INSTRUCTION MANUAL DualScat (Electronics V.2) SIGRIST In-Line Turbidimeter with SIREL SMD y' SIGRIST-PHOTOMETER AG Telephone: 041/624 54 54 Hofurlistrasse 1 Fax 041/624 54 55 CH-6373 Ennetburgen E-Mail: info@photometer.com PROCESS PHOTOMETER Switzer land Internet: www-photameter.com Valid from: SIREL SMD© SIGRIST-PHOTOMETER AG, Subject to change without notice 12/2008ERRATA Turbidimeter DualScat (Electronics V.2) Document 10187E, Version 2 ‘The following inaccuracies were found after publication of the above named document (amendments are underlined): 27.02.2007 Page 20, Section 5.1 Add the following line to the service schedule Every 5 | User ‘Replacement of | Advisable for maintaining detection accuracy years the end plate and preventing abrasion from getting into the (© Section 3.1) | product, Interval depens on medium. 6.3.2007 09:42:00 SIGRIST-PHOTOMETER AG. Page 1 of 110187E/2 Instruction Manual DualSeat Conten 1 Equipment Description... 1.1 General view of measuring station 1.2 Scope of supply and accessories .. 1.3 Equipment purpose and conformity 1.4 Identification of the product 1.8 Technical data... 2° Safety Rules 3 Instaliation/Start-up 3.1 Installation. 3.2 Electrical connections. 3.3 Initial start-up.. 4 Operation... 4.1 Operating elements and display 4.2. Normal operation ... 4.3 Service mode 4.4 Setting the national language ..... 4.5 Setting the measuring range 4.6 Sotting the relay functions. 4.7 Setting the limits : 4.8 Setting the access COde sess 4.9 Additional possibilities .. 5 Servicing. 5.1 Service schedule . 5.2. Checking the dry chamber in the enclosure 5.3. Replacing the desiccant in the sensor head 5.4 Cleaning the sensor head 5.5 Recalibrating the photometer ...... 6 Troubleshooting 6.1 Pinpointing causes of trouble 6.2 Fault messages 8.3 Carrying out a sensor check... 6.4 Customer service information... 7 Taking Out of Service/Storage nnn i Rast io 8 Packing Transport 40 @ Disposal 41 10 Spare Parts... 42 11. Appendix 43 V2 NOX or rerere ct 8Instruction Manual DualScat Foreword This Instruction Manual describes the basic functions for operating the DuslScat. It is addressed to all persons who are responsible for operation of the Instrument, Operate the instrument only after having familiarized yourself with the con- tents of this Instruction Manual. In particular, be sure to study the section on safety rules before starting operation. ional, Doe. No. | Title Contents documentation — + 10188E Brief Instructions | Most important functions and complete menu structure eee Eee 10189E | Reference Hand- | More sophisticated menu functions and work- book steps for advanced users 10108 | Data Sheot Ordering information and technical data on DualScat 10190E | Service Manual | Repair and conversion instructions for service techniciens Symbols usod Action Dx O a> Important instructions Supplementary information Extremely dengerous voltage Separate disposal of electrical and electronic equipment 10187E/2‘Standard scape of ‘supply Optional Accessories 10187E/2 Instruction Manual DualScat Contro! unit Product pipe Connecting cable Indine housing Photometer Figure 1: General vow. 1.2 Scope of supply and accessories Units [Name Versions 1 Photomel Duekangle, single-angle 90°, single- angle 25° 1 Control unit 85..264 VAC, 24 VDC a 2 Wrenches 1 End plate, blackened 1 Instruction Manual 1 Reference Handbook | German, English 1 Brief Instructions Ant. No, [Name Versions 113064 | Calibration unit 109534 | Terminal box Bus coupler [Profibus-DP, Profibus-FMS, Interbus Inline housing Various qualities and nominal widthsInstruction Manual DualScat A Intended duty ce 1.3 Equipment purpose and conformity Incorrect use of the photometer, or use for purposes other than the in-tended duty, can produce false measuring results with possible process-related dam- age or damage to the photometer itself. ‘The photometer and its peripherals are designed for the measurement of tur- bidity in fiquids. State-of-the-ert engineering practice was followed in the design and manutac- ture of the photometer. It complies with the generally accepted guidelines with regard to safety and the exercising of due care. The installation complies with the electromagnetic compatibility (EMC) re- quirements applicable within the European Union (EU) and with the Low Volt- ‘age Guidelines (LVG), and it carries the CE mark. 1.4 Identification of the product Two labels are affixed to the control unit. The instrument number of the con- trol unit is indicated on the back. The electrical connection data are given on the sticker at the bottom left: Figure 2: Labels forthe instrument number ‘nd the electrical conection dala, 10187E/2Turbidity measure- mont 10187E/2 Instruction Manual DualScat ‘The serial number of the photometer can be found in the menu * SYSTEM INFO * (> Reference Handbook) or read right on the enclosure: Figure 3: Serial number of the photometer. 1.5 Technical data Measuring principle: Measuring span: 90°/25° scattered light measurement at 650 nm 0... 500 EBC (0 .. 2,000 NTU} Reproducibility: EBC go° | 25° 0.2 1% [41% 2.100 [+2% |+3% of full scale Temporature stability: Re faction Servicing interval Pressure: less than +t 5 % of full scale [Jess than 3 min loss than -0.15 %K" of full scale less than 2 s {step response -> limit switch) see service schedule, Section 5.1 10 bar (2 MPa) Temperatures: [ambient 40°C 50°C | medium 110°C 80 °C 120 °C max. 1hInstruction Manual DualSeat Photomoter Conta unit Installation: Service voltage: Flow cell: Weight: Degree of protection: Environment: Service voltage: Dimensions: Weight Degree of protection: Connections: Inline housing (Varivent® or compatible) 24 VDC (of contro! unit) borosilicate glass (Pyrex) or sapphire, stainless stee! 1.4435, seal NBR, EPDM, FPM or FFPM stainloss stoo! 1.4301 192 mm x 150 mm See Section 11 for detailed dimension drawing about 3.4 kg 1P65 0.. +50°C 85 .. 264 V, 47 .. 63 Hz or 24 VDC, 25 W 200 mm x 157 mm x 96 mm |See Section 11 for detailed dimension dra about 1.5 kg IP65 0/4 «. 20 mA per measuring angle, max. 600 2, max. 24 V, with electrical isolation, maximum SOV against earth Relay contacts max. 250 VAC, max. 4 A [Digital inputs and outputs max. 5 V 10187E/2> 10187E/2 Instruction Manual DualScat ‘Symbols appearing in this documentation and on the equipment rafar to the following safety measures or precautions: DANGER (BLACK ON YELLOW) Jarning about a goneral source of danger. This symbol marks areas or ma- nipulations that call for the observation of special safety rules. In these cases consult the Instruction Manual, which specifies the applicable rules. VOLTAGE (BLACK ON YELLOW) Warning about a dangerous electric voltage. This symbol marks energized ar- eas with voltages higher than 48 VAC or 66 VDC where an electric shock hazard exists. In these cases be sure to observe the safety precautions and pro-cedures prescribed in the Instruction Manual.Instruction Manual DuelSeat 3. Installati n/ Start-up 3.1 Installation The photometer can be installed using @ standard in-line housing either in horizontal or vertical product pipes. For detailed dimension drawings of the photometer and control unit, refer to Section 11. Figure 5: Installation in horizontal product Figur 4: Instalation in vertical produc fe Direction of flow Make sure the slot points cither in the di- rection or against the {direction of flow! Fioure ¢: Installation marking 8 10187/2Basic information on installing the pho tomater . Instruction Manual DualSeat The end plate "A" (Figure 4) must be blackened on the inside. Such a plate is included in the scope of supply. The photometer must be installed in the pipe at a point at least 2 m away irom sight glasses or other sources of stray light. The control unit can be mounted right on a well, on a mounting grate, or ona stand. For distances tonger then the standerd cable length of 5 m, an optional terminal box (-> Section 1.2) must be inserted between photomé ter and control unit. We suggest to install the photometer with the connecting cable directed downwards. Depending on the cable used (cross-section), the maximum distance be- ‘tween control unit and photometer is given in the following table: Caticrsssactins Cable cross-section | Max. distance | Max. distance mm?) SIREL Im] SITRA [ml 0.14 a | 38 0.28 5 65 0.34 103 90 050 148 130 __ standard version 078 228 200 1.00 289 260 1.60 aa 370 Table 1: Cable cross-sections @ For details on the photometer and control unit, refer to the Reference Hand- book. 10187E/2Instruction Manual DualScat A 3.2 Electrical connections Any attempt to connect live conductors can result in fatal injury and can also damage parts of the installation. When carrying out electrical installation work, always observe the local codes. In addition, observe the following rules: "It is absolutely necessary to connect the protective earth conductor. = Because the instrument has no mains switch, a suitable disconnection device (switch, plug) must be provided close to the mains connection. "If malfunctions cannot be eliminated, take the instrument out of ser- vie and take precautions against it being put back into service inad- vertently. All electrical connections are made with spring-loaded terminals inside the con- trol unit. To open the control unit, unscrew the four screws underneath the side covers (> Figure 7). igure 7: Opening the conto! unit ‘The large terminals are designed for mains volt- age and can accept wires up to 2.8 mm? in cross-section (without ferrule). To insert the wire, open the terminal with a screwdriver as shown at left. The small terminals are designed for low voltage and can accept wires up to 1.5 mm? in cross- section (without ferrule). To insert the wire, open the terminal with screwdriver as shown at left Figure 9: Smal tominas. 10187/2w& @ Connection 10187E/2 Figure 10: Terminal blook for 85.264 VAC, Instruction Manual DualScat For information on use of the control signals, see Reference Handbook, Sec- tion 2 ‘Mako up the electrical connections in the following order’ Terminals | Used for Connection to photometer Remarks Core colors as shown on wiring plate. Rolay output 1 Relay output 2 The relay outputs are freely configurable (-» Section 4.6) angle {90° reading in the caso of dual-angle instrument) Reading output for 1" meas. 0/4 .. 20 mA, max. burden 600 2 If unused, these terminals must be shorted with a jumper! Reading output for 2nd meas. angle {25° reading in the case of dualangle in strument) Provided on dual-angle instru- ment only. If unused, these terminals must be shorted with a jumper! Control signals for 1st measuring angle > Reterence Handbook Control signals for 2nd measuring angle Control signal for sensor check Connection to bus coupler Provided on dual-angle instru ‘mont only. — Reference Handbook > Reference Handbook Mains voltage 85 .. 264 V, 47. 63 Hz or 24 VDC, 25 WInstruction Manual DualScat BG Intel star-up 10 3.3. Initial start-up For the initial start-up, work through the following table. if you run into trou- ble, consult Section 6. Action Check to make sure the photometer and control unit are properly in- stalled and connected. Activate the power supply to the control unit Set the language spoken in your re- gion (-» Section 4.4). Run through a sensor check (© Section 6.3). Set the measuring range required for your duty conditions (> Sec- tion 4.5), Set the relay functions to suit your measuring duty {~ Section 4.6) Protect your settings against unau- thorized manipulation with an ac- cess code {> Section 4.8). Remarks — Sections 3.1 and 3.2. After a few seconds, either one or two readings appear on the control unit display (depending on instru- ment version). Now the menu texts will appear in the dosired language. If no fault message has appeared, the photometer is ready to start measuring. If 2 measuring range of 2 EBC (standard) is desired, you can skio this step, If you don’t need an sccess code, skip this step. 101876/2Key functions Instruction Manuel DualScat 41 Measuring angle* Up arrow key Left arrow key *Second line used for <) "Enter the setting "1Instruction Manual DualScat Rativate sarice mode 12 4.2. Normal operation Whenever the instrument is switched on, it is in normal operation. The current reading/measuring range are displayed continuously (or two readings in the case of a dual-angle instrument). In addition, displays like these exemples may appear: ‘The display means... In this case, you should. 90° **#** BBC 1 | thatthe reading is |. ... make sure the medium's outside the current turbidity does not exceed measuring range 500 EBC, {measuring enge | ignore the display if your process happens to ben an abnormal phase. wilt ===" |-ahata matfuretion |- try 0 pinpoint the mel has occurred, function {+ Section 5.5). Table 2: Display examples and what they moan. To display the extremes of the measuring range currently set, press one of the keys 1 or SI. No other action need be taken at the control unit for normal op- eration. 4.3 Service mode The photometer Is configured in the service mode. Normal measuring operation is interrupted and a guidance menu appears on the display. Display (Example) _| Remarks Recess code if no personel access code > Booooo < | has been set, go on to step 3. Enter cade: Access code Gi change | > < number BA chenge place D SENSOR © Tinstument in serviee made. ¥ CHECK . 10187e/28 Inthe service mote ‘the following ap plies: e BZ Canguage 10187E/2 Instruction Manuat DualScat By pressing keys EJ and &] simultaneously, you can return from the menu level to the normal measuring mode at any time. AL (alarm) Limit) SE (service) CH (check) Depending on the configura: passive (no alarm) deactivated sot deactivated yn, the reading output either switches to O/4mA or remains frozen at the last reading (-» Reference Handbook}. 4.4 Setting the national language Set your national language for the menus and messages this way: Activate service mode. Display (Example) * SENSOR * * CHECK * Remarks (> Section 4.3) Bao * KONFIGURTEREN* > Deutsch < > language =< > Spracke < Deutsch Sprache Activate editing mode. Sprache | Confirm selection. 5+ (simultane. ous) 30° EBC 5 Instrument in normal opera- tion. 13Instruction Manual DualScat G Measuring range 14 4.5 Setting the measuring range On the dual-angle instrument, the measuring ranges for the 90° and 25° measurements can be set separately. If "Automatic" is set, the photometer switches automatically to the optimum measuring range for the momentary measurement. BB action Display (Example) Remarks Activate service |* SENSOR * | Section 4.3) mode. * CHECK . 2x0 + MEAS.RANGE + + LIMITS * Select measuring [> Meas.range xx< angle: Automatic 0 angle) & (2° angle) a Meas. range | Activate editing mode. > Autonatie Solect measuring | Neas.zange xx | Table 9 below renge: > < Be a > Meas.zange %x< | Confirm selection (+5 (simultane ous} 90° 2.23 EBC tion. Instrument in normal opera- 101876/2Instruction Manual DualSeat Measuingranges ‘Meas. range |Meas. span | Meas. span No. (standard) (user-speci 8 0 .. 0.50 EBC 7 0... 1.00 EBC 6 (standard) | 0 .. 2.00 EBC 5 jo.soorec | 4 0 .. 10.0 EBC 3 0. 60.0 EBC 2 0 .. 100 EBC 1 [o.. 500 Eee MR inputs | Remote range switching > Reference Handbook, Section 2.2 Automatic | 0 .. 600 EBC Table 3: Meeouring rengos. @ If you need different measuring ranges, have a SIGRIST service technician adapt these and enter new ranges in "user-specific” column. 4.6 Setting the relay functions ‘The control unit has two relay outputs (-> Section 3.2}, the functions of which are freely configurable. Several functions can be assigned to a given relay si- multaneously. The relay in question is activated whenever one of the config- ured functions becomes active (OR link). Hh cio Sia) eee lan Relay functions | Activate service |* SENSOR * | (6 Section 4.3) mode, * cups . = CONFIGURATION® a > Ratay 2 = [Configue rely 1. Relay 1 Activate editing mode. al se ch in< 10187E/2 16Instruction Manual DualScat HB action Display (Example) _| Romarks Assign functions: | Relay 1 fi = limit 1 oxceeded* GAD function JPET at 8 ch Ans Vat = alarm (taut oc- on/ott EVE change cared funetion s@ = instrument in service mode ch = sensor check running in = relay inverted Functions written in | CAPITALS aro activated (e.g. LD. a > Relay 1 < Confirm selection. LI al se ch in a > Relay 2 Configure relay 2 Li AL se ch in a Relay 2 Activate editing mode, >1i AL se ch inc Assign functions: | Relay 2 ui limit 2 exceeded* {BG function [>i AL se ch inc al = alarm (fault oc- nell curred) 5A change function — | se = ingtrument in servico mode |ch = sensor check running in = relay inverted | Functions written in CAPITALS are activated (e.g. AL). 10. fal > Relay 2 < | Confirm selection 1i AL se ch in BEM [1 (cimuttane- [90° 2.23 EBC 5 | Instrument in normal opere- ous) tion. * If you have configured one or two relays as limits, you still havo to set the thresholds (> Section 4.7). 16 10187E/24.7 Setting the limits Instruction Manual DualScat Note: In order to use the limits, it Is necessary to configure the relay outputs accordingly (> Section 4.6). Up to two limits, with upper end lower thresholds, can be pro- grammed (-» Figure 12). If the reading reaches the upper activated; it remains ectivated until the read- ing falls back below the lower threshold, the threshold. On the dual-angle instrument, it is also possible to make a setting for Ld an each limit indicating whether it t should react to the 90° or the 25° reading. (© Sootion 4.6). Hi Act & od Figure 12: Upper and lower thresholds ofa limit ‘One or two limits are available only if the relays are programmed accordingly Cts Activate service mode. Display (Example) _| Remarks > SENSOR (> Section 4.3) + CHECK, 2x@ * MEAS. RANGE + LIMITS For single-angle instrument, proceed to step 9. > LIL source Meas. value90 LIT = 1% limit Liz = 2% limit Select source: Ges LIl source LT1 source > Meas.value90 < Activate editing mode. Enter which reading the limi should react to. > bI1 source > Upper Limit] 000 EBC Confirm selection, 10187E/2 Upper Limit 2.000 EBC Activate editing mode. 7Instruction Manual DualScat 18 = Action Display (Example) Remarks Set uppor thresh Upper Limit Upper thrashold. Bia change number BIB change place od > Usper Limit2 < | Confirm entry. B > Lower 0.900 ra Lower > 0.900 BEM Sct lower thresh: | Lower Lower threshold. old: - 0 change number IAI change place ge > Lewer limita < | Confirm entry. a > LIZ source < | Same procedure for 2* limit Meas. value2s > steps 6 to 16, + (simuttane- ous} 90° 2.23 BBC 5 Instrument in normal opera 10187E/2Aecoss code 10187E/2 Instruction Manual DualScat 4.8 Setting the access code ‘You can set your own access code to protect your DualScat settings against unauthorized manipulation. Hi ccren Disply (Example) [Remarks feats atent|steemeat inet rece i : Ger 4x0 + CONFIGURATION* 4or5xO > Access code < ton0ee > basete “_< az vew code; | Recess code | Enternow code below (DD change Pa make sure you don't forget number n ‘8B change oles oes tennis ee he Fee re A forgotten access code can be doloted only by a SIGRIST service technician! New access code: 4.9 Additional possibilities This documentation describes only those options that are required for initial start-up and normal operation of the instrument. Meny other parameters are available to enable you to adapt the DualScat per- fectly to your specific duty requirements. Just to mention a couple: You can alter the behavior of the reading outputs, or you can test the instrument in the manual mode, Consult the Reference Handbook supplied with your instrument to learn about all the things you can do with your SIGRIST DualScat Photometer. 19Instruction Manual DualScat Servicing 5.1 Service schedule Recommended servicing work: When Who What Purpose ‘once a year or | User Check the dry | Absolutely essential for mai as needed chamber taining detection accuracy [+ Section 5.2) |and protecting the electronics. ‘once a year or | User Replace desic- | Absolutely essential formain- ‘as neoded cant in the sen- | taining detection accuracy. sor head {+9 Section 5.3) ‘once a yoar or | User Clean the sensor | Absolutely essential for main- as needed head (Sec: taining detection accuracy. tion 5.4) Interval depends on medium. once a year or | User Recalibrate the | Advisable for maintaining de- as needed photometer tection accuracy. Interval de- (© Section 5.5) | pends on medium. every 2 years | Service or- [Replace seals | Absolutely essential for sus- or as needed | ganization taining proper operation. every & years | Service or | Replace the flow | Advisable for maintaining de or as needed | ganization |cell windows | tection accuracy. Interval de- ‘Table 4: Service schedule, 20 pends on medium and duty conditions. 10187E/2A BG Replace desiccant in enclosure 10187E/2 Instruction Manual DualSeat 5.2 Checking the dry chamber in the enclosure Never open the photometer when cold product is flowing through the pipes. Try to carry out this check during a sterilization phase or when the product is at least at room temperature. ‘The dry chamber contains a desiccant to protect the optics/electronies against moisture, Be sure to check the desiccant periodically to make sure it is still po tent; if not, it must be replaced. HB ction IIE Sicconnast te power sopiy to tho SREL, PA Loosen the screws {circled) and withdraw the ‘enclosure to the rear. Check whether the desiccant sachat (A): has changed color. Color change (yellow) > desiccant must be replaced (Spare parts -> Section 10) No color change (red) -» chamber is dry, no need to change the desiccant. If the sachet needs replacing, insert the new one, A\ the enclosure must be replaced immed ately and rotightened with the screws AX The mark on the enclosure must fine up with the mark on the ring chassts (picture Restore the power supply to the SIREL and restart the instrument in normal operation. aInstruction Manual DualScat If you find you have to replace the desiccant frequently, have a SIGRIST ser- vice technician check whether the sensor head is still tight 22 10187E/2Instruction Manual DualScat 5.3 Replacing the desiccant in the sensor head Try to carry out this check during a sterilization phase or when the product is at least at room temperature. ain extreme cleanliness when carrying out the follow-ing work to avoid fouling the mirrors and windows in the sensor head, which ‘would impair measuring accuracy. Also handle the equipment very carefully to avoid damage to the mirrors and windows. FG Hi cction opie desiccant Disconnect the power supply to the SIREL. in sensor heed Make sure the product pipe remains empty during the entire procedure. A Never open the photometer when cold product is flowing through the pipes. Leave the photometer in the product pipe and loosen the three screws on the head (ar- rows} Remove the main module by rocking it gently back and forth and simultaneously pulling it off the sensor head (requires a certain amount of force). A ‘There are two pins on the sensor head ‘onto which cables are alipped. Pull the cables off the pins. Check the color of the desiccant, Color changed to pink > desiccant has to be replaced (Spare parts > Section 10). No color change {blue} > desiccant need not | be replaced (skip to step 14). 10187E/2 23Instruction Manual DualScat 24 Remove the two locking screws with their lock washers and flat washers (circled) Loosen the thrust ring with the face wrench (A). This takes substantial force. a Remove the following parts from the sensor head: Remove the two screws. Now you ean take out the desiccant housing. Remove the two screws. Now you can take off the desiccant cover. Replace the desiccant disk. Be sure to put back dust protec: tor A when you are finished. 10187E/2101876/2 Instruction Manual DualScat Press the cover onto the housing and fasten it with the two screws. Put the desiccant housing back in place and fasten it with the two screws. Make sure that the shutter (indicated in white in the pieture) is located precisely above the point between the mirrors. Place the ring seal on the thrust flange and then put both of them in place in the sensor heed AM the thrust flange pin must engage the hole! BEM) Screw the thrust ring in as far as possible. Tighten the thrust ring firmly with the face wrench (A). 25Instruction Manual DualScat e 26 Action Secure the thrust flange by screwing in the two locking screws. Be sure to use new screws, lock washers and flat washers. © Now screws, lock washers and flat washers are provided with the new desic- cant. Slip the two cables back onto the sensor head pins. Insert the mein module and fasten it with the threo screws. Reconnect the power supply to the SIREL ‘and restart the instrument in the measuring modo. If you find you have to replace the desiccant frequently, have a SIGRIST ser- vice technician check whether the sensor head is still tight! 10187E/2Glean sensor head 10187E/2 Instruction Manual DualSeat 5.4 Cleaning the sensor head Any fouling of the sensor head will be largely compensated by the DualScat. But after a certain amount of duty time ~ depending on the service conditions and the medium ~ the extent of fouling may become too great to be compen- sated. BB action Make sure the product eis empty. Disconnect the power supply to the SIREL. Remove the photometer from the pipe. Clean the sensor head including the window {arrow) with an acidic, nonabrasive cleaning agent and a soft, int-free rag AX bo not use any other cleaning methods or clean-ing agents! Remove the end plate opposite the photome- ter from the in-line housing (arrow) and clean, its inner surface the same way. Replace the end plate and the photometer on the pipe and restart the instrument. 5.5 Recalibrating the photometer Recalibration of the photometer can cause the readings to differ from the pre- vious ones, because the instrument is readjusted to a fixed reference standard. Recalibration can be carried out in either of two ways: * Recalibrete using @ checking unit supplied by SIGRIST with a built-in solid reference. This is the method we recommend {> Section 5.5.1) * Rocalibrate with formazine. To do 80, you must be able to prepare or pro- cure @ 2 EBC standard suspension of sufficient accuracy {better than £2 %) (+ Sestion 5.8.2). 27Instruction Manual DualScat 5.5.1 Preparations for recalibration with the SIGRIST check- ing unit Be sure to use the right checking unit. The checking unit's number must ag with the instrument serial number! Level indicator Outlet nozzle Guide pin Checking unit Solid reference number Filling nozzle Figure 19: SIGRIST checking unit. SG HB 2crion elt Freparations for (RII Make sure the product pipe is empty, dis- checking unit connect the power supply to the control unit, and remove the photometer from the pipe. Clean the sensor head as directed in Section 5.4. EWM Set the checking unit vertically on a flat sur- face. Align the photometer so that the groove on the detector head mates with the guide pin on the checking unit. AX b0 very carotul not to insert the pho- ‘tometer Into the checking unit turned incor- rectly of to rotate it during insertion, because this would destroy the solid referencs 28 10187E/210187E/2 Instruction Manual DualScat Insert the photometer into the checking unit ‘and clamp it firmly in place. Tum the entire assembly to the horizontal position and plece the filling equipment on top (> Figure 13). Restore the power supply to the control unit and let the instrument warm up for at least 3 minutes. Fill in distilled water carefully through the funnel (A) until the level indicator is about half full of water (8) AX tate sure 10 bubbles are created when the water flows into the checking unt, 20 that no touble-somo bubbles occur inside. as directed in Section 5.5.3. Drain the checking unit, remove the pho- ‘tometer and replace it in your product pipe (3 Seetion 3.1. Restert tho instrument in normal operation. EERE Clean and dry the checking unit, inside and out, with a soft, lint-free rag. If severely fouled, use an acidic, nonabrasive cleaning agent. AX bo not use any othor cleaning methods or clearing pens! Carry out the recalibration on the control unit | The nominal value(s) are printed on the checking unit 29Instruction Manual DuelScat EEA Stow the checking unit in the case supplied for this purpose. Ad to make aus the checking unit remains in porfect condition, always keep it protected against dirt, moisture, frost and temperatures above +80°C. 5.5.2. Preparations for recalibrating with formazine To recalibrate the photometer with formazine, a suitable test setup is required. You can use an empty standard in-line housing, the lower opening of which is closed off with a blank plate: Filling opening Blackened end plate Biank plate Figure 14: Test sotup for formazine recalibration Or, you can use the SIGRIST checking unit with the solid reference removed (> Figure 13). HE ction ry reparations for From a formazine stock solution, prepare a formazine recall. dilution of 1.5 .. 2 EBC her (calibration sus- bration pension). You will find a recipe for producing the formazine stock solution in the Reference | Handbook, Section 6. AX the more accurately you know tho value of the calibration suspension, the more pre- cisely you will be able to recalibrate the in- strument. Make sure the product pipe is empty, dis- connect the power supply to the control unit, and remove the photometer from the pipe. 30 10187E/2Sg Recalibration 10187E/2 Instruction Manual DuslSeat Pp Clean the sensor head as directed in Section 5.4. Insert the photometer into your test setup and clamp it firmly in place. Make sure it is correctly aligned (> Figure 6). Reconnect the power supply to the control unit and let the instrument warm up for at least 3 minutes. Flush out the test setup two or three times with the calibration suspension. EAI Fil calibration suspension carefully into the test sotup until it is completely full. AX b0 careful not to allow any bubbles to form during filing, caso air bubbles inside the test setup could cause trouble Make sure the measuring chamber is pro- tected against outside light. Carry out the recalibration on the control unit as directed in Section 5.5.3. Drain the test setup, remove the photometer and replace it in your product pipe (-> Sec- tion 3.1). FEB Postore to insrumort in norma operation 5.5.3, Recalibration procedure ‘The recalibration itself is carried out on the control unit. HBB action Display (Example) [Remarks Activate service |* SENSOR + | (6 Section 4.3) made. + CHECK . Bs + RECALTBRATION* a > Yal.Adjust 80° |On single-angle instrument: 90 Bac dopending on meas. angle 90° or 25°. a Vai-Adjust 90 | Activate editing mode. 100 EBC < 3Instruction Manual DualScat 32 Remarks Hh ection Enter nominal Now enter the nominal value value: > 00 BBC < [of the checking unit for the DAD change relevent measuring angle or number the precise value of the cali SIS change bration suspension in the place EBC unit a > Val.Adjust 90< |For single-angle instrument, 10.7 EBC proceed to Point 10. > Val.Adjust 25< 0.00 BBC val.Adjust 25 > oor < > Yal.Adjust 25< 890 meBC Now enter the nominel value of the checking unit for the relevant measuring angle or the precise value of the call- bration suspension in the EBC unit.* ~Meas90 -Meas25 10.5 0.87 | if the measaured readings agree with the previously entered nominal values, no recalibration is necessary and you can skip to step 16. > Adju. « Retain Enter nominal value: change number GG change place | aAdju. > Retain aAdju > Adapt < Adju. Compute the calibration fac- cunning tors. 10187612Instruction Manual OualScat oo Display (Example) _| Remarks Walt until the |-Mteas90 -Meas25 | Display of the detected val- DualScat has 10.7 0.89 ues. computed the eottyavien taetaee If "outside tolerance” ap- and tha display pears on the display, the 7 nominal values and detected qe values differ too widely. If this happens, check whether the entered nominal values agree with the values of the calibration suspension or the checking unit. {simultene- {90° 10.7 £8C 2 | Instrument in normal opera- 25° 0.890 EBC 1 |tion. * The entered nominal values are stored internally and remain unchanged until the next recalibration. 1018 76/2 33Instruction Menual DusiScat oe 6.1 Pinpointing causes of trouble Work through the following table step by step to narrow down the possible causes of a malfunction. If the listed corrective steps fall to produce the de- sired results, please consult Customer Service (-> Section 6.4). Perceived malfunction _| Corrective steps No display = Make sure the supply voltage is actually ap- plied to the control unit {-» Section 3.2) = Check fuses in the control unit (> Reference Handbook) Fault message displayed |- Analyze the fault message (-> Section 6.2) Reading is very suspect |- Check whether the medium in the product pipe | still meets the normal duty conditions (-» Sec- tion 1.5) - Carry out a sensor check (-» Section 6.3) - Check whether the photometer is properly in- stalled (-» Section 3.1) = Check whether the service work has been car- rad out according to the Service Schedule {+ Section 5.1) = Check the dry chamber in the enclosure (> Section 5.2) = Check the dry chamber in the sonsor head (Section 5.3) = Clean the sensor head (> Section 5.4) = Calibrate the photometer {> 6.5) 6.2 Fault messages If a malfunction occurs during operation, the display shows. vss Fault **** with a feult message that can help pinpoint the cause of the trouble. Message Possible causes = Open connection to photometer connection — |The connection be- ‘twoon the control unit and the photometer is lost + Defective electronics (> Ser- vice technician) 34 10187E/2Message Sealing | Means The moisture monitor |in the DuelScat has re- sponded. Instruction Manual DualScat Possible causes = The seal in the sensor head is no longer tight {> Service tech- ian) A\ remove sho photometer from the product pipe immedi- ately to prevent flooding of the electronics/optics section! Light source The detectors are not receiving any light. Turbidity excessively high (> 500 EBC) in the product pipe - Severely fouled detector head (@ Section 5.4) = Defective light source (> Ser- vice technician) Measurement ‘The detectors are re- ceiving too much light. = Photometer not installed in the product pipe = The cover on the mounting flange opposite the photometer is not in place (> Section 3.1) = Air bubbles/foam in the product pipe ~ External light near the detection point (e.g. sight glass) ~ DualScat electronics defective (> Service technician) Sensorcheck current (1/2) The automatic system check has failed. The reading output (1 0: 2 in the case of the dual-angle instrument) is malfunctioning. Too much external light near the detection point (e.g. sight glass) ~ Defecive opties/electronics {+ Service technician) Open connection terminals at the reading output (+ Section 3.2) ~ Open current loop of the read- ing output Systemfaule 10187E/2 ‘An internal system fault has occurred. ~The parameter memory has lost Ite data (2 Service technician) + The fault history is overfilled (© Service technician) 35Instruction Manual DualScat Sensor-Check 36 6.3 Carrying out a sensor check ‘Tho sonsor check is an internal photometer plausibility check that, with the factory setting, carried out automatically once a day. The checking interval can be changed without restriction or switched off entirely. Irrespective of this, automatic mode, the sensor check can be initiated at any time either manually cor by mesns of external control signels (-» Reference Handbook). Act Activate service mode. Display (Example) + SENSOR « * CHECK . f | Remarks | © Section 4.3) a! 8 Start check >No < Start check > Yes < Activate editing mode. Check running - Wait max. 45s Read message REF 90: 25: 100 100 100 SensorCheck No fau. Sere teaaaete eae Instrument runs down sue- [cessively to 010. Instrument o.k = Section 5.5 ERE) +5 (simultane. ous) 0° 2.23 HBC S Instrument in normal opera- tian, 10187E/2Ceci far equip ment data 101876/2 Instruction Manual DualSoat 6.4 Customer service information Whenever you have questions about SIGRIST products, please start by study: ing the decumentation you received along with your product. Don't forget to check the documentation’ Errata as well; it contains information that became available after the publication went to press. If you don't find the answer, please contact the responsible service organiza~ tion in your country of region. In case you don’t know how to contact it, Cus~ tomer Service of SIGRIST-PHOTOMETER AG in Switzerland will be happy to give you address. You will also find a current list of ell SIGRIST country representatives on the Internet et www.photometer.com. Whenever you contact a SIGRIST service organization or Customer Service in ‘Switzerland, please be sure to have the following information at hand: * The serial number of the control unit (-» Section 1.4) * A description of the instrument's behavior and the workstens being carried out as the problem arose. * A description of the procedure you followed trying to solve the problem yourself. * Documentation on equipment of other makes that you use in conjunction with tho photometer or its peripherals. If you're having problems with the instrument's readings, please have the fol- lowing additional information at hand, which you can obtain from the “INFORMATION” section of the menu structure: tern Option Value Serial No. of the [+ Soction 1.4 contro! unit Serial No. of tho | inst. No. photometer Fault messages | FO Foz oe Fo3 Foa a FOS Foe FO7 Foe fe | Fi0 37Instruction Manual DualScat tem Option Value System faults sot soz S03 so4 S08 Recalibration Rocal.1 Recal.2 Reoal.3 Recal.4 Recal.5 Recal.6 Calibration factors Moni/meas 90 Moni/meas 25 Adjustment values 38 Val.Adjust 90 Val.Adjust 25 10187E/2G Taking out of sor vice 101876 Instruction Manual DualScat 7 Taking Out of Service /Sto The objective of this procedure is proper preparation of the photometer for storage and retention of its normal condition during the storage period. HB ction Disconnect the power supply to the control unit and remove all olectrical connections from the control unit. Shut off the flow in the product pipe and drain Remove the photometer from the product pipe and clean the sensor head (-» Section 5.4). AX srorovetty sioan at suriaces thet nave come into contact withthe medium, Now no toxic, corrosive or loose deposits should remain inside a ‘Chack the photometer's dry chambers and nocessary replace the des- iscant (+ Sections §.2 / 5.3). Demount the control unit EAB Make sure all covers and hoods for the photometer and control unit, and all closures on them, are properly locked. No particular conditions are required for storage of the equipment, but do ob- serve the following points: = Because the photometer and control unit contain electronic components, ‘the conditions should meet the normal requirements for such components, In particular, the storage temperature should be within the -20 .. +50°C range. * All components that come into contact with the medium during operation should be kept dry and clean for an extended period of time before going into storage. + The photometer, control unit and accessories must be protected against weathering, condensing moisture and aggressive gases while in storage. 39Instruction Manual DuslScat (ee Wherever possible, use the original pecking materials for packing the photome: ter and its peripheral components. If these materials are no longer available, observe the following points: * Prior to packing, close off the control unit's openings with self-adhesive ‘tape or plugs to prevent any packing material from getting into the uni "The photometer contains optical and electronic components. Pack the in strument in such a way that it will be protected against impact during transport, + Pack all peripherals and accessories separately and mark each one with the equipment number {-> Section 1.4). This will prevent mixups later on and facilitate identification of the components, If the photometer and control unit are packed this way, they can be dispatched with any of the usual means of trensport and in any position. 40 10187E/2Po 10187E/2 Instruction Manuel DualScat bye 821 This product falls in Category 9 "Monitoring and Control Instruments” of Euro- pean Directive RL 2002/95/EC (RoHS). eset Disposal of the photometer and its peripheral devices must be carried out in ‘accordance with the regional legal provisions! The photometer and control unit do not possess any sources of radiation that might pollute the environment. Dispose of or recycle their materials according to the following table. Category | Materials Disposal possibilities Packing | Cardboard, wood, paper Reuse as packing material, local disposal points, incinerator Plastic sheet, polystyrene [Reuse as packing material, recy- shells cling Electronics [Printed circuit boards, elec- | Disposal as electronic scrap tromechanical components. Dasiccant | Blue gel (electronics/optics) | Residual waste (chemically harm- less) Natrasorb 900 (sensor head) _| Special waste Optics | Glass, aluminum, brass Recyoling via scrap glass and : scrap metal collection points Enclosure | Stainioss steel ‘Serap metal collection points Plastic ring Incinerator, landfill ‘ABS: Plastics recycling, incinerator, landfill Table 8: Matorias and their disposel uInstruction Manual DualScat 0 Spare Parts ‘The parts listed in this documentation and their article numbers are listed in the following table: Art. No. larticle designation Remarks 111391 Desiccant sachet for enclosure tightly packed, unlimited shelf life 113308 Desiccant for sensor head {tightly packed, unlimited shelf life 116268 (Control! Unit SIREL, 85 .. 264 VAC 116547 ‘Control Unit SIREL, 24 VDC lobserve service voltage 108157 (Cover/Sealed keypad for SIREL Table 6: Spare parts and article numbers. 42 10187E/2Instruction Manual DualScat 10187E/2 43Instruction Manual DualScat 44 10187E/2SSREL Sw Noe, Las Vor Pau Fie [Anschlussschema ISIREL SMD essa Patan Jose [sor] Grrr PROGESS~PHOTOMETER Seetineh Brdonngn vrtoaten Subic lo change wheat alee. | SM eter Jconnecting diogram enehal Pee aera Wo. BSIGRIST © sc2s-rvoroueren ac |sre.sun-s (CH-6575 Emetbirger aeae a (A sowonsere/xuosye13) ogong dt sare 8199g / uabumuoig W0d3- =z sjooe yo py ) HEN 3 20% mY N / (eis — cesertozis «cece eea] onee ares Binge 9 jaf erg wrymNg birepU Np, THE RES LSTMOES [ar fae fet fe aed aa 69 | 29 [oz | oat [oor ACS wal (ZA 82R¢40/>}d9) yo2s}onq| a9 | es Jose} ig | og oer] HoIgssony} 2G | Sp |osz| 99 } sg by | Le | ost] os | OS 2 | OF | O81] ge | OF ag} o | 8 | ve [na (Jouoydo) yun sse00y OUr]—Ulg INJAYVA (jeuop.do) esngyag aury—ul~ @ LNIAIUVA, s96 187 50 SOG SEL: 147 ‘SRELZ” 190) 4105.3 18 135 SIREL: 200 ‘SIREL2: 240 |Massblatt ‘Mossstob [Datum [18.03.2001 (SIREL/SIREL2 Werteter len Lees fase EESIGRIST © so%r-poriers 10 [orecue PROCESS—PHOTOMETER Index Teaate arog rn Set ce thet ate10187E/2 Instruction Manual DualScat poe Eat! access code, forgotten. access code, setting article numbers cleaning connection date, electrical. connection lost. connections, electrical... connections, length ...... cross-section .. Customer Service .. D danger .. desiccant, frequent replacement 22 desiccant, sensor head... 1 23 display 4,12 disposal. 41 distance, maximum... 7 documentation, additional ii dry chamber ssesessssssseenseeseees 21 duty, intended. 2 E and plate... environment. Errata asses EU F fault message ..... formazine, calibrat fouling 6 general view .. a guidelines .. 2 H horizontal .... 6 1 initial start-up .... 10 ine housin: Internet L labels, control unites.eern language, setting. limits, definition .. limits, setting Lve. M malfunction, pinpointing causes .34 means of transport 80 ‘measuring range, automatic......14 measuring range, setting . 14 menus messages, moisture. Nw hormal operation ° ‘operating elements. " P packing... protection, se R reading output, service mode recalibration... recalibration, formazine relay outputs, setting. relays, service mode... 13 s safety scope of supply, standard 1 sensor check a sensor head, cleaning . serial number, photometer: service mode .. service mode, quit..... service organization service schedule. servicing work spare parts 45Instruction Manual DualScat storage .. symbols in taking out of service... technical data terminal block terminal BOX sasseessre terminals: transport... uv use, purposes. v vertical voltage w warning 5 101876/2REFERENCE HANDBOOK DualScat (Electronics V.2) SIGRIST In-Line Turbidimeter with SIREL SMD on J eateme y SIGRIST-PHOTOMETER AG Phone: +41 (0)41 624 54.54 Bi Hofurlistrasse 1 Fax: +41 (0)41 624 54 55 CH-6373 Ennetbirgen E-Mail: info@photometer.com PROCESS-PHOTOMETER ¢10878 fr Internet: www_phatometer.com [Document Number: 10189E | Version: 2 [ Valid from: SIREL SMD© SIGRIST-PHOTOMETER AG, Subject to change without natice 12/2005In-line Turbidimeter DualScat (Electronics V.2) Document 10189E, Version 2 ‘The following inaccuracies were found after publication of the above named document (amendments are underlined): 19.06.2007 - Valid from software version 1.8 Page 18 Insert the following section after Section 3.6.5 (and renumber the following sections accordingly): 3.6.6 Option: >Curr. fault < Set the reading output in case of a malfunction, Type Parameter, changeable Define the amperage of the reading output in Settings pero case of instrument malfunction. Connecting the reading output 0/4 .. mA _ Instruction Manuel ‘Set the current range for the reading output Section 3.6.3, More info 2007-06-25 SIGRIST-PHOTOMETER AG page 1 of 2page 2 of 2 SIGRIST-PHOTOMETER AG 2007-06-25101 896/2 Reference Handbook DualScat Contents 1 Mechanical Construction... Construction of the photometer. 1.2. Construction of the control unit..... 1 2. Electrical Connections. Measuring range outputs .. Inputs for range selection Input for remote initiation of sensor check Extension of the connection Cable ssvsssessees System extensions 24 2.2 23 24 2.5 3 Description of the Menu Functions... 3.4 3.2 3.3 3.4 35 3.6 2.8.1 2.5.2 2.6.3 2.5.4 Introdu Menu: 3.2.1 Menu: 3.3.1 3.3.2 3.3.3 Menu: 3.4.1 3.4.2 3.4.3 34.4 3.4.5 3.4.6 3.4.7 Menu: 3.5.1 3.6.2 3.6.3 3.5.4 3.6.6 Menu: 3.6.1 3.6.2 3.6.3 3.6.4 3.6.5 3.6.6 3.6.7 3.6.8 3.6.9 3.6.10 3.6.11 3.6.12 3.6.13 3.6.14 ‘Second control unit. Bus coupler... Two control units and bus coupler... BUS transmitter and SITRA power pack ction... “SENSOR CHECK™ «... Option: >Start check < *RECALIBRATION * . Option: >Val. adjust 90{ Info: -Meas90{Meas25)- Option: >Adju. < . *IIEAS.RANGE/LIMITS® ..ssessesstsseseenees {Option: >LI1 source<} ... : Option: >Upper limit 1< .. Option: >Lower limit 1< . {Option: >LI2 source<} ... Option: >Upper limit 2< Option: >Lower limit 2< .. Option: >Meas.range 90{25) < MANUAL CONTR." Option: > Curr, source < .... Option: >Relay 1< ... Option: >Relay 2< Option: >MR inform. < . Option: >Steady light < *CONFIGURATION* .... Option: >Lenguage< .. Option: >Control unit < Option: >Curr. range< .. Option: >Max. current < Option: >Curr. service < Option: > Integration < Option: >Hyst. auto. RS< .. Option: >Relay 1< ... Option: >Relay 2< Option: > Check Inter. <.. Option: >Mandat. oper. < ... Option: >Bus coupler< .. Option: > Access code< Option: > Sealing 90{25) < ...Reference Handbook DualScat 3.6.15 Option: >Unit< 3.6.16 Option: >Default < ... 3.7 Menu: *SCALE RANGES 90{25}* 3.8 Menu: * FAULT HISTORY *.... 3.9 Menu: *SYSTEM INFORMATION® .. Information: -Hours run— Information: -Version- Information: -Instr. No. Information: -Meas90{Meas25}- Information: -LED temp. : 3.9.6 _ Information: -Max temp. 3.10 Menu: *ADJUSTMENT INFORMATION* 3.10.1 Information: Recall .. Racel6. 3.10.2 Information: ~Moni/Meas 90{25}~ sss... 4 Use of the Bus Coupier.. 4.1 Introduction. 4.2 Modbus ... 4.3 Profibus DP 4.4. Profibus FMS. 4.5. Interbus... 7 4.5.1 Writing data Reading block 1 .. Reading block 2... 5 Repairs. 5.1 General points ....... 6.2. Replacing the sealed keypad. srsseenseeranenscersee 3 5.3. Replecing the contro! unit. 36 5.4 Replacing the control cabl 35 5.5 Replacing the photometer i 37 5.6 Taking the checking unit's actual values 38 6 Production of a Formazine Standard Suspension... .39 7 Appendix. ai 143 8 Index... 10189E/2Reference Handbook DualScat Forev This Reference Handbook describes extended functions and worksteps for the DualScat (new sensor head] end the SIREL control unit. It is addressed to ad- vanced users and service technicians who are familiar with the basic functions and application of the instrument. ‘This Reference Handbook is intended to supplement the Instruction Manual. So you should use it only after you are thoroughly familiar with the contents of the Instruction Menual. In particulsr, be sure to study the section on safety rules boforehand. Supplementary Doe. ‘documentation lo. | Title Contents 10187€ | Instruction Manual | Start-up, operation, and servicing instruc- tions 10188E Brief Instructions | Main functions and complete menu struc: ture 10105E [Data Sheet DualScat ordering information and technical data 10190 [Service Manual —_| Repair and modification instructions for ser- viee technicians Symbols used in the Handbook Important instructions Action ‘Supplementary information Extremely dangerous voltage PO > 101896/2 iiReference Handbook DualScat 141 Construction of the photometer Enclosure Electronics Insulation ring Desiccant Optics module Sensor head Figure 1: Construction of the photometer. 101896/2 1Reference Handbook DualScat 1.2 Construction of the control unit Fur2 MSF 250 2A LC display Connection to sealed keypad Terminals Figure 2: Constructln of control unit. Cover with sealed keypad Switch |No. | Standard | Function > Section Si [1 [OFF | Chassis earth connection of internal | 2 5 V voltage source 2 ON Terminating resistor of bus coupling 2.5 2 |1 [OFF | Switchover of slave numbers for bus |2.5 coupling 2 ‘OFF DO NOT CHANGE - for factory | checks only ‘OFF DO NOT CHANGE - unused 4 [ore [DO NOT CHANGE — unvsed rable 1: Functions ofthe DIP suites 2 10189E/2Referonce Handbook DualScat 7 Parts inside the control unit can carry potentially fatal voltages. Before opening the unit, make absolutely sure that no live conductors are connected to it. A detailed wiring diagram for the contro! unit is provided in Section 7. 24 Measuring range outputs Those outputs are binary-coded semiconductor outputs with open collectors. Optocouplers isolate therm electrically from all otner connections up to 50 V. SIREL mroutia) Coding: i. 22! |2° | Measuring range 10 | LE | totandarat t_[t_|t_|11.. 800 e8c) 2 frie) : ‘ ate ‘7 1 |e |w [20.100 €8c) 4 2 aan) 1 |H | [3.50 e80) sv) 3328) 4 ee w(t [et [s@.5e80 AT 100 H(t |H [ew..2e8c) wea aa Hj |t |710.. 1 eB) The numbers in brackets apply = “HHH [@(0.. 0.5 EBC) to output 2, L = low impedance H = high impedance Figure 3: Measuring range outputs inthe con- ol unit. DIP switch $1/1 (> also Figure 2) is used to epply an internal voltage source to the common connections of the measuring range outputs. This permits ex- temal use of the outputs without requiring an additional voltage source. 10189E/2 3Reference Handbook DualScat e A simple way to record the current measuring range with a continuous-line re corder is to generate a current signal as a function of the measuring range: ‘The example corresponds to a load of 10 ©. If the load is not equal to 10.2, the resistance values have to be calculated anew. ‘SIREL ‘MR Out 1(2) Coding: ~mA | Measuring range eee (standard) mA 2.ake ae 0 10 . 500 EBC) tak 2 2.(0 .. 100 EBC) 4 3.(0 .. 60 EBC) 600 6 4 (0 .. 10 EBC) 8 5 (0 .. 5 EBC) 10/6 (0.. 2 EBC) ne ae 42 [710.1 EBC) DIP switch $1/1 closed (ON) 14 -([80.0.588Cc) ‘The numbers in brackets apply to output 2. Figure 4: Signaling ofthe range with @ current signal 10189E/210189E/2 Referonce Handbook OualScat 2.2 Inputs for range selection ‘The inputs are binary-coded optocoupler inputs. All optocoupler inputs ere jointly electrically isolated from the other connections up to SOV. Codin, 2? |2' |2° |Measuring range (standard) | u_[e_[t_[10.. 500 Bc | T2 * frags) 00 EBC) ye u_|t_[h_ [20.. 100 esc) 4| 22k» : cH 15080] u_| [ue [31.50 e6c) sv) a 2 ean] ry H |L {L [5 (0.. 5 EBC) 14.1 00 H_|t_|H [61.2 eC) nee Lis H |H [tL |7(0.. 1eB8C) The numbers in brackets apply H JH |H [8 (0..0.5 EBC) fe outta L= Low {0 vy H = High (+5 V} Figure 6: inputs for range selection in tho control unt DIP switch $1/1 {> also Figure 2) is used to apply an internal voltage source to the common connections of the measuring range outputs. This permits ex- temal use of the outputs without requiring an additional voltage source. ‘The measuring range can be selected with three switches: ‘SIREL MR In 1(2) 10 “tt Tet [rest si DIP switch $1/1 closed (ON) ‘The numbers in brackets apply to output 2. Figure 6: External range selection with tree Coding: s? |s* |s° | Measuring range | standard) 0 1 (0 .. 600 EBC) ° 2 (0 .. 100 EBC) ° [3 (0 .. 50 EBC) 0 4(0.. 10 EBC) c 5(0..586C) c 610. 2 EBC) ¢ 710. 1 EBC) c 8 (0... 0.5 EBC c= o-Reference Handbook DualScat 8 2.3 Input for remote initiation of sensor check This input is an optocoupler input. All optocoupler inputs are jointly isolated electrically from the other connecitons up to 50V. ‘SIREL Coding: SiREL ier L|Bo not cary out sensor 4 22k | {160 check gs [Carry out sensor check sn L = Low (ov) ald H = High (+5 V) Figure 7: input for remote initiation of sensor check DIP switch $1/1 (+ also Figure 2) is used to apply an internal voltage source to the common connections of the optocoupler inputs. This permits external ‘operation of the inputs without requiring an additional voltage source. ‘The sensor check can be initiated with a switch: SIREL Coding S$ | Sensor check C_ | Carry out sensor check mints a ae 0 | Do not carry out sensor | check © = closed © = open DIP switch $1/1 closed Figure &: Remoto sensor check intioted by external ston ‘The switch must remain closed for at least 15 to initiate a sensor check 10189E/2Reference Hendbook DualScat 2.4 Extension of the connection cable @ For a detailed dimension drawing of the junction box, turn to Section 7. ‘The cable is permanently attached et the photometer end. If the stendard cable isn’t long enough, a junction box with four terminals has to be inserted: Junetion box Figure 9: Extension of the connection cable. Tho maximum length of the connection cable depends on its cross-section: Cable cross- Cable cross-section ‘Max. length Max. length a Imm’) SIREL (ml SITRA [rn] 014 42 36 0.28 76 85 0.34 103 90 0.50 148 130 Standard cable 0.75 228 200 1.00 289 260 1.50 aia 370 Table 2: Maxirnum length of the connection cable 10189E/2Reference Handbook OuslScat 8 DIP euiteh setting Signal outputs Operation 2.5 System extensions 2.5.1 Second control unit DIP switches $1/2 and S2/1 {> Figure 2) are used to configure the control units for this operating mode. The signal outputs of both control unite can be used simultaneously, but only the signal inputs of the control unit whose DIP switch $2/1 is OFF. ‘The reading output (0/4..20mA) of the control unit with the DIP switch setting 82/1 = OFF is not monitored for malfunction. All signal outputs in both control units behave exactly the same, Either control unit can be used to operate the photometor entirely with the keypad. 10189E/2