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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

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Thermodynamic study of the supercritical water reforming


of glycerol

F.J. Gutiérrez Ortiz*, P. Ollero, A. Serrera, A. Sanz


Departamento de Ingenierı́a Quı́mica y Ambiental, Universidad de Sevilla, Camino de los Descubrimientos, s/n, 41092 Sevilla, Spain

article info abstract

Article history: Hydrogen can be produced by steam reforming, partial oxidation, autothermal, or aqueous-
Received 15 March 2011 phase reforming processes using various noble metal based catalysts, but also by super-
Accepted 14 April 2011 critical water (SCW) reforming. Using AspenPlus, a systematic thermodynamic analysis
Available online 18 May 2011 of glycerol reforming using supercritical water has been carried out by the total Gibbs free
energy minimization method, which computes the equilibrium composition of synthesis
Keywords: gas (syngas). The predictive SoaveeRedlicheKwong equation of state (EOS) has been used
Reforming as thermodynamic method in the simulation of the supercritical region, after evaluating it
Supercritical water against other EOS methods. A sensitivity analysis has been conducted on supercritical
Thermodynamic analysis water reforming of pure and pretreated crude glycerol, as obtained from biodiesel
Equation of state production. The effect of the main operating parameters (temperature, concentration of
Glycerol glycerol feed, glycerol purity in the feed of crude glycerol, and pressure) aimed to the
Biodiesel hydrogen production has been investigated in the reforming process, by obtaining the mole
fraction and molar flow-rate of components in syngas, as well as the hydrogen yield.
Selectivity to the different compounds has been also calculated. By this way, the ther-
modynamic favorable operating conditions at which glycerol may be converted into
hydrogen by SCW reforming have been identified. The simulation results agree well with
some few experimental data from the literature. This study is the first of a series addressed
to glycerol reforming using SCW.
Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.

1. Introduction unreacted mono-, di-, and triglycerides, and methyl esters.


Conventional options for crude glycerol consist of refining it to
In recent years there have been intensive efforts toward the a higher purity. Unfortunately, the rapidly expanding market
development of novel technologies for the production of for biodiesel cannot accommodate the excess amounts of
hydrogen from renewable resources, mainly biomass. Among glycerol generated altering thus the cost and availability of
the various biomass-derived compounds proposed as feed- glycerol. However, glycerol production and utilization has
stock for hydrogen production, glycerol (C3H5(OH)3) is of a great impact on both the economic stability and sustain-
special interest because it is produced in large amounts (10 wt ability of biodiesel production that will continue to increase as
%) as by-product of the chemical reaction (transesterification) the industry grows. As such, for utilizing the glycerol by-
in which vegetable oil is processed into biodiesel. By-product product it is crucial to develop innovative processes.
glycerol comprises a mixture of several other constituents, The valorization of the crude glycerol, while avoiding the
such as methanol, water, inorganic salts, free fatty acids, application of expensive purification processes, will allow

* Corresponding author. Tel.: þ34 95 448 72 68; fax: þ34 95 446 17 75.
E-mail address: fjgo@esi.us.es (F.J. Gutiérrez Ortiz).
0360-3199/$ e see front matter Copyright ª 2011, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijhydene.2011.04.095
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 8995

augmented profitability of the biodiesel plants. One promising allows the product of SCWG to leave the system free from the
and economical alternative is the transformation of glycerol salt. More details are available in the literature [9].
into an energy derivative as, for instance, to use it as Supercritical water is characterized by its high ion product,
a renewable source of hydrogen, which is often defined as the which implies high [Hþ] or [OH] concentration in supercrit-
future energy carrier. This can be done with the use of several ical water. This allows SCW act like an acid or base catalyst in
methods including some reforming processes. Besides, the reactions. Many organic chemicals that do not react in
establishing a technology for hydrogen production from this water without the presence of strong acid or base catalyst may
waste is desirable from the perspective of reduction of fossil readily react under the hydrothermal condition of SCW.
fuel consumption for power generation. Reactivity of water increases in the neighborhood of the
By now, glycerol reforming has been extensively studied critical point with or without a catalyst. Thus, the reforming of
and an evaluation of these studies appears attractive. Three glycerol to synthesis gas or syngas (SG) using supercritical
types of glycerol reforming processes e steam reforming water under a catalyst-free process arises as a very interesting
[1,2], aqueous-phase reforming [3], and autothermal reform- alternative and it will be studied in a future experimental work.
ing [4] e have primarily been investigated, but the glycerol Due to the unique properties of SCW, thermodynamic
reforming by using supercritical water (SCW) has been barely equilibrium and high chemical reaction rates are possible. In
studied from a thermodynamic point of view, and even less fact, using SWC may be an excellent means for extraction of
using not pure but crude glycerol. energy from biomass, and allows high hydrogen concentra-
Reforming reactions are generally endothermic, and tion in the product gas with suppression of char and tar
a reforming process may be characterized depending on the formation [10]. At temperature higher than 600  C and pres-
source of heat and types of reactants. A general equation to sure higher than that of its critical point, water becomes
describe glycerol reforming is shown in reaction (1). a strong oxidant. As a result, carbon is preferentially oxidized
into CO2 although low concentrations of CO are also formed.
C3 H8 O3 þ xH2 O ¼ aCO2 þ bCO þ cH2 O þ dH2 þ eCH4 þ . (1) The hydrogen atoms of water and glycerol, as biomass, are set
free and form H2. The gas product (syngas) consists of H2, CO2,
The equilibrium composition depends upon the reactant
CH4 and CO. Thus, for the design of the reactor and separators,
ratios as well as the reaction temperature and pressure.
the knowledge of phase equilibria is very important.
Reforming products include hydrogen and carbon monoxide
in addition to carbon dioxide and methane. A catalyst is nor-
mally used to accelerate the reactions in the reforming
2. Aims and scope
process. Ni, Co, Ni/Cu, and noble metal (Pd, Pt, Rh) based
catalysts all favor hydrogen production, with Ni being the
The objective of a reforming process of crude glycerol is to
most commonly used [5]. Catalysts boost the reforming reac-
produce hydrogen; however selectivity to hydrogen remains
tion rates at the molecular level and many thorough discus-
challenging due to subsequent reactions in the gas. Thermo-
sions of the topic are available in the literature.
dynamic studies are very important because they provide
Glycerol steam reforming is the more popular reforming
information on conditions that are advantageous for
process, and it can be represented by the overall reaction (2):
hydrogen production. Thus, the aim of this study is to
C3 H8 O3 þ 3H2 O ¼ 3CO2 þ 7H2 (2) examine hydrogen production by SCW reforming of pure and
crude glycerol, which comprises impurities that cause catalyst
Thus, 7 mol of H2 are produced per mol of glycerol on the deactivation. Firstly, a discussion about the most suitable
reaction stoichiometry. Major concerns are by-product thermodynamic method to be used for the simulation of the
formation (e.g., CO), catalyst deactivation, and high energy supercritical state is carried out. Then, by predicting the
consumption. There are more reforming processes and this synthesis gas composition (hydrogen, carbon monoxide and
work is focused on reforming using supercritical water (SCW), others) at equilibrium condition in the reforming reactor,
which is defined as water that is heated and compressed over a sensitivity analysis is performed to know the effect of the
its critical temperature (374  C) and pressure (22.1 MPa). main operating parameters on hydrogen yield, so as to ach-
Supercritical water (SCW) has properties very different ieve optimal conditions for glycerol SCW reforming that
from those of liquid water. The dielectric constant of SCW is maximize hydrogen production.
much lower, the number of hydrogen bonds is much lower
and their strength is much weaker. As a result, SCW behaves
like many organic solvents so that organic compounds have 3. Equations of state and simulation of the
complete miscibility with SCW. Moreover, gases are also supercritical state
soluble in SCW, thus an SCW reaction environment provides
an opportunity to conduct chemistry in a single fluid phase When the operating temperature is beyond the critical point,
that would otherwise occur in a multiphase system under the simulation tool used in this work, AspenPlus, considers
conventional conditions [6]. a gaseous behavior for the stream. Likewise, for lower
Gases like CO2, CH4, H2, and CO are completely miscible in temperatures the properties taken by this software corre-
supercritical water [7,8]. The polar inorganic compounds like sponds to a liquid. Therefore, in the supercritical region, the
KCl, NaCl, CaSO4 etc., which have high solubility in subcritical error of some thermodynamic properties, like enthalpy and
water, shows very low solubility in supercritical water. Thus, entropy, should be quoted depending on their reference to the
it is relatively easy to separate them from the product. This liquid or vapor state, as considered by AspenPlus. By checking
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and comparing the results provided by different thermody- state), as shown in Fig. 1, although 240 atm is a pressure much
namic methods, previously discriminated based on their higher than critical pressure of glycerol (74.02 atm) and CO2
rightness of use in supercritical state, the most suitable one to (72.86 atm). PR and PR-BM also give a very good fit and the SRK
be chosen is that providing minima deviations in properties shows small deviations, although these are not shown.
from liquid and vapor state. Besides, this is also essential as On the other hand, for the water, the PSRK method shows
a prior step for achieving a conceptual design of the process to the minimum deviation between the liquid and vapor curves
be studied with confidence, by carrying out energy analysis and in the supercritical state (Fig. 2) of all the thermodynamic
using a heat exchangers network for recovering the process methods tested. The absolute error for specific enthalpy
heat [11]. (difference between liquid and vapor curves) has been quoted
The most computationally straightforward and thermody- between 3 and 6 kJ/mol in the critical region, showing the
namically consistent method for calculating high pressure maximum deviation around 565  C. Although 6 kJ/mol may
phase behavior is to select an equation of state (EOS) to model not be considered as a large difference, it should be noted that
both the liquid and vapor or supercritical fluid phases, in the glycerol should be very dilute in the reforming with SCW,
opposition to those thermodynamic methods based on activity as after explained, so an error of 6 kJ/mol could become
coefficients, which cannot be used for phase equilibrium with a significant divergence from the energy standpoint. The PR
supercritical fluids due to the different manner that they treat and PR-BM methods showed behaviors similar to that depic-
each phase, and hence they cannot represent the changes that ted in Fig. 2 for PRSK, but the deviations are slightly higher.
occur in the critical region in continuous form. The thermo- Then, these methods could be also used with relative confi-
dynamic method finally chosen for fugacity calculation was the dence. However, the SRK method showed large errors.
predictive SoaveeRedlicheKwong (PSRK) equation of state For the glycerol, it has been verified that in the supercritical
[12,13], which is an extension of the SRK equation of state, and state, the vaporization heat is saved, which is a very significant
uses the generalized MathiaseCopeman a-function. This energy saving and agrees well with data from literature [14,15].
model uses the HolderbaumeGemehling mixing rules, which This is illustrated in Fig. 3, where a specific energy saving of
can predict the binary interactions at any pressure. Using 47.3 kJ/mol is obtained when operating at 600  C and 240 atm,
UNIFAC, the PSRK method is predictive for any interaction that which is lower than the glycerol vaporization heat (58.2 kJ/mol)
can be predicted by UNIFAC at low pressure. The main advan- at its boiling point (1 atm, 290  C). However, the energy saving
tage of using PSRK equation of state is that it is more accurate in continuously decreases as the temperature rises.
the prediction of the binary interaction parameters and it gives In the case of water, depicted in Fig. 4, there is an uncer-
more satisfactory results for mixtures of non-polar and polar tainty relative to the error due to the mismatch between the
components, as the case of the crude/pure glycerol and water enthalpies referred to vapor and liquid states for temperatures
mixture. This choice has been weighed against other thermo- higher than the critical temperature. This inconvenient may
dynamic methods such as the original SoaveeRedlicheKwong be overcome by an average curve between the vapor and
(SRK), Peng-Robinson (PR) and Peng-Robinson with the Boston- liquid curves, with a maximum error of 3 kJ/mol, or by
Mathias afunction (PR-BM). directly taking the vapor curve as the valid one, since this
The PSRK method represents quite accurately the super- option corresponds to the minimum energy saving. The
critical state for the glycerol and the CO2 (taking as a reference increase in enthalpy is huge when changing from liquid to
since it is probably the fluid more studied in supercritical vapor at atmospheric pressure. However, for the liquid at

Fig. 1 e Simulation of the supercritical state for glycerol and CO2 at 240 atm (PSRK method).
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Fig. 2 e Evolution of the water trend in liquid and vapor state at 240 atm (PSRK method) - each enthalpy interval is 2 kJ/mol.

240 atm, it can be seen that when temperature rises to the Fig. 5 illustrates the effect of pressure on simulation of the
critical value, the slope of the curve rapidly increases. Beyond supercritical state for the water, it can be seen that when the
this zone, the specific energy saving becomes 10.7 kJ/mol at pressure increases over the critical value, the vapor curve
400  C (Fig. 4). Although this value is quite lower than that for exhibits a decrease in enthalpy at temperatures slightly under
glycerol, there will be a significant energy saving due to the the critical one in such a way that the liquid and vapor
heat up of the large amount of water required for the SCW enthalpies matches just in the critical point. Besides, when the
reforming of glycerol to maximize hydrogen yield, as below pressure is twoethree times higher than critical pressure, the
exposed. However, by increasing the temperature from 400 to vapor and liquid states match well for supercritical tempera-
800  C, the specific energy saving would decrease from 10.7 to tures. In Fig. 6 a more narrow range of temperatures has been
4.5 kJ/mol. Therefore, the energy saving is lower for temper- used in order to get better accuracy in the cited vapor behavior
atures much higher than 374  C. Besides, the energy analysis around the critical point under different pressures. Thus, it
should account for the mechanical energy necessary to raise was carried out an analysis between 350 and 400  C using
the pressure from atmospheric to supercritical values. temperature increments of 0.10  C (500 point data versus the

Fig. 3 e Vaporization heat (l) and energy saving for the glycerol at 240 atm. The blue curve represents the vapor state at
atmospheric pressure and it is taken as a reference in the computation of the energy saving. (For interpretation of the
references to colour in this figure legend, the reader is referred to the web version of this article.)
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Fig. 4 e Vaporization heat (l) and energy saving for the water (supercritical pressure of 240 atm).

previous figures that is 100 point data). These analyses were method used is based on an EOS where, by definition, the
done for both subcritical and supercritical conditions. At 210 fugacity of liquid and vapor in the critical point must be equal.
and 215 atm, the enthalpy curves for liquid and vapor phases This implies that all the properties must be equal in this point,
are not still concurrent. At 218 atm, the curves match each and so the enthalpy. By this way, it has been obtained
other just at 374  C. At pressures higher than the critical one, a decrease in enthalpy as the temperature increases inside
the enthalpy curve tends to abruptly diminish just at 374  C, a given range just before reaching the critical point, which is
where it matches with the liquid curve. Next, a unique curve is not thermodynamically reasonable. The explanation of this
shown. The sudden enthalpy drop of the vapor curve at the simulated behavior is due to the vapor curve for water is not
critical temperature for pressures higher than the critical is real at temperatures lower than the critical under pressures
quite sound. The reason is because the thermodynamic higher than the critical. That is, at pressures as high as those

Fig. 5 e Enthalpy variation for water in liquid and vapor phase at 220, 300, 600 and 800 atm.
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Fig. 6 e Enthalpy variation between 350 and 400  C for water in liquid and vapor phase at 210 and 215 atm (subcritical
conditions), 218 atm (critical conditions), and 220, 240, 400 and 600 atm (supercritical conditions).

used in these analyses, the water must be in liquid phase. As computation has been made with the aid of AspenPlus
a consequence, although AspenPlus provides results for the version 2006.5 [16]. In this study, an R-Gibbs reactor has been
vapor curve in any interval of temperatures, the part of the used to calculate the products composition and the heat of
vapor curve to be rightly used is that just over the critical point, overall reaction in a system under the conditions that mini-
i.e., the part relative to the supercritical region. Likewise, the mize of Gibbs free energy. This is a non stoichiometric
rapid increase of the liquid enthalpy around the critical approach, where a selection of the possible set of reactions is
temperature found for pressures around the critical pressure not necessary and does not require any initial estimation of
becomes negligible at pressures higher than 400 atm, where the equilibrium. Indeed, the method of minimizing the Gibbs
supercritical state is more clearly distinguished from the free energy is normally preferred in fuel-reforming analysis,
subcritical state. especially when the reaction temperature and pressure are
Finally, a sensitivity analysis for the case of water was specified. The R-Gibbs reactor does not take reaction kinetics
carried out to study the transition from the subcritical to into account and allows individual reactions to be at
supercritical state starting at a given pressure. Results are a restricted equilibrium.
shown in Fig. 7, in an HeP diagram, where it can be seen that The thermodynamic analysis ignores and does not provide
there is a decrease in the enthalpy corresponding to the kinetics effects of reactions taking place, and it assumes
vaporization heat due to phase change from vapor to liquid for equilibrium. Although a practical situation may diverge, the
all the isothermal curves, except at 400 and 500  C (values results of the analysis provide a valuable reference on optimal
higher than the critical temperature). This vaporization heat conditions for hydrogen production so as to design experi-
decreases when temperature approaches to the critical one mental tests and compare the results from these.
(374  C), where becomes null. Beyond the critical point,
enthalpy slightly decreases as pressure rises.
4.1. Process simulated

The simulated process is illustrated in Fig. 8. The flow-sheet


4. Methodology of the thermodynamic consists of a high pressure pump for the glycerol-water
analysis mixture, obtained in a mixer and a heater in order to respec-
tively get the pressure and temperature specified for the
For given operating conditions, the equilibrium compositions reforming reactor. It is assumed that reactor also operates by
in the reforming reactor have been calculated. The providing the energy needed to hold the endothermic
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Fig. 7 e Enthalpy of water as function of pressure at constant temperature (100, 200, 300, 350, 400 and 500  C).

reactions so as to operate at the specified temperature. condensates from the gaseous phase. Pressure reduction
Hydrogen, carbon monoxide, carbon dioxide, methane, should not be made after cooling to 200  C because another
ethane, propane, water, methanol, ethanol and glycerol as separator should be added, prior to expansion, where there
well as pure carbon were manually added for being considered would be a significant fraction of hydrogen removed in the
as the possible species in SCW reforming of glycerol. The liquid outlet stream and, hence, an important yield lost.
simulation did not predict coke formation for any of the Specifications of elements used in the simulation are shown
experimental conditions in this paper, and it did not add any in Table 1. As aforementioned, the thermodynamic method
other compound (mole fractions lower than 1020). Next, an used has been the predictive SoaveeRedlicheKwonge(PSRK).
expander (turbine) is included to reduce the pressure in an This method was contrasted against UNIFAC and Ideal
efficient way. Downstream from the expander, a cooler methods for the low pressure zone of flow-sheet downstream
diminishes the temperature to 200  C. Then, an Equilibrium from the expander (operating at about atmospheric pressure),
reactor (Requil) is used to model the wateregas shift reaction to but results are undisturbed, so for the sake of simplicity, PSRK
increase the conversion to hydrogen in the syngas and to method was used for all the simulation.
reduce the CO content, which poisons the anode of proton
exchange membrane fuel cells (PEMFC). Requil operates with- 4.2. Crude glycerol simulated
drawing the energy released from the exothermic reaction so
as to operate at the specified temperature. The outlet stream is Two feeds have been considered: pure and pretreated crude
after cooled to 60  C in another cooler to drive, e.g., the gas to glycerol. Normally, 1:6e1:9 M ratios of oil-to-methanol are
a PEMFC where hydrogen would be converted into electrical used in the transesterification of vegetable oil to biodiesel with
energy. Finally, a flash separator is included to separate liquid catalyst NaOH. After the reaction is finished, large amount of

W
HEAT1
R1
B1 PUMP
02 03
01
04

B2 SEP SG4
GLY
C OOL2

R2 SG2 SG3
C OOL1

05 SG1

W2

Fig. 8 e Flow-sheet of the simulated process.


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concentration for both the pure and the pretreated crude


Table 1 e Specifications of the components for the
simulation. glycerol. In addition, for this latter, a sensitivity analysis has
been performed for the MeOH content in the crude glycerol,
Code Equipment Specifications
as a measure of the glycerol purity of crude feed. The total
B1 Mixer molar flow-rate fed to the system is always 1000 mol/h. The
PUMP Pump Outlet pressure: Variable analyses were carried out over the following variable ranges:
HEAT1 Heat exchanger Pressure drop: 0.2 atm.
temperature of 400e1000  C, glycerol to feed (glycerol plus
Outlet temperature ¼ Variable
water) mole ratio of 1e16 (990 mol/h water and 10 mol/h
R1 Reactor Inlet temperature: Variable
Outlet temperature ¼ Inlet glycerol e 840 mol/h water and 160 mol/h glycerol) and
temperature pressure ranging from 200 to 300 atm, for both pure and
Pressure drop: 0.22 Pa pretreated crude glycerol. MeOH content in the crude glycerol
B2 Expander Isentropic turbine was changed from 10 to 30 wt%. Selectivity results are
Outlet Pressure: 1.4 atm. analyzed for the reactor outlet stream (4) and the hydrogen
COOL1 Heat exchanger Outlet temperature: 200  C
yield is referred to this stream as well as to the outlet stream
Pressure drop: 0.2 atm.
of the WGS reactor (stream SG2), so as to include the global
R2 Reactor Inlet temperature: 200  C
Outlet temperature ¼ Inlet process.
temperature In the simulation results, the contents of ethane,
Reaction: H2O þ CO ¼ H2 þ CO2 propane and ethanol have been grouped as the content in
COOL2 Heat exchanger Outlet temperature: 60  C organic carbon different of methane (namely Others), due to
Pressure drop: 0.2 atm. in all the cases the concentration of those compounds at
SEP GaseLiquid Outlet temperature ¼ Inlet
the reactor outlet are quite lower than those corresponding
separator temperature ¼ 60  C
to the other compounds. In addition, at glycerol to feed
mole ratios used from 1 to 16, carbon formation is predicted
the methanol is unreacted. Since methanol and glycerol both to be thermodynamically inhibited at any temperature
have carbon-to-alcohol ratios of 1:1 with associated high analyzed in this study, due to the high proportion of water,
degrees of hydrogen bonding, the methanol preferentially and so the carbon (graphite) production is insignificant and
distributes into glycerol phase, and only a relatively small not shown.
amount dissolves in biodiesel, as experimentally verified [17].
Indeed, the main components of crude glycerol are glycerol 5.1. Effect of the reaction temperature
and methanol [18], and also water [19], which is used to reduce
its viscosity and allow the crude glycerol to be pumped. Reaction temperature is perhaps the most important param-
Anyway, in order to better perform the reforming process, an eter that influences the performance of SCW reforming of
economic solution for the partial purification of crude glycerol glycerol. It is expected to have a significant effect on the
stream should be done, especially to reduce the negative process yield, especially in absence of catalyst [15]. To avoid
impact on catalyst and reactor material under supercritical the use of a catalyst, which becomes essential for low
conditions. Thus, in this study it is assumed that de crude temperature processes, the present study only considers high
glycerol is pretreated to remove high salt (it may be very temperatures. So, the uncatalyzed reforming will need high
corrosive) and free fatty acid content as well as methyl esters temperature (500e800  C, and even more), although it is less
impurities (these two latter may be converted into undesired efficient than that at low temperature from the energy and
tar and coke [10]), e.g., by neutralization. The salt formed exergy point of view, since external energy may be needed to
during this phase may be recovered for use as fertilizer, after sustain the process.
precipitation and filtration. Furthermore, the methanol may The overall reforming yield depends on chemical reactions
be stripped from this stream to be recovered and reused. Thus, involved and their rate. The product gas composition would be
this pre-treatment would produce a stream with >80 wt% governed by the chemical equilibrium of the reactions
pure glycerol. Therefore, a pretreated crude glycerol consists involved. Since the reaction rate constant would increase with
of glycerol (80 wt%), methanol (20 wt%) and no water has been temperature, the overall reforming yield would be higher and
considered in this study. The possible water content in the its rate of increase with time would also increase as temper-
pretreated crude glycerol feed is included inside the water ature does so. On the other hand, the reaction of complete
stream, and thus an anhydrous crude glycerol feed is referred conversion of glycerol to hydrogen is endothermic while the
in this work. reaction that completely converts glycerol to methane is
The upper concentration of MeOH has been limited to 30 wt slightly exothermic. Thus, on equilibrium conditions and
% in the crude glycerol, as a realistic value, since the MeOH according to the Le Chatelier principle, the methane forma-
recovery is essential for the economy of a biodiesel production tion increases at lower temperature. CH4 competes against H2,
plant. and obviously, CH4 is not a desirable product if the ultimate
goal is hydrogen production. As a consequence, it is clear that
high reforming temperatures are recommended.
5. Results and discussion Since the minimum operating temperature is the critical
(374  C), the effect of the temperature has been analyzed on
A sensitivity analysis has been carried by varying operating the equilibrium of the different reactions taking place in the
pressure and temperature as well as the glycerol feed reactor by varying in increments of 50  C, between 400 and
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1000  C. The pressure was kept at 240 atm and the glycerol The reactions of methanol reforming (6) and decomposi-
concentration in the feed was always 1 mol % (5 wt%). tion (7) are the following:
Results are shown in Figs. 9 and10 relative to streams 4 and methanol reforming:
SG2 (outlet of the reformer and WGS reactor respectively) for
CH3 OH þ H2 O ¼ CO2 þ 3H2 (6)
both pure and pretreated crude glycerol. These figures
represent the equilibrium mole fraction of the gaseous methanol decomposition:
products in dry basis as a function of temperature. For the
pure glycerol, it is depicted that the mole fraction of CH3 OH ¼ CO þ 2H2 (7)
hydrogen increases with the increase in the temperature up For pretreated crude glycerol reforming the results are very
to a maximum value and then it is approximately constant similar to those obtained for pure glycerol, especially relative
(about 0.689) in R1, and 0.696 at the outlet of R2, very next to to the mole fraction of hydrogen, although the mole flow-rates
maximum value according to the stoichiometry of the reac- are lower according to reactions (3) and (6).
tion (3), as CH4 and CO are insignificant, due to the operating On reactions (3) and (6), hydrogen yield are computed for
conditions that does not promote the methane production pure and pretreated crude glycerol as follows (Eq. (8) and (9)):
and to the huge excess of water, which consumes near all of
carbon monoxide. In addition, the reaction (3) is endo- mol=h H2 1
hpure ¼  (8)
thermic, so it is very shifted to the right side at high mol=h C3 H5 ðOHÞ3 7
temperatures.
overall glycerol reforming: mol=h H2
hcrude ¼ (9)
mol=h C3 H5 ðOHÞ3 7 þ mol=h CH3 ðOHÞ  3
C3 H5 ðOHÞ3 þ3H2 O ¼ 3CO2 þ 7H2 (3)
Thus, Figs. 9 and 10 also illustrate the hydrogen yield in the
glycerol decomposition: reforming reactor (R1) and for the overall process. The glycerol
and methanol conversion were always 100%, at equilibrium
C3 H5 ðOHÞ3 ¼ 3CO þ 4H2 (3a)
condition. Between 750 and 800  C, the hydrogen yield becomes
wateregas shift: approximately constant and equal to 95%, at the R1 outlet,
achieving 99% in the WGS reactor at 200  C and 1 atm. Likewise,
CO þ H2 O ¼ CO2 þ H2 (3b) a maximum value is reached for 900  C in R1 (95.9%), and the
hydrogen content scarcely changes for temperatures greater
As expressed by reactions (3a) and (3b), overall glycerol
than 900  C. Anyway, for a practical purpose, beyond 800  C the
reforming may be represented as a first stage of glycerol
yield can be considered as constant, and thus a temperature
decomposition followed by a wateregas shift reaction.
higher than 800  C would be unnecessary. For the pretreated
In Figs. 9 and 10, it can be also observed that the mole
crude glycerol, the hydrogen yield should be referred to the sum
fraction of CH4 decreases with the increase in the tempera-
of glycerol and methanol, so as to avoid to get efficiencies
ture, mainly because the high temperatures favors its thermal
higher than 100%. With respect to the pure glycerol, for pre-
decomposition forming hydrogen and CO2 in the presence of
treated crude glycerol relatively higher hydrogen yields are
water, as it can be seen in the reaction (4).
obtained although hydrogen production (molar flow-rate) is
methane steam reforming:
lower, due to the methanol presence, which reforms better but
CH4 þ H2 O ¼ 3H2 þ CO (4) produces less hydrogen than glycerol.
A case study was performed (but not shown) by consid-
Likewise, the mole fraction of CO2 decreases with the
ering a feed with a 16 mol % of pretreated crude glycerol with
increase in the temperature because at high temperature the
a 10 wt% methanol, and very low mole fraction of hydrogen as
reaction between CO2 and CH4 is promoted thus producing CO
well as very high increase in methane production were ob-
and H2, on the reaction (5).
tained. Moreover, it was verified that at temperatures lower
methane dry reforming:
than 750  C, hydrogen yield is lower than 20%, and almost the
CO2 þ CH4 ¼ 2H2 þ 2CO (5) main production is methane and carbon dioxide.

At higher temperatures, this endothermic reaction is favored


and therefore CO2 produced is after consumed. Indeed, reac- 5.2. Effect of glycerol concentration in the feed
tions (3)e(5) are endothermic so an increase in temperature
will provide a shift of the equilibrium toward the products An interval from 1 to 16 mol % (about 5e50 wt%) of glycerol
(right side of reactions). Table 2 shows the reaction enthalpy concentration in the feed, with water being the rest, has been
for these three reactions (3)e(5), obtained for both standard studied at 240 atm and 800  C. For the pretreated crude glycerol,
conditions (298 K and 1 atm) and nominal operating condi- 20 wt% is methanol. Results are represented in Fig. 11 and 12,
tions (800  C and 240 atm). which depict gas concentration at the outlet of the reforming
The rest of organic compounds (grouped in Others) present reactor (R1) and the WGS reactor (R2) as a function of glycerol
a concentration much lower than 0.01 mol %, so these feed concentration for pure and pretreated crude glycerol. It
compounds can be considered as insignificant and be can be observed that the mole fraction and the molar flow-rate
neglected. As a result, the more likely expected products are of methane increase as well as the mole fraction of hydrogen
CO, CO2, CH4 and H2. In addition, CO will practically disappear decreases and its molar flow-rate increases as the glycerol feed
in the wateregas shift (WGS) reactor (R2). concentration rises. This is an expected result since a higher
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 9003

Fig. 9 e Mole fraction (a), molar flow-rate (b) of the outlet gases and hydrogen yield (c) for a pure glycerol concentration in the
feed of 1 mol % at 240 atm. Streams 4 and SG2.
9004 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

Fig. 10 e Mole fraction (a), molar flow-rate (b) of the outlet gases and hydrogen yield (c) for a crude glycerol (20 wt% MeOH,
80 wt% C3H8O3) concentration in the feed of 1 mol % crude glycerol at 240 atm. Streams 4 and SG2.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 9005

glycerol concentration lessens the shift toward the right side of issues should be further inspected for an energy analysis of
reaction (3) due to the lower water surplus. Accordingly, the the process, as it will be done in the next work.
reforming reaction to produce hydrogen compete against the Because of the high CO2 content in the syngas produced,
methanation reactions, in such a way that the produced the dry reforming of methane (reaction (5)) will also proceed.
hydrogen is partially consumed by reacting with CO and CO2 to Dependent upon the water to methane ratio and CO2 content
produce CH4, as shown in reactions (10) and (11): in the syngas, CH4 is more or less reformed with H2O or CO2.
methanation of CO: Thereby, the equilibrium of the wateregas shift reaction and
H2 and CO mole fraction in the synthesis gas are affected.
CO þ 3H2 ¼ CH4 þ H2 O (10)

5.3. Effect of the methanol concentration in the crude


methanation of CO2:
glycerol
CO2 þ 4H2 ¼ CH4 þ 2H2 O (11)
Fig. 13 shows how the increase in MeOH concentration
The temperature also affects these two equilibria, moving (decrease in C3H5(OH)3 purity) of the crude glycerol leads to
them to the left side when the temperature increases, because a reduction of the molar flow-rate of hydrogen and carbon
of reactions (10) and (11) are exothermic. Thus, CH4 produc- dioxide for streams 4 and SG2. This effect is stronger if the
tion is inhibited by operating at high temperatures, as crude glycerol feed concentration was higher, in such a way
aforementioned. that hydrogen produced from the reforming of methanol is
Mole fractions of CO and CO2 increase as glycerol concen- less than that obtained from glycerol reforming, on reactions
tration increases in the feed, although not as much as CH4. (3) and (6). Fractions of MeOH in the crude glycerol should be
Anyway, CO2 mole fraction is quite higher than that of CO due controlled at low values, not because of inefficient methanol
the wateregas shift reaction, which promotes the reaction (3b) reforming, but to save it thus recovering and returning to the
leading thus to CO2 production. Results for pretreated crude biodiesel production process.
glycerol are qualitatively similar to those obtained for pure An increase of methanol fraction in crude glycerol makes
glycerol, and values of mole fraction for the product gases are the concentration of CO and CO2 decrease very slightly as well
practically the same. The difference is found in the molar flow- as does with the molar flow-rates of those compounds. There-
rate that is lower for a crude glycerol with higher content in fore, the concentrations of carbon monoxide and carbon
MeOH, since the number of carbon, hydrogen and oxygen atoms dioxide are not practically affected by the variation of MeOH in
is lower in the methanol for a given total feed molar flow-rate. the feed concentration. The simulation results showed good
Moreover, Figs. 11 and 12 also illustrate that higher meth- agreement with the theoretical results obtained by previous
anol content in the crude glycerol relatively enhances the studies regarding with the SCW reforming of methanol [20,21].
hydrogen yield defined by Eq. (9), although hydrogen produc- Moreover, in order to contrast the effect of methanol by mini-
tion (molar flow-rate) is lower. If instead of using Eq. (8) and mizing the effect of the high water dilution, another simulation
(9), the hydrogen yield is expressed by the produced H2 was also performed (but not illustrated in a figure) using 16 mol
molar flow-rate to (pure or crude) glycerol feed molar flow- % pretreated crude glycerol with variable MeOH content at
rate ratio, the values obtained for pure glycerol would be 800  C and 240 atm. Apart from the low mole fraction and yields
higher than those for pretreated crude glycerol. Thus, with of hydrogen as well as high production of methane, as expected,
regarding to R1 reactor, and in case of feeding pure glycerol, the effect of MeOH as such was disclosed as insignificant (flat
6.66 mol of H2 are produced per mol of glycerol for a glycerol curves) for the range tested (10e30 wt% MeOH).
concentration of 1 mol % (5 wt%), while at 16 mol % (49 wt%)
glycerol, the number of H2 moles produced per mol of glycerol 5.4. Effect of the reaction pressure
decreases to 1.44. For the crude glycerol with 20 wt% meth-
anol, the ratios are 5.17 and 1.39 mol of H2 are produced per According to some authors, the effect of pressure is negligible
mol of pretreated crude glycerol, respectively. When the yields in the supercritical region [14,21,22]. However, when the
are referred to R2 reactor, the ratios are 6.86 and 1.99 for pure pressure is below the critical pressure, the special physical and
glycerol; 5.90 and 1.66 for crude glycerol, respectively. chemical properties of water disappear. Likewise, higher
Therefore, the process moves far from the optimum for pressure causes trouble for the design and maintenance of the
hydrogen production as the glycerol feed concentration system and also increases the operating and investment costs.
increases, but for low glycerol feed concentration the For it, a pressure range from 200 to 300 atm has been considered
unreacted water (as steam) dilutes hydrogen product. These by taking increments of 20 atm. By this way, the process is

Table 2 e Reaction enthalpies for the main reactions taking place inside the reforming reactor under standard (298.15 K,
1 atm) and operating (1073.15 K, 240 atm) conditions.
Reaction Enthalpy standard cond. (kJ/mol) Enthalpy operating cond. (kJ/mol)
(25  C, 1 atm) (800  C, 240 atm)

C3 H8 O3 þ 3H2 O43CO2 þ 7H2 358.01 192.42


CH4 þ 2H2 O44H2 þ CO2 252.85 197.64
CO2 þ CH4 42H2 þ 2CO 247.00 260.87
9006 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

compared under subcritical conditions and the possible equal to that of pure glycerol, and it has not been included in
advantages of increasing the operating pressure are evaluated, this paper. Fig. 14 depicts the results of the simulation, for the
from the thermodynamic point of view. The temperature was pure glycerol. In general, it can be observed that the pressure
kept in 800  C and the glycerol concentration in the feed has barely affects the gas composition at the reformer outlet, even
been of 1 mol%. The simulation for crude glycerol is almost for subcritical region. H2, CO2, CO and CH4 change all of them

Fig. 11 e Mole fraction (a), molar flow-rate (b) of the outlet gases and hydrogen yield (c) as a function of the glycerol
concentration in the feed (pure glycerol) at 800  C and 240 atm. Streams 4 and SG2.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 9007

very slightly. Consequently, hydrogen yield and glycerol a margin over the critical pressure (218 atm) thus accounting
conversion are almost constant for the overall range of pres- for pressure drops in the equipment and through the pipes.
sures tested. Thus, 240 atm can be considered as a suitable However, values slightly lower than 240 atm should be exper-
pressure, taking into account that it is convenient to have imentally inspected.

Fig. 12 e Mole fraction (a) and molar flow-rate (b) of the outlet gases and hydrogen yield (c) as a function of the glycerol
concentration in the feed (crude glycerol, 20 wt% MeOH and 80 wt% C3H8O3) at 800  C and 240 atm. Streams 4 and SG2.
9008 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

5.5. Selectivity computation (H2, CO, CO2 and CH4) were computed, for both pure and
pretreated crude glycerol, just at the reforming reactor outlet
Finally, in order to assess the reactions taking place inside (stream 4). For the pure glycerol, the selectivity computation
the reforming reactor (R1), selectivity to main compounds to component x was made by using Eq. (12), where the

Fig. 13 e Mole fraction (a) and molar flow-rate (b) of the outlet gases and hydrogen yield (c) as a function of the methanol
concentration (wt%) in the feed (crude glycerol, 1 mol %) at 800  C and 240 atm. Streams 4 and SG2.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 9009

Fig. 14 e Mole fraction of the outlet gases for a glycerol concentration in the feed (pure glycerol) of1 mol% glycerol at 240 atm
and an operating temperature of 800  C. Stream 4.

 
calculation for H2 and CO2 are shown as examples (Eq. (13)). nH2 xC3 H8 O3 xCH3 OH
SH2 ¼  þ  100 (14)
This equation was modified for hydrogen by referring it to nCO þ nCO2 þ nCH4 7=3 3=1
CO2 in reaction (3) that produces 7 mol of H2 per each 3 mol of
where xC3H8O3 and xCH3OHare the mole fraction of glycerol and
CO2.
methanol in the feed, respectively. Thus, it is weighted the
 mole ratio between H2 and CO2 in the reforming of glycerol (7/
no: C atoms in x
Sx ¼ (12) 3) and methanol (3/1), on reactions (3) and (6).
no: total C atoms stream 4
First, the selectivity analysis was performed for a nominal
nCO2
SCO2 ¼  100 and SH2 glycerol feed concentration of 1 mol% at 240 atm, and
nCO þ nCO2 þ nCH4
temperature was changed from 400 to 1000  C. Then, the
nH2 1
¼   100 (13) glycerol concentration was changed from 1 to 16 mol %, at
nCO þ nCO2 þ nCH4 7=3
800  C and 240 atm.
For a crude glycerol, a revised equation of selectivity to In Fig. 15, it can be observed as, for a pure glycerol feed,
hydrogen was derived from reactions (3) and (6) and then hydrogen selectivity increases with the increase in the reac-
used, as follows (Eq. (14)): tion temperature, and the methane selectivity decreases.

Fig. 15 e Selectivity of H2, CO, CO2 and CH4 as a function of the temperature for a glycerol concentration in the feed (pure
glycerol) of 1 mol% glycerol at 240 atm and an operating pressure of 240 atm.
9010 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

Fig. 16 e Selectivity of H2, CO, CO2 and CH4 as a function of the temperature for a glycerol concentration in the feed (crude
glycerol, 20 wt% MeOH and 80 wt% C3H8O3) of 1 mol % crude glycerol at 240 atm.

Beyond 800  C, CH4 production is insignificant. For a temper- selectivity decreases as glycerol feed concentration rises
ature higher than 750  C, CO2 selectivity begins to decrease, while CO selectivity increases to reach a maximum at about
probably due to the reformation of CH4 with CO2 following the 2e3 mol % pure glycerol and then decreases to 20%, remain-
reaction (5). Similar trends are observed for pretreated crude ing constant in this value from about 6 to 16 mol %, due to the
glycerol (Fig. 16), and main differences between this latter and reforming reaction is inhibited and promoted the methana-
pure glycerol are in selectivity to hydrogen, about 850e900  C: tion reactions (8) and (9). For pretreated crude glycerol,
93.1 and 95.9%, respectively. selectivity to CO rises to maximum (12.3%) at 2.8 mol % pure
Fig. 17 and 18 illustrate the decrease in selectivity to glycerol, remaining constant for higher concentration of
hydrogen as well as the rapid increase of selectivity to glycerol.
methane when the glycerol feed concentration is increased. Finally, selectivity evolution versus pressure was also
Beyond the glycerol concentration of 8 mol %, CH4 selectivity studied but it was verified a lack of dependence between both
becomes higher than H2 selectivity, for pure glycerol. So, if the variables, and so the simulation results are not shown.
product desired is hydrogen the glycerol feed concentration Fig. 19 depicts a very weak effect of the methanol concen-
should be reduced as much as possible. Likewise, CO2 tration in the crude glycerol for all the compounds. Although

Fig. 17 e Selectivity of H2, CO, CO2 and CH4 as a function of the glycerol concentration in the feed (pure glycerol) at 800  C and
240 atm.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3 9011

Fig. 18 e Selectivity of H2, CO, CO2 and CH4 as a function of the glycerol concentration in the feed (crude glycerol, 20 wt%
MeOH and 80 wt% C3H8O3) at 800  C and 240 atm.

this figure shows the simulation results obtained by using carbon monoxide and methane yields. Carbon monoxide and
1 mol % crude glycerol, this is not due to the high proportion methane are considered undesirable products. CO affects the
of water because another simulation for 16 mol % glycerol overall size of the reforming process, especially the water-
feed concentration was performed (but not shown) where egas shift reactors, and CH4 contains hydrogen, decreasing
the concentration of MeOH was changed from 10 to 30 wt% thus the overall hydrogen production. The higher the mole
and no noticeable effect due to MeOH concentration was ratio of water to glycerol, the higher mole fraction of
observed. hydrogen (in dry basis) is. The carbon monoxide is nearly
converted in the WGS reactor. However, the energy
5.6. Optimal conditions for maximum hydrogen consumption and the size of the units increase as water flow-
production rate increases.
All the thermodynamic analyses agree well with the few
The maximum hydrogen yield is achieved at 900  C and for experimental results found in the literature [22], where at
a glycerol feed concentration of 1 mol %, combining thus low dilute feed concentration (5 wt% glycerol), 6.5 mol of hydrogen/

Fig. 19 e Selectivity of H2, CO, CO2 and CH4 as a function of the methanol concentration (wt%) in the feed (crude glycerol,
1 mol %) at 800  C and 240 atm.
9012 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 6 ( 2 0 1 1 ) 8 9 9 4 e9 0 1 3

mol of glycerol was obtained at a temperature of 800  C and In addition, it will be assessed the effect of reaction time by
pressure of 241 bar, over Ru/Al2O3 catalysts in a tubular fixed- changing the feed flow-rate and performed studies on
bed flow reactor. Therefore, if the real yields come close to chemistry kinetics.
those calculated assuming equilibrium is because of a right
approach to equilibrium in real reactors is achieved.

Acknowledgment
6. Conclusions
This research is supported by the Science and Technology
Ministry of Spain under the research project ENE2009-13755,
Thermodynamic equilibrium calculations were done by
as a Project of Fundamental Research inside the framework
minimizing Gibbs free energy using the predictive Soa-
of the National Plan of Scientific Research, Development and
veeRedlicheKwong method in AspenPlus, after evaluating
Technological Innovation 2008e2011.
against other equation of state based methods and discussing
about the simulation of the supercritical state. The aim was to
identify the operating conditions that maximize hydrogen references
production from a mixture of water and glycerol. The effects
of reaction temperature and pressure as well as the glycerol
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