Sr. No. Part No.

Defect Root Cause

WIP part Mix up with FG

1 63452 Operation Miss part due to Single Flow
System not follow

2 63432 Trim Short issue Pitch Size clerance is less

(actual observed 1.8mm)

3 63422 Blank Short Die Cutting edge less

which Reason Die blank
extra material flow one
side and create such issue

In Draw operation one

4 63851 Blank Short Side extra material flow
and another side less
material

5 63451/851 Slot Burr Cutting in 2 stage at

marging area burr genrate
during SOP to till
 Action Status Remarks

1. material Bounded with Wire rope for Skip Operation

Miss
2. Colour Code bin used Done
3. Training Provide to operator for follow Single Flow
System

Pitch Size Increase 1.2mm (3.0mm) for avoding Such

Done
issue

1. New Die request raise by CML to Nagata

2. Blank Short material hold at Tier-02 Which will be U/P
send to Nagata in bulk Qty.

To be Shift gauge upto 1 mm and reslove such issue. 5.2.22

1.Material rework at burr area

2. New Punch Die button will be made U/P
3. Some modfication in Punch & Die button for avoiding
Such issue