module
Dimensions
• Mounting dimensions (W x H x D) mm 15 x 196.5 x 102
• Depth with power module mm 117.5
Insulation voltages and rated currents
• Insulation voltage V 500
• Rated operational voltage V 24 DC
• Rated operational current A 10
Conductor cross-sections
• Solid mm2 1 x (0.14 ... 2.5), according to IEC 60947
1 x 2.5
• Finely stranded with end sleeve mm2 1 x (0.14 ... 1.5), according to IEC 60947
• AWG conductors, solid or stranded AWG 1 x (18 ... 22)
Wiring
• Required tool Standard screwdriver size 1
• Tightening torque Nm 0.4 ... 0.7
6
• Rated frequency Hz 50/60
Conductor cross-sections
• Solid mm2 2 x (1 ... 2.5)1) or
2 x (2.5 ... 6)1)
• Finely stranded with end sleeve mm2 1 x 10 or
2 x (1 ... 2.5)1) or
2 x (2.5 ... 6)1) according to IEC 60947
• AWG conductors, solid or stranded AWG 2 x (14 ... 10)
• With additional 3-phase feeder terminal if required
- Solid or stranded mm2 1 x 2.5 ... 25
- Finely stranded with end sleeve mm2 1 x 2.5 ... 25
- AWG conductors, solid or stranded AWG 1 x 12 ... 4
Wiring
• Required tool Standard screwdriver size 2 and Pozidriv 2
• Tightening torque Nm 2.0 ... 2.5
1) If two different conductor cross-sections are connected to one clamping
point, both cross-sections must lie in the range specified. If identical
cross-sections are used, this restriction does not apply.
General data
■ Overview
With the ET 200S Safety motor starters Solutions there is no
complicated and hence cost-intensive configuring and wiring
compared to the conventional safety technology. The ET 200S
Safety motor starter Solutions are designed for Category 4
according to EN 954-1 or SIL 3 IEC 61508.
They enable the use of safety-oriented direct-on-line starters or
reversing starters in the SIMATIC ET 200S distributed peripher-
als system on PROFINET or PROFIBUS. The fine modular archi-
tecture of the system enables optimum imaging of machine or
plant applications.
Within an ET 200S station the Safety motor starters Solutions can
also be combined with Standard motor starters or High Feature
motor starters without safety functions or the SIMATIC ET 200S FC
frequency converter up to max. 4 kW up to Category 3 according
to EN 954-1 or SIL 2 according to IEC 61508.
Standard and High Feature ET 200S motor starters can be found
on page 6/100 onwards.
The "SIMATIC ET 200 Configurator" software can be found in
The ET 200S Safety motor starters Solutions comprise: Catalog CA 01 on CD or DVD. You can also download the
• Safety modules "SIMATIC ET 200 Configurator" software from the Internet:
• Standard motor starters http://www.siemens.com/sirius-starting
• High Feature motor starters http://www.siemens.com/ET200S
• Failsafe motor starters
■ Design
High degree of flexibility with safety technology
Solution PROFIsafe
In EMERGENCY-STOP applications, the Failsafe motor starters
are selectively switched off through the upstream PM-D F
PROFIsafe safety module. For each safety module, six switch-off
groups can be formed. In the first delivery stage, the failsafe
freely-programmable logic of the SIMATIC controller is used to
interface with the relevant Failsafe sensor technology. The inter-
The Failsafe motor starter has been developed on the basis of face between PROFIsafe and installations that use conventional
the High Feature motor starter. It differs in that, in addition to a safety technologies implemented through the F-CM Failsafe
motor starter protector and contactor assembly, a safe solid- contact multiplier with four floating contacts.
state evaluation circuit is installed for error detection purposes
Solution local
which makes the motor starter failsafe.
Failsafe motor starter with safety relay (Variant 1) or ASIsafe
If the contactor to be switched fails in an EMERGENCY-STOP
(Variant 2, see example 2, page 6/115):
case, the evaluation electronics detects a fault and opens the
Signals with relevance for safety can be input to ET 200S through
motor starter protector in the motor starter through a shunt trip
a PM-D F X1 infeed terminal module through the enabling cir-
unit in a failsafe manner. The second redundant shutdown
cuits of the AS-i Safety Monitor or the safety relay to control the
component is therefore no longer a main contactor, as is
Failsafe motor starters which then selectively switch off the
generally the case, but the motor starter protector installed in the
downstream motors.
motor.
■ Technical specifications
F-DS1e-x direct-on-line starters / F-RS1e-x reversing
starters
6
■ Dimensional drawings
heat dissipation
Clearance for
min 35
RS=130 149
DS=65 138 7
66
23
6
Sectional rail
135
35 x 7.5 mm
100
290
333
Sectional rail
35 x 7.5 mm
48
NSA0_00335
Connection area
heat dissipation
Clearance for
min 35
43
99
126
■ Overview
PM-D F1 PM-X DS1e-x
safety module safety module high feature
direct starter
DS1-x PM-D F2 PM-X
standard safety module safety module
direct starter
Terminal module
for PM-X safety module
G_NSA0_00434
IM 151
interface module
Terminal module
for PM-D F1/2
safety module
Terminal module
for direct starter
Auxiliary switch of without TM-DS65-S31
the failsafe equipment supply connection
for F-Kit 1
direct starter
Terminal module
for PM-D F1/2
Terminal module safety module
for direct starter
Terminal module
6
6
• Contact supports for the terminal modules ET 200S
Standard PLC
• One or two auxiliary switch blocks for the contactor/contactors
of the motor starter
• Connecting cables Motor 1 Motor 2
Version 1 Version 2
High Feature motor starters and their terminal modules come as
Safety relay, ASIsafe
standard with the functionality of the F-Kits integrated. e. g. 3TK28
Examples
AS-i
The diverse possible uses of the Safety motor starters Solutions
local are presented in the manual SIMATIC ET 200S Motor
Starters in the context of typical sample applications.
Safety functional examples for easy, quick and low-cost
implementations of applications with Safety motor starters AS-i
Solutions local are available on the Internet:
You can find more information on the Internet at:
NSA0_00431a
http://www.siemens.com/sirius-starting
http://www.siemens.com/ET200S ET 200S Safety motor starters Solutions local with 2 external safety
combinations (= safety relays or ASIsafe monitors) and with Failsafe
motor starters (PM-DFX1 application). 2 of the 6 available safe switch-off
groups are used.
Signals with relevance for safety can be input to ET 200S through
a PM-DFX1 infeed terminal module through the enabling circuits
of the ASIsafe monitor or the safety relay to control the Failsafe
motor starters which then selectively switch off the downstream
motors.
■ Design
Components needed for applications with safety requirement
Components needed Safety category according to EN 954-1
1 2 3 4
PM-D X -- -- --
PM-D F1/-F2/-F4 -- X X X
PM-D F3 -- X X --
F-Kit 1/2 -- X1) X1) X1)
PM-X -- X X X
PM-DFX1 -- X X X
External infeed contactor -- -- X X
1) F-Kit needed only for Standard motor starter; already integrated in High Feature motor starter
Terminal module PM-D F1 PM-D F2 PM-D F3 PM-D F4 PM-D F5 PM-X PM-DFX1 FCM
TM-PF30 S47-B0 X X -- -- -- -- -- --
TM-PF30 S47-B1 X X -- -- -- -- -- --
TM-PF30 S47-C0 -- -- X X -- -- -- --
TM-PF30 S47-C1 -- -- X X -- -- -- --
TM-PF30 S47-D0 -- -- -- -- X -- -- --
TM-X15 S27-01 -- -- -- -- -- X -- --
TM-PFX30 S47-G0 -- -- -- -- -- -- X --
TM-PFX30 S47-G1 -- -- -- -- -- -- X --
TM-FCM30 S47 -- -- -- -- -- -- -- X
Terminal module for safety module The 24 V supply voltages for the electronics (U1) and those for
supplying the contactors (U2) are fed in new.
For supplying load and sensor voltage to the self-assembling The shutdown command from an upstream ET 200S station is
potential bars of the Standard motor starters, High Feature received through a safe input. Separate terminals are available
starters and frequency converters. Safety modules for voltage to connect the feedback circuit to the upstream ET 200S station.
monitoring are plugged onto TM-P modules. TM-P modules can No safety sensors can be connected to this terminal module.
be used any number of times within the ET 200S. A safety module
must always be plugged upstream from the first motor starter. TM-PF30 S47-C0
6
Different safety circuits can be functionally separated or else The terminal module is used to cascade lower level safety
cascaded using different terminal modules. Each group in such segments and accommodates the PM-D F3 safety module for
a case must be terminated with a PM-X connection module. time-delayed shutdown or the PM-D F4 safety module. Only the
U2 supply voltage for the contactors must be connected to this
TM-PF30 S47-B1 terminal module. The U1 supply comes from the preceding
safety module (sub-potential group) over the potential bars of
The terminal module is always positioned at the beginning of a the terminal modules. No safety sensors can be connected to
safety segment and accommodates the PM-DF1 safety module this terminal module.
for EMERGENCY-STOP applications or the PM-DF2 safety mod-
ule for protective door monitorings. The 24 V supply voltages for TM-PF30 S47-D0
the electronics (U1) and those for supplying the contactors (U2)
of the motor starters must be connected along with the 2-chan- The terminal module is used to accommodate the PM-D F5
nel connection of the safety sensors (e.g. EMERGENCY-STOP safety module. On this terminal module, safe signals can be
pushbuttons) to this terminal module. Connections for the ON relayed to external systems through four groups, each with two
button (enabling) and safe output of the safety module are safety relay contacts configured with redundancy. The terminal
available in addition. module must always be positioned between one of the above
mentioned terminal modules and a terminal module for the
TM-PF30 S47-B0 TM-X connection module. No safety sensors can be connected
to this terminal module.
The terminal module is used to cascade lower level safety
segments and accommodates the PM-DF1 safety module for Terminal module for connection module (TM-X)
EMERGENCY-STOP applications or the PM-DF2 safety module
for protective door monitorings. No other auxiliary voltage has to For connection of an external infeed contactor (second shut-
be connected to this terminal module. The supply comes from the down option) for category 3 and 4. The connection module is
preceding PM-DF1 or PM-DF2 module over the potential bars of plugged on the right alongside the last motor starter of a safety
the terminal modules. Once the potential of the preceding safety segment. On the TM-X terminal module there are the terminals
module is disconnected, this sub-potential also has no voltage. for connecting the positively driven NC contact of the contactors
as well as the terminals for connecting the contactor coil. If no
TM-PF30 S47-C1 contactor with redundant switching is required, e.g. for category
The terminal module is always positioned at the beginning of a 2 (EN 954-1), the feedback circuit has to be closed at these ter-
safety segment expansion in a new station, e.g. at an interlace minals with a bridge. In applications with external safety relays it
point. It accommodates the PM-D F3 safety module for time- is also used instead of the safety module as interface to the
delayed shutdown or the PM-D F4 safety module for direct external safety relay.
shutdown in separately located ET 200S stations.
■ Function
Safety motor starters Solutions local The TM-terminal module must always follow directly after a ter-
minal module for standard motor starters, High Feature motor
The safety module evaluates the signal state of the connected starters or frequency converters as control of the solid-state
safety sensors and, using the integrated safety relays, shuts braking switch is provided through an output of the motor
down the group(s) of downstream motor starters. The shutdown starter/frequency converter. The xB215 terminal modules for the
function is monitored by the module, and the auxiliary functions brake control modules have not only the terminals for connecting
likewise. the cable for the motor brake but also the terminals of the two lo-
Safety-relevant system signals, e.g. due to an actuated cal acting inputs. These local inputs are not evaluated by a fre-
EMERGENCY-STOP switch or a missing auxiliary voltage, are quency converter; for this reason the xB215 terminal module
automatically generated and notified to the interface module. may be plugged in only downstream from a motor starter.
The latter assigns an unambiguous ID to the fault. Using the Terminal modules for (TM-PF30) safety module
PROFIBUS DP diagnostics module, faults of this type can be
identified and localized without a great deal of programming For supplying load and sensor voltage to the potential bars of
work. the motor starters, and for connection of the 2-channel sensor
circuit (e.g. EMERGENCY-STOP pushbutton) and a reset button.
The PM-D F X1 safety module is used for feeding in 1 to 6 switch- Different terminal modules are available for the configuring of
off groups. The infeed voltage can be switched using 1 to 6 separate safety circuits or for the cascading of safety circuits,
external safety shutdown devices (either ASIsafe monitors or and for applications with time-delayed disconnection.
3TK28 safety shutdown devices). This safety module is used in
applications with external safety shutdown devices where there Terminal module for (TM-X) connection safety module
is a need for the selective safety shutdown of failsafe motor
starters (see example 2, page 6/115). For connection of an external infeed contactor (2nd shutdown
possibility). With terminals for contactor coil and feedback
Terminal modules contact. Is always required to terminate a group of safety-
oriented motor starters.
Terminal modules for expansion modules (TM-xB)
The TM-xB terminal modules are used to accommodate the xB1,
xB2, xB3 and xB4 brake control modules.
■ Technical specifications
PM-D F1, F2, F3, F4 and F5 safety modules
Mechanical endurance Operat- 10 x 106
Electrical endurance ing 200000 with Ie
cycles
Utilization categories DC-13
Control times
6
Minimum command duration ms 200
Recovery time s <1
Off-delay ms 30
Control circuit U1
Rated control supply voltage US V 24 DC
Operating range DC up to 60 °C 0.85 ... 1.2 x Us
Power consumption W 2.4
Recommended short-circuit protection (gG) gL 2 A
Output OUT+/OUT- for control of expansion modules 24 V DC / < 50 mA (PTC fuse)
Switched auxiliary circuit U2
Rated control supply voltage US V 24 DC
Operating range DC up to 60 °C 0.85 ... 1.2 x Us
Rated operational current Ie (DC-13 up to 24 V) A 4
Uninterrupted thermal current Ith A 5
Recommended short-circuit protection for enabling and Fuse links:
signaling circuits LV HRC type 3NA
DIAZED type 5SB
NEOZED type 5SE
gL (gG) operational class 6 A
Supplying
Motor starters Yes
Solid-state modules No
Ex(i) modules No
BG certification Yes
UL-, CSA certification Yes
Cable length for EMERGENCY-STOP and ON pushbuttons m Max. 1000
Mounting dimensions (W x H x D) mm 30 x 196.5 x 117.5 (incl. terminal module)
Enabling circuits with PM-D F5 4 (floating)
Module-specific specifications
Ambient temperature °C 0 ... +60
Degree of protection IP20
Maximum achievable safety classes
• IEC 62508 SIL 3
• DIN V 19250 Shutdown class 5 and 6
• EN 954-1 Category 4
Safety characteristics
Proof-test interval 10 years
Voltages, currents, potentials
Rated control supply voltage Us V 21.6 ... 26.4 DC up to 60 °C
Rated operational current Ie A 6
Internal protection with 7 A fuse (quick)
Recommended upstream short-circuit protection A Fuse gL/gG 6.3
Supplying
• Failsafe motor starters Yes
• Failsafe frequency converters Yes
• Solid-state modules No
• Ex[i] modules No
Power consumption
• From the backplane bus mA 10
• From U1 mA 35
• From SGx mA 15
Status, alarms, diagnostics
Alarms None
Diagnostics functions
• Group fault/device fault Red "SF" LED
• Monitoring the supply voltage for solid-state modules U1 (PWR) Green PWR LED
• Monitoring of six switch-off groups Green LED SG1 ... SG6
• Diagnostics information can be read out Yes
Standards, approvals
• TÜV Yes
• UL-, CSA certification Yes
■ Dimensional drawings
8,2 30 8,2 15
66
66
6
100
100
7
196
196
7
100
100
NSA00307
NSA00306
90 90
7 118 7 118
PM-D F1 ... 4 safety module and TM-PF30 terminal module PM-X safety module and TM-X15 terminal module
5 1 0 1 ■ Schematics
Terminal assignment
TM-PFX30 S47-G0/G1 terminal modules (for PM-D F X1)
6
7 8
1 6
7 8 Terminal Short Meaning
1
5 2 5 2
designation
1, 8 + IN/OUT U 1: fused 24 V DC, limited to SIMATIC range
1 0 0
2, 9 M IN/OUT
N S A 0 _ 0 0 3 3 7 a
3, 10 -- Not assigned
4, 11 -- Not assigned
5, 12 -- Not assigned
6, 13 L+ U in: for connecting an external power supply
3 0 4 8 ,3 7, 14 M 24 V DC SELP/PELV
-- AUX1 Is passed through without a terminal
PM-D F X1 safety module (infeed terminal module) 15, 22 SG1
16, 23 SG2
17, 24 -- Not assigned
18, 25 SG3
19, 26 SG4
20, 27 SG5
21, 28 SG6
6
■ Overview
PM-D F PROFIsafe
safety module
IM 151
interface module
NSA0_00435
Terminal module
for PM-D F PROFIsafe
TM-PF30 S47-F0
F-RS1e-x
failsafe reversing starter
F-DS1e-x
failsafe direct starter
Terminal module
Terminal module for F-RS1e-x
for F-DS1e-x without TM-FRS130-S31-01
with TM-FDS65-S32 supply connection
supply connection
Terminal module
for F-DS1e-x
without TM-FDS65-S31
supply connection
6
PE/N terminal block PE/N terminal block
with M65-PEN-F without M65-PEN-S
supply connection supply connection
PROFINET SIEMENS
E 01
PROFIBUS 8 7 8 7
1 61 6
2 52 5
3 4 3 4
6
EMERGENCY-
STOP Motor 1 Motor 2
Codification
SG1
SG2
SG3
EMERGENCY- Position Cable-operated SG4
STOP switch switch SG5
SG6
NSA0_00432a 8 7 8 7
1 61 6
NSA0_00334
2 52 5
ET 200S Safety motor starters Solutions PROFIsafe with Failsafe motor 3 4 3 4
starters and fully selective disconnection (PM-DF PROFIsafe application)
Within an ET 200S station the Failsafe motor starters are
assigned to one of 6 safety segments. For plants with distributed The Failsafe motor starters are assigned to one of the six possible switch-
configuration the shutdown signals of these safety segments are off groups.
preferably issued by a higher level, safety-oriented control
system through PROFIsafe. This permits the greatest flexibility
for assigning the motor starters to different safety circuits.
Alternatively, an ET 200S F-CPU can also be used for control
purposes.
■ Technical specifications
PM-D F PROFIsafe safety module
Dimensions
Dimensions (W x H x D) mm 30 x 196.5 x 117.5 (incl. terminal module)
Module-specific specifications
Number of outputs, source input 6 switch-off groups (safety group 1 ... 6)
Internal power supply for bar U1
Assigned address range
• In PAE byte 5
• In PAA byte 5
Maximum achievable safety class
• According to IEC 61508 SIL3
• According to DIN VDE 0801 AK 6
• According to EN 954 Cat. 4
Voltages, currents, potentials
Supply voltage V 24 DC
Electrical isolation
• Between outputs and backplane bus Yes
• Between outputs and power supply No
• Between outputs No
• Between outputs/power supply and shield Yes
Status, alarms, diagnostics
Status display Green LED per SG
Green LED for electronics supply
Green LED for load voltage
Alarms: Diagnostics alarm "TO"
Diagnostics functions
• Group fault display Red LED (SF)
• Diagnostics information can be read out Available
Settings
Module address Diverse:
1. Using a safety-oriented parameter in the parameterization message frame
over the backplane bus
2. Using the 10-pole DIL switch (binary-coded) on the left side of the module
The received address is then compared with the DIL switch setting
6
F-CM contact multiplier
Dimensions
Dimensions (W x H x D) mm 30 x 196.5 x 117.5 (incl. terminal module)
Module-specific specifications
Number of relay outputs 4 (4 x 1-channel or 2 x 2-channel safe coupling/contact multiplication)
Internal power supply for bar U1 (from PM-D F / PM-D FX1)
Maximum achievable safety class
• According to IEC 61508 SIL3
• According to DIN VDE 0801 AK 6
• According to EN 954 Cat. 4
Voltages, currents, potentials
Switching capacity of the relay outputs Utilization category DC-13 (Ie / Ue):
1.5 A / 24 V
Electrical isolation
• Between outputs and backplane bus Yes
• Between outputs and power supply Yes
• Between outputs Yes
• Between outputs/power supply and shield Yes
Status, alarms, diagnostics
Status display PWR and STAT
Alarms: Diagnostics alarm None
Diagnostics functions Yes
• Group fault display Red LED (SF)
• Diagnostics information can be read out Available
• Monitoring the supply voltage for solid-state modules U1 (PWR) Green PWR LED
• Monitoring the switching state of the enabling circuit Red/green STAT LED
■ Dimensional drawings
118 6 30
PM-D F
PROFIsafe
66
Sectional rail
100
35 x 7.5 mm
195
196
AUX1 AUX1
F1
100
7
Sectional rail
35 x 7.5 mm
2 2
NSA0_00333
0 7
2 2
1 8
102
118 6 30
F-CM
66
6
Sectional rail
100
35 x 7.5 mm
7
195
196
AUX1 AUX1
E0 1 2
1 85 2
100
1 2
2 96 3
7
Sectional rail 1 2
4 1 5
35 x 7.5 mm
1 2
5 2 6
1 2
NSA0_00336
6 3 7
1 2
7 4 8
102
■ Schematics
Terminal assignment of TM-PF30 S47-F0 terminal module Terminal assignment of TM-FCM30 S47-F01 terminal module
(for PM-DF PROFIsafe) (for F-CM)
Terminal Short Meaning The table shows the terminal assignment of the TM-FCM30 S47-
designation F01 terminal module for the F-CM contact multiplier. The left half
20, 27 24 V DC 24 V DC infeed of the terminal module is used to assign the contact multiplier
(terminals internally bridged) outputs to the desired switch-off group (safety group). It can be
21, 28 M Infeed ground coded for only one safety group. The PM-D F treats multiple
(terminals internally bridged) coding as crossover. The F-CM can also be configured in
connection with the PM-D F X1 power module.
Terminal Short Meaning
designation
1, 8 SG1 Bridge for coding to safety group 1
2, 9 SG2 Bridge for coding to safety group 2
4, 11 SG3 Bridge for coding to safety group 3
5, 12 SG4 Bridge for coding to safety group 4
6, 13 SG5 Bridge for coding to safety group 5
7, 14 SG6 Bridge for coding to safety group 6
15 OUT1.1 Floating relay output 1.1
16 OUT1.2 Floating relay output 1.2
22 OUT2.1 Floating relay output 2.1
23 OUT2.2 Floating relay output 2.2
25 OUT3.1 Floating relay output 3.1
26 OUT3.2 Floating relay output 3.2
27 OUT4.1 Floating relay output 4.1
28 OUT4.2 Floating relay output 4.2
■ Overview
Isolator module
The isolator module with switch disconnector function is used for
safe disconnection of the 400 V operational voltage during
repair work in the plant and provides an integrated group fusing
function (i.e. additional group short-circuit protection for all
subsequently supplied motor starters).
Depending on the power distribution concept, all stations can be
equipped with an isolator module as an option.
Safety local isolator module
With the Safety local modules
• Safety local isolator module and
• 400 V disconnecting module
it is possible to achieve safety category 4 with an appropriate
connection.
The Safety local isolator module is a maintenance switch with
integrated safety evaluation functions that can be parameterized
using DIP switches.
Motor starters¼
It is used for:
• Only two variants up to 5.5 kW
• Connection of a 1 or 2-channel EMERGENCY-STOP circuit up
• All settings can be parameterized by bus
to category 3-4/Sil3 (protective door or EMERGENCY-STOP
• Comprehensive diagnostics signals
pushbuttons) and parameterizable start behavior
• Overload can be acknowledged by remote reset
• Control of the 400 V disconnecting module by means of a
• Current unbalance monitoring
safety rail signal
• Stall protection
• Emergency start function in the event of overload
• Current value transmission by bus
• Current limit monitoring
• Direct-on-line or reversing starters
• Power bus can be plugged in using the new
HAN Q4/2 plug-in connectors
• Conductor cross-sections up to 6 x 4 mm²
• 25 A per segment
(power looped through using jumper plug)
• Supplied with 400 V AC brake contact as an option
6
■ Technical specifications
Motor starters, Motor starters,
Standard DSe, RSe High Feature DSe, RSe
General data
Motor starters that can be connected to ET 200pro or modules with Max. 8
width of 110 mm
Mounting dimensions (W x H x D)
• Direct-on-line starter and reversing starter mm 110 x 230 x 150
Permissible ambient temperature
• During operation °C -25 ... +55, from +40 with derating
• During storage °C -40 ... +70
Permissible mounting position Vertical, horizontal
Vibration resistance according to IEC 60068, Part 2-6 2g
Shock resistance to IEC 60068 Part 2-27 Half-sine 15 g/11 ms
Power consumption
• From auxiliary circuit L+/M (U1) mA Approx. 40
• From auxiliary circuit A1/A2 (U2) mA Approx. 200
Rated operational current for power bus Ie A 25
Rated operational voltage Ue V 400
Approval to DIN VDE 0106, Part 101 V Up to 500
CSA and UL approval V Up to 600
Conductor cross-sections
• Incoming energy supply mm2 Max. 6 x 4
Degree of protection IP65
Touch protection Finger-safe
Degree of pollution 3, IEC 60664 (IEC 61131)
Rated impulse withstand voltage Uimp kV 6
Rated insulation voltage Ui V 400
6
Group warning diagnostics No Yes, parameterizable
Group diagnostics Yes, parameterizable
Emergency start Yes
Digital inputs No Yes, 4 inputs
• Parameterizable input signal No Yes, latching/ non-latching
• Parameterizable input level No Yes, NC contacts/NO contacts
• Parameterizable input signal delay ms No Yes, 10 ... 80
• Parameterizable input signal extension ms No Yes, 0 ... 200
• Parameterizable input control actions No Yes, 12 different actions
400 V brake output Yes, ordering option
Parameterizable brake enabling delay s Yes, -2.5 ... 2.5
Parameterizable holding time of the brake during stopping s Yes, 0 ... 25
Local device interface Yes
Firmware update Yes, by trained personnel
Thermal motor model Yes
Parameterizable trip class No, CLASS 10 fixed Yes, CLASS 5, 10, 15, 20
Parameterizable response in case of overload of thermal motor model No Yes, 3 possible states
Advance warning limit for motor heating % No Yes, parameterizable 0 ... 95
Advance warning limit time-related trip reserve s No Yes, parameterizable 0 ... 500
Parameterizable recovery time min No Yes, 1 ... 30
Parameterizable zero voltage safety No, permanently integrated Yes
Reversing start function Yes, ordering option
Parameterizable interlock time for reversing starters No, 150 ms fixed Yes, 0 ... 60 s
Integrated logbook functions Yes, 3 device logbooks
Integrated statistics data memory Yes
Parameterizable response in case of CPU / master stop Yes
Device indications
• Group fault SF LED (red)
• Switching state STATE LED (red, yellow, green)
• Device status DEVICE LED (red, yellow, green)
• Digital inputs No IN 1 ... IN 4, LED
■ Overview ■ Function
Safety local isolator module
The module with local safety function is designed for the
following individual functions:
• Functions as for the isolator module, plus:
• 2 safe inputs for:
- EMERGENCY-STOP or protective door contacts, 2-channel
- Monitored start
• 2 slide switches for adjusting the basic functions
- 1-channel/2-channel
- Autostart/monitored start.
400 V disconnecting module
The 400 V disconnecting module is designed for the following
individual functions:
• Double disconnection of the main circuit supply (Category 4)
• Feedback of the module's functional state over bus.
■ Technical specifications
Safety local isolator module 400 V disconnecting module
General data
Mounting dimensions (W x H x D) in mm
• Direct-on-line starter and reversing starter mm 110 x 230 x 170 110 x 230 x 150
Permissible ambient temperature
• During operation °C -25 ... +55
• During storage °C -40 ... +70
Permissible mounting position Any
Vibration resistance to IEC 60068, Part 2-6 2g
Shock resistance to IEC 60068 Part 2-27 Half-sine 15 g/11 ms
Power consumption
• From auxiliary circuit L+/M (U1) mA Approx. 20
• From auxiliary circuit A1/A2 (U2) --
Rated operational current for power bus Ie A 25
Rated operational voltage Ue V 400
Approval to DIN VDE 0106, Part 101 V Up to 500
CSA and UL approval V Up to 600
Conductor cross-sections
2
Incoming energy supply mm Max. 6 x 4
Degree of protection IP65
Touch protection Finger-safe
Degree of pollution 3, IEC 60664 (IEC 61131)
Rated impulse withstand voltage Uimp kV 6
Rated insulation voltage Ui V 400
Rated operational current for starter Ie
• AC-1/2/3 at 40 °C
- At 400 V A 25
- At 500 V A 25
Rated short-circuit breaking capacity kA 50 at 400 V
Type of coordination to IEC 60947-4-1 "2"
Safe isolation between main and auxiliary circuits V 400, according to
DIN VDE 0106, Part 101
Operating times at 0.85 ... 1.1 x Ue
• Closing delay ms -- 25 ... 100
6
■ Overview ■ Design
Motor starters generally include:
• Digital outputs for controlling the motor starters.
• Digital inputs for feedback of operating states and faults.
• Integrated plug-in power connections for power infeed and
power loop. This permits configuration of a power bus system
in which several motor starters are connected to one power
cable.
• A starter combination consisting of a motor starter protector
and contactor(s) from the SIRIUS controlgear range in the
case of electromechanical motor starters (solid-state motor
starters have a setting option for overload protection and
behavior in case of overload).
Mounting
The electrical connection of the motor starters to the adjacent
modules is made using the integrated plug connector. Special
mounting rails (6ES7 194-1GB.0-0XA0) for screwing on the
ET 200X station (see the section Accessories / Mounting
Accessories) must be used. The motor starters must be fastened
• For switching and protection of any three-phase loads to the mounting rail using all three screws and in addition must
• Direct-on-line or reversing starters be secured to the preceding module with the three screws
• Electromechanical or solid-state supplied.
• Power bus can be plugged in using the new HAN Q8 plug-in Note:
connectors The permissible electrical and mechanical load limits must be
• Conductor cross-sections up to 4 mm2 observed.
• 35 A per segment
• Supplied with different brake contacts as an option
Accessories
The following accessories are required for each ET 200X
configuration:
Basic and expansion EM 300 DS/RS and EM 300 EDS/ERS motor starters Tools
modules with inputs and
outputs
to the energy supply (-X1) to the load connection (-X2) to the power loop-through
6
connection (-X3)
Per basic station: Per electromechanical or Per electromechanical or Per electromechanical or As required:
Three plug connectors for solid-state motor starter: solid-state motor starter: solid-state motor starter: • Crimp tongs
PROFIBUS DP, control and 9-pole connector set for • 9-pole connector set for load • 9-pole connector set for • Dismantling tool for 9-
auxiliary voltage energy supply: connection power loop-through pole power connector
Per digital input and output • 6 x 4 mm2 or (1.5 mm2) or connection:
- 6 x 4 mm2 or • Hand-held device1)
used: • 6 x 2.5 mm2 • Preassembled load connection
cable: - 6 x 2.5 mm2 or
One 5-pole
M12 coupler plug - 4 x 1.5 mm2 or • Power supply cable:
- 6 x 1.5 mm2 with 9-pole power - 4 x 4 mm2 or
Per analog input and output connector - 6 x 4 mm2 with 9-pole power
used: connector
One 4-pole shielded M12 Per socket not required:
coupler plug • One sealing cap
Per digital or analog input
and output not used:
One M12 sealing cap
1) The hand-held device enables the motor starter to be operated locally and
autonomously, providing that the auxiliary voltage supply is connected.
Thus, assuming that the automation level is functioning correctly, local
switching operations can be carried out in addition to normal manual
operations in the event of a PLC / bus system failure (emergency mode) or
during test runs for pre-commissioning, e.g. for testing the direction of
rotation of the motor. The hand-held device can be connected to the motor
starter by means of a connecting cable directly through a socket
underneath the transparent cover.
■ Technical specifications
ET 200X motor starters
DS/RS EDS/ERS
Rated operational voltage V
• According to DIN VDE 0106, Part 1014 500 AC
• According to CSA and UL 600 AC
Safe isolation between main and auxiliary circuits V Up to 400 --
(according to DIN VDE 0106, Part 101)
Rated power kW 5.5 2.2
Permissible operating modes Continuous duty, temporary duty, periodic duty, periodic intermittent duty
(50 % relative ON period at 80 1/h at 5.5 kW)
Permissible switching frequency with a starting time Operat- 80 600
tA = 0.1 s and a relative ON period tOP = 50 % ing
cycles/h
Trip class Class 10
Conductor cross-sections of power connector mm2 4 AWG (15-11)
for infeed/loop/feeder/
9-pole
Max. permissible current through power connector
(dependent on cable cross-section)
• Tu = 60 °C A 30 (4 mm2), AWG (11)
20 (2.5 mm2), AWG (15)
12 (1.5 mm2), AWG (13)
• Tu = 40 °C A 35 (4 mm2), AWG (11)
25 (2.5 mm2), AWG (15)
15 (1.5 mm2), AWG (13)
Short-circuit strength of the starter combination kA 50 (according to type of coordination "1") 100
Electrical endurance of the motor starter protector element Operat- See endurance characteristic curves 10 million
under load Ia (AC-3) ing of the 3RT10 contactors
cycles
■ Dimensional drawings
6
2 8 ,2 5
9
5 3 ,5
1 9 7
2 7 0
2 6 5
1 6 0 ,5
1 4 0 5 4 2 5
N S A 0 0 1 3 2
1 2 6 9
1 9 0
EM 300
3RK1 300-..S..-.AA. expansion modules
■ Schematics
Connector assignment for power connector on EM 300 expansion module
L2 L2 L2
1 3 6 8 3 1
2 7 2
4 5 4 5 5 4
L1 L3 L1 L3 L1 L3
6 8 1 3 8 6
7 2 7
NSA0_00347b
-X1 -X2 -X3
■ Overview
The following are available
• Single devices for geographically distributed motors and
• Isolated solutions (ET 200X) for operating mechanisms
installed close together.
The functionality in the ECOFAST system ranges from direct-on-
line starters, to reversing starters and soft starters through to
frequency converters.
Brake contacts are available as an option for the starters. Two or
four integrated digital contacts enable sensors to be scanned
locally.
All starters are equipped throughout with standardized
interfaces for data and energy according to the ECOFAST
Distributed motor starters are used for switching and protecting specification:
loads locally. Variants with graded functional scope and with • HanBrid for PROFIBUS DP and insulation piercing method for
different installation possibilities ensure that both the functional AS-Interface
requirements of the process and the constructional boundary • Han Q4 for the power supply
conditions of the machine or installation are taken into account. • Han 10e for motor connection
Distributed motor starters are available for PROFIBUS DP and
AS-Interface. The starters can be connected using T pieces for data and
T terminal connectors for power to prevent interruption.
The starters can be installed close to the motor or mounted on
the motor. The 3RK1 922-3BA00 hand-held device is also available
for local operation (see Catalog LV 1, ET 200S Motor Starters).
■ Technical specifications
3RK1 3 ECOFAST motor starters
General data
Location On the plant
• Wall mounting Near the motor
• Mounting directly on the motor Motor plugged on
Mounting position Any
Degree of protection IP65
Safety class
According to IEC 536 (VDE 0106-1) 1, supply with protective extra-low voltage
6
6
Primary power
Rated operational voltage V AC 400
Tripping times according to IEC 60947-4-1 at 7.2 times Ie
• Class 10 s 8, according to standard 4 ... 10
• Class 20 s 16
• Class 30 s 24
Rated insulation voltage according to IEC 60947-1 V AC 500
Rated impulse voltage according to IEC 60947-1 kV 4
Safe isolation between auxiliary and primary power V AC 300
Frequency Hz 50 ... 60
• Tolerance % 10
ON period % 100
Utilization categories 1 (device destroyed after short-circuit)
Current measurement
Measuring accuracy % 7.5 of parameterized rated operational current
Measuring range 10 times the parameterized rated operational current
t aus
≥ 300 ms
Left
t
1) The device works with 16 kHz and switches over in steps to lower cycle
frequencies depending on the heat sink temperature.
2) Max. 9 A when soft starter control function is deactivated.
3) The heat sink temperature is monitored; switch-off occurs if the maximum
value is exceeded.
■ Dimensional drawings
107 1)
125
235
210
250
210
250
235
NSA0_00461
NSA0_00460
90 44 90 54
130 91 130 107
Reversing starter PROFIBUS DP with plastic base Reversing soft starter with metal base
1611)
143
77
5,5 46
10
6
197
210
250
210
250
235
NSA0_00457
NSA0_00462
90 44 90 33
130 91 130
Reversing starter AS-Interface with plastic base Duo reversing soft starter with metal base
1)
This dimension does not apply for motor starters with AS-Interface.
General data
■ Design
The 3RE1 encapsulated starters are available as direct-on-line
starters and as reversing starters. Components
The starters are available in the following two variants: easily according to the schematics thanks to prefabricated
- Molded-plastic enclosure for direct-on-line starters including cabling.
contactor – in this case the overload relay must be selected • The second option is to use a 3RE19 molded-plastic enclo-
and ordered according to the rated motor current. sure with integrated actuators. The contactor or contactor as-
- Molded-plastic enclosure for direct-on-line starters (without sembly, which is available fully mounted or in the form of indi-
contactor) – in this case the contactor, auxiliary switch and vidual components for self-assembly, the auxiliary switches
overload relay must be selected and ordered separately. (in the case of the size S00 direct-on-line starter these are al-
• Size S2 is suitable for induction motors up to 22 kW with ready integrated in the contactor) and the overload relay must
400 V AC and a maximum rated motor current of 50 A. be ordered separately. In this case, too, the overload relay is
The starters are available in the following variants: mounted directly on the contactor or contactor assembly and
- Molded-plastic enclosure for direct-on-line starters (without wired up. The complete assembly is snapped onto the stan-
contactor) – in this case the contactor, auxiliary switch and dard mounting rail in the molded-plastic enclosure.
overload relay must be selected and ordered separately.
General data
In the case of the second mounting option, the following
components must be ordered:
Components for mounting Size Order No. Num- Alternative components Size Order No. Num-
ber for mounting ber
Direct-on-line Molded-plastic enclosure S00 3RE19 13-1CB1 1
starters
Contactor with integrated S00 3RT10 1.-....1 1
Size S00 auxiliary switch 1 NO
Thermal overload relay S00 3RU11 16 1
Direct-on-line Molded-plastic enclosure S0 3RE19 23-1CB2 1
starters
Contactor S0 3RT10 2 1
Size S0
Thermal overload relay S0 3RU11 26 1
Lateral auxiliary switch -- 3RH19 21-1DA11 1
1 NO / 1 NC
Direct-on-line Molded-plastic enclosure S2 3RE19 33-1CB3 1
starters
Contactor S2 3RT10 3 1
Size S2
Thermal overload relay S2 3RU11 36 1
Lateral auxiliary switch -- 3RH19 21-1DA11 1
1 NO / 1 NC
Reversing Molded-plastic enclosure S00/S0 3RE19 13-2CB3 1
starters
Contactor S00 3RT10 1 2 Reversing assembly S00 3RA13 17-8XC17-0.. 1
Size S00
Wiring kit for reversing S00 3RH19 13-2A 1
assemblies
Thermal overload relay S00 3RU11 16 1
Front auxiliary switch 1 NO -- 3RH19 11-1BA10 2
Reversing Molded-plastic enclosure S00/S0 3RE19 13-2CB3 1
starters
Contactor S0 3RT10 2 2 Reversing assembly S0 3RA13 2.-8XB30-0.. 1
Size S0
Wiring kit for reversing S0 3RH19 23-2A 1
assemblies
Mechanical interlock -- 3RH19 24-2B 1
Thermal overload relay S00 3RU11 26 1
Front auxiliary switch 1 NO -- 3RH19 21-1CA10 2
6
■ Function
The 3RE1 enclosed starters, which are available as direct-on- Overload protection
line starters and reversing starters, are used for the switching
and inverse-time delayed protection of loads. The switching of Detailed information about the 3RU11 thermal overload relays
loads is taken care of by 3RT10 contactors. Inverse-time (e.g. about recovery time, trip classes, tripping characteristics
delayed protection is achieved with 3RU11 thermal overload and phase failure protection) is given in the corresponding
relays. sections relating to Protection Equipment: Overload relays ->
3RU1 thermal overload relays.
These starter combinations consisting of a contactor or contac-
tors and overload relay(s) are contained in a molded-plastic Manual/automatic resetting
enclosure that provides effective protection against dust and In the case of the size S00 and S0 direct-on-line starters, a
splashwater with its high degree of protection IP65. This high de- choice can be made between automatic and manual resetting
gree of protection also applies to the actuators, which are used on the overload relay. If manual resetting is chosen, the black
for manual switching on and off locally. button (O) is also the reset button. This button must be actuated
Control circuit after an overload trip before the load can be restarted.
The enclosed starters including contactor or contactor assembly The only type of resetting possible with the other starters is an
are available with the following rated control supply voltages: automatic reset.
• Size S00: 230 V, 50/60 Hz and 400 V, 50/60 Hz Details about setting the overload relays to automatic/manual
• Size S0: 230 V, 50 Hz and 400 V, 50 Hz resetting are given in the corresponding section describing the
overload relays.
Short-circuit protection
Switching on and off
Fuses (fused construction) or motor starter protectors (fuseless
construction) are to be used for short-circuit protection. With the direct-on-line starters, the load is switched on using the
white button (I). The black button (O) is used for switching the
Details of the assignment of appropriate short-circuit devices for load off.
the combinations of 3RT contactor with 3RU11 thermal overload
relay are given in the technical specifications. With the reversing starters, the load can be started in the rele-
vant direction of rotation by turning the upper switch clockwise
When the load feeders are selected from the table, the types of or anticlockwise, as appropriate. The direction of rotation can be
coordination must also be taken into account. changed by pressing the black button (O).
General data
■ Technical specifications
3RE1. 10 3RE1. 20 3RE1. 30
3RE19 13 3RE19 23 3RE19 33
General data
Standards
• IEC 60947-1, EN 60947-1 (VDE 0660 Part 100) Yes
• IEC 60947-5, EN 60947-5 (VDE 0660 Part 200) Yes
• IEC 60947-2, EN 60947-2 (VDE 0660 Part 101) Yes
Size S00 S0 S0
Max. rated current In max = (Max. rated operational current Ie) A 12 25 50
Rated insulation voltage Ui (degree of pollution 3) V 400
Rated impulse withstand voltage Uimp kV 4
Ambient temperature
• Operation °C -20 ... +35 (current reduction is necessary above +35 °C)
• Storage °C -55 ... +80
Degree of protection according to IEC 60947-1 IP65
Touch protection according to EN 50274 (VDE 0660 Part 514) Finger-safe
Installation altitude m Up to 2000 above sea level; above this, please enquire
Permissible rated current In
• Overload relay for ambient temperature: +35 °C % 100
• Overload relay for ambient temperature: +45 °C % 87
Mounting position For installation in the hatched area, a setting correction of 10 % must be
implemented.
0 ° 0 °
2 2 ,5 ° 2 2 ,5 °
1 3 5 ° 1 3 5 ° N S B 0 1 3 6 3
1 e x 1 ,1
General data
Selection of overload relays and short-circuit protection
With short-circuit currents up to 50 kA at 400 V, 50/60 Hz
Permissible short-circuit protection for enclosed motor starters
comprising contactor/contactor assembly and overload relay
Size S00
Fuses Fuses Motor starter protectors
for type of coordination "1"1) for type of coordination "2"1) for type of coordination "2"1)
Setting range 3RU11 thermal 5.5 kW = 5.5 kW =
overload relay 3RE1. 10-8XC17 3RE1. 10-8XC17
(3RT10 17 contactor) (3RT10 17 contactor)
Ie max = 12 A Ie max = 12 A
(at 400 V, 50/60 Hz) (at 400 V, 50/60 Hz) at Iq = 50 kA / 400 V, 50/60 Hz
gL/gG BS88 gL/gG BS88
A A A A A
0.11 ... 0.16 3RU11 16-0AB0 25 25 0.5 -- --
0.14 ... 0.2 3RU11 16-0BB0 25 25 1 -- 3RV13 21-0BC10
0.18 ... 0.25 3RU11 16-0CB0 25 25 1 -- 3RV13 21-0CC10
0.22 ... 0.32 3RU11 16-0DB0 25 25 1.6 2 3RV13 21-0DC10
0.28 ... 0.4 3RU11 16-0EB0 25 25 2 2 3RV13 21-0EC10
0.35 ... 0.5 3RU11 16-0FB0 25 25 2 2 3RV13 21-0FC10
0.45 ... 0.63 3RU11 16-0GB0 25 25 2 4 3RV13 21-0GC10
0.55 ... 0.8 3RU11 16-0HB0 25 25 4 4 3RV13 21-0HC10
0.7 ... 1 3RU11 16-0JB0 25 25 4 6 3RV13 21-0JC10
0.9 ... 1.25 3RU11 16-0KB0 25 25 4 6 3RV13 21-0KC10
1.1 ... 1.6 3RU11 16-1AB0 35 35 6 10 3RV13 21-1AC10
1.4 ... 2 3RU11 16-1BB0 35 35 6 10 3RV13 21-1BC10
1.8 ... 2.5 3RU11 16-1CB0 35 35 10 10 --
2.2 ... 3.2 3RU11 16-1DB0 35 35 10 16 --
2.8 ... 4 3RU11 16-1EB0 35 35 16 16 --
3.5 ... 5 3RU11 16-1FB0 35 35 20 20 --
4.5 ... 6.3 3RU11 16-1GB0 35 35 20 20 --
5.5 ... 8 3RU11 16-1HB0 35 35 20 20 --
7 ... 10 3RU11 16-1JB0 35 35 20 20 --
9 ... 12 3RU11 16-1KB0 35 35 -- -- --
6
Size S0
Fuses Fuses Motor starter protectors
for type of coordination "1"1) for type of coordination "2"1) for type of coordination "2"1)
Setting range 3RU11 thermal 7.5 kW = 11 kW = 7.5 kW = 11 kW =
overload relay 3RE1. 20-8XC25 3RE1. 20-8XC26 3RE1. 20-8XC25 3RE1. 20-8XC26
(3RT10 25 (3RT10 26 (3RT10 25 (3RT10 26
contactor) contactor) contactor) contactor)
Ie max = 17 A Ie max = 25 A Ie max = 17 A Ie max = 25 A
(at 400 V, 50/60 Hz) (at 400 V, 50/60 Hz) at Iq = 50 kA / 400 V, 50/60 Hz
gL/gG BS88 gL/gG BS88 gL/gG BS88 gL/gG BS88
A A A A A A A A A
1.8 ... 2.5 3RU11 26-1CB0 63 63 63 63 10 10 10 10 3RV13 21-1CC10
2.2 ... 3.2 3RU11 26-1DB0 63 63 63 63 10 16 10 16 3RV13 21-1DC10
2.8 ... 4 3RU11 26-1EB0 63 63 63 63 16 16 16 16 3RV13 21-1EC10
3.5 ... 5 3RU11 26-1FB0 63 63 63 63 20 20 20 20 3RV13 21-1FC10
4.5 ... 6.3 3RU11 26-1GB0 63 63 63 63 20 25 20 25 3RV13 21-1GC10
5.5 ... 8 3RU11 26-1HB0 63 63 63 63 25 32 25 32 3RV13 21-1HC10
7 ... 10 3RU11 26-1JB0 63 63 63 63 25 32 32 35 3RV13 21-1JC10
9 ... 12.5 3RU11 26-1KB0 63 63 63 63 25 32 35 35 3RV13 21-1KC10
11 ... 16 3RU11 26-4AB0 63 63 63 63 25 32 35 35 3RV13 21-4AC10
14 ... 20 3RU11 26-4BB0 63 63 63 63 25 32 35 35 3RV13 21-4BC10
17 ... 22 3RU11 26-4CB0 -- -- 100 100 -- -- 35 35 3RV13 21-4CC10
20 ... 25 3RU11 26-4DB0 -- -- 100 100 -- -- 35 35 --
1) Coordination and short-circuit equipment according to EN 60947-4-1:
Type of coordination "1": In the short-circuit case, the contactor or
starter must not put equipment or personnel at risk. They do not have to be
suitable for further operation (without repair and the replacement of parts).
Type of coordination "2": In the short-circuit case, the contactor or starter
must not put equipment or personnel at risk. This must be capable of
further operation. There is a risk of contact welding.
General data
Size S2
Fuses Fuses Motor starter pro-
for type of coordination "1"1) for type of coordination "2"1) tectors for type of
coordination "2"1)
Setting 3RU11 thermal 15 kW = 18.5 kW = 22 kW = 15 kW = 18.5 kW = 22 kW =
range overload relay 3RT10 34 3RT10 35 3RT10 36 3RT10 34 3RT10 35 3RT10 36
Ie max = 32 A Ie max = 40 A Ie max = 50 A Ie max = 32 A Ie max = 40 A Ie max = 50 A
(at 400 V, (at 400 V, (at 400 V, (at 400 V, (at 400 V, (at 400 V, at Iq = 50 kA /
50/60 Hz) 50/60 Hz) 50/60 Hz) 50/60 Hz) 50/60 Hz) 50/60 Hz) 400 V, 50/60 Hz
gL/gG BS88 gL/gG BS88 gL/gG BS88 gL/gG BS88 gL/gG BS88 gL/gG BS88
A A A A A A A A A A A A A
5.5 ... 8 3RU11 36-1HB0 125 125 125 125 125 125 25 25 25 25 25 25 --
7 ... 10 3RU11 36-1JB0 125 125 125 125 125 125 32 32 32 32 32 32 --
9 ... 12.5 3RU11 36-1KB0 125 125 125 125 125 125 35 35 35 35 35 35 --
11 ... 16 3RU11 36-4AB0 125 125 125 125 125 125 40 40 40 40 40 40 --
14 ... 20 3RU11 36-4BB0 125 125 125 125 125 125 50 50 50 50 50 50 --
18 ... 25 3RU11 36-4DB0 125 125 125 125 125 125 63 63 63 63 63 63 3RV13 31-4DC10
22 ... 32 3RU11 36-4EB0 125 125 125 125 125 125 63 63 63 63 80 80 3RV13 31-4EC10
28 ... 40 3RU11 36-4FB0 125 125 125 125 125 125 63 63 63 63 80 80 3RV13 31-4FC10
36 ... 45 3RU11 36-4GB0 -- -- 125 125 125 125 -- -- 63 80 80 80 3RV13 31-4GC10
40 ... 50 3RU11 36-4HB0 -- -- -- -- 160 160 -- -- -- -- 80 80 3RV13 31-4HC10
1)
Coordination and short-circuit equipment according to EN 60947-4-1:
Type of coordination "1": In the short-circuit case, the contactor or
starter must not put equipment or personnel at risk. They do not have to be
suitable for further operation (without repair and the replacement of parts).
Type of coordination "2": In the short-circuit case, the contactor or starter
must not put equipment or personnel at risk. This must be capable of
further operation. There is a risk of contact welding.
6
■ Dimensional drawings
Direct-on-line starter, size S00 Direct-on-line starter, size S0
3RE10 10 3RE10 20
3RE19 13-1CB1 3RE19 23-1CB2
metric cable gland M25 metric cable gland M25
4,5
4,5
160
150
180
190
RESET
RESET
NSB0_01237
NS0_01238
85 96
105 117
ø7
6
250
240
NS0_01239
160 158
■ Schematics
Direct-on-line starter, size S00/S0 Direct-on-line starter, size S2
3RE10 10 3RE19 33-1CB3 (see Accessories)
3RE10 20
3RE19 13-1CB1 (see Accessories)
3RE19 23-1CB2 (see Accessories)
L1
L 1
L 2 L2
L 3 L3
N N
P E PE
U c = L 1 - N Uc = L1 - N
F 1 F1
U c = L 1 - L 2 Uc = L1 - L2
1 3 5 .3 A 1 ( A 2 ) 1 3 5 .3 A2
K 1 K1
2 4 6 .4 A 2 ( A 1 ) 2 4 6 .4 A1
S 1 .3 .3
I
.4 S1 I
.4
.1
S2 O
.2
(9 6 )
1 3 5 9 5 9 7
1 3 5 95 97
F 2
2 4 6 F2
T E S T
9 6 9 8 2 4 6
(9 5 ) RESET 96 98
STOP
TEST
R E S E T / 0
N S B 0 _ 0 1 4 0 2
U V W NSB0_01403
U V W
M
3 ~ M
3~
1 3 5 1 3 5 .1 95 1 3 5 1 3 5 .1 95
K1 S0 F2 K1 S0 F2
2 4 6 2 4 6 .2 96 2 4 6 2 4 6 .2 96
K2 K2
II 0 I II 0 I
.4 .4 .4 .4
S2 S2
.3 .3 .3 .3
1 3 5 1 3 5
53 53 .4 .4
F2 F2
2 4 6 K1 K2 2 4 6 K1 K2
U V W 54 54 U V W .3 .3
F2 (22)
M 22 22
M 112 121
3~ K2 K1 3~ K2 K1
21 21 111 122
A1 A1 A1 A1
K1 K2 K1 K2
A2 (F2 A2) A2 A2 A2
7
6/144 Siemens LV 1 T · 2007
Monitoring and
Control Devices
7/95
7
Relays, digitally adjustable,
7/2 Introduction according to DIN 3440, for 1 sensor
7/98 Relays, digitally adjustable
SIMOCODE 3UF Motor
for up to 3 sensors
Management and Control
Devices 3RN1 Thermistor Motor Protection
7/101 For PTC sensors
7/5 SIMOCODE pro 3UF7
motor management and control 3TK28 Safety Relays
devices 7/107 General data
7/26 SIMOCODE-DP 3UF5 7/109 With electronic enabling circuits
motor protection and control devices 7/112 With relay enabling circuits
7/35 3UF18 current transformers 7/116 With contactor relay enabling circuits
for overload protection Ch. 6 3RA71 load feeders
7/40 3UL22 summation current transformers with Safety Integrated
7
Monitoring Relays
3UG Monitoring Relays
for Electrical and Additional
Measurements
7/61 Line monitoring
7/67 Voltage monitoring
7/71 Current monitoring
7/74 Power factor and active current
monitoring
7/79 Insulation monitoring
for ungrounded AC networks
7/81 Insulation monitoring
for ungrounded DC networks
7/83 Level monitoring
7/86 Speed monitoring
3RS10, 3RS11 Temperature Monitoring
Relays
7/89 General data
7/92 Relays, analogically adjustable,
for 1 sensor
Siemens LV 1 T · 2007
Monitoring and Control Devices
Introduction
■ Overview
The advantages at a glance
Type Page
SIMOCODE 3UF motor management and control devices
SIMOCODE pro 3UF7 • Compact, modular design 3UF7 7/5
• Unique flexibility in terms of functionality and hardware
SIMOCODE-DP 3UF5 configuration 3UF5 7/26
• Wide functional range from the distributed I/O system to the
autonomous motor management system
• All control functions from the direct-on-line starter to the
pole-changing switch with reversing contactor
• All motor sizes
• Integration in all PROFIBUS-capable automation systems
• Application in low-voltage controlgear for motor control
centers on the process industry
• Increases plant availability
• Saves costs during construction, commissioning and
operation of the plant
• Extensive data of the motor feeder available everywhere on
the PROFIBUS
• All protection, monitoring and control functions for the motor
feeder in a single system
3UF18 current transformers for overload • Protection transformer for activating overload relays or for 3UF18 7/35
protection use with SIMOCODE 3UF
• Ensures proportional current transfer up to a multiple of the
primary rated current
3UL22 summation current transformers • Senses fault currents in machines and plants 3UL22 7/40
• Senses ground fault currents
LOGO! logic modules
LOGO! logic modules • Compact, user-friendly and low-cost solution for simple
control tasks
• Universal:
- Building installation and wiring (lighting, shutters,
awnings, doors, access control, barriers, ventilation
systems ...)
- Control cabinet installation
- Machine and device construction (pumps, small presses,
compressors, hydraulic lifts, conveyors ...)
- Special controls for conservatories and greenhouses
- Signal preprocessing for other controllers
• Flexible expansion depending on the application
LOGO! Modular basic variants • With display, pushbuttons and an interface for connecting 6ED1 052-1 7/42
expansion units
7
LOGO! Modular pure variants • Without display and pushbuttons but with an interface for 6ED1 052-2 7/43
connecting expansion units
LOGO! Modular expansion modules • For connection to LOGO! Modular basic variants with 6ED1 055-1 ST 701)
digital inputs and outputs or analog inputs and outputs
LOGO! Modular communications modules • For integrating LOGO! in an instabus KNX EIB system or as 6BK1 700, ST 701)
an AS-Interface slave 3RK1 400
LOGO! Power • Power supply for converting the mains voltage of 100 ... 240 V AC 6EP1 3 ST 701)
into an operational voltage of 24 V DC or 12 V DC
LOGO! Contact • Switching module for switching resistive loads and motors 6ED1 057-4 ST 701)
directly
LOGO! Software • For switchgear program generation on the PC 6ED1 058 7/44
1)
See Catalog ST 70 · 2006 "Products for Totally Integrated Automation and
Micro Automation".
Introduction
Type Page
3RP timing relays
3RP15 timing relay in industrial enclosure, 22.5 mm • Low-cost solution with monofunctions such as response 3RP15 7/49
delay, off-delay, clock-pulse, wye-delta function and
multifunction
• Wide-range voltage designs
3RP20 timing relay, 45 mm • The solution for small mounting depths 3RP20 7/55
• The low mounting height reduces the tier spacing
3RT19 timing relay for mounting onto contactors • Saves space because the relay is mounted onto the 3RT19 7/58
contactor
• Wiring advantages thanks to direct contacting to the
contactor
3UG monitoring relays for electrical and additional measurements
Line monitoring
Phase sequence • Low-cost solution for monitoring the phase sequence 3UG45 11 7/61
Phase sequence, phase failure, phase unbalance • Wide voltage range from 160 to 690 V 3UG45 12 7/61
Phase sequence, phase failure, phase unbalance • Analog adjustable 3UG45 13 7/62
and undervoltage • Wide voltage range from 160 to 690 V
• Digitally adjustable with LCD display 3UG46 14 7/62
for indication of ACTUAL value and device status
• Wide voltage range from 160 to 690 V
Phase sequence, phase failure, phase unbalance, • Digitally adjustable with LCD display 3UG46 15 7/63
overvoltage and undervoltage for indication of ACTUAL value and device status
Phase sequence, phase and N conductor failure, • Wide voltage range from 160 to 690 V 3UG46 16 7/63
phase unbalance, overvoltage and undervoltage
Automatic correction of the direction of rotation 3UG46 17 7/63
in case of wrong phase sequence, phase failure,
phase unbalance, overvoltage and undervoltage
Automatic correction of the direction of rotation 3UG46 18 7/63
in case of wrong phase sequence, phase and N
conductor failure, phase unbalance, overvoltage
and undervoltage
Voltage monitoring
Voltage monitoring with internal power supply • Digitally adjustable with LCD display 3UG46 33 7/67
for overvoltage and undervoltage for indication of ACTUAL value and device status
Voltage monitoring with auxiliary voltage • Wide measuring ranges 3UG46 31, 7/68
7
for overvoltage and undervoltage • Variant for wide voltage range 3UG46 32
Current monitoring
Current monitoring with auxiliary voltage • Digitally adjustable with LCD display 3UG46 21, 7/71
for overshoot and undershoot for indication of ACTUAL value and device status 3UG46 22
• Wide measuring ranges
• Variant for wide voltage range
Power factor and active current monitoring
Power factor and active current monitoring with • For monitoring over the entire torque range 3UG46 41 7/74
internal power supply for overshoot, • Digitally adjustable with LCD display
undershoot or window monitoring for indication of ACTUAL value and device status
• Wide voltage range from 90 to 690 V
Insulation resistance
Monitoring of the insulation resistance • Test button 3UG30 81, 7/79
for ungrounded AC or DC networks • With or without storage 3UG30 82
from 1 to 110 kW • Switchable measuring range
Level monitoring
Fill level and resistance • As single-step or two-step controls for inlet or outlet 3UG35 01 7/83
monitoring of conducting liquids or as
resistance threshold switch
• Adjustable, wide range from 5 ... 100 kW
• UNDER / OVER adjustable
Speed monitoring
Underspeed monitoring • Together with a sensor for monitoring continuous pulses 3UG30 51 7/86
• With or without storage
• Adjustable ON-delay
• 1, 2 and 3 changeover contacts
• Hard gold-plated contacts in combination and wide voltage
range versions
Introduction
With contactor relay enabling circuits • Enabling circuits, floating 3TK28 5 7/116
• AC-15/DC-13 switching capacity
• Safe isolation
• Long mechanical and electrical endurance
• Certified as a complete unit
• Fault minimization and cost reduction through factory wiring
• Low installation costs
3RA71 load feeders • Available in fused or fuseless configuration 3TK28 5 Ch. 6
with Safety Integrated • Enabling circuits, floating
• AC-1/AC-3 switching capacity
• Certified as a complete unit
• Long mechanical and electrical endurance
• Rated operational voltage up to 690 V
• Safe isolation
3RS17 interface converters
Converters for standard signals and • All terminals protected against polarity reversing and 3RS17 7/120
non-standard variables overvoltage up to 30 V
• For electrical isolation and conversion
of analog signals
• Short-circuit resistant outputs
• From 6.2 mm width
• Switchable multi-range converters
• Variants with manual/automatic switch for setpoint selection
• Variants for conversion of analog variables into frequency
■ Overview ■ Design
General
SIMOCODE pro is a modularly constructed motor management
system which is subdivided into two device series with different
functional scopes:
• SIMOCODE pro C and
• SIMOCODE pro V.
Both series (systems) are made up of different hardware
components (modules):
System SIMOCODE pro C SIMOCODE pro V
Modules • Basic unit 1 • Basic unit 2
• Current measuring module • Current measuring module or
current/voltage measuring
module
• Operator panel (optional) • Operator panel (optional)
• Expansion modules
(optional)
SIMOCODE pro basic unit, expansion module and operator panel Per feeder each system always comprises one basic unit and
one separate current measuring module. The two modules are
connected together electrically through the system interface
SIMOCODE pro is a flexible, modular motor management with a connection cable and can be mounted mechanically
system for motors with constant speeds in the low-voltage connected as a unit (one behind the other) or separately (side
performance range. It optimizes the connection between I&C by side). The motor current to be monitored is decisive only for
and motor feeder, increases plant availability and allows the choice of current measuring module.
significant savings to be made for startup, operation and
maintenance of a system. An operator panel for mounting in the control cabinet door is
optionally connectable through a second system interface on
When SIMOCODE pro is installed in the low-voltage switch- the basic unit. Both the current measuring module and the
board, it is the intelligent interface between the higher-level operator panel are electrically supplied by the basic unit through
automation system and the motor feeder and includes the the connection cable. More inputs, outputs and functions can be
following: added to basic unit 2 (SIMOCODE pro V) by means of optional
• Multifunctional, solid-state full motor protection which is expansion modules, thus supplementing the inputs and outputs
independent of the automation system already existing on the basic unit.
• Flexible software instead of hardware for the motor control All modules are connected together by connection cables.
• Detailed operational, service and diagnostics data The connection cables are available in various lengths.
• Open communication through PROFIBUS DP, the standard for The maximum distance between the modules (e.g. between the
fieldbus systems basic unit and the current measuring module) must not exceed
SIMOCODE ES is the software package for SIMOCODE pro 2.5 m. The total length of all the connection cables in a single
parameterization, start-up and diagnostics. system must not be more than 3 m.
SIMOCODE pro designed for mixed operation
Depending on functional requirements, the two systems can be
used simultaneously without any problems and without any
7
additional outlay in a low-voltage system. SIMOCODE pro C is
fully upward-compatible to SIMOCODE pro V. The same com-
ponents are used. The parameterization of SIMOCODE pro C
can be transferred without any problems. Both systems have the
same removable terminals and the same terminal designations.
• Terminal connection
Connection of the supply voltage: SIMOCODE pro V, basic unit 2
• 24 V DC or
• 110 ... 240 V AC/DC Inputs:
• 4 binary inputs, with internal supply from 24 V DC
Test/Reset button
Outputs:
3 LEDs • 3 (2+1) monostable relay outputs
2 system interfaces for connection Thermistor connection for binary PTC
• A current measuring module and
• Of an operator panel PROFIBUS interface:
• 9-pole SUB-D or
• Terminal connection
Basic unit 1 is suitable for standard rail mounting or, with
additional push-in lugs, for fixing to a mounting plate. Connection of the supply voltage:
• 24 V DC or
• 110 ... 240 V AC/DC
Test/Reset button
3 LEDs
Width
45 mm 55 mm 120 mm 145 mm
Current measuring
modules
Current/voltage
measuring modules
7
interface of basic unit 2 using a connection cable, for example; 1 Ready LED
through the second system interface, further expansion modules
or the operator panel can be connected. The power supply for 2 system interfaces for connection
the expansion modules is provided by the connection cable • To basic unit 2
through basic unit 2. • Of expansion modules
• Of a current measuring module or current/voltage measuring
All expansion modules are suitable for standard rail mounting or module
can be directly fixed to a mounting plate using additional push- • Of an operator panel
in lugs. Basic unit 2 can be extended on the whole with up to 5
expansion modules. Note:
For the implementation of some motor control functions, in
addition to the relay outputs on basic unit 2, at least one further
digital module is required.
7
• Of a current measuring module or current/voltage measuring
module
• Of an operator panel
Note:
A temperature module can only be used with a basic unit 2,
product version E02 and later (from April 2005).
• Of expansion modules
• Of a current measuring module or current/voltage measuring
module
• Of an operator panel
Note:
An analog module can only be used with a basic unit 2,
product version E02 and later (from April 2005).
■ Function
Multifunctional, solid-state full motor protection Monitoring of adjustable limit values for the motor current
Inverse-time delayed overload protection with adjustable Current limit monitoring is used for process monitoring indepen-
tripping characteristics (Classes 5, 10, 15, 20, 25, 30, 35 and 40) dent of overload protection. Violation of a current limit value
below the overload threshold can be an indication for a dirty filter
SIMOCODE pro protects induction or AC motors according to in a pump or for an increasingly sluggish motor bearing, for
IEC 60947-4-1 requirements. The trip class can be adjusted in example. Violation of the lower current limit value can be a first
eight steps from Class 5 to Class 40. In this way, the break time indication of a worn drive belt. SIMOCODE pro supports two-
can be adapted very accurately to the load torque which allows step monitoring of the motor current for freely selectable upper
the motor to be utilized more effectively. In addition, the time until and lower current limit values. The response of SIMOCODE pro
the overload trip is performed is calculated and can be made can be freely configured and delayed if it reaches an alarm or
available to the I&C system. After an overload trip, the remaining tripping threshold.
cooling time can be displayed (characteristic curves for 2-pole
and 3-pole loading in SIMOCODE pro System Manual). Voltage monitoring2)
Phase failure/unbalance protection By measuring the voltage directly at the circuit breaker or at the
fuses in the main circuit, even when the motor is deactivated,
The level of the phase unbalance can be monitored and trans- SIMOCODE pro can also obtain information about the reclosing
mitted to the I&C system. If a specified limit value is violated, a capability of the feeder and signal it if required.
defined and delayable response can be initiated. If the phase SIMOCODE pro supports two-stage undervoltage monitoring for
unbalance is larger than 50 %, the tripping time is also automat- freely selectable limit values. The response of SIMOCODE pro
ically reduced according to the overload characteristic since can be freely configured and delayed if it reaches an alarm or
the heat generation of the motors increases in unbalanced tripping threshold.
conditions.
Monitoring the active power2)
Stall protection
The active power characteristic of a motor provides an accurate
If the motor current rises above an adjustable blocking threshold statement of the actual loading over the complete range. Exces-
(current threshold), a defined and delayable response can be sive loading will cause increased wear in the motor and can re-
configured for SIMOCODE pro. In this case, for example, the sult in early failure. Insufficient active power can be an indication
motor can be shut down independent of the overload protection. of, for example, motor idling.
The stall protection is only enabled after the configured class SIMOCODE pro supports two-step monitoring of the active
time has elapsed and avoids unnecessarily high thermal and power for freely selectable upper and lower current limit values.
mechanical stress as well as wear of the motor. The response of SIMOCODE pro can be freely configured and
Thermistor motor protection delayed if it reaches an alarm or tripping threshold.
This protection function is based on direct temperature mea- Monitoring the power factor2)
surements by means of temperature sensors in the stator wind- Especially in the low-end performance range of a motor, the
ings or in the enclosure of the motor. These protection functions power factor varies more than the motor current or active power.
should be used, in particular, in motors with high switching Monitoring of the power factor is therefore particularly useful for
frequencies, heavy starting, intermittent and/or braking opera- distinguishing between motor idling and fault events such as a
tion, but also in the case of speeds lower than the rated speed. tear in a drive belt or a crack in a drive shaft.
SIMOCODE pro supports connection and evaluation of several • SIMOCODE pro supports two-stage monitoring of power fac-
PTC sensors connected in series on the basic unit. In addition, tor undershoot for freely selectable limit values. The response
the sensor measuring circuit can be monitored for short-circuits of SIMOCODE pro can be freely configured and delayed if it
and open-circuits. If the temperature of the motor increases reaches an alarm or tripping threshold.
beyond a defined limit or if there is a fault in the sensor measur-
ing circuit, a defined response can be configured. Temperature monitoring1)3)
7
Ground-fault monitoring (internally) with a current measuring The temperature can be monitored, for example, in the motor
module or current/voltage measuring module windings or at the bearings through up to three resistance
sensors connected to the temperature module. SIMOCODE pro
SIMOCODE pro acquires and monitors all three phase currents. supports two-stage monitoring of overheating for freely select-
With vector addition of the phase currents, the motor feeder can able limit values. The response of SIMOCODE pro can be freely
be monitored for possible residual currents or ground faults with configured and delayed if it reaches an alarm or tripping thresh-
the help of internal calculations. Internal ground-fault monitoring old. Temperature monitoring is always performed with reference
is only available for motors with three-phase connections in to the highest temperature of all sensor measuring circuits used.
directly grounded networks or in networks grounded with low
impedance. The response of SIMOCODE pro when a ground
fault is detected can be parameterized and delayed as required.
Ground-fault monitoring (external) with summation current
transformer1)4)
External ground-fault monitoring is normally implemented for
networks that are grounded with high impedance. Using
an additional summation current transformer (3UL2 20.-.A),
even extremely low ground-fault currents can be measured.
1)
The response of SIMOCODE pro when a ground fault is Using basic unit 2.
detected can be parameterized and delayed as required. 2)
Using basic unit 2 with current/voltage measuring module.
Fault current measurement is performed for each summation 3)
An additional temperature module is required.
current transformer for the following fault currents: 0.3/0.5/1 A 4)
An additional ground-fault module with a 3UL22 summation current
transformer is required.
• Actuation of a 3RW soft starter also with direction reversal1) • Phase sequence2)
• Temperature in sensor measuring circuits 1, 2, 3 and
These control programs already include all the software maximum temperature in °C1) 3)
interlocks and logic operations required for operation of the • Current values of the analog signals1)4)
required motor control functions. • Time until tripping in sec.
It is also monitored whether the current checkback of the • Temperature rise for motor model in %
motor feeder corresponds with the control command. If not, • Remaining cooling time of the motor in sec. etc.
SIMOCODE pro opens the motor contactor and generates a Service data
fault message. • Motor operating hours (can be reset)
Depending on the application, motor control can be switched • Motor stop times (can be reset)
over or carried out simultaneously from several control stations, • Number of motor starts (can be reset)
e.g.: • Number of remaining permissible motor starts
• From the I&C system through PROFIBUS DP • Number of overload trips (can be reset)
• From a PC/PG through PROFIBUS DP • Internal comments, stored in the device for each feeder, e.g.
• From the control cabinet door through the operator panel notes for maintenance events etc.
• From a PC/PG on the system interface through
SIMOCODE pro
• From a local control station on the motor. In this case, the
buttons, switches and indicator lights are connected to the
inputs and outputs of SIMOCODE pro. 1)
Using basic unit 2.
2)
Using basic unit 2 with current/voltage measuring module.
3)
An additional temperature module is required.
4)
An additional analog module is required.
■ Integration
General OM SIMOCODE pro object manager
(as standard component of SIMOCODE ES Professional)
In addition to device function and hardware design, a great deal
of emphasis is placed on the case of communication-capable The OM SIMOCODE pro object manager is a standard compo-
controls on the user-friendliness of the parameterization software nent of SIMOCODE ES Professional. In contrast to a conven-
and the ability of the system to be integrated easily into various tional GSD file, it enables SIMOCODE ES to be integrated into
different system configurations and process automation sys- STEP 7 for convenient device parameterization. By installing
tems. For this reason, the SIMOCODE pro system provides suit- SIMOCODE ES Professional and OM SIMOCODE pro on a
able software tools for consistent, time-saving parameterization, PC/PG, which is used to configure the hardware of the
configuration and diagnostics: SIMATIC S7, SIMOCODE ES Professional can be called directly
• SIMOCODE ES for totally integrated startup and service from the hardware configuration. This allows easy and consis-
• OM SIMOCODE pro object manager for total integration into tent S7 configuration.
SIMATIC S7 PCS 7 function block library for SIMOCODE pro
• PCS 7 function block library SIMOCODE pro for total
integration into PCS 7 The SIMOCODE pro PCS 7 function block library can be used
for simple and easy integration of SIMOCODE pro into the
SIMOCODE ES SIMATIC PCS 7 V6 process control system.
The parameterization software for SIMOCODE pro can be run on The SIMOCODE pro PCS 7 function block library contains the
a PC/PG under Windows 2000 or Windows XP. It is available in diagnostics and driver blocks corresponding with the diagnos-
two functionally graded versions: tics and driver concept of SIMATIC PCS 7 as well as the ele-
ments (symbols and faceplate) required for operator control and
• SIMOCODE ES Smart, for direct connection to process monitoring. The application is integrated by graphic
SIMOCODE pro via the system interface on the device interconnection using the CFC Editor.
(point-to-point)
• SIMOCODE ES Professional, for connection to one or The technological and signal processing functions of the
several devices over PROFIBUS DP or point-to-point through SIMOCODE pro PCS 7 function block library are based on the
the system interface SIMATIC PCS 7 standard libraries (driver blocks, technological
blocks) and are optimally tailored to SIMOCODE pro. Users who
With SIMOCODE ES, the SIMOCODE motor management previously configured motor feeder circuits using conventional
system provides a user-friendly and clear-cut user interface with technology by means of signal blocks and motor or valve blocks,
which to configure, operate, monitor and test SIMOCODE pro in can now easily switch to the SIMOCODE pro PCS 7 function
the field or from a central location. By displaying all operating, block library.
service and diagnostics data, SIMOCODE ES supplies impor-
tant information on whether maintenance work is required or, in The SIMOCODE pro PCS 7 function block library supplied on
CD-ROM allows the user to run the required engineering
7
the event of a fault, helps to prevent faults or to localize and
rectify them once they have occurred. software on the engineering station (single license) including the
runtime software for executing the AS modules in an automation
Unnecessary plant downtimes can be prevented by changing system (single license). If the AS modules are to be used in
parameters online (even during operation). The flexible printing additional automation systems, the corresponding number of
function integrated into SIMOCODE ES allows comprehensive runtime licenses are required which are supplied without a data
documentation of all parameters or partial documentation of carrier.
selected or changed parameters.
System manual for SIMOCODE pro
• SIMOCODE ES Graphic is an optional software package for
SIMOCODE ES Smart or SIMOCODE ES Professional. The SIMOCODE pro system manual describes the motor
It expands the user interface with a graphical editor and management system and its functions in detail. It contains
supports extremely user-friendly parameterization with Drag & information about configuration and commissioning as well as
Drop. Inputs and outputs of function blocks can be graphically servicing and maintenance. A typical example of a reversing
linked and parameters can be set. The configured functions starter application is used to teach the user quickly and
can be described in greater detail using comments and the practically how to use the system. In addition to help on how to
device parameterization can be documented graphically - this identify and rectify faults in the event of a malfunction, the
speeds up start-up and simplifies the plant documentation. manual also contains special information for servicing and
maintenance.
Note:
Installation of SIMOCODE ES Graphic requires at least one Furthermore, the manual contains schematics, dimensional
installed version of SIMOCODE ES Smart 2004+SP1 or drawings and technical specifications of the system
SIMOCODE ES Professional+SP1 (from April 2005) on the components as project planning aids.
PC/PG.
■ Technical specifications
General data applicable to the basic units, current measuring
modules, current/voltage measuring modules, expansion modules
and operator panel
Permissible ambient temperature
• During operation °C -25 ... +60
• Storage and transport °C -40 ... +80
Installation altitude above sea level m 2000
• Permissible ambient temperature max. +50 °C m 3000
(no safe isolation)
• Permissible ambient temperature max. +40 °C m 4000
(no safe isolation)
Degree of protection (acc. to IEC 60529)
• All components, IP20
(except for current measuring modules or current/voltage measuring
modules for busbar connection, operator panel and door adapter)
• Current measuring modules or current/voltage measuring module with IP00
busbar connection
• Operator panel (front) and door adapter (front) with cover IP54
Shock resistance (sine pulse) g/ms 15/11
Mounting position Any
Frequency Hz 50/60 5 %
Immunity to electromagnetic interferences (acc. to IEC 60947-1) Corresponds to degree of severity 3
• Line-induced interference, burst acc. to IEC 61000-4-4 kV 2 (power ports)
kV 1 (signal ports)
• Line-induced interference, high frequency acc. to IEC 61000-4-6 V 10
• Line-induced interference, surge acc. to IEC 61000-4-5 kV 2 (line to earth)
kV 1 (line to line)
• Electrostatic discharge, ESD acc. to IEC 61000-4-2 kV 8 (air discharge)
kV 6 (contact discharge)
• Field-related interference acc. to IEC 61000-4-3 V/m 10
Immunity to electromagnetic interference (acc. to IEC 60947-1)
• Line-conducted and radiated interference emission EN 55011/EN 55022 (CISPR 11/CISPR 22)
(corresponds to degree of severity A)
Safe isolation (acc. to IEC 60947-1) All circuits in SIMOCODE pro are safely isolated from each other according
to IEC 60947-1, they are designed with doubled creepage paths and
clearances
In this context, compliance with the instructions in the test report
"Safe Isolation" No. 2668 is required.
Basic units
Mounting Snap-on mounting onto 35 mm standard mounting rail or
screw fixing with additional push-in lugs
Displays
• Red/green/yellow LED "DEVICE" • Green: "Ready"
• Red: "Function test not OK; device is disabled"
• Yellow:"Memory module or addressing plug detected"
• Off: "No control supply voltage"
• Green "BUS" LED • Continuous light: "Communication with PLC/PCS"
• Flashing: "Baud rate recognized/communicating with PC/PG"
• Red "GEN. FAULT" LED • Continuous light/flashing: "Feeder fault", e.g. overload trip
7
Basic units
Control circuit
Rated control supply voltage Us (according to EN 61131-2) 110 ... 240 V AC/DC; 50/60 Hz 24 V DC
Operating ranges 0.85 ... 1.1 x Us 0.85 ... 1.2 × Us
Power consumption
• Basic unit 1 (3UF7 000) 7 VA 5W
• Basic unit 2 (3UF7 010) 10 VA 7W
incl. two expansion modules connected to basic unit 2
Rated insulation voltage Ui V 300 (at degree of pollution 3)
Rated impulse withstand voltage Uimp kV 4
Relay outputs
• Number 3 monostable relay outputs
• Auxiliary contacts of the 3 relay outputs Floating NO contact (NC contact response can be parameterized with
internal signal conditioning), 2 relay outputs are jointly and 1 relay output is
separately connected to a common potential; they can be freely assigned to
the control functions
(e.g. for line, wye and delta contactors and for signaling the operating state)
• Specified short-circuit protection for auxiliary contacts • Fuse links, gL/gA operational class 6 A, quick 10 A (IEC 60947-5-1)
(relay outputs) • Miniature circuit breaker 1.6 A, C characteristic (IEC 60947-5-1)
• Miniature circuit breaker 6 A, C characteristic (Ik < 500 A)
• Rated uninterrupted current A 6
• Rated short-circuit capacity AC-15 6 A/24 V AC 6 A/120 V AC 3 A/230 V AC
DC-13 2 A/24 V DC 0.55 A/60 V DC 0.25 A/125 V DC
Inputs (binary) 4 inputs supplied internally by the device electronics with 24 V DC and
connected to a common potential for acquiring process signals
(e.g. local control station, key-operated switch, limit switch, ...),
freely assignable to control functions
Thermistor motor protection (binary PTC)
• Summation cold resistance kW 1.5
• Response value kW 3.4 ... 3.8
• Return value kW 1.5 ... 1.65
Conductor cross-sections
• Tightening torque Nm 0.8 ... 1.2
• Solid mm2 1 × (0.5 ... 4.0); 2 × (0.5 ... 2.5)
• Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5)
• AWG cable (solid) AWG 1 x AWG 20 to 12/2 x AWG 20 to 14
• AWG cable (finely stranded) AWG 1 x AWG 20 to 14/2 x AWG 20 to 16
Current measuring modules or
current/voltage measuring modules
Mounting
• Set current Ie = 0.3 ... 3 A; 2.4 ... 25 A; 10 ... 100 A Snap-on mounting onto 35 mm standard mounting rail or
(3UF7 1.0, 3UF7 1.1, 3UF7 1.2) screw fixing with additional push-in lugs
• Set current Ie = 20 ... 200 A (3UF7 103, 3UF7 113) Snap-on mounting onto 35 mm standard mounting rail,
screwing onto mounting plate or direct fixing on contactor
• Set current Ie = 63 ... 630 A (3UF7 104, 3UF7 114) Screwing onto mounting plate or
direct fixing on contactor
System interface For connection to a basic unit
Main circuit
3UF7 1.0 3UF7 1.1 3UF7 1.2 3UF7 1.3 3UF7 1.4
7
Set current Ie A 0.3 ... 3 2.4 ... 25 10 ... 100 20 ... 200 63 ... 630
Rated insulation voltage Ui V 6901)
(with degree of pollution 3)
Rated operational voltage Ue V 6901)
Rated impulse withstand voltage Uimp kV 62)
Rated frequency Hz 50/60
Type of current Three-phase current
Short-circuit Additional short-circuit protection is required in main circuit
Accuracy of current measurement % 3
(in the range 1 x minimum set current Iu to 8 x max. set current Io)
Typical voltage measuring ranges
• Phase-to-phase voltage/line-to-line-voltage (e.g. UL1 L2) V 110 ... 690
(only the line voltages are available in SIMOCODE pro
as measured values)
• Phase voltage (e.g. UL1) V 65 ... 400
Accuracy
• Of voltage measurement % 3 (typical)
(phase voltage UL in the range 230 ... 400 V)
• Of power factor measurement % 5 (typical)
(in the rated load range power factor = 0.4 ... 0.8)
• Of apparent power measurement (in the rated load range) % 5 (typical)
Notes on voltage measurement
• Grounded network Suitable for three-phase supply with grounded neutral point
• Rated control supply voltage Us Grounded mass or neutral conductor is required
1)
For 3UF7 103 or 3UF7 104 up to 1000 V.
2)
For 3UF7 103 or 3UF7 104 up to 8 kV.
Temperature module
Mounting Snap-on mounting onto 35 mm standard mounting rail or
screw fixing with additional push-in lugs
Display
• Green LED "READY" • Continuous light: "Ready"
• Flashing: "No connection to the PC"
System interfaces For connecting to a basic unit, another expansion module, a current
measuring module or current/voltage measuring module or to the
operator panel
Sensor circuit
Typical sensor circuits
• PT100 mA 1 (typical)
• PT1000/KTY83/KTY84/NTC mA 0.2 (typical)
Open-circuit/short-circuit detection
• For sensor type PT100/PT1000 KTY83-110 KTY84 NTC
• Open-circuit • • • --
• Short-circuit • • • •
• Measuring range °C -50 ... +500 -50 ... +175 -40 ... +300 +80 ... +160
Measuring accuracy at 20 °C ambient temperature (T20) K <2
Deviation due to ambient temperature (in % of measuring range) % 0.05 per K deviation from T20
Conversion time ms 500
Connection type 2- or 3-conductor connection
Conductor cross-sections
• Tightening torque Nm 0.8 ... 1.2
• Solid mm2 1 × (0.5 ... 4.0); 2 × (0.5 ... 2.5)
• Finely stranded with end sleeve mm2 1 × (0.5 ... 2.5); 2 × (0.5 ... 1.5)
• AWG cable (solid) AWG 1 x AWG 20 to 12/2 x AWG 20 to 14
• AWG cable (finely stranded) AWG 1 x AWG 20 to 14/2 x AWG 20 to 16
Analog module
Mounting Snap-on mounting onto 35 mm standard mounting rail or
screw fixing with additional push-in lugs
Display
• Green LED "READY" • Continuous light: "Ready"
• Flashing: "No connection to the PC"
System interfaces For connecting to a basic unit, another expansion module, a current
measuring module or current/voltage measuring module or to the
operator panel
Control circuit
Inputs
• Channels 2 (passive, potential applied)
• Parameterizable measuring ranges mA 0/4...20
• Shielding Up to 30 m shield recommended, from 30 m shield required
• Max. input current (destruction limit) mA 40
• Accuracy % 1
• Input resistance W 50
• Conversion time ms 150
• Resolution bit 12
• Open-circuit detection With measuring range 4 ... 20 mA
Outputs
7
• Channels 1
• Parameterizable output range mA 0/4...20
• Shielding Up to 30 m shield recommended, from 30 m shield required
• Max. voltage at output 30 V DC
• Accuracy % 1
• Max. output load W 500
• Conversion time ms 25
• Resolution bit 12
• Short-circuit resistant Yes
Connection type 2-conductor connection
Voltage isolation of inputs/output to the device electronics No
Conductor cross-sections
• Tightening torque Nm 0.8...1.2
• Solid mm2 1 x (0.5...4.0); 2 x (0.5...2.5)
• Finely stranded with end sleeve mm2 1 x (0.5...2.5); 2 x (0.5...1.5)
• AWG cable (solid) AWG 1 x AWG 20 to 12/2 x AWG 20 to 14
• AWG cable (finely stranded) AWG 1 x AWG 20 to 14/2 x AWG 20 to 16
Detection possible
-- Detection not possible
3TF683) 376 376 376 344 344 344 317 317 317 800 5004) 630 500
3TF693) 500 500 500 469 469 469 438 438 438 800 6304) 630 630
1)
Note the operational voltage.
2)
Assignment and short-circuit protective devices according to IEC 60947-4-1.
3)
Contactor cannot be mounted.
4)
Ensure that the maximum AC-3 operational current is sufficiently different
from the rated fuse current.
Type of coordination 1:
Contactors or starters must not endanger persons or equipment
in the event of a short-circuit.
They do not have to be suitable for further operation without
repair and the renewal of parts.
Type of coordination 2:
Contactors or starters must not endanger persons or equipment
in the event of a short-circuit and must be suitable for continued
use. There is a risk of contact welding.
■ Dimensional drawings
Basic unit 1, SIMOCODE pro C, 3UF7 000 Basic unit 2, SIMOCODE pro V, 3UF7 010
1 2
1 2
1 0 6
1 0 6
8 0
8 0
N S A 0 _ 0 0 3 7 8
N S A 0 _ 0 0 3 7 9
5
5
4 5 5 3 6 4 5 5 6 5
8 6 4 1 1 5 4
3UF7 100, 3UF7 101 current measuring module (straight-through 3UF7 102 current measuring module (straight-through transformer)
transformer)
N S A 0 _ 0 0 3 8 1
9 4
8 4
N S A 0 _ 0 0 3 8 0 a
5 5 5 6 7
4 5 5 4 0
7 ,5 1 4
T 3 T 1
T 1
3 8
T 2 T 3
6 5
T 2
1 2 0
9 5
7
7 9
9 5
7 5 1 4 0
7 8
2 5
N S A 0 _ 0 0 3 8 2
1 2 0
9 5
3 7 1 7
9
1 1 9
9 5
7 9
7 5 4 7
1 4 0
8 4
N S A 0 _ 0 0 3 8 3
1 4 5
5 0 2 5
1 1
5 7
1 4 7
1 2 2
8 5
1 2 5
7
6 0 ,5 6
1 4 8
6 0 ,5
6
N S A 0 _ 0 0 3 8 4
9 4
4 5 5 3 1 5 5 5 6 0
2 1 6 6 9 2
T 3 2 0
7
T 2 T 1
1 1
1 2
T 3
T 1
2 3
T 2
N S A 0 _ 0 0 4 0 2
N S A 0 _ 0 0 4 0 3
3UF7 113 current/voltage measuring module (straight-through transformer)
1 2 0
9 5
7 9
9 5
7 5 7 3
1 4 0
7
7 8
2 5 3 6
N S A 0 _ 0 0 4 0 1
1 2 0
9 5
3 7 1 7 7 9
9
1 1 9
9 5
7 9
7 5 4 7
1 4 0
N S A 0 _ 0 0 4 0 8
145
48 25
11
88
122
147
9
125
32
7
67
149
6
NSA0_00404
9 6 8 2 9 7
3
N S A 0 _ 0 0 3 8 6
1 0
3 7
4 6
9 2
N S A 0 _ 0 0 3 8 7
6 8
1 7 3 9
2 2 ,5 5 1 1 5 4
■ Schematics
Reversing starter with SIMOCODE pro
3/N/PE AC 50Hz 400V 1/N AC 50Hz 230V 1/N AC 50Hz 230V
L1 2L1 1L1
L2 2N 1N
L3 PROFIBUS
AB AB
N
PE
PE
/.2
3 2 1 18 19 20 1 2 3 4
-X1 -X19
6 4 2 -F11 -F12
1 1
-Q1
> > >
> >
5 3 1 C 1A C 1,6A
SPE
-A10 X9 /PE A B A1 A2 1 6 -A12
Current detection
SYS
-T10 Device
BUS RESET
SIMOCODE pro C/V
Basic unit Gen. fault DEVICE BUS GEN.FAULT
Test/reset
BU PTC
24V 0UT1 0UT2 0UT3 Operator panel
T1 T2 T3 IN1 IN2 IN3 IN4
T1 T2 9 10 4 5 8 2 3 7
7
<1> <2>
1 3 5 1 3 5
-K1 -K2 A1 A1
-K1 -K2
/.4 2 4 6 /.4 2 4 6
<1> A2 <2> A2
-X1 6 5 4 -X19 11 12 10 9 8 6 7
NSA0_00420a
U V W
<4> <3> <5>
-M1 M PE
3 AC
Circuit diagrams for additional control functions can be referred to in the SIMOCODE pro system manual
■ More information
System manual Internet
For selection of equipment and for planning, it is recommended You can find more information on the Internet at:
that the 3UF7 970-0AA0.-0 system manual is consulted. http://www.siemens.com/simocode
1 1
NSA0_00142a
2
1 PC/system interface
2 Four relay outputs, floating
3 Eight inputs (24 V, 115 V, 230 V)
■ Design 2 1 2
1 6
NSA0_00141b
Safe isolation
7
2
SIEMENS All electric circuits in SIMOCODE-DP (from product version 12,
Ready start of delivery 01/2000) are safely isolated from each other.
Bus
7
3 The instructions of Test Report No. 1610a must be complied with.
Gen. Fault
4
8 Connection and mounting
Devices with current adjustment ranges from 1.25 to 100 A
(overall width 70 mm) are designed for stand-alone installation
5 due to the straight-through current transformer, i.e. they are
either snapped onto a 35 mm standard mounting rail or screwed
1 Connection of thermistor or summation transformer onto a mounting plate using push-in lugs that are available as
2 Connection of control supply voltage accessories.
3 Three LEDs
4 Test/reset button for device test or manual reset
The main conductors are simply passed through the straight-
5 Four relay outputs, floating
through current transformer integrated into the enclosure, using
6 Four inputs (24 V)
multiple loops, loads with rated motor currents of less than
7 PC/system interface
1.25 A can also be protected.
8 PROFIBUS DP interface With current adjustment ranges greater than 100 A to 820 A
(width: 120 mm, 145 mm and 230 mm), the devices can be
Front view of the basic unit directly fitted to the contactor using the connecting bars of the
current transformer.
A screw fastening for these devices is integrated in the
enclosure.
■ Function
Protective and monitoring functions Ground-fault monitoring
For the protection of loads against impermissible high Two qualitatively different ground-fault monitoring functions are
temperature rises offered:
Types of overload protection: • "Internal" ground-fault monitoring by means of calculation
The internal ground-fault monitoring is only suitable for motors
• Inverse-time delayed electronic overload protection with with 3-wire connection and for networks that are grounded
adjustable tripping characteristics (class times) directly or with a low impedance. In this case, the ground-fault
SIMOCODE-DP protects induction or AC motors from current is calculated by vector addition of the phase currents
overloading according to the requirements of IEC 60947-4-1. of the SIMOCODE-DP current transformer. An additional
The class (trip class) indicates the maximum tripping time summation current transformer is not necessary. In fault-free
during which SIMOCODE-DP must trip at 7.2 times the systems, the vectorial summation current of the three phases
operational current from cold. The trip class can be set in six is zero; if this is not the case, a ground fault is signaled.
stages from Class 5 to Class 30. The break time can therefore Ground-fault currents that are more than 30 % of the operating
be extremely finely adjusted to the load torque of the motor – current Ie are detected.
to optimize utilization of the motor (see also the section
Characteristic Curves). • "External" ground-fault monitoring by means of measurement
The external ground-fault detection is normally used in
• Phase failure/unbalance monitoring networks that have a high impedance ground. An additional
A signal is output for a phase unbalance greater than 40 %. summation current transformer (3UL2 20.-.A) is required for
The tripping times of the overload characteristic are reduced, this method that is also suitable for extremely low ground-fault
because the heat generated in the motor rises under currents. Detected fault current, depending on the summation
unbalanced conditions (additional eddy-current losses). current transformer: 0.3 / 0.5 / 1 A
• Thermistor motor protection
Temperature-dependent motor protection is based on direct
temperature measurements in the motor. These protection Current limit monitoring I>, I<
functions should be used, in particular, in motors with high Current limit monitoring is not used for motor protection, but for
switching frequencies, heavy starting, intermittent and/or process monitoring.
braking operation, but also in the case of a blocked air supply
or speeds lower than the rated speed. For this reason, a wide It is used to detect developing irregularities in the plant early,
range of different temperature sensors are available that are e.g. motor bearings becoming tight (consequence: upper limit
installed in the stator winding or in the motor enclosure. responds) or the belt coupling to the drive machine tears
SIMOCODE-DP can evaluate the following sensor types: (consequence: lower limit responds).
- Binary PTC sensors whose resistance rises sharply when the
temperature limit is reached Comprehensive motor and plant diagnostics
- Analog temperature sensors, such as NTC, KTY83/84, which
have an almost linear characteristic curve and can therefore SIMOCODE-DP provides a variety of measuring, operating and
be set to any warning or switch-off temperatures. diagnostics data concerning the load feeder:
• Up-to-date information during operation, e.g.
EEx e type of protection - The currently flowing phase current in %
- The switching state of the motor (On, Off, clockwise,
The SIMOCODE-DP system is in compliance with the regulations counterclockwise, fast, slow) derived from the current flow
for overload protection of explosion-protected motors of the - Manual/automatic mode
EEx e "Increased safety" type of protection according to - Test mode
• EN 50019 - Cooling time activated after an overload trip
• EN 60079-7, IEC 60079-7 • Detection of incipient faults, e.g.
7
• EN 60079-14 (potentially explosive areas) - Overload warning
- Current limit overshoot
• EN 50281 (areas with combustible dust) - Phase unbalance
• ATEX/PTB test regulations - Thermistor warning
In the case of SIMOCODE-DP units with 24 V DC control infeed, • Rapid diagnostics in the event of an alarm, e.g.
electrical isolation by battery or safety transformer according to - Overload
EN 61558-2-6 must be assured. - Thermistor motor protection
- Rotor locking
EC type test certificate: PTB01 ATEX 3219 - Current limit overshoot
Test report: PTB EX 01-30013 - Checkback error (e.g. no current following On command)
• Preventive maintenance by means of statistical data, e.g.:
- Number of starts
Stall protection - Number of overload trips
When the motor current rises above a rotor locking threshold that - Tripping currents
can be set, SIMOCODE-DP does not trip according to the - Operating hours
overload characteristic, but switches off immediately instead.
The prevention of unnecessary thermal loads prevents Integrated standard programs for motor control
premature aging of the motor. The stall protection is not active for
start-up monitoring until the class time has elapsed, e.g. for In SIMOCODE-DP, a number of different opportunities for
Class 10 after 10 seconds. controlling the motor have been predefined and can be called
up in the form of control functions:
• Overload relays
• Direct-on-line starter
• Reversing starter
• Wye-delta starter
■ Integration
The SIMOCODE-DP modular system offers a wide range of Both software packages must be installed on the PG/PC on
software packages for system-wide and time-saving which the hardware configuration of SIMATIC S7 is performed.
configuration and diagnostics:
This ensures that Win-SIMOCODE-DP/Professional can be
• PC software Win-SIMOCODE-DP for start-up and service called up directly from HW-Config.
• OM-SIMOCODE object manager for "totally integrated" in Parameter sets created with Win-SIMOCODE-DP/Professional
SIMATIC S7 are loaded into the STEP 7 data storage by means of OM and
• Function block FB-SIMOCODE for "totally integrated" in PCS7 automatically transferred to SIMOCODE-DP during start-up.
Functions specific to SIMATIC S7, such as diagnostics and
PC software Win-SIMOCODE-DP for start-up and service hardware interrupts are supported, which means easier S7-wide
configuration as well as optimal performance in the transfer of
Standard PC software Win-SIMOCODE-DP for start-up and diagnostics data.
service. It offers a user-friendly and convenient user-interface
for:
• Parameterization Function block FB-SIMOCODE for "totally integrated" in
PCS7
• Display and diagnostics
7
■ Technical specifications
Shared data of basic unit/expansion unit/
expansion module/operator panel
Permissible ambient temperature °C -25 ... +60
Permissible storage temperature °C -40 ... +80
Installation altitude above sea level m 2000
Degree of protection (according to IEC 60529) IP20 max. set current Ie 100 A;
IP00 max. set current Ie > 100 A
Shock resistance (sine pulse) g/ms 10/5
Mounting position Any
Mounting
• Max. set current Ie 100 A Snap-on mounting onto 35 mm standard mounting rail or
screw fixing with push-in lugs
• Max. set current Ie > 100 A Screw fixing directly onto contactor or screw fixing
EMC interference immunity
• Line-induced interference, burst according to IEC 61000-4-4 kV 2 (corresponds to degree of severity 3)
• Line-induced interference, surge according to IEC 61000-4-5 kV 2 (corresponds to degree of severity 3)
• Electrostatic discharge according to IEC 61000-4-2 kV 8 (corresponds to degree of severity 3)
• Field-related interference according to IEC 61000-4-3 V/m 10 (corresponds to degree of severity 3)
EMC interference emission Limit class B according to EN 55011 (VDE 0875 Part 11)
Safe isolation All circuits in SIMOCODE-DP are safely isolated from each other,
(product version 12 upwards, start of delivery 01/2000) i.e. they are designed with doubled creepage paths and clearances
Power circuit from the control/electronic circuits:
Safe isolation up to 690 V or 1000 V between control and electronic circuits
One below the other: Safe isolation up to 300 V
Observe notes of test report "Safe Isolation" No. 1610a.
Basic unit
Display
• Green "Ready" LED • Continuous light: "Ready"
• Off: "No control supply voltage" or "Function test not OK;
device is disabled"
• Green "Bus" LED • Continuous light: "Bus operation"
• Red "General fault" LED • Continuous light/blinklight: "Feeder fault", e.g. overload trip
Test/Reset button By pressing the Test/Reset button, the device can be reset following a trip or its
functions can be tested
System interface RS 232 for connecting the expansion module, operator panel or PC
PROFIBUS DP interface RS 485 for connecting the Profibus DP line using terminals (conductor cross-
sections as for auxiliary contacts) or 9-pole SUB D socket
Main circuit
Rated insulation voltage Ui
(degree of pollution 3)
7
• For uninsulated conductors (3UF5 001 to 3UF5 021) V 690
• For insulated conductors (3UF5 001 to 3UF5 021) V 1000
• For uninsulated and insulated conductors V 1000
(3UF5 031 to 3UF5 051)
Rated impulse withstand voltage Uimp
• 3UF5 001 to 3UF5 021 kV 6
• 3UF5 031 to 3UF5 051 kV 8
Rated frequency Hz 50 / 60
Type of current Three-phase current
Short-circuit protection See table Short-circuit protection with fuses for motor feeders, page 7/31
Diameter of feed-through openings
(max. Ie = 100 A)
• Devices with max. set current Ie 25 A mm 10
• Devices with max. set current Ie 100 A mm 15
• Devices with max. set current Ie > 100 A Design with connecting bars
Busbar connections
• Current range A 50 ... 205 125 ... 500 200 ... 820
• Tightening torque Nm M 8: 10 ... 14 M 10: 14 ... 24 M 10: 14 ... 24
M 12: 20 ... 35
• Finely stranded with cable lug mm2 35 ... 95 50 ... 240 50 ... 240
• Stranded with cable lug mm2 50 ... 120 70 ... 240 70 ... 240
7
3RT1 075 400 400 400 324 324 324 284 284 284 260 260 260 240 240 240
3RT1 076 500 500 450 405 405 405 355 355 355 325 325 325 300 300 300
3RT1 264 225 225 225 225 225 225 225 225 225 194 194 194 173 173 173
3RT1 265 265 265 265 265 265 265 265 265 265 228 228 228 204 204 204
3RT1 266 300 300 300 300 300 300 300 300 300 258 258 258 231 231 231
3RT1 275 400 400 400 400 400 400 400 400 400 344 344 344 308 308 308
3RT1 276 500 500 500 500 500 500 500 500 500 430 430 430 385 385 385
Setting range 200 ... 820 A
3UF5 05 3TF6 81) 630 630 630 502 502 502 440 440 440 408 408 408 376 376 376
3TF6 91) 820 820 820 662 662 662 572 572 572 531 531 531 500 500 500
1)
Contactors mountable.
4,5 10
120 NSA0_00146 7,2
100
12,3
50 100
100
85
20
min
10
14
CLASS 30
5 25
Tripping time
20
2
1 50 5 127,5
50 70 f a
20
15
10 10
s
b
5 CLASS 5
e
2
NSA0_00148a
c
0.6 1 2 5 10x e d
Tripping current (average)
T y p e a b c d e f
The time/current characteristics for 3-pole symmetrical load
show the relationship between the tripping time from cold and 3 U F 5 0 0 1 1 0 3 4 2 9 4 6 - -
multiples of the operational current. 3 U F 5 0 1 1 1 0 3 4 2 9 4 6 4 8 4
3 U F 5 0 2 1 1 5 2 9 2 4 4 7 4 8 4
If the device is pre-loaded with 100 % of the current setting,
the tripping times are reduced.
3UF5 031, 3UF5 041 and 3UF5 051 basic units
120 NSA0_00147
100
50
20
o
d
b
min
10
CLASS 30
5 25
Tripping time
20
2
NSA0_00149b
1
50 m
k j
20 e l
15 a n c
10 10
s
5 CLASS 5
T y p e a b c d e f g h i
2
7
0.6 1 2 5 10x e 3 U F 5 0 3 1 1 2 0 8 5 1 5 5 1 1 0 4 0 Ø 7 4 2 3 7 1 2 5
Tripping current (average)
3 U F 5 0 4 1 1 4 5 8 5 1 7 5 1 0 5 5 0 Ø 9 5 2 4 8 1 3 0
3 U F 5 0 5 1 2 3 0 8 5 1 9 0 1 2 0 7 0 Ø 1 1 7 0 - 1 3 5
60
12,3
100
100
85
98 32
14
NSA00150
50 5 127,5
70
■ Schematics
Reversing starter
LOCAL CONTROL
L1 3/N/PE 50/60 Hz 400/230 V AC 1L1 PROFIBUS-DP 2L1
L2 1N 2N 13 21 13
L3 PE -S8 -S6 -S7
N
PE 2N LEFT OFF RIGHT
/1.3 14 22 14
3 2 1 19 20
-X1 -X19 11 12 18 13 14 8 1 2 3
6 4 2
-F11 1
-Q1
2N
/1.8 /1.3
/1.6 >
2
5 3 1
11
-Q1
12
2 4 6 2 4 6 /1.1
-K1 -K2
/1.4 1 3 5 /1.4 1 3 5
A1 A1
-K1 -K2
/1.7 A2 /1.7 A2
-X1 6 2N
5 4 /1.4 4 -X19
NSA0_00144b
-X2 1 2 3
-H1
FAULT
2N.
UV W /1.5
M PE
-M1 3AC
■ More information
System manual Internet
For selection of equipment and for planning, it is recommended You can find more information on the Internet at:
that the 3UF5 7 system manual is consulted.
http://www.siemens.com/simocode-dp
■ Overview
The 3UF18 current transformers are protection transformers and multiple of the primary rated current. The 3UF18 current
are used for actuating overload relays. Protection transformers transformers convert the maximum current of the corresponding
are designed to ensure proportional current transfer up to a operating range into the standard signal 1 A secondary.
■ Technical specifications
Climatic environmental conditions
Temperatures
• Operation °C -25 ... +60
• Storage/transport °C -40 ... +85
Temperature changes
• Operation °C/h Max. 10
• Storage/transport °C/h Max. 20
Relative humidity % 15 ... 95 (indoor, according to IEC 60721-3, no condensation)
Air pressure
• Operation hPa 860 ... 1060
• Storage/transport hPa 650 ... 1060
Contaminants
• SO2 ppm 0.5 (relative humidity 60 %, no condensation)
• H2S ppm 0.1 (relative humidity 60 %, no condensation)
Mechanical environmental conditions
Vibrations Hz 10 ... 57 (for constant amplitude 0.15 nm)
(according to IEC 60068-2-6) Hz 57 ... 150 (for constant acceleration 2 g)
Shock (according to IEC 60068-2-27) 12 shocks (half-sine 15 g/11 ms)
Requirements according to IEC and DIN
Degree of protection IP20
(according to IEC 60529)
Rated insulation voltage V 690/1000 (type-dependent)
Rating of the insulation V 600
(according to UL/CSA)
Trip class (according to IEC 60947-4-1) Suitable from CLASS 5 to CLASS 30
Power loss per conducting path of the Operating range For setting ...
transformers
To the lower limit To the upper limit
A mW (mVA) mW (mVA)
• 3UF18 45 12.5 ... 50 33 (38) 570 (650)
• 3UF18 48 25 ... 100 110 (120) 1700 (1900)
• 3UF18 50 32 ... 130 135 (150) 2400 (2700)
• 3UF18 52 50 ... 200 170 (190) 2600 (2900)
7
• 3UF18 56 100 ... 400 450 (500) 6500 (7000)
• 3UF18 57 125 ... 500 850 (940) 13000 (15000)
• 3UF18 68-3F 160 ... 630 900 (1000) 17000 (19000)
• 3UF18 68-3G 205 ... 820 1400 (1600) 22000 (25000)
Conductor cross-sections Current transformers
(one or two conductors connectable)
On secondary On primary side
side
3UF18 45 3UF18 481) 3UF18 501) 3UF18 52 3UF18 56 3UF18 68- 3UF18 68-
3UF18 572) 3FA002) 3GA002)
• Terminal screw M 3.5 For connec- For connec- For connec- M 8 M 10 M 10 M 12
• Solid mm2 2 1.5 ... 2.5 tion data tion data tion data -- -- -- --
see 3RT see 3RT see 3RT
• Stranded mm2 2 1.5 ... 2.5 Contactors Contactors Contactors -- -- -- --
• Finely stranded without end sleeve mm2 -- -- -- -- --
• Finely stranded with end sleeve mm2 2 1.5 -- -- -- --
• Finely stranded with cable lug mm2 -- 35 ... 95 50 ... 2403) 50 ... 240 185 ... 240
• Stranded with cable lug mm2 -- 50 ... 120 70 ... 2403) 70 ... 240 185 ... 240
• Connecting bars mm -- 20 4 25 6.30 30 5 50 5
6
• Tightening torque Nm 0.8 ... 1.4 10 ... 14 14 ... 24 14 ... 24 14 ... 24
• Tightening torque lb 7 ... 12 89 ... 124 124 ... 210 124 ... 210 124 ... 210
1)
With or without box terminal.
2)
Conductor cross-sections for box terminals, see 3TF68 and 3TF69
contactors in the section Contactors and Contactor Assemblies.
3)
With max. conductor cross-section, a terminal cover for maintaining the
phase spacing is required.
Overload relays Contactors Rated operational current Ie AC-3 in A Type of Type of coordination2)
with 400 V and Class ... coordination2)
5 and 10 15 20 25 30 1 2
Fuse links in A1)
LV HRC, Type 3NA LV HRC, Type 3NA LV HRC, British
DIAZED, Type 5SB DIAZED, Type 5SB Type 3ND Standards
fuses
NEOZED, Type 5SE NEOZED, Type 5SE
7
3UF18 57-3EA00 3RT10 66 300 243 213 195 180 500 400 315 400
3RT10 75 400 324 284 260 240 800 500 400 450
3RT10 76 500 405 355 325 300 800 500 500 450
3TF68 -- 500 500 479 441 800 500 630 450
3TF69 -- -- -- 500 500 800 500 630 450
Operating range 160 ... 630 A
3UF18 68-3FA00 3RT10 75 400 324 284 260 240 800 500 400 450
3RT10 76 500 405 355 325 300 800 500 500 450
3TF68 630 630 536 479 441 1000 500 630 450
3TF69 -- -- -- 531 500 1000 500 630 450
Operating range 200 ... 820 A
3UF18 69-3GA00 3TF68 630 630 536 479 441 1000 500 630 450
3TF69 820 662 572 531 500 1000 500 630 450
1)
Note the operational voltage.
2)
Assignment and short-circuit protective devices according to IEC 60947-4-1:
Type of coordination 1:
Contactors or starters must not endanger persons or equipment in the
event of a short-circuit. They do not have to be suitable for further
operation without repair and the renewal of parts.
Type of coordination 2:
Contactors or starters must not endanger persons or equipment in the
event of a short-circuit. These must be suitable for subsequent operation.
There is a risk of contact welding.
■ Dimensional drawings
3UF18 43 current transformer 3UF18 45 current transformer
For stand-alone installation: for screw and snap-on mounting onto TH 35
standard mounting rails according to EN 60715
M 4 9
1 ) 1 )
6 5 5 6 1 0 2
4 5 6
2 )
N S A 0 _ 0 0 1 5 5
3 5
8 7
5 6
8 9
7 5
M 4
2 )
8
M 3 ,5
5 6
8 8
0
5
5
1 0
8
9
3
3 5 6 9 4
4 5
N S A 0 _ 0 0 1 5 6
4 ,5
1)
Clearance to grounded components.
2)
Snap-on mounting onto standard mounting rails
EN 60715 -35 x 7.5 or EN 60715 -35 x 15
3UF18 47 to 3UF18 52 current transformers
j h
q b Ø 6,2 i
d
e
k
g
l
a a
m
1
n
NSA0_00157c
T ra n s fo rm e rs C o n ta c to rs a b d e f g h i j k l m n q
3 U F 1 8 4 7 3 R T 1 0 4 4 2 6 ,5 2 5 8 2 1 1 1 1 2 2 1 0 ,5 9 0 4 6 9 0 1 0 5 3 5 6 2 8 9 Ø 6 ,2
3 U F 1 8 4 8 3 R T 1 0 4 5 2 6 ,5 2 5 8 2 1 1 1 1 2 2 1 0 ,5 9 0 4 6 9 0 1 0 5 3 5 6 2 8 9 Ø 6 ,2
3 R T 1 0 4 6
3 U F 1 8 5 0 3 7 3 7 ,5 7 1 ,5 9 9 1 1 4 1 5 1 1 0 4 1 1 2 0 9 5 3 3 6 7 9 8 Ø 6 ,6
7
3 U F 1 8 5 2 4 2 3 7 ,5 7 1 ,5 1 0 2 1 2 2 2 0 1 1 0 4 2 1 2 0 9 5 3 3 6 7 9 8 Ø 9
9 NSB0_01476a
110
134
88
62
k
l
j i 0,5 6 15
50 10 66
145 11 for M10 127
T ra n s fo rm e rs i j k l
3 U F 1 8 5 4 4 8 2 5 1 3 4 1 5 9
3 U F 1 8 5 6 4 8 2 5 1 3 4 1 5 9
3 U F 1 8 5 7 5 2 3 0 1 3 3 1 6 3
70 230
c 70 100
14 for M 12 28
12
232
220
210
a
g
b
12
105
140
174
74
e
f
NSA0_00159a
230 14 for M 12 0,5 d 1 5
15
40
170
T ra n s fo rm e rs C o n ta c to rs a b c d e f g
3 U F 1 8 6 8 -3 F A 0 0 3 T F 6 8 3 9 0 3 9 8 3 0 5 1 4 5 1 7 5 4 2 0
3 U F 1 8 6 8 -3 G A 0 0 3 T F 6 8 4 1 0 4 0 8 4 0 8 1 5 5 1 9 5 4 5 0
■ Overview
The 3UL22 summation current transformers sense fault currents
in machines and plants. Together with the 3UL21 evaluation unit
or the SIMOCODE 3UF motor management and control device
they enable residual-current and ground-fault monitoring.
■ Technical specifications
Summation current transformers
Type 3UL22.1 3UL22.2 3UL22.3
Rated insulation voltage Ui AC 690 V 1000 V
50/60 Hz
Rated fault current IDn
• Without response delay A 0.3 ... 1 0.3 ... 40 0.3 ... 40
• With response delay A 1 1 ... 40 1 ... 40
Permissible ambient temperature °C -20 ... +70
Feed-through openings mm 40 65 120
For Protodur cables
Can be fed through Max. mm² 4 x 95 4 x 240 8 x 300
■ Dimensional drawings
3UL22 summation current transformers
a1
a2 a3
b5
b1
b2
b4
b3
NSB0_00364a
a4
a5
A2 Z3
c3
c1
c2
Z1 Z2
7
a6
T y p e a 1 a 2 a 3 a 4 a 5 a 6 b 1 b 2 b 3 b 4 b 5 c 1 c 2 c 3
3 U L 2 2 1 -A 1 0 0 7 5 1 0 1 5 for M4 8 0 8 5 7 2 ,5 4 2 ,5 7 ,5 4 0 6 5 5 0 4 0
3 U L 2 2 2 -A 1 2 5 9 5 1 0 1 5 for M4 1 0 0 1 1 0 9 7 ,5 5 5 7 ,5 6 5 7 0 6 0 4 5
3 U L 2 2 3 -A 2 0 0 1 6 5 2 0 2 0 for M4 1 7 0 2 0 0 1 0 0 1 0 0 1 0 1 2 0 8 5 7 0 5 5
General data
■ Overview ■ Design
The LOGO! modular design is available in different variants for
different supply voltages (12 V DC, 24 V DC, 24 V AC,
115/230 V DC, 115/230 V AC):
• Basic variants
• Low-cost pure variants without operator control and display
panels
The LOGO! variants have the following distinguishing
characteristics:
• R: Relay output
• C: Clock/time switch
• o: Without display
LOGO! is simple:
• Warning and switching off in one unit; no other tools are
required
• Non-volatile storage of switching program and setpoints
(e.g. times) in integrated EEPROM
• The compact, user-friendly, and low-cost solution for simple
control tasks LOGO! is space-saving:
• Compact, user-friendly, can be used universally without • e.g. LOGO! 230RC: 72 x 90 x 55 mm (W x H x D)
accessories • Fitted mounting in the distribution box (same mounting
• All in one: the display and operator panel are integrated dimensions as the ground-fault circuit interrupter)
• 36 different functions can be linked at a press of a button or LOGO! offers maximum flexibility and is universal:
with PC software; up to 130 times in total • Expandability:
• Functions can be changed simply using buttons; no Depending on the application, additional expansion modules
complicated rewiring can be connected
LOGO! is communication-capable:
Catalog ST 70: • Optional communications modules support connection to
AS-Interface and instabus EIB networks
Information on LOGO! can also be found in Catalog ST 70:
http://www.siemens.com/automation/salesmaterial-as/ ■ Function
catalog/en/st70k1ae.pdf
LOGO! is simple:
• 36 functions:
Integrated basic functions (e.g. AND, OR) and special
functions (e.g. timers, counters, latching relays, PI controllers)
of the electronics
• Program generation simply by combining stored functions at
the press of a button or PC software
• Easy-to-use and simple duplication of the switching program
7
with an optional program module
LOGO! offers maximum flexibility and is universal:
• Easy modification by reconnecting the functions at a press of a
button; no need for time-consuming rewiring
• Optional operation from the PC:
For creating, simulating, online testing and archiving the
switching program on the PC, including documentation facility
■ Overview ■ Function
• Integrated basic and special functions:
- Basic functions:
AND, OR, NOT, NAND, NOR, XOR, positive/negative edge
evaluation
- Special functions:
ON delay, latching ON-delay, OFF-delay, pulse relay, latching
relay, counter (forwards/backwards), time switch, interval
time-delay relay, operating hours meter, threshold switch,
asynchronous pulse encoder, twelve-month time switch,
easy-to-use switch function, random generator, staircase
lighting function according to DIN 18015-2, edge-triggered
interval time-delay relay, combined ON/OFF-delay, analog
comparator, analog threshold switch, analog delta threshold
switch, analog watchdog, analog amplifier, text and variable
display, shift register, softkey function, PI controller, ramp
function, analog multiplexer
• 130 function blocks can be combined
• 24 flags (including start-up flag)
• Integrated retentivity
• The space-saving basic variants
• Password protection
• Interface for connecting expansion modules, max. 24 digital
inputs, 16 digital outputs, 8 analog inputs and 2 analog outputs Optional function
can be addressed
• Additional know-how protection with the optional program
module
■ Design
• Relay outputs with up to 10 A output current (not LOGO! 24)
• Integrated front panel with background illumination
(4x12 characters)
• Integrated operator control panel
• Integrated EEPROM for storing switching program and
setpoints
• Optional program module
• Integrated clock with automatic summertime/wintertime
changeover (not LOGO! 24)
• 8 digital inputs, 4 digital outputs
• 2 inputs as analog inputs for 12/24 V DC variants
(0 to 10 V); inputs can also be used as digital inputs
• 2 inputs for counting up to 2 kHz can be used
(for DC variants only)
• Interface for connecting expansion modules, max. 24 digital
inputs, 16 digital outputs, 8 analog inputs and 2 analog outputs
7
can be addressed
■ Overview ■ Function
• Integrated basic and special functions:
- Basic functions:
AND, OR, NOT, NAND, NOR, XOR, positive/negative edge
evaluation
- Special functions:
ON delay, latching ON-delay, OFF-delay, pulse relay, latching
relay, counter (forwards/backwards), time switch, interval
time-delay relay, operating hours meter, threshold switch,
asynchronous pulse encoder, twelve-month time switch,
easy-to-use switch function, random generator, staircase
lighting function according to DIN 18015-2, edge-triggered
interval time-delay relay, combined ON/OFF-delay, analog
comparator, analog threshold switch, analog delta threshold
switch, analog watchdog, analog amplifier, shift register,
softkey function, PI controller, ramp function, analog
multiplexer
• 130 function blocks can be combined
• 24 flags (including start-up flag)
• Integrated retentivity
• The cost-optimized basic variants
• Password protection
• Interface for connecting expansion modules, max. 24 digital
inputs, 16 digital outputs, 8 analog inputs and 2 analog outputs Optional function
can be addressed
• Additional know-how protection with the optional program
module
■ Design
• Relay outputs with up to 10 A output current
(not LOGO! 24o).
• Integrated EEPROM for storing switching program and
setpoints
• Optional program module
• Integrated clock with automatic summertime/wintertime
changeover (not LOGO! 24o).
• 8 digital inputs, 4 digital outputs
• 2 inputs as analog inputs for 12/24 V DC variants
(0 to 10 V); inputs can also be used as digital inputs
• 2 inputs for counting up to 2 kHz can be used
(for DC variants only)
• Interface for connecting expansion modules, max. 24 digital
inputs, 16 digital outputs, 8 analog inputs and 2 analog outputs
can be addressed
LOGO! Software
■ Overview ■ Function
• Control program generation with the programming languages
FBD and LAD (switchable). How to place the functions on the
drawing board by means of "Drag and Drop" is almost self-
explanatory.
• Comprehensive documentation functions:
Various print options permit professional documentation.
• Program simulation (offline):
For preliminary testing of switching programs on the PC
• Program test (online):
The current values of LOGO! are presented on screen
• Comprehensive, context-sensitive online help functions
The following functions are available:
• Basic functions (AND, OR, NOT, NAND, NOR, XOR, positive
edge evaluation, negative edge evaluation)
• ON-delay
• OFF-delay
• The user-friendly software for switchgear program generation • Current impulse relay
on the PC • Latching
• Switchgear program generation for function diagrams (FBD) or • Latching ON-delay
contact diagrams (LAD) • Operating hours meter
• Additional testing, simulation, online testing and archiving of • Interval time-delay relay/pulse output mode
the switching programs
• Up/down counter
• Professional documentation with the help of various comment
and print functions • Threshold switch
• Pulse encoder
■ Design • Twelve-month time switch
The connection between LOGO! and the PC is established with • Time switch
the help of the LOGO! PC cable (serial interface) • ON/OFF-delay
Minimum system requirements • Random generator
• Edge-triggered interval time-delay relay
Windows 98 SE, NT 4.0, ME, 2000 or XP
• Analog threshold switch
• Pentium PC
• Analog comparator
• 90 Mbyte free on hard disk
• Analog delta threshold switch
• 64 Mbyte RAM
• Analog watchdog
• SVGA graphics card with minimum 800x600 resolution
(256 colors) • Analog amplifier
• Staircase lighting switch
Mac OS X
• Easy-to-use switch
• PowerMac G3, G4, G4 Cube, iMac, PowerBook G3,
7
General data
■ Function
3RP15 and 3RP20 function table
Function Function chart 3RP20 timing relay 3RP15 timing relay
and 3RP19 01 and 3RP19 01 label set
label set
3RP19 01-0A
Timing relay energized
Identification
3RP20 05-.A
3RP15 05-.A
3RP20 25
3RP15 25
3RP15 27
3RP15 40
3RP15 55
Contact closed
3RP15 1.
3RP15 3.
3RP15 7.
Contact open
letter
1 CO contact
ON-delay A1/A2
7 7 7 A 7 7
NSB00858
15/18
15/16
t
15/18
15/16
t
15/18
15/16
t
15/18
15/16
t t
Flashing, A1/A2 7 7 D
NSB00862
Clock-pulse, A1/A2 7
NSB00863
15/18
15/16
t
7
Passing break contact A1/A2 7 7 F1)
with auxiliary voltage > 35 ms
B1/A2
NSB00865
15/18
15/16
t
15/18
15/16
t
1 NO contact (semiconductor)
ON-delay 7
NSB00869a
General data
3RP19 01-0B
3RP19 01-0A
Timing relay energized
Identification
3RP20 05-.B
3RP15 05-.B
3RP15 05-.R
3RP20 25
3RP15 25
3RP15 27
3RP15 40
3RP15 55
3RP15 60
Contact closed
3RP15 1.
3RP15 3.
3RP15 7.
Contact open
letter
2 CO contacts
ON-delay A1/A2 7 7 7 A 7
15/18
15/16
NSB00871
25/28
25/26
t
15/18
15/16
NSB00873
25/28
25/26
t
15/18
15/16
t
21/24
21/22
15/18
15/16
NSB00875
25/28
25/26
t
A1/A2
with auxiliary voltage (t = ton = toff)
B1/A2
15/18
15/16
25/28
25/26
t t
A1/A2
with auxiliary voltage and
7
B1/A2
instantaneous contact
(t = ton = toff) 15/18
15/16
t t
21/24
21/22
Flashing, starting 7 7 7 D
NSB00878
A1/A2
with interval
15/18
(pulse/interval 1:1) 15/16
25/28
25/26
t t
15/18
15/16
25/28
25/26
t
A1/A2
and instantaneous contact 15/18
15/16
t
21/24
21/22
General data
3RP19 01-0B
3RP19 01-0A
Timing relay energized
Identification
3RP20 05-.B
3RP15 05-.B
3RP15 05-.R
3RP20 25
3RP15 25
3RP15 27
3RP15 40
3RP15 55
3RP15 60
Contact closed
3RP15 1.
3RP15 3.
3RP15 7.
Contact open
letter
2 CO contacts
Passing break contact A1/A2 7 7 7 F1)
NSB00882
with auxiliary voltage > 35ms
B1/A2
15/18
15/16
25/28
25/26
t
15/18
15/16
t
21/24
21/22
>35ms
with auxiliary voltage
(pulse generation B1/A2
25/28
25/26
t
Pulse-forming 7 7 G!1)
NSB00885
A1/A2
with auxiliary voltage >35ms
and instantaneous contact) B1/A2
(pulse generation 15/18
at the output does not depend 15/16
on duration of energizing) t
21/24
21/22
15/18
15/16
NSB00886
25/28
25/26
t
t t
with auxiliary voltage and 1 t 2
3
1 5 /1 8
1 5 /1 6
7
t
2 1 /2 4
2 1 /2 2
17/18
27/28
t 50ms
2 NO contacts
Wye-delta function *D A1/A2 7
NSB00889
17/18
17/28
t 50 ms
3 NO contacts
Wye-delta function A1/A2 7
with overtravel function2)
B1/A2
(idling)
17/18
50ms
NSB00890
17/28
17/16
t t
Idling
1) Note on function with start contact: A new control signal at terminal B, after 7 Function is possible
the operating time has started, resets the operating time to zero. This does
not apply to G, G! and H, H!, which are not retriggerable.
2) For function diagrams showing the various possibilities of operation of the
3RP15 60-1S.30 see page 7/48.
General data
3RP15 function table
Possibilities of operation of the 3RP15 60-1S.30 timing relay
NSB00891
17/16 Operation 2:
Start contact B./A2 is closed when supply voltage A./A2 is applied
tY 50 ms t Idling tY 50 ms t Idling
300 ms If the control signal B./A2 is already present when the supply voltage
A./A2 is applied, no timing is started. The timing is only started when the
control signal B./A2 is switched off.
Operation 2
A./A2 Operation 3:
Start contact B./A2 closes while star time is running
If the control signal B./A2 is applied again during the star time, the idling
B./A2 time starts and the timing is terminated normally.
17/18
Y Operation 4:
Start contact B./A2 opens while delta time is running and is applied again
17/28 If the control signal on B./A2 is applied and switched off again during
the delta time, although the idling time has not yet elapsed, the idling
time (overtravel time) is reset to zero. If the control signal is re-applied to
17/16 B./A2, the idling time is restarted.
NSB00892
tY 50 ms t Idling
Application example based on standard operation
(operation 1): For example, use of 3RP15 60 for compressor control
Operation 3 Frequent starting of compressors strains the network, the machine, and
the increased costs for the operator. The new timing relay prevents
A./A2
frequent starting at times when there is high demand for compressed
air. A special control circuit prevents the compressor from being
B./A2
switched off immediately when the required air pressure in the tank has
been reached. Instead, the valve in the intake tube is closed and the
compressor runs in "Idling" mode for a specific time which can be set
17/18 from 30 to 600 s.
Y
If the pressure falls within this time, the motor does not have to be
restarted again, but can return to nominal load operation from no-load
7
17/28 operation.
If the pressure does not fall within this idling time, the motor is switched
17/16 off.
NSB00893 The pressure switch controls the timing via B./A2.
tY 50 ms
t Idling The supply voltage is applied to A./A2 and the start contact B./A2 is
open, i.e. there is no control signal on B./A2 when the supply voltage is
applied. The pressure switch signals "too little pressure in system" and
Operation 4 starts the timing by way of terminal B./A2. The compressor is started,
enters *D operation, and fills the pressure tank.
A./A2 When the pressure switch signals "sufficient pressure", the control signal
B./A2 is applied, the idling time (overtravel time) is started, and the
compressor enters no-load operation for the set period of time between
B./A2
30 to 600 s. The compressor is then switched off. The compressor is
only restarted if the pressure switch responds again (low pressure).
17/18
Y
17/28
NSB00894a
17/16
Note:
The following applies to all operations: The pressure switch controls the timing via
B./A2.
■ Overview ■ Function
• Changes to the time setting ranges and the functions must be
carried out in the de-energized state.
• Start input B1 or B3 must only be triggered when the supply
voltage is applied.
LED for indicating • The same potential must be applied to A1 and B1 or A3 and
"Timing relay on voltage" Operating time B3. With two-voltage version, only one voltage range must be
adjustment connected.
LED for indicating • The activation of loads parallel to the start input is not
"Relay switched"
Inspection window for permissible when using AC control voltage (see diagrams).
Time setting set time range
range selector • Surge suppression is integrated in the timing relay.
switch This prevents the generation of voltage peaks on the supply
Function Inspection window for voltage when the relay is switched on and off. No additional
switch set function damping measures are necessary.
Device labeling • 3RP15 05-.R must not be operated next to heat sources > 60 °C.
plate
Standards
The timing relays comply with: L1 L1
Sealable cover
■ Technical specifications
Type 3RP15 05 3RP15 11 3RP15 40 3RP15 60 3RP15 74 3RP15 27
3RP15 31 3RP15 12 3RP15 76
3RP15 32 3RP15 13
3RP15 33 3RP15 25
3RP15 55
Rated insulation voltage V AC 300; 500 for 3RP15 05-1BT10
Degree of pollution 3
Overvoltage category III
Operating range at excitation1) 0.85 ... 1.1 x Us with AC; 0.8 to 1.25 x Us with DC;
0.95 ... 1.05 times rated frequency
Rated power W 2 1
Power consumption at 230 V AC, 50 Hz VA 6 22) 6 1
Rated operational current Ie
• AC-140, DC-13 A -- 0.01 … 0.6
• AC-15 at 24 ... 400 V, 50 Hz A 33) --
• DC-13 at
- 24 V A 1 --
- 125 V A 0.2 --
- 250 V A 0.1 --
Uninterrupted thermal current Ith A 5
DIAZED fuse4) A 4 --
gL/gG operational class
Switching frequency
• When loaded with Ie 230 V AC 1/h 2500 5000
• When loaded with 3RT10 16 contactor, 230 V AC 1/h 5000
Recovery time ms 150 300 150 50
Minimum ON period ms 355) -- 2006) --
Residual current mA -- 5
with non-conducting output
Voltage drop VA -- 3.5
with conducting output
Short-time loading capacity A -- 10
(up to 10 ms)
Setting accuracy Typical 5
with reference to scale value
Repeat accuracy 1 %
Mechanical endurance Operating cycles 30 x 106 100 x 106
Permissible ambient temperature During operation °C -25 … +60
During storage °C -40 … +85
Degree of protection IP40 cover,
according to EN 60529 IP20 terminals
Conductor cross-sections
• Screw terminals (to connect 1 or 2 Solid mm² 1 x (0.5 ... 4)
conductors); for standard 2 x (0.5 ... 2.5)
screwdriver (size 2 and Pozidriv 2) Finely stranded with end sleeve mm² 1 x (0.5 ... 2.5)
2 x (0.5 ... 1.5)
7
■ Dimensional drawings
5 86
36
110
62
90
62
82
74
C
A
NSB0_01698
15 15
22,5 22,5
■ Schematics
3RP15 internal schematics (terminal designation to DIN 46199, Part 5)
3RP15 05-.A 3RP15 05-.A 3RP15 05-.A 3RP15 05-.A
3RP15 1. 3RP15 3.-.A
3RP15 25-.A
7
A1 A3 15 A1 B1 A3 B3 15 A1 B1 A3 B3 15 A1 A3 15
NSB00898
NSB00899
NSB00897
NSB00900
~
A2 16 18 A2 16 18 A2 16 18 A2 16 18
A1 A3 15 A1 B1 A3 B3 15 A1 B1 A3 B3 15 A1 B1 A3 B3 15
NSB00904
NSB00903
NSB00902
NSB00901
A2 16 18 A2 16 18 A2 16 18 A2 16 18
A1+ A1 15 A1 A3 15 A1 B1 15
NSB00908
NSB00906
NSB00907
A2 U
~
A2 16 18 A2 16 18 A2 16 18
Last
3RP15 05-.B, 3RP15 25-1B 3RP15 05-.B 3RP15 05-.B 3RP15 05-.B
A1 A3 15 25 A1 B1 A3 B3 15 25 A1 B1 A3 B3 15 25 A1 A3 15 25
NSB00911
NSB00912
NSB00909
NSB00910
~
A2 16 18 26 28 A2 16 18 26 28 A2 16 18 26 28 A2 16 18 26 28
A1 A3 15 25 A1 B1 A3 B3 15 25 A1 B1 A3 B3 15 25 A1 B1 A3 B3 15 21
NSB00915
NSB00914
NSB00916
NSB00913
A2 16 18 26 28 A2 16 18 26 28 A2 16 18 26 28 A2 16 18 22 24
A1 A3 15 21 A1 B1 A3 B3 15 21 A1 B1 A3 B3 15 21 A1 A3 15 21
NSB00919
NSB00918
NSB00917
NSB00920
~
A2 16 18 22 24 A2 16 18 22 24 A2 16 18 22 24 A2 16 18 22 24
ON-delay and instantaneous OFF-delay ON-delay and OFF-delay Flashing and instantaneous
contact with auxiliary voltage with auxiliary voltage and contact
and instantaneous contact instantaneous contact
A1 A3 15 21 A1 B1 A3 B3 15 21 A1 B1 A3 B3 15 21 A1 A3 17 27
NSB00924
NSB00922
NSB00923
NSB00921
A2 16 18 22 24 A2 16 18 22 24 A2 16 18 22 24 A2 Y18 d28
3RP15 05-.BW30/-1BT20/-.RW30 3RP15 25-. BR30 3RP15 25-. BW30 3RP15 40-.B
AC/DC42...48V
A C /D C 2 4 V
A C /D C 2 4 ...2 4 0 V A C /D C 1 0 0 /1 2 7 V
A C 4 0 0 /4 4 0 V AC/DC24...240V A C /D C 2 0 0 /2 4 0 V
AC/DC60V
1 5 /1 7 2 1 /2 5 /2 7
A 1
A 1 B 1 A1 15 25 A 1 1 5 2 5
A1 A3 15 25
N S B 0 _ 0 0 9 2 7 a
N S B 0 _ 0 0 9 2 6 a
NSB00929a
NSB00928
A 2 A2 16 18 26 28 A 2 1 6 1 8 2 6 2 8
A2 16 18 26 28
1 6 1 8 2 2 /2 6 2 4 /2 8 A 2
A1 B1 A3 B3 17 A 1 A 3 A1 A3
1 7 17
NSB00930a
N S B 0 _ 0 1 6 2 3
NSB00925
A2 Y18 28 16 A 2 Y 1 8 d 2 8 A2 Y18 d28
Wye-delta timing relay with Wye-delta timing relay Wye-delta timing relay
overtravel function (idling)
16 18 A2 16 18 A2 16 18 A2 16 18 A2 16 18 A2 16 18 A2
NSB00996 NSB0_01605 NSB01007 NSB01008 NSB00999 NSB00999
.
7
for 2 CO for 1 CO for 1 CO for 2 CO for 1 NO
for 1
contacts contact contact contacts contact
changeover
contact
26 28 16 18 A2 16 18 A2 26 28 A2
16 18 A2 NSB01001 NSB01002
16 18 A2
NSB01003
16 18 A2
NSB01000
NSB00996
16 18 A2 26 28 A2 16 18 A2 16 18 28 A2
NSB0_01004a
16 18 A2 NSB01001 NSB01006
18 28 A2
NSB01005
Note: All the diagrams show the view onto the connection terminals.
1) Depending on the version.
Note:
The contact element 17/18 is only closed in the wye stage; the contact element is open in the delta stage as well as in the
de-energized state.
7
■ Overview ■ Function
• Changes to the time setting ranges and the functions must be
carried out in the de-energized state.
• Start input B1 or B3 must only be triggered when the supply
LED for indicating voltage is applied.
"Timing relay excited" • The same potential must be applied to A1 and B1 or A3 and
(left)
B3. With two-voltage version, only one voltage range must be
LED for indicating connected.
"Relay switched" Function
(right) • The activation of loads parallel to the start input is not
switch permissible when using AC control voltage (see diagrams).
Time setting • Surge suppression is integrated in the timing relay.
range selector Time setting
switch range adjuster, This prevents the generation of voltage peaks on the supply
analog voltage when the relay is switched on and off. No additional
NSB0_01424
Device labeling damping measures are necessary.
plate
Accessories
Parallel load on start input
L1 L1
S1 S1 S1
A1 B1 A1 B1
K2 K1 K2 K1
7
A2 A2
N N
Label set for marking the multifunction relay NSB0_00895a NSB0_00896a
■ Technical specifications
Type 3RP20 05
3RP20 25
Rated insulation voltage V AC 300
Degree of pollution 3
Overvoltage category III
Operating range at excitation1) 0.85 ... 1.1 x Us with AC; 0.8 to 1.25 x Us with DC;
0.95 ... 1.05 times rated frequency
Rated power W 1
Power consumption at 230 V AC, 50 Hz VA 4
Rated operational current Ie
• AC-15, at 24 ... 400 V, 50 Hz A 3
• DC-13 at
- 24 V A 1
- 125 V A 0.2
- 250 V A 0.1
Uninterrupted thermal current Ith A 5
DIAZED fuse2) A 4
gL/gG operational class
Switching frequency
• When loaded with Ie 230 V AC 1/h 2500
• When loaded with 3RT10 16 contactor, 230 V AC 1/h 5000
Recovery time ms 150
Minimum ON period ms 35
Setting accuracy Typical 5 %
with reference to scale value
Repeat accuracy 1 %
Mechanical endurance Operating cycles 30 x 106
Permissible ambient temperature During operation °C -25 … +60
During storage °C -40 … +85
Degree of protection IP40 cover,
according to EN 60529 IP20 terminals
Conductor cross-sections
• Screw terminals (to connect 1 or 2 Solid mm² 2 x (0.5 ... 1.5)3)
conductors); for standard 2 x (0.75 ... 2.5)3)
screwdriver (size 2 and Pozidriv 2) Finely stranded with end sleeve mm² 2 x (0.5 ... 1.5)3)
2 x (0.75 ... 2.5)3)
AWG conductors, solid or stranded AWG 2 x (18 ... 14)
Terminal screw M3
Tightening torque Nm 0.8 … 1.2
■ Dimensional drawings
S IE M E N S
5
5 5
5 7
5 0
N S B 0 _ 0 1 2 5 0
4 5 5 6 8 3 5
■ Schematics
3RP20 internal schematics (terminal designation to DIN 46199, Part 5)
3RP20 05 3RP20 05 3RP20 05 3RP20 05
3RP20 25
AC/DC24V AC/DC24V
AC/DC24V AC/DC24V
AC100/127V AC100/127V
AC200/240V AC200/240V AC100/127V AC100/127V
AC200/240V AC200/240V
A1 A3 15 A1 B1 A3 B3 15
A1 B1 A3 B3 15 A1 A3 15
NSB00898
NSB00897
NSB00899
NSB00900
~
A2 16 18 A2 16 18
A2 16 18 A2 16 18
A1 A3 15 A1 B1 A3 B3 15 A1 B1 A3 B3 15
NSB00902
NSB00903
NSB00901
A2 16 18 A2 16 18 A2 16 18
7
1 5 A 3 A 1 1 5 A 3 A 1 15/17 21/25/ B1 A1
27
16 18 22/26 24/28 A2
1 6 1 8 A 2 1 6 1 8 A 2
N S B 0 0 1 1 9 6 a N S B 0 0 1 1 9 6 a NSB0_01392
Note: All the diagrams show the view onto the connection terminals.
■ Technical specifications
According to IEC 61812-1/DIN VDE 0435 Part 2021
Type 3RT19 16-2C 3RT19 16-2E
3RT19 16-2D 3RT19 16-2F
3RT19 26-2C 3RT19 16-2G
3RT19 26-2D 3RT19 16-2L
3RT19 26-2E
3RT19 26-2F
3RT19 26-2G
Rated insulation voltage V AC 300
Degree of pollution 3
Overvoltage category III according to DIN VDE 0110
Operating range of excitation 0.8...1.1 x Us, 0.85...1.1 x Us,
0.95 ... 1.05 times rated frequency 0.95...1.05 times rated frequency
Rated power W 1 2 (1 W for 3RT1916-2L)
Power consumption at 230 V AC, 50 Hz VA 1 4
Rated operational currents Ie
• AC-140 and DC-13 A 0.3 for 3RT1916 --
0.5 for 3RT1926
• AC-15 at 24 ... 400 V AC, 50 Hz A -- 3
• DC-13 at 24 V A -- 1
• DC-13 at 125 V A -- 0.2
• DC-13 at 250 V A -- 0.1
DIAZED fuse
gL/gG operational class A -- 4
Switching frequency
• When loaded with Ie 230 V AC 1/h 2500 2500
• When loaded with 3RT1016 contactor, 230 V AC 1/h 2500 5000
Recovery time ms 50 150
Minimum ON period ms 35 200 (OFF-delay,
without auxiliary voltage)
3RT1916-2L: 35 (OFF-delay,
with auxiliary voltage)
Residual current mA 5 --
(two-wire)
Voltage drop VA 3.5 --
with conducting output
Short-time loading capacity A 10 (to 10 ms) --
Setting accuracy 15 %
with reference to upper limit of scale
Repeat accuracy 1 %
Mechanical endurance Operating cycles 100 x 106 10 x 106
Permissible ambient temperature During operation °C -25 ... +60
During storage °C -40 ... +85
Degree of protection IP 40 cover
according to EN 60529 IP 20 terminals
Conductor cross-sections
• Solid mm² 2 x (0.5 ... 1.5)1)
2 x (0.75 ... 4)1)
7
■ Dimensional drawings
3RT19 16-2E, -2F, -2G, -2L 3RT19 26-2C
solid-state time-delay auxiliary switch blocks Mountable on top or bottom of the contactors for size S0 to S3
For size S00 contactors and contactor relays
45 41
6 4 50
38
38
NSB00985
66
40
5 9 75
45
NSB00988
3RT19 26-2E, -2F, -2G
For size S0 to S3 contactors and contactor relays
46
25
NSB00986
38
16
NSB00989
5 12 73
33
9 5 38
45
3RT19 16-2C solid-state time-delay blocks, ON-delay
For mounting onto the front of size S00 contactors
3RT19 26-2D
Mountable on top or bottom of the contactors for size S0 to S3
45 41
38
NSB00987
6 11 4 50
26
45 38
NSB00990
■ Schematics
3RT19 circuit diagrams
Control circuits (example circuits)
with delayed 3RT19 .6-2G wye-delta auxiliary switch block
For momentary-contact operation
Size S00 Sizes S0 to S3
L1(L+) AC 50Hz (DC) ...V
L1(L+) AC 50Hz ...V
F0 95
F1 F0 95
96 F1
96
S0
S0
S1
S1
13
K1 (.3)
14 K1
(.4)
27 37
(.3) (.3)
K4
27 38 K1 K2
28 38 (.4) (.4)
K4
22 22 28 37
K3 K2 (.2) (.2)
21 21 K3 K2
K4 K1 K2 K3 (.1) (.1)
K4 K2 K3 K1
N(L ) N(L )
NSB00946a NSB00947
Note:
The contact element 27/28 for the solid-state time-delay auxiliary switch block with wye-delta function is only closed on the wye stage;
the contact element is open in the delta stage as well as in the de-energized state.
NSB00944
NSB00945a
■ Overview
Solid-state line monitoring relays provide maximum protection
for mobile machines and plants or for unstable networks.
Network and voltage faults can be detected early and rectified
before far greater damage ensues.
Depending on the version, the relays monitor phase sequence,
phase failure with and without N conductor monitoring, phase
unbalance, undervoltage or overvoltage. With the 3UG46 17
or 3UG46 18 relay, a wrong direction of rotation can also be
corrected automatically.
■ Function
3UG45 11 monitoring relays 3UG45 12 monitoring relays
The 3UG45 11 phase sequenced relay monitors the phase The 3UG45 12 line monitoring relay monitors three-phase net-
sequence in a three-phase network. No adjustments are works with regard to phase sequence, phase failure and phase
required for operation. The device has an internal power supply unbalance of 10 %. Thanks to a special measuring method, a
and works using the closed-circuit principle. If the phase phase failure is reliably detected in spite of the wide voltage
sequence at the terminals L1-L2-L3 is correct, the output relay range from 160 to 690 V AC and feedback through the load of up
picks up after the delay time has elapsed and the LED is lit. If the to 90 %. The device has an internal power supply and works using
phase sequence is wrong, the output relay remains in its rest the closed-circuit principle. No adjustments are required. When
position. the mains voltage is switched on, the green LED is lit. If the phase
sequence at the terminals L1-L2-L3 is correct, the output relay
Note: picks up. If the phase sequence is wrong, the red LED flashes and
When one phase fails, connected loads (motor windings, lamps, the output relay remains in its rest position. If a phase fails, the red
transformers, coils, etc.) create a feedback voltage at the LED is permanently lit and the output relay drops.
terminal of the failed phase due to the network coupling.
Because the 3UG45 11 relays are not resistant to voltage Note:
feedback, such a phase failure is not detected. Should this be The red LED is a fault diagnostic indicator and does not show the
required, then the 3UG45 12 monitoring relay must be used. current relay status. The 3UG45 12 monitoring relay is suitable
for line frequencies of 50/60 Hz.
Correct phase sequence Phase failure
L1-L2-L3
7
11/14
11/14 11/12
ON 11/12
NSB0_01567
21/24
NSB0_01565
21/24 21/22
21/22 LED rd
OFF ON OFF
Phase loss
L3-L2-L1
L3-L2-L1 11/14
11/12
11/14
OFF 11/12
NSB0_01568
21/24
21/22
NSB0_01566
21/24
LED rd
21/22
NSB0_01571
21/24
11/14
21/22
11/12
Phase failure
21/24
21/22
NSB0_01569
LED rd L1-L2-L3 L2-L3 L1-L2-L3
L3-L2-L1 Undervoltage
7
11/14
11/12
< Hysteresis
x-y
NSB0_01570
21/24
21/22 11/14
LED rd 11/12
Delay
onDelay
Unbalance
Hysteresis
> Asy 2%
0%
11/14
11/12
NSB0_01578
21/24
21/22
Delay
onDelay
7/62 Siemens LV 1 T · 2007
Monitoring Relays
3UG Monitoring Relays for Electrical and Additional Measurements
Line monitoring
3UG46 15/3UG46 16 monitoring relays 3UG46 17/3UG46 18 monitoring relays
The 3UG46 15/3UG46 16 line monitoring relay has a wide volt- The 3UG46 17/ 3UG46 18 line monitoring relay has an internal
age range and an internal power supply. The device is equipped power supply and can automatically correct a wrong direction of
with a display and is parameterized using three buttons. rotation. Thanks to a special measuring method, a phase failure
The 3UG46 15 device monitors three-phase networks with is reliably detected in spite of the wide voltage range from
regard to phase failure, undervoltage, overvoltage and phase 160 to 690 V AC and feedback through the load of up to 80 %.
sequence. The 3UG46 16 monitoring relay monitors the neutral The device is equipped with a display and is parameterized us-
conductor as well. The hysteresis is adjustable from 1 to 20 V. ing three buttons. The 3UG46 17 line monitoring relay monitors
In addition the device has two separately adjustable delay times three-phase networks with regard to phase sequence, phase
for overvoltage and undervoltage from 0 to 20 s in each case. failure, phase unbalance, undervoltage and overvoltage.
If the direction is incorrect, the device switches off immediately. The 3UG46 18 monitoring relay monitors the neutral conductor
Thanks to a special measuring method, a phase failure is reliably as well. The hysteresis is adjustable from 1 to 20 V. In addition
detected in spite of the wide voltage range from 160 to 690 V AC the device has delay times from 0 to 20 s in each case for over-
and feedback through the load of up to 80 %. voltage, undervoltage, phase failure and phase unbalance.
The 3UG46 17/ 3UG46 18 monitoring relay can be operated on
The 3UG46 15/ 3UG46 16 monitoring relay can be operated on the basis of either the open-circuit or closed-circuit principle and
the basis of either the open-circuit or closed-circuit principle and with manual or auto RESET.
with manual or auto RESET. The one changeover contact is used for warning or disconnec-
tion in the event of line faults (voltage, unbalance), the other re-
With the closed-circuit principle selected sponds only to a wrong phase sequence. In conjunction with a
contactor reversing assembly it is thus possible to change the
Wrong phase sequence direction automatically.
11/14
11/12
Phase failure 50 ms
NSB0_01587
21/24
21/22
L1-L2-L3 L2-L3 L1-L2-L3
L1-L2-L3-N L1-L2-L3 L1-L2-L3-N
Undervoltage
Hysteresis
11/14 x-y <
11/12
11/14
NSB0_01572
21/24
11/12
21/22
50 ms
NSB0_01588
21/24
7
Undervoltage 21/22
Delay
Hysteresis
x-y < Overvoltage
> Hysteresis
11/14
x-y
11/12
11/14
NSB0_01573
21/24 11/12
21/22
50 ms
NSB0_01589
Delay 21/24
21/22
Overvoltage Delay
Unbalance
> Hysteresis
x-y Hysteresis
> Asy 2%
0%
11/14
11/12 11/14
11/12
50 ms
NSB0_01574
NSB0_01590
21/24
21/24
21/22
21/22
Delay Delay
■ Technical specifications
3UG45 11- 3UG45 11- 3UG45 11- 3UG45 12 3UG45 13 3UG46 14 3UG46 15
..N20 ..P20 ..Q20 3UG46 16
3UG46 17
3UG46 18
General data
Rated control supply voltage Us V 160 … 260 320 … 500 420 … 690 160 … 690
Rated frequency Hz 50/60
Rated power, typical
• At 230 V AC W/VA 2/4 -- -- 2/2.5
• At 400 V AC W/VA -- 2/8 -- 2/3.5
• At 460 V AC W/VA -- -- 2/8 2/4
Width mm 22.5
RESET Auto-RESET Automatic/manual
Principle of operation Closed-circuit Closed-circuit, open-circuit
(3UG46 17/3UG46 18:
closed-circuit)
Availability time after application of Us ms 200 1000
Response time on reaching a switching threshold ms Max. 450
Adjustable tripping delay time s -- 0.1 ... 20
Adjustable ON-delay time s -- 0.1 … 20 --
Mains buffering time, min. ms 10 30
Rated insulation voltage Ui V 690
Degree of pollution 3
Overvoltage category III according to VDE 0110
Rated impulse withstand voltage kV 6
Permissible ambient temperature
• During operation °C -25 … +60
• During storage °C -40 … +85
EMC tests1) IEC 60947-1/ IEC 61000-6-2 / IEC 61000-6-4
Degree of protection
• Enclosures IP40
• Terminals IP20
Vibration resistance according to IEC 60068-2-6 Hz/mm 1-6/15; 6-500, 20 m/s2
Shock resistance according to IEC 60068 Part 2-27 g/ms 15/11
Conductor cross-section
• Screw terminals M3 (standard screwdriver size 2 and Pozidriv 2)
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 … 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeves according to mm2 2 x (0.25 ... 1.5)
DIN 46228
- Finely stranded mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
7
Measuring circuit
Measuring range AC 50/60 Hz rms value V 160 ... 260 320 ... 500 420 ... 690 160 ... 690
Setting range V 200...690 160...690
Measuring accuracy % -- ±5
Repeat accuracy at constant parameters % -- ±1
Setting accuracy -- 10 % 1 V
referred to
set value
Accuracy of digital display -- +/-1 digit
Deviations for temperature fluctuations %/°C -- ±0.1
Hysteresis for voltage V -- 5 % of set 1 ... 20 V
value
Hysteresis for unbalance % -- 2 % of limit 2 % of limit
value value for
3UG46 17/
3UG46 18
Deviation for frequency fluctuation % -- ±1 %
1) Note: This is a Class A product. In the household environment this device
may cause radio interference. In this case the user must introduce suitable
measures.
3UG45 11- 3UG45 11- 3UG45 11- 3UG45 12 3UG45 13 3UG46 14 3UG46 15
..N20 ..P20 ..Q20 3UG46 16
3UG46 17
3UG46 18
Control circuit
Load capacity of the output relay
• Thermal current limit Ith A 5
Rated operational current Ie at
• AC-15/24 ... 400 V A 3
• DC-13/24 V A 1
• DC-13/125 V A 0.2
• DC-13/250 V A 0.1
Minimum contact load at 17 V DC mA 5
Output relay with DIAZED fuse A 4
gL/gG operational class
Electrical endurance AC-15 Million 0.1
oper.
cycles
Mechanical endurance Million 10
oper.
cycles
■ Dimensional drawings
5 86
36
110
62
90
74
62
82
C
A
B
NSB0_01606
15 15
22,5 22,5
7
3UG45 13
3UG46 14
3UG46 15
3UG46 17
A B C
Removable terminals
Spring-loaded 84 94 103
terminal
Screw terminal 83 92 102
■ Schematics
3UG45 11-.A 3UG45 11-.B 3UG46 16
3UG45 12-.A 3UG45 12-.B 3UG46 18
3UG45 13
3UG46 14
3UG46 15
3UG46 17
L 1
L 1 L 1 L 2
L 2 L 2 L 3
L 3 L 3 N
L 1 L 2 L 3 1 1 L 1 L 2 L 3 1 1 2 1 N L 1 L 2 L 3 1 1 2 1
3 U G 4 3 U G 4 3 U G 4
N S B 0 _ 0 1 5 3 7 a N S B 0 _ 0 1 5 3 6 a N S B 0 _ 0 1 5 3 8 a
1 2 1 4 1 2 1 4 2 2 2 4 1 2 1 4 2 2 2 4
L 1 L 2 L 3 L 1 L 2 L 3 N
L 1 L 2 L 3
N S B 0 _ 0 1 6 0 8
N S B 0 _ 0 1 6 0 9
1 2 1 1 1 4 1 2 1 1 1 4
N S B 0 _ 0 1 6 1 0
2 2 2 1 2 4 1 2 1 1 1 4
2 2 2 1 2 4
7
■ Overview
The relays monitor single-phase AC and DC voltages against the
set threshold value for overshoot and undershoot. The products
differ with regard to their power supply (internal or external).
■ Function
3UG46 33 monitoring relays Undervoltage
The 3UG46 33 voltage monitoring relay has an internal power
supply and performs overshoot, undershoot or window monitor-
ing of the voltage depending on how it is parameterized.
The device is equipped with a display and is parameterized
using three buttons.
A1-A2 = <
The operating and measuring range extends from 17 V to Hysteresis
275 V AC/DC. The threshold values for overshoot or undershoot
can be freely configured within this range. If one of these thresh-
=0
old values is reached, the output relay responds according to
NSB0_01585
the set principle of operation as soon as the tripping delay time 11/14
has elapsed. This delay time UDel can be set from 0.1 to 20 s like 11/12
the ON-delay time onDel.
onDelay Delay
The hysteresis is adjustable from 0.1 to 150 V. The device can be
operated on the basis of either the open-circuit or closed-circuit
principle and with manual or auto RESET. One output
changeover contact is available as signaling contact.
With the closed-circuit principle selected
Overvoltage Window monitoring
7
A1-A2 = > <
Hysteresis
Hysteresis =0
NSB0_01586
=0
11/14
NSB0_01584
11/14
11/12
11/12
onDelay
onDelay Delay Delay Delay
Delay = Delay
NSB0_01582
set principle of operation as soon as the delay time has elapsed. 11/14
This delay time UDel can be set from 0.1 to 20 s. 11/12
The hysteresis is adjustable from 0.1 to 30 V or 0.1 to 300 V.
The device can be operated on the basis of either the open-circuit Delay
or closed-circuit principle and with manual or auto RESET. One
output changeover contact is available as signaling contact.
With the closed-circuit principle selected
Overvoltage Window monitoring
A1-A2
A1-A2
> <
>
Hysteresis Hysteresis
=0
Hysteresis
NSB0_01581
11/14
NSB0_01583a
11/12 11/14
Delay 11/12
Delay Delay
Delay = Delay
7
■ Technical specifications
3UG46 31- 3UG46 31- 3UG46 32- 3UG46 32- 3UG46 33
.AA .AW .AA .AW
General data
Rated control supply voltage Us V 24 AC/DC 24 ... 240 24 AC/DC 24 ... 240 17 ... 275
AC/DC AC/DC AC/DC
Rated frequency for AC Hz 50/60 40 ... 500
Operating range V 20.4 ... 27.6 20.4 ... 264 20.4 ... 27.6 20.4 ... 264 17...275
Rated power in W/VA VA 2/4
Width mm 22.5
RESET Automatic / manual
Availability time after application of Us ms 1000
Response time on reaching a switching threshold ms 450
Adjustable tripping delay time s 0.1 … 20
Adjustable ON-delay time s -- 0.1 ... 20
Mains buffering time, min. ms 10
Rated insulation voltage Ui V 690
Degree of pollution 3
Overvoltage category III according to VDE 0110
Rated impulse withstand voltage Uimp kV 6
Safe isolation according to EN 60947-1 V 300
Permissible ambient temperature
• During operation °C -25 … +60
• During storage °C -40 … +85
EMC tests1) IEC 60947-1 / IEC 61000-6-2 / IEC 61000-6-4
Degree of protection
• Enclosures IP40
• Terminals IP20
Vibration resistance according to IEC 60068-2-6 Hz/mm 1-6/15; 6-500, 20 m/s2
Shock resistance according to IEC 60068 Part 2-27 g/ms 15/11
Conductor cross-section
• Screw terminals M3 (standard screwdriver size 2 and Pozidriv 2)
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 … 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeves according to DIN 46228 mm2 2 x (0.25 ... 1.5)
- Finely stranded mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
Measuring circuit
Permissible measuring range single-phase AC/DC voltage V 0.1 … 68 10 … 650 17 … 275
Setting range single-phase voltage V 0.1 ... 60 10 ... 600 17 ... 275
Measuring frequency Hz 40 ... 500 40 ... 500
7
Measuring accuracy % 5
Repeat accuracy at constant parameters % 1
Accuracy of digital display 1 digit
Deviations for temperature fluctuations %/°C 0.1
Hysteresis for single-phase voltage V 0.1 ... 30 0.1 ... 300 0.1 ... 150
Control circuit
Load capacity of the output relay
• Thermal current limit Ith A 5
Rated operational current Ie at
• AC-15/24 ... 400 V A 3
• DC-13/24 V A 1
• DC-13/125 V A 0.2
• DC-13/250 V A 0.1
Minimum contact load at 17 V DC mA 5
Output relay with DIAZED fuse A 4
gL/gG operational class
Electrical endurance AC15 Million 0.1
oper.
cycles
Endurance with contactor relay Million 10
oper.
cycles
1)
Note: This is a Class A product. In the household environment this device
may cause radio interference. In this case the user must introduce suitable
measures.
■ Dimensional drawings
5 86
110
74
62
A
B
72
1)
NSB0_01699
15
22,5
■ Schematics
3UG46 31-.AA30 3UG46 31-.AW30 3UG46 33
3UG46 32-.AA30 3UG46 32-.AW30
<U>
<U>
12 14 <U> 12 14 12 14
A2(–) M(–) A2(–) M(–) A2(–)
7
A 1 IN M A 1
N S B 0 _ 0 1 6 1 2
N S B 0 _ 0 1 6 1 3
A 2 A 2
1 2 1 1 1 4 1 2 1 1 1 4
■ Overview
The relays monitor single-phase currents for overshoot and
undershoot against the set threshold. They differ with regard to
their measuring ranges and voltage types.
■ Function
3UG46 21/3UG46 22 monitoring relays
The 3UG46 21/3UG46 22 current monitoring relay is supplied Current undershoot
with an auxiliary voltage of 24 V AC/DC or 24 to 240 V AC/DC
and performs overshoot, undershoot or window monitoring of
the current depending on how it is parameterized. The device is
equipped with a display and is parameterized using three
buttons. A1-A2
NSB0_01580
11/14
The device can be operated on the basis of either the open-
11/12
circuit or closed-circuit principle and with manual or auto RESET.
One output changeover contact is available as signaling onDelay Delay
contact.
7
Current overshoot Window monitoring
A1-A2
A1-A2
> <
>
Hysteresis
Hysteresis Hysteresis
=0
=0
NSB0_01626
11/14
NSB0_01579
11/14
11/12
11/12
onDelay Delay
onDelay Delay Delay
Delay = Delay
■ Technical specifications
3UG46 21-.AA 3UG46 21-.AW 3UG46 22-.AA 3UG46 22-.AW
General data
Rated control supply voltage Us V 24 24 … 240 24 24 … 240
Rated frequency Hz 50/60
Operating range V 20.4 ... 26.4 20.4 ... 264 20.4 ... 26.4 20.4 ... 264
Rated power W/VA 2/4
Width mm 22.5
RESET Automatic/ manual
Availability time after application of Us ms 1000
Response time on reaching a switching threshold ms 450
Adjustable tripping delay time s 0.1 … 20
Adjustable ON-delay time s 0.1 … 20
Mains buffering time, min. ms 10
Rated insulation voltage Ui V 690
Degree of pollution 3; overvoltage category III according to VDE 0110
Rated impulse withstand voltage Uimp kV 6
Safe isolation according to EN 60947-1 V 300
Permissible ambient temperature
• During operation °C -25 … +60
• During storage °C -40 … +85
EMC tests1) IEC 60947-1/ IEC 61000-6-2 / IEC 61000-6-4
Degree of protection
• Enclosure IP40
• Terminals IP20
Vibration resistance according to IEC 60068-2-6 Hz/mm 1-6/15; 6-500.20 m/s2
Shock resistance according to IEC 60068 Part 2-27 g/ms 15/11
Conductor cross-section
• Screw terminals M3 (standard screwdriver size 2 and Pozidriv 2)
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 … 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeves according to DIN 46228 mm2 2 x (0.25 ... 1.5)
- Finely stranded mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
Measuring circuit
Measuring range for single-phase AC/DC current A 0.003 … 0.6 0.05 … 15
Setting range for single-phase current A 0.003 ... 0.5 0.05 ... 10
Load supply voltage V 24 Max. 3002) 24 Max. 3002)
Max. 5003) Max. 5003)
Measuring accuracy % 5
7
■ Dimensional drawings
5 86 Type 3UG46 21
3UG46 22
A B
Removable terminals
Spring-loaded terminal 84 94
Screw terminal 83 92
110
74
62
A
B
72
1)
For standard mounting rail according to EN 60715.
1)
NSB0_01699
15
22,5
■ Schematics
Wiring diagram for 24 V AC/DC (only 3UG46 2.-.AA30)
3UG46 21-.AA30
3UG46 22-.AA30 From the following circuit diagrams it is clear that loads in
Operation with separate Operation with joint measuring circuits have to be in the current flow upstream from
control circuit and load circuit control circuit and load circuit the monitoring relay. Otherwise the monitoring relay could be
24 V AC/DC 24 V AC/DC destroyed and the short-circuit current could cause damage to
ULoad the plant.
NSB0_01534b
NSB0_01708
Load Load
o.k. o.k.
A1 IN 11 A1 IN 11
24 V AC/DC 24 V AC/DC L1 L2 L3
ULoad
NSB0_01200e
NSB0_01199e
A2 M
3UG46 21-.AW30 A2 M
3UG46 22-.AW30 MLoad
1-phase operation 3-phase operation Load
AC/DC AC/DC L1 L2 L3
ULoad
NSB0_01535b
NSB0_01707
7
A1 IN
< > Load
12 14 < > 12 14 3UG3
A1 IN
A2 M A2 M < >
< >
MLoad A2 M
NSB0_01198e
Load
A2 M
Load
Position of the connection terminals
NSB0_01197e
A 2
1 2 1 1 1 4
■ Overview
The 3UG46 41 power factor and active current monitoring
device enables the load monitoring of motors.
Whereas power factor monitoring is used above all for monitor-
ing no-load operation, the active current monitoring option can
be used to observe and evaluate the load factor over the entire
torque range.
■ Function
3UG46 41 monitoring relays With the closed-circuit principle selected
The 3UG46 41 monitoring relay is self-powered and serves the Display outside the measuring range limits
single-phase monitoring of the power factor or performs
overshoot, undershoot or window monitoring of the active
current depending on how it is parameterized. Lx-Ly/N
NSB0_01658
21/24
If the operational flowing active current and/or the power factor 21/22
value falls below or exceeds the respective set threshold value,
the spike delay begins. When this time has expired, the relay onDelay onDelay
changes its switch position. The relevant measured variables for
overshooting and undershooting in the display flashes.
7
21/24
21/22
onDelay Delay
11/14 11/14
11/12 11/12
NSB0_01660
NSB0_01663
21/24 21/24
21/22 21/22
res cos
Hysteresis Hysteresis
0,10
Hysteresis
res cos
=0 p.f. cos =0
11/14 11/14
11/12 11/12
NSB0_01664
NSB0_01661
21/24 21/24
21/22 21/22
7
> cos
cos
p.f. cos =0 Hysteresis 0,10
11/14
11/12
NSB0_01662
21/24
21/22
onDelay Delay
■ Technical specifications
Type 3UG46 41
General data
Rated control supply voltage Us V 90 … 690
Rated frequency Hz 50/60
Rated power, typical
• At 200 V AC VA 2.0
• At 400 V AC VA 2.7
• At 460 V AC VA 3.1
Width mm 22.5
RESET Automatic / manual
Principle of operation Closed-circuit principle, open-circuit principle
Availability time after application of Us ms 1000
Response time on reaching a switching threshold ms 450
Adjustable tripping delay time s 0.1 ... 20
Adjustable ON-delay time s 0 ... 99
Mains buffering time, min. ms 10
Rated insulation voltage Ui V 690
Degree of pollution 3
Overvoltage category III according to VDE 0110
Rated impulse withstand voltage kV 6
Permissible ambient temperature
• During operation °C -25 … +60
• During storage °C -40 … +85
EMC tests1) IEC 60947-1 / IEC 61000-6-2 / IEC 61000-6-4
Degree of protection
• Enclosures IP40
• Terminals IP20
Vibration resistance according to IEC 60068-2-6 Hz/mm 5 ... 25/0.75
Shock resistance according to IEC 60068 Part 2-27 g/ms 15/11
Conductor cross-section
• Screw terminals M3 (standard screwdriver size 2 and Pozidriv 2)
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 … 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeves according to DIN 46228 mm2 2 x (0.25 ... 1.5)
- Finely stranded mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
Measuring circuit
Measurable active current Ires A 0.2 ... 10
Max. permissible load current A 10
Peak current < 1 s A 50
7
Type 3UG46 41
Control circuit
Number of CO contacts for auxiliary contacts 2
Load capacity of the output relay
• Thermal current Ith A 5
Rated operational current Ie at
• AC-15/230 V A 3
• DC-13/24 V A 1
• DC-13/110 V A 0.2
• DC-13/230 V A 0.1
Minimum contact load at 17 V DC mA 5
Output relay with DIAZED fuse A 4
gL/gG operational class
Electrical endurance AC-15 Million 0.1
oper.
cycles
Mechanical endurance Million 10
oper.
cycles
■ Dimensional drawings
5 86
110
74
62
A
B
72
1)
NSB0_01699
15
22,5
Type 3UG46 41
A B
7
Removable terminals
Spring-loaded terminals 84 94
Screw terminal 83 92
1)
For standard mounting rail according to EN 60715.
■ Schematics
1-phase motors 3-phase motors 3-phase motors
with transformers for currents > 10 A
L/N Ln Ln
Ln M Ln M
Ln 3~ 3~
Ln
n = 1,2,3
n = 1,2,3
M
1~
Lx IN Lx IN
Lx IN
3UG46 41 12 3UG46 41 12 3UG46 41 12
11 cos / r 11 cos / r
11 cos / r
14 14
14
22 22
22
21 cos / r 21 cos / r
21 cos / r
24 24
24
Lx Ly/N IN
NSB0_01657
12 11 14
22 21 24
7
■ Overview
Relay for monitoring the insulation resistance between the
ungrounded single or three-phase AC supply and a protective
conductor
• Measuring principle with superimposed DC voltage
• Two selectable measuring ranges of 1 ... 110 kW
• Stepless setting within the measuring range
• Selectable:
- Auto reset function with fixed hysteresis or
- Storage of the tripping operation
• Test function with test button and terminal connections on the
front
• Switching output: 1 CO contact
• Insulation fault indication with a red LED
• Supply voltage indication with a green LED
• Electro-magnetically compatible according to EN 50081 and
EN 61000-6-2.
■ Function
The monitoring relay measures the insulation resistance Note:
between the ungrounded AC supply and an associated
protective conductor. The monitoring relay is designed for AC voltage systems.
Series-connected rectifiers must be galvanically isolated from
A superposed DC measuring voltage is used to perform the the measuring relay.
measurement.
The monitoring relay is divided into two ranges for an insulation
resistance range from 1 ... 100 kW. A range switch on the front
can be used to switch over between a 1 ... 11 kW range and a A1/A2 NSB0_01393a
1
10 ... 110 kW range. Within the selected range, the monitoring A1/B2
relay can be steplessly adapted to the respective insulation 2 Y1/Y2
conditions.
3 Y1/PE
If the insulation resistance undershoots the set response value,
the output relay is excited and the red LED (fault indication) is lit.
If the insulation resistance exceeds 1.6 times (corresponding to 1,6 x Rvalue
60 % hysteresis) the set response value, the output relay will 4
R
return to the rest position. Rvalue
5
11/14
Test functions 11/12
tTest
7
The "Test" button on the front can be used to simulate a ground 1 = Supply voltage
fault. If the "Test" button is pressed for at least 300 ms, the output A1-B2/A1-A2 for AC 115V/230V
relay is energized and the fault LED lights up. An external test A1-A2 for AC/DC 24 … 240V
button can be connected to terminal Y1. The function is 2 = Remote connection-Save-Reset
activated by closing (> 300 ms). 3 = Button on the front Test/Reset
4 = Insulation resistance R of the network
5 = Normally open contact
Fault storage and RESET tTest = > approx. 300 ms
If terminals Y1 and Y2 are jumpered, the monitoring relay is set
to fault storage mode. If the set insulation resistance is under-
shot, the output relay is excited and remains tripped even after
the insulation resistance rises above 1.6 times the set value
again. Fault storage can be reset by briefly pressing the RESET
button, briefly jumpering (< 300 ms) the Y1 and PE/ground
terminals or by switching off and on the supply voltage.
■ Technical specifications
3UG30 81
Control circuit
Operating range of the control supply voltage -15 %... +10 %
Rated power 24 ... 240 V AC VA/W 8/2
110 ... 130 V AC VA 3
220 ... 240 V AC VA 3
Frequency of the rated control supply voltage Hz 50 ... 60
Measuring circuit L/PE/ground
• Response value k 1...110
• Minimum internal resistance for AC k 100
• Minimum internal resistance for DC k 100
• DC measurement voltage V 30 DC
• Insulation voltage V 415 AC
• Reset/test function terminals (max. 10 m) Y1-Y2
• Delay time in case of response s 1
Output relay 1 CO contact,
open-circuit principle
General data
Rated insulation voltage Ui Between supply, measurement, V 400 according to IEC 60947-1
and output circuit
Overvoltage category According to IEC 664 III
Degree of pollution According to IEC 664 3
Impulse withstand voltage Uimp According to VDE 0435, Part 303 kV 4
Degree of protection According to EN 60529 IP50 enclosure, IP20 terminals
Shock resistance According to IEC 60068 Part 2-27 g/ms 10
Vibration resistance According to IEC 60068-2-6 Hz/mm 10-55/0.35
Permissible ambient temperature
• During operation °C -25 ... 65
• During storage °C -40 ... 85
Permissible mounting position Any
Conductor cross-section Solid mm2 2 x 0.75 ... 2.5
Finely stranded with end sleeve mm2 2 x 0.75 ... 2.5
■ Dimensional drawings
100
57
79
90
7
NSB00982
45 77
100
■ Schematics
Connection diagram for networks up to 400 V AC
3 x 230/400 V AC
R
L1
L2
L3
A1 A1 L 11
Test 14
Reset 12
Y1
A2 B2 1) A2 B21) PE Y2
NSB0_01394a
N 230 V N 230 V
N 115 V N 115 V
PE
■ Overview
Relay for monitoring the insulation resistance between
ungrounded pure DC networks and a protective conductor
• Measuring principle for differential current measurement
• Response value can be set continuously from 10 ... 110 kW
• Selectable
- Auto reset function with hysteresis or
- Storage of the tripping operation
• Front selector switch for open-circuit and closed-circuit
principle for the output relay
• Test function with test buttons on the front for L+ and L-
and over terminal connections
• Switching output: 1 CO contact
• Insulation fault indicator for L+ and L- through two red LEDs
• Supply voltage indication with a green LED
• Electro-magnetically compatible according to EN 50081 and
EN 61000-6-2.
■ Function
The monitoring relay measures the insulation resistance Open/closed-circuit principle selector switch
between the positive and negative supply voltage in an
ungrounded DC voltage network and a corresponding The principle of operation of the output relay can be adjusted by
protective conductor. means of a selector switch on the front panel.
The measurement is based on the DC residual current If the relay is to respond in the event of a fault (contact symbol
measurement principle. The response value can be adjusted open), the open-circuit principle must be selected. If the relay
steplessly in the range from 10 ... 110 kW and thus can be however is to trigger in the event of a fault (contact symbol
adapted to the corresponding conditions. If the insulation closed), the closed-circuit principle must be selected.
resistance falls below the set response value, the output relay
triggers (depending on the setting of the open/closed-circuit
principle selector switch) and a fault LED lights up. Note:
A ground fault is evaluated separately for L+ and L- and The position of the selector switch has no effect upon the fault
indicated by means of a corresponding LED. LEDs. The LEDs always light up if the insulation resistance on
L+ or L– falls below the set value.
Note:
Due to the measurement principle, a symmetrical ground fault
on terminals L+ and L- cannot be evaluated. NSB0_01395a
1 A1/A2
2
7
L- buttons on the front. If the test button is pressed for at least
6 L+/PE R RHyst
1 s, the status of the output relay changes and the L-/PE
corresponding fault LED lights up. Open- Rvalue
circuit/
An external test button can be connected to terminals Y1-Y3 for 7 closed
L+ and terminals Y4-Y3 for L-. The function is triggered by circuit
means of a NO contact. principle
8 11/14
11/12
Fault storage and RESET tTest = approx. 1 s tTest > Is
RHyst = typically 2 x Rx
If terminals Y2 and Y3 are linked, the monitoring relay is set to 1 = Supply voltage
fault storage mode. 2 = Button on front – Reset L+ and L-/Test L+
If the insulation resistance falls below the set value, the output 3 = Button on front – Test L – Test remote connection – Test L
4 = Test remote connection – Test L+
relay triggers (depending on the setting of the open/closed
5 = Test remote connection – Store, reset
circuit selector switch), and stays in this state even if the insu- 6 = Insulation resistance R of supply
lation resistance rises again above the hysteresis value (typical: set response value R
2 times the set value). This fault storage can be deleted by 7 = Switch on front
pressing and releasing the L+ RESET button, opening the Open-circuit/closed-circuit principle
Y2-Y3 connection or by switching off the supply voltage. 8 = NO contact
■ Technical specifications
3UG30 82
Control circuit
Operating range of the control supply voltage -15 %... +10 %
Rated power 24 ... 240 V AC/DC VA/W 8/2
Frequency of the rated control supply voltage Hz 50 ... 60
Measuring circuit
• Response value k 10 ... 110
• Minimum internal resistance for DC k 57
• Measurement DC voltage V 24 ... 240
• Max. DC insulation voltage (L+/PE/ground, L-/PE/ground) V DC 300
• Reset/test function terminals (max. 10 m) Y1/Y3, Y4/Y3
• Delay time in case of response s 1
Output relay 1 changeover contact, open-circuit or closed-circuit principle
General data
Rated insulation voltage Ui Between supply, measurement, V 400
Insulation resistance and output circuit
Overvoltage category According to IEC 664 III
Degree of pollution According to IEC 664 3
Impulse withstand voltage U.imp According to VDE 0435, Part 303 V 4000
Degree of protection According to EN 60529 IP50 enclosure, IP20 terminals
Shock resistance According to IEC 60068 Part 2-27 g/ms 10
Vibration resistance According to IEC 60068-2-6 Hz/mm 10-55/0.35
Permissible ambient temperature
• During operation °C -25 ... + 65
• During storage °C -40 ... + 85
Permissible mounting position Any
Conductor cross-section Solid mm2 2 x 0.75 ... 2.5
Finely stranded with end sleeve mm2 2 x 0.75 ... 2.5
■ Dimensional drawings
100
57
79
90
NSB00982
45 77
100
7
■ Circuit diagram
Connection diagram for 24...240 V DC
24...240 V DC
L+
L
24...240 V AC/DC
A1 L+ 11
14
12 R
Test L+
Reset Y1
Y2
Test L-
Y4
A2 L- PE Y3
NSB0_01396
N
L-
PE
■ Overview
The 3UG35 01 level monitoring relay is used together with the
2- or 3-pole sensors to monitor the levels of conductive liquids.
■ Function
The principle of operation is based on measuring the electrical Note:
resistance of the liquid between two immersion sensors and a
reference terminal. If the measured value is lower than the It is also possible to connect other resistance sensors to the Min
sensitivity set at the front, the output relay changes its switching and Max terminals in the range 5 ... 100 kW, e.g. photoresistors,
state. In order to exclude electrolytic phenomena in the liquid, temperature sensors, encoders based on resistance etc.
the sensors are supplied with alternating current. The monitoring relay can therefore also be used for other
applications apart from monitoring the levels of liquids.
Two-level control: the output relay changes its switching state as
soon as the liquid level reaches the maximum sensor, while the
minimum sensor is submerged. The relay returns to its original
switching state as soon as the minimum sensor no longer has A1/A2 NSB0_00961
contact with the liquid.
T3
3
For safe resetting, the supply voltage must be interrupted for at 1
least 0.5 s (T3).
2
The delay times T1 and T2 of the output relay have not been
included in the diagram in order to enhance clarity. 4
5
1 Maximum level 1)
2 Minimum level 1)
3 Monitored level
4 Output relay
Function OVER
7
5 Output relay
Function UNDER
1) Determined by the arrangement
of the probes in the monitored liquid.
■ Technical specifications
Type 3UG30/3UG35
Load capacity of Rated operational current Ie A Max. 8
the output relay AC-15/24 ... 400 V A 3
DC-13/24 V A 1
DC-13/125 V A 0.2
DC-13/250 V A 0.1
Minimum contact load mA 5 /17 V for a fault of 1 ppm
Output relay with DIAZED fuse1) gL/gG operational class A 4
Electrical endurance Operating cycles 1 x 105
Mechanical endurance Operating cycles 2 x 106
Ambient temperature During operation °C -20 ... + 50
During storage °C -30 ... + 70
Conductor connection Solid mm² 2 x (0.5 ...2.5)
Finely stranded, with end sleeves mm² 2 x (0.5 ...1.5)
Degree of protection Terminals IP20
Enclosures IP40
Vibration resistance According to IEC 60068-2-6 Hz/mm 10 ...150/0.035
1)
Short-circuits without any relay contact welding according to
DIN VDE 0660 Part 200.
Rated control supply voltage Us V See Catalog LV 1, Selection data (electrical isolation by means of a
transformer)
Voltage tolerance 0.85 ...1.1 x Us
Maximum power consumption W/VA 3/6
Function Inlet or outlet monitoring UNDER/OVER selector switch at the front
Sensitivity Adjustable kW 5 ... 100
Setting accuracy At maximum sensitivity % 30
Repeat accuracy At constant parameters % 0.1
Sensor length Max. m 100
Electrode voltage Max. V 24 (50/60 Hz)
Electrode current Max. mA 1 (50/60 Hz)
Conductor capacity Of the sensor cable1) nF 10
Delay time
• T1 at Max/M terminal ms Typically 500 (ON-delay with OVER, OFF-delay with UNDER)
• T2 at MIN/M terminal ms Typically 300 (OFF-delay with OVER, ON-delay with UNDER)
Mains buffering time ms 300
1)
The sensor cable does not necessarily have to be shielded, but it is not
recommended to lay this cable parallel to the power supply lines. It is also
possible to use a shielded cable, whereby the shield has to be connected
to the M terminal.
7
■ Dimensional drawings
3UG35 01
100
57
79
90
NSB00983
22,5 77
100
NSB00994
0,5
SW 22
15 15
6±1 7±1
15
15
3UG32 07-1C
500
3UG32 07-2A
SW 22
two-pole wire electrode
15
NSB00992
15
40
PTFE-
50
SW 22 insulation
15
NSB00995
15
500
5
3UG32 07-2B
two-pole bow electrode
SW 22
7
NSB00993a
0,5
5
15 15
6±1 7±1
■ Schematics
3UG35 01
AC
A1 M Min Max
11
R ><
A2 12 14
NSB00970
■ Overview
The 3UG30 51 monitoring relay is used together with a sensor to
monitor operating mechanisms for underspeeding.
■ Function
The underspeed monitoring relay operates according to the Speed monitoring with memory (MEMORY)
principle of retriggerable OFF-delay. During the time (value) set
on the front side, another pulse must arrive at input IN1 or IN2 to When the output relay drops, this state remains stored even
ensure that the output relay remains picked up. The monitoring when the speed reaches a permissible value again. The stored
relay evaluates the rising edge of the signal, i.e. a continuous state can be ended by a control signal at the reset terminal or by
signal is also recognized as a missing pulse. If the retrigger interrupting the supply voltage for at least 200 ms.
pulse does not arrive, indicating a reduction in speed, the output
relay drops. In order to be able to start an operating mechanism, A1/A2 NSB0_00966
A1/A2 NSB0_00965
3
2
1
T
4
1 Set value
2 Hysteresis
3 Actual value
4 Output relay
■ Technical specifications
Type 3UG30/3UG35
Load capacity Rated operational current Ie A Max. 8
of the output relay AC-15/24 ... 400 V A 3
DC-13/24 V A 1
DC-13/125 V A 0.2
DC-13/250 V A 0.1
Minimum contact load mA 5 /17 V for a fault of 1 ppm
Output relay with gL/gG operational class A 4
DIAZED fuse1)
Electrical endurance Operating cycles 1 x 105
Mechanical endurance Operating cycles 2 x 106
Ambient temperature During operation °C -20 ... + 50
During storage °C -30 ... + 70
Conductor connection Solid mm² 2 x (0.5 ...2.5)
Finely stranded, with end sleeves mm² 2 x (0.5 ...1.5)
Degree of protection Terminals IP20
Enclosure IP40
Vibration resistance According to IEC 60068-2-6 Hz/mm 10 ...150/0.035
1)
Short-circuits without any relay contact welding
according to DIN VDE 0660 Part 200.
Type 3UG30 51
Rated control supply voltage Us V See Catalog LV 1, Selection Data (for AC voltages with electrical isolation
by means of transformer, 24 V DC without electrical isolation)
Voltage tolerance 0.85 ...1.15 x Us
Maximum power consumption W/VA 4/5
Set value % Adjustable to 10 ... 100 of the selected time setting range
Hysteresis % Typically 5 of the set value
Setting accuracy % 10 referred to upper limit of time setting range
Repeat accuracy At constant parameters % 0.5
Deviations With temperature fluctuations %/°C 0.1
ON-delay T s Adjustable to 0.3 ... 30 10 %
Signal input IN11) (Input resistance 16 k) V Max. voltage 30, 3-wire sensor, pnp operation
Signal input IN21) (Input resistance 1 k) Floating contact, 2-wire NAMUR sensor
Voltage level Level 1 V 4.5 ... 30
for reliable operation Level 0 V 0 to 1
Sensor supply +24 V / 0 V mA Max. 50 at 24 V (20 ... 35 V DC)
+8 V2 mA 1 DC 8.2 V
Measuring range
selectable (rotary switch on front))
Time setting range
• 0.1 ... 1 s
- Frequency Hz 10 ... 1
- Revolutions min-1 600 ... 60
7
• 1 ... 10 s
- Frequency Hz 1 ... 0.1
- Revolutions min-1 60 ... 6
• 0.1 ... 1 min
- Frequency Hz 0.17 ... 0.017
- Revolutions min-1 10 ... 1
• 1 ... 10 min
- Frequency Hz 0.017 ... 0.0017
- Revolutions min-1 1 ... 0.1
- Minimum pulse duration of signal ms 5
- Minimum interval between 2 pulses ms 5
Function mode setting With or without memory Rotary switch on front side
Availability time after application of Us ms 200
Mains buffering time ms 10
1) The sensors are not included in the scope of supply.
■ Dimensional drawings
100
57
79
90
NSB00982
45 77
100
■ Schematics
+ U -
AC/ PNP
DC
NSB00976c
+ NAMUR
7
■ Overview
The 3RS10/3RS11 temperature monitoring relays can be used
for measuring temperatures in solid, liquid and gas media. The
temperature is sensed by the sensor in the medium, evaluated
by the device and monitored for overshoot or undershoot or for
staying within an operating range (window function).
Temperature
setting The range comprises adjustable analog units with one or two
LED for display threshold values, digital units to DIN 3440, which are also a
LED "Device
on voltage" good alternative to temperature controllers for the low-end
range, and digital units for up to 3 sensors which have been
"Up and Down" keys optimized for monitoring large motors.
LED "Relay
switched" Rotary switch for
parameter selection
Hysteresis
switch
NSB0_01421a
■ Design
The temperature monitoring relays comply with: Wiring errors
• IEC 60721-3-3 "Environmental conditions" The errors that are generated by the wiring comprise
• IEC 60947-5-1; VDE 0660 "Low-voltage controlgear, approximately 2.5 Kelvin/Ohm. If the resistance of the cable is
switchgear and systems – Electromechanical controlgear" not known and cannot be measured, the wiring errors can also
• EN 61000-6-4 "Basic specification for emitted interference be estimated using the following table.
(Industry)"
• EN 61000-6-2 "Basic specification for interference immunity Temperature drift
(Industry)" Dependent on the length and cross-section of the cable with
• EN 50042 "Designations for terminals" PT100 sensors and an ambient temperature of 20 °C, in K:
• UL/CSA
• DIN 3440 (3RS10 40, 3RS11 40, 3RS10 42, 3RS11 42). Cable length Cross-section
in m mm²
0.5 0.75 1 1.5
Connection of resistance-type thermometers 0 0.0 0.0 0.0 0.0
2-wire measurement 10 1.8 1.2 0.9 0.6
When 2-wire temperature sensors are used, the resistances of 25 4.5 3.0 2.3 1.5
the sensor and wiring are added. The resulting systematic error 50 9.0 6.0 4.5 3.0
must be taken into account when the signal evaluation unit is
calibrated. A jumper must be clamped between terminals 75 13.6 9.0 6.8 4.5
T2 and T3 for this purpose. 100 18.1 12.1 9.0 6.0
7
200 36.3 24.2 18.1 12.1
500 91.6 60.8 45.5 30.2
I
T3
T2
3-wire measurement
PT 100
To minimize the effects of the line resistances, a three-wire
circuit is often used. Using the additional cable, two measuring
T1 circuits can be formed of which one is used as a reference. The
signal evaluation unit can then automatically calculate the line
NSB01323a
resistance and take it into account.
I
T3
T2
PT 100
T1
I
NSB01324a
connecting leads that are made from the same material as the
thermoelement. If a different type of conductor is used, an error J2
will result in the measurement.
Us
K1
t
K2
t
t
NiCr
T1 T2
NSB01329b
J1
You can find more information on the Internet at:
J2
http://www.feldgeraete.de/76/produkte/fuw.html
http://www.ephy-mess.de Us
or from K1
t
EPHY-MESS GmbH (see Appendix, External Partners) K2
7
t t
Voltage in mV
Type "E" Type "J"
K2 responds in the same manner to the lower threshold value of 70
J2.
60
Type "K"
50
Closed-circuit principle Type "N"
40
30
Type "T"
20
NSB0_01321a
NSB01331c
10
J1
0
J2 0 200 400 600 800 1000 1200 1400 1600
Temperature in °C
Us
K1
t For resistance sensors
K2 t
t Resistance in Ohm
5000
NTC
4000
Once the temperature has reached the set threshold value J1,
1000
NSB0_01322
the output relay K1 changes its switching state as soon as the PT100
set time t has elapsed (K2 responds in the same manner to J2).
0
The relays only return to the original state when the temperature -100 0 100 200 300 400 500
falls below the set hysteresis value and when terminals Y3 and Temperature in °C
Y4 have been briefly jumpered.
Closed-circuit principle
N S B 0 _ 0 1 3 3 2 d
J 1
7
J 2
U s
Y 3 -Y 4
K 1 t
K 2 t
t
■ Overview
The 3RS10/3RS11 analog temperature monitoring relays can be
used for measuring temperatures in solid, liquid and gas media.
The temperature is sensed by the sensors in the medium, eval-
uated by the device and monitored for overshoot or undershoot.
When the threshold values are reached, the output relay
switches on or off depending on the parameterization.
7
■ Technical specifications
Type 3RS10 00 3RS10 10 3RS11 00 3RS11 01 3RS10 20 3RS10 30 3RS11 20 3RS11 21
General data
Sensor type PT100 TC type J TC type K PT100 TC type J TC type K
Width mm 22.5
Operating range 0.85 ... 1.1 x Us
Rated power W/VA < 2/4
Auxiliary circuit
Contacts 1 NO + 1 NC 1 CO + 1 NO
Rated operational currents Ie
• AC-15 at 230 V, 50 Hz A 3
• DC-13 at:
- 24 V AC A 1
- 240 V A 0.1
DIAZED fuse
• gL/gG operational class A 4
Short-circuit current (at 250 V) kA 1
Electrical endurance 100000
AC-15 at 3A
Mechanical endurance 3 x 106
Mechanical operating cycles
Tripping unit
• Measuring accuracy at 20 °C ambient Typically < ± -5 % from upper limit of scale
temperature
(T20)
• Reference point accuracy -- < 5 K -- < 5 K
• Deviations due to ambient <2 <3 <2 <3
temperature
in % of measuring range
• Hysteresis settings
- For temperature 1 2 to 20 % from upper limit of scale
- For temperature 2 5 % from upper limit of scale
Sensor circuit
• Typical sensor circuits
- PT100 mA Typically 1 -- Typically 1 --
- PT1000 mA Typically 0.2 -- Typically 0.2 --
• Open-circuit detection No
• Short-circuit detection No
• 3-wire conductor connection 1) Yes - Yes -
Enclosure
Environmental influences
Permissible ambient temperature °C -25 ... +60
Permissible storage temperature °C -40 ... +80
Permissible mounting positions Any
Degree of protection according to EN 60529 Terminals: IP20; Cover: IP40
7
Rated insulation voltage Ui V 300
(degree of pollution 3)
Conductor cross-section
• Screw terminals M 3.5 (standard screwdriver, size 2 and Pozidriv 2)
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded, with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 ... 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeve mm2 2 x (0.25 ... 1)
- Finely stranded, without end sleeves mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
- Corresponding opening tool 8WA2 807
Vibration resistance to IEC 68-2-6 Hz/mm 5 ... 26/0.75
Shock resistance to IEC 68-2-27 g/ms 15/11
1)
2-wire connection of resistance sensors with wire bridge between
T2 and T3.
■ Dimensional drawings
5 86
36 Type 3RS10 00 3RS10 10 3RS11 0
3RS11 1
3RS1 . 2
3RS1 . 3
A B C
Removable terminals
Spring-loaded 84 94 103
110
terminal
62
90
74
62
82
C
A
B
Screw terminal 83 92 102
NSB0_01606
15 15
22,5 22,5
■ Schematics
Connection examples 3RS11 20, 3RS11 21
3RS10 00, 3RS10 10 A1
A1 A3 11
11 K1
13
K1 14
T- 1
T1 12
23
T2 14 T+ K2
12 2
T3
24
A2
NSB0_01336b
A2
NSB0_01333b
T-
14
T+ 12 Item code for 3RS10 00, 3RS10 10, 3RS11 00, 3RS11 01,
3RS10 20, 3RS10 30, 3RS11 20, 3RS11 21
= LED: "Device connected to supply"
A2 J1 = LED: "Relay 1 tripped"
NSB0_01334b
J2 = LED: "Relay 2 tripped"
T1 to T3 = Sensor connection for resistance sensor
3RS10 20, 3RS10 30
T+/T- = Sensor connection for thermoelements
A1
11
K1 Caution!
T1
14 When resistance sensors with two-wire connection are used,
1
T2 12 T2 and T3 must be jumpered.
23
T3 K2
2
24
A2
NSB0_01335b
■ Overview
The 3RS10/3RS11 temperature monitoring relays can be used
for measuring temperatures in solid, liquid and gas media. The
temperature is sensed by the sensor in the medium, evaluated
by the device and monitored for overshoot or undershoot or for
staying within an operating range (window function).
The 3RS10 40/3RS20 40 and 3RS11 40/3RS21 40 relays comply
with the requirements of DIN 3440 as temperature monitors;
the 3RS10 42 and 3RS11 42 relays comply with the requirements
of DIN 3440 as temperature limiters. The relays are also an
excellent alternative to temperature controllers in the low-end
performance range (2 or 3-point closed-loop control).
■ Technical specifications
Type 3RS10 40/3RS10 42/3RS20 40 3RS11 40/3RS21 40 3RS11 42
General data
Width mm 45
Operating range V 0.85 ... 1.1 x Us
Rated power W/VA <4/7
Auxiliary circuit
Contacts 1 CO + 1 CO + 1 NO
Rated operational currents Ie
• AC-15 at 230 V AC, 50 Hz A 3
• DC-13 at:
- 24 V A 1
- 240 V A 0.1
DIAZED fuse A 4
gL/gG operational class
Electrical endurance A 100.000
AC-15 at 3A
Mechanical endurance 30 x 106
Mechanical operating cycles
Tripping unit
Measuring accuracy at 20 °C ambient temperature < 2 K, 1 digit < 5 K, 1 digit < 7 K, 1 digit
(T20)
Reference point accuracy -- < 5 K
Deviations due to ambient temperature % 0.05 °C per K deviation from T20
in % of measuring range
Measuring cycle ms 500
Hysteresis settings for temperature 1 1 to 99 Kelvin, for both values
Adjustable delay time s 0 ... 999
Sensor circuit
Typical sensor circuits
• PT100 mA Typically 1 -- --
• PT1000/KTY83/KTY84/NTC mA Typically 0.2 -- --
Open-circuit detection Yes1) Yes1 Yes1
1
Short-circuit detection Yes No No
3-wire conductor connection Yes2) -- --
Enclosure
Environmental influences
• Permissible ambient temperature °C -25 ... +60
• Permissible storage temperature °C -40 ... +80
• Permissible mounting positions Any
Degree of protection according to EN 60529 Terminals: IP20; Cover: IP40
Rated insulation voltage Ui V AC 300
(degree of pollution 3)
Conductor cross-section
7
■ Dimensional drawings
8 6
4 5 6 5 Type 3RS10, 3RS11, 3RS20, 3RS21 digital
4 7 5 3 6
A C
Removable terminals
Spring-loaded terminal 84 108
Screw terminal 83 106
1 0 2
6 8
9 2
A
C
N S B 0 _ 0 1 4 1 2 a
■ Schematics
Connection examples General item codes
3RS10 40, 3RS10 42, 3RS20 40 A1, A2, A3 terminals for rated control supply voltage
Y 1 / Y 2 / A 1 K1, K2, K3 output relay
Y 3 Y 4
M e m o ry / K 1 1 5
R e s e t 1 8
T 1 1 Item code
1 6
T 2 2 5
T 3 K 2 J1 = LED: "Relay 1 tripped"
2 2 8
2 6 J2 = LED: "Relay 2 tripped"
K 3 3 3
Ready = LED: "Device is ready for operation"
R e a d y 3 4
7
R e a d y 3 4
A 2
N S B 0 _ 0 1 3 3 9 c
■ Overview
The 3RS10 41 temperature monitoring relays can be used for
measuring temperatures in solid, liquid and gas media.
The temperature is sensed by the sensor in the medium,
evaluated by the device and monitored for overshoot or
undershoot or for staying within an operating range (window
function). The evaluation unit can evaluate up to 3 resistance
sensors at the same time and is specially designed for
monitoring motor windings and bearings.
7
■ Technical specifications
Type 3RS10 41
General data
Width mm 45
Operating range V 0.85 ... 1.1 x Us
Rated power W/VA <4/7
Auxiliary circuit
Contacts 1 CO + 1 CO + 1 NO
Rated operational currents Ie
• AC-15 at 230 V AC, 50 Hz A 3
• DC-13 at:
- 24 V A 1
- 240 V A 0.1
DIAZED fuse
• gL/gG operational class A 4
Electrical endurance AC-15 at 3A A 100000
Mechanical endurance 30 x 106
Mechanical operating cycles
Tripping unit
Measuring accuracy at 20 °C ambient temperature < 2 K, 1 digit
(T20)
Deviations due to ambient temperature % 0.05 per K deviation from T20
in % of measuring range
Measuring cycle ms 500
Hysteresis settings for temperature 1 1 ... 99 Kelvin, for both values
Adjustable delay time s 0 ... 999
Sensor circuit
Typical sensor circuits
• PT100 mA Typically 1
• PT1000/KTY83/KTY84/NTC mA Typically 0.2
Open-circuit detection Yes1)
Short-circuit detection Yes
3-wire conductor connection Yes2)
Enclosure
Environmental influences
• Permissible ambient temperature °C -25 ... +60
• Permissible storage temperature °C -40 ... 80
• Permissible mounting positions Any
Degree of protection according to EN 60529 Terminals: IP20; Cover: IP40
Rated insulation voltage Ui V AC 300
(degree of pollution 3)
Conductor cross-section
• Screw terminals M3.5 (standard screwdriver, size 2 and Pozidriv 2)
7
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded, with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 ... 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ... 1.5)
- Finely stranded, with end sleeve mm2 2 x (0.25 ... 1)
- Finely stranded, without end sleeves mm2 2 x (0.25 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
- Corresponding opening tool 8WA2 8073)
Vibration resistance to IEC 68-2-6 5 ... 26 Hz/0.75 mm
Shock resistance to IEC 68-2-27 15 g/11 ms
1)
Not for NTC B57227-K333-A1 (100 °C: 1.8 k; 25 °C: 32.762 k).
2)
2-wire connection of resistance sensors with wire bridge between
T2 and T3.
3)
See Catalog LV1, Accessories, 3RP15 Solid-State Timing Relays.
■ Dimensional drawings
8 6
4 5 6 5 3RS10, 3RS11, 3RS20, 3RS21 digital
4 7 5 3 6
A C
Removable terminal
Spring-loaded terminal 84 108
Screw terminal 83 106
1 0 2
6 8
9 2
A
C
N S B 0 _ 0 1 4 1 2 a
■ Schematics
Connection example
General item codes
Y1 Y2 A1
15 A1, A2, A3 terminals for rated control supply voltage
Memory K1
1T1 18 K1, K2, K3 output relay
1 16
1T2
1T3 K2 25
2T1
28 Item codes for 3RS10 41
2T2 2
2T3 26
J1 = LED: "Relay 1 tripped"
K3 33
3T1
3T2 Ready 34
J2 = LED: "Relay 2 tripped"
3T3
Ready = LED: "Device is ready for operation"
A2
NSB0_01338c
Caution!
When resistance sensors with two-wire connection are used,
T2 and T3 must be jumpered.
7
■ Overview
Thermistor motor protection devices are used for direct monitor-
ing of the motor winding temperature. For this purpose,
the motors are equipped with temperature-dependent resistors
(PTC) that are directly installed in the motor winding and
abruptly change their resistance at their limit temperature.
■ Design
The 3RN1 tripping units are suitable for use in any climate and Use in areas subject to explosion hazard for gases
finger-safe according to EN 50274. They comply with:
All devices are approved for Equipment Group II, Category (2)
• EN 61000-6-2 and EN 61000-6-4, "Electromagnetic in Area "G" (areas that contain explosive gases, vapor, spray
compatibility of I&C equipment in industrial process and air mixtures).
engineering"
With PTB 01 ATEX 3218 ex II (2) G, compliance with
• EN 60947-8 directive 94/9 EG Appendix II is confirmed. The safety devices
The terminals of the auxiliary contacts are designated in must be selected with suitable settings for the safe operation of
accordance with EN 50005. motors of the "Increased safety" (EEx e) and "Flameproof
enclosure" (EEx d) degrees of protection and are used outside
The 3RN1 tripping units are suitable for snap-on mounting onto the area subject to explosion hazard.
TH 35 standard mounting rails according to EN 60715 or for
screw-mounting using an adapter (Accessories). PTB 01 ATEX 3218 ex II (2) G
Any mounting position is possible. The increased danger in areas subject to explosion hazard
demands careful analysis of the operator's guide, the
For devices with the "Manual RESET" function, the test function safety and commissioning instructions and the standard
can be activated and a trip simulated by pressing the blue (EN 60079-14 / VDE 0165) for electronic equipment in areas
Test/RESET button for longer than 2 seconds. subject to gas explosion hazards.
If a Type A temperature sensor is connected to a Type A tripping A risk analysis must be performed for the complete plant or
unit, compliance with the operating temperatures is assured machine. If this risk analysis results in a minimal potential for
(on pick-up and reset) according to IEC 60034-11-2 (EN 60947-8). danger (Safety Category 1), all 3RN1 TMS tripping units can be
implemented taking into account the safety notes. In the case of
7
plants or machines with a high potential risk, variants with
integrated short-circuit detection in the sensor circuit are
necessary.
4000
Use in areas subject to explosion hazard for dust
R
1330 PTB 01 ATEX 3218 ex II (2) G
550 3RN10 11-.B/-.G, 3RN10 12-.B/-.G and 3RN10 13-...0 tripping
units can be used as protective devices for motors in areas
250
subject to gas explosion hazard for protection against impermis-
sible overheating due to overload. If the ATEX marking has the
extension "D:=Dust", these units can also be used as protective
devices for motors in areas subject to dust explosion hazard
(EN 50281-1-1).
20 Additional information is provided in the EU type test certificate
NSB00320
-20°C 0 TNF-20 TNF TNF+15 T which can be obtained from the Internet. The units comply with
TNF-5 TNF+5 the requirements of the following classes:
Device Class
The characteristic curves of the Type A temperature sensors are
described in EN 60947-8, DIN 44081 and DIN 44082. 3RN10 00, 3RN10 10, 3RN10 11-.C, EN 954-1: Category 1
3RN10 12-.C, 3RN10 22, 3RN10 62
3RN10 11-.B, 3RN10 11-.G, EN 954-1: Category 2
3RN10 12-.B, 3RN10 12-.G,
3RN10 13
Units with the "Auto-RESET" function must not be used in The 3RN10 12 and the 3RN10 13 are non-volatile. This means
applications in which the unexpected restart can lead to that even if the control supply voltage fails, a preceding trip will
7
In the case of tripping units without short-circuit detection, In the case of the 3RN10 13 tripping unit, tripping due to a short-
during commissioning or after modifications or maintenance circuit in the sensor circuit will be indicated by a flashing red
work (assembly, disassembly) on the equipment, the sensor LED. The monostable version also indicates open-circuit in the
resistance must be measured using a suitable measuring sensor circuit by flashing of the red LED.
device. For resistances < 50 W, the sensor circuit must be
checked for a short-circuit.
3RN10 22 "Warning and disconnection" tripping units
If 3RN10 00 units are used to protect EEx e motors, separate
monitoring of the control voltage is recommended because Two sensor circuits can be connected to one 3RN10 22 tripping
there is no Ready LED to indicate connection to the supply unit that acts on one output relay with 1 NO contact for warning
voltage. and 1 CO for disconnection. Temperature sensors with different
rated response temperatures TNF are used to implement the
If 3RN10 13-.BW01 units are used to protect EEx e motors, "Warning" and "Disconnection" functions. When the "Warning"
separate monitoring of the control voltage is recommended sensor circuit responds, a yellow LED is lit and when the
because the switching state of the auxiliary contacts does not "Disconnection" circuit responds, a red LED is lit.
change if the control voltage fails (use of a bistable relay is
recommended). The sensor circuits have a different reset response and
operating behavior:
Before commissioning, the effectiveness of the protection
function must be checked. "Warning" (terminals 2T1, T2) only features automatic RESET and
uses the open-circuit principle.
"Disconnection" (terminals 1T1, T2) can be changed from
manual RESET to automatic RESET by linking terminals Y1 and
Y2. Remote RESET is implemented by connecting an external
pushbutton with a normally-open function.
A1/A2
Response of the tripping units 3800
1500
in the event of control voltage failure T1/T2
RESET
Behavior Monostable Non-volatile, Bistable (Y1/Y2)
monostable
3RN10 00 3RN10 12 3RN10 13-...01 K
3RN10 10 3RN 10 13-...0
3RN10 11 3RN10 22 LED Tripped
3RN10 62
In case of failure Device trips Device trips No change in
of the control switching state of 3RN 10 121) /3RN10 22/3RN10 62
voltage the auxiliary
contacts NSB0_00317a
3RN10 13-...0
Safe electrical isolation NSB0_00318a
All circuits (outputs, control circuits, sensor and RESET circuits) A1/A2
of the 3RN10 13-1BW10 and 3RN10 13-1GW10 multifunction 3800
tripping units (wide voltage range, monostable output relay and 1500
T1/T2
7
screw connection) are safely isolated from each other up to a RESET
rated voltage of 300 V according to DIN VDE 0100 (Y1/Y2)
Part 410/EN 60947-1.
K
LED Tripped
Function diagrams
3RN10 00/3RN 10 10 3RN10 22 only
(Auto-RESET)
NSB0_00314b
NSB0_00319b
3800
A1/A2 1500
3800 2T1/T2
1500
T1/T2
K1
K LED Alarm
LED Tripped
1)
For versions with 2 CO (3RN10 1.G...): See 3RN10 13. function diagram for
short-circuit response of sensor circuit.
■ Technical specifications
Type Compact Standard devices Multi-function Warning + Multiple
units units tripping motor
protection
3RN10 00 3RN10 10 3RN10 11 3RN10 12 3RN10 13 3RN10 22 3RN10 62
General data
Width mm 22.5 45
Number of connectable sensor circuits 1 2 6
Response in the event of control 1)
voltage failure
Manual RESET No Yes
Automatic RESET Yes No Yes
Remote RESET No Yes2) Yes
TEST pushbutton No Yes
Short-circuit detection for sensor No Yes (for 2 CO units) Yes No
circuit
Short-circuit and open-circuit No Yes3) No
indication
Warning and disconnection in one No Yes No
unit
Tripping unit
Rated insulation voltage Ui V 300
(degree of pollution 3)
Permissible ambient temperature °C -25 … +60
Permissible storage temperature °C -40 … +80
EMC tests EN 61000-6-2, EN 61000-6-4
Degree of protection according to IP20
EN 60529 / VDE 0470-1
Conductor cross-section
• Screw terminals M3
- Solid mm2 1 x (0.5 ... 4) / 2 x (0.5 ... 2.5)
- Finely stranded, with end sleeve mm2 1 x (0.5 ... 2.5) / 2 x (0.5 ... 1.5)
- AWG conductors, solid or stranded AWG 2 x (20 ... 14)
- Tightening torque Nm 0.8 ... 1.2
• Spring-loaded terminals
- Solid mm2 2 x (0.25 ...1.5)
- Finely stranded, with end sleeve mm2 2 x (0.25 ...1.5)
- Finely stranded, without end mm2 2 x (0.25 ...1.5)
sleeves
- AWG conductors, solid or stranded AWG 2 x (24 ... 16)
Sensor circuit
Measuring circuit load 5
at RF 1.5 mW
Voltage in sensor circuit V 2
at RF 1.5 mW
Response temperature °C 60 ... 180
7
(depends on sensor)
Coupling time s About 5
(depends on sensor)
Summation PTC resistance RF kW 1.5
(per sensor loop)
Response value kW 3.4 ... 3.8
Return value kW 1.5 ... 1.65
Response tolerance °C 6
1)
See Catalog LV 1, Selection and Ordering Data.
2)
Remote RESET possible by disconnecting control voltage.
3)
Open-circuits are only indicated by monostable versions
(3RN10 13-....0).
4)
See Catalog LV 1, Accessories, 3RP15 Solid-State Timing Relays.
■ Dimensional drawings
3RN1 with 1 ... 2 sensor circuits 3RN10 62
5 86 8 6
36 4 5 6 5
4 7 5 3 6
110
1 0 2
62
90
74
62
82
6 8
9 2
C
A
B
A
C
N S B 0 _ 0 1 4 1 2 a
7
NSB0_01606
15 15
22,5 22,5
■ Schematics
Connection diagrams
Illustrated with Illustrated with Illustrated with Illustrated with General item codes
control voltage control voltage control voltage control voltage
applied not applied applied not applied
3RN10 00, 1 CO A1, A2 , A3 Connections of
the control voltage
A1/95 A1(11) N Amplifier
T/R TEST/RESET button
Y1, Y2 Connections for remote
N H2 K RESET (jumpered =
T1 T2 A2 96 98 (14) (12) Auto-RESET)
NSB0_00322b  The double arrow
indicates an operating
state which deviates
3RN10 10, 1 NO + 1 NC 3RN10 10, 2 COs from the standard
A1 95 97 (13) (21) A1 95 05 (11) (21) representation
H1 H1 of the contact according
to DIN 40900, Part 7
N H2 K N H2 K (Here: Position of the
T1 T2 A2 96 98 (14) (22) T1 T2 A2 96 98 06 08 (14) (12) (24) (22) contacts when control
NSB0_00323b NSB0_01397
voltage is applied to
T/R terminals A1 and A2)
3RN10 111), 1 NO + 1 NC 3RN10 11, 2 COs
A1 95 97 (13) (21) A1 95 05 (11) (21) Item codes for 3RN10
H1 H1
H1 "READY" LED
N H2 K N H2 K H2 "TRIPPED" LED
K Output relay
T1 T2 A2 96 98 (14) (22) T1 T2 A2 96 98 06 08 (14) (12) (24) (22)
NSB0_00323b
T1, T2 Connections of
NSB0_01398
T/R T/R the sensor loop
. Important!
3RN10 13-...0 (monostable)
Close unconnected sensor circuits.
Y1 Y2 A1 95 05 (11) (21)
H1
Item codes for 3RN10 62
N H2 K
H1 to H6 LED for the tripped
T1 T2 A2 96 98 06 08 (14) (12) (24) (22) sensor loop
NSB0_01400 H7 "READY" LED
T/R
H8 "TRIPPED" LED
K Output relay
3RN10 13-...1 (bistable) 1T1, 1T2 Connections of
Y1 Y2 A1 95 05 (11) (21) to the 1st sensor loop
7
3RN10 22
07(23) Y1 Y2 A1 95 (11)
H3 H2
K1 N N H1 K2
08(24) 2T1 1T1 T2 A2 96 98 (14) (12)
NSB0_00328c
T/R
3RN10 62
Y1 Y2 A1 N 95 97 (13) (21)
H1 2 3
H4 5 6 K
H7 H8
1T1 1T2 2T1 2T2 3T1 3T2 4T1 4T2 5T1 5T2 6T1 6T2 A2 96 98 (14) (22)
NSB0_00329a
T/R
1)
For units with combination voltages 230 V/110 V AC (3RN10 11-.CK00 and
3RN10 12-.CK00) the following applies: A1 and A2: 230 V AC,
A3 and A2: 110 V AC.
General Data
■ Overview
SIRIUS safety relays are the key elements of a consistent and
cost-effective safety chain. Be it EMERGENCY-STOP disconnec-
tion, protective door monitoring or the protection of presses or
punches – with SIRIUS safety relays every safety application can
be implemented to optimum effect in terms of engineering and
price.
General Data
■ Function
SIRIUS safety relays and the safety chain Evaluating
The evaluation of a safety requirement and the reliable initiation
A safety chain normally comprises the following functions: of a reaction, e.g. shutting down the enabling circuits.
sensing, evaluating and shutdown.
Shutdown
Sensing The shutting down of hazards, e.g. a power supply, using the
The detection of a safety requirement, e.g. when an downstream contactors.
EMERGENCY-STOP is actuated or someone enters a hazardous
area which is protected by sensors such as light arrays or laser SIRIUS safety relays are active in the evaluating and shutdown
scanners. links of this safety chain.
Device type
KAS/ FKel Actuator
Sensor BS (S)
interface & interface
(outputs,
(inputs) FKel
S1 enabling
(S) circuits)
Safety logic
Parameter x
NSC0_00719
7
Device parameters
The inputs of the device (number and type) are portrayed in the Notes on the function diagrams on pages 7/109 to 7/117
sensor interface. The safety logistics is shown at the center.
The mode of operation of the device and the way the inputs act In the interest of simplicity, the function diagrams show only the
on the outputs are explained with the help of this safety logistics. inputs and outputs which are required to explain the safety
The type and number of enabling circuits or signaling outputs function. The power supply inputs and the sensors and
are shown in the actuator interface, and the setting options actuators which can be connected to the interfaces are
(parameters) of the device are shown at the lower edge of the disregarded because they are not relevant for illustrating the
graphic. function.
The legends explain the meaning of the symbols.
■ Design
The solid-state safety relays can be used in EMERGENCY-STOP Installation
devices to EN 418 and in safety circuits to EN 60204-1 (11.98),
for example, for moving covers and protective doors. For snap-on mounting on 35 mm standard mounting rail
Depending on the device type and the external circuit, the according to EN 60715. Screw fixing is also possible for the
maximum category that can be achieved is Category 4 of devices by means of 2 additional 3RP19 03 push-in lugs.
EN 954-1 or SIL 3 according to IEC 61508.
■ Function
Basic units Legend
Sensor interface
3TK28 40
KAS/BS: Cascading input or normal switching duty..
The 3TK28 40 has one sensor input S1 and two solid-state Normal switching duty: Connection of a PLC output for
example. The enabling circuits and hence the connected
enabling circuits. If the signal is no longer applied to the sensor loads can then be operated by the machine control.
input, the enabling circuits are disconnected immediately. The safety function is on a higher level.
Sx: Sensor input
Safety logic
AS/ÜS: Automatic or monitored start depending on the
3TK28 40 basic unit parameterization
S1 FKel
AS/ÜS (NO) tv Time delay, OFF-delay
FKel Parameters
(NO) AS/ÜS: Automatic or monitored start depending on the
NSC0_00686a
parameterization
QS: With or without crossover monitoring
1-/2-channel AS/ÜS 1-/2-channel: One-channel / two-channel sensor connection
Actuator interface
FKel: Enabling circuit, solid-state (non-floating)
NO: NO contact
3TK28 41 and 3TK28 42 NOtv: NO contact, time-delayed
The 3TK28 41 and 3TK28 42 each has one sensor input S1 and Parameters
one cascading input KAS/BS as well as two solid-state enabling QS: With or without crossover monitoring
circuits (2 x instantaneous or 1 x instantaneous and 1 x with Actuator interface
delay). If the signal is no longer applied to either of the two FKel: Enabling circuit, solid-state (non-floating)
inputs, the enabling circuits are isolated immediately or FKrel: Enabling circuit, relay contact (non-floating)
according to the set delay time. Autostart or monitored start can MKel: Signaling circuit, solid-state (non-floating)
NO: NO contact
be selected in the parameterization. NOtv: NO contact, time-delayed
7
S1 FK el
(NO)
NSC0_00687
QS AS/ÜS
S1 tv
FK el
(NO tv)
NSC0_00688
QS AS/ÜS
■ Technical specifications
Type 3TK28 40 3TK28 41 3TK28 42
Standards EN 60204-1 (VDE 0113 Part 1), EN ISO 12100, EN 954-1, IEC 61508, DIN VDE 01161)
Category according to EN 954-1 3 4 4
SIL according to IEC 61508 2 3 3
Test certificates TÜV, UL, CSA
Rated insulation voltage Ui
• For control circuit V 50 50 50
• For outputs V 50 50 50
Rated impulse withstand voltage Uimp
• For control circuit V 500 500 500
• For outputs V 500 500 500
Operating range
DC operation 0.9 ... 1.15 × Us
Rated operational currents Ie
according to IEC 60947-5-1
• Ie/AC-15 At 115 V A -- -- --
At 230 V A -- -- --
• Ie/DC-13 At 24 V A 0.5 1.5 1.5
Short-circuit protection Short-circuit resistant
Electrical endurance Unlimited, because switched electronically
Switching frequency z
In operating cycles/h during normal duty 1/h 3000
Response time
• Monitored start ms 125 60 60
• Autostart ms 250 60 60
Release time
• For EMERGENCY-STOP ms 30 45 452)/
adjustable 0.05 ... 300 s
• For mains failure ms 25 1004) 1003)
Recovery time
• For EMERGENCY-STOP ms 20 400 400
• For mains failure s 0.02 Max. 7 Max. 7
Bridging of mains failures ms 254) 253)4) 253)4)
Minimum command duration
• EMERGENCY-STOP ms 20 25 30
• ON button s 0.02 0.2 ... 5 0.2 ... 5
Simultaneity ms
Conductor cross-sections
• Screw terminals
- Finely stranded with end sleeve mm2 2 × (0.5 ... 1.5), 1 × (0.5 ... 2.5)
- Solid mm2 2 × (0.5 ... 2.5), 1 × (0.5 ... 4)
- Tightening torque Nm 0.8 ... 1.2
• Spring-loaded terminals (1 or 2 conductors can be connected)
- Solid mm2 2 × (0.25 ... 1.5)
- Finely stranded with end sleeve 2
mm 2 × (0.25 ... 1.5)
7
■ Dimensional drawings
3TK28 40 to 3TK28 42 with screw terminals 3TK28 40 to 3TK28 42 with spring-loaded terminals
4 7 2,5 7
NSC0_00678b NSC0_00677b
102
83
92
120
110
120
110
74
68
87
74
75
94
104
84
94
1)
1)
15 5 36 15 5 86
22,5 65 22,5
86
1)
For standard mounting rail TH 35 according to EN 60715.
■ Design
The 3TK28 21 to 28, 3TK28 30 and 3TK28 34 safety relays oper- Delayed enabling contacts
ate with internal contactor relays with positively-driven contacts.
The contacts of the controls comply with the requirement for Machine operating mechanisms that overrun for a long time
positively-driven operation laid down in ZH 1/457, Edition 2, must be externally braked in the event of danger. For this
1978. NO and NC contacts are not allowed to be closed at the purpose, the energy infeed for electrical braking can be
same time. maintained (Stop Category 1 according to EN 60204-1).
In a redundant circuit, operation of the internal controls is The basic units have off-delay enabling contacts in addition to
monitored. If a safety relay fails, it will always switch to the de- instantaneous enabling contacts. Delay time of between 0.5 and
energized and consequently safe state. The fault is detected 30 s are available with the different versions. A 3RP19 02 seal-
and the safety relay can no longer be switched on. able covering cap can be fitted to protect against unauthorized
adjustment of the set delay time.
This product series is characterized by its space-saving width
(22.5 mm or 45 mm). The usual BIA, BG and SUVA approvals Expansion units
and test certificates have been awarded. If the enabling contacts of the basic unit are inadequate,
Enabling contacts (FK) expansion units can be used. An expansion unit has 4 enabling
contacts.
Safety related operation must be performed by safe output
contacts, known as enabling contacts. Enabling contacts are Expansion units are not allowed to be operated separately in
always NO contacts and switch without delay. safety-related switching circuits; they must be combined with a
basic unit. One enabling contact of the basic unit is required for
Signaling contacts (MK) connecting an expansion unit. The category of a control system
with expansion unit corresponds to that of the basic unit.
NC contacts are used as signaling contacts but they are not
permitted to perform functions with relevance for safety. Installation
An enabling contact can also be used as a signaling contact.
A signaling contact cannot, however, be used as an enabling The equipment is designed for snap-on mounting on a TH 35
contact. standard mounting rail according to EN 60715. Screw fixing is
also possible for the devices by means of 2 additional 3RP19 03
push-in lugs.
■ Function
Basic units
3TK28 21 to 3TK28 24
3TK28 23 basic unit
The devices 3TK28 21 to 3TK28 28 (excluding 3TK28 26) each FK rel
have one sensor input and a varying number of contactor relay S1
ÜS (NO)
enabling circuits and signaling outputs. If the signal is no longer
NSC0_00681
applied to the sensor input, the enabling circuits are disconnect- FK rel
ed immediately or according to the set delay timed. (NO)
Legend
Sensor interface
7
S1 FK rel
AS (NO)
NSC0_00680
FK rel
(NO)
FK rel
(NO)
NSC0_00685
1-/2-channel AS/ÜS FK rel
(NO)
1-/2-channel Parameters
AS/ÜS: Automatic or monitored start depending on the
parameterization
1-/2-channel: One-channel / two-channel sensor connection
3TK28 28 basic unit delayed
7
FK rel NC: NC contact
(NO) NO: NO contact
NOtv: NO contact, time-delayed
tv
FK rel
(NOtv )
tv
FKrel
(NOtv )
MK rel
(NC)
NSC0_00684
1-/2-channel
■ Technical specifications
Type 3TK28 21 3TK28 22 3TK28 23 3TK28 24 3TK28 30 3TK28 25 3TK28 27/28 3TK28 34 3TK28 35
Standards EN 60204-1 (VDE 0113 Part 1), EN ISO 12100, EN 954-1 Also EN 574
Test certificates BG, SUVA, UL, CSA
Category
• According to EN 954-1 3 4 4 3 As basic 4 4 1) 4 As basic
• According to EN 574 -- -- -- -- unit -- -- Type III C unit
SIL according to IEC 61508 -- As basic --
unit
Rated insulation voltage Ui V 300
Degree of pollution 3
Overvoltage category according to DIN VDE 0110 III
Rated impulse withstand voltage Uimp kV 4
Rated power of magnetic coils
DC/AC operation at 1.0 × Us W 1.5 3 4 3
Operating range of the magnetic coils
• AC operation 0.85 ... 1.1 ×Us 0.85 ... 1.1 × Us
• DC operation 0.85 ... 1.2 ×Us 0.85 ... 1.1 × Us
Continuous thermal current Ith A 5 6 5 6 5
Continuous thermal current Ith
for 2 to 4 enabling contacts (FK) 2 FK 3 FK 4 FK
• At ambient temperature 70 °C A 4 3.5 3 5A 4A 5A 4A
• At ambient temperature 60 °C A 4.5 4 3.5 6A 5A 6A 5A
• At ambient temperature 50 °C A 5 4.5 4 6A 5A 6A 5A
Rated operational currents Ie
according to IEC 60947-1
• Ie / AC-15 At 115 V, 230 V A 5 6 5/24) 6 5/25)
• Ie / DC-13 At 24 V A 5 6 5/24) 6 5/25)
Short-circuit protection Fuse links LV HRC Type 3NA, DIAZED Type 5SB, NEOZED Type 5SE
(weld-free protection at Ik = 1 kA) 3) gL/gG operational class 6 A (slow), quick 10 A 2)
Mechanical endurance 10 million operating cycles
Electrical endurance at Ie 100000 operating cycles
Switching frequency 1000/h on loading with Ie
Response time ms -- -- -- -- 308) -- -- 100 50
• Monitored start ms -- -- 30 -- -- 25 80 -- --
• Autostart ms 2006) 100 -- 2006)7) -- 150 80 -- --
Release time ms -- -- -- -- -- -- -- 20 50
• For EMERGENCY-STOP ms 200 80 20 200 – 25 25 -- --
• For mains failure ms 200 100 150 200 259) 350 100 -- --
Recovery time ms -- -- -- -- -- -- -- 250 250
• For EMERGENCY-STOP ms 200 200 400 200 -- 200 After time -- --
has elapsed
• For mains failure ms 200 200 600 200 100 500 1s -- --
Bridging of mains failures ms 60 30 80 60 35 100 30 40 40
Minimum command duration
• EMERGENCY-STOP ms 200 25 25 2007) -- 25 25 -- --
7
■ Dimensional drawings
3TK28 21 to 3TK28 24, 3TK28 30 with screw terminals 3TK28 21 to 3TK28 24, 3TK28 30 with spring-loaded terminals
4 7 2,5 7
NSC0_00671b NSC0_00674b
120
110
120
102
103
110
84
75
94
74
68
87
74
83
1) 1)
15 5 65 15 5 115
22,5 94 22,5
115
3TK28 25, 3TK28 27, 3TK28 28, 3TK28 34, 3TK28 35 3TK28 25, 3TK28 27, 3TK28 28, 3TK28 34, 3TK28 35
with screw terminals with spring-loaded terminals
4 3
7 7
NSC0_00672b NSC0_00673b
139
102
106
118
68
91
83
139
102
108
118
75
98
84
1)
1)
37 5 65 37 5 115
45 94
115 45
1)
For standard mounting rail TH 35 according to EN 60715.
■ Design
The solid-state safety relays can be used in EMERGENCY-STOP Basic units, Category 4
devices according to EN 418 and in safety circuits according to
EN 60204-1 (11.98), for example, for moving covers and protec- The 3TK28 53 solid-state safety relay has two contactor relays
tive doors. Depending on the device type and the external snapped onto the safety solid-state units as floating switch
circuit, the maximum category that can be achieved is Category blocks, as well as a safe solid-state output, a safe input for
4 of EN 954-1 or SIL 3 according to IEC 61508. cascading and one input for normal switching duty. Three LEDs
indicate the operating state and the function.
With these devices, solid-state safety relays are connected with
contactor relays. The combination is supplied as a complete During start-up, the device runs through a self-test in which the
unit, fully wired up and tested, for snapping onto a standard internal electronics are checked for correct functioning. During
mounting rail. This unit combines the advantages of a solid-state operation, all internal circuit elements are monitored cyclically
safety relay and those of contactor relays with positively-driven for faults.
contacts in a single device. It has been certified by the Expansion units, namely 3TK28 30, 3TK28 56, 3TK28 57,
appropriate authorities as a complete unit. 3RA7 11 to 3RA7 14, as well as external actuators or loads can
be connected using the safe solid-state output (terminal 2).
Basic units, Category 3 Cascading with the 3TK28 41, 3TK28 42, 3TK28 45 and
The solid-state safety relays 3TK28 50, 3TK28 51 and 3TK28 52 3TK28 53 safety relays as well as with the 3RA7 11 load feeder
have two contactor relays snapped onto the safety solid-state is also possible using the safe solid-state output (terminal 2).
unit as floating switch blocks. Three LEDs indicate the operating
state and the function. During operation, all internal circuit Installation
elements are monitored cyclically for faults. Up to Category 3 For snap-on mounting on TH 35 standard mounting rail
according to EN 954-1 is achieved, depending on the external according to EN 60715. Screw fixing is also possible for the
circuit. devices by means of 2 additional 3RP19 03 push-in lugs.
■ Function
Basic units
3TK28 52 basic unit
3TK28 50 to 3TK28 52 FK hs
S1
AS/ÜS (NO)
The devices 3TK28 50 to 3TK28 52 each have one sensor input
and a varying number of contactor relay enabling circuits and FK hs
signaling outputs. If the signal is no longer applied to the sensor (NO)
input, the enabling circuits are isolated immediately.
FK hs
(NO)
FK hs
3TK28 50 basic unit (NO)
S1 FK hs FK hs
AS/ÜS (NO) (NO)
FK hs FK hs
(NO) (NO)
FK hs MKhs
(NO) (NO)
7
NSC0_00689a
NSC0_00691a
Legend
Sensor interface
Sx: Sensor input
3TK28 51 basic unit Safety logic
FK hs AS/ÜS: Automatic or monitored start depending on the parameterization
S1
AS/ÜS (NO)
Parameters
FK hs 1-/2-channel: One-channel / two-channel sensor connection
(NO) AS/ÜS: Automatic or monitored start depending on the
parameterization
MK hs Actuator interface
(NC)
FKhs: Enabling circuit, contactor relay (floating)
NSC0_00690a
AS/ÜS FK hs FK hs
KAS KAS
(NO) (NO)
AS/ÜS
FK hs FK hs
S1
(NO) (NO)
FK el FK hs
(NO) (NO)
NSC0_00692
FK hs
QS AS/ÜS (NO)
FK hs
(NO)
Legend
Sensor interface FK el
Sx: Sensor input (NO)
KAS/BS: Cascading input or normal switching duty..
Normal switching duty: Connection of a PLC output for example. MK hs
The enabling circuits and hence the connected loads can then (NC)
be operated by the machine control.
NSC0_00693
The safety function is on a higher level.
Safety logic
AS: Automatic start. Device starts automatically once the
enabling conditions are fulfilled. If a START button is integrated in
the feedback circuit, a manual start is also possible (up to
Category 3 according to EN 954-1).
AS/ÜS: Automatic or monitored start depending on the parameterization
Parameters
QS: With or without crossover monitoring
AS/ÜS: Automatic or monitored start depending on the parameterization 3TK28 57 expansion unit delayed
FK hs
BS tv
(NOtv )
tv Time delay, OFF-delay &
FK hs
Actuator interface KAS tv
tv tv )
(NO
7
FKel: Enabling circuit, solid-state (non-floating)
FKhs: Enabling circuit, contactor relay (floating) FK hs
MKhs: Signaling circuit, contactor relay (floating) tv
(NO tv)
NO: NO contact
NSC0_00694
■ Technical specifications
Type 3TK28 50 3TK28 51 3TK28 52 3TK28 53 3TK28 56 3TK28 57
Standards EN 60204-1 (VDE 0113 Part 1), EN ISO 12100, EN 954-1, IEC 61508
Category according to EN 954-1 3 3 3 4 As basic unit As basic unit
SIL according to IEC 61508 2 2 2 3 -- --
Test certificates TÜV, UL, CSA
Rated insulation voltage Ui
• For control circuit V 50
• For output contacts V 690
• For degree of pollution 3
Rated impulse withstand voltage Uimp
• for control circuit V 500
• For output contacts kV 6
Magnetic coil operating range
• AC operation 0.85 ... 1.1 × Us
• DC operation 0.9 ... 1.15 × Us
Magnetic coil ratings
DC/AC actuation at Us W 8.5
Rated operational currents Ie
according to IEC 60947-5-1
• Ie / AC-15 At 230 V A 6
• Ie / DC-13 At 24 V A 10 (auxiliary switch blocks: 6)
Short-circuit protection See 3RH1 Contactor Relays (see Chapter 3)
(weld-free protection at IK = 1 kA)
Mechanical endurance 30 million operating cycles
Electrical endurance See Characteristic Curve for 3RH1 Contactor Relays (see Chapter 3)
Switching frequency z
In operating cycles/h during normal duty 1/h 1000
Response time
• Monitored start ms 200 200 200 60 -- --
• Autostart ms 300 300 300 60 -- --
Release time
• For EMERGENCY-STOP ms 30 30 30 50 50 501)/adjustable
0.05 ... 300 s
• For mains failure ms 100 100 100 120 120 120
Recovery time
• For EMERGENCY-STOP ms 20 20 20 500 500 500
• For mains failure s 0.02 0.02 0.02 7 7 7
Bridging of mains failures ms 5 5 5 5 5 5
Minimum command duration
• EMERGENCY-STOP ms 20 20 20 30 -- --
• ON button ms 20 20 20 0.2 ... 5 s -- --
Simultaneity
Conductor cross-sections
• Screw terminals
- Finely stranded with end sleeve mm2 2 × (0.25 ... 1), 1 × (0.25 ... 2.5)
mm2 2 × (0.2 ... 1), 1 × (0.2 ... 2.5)
7
- Solid
- Tightening torque Nm 0.5 ... 0.6
• Spring-loaded terminals (1 or 2 conductors can be connected)
- Solid mm2 1 × (0.2 ... 2.5)
- Finely stranded with end sleeve mm2 1 × (0.25 ... 2.5)
- Finely stranded without end sleeve mm2 1 × (0.25 ... 2.5)
- AWG conductors, solid or stranded 2 × AWG 24 ... 12
Permissible ambient temperature
• During operation °C –25 ... +60
• During storage °C –40 ... +80
Degree of protection
according to EN 60529
• Enclosure IP40
• Terminals IP20
Touch protection Finger-safe
according to DIN VDE 0106 Part 100
Shock resistance
Sine wave g/ms 8/10 and 15/5
Permissible mounting positions Any
PFH values -- -- -- 4.913 x 10-11 9.602 x 10-11 9.602 x 10-11
1)
For instantaneous output.
■ Dimensional drawings
3TK28 50, 3TK28 51, 3TK28 53, 3TK28 57 3TK28 50, 3TK28 51, 3TK28 53, 3TK28 57
with screw terminals with spring-loaded terminals
38 38
26 26
6 6
44
44
122 x 68
102 x 68
122 x 68
102 x 68
132
132
93
93
1) 1)
90 5 40 90 5 40
91 108
108
38
26
6
44
122 x 68
102 x 68
132
93
1)
NSC 00505
90 5 40
91
108
146
7
38
26
6
44
122 x 68
102 x 68
132
93
1)
NSC 00508
90 5 40
108
149
1)
For standard mounting rail TH 35 according to EN 60715.
■ Overview
Interface converters perform the coupling function for analog
signals on both the input side and the output side. They are
indispensable when processing analog values with electronic
controls. Under harsh industrial conditions in particular, it is often
necessary to transmit analog signals over long distances. This
means that electrical isolation is essential due to the different
supply systems. The resistance of the wiring causes potential
differences and losses which must be prevented.
Electromagnetic disturbance and overvoltages can affect the
signals on the input side in particular or even destroy the analog
modules. All terminals of the 3RS17 interface converters are safe
up to a voltage of 30 V DC and protected against switching
poles. Short-circuit protection is an especially important function
for the outputs.
The devices are EMC-tested according to
• EN 50081 (basic specification for emitted interference)
• EN 61000-6-2 (basic specification for interference immunity)
The analog signals comply with
• IEC 60381-1/2
7
■ Function
Active interface converters Input voltage depending on the load at
Ia = 20 mA
Active interface converters provide maximum flexibility for the
application by the use of an external supply voltage. The following graphic shows the input voltage UE as a function
Configuration with active interface converters is extremely easy of the load RB taking into account the voltage loss UV. If the load
because input and output resistances and voltage drops are is known, the y-axis shows the minimum voltage that has to be
compensated by the auxiliary supply. They support complete supplied by the current source in order to drive the maximum
voltage isolation as well as conversion from one signal type to current of 20 mA over the passive isolator and load.
another or reinforcement. The load of the measured value
transmitter is negligible.
7 / V
Passive interface converters E
N S B 0 1 3 1 3 a
2 2 ,7
Passive interface converters do not require an external supply 2 0
voltage. This advantage can only be used by current signals that 1 5
are converted 1:1. Reinforcement or conversion is not possible. 1 0
The converters are used for complete electrical isolation of 2 ,7
5
current signals and to protect the inputs and outputs. Passive 0
0 1 0 0 2 0 0 3 0 0 4 0 0 6 0 0 8 0 0 4 / O 1 0 0 0
isolators do not operate reaction-free, any load on the output 2 4 6 8 1 2 1 6 7
B
A / V 2 0
produces an equal load on the input. When the passive
converter is to be used, the output performance of the sensor
and the input resistance of the analog input must be analyzed. Current carrying capacity of the outputs
This technique is being increasingly implemented in the case of
pure current signals. A maximum output resistance is specified for current signals.
This resistance value specifies how large the input resistance of
Calculation guide for passive converters the next device connected in series can be as a result of the
power of the converter.
Note: Please note the following when using passive isolators:
For voltage signals, the maximum current that can be drawn
The current-driving voltage of the measuring transducer UE must from the output is the decisive factor.
be sufficient to drive the maximum current of 20 mA over the
passive isolator with a voltage loss of UV = 2.7 V and the load RB. 2-way isolation
This means that: In the case of 2-way isolation, the input is electrically isolated
from the output. The "null potential" of the supply voltage is the
UB UE = 2.7 V + 20 mA × RB same as the reference potential for the analog output signal.
7 B IN OUT
7 V = 2 ,7 V
1
1 Vcc
7 E
4 B
2-way isolation
1 1
3-way isolation
7
N S B 0 1 3 1 2 a
For the 3-path isolation, each circuit is electrically isolated from
the other circuits i.e. input, output, and supply voltage do not
have a potential connection.
NSB0_01343
IN OUT
Vcc
3-way isolation
■ Technical specifications
Type 3RS17 24 V AC/DC 24 ... 240 V AC/DC
General data
Supply voltage operating range DC 0.7 ... 1.25x Un 0.7 ... 1.1 x Un
AC 0.8 ... 1.2 x Un 0.8 ... 1.1 x Un
Rated power W Typically 0.3 Typically 0.75
Electrical isolation of input/output Active disconnector: 1500 V, 50 Hz, 1 min; 4000 V, 50 Hz, 1 min
Passive disconnector: 500 V, 50 Hz, 1 min
Rated insulation voltage Ui Degree of pollution 2 V 50 300
Overvoltage category III according to DIN VDE 0100
Ambient temperature: During operation °C -25 ... +60
During storage °C -40 ... +85
Conductor cross-sections
• Screw terminals
- Solid mm2 1 x (0.25 ... 4)
- Finely stranded with or without end sleeve mm2 1 x (0.5 ... 2.5)
- Terminal screw M3
• Spring-loaded terminals
- Solid or finely stranded mm2 1 x (0.08 ... 2.5)
- Finely stranded with end sleeve mm2 1 x (0.25 ... 1.5)
Degree of protection Enclosures IEC 529 IP30
Terminals IEC 529 IP20
Permissible mounting position Any
Standard rail mounting EN 60715 mm 35
Vibration resistance according to IEC 68-2-6 Hz/mm 10-55/0.35
Shock resistance to IEC 68-2-27 g/ms 15/11
Input
Impedance Voltage inputs kW 330
Current inputs, active W 100
Input voltage max. Voltage inputs V 30 AC/DC
Current inputs, active V 30 AC/DC
Response current Current inputs, passive µA 100/250 (6.2 mm width)
Voltage drop Current inputs, passive V 2.7 at 20 mA
Output
Internal resistance Voltage output, 0 ... 10 V W 55
Output load Current 0/4 ... 20 mA active, max. W 400
Current 0 ... 20 mA passive, max. W 1000 at 20 mA, 400 at 20 mA (6.2 mm width)
Frequency, min. W 2.400
Output voltage Frequency V 20.9
Output current Voltage output, 0 ... 10 V, max. mA 21; note the terminating resistance (> 500 W)!
Frequency, max. mA 10
Short-circuit current Voltage output, 0 ... 10 V mA 40
Current output, 0 ... 20 mA, passive mA Corresponds to the input current
Frequency mA 15
Protection of the outputs Short-circuit resistant
7
■ Dimensional drawings
6.2 mm design 12.5 mm design 17.5 mm design
79 2)
80 3)
NSB00271
NSB00272
NSB01359
6,2 12,5 17,5 84 1)
■ Schematics
3RS17 00-..D..
3RS17 02-..D..
3RS17 03-..D. .
3RS17 05-..D.. 3RS17 06- . FD00
NSB01346
IN- 1 U, I, F 5 +/~ 2 U, I 5
24 V AC/DC IN- 0V
NSB01315a
7 8
+/~ 0V
24 V AC/DC
IN+ 1 6
OUT+ IN+ 1 U, I, 6
OUT+
U, I U, I U, I F
7 8 7 8
+/~
24 V AC/DC 24-240 V AC/DC
IN+ 1 6
OUT IN+ 1 6
OUT+
U, I U, I U, I
7
IN- 2 U, I 5 0V IN- 2 5 OUT-
7 8 7 8
+/~ 0V +/~
24 V AC/DC 24-240 V AC/DC
IN- 2 I 4 OUT-
NSB01317a
3RS17 22-.ET00
1 3
IN+ OUT+
(1)
2
I 4
(1)
IN- I 7
OUT-
IN+ 5 OUT+
(2)
6 I 8
(2)
IN- I OUT-
NSB01316a
7
7/124 Siemens LV 1 T · 2007
Detecting Devices
8
8/2 Introduction
1) See Catalog FS 10
"Sensor Technology"
Siemens LV 1 T · 2007
Detecting Devices
Introduction
■ Overview
3SE2, 3SE3, 3SF3 3SE3 3SE2, 3SE3, 3SF3 3SE2, 3SE3, 3SF3
Position switches, Position switches, Position switches with Position switches with
standard open-type separate actuator tumbler
Enclosures
Molded plastic ✔ ✔ ✔ ✔
Metal ✔ -- ✔ ✔
Design
EN 50041 ✔ -- ✔ --
EN 50047 ✔ -- ✔ --
Special design ✔ ✔ ✔ ✔
Separate actuator -- -- ✔ ✔
Tumbler for actuator -- -- -- ✔
Contact blocks
Single-pole -- -- ✔ --
Two-pole ✔ ✔ ✔ --
Three-pole ✔ ✔ ✔ --
Four-pole ✔ -- ✔ ✔
Terminals
Screw terminals ✔ ✔ ✔ ✔
Molded cable ✔ -- -- --
Plug-in connection ✔ -- ✔ ❏
AS-Interface ✔ -- ✔ ✔
✔ Standard
– Not available
❏ Optional (accessory)
8
Introduction
■ Overview
Expansion range
• Variety of starting options positively-driven and reliably by the plunger. This is referred to
• Insensitive to oil, dirt, grinding dust, ice and coarse-grained as "positive opening".
material In order to ensure this positive opening, the position switches
• With the twist lever the maximum approach angle is always must be actuated in such a way that the nominal values for the
equal to the maximum trailing angle. positive opening are substantially exceeded.
• The rod actuator must be used when no actuation with
approach and trailing angle is possible.
Spring rods
• Can be used for undefined actuations and changing starting
conditions
• Starting from any direction.
■ Technical specifications
Type 3SE2 1, 3SE2 2, 3SE2 3, 3SE2 4, 3SE3 0 Exception: 3SE2 1.0-8..00, 3SE2 2.0-8..00,
General data
Standards IEC 60947-5-1, EN 60947-5-1
Rated insulation voltage Ui V 500
Degree of pollution according to EN 60664-1 Class 3
Rated operational voltage Ue V 500 AC; over 380 V AC only for equal potential 500 AC; over 300 V AC only for equal potential
Continuous thermal current Ith A 10
Rated operational current Ie
• For alternating current 40 ... 60 Hz Ie / AC-12 Ie / AC-15
- At 24 V A 10 10
- At 125 V A 10 10
- At 230 V A 10 6
- At 400 V A 10 4
- At 500 V A 10 3
• For direct current Ie / DC-12 Ie / DC-13 Ie / DC-12 Ie / DC-13
- At 24 V A 10 10 10 10
- At 48 V A 6 4 6 4
- At 110 V A 4 1 4 1
- At 220 V A 1 0.4 1 0.27
- At 440 V A 0.5 0.2 0.5 0.1
Short-circuit protection1),
DIAZED fuse links
• gL/gG operational class A 6 6
• Characteristic quick A 10 --
Mechanical endurance Operat- 30 ×106 15 ×106
ing
cycles
Electrical endurance
• With 3RH11, 3RT10 16 to 3RT10 26 10 ×106 operating cycles
contactors
• For AC-15 utilization category 0.5 ×106 operating cycles when interrupting Ie / AC-15 at 230 V
• For DC-13 utilization category With direct current the contact endurance depends not only on the breaking current but also on the
voltage, the circuit inductance and the speed of switching.
No generally valid information can be given.
Switching frequency Operat- 6 ×103 1.8 ×103
with 3RH11, 3RT10 16 to 3RT10 26 ing
contactors cycles/h
Switching accuracy mm 0.05
for repeated switching, measured at the
plunger of the contact block
Operating point with snap-action contacts Independent of contact erosion, constant throughout the endurance of the switch
s, u and U rated data
• Rated voltage V 600 600
• Uninterrupted current A 10 10
• Switching capacity Heavy duty, A 600/Q 600 Heavy duty, A 300/Q 600
Type 3SE2 200 3SE2 230 3SE2 210 3SE2 120 3SE2 100, 3SE3 0
3SE2 303,
3SE2 404
Enclosures
Enclosure
• Type according to EN EN 50047 EN 50041 – EN 50041 -- --
8
• Width mm 31 40 50 40 56 --
• Material Fiber-glass strengthened thermoplast Aluminum (GD - AlSi 12) --
Degree of protection IP67 IP66 IP67 IP67 IP20
according to EN 60529
Ambient temperature:
• During operation –30 ... +85 °C
Mounting position Any
Connection
Cable entry 1 × (M20 × 1.5) 2 × (M20 × 1.5) 1 × (M20 × 1.5) 3 × (M20 × 1.5) --
Conductor cross-sections
• Solid mm² 2 × 2.5
• Finely stranded with end sleeve mm² 2 × 1.5
PE/ground terminal inside enclosure -- M3.5 --
1) Without any welds according to EN 60947-5-1.
■ Configuration
Operation, operating speed and travel or angle of actuators Actuating speed in the direction of the plunger axis
Bars, cams, stops, etc. are used as actuators.The shape of the The actuating speed in the case of position switches with slow-
actuator must provide the given angles for the leading and action contacts is not permitted to go lower than 15 mm/s for DC
trailing edges. and 1 mm/s for AC. Position switches with snap-action contacts
should be used when the speeds are lower.
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to EN 50047
EN 50047 according to EN 50013 NO Operating travel according to EN 50047
vmax Max. operating speed Contact closed
S Operating travel according to Contact open
EN 50 047 * Operating point on return
H Travel difference ** Positive opening according to
Direction of operation IEC 60947-5-1
Rounded plungers, type B Along plunger axis Lateral actuation Along plunger axis
3SE2 200–.C, Slow-action contacts
21-22
13-14
S=10±2
1 1 -1 2
2 1 -2 2
3SE2 210–.C 1 NO 1 NC 2 NC
0 9,6 **
21 13 NSC00017 21-22 11 21
N S C 0 _ 0 0 0 1 9 a
NSC00001
13-14
NSC00002
mm NSC00018 12,6
16,5 **
15
1 7 ,5
S=16,5±2
12 22
20,28
22 14
S = 1 7 ,5 ± 2
> 15
0 0 mm 0 m m
NSC 00016a
1 NO +1 NC with 0 11** 2 NO
25-26
17-18
1 3 -1 4
2 3 -2 4
vmax = 1 m/s make-before-break 25-26 13 23
17-18
NSC00003
0 17 25
N S C 0 _ 0 0 0 2 3 a
mm 9,3 NSC00021
NSC00014
S=10 ± 1,5 17
H 16 ** 14 24
1 6
NSC00020
18 26 Ident. No. 20
S = 1 6 ,± 2
Ident. No. 11
30°
20
>
=
0 mm 0 m m
25
1 1 -1 2
2 1 -2 2
=
1 NO 1 NC 0 9,6 11,8 ** 2 NC
13 21 18 *
21-22 11 21
13-14 1 8 *
NSC00013
NSC00002
NSC 00024
mm 7,7 * NSC00026
vmax = 0.5 m/s 16,5 1 6 ,5
N S C 0 _ 0 0 0 2 7 a
16 ** 1 6 * *
S=16,5±2
NSC00025
Roller plungers, type C Along plunger axis Lateral actuation Along plunger axis
3SE2 200–.D, Slow-action contacts S=10±2
21-22
13-14
1 1 -1 2
2 1 -2 2
3SE2 210–.D 1 NO 1 NC 2 NC
0 9,6 **
11 21
NSC00028
21 13 21-22
NSC00001
13-14
NSC00002
27 ** mm NSC00018 12,6 2 8
N S C 0 _ 0 0 0 3 0 a
25,5
S=27±2
12 22
S = 2 8 ± 2
22 14
30,5
0 mm 0 m m
>
0 1 NO +1 NC with 0 11** 2 NO
25-26
17-18
1 3 -1 4
2 3 -2 4
make-before-break 25-26 13 23
NSC 00038a
8
17-18
NSC00003
17 25
N S C 0 _ 0 0 0 3 4 a
27,5
0 2 6 ,5
S=10 ± 1,5 26,5 ** 14 24
NSC0031
Ident. No. 20
S = 2 6 ,5 ± 2
18 26
H Ident. No. 11
0 mm 0 m m
30°
20
>
=
1 1 -1 2
2 1 -2 2
1 NO 1 NC 0 9,6 11,8 ** 2 NC
35,00
13 21 2 9 * 21-22 11 21 2 9 *
25 + 01
13-14
NSC00013
NSC00002
2 8 mm 7,7 * NSC00026
2 8
N S C 0 _ 0 0 0 3 5 a
N S C 0 _ 0 0 0 3 7 b
2 5 ,5 * * 2 5 ,5 * *
14 22 12 22
S = 2 8 ± 2
S = 2 8 ± 2
NSC 00039
Ident. No. 11 Ident. No. 02
vmax = 1 m/s
0 m m 0 m m
Minimum force required
in direction of operation: 9 N
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to
EN 50047 according to EN 50013 EN 50047
vmax Max. operating speed NO Operating travel according to
NO Operating travel according to EN 50047
EN 50047 Contact closed
H Travel difference Contact open
Direction of operation * Operating point on return
** Positive opening according to
IEC 60947-5-1
Roller levers, type E Lateral actuation
3SE2 200–.E, Slow-action contacts
3SE2 210–.E 1 NO 1 NC S=13±2 2 NC S = 1 0 ± 2
0 21 13 11 21
13 ** 0
1 0 0
NSC00001
NSC00002
S=10 ± 2 21-22
2 1 -2 2
13-14
H 1 1 -1 2
18 NSC00041 mm N S C 0 _ 0 0 6 5 6 a 1 0 * ,1 0 * * m m
22 14 12 22
30° Ident. No. 11 Ident. No. 02
20
>
=
NSC00003
17 25
11,5 mm
40
NSC00014
31 +10
14 24
18 26 Ident. No. 20
Ident. No. 11
NSC 00040
Snap-action contacts
vmax = 1 m/s
1 NO 1 NC S = 1 0 ± 2 2 NC S = 1 0 ± 2
Minimum force required 13 21 11 21
in direction of operation: 9 N 1 4 * * 1 0 0 1 4 * * 1 0 0
NSC00013
NSC00002
2 1 -2 2 2 1 -2 2
1 3 -1 4 1 1 -1 2
N S C 0 _ 0 0 0 4 3 a 7 * m m N S C 0 _ 0 0 7 2 3 7 * m m
14 22 12 22
Ident. No. 11 Ident. No. 02
Angular roller levers Along plunger axis Along plunger axis
3SE2 200–.F, Slow-action contacts
3SE2 210–.F 1 NO 1 NC 2 NC
11-12
21-22
21-22
13-14
21 13 11 21
NSC00001
NSC00002
50,5
H
45,5 **
22 14 12 22 45
Ident. No. 11 Ident. No. 02
S=41 ± 2
S=45,5±2
S=45±2
30°
NSC00045
NSC00046
0
0 mm 0 mm
NSC 00044
1 NO +1 NC with 2 NO
25-26
17-18
22 +10 >
= 20
1 3 -1 4
2 3 -2 4
make-before-break 13 23
31
NSC00003
17 25
vmax = 1 m/s
NSC00014
3SE2 210.
8
0 mm 0 m m
Snap-action contacts
1 NO 1 NC 2 NC
21-22
13-14
1 1 -1 2
2 1 -2 2
13 21 11 21
NSC00013
NSC00002
NSC00049
N S C 0 _ 0 0 0 5 0
44,5 ** 4 4 ,5 * *
14 22 12 22
Ident. No. 11 41 Ident. No. 02 4 1
S=41±2
S = 4 1 ± 2
37,8 * 3 7 ,8 *
0 mm 0 m m
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to
EN 50047 according to EN 50013 EN 50047
vmax Max. operating speed NO Operating travel according to
NO Operating travel according to EN 50047
EN 50047 Contact closed
H Travel difference Contact open
Direction of operation * Operating point on return
** Positive opening according to
IEC 60947-5-1
Twist levers, type A Lateral actuation Lateral actuation
Finely adjustable from 10° to 10° Slow-action contacts
3SE2 200–.G1) 1 NO 1 NC S=21±2 2 NC S=19±2
21 13 11 21
0 0 21 0
NSC00001
NSC00002
21-22 11-12
S=15 ± 3 13-14 21-22
H 65° mm NSC00052 34 mm 19 NSC00053
22 14 12 22
Ident. No. 11 Ident. No. 02
30° 0 20° ** 65 °
20
21-22
>
=
13-14
NSC00054 46°
55,00
40 + 10
1 NO +1 NC with 0 25 ** 2 NO
S = 5 0 ± 2
38
make-before-break 25-26 13 23
17-18 0
NSC00003
17 25
mm 17 NSC00055 1 3 -1 4
NSC00014
2 3 -2 4
m m N S C 0 _ 0 0 0 5 6 a 5 0
14 24
NSC 00051 0 31°** 65°
18 26 25-26
Ident. No. 20
vmax = 1 m/s Ident. No. 11 17-18
Minimum force required 18 ° NSC00057
in direction of operation: 18 N
Snap-action contacts
1 NO 1 NC S = 2 1 ± 2 2 NC S = 2 1 ± 2
13 21 11 21
0 2 1 2 7 * * 0 2 1 2 7 * *
NSC00013
NSC00002
2 1 -2 2 1 1 -1 2
1 3 -1 4 2 1 -2 2
m m 1 1 * N S C 0 _ 0 0 0 5 8 a m m 1 1 * N S C 0 _ 0 0 6 5 7
14 22 12 22
Ident. No. 11 Ident. No. 02
0 2 5 ° 3 6 ° * * 6 5 ° 0 2 5 ° 3 6 ° * * 6 5 °
2 1 -2 2 1 1 -1 2
1 3 -1 4 2 1 -2 2
N S C 0 _ 0 0 0 5 9 a 1 2 ° * N S C 0 _ 0 0 6 5 8
1 2 ° *
NSC00002
19
make-before-break 25-26 13 23 13-14
17-18 23-24
NSC00003
17 25 NSC00062
26 ° 50° NSC00063
NSC00014
51 bis 120
14 24
> 41
= 39
18 26 Ident. No. 20
=
>
Ident. No. 11
Snap-action contacts
1 NO 1 NC 0 2 5 ° 3 6 ° * * 6 5 ° 2 NC 0 2 5 ° 3 6 ° 6 5 °
NSC 00060 13 21 2 1 -2 2 11 21 1 1 -1 2
1 3 -1 4
NSC00013
2 1 -2 2
NSC00002
vmax = 1 m/s 1 2 ° *
N S C 0 _ 0 0 0 5 9 a 1 2 ° * N S C 0 _ 0 0 0 6 4 a
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to
EN 50047 according to EN 50013 EN 50047
vmax Max. operating speed Contact closed
Direction of operation Contact open
* Operating point on return
Rod actuators In direction of rotation In direction of rotation
Finely adjustable from 10° to 10° Slow-action contacts
3SE2 200–.W, 1 NO 1 NC 0 20° 65° 2 NC 0
3SE2 210–.W 21 13 21-22 11 21 11-12
13-14 21-22
NSC00001
NSC00002
3SE2 200–.V, NSC00065 46 ° 25° NSC00061
3SE2 210–.V
3SE2 200–.S, 22 14 12 22
3SE2 210–.S Ident. No. 11 Ident. No. 02
0 1 NO +1 NC with 2 NO 0
0 43° 65°
make-before-break 25-26 13 23 13-14
65° 10,5 65° 17-18 23-24
NSC00003
17 25
26 ° NSC00066
50° NSC00063
NSC00014
6
14 24
18 26 Ident. No. 20
Ident. No. 11
max. 214
Snap-action contacts
200
1 NO 1 NC 0 25° 65° 2 NC 0 2 5 ° 6 5 °
13 21 21-22 11 21 1 1 -1 2
13-14
NSC00013
2 1 -2 2
NSC00002
12 °* NSC00067 1 2 ° * N S C 0 _ 0 0 6 5 9
NSC 00068
14 22 12 22
vmax = 1.5 m/s Ident. No. 11 Ident. No. 02
Minimum force required
in direction of operation: 18 N
Spring rods Lateral actuation Lateral actuation
3SE2 200–1R, Snap-action contacts
3SE2 210–1R 1 NO 1 NC 2 NC
0 15° 0 1 5 °
0 13 21 21-22 11 21 1 1 -1 2
13-14
NSC00013
Approach 2 1 -2 2
NSC00002
when operated
15°
NSC0 00069
8
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to EN 50047
EN 50047 according to EN 50013 NO Operating travel according to EN 50047
vmax Max. operating speed Contact closed
NO Operating travel according to Contact open
EN 50047 * Operating point on return
H Travel difference ** Positive opening according to
Direction of operation IEC 60947-5-1
Rounded plungers Along plunger axis Lateral actuation Along plunger axis
Central fixing with M18 thread Slow-action contacts
21-22
13-14
3SE2 200–.L, 1 NO 1 NC 0 8,9 ** 2 NC
1 1 -1 2
2 1 -2 2
3SE2 210–.L 21 13 21-22 11 21
13-14
NSC00001
NSC00002
mm NSC00073 11,8
45 ** 4 5
43 12 22
22 14
Ident. No. 11 Ident. No. 02
S = 4 5 ± 2
N S C 0 _ 0 0 0 7 4 a
NSC00072
48,42
43,5 + 1
0 mm 0 m m
25-26
17-18
1 NO +1 NC with 0 10,2 ** 2 NO
1 3 -1 4
2 3 -2 4
0 make-before-break 25-26 13 23
17-18
NSC00003
NSC 00071a 17 25
mm 8,5 NSC00076
NSC00014
S=10 ± 1,5
18 26 Ident. No. 20
Ident. No. 11
S = 4 3 ,5 ± 2
H
N S C 0 _ 0 0 0 7 7 a
NSC00075
> 20
30°
=
0 mm 0 m m
Snap-action contacts
21-22
13-14
1 NO 1 NC S=8,9±2
52,5
13 21
43,5 +1
0 8,9 11**
NSC00013
47,8 * 21-22
46,5 13-14
45 ** mm 7* NSC00080
14 22
0 Ident. No. 11
NSC 00078
11 21
0 8 ,9 1 1 * *
NSC00002
4 7 ,8 * 1 1 -1 2
4 6 ,5 2 1 -2 2
m m 7 * N S C 0 _ 0 0 6 6 2
12 22 4 5 * *
Ident. No. 02
N S C 0 _ 0 0 6 6 1
0 m m
8
Roller plungers
Central fixing with M18 thread 0
3SE2 200–.M, S=10 ± 1,5
3SE2 210–.M
H
> 20
30°
=
52,5
48,5
43,5 + 1
43,5 + 1
0 0
NSC 00261a NSC 00081
vmax = 1 m/s vmax = 1 m/s
Minimum force required Minimum force required
in direction of operation: 9 N in direction of operation: 9 N
Siemens LV 1 T · 2007 8/11
3SE2, 3SE3, 3SF3 Position Switches
3SE2, 3SE3 Position Switches
Molded-plastic enclosures, 31 mm and 50 mm
■ Dimensional drawings
3SE2 200, narrow enclosure, 3SE2 210, wide enclosure,
with rounded plunger, type B with rounded plunger, type B
2 2
2 0 2 0
6 4 2
1 0
4 0 2 0
4 ,3 6 1 0
2 0 ,5
N S C 0 _ 0 0 3 0 3 a
5
9
2 0 ,5
N S C 0 _ 0 0 3 0 4 b
5
9
4 ,3
6 0
5 9
4 ,3
4 9
2 0
2 2
1 8 ,5
3 1 1 5 5 0 1 5
3 0 3 0
Roller plunger, type C Roller lever, type E Angular roller lever
10 3 13 5 29,5
21,5 *) 5
22
29,5
18
13
21,5 *)
15
18
11
11
NSC 00305a
11 NSC 00306a
11 NSC00307a
40
40
33
33
SW24 SW24
20
11
NSC 00308a
1 9 4 1 ,5 6 7
1 3
50
10,5
2 1 ,5 ...9 0 ,5
7
142,5
20
200
11
2 0
1 0 8
1 1
NSC 00310b
3 5 36 5
N S C 0 _ 0 0 3 0 9 b
4 6
NSC 00311a
8
■ Configuration
See Metal Enclosures, pages 8/15 to 8/19.
■ Dimensional drawings
3SE2 230, enclosure according to EN 50041, Roller plunger, type C Roller lever
with rounded plunger, type B
Æ 10 16 13 4,6 22 9
27
31
44
6,5
22
46,5
30
40*)
18
Æ 5,3 NSC 00329a
19
NSC 00330a
60
75
Pg 13,5
30 7,3x5,3 15
40 39
Angular roller lever Twist lever, type A Twist lever, adjustable length
44 9 54 19 59,5
19 47 7 10
22
21,5
49 *)
21,5...91,5
30
7
55,5
18
26
19
108
16
26
16
NSC 00331a
NSC 00332a 53
63
10,5
200
26
1 3 9 ,5
16
52 5
NSC 00334a
8
N S C 0 _ 0 0 3 3 5 b
■ Configuration
Operation, operating speed and travel or angle of actuators Actuating speed in the direction of the plunger axis
Bars, cams, stops, etc. are used as actuators.The shape of the The actuating speed in the case of position switches with slow-
actuator must provide the given angles for the leading and action contacts is not permitted to go lower than 15 mm/s for DC
trailing edges. and 1 mm/s for AC. Position switches with snap-action contacts
should be used when the speeds are lower.
Position switches with 2 or 4 contacts
Operation by bar (standard) Contact blocks Nominal travel (measured) Contact blocks Nominal travel
Operating point according to Terminal designation 0-line Reference line according to EN 50041
EN 50041 according to EN 50013 NO Operating travel according to EN 50041
vmax Max. operating speed Contact closed
0-line Reference line according to Contact open
EN 50041 * Operating point on return
H Travel difference ** Positive opening according to IEC 60947-5-1
Direction of operation
Plungers Along plunger axis Lateral actuation Along plunger axis
3SE2 100–.B, Slow-action contacts
3SE2 120–.B, 1 NO 1 NC 2 NC
21-22 S=10±2
3SE2 404–.B 13-14
1 1 -1 2
2 1 -2 2
13 21 0 9,5 **
11 21
NSC00129
NSC00013
NSC00002
NSC00128
21-22
N S C 0 _ 0 0 1 2 7 a
13-14
mm 13
14 22 22 ** 12 22
3SE3 000–0A, 3SE3 000–6A,
23,90
=18
Ident. No. 11 2 0 ,5
0 19
S = 2 0 ,5 ± 2
NSC0 00126a
Narrow Wide
enclosure enclosure 0 mm 0 m m
vmax = 1.5 m/s
1 NO +1 NC with 0 12 ** 2 NO
25-26
17-18
13-14
23-24
0 make-before-break 25-26 13 23
17-18
NSC00133
NSC00003
17 25 mm 10,5 NSC00132
10 ±2,5 10 ±2,5
NSC00014
°
30
H H
14 24
18 26 21 3SE3 000–7A,
= 20
28
3SE3 010–3A, 19
=18
19,5 **
NSC00131
Ident. No. 11
>
1 1 -1 2
2 1 -2 2
Minimum force required 13 21 11 21
0 10 12 **
NSC00013
NSC00002
in direction of operation: 12 N
N S C 0 _ 0 0 6 5 0
21-22 2 3 *
22 *
13-14
2 2
mm 8* NSC00135
14 22 20 12 22
3SE3 000–1A, 3SE3 000–1AV00,
19,5 ** 1 9 ,5 * *
3SE3 010–1A, 3SE3 010–1AV00,
S = 2 2 ± 2
S=20±2
0 mm 0 m m
8
21-22
13-14
S=10±2
3SE2 230–.C,
1 1 -1 2
2 1 -2 2
3SE2 404–.C 13 21 11 21
0 10 19,5**
NSC00013
NSC00002
21-22
35 13-14
mm 13,2 NSC00138 4 7
14 22 12 22
3SE3 000–0A, 33 3SE3 000–6A,
S=35±2
32 **
S = 4 7 ± 2
Ident. No. 11
= 31
N S C 0 _ 0 0 1 4 9 a
NSC00137
>
0 mm
NSC0 00136a 0 m m
Narrow Wide
enclosure enclosure 1 NO +1 NC with 0 12,3 22 ** 2 NO
25-26
17-18
1 3 -1 4
2 3 -2 4
make-before-break 25-26
vmax = 1.5 m/s 13 23
17-18
NSC00003
17 25 mm 10,6 NSC00142
0
NSC00014
34,5
10 ±2,5 10 ±2,5 14 24
33,5
°
30
H H 18 26 3SE3 000–7A, 4 5
3SE3 000–3A, Ident. No. 20
3SE3 010–3A,
= 20
N S C 0 _ 0 0 1 5 3 a
S = 4 5 ± 2
NSC00141
Ident. No. 11
>
30,5 **
42
= 27,5
>
0 mm 0 m m
Snap-action contacts
NSC0 00140
1 NO 1 NC S=10±2 2 NC
21-22
13-14
1 1 -1 2
2 1 -2 2
Narrow Wide
enclosure enclosure 13 21 0 10 19,5 **
11 21
NSC00013
NSC00002
Ident. No. 11
N S C 0 _ 0 0 1 4 6 a
NSC00144
>31 **
0 mm 0 m m
21-22
13-14
3SE2 230–.D,
1 1 -1 2
2 1 -2 2
13 21 11 21
3SE2 404–.D 0 11,5 22,5 **
NSC00013
NSC00002
21-22
13-14
47,5 mm 13,5 NSC00148 4 7
14 22 12 22
3SE3 000–0A, 45,5 3SE3 000–6A,
3SE3 010–0A, S=47,5±2
Ident. No. 02
44,5 **
S = 4 7 ± 2
Ident. No. 11
51,00
N S C 0 _ 0 0 1 4 9 a
= 44
NSC00147
>
0
0 mm 0 m m
NSC0 00150a
Narrow Wide 1 NO +1 NC with 0 13 24,5 ** 2 NO
25-26
17-18
1 3 -1 4
2 3 -2 4
enclosure enclosure make-before-break 25-26 13 23
17-18
NSC00003
vmax = 1.5 m/s 17 25 mm 12 NSC00152
NSC00014
0 47
14 24
46
15 ± 2,5 15 ± 2,5 18 26 3SE3 000–7A, 4 5
°
30
N S C 0 _ 0 0 1 5 3 a
S = 4 5 ± 2
NSC00151
Ident. No. 11 43 **
> 20
=
0 mm 0 m m
58
44
Snap-action contacts
>
=
1 NO 1 NC S=12±2 2 NC
21-22
13-14
1 1 -1 2
2 1 -2 2
13 21 11 21
0 12 25,5 **
NSC00013
NSC00002
NSC0 00464 48 * 21-22
Narrow Wide 13-14
enclosure enclosure 47 mm 11* NSC00155 4 7
14 22 12 22
vmax = 1 m/s (3SE3 230–1D), 3SE3 000–1A,
vmax = 0.5 m/s (3SE3 1.0–1D), 3SE3 000–8AV00,
3SE3 010–1A, Ident. No. 02
S=47±2
S = 4 7 ± 2
Minimum force required Ident. No. 11
N S C 0 _ 0 0 1 5 6 a
in direction of operation: 32 N
NSC00154
42,5 ** 4 2 ,5 * *
0 mm 0 m m
Lateral actuation
NSC00002
NSC00196
0
_ +
14 22 12 22
3SE3 000–1A, - +
8
NSC00197
45
40
>
=
>
=
<
=
NSC 00195
Narrow Wide
enclosure enclosure
vmax. = 2 m/s
NSC00002
21-22 11-12
H 13-14
30° 21-22
28,5 NSC00158 mm mm 23 NSC00159
0
14 22 12 22
= 20
>
Ident. No. 11
= 46
1 NO +1 NC with 26,5 ** 0 2 NO
>
make-before-break 25-26
13 23 S=29,5±2
17-18
NSC00003
17 25 23,5 NSC00160 mm 0
NSC00014
13-14
NSC 00157
23-24
vmax = 2.5 m/s 14 24
mm 29,5 NSC00161
18 26 3SE3 000–7A,
3SE3 000–3A, Ident. No. 20
3SE3 010–3A,
Ident. No. 11
Snap-action contacts
1 NO 1 NC S=20±2 2 NC S = 2 0 ± 2
13 21 24 ** 20 0 11 21 2 4 * * 2 0 1 7 * 0
NSC00013
NSC00002
21-22 1 1 -1 2
13-14 2 1 -2 2
NSC00163 17 * mm N S C 0 _ 0 0 1 6 4 a m m
NSC0_00162 14 22 12 22
vmax = 1 m/s, amax = 30°, gmax = 45° 3SE3 000–1A, 3SE3 000–8AV00,
Minimum force required 3SE3 010–1A, Ident. No. 02
in direction of operation: 12 N Ident. No. 11
Angular roller levers Along plunger axis Along plunger axis
3SE2 100–.F, 3SE2 120–.F, Slow-action contacts
3SE2 230–.F, 3SE2 404–.F
21-22
13-14
11-12
21-22
1 NO 1 NC 2 NC
30° 13 21 11 21
NSC00013
52,5
NSC00002
65
NSC0 00165
H
14 22 12 22
60 ±1
S=60±2
Ident. No. 11
NSC00167
0
NSC00166
1 NO +1 NC with 2 NO
vmax. = 2.5 m/s make-before-break 13 23
NSC00169
NSC00003
17 25
NSC00014
62 ** 65
14 24
8
18 26 3SE3 000–7A,
S=65±2
Ident. No. 11
NSC0_00168 0 mm 0 mm
Narrow Wide Snap-action contacts
enclosure enclosure
21-22
13-14
1 NO 1 NC 2 NC
1 1 -1 2
2 1 -2 2
in direction of operation: 12 N
62 ** 6 2 * *
14 22 12 22
3SE3 000–1A, 60 3SE3 000–8AV00, 6 0
3SE3 010–1A, Ident. No. 02
N S C 0 _ 0 0 1 7 2 a
S=60+2
Ident. No. 11
NSC00171
S = 6 0 + 2
58 * 5 8 *
0 mm 0 m m
NSC00002
21-22 mm 28 NSC00174
0 13-14
mm NSC00173 48
<
= 70° 1) 14 22 12 22
>
= 50° 3SE3 000–0A, 0 13 °** 3SE3 000–6A,
±3
S=20 3SE3 010–0A, 21-22 Ident. No. 02
H 13-14
30° Ident. No. 11 NSC00175 40 °
20
1 NO +1 NC with 0 41 ** 2 NO 0
>
=
19 25-26 13-14
make-before-break 13 23
17-18 23-24
NSC00003
17 25 mm 28 NSC00177 mm NSC00178 51
> 52 +1
NSC00014
67
=
0 33°**
14 24
25-26
18 26 17-18
3SE3 000–7A,
3SE3 000–3A, 20° NSC00179 Ident. No. 20
NSC0 00176
3SE3 010–3A,
Ident. No. 11
Narrow Wide
enclosure enclosure Snap-action contacts
vmax = 3 m/s 1 NO 1 NC S=28±2 2 NC S = 2 8 ± 2
Minimum torque 13 21 0 17 * 28 36 ** 11 21 0 1 7 * 2 8 3 6 * *
NSC00013
NSC00002
Twist levers, adjustable length Deflection in direction of rotation Deflection in direction of rotation
Finely adjustable from 10° to 10° Slow-action contacts
3SE2 100–.UW, 3SE2 120–.UW, 1 NO 1 NC 0 13 °** 2 NC 0
3SE2 230–.U, 3SE2 404–.UW 13 21 21-22 11 21 11-12
13-14 21-22
NSC00013
NSC00002
0 NSC00183
40 ° 18° NSC00184
19
= 20
14 22 12 22
>
=
17-18 23-24
NSC00003
>
NSC00014
14 24
18 26 3SE3 000–7A,
3SE3 000–3A, Ident. No. 20
NSC0_00182 3SE3 010–3A,
Narrow Wide Ident. No. 11
enclosure enclosure Snap-action contacts
vmax = 1 m/s, amax = 30°, bmax = 30° 1 NO 1 NC 2 NC
0 7 °* 17° 38 °** 0 7 ° * 1 7 ° 3 8 ° * *
Minimum torque 13 21 21-22 11 21 1 1 -1 2
in direction of operation: 25 Ncm 13-14 2 1 -2 2
NSC00013
NSC00002
NSC00187 N S C 0 _ 0 0 6 5 3
Contact operation either from right or left
or from right and left.
14 22 12 22
3SE3 000–1A, 3SE3 000–8AV00,
3SE3 010–1A, Ident. No. 02
Ident. No. 11
1)
Max. operating angle 70°.
NSC00002
3SE2 100–.VW, 3SE2 120–.VW, NSC00188 24° NSC00110
46 °
3SE2 230–.V, 3SE2 404–.VW
0 14 22 12 22
9 3SE3 000–0A, 3SE3 000–6A,
3SE3 010–0A, Ident. No. 02
40° 40°
A Ident. No. 11
1 NO +1 NC with 0 43 °** 2 NO 0
<
=70°
1)
B make-before-break 25-26 13 23 13-14
>
= 50° 23-24
17-18
NSC00003
17 25
6 26 ° NSC00189 NSC00190 48°
200
NSC00014
max. 212
= 100
14 24
>
18 26 3SE3 000–7A,
3SE3 000–3A, Ident. No. 20
3SE3 010–3A,
Ident. No. 11
NSC0 00191 Snap-action contact
Narrow Wide 1 NO 1 NC 2 NC
enclosure 0 7 °* 24° 38 °** 0 7 ° * 2 4 ° 3 8 ° * *
enclosure
13 21 21-22 11 21 1 1 -1 2
A = Operating range 13-14
NSC00013
2 1 -2 2
NSC00002
B = Lower edge of actuator NSC00192 N S C 0 _ 0 0 6 5 4
vmax = 3 m/s
Minimum torque 14 22 12 22
in direction of operation: 25 Ncm 3SE3 000–1A, 3SE3 000–8AV00,
3SE3 010–1A, Ident. No. 02
Contact operation is possible from Ident. No. 11
either right or left. By twisting the
plunger from the right and left.
NSC00002
15°
NSC0 00193
Narrow Wide
enclosure enclosure
vmax = 1 m/s, approachable from all
sides
Minimum force required
in direction of operation: 12 N
with lateral deflection at the tip: 2.5 N
1)
Max. operating angle 70°.
13-14
21-22
31-32
NSC00105
0 13,5
13-14
22 ** 21-22
14 22 32 31-32
23,76
20
>
S=22±0,7
0
NSC00204
NSC 00203a
13-14
21-22
33-34
H H
NSC00106
30° 0 13,5
13-14
= 20
22** 21-22
14 22 34
=18 >
33-34
28
S=22±0,7
NSC00207
NSC 00206
1 NO 2 NC with 16 N
make-before-break
17 25 31 0 12
17-18
25-26
31-32
17-18
NSC00107
25-26
31-32
22 ** mm 10** 12,5** NSC00210
18 26 32
21
Ident. No. 12 20,5**
NSC00209
0 mm
2 NO +1 NC with 18 N
make-before-break
17 25 33 0 11
17-18
25-26
33-34
NSC00212
17-18
NSC00108
25-26
33-34
mm 11,5** 13,5
18 26 34 21,5
Ident. No. 21 21**
20
8
NSC00211
0 mm
13-14
21-22
31-32
NSC00105
0 13,5 NSC00214
13-14
21-22
14 22 32 35,3 31-32
Ident. No. 12 mm 10 16 **
36,55
= 31
33,3
S=35±1,5
>
0
31,5**
NSC00262
NSC 00213a
0 mm
vmax = 1.5 m/s
0 2 NO 1 NC 37 N
13 21 33 S=10±1,5
13-14
21-22
33-34
NSC00106
33,3
S=35±1,5
42
= 27,5
31,5 **
>
NSC00216
0 mm
NSC 00215
17-18
NSC00107
25-26
NSC00218