1 INTRODUCTION ‘This manusl explains what o 60 ithe machine relocation detector rales an alarm, end also Importer things you shoud keepin mind when replacing the bates ofthe machine relocation detector. tho alarmindeating opin vltage of the bate depayed, low te inscions sivon in this manual and replace the battery wih new one specified by Mazak es soon 2s possible, Oterwce, the automatic operation of the machine becomes impose Dono start replacing the tenes unl you fly understand the contents of his mana 41 Background of the Installation of Machine Relocation Detectors ‘The machin relocation deletristaed in the machine is designe o delet the replacement ofthe machine and esti ts operation is replaced ‘The background of te insaltion of machine rlecation dtacor i that celin machines were egaly exported by some Japanese manufacturers othr country as the prolferation of nucoar ‘weapons, weapons of mass destucton, and goon has been a gol lsu cently In vew of this, the Japanese goverment requcstod each Japanese machine too! manufacturer fo sy ‘he feasibly of isa machine relocation detectors inorder to prevent the leg! relocation nd export of machines. In response to this request, we, Yamazaki Mazak, have decided to instal machine relocation ‘electors n our machines oprevet the machine rom boing iegaly relocated tthe county. “The curentlaw enctod by the Japanese government inthis contl species tel the reexoor reseling and relocation of specified machines aro subject to pror approval of te Japanese ‘Goverment. this is the caso, please consul the Mazak Tectnical Center or Technolgy Centr. 12 Procedure to Follow when Relocating the Machine ityou are planing to rlecato your machine, contac! the Mazak Technical Centr or Technology Center without delay and let them know tha schedule date of reloeaton, Note tat relocating the machine wshout prior noice wil make I Incapable of operating automaticaly. Alco, X might make it impossible to reuke the machine, because pateular foxaminatons are required io enable automatic operation. Caution plate that inate procautons to take when relocating the machine i attached a the ‘ein ofthe main power breaker forthe machine &_ CAUTION rie machine wil not be operated etoraticaly shor relocated. When the mochine ie ranefrrect pease contact Yamazaki Maral Corp befereane2 nsenust [2 ALARM LIST ‘The mache relocation detector sues 8 toil oS alarms, Ist Below, ne [Aare rene ny ‘Gersioneaton ian Ro Ren ammeter Tenement Gms Te 5 | RO. Coma | tases masini aoc | enatcay, | Coe 3 | mony a | a To mh ene sednentaraton _ cert ett ects a2 [Ro towtnany — | tate ft ates Tameaine ane | Pachoae erat roe nel. rete earth Note: alum 302 RD. Low battery has been dspayed for ane month without necessary ‘measures being taken t bacomes inpossbie io operate the machine automaticaly3 HOW TO REPLACE THE BATTERIES jr | [¢ Handling the batteries wit) wet hands may result in an electic shock WARNING Note t: Never remove the machine relocation detector when replacing the batteries. Note 2: I replacement steps (1) though (12) cannot be complotod win 30 minutes, alarm 309 RD Battery Change Time Excooded willbe glven when the NC ut tamed on In step (2) and til become impossteto operate he machine automatically. Note 3: Complete replacement of he bttres before the date measured bythe cock in the INC unit changes. he date changes before the compan of replace alr 389 RD Battery Change Time Exceeded wil lso be issued, even if replacement ofthe ators i completed win 30 minutos. 34 Arrangement ‘The machine relocation deter is neta nthe éontl panel of the machine, Tere ae two ‘ypes of machine locaton detectors wih diferent outer shapes, a shown nthe figure below. 1. Metal eae ype 2. Plastic case type Noto that he preparations to make and the procedures to follow when replacing the bateros Lier depending on the detector type, altough there Ino ference In unatonaity betwoon the types c 2 Posie Um nom Hii Lard 4H | tmycompatnont cont fateryconptmert oar3.2 Preparation ‘Before staring replacement ofthe bates, have the following handy 1. Philip sereweever (Size: No.1) ‘One (Not requires forthe pate ease type) 2. Spar battery (Part number: DE0U0T6170)... One set of wo 6 Use batteries spctiad by Mazak The use of commercial aval batteries may rest in ‘an explosion, hi leakage rf. ‘CAUTION 33 Replacement Procedure 33-1 Metal case type Noto: When replacing the batters, be suse o um onthe NC uni once before pefoming steps (1) trough (12) below lo replace the bares. Staring tis procedure from step {@) witout perorting steps (5) and (2) eauses an alarm and eisbles the automatic ‘operation of the machine, even Hf replacement ofthe bales & fished within 0 minutes (1) Tumotf the NC unt (2) Tum the main powér breaker othe OFF postion (9) Open to cont panel dor fhe contol pane doris opened before the main power breaker I tumed to the OFF poston, the treakr wip,vow sorenace ne arenes [3] (@)_ Remove he screws witha Philips serewstve and open the batlry compatnent cover stalled side by sie, a4 Gye bate cparnat corxs by png he Sette overs YH Fast Renae ames 7) ‘coe tie bats are conned © @ comes veld damage tothe detect. ant, do nok pil tem song © Note:3) = Remove the ators hing the connector wth hand. Detach the connoctr by pln it inthe dircton ofthe aro incicated in Fig, 7 your gers cannot be pt in he baery compartment, held the baitry eabo en the side loser to the connector and pull he ‘connector in he decion ofthe arow, ‘Note 1:_Do ret pul th connector toward you Or te detector may be damaged. Some {oces requledo detach the connector. ‘when detaching he connector, Beret not to ht your ger spans the bation comparimeat a avo injury. (1) Have anew set of bata handy and atta be connector fe. + Inset the coonactor wit th guide at nd ating dowtvar Note 2vow roneruce ve earenes [3] Note: When you pu the batty cables in the battery compartment and eos te batiry cover, be carts not to allow the eables to got caught botwoen the batory Toa? Aargnnebaiay bee (0) ‘tach th battry compartment cover = Chock to mak bie thatthe Baler comparmnt covers close securely. (10) Close the conrotpane| door. == Note: you have opped «tol ora Sere in tho cont pane uring replacement of the attri, be surat rerrve tbo luring onthe racine (11) Tur te main power breaker tothe ON poston (12) Tum on ho NC un = Moke sur al slams related tothe machine replacement dlecer have gone ot33:2 Plastic case type Note: When replacing the batters, be sur our on he NG: uni. cage before pestorning “ops (1) rough (12) below to replace the batleres. ating his procedure fom step {@) ihout perforning slope (1) end (2) causes an alarm and dsabes the automatic ‘operation of the machine, even i! replacement of the batteries is fishes within 0 minutes, (1) Teenoffthe NC uit (2) Termine main pape breaker Ihe OFF poston (@) Open the eonttel pane dor. 2c the ect pal ddr opened Before the mal power baker i tunes to the OFF poston, the breaker wil,(4). Put your figare onthe projecting part ofthe baer cover and se he cover downward 0 Fa 34 Remote ary eng ser : Note: Be careful nto crop he batery compartment cover tha tine> Youwil se two batterie nstallod sie by side ‘Fig 3-15 Opening of he ballery compartment cover ~ (6) Remove atten compres.Note: Since the bates ae comectd toa connec, do net pul therm stony to sid dare othe detector, a (©) Put oats contort eqpetis bates obo doco Remove the batees, hléing the connector wth hand. Dolac the connector by pling inthe drecton of te aro Indicated in Fig. 3-18. f your tages cannot bo put in tho ‘atierycompariment, hol the batery cable on he side ose othe eannector and pull the connector n the decion ofthe artow Note 1: Do not pul the connector toward you, o the detector may be damaged. Some foro is rquired o detach the connector. te2: When deacting the connector, be care no! oh your ger agains the bltny[Bw ronce ne wares (7) Have anew so of batteries handy and attach he connect = Inset tne connector withthe guide ten en facng dowmvars, Hf(©) sta the batteries inthe detect. Note: When you putthe battery cables inthe Battery compartment anc clos the battery cover, be eareul not {0 alow the cables ta get caught bebween the battery cormparent and is cover. Fa. Being pe aay ae{@)_Atach te batry conportnet cover. T ds, se the bat cover ogonay Upward from this sie. SESE Hoang ay carport ea 3) — ~ = Sid the batery compare cover upward unl tie wit lie onthe detector ease Fidsen behind 2 pushin he battery compartmeat cove with you fingers, and ast ceo to make sure the cover i scutly attached, Note: Fale to securely attach the Battory cover ecu eause to come of, th ‘causing the bates tf down and ther ables 10 break (10) Clove the conte! pana dot (1) Tur the main power brester tothe ON poston (12) Turnon the NC wit “Make suo alla related to the machine replacement elector have gone out